MONORAIL KITS
INSTALLATION INSTRUCTIONS
STARTER
JESCO Lighting Group is a UL and ETL listed company Copyright © 2011 JESCO Lighting Group. All rights reserved.
IMPORTANT SAFETY INSTRUCTIONS
Be sure to read and unsderstand the following instructions completely before installation.
1. All electrical power must be turned off before installation or modification of an exixting system
2. The Monorail system cannot be installed in a damp or wet location
3. Monorail fixtures cannot be installed within 6” of combustible materials
4. Monorail cannot be concealed or extended through a building wall
We recommend that the Monorail System be installed by qualified, licensed electrician
INSTALLING MONORAIL
1. Start by placing the system on the floor, to
roughly indicate the positions of the transformer,
connectors, and standoffs.
2. Install Supplied Surface Mounted Transformer:
If Surface Mounted Transformer is installed
• The standard Surface Mounted Transformer is compatible with 3” standoffs. • For longer drops, install the POWER FEED CABLE EXTENDER now. • Mount transformer to the junction box.
If optional Remote Transformer is installed
• Determine location of transformer, J-box and canopy.
• Pull the appropriate THHN wire from the transformer to the canopy – refer to the Voltage Drop Chart below. If using a SINGLE POWER FEED CANOPY, you will require two leads; if using a DUAL POWER FEED CANOPY, four leads are required.
• If using a POWER FEED EXTENSION, install it now. You will need one POWER FEED EXTENSION for a SINGLE POWER FEED CANOPY, or two POWER FEED EXTENSIONS for a DUAL
POWER FEED CANOPY.
• Install canopy at the junction box.
3. Design bends and assemble rail on the floor.
• Bend Rail to desired shape. A BENDING TOOL
may be used for more precise bends.
• Connect sections of Rail with connectors, ensuring tight connections.
• Where power is to be isolated, use non-conductive connectors. • For a finished look, insert end caps over the ends of the Rail.
4. Install Standoff Supports
• Mark the ceiling locations where the standoff
supports are to be installed.
• Standoffs should be placed about three feet
apart, with more frequent suspensions on tight
curves. The Surface Mounted Transformer itself is
a standoff. • Install Standoff supports. 5. Install Rail
• Install Rail to the Standoffs and Surface Mounted Transformers.
• Ensure that all power connections are tight and
secure.
• Turn the power on. Using a Voltmeter, be sure
that the Rail is supplying the proper voltage.
• Turn the power off.
6. Install Quick Adapt Pendants* or Spots*
*(not provided with this kit)
• Install the MA-FA (FIXTURE ADAPTER) on to the Rail where the Pendants or Spots are to be positioned. You will need one per Pendant or Spot. • Install Pendants or Spots onto the MA-FA (FIXTURE ADAPTER).
• Be sure that the power connections are tight and secure. • Note: When using a 24V transformer, 24V lamps
are required.
7. Test the Monorail System
• Turn the power on for 20 minutes.
• Check for any connections that are hot to the touch. (Warm to the touch is not a problem). If any part of the system is hot, the connections must be re-tightened. Note: All halogens lamps generate heat.
Do not touch lamps with bare hands.
4. Install Standoff Support
2b. Install Optional
Remote Transformer
3. Design Bend & Assemble
Rail on the Floor
2a. Install Surface Mounted Transformer
1. Lay system out on floor
5. Install Rail to Power Feed & Standoffs
6. Install Quick Adapt Pendant* or Spot*
*(not provided with this kit)
7. Test Monorail System For 20 Minutes
MK-150E, MK-300E
Type
RAIL STARTED KITS
Components
Project
Catalog No.
MK-150E & MK-300E
The Rails Started Kits are dimmable with electronic low voltage dimmer. The following components are included in each kit:
1 included with MK-150E
1 included with MK-300E
2 included with MK-150E
2 included with MK-300E
MST-12012/150E-SN
MA-R4-SN
ELECTRONIC SURFACE MOUNTED TRANSFORMER
Surface Mounted Transformers are installed in a finished ceiling.
Transformer housing is a visible part of the system. May be used for
dimming, compatible with 3” Standoffs. Can use MA-PFS48/96 (sold
separately) for longer drops.
MONORAIL
Rail with 2 End Caps. Field cuttable. Hand-bendable to a minimum
radius of 12”. Rated for 300 watts at 12 Volts; 600 watts at 24 volts.
Material: Aluminum
Input-Output:
Max. Watt:
Finish:
3 included with MK-150E
120V-12V AC
150W
SN – Satin Nickel
CH – Chrome
3 included with MK-300E
Description:
Finish:
1 included with MK-150E
4’ Rail with 2 End Caps
SN – Satin Nickel
1 included with MK-300E
MA-FA-SN
MA-I-SN
FIXTURE ADAPTER
Provides connection from Quick Adapt Spots and Pendants to
Monorail. One fixture Adapter required per Quick Adapt Spot or
Pendant.
CONDUCTIVE CONNECTOR
I – Conductive Connector joins two sections of Rail to form a straight
line configuration allowing power to pass from rail to rail. May be used
for longer runs or to create geometric shapes.
Description:
Finish:
3 included with MK-150E
Fixture Adapter
SN – Satin Nickel
CH – Chrome
Description:
Finish:
Conductive I-Connector
SN – Satin Nickel
3 included with MK-300E
MA-S03-SN
RIGID STANDOFF
Unlike standard track systems, Monorail cannot be mounted directly
onto the ceiling. It must be suspended from the ceiling. Standoff
supports the rail from the ceiling. Start by determining the appropriate
type of standoff. Non-Electrical.
Description:
Finish:
3” Rigid Standoff
SN – Satin Nickel
CH – Chrome
www.jescolighting.com
support@jescolighting.com
Tech Support: 855.592.0029
6625 Traffic Ave
Glendale, NY 11385
Main Line: 800.527.7796
Fax Line: 855.265.5768
Specifications subject to change without notice.
219 South 6th Ave
City of Industry, CA 91746
Main Line: 855.654.0110
Fax Line: 626.333.2955
Rev 35
10/23/2013
Page 1 of 1
INSTALLATION INSTRUCTIONS
LOW VOLTAGE MONORAIL BASIC COMPONENTS
CAUTION




Read all instructions before attempting to install this product.
Ensure main power is off before attempting to install, modify, or wire this product.
Do not install in a wet or damp location.
All electrical equipment should be installed by a qualified electrician or technician in accordance with local electrical codes
and National Electrical Code.
NOTE: Configure design and layout of system on floor before attempting to install any of the following products.
MA–FA • Fixture Adapter
1.
Unscrew cap from Fixture Adapter.
2.
Insert Fixture Adapter onto installed Monorail system.
3.
Replace cap onto Fixture Adapter and tighten.
MA–I • Conductive Connector & MA-I-NC • Non-Conductive Connector
1.
Insert rail into open connector end.
2.
Ensure the rail is set completely within the connector.
3.
Tighten setscrew with Allen wrench. (Included)
Technical Support
855-592-0029
support@jescolighting.com
www.jescolighting.com
Instruction sheet subject to
change without prior notice
Rev 79
10/21/2013
Page 1 of 5
INSTALLATION INSTRUCTIONS
LOW VOLTAGE MONORAIL BASIC COMPONENTS
CAUTION




Read all instructions before attempting to install this product.
Ensure main power is off before attempting to install, modify, or wire this product.
Do not install in a wet or damp location.
All electrical equipment should be installed by a qualified electrician or technician in accordance with local electrical codes
and National Electrical Code.
NOTE: Configure design and layout of system on floor before attempting to install this product.
Cap to Power Feed Connection
1.
Unscrew the cap from the power feed.
2.
Slightly loosen the set screw on the cap,
DO NOT REMOVE IT.
3.
Place the Monorail into the power feed.
4.
Tighten the cap to the power feed. Make sure the cap
is not cross threaded.
5.
Tighten the set on the cap firmly for proper power
connection.
Technical Support
855-592-0029
support@jescolighting.com
www.jescolighting.com
Instruction sheet subject to
change without prior notice
Rev 79
10/21/2013
Page 4 of 5
TROUBLESHOOTING
Is a Quick Adapt Pendant or Quick Adapt Spot not
required. When using an optional remote low
functioning properly?
voltage magnetic transformer, a low voltage
• Make sure the lamp is installed properly.
magnetic dimmer is required.
• Make sure the lamp is not burned out.
• Make sure that dimmer’s rated capacity is not
• Make sure the MA-FA (Fixture Adapter) is tightly
connected.
exceeded.
• The dimmer is installed to the 120V side, before
the transformer. Did the breaker on the main panel trip?
• Using an incorrect dimmer will significantly • Verify that the circuit is not overloaded.
reduce the life of the transformer. Is the system still not working?
Noise Reduction
• Make sure the light switch is turned on.
Dimming a transformer can sometimes cause • Make sure the transformer has a secure a slight buzzing noise. In some applications, this connection to the power feed and is properly
may not be an issue. Following are some and securely connected. recommendations to reduce the buzzing noise:
• Make sure all connections do not have any
loose wire nuts.
• Make sure a compatible dimmer is being used.
• Make sure the input wire in the transformer is
connected to the 120V.
• Install a debuzzing coil. • Power the system up to 80% of capacity, for example, for a 300 watt transformer, do not load
Dimming
more than 240 watts.
• All JESCO Lighting electronic transformers may
be dimmed with the appropriate dimmer. • When using a low voltage electronic transformer, a low voltage electronic dimmer is
VOLTAGE DROP CHART
Using this chart to determine the correct THHN size for an acceptable 3 percent drop in voltage at the specified
wattage. The length shown is the length of wire from the remote transformer to the electrical J-box.
5 ft.
6-15 ft.
16-20 ft.
21-40 ft.
41-60 ft.
61-90 ft.
150 watt
300 watt
12 ga.
10 ga.
8 ga.
6 ga.
6 ga.
4 ga.
4 ga.
1 ga.
2 ga.
1/0 ga.
1 ga.
3/0 ga.
300 watt
24 VOLT 600 watt
14 ga.
12 ga.
12 ga.
8 ga.
10 ga.
6 ga.
6 ga.
4 ga.
6 ga.
2 ga.
4 ga.
1 ga.
12 VOLT
NEW YORK
66-25 Traffic Avenue
Glendale, NY 11385
Tel: 718.366.3211 or 800.527.7796
Fax: 748.366.3646 or 855.265.5768
LOS ANGELES
219 South 6th Avenue
City of Industry, CA 91746
Tel: 626.333.3661 or 855.654.0110
Fax: 626.333.2955
Technical Support
855.592.0029
or
support@jescolighting.com
www.jescolighting.com