ROTOR VOLTAGE INFLUENCE ON THE CHARACTERISTICS OF A DOUBLY FED INDUCTION MACHINE ŽARKO MILKIĆ1, ĐUKAN VUKIĆ, SAŠA ŠTATKIĆ Key words: Doubly fed induction motor, Rotor voltage, Speed regulation. We present an analysis of rotor voltage influence on the characteristics of a wound rotor induction motor, the speed of which is regulated by double feeding. Stator windings of the motor are fed from the power system, while the feeding for the rotor ones is provided by a cycloconverter. Expressions for all characteristic variables are derived on the basis of a mathematical model defined for particular operating conditions. Rotor voltage regulation laws, which ensure optimal motor operation according to predetermined criteria and apply to the entire regulated speed range, are defined from the obtained expressions. 1. INTRODUCTION Double feeding is one of the ways for regulating the speed of a wound rotor induction motor. Stator windings of such motors are usually fed from the power system, while the feeding of the rotor ones is realised by a frequency converter (Fig. 1). Semiconductor converter with direct frequency conversion – the socalled cycloconverter – represents the most convenient solution for a variable frequency source [1]. Characteristics of a doubly fed induction motor are significantly influenced by the rotor voltage value [2, 3]. Hence, by defining an appropriate voltage regulation law, optimal motor performance according to a predefined criterion can be achieved over the entire regulated speed range. Choice of such a criterion depends on several factors: motor rating, regulated speed range, cycloconverter characteristics, and power system demands [4]. Specifically, for motors with large power rating, such as those employed as drives in centrifugal pumps, ventilators, compressors and other similar devices, motor operation with minimum stator current is advantageous [5]. In this regime, a motor takes the required reactive power from the rotor side only 1 University of Priština, Faculty of Technical Sciences, Kosovska Mitrovica, Kneza Miloša 7, 38220 Kosovska Mitrovica, Serbia; E-mail: zarkomilkic@yahoo.com Rev. Roum. Sci. Techn. – Électrotechn. et Énerg., 59, 3, p. 249–258, Bucarest, 2014 250 Žarko Milkić, Đukan Vukić, Saša Štatkić 2 [6, 7]. This reactive power (Q2) is significantly lower than the reactive power required in standard operation mode (Q1), since it is proportional to the slip of the motor (Q2 = s Q1), which is the main advantage of this speed regulation method. On the other hand, modes of motor operation with either minimum rotor current or maximum efficiency are significant for small power motors [8]. According to the aforestated, motors are herein investigated in four different operation modes, which correspond to: 1) minimum stator current (cosφ1=1); 2) minimum rotor current (cosφ2=1); 3) maximum efficiency (η = ηmax); 4) stator to rotor current ratio equal to that of a standard operation mode (optimal efficiency mode of an induction motor with standard construction, operating in the double feeding regime). Fig. 1 – Power supply and control scheme of a doubly fed induction motor. Starting from the mathematical model for a doubly fed induction motor in the synchronous operating mode [9, 10], appropriate expressions for all characteristic variables are derived in the paper. In order to determine the rotor voltage regulation law for all previously stated operation modes, an adequate computer code is developed and the corresponding results are presented. 2. MATHEMATICAL MODEL FOR A DOUBLY FED INDUCTION MOTOR Depending on the manner of frequency regulation, a doubly fed induction motor can operate in either the synchronous or the asynchronous mode. In the synchronous mode, analyzed in the present paper, independent regulation of rotor voltage and frequency is enabled, which results in very good regulation characteristics. 3 Rotor voltage influence on the induction machine characteristics 251 Speed regulation is possible both above and under the synchronous speed, as well as in both directions [1, 4]. Angular velocity is defined by n= 60 ( f1 ∓ f 2 ) . Π (1) In this case, the induction motor operates as a synchronous machine, and the change of load causes the change of the load (torque) angle. When considering the characteristics of a doubly fed induction motor in the synchronous operating mode, it is most convenient to define the mathematical model with regard to a synchronous reference frame, i.e. one that rotates at the synchronous speed ω1 (equal to stator angular frequency). When the reference frame is so chosen, the mathematical model can be represented by the following set of complex equations [1–3] U 1 = R1 I 1 + d Ψ1 / dt + jω1 Ψ1 , (2) U 2 = R2 I 2 + d Ψ 2 / dt + j(ω1 − ω)Ψ 2 , (3) Ψ1 = Ls I 1 + Lm I 2 , (4) Ψ 2 = Lm I 1 + Lr I 2 . (5) Using the differentiating operator p, the previous set of equations can be transformed to the following form u1 = r1i1 + ( p + j)ψ1 , (6) u 2 = r2 i 2 + ( p + js )ψ 2 , (7) ψ1 = x1 i1 + xm i 2 , (8) ψ 2 = xm i1 + x2 i 2 , (9) seeing that the slip s is defined as s = f 2 / f1 = (ω1 − ω) / ω1 . (10) For the stationary mode of operation (p = 0) these become u 1 = r1 i1 + jψ1 , (11) u 2 = r2 i 2 + jsψ 2 . (12) 252 Žarko Milkić, Đukan Vukić, Saša Štatkić 4 Fig. 2 – Equivalent circuit of a doubly fed induction motor. Assuming that the stator voltage vector (phasor) coincides with the reference axis, complex expressions for stator and rotor voltages become 0 u1 = u1 e j0 , (13) u 2 = u2 e -jα . (14) Fig. 3 – Phasor diagram for a doubly fed induction motor. Starting from the equivalent circuit (Fig. 2) and the phasor diagram (Fig. 3) for a doubly fed induction motor in synchronous operation mode, the relation which connects the angle between rotor and stator voltage vectors (α) to the angle between rotor axis and the stator voltage vector (δ, also called “the load angle” in synchronous machine theory), is obtained as δ = α −β , where β is defined by β = atan r2 x1 − sr1 x2 ( r1r2 − s xm2 − x1 x2 (15) ) . 5 Rotor voltage influence on the induction machine characteristics 253 3. MATHEMATICAL EXPRESSIONS FOR CHARACTERISTIC VARIABLES Solving the set of equations formed by (8), (9), (11) and (12), while taking into account relations (13), (14) and (15), expressions for all characteristic variables of a doubly fed induction motor in the investigated operation mode are obtained. The meanings of new variables introduced in expressions that follow are x1 = xsγ + xm , x2 = xrγ + xm , c1 = xm x1 , c2 = xm x2 , c3 = 1 − c1c2 , x11 = c3 x1 , x22 = c3 x2 , k1 = r1r2 − sx11 x2 , k 2 = sr1 x2 + r2 x1 , u = u2 u1 , a = r1r2 + sx1 x2 − sxm2 , b = sr1 x2 − r2 x1 . Stator and rotor fluxes are respectively given by ψ = 1 u1 k12 + k22 {⎡⎣ x1 ( r2 k1 + x22 sk2 ) + ur1 x2 c2 ( k1 cos α − k2 sin α )⎤⎦ + (16) } + j ⎡⎣ x1 ( x22 sk1 − r2 k2 ) − ur1 x2 c2 ( k2 cos α + k1 sin α ) ⎤⎦ , ψ = 2 u1 k12 { + k22 {{r x c k + ux 2 1 1 1 2 } ⎡⎣( r1k1 + x11k2 ) cos α + ( x11k1 − r1k2 ) sin α ⎤⎦ + }} (17) + j − r2 x1c1k2 + ux2 ⎡⎣( x11k1 − r1k2 ) cos α − ( r1k1 + x11k2 ) sin α⎤⎦ . Stator and rotor currents have active and reactive components i1 = u1 k12 + k22 i1 = i1a + ji1r , (18) i 2 = i2 a + ji2 r , (19) {⎡⎣ r2 k1 + sx2 k2 − uxm ( k2 cos α + k1 sin α)⎤⎦ + (20) } + j ⎡⎣ sx2 k1 − r2 k2 − uxm ( k1 cos α − k2 sin α ) ⎤⎦ , i2 = u1 k12 { + k22 {{−sx m k2 } + u ⎡⎣ ( r1k1 + x1k2 ) cos α + ( x1k1 − r1k2 ) sin α ⎤⎦ + }} (21) + j − sxm k1 + u ⎡⎣( x1k1 − r1k2 ) cos α − ( r1k1 + x1k2 ) sin α⎤⎦ . The corresponding absolute values of these currents are i1 = u1 r22 + s 2 x22 + u 2 xm2 − 2uxm (sx2 cos α + r2 sin α ) , k12 + k 22 (22) 254 Žarko Milkić, Đukan Vukić, Saša Štatkić ( 6 ) s 2 xm2 + u 2 r12 + x12 − 2usxm ( x1 cos α − r1 sin α ) . k12 + k22 i2 = u1 (23) Electromagnetic torque can be expressed as mem = m1 + m2 + m3 , (24) where m1 and m2 are the asynchronous components, while m3 is the synchronous component of the electromagnetic torque, yeilding u12 ⎛ sr x 2 − u 2 r1 xm2 + uxm a 2 + b 2 sin δ ⎞⎟ . 2 2 ⎜ 2 m ⎝ ⎠ k1 + k2 mem = (25) Stator and rotor active powers are, respectively [ ] u12 [(r2 k1 + sx2 k2 ) − uxm (k2 cos α + k1 sin α )] , k12 + k22 ] u12 u 2 (r1k1 + x1k2 ) − usxm (k2 cos α − k1 sin α ) . 2 2 k1 + k 2 * p1 = Re u1 ⋅ i1 = [ * [ p2 = Re u 2 ⋅ i 2 = (26) ] (27) Stator and rotor reactive powers are, respectively [ ] u12 [(sx2 k1 − r2k2 ) − uxm (k1 cos α − k2 sin α )] , k12 + k22 ] u12 u 2 (x1k1 − r1k 2 ) − usxm (k1 cos α + k 2 sin α ) . 2 2 k1 + k 2 * q1 = I m u1 ⋅ i1 = [ * q2 = I m u 2 ⋅ i 2 = [ (28) ] (29) (r2 k1 + sx2 k2 ) − uxm (k2 cos α + k1 sin α ) , )[r22 + s 2 x22 + u 2 xm2 − 2uxm (sx2 cos α + r2 sin α )] (30) Stator and rotor power factors are cos ϕ1 = ( cos ϕ2 = ( k12 k12 + k 22 + k 22 u (r1k1 + x1k 2 ) − sxm (k 2 cos α − k1 sin α ) )[s x 2 2 m ( ) ] + u 2 r12 + x12 − 2usxm (x1 cos α − r1 sin α ) . (31) Motor efficiency is given by η= P , P + ΣPγ (32) 7 Rotor voltage influence on the induction machine characteristics η= Pem (1 − s ) − Pfv ( Pem (1 − s ) − Pfv + PCus + PFes + PCur + PFer + Pfv ), 255 (33) where P is the useful active power, and ΣPγ is the sum of all active losses in the doubly fed induction motor. When relative units are considered pem = mem, which finally leads to mem (1 − s ) − Pfvn (1 − s ) 1.5 η= mem (1 − s ) + r1i12 + PFes + r2i22 + sp Hkr + s 2 p Fkr . (34) 4. ROTOR VOLTAGE REGULATION Relations given in the previous section make it possible to define a certain rotor voltage regulation law, which ensures optimal motor operation according to predetermined criteria and applies to the entire regulated speed range. To this end, it is necessary to solve a set of transcendental quadratic equations, which can be obtained from the above expressions. This can be accomplished by applying various graphical and analytical methods, but such approaches are rather inexpedient. For that reason, a computer code for numerical solving of the said set of equations is developed. It enables a rotor voltage regulation law to be defined for the following four modes: 1) motor operation with minimum stator current, corresponding to the case when motor takes the required reactive power from the rotor side only; 2) motor operation with minimum rotor current, corresponding to the case when motor takes the required reactive power from the stator side only; 3) motor operation with maximum efficiency; 4) motor operation with stator to rotor current ratio equal to that of the standard operation mode (i1 = i2), when optimal efficiency of an induction motor with standard construction operating in the double feeding regime is achieved. For any of the listed operation modes, induction motor parameters should be known, while the analysis of motor operation with maximum efficiency requires additional knowledge of the mechanical losses (friction and windage losses), stator core losses, rotor hysteresis and eddy current losses. Separate recognition of hysteresis losses and eddy current losses for the rotor is necessary because they depend on frequency in different ways. In the present paper, identification of losses is performed according to the method presented in [6]. 5. TEST EXAMPLE In order to verify the validity of the developed code, tests were performed on a wound rotor induction motor, used as a centrifugal pump drive (model: ZPD112M-4, manufactured by SEVER, Subotica, Serbia). Motor rating is 3.7 kW, 256 Žarko Milkić, Đukan Vukić, Saša Štatkić 8 and its parameters in per unit are: r1 = 0.047, r2 = 0.080, xsγ = 0.090, xrγ = 0.090 and xm = 1.73. The experiments provided values for the following: rotor voltage in maximum efficiency mode, stator core losses, mechanical losses, hysteresis and eddy current components of rotor core losses. Results obtained at f = 50 Hz frequency are: PFes=57 W, Pfv=106 W, PHkr=21.78 W and PFkr=31.80 W. The range of angular velocity change is 0.8⋅nn < n < 1.2⋅nn. The corresponding slip range is 0.2 > s > -0.2. Rotor voltage regulation laws are given as functions of the slip in Figs. 4.a)…d) for each of the motor operation modes stated in the previous section. The change of rotor voltage results in a change of the phase angle between stator and rotor voltage vectors (phasors), as well as in the change of the load angle. Dependencies of the load angle δ on the slip are also shown in the Figs. 4.a)…d) for the four investigated operation modes. 6. CONCLUSION The influence of rotor voltage on the characteristics of a wound rotor induction motor, the speed of which is regulated by double feeding, has been analyzed. Starting from the mathematical model for a doubly fed induction motor in synchronous operating mode, expressions have been derived for all characteristic variables. A rotor voltage regulation law is defined with the aim of achieving optimal operation of the motor in the whole regulated speed range, according to previously defined criteria. Since the choice of these criteria depends on the motor rating, regulated speed range, cycloconverter characteristics, and power system demands, four particularly interesting modes of motor operation have been investigated: minimum stator current mode, minimum rotor current mode, maximum efficiency mode, and the mode with stator to rotor current ratio like in the standard mode of operation. a) b) 9 Rotor voltage influence on the induction machine characteristics c) 257 d) Fig. 4 – Rotor voltage regulation law and load angle versus slip for motor operation with: a) minimum stator current; b) minimum rotor current; c) maximum efficiency; d) stator to rotor current ratio like that of the standard operation mode. In order to determine rotor voltage regulation laws for all stated operation modes, an appropriate computer code for numerical solving of a set of transcendental quadratic equations has been developed. Results obtained for the dependences of the rotor voltage regulation law and of the load angle on slip have been presented. APPENDIX p – differentiating operator Π – number of pole pairs r1, r2 – stator, rotor resistance per phase xsγ, xrγ – stator, rotor leakage reactance xm – magnetizing reactance x1, x2 – stator, rotor reactance per phase Ls, Lr – stator, rotor inductance Lm – magnetizing inductance i1, i2 – per unit stator, rotor current I1, I2 – absolute unit stator, rotor current u1, u2 – stator, rotor voltage f1, f2 – stator, rotor frequency Ψ1, Ψ2 – stator, rotor magnetic flux δ – load angle α – the angle between stator and rotor voltage vectors (phasors) Received on November 2, 2013 s – slip N – rotor speed ω – rotor angular velocity ω1 – synchronous angular velocity M – electromagnetic torque p1, p2 – stator, rotor active power q1, q2 – stator, rotor reactive power pfvn – mechanical losses at rated speed pFes – stator core losses pHkr – hysterezis losses in rotor core (at locked rotor) pFkr – eddy current losses in rotor core (at locked rotor) η – motor efficiency cosφ1, cosφ2 – stator, rotor power factor 258 Žarko Milkić, Đukan Vukić, Saša Štatkić 10 REFERENCES 1. 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