Go kart Design Brochure - Nexus Training Institute

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AN ACCESS TO YOUR SUCCESS
- Product Design and Development Solutions
- Research and Development For Engineering Project
- CAD & CAE Training
- Interpersonal Skills (GD, Aptitude & Technical interview)
Contact us: 8308073141 8888861018
Add: 201, Radient Hill View, Kondhwa bk, Pune-48
LEARN
EARN
DEVELOP
Who we are?
ANIKET MIND
OPERATION MANAGER
CAPTAIN & DRIVER
NEXUS RACING 2014
ADITYA YADAV
CAD ENGINEER
FORZA RACING
DESIGN HEAD & DRIVER
FIRST RUNNER UP,NKRC
BEST ACCLERATION in
NGKC 14, NKRC 15, ISK 15 &
SKC 16.
CHAMPION,BEST
ENDURANCE & BUSINESS
PLAN, BSI 16
BEST DESIGN in
NKRC 15 & SKC 15
BEST ENDURANCE AND
SAFEST VEHICLE,
SAEINIDIA BAJA 16
BEST SKIDPAD in
NKRC 15 & ISK 15
INTERNSHIP IN
MERCEDES BENZ
ASHISH KUMAR
CAE ENGINEER
CAPTAIN & CAE HEAD
NEXUS RACING 15
2ND RUNNER UP,
BEST CAE, BEST DESIGN,
BEST SKIDPAD AT NKRC 2,
1ST RUNNER UP, BEST
ENDURANCE, BEST BRAKE,
BEST TIME TRIAL, BEST
AUTOCROSS in NIRMAN,
BEST DESIGN & DRIVER,
TKT.
TEAM
AKSHAY CHAVAN
SACHIN SALVE
CAE TRAINER
Associate Engineer
Mahindra & Mahindra Ltd
SUSPENSION TRAINER
Design Engineer
Tata Motors Pune
HARSH DOSHI
BRAKES & STEERING TRAINER
Driver, Nexus Racing 15-16
Grad Engg Trainee, Capgimini
RUSHI BHOR
PERSONAL ASSESMENT TRAINER
Management Trainee
Hero Motor Corp
SHARDUL GAVIT
CHASSIS ENGINEER
Design Engineer
Bharat Forge
MANOJ KATE
VEHICLE DYNAMICS TRAINER
Manufacturing Head
Team Vamos Autocross
internship program launching on june 2016
Mail us your cv on nexusinstitutes@gmail.com
Why we are doing?
“ We intend to provide our young emerging undergraduates
with the best learning experience, where student after
graduation will be a technically developed, dedicated towards
own dreams and concepts, innovative and skilled engineer. We
aims to build an engineer who will spend each second of his life
in developing himself. We strive hard to ensure that each
student in our institute evolves to their best potential.”
What differs us?
Live projects under reputed companies
Lifetime technical assistance after joining.
Learn and Earn scheme
Concept to Commercialization Training
Experienced trainers are from industry.
Customized training for competitions like
Baja | Supra | Go-kart | QuaD | Solar vehicle | many more
Go Kart Design
Wheel base &
track width
decision
Engine & driver
placement
methods
Weight
Distribution
techniques
Importance of
Center of
Gravity and
calculations
Material
selection &
equivalence
calculations
Packaging
constraints and
assembly
3D Assembled
CAD Model &
Rendering
Ackerman
geometry and
calculations
Finding inner angle,
outer angle, steering
effort
Chassis Design
techniques &
weight
optimization
Sketching and
Cad model
development
Part Modelling
Floor Planning &
Prototyping
Techniques of
minimum turning
radius
Deciding
camber, castor,
scrub radius
Analysis of
stub axle and
pitman arm
calculation of
cornering
forces
Go Kart Design
Shaft design on
static & dynamic
conditions
Locking methods,
calculation & CAD
Modelling
pitch selection of
chain and design of
sprockets, carrier
and chain
Bearing selection
and design
methodology
Stopping distance
and selection
parameters
Engine selection
justification
Dynamic weight
transfer calculation
Traction force, Top
speed &
acceleration
calculation
Master cylinder
selection, pedal
ration and
mounting methods
sprocket reduction
calculation
brake pressure &
force calculation
disc carrier design
and optimization
Transmission & Steering System Design
a.
Overall mass of the vehicle.
1.
Selection of system and geometry.
b.
Vehicle Wheel base and Track Width Calculation.
2.
Selection of Rack and Pinion at its gear ratio
c.
Calculation of mass on front and Rear Axle.
3.
Finding Ackerman Geometry and calculations
d.
Calculation of Centre of Gravity (COG)
4.
Design and Analysis of steering knuckle
e.
Vehicle Weight Distribution Calculation.
5.
Ackerman Vs Anti-Ackerman
f.
Longitudinal and Lateral Load Transfer.
6.
Finding Ackerman percentage, steering effort
g.
Constructional arrangements of gearboxes
7.
Minimum turning radius
h.
Torque Converters and automatic gearboxes
8.
Inner and outer angles
i.
Semi-automatic gearboxes and continuously variable transmission
9.
Changes in camber, caster,
j.
Universal joints and driving steered wheels
10.
Steering arm design & simulation
k.
The differential & The Back Axle
11.
Calculation of self aligning torque
l.
Calculation and Transmission Selection for ATV.
12.
Calculation of cornering force
13.
toe in & toe-out decision
m. Required torque and speed calculation.
n.
Selection of manual transmission and automatic transmission and differentiation.
o.
Transmission selection parameters- Size, Weight and Instalments.
p.
Final drive selection, alteration and speed restriction.
q.
Tire size selection and calculation
r.
Selection criteria of differential
s.
Different Sub parts to be used in transmission mounting.
t.
Design and simulation of FEA adapter
14. Engine (Power House)
15. Engine performance characteristics decision.
16. Power, RPM and Torque Relationship
17. Engine Vibration and Damping
18. Engine Mounting
19. Spare parts and Cause of Failure
Braking & Vehicle Dynamics System Design
1.
Selection of braking system components
2.
Mounting design and analysis of master cylinder
3.
Thermal analysis of Disc Brakes
4.
Design and analysis of disc hubs
5.
Leverage and adjustment of the brake linkage
6.
Brake force & Pedal force calculation
7.
Design, analysis & optimization of brake pedal
8.
Braking force requirement calculation on front and rear axle.
9.
Deceleration
10. Stopping distance
11. Dynamic weight transfer
12. Calculation of pressure developed in Master Cylinder.
13. Brake torque calculation
14. Brake biasing
15. Caliper mounting techniques
16. Bleeding techniques
17. Causes and remedies of brake system leakage and failure.
1.
Cornering forces, traction force & ride height calculation
2.
Approach angles, chassis travel and other steering comfort and
characteristics calculation.
3.
Design and analysis of bearing carrier
4.
Calculation of vehicle dynamics, ride and handling of system during
dynamic conditions.
5.
Kinematic and Dynamic simulation of Suspension design.
6.
Vehicle dynamic performance targets.
7.
Kinematic Designing for desired wheel characteristics.
8.
Simulation of all the components.
9.
Load Calculation on different Subparts.
i. Knuckle
ii. Hub
iii. Bearing
iv. A-arm (Control Arms)
Go Kart Analysis
Preprocessing
Rear impact
Roll over
Front impact
Side impact
Dynamic
Torsion
Modal
Thermal
Knuckle
Thermal
Crash
Sprocket carrier
Sprocket
Bending stiffness
Post processing
Wheelhub
Disc carrier
Caliper mount
Disc thermal
Brake Pedal
Cost
Sr. No
Work
Amount INR
1.
Complete CAD Design
6,000
2.
Sub-systems & Calculation Report
4,000
3.
Complete Analysis
3,000
All Reports
2,500
4.
B-plan, Design Report, Gantt chart, DVP, FMEA, Cost Report etc
Total Design phase work
15,500
Training to Team
12,000
3 days 20 members
Terms & Conditions
1.
Upto 20% discount by reviving your pervious achievements
2.
We are sponsoring design solutions by discussing your marketing strategies
3.
50% payment to be paid in advance and after the payment, you will get soft copies within 21 days.
4.
The costs are included with service tax, prototyping cost, software charges, trainers compensation & our infrastructure cost
5.
You can do iterations upto 5 times after full payment
6.
You will be trained personally to explain your designs in the events.
7.
Reference material and DVD will be provided.
8.
The training will be in-house or at our workplace depending upon conditions and is exclusive of trainers accommodation and travelling charges.
Aniket Mind
Cad Engineer
Nexus Training Institute
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