It is recommended the Nyloc Nut be located on top so you can see if it is coming loose. 812 494 588.04 C Angle View Top 178 494 Side For dimensions of parts see the following pages. All care and no responsibility is taken with this design. Materials are specified however it is recommended that seat components and Foot Plate be made from a relatively thick ply wood (~12mm - min.). The wheels selected for this design are suggestion only. Please select your wheels to suit the intended terrain. It is recommended that you use wood glue in addition to the wood fasteners to ensure a strong and safe construction. Happy Building. http://www.homeschool.co.uk Front UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: APPROVALS DRAWN THIS DRAWING AND DESIGN IS COPYRIGHT AND SHALL REMAIN THE SOLE PROPERTY OF SUN CAD AND ROLAND MUNYARD. IT MUST NOT BE USED FOR COMMERCIAL PURPOSES. DATE A3 Peter S CHECKED APPROVED STATUS DO NOT SCALE GO KART DESIGN #0001 TITLE Overview SUN CAD www.suncad.com.au MATERIAL: DWG NO: WEIGHT: SCALE: SHEET 1 OF 5 REV 16 15 1 3 15 15 16 4 15 4 1 7 DETAIL A A 16 7 14 12 8 8 6 2 2 6 7 6 5 6 8 6 11 6 7 6 5 B 10 Item Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 6 Title Seat Wheel Mount Block-Rear Seat Back Seat Side Bolt - 1/2" x 5" Hex Head Washer - 1/2" Wheel Nut 1/2 Nyloc Stem Steering Beam Wheel Block-Front steering block Bolt - 1/2" x 2" Hex Head Foot Plate Woodscrew 1" Woodscrew 2" 13 9 Material Quantity Wood, Ply 2 Wood, Pine Wood, Ply 2 Wood, Ply 2 1 4 1 2 4 14 4 5 1 1 2 2 1 1 20 8 Wood, Pine Wood, Pine Wood, Pine Wood, Ply 2 Wood, Pine http://www.homeschool.co.uk DETAIL B UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: APPROVALS DRAWN THIS DRAWING AND DESIGN IS COPYRIGHT AND SHALL REMAIN THE SOLE PROPERTY OF SUN CAD AND ROLAND MUNYARD. IT MUST NOT BE USED FOR COMMERCIAL PURPOSES. DATE A3 Peter S CHECKED APPROVED STATUS DO NOT SCALE GO KART DESIGN #0001 TITLE Assembly and Component Detail. SUN CAD www.suncad.com.au MATERIAL: DWG NO: WEIGHT: SCALE: SHEET 2 OF 5 REV 42 42 80 25 22 25 22 12 160 47 47 17 200 17 169.19 42 25 80 20 5 400 137 ° 350 22 120 12 25 42 22 400 90 Seat Back Detail Seat Detail UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: APPROVALS DRAWN DATE A3 Peter S CHECKED APPROVED STATUS http://www.homeschool.co.uk THIS DRAWING AND DESIGN IS COPYRIGHT AND SHALL REMAIN THE SOLE PROPERTY OF SUN CAD AND ROLAND MUNYARD. IT MUST NOT BE USED FOR COMMERCIAL PURPOSES. DO NOT SCALE GO KART DESIGN #0001 TITLE Seat and Seat-Back Detail SUN CAD www.suncad.com.au MATERIAL: DWG NO: WEIGHT: SCALE: 1:2 SHEET 3 OF 5 REV 80 120 30 35 You may need to counter bore the holes a bit or you could use longer screws (~2.5") Be sure to countersink the holes. 200 80 20 40 40 115° Seat Side Wheel Mount Block-Front O Rope hole. Choose the hole diameter to suit your choice of steering rope. 10 25 15 91 165 20 15 10 100 91 16 57 18 80 These are pilot holes only. Be sure not to oversize them. 52 O 13 44 18 18 32 18 200 60 20 DETAIL C Steering Block Hole detail from page 1. 45 30 18 7 70 This component ensures your little pilot does not turn too hard and damage the wheels on the Stem. Be sure to countersink the screw holes. 57 94 40 80 Wheel Mount Block-Rear Choose a good, strong hardwood for the Wheel Mount components to ensure your Kart outlives it's use. UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: APPROVALS DRAWN DATE A3 Peter S CHECKED APPROVED STATUS http://www.homeschool.co.uk THIS DRAWING AND DESIGN IS COPYRIGHT AND SHALL REMAIN THE SOLE PROPERTY OF SUN CAD AND ROLAND MUNYARD. IT MUST NOT BE USED FOR COMMERCIAL PURPOSES. DO NOT SCALE SUN CAD GO KART DESIGN #0001 TITLE Seat Side, Wheel Mounts and Steering Block Detail. www.suncad.com.au MATERIAL: DWG NO: WEIGHT: SCALE: 1:2 SHEET 4 OF 5 REV 800 17 20 20 325 120 These cuts are for cosmetic purposes only. You may choose to round off the front. 25 270 17 20 20 120 80 Steering Bolt hole. All other holes are pilot holes, Be sure not to oversize. 204 Stem 400 Countersunk holes 300 200 O 13 75 30 20 107 40 101 80 120 Foot Plate Steering Beam UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: APPROVALS DRAWN DATE A3 Peter S CHECKED APPROVED STATUS http://www.homeschool.co.uk THIS DRAWING AND DESIGN IS COPYRIGHT AND SHALL REMAIN THE SOLE PROPERTY OF SUN CAD AND ROLAND MUNYARD. IT MUST NOT BE USED FOR COMMERCIAL PURPOSES. DO NOT SCALE SUN CAD GO KART DESIGN #0001 TITLE Stem, Steering Beam and Foot Plate Detail. www.suncad.com.au MATERIAL: DWG NO: WEIGHT: SCALE: 1:3 SHEET 5 OF 5 REV