OT DMX 6x 350/700 DIM SO OT DMX 12x 350/700 DIM SO LED dimmer Operating instructions Contents Safety............................................................................................... 4 General instructions Safety instructions 4 4 Description....................................................................................... 5 Purpose, function and application Design 5 5 Installation........................................................................................ 6 Mounting the control unit Connecting the power supply Connecting LED fixtures TP - Fixture Thermal Protection LED Wiring Test Autoload Detection DRTP – Driver Thermal Protection Connecting DMX devices 6 6 7 7 7 8 8 8 Operation......................................................................................... 9 Function keys Menu map DMX-512 and Manual menu DMX-512 menu Manual menu Status menu Setup menu Output status menu LED status / Thermal status Channel statistics Troubleshooting Technical data 9 9 10 10 10 10 10 11 11 11 12 13 Appendix........................................................................................ 14 Dimensions Derating curves Cable type and length limitations 14 15 16 3 OT DMX 6CH/12CH Safety Safety General instructions The dimmer must only be installed and put into operation by a qualified electrician. The applicable safety regulations and accident prevention regulations must be observed. Safety instructions WARNING! Exposed, live cables. Danger of electric shock! • • Only work on the dimmer when it is de-energized. Do not use the dimmer if power cables are damaged. WARNING! Hot housing. Risk of burns! • Disconnect the power before installing, wiring or servicing the unit. CAUTION! Destruction of the dimmer and other devices through incorrect mounting! • Do not hot-plug ports. Especially in larger LED matrix systems, voltage potential differences in different parts of the system may damage ports when hot-plugging. Always turn off fixture supplies before connecting or disconnecting. • • Ensure proper ventilation. • Ensure that the unit is securely attached, properly mounted, and free of excessive vibration. • • • The control unit is designed for cabinet installations only. Avoid areas where corrosion, deteriorating or explosive vapors, fumes or gases may be present. Only use original accessories. Adhere to the DMX standard. CAUTION! Destruction of the dimmer and other devices through electrostatic discharge (ESD)! • • • 4 Do not touch the components. Do all preparation work on a static-free surface. Wear an antistatic wrist strap. IV 2010 OT DMX 6CH/12CH Description Description Purpose, function and application The LED dimmer controls high-power LED fixtures by a DMX signal using linear current dimming. It is designed for use with both high-power 1W and 3W LED fixtures. The two versions 6CH and 12CH provide control over 6 or 12 individual channels, which allows control of 2 or 4 highpower RGB triplets, respectively. The dimmers can be interconnected to control large installations by DMX signal. Within a DMX network, connected highpower LED fixtures can be controlled by a central DMX controller (e.g. OSRAM EASY DMX SO). The dimmer is designed for installation on DIN rail in switch cabinets. Design The dimmer is made up of the following components: • Power In connection (A) • DMX signal input/output (B) • LCD screen (C) • Function keys (D) • LED outputs 1-4 (E) A B DMX In Power In 24-48V DC / 9A A73393800IL Made in Israel Constant Current LED Dimmer 350/700mA CAUTION HOT SURFACE EMI: EN 55022; EN 55024 Safety: EN 60950 Output 2 Output 1 CH1 CH2 CH3 NTC CH4 CH5 CH6 Output 3 N TC CH7 E IV 2010 CH 8 CH9 Output 4 NTC CH10 CH11 CH12 DMX Out C NTC D 5 OT DMX 6CH/12CH Installation Installation Mounting the control unit • Follow the safety instructions. • The dimmer is designed for installation on DIN rail in switch cabinets. • The dimmer must be oriented with the power-in terminal block and DMX data connectors towards the top to permit proper heat dissipation. • Allow for proper distance of unit enclosure and wiring terminals for easy access, hardware configuration and maintenance. • When installed in an enclosure utilizing 45 mm cutouts, the front panel LCD of the dimmer stays visible while the connections are concealed. Connecting the power supply CAUTION! Destruction of the dimmer through incorrect mounting! • Maintain correct polarity. The Power In connections are made using a screw terminal block (4 pins, pitch 5 mm). •Cable type and length limitations: see appendix. . Use at least 15 AWG (1.5 mm2) for mains connection. • Connect all 4 terminals of the captive screw terminal. •Select the correct power supply unit (PSU):. The PSU must be selected keeping in mind the maximum number of serial LEDs per channel in the application, output cable type/length, and the power rating needed to drive the LEDs at the desired current. See the following table: No. of LEDs in a series Total Vf of LEDs (typ.) Recom. PSU voltage 6CH Dimmer: Minimal PSU Power Rating 12CH Dimmer: Minimal PSU Power Rating @350 mA @700 mA @350 mA @700 mA 1 3.5 V 24 V 10.0 W 20.0 W 20.0 W 40.0 W 2 7.0 V 24 V 18.8 W 37.6 W 37.6 W 75.2 W 3 10.5 V 24 V 26.5 W 53.0 W 53.0 W 106.0 W 6 21.0 V 24 V 50.3 W 100.6 W 100.6 W 201.2 W 9 31.5 V 36 V 72.8 W 145.6 W 145.6 W 291.2 W 12 42.0 V 48 V 92.6 W 185.2 W 185.2 W 370.4 W After applying power to the unit, the dimmer will perform a quick self-test for proper voltage from the PSU. 6 IV 2010 OT DMX 6CH/12CH Installation If the PSU voltage is within normal range, the message PSU OK will be displayed on the LCD screen. Otherwise, the message PSU FAIL will be displayed and the dimmer will not operate. Connecting LED fixtures LED-wiring connections are made using pluggable terminals blocks (8 pins, pitch 3.5 mm). Pin 1 Pin 8 • Cable type and length limitations: see appendix and PSU specific limitations. • NTC = connection for NTC sensor. If the NTC sensor is not connected, Fixture Thermal Protection (TP) will be disabled for that output. TP - Fixture Thermal Protection This feature allows the unit to receive feedback about the temperature of the connected fixture. If the environment temperature causes the fixture to overheat (max. allowed LED fixture temperature is 75 °C), the unit will lower the level of the current passing through the fixture until the temperature of the fixture is stabilized within the allowed limitations. If the environment temperature declines, the unit will raise the level of the current passing through the fixture. Note: . The changes of current will not affect the color of the light, but only its intensity. The light intensity depends very much on the temperature of the LED. For example, if an LED driven at 700 mA reaches a high temperature, its light output may decline by half. So, if you lower the current passing through this LED, you will in fact get the same light intensity while the temperature of the LED will be able to stabilize. The dimmer has been calibrated using the following NTC sensor: Thinking Electronics Industrial - TSM2A103F3802RZ LED Wiring Test This unit has a unique algorithm for the detection of load type and wrong LED connections. It can detect, if there is a short circuit between the LED’s (+) and (-) lines, or mixed connection with a neighboring channel inside the terminal plug. If the unit detects incorrect wiring on one of the outputs, that group of channels will not be operational until the problem is fixed. If during normal operation some of the LEDs are reconnected, the LED-wiring test will be initiated on that group to which the disconnected channel belongs. That way, LEDs can be hot-plugged into the system. However, connecting/disconnectIV 2010 7 OT DMX 6CH/12CH Installation ing LEDs under power is not recommended. It is recommended to make all connections first and then to turn on the power. Autoload Detection Each channel of the dimmer is capable of auto-detecting the LED load type connected to it, and selecting the appropriate operating mode to control that load. DRTP – Driver Thermal Protection The dimmer has an internal temperature sensor allowing it to monitor the temperature of the internal power circuitry. If, by any reason, the external environment temperature exceeds the permitted limit, the unit will not permit the internal circuitry to overheat by reducing the output power. By doing so, it avoids driver malfunction caused by overheating, while still driving the LEDs even under worst conditions and preserving the lifetime of the dimmer. Connecting DMX devices DMX signal output The DMX connections are made using the RJ-45 connectors. Pin DMX In DMX Out 1 DMX – 2 DMX + 3 DMX GND 4 N.C. 5 +16 VDC / 0.3 A 6-8 N.C. N.C. CAUTION! Destruction of the dimmer and other devices through incorrect mounting! • If onboard 16 VDC power output is not used, make sure that this line is insulated from any other pins! • Before connecting any DMX controller, refer to the installation guide of the controller manufacturer. The dimmer has an active DMX signal level repeater eliminating the need for a DMX splitter/repeater when daisy-chaining dimmers together. Note: . The onboard 16 VDC can be used to supply power to a DMX controller from the DMX In RJ-45 connector. 8 IV 2010 OT DMX 6CH/12CH Operation Operation Function keys The dimmer is equipped with following function keys: Key Function ▲/▼ Navigate through the options/change setting. ↲ ESC Enter sub menu/confirm changes.. Hold to enter output status from DMX-512 or manual modes. Go back to the previous menu/discard changes. . Hold to return from DMX-512 or manual modes. Menu map DMX-512 Manual Output status PSU Vdd Status Driver temp. Version Menu Map Manual edit DMX setup Setup LCD contrast Address Autoaddressing Number of Channels Admin maintenance (PW protected) IV 2010 Current Rating PW change 9 OT DMX 6CH/12CH Operation DMX-512 and Manual menu The dimmer can be operated in the following modes: • DMX-512 mode: Standard DMX-512 signal control. • Manual mode: Static scene output. The channel values are set manually in the setup menu. DMX-512 menu DMX: 1 DMX: 1 IIIIII IIIIII 1st LCD line: DMX-512 Start address of the dimmer. ADMX means that auto-addressing is enabled. 2nd LCD line: Graphic-bar representation of DMX input signal values. Manual menu Manual Manual IIIIII IIIIII 2nd LCD line: Graphic-bar representation of channel values which can be set in the setup menu. Status menu CH1 CH2 CH3 CH1 FL CH2 34 CH3 68 FL 34 68 DMX: DMX: 1 1 DMX: 1 IIIIII IIIIII IIIIII Address Address Autoaddre Autoaddre PSU Vdd Shows PSU voltage. Driver temp. Temperature of the internal PCB of the driver (approx. value, only accurate for temperatures > 40 °C). Version Firmware version and current rating of the driver (also shown after applying power to the unit). Manual Manual Manual IIIIII IIIIII IIIIII Setup menu Contrast Contrast Set: 45 Set: 45 CH1 CH1 CH2 CH2 CH3 CH3 CH1 CH2 CH3 FL 34 FL 34 68 68 Channels FL 34 68 Channels No: 6 No: 6 Address Address Address Autoaddre Autoaddre Password: Autoaddre Password: **2 **2 Contrast Contrast Contrast Set: Set: 45 45 Set: 45 R Current Current PasswordR Password Channels Channels Channels No: No: 6 6 No: 6 1 Output Output Output 1 2 Output 2 10 Password: Password: Manual edit Manually edit the values of each channel (Manual mode). 1st line: Channel number 2nd line: Channel value Press ↲ to highlight the channel number or channel value. The highlighted option flashes. DMX setup •Address: Change the DMX address of the dimmer. •Autoaddressing: Enable/disable the auto-addressing function. Press ▲ to enable auto-addressing, press ▼ to disable auto-addressing. LCD contrast Change the contrast level of the LCD. Number of Channels Limit the maximum number of control channels from 1 to 6 (6CH) or 1 to 12 (12CH). This function is designed to allow synchronous operation of several/all channels. IV 2010 FLAddress 34 68 Contrast Address Address Autoaddre Set: 456CH/12CH OTAutoaddre DMX Autoaddre CH1 CH2 AddressCH3 FLAutoaddre 34 68 Examples: Address Autoaddre • If the number Channels Contrast 1-6. No: 6 Contrast Contrast Set: 45 Set: 45 • If the number Set: 45 Address Contrast Autoaddre Set: 45 Contrast Set: 45 Channels Password: Channels Channels No: 6 **2 No: No: 6 6 Contrast Channels Set: No: 45 6 Channels No: 6 Password: Current R Password: Password: **2 Password **2 **2 Channels Password: No: 6 **2 Password: **2 Output 1 Current R Output 2 Current Current R R Password Password Password: Password **2 Current R channels 1-3. Operation of channels is set to 6, the channels 7-12 will be a copy of channels of channels is set to 3, the channels 4-6, 7-9, 10-12 will be a copy of Admin maintenance Change the current rating. The current rating is the maximum current in [mA] that the unit will output at full (FL) channel value. Note: . This menu is password-protected in order to prevent accidental change of the current rating. The default password is: 512. The password can be changed in the Password menu. Entering the password: The highlighted digit will flash. Press ▲ and ▼ to change the highlighted digit. Press ↲ to highlight next digit. •Current Rating: Set the current rating from 50 to 700 mA. •Password: Change the password. Passwordstatus menu Output Current R Output 1 Password CH1: OK1 Output Output 1 2 CH2: OK2 Output Output 2 Output 1R Current Output 2 Password Output 1 Output 2 CH1: C OK 49.9 CH1: CH1: OK CH2: OK 100% Th CH2: Output CH2: OK OK1 Output CH1: OK2 CH2: OK CH1: OK CH2: OK 49.9 C V=36.3V 49.9 49.9 C C 100% Th I=349mA 100% Th 100% CH1: Th OK 49.9 C CH2: OK 100% Th 49.9 C 100% Th V=36.3V V=36.3V V=36.3V I=349mA I=349mA I=349mA 49.9 C V=36.3V 100% Th I=349mA V=36.3V I=349mA V=36.3V I=349mA IV 2010 Shows information about the status of connected fixtures. This menu can be accessed by pressing and holding ↲. LED status / Thermal status Select the desired output and press ↲. •CHXX: •CHXX: OK: Indicates that the LEDs connected to the channel operate normally. Unplugged: Indicates that no LEDs are connected to the channel. (XX indicates number of channel, can vary from 1 to 12.) Thermal status: Note: . Only available on supported fixtures with thermal sensors on-board. • fixture temperature in [ºC]. • Thermal Dimmer value. Displays the percentage of output current in reference to the nominal current rating value, which is affected by the thermal protection. See “Connecting LED fixtures”. Channel statistics Select the desired channel and press ↲ to briefly show the channel statistics for a few seconds. 1st line: Channel drop voltage. 2nd line: Channel driving current of every channel. 11 OT DMX 6CH/12CH Operation Troubleshooting If you cannot remedy the fault, please contact the Customer Service department. Fault Possible cause Remedy Device does not function. Dimmer is not receiving power from the external DC power supply. Verify Power In connections. Ensure that the AC circuit breaker of the PSU is not tripped. Device not responding to DMX-512 input signal. Dimmer is not in DMX-512 mode. Set dimmer to DMX-512 mode. Bad DMX-512 wiring or DMX-512 signal is missing. Check DMX-512 wiring. When unit is receiving a correct DMX-512 signal, the icon will blink at the top right of the LCD display. Error messages on LCD display: Message Possible cause Remedy Output x FAULT!!! Possible wiring problem output x. Enter Output status menu, select the output x and review the status messages. Short circuit on channel x. Check the output wiring. Incorrect connection wiring on channel x. Check the output wiring. Internal circuitry malfunction. Contact Customer Service department. In the „Output status“ menu: CHx: Short circuit!!! CHx: Wiring fault!!! Hardware fault!!! 12 IV 2010 OT DMX 6CH/12CH Operation Technical data Operating voltage 24 … 48 VDC Current consumption 6CH: max. 4.5 A 12CH: max. 9 A Power consumption 6CH: max. 180 W 12CH: max. 360 W Efficiency Up to 95 % Heat dissipation < 20 W Max. driving current Adjustable (50 … 700 mA per channel) Output current tolerance <5% Load regulation 1% Output voltage Max. 48 VDC Fixture output Up to 12 LEDs per channel Protection type IP 40, dry location Working temperature –10 … +40 °C Storage temperature –20 … +70 °C Working humidity 20 … 90 % RH, non-condensing Storage humidity 10 … 90 % RH, non-condensing Color grades 256 level (each color), in total 16,770,000 colors Fixture protection Open line, short line and wrong interconnection protection Output protection PTC (positive temperature coefficient) auto-recovery after fault condition is removed Thermal protection (unit) Reduces output current to eliminate unit overheating Standards EN 55022, EN 55024, EN 60950-1, EN 61000-3-2, EN 61000-3-3 Conformity with the relevant EU directives is confirmed by the CE symbol. IV 2010 13 CH1 14 CH2 CH3 Output 1 NTC CH4 C H5 CH6 Output 2 A73393800IL Made in Israel N TC Constant Current LED Dimmer 350/700mA EMI: EN 55022; EN 55024 Safety: EN 60950 CH7 CH8 CH9 Output 3 NTC Power In 24-48V DC / 9A 272 mm / 10.71“ CH10 CH11 CH12 Output 4 NT C DMX In DMX Out CAUTION HOT SURFACE 58,5 mm / 2.3“ CH1 CH3 Output 1 NTC EMI: EN 55022; EN 55024 Safety: EN 60950 CH2 CH4 CH6 Output 2 CH5 NTC A73392C00IL Made in Israel Constant Current LED Dimmer 350/700mA OT DMX 6x350/700 DIM SO Power In 24-48V DC / 4.5A 142 mm / 5.59“ DMX In DMX Out CAUTION HOT SURFACE 58,5 mm / 2.3“ Appendix OT DMX 6CH/12CH Appendix Dimensions OT DMX 6CH 75,4 mm / 2.97“ 75,4 mm / 2.97“ OT DMX 12CH 75,4 mm / 2.97“ 75,4 mm / 2.97“ IV 2010 OT DMX 6CH/12CH Appendix Derating curves Driver's Efficiency vs LEDs Voltage 100.00% 90.00% Efficiency (%) 80.00% 70.00% 60.00% 50.00% 40.00% 30.00% 48V PSU 36V PSU 24V PSU 20.00% 10.00% 0.00% 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 LEDs Vf (V) 36 V PSU Derating Curve 100.0% 90.0% 90.0% O u tp u t L E D P o w e r (% ) O u t p u t L E D P o w e r (% ) 24 V PSU Derating Curve 100.0% 80.0% 70.0% 60.0% 50.0% 40.0% 30.0% 80.0% 70.0% 60.0% 50.0% 40.0% 30.0% 20.0% 20.0% 10.0% 10.0% 0.0% 0.0% 0 10 20 30 40 50 60 70 0 Amb i e n t Te mp e r a t u r e (˚C) 10 20 30 40 50 60 70 Ambi ent Temper at ur e (˚C) 48V PSU Derating Curve 1 LED 2 LED 3 LED Output LED Power (%) 100 .0% 4 LED 90 .0% 5 LED 6 LED 80 .0% 7 LED 70 .0% 8 LED 60 .0% 9 LED 10 LED 50 .0% 11 LED 40 .0% 12 LED 30 .0% 20 .0% 10 .0% 0 .0 % 0 10 20 30 40 50 60 70 Am bient Tem perature (˚C) IV 2010 15 16 X = specified cable type / length cannot be used Diameter Ohms Max amps mm per for power km transmission 26 0.40386 134 0.36 (2.2) 24 0.51054 85 0.57 (3.5) 22 (0.34 mm2) 0.64516 53 0.92 (7) 18 (0.75 mm2) 1.02362 21 2.3 (16) 15 (1.5 mm2) 1.45034 11 4.7 (28) AWG COPPER @ 700 mA Diameter Ohms Max amps mm per for power km transmission 26 0.40386 134 0.36 (2.2) 24 0.51054 85 0.57 (3.5) 22 (0.34 mm2) 0.64516 53 0.92 (7) 18 (0.75 mm2) 1.02362 21 2.3 (16) 15 (1.5 mm2) 1.45034 11 4.7 (28) AWG COPPER @ 350mA Voltagedrop (100 m, 350 mA) 9.38 5.95 3.71 1.47 0.77 Voltagedrop (100 m, 350 mA) 4.69 2.975 1.855 0.735 0.385 max. LEDs 50 m 12 12 12 12 12 max. LEDs 50 m 12 12 12 12 12 max. LEDs 100 m 10 11 12 12 12 max. LEDs 100 m 10 12 12 12 12 max. LEDs 150 m 8 10 11 12 12 max. LEDs 150 m 9 11 12 12 12 max. LEDs 200 m 5 8 10 11 12 max. LEDs 200 m 8 10 11 12 12 max. LEDs 250 m 3 7 9 11 11 max. LEDs 250 m 7 9 11 12 12 max. LEDs 300 m X 3 7 11 11 max. LEDs 300 m 5 8 10 12 12 max. LEDs 400 m X X 5 10 10 max. LEDs 400 m 3 6 9 11 12 max. LEDs 500 m X X 3 10 9 max. LEDs 500 m X 5 8 11 12 Appendix OT DMX 6CH/12CH Cable type and length limitations IV 2010 IV 2010 OT-DMX_6CH_12CH_ba1004en_we1.01.indd OSRAM GmbH Kunden Service Center. Customer-Service-Center (CSC) Steinerne Furt 62. 86167 Augsburg. Germany Tel.: +49 (0) 1803 677 - 200 . (kostenpflichtig / charges apply). Fax.: +49 (0) 1803 677 - 202 www.osram.com www.osram.de 40083215726840 4008321572684