VISAX MV Metal-clad Switchgear T&D Power Distribution VISAX: A New Generation of Medium Voltage Switchgear Simple architecture The innovative design of VISAX is based on new metal-clad switchgear architecture (fig.1) where all the functional elements are mounted in a direct line between the busbar and the cable terminals. VISAX combines the advantages of the most advanced withdrawable switchgear and the benefits associated with simplified architecture: reliability, functional safety, security. Original architecture The circuit breaker engages directly with the busbar, the number of connections and isolating elements is significantly reduced. Low voltage compartment Busbar compartment Circuit breaker compartment Cable compartment Compartment for the extraction of hot gases 1 Fig. 2 - Lateral cross-section of conventional switchgear. 2 Fig. 1 - Direct power line. 3 4 6 5 Fig. 3 - Lateral cross-section of VISAX switchgear. 1 2 3 4 5 6 2 - Busbar secured to the connection spouts - BLV self-isolating circuit breaker - Multipurpose bushing - Current transformers - Cable terminals - Earthing switch Fig. 4 - Longitudinal circuit breaker. The originality of VISAX : an isolating circuit breaker The circuit breaker is incorporated in a rotary isolator, thus forming a dual-purpose module : circuit breaker and isolator. This technical innovation has been made possible by the use of a vacuum circuit breaker, the poles of which are arranged longitudinally (the three poles of the operating mechanism are aligned along a single axis). Description of the 3 positions • In the "service" position (Fig. 6a), the poles of the circuit breaker are in the vertical position. Once the circuit breaker has been opened, the poles can rotate to reach the "disconnected" position. They therefore withdraw from the connection spouts to adopt a horizontal position (isolated position). During this rotation, a metal shutter is automatically drawn across and obstructs access to the busbar. VISAX switchgear concept Innovation through rotation The isolation function between the busbar and the cables is provided by 90° rotation of the isolator/circuit breaker (Fig. 5). • In the "disconnected" position (Fig. 6b), the front face of the cubicle may be opened in complete safety. Tests and checks may then be carried out. Fig. 6b - “Disconnected” position or Test : circuit breaker disengaged through rotation (isolated position). • The withdrawal of the circuit breaker (Fig. 6c) is then possible after insertion of an isolating screen between the multipurpose bushing and the circuit breaker. Disconnection is thus performed by rotation of the circuit breaker. Fig. 6a - “Service” position: circuit breaker engaged (opening/closure). Fig. 6c - “Removed” position (the handling trolley is not shown ) : testing and checking operations may be performed on the circuit breaker. Fig. 5 - Disconnection by rotation. 3 VISAX: user safety (1) (2) The circuit breaker compartment after withdrawal : no access to live sections. VISAX metal-clad switchgear In order to guarantee the safety of the operator during checking operations, the circuit breaker compartment on VISAX switchgear is fitted with an earthed metal shutter (1). When the circuit breaker rotates, this shutter is automatically drawn across to separate the busbar and circuit breaker compartments. When the circuit breaker is in the isolated position, access to the connection spouts and the cable terminals is therefore protected: the door may be opened in complete safety. Enhanced interlocks and safety devices Apart from the conventional interlocks, a particularly reliable chain of interlocks has been developed. These mechanical interlocks are simple, robust and are located, for the most part, on the front of the unit. For total reliability, the preassembled interlock plate has been designed as an independent subassembly, requiring no adjustment during integration into the unit. The reliability of the interlocks is thus enhanced for the greater safety of the personnel. Safety in use The original architecture of VISAX, combined with the presence of a gas extraction duct, make it possible to install the unit flush to the wall. In this way, all the steps involved in switchgear operation are performed from the front of the unit for complete user safety. The optional motorisation of isolation and earthing operations is fully integrated into the interlocking devices. Therefore, in the event of the loss of the auxiliary power supply, the manual operations can be performed without risk to the operator, as the mechanical interlocks then take priority. A unit which allows true wall mounting. Prior to withdrawal of the circuit breaker, an isolating screen (2) must be inserted so as to prohibit access to the multipurpose bushings and thus provide the user with full protection. ... and space saving The fact that the unit can be mounted against a wall allows space saving in substations, making it possible to overcome certain dimensional restrictions. 4 Internal arc withstand The rigid construction of the VISAX unit, incorporating exhaust flaps on each compartment, ensures perfect internal arc withstand. Designed and tested according to the latest standard, CEI 298 Appendix AA, each compartment has an internal arc withstand which conforms to criteria 1 to 6. Enhanced personnel safety is offered as manual operations are affected with the doors closed. The gases are channelled in a special compartment An advantage specific to VISAX architecture is to allow, thanks to a single duct located at the rear of the unit, the collection and the evacuation of the hot gases in the event of internal arcing. This duct, a standard component in VISAX units, is designed to collect the gases from independent flaps, specific to each of the 3 compartments: cables, circuit breaker and busbar. Should a problem arise in one of the compartments, it does not affect the others in any way. A single duct for the extraction of hot gases. Operator safety In this way, the hot gases are extracted at the back of the unit, towards the top, as far as possible from the operator, for improved safety. The safety conditions within substations are thus enhanced. The hot gases coming from these ducts can easily be collected from each unit by a conduit (optional) and expelled outside the substation. 5 Reliability of information and ease of operation Operation from the front panel The original architecture of VISAX provides the user with a new dimension in reliability and safety, both in terms of operation and readings. VISAX architecture allows all actions associated with the circuit breaker/isolator and the earthing switch to be carried out in complete safety from the front face of the unit by direct action on the operating mechanism. Actions on the circuit breaker (opening/closing) while it is at the service position are performed directly via the push buttons located on the front door of the unit, whereas isolation of the circuit breaker is performed by inserting the isolating crank handle through the door. Certainty of positional information The front-to-back layout of all the elements in the main circuit enables the operator to see directly the axes of both the circuit breaker and the earthing switch. Status and positions clearly visible, without intermediate or interface systems. The operator is left in no doubt, of the "service" or "disconnected" positions therefore benefiting from inherent reliability. The position of the earthing switch is clearly visible to the operator. Operation from the front panel. 6 Fig. 1 - Status of the circuit breaker. Self evident operation and indication The information essential to operation of the switchgear is laid out ergonomically and grouped on the front face, in areas clearly identified by specific blue colouring. The operator thus has access to the main information by simply reading: the slightest ambiguity, the status of the circuit breaker: open, closed, isolated, in operation. • from the legend plate located on the door of the circuit breaker compartment (fig. 1), The earthing switch mimic diagram The information on its status correspond to reality without the slightest risk of error, as the position indicator forms an integral part of the axis of the earthing switch. • from the band located on the right hand side of the cable compartment (fig. 2). The circuit breaker mimic diagram The single line drawing of the unit and the positions of the circuit breaker are indicated by the mimic diagram. The mimic diagram allows the operator to view, without Furthermore, the circuit breaker rating plate, the operation counter and the status of the spring of the operating mechanism are clearly visible from outside the unit, with the door closed. Mimic diagrams reflecting reality in all circumstances The mimic diagram (fig. 3) of the single line drawing on the front face of the unit incorporates the position indicators directly. This Fig. 2 - Status of the earthing switch. mimic diagram is entirely made up of mechanical elements which remain operational even in the event of loss of power supply to the switchboard. The isolation distances and the position indicators are totally reliable and are clearly visible from the front face of the unit. Fig. 3 - Circuit breaker status: clear, distinct information. “Service” position circuit breaker closed “Disconnected” and Test position circuit breaker open circuit breaker closed circuit breaker open 7 A solution suited to your applications VISAX : created for a modern world of communication The environment is changing and is leading to an evolution in needs, particularly in the fields of communication and remote control. The basic design of VISAX units incorporates the features of remote control and remote signalling. the very start of the development process. Motorisation : an easy solution The motorisation of the circuit breaker/isolator and earthing switch was taken into account from On the motorised version, operations can be performed manually if required, and the mechanical interlocks take priority in all circumstances. Main characteristics Rated voltage (kV) 7.2/12 17.5 24 28 75 38 95 50 125 ≤ 2500 ≤ 2500 ≤ 2500 ≤ 2500 ≤ 2500 ≤ 2500 Short time current Rms. value (kA 3s) Peak value (kAp) 16/25/31.5/40* 40/63/80/125* 16/25/31.5 40/63/80 16/25 40/63 Breaking capacity (kA) 16/25/31,5/40 16/25/31,5 16/25 25 25 25 IP 3X(1) IP 3X(1) IP 3X(1) 2150/2350 625/825 2150/2350 625/825 2450/2650 750/950 650(3)/800(2) 800 900 900 650(3)/800(2) 800 900 900 800/1000(2) 1000 1000 1100 1260 1460 1460 1420 1420 1550 500 550 600 Rated withstand voltage 50/60 Hz - 1 min (kV rms) Lightning impulse (kVp) Rated current Cubicle (A) Busbar (A) Internal arc withstand (kA 1s) (kA 0.15s) Degree of protection of the enclosures Height with low voltage compartment (mm) Height of low voltage compartment (mm) Width (mm) Depth (mm) ≤ 1250 1600 2000 2500 A A A A (4) 16-25 kA 31.5 kA 40 kA Approximate weight of a cubicle excluding voltage transformer (kg) 40 * Excepted earthing switch 1sec - 100 kAp - (1) for any other degree of protection, please contact us - (2) equipped with withdrawable voltage transformers (3) short time current ≤ 25 kA - (4) forced ventilation for 2500A - Please contact us. 8 VISAX : a complete range Incoming (or outgoing) unit fitted with withdrawable Voltage Transformers (VT) and surge arrester (fixed VT also available). Load break switch - fuse unit (ISR type load break switch). Metering/measurement unit with fixed VT and busbar earthing. Coupling - bus riser unit with withdrawable VT. 9 The essential components of the VISAX concept Compartment for inter-unit low voltage cableway, with customer terminal block accessible. Busbar compartment Optional: the compartment may be partitioned between units and the busbars isolated. Multipurpose bushing. (1) Hot gases extraction duct (standard) A duct collecting the gases from the ducts of a series of units is proposed as an option. Cable compartment From 1 to 4 single core cable per phase (according to power handled) may be connected to the multipurpose bushings.Three-core cables may also be connected. (1) (3) (2) Earthing switch. (2) Voltage transformer. (3) The multipurpose bushing performs the following functions: • location of ring type current transformers, Incoming/outgoing and coupling/bus riser units may be fitted with voltage transformers, with or without fuses. • power connection between circuit breaker and cable compartments, • section for the connection of medium voltage cables, They are available in two formats, fixed, easy to dismantle, or withdrawable, which can be extracted from the front face of the unit. • capacitor divider for signalling the presence of voltage on the cables. VISAX is fitted with an earthing switch with making capacity on short circuit current. 10 The isolating circuit breaker The BLV circuit breaker constitutes the key element in VISAX units. During isolation, the assembly comprising the poles and the operating mechanism rotates. The circuit breaker is a self-supporting module which only exerts minimal forces on the mounting points. Consequently, the various operations only require low energy and the long-term reliability is further enhanced. Fig. 1 - Operating mechanism. The elements making up the BLV circuit breaker The circuit breaker is fitted with a spring-loaded mechanical operating mechanism (fig. 1) specially developed and optimised for the specific characteristics of the vacuum interrupters. Its design based on a single shaft and spiral spring for both opening and closing operations guarantees exceptional reliability and safety. The vacuum interrupters are located in single-pole enclosures (fig. 2). These enclosures, made of synthetic resin, provide not only the required level of insulation, but also the complete protection of the interrupters from external damage. Fig. 2 - Pole. (A) BLV type self-isolating rotative vacuum circuit breaker (B) (D) (C) Fig. 3 - Vacuum interrupter. 11 The vacuum interrupters (fig. 3) use the most advanced technology to control the arc: the axial magnetic field. They are essentially made up of a sealed ceramic enclosure containing the highly pure copper contacts. One of these contacts is fixed (A), the other moving (B) by means of a metal bellows (C). A screen (D), located around the contact zone, collects the metal vapours created by the arc. ALSTOM Transmission & Distribution - Appareillage moyenne tension - Boulevard de la Résistance - B.P. 4019 - 71040 Mâcon Cédex 9 Tel. : +33 (0)3 85 29 35 00 - Tlx : 800878 F - Fax : +33 (0)3 85 29 35 01 - www.alstom.com A067 - AMT - 12/2000 - © - ALSTOM - 2000. ALSTOM 2000 - The logo ALSTOM and their frameworks are trademarks and service trademark applications of ALSTOM. The other names mentioned, registered or not, are the property of their respective companies - COMIMPRESS - 03 85 32 25 40