Passive Fire Protection Systems Manual of FRR service penetrations for Northland District Health Board IMPORTANT INFORMATION This manual contains compliant systems designed for the use of staff and contractors who have under gone and passed both the theoretical and practical intermediate level of training. Systems within this manual must not be altered, changed to alternatives and should only be installed to the manufacturers’ specifications. Any alternative products/systems offered are required be approved by Fire Group Consulting Ltd All fire sealing of services must be individually identified with the correct label, documented, photographed and lodged with Facilities Management. Installations of systems greater than the scope of service types outlined within this manual are restricted to specialists who have attained the correct level of knowledge and training. Contact Fire Group Consulting Ltd for recommended specialist installers. Page 1 Contents 1. Limitations of work and associated systems for intermediate level installers 2. Cable services 3. Metallic pipe services 4. Non-metallic pipe services 5. Insulated pipes 6. Mechanical services (HVAC) 7. Systems for cable services 8. Systems for metallic pipe services 9. Systems for Non-metallic (plastic) pipe services 10. Systems for insulated pipe services 11. Systems for mechanical (HVAC) services Page 2 Limitations of work and associated systems for intermediate level installers Cable services 1- 10 cables only No sealing of cable trays 1-3 electrical conduits only Metallic pipe services 1-3 pipes only Maximum diameter 110mmper pipe Non-metallic pipe (plastic) services Single pipes only Maximum diameter 110mm Insulated pipes 1-3 pipes Maximum diameter 110mm per pipe Mechanical (HVAC) services Single ridged ducts 200x200 maximum size Page 3 Systems for cable services 1-2 cables FRR 30/30/30 Plasterboard wall 3M SYSTEM 1. Wall Assembly – The 1 or 2 hr fire-rated gypsum wallboard/stud wall assembly shall be constructed of the materials and in the manner as specified in the individual Wall or Partition Design and shall include the following construction features: A. Studs – Wall framing may consist of either wood studs or steel channel studs. Wood studs to consist of nom 2 by 4 in. lumber spaced 16 in. OC with nom 2 by 4 in. lumber end plates and cross braces. Steel studs to be min 3-5/8 in. wide by 1-3/8 in. deep channels spaced max 24 in OC. B. Gypsum Board* – Nom 1/2 or 5/8 in. thick, 4 ft wide with square or tapered edges. The gypsum wallboard type, thickness, number of layers and sheet orientation shall be as specified in the individual Wall or Partition Design. Diam of circular through opening to be 3/8 in. to 5/8 in. larger than outside diam of cable or cable bundle. C. Fasteners – When wood stud framing is employed, gypsum wallboard layers attached to studs with nails or bugle-head steel screws as specified in the individual Wall or Partition Design. When steel channel stud framing is employed, gypsum wallboard attached to studs with self-drilling, self-tapping bugle-head steel screws as specified in the individual Wall or Partition Design. The hourly F Rating of the firestop system is equal to the hourly fire rating of the wall assembly in which it is installed. 2. Cables – Individual cable or max 1 in. diam cable bundle installed in through opening with an annular space of min 0 in. (point contact) to max 3/4 in. Cable to be rigidly supported on both sides of wall assembly. 3. Fill, Void or Cavity Materials* – Caulk, Sealant or Putty – Caulk or putty fill material installed to completely fill annular space between cable and gypsum wallboard on both sides of wall and with a min 1/4 in. diam bead of caulk or putty applied to perimeter of cable(s) at its egress from each side of the wall. 3M COMPANY – MP+ Stix putty, CP 25WB+ caulk, FB-3000 WT sealant or Cable Wrap putty (Note: L Ratings apply only when CP 25WB+ caulk or FB-3000 WT is used and installed between individual cables.) Page 4 1-2 cables FRR 30/30/30 Plasterboard wall HILTI SYSTEM 1. Wall Assembly – The 1 or 2 hr fire-rated gypsum wallboard/stud wall assembly shall be constructed in the following manner; A. Minimum 103mm thick overall B. 2x layers fire rated plasterboard partition each 13mm thick each side C. If wall assembly consists of only a single layer of plasterboard each side, then a patch of the equivalent board must be installed according to the plasterboard. D. Fasteners – When wood stud framing is employed, gypsum wallboard layers attached to studs with nails or bugle-head steel screws as specified in the individual Wall or Partition Design. When steel channel stud framing is employed, gypsum wallboard attached to studs with self-drilling, self-tapping bugle-head steel screws as specified in the individual Wall or Partition Design. The hourly F Rating of the firestop system is equal to the hourly fire rating of the wall assembly in which it is installed. 2. Cables – Individual cable or max 1 in. diam cable bundle installed in through opening with an annular space of min 5mm to max 22mm. Cable to be rigidly supported on both sides of wall assembly. 3. CP 611A Intumescent Firestop Mastic, minimum 26mm depth on both sides & finished flush with the plaster board. Clearance around cables 5-22mm, to be filled with CP 611A HILTICOMPANY – CP611A Sealant (Note: L Ratings apply only when CP 611A sealant is installed between individual cables.) Page 5 Cables 3-10 (max) FRR 30/30/30 Plasterboard wall 3M SYSTEM 1. Wall Assembly – The 1 or 2 hr fire-rated gypsum wallboard/stud wall assembly shall be constructed of the materials and in the manner as specified in the individual Wall or Partition Design and shall include the following construction features: A. Studs – Wall framing may consist of either wood studs or steel channel studs. Wood studs to consist of nom 2 by 4 in. lumber spaced 16 in. OC with nom 2 by 4 in. lumber end plates and cross braces. Steel studs to be min 3-5/8 in. wide by 1-3/8 in. deep channels spaced max 24 in OC. B. Gypsum Board* – Nom 1/2 or 5/8 in. thick, 4 ft wide with square or tapered edges. The gypsum wallboard type, thickness, number of layers and sheet orientation shall be as specified in the individual Wall or Partition Design. Diam of circular through opening to be 3/8 in. to 5/8 in. larger than outside diam of cable or cable bundle. C. Fasteners – When wood stud framing is employed, gypsum wallboard layers attached to studs with nails or bugle-head steel screws as specified in the individual Wall or Partition Design. When steel channel stud framing is employed, gypsum wallboard attached to studs with self-drilling, self-tapping bugle-head steel screws as specified in the individual Wall or Partition Design. The hourly F Rating of the firestop system is equal to the hourly fire rating of the wall assembly in which it is installed. 2. Cables – Max 4 in. diam bundle of cables installed eccentrically or concentrically in opening. The annular space of the bundled cables and the periphery of the opening to be max 1/2 in. (13 mm). Cables may or may not be routed through flexible steel conduit with or without vinyl coating. Cables to be rigidly supported on both sides of wall assembly. 3. Fill, Void or Cavity Materials* – Caulk or Sealant – Caulk or sealant applied within annulus at a thickness equal to the total thickness of the gypsum board on both sides of the wall. Fill material forced into grouped cable interstices to max extent possible(Minimum a depth equal to the total thickness of the gypsum board on both sides). At the point contact location, a min 1/4 in. (6 mm) diam bead of fill material shall be applied around cables and at the cable bundle/sleeve interface 3M COMPANY – CP 25WB+ caulk or FB-3000 WT sealant (Note: L Ratings apply only when CP 25WB+ caulk or FB-3000 WT is used and installed between individual cables.) Page 6 Cables 3-10 (max) FRR 30/30/30 Plasterboard wall HILTI SYSTEM 1. Wall Assembly – The 1 or 2 hr fire-rated gypsum wallboard/stud wall assembly shall be constructed in the following manner; A. Minimum 103mm thick overall B. 2x layers fire rated plasterboard partition each 13mm thick each side If wall assembly consists of only a single layer of plasterboard each side, then a patch of the equivalent board must be installed according to the plasterboard. C. Fasteners – When wood stud framing is employed, gypsum wallboard layers attached to studs with nails or bugle-head steel screws as specified in the individual Wall or Partition Design. When steel channel stud framing is employed, gypsum wallboard attached to studs with self-drilling, self-tapping bugle-head steel screws as specified in the individual Wall or Partition Design. The hourly F Rating of the firestop system is equal to the hourly fire rating of the wall assembly in which it is installed. 2. Cables – Max 4 in. diam bundle of cables installed eccentrically or concentrically in opening. The annular space of the bundled cables and the periphery of the opening to be max 1/2 in. (13 mm). Cables to be rigidly supported on both sides of wall assembly. 3. CP 611A Intumescent Firestop Mastic, minimum 26mm depth on both sides & finished flush with the plaster board. Clearance around cables 5-22mm, to be filled with CP 611A HILTICOMPANY – CP611A Sealant (Note: L Ratings apply only when CP 611A sealant is installed between individual cables.) Page 7 Cables 3-10 FRR 60/60/60 concrete floor 3M SYSTEM 1. Floor or Wall Assembly – Min 2-1/2 in. (64 mm) thick lightweight or normal weight (100-150 pcf or 16002400 kg/m3) concrete. Wall may also be constructed of any Classified Concrete Blocks. Max diam of opening is 8 in. (203 mm). 2. Sleeve – (Optional) – Nom 8 in. (203 mm) diam (or smaller) steel pipe or nom 6 in. (152 mm) diam (or smaller) polyvinyl chloride (PVC) pipe cast into floor or wall assembly. Sleeve to be flush with top surface of floor or both surfaces of wall. 3. Cables – Aggregate cross-sectional area of cables to be min 10 percent to max 40 percent of the crosssectional area of the opening. Cables to be rigidly supported on both sides of the floor or wall assembly. 4. Packing Material – Min 1 in. (25 mm) thickness of 4 pcf (64 kg/m3) mineral wool batt insulation firmly packed into opening as a permanent form. Packing material to be recessed from top surface of floor or sleeve or from both surfaces of wall or ends of sleeve as required to accommodate the required thickness of fill material (Item 5). 5. Fill, Void or Cavity Material – Caulk or Sealant – Applied to fill the through opening to a min thickness of 1 in. (25 mm) flush with the top surface of the floor or sleeve or both surfaces of wall or ends of sleeve. Caulk to be forced into interstices of cable group to max extent possible. 3M COMPANY – CP 25WB+ caulk or FB-3000 WT sealant (Note: L Ratings apply only when CP 25WB+ caulk or FB-3000 WT is used and installed between individual cables.) Page 8 Cables 3-10 FRR 60/60/60 concrete floor HILTI SYSTEM 1. Floor or Wall Assembly – Min 2-1/2 in. (64 mm) thick lightweight or normal weight (100-150 pcf or 16002400 kg/m3) concrete. Wall may also be constructed of any Classified Concrete Blocks. Max diam of opening is 8 in. (203 mm). 2. Sleeve – (Optional) – Nom 8 in. (203 mm) diam (or smaller) steel pipe or nom 6 in. (152 mm) diam (or smaller) polyvinyl chloride (PVC) pipe cast into floor or wall assembly. Sleeve to be flush with top surface of floor or both surfaces of wall. 3. Cables – Aggregate cross-sectional area of cables to be min 10 percent to max 40 percent of the crosssectional area of the opening. Cables to be rigidly supported on both sides of the floor or wall assembly. 4. Packing Material (Optional)– Approximately in. (25 mm) thickness of 4 pcf (64 kg/m3) mineral wool batt insulation packed into bottom ofopening to assist as a catch layer for CP660 expanding sealant to rest prior to reaction and expansion (approx 30 seconds). 5. Fill, Void or Cavity Material – CP660 Expanding Sealant – Applied to fill the through opening to a min thickness of 6 in. (150 mm) flush with the top surface of the floor or sleeve or both surfaces of wall or ends of sleeve. The mixed components of the sealant react and begin to expand, approx 30 seconds after application. Fill the opening completely with CP660 Expanding Sealant, including between individual cables etc. HILTICOMPANY – CP660 Expanding Sealant (Note: L Ratings apply only when HILTI CP606 sealant is used and installed between individual cables to both faces.) Page 9 Systems for metallic pipe services Steel pipes single FRR 30/30/30 Plasterboard wall 3M SYSTEM 1. Wall Assembly – The 1 or 2 hr fire-rated gypsum wallboard/stud wall assembly shall be constructed of the materials and in the manner as specified in the individual Wall or Partition Design and shall include the following construction features: A. Studs – Wall framing may consist of either wood studs or steel channel studs. Wood studs to consist of nom 2 by 4 in. lumber spaced 16 in. OC with nom 2 by 4 in. lumber end plates and cross braces. Steel studs to be min 3-5/8 in. wide by 1-3/8 in. deep channels spaced max 24 in OC. B. Gypsum Board* – Nom 1/2 or 5/8 in. thick, 4 ft wide with square or tapered edges. The gypsum wallboard type, thickness, number of layers and sheet orientation shall be as specified in the individual Wall or Partition Design. C. Fasteners – When wood stud framing is employed, gypsum wallboard layers attached to studs with nails or bugle-head steel screws as specified in the individual Wall or Partition Design. When steel channel stud framing is employed, gypsum wallboard attached to studs with self-drilling, self-tapping bugle-head steel screws as specified in the individual Wall or Partition Design. The hourly F Rating of the firestop system is equal to the hourly fire rating of the wall assembly in which it is installed. 2. Pipe or Conduit – Nom 4 in. diam (or smaller) steel pipe, nom 4 in. diam (or smaller). When steel pipe is used, T Rating of firestop system is 3/4 h. When copper tubing is used, T Rating of firestop system is 0 h. A max of one pipe, conduit or tube is permitted in the firestop system. Max annular space between pipe, conduit or tube and edge of opening is 3/4 in. Min annular space between pipe, conduit or tube and edge of opening is zero in. (point contact). Pipe, conduit or tube to berigidly supported on both sides of wall assembly. 3. Fill, Void or Cavity Material – Putty – Putty fill material installed to fill annular space throughout thickness of gypsum wallboard layers on each side of wall assembly. A min 1/4 in. diam bead of putty is to be applied to the wall surface where the pipe, conduit or tube is installed in point contact with the edge of the through opening. Putty installed symmetrically on both sides of wall assembly. 3M COMPANY – MP+ Putty Stix Page 10 Copper and steel pipes 1-3 FRR 30/30/30 Plasterboard wall CSD SYSTEM 1. Wall Assembly – The 1 or 2 hr fire-rated gypsum wallboard/stud wall assembly shall be constructed of the materials and in the manner as specified in the individual Wall or Partition Design and shall include the following construction features: A. Studs – Wall framing may consist of either wood studs or steel channel studs. Wood studs to consist of nom 2 by 4 in. lumber spaced 16 in. OC with nom 2 by 4 in. lumber end plates and cross braces. Steel studs to be min 3-5/8 in. wide by 1-3/8 in. deep channels spaced max 24 in OC. B. Gypsum Board* – Nom 1/2 or 5/8 in. thick, 4 ft wide with square or tapered edges. The gypsum wallboard type, thickness, number of layers and sheet orientation shall be as specified in the individual Wall or Partition Design. C. Fasteners – When wood stud framing is employed, gypsum wallboard layers attached to studs with nails or bugle-head steel screws as specified in the individual Wall or Partition Design. When steel channel stud framing is employed, gypsum wallboard attached to studs with self-drilling, self-tapping bugle-head steel screws as specified in the individual Wall or Partition Design. The hourly F Rating of the firestop system is equal to the hourly fire rating of the wall assembly in which it is installed. 2. Steel Sleeve – No. 28 gauge galv sheet steel formed into max 600mm. by 600mm sleeve. Length of sleeve to be approx 25mm greater than overall thickness of wall assembly, such that, when installed, the ends of the sleeve will project approx 25mm beyond the surface of the wall assembly to allow for flange assembly 3. Pipe or Conduit – Nom 550mm diam (or smaller) copper or steel pipe, steel conduit Multiple pipes and/or conduit permitted in sleeved opening provided a min separation of 10mm is maintained between pipes or conduits. Pipes and/or conduits to be rigidly supported on both sides of the wall assembly 4.Packing Material – Min 10mm. thickness of ACTIFOAM rubber firmly packed throughout the steel sleeve. Packing material to be recessed min 10mm from surface of wall on both sides of wall assembly to allow for FIWA or NOFIRNO sealant. 5. Sealant Materials – FIWA or NOFIRNO Sealant – Applied to each face of the ACTIFOAM to a min depth of 10mm. A nom 10mm diam continuous bead of FIWA or NOFIRNO shall be applied around the circumference of the steel sleeve at its egress from the gypsum wallboard layers on both sides of the wall assembly behind flanges. CSD COMPANY – ACTIFOAM with FIWA or NOFIRNO sealant. Page 11 Steel pipes 1-3 FRR 30/30/30 Plasterboard wall 3M SYSTEM 1. Wall Assembly – The 1 or 2 hr fire-rated gypsum wallboard/stud wall assembly shall be constructed of the materials and in the manner as specified in the individual Wall or Partition Design and shall include the following construction features: A. Studs – Wall framing may consist of either wood studs or steel channel studs. Wood studs to consist of nom 2 by 4 in. lumber spaced 16 in. OC with nom 2 by 4 in. lumber end plates and cross braces. Steel studs to be min 3-5/8 in. wide by 1-3/8 in. deep channels spaced max 24 in OC. B. Gypsum Board* – Nom 1/2 or 5/8 in. thick, 4 ft wide with square or tapered edges. The gypsum wallboard type, thickness, number of layers and sheet orientation shall be as specified in the individual Wall or Partition Design. C. Fasteners – When wood stud framing is employed, gypsum wallboard layers attached to studs with nails or bugle-head steel screws as specified in the individual Wall or Partition Design. When steel channel stud framing is employed, gypsum wallboard attached to studs with self-drilling, self-tapping bugle-head steel screws as specified in the individual Wall or Partition Design. The hourly F Rating of the firestop system is equal to the hourly fire rating of the wall assembly in which it is installed. 2. Steel Sleeve – No. 28 gauge galv sheet steel formed into max 12 in. diam or Max 12 in. by 9 in. sleeve with nom 2 in. overlap at seam. Length of sleeve to be approx 1 in. greater than overall thickness of wall assembly, such that, when installed, the ends of the sleeve will project approx 1/2 in. beyond the surface of the wall on both sides of the wall assembly. Max diam of circular through openings in gypsum wallboard layers on each side of wall assembly to be 12 in. Max dimensions for rectangular opening is 12 in. by 9 in. 3. Steel Pipe or Conduit – Nom 3 in. diam (or smaller) Schedule 10 (or heavier) steel pipe, steel conduit or steel electrical metallic tubing. Multiple pipes and/or conduit permitted in sleeved opening provided a min separation of 1/4 in. is maintained between pipes or conduits. Pipes and/or conduits to be rigidly supported on both sides of the wall assembly. 4. Packing Material – Min 1 in. thickness of rigid glass fiber insulation or mineral wool batt insulation firmly packed into steel sleeve on both sides of wall assembly as a permanent form. Packing material to be recessed min 5/8 in. from surface of wall on both sides of wall assembly. 5. Fill, Void or Cavity Materials – Caulk or Sealant – Applied to fill the steel sleeve to a min depth of 1 in. on both sides of wall assembly. A nom 1/4 in. diam continuous bead of caulk shall be applied around the circumference of the steel sleeve at its egress from the gypsum wallboard layers on both sides of the wall assembly. 3M COMPANY – CP 25WB+ caulk or FB-3000 WT sealant. Page 12 Steel pipes 3-10 FRR 60/60/60 concrete floor 3M SYSTEM 1. Floor or Wall Assembly – Min 2-1/2 in. (64 mm) thick lightweight or normal weight (100-150 pcf or 16002400 kg/m3) concrete. Wall may also be constructed of any Classified Concrete Blocks. Max diam of opening is 8 in. (203 mm). 2. Steel Pipe or Conduit – Nom 3 in. diam (or smaller) steel pipe, steel conduit or steel electrical metallic tubing. Multiple pipes and/or conduit permitted in opening provided a min separation of 1/4 in. is aintained between pipes or conduits. When copper tubing is used, T Rating of firestop system is 0 h. Pipes and/or conduits to be rigidly supported on both sides of the wall assembly. 3A. Packing Material – Min 1 in. thickness of rigid glass fiber insulation or mineral wool batt insulation firmly packed into opening as a permanent form. Packing material to be recessed min 5/8 in. from surface of floor on both sides. 3B. Fill, Void or Cavity Material – Caulk or Sealant – Applied to fill the through opening to a min thickness of 1 in. (25 mm) flush with the top surface of the floor or sleeve or both surfaces of concrete wall. Caulk to be forced into interstices of pipe group to max extent possible. 3M COMPANY – CP 25WB+ caulk or FB-3000 WT sealant Page 13 Copper and Steel pipes 3-10 FRR 60/60/60 concrete floor CSD SYSTEM 1. Floor or Wall Assembly – Min 2-1/2 in. (64 mm) thick lightweight or normal weight (100-150 pcf or 16002400 kg/m3) concrete. Wall may also be constructed of any Classified Concrete Blocks. Max diam of opening is 8 in. (203 mm). 2. Pipe or Conduit – Nom 550mm diam (or smaller) copper or steel pipe, steel conduit Multiple pipes and/or conduit permitted in sleeved opening provided a min separation of 10mm is maintained between pipes or conduits. 3A.Packing Material – Min 10mm. thickness of ACTIFOAM rubber firmly packed throughout the opening. Packing material to be recessed min 10mm from surface of wall on both sides of flor or wall assembly to allow for FIWA or NOFIRNO sealant. 3B. Sealant Materials – FIWA or NOFIRNO Sealant – Applied to each face of the ACTIFOAM to a min depth of 10mm to annular spaces including between pipes. CSD COMPANY – ACTIFOAM with FIWA or NOFIRNO sealant. Page 14 Systems for Non-metallic (plastic) pipe services Plastic pipe FRR 30/30/30 Plasterboard wall 3M SYSTEM 1. Wall Assembly – The 1 or 2 hr fire-rated gypsum wallboard/stud wall assembly shall be constructed of the materials and in the manner as specified in the individual Wall or Partition Design as previous The hourly F Rating of the firestop system is equal to the hourly fire rating of the wall assembly in which it is installed. 2. Through Penetrants – One non-metallic pipe or conduit concentrically or eccentrically within the firestop system. The annular space between penetrant and periphery of opening shall be min 3/8 in. (10 mm) to max 5/8 in. (16 mm). Penetrant to be rigidly supported on both sides of wall assembly. 3. Firestop System – The firestop system shall consist of the following: A. A. Fill, Void or Cavity Materials* – FS195 Wrap Strip –intumescent material supplied in 2-1/2 in. (64 mm) wide strips. Single layer (max 80mm dia pipe) and double layer ( max 110mm dai pipe) of wrap strip tightly wrapped around non-metallic pipeand secured with the 3M Fire Rated adhesive tape. Wrap strip to be slid into opening such that the outer edge of wrap strip extends approx 5/8 in. (16 mm) from both surfaces of wall. B. Fill, Void or Cavity Material* – Caulk or Sealant – Min 1/4 in. (6 mm) diam bead of sealant applied to gypsum board/wrap strip interface on both sides of wall. 3M COMPANY 3M FIRE PROTECTION PRODUCTS – 3M FIRE PROTECTION PRODUCTS – FS 195 Wrap Strip IC 15WB+, CP 25WB+ or FB-3000 WT sealant (Note: CP 25WB+ not suitable for use with CPVC pipes.) Page 15 Plastic pipe FRR 30/30/30 Plasterboard wall 3M SYSTEM 1. Wall Assembly – The 1 or 2 hr fire-rated gypsum wallboard/stud wall assembly shall be constructed of the materials and in the manner as specified in the individual Wall or Partition Design as previous The hourly F Rating of the firestop system is equal to the hourly fire rating of the wall assembly in which it is installed. 2. Through Penetrants – One non-metallic pipe or conduit concentrically or eccentrically within the firestop system. The annular space between penetrant and periphery of opening shall be min 3/8 in. (10 mm) to max 5/8 in. (16 mm). Penetrant to be rigidly supported on both sides of wall assembly. 3. Nonmetallic Pipe Coupling (required only for kitset version) – Pipe coupling to be of the same size and type of pipe or conduit and installed such that one end of the coupling is flush with either side of the wall assembly and extending outward. 4. Firestop System – The details of the firestop system shall be as follows: Fill, Void or Cavity Materials – Caulk, Sealant or Putty – Min 1/2 in. (13 mm) diam bead of caulk or putty shall be applied to outer perimeter of pipe/gypsum board interface on both sides of wall. 3M Plastic Pipe Device Collar to be secured to wall surfaces with 3M Ultra fast anchors or min 3/16 in. (5 mm) diam steel toggle bolts. 3M COMPANY – 3M Plastic Pipe Device Collar + CP 25WB caulk or FB-3000 WT sealant or MP+ putty. (Note: CP 25WB+ not suitable for use with CPVC pipes.) Page 16 Plastic pipe FRR 60/60/60 Concrete wall 3M SYSTEM 1. Floor or Wall Assembly – Min 2-1/2 in. (64 mm) thick lightweight or normal weight (100-150 pcf or 16002400 kg/m3) concrete. Wall may also be constructed of any Classified Concrete Blocks. Max diam of opening is 8 in. (203 mm). 2. Through Penetrants – One non-metallic pipe or conduit concentrically or eccentrically within the firestop system. The annular space between penetrant and periphery of opening shall be min 3/8 in. (10 mm) to max 5/8 in. (16 mm). Penetrant to be rigidly supported on both sides of wall assembly. 3. Firestop System – The firestop system shall consist of the following: A. Fill, Void or Cavity Materials* – FS195 Wrap Strip –intumescent material supplied in 2-1/2 in. (64 mm) wide strips. Single layer (max 80mm dia pipe) and double layer ( max 110mm dai pipe) of wrap strip tightly wrapped around non-metallic pipeand secured with the 3M Fire Rated adhesive tape. Wrap strip to be slid into opening such that the outer edge of wrap strip is flush on from both surfaces of wall. B. Fill, Void or Cavity Material* – Caulk or Sealant – Min 1/4 in. (6 mm) diam bead of sealant applied to gypsum board/wrap strip interface on both sides of wall. 3M COMPANY 3M FIRE PROTECTION PRODUCTS – 3M FIRE PROTECTION PRODUCTS – FS 195 Wrap Strip IC 15WB+, CP 25WB+ or FB-3000 WT sealant (Note: CP 25WB+ not suitable for use with CPVC pipes.) Page 17 Plastic pipe FRR 60/60/60 Concrete floor 3M SYSTEM 1. Floor or Wall Assembly – Min 2-1/2 in. (64 mm) thick lightweight or normal weight (100-150 pcf or 16002400 kg/m3) concrete. Wall may also be constructed of any Classified Concrete Blocks. Max diam of opening is 8 in. (203 mm). 2. Through Penetrants – One non-metallic pipe or conduit concentrically or eccentrically within the firestop system. The annular space between penetrant and periphery of opening shall be min 3/8 in. (10 mm) to max 5/8 in. (16 mm). 3. Firestop System – The firestop system shall consist of the following: A. Fill, Void or Cavity Materials* – FS195 Wrap Strip –intumescent material supplied in 2-1/2 in. (64 mm) wide strips. Single layer (max 80mm dia pipe) and double layer ( max 110mm dai pipe) of wrap strip tightly wrapped around non-metallic pipeand secured with the 3M Fire Rated adhesive tape. Wrap strip to be slid into opening such that the outer edge of wrap strip is recessed 3/8 in. on underside of floor. B. Fill, Void or Cavity Material* – Caulk or Sealant – Min 3/8 in. (10 mm) diam bead of sealant applied to gypsum board/wrap strip interface on both sides of wall. 3M COMPANY 3M FIRE PROTECTION PRODUCTS – 3M FIRE PROTECTION PRODUCTS – FS 195 Wrap Strip IC 15WB+, CP 25WB+ or FB-3000 WT sealant (Note: CP 25WB+ not suitable for use with CPVC pipes.) Page 18 Plastic pipe FRR 60/60/60 Concrete floor 3M SYSTEM 1. Floor or Wall Assembly – Min 2-1/2 in. (64 mm) thick lightweight or normal weight (100-150 pcf or 16002400 kg/m3) concrete. Wall may also be constructed of any Classified Concrete Blocks. Max diam of opening is 8 in. (203 mm). 2. Through Penetrants – One non-metallic pipe or conduit concentrically or eccentrically within the firestop system. The annular space between penetrant and periphery of opening shall be min 3/8 in. (10 mm) to max 5/8 in. (16 mm). 3. Firestop System – The details of the firestop system shall be as follows: A.Fill, Void or Cavity Materials – Caulk, Sealant or Putty – Min 1/2 in. (13 mm) diam bead of caulk or putty shall be applied to outer perimeter of pipe/gypsum board interface on both sides of floor. 3M Plastic Pipe Device Collar to be secured to wall surfaces with 3M Ultra fast anchors or min 3/16 in. (5 mm) diam steel masonry anchors. 3M COMPANY – 3M Plastic Pipe Device Collar + CP 25WB caulk or FB-3000 WT sealant or MP+ putty. (Note: CP 25WB+ not suitable for use with CPVC pipes.) Page 19 Systems for insulated pipe services Insulated pipe FRR 30/30/30 Plasterboard wall 3M SYSTEM 1. Wall Assembly – The 1 or 2 hr fire-rated gypsum wallboard/stud wall assembly shall be constructed of the materials and in the manner as specified in the individual Wall or Partition Design as previous The hourly F Rating of the firestop system is equal to the hourly fire rating of the wall assembly in which it is installed. 2. Through Penetrants – Metallic pipes or tubing to be installed either concentrically or eccentrically within the firestop system. Pipe or tubing to be rigidly supported on both sides of wall assembly. A. Metallic Pipes – Max one metallic pipe or tubing. The annular space between penetrant and periphery of opening shall be min 0 in. to max 1-7/8 in. The following types and sizes of metallic pipes or tubing may be used: A1. Steel Pipe – Nom 16 in. diam (or smaller) Schedule 10 (or heavier) steel pipe. A2. Iron Pipe – Nom 16 in. diam (or smaller) cast or iron ductile pipe. A3. Copper Tube – Nom 6 in. diam (or smaller) Type L (or heavier) copper tube. A4. Copper Pipe – Nom 6 in. diam (or smaller) Regular (or heavier) copper pipe. B. Pipe Covering – Max 1-1/2 in. thick hollow cylindrical heavy density glass fiber units or insulating foam jacketed on the outside. 3. Fill, Void or Cavity Materials* – Sealant – Min 5/8 in. thickness of fill material applied within the annulus, flush with both surfaces of the wall. Min 1/2 in. diam bead of fill material applied to the wallboard/penetrant interface at point contact location on both surfaces of wall. 3M COMPANY –FB-3000 WT sealant Page 20 Insulated pipe FRR 60/60/60 Concrete floor 3M SYSTEM 1. Floor or Wall Assembly – Min 2-1/2 in. (64 mm) thick lightweight or normal weight (100-150 pcf or 16002400 kg/m3) concrete. Wall may also be constructed of any Classified Concrete Blocks. Max diam of opening is 8 in. (203 mm). 2. Copper Pipe – Nom 3 in. diam (or smaller) pipe centered in the opening. 3. Pipe Covering – Max 1-1/2 in. thick hollow cylindrical heavy density glass fiber units or insulating foam jacketed on the outside. 4. Packing Material – Min 1 in. thickness of ceramic (alumina silica) fiber blanket or mineral wool batt insulation firmly packed into opening as a permanent form. In floors, packing material to be recessed min 1 in. from the top surface of the floor. In walls, packing material to be recessed min 1 in. from both surfaces of of the the wall. 5. Fill, Void or Cavity Material* – Putty – Moldable putty material kneaded by hand and packed tightly into annular space, flush with top surface of floor, to a min depth of 1 in. In wall assemblies, min 1 in. thickness of putty to be installed symmetrically on both sides of wall. 3M COMPANY – MP+ Putty Stix Page 21 Insulated pipe FRR 60/60/60 Concrete floor HILTI SYSTEM 1. Floor or Wall Assembly – Min 2-1/2 in. (64 mm) thick lightweight or normal weight (100-150 pcf or 16002400 kg/m3) concrete. Wall may also be constructed of any Classified Concrete Blocks. Max diam of opening is 8 in. (203 mm). 2. Copper Pipe – Nom 3 in. diam (or smaller) pipe centered in the opening. 3. Pipe Covering – Max 1-1/2 in. thick hollow cylindrical heavy density glass fiber units or insulating foam jacketed on the outside. 4. Fill, Void or Cavity Material – CP660 Expanding Sealant – Applied to fill the through opening to a min thickness of 6 in. (150 mm) flush with the top surface of the floor or sleeve or both surfaces of wall or ends of sleeve. The mixed components of the sealant react and begin to expand, approx 30 seconds after application. Fill the opening completely with CP660 Expanding Sealant. 5. (Optional) Apply a layer 1/4 in. (6mm) thick to top surface of CP606 Caulk HILTICOMPANY – CP660 Expanding Sealant – CP606 Caulk Page 22 Systems for mechanical (HVAC) services Insulated duct FRR 30/30/30 Plasterboard wall 3M SYSTEM 1. Wall Assembly – The 1 or 2 hr fire-rated gypsum wallboard/stud wall assembly shall be constructed of the materials and in the manner as specified in the individual Wall or Partition Design as previous The hourly F Rating of the firestop system is equal to the hourly fire rating of the wall assembly in which it is installed. 2. Steel Duct – Max 24 in. (610 mm) diam No. 24 gauge (or heavier) spiral wound steel duct to be installed concentrically with a 3 in. (76 mm) annular space. Duct to be rigidly supported on both sides of wall assembly. 3. Duct Insulation – Nom 2 in. (51 mm) thick glass fiber blanket insulation jacketed on the outside 4. Fill, Void or Cavity Material – Sealant – Min 5/8 in. (16 mm) thickness of fill material applied within annulus, flush with both surfaces of wall assembly. 3M COMPANY – FB-3000 WT Page 23 Rigid duct FRR 30/30/30 Plasterboard wall 3M SYSTEM 1. Wall Assembly – The 1 or 2 hr fire-rated gypsum wallboard/stud wall assembly shall be constructed of the materials and in the manner as specified in the individual Wall or Partition Design as previous The hourly F Rating of the firestop system is equal to the hourly fire rating of the wall assembly in which it is installed. 2. Steel Air Duct – Nom 30 in. by 24 in. (762 mm by 610 mm) min 24 gauge (or heavier) galv steel air duct to be installed either concentrically or eccentrically within the opening. Duct to be rigidly supported on both sides of wall assembly. 3. Duct Insulation* – Nom 1-1/2 in. (38 mm) thick glass fiber blanket insulation jacketed on the outside. 4. Firestop System – The firestop system shall consist of the following: A. Wrap Strip – One layer of Ultra GS nom 1/8 in. (3.2 mm) thick intumescent material supplied in 2 in. (51 mm) wide strips tightly wrapped around duct insulation and held in place with 2 in. (51 mm) wide min 3 mil foil tape. Wrap strip slid into annulus on both sides of wall such that wrap strips extend approx 1/2 in. (13 mm) beyond both surfaces of wall. Exposed portion of wrap strip to be completely covered with min 3 mil foil tape. B. Fill, Void or Cavity Material* – Caulk or Sealant – Min 5/8 in. (16 mm) thickness of fill material applied within annulus, flush with both surfaces of wall assembly. 3M COMPANY – Ultra GS + CP 25WB+, IC 15WB+, FB-3000 WT Page 24 Rigid duct FRR 60/60/60 Concrete wall or floor 3M SYSTEM 1. Floor or Wall Assembly – Min 2-1/2 in. (64 mm) thick lightweight or normal weight (100-150 pcf or 16002400 kg/m3) concrete. Wall may also be constructed of any Classified Concrete Blocks. Max diam of opening is 8 in. (203 mm). 2. Steel Air Duct – Nom 30 in. by 24 in. (762 mm by 610 mm) min 24 gauge (or heavier) galv steel air duct to be installed either concentricallyor eccentrically within the opening. Duct to be rigidly supported on both sides of wall assembly. 3. Duct Insulation* – Nom 1-1/2 in (38 mm) thick glass fiber blanket insulation jacketed on the outside. 4. Firestop System – The firestop system shall consist of the following: A. Wrap Strip – One layer of nom 1/8 in. (3.2 mm) thick intumescent material supplied in 2 in. (51 mm) wide strips tightly wrapped around duct insulation and held in place with 2 in. (51 mm) wide min 3 mil foil tape. Wrap strip slid into annulus on both sides of wall such that wrap strips extend approx 1/2 in. (13 mm) beyond both surfaces of wall. Exposed portion of wrap strip to be completely covered with min 3 mil foil tape. B. Fill, Void or Cavity Materials* – Caulk or Sealant – Min 5/8 in. (16 mm) thickness of fill material applied within annulus, flush with both surfaces of wall assembly 3M COMPANY– Ultra GS – CP 25WB+, IC 15WB+ caulk or FB-3000 WT sealant Page 25 Rigid duct and insulated FRR 60/60/60 Concrete wall CSD SYSTEM 1. Floor or Wall Assembly – Min 2-1/2 in. (64 mm) thick lightweight or normal weight (100-150 pcf or 16002400 kg/m3) concrete. Wall may also be constructed in Concrete Blocks. Max diam of opening is 8 in. (203 mm). 2. Steel Air Duct –24 gauge (or heavier) galv steel air duct to be installed either concentricallyor eccentrically within the opening. Duct to be rigidly supported on both sides of wall or floor assembly. 2A. Duct Insulation – 38 mm thick FRR glass fiber blanket insulation jacketed on the outside. 3. Firestop System – NOFIRNO Board inserted firmly between duct or duct insulation and concrete wall Single panel with double side coating for 1h and Double panel with single coating facing out for 2h 3A. NOFIRNO Sealant applied 20mm bead to perimeter each side and to any joints CSD COMPANY– NOFIRNO Board -NOFIRNO sealant Page 26 Rigid duct and insulated FRR 60/60/60 Concrete wall floor HILTISYSTEM 1. Floor or Wall Assembly – Min 2-1/2 in. (64 mm) thick lightweight or normal weight (100-150 pcf or 16002400 kg/m3) concrete. Wall may also be constructed in Concrete Blocks. Max diam of opening is 8 in. (203 mm). 2. Steel Air Duct –24 gauge (or heavier) galv steel air duct to be installed either concentricallyor eccentrically within the opening. Duct to be rigidly supported on both sides of wall or floor assembly. 2A. Duct Insulation* – Nom 38 mm thick FRR glass fiber blanket insulation jacketed on the outside. 3. Firestop System – CP370 Coated Boards inserted firmly between duct or duct insulation and concrete wall 3A. CP606 Sealant applied 20mm bead to perimeter each side and to any joints HILTI COMPANY– CP370 Board –CP606 sealant Page 27