Datasheet - Franklin Control Systems

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EMB ENERGY MANAGEMENT BYPASS
1-40HP (200~230VAC), 1-400HP (380~480VAC),3Ø
2 & 3 Contactor Variations
Accurate Metering via BACnet
Indoor & Outdoor Enclosure Options
Advanced Protection & Metering in VFD or Bypass Mode
GENERAL FEATURES
Energy Management Bypass (EMB)
features
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ANSI grade power meter in bypass and VFD mode
Phase loss, phase unbalance, UL 1053 ground fault, and OV/UV protection for VFD and bypass
Integrated BACnet control and keypad for bypass
Fireman’s override/smoke purge ready
Belt loss protection and fault alarm in bypass mode
Damper and valve control through EM-Bypass and VFD
Dual action 3% input line reactor - harmonic mitigation for IEEE 519 and transient voltage spike protection
ƒƒ Input MCP disconnect
Wide range of design options
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Door mounted control options for manual speed pot, LED lights and more
Compact vertical design preserves wall space (UL Type 1)
Weatherproof enclosures are powder coated white to reflect heat (UL Type 3R)
Optional Electronic Overload for full phase protection in bypass mode
Panel space heaters available for ambient temperatures below -10oC~14oF (UL Type 3R)
P SERIES VFD SPECIFIC FEATURES
New FastApp™ Firmware makes setup a
snap
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Application based commissioning allows parameters to be automatically set based on industry standards
Applications: Basic, circulating pump, supply fan, submersible pump & more
Selectable units include PSI, °F, °C, inWC, inM, Bar, mBar, Pa, kPa
ƒƒ Belt loss protection
Other standard VFD features
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Space Vector Pulse Width Modulation control for efficiency and long motor life
Advanced PID control (Pre-PID and Dual PID)
Multi-motor function controls up to 4 motors
Automatic energy savings mode
Sleep and wake up function
Flying start protection
Flux breaking algorithm
Automatic carrier frequency change
Selectable V/F, Sensorless vector control
Built-in Modbus RTU communication
Enclosure options for any environment
ƒƒ A
variety of NEMA rated enclosures to meet
application requirements (Stainless, fiberglass,
watertight, etc.)
ƒƒ Derated NEMA 3R for 110°F ambient temperature rating in white powdercoat, weatherproof enclosure
ƒƒ AC cooled VFD options for extreme heat
installations
www.franklin-controls.com 1.800.962.3787
®
Native for VFD and Bypass
BACnet™ is a registered trademark of ASHRAE
Specifications
Output Frequency .01~120 Hz
Input Frequency 50/60 Hz (± 5%)
Models: 200VAC~230VAC
Output Voltage P2
P4 Models: 380VAC~480VAC
General
Models: 200VAC (-15%)~230VAC (+10%)
Input Voltage P2
P4 Models: 380VAC (-15%)~480VAC (+10%)
Cooling Method Forced air cooling by internal fans
Short Circuit Rating 100 kA, suitable for use on a circuit capable of delivering not more than 65,000 RMS symmetrical Short Circuit Amperes
Agency Approvals UL and cUL listed, CE marked
Control Method V/F, Slip Compensation, Sensorless Vector w/ auto tune (no encoder required)
Reference: 0.01 Hz (Below 100 Hz), 0.1 Hz (Over 100 Hz)
Frequency Setting Resolution Digital
Analog Reference: 0.01 Hz / 60 Hz
0.01 % of Max. Output Frequency
Frequency Accuracy Digital:
Analog: 0.1 % of Max. Output Frequency
Control
V/F Control Curve Linear, S-Pattern, User Defined Pattern
% per 1 min variable torque
Overload Capacity 110
150% per 1 min constant torque (20% derated VFD)
Torque Boost Manual Torque Boost Adjustment (0 ~ 15 %), Auto Torque Boost
Operation Method Keypad / Terminals / Communication
0 ~ 10VDC, ±10VDC, 4 ~ 20mA / Pulse Frequency / Ext-PID
Frequency Setting Analog:
Digital: Keypad
Start Signal Forward or Reverse
Inputs
Multi-Step Up to 18 Speeds can be set including Jog (Use binary coded combinations of Programmable Digital Inputs)
Operation
Multi-Step
Accel/Decel Time 0.1~ 6,000 sec, Max 4 types can be set via Multi- Function Terminals. Accel/Decel Pattern: Linear, U-Curve or S-Curve
Emergency Stop Immediately Interrupts the VFD Output in any control method
Jog Jog Operation with adjustable Jog frequency
Outputs
Fault Reset Resets VFD. Some critical faults can only be reset by recycling the VFD power.
relay can be set to Frequency Detection Level, Overload Alarm, Stalling, Over Voltage, Low Voltage, VFD Overheating/
Four Multifunction Relays Each
Running/ Stopping/ At Speed, VFD By-Pass, Speed Search etc.
relay can be set to Frequency Detection Level, Overload Alarm, Stalling, Over Voltage, Low Voltage, VFD Overheating/
Fault Output Each
Running/ Stopping/ At Speed, VFD By-Pass, Speed Search etc.
Two Analog Outputs Double Throw Relay Contact (3A, 3C, 3B) – 1A up to 250VAC or 30VDC
Output Frequency, Output Current, Output Voltage, Output kW, DC Link Voltage. Both outputs are 0-10VDC
Operation Functions Selections:
scalable from 10 to 200%.
Voltage, Low Voltage, Over Current, Overload Protection, Short Circuit Protection, Ground Fault, VFD Overheat, Motor
VFD Fault Trips Over
Overheat, Output Phase Open, External Trip, CPU Communication Error, Loss of Speed Command, Hardware Fault, etc.
Protection
Display
Keypad
VFD Alarm Stall Prevention, Overload Alarm, Thermal Sensor Fault
Frequency, Output Current, Output Voltage, Frequency Set Value, Operating Speed, DC Voltage, kWattmeter, RunOperation Information Output
time, Last Trip Time
Fault History The VFD stores 5 last faults with Hz, A, VFD mode and trip time for each fault.
Ambient Temperature 14°F~ 104°(-10°~ 40°C). De-rate VFD by 20% to increase rating up to 122°
Storage Temperature -4°F~ 149 (-20° ~ 65°C)
Environment
Ambient Humidity Up to 95 % RH. (Non-Condensing)
Altitude Max. 3,300ft (1,000m). De-rate VFD 20% for every additional 1000ft.
Vibration Max. 0.6g (5.9m/sec2)
Environmental Conditions Pollution degree 2. No Corrosive Gas, Combustible Gas, Oil Mist or Dust
EMB PART NUMBER SELECTION TABLES
CIE1-EMB007-P2/3
Enclosure Rating
Voltage Rating
(Type 1 Enclosure)
(2 denotes 208/230V
& 4 denotes 460V)
HP Rating
3-Cont Bypass
(Select Motor HP)
(Denotes VFD Isolation)
3-Phase, 200~230V P-Series VFD EMB
Standard duty (VT)
HP
kW
FLA
EM-Bypass with Drive Isolation
(3-Contactor Bypass Equivalent)
UL Type 1
UL Type 3R
2-Contactor EM-Bypass
UL Type 1
Disconnect
Contactor
UL Type 3R
1
1.9
6
CIE1-EMP001-P2/3
CIE3R-EMB001-P2/3
CIE1-EMB001-P2
CIE3R-EMB001-P2
CMS-32HI-6
MRC-9B
2
3
8
CIE1-EMB002-P2/3
CIE3R-EMB002-P2/3
CIE1-EMB002-P2
CIE3R-EMB002-P2
CMS-32HI-8
MRC-9B
3
4.6
13
CIE1-EMB003-P2/3
CIE3R-EMB003-P2/3
CIE1-EMB003-P2
CIE3R-EMB003-P2
CMS-32HI-13
MRC-12B
MRC-18B
5
6.1
17
CIE1-EMB005-P2/3
CIE3R-EMB005-P2/3
CIE1-EMB005-P2
CIE3R-EMB005-P2
CMS-32HI-17
7.5
5.5
24
CIE1-EMB007-P2/3
CIE3R-EMB007-P2/3
CIE1-EMB007-P2
CIE3R-EMB007-P2
CMS-32HI-26
MRC-22B
10
7.5
32
CIE1-EMB010-P2/3
CIE3R-EMB010-P2/3
CIE1-EMB010-P2
CIE3R-EMB010-P2
CMS-32HI-40
MRC-40A
15
11
46
CIE1-EMB015-P2/3
CIE3R-EMB015-P2/3
CIE1-EMB015-P2
CIE3R-EMB015-P2
CMS-63HI-50
MRC-40A
20
15
60
CIE1-EMB020-P2/3
CIE3R-EMB020-P2/3
CIE1-EMB020-P2
CIE3R-EMB020-P2
CMS-63HI-63
MRC-50LA
25
18.5
74
CIE1-EMB025-P2/3
CIE3R-EMB025-P2/3
CIE1-EMB025-P2
CIE3R-EMB025-P2
CMS-100HI-90
MRC-65LA
30
22
88
CIE1-EMB030-P2/3
CIE3R-EMB030-P2/3
CIE1-EMB030-P2
CIE3R-EMB030-P2
CMS-100HI-100
MRC-85LA
Disconnect
Contactor
3-Phase, 380~480V P-Series VFD EMB
Standard duty (VT)
EM-Bypass with Drive Isolation
(3-Contactor Bypass Equivalent)
2-Contactor EM-Bypass
HP
kW
FLA
UL Type 1
UL Type 3R
UL Type 1
UL Type 3R
1
2
2.5
CIE1-EMB001-P4/3
CIE3R-EMB001-P4/3
CIE1-EMB001-P4
CIE3R-EMB001-P4
CMS-32HI-2.5
MRC-9B
2
3.2
4
CIE1-EMB002-P4/3
CIE3R-EMB002-P4/3
CIE1-EMB002-P4
CIE3R-EMB002-P4
CMS-32HI-4
MRC-9B
3
4.8
6
CIE1-EMB003-P4/3
CIE3R-EMB003-P4/3
CIE1-EMB003-P4
CIE3R-EMB003-P4
CMS-32HI-6
MRC-9B
5
6.4
8
CIE1-EMB005-P4/3
CIE3R-EMB005-P4/3
CIE1-EMB005-P4
CIE3R-EMB005-P4
CMS-32HI-8
MRC-9B
7.5
5.5
12
CIE1-EMB007-P4/3
CIE3R-EMB007-P4/3
CIE1-EMB007-P4
CIE3R-EMB007-P4
CMS-32HI-13
MRC-12B
10
7.5
16
CIE1-EMB010-P4/3
CIE3R-EMB010-P4/3
CIE1-EMB010-P4
CIE3R-EMB010-P4
CMS-32HI-17
MRC-18B
15
11
24
CIE1-EMB015-P4/3
CIE3R-EMB015-P4/3
CIE1-EMB015-P4
CIE3R-EMB015-P4
CMS-32HI-22
MRC-22B
20
15
30
CIE1-EMB020-P4/3
CIE3R-EMB020-P4/3
CIE1-EMB020-P4
CIE3R-EMB020-P4
CMS-32HI-32
MRC-32A
25
18.5
39
CIE1-EMB025-P4/3
CIE3R-EMB025-P4/3
CIE1-EMB025-P4
CIE3R-EMB025-P4
CMS-32HI-40
MRC-40A
30
22
45
CIE1-EMB030-P4/3
CIE3R-EMB030-P4/3
CIE1-EMB030-P4
CIE3R-EMB030-P4
CMS-63HI-50
MRC-50LA
40
30
61
CIE1-EMB040-P4/3
CIE3R-EMB040-P4/3
CIE1-EMB040-P4
CIE3R-EMB040-P4
CMS-63HI-63
MRC-50LA
*See next page for Disconnect & Contactor Specifications
*Contact factory for higher HP applications
www.franklin-controls.com 1.800.962.3787
EMB POWER WIRING
Full LCD display and keypad control for
Energy Management Bypass.
On the P Series VFD, the easy
to use 4-direction keypad with
FastApp™ makes commissioning
a snap.
P-Series VFD Energy Management Bypass | Control
SCM PCB
Common
Shutdown
Dry
Inputs
NOTE:
1. REMOVE JUMPER JDS TO WIRE DAMPER SWITCH
2. MOVE JUMPER JAB TO AB1-AB2 TO ACTIVATE AUTO BYPASS
Normally
Closed Input
Normally
Open Input
(Perm Auto)
Auto Run
TRANSFORMER PRIMARY
CIRCUIT BREAKER SIZING
(Perm Auto)
V 208/230
VA
Status
Relay
Outputs
75VA
100VA
Common
Fault
CAT 5
Input
Auto Run
Voltage
Inputs
Fireman’s
Override
12-120VAC/DC Input
Motor
24VAC, 1A Output
Actuator
Control Limit Switch
A2
480
0.5A
1A
12-120VAC/DC Input
A1
CR1
1A
2A
DM
JDS
Common
N
JAB
VFD
BYPASS
H1
AB2
AB3
3C
A4
13
480V
230V
208V
120V
COM
RELAY
OUTPUT
TCB1
L2
VFD
43
ANALOG
INPUT
2
A-
MI-VFD
M7
A2
(FX)
HAND SPEED
M1
S0
0-10VDC
(ST-1)
*SET 10 = V1
I/0 70 = 0
5G
*SET 10 = I
V+
V+
+12VDC
V1
V1
+0-10VDC
I
+4-20mA
AG
COMMON
I
5G
S
RS-485
BYP
CM
O3
A+
122
CR1
1
44
O4
A1
111
CR1
D4
A2
MI
14
DRY INPUT
VFD
DRV
CPT
L1
112
3A
C4
D3
A1
121
3B
DRV
24V
MI-BYP
3C
AB1
+
-
*For PID Mode:
SET 10 = KEYPAD-1
BACNET PCB
DRV
(P-SERIES VFD)
SCHM-EMB40/P-CRL-V1
Electronic Bypass Overload with
Phase Loss, Phase Unbalance, UL
1053 Ground Fault and Over/Under
Voltage Protection
Accurate to within 1%,
Utility Grade Power Meter
BACnet or Analog kW consumption output
for easy measurement & verification
This revolutionary electronic overload gives your EMB all the protection, monitoring
and control of your motor a VFD would, now in a reliable bypass starter.
www.franklin-controls.com 1.800.962.3787
EMB UL TYPE 1 BYPASS DIMENSIONS
*ALL MEASUREMENTS IN INCHES
UL Type 1 P-Drive EMB
CIE1-EMB001-P2/3 ~
CIE1-EMB007-P2/3
CIE1-EMB001-P4/3 ~
CIE1-EMB015-P4/3
CIE1-EMB010-P2/3 ~
CIE1-EMB020-P2/3
CIE1-EMB020-P4/3 ~
CIE1-EMB025-P4/3
CIE1-EMB025-P2 ~
CIE1-EMB030-P2/3
CIE1-EMB030-P4 ~
CIE1-EMB040-P4/3
H x W x D (A x B x C)
43 3/4”x 8” x 9 3/4”
50 3/16” x 10” x 10”
56 5/16” x 12 3/16” x 11 5/16”
* Contact Franklin Control Systems or visit www.franklin-controls.com
for larger bypass dimensions
EMB UL TYPE 3R BYPASS DIMENSIONS
*ALL MEASUREMENTS IN INCHES
UL Type 3R P-Drive EMB
CIE3R-EMB001-P2 ~
CIE3R-EMB007-P2/3
CIE3R-EMB001-P4 ~
CIE3R-EMB015-P4/3
CIE3R-EMB010-P2 ~
CIE3R-EMB015-P2/3
CIE3R-EMB020-P2 ~
CIE3R-EMB020-P2/3
CIE3R-EMB020-P4 ~
CIE3R-EMB025-P4/3
A
CIE3R-EMB025-P2 ~ CIE3R-EMB030-P2/3
CIE3R-EMB030-P4 ~ CIE3R-EMB040-P4/3
H x W x D (A x B x C)
35” x 24” x 12”
41” x 24” x 12”
47” x 24” x 14”
56” x 36” x 16”
* Contact Franklin Control Systems or visit www.franklin-controls.com
for larger bypass dimensions
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