ART300A Active Loudspeaker Service Manual 2002 MACKIE DESIGNS, INC. ART300A Service Manual SERVICE ON THIS EQUIPMENT IS TO BE PERFORMED BY EXPERIENCED REPAIR TECHNICIANS ONLY 2 ART300A Service Manual CONTENTS Safety Instructions ........................................................... 2 Introduction ..................................................................... 4 Active Speaker Safety Test ............................................ 5 Overview.......................................................................... 7 Rear Panel ....................................................................... 8 Specifications .................................................................. 9 Parts ............................................................................... 10 Final Assembly............................................................ 10 Amplifer Assembly ..................................................... 11 Amplifier PCB Assembly ............................................ 12 Input Board Assembly and PCB............................... 14 RCF Parts Differences ................................................ 15 Main Circuit Board.......................................................... 16 Schematics Crossover .............................................................. 16 High Frequency Amplifier.................................... 17 Low Frequency Amplifier..................................... 18 Power Supply ........................................................ 19 PCB Layout................................................................. 20 Input Board ...................................................................... 21 Schematic .................................................................. 21 PCB Layout................................................................. 22 3 ART300A Service Manual Introduction SERVICE ON THIS EQUIPMENT IS TO BE PERFORMED BY EXPERIENCED REPAIR TECHNICIANS ONLY About this Manual This manual contains the basic repair information for the ART series loudspeakers. For each model, the following information is supplied: • Safety information • Overview • Rear panel view and features • Specifications and test details • Parts list, containing a master parts list and sub-assembly parts • Parts list differences between RCF and Mackie Industrial ART speakers • Schematics • PCB layout drawing It is essential that you have a copy of the user’s manual as this contains the complete operating instructions. Service Technical Assistance Mackie Designs, Service Technical Assistance, is available 8AM - 5PM PST, Monday through Friday for Authorized Mackie Service Centers, at 1-800-258-6883. Feel free to call with any questions and speak with a carefully-calibrated technician. If one is not available, leave a detailed message and a qualified Mackoid will return your call asap. Disclaimer The information contained in this manual is proprietary to Mackie Designs, Inc. The entire manual is protected under copyright and may not be reproduced by any means without express written permission from Mackie Designs, Inc. www.mackieindustrial.com 16220 Wood-Red Road NE, Woodinville, WA 98072 USA TEL 888.337.7404, FAX 425.487.4337, industrial@mackie.com UK +44.1268.571.212, FAX +44.1268.570.809 +industrial@rcf-uk.com ITALY +39.0522.354.111, FAX +39.0522.926.208 +industrial@rcf.it FRANCE +33.3.8546.9160, FAX +33.3.8546.9161 +rcf.commercial@wanadoo.fr GERMANY +49.2572.96042.0, FAX +49.2572.96042.10 +industrial@mackie.de 4 ART300A Service Manual Active speaker safety test You must perform the following leakage test before returning any active speakers to your customer. Take every safety precaution to protect yourself while doing this test. 1. Make a small loading RC circuit as shown in the diagram below, and connect the AC volt meter between the AC power source ground and any exposed metal on the unit under test. 2. Connect the unit under test to an AC power source using a ground-lift adaptor, leaving the unit’s safety ground floating. Turn the unit on. 3. The meter reading should be less than 750mVAC (note: this is equivalent to 0.5mA of leakage current). 4. Flip the plug over in the receptical so the hot and neutral are swapped. Verify that the reading is still less then 750mVAC. 5. If either reading is greater than 750mVAC, then you must investigate and repair the speaker before returning it to your customer. 5 ART300A Service Manual Safety First! Before connecting and using the equipment, please read the Quick-Start Guide carefully and keep it for future reference. Warning This equipment has been designed to be installed by qualified professionals only! There are many factors to be considered when installing professional sound reinforcement systems, including mechanical and electrical considerations, as well as acoustic coverage and performance. Mackie Industrial strongly recommends that this equipment be installed only by a professional sound installer or contractor. 1. Never install, connect, or disconnect the unit with the power supply on. 2. Before powering up the speaker, make sure the voltage select switch corresponds to the AC Voltage supply. 3. Make sure the safety ground on the power cord is properly grounded. 4. To prevent the risk of electric shock, never open the unit. There are no user serviceable parts inside. 5. To ensure normal cooling of the amplifier, make sure the unit is well ventilated. Avoid exposure to direct sunlight or proximity to any heat source, dust, or dampness. Installation A 1-3/8" (35mm) socket is provided in the bottom of the cabinet for mounting the loudspeaker on a speaker stand. The speaker can be suspended with approved rigging hardware. Always use at least two M10 threaded inserts located on opposite sides of the enclosure. The speaker must be positioned so that the weight of the enclosure is equally distributed over the two inserts. Warning Never attempt to suspend the ART Series loudspeakers by their handles. Consult a professional rigger or structural engineer prior to suspending loudspeakers from a structure not intended for that use. Always know the working load limit of the structure supporting the loudspeaker array. Always make sure that the rigging hardware minimum rating is at least five times the actual load. 6 ART300A Service Manual Overview The ART300A is a full-range two-way professional active speaker system that combines high power and wide bandwidth in a light-weight enclosure for fixed-installation systems. The 12" low-frequency transducer, in combination with a 1" compression driver coupled to an integral 90º x 70º constant directivity polynomial horn, form an extremely powerful package for any small to medium-sized sound reinforcement application. It features a balanced XLR input with a Mic/Line switch and a paralleled balanced XLR output for cascading multiple speakers. Rear panel controls also include Music and Voice equalization switches, a rotary volume control, and an input limiter. The two built-in power amplifiers provide 300W for the LF driver and 60W for the HF driver. The enclosure is constructed of high-strength polypropylene, with M10 threaded inserts on all four sides for rigging, and an integral locking 1-3/8" socket in the bottom for mounting on a standard speaker stand. 7 ART300A Service Manual Rear Panel 1. INPUT is a balanced XLR input jack that accepts mic-level or line-level signals. 2. OUTPUT is a balanced XLR output jack in parallel with the INPUT jack, allowing the signal to “loop through” for daisy-chaining speakers together. 3. LINE/MIC switch for mic-level or line-level signals at the INPUT. 4. VOICE equalization switch ON provides a gentle boost at 3kHz and 6kHz. 5. MUSIC equalization switch ON provides a low-frequency and high-frequency boost. 6. LIMITER indicator illuminates when the limiting protection circuits are activated. 7. OPERATE indicator illuminates when the POWER switch is turned on. 8. VOLUME control adjusts the input-stage gain. 9. POWER switch turns the AC power on and off. 10. AC OUTLET for connecting AC power to an additional Mackie Industrial active speaker system. 11. Grounding Terminal provides an additional safety grounding point. 12. IEC AC Socket. Connect the detachable power cord to the socket. The protection fuse is also contained in the AC socket. CAUTION: Replace fuse only with the same type as indicated on the rear panel. 8 7 6 5 4 3 2 1 Connections The XLR connectors use the following AES standard: Pin 1 = Ground (Shield) Pin 2 = Hot (+) Pin 3 = Cold (–) 12 11 10 8 9 ART300A Service Manual Specifications System: Amplifiers: Freq. Range (–10 dB): 55Hz-19kHz Freq. Response (±3 dB): 75Hz-16kHz Horz. Coverage Angle (–6 dB): 90°, averaged 1kHz-10kHz Vert. Coverage Angle (–6 dB): 70°, averaged 1kHz-10kHz Directivity Factor Q (DI): 10.0 (10.0), averaged 1kHz-10kHz System Sensitivity1: 101 dB, 1W@1m Rated Maximum SPL2: 126 dB @ 1 m (3.3ft) peak HF Protection: Dynamic LF Amplifier Power: 300 watts RMS HF Amplifier Power: 60 watts RMS Distortion: < 0.1% THD at rated power Amp Protection: Thermal, limiter, short circuit Power Supply: 115/230 VAC, 2A, 50/60 Hz Transducers: Low Frequency: 12" (300 mm) diameter woofer High Frequency: 1" (25 mm) compression driver, horn loaded Preamp and Processor: Input Sensitivity: Mic In: 8mV Line In: 125mV Input Impedance: Mic In: 650Ω unbalanced 1.3kΩ balanced Line In: 10kΩ unbalanced 19kΩ balanced Crossover Frequency and Slope: 1.8kHz; 24 dB/octave Time Alignment: Analog, 0.3 ms HF delay Speaker Protection: Thermal, over-excursion Music Equalization: +4.3 dB @ 65Hz +4.0 dB @ 12kHz Voice Equalization: +4.0 dB @ 3kHz +4.0 dB @ 6kHz Indicators: Power ON, Limiter Physical: Enclosure: Asymmetrical trapezoidal, reinforced polypropylene Mounting: Lockable 1-3/8" (35mm) stand mount Rigging Inserts: 4 points, accepts M10 threaded hardware Input/Output Connectors: 2 XLR balanced Dimensions HxWxD: 24.4" x 15.4" x 12.3" (620 mm x 390 mm x 312 mm) Net Weight: 44.0 lb (20.0 kg) Testing: DC voltages: + 83 VDC - 83 VDC + 41 VDC - 41 VDC + 15 VDC - 15 VDC DC offset: less than +/- 0.1 VDC Bias: At idle, into 8 ohm loads after warm-up adjust R36 5.5 mV R39-R40 (low freq amplifier) adjust R73 13 mV R81-R82 (high freq amplifier) AC current draw: Less than 0.3 A at idle 9 ART300A Service Manual ART300A Parts 13112024 ART300A Final Assembly PART # DESCRIPTION 21111060 23103350 23103360 23103450 23103620 25110480 33090090 33090400 33160530 33221060 33221130 33890100 33901250 33901270 33912130 33912160 33921210 33921480 33921510 33921540 33921580 33950280 33951920 33960580 33961560 33993020 33994990 33995000 33995350 33995360 33995370 33995380 43040390 43900110 43900580 43900810 43900820 43900830 51180425 51190205 51190336 51240411 51992008 51992010 52100101 52100121 52201009 52301004 59024072 83483019 WOOFER L12................................................................................................. 1 INPUT ASSEMBLY ........................................................................................... 1 AMPLIFIER ASSEMBLY ................................................................................... 1 ACCESSORY (FLOOR WEDGE ANTI-TIP-OVER THINGY) ............................ 1 WIRE ASSEMBLY ............................................................................................ 1 TWEETER N 350.............................................................................................. 1 CABINET FRONT 33526 ................................................................................. 1 CABINET REAR 34288 ................................................................................... 1 WOOFER GASKET 21202 .............................................................................. 1 WOOFER GRILL 31809.................................................................................. 1 CONTROL BOARD SHIELD 32656 ................................................................ 1 FEET 34287..................................................................................................... 4 HANDLE 31154.............................................................................................. 1 WIRE CABLE GROMMET 32498.................................................................... 1 ANTIVIBRATION 22867.................................................................................. 4 TRANSFORMER SPACERS 23128 .................................................................. 6 NUTS FOR MOUNTING INSERTS 22839 ......................................................... 4 MOUNTING INSERTS 31832 .......................................................................... 4 GRILL SPACERS 32515 .................................................................................. 4 TWEETER MOUNTING PLATES 32655 ............................................................ 2 SPACERS 33359 ............................................................................................ 8 MOUNTING INSERT COVER STICKERS (HEX) 23495 .................................... 4 TRADEMARK BADGE 34672 ......................................................................... 1 WARRANTY MOD.1712 ................................................................................ 1 INSTRUCTION GUIDE MOD.1743 ................................................................. 1 SHIPPING BOX 34673.................................................................................... 1 BOX PACKING 31914 ................................................................................... 2 BOX PACKING 31915 ................................................................................... 2 SHIPPING PALLET 33301 ...................................................................... 0.0833 BOX COVER 33303.............................................................................. 0.1666 ANGLE 1800 33302.............................................................................. 0.3333 BOX PACKING 33368 ................................................................................... 2 SOUND ABSORBER FOAM SP.15 DENS.50 ............................................... 24 STOPPER PLUG.............................................................................................. 1 U-SHAPED RUBBER GASKET ESPACE200 .............................................. 0.001 KNURLED KNOB 32243 ................................................................................. 1 GASKET 32181............................................................................................ 1.2 GASKET 32266.......................................................................................... 2.05 Screw, Hex, white galv, M6 x 18 mm, U5739 3055 ................................... 2 Screw, cylindrical, Allen, black galv, M5 x 10 mm, U5931 ...................... 4 Screw, cylindrical, Allen, black galv, M6 x 35, U5931 50762 ................... 4 Screw, cylindrical, Phillips, pointed, black galv, 3.9 x 13 mm, U6954 .... 4 Screw, cylindrical, Phillips, black galv, for plastic, 4.2 x 20 mm............ 20 Screw, roundhead, flange, Phillips, black galv, for plastic, 4.8 x 50 mm16 Washer, flat, 15 x 28 mm, white galv, U6592 ............................................ 4 Washer, flat, 6.4 x 12.5 mm, black galv, U6592 0174 ............................. 10 Washer, crinkle, 6 mm DIN6798 50383 ..................................................... 2 Washer, split, 6.4 mm U1751 171 1/2.......................................................... 2 PLASTIC BAG 600+100+100X1200 ............................................................... 1 LINECORD, USA, C3C83-012E003 ............................................................... 1 10 QUANTITY NOTES See page 14 See next page ART300A Service Manual Service Replacement Parts (boxed and packaged, ready to ship out) PART # DESCRIPTION NOTES 11401023 11440039 15420008 15410084 Woofer L12ART300A Woofer Recone kit L12ART300A Tweeter ART 300/300A Tweeter diaphragm M84 Boxed woofer (21111060 plus shipping box, packing etc) Boxed Recone kit Boxed Tweeter (25110480 plus shipping box, packing) Boxed Tweeter diaphragm 23103360 ART300A Amplifier Assembly 115 VAC PART # DESCRIPTION QUANTITY 23020400 23102640 23102650 23102660 23102670 23102680 23102750 23102760 33120230 33182100 33190190 33950120 43900130 43900840 51150316 51150325 51150346 51180545 51250211 52100113 52100126 52100127 52201003 52201005 53102010 53301026 53301035 81751094 83111142 83242016 83444023 83482004 83482006 97119549 AMPLIFIER PCB ASSEMBLY ........................................................................... 1 WIRE ASSEMBLY UL ....................................................................................... 1 WIRE ASSEMBLY UL ....................................................................................... 2 WIRE ASSEMBLY UL ....................................................................................... 1 WIRE ASSEMBLY UL ....................................................................................... 1 WIRE ASSEMBLY UL ....................................................................................... 1 WIRE ASSEMBLY UL ....................................................................................... 1 WIRE ASSEMBLY UL ....................................................................................... 1 HEATSINK 32924 ............................................................................................ 1 TRANSFORMER SUPPORT 31180 .................................................................. 1 REAR PANEL 34676....................................................................................... 1 UL STICKER 33539.......................................................................................... 1 GROUND CONNECTOER 33610.................................................................. 1 BRASS SPACERS 10 MM ............................................................................... 4 Screw, cylindrical, Phillips, black galv, M4 x 10 mm, U7687 6233 ........... 4 Screw, cylindrical, Phillips, white galv, M4 x 14 mm, U7687 6643 ......... 10 Screw, cylindrical, Phillips, black galv, M4 x 25 mm, U7687 .................... 4 Screw, Hex, white galv, M8 x 65 mm, U5737 ............................................ 1 Screw, flat, CSK, Phillips, blck galv, point, 2.9 x 9.5 mm, U6955 12596 ... 4 Washer, flat, 4,3 x 9, white galv, U6592 169 .............................................. 9 Washer, large flat, white galv, 9 x 24 mm, U6593 .................................... 1 Washer, white galv, 8.5 x 32 mm, 166 ....................................................... 1 Washer, crinkle, 4 mm DIN 6798-A ............................................................. 2 Washer, crinkle, 8 mm DIN6798 176........................................................... 1 Nut, M 4 U5588-A-6S 01880 1/2................................................................... 3 Nut, NYLOCK, M8 INOX ............................................................................... 1 Nut, flanged, white galv, M 4 DIN 6923................................................... 18 TRANSFORMER C1T51-079A ........................................................................ 1 FUSE C3P11-003T502 5 AT ............................................................................ 2 ILLUMINATED POWER SWITCH C3S42-016 ................................................. 1 FASTON CONNECTOR, MALE C3C44-013M001 .969/4............................. 1 RECESSED SOCKET, MALE C3C82-004M003 .............................................. 1 RECESSES SOCKET, FEMALE C3C82-006F003 ............................................. 1 GREEN/YELLOW WIRE 1 MMQ ................................................................. 10 NOTES See next page 11 ART300A Service Manual 23020400 ART300A Amplifier PCB Assembly PART # DESCRIPTION 32030380 32180670 33120240 33120250 33910140 42901040 51160225 52100105 52201002 53101005 81121000 81121001 81121017 81121021 81121025 81121032 81121033 81121034 81121037 81121040 81121041 81121042 81121043 81121045 81121047 81121049 81121051 81121055 81121057 81121058 81121063 81121064 81121065 81121069 81121070 81121071 81121073 81121079 81121114 81121166 81121734 81121859 81127275 81138033 81182007 81231011 81241118 81241125 81241152 81241219 81243129 81412018 81413001 81413007 81413009 81413010 81413011 BARE CIRCUIT BOARD MR 31851-6 ............................................................. 1 SUPPORT 13391............................................................................................. 4 HEATSINK 32922 ............................................................................................ 1 HEATSINK 32923 ............................................................................................ 1 INSULATORS 33912 ..................................................................................... 13 ANTISTATIC LABEL 31101 .............................................................................. 1 Screw, flat, CSK, Phillips, black galv, M3 x 12 mm, U7688 ..................... 18 Washer, flat, 3,2 x 7, white galv, U6592 5320 ............................................ 8 Washer, crinkle, 3 mm DIN 6798 11628 1/2 ............................................. 18 Nut, M 3 U5588-A-6S 11625 ...................................................................... 18 RESISTOR, C1R21-251J0R0 1/4W5% 0 ....................................................... 66 RESISTOR, C1R21-251J010 1/4W5% 1.......................................................... 2 RESISTOR, C1R21-251J220 1/4W5% 22........................................................ 4 RESISTOR, C1R21-251J470 1/4W5% 47........................................................ 4 RESISTOR, C1R21-251J101 1/4W5% 100.................................................... 12 RESISTOR, C1R21-251J391 1/4W5% 390...................................................... 4 RESISTOR, C1R21-251J471 1/4W5% 470...................................................... 2 RESISTOR, C1R21-251J561 1/4W5% 560...................................................... 6 RESISTOR, C1R21-251J102 1/4W5% 1K ....................................................... 9 RESISTOR, C1R21-251J182 1/4W5% 1.8K .................................................... 6 RESISTOR, C1R21-251J222 1/4W5% 2.2K .................................................. 24 RESISTOR, C1R21-251J272 1/4W5% 2700.................................................... 1 RESISTOR, C1R21-251J332 1/4W5% 3.3K .................................................... 3 RESISTOR, C1R21-251J472 1/4W5% 4.7K .................................................... 5 RESISTOR, C1R21-251J682 1/4W5% 6.8K .................................................... 2 RESISTOR, C1R21-251J103 1/4W5% 10K ................................................... 17 RESISTOR, C1R21-251J153 1/4W5% 15K ..................................................... 1 RESISTOR, C1R21-251J333 1/4W5% 33K ..................................................... 1 RESISTOR, C1R21-251J473 1/4W5% 47K ..................................................... 5 RESISTOR, C1R21-251J563 1/4W5% 56K ..................................................... 1 RESISTOR, C1R21-251J154 1/4W5% 150K ................................................... 3 RESISTOR, C1R21-251J184 1/4W5% 180K ................................................... 2 RESISTOR, C1R21-251J224 1/4W5% 220K ................................................... 1 RESISTOR, C1R21-251J474 1/4W5% 470K ................................................... 1 RESISTOR, C1R21-251J564 1/4W5% 560K ................................................... 1 RESISTOR, C1R21-251J684 1/4W5% 680K ................................................... 1 RESISTOR, C1R21-251J105 1/4W5% 1M ...................................................... 5 RESISTOR, C1R21-501J2R7 1/2W5% 2.7 ...................................... 1/2 watt 4 RESISTOR, C1R21-501J222 1/2W5% 2.2K .................................... 1/2 watt 2 RESISTOR, C1R21-251J106 1/4W5% 10M .................................................... 1 RESISTOR, C1R21-251F1002 1/4W1% 10K .................................................. 8 RESISTOR, C1R21-251F2003 1/4W1% 200K ................................................. 1 RESISITOR, FUSIBLE, C1R27-162K470 1.6W10% 47....................................... 2 RESISTOR, HIGH VOLTAGE C1R38-501J475 1/2W5% 4.7M........................ 1 TRIM POT C1R82-001K102 1K....................................................................... 2 RESISTOR, WIRE WOUND, C1F31-202J2R2 2W 5% 2.2................................ 2 RESISTOR, WIRE WOUND, C1F41-302K472 3W10% 4.7K ............................ 2 RESISTOR, WIRE WOUND, C1F41-502JR15-RES.FILO 5W5% 0.15 ............... 2 RESISTOR, WIRE WOUND, C1F41-502J4R7-RES.FILO 5W5% 4.7 ................. 2 RESISTOR, WIRE WOUND, C1F41-502K100-RES.FILO 5W10% 10 ................ 2 RESISTOR, WIRE WOUND, C1F43-502JR33-RES.FILO 5W5% 0.33 ............... 2 CAPACITOR, FILM, C1C12-101K684 100V10%680N .................................. 2 CAPACITOR, FILM, C1C13-101K102 100V10% 1N ..................................... 4 CAPACITOR, FILM, C1C13-101K103 100V10% 10N ................................... 4 CAPACITOR, FILM, C1C13-101K223 100V10% 22N ................................... 6 CAPACITOR, FILM, C1C13-101K333 100V10% 33N ................................... 2 CAPACITOR, FILM, C1C13-101K473 100V10% 47N ................................... 1 12 QUANTITY NOTES See pages 16-20 ART300A Service Manual PART # DESCRIPTION QUANTITY 81413013 81413017 81413022 81421007 81421013 81421017 81421019 81421023 81422010 81521034 81521045 81521046 81521051 81521072 81521075 81521078 81533020 81632055 82112001 82112002 82131013 82131015 82172010 82172012 82175010 82212002 82212017 82212018 82212019 82222007 82222008 82222011 82222012 82231022 82231023 82231028 82231029 82232003 82232004 82242007 82242008 82262005 82262014 82262015 82312004 82312005 82512008 82561001 83111049 83111053 83142005 83144013 83182005 83432031 83432033 83444020 83811002 83811009 83812001 CAPACITOR, FILM, C1C13-101K104-COND.FILM100V10% 100N ........... 17 CAPACITOR, FILM, C1C13-630K683-COND.FILM63V10% 68N ................. 2 CAPACITOR, FILM, C1C13-630K474-COND.FILM63V10% 470N ............... 2 CAPACITOR, CERAMIC, C1C21-500K100 50V10% 10 P ........................... 4 CAPACITOR, CERAMIC, C1C21-500K330 50V10% 33P ............................ 1 CAPACITOR, CERAMIC, C1C21-500K680 50V10% 68 P ........................... 2 CAPACITOR, CERAMIC, C1C21-500K101 50V10% 100 P ......................... 1 CAPACITOR, CERAMIC, C1C21-500K221 50V10% 220P .......................... 1 CAPACITOR, CERAMIC, C1C22-500*681 50V10% 680P ........................... 2 CAPACITOR, ELECTROLYTIC, C1E21-160*220 16V 22U ............................. 2 CAPACITOR, ELECTROLYTIC, C1E21-250*2R2 25V 2.2U............................ 1 CAPACITOR, ELECTROLYTIC, C1E21-250*4R7 25V 4.7U............................ 1 CAPACITOR, ELECTROLYTIC, C1E21-250*221 25V 220U ........................... 2 CAPACITOR, ELECTROLYTIC, C1E21-630*010 63V1U ................................ 3 CAPACITOR, ELECTROLYTIC, C1E21-630*100 63V10U .............................. 2 CAPACITOR, ELECTROLYTIC, C1E21-630*101 63V100U ............................ 2 CAPACITOR, ELECTROLYTIC, C1E33-500*682 50V 6800U ......................... 4 INDUCTOR C1L32-040A331 ......................................................................... 2 DIODE C2D12-750*151 1N4148................................................................. 29 DIODE C2D12-201*251 BAV21 .................................................................... 4 ZENER DIODE C2D31-132J120 1.3W 12V.................................................... 4 ZENER DIODE C2D31-132J150 1.3W 15V.................................................... 1 DIODE C2D72-102*102 1N4007................................................................. 12 DIODE C2D72-401*312 MR854.................................................................... 2 DIODE BRIDGE C2D75-211*402 4A............................................................ 2 TRANSISTOR C2T12-101B450 BC560/C ....................................................... 5 TRANSISTOR C2T12-600B150 2N5401 .......................................................... 5 TRANSISTOR C2T12-600A160 2N5551.......................................................... 5 TRANSISTOR C2T12-101C450 BC550 ........................................................... 7 TRANSISTOR C2T22-302A800 BD179 ........................................................... 1 TRANSISTOR C2T22-302B800 BD180 ............................................................ 1 TRANSISTOR C2T22-101A301 BF871 ............................................................ 1 TRANSISTOR C2T22-101B301 BF872 ............................................................. 1 TRANSISTOR C2T31-802A151 MJE15030 ..................................................... 1 TRANSISTOR C2T31-802B151 MJE15031...................................................... 1 TRANSISTOR C2T31-153B231 2SC5200 ........................................................ 1 TRANSISTOR C2T31-153A231 2SA1943........................................................ 1 TRANSISTOR C2T32-253A400 TIP35.............................................................. 1 TRANSISTOR C2T32-253B400 TIP36 .............................................................. 1 TRANSISTOR C2T42-502A800 TIP126............................................................ 1 TRANSISTOR C2T42-502B800 TIP121 ............................................................ 1 TRANSISTOR C2T62-800A250 J108 .............................................................. 2 MOSFET TRANSISTOR C2T62-313A101 IRFP140........................................... 1 MOSFET TRANSISTOR C2T62-193A101 IRFP9140......................................... 1 INTEGRATED CIRCUIT C2A12-15534 NE5534.............................................. 1 INTEGRATED CIRCUIT C2A12-25532 NE5532.............................................. 9 LED GREEN C2F12-008................................................................................. 4 OPTOCOUPLER C2F61-001*5C8 VTL .......................................................... 1 FUSE C3P11-001F252 2.5AF.......................................................................... 2 FUSE C3P11-001F632 6.3 AF......................................................................... 2 CAPACITOR, FILM, C3P42-251K224 250V10% 0.22.................................... 1 CAPACITOR, CERAMIC, C3P44-250M103M 250V20% 10N ...................... 1 FUSEHOLDER C3P82-005.............................................................................. 4 CONNECTOR 10 PIN, C3C32-012M010 10P............................................... 1 CONNECTOR 6 PIN, C3C32-012M006 6P................................................... 1 FASTON MALE CONNECTOR C3C44-020M001 ....................................... 18 INSULATOR STRIP C3A11-002....................................................................... 3 INSULATOR STRIP C3A11-009....................................................................... 3 INSULATING WASHER C3A12-001 ............................................................... 3 FROM NOV 2002: 82312005 I.C.NE5532 has been replaced with 0004634 NJM4580 NOTES SEE NOTE BELOW 13 ART300A Service Manual 23103350 Input Assembly PART # DESCRIPTION QUANTITY 22040930 23020360 23102780 33170050 51240211 83881020 83882016 WIRE ASSEMBLY POWER ............................................................................. 1 INPUT PCB ASSEMBLY................................................................................... 1 WIRE ASSEMBLY UL ....................................................................................... 1 COVER PLATE 34675 .................................................................................... 1 Screw, cylindrical, blck galv, point, 2.9 x 9.5 mm, U6954 12600 1/2 ...... 4 KNOB C3A81-020 ......................................................................................... 1 BLACK BUTTONS C3A82-016 ....................................................................... 3 NOTES SEE BELOW 23020360 Input PCB Assembly See the schematic on page 21, PCB layout on page 22 PART # DESCRIPTION 33032120 52201005 81121025 81121030 81121033 81121034 81121037 81121041 81121049 81121051 81121061 81121073 81132089 81311074 81413001 81413005 81413007 81413013 81421013 81421015 81521075 81572003 82112001 82312005 82511006 82512008 83231021 83414019 83414020 83432033 83822029 97123005 BARE CIRCUIT BOARD MR 31850-3 ............................................................. 1 WASHER 8 DIN6798 176 ............................................................................... 1 RESISITOR C1R21-251J101 1/4W5% 100...................................................... 2 RESISITOR C1R21-251J271 1/4W5% 270...................................................... 1 RESISITOR C1R21-251J471 1/4W5% 470...................................................... 1 RESISITOR C1R21-251J561 1/4W5% 560...................................................... 2 RESISITOR C1R21-251J102 1/4W5% 1K........................................................ 2 RESISITOR C1R21-251J222 1/4W5% 2.2K..................................................... 1 RESISITOR C1R21-251J103 1/4W5% 10K...................................................... 3 RESISITOR C1R21-251J153 1/4W5% 15K...................................................... 1 RESISITOR C1R21-251J104 1/4W5% 100K.................................................... 1 RESISITOR C1R21-251J105 1/4W5% 1M ...................................................... 4 RESISITOR, METAL, C1R32-501G473 1/2W2% 47K ...................................... 4 POT, C1P11-063A503-POTENZIOMETRO 50K.............................................. 1 CAPACITOR, FILM C1C13-101K102 100V10% 1N ...................................... 2 CAPACITOR, FILM C1C13-101K472 100V10% 4.7N ................................... 2 CAPACITOR, FILM C1C13-101K103 100V10% 10N .................................... 1 CAPACITOR, FILM C1C13-101K104 100V10% 100N .................................. 1 CAPACITOR, CERAMIC C1C21-500K330 50V10% 33P ............................. 2 CAPACITOR, CERAMIC C1C21-500K470 50V10% 47 P ............................ 2 CAPACITOR, ELECTROLYTIC C1E21-630*100 63V10U ............................... 2 CAPACITOR, BIPOLAR C1E72-350*222 BPM 35VDC20% 2.2U.................. 1 DIODE C2D12-750*151 1N4148................................................................... 4 INTEGRATED CIRCUIT C2A12-25532 NE5532.............................................. 2 LED, RED C2F11-006 ..................................................................................... 1 LED, GREEN C2F12-008................................................................................ 1 DOUBLE SWITCHES C3S31-0210202 ............................................................ 3 MALE XLR CONNECTOR C3C14-017M003 3P............................................ 1 FEMALE XLR CONNECTOR C3C14-017F003 3P ......................................... 1 6-PIN CONNECTOR C3C32-012M006......................................................... 1 TIE DOWN C3A22-029.................................................................................. 1 YELLOW WIRE 1.5 MMQ............................................................................... 8 14 QUANTITY NOTES SEE PAGES 21-22 ART300A Service Manual RCF ART300A parts Summary of Differences The main differences between the RCF brand and the Mackie brand ART300A are: the rear panel silkscreens, the front badges, the shipping boxes and literature. The following parts are used in the RCF brand ART300A US model. The other parts, not shown, are the same as the Mackie model. 13110049 RCF ART300A Final Assembly These parts differ from the Mackie ART300A final assembly: PART # DESCRIPTION QUANTITY 23102060 23102460 23102900 32970150 333950530 33955180 33960330 33994980 ACCESSORY (ANTI-TIP OVER WEDGE) ....................................................... 1 INPUT ASSEMBLY ........................................................................................... 1 AMPLIFIER ASSEMBLY115V........................................................................... 1 BOX LABEL 31167 ......................................................................................... 2 SERIAL NUMBER LABEL50487 ....................................................................... 3 RCF TRADEMARK BADGE 32180 ................................................................. 1 INSTRUCTION GUIDE MOD.1630-2 .............................................................. 1 SHIPPING BOX 31916.................................................................................... 1 NOTES See below See below 23102900 RCF ART300A Amplifier Assembly These parts differ from the Mackie ART300A amplifier assembly: PART # DESCRIPTION QUANTITY 33191290 33955480 REAR PANEL 33543....................................................................................... 1 CAUTION LABEL 32650................................................................................. 1 NOTES 23102460 RCF ART300A Input Assembly These parts differ from the Mackie ART300A input assembly: PART # DESCRIPTION QUANTITY 33170820 INPUT BOARD COVER PLATE 33270 ............................................................ 1 NOTES 15 D C B A 1 2 3 4 5 6 7 8 9 10 1 -5V 1 C35 + 1u -15V +15V R94 D40 10K 10K R96 2 BC550 Q30 R128 100 3 1 220p C34 R129 100K 10K 2 1 IC3A NE5532 -15V 4 R130 3K3 -15V BC560 Q29 + R93 ISO1 3 +15V 8 2 - 3 C40 C53 10n C52 3 1 +15V D39 BC550 Q31 2 R98 M68 C42 680n C41 1u 2 + 8 2 3 R131 1M + 8 R126 C51 4u7 C50 10u + D33 D34 R137 220K C47 470n C48 680n R104 10K R99 7 -15V 4 1M 1M R100 R125 1M 4 + 8 +15V 4K7 2 - 3 R122 1M R124 R123 R105 100 10K IC6B NE5532 -15V 4 6 - 5 +15V 8 R92 10K C37 10n R87 4 1 5 1 IC8 1 R101 6 D36 D38 D37 R132 10K R136 10K D35 1K8 IC5A R120 10K R119 10K 5 R135 1K NE5532 R121 10K 4 -15V 10K 1% R112 + 8 2 - 3 + 1 -15V 4 6 - 5 +15V 8 3 2 3 2 NE5532 6 IC5B 10K 1% R109 R103 R114 1K 1K8 6 C46 33n 5 6 +15V 7 4 4 5 6 10K -15V 8 7 7 4 -15V 4 8 +15V 3 2 -15V C57 22n 3 2 8 +15V R107 R117 2K7 1 IC10A NE5532 R115 1K NE5532 IC4A 10K 1% R108 IC7B NE5532 -15V +15V R133 IC9B NE5532 7 C56 22n -15V 4 8 + 8 +15V 6 - 5 R110 10K 1% 1K8 C45 68n 7 R111 IC10B NE5532 7 R138 -15V 4 8 +15V 150K R116 1K IC4B NE5532 10K 1% C49 100n 1 10K 1% 5 6 C58 22n C54 1u 7 R118 47K -15V 4 8 +15V R106 10K 1% 8 + 8 Sheet 4 of 5 SE031851 ART300A Final Filter 31/01/1997 5 6 LOW HIGH ART300A Service Manual -15V 4 8 +15V 1 10K 1% IC9A NE5532 1 C55 22n -15V 4 8 +15V R113 R102 7 IC2B NE5532 IC7A MC34001P +15V 22n C43 68n R90 3K3 C39 4K7 R134 10K C44 33n -15V MC34001P 4 2 - 3 + 7 +15V 1K8 IC2A NE5532 C38 22n R88 5 ART 300A Low/High Crossover + + C36 10n 1 2K2 R127 2K2 -15V 4 3K3 IC6A NE5532 +15V 100 2 - 3 BC550 3 Q32 1 R97 7 IC3B NE5532 R95 -15V 4 6 - 5 +15V R999 1K 2u2 R91 10K 10n 3 R89 4K7 NOTE: ALL DIODES NOT SPECIFIED ARE 1N4148 D41 2 + CON1 +5V - + 16 1 D C B A D C B A C23 100n 100n C24 C21 1n R51 2K2 1 C27 100u R50 47K C25 68p 5 6 R78 15K 1 - ALL DIODES NOT SPECIFIED ARE 1N4148 HIGH R53 10K 1 + 17 4 8 2 R52 560 R83 47K IC1B MC34002P 7 2 3 R85 SIGN A2 3 R55 2K2 R63 2K2 2 D23 DL4 LED D24 R67 2K2 C30 D27 R58 2K2 3 C32 33p 4 2 10p R73 1K R65 560 2 R74 1K8 C31 10p D26 Q16 2N5401 R59 2K2 R57 6K8 R54 2K2 Q17 2N5551 D31 1N4007 D30 1N4007 D22 1N4007 D29 3 1 BC560 Q26 Q25 2N5551 R64 390 1 3 C26 100n Q20 BC550 3 Q24 2N5401 R61 390 2 5 R70 1K R69 1K R66 100 D32 1 3 2 BC550 Q21 D25 R62 100 5 2 3 R68 470 2 Q19 2N5551 Q18 2N5401 1 1 3 ART 300A High Frequency Amplifier -15V 560 2 DL3 LED R56 2K2 +15V D28 R60 2K2 4 3 R80 2K2 1/2W R79 2K2 1/2W R72 22 2R7 1/2W R77 Q27 BD179 2 Q28 BD180 2R7 1/2W R75 R71 22 1 6 1 2 3 R81 5W 0.33 R82 5W 0.33 Q23 TIP35C Q22 TIP36C 3 2 7 7 C29 100n C28 100n F4 10 5W 4uH R86 2.5AT C33 47n R84 10 3W L2 F3 2.5AT ART300A Service Manual 1 R76 47 3 2 6 -40V CF4 CF3 HIGH OUT +40V 8 Sheet 3 of 5 SE031851 ART300A FINAL HIGH 8 D C B A 18 D C B A LOW C3 1 100n R4 1 100u C6 R41 R2 47K R1 47K 3 2 68p 33K C5 100n 4 8 1 C2 100n IC1A MC34002P 2 2 - ALL DIODES NOT SPECIFIED ARE 1N4148 C17 C4 100n C1 1n R3 2K2 10K + R49 560 R47 SIGN A1 3 -15V 560 DL2 LED D4 R17 2K2 D9 D5 DL1 LED R7 2K2 R6 2K2 +15V 3 C10 D7 Q15 Q14 BF871 C9 10p BAV21 100p R36 1K R15 560 R37 1K8 10p BF872 C8 100n 4 R14 390 C20 100n BC560 Q5 R16 100 C11 100n Q6 BC550 R12 100 R11 390 R19 2R2 3W D13 R22 1K R21 1K BC550 Q13 D6 R18 2R2 3W Q3 2N5401 R20 470 5 R44 47 Q4 2N5551 5 Q8 MJE15031 2R7 1/2W R43 R34 22 R24 2K2 R23 2K2 R35 22 2R7 1/2W R45 Q7 MJE15030 ART 300A Low Frequency Amplifier R13 2K2 D8 R8 2K2 Q1 2N5401 R9 2K2 C7 R48 6K8 R5 2K2 Q2 2N5551 D12 1N4007 D11 1N4007 D1 1N4007 BAV21 D10 R10 2K2 4 6.3AT 12V DZ4 12V DZ3 R28 47 C18 680p R27 100 3W R30 4K7 C15 22u 16V C19 22u 16V R29 4K7 3W R26 100 C16 680p R25 47 + + C13 1n C12 1n 7 D17 D20 MR854 12V DZ2 12V DZ1 D21 MR854 D14 7 L1 4uH D2 1N4007 BAV21 D15 R32 150K R38 180K R33 4R7 5W D19 8 8 D18 C14 100n R46 4R7 5W D3 1N4007 R42 180K R31 150K BAV21 D16 ART300A Service Manual 6 IRFP9140 Q11 F2 6.3AT Q10 2SA1302 5W R40 0.15 R39 0.15 5W Q9 2SC3281 F1 Q12 IRFP140 6 -80V -40V ART300A FINAL LOW Sheet 2 of 5 SE031851 CF2 CF1 LOW OUT +40V +80V D C B A D C 2 3 1 2 3 1 F F T6.3A T2.5A C C SW C SW 1 FOR 115VAC POWER SUPPLY, CHANGE FUSE TO T 6.3A 115V SW 230V SW C 2 CF17 C22 220n CF16 CF17 C22 220n CF16 2 CF10 CF11 CF12 CF13 CF14 CF15 CF10 CF11 CF12 CF13 CF14 CF15 2 4 3 1 TR TR 6 8 9 7 5 3 CF9 CF8 CF7 CF6 CF5 CF9 CF8 CF7 CF6 CF5 3 60Vac 30Vac 0V 30Vac 60Vac 60Vac 30Vac 0V 30Vac 60Vac 1 4 4 J108 Q38 J108 Q37 DB2 GBU4D 1 - + 3 SIGN A2 SIGN A1 4 2 100K 5 R141 100K R140 + + + + 5 C62 6800u 50V C61 6800u 50V C60 6800u 50V C59 6800u 50V -80V -40V +40V +80V R142 10M -40V 6 R150 10K Q36 BC560 D44 1N4148 DZ5 15V R149 100 R148 2K2 1,6W 100 R152 +40V 10n 4.7M R139 C63 6 2 1 2 1 3 TIP126 Q35 BC560 Q34 C69 10u R151 2K2 + 3 Q33 TIP121 CF18 R144 56K C68 220u 16V 2 2 R145 1 C66 470n C70 220u 16V VOUT 1N4007 LM7905 1 3 VOUT 1N4007 R146 1 D49 LM1 VIN VIN R154 4K7 7 D46 LM2 LM7805 R147 4K7 3 1 7 + + ART300A Service Manual 1,6W R143 100 R153 100K D45 1N4148 C64 100n ART 300A Power Supply DB1 GBU4D 2 3 4 GND B A 1 GND 19 C65 100n C67 100n D48 1N4007 D47 1N4007 -15V +15V -5V +5V 8 SE031851 ART300A Power Supply Sheet 5 of 3 8 D C B A 20 ART 300A Main Circuit Board 31851 ART300A Service Manual 21 ART 300A Input Board ART300A Service Manual VOLUME POT ART300A Service Manual OPERATE LED ART 300A Input Board 31850 LIMITER LED MUSIC SWITCH VOICE SWITCH LINE/MICRO SWITCH 22 XLR OUTPUT XLR INPUT Traces and pads looking from the top, through the board.