TM-39
Elliott offers a complete line of precision tube tools, including:
tube
expanders
retubing
tools
Boiler Expanders
Tube Gauges
Heat Exchanger Expanders
Tube Cutters
Condenser Expanders
Manual Tools
Refinery Expanders
Spear Type Tube Pullers
tube rolling motors
& torque controls
Electric
Collet-Type Tube Pullers
“JUMBO TUBE BUSTER”
For 5/8” – 2-1/2” Tube OD
Model #430D
CYCLGRIP Tube Extractors
Grooving Tools
End-Prep Tools
Pneumatic
tube
cleaners
Air & Water Driven Motors
(Internal/External Drives)
metal working
products
Back Chamfering Tools
Jiffy Guns
(“Shoot-Thru” Devices)
Carbide Roller Burnishing Tools
Roto-Jet
(Rotating Flex Shaft)
Elliptical Deburring Tools
additional
products
Tube and Joint Testers
Tube Plugs
(High & Low Pressure)
Diamond Burnishing Tools
Fine Boring Tools
Internal Recessing Tools
Magic Vise
Mechanical Joining Tools
Roller Burnishing Tools
Operating and Maintenance Instructions
Single Blade Reamers
Elliott Tool Technologies Ltd • 1760 Tuttle Avenue • Dayton, Ohio 45403 U.S.A.
Phone: +1 800 332 0447 • +1 937 253 6133 • Fax: +1 937 253 9189
Elliott Tool Technologies UK Ltd • Broadstone Hill • Old Chalford • Chipping Norton • OXON • OX7 5QL • England
Phone: +44 (0) 1608 672815 • Fax: +44 (0) 1608 672810
www.elliott-tool.com
TM-39
02-01
TOOL CHANGEOVER
1. Select the proper knockout tool from the tool selection guide.
2. Remove the lock spring to remove the retainer from the barrel.
TABLE OF CONTENTS
3. Remove the lower sleeve and rubber bumper from the barrel, insure the upper sleeve stays in the
barrel.
4. Insert the #15 jumbo shank knockout tool through the center of the inner sleeve, making sure the
flange is towards the upper sleeve in the barrel.
Introduction ......................................................................2
5. Insert the knockout tool through the center of the retainer then insert the tool into the upper sleeve
and then into the barrel.
Safety ...............................................................................3
6. and reassemble to the barrel.
Start-up ............................................................................4
7. Insert the lock spring through the slot in the retainer and into the groove in the barrel to complete
the set up.
Quick Reference Diagram ................................................5
TOOL SELECTION GUIDE
Note: Use the solid lower sleeve for 7/8” dia. knockout tools and smaller. Use a split lower sleeve for 1” dia. knockout
tools and larger. When using 1-3/4” dia. knockout tools or larger, insert the knockout tool through the retainer before
installing the split lower sleeve.
Specifications ...................................................................6
Knockout Tool Dimension Listing
Operation and Tool Changeover ......................................7
Tool Selection Guide ........................................................8
Page 8
Tooling Listing
Tube Size
Standard Reach
Approximate
O.A.L.
Parts List and Break Down ...............................................9
8777-10(ga)
8777-12(ga)
8777-14(ga)
8777-16(ga)
8777-20(ga)
8777-24(ga)
8777-28(ga)
8777-32(ga)
8777-40(ga)
5/8” Knockout Tool
3/4” Knockout Tool
7/8” Knockout Tool
1” Knockout Tool
1-1/4” Knockout Tool
1-1/2” Knockout Tool
1-3/4” Knockout Tool
2” Knockout Tool
2-1/2” Knockout Tool
8” Reach
8” Reach
8” Reach
8” Reach
8” Reach
8” Reach
8” Reach
8” Reach
8” Reach
13.5”
13.5”
13,5”
13.5”
13.5”
13.5”
13.5”
13.5”
13.5”
Tool Maintenance & Repair Information…………………10
Tooling Listing
Tube Size
Optional Reach
Approximate
O.A.L.
8777-10(ga)-16
8777-12(ga)-16
8777-14(ga)-16
8777-16(ga)-16
8777-20(ga)-16
8777-24(ga)-16
8777-28(ga)-16
8777-32(ga)-16
8777-40(ga)-16
5/8” Knockout Tool
3/4” Knockout Tool
7/8” Knockout Tool
1” Knockout Tool
1-1/4” Knockout Tool
1-1/2” Knockout Tool
1-3/4” Knockout Tool
2” Knockout Tool
2-1/2” Knockout Tool
16” Reach
16” Reach
16” Reach
16” Reach
16” Reach
16” Reach
16” Reach
16” Reach
16” Reach
21.5”
21.5”
21,5”
21.5”
21.5”
21.5”
21.5”
21.5”
21.5”
Elliott Jumbo Tube Buster
Troubleshooting Guide…………………………………….10
TM-39
TM-39
Elliott Jumbo Tube Buster
Page 1
OPERATION
INTRODUCTION
Thank you for purchasing this Elliott product. The design and manufacture of this
machine, represents the highest standard of quality, value and durability. Elliott tools
have proven themselves in thousands of hours of trouble free field operation.
If this is your first Elliott purchase, welcome to our company; our products are our
ambassadors. If this is a repeat purchase, you can rest assured that the same value you
have received in the past will continue with all of your purchases, now and in the future.
The Elliott Jumbo Tube Buster is a pneumatic percussion hammer used to remove tubes
from boilers and heat exchangers. It is especially effective at knocking out tube stubs in
thick tube sheets, and in knocking out fire tube boiler tubes.
We at Elliott would like you to be completely satisfied with this machine and therefore
recommend that this instruction manual be thoroughly read prior to use.
This machine has been designed and manufactured to the highest standards, using the
latest in materials and technology. If the guidelines and maintenance schedules in this
manual are followed, the Elliott Jumbo Tube Buster will provide many years of trouble
free operation.
1.
Use a pneumatic supply hose of at least ½” inside diameter to assure
sufficient air flow to the tool. For use with a portable compressor, use a hose
of ¾” inside diameter and keep the overall length of the hose to a minimum.
2.
Before connecting the hose to the tool, check the inlet connector to insure it is
clean and free of dirt or debris.
3.
This tool is designed to work at a maximum air pressure of 90 PSI.
4.
Insure all safety devices are fitted correctly and are in good working condition.
5.
Determine and install the proper Elliott knockout tool for the tube size (OD and
Gauge) that you are removing. NEVER OPERATE THIS TOOL WITHOUT
THE RETAINER HOUSING AND LOCK SPRING.
6.
Regulate the air pressure to 25 psi as a starting pressure to the Jumbo Tube
Buster.
7.
Secure the tube sheet so that it cannot move during the tube removal process.
8.
Insert the knockout tool into the tube, keeping the centerline of the knockout
tool on the same centerline as the tube being removed. Keep the knockout
tool against the tube and your feet placed squarely on the ground to maintain
balance. Slightly depress the throttle lever to activate the Jumbo Tube Buster.
9.
If the tube does not release, increase the air pressure in 10 psi increments
until the proper air pressure is achieved.
10.
After all of the tubes have been removed, disconnect the air supply line from
the tool.
Note: Securely hold onto the Jumbo Tube Buster while in operation as the sudden release of the
tube could cause the operator to lose balance and move forward into the stationary tube sheet. Do not
leave the tool lying idle with the air supply connected. Never point a tool toward anyone or any
surrounding objects.
Elliott Tool Technologies Ltd shall not be liable for errors contained herein or for incidental or consequential damage in connection
with the furnishing, performance, or use of this material.
Page 2
Elliott Jumbo Tube Buster
TM-39
TM-39
Elliott Jumbo Tube Buster
Page 7
SPECIFICATIONS
SAFETY
Every effort has been made to ensure the operation of the Elliott Jumbo Tube Buster is safe,
although it is impossible to remove all possibilities of accidents.
It is very important that all operators of this machine are fully aware of the following safety
considerations.
Model #430-D
1. If you are unfamiliar with the Elliott Jumbo Tube Buster, read this Operation Manual
thoroughly before use.
2. Always wear safety glasses, protective gloves, safety shoes and protective clothing.
3. Do not allow other people in the area of the machine unless they are wearing suitable
protective clothing and equipment.
4. Do not dry fire this tool. Dry firing is operating the tool with no knockout tool inserted in the
barrel, or without the knockout tool being placed against a tube end to be removed. Doing
so may damage the internal piston and could also result in injury to the operator or others
nearby.
Model #6070
5. Do not operate this tool without the retainer and lock spring in place and secured. Doing so
may cause the knockout tool to be shot out of the end of the barrel, injuring the operator or
others nearby.
Jumbo Tube Buster with Filter/Lubricator Hose Whip
6. Ensure all hose connections are properly made and that the hoses are in good condition.
Specifications
Page 6
Model #
430D
7. Always be aware of the location of the air line shut off valve.
Weight
30 lbs.
Length
22”
8. Always disconnect the air supply line before changing tooling, or before disassembling the
tool.
Bore
1-3/16” x 8”
Stroke
8”
B.P.M.
1140
Chuck Sizes
Jumbo #15 Shank
Air Inlet (NPT)
3/8” FPT
Air Consumption
44 cfm
Lubricator Capacity
3.7 Fluid Ounces
Hose Whip Thread
3/8” MPT
Elliott Jumbo Tube Buster
9. Do not operate the machine if there appears to be damage to the machine, if screws are
missing, or if performance appears to be unsatisfactory
10. Never use the Jumbo Tube Buster, or any other power tool when under the influence of
medication, drugs or alcohol that decrease concentration and impair operator control.
11. Operate this tool only at the air pressure required to remove the tube from the tube sheet.
Use of excessive air pressure may lead to operator injury.
TM-39
TM-39
Elliott Jumbo Tube Buster
Page 3
QUICK REFERENCE DIAGRAM
START-UP
Jumbo Tube Buster
Unpacking
The Elliott Jumbo Tube Buster is shipped in a carton, complete with all accessories
listed. On arrival, check for external damage to the box. If damage is found, notify the
carrier and the supplier so insurance inspectors can examine the box before it is
unpacked. When opened, check the contents against the packing and parts list.
Report any damage or shortage to Elliott.
Lock Spring
Retainer
Trigger
Barrel
6.030”
Ensure that there is no packaging material left inside the openings of the machine,
especially the pneumatic inlets.
Connecting the Filter/Lube/Hose Pac and the Knockout Tool
1. Connect the filter/lube/hose pac assembly to the Jumbo Tube Buster by threading
the male metallic hose connection into the handle of the hammer.
Hose Connection
22.328”
2. Fill the lubricator with ETT approved pneumatic tool oil or 10-weight machine oil.
3. Determine the knockout tool required from the tool selection chart enclosed.
4. Remove the lock spring to remove the retainer from the barrel.
Rubber Bumper
5. Remove the lower sleeve and rubber bumper from the barrel.
Lower Sleeve
(Solid/Split)
Knockout Tool
6. Insert the #15 jumbo shank knockout tool through the center of the lower sleeve,
making sure the flange is towards the rear of the barrel. (See Quick Reference
Diagram).
7. Insert the knockout tool through the center of the retainer and insert the tool into
the upper sleeve and then into the barrel.
8. Insert the lock spring into the groove in the barrel to complete the set up.
Note: Use the solid lower sleeve for 7/8” dia. knockout tools and smaller. Use a split lower sleeve for
1” dia. knockout tools and larger. When using 1-3/4” dia. knockout tools or larger, insert the knockout
tool through the retainer before installing the split lower sleeve. Remember all sleeves, bumpers and
springs are consumable items and must be checked and replaced regularly.
Page 4
Elliott Jumbo Tube Buster
TM-39
TM-39
Part Number
Description
Comments
430D
430D2
430D4
430D1
430D5
430D6
430D3
6070
Jumbo Tube Buster
Retainer
Lower Sleeve - Solid
Lower Sleeve - Split
Rubber Bumper
Lock Spring
Upper Sleeve
Filter/Lube/Hose Pac
Pneumatic Rivet Buster Assembly
For 7/8” Dia. Knockout Tools and Smaller
For 1” Dia. Knockout Tools and Larger
Elliott Jumbo Tube Buster
Not Shown
Not Shown
Page 5
QUICK REFERENCE DIAGRAM
START-UP
Jumbo Tube Buster
Unpacking
The Elliott Jumbo Tube Buster is shipped in a carton, complete with all accessories
listed. On arrival, check for external damage to the box. If damage is found, notify the
carrier and the supplier so insurance inspectors can examine the box before it is
unpacked. When opened, check the contents against the packing and parts list.
Report any damage or shortage to Elliott.
Lock Spring
Retainer
Trigger
Barrel
6.030”
Ensure that there is no packaging material left inside the openings of the machine,
especially the pneumatic inlets.
Connecting the Filter/Lube/Hose Pac and the Knockout Tool
1. Connect the filter/lube/hose pac assembly to the Jumbo Tube Buster by threading
the male metallic hose connection into the handle of the hammer.
Hose Connection
22.328”
2. Fill the lubricator with ETT approved pneumatic tool oil or 10-weight machine oil.
3. Determine the knockout tool required from the tool selection chart enclosed.
4. Remove the lock spring to remove the retainer from the barrel.
Rubber Bumper
5. Remove the lower sleeve and rubber bumper from the barrel.
Lower Sleeve
(Solid/Split)
Knockout Tool
6. Insert the #15 jumbo shank knockout tool through the center of the lower sleeve,
making sure the flange is towards the rear of the barrel. (See Quick Reference
Diagram).
7. Insert the knockout tool through the center of the retainer and insert the tool into
the upper sleeve and then into the barrel.
8. Insert the lock spring into the groove in the barrel to complete the set up.
Note: Use the solid lower sleeve for 7/8” dia. knockout tools and smaller. Use a split lower sleeve for
1” dia. knockout tools and larger. When using 1-3/4” dia. knockout tools or larger, insert the knockout
tool through the retainer before installing the split lower sleeve. Remember all sleeves, bumpers and
springs are consumable items and must be checked and replaced regularly.
Page 4
Elliott Jumbo Tube Buster
TM-39
TM-39
Part Number
Description
Comments
430D
430D2
430D4
430D1
430D5
430D6
430D3
6070
Jumbo Tube Buster
Retainer
Lower Sleeve - Solid
Lower Sleeve - Split
Rubber Bumper
Lock Spring
Upper Sleeve
Filter/Lube/Hose Pac
Pneumatic Rivet Buster Assembly
For 7/8” Dia. Knockout Tools and Smaller
For 1” Dia. Knockout Tools and Larger
Elliott Jumbo Tube Buster
Not Shown
Not Shown
Page 5
SPECIFICATIONS
SAFETY
Every effort has been made to ensure the operation of the Elliott Jumbo Tube Buster is safe,
although it is impossible to remove all possibilities of accidents.
It is very important that all operators of this machine are fully aware of the following safety
considerations.
Model #430-D
1. If you are unfamiliar with the Elliott Jumbo Tube Buster, read this Operation Manual
thoroughly before use.
2. Always wear safety glasses, protective gloves, safety shoes and protective clothing.
3. Do not allow other people in the area of the machine unless they are wearing suitable
protective clothing and equipment.
4. Do not dry fire this tool. Dry firing is operating the tool with no knockout tool inserted in the
barrel, or without the knockout tool being placed against a tube end to be removed. Doing
so may damage the internal piston and could also result in injury to the operator or others
nearby.
Model #6070
5. Do not operate this tool without the retainer and lock spring in place and secured. Doing so
may cause the knockout tool to be shot out of the end of the barrel, injuring the operator or
others nearby.
Jumbo Tube Buster with Filter/Lubricator Hose Whip
6. Ensure all hose connections are properly made and that the hoses are in good condition.
Specifications
Page 6
Model #
430D
7. Always be aware of the location of the air line shut off valve.
Weight
30 lbs.
Length
22”
8. Always disconnect the air supply line before changing tooling, or before disassembling the
tool.
Bore
1-3/16” x 8”
Stroke
8”
B.P.M.
1140
Chuck Sizes
Jumbo #15 Shank
Air Inlet (NPT)
3/8” FPT
Air Consumption
44 cfm
Lubricator Capacity
3.7 Fluid Ounces
Hose Whip Thread
3/8” MPT
Elliott Jumbo Tube Buster
9. Do not operate the machine if there appears to be damage to the machine, if screws are
missing, or if performance appears to be unsatisfactory
10. Never use the Jumbo Tube Buster, or any other power tool when under the influence of
medication, drugs or alcohol that decrease concentration and impair operator control.
11. Operate this tool only at the air pressure required to remove the tube from the tube sheet.
Use of excessive air pressure may lead to operator injury.
TM-39
TM-39
Elliott Jumbo Tube Buster
Page 3
OPERATION
INTRODUCTION
Thank you for purchasing this Elliott product. The design and manufacture of this
machine, represents the highest standard of quality, value and durability. Elliott tools
have proven themselves in thousands of hours of trouble free field operation.
If this is your first Elliott purchase, welcome to our company; our products are our
ambassadors. If this is a repeat purchase, you can rest assured that the same value you
have received in the past will continue with all of your purchases, now and in the future.
The Elliott Jumbo Tube Buster is a pneumatic percussion hammer used to remove tubes
from boilers and heat exchangers. It is especially effective at knocking out tube stubs in
thick tube sheets, and in knocking out fire tube boiler tubes.
We at Elliott would like you to be completely satisfied with this machine and therefore
recommend that this instruction manual be thoroughly read prior to use.
This machine has been designed and manufactured to the highest standards, using the
latest in materials and technology. If the guidelines and maintenance schedules in this
manual are followed, the Elliott Jumbo Tube Buster will provide many years of trouble
free operation.
1.
Use a pneumatic supply hose of at least ½” inside diameter to assure
sufficient air flow to the tool. For use with a portable compressor, use a hose
of ¾” inside diameter and keep the overall length of the hose to a minimum.
2.
Before connecting the hose to the tool, check the inlet connector to insure it is
clean and free of dirt or debris.
3.
This tool is designed to work at a maximum air pressure of 90 PSI.
4.
Insure all safety devices are fitted correctly and are in good working condition.
5.
Determine and install the proper Elliott knockout tool for the tube size (OD and
Gauge) that you are removing. NEVER OPERATE THIS TOOL WITHOUT
THE RETAINER HOUSING AND LOCK SPRING.
6.
Regulate the air pressure to 25 psi as a starting pressure to the Jumbo Tube
Buster.
7.
Secure the tube sheet so that it cannot move during the tube removal process.
8.
Insert the knockout tool into the tube, keeping the centerline of the knockout
tool on the same centerline as the tube being removed. Keep the knockout
tool against the tube and your feet placed squarely on the ground to maintain
balance. Slightly depress the throttle lever to activate the Jumbo Tube Buster.
9.
If the tube does not release, increase the air pressure in 10 psi increments
until the proper air pressure is achieved.
10.
After all of the tubes have been removed, disconnect the air supply line from
the tool.
Note: Securely hold onto the Jumbo Tube Buster while in operation as the sudden release of the
tube could cause the operator to lose balance and move forward into the stationary tube sheet. Do not
leave the tool lying idle with the air supply connected. Never point a tool toward anyone or any
surrounding objects.
Elliott Tool Technologies Ltd shall not be liable for errors contained herein or for incidental or consequential damage in connection
with the furnishing, performance, or use of this material.
Page 2
Elliott Jumbo Tube Buster
TM-39
TM-39
Elliott Jumbo Tube Buster
Page 7
TOOL CHANGEOVER
1. Select the proper knockout tool from the tool selection guide.
2. Remove the lock spring to remove the retainer from the barrel.
TABLE OF CONTENTS
3. Remove the lower sleeve and rubber bumper from the barrel, insure the upper sleeve stays in the
barrel.
4. Insert the #15 jumbo shank knockout tool through the center of the inner sleeve, making sure the
flange is towards the upper sleeve in the barrel.
Introduction ......................................................................2
5. Insert the knockout tool through the center of the retainer then insert the tool into the upper sleeve
and then into the barrel.
Safety ...............................................................................3
6. and reassemble to the barrel.
Start-up ............................................................................4
7. Insert the lock spring through the slot in the retainer and into the groove in the barrel to complete
the set up.
Quick Reference Diagram ................................................5
TOOL SELECTION GUIDE
Note: Use the solid lower sleeve for 7/8” dia. knockout tools and smaller. Use a split lower sleeve for 1” dia. knockout
tools and larger. When using 1-3/4” dia. knockout tools or larger, insert the knockout tool through the retainer before
installing the split lower sleeve.
Specifications ...................................................................6
Knockout Tool Dimension Listing
Operation and Tool Changeover ......................................7
Tool Selection Guide ........................................................8
Page 8
Tooling Listing
Tube Size
Standard Reach
Approximate
O.A.L.
Parts List and Break Down ...............................................9
8777-10(ga)
8777-12(ga)
8777-14(ga)
8777-16(ga)
8777-20(ga)
8777-24(ga)
8777-28(ga)
8777-32(ga)
8777-40(ga)
5/8” Knockout Tool
3/4” Knockout Tool
7/8” Knockout Tool
1” Knockout Tool
1-1/4” Knockout Tool
1-1/2” Knockout Tool
1-3/4” Knockout Tool
2” Knockout Tool
2-1/2” Knockout Tool
8” Reach
8” Reach
8” Reach
8” Reach
8” Reach
8” Reach
8” Reach
8” Reach
8” Reach
13.5”
13.5”
13,5”
13.5”
13.5”
13.5”
13.5”
13.5”
13.5”
Tool Maintenance & Repair Information…………………10
Tooling Listing
Tube Size
Optional Reach
Approximate
O.A.L.
8777-10(ga)-16
8777-12(ga)-16
8777-14(ga)-16
8777-16(ga)-16
8777-20(ga)-16
8777-24(ga)-16
8777-28(ga)-16
8777-32(ga)-16
8777-40(ga)-16
5/8” Knockout Tool
3/4” Knockout Tool
7/8” Knockout Tool
1” Knockout Tool
1-1/4” Knockout Tool
1-1/2” Knockout Tool
1-3/4” Knockout Tool
2” Knockout Tool
2-1/2” Knockout Tool
16” Reach
16” Reach
16” Reach
16” Reach
16” Reach
16” Reach
16” Reach
16” Reach
16” Reach
21.5”
21.5”
21,5”
21.5”
21.5”
21.5”
21.5”
21.5”
21.5”
Elliott Jumbo Tube Buster
Troubleshooting Guide…………………………………….10
TM-39
TM-39
Elliott Jumbo Tube Buster
Page 1
TOOL MAINTENANCE & REPAIR INFORMATION
PARTS LIST
Before Use:
1. Fill and attach an In-line filter/lubricator to the tool. Use ETT approved pneumatic tool lubricant or
equivalent 10W oil.
2. Check (screw on) handle is tight on the barrel (200 foot pounds torque.
3. Check retainer, lock spring, upper & lower sleeves. Rubber bumper should be in good condition.
Replace any worn parts.
4. Clean any water/or dirt from air supply hose before connecting to the tool.
During Use:
1. For your safety and that of others, keep tool against work at all times.
2. When moving from one work area to another, shut off air supply to the tool.
3. When changing a knockout tool, always close off the air supply and disconnect the hose.
4. Do not use the tool as a wedge or prying instrument.
5. Refill the in-line filter/lubricator when required.
6. Check handles to ensure they are tight on the tool.
After Use;
1. Flush tool with clean oil and refill filter/lubricator with ETT approved lubricant or 10W equivalent
oil.
2. Do not leave tool in water or dirt.
3. Check handles to ensure they are tight on the tool.
4. Store the tool well oiled.
TROUBLESHOOTING GUIDE
If the tool only blows air or flutters:
1. Check the piston for signs of wear, if worn, replace with a new one.
2. Check valve system for wear. In many cases, when worn, the inner valve needs to be replaced.
3. Disassemble and check all airways for debris, especially in the valve system.
If you cannot shut off the tool:
1. Immediately turn off the air source, then disconnect the air supply line from the tool.
2. Disassemble, check throttle valve bushing for damaged “O” rings.
3. Check Teflon valve for damage or wear, replace if necessary.
It the tool is not performing at its best:
1. If the tool is still working but not hitting hard, the valve may be sticking.
a. This is caused by dirt/oil or magnetization of the valve and you will need to
clean/demagnetize the valve.
2. If the tool just “fires” once, the main valve body may have some holes blocked by dirt or debris.
a. Thoroughly clean and check, the smaller holes using a paper clip sized wire to remove this
blockage.
Page 10
Item #
Part #
1
24TX13301
2
Item #
Part #
Handle Complete
16
24TX13316
Retainer Clip
24TX13302
Bare Handle
17
24TX13317
Lock Ring Cover
3
24TX13303
Lever
18
24TX13318
Valve Assembly Complete
4
24TX13304
Throttle Lever Pin Busing
19
24TX13319
Front and Rear Valve
5
24TX13305
Lever Pin
20
24TX13320
Main Valve
6
24TX13306
Inlet Bushing
21
24TX13321
Valve Pin
7
24TX13307
Throttle Valve Bushing Assembly
22
24TX13322
Piston
8
24TX13308
T.V. Bushing O-Ring
23
24TX13323
Barrel
9
24TX13309
Throttle Valve Bushing
24
24TX13324
Lock Ring
10
24TX13310
Throttle Valve Pin
25
24TX13325
Exhaust Deflector
11
24TX13311
Throttle Valve O-Ring
26
430D3
Upper Sleeve
12
24TX13312
Throttle Valve
27
430D4
Lower Sleeve
13
24TX13313
Throttle Valve Spring
28
430D5
Rubber Bumper
14
24TX13314
Retainer Cap O-Ring
29
430D2
Retainer
15
24TX13315
Retainer Cap
30
430D6
Lock Spring
TM-39
Description
Elliott Jumbo Tube Buster
Description
Page 9
TOOL MAINTENANCE & REPAIR INFORMATION
PARTS LIST
Before Use:
1. Fill and attach an In-line filter/lubricator to the tool. Use ETT approved pneumatic tool lubricant or
equivalent 10W oil.
2. Check (screw on) handle is tight on the barrel (200 foot pounds torque).
3. Check retainer, lock spring, upper & lower sleeves. Rubber bumper should be in good condition.
Replace any worn parts.
4. Clean any water/or dirt from air supply hose before connecting to the tool.
During Use:
1. For your safety and that of others, keep tool against work at all times.
2. When moving from one work area to another, shut off air supply to the tool.
3. When changing a knockout tool, always close off the air supply and disconnect the hose.
4. Do not use the tool as a wedge or prying instrument.
5. Refill the in-line filter/lubricator when required.
6. Check handles to ensure they are tight on the tool.
After Use;
1. Flush tool with clean oil and refill filter/lubricator with ETT approved lubricant or 10W equivalent
oil.
2. Do not leave tool in water or dirt.
3. Check handles to ensure they are tight on the tool.
4. Store the tool well oiled.
TROUBLESHOOTING GUIDE
If the tool only blows air or flutters:
1. Check the piston for signs of wear, if worn, replace with a new one.
2. Check valve system for wear. In many cases, when worn, the inner valve needs to be replaced.
3. Disassemble and check all airways for debris, especially in the valve system.
If you cannot shut off the tool:
1. Immediately turn off the air source, then disconnect the air supply line from the tool.
2. Disassemble, check throttle valve bushing for damaged “O” rings.
3. Check Teflon valve for damage or wear, replace if necessary.
It the tool is not performing at its best:
1. If the tool is still working but not hitting hard, the valve may be sticking.
a. This is caused by dirt/oil or magnetization of the valve and you will need to
clean/demagnetize the valve.
2. If the tool just “fires” once, the main valve body may have some holes blocked by dirt or debris.
a. Thoroughly clean and check, the smaller holes using a paper clip sized wire to remove this
blockage.
Page 10
Item #
Part #
1
24TX13301
2
Item #
Part #
Handle Complete
16
24TX13316
Retainer Clip
24TX13302
Bare Handle
17
24TX13317
Lock Ring Cover
3
24TX13303
Lever
18
24TX13318
Valve Assembly Complete
4
24TX13304
Throttle Lever Pin Busing
19
24TX13319
Front and Rear Valve
5
24TX13305
Lever Pin
20
24TX13320
Main Valve
6
24TX13306
Inlet Bushing
21
24TX13321
Valve Pin
7
24TX13307
Throttle Valve Bushing Assembly
22
24TX13322
Piston
8
24TX13308
T.V. Bushing O-Ring
23
24TX13323
Barrel
9
24TX13309
Throttle Valve Bushing
24
24TX13324
Lock Ring
10
24TX13310
Throttle Valve Pin
25
24TX13325
Exhaust Deflector
11
24TX13311
Throttle Valve O-Ring
26
430D3
Upper Sleeve
12
24TX13312
Throttle Valve
27
430D4
Lower Sleeve
13
24TX13313
Throttle Valve Spring
28
430D5
Rubber Bumper
14
24TX13314
Retainer Cap O-Ring
29
430D2
Retainer
15
24TX13315
Retainer Cap
30
430D6
Lock Spring
TM-39
Description
Elliott Jumbo Tube Buster
Description
Page 9
TM-39
Elliott offers a complete line of precision tube tools, including:
tube
expanders
retubing
tools
Boiler Expanders
Tube Gauges
Heat Exchanger Expanders
Tube Cutters
Condenser Expanders
Manual Tools
Refinery Expanders
Spear Type Tube Pullers
tube rolling motors
& torque controls
Electric
Collet-Type Tube Pullers
“JUMBO TUBE BUSTER”
For 5/8” – 2-1/2” Tube OD
Model #430D
CYCLGRIP Tube Extractors
Grooving Tools
End-Prep Tools
Pneumatic
tube
cleaners
Air & Water Driven Motors
(Internal/External Drives)
metal working
products
Back Chamfering Tools
Jiffy Guns
(“Shoot-Thru” Devices)
Carbide Roller Burnishing Tools
Roto-Jet
(Rotating Flex Shaft)
Elliptical Deburring Tools
additional
products
Tube and Joint Testers
Tube Plugs
(High & Low Pressure)
Diamond Burnishing Tools
Fine Boring Tools
Internal Recessing Tools
Magic Vise
Mechanical Joining Tools
Roller Burnishing Tools
Operating and Maintenance Instructions
Single Blade Reamers
Elliott Tool Technologies Ltd • 1760 Tuttle Avenue • Dayton, Ohio 45403 U.S.A.
Phone: +1 800 332 0447 • +1 937 253 6133 • Fax: +1 937 253 9189
Elliott Tool Technologies UK Ltd • Broadstone Hill • Old Chalford • Chipping Norton • OXON • OX7 5QL • England
Phone: +44 (0) 1608 672815 • Fax: +44 (0) 1608 672810
TM-39
Revision Date 08/2016
www.elliott-tool.com