EMB ENERGY MANAGEMENT BYPASS 1-40HP (200~230VAC), 1-400HP (380~480VAC),3Ø 2 & 3 Contactor Variations Accurate Metering via BACnet Indoor & Outdoor Enclosure Options Advanced Protection & Metering in VFD or Bypass Mode GENERAL FEATURES Energy Management Bypass (EMB) features ANSI grade power meter in bypass and VFD mode Phase loss, phase unbalance, UL 1053 ground fault, and OV/UV protection for VFD and bypass Integrated BACnet control and keypad for bypass Fireman’s override/smoke purge ready Belt loss protection and fault alarm in bypass mode Damper and valve control through EM-Bypass and VFD Dual action 3% input line reactor - harmonic mitigation for IEEE 519 and transient voltage spike protection Input MCP disconnect Wide range of design options Door mounted control options for manual speed pot, LED lights and more Compact vertical design preserves wall space (UL Type 1) Weatherproof enclosures are powder coated white to reflect heat (UL Type 3R) Optional Electronic Overload for full phase protection in bypass mode Panel space heaters available for ambient temperatures below -10oC~14oF (UL Type 3R) P SERIES VFD SPECIFIC FEATURES New FastApp™ Firmware makes setup a snap Application based commissioning allows parameters to be automatically set based on industry standards Applications: Basic, circulating pump, supply fan, submersible pump & more Selectable units include PSI, °F, °C, inWC, inM, Bar, mBar, Pa, kPa Belt loss protection Other standard VFD features Space Vector Pulse Width Modulation control for efficiency and long motor life Advanced PID control (Pre-PID and Dual PID) Multi-motor function controls up to 4 motors Automatic energy savings mode Sleep and wake up function Flying start protection Flux breaking algorithm Automatic carrier frequency change Selectable V/F, Sensorless vector control Built-in Modbus RTU communication Enclosure options for any environment A variety of NEMA rated enclosures to meet application requirements (Stainless, fiberglass, watertight, etc.) Derated NEMA 3R for 110°F ambient temperature rating in white powdercoat, weatherproof enclosure AC cooled VFD options for extreme heat installations www.franklin-controls.com 1.800.962.3787 ® Native for VFD and Bypass BACnet™ is a registered trademark of ASHRAE Specifications Output Frequency .01~120 Hz Input Frequency 50/60 Hz (± 5%) Models: 200VAC~230VAC Output Voltage P2 P4 Models: 380VAC~480VAC General Models: 200VAC (-15%)~230VAC (+10%) Input Voltage P2 P4 Models: 380VAC (-15%)~480VAC (+10%) Cooling Method Forced air cooling by internal fans Short Circuit Rating 100 kA, suitable for use on a circuit capable of delivering not more than 65,000 RMS symmetrical Short Circuit Amperes Agency Approvals UL and cUL listed, CE marked Control Method V/F, Slip Compensation, Sensorless Vector w/ auto tune (no encoder required) Reference: 0.01 Hz (Below 100 Hz), 0.1 Hz (Over 100 Hz) Frequency Setting Resolution Digital Analog Reference: 0.01 Hz / 60 Hz 0.01 % of Max. Output Frequency Frequency Accuracy Digital: Analog: 0.1 % of Max. Output Frequency Control V/F Control Curve Linear, S-Pattern, User Defined Pattern % per 1 min variable torque Overload Capacity 110 150% per 1 min constant torque (20% derated VFD) Torque Boost Manual Torque Boost Adjustment (0 ~ 15 %), Auto Torque Boost Operation Method Keypad / Terminals / Communication 0 ~ 10VDC, ±10VDC, 4 ~ 20mA / Pulse Frequency / Ext-PID Frequency Setting Analog: Digital: Keypad Start Signal Forward or Reverse Inputs Multi-Step Up to 18 Speeds can be set including Jog (Use binary coded combinations of Programmable Digital Inputs) Operation Multi-Step Accel/Decel Time 0.1~ 6,000 sec, Max 4 types can be set via Multi- Function Terminals. Accel/Decel Pattern: Linear, U-Curve or S-Curve Emergency Stop Immediately Interrupts the VFD Output in any control method Jog Jog Operation with adjustable Jog frequency Outputs Fault Reset Resets VFD. Some critical faults can only be reset by recycling the VFD power. relay can be set to Frequency Detection Level, Overload Alarm, Stalling, Over Voltage, Low Voltage, VFD Overheating/ Four Multifunction Relays Each Running/ Stopping/ At Speed, VFD By-Pass, Speed Search etc. relay can be set to Frequency Detection Level, Overload Alarm, Stalling, Over Voltage, Low Voltage, VFD Overheating/ Fault Output Each Running/ Stopping/ At Speed, VFD By-Pass, Speed Search etc. Two Analog Outputs Double Throw Relay Contact (3A, 3C, 3B) – 1A up to 250VAC or 30VDC Output Frequency, Output Current, Output Voltage, Output kW, DC Link Voltage. Both outputs are 0-10VDC Operation Functions Selections: scalable from 10 to 200%. Voltage, Low Voltage, Over Current, Overload Protection, Short Circuit Protection, Ground Fault, VFD Overheat, Motor VFD Fault Trips Over Overheat, Output Phase Open, External Trip, CPU Communication Error, Loss of Speed Command, Hardware Fault, etc. Protection Display Keypad VFD Alarm Stall Prevention, Overload Alarm, Thermal Sensor Fault Frequency, Output Current, Output Voltage, Frequency Set Value, Operating Speed, DC Voltage, kWattmeter, RunOperation Information Output time, Last Trip Time Fault History The VFD stores 5 last faults with Hz, A, VFD mode and trip time for each fault. Ambient Temperature 14°F~ 104°(-10°~ 40°C). De-rate VFD by 20% to increase rating up to 122° Storage Temperature -4°F~ 149 (-20° ~ 65°C) Environment Ambient Humidity Up to 95 % RH. (Non-Condensing) Altitude Max. 3,300ft (1,000m). De-rate VFD 20% for every additional 1000ft. Vibration Max. 0.6g (5.9m/sec2) Environmental Conditions Pollution degree 2. No Corrosive Gas, Combustible Gas, Oil Mist or Dust EMB PART NUMBER SELECTION TABLES CIE1-EMB007-P2/3 Enclosure Rating Voltage Rating (Type 1 Enclosure) (2 denotes 208/230V & 4 denotes 460V) HP Rating 3-Cont Bypass (Select Motor HP) (Denotes VFD Isolation) 3-Phase, 200~230V P-Series VFD EMB Standard duty (VT) HP kW FLA EM-Bypass with Drive Isolation (3-Contactor Bypass Equivalent) UL Type 1 UL Type 3R 2-Contactor EM-Bypass UL Type 1 Disconnect Contactor UL Type 3R 1 1.9 6 CIE1-EMP001-P2/3 CIE3R-EMB001-P2/3 CIE1-EMB001-P2 CIE3R-EMB001-P2 CMS-32HI-6 MRC-9B 2 3 8 CIE1-EMB002-P2/3 CIE3R-EMB002-P2/3 CIE1-EMB002-P2 CIE3R-EMB002-P2 CMS-32HI-8 MRC-9B 3 4.6 13 CIE1-EMB003-P2/3 CIE3R-EMB003-P2/3 CIE1-EMB003-P2 CIE3R-EMB003-P2 CMS-32HI-13 MRC-12B MRC-18B 5 6.1 17 CIE1-EMB005-P2/3 CIE3R-EMB005-P2/3 CIE1-EMB005-P2 CIE3R-EMB005-P2 CMS-32HI-17 7.5 5.5 24 CIE1-EMB007-P2/3 CIE3R-EMB007-P2/3 CIE1-EMB007-P2 CIE3R-EMB007-P2 CMS-32HI-26 MRC-22B 10 7.5 32 CIE1-EMB010-P2/3 CIE3R-EMB010-P2/3 CIE1-EMB010-P2 CIE3R-EMB010-P2 CMS-32HI-40 MRC-40A 15 11 46 CIE1-EMB015-P2/3 CIE3R-EMB015-P2/3 CIE1-EMB015-P2 CIE3R-EMB015-P2 CMS-63HI-50 MRC-40A 20 15 60 CIE1-EMB020-P2/3 CIE3R-EMB020-P2/3 CIE1-EMB020-P2 CIE3R-EMB020-P2 CMS-63HI-63 MRC-50LA 25 18.5 74 CIE1-EMB025-P2/3 CIE3R-EMB025-P2/3 CIE1-EMB025-P2 CIE3R-EMB025-P2 CMS-100HI-90 MRC-65LA 30 22 88 CIE1-EMB030-P2/3 CIE3R-EMB030-P2/3 CIE1-EMB030-P2 CIE3R-EMB030-P2 CMS-100HI-100 MRC-85LA Disconnect Contactor 3-Phase, 380~480V P-Series VFD EMB Standard duty (VT) EM-Bypass with Drive Isolation (3-Contactor Bypass Equivalent) 2-Contactor EM-Bypass HP kW FLA UL Type 1 UL Type 3R UL Type 1 UL Type 3R 1 2 2.5 CIE1-EMB001-P4/3 CIE3R-EMB001-P4/3 CIE1-EMB001-P4 CIE3R-EMB001-P4 CMS-32HI-2.5 MRC-9B 2 3.2 4 CIE1-EMB002-P4/3 CIE3R-EMB002-P4/3 CIE1-EMB002-P4 CIE3R-EMB002-P4 CMS-32HI-4 MRC-9B 3 4.8 6 CIE1-EMB003-P4/3 CIE3R-EMB003-P4/3 CIE1-EMB003-P4 CIE3R-EMB003-P4 CMS-32HI-6 MRC-9B 5 6.4 8 CIE1-EMB005-P4/3 CIE3R-EMB005-P4/3 CIE1-EMB005-P4 CIE3R-EMB005-P4 CMS-32HI-8 MRC-9B 7.5 5.5 12 CIE1-EMB007-P4/3 CIE3R-EMB007-P4/3 CIE1-EMB007-P4 CIE3R-EMB007-P4 CMS-32HI-13 MRC-12B 10 7.5 16 CIE1-EMB010-P4/3 CIE3R-EMB010-P4/3 CIE1-EMB010-P4 CIE3R-EMB010-P4 CMS-32HI-17 MRC-18B 15 11 24 CIE1-EMB015-P4/3 CIE3R-EMB015-P4/3 CIE1-EMB015-P4 CIE3R-EMB015-P4 CMS-32HI-22 MRC-22B 20 15 30 CIE1-EMB020-P4/3 CIE3R-EMB020-P4/3 CIE1-EMB020-P4 CIE3R-EMB020-P4 CMS-32HI-32 MRC-32A 25 18.5 39 CIE1-EMB025-P4/3 CIE3R-EMB025-P4/3 CIE1-EMB025-P4 CIE3R-EMB025-P4 CMS-32HI-40 MRC-40A 30 22 45 CIE1-EMB030-P4/3 CIE3R-EMB030-P4/3 CIE1-EMB030-P4 CIE3R-EMB030-P4 CMS-63HI-50 MRC-50LA 40 30 61 CIE1-EMB040-P4/3 CIE3R-EMB040-P4/3 CIE1-EMB040-P4 CIE3R-EMB040-P4 CMS-63HI-63 MRC-50LA *See next page for Disconnect & Contactor Specifications *Contact factory for higher HP applications www.franklin-controls.com 1.800.962.3787 EMB POWER WIRING Full LCD display and keypad control for Energy Management Bypass. On the P Series VFD, the easy to use 4-direction keypad with FastApp™ makes commissioning a snap. P-Series VFD Energy Management Bypass | Control SCM PCB Common Shutdown Dry Inputs NOTE: 1. REMOVE JUMPER JDS TO WIRE DAMPER SWITCH 2. MOVE JUMPER JAB TO AB1-AB2 TO ACTIVATE AUTO BYPASS Normally Closed Input Normally Open Input (Perm Auto) Auto Run TRANSFORMER PRIMARY CIRCUIT BREAKER SIZING (Perm Auto) V 208/230 VA Status Relay Outputs 75VA 100VA Common Fault CAT 5 Input Auto Run Voltage Inputs Fireman’s Override 12-120VAC/DC Input Motor 24VAC, 1A Output Actuator Control Limit Switch A2 480 0.5A 1A 12-120VAC/DC Input A1 CR1 1A 2A DM JDS Common N JAB VFD BYPASS H1 AB2 AB3 3C A4 13 480V 230V 208V 120V COM RELAY OUTPUT TCB1 L2 VFD 43 ANALOG INPUT 2 A- MI-VFD M7 A2 (FX) HAND SPEED M1 S0 0-10VDC (ST-1) *SET 10 = V1 I/0 70 = 0 5G *SET 10 = I V+ V+ +12VDC V1 V1 +0-10VDC I +4-20mA AG COMMON I 5G S RS-485 BYP CM O3 A+ 122 CR1 1 44 O4 A1 111 CR1 D4 A2 MI 14 DRY INPUT VFD DRV CPT L1 112 3A C4 D3 A1 121 3B DRV 24V MI-BYP 3C AB1 + - *For PID Mode: SET 10 = KEYPAD-1 BACNET PCB DRV (P-SERIES VFD) SCHM-EMB40/P-CRL-V1 Electronic Bypass Overload with Phase Loss, Phase Unbalance, UL 1053 Ground Fault and Over/Under Voltage Protection Accurate to within 1%, Utility Grade Power Meter BACnet or Analog kW consumption output for easy measurement & verification This revolutionary electronic overload gives your EMB all the protection, monitoring and control of your motor a VFD would, now in a reliable bypass starter. www.franklin-controls.com 1.800.962.3787 EMB UL TYPE 1 BYPASS DIMENSIONS *ALL MEASUREMENTS IN INCHES UL Type 1 P-Drive EMB CIE1-EMB001-P2/3 ~ CIE1-EMB007-P2/3 CIE1-EMB001-P4/3 ~ CIE1-EMB015-P4/3 CIE1-EMB010-P2/3 ~ CIE1-EMB020-P2/3 CIE1-EMB020-P4/3 ~ CIE1-EMB025-P4/3 CIE1-EMB025-P2 ~ CIE1-EMB030-P2/3 CIE1-EMB030-P4 ~ CIE1-EMB040-P4/3 H x W x D (A x B x C) 43 3/4”x 8” x 9 3/4” 50 3/16” x 10” x 10” 56 5/16” x 12 3/16” x 11 5/16” * Contact Franklin Control Systems or visit www.franklin-controls.com for larger bypass dimensions EMB UL TYPE 3R BYPASS DIMENSIONS *ALL MEASUREMENTS IN INCHES UL Type 3R P-Drive EMB CIE3R-EMB001-P2 ~ CIE3R-EMB007-P2/3 CIE3R-EMB001-P4 ~ CIE3R-EMB015-P4/3 CIE3R-EMB010-P2 ~ CIE3R-EMB015-P2/3 CIE3R-EMB020-P2 ~ CIE3R-EMB020-P2/3 CIE3R-EMB020-P4 ~ CIE3R-EMB025-P4/3 A CIE3R-EMB025-P2 ~ CIE3R-EMB030-P2/3 CIE3R-EMB030-P4 ~ CIE3R-EMB040-P4/3 H x W x D (A x B x C) 35” x 24” x 12” 41” x 24” x 12” 47” x 24” x 14” 56” x 36” x 16” * Contact Franklin Control Systems or visit www.franklin-controls.com for larger bypass dimensions