STRICTLY RESTRICTED FOR COMPANY USE ONLY RESTRICTED The information given in this report is not to be communicated either directly or indirectly to the press or to any person not holding an official position in the CIL/Government. ENVIRONMENTAL IMPACT ASSESSMENT & ENVIRONMENTAL MANAGEMENT PLAN (As per EIA Notification, 2006) (Based on TOR issued by MOEF letter No. J-11015/432/2013-IA.II(M) dated 25th September, 2014) For BHOJUDIH NLW COAL WASHERY Normative Capacity Land Requirement : 2.0 MTPA Raw Coal : 15 Ha Bharat Coking Coal Limited (March, 2016) Prepared at Central Mine Planning & Design Institute Ltd. (A Subsidiary of Coal India Ltd.) Regional Institute - II, Koyla Bhawan complex, Koyla Nagar, Dhanbad - 826005 (Jharkhand), India Document No: CMPDI/EIA/BCCL/2015-16/MARCH/33/01 CONTENTS CHAPTER NO. 1 TITLE INTRODUCTION I– 1-7 1.0 GENERAL I-1 1.1 BRIEF DESCRIPTION OF THE PROJECT I-1 1.2 PURPOSE OF THE PROJECT I-2 1.3 IDENTIFICATION OF THE PROJECT PROPONENT I-2 1.4 BRIEF DESCRIPTION OF NATURE, SIZE AND LOCATION OF THE PROJECT I-2 1.5 1.6 2 PAGE NO IMPORTANCE OF THE PROJECT TO THE COUNTRY AND REGION SCOPE OF STUDY-DETAILS OF REGULATORY SCOPING CARRIED OUT (AS PER TERMS OF REFERENCE PROJECT DESCRIPTION I-4 I-5 II–1-40 2.0 GENERAL II-1 2.1 DESCRIPTION OF THE PROJECT LOCATION AND OTHER DETAILS OF PROPOSED WASHERY LIFE OF THE PROPOSED WASHERY & CONSTRUCTION SCHEDULE II-1 II-3 II-16 2.6 RAW COAL CHARACTERISTICS CAPACITY AND OPERATING CONDITIONS OF THE WASHERY PROCESS FLOW & BALANCE OF PRODUCTS 2.7 INFRASTRUCTURE FACILITIES II-29 2.8 ECONOMICS II-30 2.9 PROJECT CONSTRUCTION MANAGEMENT II-34 2.10 USE OF PUBLIC INFRASTRUCTURE II-38 2.11 REQUIREMENT & SALARY WAGES OF MANPOWER II-38 2.12 IMPLEMENTATION SCHEDULE II-38 2.2 2.3 2.4 2.5 3 ANALYSIS OF ALTERNATIVES (TECHNOLOGY & SITE) 4 DESCRIPTION OF THE ENVIRONMENT II-1 II-3 II-18 III–1 IV–1-3 4.0 GENERAL IV-1 4.1 STUDY AREA FOR AIR ENVIRONMENT IV-1 4.2 WATER ENVIRONMENT IV-2 4.3 NOISE ENVIRONMENT IV-2 4.4 SOIL ENVIRONMENT IV-2 4.5 FLORA AND FAUNA SURVEY IV-3 4.6 SOCIO ECONOMIC ENVIRONMENT IV-3 Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP ii ANTICIPATED ENVORONMENTAL IMPACT ASSESSMENT & MITIGATION MEASURES 5 6 7 8 9 10 11 V-1-67 5.0 GENERAL V-1 5.1 LAND ENVIRONMENT V-1 5.2 WATER ENVIRONMENT V-3 5.3 AIR ENVIRONMENT V-4 5.4 NOISE ENVIRONMENT V-7 5.5 BIOLOGICAL ENVIRONMENT V-9 5.6 SOCIO-ECONOMIC ENVIRONMENT V-61 5.7 SOLID WASTE MANAGEMENT V-66 ENVIRONMENTAL MONITORING PROGRAMME VI–1-2 6.1 INTRODUCTION VI-1 6.2 MONITORING PLAN VI-1 ADDITIONAL STUDIES VII–1-4 7.0 INTRODUCTION VII-1 7.1 PUBLIC CONSULTATION VII-1 7.2 RISK ASSESSMENT VII-1 7.3 ORGANISATION VII-2 7.4 SOCIAL IMPACT ASSESSMENT VII-3 7.5 REHABILITATION & SETTLEMENT PLAN VII-3 7.6 EMPLOYE EDUCATION VII-4 7.7 NATURAL RESOURCES CONSERVATION & OPTIMISATION VII-4 PROJECT BENEFITS VIII–1 8.1 INTRODUCTION VIII-1 8.2 PHYSICAL INFRASTRUCTURE VIII-1 8.3 SOCIAL INFRASTRUCTURE VIII-1 8.4 EMPLOYMENT POTENTIAL VIII-1 8.5 OTHER BENEFITS VIII-1 ENVIRONMENTAL COST BENEFIT ANALYSIS IX–1 9.1 IX–1 GENERAL ENVIRONMENTAL MANAGEMENT PLAN X–1-3 10.1 INTRODUCTION X-1 10.2 ORGANISATION X-1 10.3 BUDGET ESTIMATION FOR ENVIRONMENAL MANAGEMENT X-3 SUMMARY & CONCLUSION XI–1-4 11.1 INTRODUCTION XI-1 11.2 PROJECT DESCRIPTION XI-1 11.3 ANTICIPATED ENVORONMENTAL IMPACT XI-1 Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP iii 11.4 12 ENVIRONMENTAL POLLUTION MITIGATION MEASURES DISCLOSURE OF CONSULTANTS ENGAGED XI-2 XII-1 ANNEXURE TITLE PAGE NO ANNEXURE- I COPY OF APPROVED TOR A I-1-4 ANNEXURE-II CORPORATE ENVIRONMENTAL RESPONSIBILITY A II- 1 ANNEXURE-III COPY OF MOUs ANNEXURE-IV PUBLIC HEARING DOCUMENTS QUESTIONNAIRE FOR ENVIRONMENTAL APPRAISAL FORCOAL WASHERY PROJECTS Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP A III- 1-2 A IV- 1-16 Q-1-16 iv LIST OF PLATES SL NO. DESCRIPTION PLATE NO. LOCATION PLAN OF BHOJUDIH WASHERY 1 w.r.t. JCF 1 LOCATION PLAN OF BHOJUDIH COAL 2 3 WASHERY SYSTEM PLAN LAY-OUT 2 3 CORE AND BUFFER ZONE OF BHOJUDIH 4 5 WASHERY ROAD & RAILWAY_BHOJUDIH WASHERY 4 5 HABITATION & FOREST OF BHOJUDIH 6 WASHERY 6 HYDROGEOLOGICAL FEATURE MAP OF 7 BHOJUDIH WASHERY 7 DRAINAGE CONTOUR MAP OF BHOJUDIH 8 WASHERY 8 9 PROCESS FLOW SHEET 9 10 EQUIPMENT FLOW SHEET 10 11 WATER FLOW SHEET 11 Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP v CHAPTER -1 INTRODUCTION 1.0 GENERAL Coal is an important infra-structural input and a dominant source of energy in India accounting for 54% of the country’s primary energy needs. The quality of coal plays an important role in environmental aspects during its use especially in power plants. Due to drift origin of Indian coal, ash content is quite high and coal seams have dirt bands of carbonaceous nature. High ash content in coal causes environmental pollution apart from reducing plant efficiency and adding the cost of coal transportation per unit calorific value. Further ash disposal is itself a difficult task with adverse environmental impacts. The environmental law prohibits the use of coal having ash more than 34% for use in power plants in critically polluted area, ecological sensitive area or urban area, or located at distance of more than 1000 km from pit head. Thus it is imperative that coal is beneficiated before use not only for value addition but also as environmental mitigation measures. The coal seams in mines under Bharat Coking Coal Limited have been found to have coking propensities to different extent and it has been found by scientific investigation that production of high valued coking coal can be produced by washing this coal. The outputs or the balance of products comprises of coking coal with 17-19% ash for use in steel making, middling for use in thermal power plants and rejects too can be gainfully utilized in power generation through fluidized bed combustion plants. The augmentation of quality coking coal will reduce the dependence on import saving huge foreign exchange. In the backdrop of the above, it was decided in review meeting taken by Minister of State (Coal) at Kolkata on 11.01.2007 to set up modular washeries of high capacity for economic washing of available high ash coal in order to supply improved quality and sized coal to consumers. Bhojudih NLW Washery (2.0 MPTA) is one such washery proposed to be installed on Build, Operate and Maintain concept with the state of the art technology for right mix of products with optimized yields. 1.1 BRIEF DESCRIPTION OF THE PROJECT The objective of this feasibility report is to determine feasibility for setting up of a coal washery with raw coal throughput capacity of 2.0 Mty for NLW Coal or NC Coal at Bhojudih near existing Bhojudih Washery, BCCL. It is located in a non forest and non coal bearing area. It is planned for three product namely clean metallurgical coal, Power coal and rejects. It’s normative capacity is 2.0 MTPA. The raw coal requirement of 2.0 Mty for the proposed washery is linked with N/S Tisra Mines (Seam-I, II & III) of Lodna Area, BCCL. Bhojudih NLW Washery (2.0 MTY) EIA_EMP I-1 Approval of Bhojudih Coal Washery of 2.0 MTPA capacity BCCL Board in its 317th meeting held on 27.07.2015 passed the resolution the work for “Setting up of 2.0 MTPA NLW coal washery in the vicinity of existing Bhojudih Coal Washery on BOM concept”. 1.2 PURPOSE OF THE REPORT The purpose of the EIA/EMP Report is to apply for grant of environmental clearance for the proposed Bhojudih NLW Coal Washery (capacity: 2.0 MTY) from Ministry of Environment & Forests, Govt. of India in view of EIA notification 2006 dated 14th September ’06. The proposal of terms of reference (TOR) was discussed in 15th EAC meeting held on 27th-28th June, 2014. Subsequently the Ministry of Environment & Forest, Govt. of India (MOEF) issued TOR vide letter No. J-11015/432/2013-IA.II(M) dated 25-09-2014 for obtaining environmental clearance for Bhojudih NLW Coal Washery of BCCL. 1.3 IDENTIFICATION OF PROJECT PROPONENT Bharat Coking Coal Limited (BCCL), a subsidiary of Coal India Limited is a prime producer of coking & non-coking coal in the country. It operates coal mines in the state of Jharkhand and West Bengal. Its operation is spread over 305 Km2 in the districts of Dhanbad, Bokaro and Burdwan. Mining operation is spread over two coalfields namely Jharia Coalfield and Ranigunj Coalfield. 1.4 BRIEF DESCRIPTION OF NATURE, SIZE, LOCATION OF THE PROJECT Nature : Size : It is a three product NLW washery producing clean coal for metallurgical use, middlings for use in power plants and rejects for power generation in FBC. Covering an area 15 Ha of capacity 2.0 MPTA Location & Communication of the Project : Latitudes 230 37’ 3” N Longitudes 860’ 28’ 56 E Village :Santhaldih Dist : Purulia Bhojudih NLW Washery (2.0 MTY) EIA_EMP I-2 Table No. 1.1 Information at a glance in tabular form Sl. No. 1 2 3 4 5 6 7 8 9 10 11 PARTICULARS Raw coal throughput capacity of the Coal Preparation Plant a) Annual (million tones) b) Daily (Tonnes) c) Hourly (Normal) in tonnes Operating conditions of the CPP a) No. of working days per year b) No. of working shifts per day c) No. of working hours per day Project life in year Quality of raw coal (on adb) a) Ash % b) Moisture % c) Volatile Matter d) Fixed Carbon % e) Gross Calorific Value (K.Cal/Kg) f) HGI g) Grade Quality of clean/ washed coal (on adb) a) Ash % b) Moisture % c) Volatile Matter d) Fixed Carbon % e) Gross Calorific Value (K. Cal/Kg) Yield of Products a) Clean coal i.e. Metallurgical Coal b) Washed power coal c) Rejects Broad initial capital investment (Rs. In Lakhs)BOMO Part Operating cost per tonne of raw coal (Rs.)BOMO Part Selling price of Washed Power coal (Rs/te.) Selling price of clean/ washed coal (Rs./ te ) Profit in a year at 100% capacity utilization (Rs. in Lakhs) Before Tax. Bhojudih NLW Washery (2.0 MTY) EIA_EMP COMBINED COAL 3-Products 2.0 6000 400 330 3 15 18 Yrs. (assumed) 42.0 0.9 18.3 38.8 4568 72 G-10 18.0 1.8 21.8 58.4 6756 19.7 55.6 24.7 24255 134.00 1681.00 5708.82 6813.98 I-3 1.5 THE IMPORTANCE OF THIS PROJECT TO THE COUNTRY & REGION Benefits at national level i) The Washery will produce environmental friendly clean coal to minimize the pollution levels. ii) It will reduce volume of coal transportation which will reduce pollution. iii) The rejects will be utilized for power generation in Fluidized Bed Combustion plants. The washery will produce metallurgical grade coal to be used in steel plants thus resulting in savings to the national exchequer. Increased generation efficiency, mainly due to the energy loss as inert material passes through the combustion process. Increased plant availability. Reduced investment cost. Reduced operation & maintenance cost due to less wear and reduced cost for fuel and ash handling. Energy conservation in the transportation sector and lower transportation costs. Less impurities and improved coal quality. Reduced load in the air pollution control system. Reduction in the amount of solid waste that has to be disposed off Benefits at local level i) The project will create employment opportunities both for skilled and semiskilled persons in the area. ii) Business opportunity in Secondary & Tertiary sectors will increase. iii) Power network will be extended to the project site for the construction & operation of the plant. This network will also facilitate distribution of power in the neighboring area. iv) The proposed washery project will also bring about enhanced socio-economic benefits to local population due to expenditure on CSR activities Bhojudih NLW Washery (2.0 MTY) EIA_EMP I-4 1.6 SCOPE OF THE STUDY – DETAILS OF REGULATORY SCOPING CARRIED OUT (AS PER TERMS OF REFERENCE) Based on the application, presentation made and discussions held, the Committee prescribed the following TOR (vide letter no. J-11015/432/2013-IA.II (M) dated 2509-2014): TOR Para No. i ii iii iv v Details at Prescribed TOR A brief description of the plant, the technology used, the source of coal, the mode of transport of incoming unwashed coal and the outgoing washed coal. Specific pollution control and mitigative measures for the entire process. The EIA-EMP report should cover the impacts and management plan for the project of the capacity for EC is sought and impacts of specific activities on the environment of the region, and the environment quality? air, water ,land, biotic community, etc. through collection of data and information , generation of data on impacts for the rated capacity. If the washery is captive to a coal mine/TPP/Plant the cumulative impacts on the environment and usage of water should be brought out along with EMP. A Study area map of the core zone and 10 Km area of the buffer showing major industries/mines and other polluting sources, Which shall also indicate the migratory corridors of fauna, if any and the areas where endangered fauna and the plants of medicinal and economic importance are found in the area. If there are any ecologically sensitive areas found within the 15 Km buffer zone ,the shortest distance from the national park/WL sanctuary tiger reserve , etc should be shown and the comments of the Chief Wildlife Warden of the state Government should be furnished. Collection of one season (Non –Monsoon) Primary base line data on environmental quality? air (PM10, PM 2.5, SOX and NOX ) , noise , water (Surface and ground water), Soil. Detailed Water balance should be provided. The break-up of water requirement as per different activities in the mining operation vis-à-vis washery should be given separately. Source of water for use in mine, sanction of the competent authority in State Government and the examine if the unit can be zero discharge including Bhojudih NLW Washery (2.0 MTY) EIA_EMP Particulars Chapter-2 Page No. II-1-40 Chapter-5 V- 1-67 Chapter-5 V- 1-67 Chapter-10 1-3 Plate No. 4 Plate No 4 Questionnaire Q-3 Chapter-5 V- 1-67 Chapter-2 II- 1-40 I-5 TOR Para No. Details at Prescribed TOR Particulars Page No. Chapter-5 V-1-67 Chapter-2 II- 1-40 Chapter-5 V-1-67 Questionnaire Q-2 Chapter-2 II- 1-40 Chapter-5 V-1-67 Chapter-5 V-1-67 Plate No 1,6 Chapter-10 X-3 recycling and reuse of the washed water for the other uses such as green belt , etc. vi vii viii ix x Impact of choice of the selected use of technology and impact on air quality and waste generation (emissions and effluents). Impacts of mineral transportation – the entire sequence of mineral production, transportation, handling, transfer and storage of mineral and waste, if any , and their impacts on air quality should be shown in flow chart with the specific points where fugitive emissions can arise and the specific pollution control / mitigate measured proposed to be put in place. Details of various facilities to be provided for the personnel involved in mineral transportation in terms of parking, rest areas, canteen, and effluents /pollution loads from these activities. Examine whether existing roads are adequate to take care of the additional load of mineral [and rejects] transportation, their impacts .Details of workshop, if any, and treatments of workshop effluents. Impacts of CHP, if any on air and water quality. A flow chart of water use and whether the unit can be made a zero-discharge unit. Details of green belt development. xi Including cost of EMP (capital and recurring) in the project cost. xiv Public Hearing details of the coal washery to include details of notices issued in the newspaper, proceedings/minutes of public hearing, the points raised by the general public and commitments made in tabular form. if the Public Hearing is in the regional language, an authenticated English Translation of the same should be provided. xv xvi Status of any litigations/ court cases field/pending on the project. Submission of sample test analysis of ; i) Characteristics of coal to be washed – this includes grade of coal and other characteristics ash, S and heavy metals including level of Hg, As, Ph,Cr etc. II) Characteristics and quantum of washed coal. III) Characteristics and quantum of coal waste rejects. Bhojudih NLW Washery (2.0 MTY) EIA_EMP Annexure-IV Nil Chapter-2 II- 1-40 I-6 TOR Para No. Prescribed TOR xvii Management / disposal / use of coal waste rejects. xviii xix xx Details at Copies of MOU/Agreement with linkages (for stand alone washery) for the capacity for which EC has been sought. Submission of sample test analysis of:; Characteristics of coal to be washed this includes grade of coal and other characteristics -ash, S. Corporate Environmental Responsibility: a) The company must have well laid down Environment Policy approved by the Board of Directors. b) The Environment policy must prescribe for standard operating process/procedures to bring into focus any infringements /deviation/violation of the Environmental or forest norms conditions. c) The hierarchical system or Administrative Order of the company to deal with Environmental issues and for insuring compliance with the Environmental clearance conditions must be furnished. d) To have proper checks and balances, the company should have a well laid down system of reporting of non-compliances /violations of Environmental norms to the Board of Directors of the company and /or Shareholders or stakeholders at large. Bhojudih NLW Washery (2.0 MTY) EIA_EMP Particulars Page No. Chapter-2 II- 1-40 Annexure III Chapter-2 II- 1-40 Annexure II I-7 CHAPTER – 2 PROJECT DESCRIPTION 2.0 GENERAL The proposed Bhojudih NLW Coal Washery will be a three product washery to be operated on BOM basis. It is designed for ‘Zero Discharge’ and its products will be used by steel plants and thermal power plants. 2.1 DESCRIPTION OF THE PROJECT 2.1.1 Name of the Project Bhojudih NLW Coal Washery (2.0 MPTA). 2.1.2 Type and Need of the Project Bhojudih Coal Washery of capacity 2.0 MTPA has been proposed to be set up and it was decided that N/S Tisra OCP (Seam-I, II & III) will be linked mines for supplying raw coal to proposed washery. The proposal is for setting up of a new coal washery of 2.0 Mty capacity covering an area of 15 Ha beside the existing Bhojudih coal washery in non-coal bearing area of BCCL for beneficiation of raw coal. The proposed washery will be producing metallurgical coal for steel plants and washed power coal for power plants. Our country imports metallurgical grade coal to meet the demand of the same. The metallurgical coal produced by the washery will not only partly meet the demand but also save foreign exchange for our country. 2.1.3 Objectives Washed Coal / Clean Coal from this plant will be linked to different steel plants, middlings will be linked to thermal power plant and rejects will be utilized in proposed Fluidized Bed Combustion plant for generation of power. This Environmental Impact Assessment and Environmental Management Plan (EIA & EMP) report has been formulated to carry out beneficiation / washery operation in an eco-friendly manner. 2.1.4 Life of the Project The economic life of the washery has been considered as 18 years. 2.2 LOCATION AND OTHER DETAILS OF PROPOSED WASHERY Bhojudih NLW Washery (2.0 MPTA) EIA_EMP II-1 2.2.1 LOCATION The proposed Bhojudih site is in the east side/portion of the existing Bhojudih Washery area adjacent to the buffer end on BOBR line. Plant site is bounded as follows: North : Buffer end of BOBR line South : Private/Forest land East : Private/Forest land West : Existing Bhojudih Washery Plant 2.2.2 COMMUNICATION Bhojudih Coal Washery is located in Purulia district of West Bengal State, India. The washery is well connected by road and rail. The nearest railway station is Santhaldih which lies on Gomoh – Adra section of South Eastern Railway. It is well connected by metaled roads from Santhaldih Thermal Power Plant. A railway siding is existing at the washery for receipt of raw coal & dispatch of final products. The site is well connected with BCCL headquarters at Dhanbad situated at a distance of about 50 km. 2.2.3 PHYSIOGRAPHY & DRAINAGE The area is surrounded by rivers namely the Damodar, Govai & Kadamdha in three directions and the drainage of the area leads to these rivers. 2.2.4 MINEABLE RESERVES AND LIFE OF THE MINE N/S Tisra OCP is a working mine. The total mineable reserve coal of N/S Tisra OCP (seam-I,II & III) as on 01.04.15 has been estimated as 22.370 Mt. The seam wise mineable reserves are given in Table-2.1. Bhojudih NLW Washery (2.0 MPTA) EIA_EMP II-2 Table-2.1 Seamwise Mineable Reserves (As on 01.04.15) SL. Name of Linked Capacity Mineable Life of NO Mines & seams (Mty) Reserve Mines Capacity (in years) (Mt) 1 N/S Tisra OCP 10.05 Seam-I 6.660 Seam-II 4.560 Seam-III 11.150 Total 2.3 2.23 2.23 22.370 10.05 LIFE OF THE PROPOSED WASHERY & CONSTRUCTION SCHEDULE The balance lives of the above linked mine of N/S Tisra OCP is about 10.0 years at their projected capacities. This linked mine will be contributing around 100% of the total requirement of 2.23 Mty for about 7 years (considering the evacuated quantity till the washery coming up) whereas the economical life of the washery has been taken as 18 years. Hence BCCL has to explore to supply similar quality coal from neighboring mine(s) after exhaustion of the existing mine. A total period of 18 months has been considered for construction and commissioning of Bhojudih washery including trial operation and Performance Guarantee Tests (PGT). 2.4 RAW COAL CHARACTERISTICS 2.4.1 RAW COAL LINKAGE TO BHOJUDIH WASHERY The proposed Bhojudih Washery for NLW/NC coal (2.0Mty) will be fed raw coal of (-) 200 mm size from North South Tisra OCP in Lodna Area, BCCL. The production capacity of N/s Tisra OCP (Seam-I, II & III) as well as mineable reserve of different seams as on 01.04.2015 are given in Table-2.2 Bhojudih NLW Washery (2.0 MPTA) EIA_EMP II-3 Table-2.2 Balance Mineable Reserve and Capacity (As on 01.04.2015) SL. Name of Linked Mine & Balance Capacity NO. seams Mineable (Mty) Reserve (Mty) 1 N/S Tisra OCP Seam-I 6.66 Seam-II 4.56 Seam- III 11.15 Total 22.37 2.23 2.23 2.4.2 SAMPLE COLLECTION Sampling teams of CP Lab., CMPDI, Ranchi visited North South Tisra OCP of Coalfields of BCCL for collection of sample for washability investigation. RoM coal sample (approx.4.2 tonnes) was collected from Seam – I, II, & III of North South Tisra OCP from 20.03.12 to 22.03.12. The particulars of each sample collected are given separately hereafter. Sample No. Name of area Name of colliery/ mine Name of seam Nature of sample Date of sample collection Quantity of sample Purpose of investigation 2.4.3 : : : : : : : : CMPDI/CMP/CPL/536/12-13 Lodna North-South Tisra OCP Seam – I, II & III Run of Mine (RoM) Coal 20.03.12 to 22.03.12 4.2 tonnes (approx.) To generate data for washability study TEST PROCEDURE The coal sample was analyzed at the CP Laboratory, CMPDI, Ranchi as per the testing procedure given in Table – 2.3 Table – 2.3 Test Procedure PART I PART II PART III 1. Screen-cum-ash analysis of as received coal at 200, 150, 1. Crushing of as received coal sample down to 50 mm size. 1. Crushing of as received coal sample down to 50 mm size. Bhojudih NLW Washery (2.0 MPTA) EIA_EMP II-4 PART I 100, 50, 25, 13, 6, 3 & 0.5 mm screen aperture along with moisture %. 2. Proximate analysis of as received sample under Air dried basis and under equilibrated basis including GCV, HGI, LTGK & SI. PART II PART III 2. Screening of coal at -13mm. 3. Deshaling of 50 -13 mm coal at 1.8 sp.gr. 4. Crushing of deshaled float at 13 mm, mixing with screened (-) 13 mm and screening at 6, 3 & 0.5 mm. 5. Washability test of 13-6, & 3-0.5 mm fraction of above coal at Sl.No. 4 specific gravity of 1.4-1.9 at interval of 0.1. 6-3 the at the 6. Generation of clean from 130.5 mm at ash (18+ 0.5%) 7. Flotation test of (-) 0.5 mm fraction. 8. Proximate Analysis on air dried basis & under equilibrated condition & determination of LTGK, petrographic analysis & Free Swelling Index of raw coal and clean coal obtained at Sl.No. 6 above. 9. Proximate Analysis on air dried basis & under equilibrated condition including GCV & HGI of middling and reject. 10. Wet sieving of (-) 0.5 mm coal fraction at 72#, 100#, 200# & 300# and determination of wt% & ash% of each screened fraction. 2. Screen-cum-ash analysis at 25, 13, 6, 3 & 0.5 mm screen aperture along with moisture% on air dried basis. 3. Float & Sink test of 50-25 mm, 25-13 mm, 13-6 mm. 6-3 mm & 3-0.5 mm at specific gravity of 1.4-1.9 at the interval of 0.1. . 4. Proximate analysis of crushed (- 50 mm) sample under air dried and under equilibrated condition including GCV and HGI. 5. Generation of washed coal at targeted ash i.e. 32 + 0.5% under equilibrated condition. 6. Proximate analysis of washed coal & rejects under air dried and under equilibrated condition including GCV and HGI. 7. Wet sieving of (-) 0.5 mm coal fraction at 72#, 100#, 200# & 300# and determination of wt% & ash% of each screened fraction. 8. Moisture of generated washed coal and reject on as generated basis. 11. Sedimentation test of 0.5mm coal fines. 2.4.4 LABORATORY TEST RESULTS 2.4.4.1 TEST RESULTS FOR NORTH SOUTH TISRA OCP (SEAM-I, II & III) The washability tests were carried out in Coal Preparation Laboratory, CMPDI, Ranchi as per the Test Procedure & results are given hereafter. Bhojudih NLW Washery (2.0 MPTA) EIA_EMP II-5 2.4.4.2 SCREEN-CUM-ASH & MOISTURE ANALYSIS OF RAW COAL SAMPLE (AS RECEIVED) Representative raw coal sample was drawn after coning & quartering and was subjected to screen analysis at various aperture screens. Weight%, ash% and moisture% were determined for respective size fractions. The test results are given in Table – 2.4. Table – 2.4 Screen-cum-Ash & Moisture Analysis Colliery/Mine Seam Sample No. Nature of sample Size (mm) +200 200-150 150-100 100- 50 50 – 25 25 – 13 13 - 6 6 - 3 3 - 0.5 - 0.5 Total 2.4.4.2 SCREEN-CUM-ASH : North-South Tisra OCP : I, II & III : CMPDI/CMP/CPL/536/12-13 : Run of Mine (RoM) Coal Wt % 6.2 14.2 18.5 15.4 16.7 9.2 4.9 4.4 4.9 5.6 100.0 & Ash % 40.8 40.1 39.8 39.0 39.2 39.1 38.8 38.0 36.7 36.1 39.1 MOISTURE Moisture% 0.8 0.7 0.8 0.7 0.7 0.8 0.8 0.7 0.9 0.9 0.8 ANALYSIS OF RAW COAL SAMPLE (AS RECEIVED) CRUSHED TO (-) 50mm Representative raw coal sample was drawn after coning & quartering and was subjected to crushing to (-) 50mm and screening at 25, 13, 6, 3 & 0.5mm screen aperture. Weight%, ash% and moisture% were determined for respective size fractions. The test results are given in Table – 2.5. Bhojudih NLW Washery (2.0 MPTA) EIA_EMP II-6 Table – 2.5 Screen-cum-Ash & Moisture Analysis Colliery/Mine Seam Sample No. Nature of sample Size (mm) 50 - 25 25 - 13 13 - 6 6 - 3 3- 0.5 -0.5 Total : North-South Tisra OCP : I, II & III : CMPDI/CMP/CPL/536/12-13 : Run of Mine (RoM) Coal crushed to (-) 50mm Wt % 49.7 18.4 9.2 7.3 6.9 8.5 100.0 Ash % 40.3 38.8 38.3 37.5 36.1 35.5 38.9 Moisture% 0.9 0.8 0.8 0.9 0.8 0.8 0.9 2.4.4.3 FLOAT & SINK TEST OF 50 -0.5 mm COAL Float and sink tests of coal, 50-0.5 mm obtained has been carried out at different specific gravities. The results are given in Table – 2.6 Bhojudih NLW Washery (2.0 MPTA) EIA_EMP II-7 Table – 2.6 Float & Sink of 50 - 0.5 mm coal Colliery Area Seam Nature of sample Size of coal tested Size (mm) Contribution % Sp. Gr. <1.40 1.40 -1.50 1.50 -1.60 1.60 -1.70 1.70 -1.80 1.80 -1.90 > 1.90 Total : North-South Tisra OCP : Lodna : I, II & III : Raw coal crushed down to 50 mm : 50-25, 25-13, 13-6, 6-3 & 3-0.5 mm 50 - 25 25 - 13 13 - 6 6-3 3 – 0.5 50 – 0.5 54.3 20.1 10.1 8.0 7.5 100.0 Float Wt % Ash % 1.8 15.6 18.0 22.1 30.3 31.3 19.1 39.2 8.3 47.6 9.2 54.7 13.3 76.6 100.0 40.4 Float Wt % Ash % 3.2 15.2 20.6 21.1 28.4 30.6 14.1 39.8 8.8 43.8 9.1 51.8 15.8 69.5 100.0 38.7 Float Wt % Ash % 5.0 13.0 21.0 20.2 25.9 30.4 10.7 37.3 13.5 44.2 7.1 50.8 16.8 70.2 100.0 38.1 Float Wt % Ash % 7.3 9.1 18.3 19.6 19.9 27.4 16.9 35.5 10.8 44.0 7.4 49.9 19.4 69.9 100.0 37.7 Float Wt % Ash % 19.1 8.9 18.1 18.8 12.6 27.2 13.4 35.1 9.9 42.2 6.4 50.2 20.5 74.7 100.0 35.9 Bhojudih NLW Washery (2.0 MPTA) EIA_EMP II-8 Float Wt % Ash % 4.1 12.0 18.9 21.2 27.3 30.7 16.6 38.6 9.2 45.6 8.6 53.2 15.2 73.5 100.0 39.3 Cum. Float Wt % Ash % 4.1 12.0 23.0 19.6 50.3 25.6 67.0 28.8 76.2 30.9 84.8 33.1 100.0 39.3 - 2.4.4.4 SCREEN-CUM-ASH ANALYSIS OF RAW COAL SAMPLE (AS RECEIVED) CRUSHED DOWN TO 50 mm SIZE AND SCREENED AT 13 mm. As received raw coal representative sample was crushed down to 50 mm size and it was subjected to screening at 13 mm. Weight% & ash% were computed for respective size fractions. The results are given in Table – 2.7. Table – 2.7 Screen-cum-Ash Analysis Size (mm) 50 – 13 - 13 Total Wt % 68.1 31.9 100.0 Ash % 39.9 36.9 38.9 2.4.4.5 FLOAT & SINK TEST OF 50 -13 mm COAL Float and sink tests of coal, 50-13 mm have been computed at different specific gravities based on Float & Sink Data given at sl.no.2.4.1.3. The results are given in Table – 2.8: Table – 2.8 Float & Sink of 50 -13 mm coal Size (mm) Contribution (%) Sp. Gr. <1.40 1.40-1.50 1.50-1.60 1.60-1.70 1.70-1.80 1.80-1.90 >1.90 Total 50 - 25 25 - 13 50 - 13 73.0 27.0 100.0 Float Wt % Ash % 1.8 15.6 18.0 22.1 30.3 31.3 19.1 39.2 8.3 47.6 9.2 54.7 13.3 76.6 100.0 40.4 Float Wt % Ash % 3.2 15.2 20.6 21.1 28.4 30.6 14.1 39.8 8.8 43.8 9.1 51.8 15.8 69.5 100.0 38.7 Float Wt % Ash % 2.2 15.4 18.7 21.8 29.8 31.1 17.8 39.3 8.4 46.5 9.2 53.9 14.0 74.4 100.0 39.9 Cum. Float Wt % Ash % 2.2 15.4 20.9 21.1 50.7 27.0 68.4 30.2 76.9 32.0 86.0 34.3 100.0 39.9 - 2.4.4.6 DESHALING OF 50 -13 mm COAL AT 1.80 SP.GR The coal of size fraction 50 to 13 mm was deshaled at 1.80 sp.gr. Weight % & ash % of float and sink were determined and given in Table – 2.9. Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-9 Table – 2.9 Deshaling of 50 -13 mm coal Sp.Gr. <1.80 >1.80 Total Wt % 77.0 23.0 100.0 Ash % 32.1 66.2 39.9 2.4.4.7 CRUSHING OF DESHALED FLOAT AT 13 mm, MIXING WITH THE SCREENED FRACTION (-) 13 mm AND DETERMINATION OF WEIGHT % AND ASH % OF DIFFERENT SIZE FRACTIONS OBTAINED BY SCREENING. The deshaled Float was crushed to (-)13 mm, mixed with (-) 13 mm screened fraction and subjected to screen-cum-ash analysis .The results are given in Table – 2.10. Table - 2.10 Screen-cum-Ash Analysis Size (mm) 13- 6 6 -3 3-0.5 -0.5 Total Wt % 46.7 21.0 15.5 16.8 100.0 Ash % 34.9 34.7 32.0 30.4 33.7 2.4.4.8 FLOAT & SINK TESTS OF COAL OBTAINED Float and sink tests of coal obtained has been carried out at different specific gravities for different size fractions upto 0.5 mm. The results are given in Table – 2.11. Table – 2.11 Float & Sink Test Results of 13 – 0.5 mm coal Size(mm) Wt % 13-6 6-3 3-0.5 13-0.5 56.1 25.3 18.6 100.0 Float Sp.gr. <1.40 1.40-1.50 1.50-1.60 1.60-1.70 1.70-1.80 Float Float Float Cum. Float Wt. % Ash % Wt. % Ash % Wt. % Ash % Wt. % Ash % Wt .% Ash % 4.2 27.0 29.7 17.2 11.6 14.4 24.3 30.4 38.2 46.2 5.0 19.2 23.8 19.4 15.8 11.1 22.0 27.1 35.0 42.5 11.9 21.6 20.4 16.2 11.9 8.0 18.9 27.0 33.8 43.1 5.8 24.0 26.5 17.6 12.7 11.3 22.9 29.2 36.6 44.5 5.8 29.9 56.3 73.9 86.6 11.3 20.7 24.7 27.5 30.0 Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-10 Size(mm) Wt % 13-6 6-3 3-0.5 13-0.5 56.1 25.3 18.6 100.0 Float Sp.gr. Wt. % Float Ash % Wt. % Float Ash % Wt. % Float Ash % Wt. % Cum. Float Ash % Wt .% Ash % 3.7 53.8 8.2 49.6 7.2 49.9 5.5 51.3 92.1 31.2 6.6 70.5 8.6 68.0 10.8 66.4 7.9 68.8 100.0 34.2 100.0 34.8 100.0 34.6 100.0 31.9 100.0 34.2 2.4.4.9 WET SIEVING CUM ASH ANALYSIS OF (-) 0.5 mm COAL OBTAINED 1.80-1.90 >1.90 Total (-) 0.5 mm size fraction of coal was subjected to screening at 72, 100, 200 and 300 mesh. Weight% & ash% were determined for respective size fractions. The results are given in Table – 2.12 Table – 2.12 Wet sieving-cum-Ash Analysis Size (mesh) (+)72 72 - 100 100 -200 200 -300 (-)300 Total Wt % 59.3 8.5 12.1 2.5 17.6 100.0 Ash % 30.7 28.3 27.7 28.1 32.9 30.5 2.4.4.10 FLOTATION OF- 0.5mm COAL FRACTION OBTAINED AT SL.NO.2.4.1.7 The froth flotation test carried out for (-) 0.5mm fraction of coal at 10% concentration is given in Table – 2.13. Table – 2.13 Floatation of (-) 0.5mm coal Solid RP Diese Pine Collectio Concentration M l Oil Oil n Wt Ash Wt Ash l (Kg/t) (Kg/t Time % % % % Ash% ) (Minute) 64.7 18.6 35.3 52.6 30.6 81.6 20.8 18.4 73.5 30.5 % 10 130 1.0 0.2 130 0 2.0 0.4 Bhojudih NLW Washery (2.0 MTY) EIA_EMP Tailings Overal 3.0 0 10 Clean 3.0 II-11 2.4.4.11 PROXIMATE ANALYSIS OF RAW COAL, CLEAN/ METALLURGICAL COAL, MIDDLINGS & REJECTS. HGI OF RAW COAL & MIDDLINGS AND GCV OF RAW COAL, CLEAN/ METALLURGICAL COAL, MIDDLINGS & REJECTS. Proximate analysis on air dried basis was carried out for raw coal (as received), Clean/ Metallurgical Coal, Washed Power Coal/ Middling and Reject. HGI for raw coal (as received) and Washed Power Coal/ Middling were also determined. GCV of Raw Coal, Clean/ Metallurgical Coal, Washed Power Coal/ Middling & Rejects were determined on air dried basis. The results so obtained are given in Table – 2.14. Table – 2.14 Proximate Analysis of Raw coal, Clean/ Metallurgical coal, Washed Power coal / Middlings, & Rejects etc. Sl. Particulars No. 1 i) ii) iii) iv) 2 3 Raw Coal Clean/ Washed Power Rejects (As received) Metallurgical coal Coal/ Middling Air Under Air Under Air Under Air Under dried Equilibrated dried Equilibrated dried Equilibrated dried Equilibrated basis condition basis condition basis condition basis condition Proximate Analysis Moisture% 0.8 0.9 1.8 1.9 1.0 1.2 0.7 0.9 Ash% VM% Fixed Carbon% GCV (kcal/kg) HGI 39.1 18.3 39.0 18.3 17.9 21.8 17.9 21.8 33.4 19.1 33.3 19.1 63.9 13.7 63.8 13.7 41.8 41.8 58.5 58.4 46.5 46.4 21.7 21.6 4856 6886 5512 2380 72 84 79 75 2.4.4.12 GENERATION OF CLEAN/ METTALURGICAL COAL FROM COAL SAMPLE (+ 0.5 mm to 13mm) AT 18.0 + 0.5% ASH LEVEL, MIDDLING & REJECTS Based on the Float & sink data, the clean/ metallurgical coal of 13 – 0.5 mm has been generated at 18.0 + 0.5% ash level (considering the contribution of seam – I, II & III of North-South Tisra OCP and cut of gravity at a particular point to obtain combined coal of 18 + 0.5 % ash) , middling and rejects. The results so obtained are given in Table – 2.15. Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-12 Table – 2.15 Generation of Clean/ Metallurgical Coal at 18.0 + 0.5 % ash and middling Sp.Gr. Cleans ( < 1.48) Middling (1.48-1.78) Rejects ( > 1.78) Total Wt % Ash % 16.5 17.9 70.7 33.4 12.8 59.8 100.0 34.2 Total rejects will be obtained by mixing the rejects of 50-13mm coal with the rejects of 13-0.5mm. 2.4.4.13 DETERMINATION OF LTGK, FREE SWELLING INDEX & PETROGRAPHIC TEST OF RAW COAL & CLEAN/ METTALURGICAL COAL. Petrographic analysis of raw coal & clean/ metallurgical coal along with coke type (LTGK) & swelling index was carried out. The results of petrographic analysis showing reflectance, maceral composition % (vitrinite, liptinite, inertinte, visible mineral matter, mineral matter) are given in Table – 2.16 hereafter along with coke type (LTGK) and swelling index. Table – 2.16 Determination of LTGK, FSI & Petrographic Test Sl. No. 1 2 Sample Details Raw Coal Clean Coal Maceral Composition % Vit Lipt 24.7 1.2 43.2 0.8 Int 56.3 45.2 Vmm 17.8 10.8 Maceral Composition% (Vmmf %) Vit 30.0 48.4 Lipt 1.5 0.9 Int 68.5 50.7 Reflectance (Rr) % Coke Type/ LTGK Swelling Index (S.I.) 1.19 1.19 D/E F 1/2 1 Note: Vit: Vitrinite; Lipt: Liptinite; Int: Inertinite; Vmm: Visible Mineral Matter; Rr: Random Vitrinite Reflectance Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-13 2.4.4.14 WASHING POSSIBILITIES OF RAW COAL SAMPLE (13-0.5 mm) The washing possibilities of crushed coal sample of size fraction of 13-0.5 mm at different specific gravities based on the Float & Sink test results are given in Table – 2.17. Table – 2.17 Washing Possibilities of Coal Sample (13-0.5 mm) Sp. Gr. 1.40 1.50 1.60 1.70 1.80 1.90 Washed coal at each sp. gr. Wt% Ash% 5.8 11.3 29.9 20.7 56.3 24.7 73.9 27.5 86.6 30.0 92.1 31.2 Sinks at each sp. gr. Wt% Ash% 94.2 35.6 70.1 40.0 43.7 46.5 26.1 53.2 13.4 61.5 7.9 68.7 2.4.4.15 BALANCE OF PRODUCTS OF METALLURGICAL COAL, WASHED POWER COAL & REJECTS FOR NORTH-SOUTH TISRA OCP. The overall balance of product based on the test data is furnished in Table – 2.18 Table – 2.18 Balance of Product for different size fractions Products Metallurgical coal, 130.5mm Float, (-) 0.5 mm Middllings, 13-0.5mm Rejects, 50-13mm Tailings, (-) 0.5mm Total Theoretical Yield% Wt% 11.6 Ash% 17.9 9.2 58.5 15.7 5.0 100.0 18.6 37.4 66.2 52.6 38.7 From the above table, it is observed that the coal fines float may be mixed with metallurgical coal to obtain metallurgical coal of desired ash % and coal fines tailings may be mixed with middlings to get middlings of ash < 40 %.Thus the balance of products so obtained is given in Table-2.19. Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-14 Table-2.19 Balance of Products Products Metallurgical coal Middlings Rejects Total Theoretical Yield% Wt% 20.8 63.5 15.7 100.0 Ash% 18.2 38.6 66.2 38.7 2.4.4.16 GENERATION OF WASHED POWER COAL AT 33.5 + 0.5% ASH LEVEL. Based on the Float & sink data for 50-13 mm, the washed Power coal has been generated at about 34% ash level by deshaling 50-13 mm coal at about 1.80 sp.gr and mixing the (-) 13 mm, obtained after crushing to -50 mm and screening thereafter. The balance of products has been presented in Table – 2.20 Table – 2.20 Balance of Products (on computed basis) 2.4.4.17 PARTICULARS Wt % Ash% Deshaled Power Coal,50-13mm Natural, -13 mm Total Washed Power Coal Rejects, 50-13 mm G. Total 52.4 31.9 84.3 15.7 100.0 32.1 36.9 33.9 66.2 39.0 WET SIEVE ANALYSIS The – 0.5 mm generated from the raw coal sample crushed down to 50 mm was subjected to wet sieve analysis at 72, 100, 200 & 300 mesh sieves. The wt % and ash % of each size fraction were determined and results are given in Table – 2.21. Table – 2.21 Wet sieve analysis of – 0.5 mm Size ( mesh) + 72 72 - 100 100 - 200 200 - 300 -300 Total Bhojudih NLW Washery (2.0 MTY) EIA_EMP Wt % 61.1 5.1 12.6 4.0 17.2 100.0 Ash % 34.5 33.2 32.0 33.6 42.2 35.4 II-15 2.5 CAPACITY AND OPERATING CONDITIONS OF THE WASHERY 2.5.1 CAPACITY BCCL has decided to set up a coal washery of 2.0 Mty throughput capacity at Bhojudih near the existing Bhojudih Washery keeping in view the CIL directive regarding setting up of new washeries. The raw coal requirement for 2.0 Mty washery at Bhojudih is proposed to be met from seam-I, II & III of N/S Tisra mine. The washery has been envisaged to produce three products viz. metallurgical coal at 18 + 0.5% ash, washed power coal/middlings at < 40% ash & rejects of ash more than 60%. Keeping in view the production programme of linked mine and its reserves and qualitative requirement of steel plant, the washery has been envisaged to deshale 50-13 mm coal in improved type jigs, crushing the deshaled coal to -13mm, mixing the deshaled coal with natural -13 mm coal, beneficiation of the entire coal fraction 13-0.5 mm coal after desliming, beneficiation of fine coal and fine clean coal mixed with metallurgical coal & reject fine coal mixed with middlings after dewatering, The raw coal throughput capacity of this washery considered is mentioned below: a) Annual : 2.0 Mt b) Daily : 6000 tonnes c) Hourly : 400 tonnes (for three products washery) 2.5.2 OPERATING CONDITIONS OF DIFFERENT SECTIONS It has been envisaged that coal from the linked mine will be transported to washery site through rail. The tentative distance of linked mine is about 25 kms. Approximately by rail route. The raw coal receiving section will receive (-) 200mm size coal by railway wagons. The proposed washery has been designed to have raw coal receiving & storage section, washery section (i.e. from raw coal storage to storing of products) and loading & dispatch section. The operating conditions of different sections are given below: Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-16 2.5.3 RAW COAL RECEIVING SECTION The operating conditions of the raw coal receiving section are given hereafter: a) No. of working days per annum : 330 b) No. of working shifts per day : 3 (8 hours each) c) No. of effective working hours per year : 5000 d) Hourly throughput capacity (tones) : 480 2.5.4 WASHERY SECTION The operating conditions of washery are given below: a) No. of working days per annum : 330 b) No. of working shifts per day : 3 (8 hours each) c) No. of effective working hours per year : 5000 d) Hourly throughput capacity (tonnes) : 400 2.5.5 LOADING & DISPATCH SECTION It has been envisaged that products from the clean coal, washed power coal/ middlings & rejects stock will be reclaimed and dispatched to the consumers through rail. For this, the existing railway siding of Bhojudih Washery shall be suitably modified and extended for the new proposed railway siding. The fast loading system (3600tph) for loading of clean coal, washed power coal/ middlings & rejects over the railway track has been considered. The operating conditions of loading & dispatch section are given below: a) No. of working days per annum : 365 b) No. of working shifts per day : 3 (8 hours each) c) No. of loading hours per year : round the clock d) Loading rate (tph) : 4000 Provision has been made for storing the rejects and reclamation of rejects from the storage to the loading hopper of fast loading system provided by BCCL. The operating conditions for disposal/ utilisation of rejects will match with the operating conditions mentioned in preceding. Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-17 2.6 PROCESS FLOW & BALANCE OF PRODUCTS 2.6.1 SELECTION OF PROCESS The washing process for the proposed washery has been envisaged on the basis of metallurgical coal of 18% ash, Middlings of < 40% ash and Rejects of >60%ash. Selection of process is based on the study of the test results given in Chapter-2. As already mentioned in Chapter-2, the study of test results revealed that deshaling of 50-13 mm followed by washing of 13-0.5 mm& -0.5 mm coal and mixing of clean (-) 0.5 mm with the metallurgical coal and tailings (-) 0.5mm with middlings can be envisaged for achieving the targeted coal ash of metallurgical Coal and Middlings. 2.6.2 PROCESS FLOW Introduction: This appendix is intended to provide the process description of the proposed 2.00Mtpa (raw coal-dry basis) coking coal Washery and shall be read along with the process flow diagrams attached at Appendix 5A and Appendix 5B of this document. M/s ACB(India) Ltd has studied the coal analysis data furnished in the RFP it was observed that by treating (-)20 mm size coal with heavy media process the desired quality and optimum yield of clean coal power coal can be obtained. Further it was found that by treating (-)20mm to (+) 2mm size fractions by using heavy media and treating the fines separately and then mixing then the required quality and yield can be achieved. Proposed Washery envisages for receiving coal through BOBR wagons at track hopper ROM coal will be crushed from (-)200mm size to (-) 20 mm at a rate of 480 t ph. Carry out beneficiation of at a rate of 400tph in the Washery unit. Provision will be made for loading the clean coal, washed coal (Power), rejects in the rail wagons at 400tph capacity through per-weigh hopper system. Board Design Parameters: The proposed Washery has been planned based on the following board parameters as mentioned in the RFP. Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-18 Raw Coal linkage: North Tisra/South Tisra open cast mines of BCCL Annual Raw Coal Input capacity: 2.0 mty (dry basis) Location: i. Washery : In the vicinity of the existing Bhojudih Coal Washery of BCCL ii. Delivery place of clean coal / Washed Coal (Power), Rejects: Loading of Rail wagons at a rate of 4000tph trough pre-weigh hopper. Quality of Raw Coal: (ash) i. Range of day to day basis ash (adb) 42% ii. Size of raw coal to be supplied by BCCL (-) 200 mm Quality of Washed Coal: (ash) i. Targeted Monthly average ash (adb) - Clean Coal 18% - Washed Coal (Power) ≤40% - Rejects more than 60% Design Parameters: Raw coal section: i. Receipt of coal at washery Through BOBR wagons ii. Design Capacity 480 tph (dry) Washing Section i. Annual effective working hours 5000 ii. Design capacity 400tph (dry) Loading section of clean/washed coal (power), reject: i. Loading capacity 4000 tph ii. loading of wagons through pre-weigh hopper Spare capacity in the equipment 20% over design capacity PROCESS FLOW: The proposed Washery plant will be divided into three main sections for flow/handling of solid material and they are: i. Raw coal section ii. Main washing plants iii. Clean coal and wagon loading section In addition the plant will also consists of the auxiliary services as given below: i. Fresh water distribution system ii. Firefighting system Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-19 iii. Dust extraction and dust suppression system iv. Dust extraction and dust suppression system v. Compressed air system vi. Thickeners and slime ponds vii. Weighing arrangement (Belt weighers, In-motion weighbridge, weighbridge) viii. Auto samplers and line ash and moisture monitoring devices ix. Power supply arrangement x. Illumination, earthling and lighting arrangements xi. Plant control system xii. Communication arrangement xiii. Air conditioning xiv. Stores xv. Workshop xvi. Laboratory xvii. Required service buildings xviii. Roads and drains etc. road The details given below are for tendering purpose however there may be some changes as per the site conditions during detail design. Raw Coal Section: This section will comprise of the portion between the raw coal receipt point and the main washing unit. Process flow is given below. Raw Coal Receipt Section: RAW coal will be brought to the washery through BOBR wagons. One number track hopper will be provided for unloading 20 nos. of BOBR wagons at one placement. Two numbers (one working and the other stand by) of rotary plough feeders each of 800 tph capacity will be installed in the tunnel below the track hopper for reclaiming coal from the track hopper and load on a belt conveyor RC1 of 1200 mm wide. Raw Coal Storage: The reclaimed coal from the track hopper will be transported by three numbers of belt conveyors (RC1, RC2 and RC3) in series and spread on the ground to form a coal stack of 4000t capacity over a tunnel. Coal from the stack will be reclaimed with the help of vibrator feeders and loaded on the belt conveyor RC4 for discharging on a double deck primary screen of 480 tph capacity (normal). At each reclaim pocket below the coal stack rack and Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-20 pinion chute gate with vibratory feeder will be provided for reclamation of coal from the coal stack. Primary screening and manual picking arrangement: Conveyor RC4 will Discharge coal on a double deck primary screen of 480t capacity (nominal) Primary screen will be suitable receive (-) 250 mm lumps. The primary screen will have 150mm openings in the top deck will be received on a slow moving picking belt conveyor (RC5). Stones and oversize coal lumps will be picked manually from the picking belt conveyor and discharged on a belt conveyor (RC7) which in turn elevate and discharge in a small overhead hopper for loading them in a track as and when required. The (-) 20 mm coal will be collected on a conveyor (RC8). The (+) 20 mm coal from the primary screen and (+) 150 mm coal from the picking coal from the picking belt conveyor will be collected on a belt conveyor (RC6) to carry and discharge in a hopper in the crusher house having two out lets. Metal detector will be provided on the belt conveyor RC6 for removal of nonferrous metal pieces and Electromagnetic separator will be provided at the discharge end of belt conveyor RC6 to remove ferrous material. Crusher house: Coal from the hoppers will be reclaimed by means of two (one working and the other stand by) numbers of vibratory feeders and load on to two numbers (one working and the other stand by) two stage four roll crusher for crushing coal to (-)20 mm size fractions. The crusher will be of 440 tph (nominal) capacity, suitable to receive (-)200mm size coal and crush to()20mm size fractions. The (-)20mm size coal fractions from below the crushers will be collected on a belt conveyor (RC9) which will elevate and discharge on a secondary screen of 440tph (nominal) capacity. Secondary Screen House: The (+) 20 mm size fraction retained over the screen will be discharged and collected on belt conveyor (RC10) which in turn discharge in the hopper provided in crusher house. The (-) 20 mm size fraction from below the Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-21 secondary screen will be collected on belt conveyor (RC 11). Conveyor RC 8 will also discharge coal on belt conveyor RC11. Crushed Coal Storage: A 2000t capacity overhead steel bunker will be provided for storing the (-) 20 mm coal to regulate the flow to washing plant and also absorbs the surges in raw coal circuit. Conveyor RC12 with a reversible drive will be provided over the bunker for spreading in the bunker. Vibratory feeders of 0300 tph capacity long with rack and pinion chute gates will be provided below the bunker for reclaiming coal and load on belt conveyor R 13 (1000 mm wide) which in turn elevate and discharge in a water tube located in the main washery building. Washing Section: This section will comprises of the portion between crushed coal bunkers to the bunkers for the products after washing. Size Separation: Belt conveyor (RC13) from 2000 t capacity overhead bunker will discharge coal in a water tube from where it will be passed through a sieve bend before discharging on a de-sliming Banana screen where will be sprayed through nozzles on the screen for removal of slimes and fines from the coarse coal. The screen deck of the banana screen will have 2 mm openings. The coal fraction retained over the screen will be carried to two numbers of primary heavy media sumps/tanks. The water to two numbers of primary heavy media sumps/tanks. The water along with coal fines from below the de-sliming screen and sieve bend will be carried to fine coal tank. Heavy Media beneficiation circuit and media recovery circuit: Required quantity of media will be added in the primary heavy media sumps/tanks to maintain a specific gravity of heavy media as required. Heavy media along with the de-slimed coal from the heavy media sumps/tanks will be pumped to two numbers of 1000 mm diameter primary heavy media cyclones. The density of media will be adjusted as per requirement to produce Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-22 products depending upon the raw coal quality. In the heavy media cyclone separation will take place on the basis of sp. Gravity. Coal particles with sp. gravity less than the sp. Gravity of heavy media will report as cyclone over flow and the particles with sp. Gravity more than the sp. Gravity of heavy media will report as the under flow of the cyclone. The over flow from the primary heavy media cyclones will report to a D&R screen. The D&R screen deck will have 2mm slots. The (+)2 mm size coal retained over the screen will be taken to basket type centrifuge for removal of moisture and then discharged on clean coal conveyor. The dense media from below the above screen will be taken to primary heavy media sumps/tanks and the rinsed media/dilute media will be taken to a magnetic separator for removal of media which will be taken to primary heavy media sumps/tanks and the water will be collected in the fine coal tank. The underflow from the heavy media cyclones will be taken to secondary heavy media sumps/tank after passing through a sieve bend.The mixture of coal and the heavy media from the secondary heavy media sump/tank will be pumped to a 1000 mm dia second heavy media cyclone. The density of media will be adjusted as per requirement to produce product depending upon the coal quality. Coal particles with sp. Gravity less than sp. Gravity of heavy media will report as cyclone overflow and the particles with sp. gravity more than the sp. Gravity more than the sp. Gravity of heavy media will report as the under flow of the cyclone. The over flow from secondary heavy media cyclone will be taken to a single deck, D&R Banana screen after passing through a sieve bend. The purpose of the banana screen is first to drain the media and rinse off any adhered media by spraying clarified water. The screen deck will be with 2mm openings. The (+) 2mms size coal retained over the screen will be fed to a basket type centrifuge for dewatering. The solid coal particles separated by the centrifuge will be discharged on washed coal (power) belt coal conveyor. The water from the centrifuge will be taken to fine coal sump. The dense media collected from below the D&R screen and sieve bend will be taken to secondary heavy media sump/tank. The rinsed media/dilute media from the Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-23 D&R screen will be collected and taken to a drum type magnetic separator for removal of media and then taken to secondary heavy sump / tank. The under flow from the secondary cyclone will be taken to D&R screen after passing through a fixed sieve. The purpose of the screen is to drain the media and rinse off any adhered media by spraying clarified water. The above mentioned screen will be single deck horizontal D&R vibrating screen. Water will be sprayed over the material on the screen. The deck will be with 2 mm openings. After draining and rinsing the (+) 2mm mm size fraction detained over the screen will be fed centrifuge. The solid coal particles separated by the centrifuge will be discharged on the conveyor for rejects conveyor. The water from the centrifuge will be taken to fines coal sump. The media separated by the fixed sieve and the dense media portion separated by D&R screen will be discharged to heavy media sump/taken 2. The remaining dilute media portion will be collected from below the D&R screen will be taken to drum type magnetic separator for removal of media and then taken to heavy media sump/tank 2 and dilute media will be delivered to fine coal tank. Nucleonic density gauge will be fitted for controlling the addition of media in the primary and secondary heavy media sumps for monitoring the density of the pulp. Level monitoring and transmitting units will be provided to monitor the level in the primary and secondary heavy media sumps/tanks. Level monitoring transmitting units will also be provided and fine coal tank. Fine Coal Circuit: Fine coal pump will draw the slurry from the fine coal sump and pump to a set (6 nos.) of raw coal classifying cyclones each of 0.36 m dia. The over flow from the classifying cyclones will be sent to raw coal /fines thickener (24 m dia). The under flow from the classifying cyclones will be carried to bank of spirals. Due to the spiral action, heavy particles (rejects, sand etc.) will be collected in one chamber of the spiral from where it will be carried to high frequency screen and the lighter particles collected in the second chamber Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-24 which will be taken to screen bowl. The particles retained over the high frequency screen will be taken to a horizontal belt filter press for removal moisture. The solid particles from the horizontal belt filter press will be discharged on washed coal (power) conveyor and under flow from the high frequency screen and belt filter press will be taken to raw coal thickener. This lighter particles from the spirals will be taken to screen bowl after passing through a sieve bend for removal of moisture. The treated particles from screen bowl will then be discharged on clean coal conveyor via horizontal belt filter press. A bypass arrangement will be provided after the sieve bend for by passing the screen bowl. The by passed material will be taken to centrifuge of clean coal for removal of moisture. The raw coal/fines thickener under flow pump will pump the slurry to the two sets of conditioner tanks and Froth Flotation cell. The froth from the froth flotation cell will be taken to horizontal belt filter press for removal of moisture. After removal of moisture the solid particles will be taken to clean coal conveyor. The heavy particles will report to tailing thickener. The tailing thickener under flow pump will pump the slurry to a flocculate mixture box where flocculent will be added to agglomerate the fine particles for efficient liquid and solid separation on the belt press. The mixture will then be fed to two numbers of parallel drum belt presses. In the belt press the material will be pressed to squeeze the water. After wards the cake will be discharged on the rejects belt coal conveyor and the water will be taken back to tailings thickener. Chemical will be added to the slurry in the thickener for fast settlement of the solid particles. Launder will be provided along the internal periphery of the thickener for collection of the clarified water tank. Provision will also be made for draining the material of the thickener to slime/tailings pond in case of trouble with thickeners. Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-25 Post washing section: This section will be from washing unit up to the wagon loading stations. Clean coal conveyor (C-1), washed coal (power) Conveyor (P-1), rejects conveyor (R-1) will be provided in the washing plant for receiving respective products as described in above paragraphs. An overhead bunker with three compartments (Clean coal-4000t, Power coal 6000t and rejects 4000t) will be provided for storage of the three products separately. Separate shuttle conveyors will be provided on each compartment of the bunker for spreading of material in it. The compartment of clean coal and washed coal will be properly covered. The bunker will be provided with proper lining for smooth flow of material. Two numbers of clean coal conveyors (CC2 and CC3) in series will be provided for transporting coal from the washing unit up to the shuttle conveyor (CC4) provided over the bunker. Similarly three conveyors for washed coal (power) (P2, P3 and P3a) and three conveyors for rejects (R2, R3 & R3a) will be provided for transporting washed coal and rejects up to the respective shuttle conveyors (P4 & R4). Below the bunker two nos of belt conveyors (L1 & L1a) each of 2000 tph. Capacity will be provided. Coal / reject from the bunker will be reclaimed with the help of 2no. Plough feeders each of 2000 tph capacity operating parallel each plough feeder will be associated with one belt conveyor. Belt conveyors L2 & L3 in series will transport coal from L1 upto wagon loading station. Similarly belt conveyors L2a and L3a will transport coal from L1a up to wagon loading station. Three numbers of wagon loading stations (one for clean coal, second for power coal and the third for reject) will be provided for loading of wagons at a rate of 4000 tph capacity. The loading station will be kept at a distance of approximately 30 m from each other. At the loading station rail wagons will be flood / choke loaded at a rate of 4000 tph. The wagon loading station will consists of the following: I. RCC surge hopper of 650 t capacity II. Surge hopper maintenance gates (Hydraulically operated guillotine gates)- 4 nos. Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-26 III. Surge Hopper discharge gates below the surge hopper maintenance gate (Hydraulically operated guillotine gates)- 4 nos. IV. Pre weigh hopper of 100t capacity with load cells (4 nos) per weighing V. Calibrating chains and associated Hydraulic jacks VI. Hydraulically operated loading chute VII. Track logic system for identification of the wagons VIII. High level & low level switches IX. Air blasters along with air compressor X. Hydraulic power pack along system Hydraulics XI. PLC operated control system XII. Temperature dedication devices In case the reject bunker is full and there is no off take, reject from conveyor R2 can be loaded on a belt conveyor R5 with the help of a two way chute fitted with flap gate. The conveyor in turn discharges coal over the ground to from a heap. From this heap rejects will be loaded into trucks for carrying and spreading at the designated place by BCCL. The stock will be reclaimed and dispatched through Rail as and when required. Necessary arrangement will be made at tail pulley of the conveyor R3 to receive coal from the trucks. The shale and stone picked manually will be taken to the rejects heap crated in the washery and stored there after crushing. Utilities: Utilities for the plant are air, water, chemical etc. Air compressors with all accessories will be provided for arranging compressed air to operate various control valves, pneumatically operated actuators, for agitating the media in media storage tank, floor cleaning, for belt presses etc. The required fresh water will be collected from the intake well be constructed at Damodar river and pumped to the fresh water UG reservoir provided in the plant. a flow meter will be provided in the pipe from the pumping station to measure the quantity of water received. From this reservoir water will be pumped to the fresh water tank provided at washing unit. Part of the water received from river will passed through sand filters for meeting the Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-27 requirement of dust suppression system, flocculent preparation, industrial uses etc. Portable water requirement will be met by treating the water. The clarified water from thickener will also be used for spraying purpose. Chemical dozing plant/ Flocculent plant will be provided for accelerating the settlement of coal fines and to retrieve clear water from the slurry. 2.6.3 PROJECTED BALANCE OF PRODUCTS Considering the projected screen analysis of washery feed, float & sink data of raw coal crushed down to 13 mm, the yield of metallurgical coal at 18.0 + 0.5% ash from the washery under actual plant conditions has been projected with the help of simulator. While computing these projections, degradation of higher size fractions into lower size fractions & screen efficiency have been taken care of. The expected yield of metallurgical coal, washed coal power & rejects on the proposed scheme under practical conditions based on test results has been estimated and shown in Table - 2.22. Table- 2.22 Projected Balance of Products (Conceptual) Products Clean Coal i.e. Metallurgical Coal,130.5mm Middlings, 13-0.5 mm Rejects, 50-13mm Flotation Concentrate Flotation Tailings Total Projected Yield% Wt% Ash% 10.9 58.9 19.6 5.5 5.1 100.0 17.9 37.2 60.2 18.7 43.2 38.9 From the above table, the coal fines float may be mixed with metallurgical coal whereas coal fines tailings may be mixed with middlings to get the desired products(As per offer). Products Clean Coal Middlings Rejects Total Bhojudih NLW Washery (2.0 MTY) EIA_EMP Projected Yield% Wt% Ash% 19.7 55.60 24.70 100.0 18.0 39.9 65.70 42.00 II-28 2.7 INFRASTRUCTURE FACILITIES 2.7.1 WASHERY SITE BCCL has proposed the available surplus BCCL’s land (15 Ha approximately) adjacent to the buffer end of railway siding line and in the east portion of existing Bhojudih Washery for the proposed new NLW/NC Coal Washery Plant. During the visit of CMPDI team, it has been observed that the proposed available land is around 15 Ha. Land for infrastructure like road & railway siding shall be developed and modified in the existing washery for use of new proposed washery. The approach road for the proposed new washery should be constructed / modified by BCCL. There is no residential houses in the proposed washery site, however, few service structure of railway line/ siding line etc. in the proposed areas of new washery should be rehabilitated/ reorganized. 2.7.2 AVAILABILITY OF WATER The quantity of water required for the proposed washery is about 720m3/day. The source of water is the Damodar River which is about 2.5 kms. from the proposed washery site. Suitable arrangement of water withdrawal from the said river is to be done by constructing one intake well at the suitable place in Damodar River Basin. 2.7.3 AVAILABILITY OF POWER The existing Bhojudih Washery is availing power at 33/ 11 kV and 33/6.6kV through high tension overhead line with its substation in washery premises. The requirement of power is about 5.2 MVA for operation & maintenance of the proposed washery and shall be made available adjacent to the proposed new washery site from this feeder. The substation of the existing washery is about 2.5 km from the proposed washery. The power shall be drawn from sub-station of the existing washery either through cable or overhead transmission line (OHTL). Modification of existing sub-station and provision of a separate 33 kV feeder for power supply to washery is to be arranged by BCCL. 2.7.4 RAILWAY SIDING FOR RECEIPT OF RAW COAL, LOADING & DISPATCH OF PRODUCTS The new railway siding arrangement for receipt of raw coal and dispatch of washery products i.e. metallurgical coal, Middlings / washed power coal &rejects shall be developed Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-29 by BCCL by suitable modification/extension of the existing railway siding. While developing the new railway siding, it should be kept in mind that operation of the new washery should be independent of the existing Bhojudih Washery. The fast loading system (3600tph) for loading each of metallurgical, middlings/ washed power and rejects have been considered. It has been broadly estimated that about 1-2rakes per day are required to be dispatched to the consumers. The renovation/ modification/ strengthening of existing railway siding shall be carried out in association with Railway/ RITES. 2.7.5 REJECT DISPOSAL/UTILISATION The washery has been designed for a throughput capacity of 2.0 Mty of raw coal per annum. The washery will produce three products viz. metallurgical/ washed power coal for steel making after blending/ thermal power stations and rejects. Based on the technology selected, the likely average quantity of rejects to be produced from the washery has been estimated as 0.494 Mty. The rejects produced from new Bhojudih washery will be dispatched to customer through railway by BCCL. BCCL shall ensure that the above mentioned facilities shall be ready for use as per the requirement for timely start of construction activities as well as operation of the washery. 2.7.6 RESIDENTIAL AND WELFARE FACILITIES The washery is proposed to be installed on Build, Operate & Maintain (BOM) basis. It is expected that the residential & welfare facilities for the manpower will be arranged by BOM operator. It has been considered that the residential & welfare activities for manpower required for BCCL will be shared with the project facilities of existing Bhojudih washery. 2.8 2.8.1 ECONOMICS CAPITAL ESTIMATE The washery is to be set up under Build-Operate-Maintain (BOM) concept as per the prevailing policy of CIL. The BOM operator will be selected by global bidding. The BOM operator will build the Washery and operate & maintain the washery thereafter for a period of 10 years. Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-30 The capital required for transportation services for men as well as material will be outsourced. Residential & welfare facilities for the manpower will be arranged by BOM operator within the existing facilities available in the vicinity of the area. Hence, no capital has been considered for the same. It has been envisaged that existing railway siding of Bhojudih Washery will be extended up to the proposed new Bhojudih Washery and fast loading system will also be prepared at the railway siding separately by BCCL. Hence, cost has been provided on this account in the total cost estimate. It has been considered that total capital will be funded from own resources of BCCL. Hence, 100% equity capital has been considered. The broad initial capital estimate has been done considering the operating conditions, washing scheme envisaged and infrastructure facilities for taking investment decision by BCCL and customization of Bid Document. While estimating this capital, following tentative provisions have been considered: - Raw coal receiving by railway wagons from the linked mine. - Screen-cum-crusher house - Half-day storage of raw coal - Washery building - 4000 tonnes covered storage of metallurgical coal - One-day production/ 6000 tonnes (whichever is more) covered storage of middlings. - 4000 tonnes covered storage of rejects. - Emergency slurry pond - Weighbridge in motion for raw coal, Metallurgical coal , Middlings and rejects - Fast loading system for dispatch of metallurgical coal, middlings and rejects through new railway siding. - Administrative buildings and other allied structures (viz. stores, workshop, outdoor sub-station, water storage, first-aid Centre, canteen, security check post etc.) Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-31 - Major technological equipment along with two years critical spares - Conveyor gantries, belt conveyors - Plant control system, instrumentation, quality & quantity monitoring system - Power and water supply arrangement - Roads, culverts, green belt, boundary wall, environmental control units, firefighting equipment etc. The total capital investment based on the above considerations works out to about Rs.30414.44 lakhs. Out of this total capital, Rs.24255 lakhs is required for scope of work of BOM Operator (ACB India limited). The balance capital of Rs.6162.44 lakhs(estimated) is for fulfilling BCCL’s obligations viz. fast loading system, extension of existing railway siding, & its modification, approach road, power supply arrangement, FR preparation cost etc. 2.8.2 COST OF PRODUCTION The cost of production based on the broad capital investment, quality of raw coal and the technology envisaged has been computed considering the following: - Notified selling price of raw coal including royalty & SED. - Crushing charge of ROM coal. - Cost of transportation of raw coal from linked mine through rail. The average transportation cost per tonne of raw coal from the linked mines has been considered as Rs.262.60 . - Operating cost of washery per tonne of raw coal input is Rs.315.80. (BOMO part + BCCL Part + depreciation & interest). While estimating the operating cost, it has been considered that security services, canteen services etc. will be outsourced. - Reject disposal has been considered through railway - Projected yield of clean coal. Cost of production per tonne of metallurgical coal has been worked out to Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-32 Rs 3979.38 and the selling price of metallurgical coal as Rs.5708.82 per tonne at desired ash of 18.0 %. The profit per annum has been computed as Rs.6813.98 lakhs (before tax). BID FOR SETTING UP OF BHOJUDIH COAL WASHERY, BCCL FOR NLW COAL BUILD-OPERATE-MAINTAIN BASIS (ON BCCL FUNDING) SUMMARY OF CAPITAL COST Sl.No. Details Total INR A Survey, Soil testing, Design Engineering cost B Civil and Structural works C Plant and Machinery C1 Supply of Plant and Machinery 1. Mechanical equipment including auxiliary and instrumentationIndigenous 2. Electrical Equipment-Indigenous 3. PLC based plant sequence Control-Indigenous 4. Communication systemIndigenous 5. Illumination system-Indigenous 6. Auxiliary- Indigenous 7. Imported Equipment Subtotal of items 1 to 7 C2 Erection, Installation & Commissioning of Plant and Machinery 1.0 Mechanical Equipment 2.0 Electrical Equipment 3.0 PLC based plant control system 4.0 Communication system 5.0 Illumination system 6.0 Auxiliary 7.0 Services of Foreign Experts Total of C2 Total Plant & Machinery (C1 + C2) C3 Furniture and fittings Sub-total (C1+C2+C3) Grand Total (A+B+C) Any convertible FC 44,967,302 1,150,009,631 966,617,364 145,966,283 13,212,590 2,915,217 15,215,055 1,143,926,509 65,616,704 12,282,857 1,251,435 250,287 1,251,435 00 00 80,652,718 1,224,579,227 5,943,840 1,230,523,067 2,425,500,000 The value of the offer towards set up cost of the Washery (in words): Rupees Two Hundred Forty Two Crores Fifty Five Lacs Only. Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-33 BREAK UP OF COST TOWARDS WASHING CHARGES ON PER TONNE OF RAW COAL ON DRY BASIS Sl. No. Items 1 Safety & wages 2 Maintenance Including Spares Preventive Breal: Down Others All Consumables: Indigenous Imported a b c 3 a b 4 Major overhauling of washery plant, if any 5 Taxes and duties i. Service Tax@12% ii. Eduane Higher EduCess@ 0.36% 6 Administrative Overheads 7 Any others (not attracting Escalation) 8 Total (1 to 7) % Break up for each items Indices for Escalation 12.23 Coal India wages Total in INR 16.39 1st year (Commercial Operation) Convertible FC - INR 16.39 - 8.21 5.11 2.05 WPI WPI WPI 11.00 6.85 2.75 - 10.23 9.00 WPI WPI 13.71 12.06 - 11.00 6.85 2.75 13.71 12.06 10.23 WPI 13.71 - 13.71 14.31 0.43 - 14.31 0.43 27.43 - 27.43 11.47 15.36 - 15.36 100.00 134.00 - 134.00 10.68 0.32 20.47 CPI Washing Charges On per tone of raw coal on dry basis (in words): Rupees One Hundred Thirty Four Only 2.9 2.9.1 PROJECT CONSTRUCTION MANAGEMENT SCOPE OF WORK OF BOM OPERATOR The scope of work of the BOM Operator is as follows: - Planning, design & engineering, selection of necessary equipment & machinery, procurement, delivery, erection/ installation, testing, successful commissioning including PGT of coal washing plant and all allied activities for setting up of the Coal Washery. - Operation and maintenance of the plant for a period of ten (10) years (after successful commissioning of the washery). - Receipt of raw coal (through railway wagons) at washery premises. - Washing of raw coal to meet requisite quality & quantity of metallurgical &Middlings or washed coal power. Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-34 - Delivery of metallurgical &middlings or washed power coal to BCCL at the designated delivery place indicated by BCCL. - Storage of washery rejects inside washery premises and disposal of the same through the loading hopper of fast loading system of BCCL - Arrangement for drawal of water from Damodar River by constructing a suitable intake well in the river basin. The distance of this water source is about 2.5 km from proposed washery site. The O/H transmission line shall be drawn from proposed washery substation at suitable voltage for operation of pump house. - Arrangement of drawal of power (about 5.2 MVA) from existing 33/11 kV substation of existing Bhojudih Washery at 33kV level which is adjacent to the proposed washery site for operation & maintenance of the washery. - Though, the responsibility of obtaining statutory and regulatory clearances lies with BCCL but while operating, the BOMO must comply with all statutory and regulatory requirements. - BCCL shall be responsible for obtaining all statutory & regulatory clearances, environmental and other clearances from Central/ State Pollution Control Boards or any other agency as applicable. However the BOMO (ACB, India, Ltd) shall provide all necessary assistance/ support in this regard as necessary. 2.9.2 SUPPORT BY BCCL BCCL shall provide the following necessary supports to the BOMO (ACB, India, Ltd): 2.9.3 - DURING CONSTRUCTION Financing for setting up of the washery (including DG set as stand-by power arrangement for critical equipment/ system). - Land (acquired and demarcated) free of any obstruction such as abandoned structures, overhead electrical lines, debris/ dump materials, hillocks, etc. with approach road. - Soil Investigation Report and Contour Map of the Project site (indicative for bidding purpose only). - Supply of water (within 100m) & power at a single point (in the washery) on chargeable basis up to successful PGT. Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-35 2.9.4 - DURING OPERATION & MAINTENANCE Assured raw coal supply of requisite quality and quantity of (-) 200 mm size at washery. - Assured receipt/ evacuation of metallurgical coal, middlings or washed power coal& rejects. - Modification and extension of existing railway siding of Bhojudih Washery - Arranging/ indenting of Railway wagons .Loading of metallurgical coal, middlings or washed power coal and rejects into the railway wagons including the development of infrastructural facility for fast loading arrangement by BOMO. - Providing power at certain voltage at the point available in the area on the basis of agreed demand. - Reimbursement of additional operating expenses for DG set on actual. - Assured quantity of water in the source as indicated above. The above provisions & supports are to be confirmed/ acquired/ done/ furnished by BCCL before customization of the Bid Document. 2.9.4 DURING CONSTRUCTION & OPERATION BOTH BCCL shall obtain all statutory & regulatory clearances including Environmental Clearances on the basis of technology of the Lowest Bidder. This process of obtaining various clearances may require one year time from the date of identification of Lowest Bidder. After obtaining such clearances, issue of Letter of Acceptance/ Award (LoA) & signing of Contract will be done and thereafter construction period of 18 months will commence. Moreover, Lowest Bidder will have to assist BCCL in all these activities. 2.9.4 INFRASTRUCTURAL FACILITIES BCCL shall ensure that the following facilities shall be ready for use as per the requirement for timely start of construction activities as well as operation of the washery: 2.9.5 LAND BCCL has proposed the available surplus BCCL land (15 Ha approximately) adjacent to the buffer end of railway siding line and in the east portion of existing Bhojudih Washery for the proposed new NLW Coal Washery Plant. Proper Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-36 surveying/ contouring of the area shall be done. Levelling/ cutting/ filling etc shall be done accordingly for site clearance. Land for infrastructure like road / railway siding shall be developed and modified in the existing washery for use of new proposed washery. The approach road for the proposed new washery should be constructed / modified by BCCL. There is no residential houses in the proposed washery site, however, few service structure of railway line/ siding line etc. in the proposed areas of new washery should be rehabilitated/ reorganized. 2.9.6 WATER SUPPLY The source of water is the Damodar River which is about 2.5 kms. from the proposed washery site. Adequate arrangement for charging of water reservoir with other sources, if required, will be done by BCCL and may be used as a source of water for operation & maintenance of washery. 2.9.7 POWER SUPPLY The existing Bhojudih Washery is availing power at 33/ 11 kV through high tension overhead line with its substation in washery premises. The total requirement of power is about 5.2 MVA for operation & maintenance of the proposed washery and shall be made available adjacent to the proposed new washery site from the feeder of the substation of existing washery. The substation of the existing washery is about 2.5 km from the proposed washery. The power shall be drawn from sub-station of the existing washery either through cable or overhead transmission line (OHTL). Modification of existing sub-station and provision of a separate 33 kV feeder for power supply to washery is to be arranged by BCCL. 2.9.8 RAILWAY SIDING FOR RECEIPT OF RAW COAL, DESPATCH OF METALLURGICAL COAL & MIDDLINGS OR WASHED POWER COAL AND REJECTS The new railway siding arrangement for receipt of raw coal and dispatch of washery products i.e. metallurgical coal, Middlings or washed power coal and rejects shall be developed by BCCL by suitable modification/extension of the existing railway siding. While developing the new railway siding, it should be kept in mind that that operation of the new washery should be independent. Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-37 The fast loading system (3600tph) for loading each of metallurgical, middlings or washed power and rejects have been considered. It has been broadly estimated that about 1-2 rakes per day are required to be dispatched to the consumers. The renovation/ modification/ strengthening of existing railway siding shall be carried out in association with Railway/ RITES. 2.10 USE OF PUBLIC INFRASTRUCTURE: The existing railway sidings will be used for transportation of raw coal, washed coal and rejects. The existing road network will be used for general transportation and will be open for public use. 2.11 REQUIREMENT & SALARY WAGES OF MANPOWER (CASH OPERATING COST OF BCCL PART) Salary & Wages Grade E7 E6 Weigh Bridge Clerk Supervision Office Superintendent Lab Asst. Peon Total 2.12 No 1 1 4 2 1 2 1 12 Rate 16.4 14.7 6.00 6.00 6.00 4.67 3.51 Rs. In lakhs Total 16.4 14.7 24 12.0 6.0 9.34 3.51 85.95 IMPLEMENTATION SCHEDULE Detailed implementation plan indicating major mile-stone activities for setting up of Bhojudih Coal Washery (2.0 MTA) is given in Table 2.23. Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-38 Table 2.23 Implementation Schedule Sl. No. Duration in Month Activities 1 2 3 4 5 6 7 8 9 10 11 12 13 Zero Date 1. Signing of Contract Basic Design & Engineering Basic Engineering, Flow i. sheet, mass balance, system drgs. etc Approval of Basic ii. Engineering 2. Procurement of Equipment Detail Spec. of eqpt. & i. release of enquiry Tender enquiry, evaluation of offers, ii. placement of equipment order iii. Supply of Equipment 3. 4. Detail design and Engineering Detail design of civil i. foundation ii. Detailed of design of structural Bhojudih NLW Washery (2.0 MTY) EIA_EMP II-39 14 15 16 17 18 19 20 21 Remarks Sl. No. Duration in Month Activities 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Remarks Detailed Design of mechanical items iv. Detail design of electrical instrumentation & control iii. 5. Erection and Commissioning i. Dismantling of Plant and machinery including RCC construction of existing washery Civil Work ii. iii. Structural fabrication & Erection iv. Equipment Erection v. Electrical Work vi. Piping Work vii. Dry Commissioning viii. Water Balance & Commissioning 6. PG tests. 7. Commencement of Commercial Operation Bhojudih NLW Washery (2.0 MPTA) EIA_EMP 21st month onward II-40 CHAPTER 3 ANALYSIS OF ALTERNATIVES (Technology and Sites) 3.1 INTRODUCTION The scoping exercise results in need for consideration of alternative technologies on account of predicted environmental impact. Alternatives have been considered for ● Selection of site for the project ● Selection of appropriate Technology for Coal Washing 3.2 SITE SELECTION The site which has been selected has following features:(i) There is an existing washery on the proposed site. This site is free from forest, agriculture and human habitation and a non-coal bearing area. (ii) Land belongs to the proponent. Hence, construction of Project would not cause any Resettlement – Rehabilitation issue. (iii) The site is located close to the road network in the area. Moreover, a railway siding is close to site. As such, nearby existing railway siding will be used for transportation. (iv) The site is adjacent to the site of Existing Bhojudih Coal Washery. 3.3 TECHNOLOGY SELECTION Here are several technologies available for beneficiation / washing of coal. Criteria for selection of appropriate technology are ● Characteristics of raw coal ● Required quality of product coal ● Maximum yield of product coal ● Reliability of technology Keeping above in view, Heavy Media Cyclone technology for washing of coal for the proposed plant has been considered. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP III-1 CHAPTER – 4 DESCRIPTION OF ENVIRONMENT 4.0 GENERAL The environmental scenario has been described in this chapter in respect of ambient air quality, water quality, noise level measurement, soil quality, socio-economic scenario, flora & fauna, hydrogeology and land use/cover pattern. The baseline data of upcoming Washery which is adjacent to the Cluster IX and X has been considered for the proposed washery. 4.1 Study Area for Air Environment For the proposed project, the project area has been taken as the core zone and the area within a radius of 10 km of the core zone has been taken as the buffer zone. 4.1.1 Period of Study For each monitoring station, samples were collected. Twenty four hour sampling has been carried out for measuring PM2.5, PM10, SO2, NOx of Cluster X of BCCL mine which is near by the Bhojudih Washery. 4.1.2 Climate of the area The area is having tropical climate and is characterized by very hot summer and cold winters. The months of May and June are very hot and November to February very cold weather condition. Temperature varies from lowest minimum of 10 oC to the highest maximum of 24°C in winter and during summer it varies from the lowest minimum of 15°C to the highest maximum of 45°C. The rainy season (July to October), temperature varies from 15°C to 36°C. Relative humidity (RH) is high in the rainy days being about 94% in June and low in the month of May which about 36%. The area receives annual rainfall of about 1100-1200 mm, out of which 75-80% of the annual rainfall occurs during the three months of June to September with smaller amounts during winter months. Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-1 4.1.3 Air Environment With a view to collecting the samples for SPM, RPM, SO2 and NO X, Envirotech make Respirable Dust Samplers (RDS) along with gaseous attachment APM 411 were used. The instruments were well capable of drawing air at a flow rate of 1 to 1.3 m3/min with very little pressure drop. Glass micro-filter papers (GFA Sheets, Whatman) were used for the collection of SPM. SO2 was collected by drawing air at a flow-rate of 0.5 liters per minute (lpm) through an absorbing solution i.e., Sodium Tetrachloromercurate (West and Gaeke Method) and NO x were collected by drawing air at a similar flow rate through the mixture of absorbing solutions i.e. Sodium Hydroxide and Sodium Arsenite (Jacobs and Hochheiser method). The measurement for both SO 2 and NOx was done colorimetrically. All the analyses were carried out as per IS-5182. Table 4.1 Techniques Used For Ambient Air Quality Monitoring Sl. No. Technique Technical Protocol High Volume Sampler (Gravimetric Method) Respirable Dust Sampler (Gravimetric Method) Modified West & Gaeke IS:5182 (Part-IV) IS:5182 (Part-IV) 1.0 3 Suspended Particulate Matter Respirable Particulate Matter Sulphur Dioxide Minimum Detectable Limit µg/m3 1.0 IS:5182 (Part-II) 10.0 4 Oxides of Nitrogen Jacob & Hochheiser IS:5182 (Part-VI) 10.0 1 2 Parameter Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-2 Table 4.2: Ambient Air Quality (January to June 2015) Location North Bhowra A-14 Sudamdih Washery A-15(Near By the Bhhojudih Coal Washery) Sudamdih Washery A-15 (Near by the Bhhojudih Coal Washery) Bhhojudih Coal Washery Bhhojudih Coal Washery Bhhojudih Coal Washery Bhhojudih Coal Washery Bhhojudih Coal Washery Bhhojudih Coal Washery 4.1.4 Date of sampling Weather condition Parameter(ug/m3) Wind direction PM2.5 PM 10 SOX NOX Rainy /sunny 27.01.2015 155.60 221.54 24.03 77.84 Sunny NW 16.02.2015 69.56 167.42 28.03 63.05 Rainy NW 09.03.2015 40.97 183.21 30.79 110.83 Rainy NW 23.03.2015 95.37 241.92 25.81 139.32 Rainy NW 09/01/2015 96.21 182.431 142.60 17.83 Sunny NW 30/01/2015 96.44 210.91 151.51 20.80 Sunny NW 20/02/2015 116.72 244.62 89.12 24.76 Sunny NW 13/03/2015 68.64 240.74 161.97 21.79 Sunny NW 09/04/2015 62.50 260.167 24.76 89.126 Sunny NW 03/05/2015 21/05/2015 11/06/2015 25/06/2015 38.90 115.79 19.81 71.30 68.50 216.47 18.00 51.15 42.25 131.71 18.82 62.38 35.26 88.77 19.81 71.30 Sunny Sunny Sunny Sunny NW NW NW NW 11.11.2015 56 214 12 27 Sunny - 20.11.2015 44 209 <10 22 Sunny - 07.01.2016 12 279 12 26 Sunny - 23.01.2016 49 199 11 22 Sunny - 10.02.2016 50 212 <10 24 Sunny - 24.02.2016 44 219 11 25 Sunny - Results and Discussions of air quality of the study area The detail result of air quality monitoring data of cluster IX, X and Bhojudih Washery is given in Table 4.2. That PM2.5 and PM10 value is below the Indian standards value. The standard notified vide G.S.R.742 (E) dated 25.9.2000 under Environment (Protection) Amendment Rules 2000 for the coal mining Area is not withdrawn yet and are applicable for the coalfields and National Ambient Air Quality Standards (NAAQS) as per MoEF Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-3 Notification on 16th November, 2009 .Similarly SO2 and NOx value against the permissible limit 80 µg/m3. 4.2 Water Environment The samples were analyzed for relevant physical, chemical and bacteriological parameters for drawing up the baseline data. All the basic precautions and care were taken during the sampling to avoid contamination. Analysis of the samples was carried out as per established standard method and procedures prescribed by the relevant IS codes and standard methods (AAPHA). Water Quality Assessment Four water samples comprising two from surface one from ground water and one from effluents water resources were collected in Jan to March 2015 to assess the water quality of the Cluster-IX and Cluster IX mining area of BCCL which is near by the Bhojudih Washery. Samples were preserved immediately after collection for the analysis of various water quality parameters. The samples were preserved for trace metals analysis by adding 2ml of 6N HNO3 to 100ml of sample.Testing of water samples were done as per standard methods described in Standard Methods of Analysis of Effluents Water Samples, Part A Schedule VI, 1993. Standard method for the examination of water and wastewater, published jointly by APHA, AWWS and WPCF and Manual on Water and Wastewater analysis by NEERI were followed. pH, temperature, conductivity, total dissolved solids and dissolved oxygen (DO) of the water samples were measured in the field itself using Water Analyser Kit. Heavy metal analysis were carried out by ICPMS by Central Institute of Mining and Fuel Research. Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-4 Table 4.3: Sampling locations for water quality monitoring in cluster –IX Mining Area, January to March Sl. No. Location Name Location Code Surface Water 1. Kashi Jore U/S SW 19 2. Kashi Jore D/S SW 20 Groundwater 3. Lodna GW9 Mine Water 4. Jeenagora MW9 Concentrations of heavy metals in water samples were determined by ICP-MS (Perkin Elmer). Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-5 Table 4.4: Physico-chemical characteristics of Surface water (Kashi Jore) in Cluster-IX Mining Area, January to March, 2015 S.N. Parameter and Unit SW-19 SW-20 Kashi Jore CPCB Kashi Jore Classification Class C 16.02.2015 16.02.2015 Colourless Colourless 300 1. Color (Hazen) 2. Dissolve Oxygen 7.3 7.3 4.0 3. pH 7.6 8.4 6.5-8.5 4. Iron as fe (mg/l) 0.36 0.49 50.0 5. Chloride Cl (mg/l) 179.3 163.6 600 6. BOD (mg/l) 11.32 9.8 3.0 7. TDS (mg/l) 645.0 588.4 - 8. Copper as Cu (mg/l) 0.07 00.5 1.5 9. Sulphate (mg/l) 179.00 186.4 400 10. Nitrate as NO3 (mg/l) 38.5 22.3 50 11. Fluoride as F (mg/l) 0.01 0.01 1.0 12. Selenium as Se (mg/l) BDL BDL - 13. Arsenic as As (mg/l) BDL BDL 0.2 14. Lead as Pb (mg/l) BDL BDL 0.1 15. Zinck as Zn (mg/l) 0.01 0.01 15 16. Chromium as Cr+6 (mg/l) 0.008 0.18 - 17. Phenolic compounds BDL BDL - Note: ND=Not Detected, BDL = Below Detection Limit Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-6 Table 4.5: Physico-chemical characteristics of Surface water in Cluster-X Mining Area S.N. Parameter and Unit Sw21 AmlabadGhat (Damodar River) 14/01/15 colorless Sw22 Sudamdih Railway station(Damodar River) 14/01/15 colorless IS:2296 1 Color (Hazen unit) 300 2. Dissolve oxygen(mg/l) 13.6 8.2 4 3 pH 8.14 7.51 8.5 4 5 Iron (mg/l) Chlorides (mg/l ) 0.16976 64 0.30530 60 50 600 6 BOD (3d, 27oC) (mg/l) 8.6 1.0 3 7 260 237 1500 8 Total Dissolved Solids (mg/l) Copper (mg/l) 0.0022 0.0044 1.5 9 Sulfates (mg/l) 163 165 400 10 11 12 Nitrates (mg/l) Fluorides (mg/l) Selenium (mg/l) N.D N.D N.D N.D N.D N.D 50 1.5 0.05 13. Arsenic Total (mg/l) N.D N.D 0.2 14 Lead (mg/l) < 0.015 0.02003 0.1 15. Zinc (mg/l) 0.00747 0.02665 15 16 Chromium (mg/l) < 0.01 <0.01 0.05 17 Phenols (mg/l) < 0.001 0.001 0.005 Note: ND=Not Done, Table 4.6: Physico-chemical characteristics of Groundwater in Cluster- IX Mining Area, January to March 2015 Sl. No. Parameter GW 9 Lodna IS: 10500 Date 16.02.2015 1. Colour (Hazen) Colourless Colourless 2. Odour Odourless Odourless 3. Taste Agreeable Agreeable 4. Turbidity (NTU) <9 10 NTU Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-7 Sl. No. Parameter GW 9 Lodna IS: 10500 6.9 6.5-8.5 -- 5. pH 6. Alkalinity as CaCO3 (mg/l) 336.6 7. Total Hardness as CaCO3 (mg/l) 298.0 8. Iron as Fe (mg/l) 0.26 0.3 9. Chloride CI (mg/l) 55.00 250 10. Total Residual chlorrine 11. TDS (mg/l) 315.00 500 12. Calcium as Ca (mg/l) 20.76 75 13. Copper as Cu (mg/l) 0.01 0.05 14. Manganese as Mn (mg/l) 0.28 0.1 15. Sulphate (mg/l) 67.0 150 16. Nitrate as NO3 (mg/l) 31.6 45.00 17. Fluoride as F(mg/l) 0.01 0.6-1.2 18. Selenium as Se (mg/l) BDL 0.01 19. Arsenic as As (mg/l) BDL 0.05 20. Lead as pb (mg/l) BDL 0.1 21. Zinc as Zn (mg/l) 0.02 5.0 22. Chromium as Cr+6 (mg/l BDL 0.05 23. MPN of Coliform in 100ml BDL 24. Boron as B (mg/l) BDL 25. Phenolic Compounds BDL 300 02.2 0.001 Note : ND=Not Detected, BDL = Below Detection Limit Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-8 Table 4.7: Physico-chemical characteristics of Groundwater in Cluster- X Mining Area Sl. No. 1. Parameter and Unit Bhowra South (Open well) GW10 Date – 14/01/15 Color Colorless 2. 3. Odour Odorless 4. Turbidity NTU 5. IS: 10500 5 OK Agreeable <5 N.T.U 5 pH 6.63 6.5 to 8.5 6. Alkanity (mg/l) 156 7. Total Hardness (mg/l) 276 300 8. Iron (Fe) (mg/l) 0.0351 0.3 9. Chloride (mg/l) 132 250 10. Total residual chloride 11. TDS (mg/l) 479 500 12. Calcium (mg/l) 65.6 75 13. Copper (Cu) (mg/l) 0.00492 0.05 14. Manganese (Mn) (mg/l) 0.3349 0.1 15. Sulphate (mg/l) 262 200 16. Lead as pb (mg/l) 0.00729 0.05 17. Zinc (Zn) (mg/l) 0.00895 5 18. Chromium (mg/l) <0.025 0.05 19. MPN of coliform in 100ml <2 20. Phenolic compound(mg/l) < 0.001 0.001 21. Nitrate (mg/l) N.D 45 22. Fluride (mg/l) N.D 0.6 to 1.2 23. Selenium (Se) (mg/l) N.D 0.01 24. Arsenic (As) (mg/l) N.D 0.05 25. Boron as B (mg/l) N.D Test <0.001 Note :ND=Not Done Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-9 Table 4.8: Physico-Chemical Characteristics of Effluent (Mine water) in Cluster- IX Mining Area, January - March 2015 Sl. No. Parameter MW 9 Jeenagora Inland Surface water IS:2490 Date 16.02.2015 1. Colour(Hazen) Colourless Colourless 2. Odour Odourless Odourless 3. TSS 28.00 100.0 4. pH 7.4 5.5-9.0 5. Oil & Grease(mg/l) 7.01 10.0 6. Total Residual Chlorine Nil 1.0 7. Ammonical nitrogen 26.4 8. Kjeldahl N (mg/l) 32.0 50.0 9. NH3(mg/l) 3.0 5.0 10. BOD(mg/l) 8.0 30.0 11. COD(mg/l) 308.3 250.0 12. Arsenic(mg/l) BDL 0.2 13. Lead as Pb(mg/l) BDL 0.1 14. Chromium as Cr+6 (mg/l) Total chromium as cr (mg/l) BDL 0.1 16. Copper As Cu(mg/l) 0.01 3.0 17. Zinc as Zn (mg/l) 0.04 5.0 18. Selenium as Se(mg/L) BDL 0.05 19. Nickel as Ni (mg/l) BDL 3.0 20. Fluoride as F (mg/l) 0.01 2.0 21. Dissolve d Phosphate (mg/l) 3.5 5.0 22. Sulphide as S (mg/l) 1.0 2.0 23. Phenolic compound BDL 1.0 24. Manganese as Mn(mg/l 1.3 2.0 25. Iron as Fe(mg/l) 1.8 3.0 26. Nitrate as NO3(mg/l) 3.6 10.0 15. 2.0 0.67 Note : ND=Not Detected, BDL = Below Detection Limit Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-10 Table 4.9: Physico-Chemical Characteristics of Effluent (Mine water) in Cluster- X Mining Area Sl no Parameter and Unit Bhowra north 23/8 incline mine MW10 14/01/15 Colourless Odourless 2.4 8.06 25oC 0.4 < 0.025 < 0.001 N.D < 0.001 1.5 40 N.D 0.00786 <0.025 <0.025 0.02624 0.01199 N.D N.D N.D < 0.001 N.D 0.001 IS:2490 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Color Odour TSS (mg/l) pH value Temperature (oC) Oil and grease, (mg/l) Total residual chlorine, (mg/l) Ammonical nitrogen (as N), (mg/l) Kjeldahl N Free ammonia (as NH3) (mg/l) BOD (mg/l), COD (mg/l) Arsenic (mg/l) Lead (mg/l) Chromium (mg/l) Total chromium (mg/l) Copper (mg/l) Zinc (mg/l) Selenium (mg/l) Nickel (mg/l) Fluoride (mg/l) Dissolved Phosphate (mg/l) Sulphide (mg/l) Phenolic compound (mg/l) 25 Manganese (mg/l) 0.10653 2 26 Iron (mg/l) 0.15992 3 27 Nitrate (mg/l) N.D 10 100 5.5 to 9 < 5oC 10 1 50 5 30 250 0.2 0.1 0.05 2 3 5 0.05 3 2 5 2 1 Note : ND=Not Done, Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-11 Table 4.10: Physico-Chemical Characteristics of Effluent (Mine water) in Cluster- IX Mining Area, January - March 2015 Sl. No. 1. 2. 3. 4. Inland Surface water IS:2490 MW 9 Jeenagora Parameter Date 31.01.15 21.02.15 09.03.15 14.03.15 23.03.15 TSS 131.0 122.0 138.0 129.5 136.0 pH 7.1 7.6 6.7 7.3 7.5 Oil & Grease 2.12 1.78 2.23 1.97 2.16 (mg/l) COD 125.1 116.4 111.1 119.3 123.6 Note: ND=Not Detected, BDL = Below Detection Limit 100.0 5.5-9.0 10.0 250.0 Table 4.11: Fifteen days interval of mine water sampling data of Bhowra north mine of cluster-X Date pH BOD (mg/l) COD (mg/l) TSS (mg/l) O&G (mg/l) Phenolic compound 27/02/15 8.05 1.4 54 22 1.4 < 0.001 11/03/15 7.89 2.0 36 0.00 0.4 < 0.001 26/03/15 8.02 1.6 64 1.5. 1.6 < 0.001 O&G – Oil and Grease Table 4.11(a): Waste water sample result from Bhojudih NLW Coal Washery Date of TSS COD Sampling (mg/L) (mg/l) 28.07.2015 22 76.88 7.75 15 16.04.2015 16 21.28 7.40 - 21.01.2015 16 28.57 8.0 - pH BOD Phenol O&G (mg/l) (mg/l) (mg/l) Not Traceable Not Traceable Not <1 <1 <1 Traceable Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-12 4.3 Noise Environment Sound is produced due to the vibration of bodies or air molecules and is transmitted as a longitudinal wave motion. Sound wave is characterized by the amplitude of pressure changes, their frequency, and the velocity of propagation. It is therefore a form of mechanical energy. Intensity of sound at a point in space is defined by the rate of flow per unit area, measured in watts per m3. Intensity is proportional to the mean square of the sound pressure. Sound intensity of practical interest covers a very large range and is therefore measured on a logarithmic scale. The relative intensity level of one sound with respect to another is defined as 10 times the logarithm (to the base of 10) of the ratio of their intensities. Levels defined in this way are expressed in decibels (dB). To establish an absolute level, a reference value must be agreed upon. Thus the sound pressure level of a sound with a mean sound pressure p2 is: Lp = 10 Log 10 (P/Pref) 2 dB Where the references pressure ''Pref.'' has an internationally agreed value of 20 micropascals. Because the effects of noise depend strongly upon frequency of sound pressure oscillation, therefore, spectrum analysis is important in noise measurement. The range of audible frequencies generally lies between 20 and 20,000 Hz. It has been found that sounds between 1000 and 4000Hz are normally most easily heard. Loudness of sound is a function of both intensity and frequency. In view of this, sound loudness is measured in terms of sound pressure level (SPL) through a network of filters that represent frequency response of the human ear. Such frequency-weighted measurements are referred to simply as sound level. ''A'' weighted sound pressure level scale is the most accepted. Measurement of sound level may be averaged over two distinctly different periods of time. Steady sound levels and instantaneous levels of variable sound are measured on very short-time scale of 1 sec. or less. Variable Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-13 sounds can be measured with a much longer time, over period of hours (say 8 hrs which is shift duration) and are expressed in terms of the equivalent continuous pressure level (Leq). Equivalent continuous sound pressure level (Leq) is that level of steady sound, which over the same interval of time contains the same total energy as the fluctuating sound. Thus, Leq is a scale for the measurement of long-term noise exposure. There is large number of noise scales and rating methods based on average or weighted averages derived from the detailed noise characteristics. Equivalent sound level forms a useful measure of noise exposure and forms basis of several noise indicators. It is defined asLeq = 10 Log (1/Tfot 10 Lp (t)/10 dt) dB(A) Where Lp (t) is instantaneous sound pressure level and T is time of averaging normally 8 or 24 hours. 4.3.1 Instrument Used and Methodology Noise level study has been done for monitoring the ambient noise level in the core and buffer zone. Mip-oy integrated sound level meter meeting IEC-197A was used to measure the noise level. Average day and night Leq values have been assessed at each location for four hours duration both during day and night time with the interval of 30 minutes. 4.3.2 Noise Standards Central Pollution Control Board has stipulated some specific standard for ambient noise-level in industrial, commercial, residential and silence zones for both day and night time. These are given in Table 4.12. Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-14 Table 4.12: Ambient Noise Standard S.N. Location Noise Level [Leq in dB(A)] 1. 2. 3. 4. Day Time 75 65 55 50 Industrial Area Commercial Area Residential Area Silence Zone Night Time 70 55 45 40 In addition to this, there are another set of exposure limits laid down by office of Occupation Safety and Health Administration in USA, and IS:3483. These are given in Table 4.13. Table 4.13: Exposure Limit for Different Noise Levels Maximum Duration Sound Level dB (A) (hrs./Day) OSHA IS:3483 8 90 85 6 92 4 95 88 2 100 91 1 1’07 94 ½ 110 98 ¼ 115 100 (OSHA) - Occupational Safety and Health Administration, USA) 4.3.3 Assessment of Noise Level To assess the ambient noise level, measurements have been carried out at 8 sites, which are listed in Table 4.14. 4.3.4 Results and Discussions Noise, often defined as unwanted sound, interferes with speech communication, causes annoyance, distracts from work, disturb sleep thus deteriorating quality of human environment. Noise level was measured at several locations in the human settlements around the proposed mining site by using precision noise level meter. Detailed analysis of noise has revealed that there is no noticeable impact of Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-15 noise in the surrounding environment. All the study sites in the residential areas exhibited a noise level well within the corresponding threshold limit value as prescribed by CPCB, both during the day and night time. At Pathardih and Bhowrah the noise level is relatively higher as compared to the other sites. It is mainly due to the traffic (Road and Rail) and commercial activity of the town area. The result along with monitored location is given in Table 4.14. Table 4.14: Noise Level in the Core and Buffer Zone Average Leq value in dB (A) Day Night Core Zone Station Code Monitoring Station N1 Bhowrah 57.2 49.0 Industrial & Commercial Area N2 Patherdih 55. 4 46.7 N3 Sudamdih 53.2 44.8 N4 Amlabad 55.4 45.6 Industrial & Commercial Area Industrial & Commercial Area Industrial & Commercial Area 65.0 55.0 Sitanala 44.8 35.6 Residential Area N6 Jamadoba 52.0 42.1 Residential Area N7 Parbatpur 49.5 40.8 Residential Area N8 Tasra 52.4 43.6 Residential Area 55.0 45.0 Central Pollution Control Board Standard (Commercial Area) Buffer Zone N5 Central Pollution Control Board Standard (Residential Area) Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP Remark IV-16 4.3.5 Noise Level at Bhojudih Coal Washery: A systematic noise quality monitoring was undertaken during day time at the monitoring locations in Bhojudih. The value was recorded were as follows: 4.4 Date Leq (day). 13.11.2015 63.7 07.01.2016 63.4 23.01.2016 61.8 10.02.2016 66.8 24.02.2016 70.8 Soil Environment Soil is one of the three major natural resources, alongside air and water. It is one of the marvelous products of nature and without which there would be no life. Soil is made up of three main components – minerals that come from rocks below or nearby, organic matter which is the remains of plants and animals that use the soil, and the living organisms that reside in the soil. The proportion of each of these is important in determining the type of soil that is present. But other factors such as climate, vegetation, time, the surrounding terrain, and even human activities (eg. Mining, farming, grazing, gardening etc.), are also important in determining the type of soil. 4.4.1 Soil Quality To assess the impact of mining on soil in and around cluster-X which is near by Bhojudih Coal Washery, present soil quality of the area has been evaluated with respect to physical and chemical parameters. The physicochemical properties of soil, which are important for plant growth and agricultural productivity, are texture, bulk density, moisture content and water holding capacity, pH, EC, Organic Carbon and Nutrients. Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-17 Methodology Soil sampling has been carried out in the month of April 2011. The standard IS procedure as mentioned below has been followed for sampling and all the sampling have been taken from the depth of 0-30 cm. from all the sites. Physical Parameters: Natural moisture content (%) IS : 2720 Part II (1973) 3 Bulk density (g/cm ) IS : 2720 Part XXIX (1975) Particle size analysis IS : 2720 Part II (1973) Water Holding Capacity Chemical Properties pH IS : 2720 Part XXIX (1973) Electrical Conductivity (mmoh/cm) IS : 2720 Part XIX (1977) Organic Carbon (%) IS : 2720 Part XXII (1972) Available N (Kg/ha) Micro Kjeldhal Method Available P (Kg/ha) Olsen method(1954) Available K (Kg/ha) Amm. acetate extractable (AAS) Table 4.15: Soil sampling locations Station code Location of samples S1 Agricultural soil North Bhowrah S2 Agricultural soil Sitanalla S3 Agricultural soil Parbatpur S4 Agricultural soil Amlabad S5 Agricultural soil Tasra S6 Agricultural soil Digwadih S7 Agricultural soil Sudamdih S8 OB Dump soil Amlabad 4.4.2 Results and Discussions Results of selected chemical and physical parameters of soil samples are presented in the Table 4.16. The values are compared with rating chart and relation between conductivity and total soluble solid content is given in Table 4.18. Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-18 Analysis of soil samples reveals that there is no wide variation in the physical and chemical properties of the soil. Particle size analysis shows that the texture of the soil is of sandy clay loam and sandy loam in nature. The soils are slightly acidic to neutral (pH 5.6 to 7.6). Electrical conductivity measurement of the soil samples suggests that total soluble solid concentration is in the normal to fairly good range. The values of EC ranged from 0.6 to 1.2 mmhocm-1. The bulk density was found to vary from 0.99 to 1.24 g/cm3 showing compactness while moisture content ranged from 1.38 to 6.16 %. All the samples showed moderate to high water holding capacity ranging from 22.46 to 59.74 %. The values of organic carbon of all studied samples of agricultural soil were found to be in low to high range (0.18 to 0.78 %). The analysis of available Nitrogen, Phosphorus and Potassium states that though the agricultural soils were in the mining area, they had good fertility status. The Av-N and Av-K were in the medium range (68 to 180 Kg/ha) and (48 to 165 Kg/ha), respectively. The OB dump sample was of lower fertility with low Av-N and Av-K. The Av-P in all the samples including the OB dump were found to be in the medium to high range (5.1 to 12.7 Kg/ha). Table 4.16: Physico-chemical Characteristics of Soil Sl. No. Characteristics Unit Sand 1. Particle size (%) Silt Sampling Point S1 S2 65.31 60.1 18.29 22.42 S3 S4 S5 69.76 71.84 68.51 16.6 12.4 S6 67.4 13.73 14.56 S7 S8 69.68 78.45 14.5 12.66 8.89 Clay 16.4 17.48 13.64 15.76 17.76 18.04 15.82 2. Texture -- SCL SCL SCL SCL SCL SCL SCL SL 3. pH -- 6.1 5.6 7.6 5.9 6.4 7.2 6.3 6.0 4. Electrical Conductivity mmho /cm 0.8 0.9 0.8 0.6 1.0 1.2 1.1 0.7 5. Bulk Density g/cm3 1.12 1.09 1.15 0.99 1.05 1.08 0.97 1.24 6. Particle density Water Holding Capacity Porosity Moisture Content Volume expansion g/cm3 2.21 2.14 2.09 2.85 2.52 2.12 2.28 3.03 % 49.23 41.88 44.8 51.46 43.48 59.74 56.5 22.46 % 40.21 38.53 45.08 42.76 36.0 39.78 35.67 51.0 % 5.23 2.09 1.58 2.88 1.66 6.16 4.86 1.38 % 6.21 3.43 6.43 5.89 4.96 6.18 6.78 6.40 7. 8. 9. 10. Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-19 Sl. No. Characteristics Unit Sampling Point S1 S2 S3 S4 S5 S6 S7 S8 % 0.63 0.76 0.59 0.68 0.62 0.71 0.78 0.18 11. Organic carbon 12. Nitrogen Kg/ha 150 170 180 135 158 130 149 68 13. Phosphorus Kg/ha 12.3 12.7 9.2 10.8 12.4 11.8 10.4 5.1 14 Potassium Kg/ha 155 132 140 165 145 148 152 48 SCL – Sandy Clay Loam SL- Sandy Loam S1 - Agricultural soil North Bhowrah Sitanalla S2 - Agricultural soil S3 - Agricultural soil Parbatpur Amlabad S4 - Agricultural soil S5 - Agricultural soil Tasra S6 - Agricultural soil Digwadih S7 - Agricultural soil Sudamdih S8 - OB Dump soil Amlabad Table 4.17: Rating Chart for Soil Test Value in India S.N. Parameter Unit Low Medium High % <0.5 0.5 - 0.75 >0.75 1. Organic Carbon 2. Available N Kg/ha <280 280 – 560 >560 3. Available P Kg/ha <10 10 – 25 >25 4 Available K Kg/ha <120 120- 280 >280 Table 4.18: Relation between Conductivity and Total Soluble Solid Content 4.5 S.N. Conductivity (meter/bridge reading) Total soluble solid content 1. <1 mmho/cm Normal 2. 1-2 mmho/cm Fairly good 3. 2-3 mmho/cm High 4. >3 mmho/cm Very High Flora and Fauna Survey A preliminary survey of the study area has been performed to get a general picture of the landscapes in vegetation. Traverses have been taken within different zone of the study area to note major vegetation patterns and plant Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-20 communities including their growth form and dominant species. Square shaped quadrates of 0.1 ha size were selected based on the representation of plant species and number in it. Faunal survey was based on the data of forest department, personal observation and interaction with natives. Publications referred for completing this study were of Jharkhand State Forest Department, A Revised Survey of the Forest Types of India; by H. G. Champion & S. K. Seth, The Book of Indian Birds; by Salim Ali and The Book on Indian Animals; by S. H. Prater, etc. Topography of the area The study including the core zone has been bifurcated by River Damoder which enters in the study area from west and traverses towards the east. On the left portion of river intense mining activities predominate while towards right portion of the river relatively fever mining projects and rural settlement predominates. The area is largely marked with undulating terrain, open cast mine pits, OB dumps, and plains, complemented with plantation & characteristic forest type. The forest of different stages is confined in the west and south west part of buffer zone. South eastern, eastern, northern, northwest and some portion of western side of the study area is devoid of natural forest and predominantly occupied with mining activities, settlements, fallow land, open scrub and agricultural activities. The undulating topography and presence of impervious hard rock, controls the soil depth and soil moisture profile of the study area which has obvious variations from place to place, hence the forest type. 4.5.1 Natural Vegetation in the area Characteristic forest type of the area, distributed along the topography is mainly Tropical Moist Deciduous Forest and Tropical Dry Deciduous Forest. Forest types with their sub group in the study area were characterized as follows: Type/No. GROUP 3 Subgroup 3C Forest Type TROPICAL MOIST DECIDUOUS FOREST North Indian moist deciduous forests Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-21 3C/C3 a 3/EI GROUP 5 Subgroup 5B 5B/CIc 5B/C2 5 /E5 Moist mixed deciduous forests (without sal) Terminalia tomentosa forest TROPICAL DRY DECIDUOUS FORESTS Northern tropical dry deciduous forest Dry peninsular sal forest Northern mixed deciduous forest Butea forest Distribution of forest is fragmented and restricted to the patches between west and west to south west portion of the study area. Within the forest boundary there are large patches of open scrub with rural settlements. At several places this forest boundary is fragmented due to roads. The total forest area of buffer zone is a very small fraction of the total study area. 4.5.2 Flora and Fauna Distribution Major landuse/land cover in the area is agriculture, waste land, mining activities including pit and dumping area. There is devoid of systematic irrigation facility and rain fed agriculture is being practised. Rice is the main staple food of the district and it is chiefly grown. Vegetables are also cultivated near water course in some parts of the area. Paddy, fruits and vegetables, cattle rearing, poultry, piggery, etc. are the natural way of living. The mixed flora consists of the following species: - Asan, Karam, Guri, Sidha, Mahua, Gamhar, Bid, Semal, Piar, Bel, Dhatura, Salai, Kusum, Sisam, Palash etc .The area is not very rich in floral and higher fauna. Snakes and lizards are quite common. Varieties of birds are observed specially in the winter season. The fragmented and poor vegetative cover, long mining history and disturbed surrounding area does not support growth of variety of faunal species. Prominent wild species include Bengal fox, black napped hare; squirrel, jackals and porcupines. Amongst birds the bulbul, the white-breasted kingfisher, magpie robin, spotted dove, mayna, pigeon, parakeet etc. are prominent. Amongst reptiles, several poisonous like cobra, viper, krait and non-poisonous snakes (like boa, rat snakes, green whip, Bronze backed tree snake etc.) are abound in this area. The garden lizard and monitor lizard are also seen. Variety of butterflies (like common grass Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-22 yellow/common jezebel) and insects (such as beetles, spiders, red ants, and flies) are spotted in abundance in the study zone. Table 4.19(a): Prominent Flora Species in Core Zone S. No. Local Name Hindi Name Botanical Name LARGE TREE 1. Aam Aam Mangifera indica 2. Anwla Anwla Emblica officinalis 3. Imli Imli Tamarindus indica 4. Kathgular Kathumar Ficus hispida 5. Kala Siris Kala Siras Albizzia lebbek 6. Gular Dumar Ficus glomerata 7. Jamun Jamun, Jam Syzygium cumini 8. Neem Neem Azardirachta indica 9. Pakar Pakar Ficus infectoria 10. Pipal Pipal Ficus religiosa 11. Bel Bel Aegle marmelos 12. Mahua Mahua Madhuca indica 13. Shisum Kala Shisum Daibergia latifolia 14. Safed Siris Karhi Albizzia procera SMALL TREES 15. Ber Ber Zizophus jujuba 16. Agaltara Dhanbaher, Karkacha Cassia fistula 17. Kachnar Kachnar Bauhinia variegata 18. Keblar Keblar Bauhinia purpuraca 19. Ber Ber Zizophus jujuba SHRUBS AND UNDER SHRUBS 20. Arandi Arandi Ricinus Communis 21. Karonda Karonda Carissa opaca 22. Sitafal Sitafal Anona squamosa 23. Harsingar Sehrua Nyctanthes arbortristis 24. Makor Makor Zizyphus oenoblia Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-23 S. No. Local Name Hindi Name Botanical Name 25. Ratanjot Ratanjot Jatropha curacas 26. Jharneri Jhakheri Zizyphus nummularia 27. Jhau Jharu, Jhau Tararix dioica 28. Tulsi Tulsi Ocimum sanctum Table 4.19(b): Prominent Flora Species in Buffer Zone LARGE TREE 1. Aachar Aachar Buchanaia lanzar 2. Arjun Arjun, Koha Terminalia arjuna 3. Kalla Korkut Dillenia pentagyna 4. Kher Kher Acacia catechu 5. Gamari Khamhar,Khamher Gmelina arborea 6. Jaimangal Jaimangal Oroxylim indicum 7. Boon Boon Cedrela toona 8. Tendu Tandu Diospyros melanoxylon 9. Dhaman Dhaman, Dhankoot Grewia tiliaefolia 10. Dhawra Dhawa Anogeissus latifolia 11. Nilgiri Nilgiri Cucalyputs Spp. 12. Palash Chhawla Butea monosperma 13. Pangara Hadua Erythrina Suberosa 14. Pula Baranga Kydia Calycina 15. Bahera Bahera Terminalia belerica 16. Bhorsal Bherkut Hymenodictyon excelsum 17. Sagaun Sagaun Tectona grandis 18. Saz Saza Terminalia tomentosa 29. Sal Sarai Shorea robusta 20. Salai Salai, Salenh Boswellia serrata 21. Seza Senza, Lediya, Senha Lagerstoemia parviflora 22. Sonpaker Karhber Ficus tomentosa 23. Hari Hari, Harar Terminalia Chebula 24. Haldu Haldu, Kalmi Adina Cardifolia SMALL TREES Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-24 LARGE TREE 25. Kathjamun Kathjamun Syxyglum heyneacum 26. Galgal Gabandi Cochlospermum religionsum 27. Gilchi Barri Casearia elliptica 28. Ghont Ghonthar Zizyphus xylopyra 29. Dikamali Dikamali,Paprail Gardenia resinifera 30. Tilwan Tilwan Wendiandia excerta 31. Bhilma Bhilma Scenecarpus anacardium 32. Mainphal Mainhar Randla dumetorum 33. Roli Sinduri, Sheri Mallotus philippinensis 34. Aak Aak Calotropis gigantea 35. Kurchi Kurchi, Keria Holarrhena antidysentrica 36. Kela jangli Jangli kela Musa sapiertum 37. Khurshi Khurshi Grewia rothii 38. Khareta Jangli Mehndi Dodonea viscosa 39. Gursakri -- Grewia hirsute 40. Gokhru Gokhru Tribulus terrestris 41. Godharu -- Xanthium strumarium 42. Jodhrali Wanmasuri Antidesma ghassembilla 43. Khareta Jangli Mehndi Dodonea viscosa 44. Gursakri -- Grewia hirsute 45. Gokhru Gokhru Tribulus terrestris 46. Godharu -- Xanthium strumarium 47. Jodhrali Wanmasuri Antidesma ghassembilla 48. Thuar Thuar Euphorbia nerifolia 49. Nirguri Nirguri Vitex negundo 50. Nil Birhul Indigofera pulchella 51. Panar Chrot, Chkora Cassia tora 52. Baibirang Baibirang Embelia robusta 53. Besharam Besharam Ipomoea pes-caparae 54. Bhatkaya Bhatkatya Solanum nigrum 55. Bhringraj Dhamira Eclipta prostrata 56. Marorfali Enthi Helieteres isora 57. Mohaty Mohaty Vernonia divergens Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-25 LARGE TREE 58. Raimuniya Raimuniya Lantana camara 59. Shatabari Satawar Asparagus recemosus 60. Sitafal Sitafal Anona squamosa 61. Harsingar Sehrua Nyctanthes arbortristis 62. Bantulsi Bantulsi Daedalacanthus purpuriens 63. Makor Makor Zizyphus oenoblia 64. Ratanjot Ratanjot Jatropha curacas 65. Raimuniya Raimuniya Latana acovleata CLIMBERS 66. Kiwach Kewach Mucuna prurita 67. Gunja Kewati Abrus precatorious 68. Tupbel Amajin Derris scandens 69. Nasarbal Mouriyan Butea parviflora 70. Nagbel Dudhi Cryptolepis buchanani 71. Palasbel Badrosin Butea superba 72. Psaran Dudhi Clematis smilacifolia 73. Bechandi Boichandi Dioscorea daanona 74. Makor Makor Zizphus oenoplia 75. Mahul Mohlain Bauhinia vahlii 76. Ramdaton Sherdaton Smilax Zeylanica 77. Roni Ael Acacia pennata GRASSES 78. Kash Kash Saccharum spontaneum 79. Kush Kusha Desmostachya bipinnata 80. Kusul Kusul, Lampa Heteropogon contortus 81. Khash Urai Vetivaria zizanioides 82. Chhir Chir Imperata cylindrica 83. Dub Dub Cynodon dactylon 84. Phuli Phulhara Apuda mutica 85. Bahayadanda Barru Arundo donax 86. Bhurbhushi Bhurbhushi Eragrostis tenella 87. Bhurbhushi Choti bhutbhushi Eragrostis interrupta 88. Bharbel Kail Dichanthium annulatum Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-26 LARGE TREE 89. Munj Munj Erianthus munja 90. Rusha Rusha Cymbopogon martini 91. Sabai Bagai Eulaliopsis binata OTHER PLANTS 92. Amarbel Amarbel Cuscuta reflexa 93. Chhind Chhind Phoenix acaulis 94. Bandha Bandha Dendrophthoe falcata 95. Bans Bans Dendrocalamus strictus Table 4.20: Prominent Fauna in the Area S.N. Scientific Name/ Schedule Class – Mammalia 1. Presbytia entellus II (4-A) 2. Macaca mulatta II (17-A) Order Insectivora Hemiechinus auritus collaries 3. IV(4-A) 4. Suncus murinus Order Chiroptera 5. Cynopterus sphinx V(3) 6. Pteropus ginganteus Order Carnivora 7. Herpestes edwardsi IV(6-A) 8. Canis aureus II (2-B) 9. Vulpes bengalensis II (1-B) Order Rodentia 10. Funambulus Pennanti Local Name Langur Bandar Common Langur Rhesus macaue -- Hedgehog Chhachhundar Musk-Shrew Chamgadar -- Short nosed fruit bat Flying fox Newla Gidar, Siyar Lomari Common Mongoose Jackal Indian fox Gilhari 11. Bandicota bengalensis V (6) Chuha 12. Rattus rattus-refescena V (6) Chuha 13. Golund ellioti V (6) Chuha BIRDS S.N. Hindi Name English Name 1 Gai Bagla IV (22) Cattle egret 2. Loshir Redcrested pochard 3. Kurchiya White eyed Kurchiya 4. Kapasi Black winged kite 5. Chil Common pariah kite 6. Shikra Shikra 7. Okab Towny eagle Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP English Name Common five Stripped Squirrel Field rat Common house rat The Indian bush rat Scientific Name Bubulcus obis Netta rufina Arthya nyrola Elanus caeruleus Milvus migrans Accipiter badius Aquilla refax IV-27 S.N. 8. 9 Scientific Name/ Schedule Local Name Gidh IV(75) Bengal Vulture Kala Titar IV (51) Black partridge English Name Gyps bengalensis Francolinus from colinus Francolinus pond Gray partridge icerianus Common or gray quail Cotuenix coturnix Painted Partridge Francolinus Pictus Red spur fowl Galloperdix spondica Red jangle fowl Gallus gallus Common crane Grus grus Saras crane Grus antigone Pheasant tailed Hydrophasianus Jacana chirurgus Bronze winged Metopidius indicus Tacona Common green pigeon Treron phoenicoptera Blue rock pigeon Columba livia Large Indian Parakeet Psittacula eupatria Rose ringed parakeet Psittacula Krameri Cuckoo, Brain Fever Cuculus varius Bira Koel Eudynamys scolopceae Coucal Centropus sinensis Pied crested Cuckoo Clamator jacobinus Owl Bubo bubo Owlet Glaucidium radiatum Common Indian night Coproimulagus asiaticus jar Alpine swift Apus melba Common kingfisher Alcedo atthis Black capped kingfisher Haleyan Pileata Blue cheeked bee Merops Superciliosus eater Green bee eater Merops Orientalis Blue tailed bee eater Merops Philipinus Indian roller Blue jay Coracias bengalensis Indian Hoopoe Upupa epops Golden backed Dinopim bengalense woodpecker Yellow fronted pied Picoides manrattensis woodpecker Heart spotted wood Hermicircusconente pecker Indian Pitta Pitta brachura Golden Oriole Oriolus oriolus King crow; Black Dicrurus asimilis Drano White bellied drango Dicrurus Caerulescens 10. Safed Titar IV (51) 11. 12. 13. 14. 15. 16. Bater IV (51) Kala Titar IV (51) Chhoti jangli murgi Jangli murgi Bagla saras IV (16) Saras crane IV (16) 17. Pihua V (36) 18. Pipi 19. 20. 21. 22. Harial IV (54) Kabutar IV (54) Ram tota IV (50) Tota IV (50) 23. Papiha IV (17) 24. 25. 26. 27. 28. Koel Mokha Papiha chatak IV (17) Uloo IV (48) Janglee Chogharh 29. Chipak 30. 31. 32. Bada batasi Chotta Kilkila IV (37) Korila IV (37) 33. Bada patringa 34. 35. 36. 37. Patringa Bada Patringa Nilkanth IV (59) Hudhud 38. Kathfora IV (79) 39. Kathfora IV (79) 40. Kathfora IV (79) 41. 42. Navrang IV (55-A) Pilak IV (47) 43. Bhujang IV (20) 44. Pahari Bhujang IV (20) Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-28 S.N. 49. 50. 51. Scientific Name/ Schedule Local Name Large Racket tailed Bhimraj IV drango Tagaria Babil Ashy Shollow shrike Pawai Grayheaded myna Black headed myna Brahman Maina Sturnus Maina IV (45) Common Maina Junglee Koua Junglee crow Mahalat Mahalot 52. Bubul 45. 46. 47. 48 53. IV (8) Small minivet Pahari Bulbul/Chasm IV(8) Scarlet minivet 54. Karaiya Large Cuckoo 55. 56. Pahari Bulbul IV(8) Bulbul (IV (8) 57. Sat Bahan IV (3) Red whisked Bulbul Redvented Bulbul Slaty headed Scimitar bulbular Jungle babbler 58. Sat Bhai IV (3) Reptiles 1. Karait IV (12) 2. - II 3. - IV (12-vi) 4. 5. Girgit Common Krait Yellow rat snake Blind Snake Banded Krait Common Garden Lizard English Name Dicrurus paradiseus Artamus fusus Sturnus Malabaricus Pogodarum Aerodotheres tristis Corvus macrorhynchos Dendrocitta Vagabunda Pericrocotus Cinnamomaus Pericrocotus flammeus Coracina novachollandiae Pycnonotus jocosus Pycnonotus cafer Pomatorhinus Schisticeps Turdoides striatus Bungarus caerulens Ptyas mucosas Typhlina bramina Bungarus laciatus Calotes versicolur Aquatic & amphibian fauna (Most abundant species of fishes) S.N. 1. 2. 3. 4. 5. 6. 7. 8. 9. Local Name Ghor poa Patharchatti, Utti Sidre, Punti Sarpunti Thunnus, Tit punti - Common Name Cat fish Swamp barb Olive barb Reba carp 10. Pholui Feather back 11. 12. 13. Rohu, Roui Mola carplet - Aspidoparia 14. - Gangatic latia 15. - Tank goby Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP Scientific Name Garra annandeli Chagunius chagunio Garra sp. Mystus species Puntius chola Puntius sophore Puntius sarana Puntius ticto Cirrhinus reba Notopterus notopterus Labeo rohita Amblyphayngodon mola Aspidoparia morar Crossocheilus latius latius Glossogobius giuris giuris IV-29 S.N. 16. 17. 18. Scientific Name/ Schedule Local Name Mrigala Cotio, Keti Rosy barb Beckichela, Dankena, 19. Dendula Finescale razorbelly 20. minnow 21. Kataria 22. Kali, Pathorchata Amphibians 1. 2. 3. 4. Mollusc 1. Ground snail 2. Common snail English Name Cirrhinus mrigala Osteobrama cotio cotio Puntius conchonius Chela labuca Salmostoma phulo Salmostoma bacaila Garra lamta (sucker fish) Bufo spp. Rana spp. Xenophrys spp. Kaloula pulchra Planoxix sulcatus Littorina sp. 4.5.3 Flora community analysis Forest cover in this cluster has been divided into three areas for community analysis. Each area has been analyzed with ten quadrate analysis selected randomly. Altogether the plant thirteen families with fifty seven species were represented in the quadrate study in this cluster. The Cluster-X has been divided into Area - I Brindabanpur, Area - II Loyabad and Area – III Barazore. In the community analysis, frequency, dominance and density of top canopies has been measured in absolute and relative terms. 4.5.4 Assessment Techniques Traverses have been taken in all three Areas and it has been decided to select the sampling sites randomly and measure with the quadrates of 10 X 10 m2 size. Precaution has been taken while selecting the sites so that representation of prevailing ecological parameters, anthropogenic and natural stresses in the study samples may not get neglected. The properties of vegetation with reference to species composition and functional attributes are expressed on species basis. Communities’ analysis parameters taken into account are number of individuals, their distributor and frequencies of occurrence in each quadrate. Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-30 The density measurements reflect as to how many individuals were present, the dominance measurements denote which species is largest in terms of its presence and the frequency measurements indicate how widely species is distributed among the same plots. Importance value is a reasonable measure to assess the overall significance of a species since it takes into account several properties of the species in the vegetation. To calculate Importance Value Index, following parameters were assessed from quadrate analysis: Total number of individuals of one species I. Density = Total number of quadrates studied Total number of quadrants in which species occur II. Frequency = Total number of quadrates studies Total cover or basal area of Individual species III. Dominance = Area sampled Basal Area = πr2 = π (d/2)2 Where , d = Diameter at breast height (DBH) and r = radius Density for a species IV. Relative Density = x 100 Total density for all species V. Relative Frequency = Frequency values of one species x 100 Total frequency values of all species Total basal area of species VI. Relative Dominance π = x 100 Total basal area of all species VII. Important Value Index (IVI) = (Relative Frequency + Relative Density + Relative Dominance) The results of quantitative parameters are given .Important Value Index (IVI) indicate that in the area I, II and III of Cluster-X, Azardirachta indica (74.73), is dominant species which is which is a member of Meliaceae family. The next dominant species was Dalbergia sissoo (31.45), a member of Fabaceae family. Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-31 Table 4.21: Quantitative Parameters of plant Diversity in Cluster-X (Brindabanpur) Sl.No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Local Name Amaltas Anjan Arjun Bar Gular Harra Imli Jamun Karaunda Kuchla Kutaj Mahua Neem Pakar Palas Pipal Rohan Sakhua Shisum TOTAL Botanical name Family Cassia fistula Hardwikia binata Terminalia arjuna Ficus bengalensis Ficus glomerata Terminalia chebula Tamarindus indica Syzygium cumini Carissa congesta Strychnos nux-vomica Holarrhena antidysentirica Madhuca indica Azardirachta indica Fabaceae Caesalpiniaceae Combretaceae Moraceae Moraceae Combretaceae Fabaceae Myrtaceae Apocynaceae Loganiaceae Apocynaceae Ficus infectoria Butea monosperma Ficus religiosa Soymidia febrifuga Shorea robusta Dalbergia sissoo Moraceae Fabaceae Moraceae Meliaceae Dipterocarpaceae Fabaceae Sapotaceae Meliaceae Total 3 3 2 3 3 8 6 8 8 9 F (%) 20 30 20 40 20 50 30 30 30 40 RF 2.99 4.48 2.99 5.97 2.99 7.46 4.48 4.48 4.48 5.97 D 0.3 0.3 0.2 0.3 0.3 0.8 0.6 0.8 0.8 0.9 RD 2.17 2.17 1.45 2.17 2.17 5.80 4.35 5.80 5.80 6.52 BA (m2) 0.29 0.01 0.33 0.05 0.39 0.61 0.06 0.04 0.04 0.36 RDo 2.64 0.09 3.01 0.46 3.55 5.56 0.55 0.36 0.36 3.28 IVI 7.80 6.74 7.44 8.60 8.71 18.82 9.37 10.64 10.64 15.77 9 50 7.46 0.9 6.52 0.07 0.64 14.62 6 40 0.6 4.35 0.07 0.64 10.96 29 70 2.9 21.01 5.42 49.36 80.82 2 4 6 2 11 16 138 20 20 50 20 30 60 670 5.97 10.4 5 2.99 2.99 7.46 2.99 4.48 8.96 100 0.2 0.4 0.6 0.2 1.1 1.6 13.8 1.45 2.90 4.35 1.45 7.97 11.59 100 0.05 0.66 1.13 0.06 0.05 1.29 10.98 0.46 6.01 10.29 0.55 0.46 11.75 100 4.89 11.89 22.10 4.98 12.90 32.30 300 NOTE: F(%)=Frequency, RF= Relative frequency, D= Density, RD= Relative density, BA(m2)= Basal area RDo= Relative dominance, IVI= Importance Value Index Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-32 Table 4.22: Quantitative Parameters of plant Diversity in Cluster-X (Loyabad) Sl.No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Local Name Amaltas Anjan Arjun Bar Gular Harra Imli Jamun karaunda Kuchla Kutaj Mahua Neem Pakar Palas Pipal Rohan Sakhua Shisum TOTAL Botanical name Cassia fistula Hardwikia binata Terminalia arjuna Ficus bengalensis Ficus glomerata Terminalia chebula Tamarindus indica Syzygium cumini Carissa congesta Strychnos nux-vomica Holarrhena antidysentirica Madhuca indica Azardirachta indica Ficus infectoria Butea monosperma Ficus religiosa Soymidia febrifuga Shorea robusta Daibergia sissoo Family Fabaceae Caesalpiniaceae Combretaceae Moraceae Moraceae Combretaceae Fabaceae Myrtaceae Apocynaceae Loganiaceae Apocynaceae Sapotaceae Meliaceae Moraceae Fabaceae Moraceae Meliaceae Dipterocarpaceae Fabaceae Total F (%) 3 20 3 30 2 20 3 30 3 30 6 60 4 30 7 30 8 30 7 40 RF 3.08 4.62 3.08 4.62 4.62 9.23 4.62 4.62 4.62 6.15 D 0.3 0.3 0.2 0.3 0.3 0.6 0.4 0.7 0.8 0.7 RD 2.40 2.40 1.60 2.40 2.40 4.80 3.20 5.60 6.40 5.60 BA (m2) 0.27 0.01 0.33 0.05 0.33 0.61 0.06 0.04 0.04 0.36 RDo 2.48 0.09 3.03 0.46 3.03 5.61 0.55 0.37 0.37 3.31 IVI 7.96 7.11 7.71 7.47 10.05 19.64 8.37 10.58 11.38 15.06 9 40 6.15 0.9 7.20 0.07 0.64 14.00 6 23 2 4 6 2 11 16 125 50 60 20 20 40 20 30 50 650 7.69 9.23 3.08 3.08 6.15 3.08 4.62 7.69 100 0.6 2.3 0.2 0.4 0.6 0.2 1.1 1.6 12.5 4.80 18.40 1.60 3.20 4.80 1.60 8.80 12.80 100 1.13 5.42 0.05 0.66 0.07 0.06 0.05 1.27 10.88 10.39 49.82 0.46 6.07 0.64 0.55 0.46 11.67 100 22.88 77.45 5.14 12.34 11.60 5.23 13.87 32.17 300 NOTE: F(%)=Frequency, RF= Relative frequency, D= Density, RD= Relative density, BA(m2)= Basal area RDo= Relative dominance, IVI= Importance Value Index Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-33 Table 4.23: Quantitative Parameters of plant Diversity in Cluster-X (Barazore) Sl.No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Local Name Amaltas Arjun Bar Bel Gular Harra Imli Jamun karaunda Kuchla Kutaj Mahua Neem Pakar Palas Pipal Sakhua Semal Shisum TOTAL Botanical name Cassia fistula Terminalia arjuna Ficus bengalensis Aegle marmelos Ficus glomerata Terminalia chebula Tamarindus indica Syzygium cumini Carissa congesta Strychnos nux-vomica Holarrhena antidysentirica Madhuca indica Azardirachta indica Ficus infectoria Butea monosperma Ficus religiosa Shorea robusta Salmalia malabarica Daibergia sissoo Family Fabaceae Combretaceae Moraceae Rutaceae Moraceae Combretaceae Fabaceae Myrtaceae Apocynaceae Loganiaceae Apocynaceae Sapotaceae Meliaceae Moraceae Fabaceae Moraceae Dipterocarpace ae Bombacaceae Fabaceae Total F (%) 3 20 2 20 4 30 3 30 3 20 8 40 6 40 8 30 8 30 9 50 RF 3.17 3.17 4.76 4.76 3.17 6.35 6.35 4.76 4.76 7.94 D 0.3 0.2 0.4 0.3 0.3 0.8 0.6 0.8 0.8 0.9 RD 1.99 1.32 2.65 1.99 1.99 5.30 3.97 5.30 5.30 5.96 BA (m2) 0.29 0.43 0.05 0.01 0.41 0.41 0.06 0.04 0.04 0.38 RDo 2.65 3.93 0.46 0.09 3.75 3.75 0.55 0.37 0.37 3.48 IVI 7.81 8.43 7.87 6.84 8.91 15.40 10.87 10.43 10.43 17.37 11 40 6.35 1.1 7.28 0.07 0.64 14.27 7 32 2 10 4 50 50 20 50 20 7.94 7.94 3.17 7.94 3.17 0.7 3.2 0.2 1 0.4 4.64 21.19 1.32 6.62 2.65 1.11 5.47 0.05 0.07 0.66 10.16 50.05 0.46 0.64 6.04 22.73 79.17 4.96 15.20 11.86 11 30 4.76 1.1 7.28 0.05 0.46 12.50 2 18 151 20 40 630 3.17 6.35 100 0.2 1.8 15.1 1.32 11.92 100 0.06 1.27 10.93 0.55 11.62 100 5.05 29.89 300 NOTE: F(%)=Frequency, RF= Relative frequency, D= Density, RD= Relative density, BA(m2)= Basal area RDo= Relative dominance, IVI= Importance Value Index Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-34 4.6 Socio- Economic Environment A number of villages have been considered for socio-economic study of Cluster-X which is nearby of the Bhojudih Coal Washery of BCCL. Basic data pertaining to population, schedule caste (SC) and schedule tribe (ST), education facilities, literacy, basic amenities and main workers, marginal workers, non-workers by sex etc. have been collected for the Census Book, 2001, for all the villages. Field survey has also been carried out on different aspects of socio-economic dimensions/ indicators to know the people’s perception on the mining operations and to determine the quality of life of the people living in the area. Various socio-economic dimensions have been discussed in the following sections. 4.6.1 Demographic Pattern Population of different villages falling in the core and buffer zone of the BCCL Cluster-X .Population density of the core zone villages is lower than the surrounding villages of buffer zone. The population of SC and ST in the core zone villages is, constituting 40-45% and 10-15% respectively of the total population. In some of villages the population of female is more than the male. 4.6.2 Literacy The literacy rate is higher in buffer zone villages, however the overall literacy percent is very poor and below the national average. Female literacy rate is much lower than male. During socio-economic survey it has been found that girl child is mainly undertaking the house hold activities. The socio-economic condition & educational background of the families stand in the way to give better education to the girls. The survey has also revealed an overall decline in the percentage of persons educated beyond high school level and the trend is more prominent in the case of females. Only primary and middle school is present in the leasehold area while higher centers of learning are at a distance of 10 to 20 km. Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-35 4.6.3 Basic Amenities There is lack of basic amenities like hospitals, electricity, telephone etc. in most of the buffer zone villages. All the houses are kuchha with mud walls and only few villages having brick houses. There are only few primary school and high schools in the core zone. One has to travel 10-20 km for graduation and post-graduation study. The health facility and availability of doctors are also poor in the core zone areas, however the medical facilities are provided by BCCL under the CSR activity in the area. Amlabad, Digwadih and Jamadoba area have some practitioner doctor available. Peoples have to travel 15 to 25 km on an average to reach nearby health centre. Most of the villages are connected by kuchha roads to district headquarter. There is lack of higher educational facility in the area. Most of the households are using firewood and coal as fuel. The worker distribution in the core and buffer zone villages is summarized. House to house survey has revealed that drinking water facility is a problem to the local people. A significant number of families are depended on water tank, local rivers, nallas and streams for drinking purpose. Under medical facilities all the system such as allopathic, homeopathic and ayurvedic medicines are available at a distance of 5-10 km distance. Only in Amlabad, Digwadih and Putaki is having a registered practitioner. Overall the quality of life is average to below average. This project will provide a muchneeded boost to improve the quality of life of the people residing in the area. 4.6.4 Workers distribution Workers distribution is presented .Among the main workers male dominates in all the villages while in the case of marginal workers females are found to be prominent. It indicates that female have significant contribution in the household economy. The socio-economic survey has been conducted to both the zones and it has indicated that females are mainly engaged in householdbased activities. The women are also helping in business and small-scale industry to improve the economic condition of the family. Mining is the Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-36 foremost economic activity. Socio-economic study reveals that most of the families in this zone are getting benefits directly or indirectly from the mining industry activity of the area. Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-37 Table 4.24 (a): Village- wise Demographic Profile in Core Zone Sl No 1 2 3 4 5 Name of Village Amlabad Bhowrah S Bhowrah N Patherdih Sudamdih No. of Households 1019 454 8269 7947 591 Population Total Male 4699 2537 44295 39541 2629 2626 1333 24034 21828 1470 Schedule Schedule Caste Tribes Female Total Total 2073 1204 20261 17713 1159 2343 308 8091 2701 564 98 4 1783 1095 49 Literates Male 1768 998 17583 16460 1079 Femal e 824 767 10765 9380 570 Illiterates Male Female 858 335 6451 5362 391 1249 437 9496 8333 589 Table 4.24(b): Village- wise Demographic Profile in Buffer Zone Sl No 1 2 3 4 5 6 7 8 9 10 11 12 13 Name of Village Alagdiha Alkusa Aluara Amtal Asanbani Asurabandh Baliari (Urban) Baludih Bandhdih Bangaria Barajor Bararee (Tisra) Basdeopur No. of Households 868 19 356 574 297 25 2293 246 282 122 591 520 313 Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP Population Total 4488 78 1847 3718 1720 105 11536 1108 1960 695 3217 2578 1635 Male 2404 48 963 1715 875 49 6402 595 1031 393 1712 1408 891 Schedule Schedule Caste Tribes Female Total Total 2024 1305 98 30 27 0 884 452 21 1603 788 150 845 577 438 56 0 9 5134 3550 770 513 110 32 929 179 7 302 80 122 1555 88 1190 1170 903 5 744 615 25 IV-38 Literates Male 1776 37 622 1092 534 31 4443 496 666 242 937 836 533 Female 1036 19 248 550 260 11 2217 350 348 90 320 347 296 Illiterates Male 1635 11 709 623 341 45 1959 519 935 151 775 572 358 Female 1390 11 665 1053 585 11 2917 447 839 212 1235 823 448 Sl No 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Name of Village Bastacola Batbinor Belenja Beltanr Bera Bhagaband Bhikhrajpur Brindabanpur Buribinor Chakbad Chandkuya Chhatatanr Deuli Dhansar Fatepur Galgaltanr Golukdih Gopalichuk Gorigram Jarma Jarma Jealgara Jogidih Joyarampur Karadih Karamtanr Kenduadih Kuia No. of Households 592 476 340 129 901 291 335 100 336 4 528 84 364 1887 134 111 466 491 239 86 86 281 139 523 54 51 107 321 Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP Population Total 3023 3090 1849 882 3474 1821 2190 527 1806 18 2356 463 2047 9214 842 708 2178 2458 1632 624 624 1669 723 2747 413 310 594 1558 Male 1676 1611 975 490 2035 905 1145 227 908 11 1324 249 1076 5146 437 359 1216 1399 834 326 326 777 392 1487 223 160 327 886 Schedule Schedule Caste Tribes Female Total Total 1347 1130 147 1479 408 0 874 778 0 392 0 0 1439 1153 375 916 204 95 1045 43 10 264 290 0 898 183 10 7 0 0 1032 485 102 214 68 0 971 131 145 4068 3020 427 405 61 0 349 87 0 962 848 61 1059 586 13 798 267 0 298 77 0 398 77 0 892 230 85 331 114 34 1260 917 43 190 86 0 150 33 111 267 229 0 672 378 105 IV-39 Literates Male 879 934 590 361 1220 505 772 135 536 0 1011 112 694 2976 268 175 799 863 546 175 175 585 265 1022 164 44 234 634 Female 398 298 226 177 511 130 442 32 178 0 526 75 308 1386 117 65 406 436 177 46 46 467 117 620 14 22 126 317 Illiterates Male 797 677 570 129 815 400 373 121 517 11 313 87 1042 2170 405 313 417 536 702 151 291 192 127 465 178 116 93 606 Female 949 1181 501 215 928 786 603 116 796 7 506 139 382 2682 376 308 556 623 663 252 256 425 214 640 14 128 141 469 Sl No 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 Name of Village Kukurtanga Kura Kustor (Urban) Kusunda Laghla Loyabad Mahal Mechetanr Modidih Narkarai Nawadih Palkari Parbatpur Pathakdih Patrakuli Pootki Rakhatpur Rangamati Rangamatya Saharpur Sarisakundi Shaharajuri Shyampur Sidhabad Simtanr Sindri Urban Sindurpur Singra No. of Households 231 434 2442 319 569 6448 1389 202 7 125 24 418 222 33 133 491 254 101 152 60 76 476 342 152 71 14133 455 578 Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP Population Total 1256 2829 12280 1428 3646 32721 8321 1037 59 808 146 2603 1353 181 860 2458 1456 533 881 345 382 2887 1847 802 389 76746 2641 3443 Male 656 1453 6838 821 1802 18052 4376 519 29 443 74 1390 704 97 430 1399 750 269 458 170 189 1520 960 412 203 41501 1378 1750 Schedule Schedule Caste Tribes Female Total Total 600 526 388 1376 586 23 5442 3962 57 607 593 3 1756 498 973 14669 10002 348 3945 2421 1360 518 11 0 30 0 0 365 159 67 72 31 0 1213 658 16 649 217 0 84 62 0 430 2 0 1059 586 13 706 0 0 264 112 60 423 191 0 175 23 322 193 0 382 1367 541 657 887 583 305 390 556 0 186 0 0 35245 7840 6907 1263 625 885 1693 580 0 IV-40 Literates Male 355 853 4800 354 953 12165 2437 342 16 249 58 791 448 38 277 863 526 153 353 79 76 863 542 293 137 31534 788 1088 Female 100 422 2616 141 358 6388 1055 173 8 53 25 231 180 22 148 436 206 107 184 123 20 258 253 160 79 20036 367 450 Illiterates Male 209 1124 2038 467 1113 5887 2359 177 13 323 16 1036 256 59 153 536 750 116 363 91 0 657 511 349 66 9967 593 662 Female 179 1096 2826 466 1013 8281 2181 345 22 259 47 893 469 62 282 623 706 157 327 152 0 1109 448 119 107 15209 538 1243 Sl No 70 71 72 73 74 Name of Village Talgariya Tentulia Tisra North Tisra S Uparbandha No. of Households 147 652 10713 548 103 Population Total 897 3263 53572 2696 559 Male 461 1772 29837 1562 268 Schedule Schedule Caste Tribes Female Total Total 436 83 6 1491 1534 91 23835 18464 978 1134 1036 33 291 273 8 Literates Male 301 986 20089 998 193 Illiterates Female 98 468 10358 450 83 Male 160 786 9648 564 144 Female 338 1023 13477 684 134 Table 4.25(a): Village- wise Economic Profile in Core Zone Sl No Name of Village 3 1 5 2 4 Amlabad Bharwarah N Bharwarah S Patherdih Sudamdih Total Workers Male Female 1072 73 9433 803 546 21 9012 778 622 44 Main Workers Male Female 906 51 8346 564 465 10 8344 610 492 20 Marginal Workers Male Female 166 22 1087 239 81 11 668 168 130 24 Non Workers Male Female 1554 2000 14601 19458 787 1183 12816 16935 848 1115 Table 4.25(b): Village- wise Economic Profile in Buffer Zone Sl No Name of Village 1 2 3 4 Alagdih Alkusa Aluara Amtal Total Workers Male Female 55 64 21 1 414 63 686 58 Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP Main Workers Male Female 6 55 21 1 275 42 518 27 Marginal Workers Male Female 132 56 0 0 139 21 168 31 IV-41 Non Workers Male Female 123 170 27 29 549 821 1029 1545 Sl No Name of Village 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Asanbani Asurabandh Asurabandh Baliari (CT) Baludih Bandhdih Bangaria Bansdeopur Barajor Bararee Bastacola Batbinor Belanja Beltanr Bera Bhagaband Birandanpur Buribinor Chakbad Chandkuiya Chhatatanr Deuli Dhansar Fatepur Galgaltanr Total Workers Male Female 452 270 25 8 25 8 2603 245 291 29 167 41 181 1 104 8 870 250 583 70 708 174 632 152 364 59 414 63 999 80 442 75 128 7 464 54 4 3 558 115 103 4 498 55 2225 391 147 102 140 3 Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP Main Workers Male Female 238 11 11 0 11 0 2361 193 277 26 146 36 159 1 98 7 457 35 447 25 548 119 470 8 345 19 275 42 949 72 247 4 81 2 181 11 4 3 498 80 103 3 370 11 1891 269 87 67 140 3 Marginal Workers Male Female 214 259 14 8 14 8 242 52 14 3 21 5 22 0 6 1 413 215 136 45 160 55 162 144 19 40 139 21 50 8 195 71 47 5 283 43 0 0 60 35 0 1 128 44 334 122 60 35 0 0 IV-42 Non Workers Male Female 423 575 24 48 24 48 3799 4889 788 304 207 322 212 301 113 137 842 1305 825 1100 968 1173 979 1327 611 815 549 821 1036 1359 463 841 135 157 444 844 7 4 766 917 146 210 578 916 2921 3677 225 266 219 346 Sl No Name of Village 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 Golukdih Gopalichuk Gopalichuk Gorigram Jarma Jealgara Jogidih Joyarampur Karadih Karmata\nr Kenduadih Kuia Kukurtanga Kukurtanr Kustore Kusunda Laghla Loyabad Mahal Mechetanr Modidih Narakari Nawadih Palkiri Parvatpur Total Workers Male Female 482 29 589 36 589 36 380 133 149 31 281 1669 144 10 581 54 71 10 73 33 131 16 336 33 390 241 390 241 2839 192 Main Workers Male Female 441 26 570 29 570 29 189 23 121 22 777 892 114 9 469 36 70 8 63 16 125 11 302 31 229 57 229 57 2521 153 Marginal Workers Male Female 41 3 19 7 19 7 301 191 28 9 230 85 30 1 112 18 1 2 10 17 6 5 34 2 161 184 161 184 318 39 Non Workers Male Female 734 933 810 1023 810 1023 454 665 177 267 585 467 248 321 906 1206 152 180 87 117 196 251 550 639 266 359 266 359 3299 5250 812 7501 1897 260 9 164 31 635 334 392 6436 702 255 8 122 20 461 260 420 1065 1195 5 1 42 11 174 74 1034 10551 2479 529 20 279 43 755 370 Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP 254 676 208 218 0 19 0 104 15 29 505 44 201 0 8 0 29 8 225 171 164 17 0 11 11 175 7 IV-43 1502 13299 3737 300 30 346 72 1109 634 Sl No Name of Village 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 Pathakdih Patrakuli Pootki Rakhatpur Rangamati Rangamatiya Saharpur Sarishakundi Shaharajuri Shyampur Sidhabad Simtanr Sindri Sindurpur Singra Talgaria Tentulia Tisra North Tisra South Uparbandha Total Workers Male Female 43 13 204 102 589 36 331 17 116 18 224 10 91 100 99 19 683 290 410 155 178 28 1`6673 691 697 182 713 12139 605 157 Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP 1886 207 51 11 92 918 49 5 Main Workers Male Female 23 0 107 4 570 29 251 11 112 18 80 6 64 4 44 14 403 61 188 30 135 4 Marginal Workers Male Female 20 13 97 98 19 7 80 6 4 0 144 4 27 96 60 55 280 229 222 125 43 24 Non Workers Male Female 54 71 206 328 810 1023 419 689 153 246 234 413 79 75 90 174 837 1077 550 732 234 362 14208 586 469 40 590 11063 562 108 2465 105 228 142 123 1076 43 49 24888 687 1053 279 1059 17598 957 134 1098 126 29 2 52 737 42 3 788 81 22 9 40 181 7 2 IV-44 35529 1056 1642 425 1399 22217 1085 263 Table 4.26: Basic Amenities of Core & Buffer Zones in the Study Area Sl. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Village/ Town Educational Medical Bharwrah N P, H, O Patherdih P,H, O Amlabad P,H, O PHS, CHW, H, RP PHC, FPC, RP, CHW PHC, RP Sudamdih P,H, O Bharwarah S P, H, O Sidhabad Pathakdih Beltanr Jogidih Chhatatanr Asanbani P P P P P P,H, O P,H, O Jealgara P, H, Ac, O Kenduadih P, H, O Kusunda Mechetanr Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP P PHC, RP, CHW, FPC, H PHS, CHW, H, RP PHS, RP, CWC PHS, RP PHS PHS PHS, CHW, PHC, RP, CHW PHC, RP, CHW PHC, FPC, RP, CHW PHS, RP, CHW PHS Drinking Water (Potable) W, HP, TK, T W, TK Post & Telegraph Communications Approach to Village Power Supply PO, Phone BS, RS PR, KR EA PO, Phone BS, RS PR, KR EA W, TK, HP, T T, W, TK, HP W, HP, TK, T W, TK, HP PO, Phone -(-5 kms.) PR, KR EA PO, Phone BS, RS PR, KR EA PO, Phone BS, RS PR, KR EA PO, Phone -(-5 kms.) PR EA W, HP W, HP W, HP W, TK, HP W, HP Phone Phone Phone PO, Phone Phone -(-5 kms.) -(-5 kms.) -(-5 kms.) -(-5 kms.) -(-5 kms.) KR KR KR PR, KR PR, KR ED ED ED EA EA T, W, TK, HP W, TK, HP, T W, HP PO, Phone BS PR, KR EA PO, Phone BS PR EA PO, Phone RS PR EA W, HP Phone -(-5 kms.) KR ED IV-45 Sl. No. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Village/ Town Patrakuli Educational Medical P P, H, O PHS, RP CWC, PHS, RP CHW,PHS,RP Talgariya P, H, O, Ac Batbinor P, H, O Tentulia P, H, O, Ac CWC, PHS, RP CHW,PHS,RP Tisra North P, H, O, Ac Sindri Urban P, H, Ac, O Rangamati P,H Nawadih P,H, O, Loyabad P,H, O Basdeopur Amtal Alkusa Jarma Bera Bhagaband Barajor P,H P,H P, H P, H P, H P Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP PHC, FPC, TB, RP, CHW PHC, FPC, TB, RP, CHW PHC, FPC, CHW PHS, CHW, RP PHC, FPC, CHW CWC, CHW PHC, FPC, RP PHC, CHW PHS, RP, CHW PHC, CHW CWC, PHS Drinking Water (Potable) W, HP, TK T, W, HP Post & Telegraph Communications Approach to Village Power Supply PO, Phone PO, Phone -(-5 kms.) RS KR PR, KR EA EA T, W, TK, HP T, W, TK, HP T, W, TK, HP T, W, HP PO, Phone -(-5 kms.) PR EA PO, Phone BS PR, KR EA PO, Phone BS PR, KR EA PO, Phone BS, RS PR, KR EA W, TK, HP, T W, TK, HP, T W, TK, HP PO, Phone BS, RS PR ED, EAG PO, Phone BS PR, KR EA PO, Phone BS PR, KR EA W, TK, HP, T W, HP, T W, TK, HP, T W, HP W, HP PO, Phone -(-5 kms.) PR, KR EA Phone PO, Phone -(-5 kms.) BS KR PR, KR EA EA Phone PO, Phone BS -(-5 kms.) PR PR EA EA W, HP W, TK, HP Phone PO, Phone -(-5 kms.) -(-5 kms.) PR PR, KR EA EA IV-46 Sl. No. 32 Village/ Town Uparbandha Educational Medical P, H CWC, PHS, Drinking Water (Potable) W, HP, T Post & Telegraph Communications Approach to Village Power Supply Phone -(-5 kms.) KR EA Ref. : Censes of India 2001, Key : P – Primary or Elementary School CHW – Community Health Worker W – Well Water H – Matriculation or Secondary PHS – Primary Health Sub-Centre TK – Tank Water Ac – Adult Literacy Class/Centre CWC – Child Welfare Centre HP – Hand Pump O – Other Educational Institution RP – Registered Private Practitioner T – Tap Water TB – T.B. Clinic H – Hospital C – Canal ED – Electricity for Domestic Purpose PHC - Primary Health Centre R – River Water EAG – Electricity for Agriculture FPC – Family Planning Centre N – Nallah EO – Electricity for Other Purpose EA- Electricity for All Purpose Bhojudih NLW Coal Washery (2.0 MTPA) EIA/EMP IV-47 PO – Post Office BS – Bus Stand RS–Railway Station KR – Kachcha Road PR – Pucca Road NR–Navigable River CHAPTER - 5 ANTICIPATED ENVIRONMENTAL IMPACT ASSESSMENT & MITIGATION MEASURES 5.0 GENERAL The aim is to ensure that potential environmental problems are foreseen and avoided at an early stage in the planning cycle so as to prevent measures to minimize anticipated impact. The EIA mechanism shall be applied to the project in the following order of priority: Avoid adverse environmental impact Minimize and control adverse environmental impact Mitigate adverse environmental impact The major potential source of environmental contamination from coal washeries includes: washery rejects (solid waste), thermal dryers (air pollution), liquid effluent streams, coal storage and handling (fugitive dust and runoff), and coal transportation (fugitive dust). The disposal of coal washery waste is a potential serious problem. Coal washery rejects consists of waste coal, slate, carbonaceous and pyretic shales, and clay associated with the coal seam. It varies considerably in physical and chemical characteristics depending on both its source and the nature of the preparation process. The main air pollutant from storage, transportation and handling of raw coal and washed coal is fugitive dust. The amount of dust generated and its impact varies widely and depends on meteorology, topography and characteristics of coal. The water pollutants directly associated with the washing of coal are primarily dissolved and suspended solids. The dissolved solids are mostly inorganic in nature and compounds leached from the ash fraction during the washing process. Another environmental consideration associated with coal storage is coal pile leachate resulting in contaminating surface and groundwater. Coal pile leachate is generally similar to acid mine drainage. The quantity of coal pile leachate is highly variable depending upon the coal residence time, the topography and drainage area of the coal pile site, the configuration and volume of the stockpile, precipitation and temperature. 5.1 LAND ENVIRONMENT The proposed site has 15 Hectares land. Various installations required for the washery will be suitably located within this land. Sufficient land is available along the siding and is in possession of BCCL. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP V-1 Table 5.1: Proposed Land Use Sl. No. a b c d e f g h DESCRIPTION Plant facilities Administrative building/workshop Storage (finished product) Storage (refuse/rejects) Effluent treatment plant (thickeners, slime ponds) Approach roads/service roads Green belt Others : Workshop Stores including yard Canteen Parking Switch Yard and substation building Security post and laboratoryTOTAL AREA(ha) 7.285 0.035 0.20 0.1 0.13 2.5 4.50 0.03 0.07 0.02 0.15 0.18 0.01 15.21 Ha (excluding Railway Siding 5.45 Ha) Anticipated Impact Land of the plant area is barren with few shrubs having low fertility. Hence this project would have a no impact on agricultural production. During the construction phase, the adverse impact is due to soil erosion and blanketing of the top soil. Some readily erode due to pumping and digging activities. Temporary hutments construction activities and poor sanitation facilities will diminish the actual aesthetic value of the area. In contrast, to the construction phase, during operation of the plant, the land-use pattern will stabilize and no further drastic change is expected. Colony, schools, hospitals, recreation centers etc. will be shared by the adjoining coal projects. If needed, fertile soil will be brought from elsewhere over the existing soils for fresh plantation. Land escaping will be undertaken to make the land-form compatible with the surrounding. Surface run off caused by precipitation may pass through stock-piles and reject dumps causing erosion and degradation in quality, unless suitable measures are adopted. While passing through the stock-piles and reject dumps, it may carry solid suspensions and chemicals. Drainage for surface run-off shall be incorporated. Mitigation Measures Land is already in possession of BCCL and is barren. It is vicinity of an existing coal washery of BCCL and the siding with merry-go arrangement is existing. The siding will be utilized with some modifications, additions and alterations. Thus no land acquisition is involved. Thus it will not have no adverse impact on the local communities/villages Bhojudih NLW Washery (2.0 MTPA) EIA_EMP V-2 5.2 Selection of site duly meeting the land use pattern and compatible with the already developed/developing activities in the surrounding environment. Prevention/ minimize of adverse impact on drainage pattern of the area Measures to prevent run-off/ discharge from the project area contaminating surroundings Integration with the local land use for achieving compatibility with future developments Development of sensitive receptors in the areas/ surrounding project areas need careful consideration Development of green belt with suitable plant varieties as per CPCB guidelines Strengthening of approach roads and parking facilities to mitigate the traffic congestion Possibility of utilizing alternative building materials such as fly ash and overburden rocks WATER ENVIRONMENT Anticipated impact Quantity and characteristics of industrial effluent and their impact on the environment Impact on ground and surface water due to leachate, run-off from stockpiles and washery rejects Impact on water bodies due to siltation from coal washery dumps caused by coal fines Impact on surface water bodies due to the discharge of effluent during the heavy rainfall and during periodic cleaning of the system, if any Impact on ground water and surface water availability due to the project usage Mitigation Measures The process of the proposed washery is based on closed water circuit system. All the water fed into the system will be collected after use and re-circulated after treatment in various units and no effluent will be allowed to escape into the natural drainage system. Moreover, washery circuit envisages dewatering system like Centrifuges & High Frequency Screens for efficient recovery of solids from the slurry. The filtrate water from these equipment will be recycled back to the system to ensure closed water system. The solid thus obtained will be mixed with the clean coal & middlings. The underflow of HF Screens and slurry, in case of emergency, may be fed to slime ponds for settling & natural drying and subsequent reclamation of the dried fines. The overflow water of slime ponds will be pumped back for re-use in the process. Thus, the operation of the washery will not cause any pollution to the local source of water. Provision of surface run-off settling pond shall also be provided, overflow water of the settling pond shall be utilised for plant operation, dust suppression and in case due to some genuine problems like heavy rainfall, it become necessary to discharge the effluent to land, the effluent shall conform to the standards at the final outlet of the coal washery. Rain water pipes/drain provided in the buildings will discharge into the surface storm water drains of open type of masonry construction having adequate cross section and slope for carrying only storm water to nearby natural streams. Provision of operation with zero effluent discharge has been made. The slime pond shall be constructed to prevent percolation into ground water, if required. Settling pond over flow shall be recycled fully Bhojudih NLW Washery (2.0 MTPA) EIA_EMP V-3 Garland drain(s) around the stockpiles and other process areas to collect and carry the contaminated water to treatment/settling pond shall be provided. Properly designed system to collect and divert the storm water shall be provided Provision of catch drains and garland drains around the plant and storage yards to cater the maximum run off from the catchments shall be provided In this proposed project consumption of water per ton of coal processed will be 0.12 cu.m per ton of coal. Standard automatic measurement practices shall be adopted. Settling pond for surface run-off with drainage system shall be provided. If, in case, due to some genuine problems like periodic cleaning of the system, heavy rainfall etc., it become necessary to discharge the effluent to land, the effluent shall conform to the standards at the final outlet of the coal washery: pH - 5.5-9.0, Total suspended solids - 100 mg/l, Oil & Grease – 10 mg/l, B.O.D (3 days 27 oC) - 30 mg/l, COD - 250 mg/l and Phenolics - 1.0 mg/l. The efficiency of the slime pond/ surface runoff settling pond shall achieve minimum 90 percent efficiency. 5.3 AIR ENVIRONMENT Anticipated Impact The source of air pollution from the coal washery includes from ROM coal transportation, loading and unloading from trucks, handling, grinding, sizing, screening, grinding and intermediate process operations, drying and storage etc. The impacts on ambient air quality are highlighted in the following paragraphs: (a) The ambient air quality is influenced due to the presence of SPM, PM 10, PM2.5, SO2 & NOx, which are generated due to various activities like run-of-mine, transportation, loading and unloading from wagons, handling, grinding, sizing, screening, grinding and intermediate process operations, drying and storage etc. Further, the ambient air quality may be affected marginally to a varying degree due to the mining activities of other nearby opencast and underground coal mines of BCCL. The concentration of pollutants may vary depending upon the various micro-meteorological parameters and the seasons of a year. Table 5.2: Sources of pollution (i) Loading and unloading of Wagons/conveyors : Dust All relevant aspects covering material transportation, material handling at site, processing, having significant adverse effect on air environment has been identified. Anticipated impact during construction stage, start-up stage and operational stage has been discussed. The impact on the immediate surrounding up to 1 km has been addressed specifically. Prediction of impact due to sanctioned/ on going projects in the surrounding area on the proposed project and on the ambient environment has been discussed. Mitigation Measures Dust suppression on the road shall be done by sprinkling of water by fixed type sprinklers and mobile water tanker. Monitoring the condition of transfer chutes and skirt boards and replacing/repairing shall be done on regular basis during the normal inspection by the concerned persons along with the sectional heads. Accumulated dust shall be cleaned time to time as per above mentioned clause. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP V-4 Dust level shall be monitored by in house department periodically. Water spraying for dust suppression for many operations and stock pile shall be done regularly. Concrete road shall be made inside the plant to minimize the dust due to vehicle movement. Conveyor belt for coal transportation is to be covered to reduced dust level. Plantation around the washery, crusher house, conveyor, vacant places shall be developed to prevent dust. Toe walls shall be provided to avoid reject dump spillage. Proper control room shall be provided to operate the plant and to minimize exposure of dust. Efforts for good house keeping will minimise dust nuisance within the plant premises. The crushers/pulverizers of the coal washeries shall be provided with enclosures fitted with suitable air pollution control measures. Water or water mixed chemical spray arrangements is to be provided at all strategic coal transfer points. Enclosures, for conveyors, transfer points etc may be considered. Area, in and around the washery is to be made pucca either asphalted or concreted Development of green belt along the boundary of the project area and around storage areas Green Belt along Road Project proponent, in collaboration with state PWD, would plant three rows of plants on both sides of the road. This will serve as wind shelter that will help in minimizing the generation of dust from road. Strip Plantation A strip plantation (10 m wide) consisting of 2 rows of trees around the periphery of the plant area will be provided. This will help in mitigation of dust for two reasons. i. ii. Strip plantation will act as wind shelter minimizing dust generation This will adsorb air borne dust Water Sprinkling in Plant Area Arrangement will be made for regular water sprinkling of roads and paved area within the plant area to minimise dust generation. Indentification of sources of TSP and Gaseous pollutants. The main sources of air pollution with regard to proposed Bhojudih Washery for the purpose of estimation of increase in PM10, PM2.5, SO2 & NOx were identified as :1. 2. 3. 4. 5. 6. Transport of coal from mines to the Washery. Coal handling Activities inside the project area. Washery Process Storage & disposal of Rejects Washed coal transportation from wahery to Railway Siding. Storage and Wagon loading of coal at the Railway Siding. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP V-5 AIR POLLUTION CONTROL MEASURES The washing process is based on wet method of washing. In view of above, large-scale emission of dust and pollution of ambient air due to dust is not foreseen. The washery envisages receiving –200 mm raw coal and subsequent crushing the same to (-) 50 mm which will be treated by wet process. Some dust may be generated and emitted into the atmosphere during receipt, screening, crushing and conveying of coal. Generation of dust and its emission into atmosphere is also apprehended due to large scale movement of vehicles involved in raw coal transportation, dispatch of clean coal and disposal of rejects. The necessary measures which have, therefore, been envisaged for prevention of dust formation are described hereafter. a) Preventive Measures: - Construction of permanent metalled road. - Routine maintenance of Heavy Earth Moving Machinery (HEMM) to reduce gaseous emissions. - Provision of gas filter for exhaust fumes from HEMM. - Limiting the speed of vehicles to reduce dust generation. - Provision of air tight control rooms in washery, electric sub-stations, etc. - Thick green belt (with tall trees) around proposed raw coal receiving arrangement and around washery complex. - Ventilation arrangement with proper ducting and fans are considered for a cleaner environment. b) Suppressive Measures: - Provision of water spraying arrangement at raw coal receiving arrangement. - Use of dust suppression/ dust extraction system wherever essential in the plant. - Regular spraying of water with water sprinklers on roads, plantation of trees along the road sides and in open spaces. - Frequent and at regular intervals, water will be sprayed on coal transport roads, service roads. Mobile water sprinklers will be provided for dust suppression. - Greenbelts in and around washery premises besides avenue plantation along roads wherever possible. The other measures taken shall be as enumerated below: The unmetalled roads shall be kept free of ruts, potholes, etc. Physical removal of dust from the roads. Limiting the amount of stock by giving close attention to marketing besides following the "first-in and first-out" sequence. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP V-6 Attention to the following while stacking of washery products: Proper dimensions of stack (height to be limited to not more than 8m). Dozing/compaction to make the stock semi-consolidated. Regular and strict supervision of stacks. Provision of fire fighting arrangement with supply of adequate quantity of water at sufficient pressure. Infusion of nitrogen along with new fire fighting chemicals like 'Soil-Cement', through perforated pipes laid in the grooves made on the ground to delay spontaneous heating by reducing/preventing ingress of oxygen or air into the stack. 5.4 Noise Environment Anticipated Impact During the construction phase of the site, the source of noise pollution is expected by Construction , installation and commissioning of the equipments. (i) (ii) During operational phase, the following sources of noise pollution is expected: Due to operation of the machinery and /or DG sets Due to noise generated by large trucks for transportation of materials and by, crushing, grinding, screening and conveying machinery etc. in the process. Mitigation Measures The following measures therefore, have been envisaged to reduce the noise level to the minimum and to protect the workers from noise hazard. - Use of equipment with arrangements for absorbing the operational noise. - Use of insulated cabins for operators - Use of rubber/ polymer liners in chutes and hoppers - Use of ear muffs by workers in the zone of high noise source (if any) - Plantation of trees around the plant area. - Routine maintenance of HEMM. - Regular maintenance with prompt replacement of worn-out parts/ liners etc. - Environmental specifications for equipment purchase to meet the noise standards - Regular preventive maintenance of mechanical equipments to minimize noise generation at source - Operational / work zone – not to exceed 85 db (A) Leq for 8 hours exposure Bhojudih NLW Washery (2.0 MTPA) EIA_EMP V-7 - Use of silencer for equipments such as diesel sets and air displacement equipments - Select machinery with specification to meet ambient noise standards as notified in G.S.R 1063 (E) dated 26.12.1989 by MoEF, GoI Provision of mandatory acoustic enclosure (s)/acoustic treatment of room (s) for stationary DG sets (5KVA and above). The acoustic enclosure/acoustic treatment of the room should be designed for minimum 25 dB (A) insertion loss for meeting the ambient noise standards, whichever is on the higher side. The DG set should also be provided with proper exhaust muffler with insertion loss of minimum 25 dB (A). - Enclosing the process operations with rubber sheets / acoustic arrangements where more noise is likely to be generated including windows, leaving adequate ventilation for the work. - Proper Control room to operate the plant minimize exposeure to Noise Dust. - Concrete structure to minimize vibration and hence noise. - Use of ear plug where ever noise levels are high. Development of green belt Tree plantation/green belt around washery, crushing plant, CHP, residential colony. Two rows of trees of local species will be planted in and around the plant area. Aveneau plantation shall be done along the roads with a spacing of 3m. Promising Species at Washery Site and near by washery Areas: In selecting a particular set of species the following points will be considered. 1. Species locally grown / naturally growing. 2. Ecologically pioneer in succession and preferably having ability to fix nitrogen. 3. The species existing prior to mining. 4. Fast growing species for providing vegetal cover in a minimum period. 5. The species capable of meeting the requirement of local people in respect of fuel, fodder, fiber, fruits, small timber, etc. 6. Some ornamental trees and shrubs which can provide greenery and aesthetics to mask the desolate look and attract birds and wild animals. 7. In addition to local tree species, more suitable exotics species having higher productivity and capable of reclaiming the area will be selected. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP V-8 In view of the above mentioned facts along with climatic and nutrient status of the washery area list of the species recommended for afforestation is appended below: LIST OF SPECIES RECOMMENDED FOR AFFORESTATION IN AND AROUND WASHERY AREA A. Tree and Shrub Species Acacia auriculiformis Albizia lebbek Dalbergia sissoo Syzygium cumini Alstonia scholoris Eucalyptus sps. Gliricidia sepium Pithecolobium dulce Terminalia tomentosa Bambusa sps. Ficus bengalensis Ficus glomerata Erythrina suberosa Bombax cuba Agave sps. Aegle marmelos Cleistanthus collinus B. Cassia siamea (Along Peripheries) Albizia procera Prosopis juliflora Pongamia pinnata Tectona grandis Adina cordifolia Lagerstremia parviflora izyphus sp. Pterocarpus marsupium Lecuaena leucocephala Mangifera indica Cassia fistala Limelina arborea Ailanthus encelsa Annona squamosa Artocarpus intergrifolia Grases & Herbs Dicanthium annulatum Eulaliopsis binata Pennisetum pedicellatum Cenchrus ciliaria Clitoria tarnatea Macroptilium atropurium Chrysopogon fulvus Vitex negunda. 5.5 Biological Environment Anticipated Impact Loss of forest resources, economically important plants Impact on terrestrial and aquatic flora and fauna Impact on wildlife including avi-fauna Impact on wildlife habitat Impact on flora and fauna due to air emissions, noise and vibration, illumination, vehicular movement, waste water discharges, changes in land use etc. Mitigation Measures Bhojudih NLW Washery (2.0 MTPA) EIA_EMP V-9 Identification of sensitive areas in the early planning stage around the site so that alternative site can be examined Mitigation measures to compensate for the loss of forest cover through afforestration Conservation of rare plants of economic importance including medicinal plants and wild life species Green belt development 5.6 Socio-economic Environment Socio-Economic Impact Within the delineated area of core and buffer zones for this project, it is not expected that any major change in the social structure of the area would take place due to this project, since there is an ongoing project Washery and the society of buffer zone is in fully stabilised state in the existing mining and industrial environment of the area. Occupation Coal mining dominates the economy of the study area as well as district as a whole. The Coal Mining and allied activities like coal washery are the main source of direct and indirect employment and income for the working population of the area. As a consequence, any significant change in the level of mining and allied activities like coal washeries have significant ramifications for local business opportunities and the direct and indirect incomes and employment they provide. Amenities The existing amenities in respect of educational, medical, drinking water supply, communication, electric supply and post & telegraph facilities which are presently being utilised by the existing population of the buffer zone is not expected to be strained further due to the reason that further immigration in this area, as on date is not expected. However, any development in the existing facilities can never be ruled out keeping in view the rural development programme of BCCL and State Govt. / Central Govt. Socio Economic Measures No re-settlement and rehabilitation(R&R) is involved in this project. Secondary Employment Opportunities Coal mining and allied activities dominates the economy of the study area as well as district as a whole. The Coal Mining and the activities associated with coal mining are the main source of direct and indirect employment and income for the working population of the area. The proposed coal washery project will enhance the direct and indirect employment an add to the total income of the working population of the area. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP V-10 Mitigation Measures Training to locals for employment in the project Employment opportunity and access to other amenities such as education, health care facilities for local people Socio-economic survey conducted and the analysis to identify areas of corporate contribution to improve quality of life Project specific CSR initiatives Community Development Various community development work shall be undertaken by the company at area level as social responsibility in future for the development of the area. Socio-Economic Measures The land required for the project belongs to the project proponent. And the identified plot of land is free from any human habitation. This being so, there are no resettlement and rehabilitation issues involved. In fact, the setting up of the project will create economic opportunities in the area i) Direct Employment in Plant The plant will create an employment opportunity. These opportunities will be offered to local people. They will be trained before absorption in the plant. ii) Small Works In course of plant construction, there will be opportunity for small contractual work in course of plant construction. These small works will be offered to local people. iii) Corporate Social Responsibility (CSR) As per Corporate Social Responsibility policy of Coal India, the community facilities will be provided by Bharat Coking Coal Limited. It will cover the following areas : (i) Poor and needy section of the society (ii) Within the radius of 15 km for every project and areas including HQ (iii) Board of Directors can approve specific cases of projects beyond mining areas within the respective State Scope of CSR : As per Schedule VII of New Companies Act 2013 the following is the Scope of Activities under Corporate Social Activities: I. Eradicating hunger, poverty and malnutrition, promoting preventive health care and sanitation and making available safe drinking water. II. Promoting education, including special education and employment enhancing vocation skills especially among children, women, elderly, and differently abled and livelihood enhancement projects; III. Promoting gender equality, empowering women, setting up homes and hostels for women and orphans, setting up old age homes, day care centres Bhojudih NLW Washery (2.0 MTPA) EIA_EMP V-11 and such other facilities for senior citizens and measures for reducing inequalities faced by socially and economically backward groups; IV. Ensuring environmental sustainability, ecological balance, protection of Flora and Fauna, animal welfare, agro-forestry, conservation of natural resources and maintaining quality of soil, air and water; V. Protection of national heritage, art and culture including restoration of buildings and sites of historical importance and works of art; setting up public libraries, promotion and development of traditional arts and handicrafts; VI. Measures for the benefit of armed forces veterans, war widows and their dependents VII. Training to promote rural sports, nationally recognized sports, Paralympics sports and Olympic sports; VIII. Contribution to the Prime Minister’s National Relief Fund or any other fund set up by the Central Government for socio-economic development and relief and welfare of the Scheduled Castes, the Scheduled Tribes, other backward classes, minorities and women; IX. Contributions or funds provided to technology incubators located within academic institutions which are approved by the Central Government; X. Rural development projects Source of fund The fund for CSR will be allocated on 2% of the average net profit of the Company for the three immediate preceding financial years or Rs 2.00 per tonne of Coal production of previous year which ever is higher. Peak Capacity of the washery is 2.0 MT. An amount of Rs. 40.0 Lakhs will be used for the CSR works per year for washery. The proposed expenditure under the activities mentioned in the Scope of CSR above is as follows : This expenditure will be done under the activities mentioned in the Scope of CSR above . S.N 1 2 HEAD OF WORKS Education facilities including grant of schools, providing education kits, running of schools etc. Water Supply and rain water harvesting works, wells, ponds, hand pumps and tube wells Bhojudih NLW Washery (2.0 MTPA) EIA_EMP CSR expenditure to be done per year in ` lakhs 11.16 8.44 V-12 S.N 3 4 5 6 7 8 9 HEAD OF WORKS Health Care and vaccination, awareness camp, mobile medical camp, Immunisation, medicine etc. Environment Protection i.e plantation etc. Social Empowerment like Community centre, Literacy drive, shopping complex. Infrastructure Development like road, bridge, repairing of school, drains, electric line etc. Sports Culture like village stadium village stadium, grant to village sports body, organizing sports meet Grant to NGO for community development Miscellaneous welfare for adopted villages TOTAL CSR expenditure to be done per year in ` lakhs 5.51 2.35 2.76 5.51 0.82 1.38 2.07 40.00 The schemes under the CSR heads will be identified after interaction with Gram Panchayat, Local Govt. and BCCL. Upkeep and maintenance of assets created iv) Responsibility of the concerned State Govt and the local representative of the Society. Before any capital investment is made, an undertaking would be taken from the representatives of the local community that they would be responsible for the maintenance of the assets. Sanitation and Sewerage 1. Proper sewerage line is already in existence and is well maintained and will be maintained in future. 2. Cleaning of Colony and surrounding area done. 3. Water tender is utilized for spraying water to suppress dust. New Sewerage drain wil be consucted for proper draining out of dirty and filthy water from the villages and keep the environment cleans. v) Medical facilities Medical facilities have been extended to the local villagers of the project area with the followings: (i) Activities 1. Family Planning Program 2. Blood Donation Camp 3. Child + Mother Care 4. Awareness Program 5. Alcohol/ Smoking Prohibition Bhojudih NLW Washery (2.0 MTPA) EIA_EMP V-13 vi) Sports and Cultural Activities Games and Sports competitions like football, cricket, volleyball, carom, etc for grooming talent will be organized by BCCL. Cultural programmes will also be arranged to involve the youth and give a forum for the social and cultural development of the people in the area. Help would be provided to preserve and develop indigenous art and craft. vii) Water supply: Following activities are being done for the local villagers: (i) Installation & Repair of hand pumps (ii) Pipeline Provision & Distribution (iii) Construction of water tanks, Renovation/Cleaning of existing ponds. (iv) Rain water harvesting viii) Other activities Education Sponsoring Schools, Distribution of Books, Pencils & other stationery items to Schools / Students, Distribution of interactive software and computers to schools. Natural Resource Management Watershed development will be encouraged and facilitated to conserve rain water. Community Mobilization Village level developmental communities will be created, which wil not only assist and administer various camps, and training but also help in internalizing clean, and safe practices. i) Facilities for Plant Premises Following facilities will be provided within the plant premises for workmen Rest Shelter for Workmen ii) iii) iv) Canteen First Aid Center Tipper Parking Space 5.7 Solid Waste Management Anticipated Impact Washery reject – impact during handling, utilization and disposal Impact on surrounding agricultural lands The impact due to cleaning of slime pond and disposal of settled solids of the settling pond. Washery rejects will be sold to be used at FBC thermal power plant. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP V-14 Suitable collection facilities for safe collection of solid waste pneumatic cleaning, dewatered refuses and from settling tanks for washing, thickeners, clariflocculator, filter press, silt from settling ponds etc shall be planned. Provision of suitable wind breaking walls shall be given along the storage yards to minimize the generation of fugitive dust emission Appropriate measures will be taken for dump stability for its technical & biological reclamation. Regular water sprinkling will be done on the road by which washery rejects are transported to dump site. Mitigation Measures for: Solid Waste The washery is expected to generate 0.494 Mt of rejects per annum. The total quality of rejects generated over a period of 18 yrs. (economic life of the washery) will be about 8.892 Mt. The Memorandum of Understanding (MOUs) has been signed with M/s Monnet Ispat & Energy Ltd. & M/s Keerthi Industries Ltd. for purchase of rejects. General waste Scrap, Metallic waste, Rubber/plastic waste, Non oily (dry jute, paper, garbage etc) waste and Magnetite bage will be generated from washery operation. Hazardous waste Used oil, Oily waste and Lead acid batteries will be generated from washery operation. Disposal Practices of solid wastes Segregation and Collection of Wastes Disposal of Scraps/Metallic Waste Rubber/Plastic/ Magnetite Bags /Non Oily Waste- These waste shall be disposed off to the recycler Disposal Practices of Hazardous wastes Mitigation Measures Disposal of Used Oil. It is ensured that:- The barrels are completely filled up and cleaned and excess water has been drained out. The caps are firmly fixed so that there is no leakage from barrels. All used oil barrels are kept at one identified place which is constructed by cement concrete with proper shed to avoid entry of rain water. Disposal of used Batteries:- It is being auctioned to authorized recycler. Disposal of Used Oil:- Oily waste is collected in a separate bin kept at all shop floors in various operating depts. The collected oily waste is further stored in a concrete impervious hazardous bin. Soild waste & Hazardous waste disposal will be done as per the statutory norms as far as Hazardous waste is concerned and maintain in future also. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP V-15 Organization and Management Manpower and Organization for the proposed environment management of Bhojudih NLW Washery is enclosed. ConclusionThe environmental control measures suggested in the report are likely to significantly reduce the adverse impacts so that the coal washing operation can be undertaken in environment friendly manner. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP V-16 CHAPTER – 6 ENVIRONMENTAL MONITORING PRORAMME 6.1 INTRODUCTION At the operational stage of the washery, the project activities are likely to affect the quality of environmental attributes in the study area. In order to ensure that levels of environmental pollution are well within the prescribed limits, the environmental quality will be monitored at regular intervals. These monitoring reports will be submitted to regulators as per statutory requirements. For this purpose, a well structured Environment monitoring plan has been developed. Salient features of the plan are given below: 6.2 MONITORING PLAN (A) Parameters to be monitored Following parameters will be monitored ► Air Quality (i) GSR-742 E dated 25.09.2000 on core zone. (ii) For other: GSR-826 E dated 16.11.09 (NAA QS) ● PM10 ● PM2.5 ● Sulphur Dioxide (SO2) ● Oxides of Nitrogen (NOX) ► Wastewater Waste water will be monitored as per parameters given in MoEF standards for Effluents. The coal washery will maintain the close circuit operation with zero effluent discharge. In case of periodic cleaning heavy rainfall etc., GSR 7, dated 27.12.1998, shall be complied. It will be monitored in accordance with Schedule VI of “The Environment (Protection) Rules, 1986”. ► Ground Water Ground water will be tested for parameters covered under BIS 10500:1991. ► Surface Water Surface water will be monitored for parameters as per BIS 2296:1982 ► Noise Level Ambient noise level will be monitored in db(A) limit in accordance with schedule under “The Noise Pollution (Regulation & Control) Rules, 2000”. Bhojudih NLW Washery (2.0 MPTA) EIA_EMP VI-1 (B) Monitoring Stations ► Ambient Air Quality It will be monitored at those locations where base line data have been generated. ► Waste Water Waste water samples will be collected from the points where it is discharged from the plant. The washery has been designed for ‘Zero Discharge’ and as such no waste water will be generated. During periodic cleaning, heavy rainfall water sample will be drawn from 2 locations in storm water drains. ► Ground Water Quality Ground water samples will be collected at two locations as per the baseline generation programme. ► Surface Water Quality Water samples will be collected from two locations of river. Location will be the same as per baseline data generation programme. ► Noise Level Ambient noise level will be monitored at all locations where ambient air quality will be monitored. (C) Duration & Frequency ► Ambient Air Quality Ambient air quality will be monitored for 24 hrs in a day and once in a week for 4 weeks in a season. AAQ will be monitored in three seasons (except monsoon). Ambient air quality monitoring will be done at a frequency of 2 days in a month. ► Waste Water During periodic cleaning waste water will be regularly monitored. During rainy season storm water sampling will be done as per GSR 7, dated 27.12.1998. ► Noise Level Noise Level will be monitored once in a season for four seasons. Quarterly environmental monitoring report will be submitted to State Pollution Control Board. Noise level will the monitored at a frequency of once in a fortnight. Bhojudih NLW Washery (2.0 MPTA) EIA_EMP VI-2 CHAPTER – 7 ADDITIONAL STUDIES 7.0 INTRODUCTION Besides environmental issues, there are other issues that are associated with construction & operation of the project. In previous chapters, the environmental issues associated with the project construction & operations have been discussed. Other important issues that are proposed to be studied are covered below. 7.1 PUBLIC CONSULTATION People living in the area around the project site may have reservations and apprehension about likely effect of project construction and operation on environmental pollution, socio-economic profile of the area, etc. The Public hearing was conducted on 29.02.2016 at “Community Hall of Bhojudih Coal Washery”, P.O. –Santaldih, Dist-Purulia, West Bengal after the notification from the concern department of Pollution control board after the submission of the Draft Report. The details of public hearing proceedings is enclosed in the Annexure –IV. 7.2 RISK ASSESSMENT 7.2.1 Introduction During construction and operation phase of the project, a hazardous situation may arise which ultimately may lead to a risky situation, even a disaster. This disaster may cause loss of life and property. In order to foresee such a situation and anticipate loss of life and property so that they can be minimized or avoided, a risk assessment has been carried out. A brief of the assessment is given below. 7.2.2 Hazard Types Hazards may be classified broadly into two categories. Natural Hazards Manmade Hazards Natural Hazards Major causes for natural hazards may be Earthquake Flood A. Earthquake: The project is located in zone III as per relevant BIS code. This zone is located in low risk area for occurrence of earthquake. The washery building and other structures will however be designed with due consideration to the earthquake loading appropriate to this zone as prescribed in BIS code. In addition to incorporating the safety factors at design stage, appropriate earthquake resistant construction techniques will be used. B. Flood: Likely causes for flooding may be Flooding by excessive rainfall in the area. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP VII-1 - Flooding of site due to flood in Damoda river. However the washery will be located on an area 3m above the highest known flood level of the area. From the above discussion we may conclude that project site is least hazardous for natural causes. Manmade Causes Manmade causes for hazardous situation may be ● Fire ● Explosion ● Industrial Accidents (A) Fire: There may be several causes for fire, i.e. electrical short circuit, negligence on part of operators, etc. Appropriate steps will be taken to prevent occurrence of fire in the plant and to control it effectively if at all it occurs. Some of the safeguards and precautions that will be taken are – ● ● ● ● ● ● ● ● ● Electrical installations will be designed in accordance with prescribed safety rules to ensure that electrical fire possibility is minimized. At the operational stage, all safety rules will be followed. Strict quality control for procurement & installation of electrical installations. Display of warning signs in operational area against fire. Proper storage of inflammable material like diesel, etc. Provision of adequate fire fighting arrangements with a ground water tank dedicated to fire fighting exclusively. Organizing fire fighting drills on regular basis. Installation of Portable fire fighters at strategic locations all over the plant. Installation of smoke detectors with Fire Alarm. (B) Explosion: There is no proposal to store any explosive within the premises. Also no explosive is required for plant operation. (C) Industrial Accidents: Coal washery is regulated under safety rules of Factories Act. The provisions of the Act relating to the safety would be enforced strictly. 7.3 ORGANISATION A dedicated organization with sufficient infrastructure would be provided to take care of disasters. A. Safety Organization: This organization will be responsible for safety of the plant operations. Head of the safety organization would be reporting to the GM/In-charge of the plant. B. Disaster Management Organization: There may be occasion when in spite of all precautions, disasters may occur within the premises. In order to manage such a situation, a separate organization will be created. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP VII-2 (i) Central Control Room: A central control room will be created to manage the disaster. This will have following facilities. ● ● 7.4 a public address system to disseminate information to plant operators within the premises. the control room will have telephone no. of Police Local Administration Hospital Fire Station (ii) Floor Level Disaster Management Unit: constituted to deal with disaster. Floor level units will be (iii) Training programme: Regular training programmes for plant operators would be organized to make them aware of safety aspects of plant operations & steps to be taken in case of disasters. (iv) First Aid Centre: For rendering medical aid in case of occurrence of disaster. SOCIAL IMPACT ASSESSMENT The land that has been identified for locating the project is owned by the project proponent & is under its possession. The area is free from any habitation, hence no resettlement & rehabilitation is involved. Also there is no requirement of additional land for development of project infrastructure. Thus, the construction and operation of the project is not likely to cause any adverse impact on social profile of the area. In fact, opening of the project would have positive impact on socio-economic profile that includes. ● ● ● Creation of employment opportunity on casual and long-term basis Improvement in physical infrastructure CSR activities will improve social infrastructure in the area An action plan for Corporate Social Responsibility has been developed for the project which has been described. 7.5 REHABILITATION & RESETTLEMENT PLAN The land required is within the approved lease hold area of Patherdih washery of BCCL. The land required is situated under existing Patherdih Coal Washery has already been acquired under CBA Act. Since no land acquisition is involved, there are no R&R issues involved. In view of this, no R&R action plan has been developed. 7.6 EMPLOYEE EDUCATION Employees will be informed of the need to take precautions and use all protective measures to control fugitive emissions in working environment. They will also be Bhojudih NLW Washery (2.0 MTPA) EIA_EMP VII-3 advised of consequences of ignoring these precautions. Employee will be trained in coal handling, and in spill management. Written policies, procedures and measures will be disseminated throughout the different departments of the plant and workers will be trained with regard to their implementation. The employee will be educated about the safety features incorporated by written literature with pictorial and color-coded signs. 7.7 NATURAL RESOURCES CONSERVATION & OPTIMIZATION The washery is designed on zero discharge principle for conservation of water resources. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP VII-4 CHAPTER – 8 PROJECT BENEFITS 8.1 INTRODUCTION The project relates to washing of coal to improve its quality so that it can be used for steel production and power generation. The construction and operation of the plant will also require development of infrastructure. A brief write-up on proposed development of such physical and social infrastructure is given below. 8.2 PHYSICAL INFRASTRUCTURE (A) Access Road: A road network already exists in the project area. This road will be strengthened, widened and black topped. This road will also provide road access to the area. (B) Power Network: Power network will be extended to the project site for the construction & operation of the plant. This network will also facilitate distribution of power in the neighboring area. 8.3 SOCIAL INFRASTRUCTURE The study area in which the project is located is comparatively developed in terms of social infrastructure including health care facilities, education facilities etc. However the project proponent will develop the social infrastructure in the area under its Corporate Social Responsibility (C.S.R.) activities. 8.4 EMPLOYMENT POTENTIAL: 8.5 Skilled, semiskilled and unskilled labor both during construction and operational phases of the project with specific attention to employment potential of local population as well as necessity for imparting any specialized skills to them to be eligible for such employment in the project on a long term basis i.e., during operational and maintenance stages of the project. Business opportunity in Secondary & Tertiary sectors will increase. OTHER BENEFITS: Increased generation efficiency, mainly due to the energy loss as inert material passes through the combustion process. Increased plant availability. Reduced investment cost. Reduced operation & maintenance cost due to less wear and reduced cost for fuel and ash handling. Energy conservation in the transportation sector and lower transportation costs. Less impurities and improved coal quality. Reduced load in the air pollution control system. Reduction in the amount of solid waste that has to be disposed off Bhojudih NLW Washery (2.0 MTPA) EIA_EMP VIII-1 CHAPTER – 9 ENVIRONMENTAL COST BENEFIT ANALYSIS 9.1 GENERAL As per EIA notification Sept. 2006, the project is a category “A” project requiring Environmental clearance. In compliance to statutory provisions, the project proponent approached MoEF, with prescribed Form-I and Pre-feasibility Project Report for obtaining Terms of Reference for Environmental studies. MoEF issued TOR vide letter no. J-11015/432/2013-IA.II(M) dated 25-09-2014. It may be seen from the TOR, that the scope of environmental studies for the project does not require environmental cost benefit analysis for the project. Accordingly no environmental cost benefit analysis for the project has been carried out. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP IX-1 CHAPTER – 10 ENVIRONMENTAL MANAGEMENT PLAN 10.1 INTRODUCTION The activities associated with project construction and project management are likely to have minimum adverse impact on various environmental attributes including air, water, noise, soil, socio-economic profile and bio-environment. To ensure that levels of pollutants do not exceed the limits prescribed by regulatory authorities, following exercise has been taken up. ● Monthly data from nearby cluster –IX and X has been utilized for assessing the base line condition of the project area. ● Likely impacts on environmental attributes due to project construction & operation have been assessed using standard method. With above exercise, the anticipated levels of pollutants in environment have been assessed. Environment pollution mitigation measures have been recommended to minimize the impact & to limit them within prescribed level. These environmental mitigation measures are able to be implemental throughout the life of the project. In addition, environmental parameters will be monitored on regular basis to ensure that level of pollution is within the prescribed level. (The project proponent will submit several statutory reports relating to project’s environment impact). From the above, it may be seen that environmental management of the project during the full life will involve planning, design & implementation of several activities. This will require an exclusive budget and a dedicated organization. 10.2 ORGANISATION Environmental management of the project would need an exclusive budget for implementation of activities related to environment management of project. Item wise fund requirements are described below. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP X-1 ORGANISATIONAL STRUCTURE FOR ENVIRONMENT MANAGEMENT Director (T) P & P General Manager (WCD) Chief Manager (CP) Sr. Manager (CP) Project Officer (Bhojudih Washery) Sr. Manager (CP) Dy. General Manager (Environment) Chief Manager (Environment) Sr. Manager (Environment) Chemist Bhojudih NLW Washery (2.0 MTPA) EIA_EMP Chief Manager (Mining) Sr. Manager (Mining) Asst. Manager (ENV) -1 X-2 10.3 BUDGET ESTIMATE FOR ENVIRONMENTAL MANAGEMENT Table 10.1: CAPITAL ESTIMATE Sl. No I II III Particulars AIR POLLUTION CONTROL Air Quality Monitoring Equipment 10.0 WATER POLLUTION CONTROL a) Sewage Treatment (Septic tanks) b) Settling Pond c) Storm water drains d) Drains along roads TOTAL 4.0 141.0 10.0 5.0 160.0 NOISE POLLUTION CONTROL Noise level monitoring equipment 8.0 POLLUTION MONITORING b) Weather station c) Miscellaneous Laboratory Equipment TOTAL 15.0 12.0 27.0 OCCUPATIONAL HEALTH a) Fire fighting equipment (Portable) b) Fire fighting equipment (Fixed) 5.0 6.0 c) Personal Protective equipment (Goggles), Hand gloves, helmets, safety boots, Safety belts etc TOTAL 2.0 13.0 VI GREEN BELT 5.0 VII MISCELLANEOUS 3.0 IV V GRAND TOTAL Table 10.2: (i) (ii) (iii) Tot Cost (Rs Lakh.) 226.0 REVENUE BUDGET ESTIMATE Repair & Maintenance cost of Environment Rs. Mitigation equipments. Operational Cost of Environment Mitigation Rs. equipments. 10.00 Lakh Env. Monitoring Cost Rs. 20.00 Lakh Total Rs. 45.00 Lakh Bhojudih NLW Washery (2.0 MTPA) EIA_EMP 15.00 Lakh X-3 CHAPTER – 11 SUMMARY AND CONCLUSION 11.1 INTRODUCTION In the preceding chapters various environmental issues associated with the project construction and operation, pollution mitigation measures and other related issues have been covered. In this chapter, the summary of various issues are described. 11.2 PROJECT DESCRIPTION The project relates to washing of raw coal, i.e. Run-of-Mine (ROM) coal mined from nearby mines. Washing is required to improve the quality of raw coal so that washed coal can be used for steel production as well for thermal power plants. The arrangements in the proposed plant includes:● ● ● ● ● ● ● 11.3 Raw coal Receipt System Raw coal crushing & screening system Raw coal handling system Coal washing circuit Fine recovery circuit Waste water treatment system Product coal handling system ANTICIPATED ENVIRONMENTAL IMPACT The project activities will have impact on environmental attributes. Environmental impacts on following environmental attributes have been assessed. ● ● ● ● ● ● Ambient Air Quality Ambient Noise Level Surface Water Quality Land Bio-environment including Flora & Fauna Socio-economic profile. The impact study is limited to study area of the project site. (A) Ambient Air Quality : Following air quality parameters have been included in impact assessment. - Particulate Matter (PM10) - Particulate Matter (PM2.5) - Sulphur Di-oxide (SO2) - Oxides of Nitrogen (NOx) Incremental value of each parameter due to project activities have been assessed. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP XI-1 It has been found that estimated value of each parameter are below the value prescribed by MoEF vide schedule VII of Env (Protection) Rules 86. (B) Surface Water Quality: At the operational stage of the project, effluents will be generated due to project activities. These effluents are likely to have high suspended solid mostly of coal particles, and inorganic solid particles. The level of trace elements would be low as their levels in raw coal has been found to be very low. However, these effluents may affect the quality of surface water if they are discharged without appropriate treatment. The coal washery will maintain close circuit operation with zero effluent discharge. Thus there will be no adverse impact on surface water quality. Keeping the above in view, it is proposed to treat the effluent produced in washing process and recycle them for reuse. Thus, there will be no discharge of effluent and thereby there would be no adverse impact on surface water quality. (B) Ground Water Quality : Ground water quality can only be affected if there is seepage of polluted effluent through storage. In this project, there is no proposal for storage of polluted effluents in a tank through which there can be seepage; so there would be no pollution of ground water. (C) Noise Level : Noise generating sources in the plant have been identified to be crushers, screeners, conveyors & transfer points. They are mostly to be enclosed in the plants buildings. Hence their impact on ambient environment will be minimal. (C) Impact on Flora & Fauna : The plant area is a waste land. The plant area does not have any forest cover or plantation cover. Thus construction and operation of plant will not have any impact on flora and fauna. (F) Impact on Socio-economic Profile: The land required for location of plant and development of project infrastructure is owned by the proponent. Thus, there is no need for acquisition of Pvt. land for the project. On the contrary, the project construction and operation will have positive impact on account of following: ● Creation of employment opportunities ● Creation of income generation opportunities in terms of small contractual works, opportunities in service sector, improvement in physical & social infrastructure on account of CSR activities, etc. 11.4 ENVIRONMENTAL POLLUTION MITIGATION MEASURES Activities associated with construction and operation of the plant will have negative impact on environmental attributes. In order to minimize the negative impacts, pollution mitigation measures have been recommended. They are briefly mentioned below. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP XI-2 11.4.1 AIR POLLUTION MITIGATION MEASURES Following air pollution mitigation measures have been recommended: (i) (ii) (iii) (iv) (v) (vi) (vii) (viii) 11.4.2 WATER POLLUTION MITIGATION MEASURES (i) (ii) 11.4.3 Municipal Effluent generated in service buildings, i.e. rest shelter, canteen, office etc. would be treated in septic tank. Industrial Effluent generated in washery plant will be treated in a series of sedimentation pond. Treated effluent will be recycled for reuse in plant. Thus there will be zero discharge from the plant premises. NOISE POLLUTION MITIGATION MEASURES (i) (ii) (iii) (iv) 11.4.4 Installation of water sprinkling system at the ground coal stock for raw coal. Raw coal crushers completely enclosed. In Coal Handling Plant, water sprinkling system on all transfer points. Belt conveyors handling coal enclosed from side and top. Regular water sprinkling on paved area. Green Belt along periphery of the plant area. Tippers carrying raw coal and product coal to be covered. Green belt along both sides of road. Noise generating stationary sources, i.e. crusher, coal handling plant, etc. to be enclosed. Coal washing equipments are to be housed inside the building. Thus noise generated by these equipments will not spread. Vibrating equipments to be provided with vibration control pads to reduce vibration and noise. Green belt around plant area will help in mitigating noise. BIO-ENVIRONMENT MITIGATION MEASURES The site which has been selected for locating plant is free from forest / vegetation cover. Thus construction of plant will not affect flora & fauna. 11.4.5 MITIGATION MEASURES FOR SOCIO-ECONOMIC PROFILE The land which has been selected for location of plant and infrastructure is owned by project proponent. It is free from human habitation. Land is a waste land. Thus construction and operation of plant will not create any R&R issue. However, the project proponent will undertake certain socio-economic development schemes under CSR programme. The fund for CSR will be allocated on 2% of the average net profit of the Company for the three immediate preceding financial years or Rs 2.00 per tonne of Coal production of previous year whichever is higher. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP XI-3 Peak Capacity of the washery is 2.0 MT. An amount of Rs. 40.0 Lakhs will be used for the CSR works per year for washery. 11.4.6 OVERALL JUSTIFICATION FOR IMPLEMENTATION OF PROJECT The project relates to washing of raw coal to improve its quality so that it can be used for steel production. Steel industry is core industry. This sector is critical for overall industrial and economic development of the country. Coking coal is an important raw material for iron & steel production and its reserves in India is limited. In view of this, it is necessary that the indigenous resource of coking coal is exploited and used to support the iron & steel industry. Project implementation plan (period with major milestones to be included in the report). Bhojudih NLW Washery (2.0 MTPA) EIA_EMP XI-4 CHAPTER – 12 DISCLOSURE OF CONSULTANTS ENGAGED 12.1 SOURCE AND TYPE OF DATA Sl. No. 1 2 Nature of Study Name of Agency who conducted the study Ambient Air Quality Study M/S Central Institute of Mining and Fuel Research, Dhanbad (For one Month March 2015) data used from cluster –IX and X Nearby area of BCCL and Monitoring data of Existing Bhojudih Coal Washery. Geological Report CMPDIL, a subsidiary of Coal India Ltd., is a premier consultancy organization engaged in mineral exploration, land resource management through remote sensing survey, coal petrography, mine planning, coal preparation & utilization, design of coal handling plants, environmental management of coal projects etc. 3 Ambient Noise Level Study 4 Soil Quality Study 5 Water Quality Study 6 Land-use Study 7 Hydro-geological Study 8 Socio-Economic Study 9 Flora & Fauna Study 10 EIA / EMP Report Bhojudih NLW Washery (2.0 MTPA) EIA_EMP M/S Central Institute of Mining and Fuel Research, Dhanbad (For one Month March 2015) M/S Central Institute of Mining and Fuel Research, Dhanbad M/S Central Institute of Mining and Fuel Research, Dhanbad (For one Month March 2015) CMPDIL, a subsidiary of Coal India Ltd., is a premier consultancy organization engaged in mineral exploration, land resource management through remote sensing survey, coal petrography, mine planning, coal preparation & utilization, design of coal handling plants, environmental management of coal projects etc. M/S CIMFR, DHANBAD data used from cluster –IX and X Nearby area of BCCL M/S CIMFR,DHANBAD data used from cluster –IX and IX Nearby area of BCCL. M/S CMPDI, Regional Institute, Dhanbad. XII-1 QUESTIONNAIRE FOR ENVIRONMENTAL APPRAISAL FOR COAL WASHERY PROJECTS Note 1: All information to be given in the form of Annexures should be properly numbered and form part of this Performa Note 2: No abbreviations to be used – Not available or not applicable should be clearly mentioned I. General Information (a) (b) (c) Name of the project : Name of the authorized signatory Mailing Address (d) (e)) (f) (g) Bhojudih NLW Coal Washery (2.0 MTPA) Shri C S Prasad Chief General Manager (WCD) Koyla Bhavan, Level-VI. P.O- BCCL Township Dist.- Dhanbad, Pin Code: 826005 E-mail : bcclcgmwccp@cmpdi.co.in Telephone : 0326-2230161/2230165 Fax No : 0326-2393108 Does the proposal relate to new New Project project/expansion/modernization : Plant capacity : Normative: 2.0 MTPA: After expansion/modernization : Not Applicable Whether stand-alone coal washery Integrated Coal Washery or integrated coal washery : Details of MoU/agreement with : Available linkages for stand-alone washery II. Site Information (a) Location of Coal Washery Village(s) Bhojudih Tehsil P.O. Santhaldih District Purulia State W.B-723146 (b) Geographical information : 230 37’ 3” N - Longitude : 860’ 28’ 56” E - Total area envisaged for setting up of project (in ha) - Nature of terrain (hilly, valley, plains, coastal plains etc) - Nature of soil (sandy, clayey, sandy loam etc) - Seismic zone classification - Does the site falls under CRZ classification? - Land usage of the proposed project site - Latitude Bhojudih NLW Washery (2.0 MTPA) EIA_EMP : 15 ha : Plain : Sandy : III : No : Q-1 Proposed Land Use Sl. No. a b c d e f g h DESCRIPTION Plant facilities Administrative building/workshop Storage (finished product) Storage (refuse/rejects) Effluent treatment plant (thickeners, slime ponds) Approach roads/service roads Green belt Others : Workshop Stores including yard Canteen Parking Switch Yard and substation building Security post and laboratoryTOTAL AREA(ha) 7.285 0.035 0.20 0.1 0.13 2.5 4.50 0.03 0.07 0.02 0.15 0.18 0.01 15.21 Ha (excluding Railway Siding 5.45 Ha) III. Environmental sensitivity details within 10 km from the boundary of the project for applicability of "General Condition (GC)" as per EIA notification dated 14.9.2006 and amendments as on date S.No 1 2 3 4 Item Protected areas notified under the wild life (Protection) Act, 1972 Critically polluted areas as identified by the CPCB Eco-sensitive areas as notified under section 3 of the E (P) Act 1986 Inter-state boundaries and international boundaries Bhojudih NLW Washery (2.0 MTPA) EIA_EMP Name Aerial Distance (in Km) NIL - - - NIL - West Bengal & Jharkhand 2.0 N Q-2 IV. Environmental sensitivity areas as mentioned at column 9(III) of EIA Notification 2006 Aerial S.No. Areas Name/ Identity km.) distance (within Proposed 15 project location boundary Areas protected under international conventions, national or 1 local legislation for their ecological, None Not Applicable. landscape, cultural or other related value Areas 2 which 2.5 km (approx.) North important or sensitive for Kadamdaha Jora 1.0 km (approx.) South ecological 2.0 km (approx.) North-West Wetlands, watercourses Ijri River 3.0 km (approx.) North-West or other water bodies, Ghi River 11.0 km (approx.) North-East coastal 8.0 km (approx.) South-East biospheres, are Damodar River reasons - Gobai River zone, Barakanali Forest mountains, Bhuski Forest forests 8.5 km (approx.) West Loylabad Forest 13.0 km (approx.) South-West Babugram Forest 14.0 km (approx.) South-East (Source:Topo Sheet No.-73 I/6) Areas used by protected, important or sensitive species of flora 3 or fauna for breeding, nesting, None Not Applicable. foraging, resting, over wintering, migration 4 5 6 Inland, coastal, marine or underground waters State, Damodar River National West Bengal- boundaries Jharkhand Routes or facilities used Bhojudih NLW Washery (2.0 MTPA) EIA_EMP None 2.5 km (approx.) North 2.0 km North Not Applicable. Q-3 Aerial S.No. Areas Name/ Identity km.) distance (within Proposed 15 project location boundary by the public for access to recreation or other tourist, pilgrim areas 7 Defense installations Densely 8 populated or Santaldih built-up area Areas 9 None occupied man-made land (hospitals, uses schools, places worship, 2.0 km North-west Rangamati 7.0 km North Raghunathpur 13.0 km South-East by sensitive Not Applicable. of Hospital, School, place of worship, community facility are Yes all in general in the above towns. community facilities) Areas containing important, high quality or scarce resources (ground 10 water resources, surface resources, forestry, agriculture, fisheries, None Not Applicable. None Not Applicable. tourism, minerals) Areas already subjected to 11 pollution or environmental damage. (those legal where existing environmental standards are exceeded) Areas 12 natural susceptible hazard to Seismic which could cause the project Bhojudih NLW Washery (2.0 MTPA) EIA_EMP The area under study falls in Zone-III, accordingly to the Indian Standards Seismic Zone Map. Suitable seismic Q-4 Aerial S.No. Areas Name/ Identity km.) distance (within Proposed 15 project location boundary to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding extreme or or Flooding adverse climatic conditions) coefficients in horizontal and vertical directions respectively will be adopted while designing the structures. There are no possibilities of the proposed project site getting flooded as per records available. 0.5 km from Railway lines/National / State Highway should be maintained Description of the flora/vegetation in the project area and within 1 km from the project boundary. From the survey data, the area under consideration is not ecologically sensitive. There are no National parks, sanctuaries, biosphere reserves or other protected areas within a 10km boundary of the core zone observations, data and the probable impacts of the coal washing activity on flora and fauna it is concluded that the impacts of the coal washing activity on the flora and fauna is very low and it does not lead to loss of any Rare, Endangered, Endemic and Threatened (REET) species. There is no endemic or endangered special of flora and fauna not observed at the nearby Bhojudih Coal Washery (2.0MTPA) Washery area of the core and buffer zone. Description of fauna (non-domesticated) in the project area and within 1 km from the project boundary There is no endangered fauna observed Nearby Bhojudih (2.0 MTPA) Washery area of the core and buffer zone. V. Baseline Data Meteorological Data The area is having tropical climate and is characterized by very hot summer and cold winters. The months of May and June are very hot and November to February very cold weather condition. Temperature varies from lowest minimum of 10 oC to the highest maximum of 24°C in winter and during summer it varies from the lowest minimum of 15°C to the highest maximum of 45°C. The rainy season (July to October), temperature varies from 15°C to 36°C. Relative humidity (RH) is high in the rainy days being about 94% in June and low in the month of May which about 36%. The area receives annual rainfall of about 1100-1200 mm, out of which 75-80% of the annual rainfall occurs during the three months of June to September with smaller amounts during winter months. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP Q-5 Ambient Air Quality Data Location North Bhowra A-14 Sudamdih Washery A-15(Near By the Bhhojudih Coal Washery) Sudamdih Washery A-15 (Near by the Bhhojudih Coal Washery) Bhhojudih Coal Washery Bhhojudih Coal Washery Bhhojudih Coal Washery Bhhojudih Coal Washery Bhhojudih Coal Washery Bhhojudih Coal Washery Date of sampling Weather condition Parameter(ug/m3) Wind direction PM2.5 PM 10 SOX NOX Rainy /sunny 27.01.2015 155.60 221.54 24.03 77.84 Sunny NW 16.02.2015 69.56 167.42 28.03 63.05 Rainy NW 09.03.2015 40.97 183.21 30.79 110.83 Rainy NW 23.03.2015 95.37 241.92 25.81 139.32 Rainy NW 09/01/2015 96.21 182.431 142.60 17.83 Sunny NW 30/01/2015 96.44 210.91 151.51 20.80 Sunny NW 20/02/2015 116.72 244.62 89.12 24.76 Sunny NW 13/03/2015 68.64 240.74 161.97 21.79 Sunny NW 09/04/2015 62.50 260.167 24.76 89.126 Sunny NW 03/05/2015 21/05/2015 11/06/2015 25/06/2015 38.90 115.79 19.81 71.30 68.50 216.47 18.00 51.15 42.25 131.71 18.82 62.38 35.26 88.77 19.81 71.30 Sunny Sunny Sunny Sunny NW NW NW NW 11.11.2015 56 214 12 27 Sunny - 20.11.2015 44 209 <10 22 Sunny - 07.01.2016 12 279 12 26 Sunny - 23.01.2016 49 199 11 22 Sunny - 10.02.2016 50 212 <10 24 Sunny - 24.02.2016 44 219 11 25 Sunny - VI. Human Settlement Within the project site Population* Nil No. of villages Nil Number of households Nil Bhojudih NLW Washery (2.0 MTPA) EIA_EMP Within 1 km from the project boundary Q-6 village-wise VII. Surface Drainage Pattern at Proposed Coal Washery Site Does the project requires any modification / diversion in the existing natural drainage pattern at any stage? If yes, when. Provide location map indicating contours, dimensions of water body to be diverted, direction of flow of water and proposed route / changes, if any i.e. alignment of river / nallah / any other water body falling within core zone and its impact. The project does not require ant diversion / modification of existing natural drainage system. VIII. Raw Materials and Manufacturing Process a. Raw materials requirement at peak rated capacity : 2.0 MTPA raw coal, b. Brief description of the process with flow diagram : Enclosed c. Alternate technologies considered: The proposed washery will meet the demand of clean medium coking coal by Steel Plants to some extent and also power grade coal by Power sector. Considering the low yield of clean coal, an attempt has been made to design an optimum flow-sheet to be able to extract clean coal & middling to achieve the best technoeconomics. As per the selected flow-sheet, the RoM coal will be crushed to achieve optimum liberation and will be further treated by gravity separation technique. d. Reasons for selecting the proposed technology on environmental Considerations: The selection of coal washing technology has been derived from the raw coal washability test data to achieve maximum revenue with proper conservation of safety environment, minimum land use, proper care for the nearby surrounding. The washability test data indicates requirement of three stages washing to achieve metallurgical as well as power grade coal suiting to the MoEF Guidelines. The main Technology of washing of this project is a three stage washing with Heavy Media Cyclone as main washing equipment. The technology envisaged is a zero effluent discharge from coal washing to the nearby surrounding. Adequate dust suppression system has also been envisaged. IX. Transportation Details (Road/Rail/Conveyors/Ropeway/Waterway) a. Mode and details of transportation for raw coal : 100% of raw coal will be transported by rail b. Mode and details of transportation of washed coal : By Rail c. Mode and details of transportation of rejects : By Rail Bhojudih NLW Washery (2.0 MTPA) EIA_EMP Q-7 d. Whether the existing infrastructure for transportation is adequate or not? If no provide details of alternative proposal : Yes X. Water Management a. Source of water b. Whether availability and suitability of mine discharge water /power plant effluents etc are explored? c. Water requirement (KLD) d. Waste water generation e. Description of wastewater treatment plant with flow chart : The water requirement of approx. 720 m3 per day is proposed to be made from adjacent Damodar River. The requirement includes loss of moistures with products, dust suppression and evaporation losses etc. : Yes : Total water requirement -720 m3 /day : No waste water will be generated. : NA f. Details of recycling mechanism proposed: The tailings from the flotation cells along with discard from spirals shall be collected in the Tailings Thickener. The settled slurry from the Tailings Thickener shall be dewatered by Multi Roll Belt Press Filter (MRF) while the effluent from MRF shall return to Tailings Thickener. All the clarified water collected as overflow from Raw Coal Thickener, Concentrate Thickener and Tailings Thickener shall be collected in the clarified water tanks and shall be pumped back to the process. The levels of clarified water tank shall be maintained by adding required quantity of makeup water. g. Characteristics of waste water stream (s) before and after treatment Waste stream & Quantity (KLD) The plant is designed for zero discharge : Not Applicable Characteristics Before NA Point of disposal After NA NA XI. Air Emissions: Fugitive/source emissions Control system Coal Handling System Suppression of coal dust during coal handling by fine nozzle mounted fixed sprinklers. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP Q-8 Fugitive/source emissions Control system Coal crushing and screening The crusher shall be provided with enclosures fitted with suitable air pollution control measures. XII. Solid Waste Management: No waste is generated. The rejects generated will be sold to external parties for which MOUs have already been signed. XIII. Noise Pollution Control and Management a. Source - Coal washing unit operations, coal and washery product transportation. b. Abatement measures: Proper designing of plant & machinery by providing in-built mechanisms like silencers, mufflers and enclosures for noise generating parts and shock absorbing pads at the foundation of vibrating equipment. Routine maintenance of equipment. Rational deployment of noise generating plant and machinery. Greenbelts around the Washery, infrastructure sites and service building area besides avenue plantation on both sides of the roads To maintain noise level at night time within the limit for the inhabited localities situated at a very close proximity. Personal protective devices to all the persons working in high noise areas. Regular monitoring of noise levels at various points. XIV. Rehabilitation & Resettlement (R&R) Plan (where ever applicable) Not required in this proposed washery. XV. Environmental Management Plan a. Details of Pollution Control Systems: Air Existing Proposed __ # Frequent and at regular intervals, water will be sprayed on service roads. Mobile water sprinklers will be provided in the project for dust suppression. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP Q-9 Existing Proposed # Suppression of coal dust during coal handling by fine nozzle mounted fixed sprinklers. # Greenbelts around quarry, industrial sites, service building area besides avenue plantation along roads. # Provision of firefighting arrangement with supply of adequate quantity of water at sufficient pressure. # Infusion of nitrogen along with new firefighting chemicals like 'SoilCement', through perforated pipes laid in the grooves made on the ground to delay spontaneous heating by reducing/preventing ingress of oxygen or air. Water __ # Surface run-off water settling pond with reutilization of treated water provision given # Drainage system (Pucca) network provision provided. Noise __ # Enclosing the process operations with rubber sheets / acoustic arrangements where more noise is likely to be generated including windows, leaving adequate ventilation for the work. # Use of silencer for equipments such as diesel sets and air displacement equipments # Environmental specifications for equipment purchase to meet the noise standards Solid Waste __ Washery rejects will be sold. b. Expenditure on environmental measures: Sl. No I II Particulars AIR POLLUTION CONTROL Air Quality Monitoring Equipment Tot Cost (Rs Lakh.) 10.0 WATER POLLUTION CONTROL Bhojudih NLW Washery (2.0 MTPA) EIA_EMP Q-10 Sl. No III Particulars a) Sewage Treatment (Septic tanks) b) Settling Pond c) Storm water drains d) Drains along roads TOTAL Tot Cost 4.0 141.0 10.0 5.0 160.0 NOISE POLLUTION CONTROL Noise level monitoring equipment 8.0 POLLUTION MONITORING b) Weather station c) Miscellaneous Laboratory Equipment TOTAL 15.0 12.0 27.0 OCCUPATIONAL HEALTH a) Fire fighting equipment (Portable) b) Fire fighting equipment (Fixed) 5.0 6.0 c) Personal Protective equipment (Goggles), Hand gloves, helmets, safety boots, Safety belts etc TOTAL 2.0 13.0 VI GREEN BELT 5.0 VII MISCELLANEOUS 3.0 IV V GRAND TOTAL 226.0 c. Details of organizational set up/cell for environmental management and monitoring: Refer to Chapter 10: Page X-2 d. Details of community welfare/peripheral development programmes envisaged/being undertaken by the project proponent: The proposed washery is under the administrative control of Washery Division of BCCL HQ. Proposed CSR activities includes: To meet the acute shortage of drinking water in peripheral villages. Action will been taken to supply water by Water tankers mounted on Tractor chasis Mobile Medical Vans to impart medical assistance to people residing nearby villages. Free medicines/medical check-up ,AIDS awareness camps Recognition of meritorious students of the area who compete IIT shall be felicitated One girl child from a non BCCL family is being picked every year by ‘BCCL Nari Shakti Samiti’ from schools after class X and financially helped for further studies. Rural electrification. Renovation of ghats and ponds for the local villages. Provision of school, PCC road, mine water for domestic use, lighting etc. to be Bhojudih NLW Washery (2.0 MTPA) EIA_EMP Q-11 provided for adjacent villages. Source of fund The fund for CSR will be allocated on 2% of the average net profit of the Company for the three immediate preceding financial years or Rs 2.00 per tonne of Coal production of previous year which ever is higher. Peak Capacity of the washery is 2.0 MT. An amount of Rs. 40.0 Lakhs will be used for the CSR works per year for washery. The proposed expenditure under the activities mentioned in the Scope of CSR above is as follows : This expenditure will be done under the activities mentioned in the Scope of CSR above S.N 1 2 3 4 5 6 7 8 9 HEAD OF WORKS Education facilities including grant of schools, providing education kits, running of schools etc. Water Supply and rain water harvesting works, wells, ponds, hand pumps and tube wells Health Care and vaccination, awareness camp, mobile medical camp, Immunisation, medicine etc. Environment Protection i.e plantation etc. Social Empowerment like Community centre, Literacy drive, shopping complex. Infrastructure Development like road, bridge, repairing of school, drains, electric line etc. Sports Culture like village stadium village stadium, grant to village sports body, organizing sports meet Grant to NGO for community development Miscellaneous welfare for adopted villages CSR expenditure to be done per year in ` lakhs 11.16 TOTAL 8.44 5.51 2.35 2.76 5.51 0.82 1.38 2.07 40.00 The schemes under the CSR heads will be identified after interaction with Gram Panchayat, Local Govt. and BCCL. XVI. Compliance with Environmental Safeguards (for existing units) a. Status of the compliance of conditions of Environmental Clearance issued by MoEF, if any enclosed : Proposed unit, Not Applicable b. Status of compliance of 'Consent to Operate' issued by : Proposed unit, Bhojudih NLW Washery (2.0 MTPA) EIA_EMP Q-12 SPCB, if any, enclosed Not Applicable c. Latest 'Environmental Statement' enclosed : Proposed unit, Not Applicable XVII. Compliance with standards notified under E (P) Act 1986 Standards Fugitive emission standards Proposal The difference in the value of suspended particulate matter; delta (D), measure between 25 and 30 meter from the enclosure of coal crushing plant in the downward and leeward wind direction shall not exceed 150 microgram per cubic meter. Method of measurement shall be High Volume Sampling and Average flow rate, not less than 1.1 m3 per minute, using upwind downwind method of measurement. Effluent discharge standards The coal Washeries shall maintain the close circuit operation with zero effluent discharge. If in case due to some genuine problems like periodic cleaning of the system, heavy rainfall etc. it become necessary to discharge the effluent to sewer land stream then the effluent shall conform to the following standards at the final outlet of the coal washery S. No 1 2 3 4 5 6 Parameter PH Total suspended solids Oil & grease B.O.D (3 days 27 deg C) COD Phenolics Limits 5.5-9.0 100 mg/l 10 mg/l 30 mg/l 250 mg/l 1.0 mg/l The proposed washery is located in Jharia Coalfield. Thus ambient air quality standards shall be complied as per GSR:742(E) and GSR:826(E). Waste water will be monitored as per parameters given in MoEF standards for Effluents. The coal washery will maintain the close circuit operation with zero effluent discharge. In case of periodic cleaning heavy rainfall etc., GSR 7, dated 27.12.1998, shall be complied. It will be monitored in accordance with Schedule VI of “The Environment (Protection) Rules, 1986”. Noise level standards Operational/working zone-not to exceed 85 dB (A) Leq for 8 hours exposure. The Noise Pollution (Regulation & The ambient air quality standards in Control) Rules, 2000 will be complied respect on noise as notified under with. Environmental (Protection) Rules, 1986 shall be followed at the boundary line of the coal washery. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP Q-13 Standards Code of practice for Coal Washery Water or water mixed chemical shall be sprayed at all strategic coal transfer points such as conveyors, loading/unloading points etc. as far as practically possible conveyors. Transfer points etc. shall be provided with enclosures. Proposal Water sprinkling by using fine atomizer arrangement shall be provided on the coal heaps and on around the crushers/ pulverizers. Area, in and the coal washery shall be pucca either asphalted or concreted. Water consumption in the coal washery Ground Water shall not exceed 1.5 cubic meters per Ground water will be tested for tonne of coal. parameters covered under BIS 10500:1991. The efficiency of the setting ponds of the wastewater treatment system of the coal Surface Water washery shall not be less than 90% Surface water will be monitored for parameters as per BIS 2296:1982 Green belt shall be developed along the roadside, coal handling plants, residential complex, office building and all around the boundary line of the coal washery. Storage bunkers, hoppers, rubber decks in chutes and centrifugal chutes shall be provided with proper rubber linings. Vehicles movement in the coal washery area shall be regulated effectively to avoid traffic congestion. High-pressure horn shall be prohibited. Smoke emission from heavy duty vehicle operating in the coal Washeries should confirm the standards prescribed under Motor Vehicle Rules, 1989. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP Q-14 XVIII. Public Hearing : Will be incorporated after the conduction of Public Hearing (a) Date of Advertisement 28.01.2016 (b) Newspapers in which the advertisement appeared 1.Ananda Bazar, 2.The Telegraph (c) Date of public hearing (DD/MM/YYYY) 29.02.2016 (d) Public Hearing Panel chaired by & members present 1. Sri Prabal Kanti Maity W.B.C.S.(EXE.), Additional District Magistrate(Dev.), 2. Sri D. Sarkar, Senior Environmental Engineer Purulia, 3. Shri Umapada Bauri , MLA, Purulia (e) No. of people attended the public hearing meeting and number of people from the lease area. 167, Annexure-IV (f) Summary/details of public hearing in tabular form. Annexure-IV (g) Observations made by the public hearing panel: Annexure-IV XIX. Court Cases: Was / is there any court case relating to the project or related activities? So, provide details present status: There is no court case relating to the project or project related activities. Bhojudih NLW Washery (2.0 MTPA) EIA_EMP Q-15 ANNEXURE-I TERMS OF REFERENCE (TOR) Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A- I-1 Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A- I-2 Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A- I-3 Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A- I-4 ANNEXURE II CORPORATE ENVIRONMENT POLICY Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A II-1 ANNEXURE-III MEMORANDUM OF UNDERSTANDING (MOUs) Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A III-1 Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A III-2 ANNEXURE IV Paper Advertisement for Public Hearing Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A IV-1 PH MEMORANDUM Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A IV-2 Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A IV-3 PUBLIC HEARING PROCEEDINGS Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A IV-4 Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A IV-5 Questions and answers of the Public Hearing held on 29.02.2016 at Community hall of Bhojudih Coal Washery. P.O. SANTALDIH. DIST- PURULIA, WEST BENGAL, for M/s Bhojudih 2.0 Mtpa NLW Coal Washery Sl. No. Name & address of Villegers asked the Questions Sri Ramesh Manghi & Sri Tapas Kumar Sinha , Icchar Village Questions raised during Public Hearing Answers given by by Villagers Company Representative 2. Barun Mahto , Santhaldih Village Thank You. All action regarding developmental work for local like construction of schools and roads will be taken according to the rule of the company and CSR policy. There is no Provision of manual loading /unloading of raw coal/rejects in the new project. 3. Md. Majid Ansari , Nabagram Village & Sri Bimal Chandra Mahto, Santhaldih Village 1. We welcome the upcoming Project. Please do proper implementation of pollution control measures in the new project as proposed because the existing Bhojudih Coal Washery is causing very much Environmental Pollution in the area. The agricultural activities in the area also get affected by the water pollution caused due to existing washery. I also request West Bengal Pollution Control Board to monitor and take proper action in this regard. Local people should be given priority for skilled and unskilled employment and infrastructure facilities like road, School and health centre should be made for local people. We welcome the upcoming Project with a request to the management that it should initiate the developmental work for local like construction of schools and roads and we also request to increase the fund for Corporate Social Responsibility (CSR) proposals so that the area as a whole can be benefited from the same. We also request that there should be provision of manual loading /unloading of raw coal/rejects in the new project so that there will be generation of employment to the local. Much dust is generated from the existing Bhojudih Coal Washery so we request that BCCL management should take proper pollution control measure like water sprinkling etc. We want to mention here also that dust is also generated due to storage/transportation of ash from nearby Santaldih Thermal Power plant. We request the BCCL management to take proper attention and action for infrastructure development of locality such as road network, school, and healthcare. Bhojudih NLW Washery (2.0 MTPA) EIA/EMP Thank You. All Pollution control measures will be implemented properly in the new project as it is proposed. Preference is already given to eligible local people in skilled and unskilled employment and action regarding infrastructure facilities like road, School and health centre will be taken under the CSR policy and as per company rule. Regarding dust generation from the existing Bhojudih Coal Washery it will be dealt with the discussion and implementation of Pollution Control measure like water sprinkling etc. at local management level. Regarding infrastructure development of locality such as road network, school, and healthcare suitable action under rule of the company AND CSR A IV-6 Sl. No. Name & Questions raised during Public Hearing Answers given by address of by Villagers Company Representative Villegers asked the Questions Policy will be taken in this regard. 4. Sri Sasanka Sekhar Manji, Auguitadh Village & Sri Subhas Pramanik, Santhaldih Village We thanked BCCL management for this new upcoming project. However there is much pollution problem created by the existing Bhojudih Coal washery and Santaldih Thermal Power Plant. We request the BCCL management to ensure continuous and efficient operation of air/water pollution control system during operation of plant. We also request for proper implementation of Corporate Social Responsibility (CSR) fund for development of road, school and health centres for this area. 5. Smt. Manisha Ghosh, Sabhapati (Raghunathpur II Gram Panchyet) We don’t have any information regarding implementation of CSR fund and proposal by BCCL management and also it is not available with local Panchayet office. We request that BCCL Management should utilize CSR funds in consultation with the local panchayet. 6. Sri Ganesh We are much dissatisfied for the nonChandra implementation of pollution control norms Mahto,& Sri by BCCL. The water levels of the locality Bhojudih NLW Washery (2.0 MTPA) EIA/EMP Thank You. Pollution problem created by the existing Bhojudih Coal washery will be dealt with the discussion and implementation of Pollution Control measure like water sprinkling etc. at local management level. We assure ensure continuous and efficient operation of air/water pollution control system during operation of plant. Regarding proper implementation of Corporate Social Responsibility (CSR) fund for development of road, school and health centres for this area it is to be said that All necessary action will be taken under the rule of the company and all facilities will be provided under CSR. The facilities of Govt. Pond, Govt. School etc. are provided under CSR. Information regarding implementation of CSR fund and proposal by BCCL management will be provided as per the rule of the company, it will be also made available to local Panchayet office as per the rule of the company. Regarding utilization of CSR funds in consultation with the local panchayet it will be as per the rule of the company and CSR policy. Pollution control norms and measures are already in implementation and further A IV-7 Sl. No. 7. Name & address of Villegers asked the Questions Swapan Mahto , Kumardih Village Questions raised during Public Hearing Answers given by by Villagers Company Representative has been decreased due to abstraction of water by BCCL. BCCL has felled several nos. Of trees in the locality against which no trees has been planted so far. Sri Umapada BCCL management should consider the Bauri, Hon’ble demand of the local people. Take MLA precautionary measure to control environmental pollution and utilization of CSR funds for welfare of the locale area.WBPCB should take regulatory actions regarding pollution problem caused by Santaldih power station. We hope that the project would be implemented as per the commitment made by BCCL management and would maintain in such manner that the unit would comply with the environmental norms. We suggest that BCCL management should undertake the development activities, green belt development in consultation with the local panchayet. Bhojudih NLW Washery (2.0 MTPA) EIA/EMP also it will be implemented. Trees will be planted. All necessary action will be taken under the rule of the company and all facilities will be provided under CSR. The facilities of Govt. Pond, Govt. School etc. are provided under CSR. Medical facilities are provided in the villagers by Medical Van. ALL suitable action under rule of the company will be taken in this regard. A IV-8 PHOTOGRAPHS OF PUBLIC HEARING Dignitaries on the Stage Dignitaries on the Stage Presentation of technical details of the project Villagers asking questions Public gathering for PH Questions being addressed Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A IV-9 ATTENDANCE SHEETS Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A IV-10 Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A IV-11 Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A IV-12 Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A IV-13 Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A IV-14 Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A IV-15 Bhojudih NLW Washery (2.0 MTPA) EIA/EMP A IV-16 LOCATION MAP OF PROPOSED BHOJUDIH NLW COAL WASHERY (2 MTPA) N DAMODAR RIVE R DA M DS AR W ELL TO W AD AKE RO INT RO HIRAK D AR AD FROM ROADJUDIH BHO ON D E EN L IN R .R . E FF .B B U B .O OD AM SD W TO IN IST EX H DI AL E NT AG SA ILL V L EL EW AK G Y. RL TU EL NN AR & T IN OD AR RIV ER OX PR E AP IN R Y. L E FF RL BU OR ND H F YO GT E B LEN INTAKE WELL OF B.C.W. 3.0KM. FROM PLANT ROAD TOWARDS CHELYAMA R FO R. B. INT O. O B. E P G C IN EN IST ER E X R EF . W C. T B. LAN P ER AT D F.WPON ER AT D F.WPON Y RR D LU N Y S PO R UR D SL PON RY UR D SL PON PROPOSED BHOJUDIH 2 MTY NLW WASHERY AREA ARDS TOW ROAD .P.S. S.T EXISTING EXISTING BHOJUDIH COAL WASHERY Plate No-02 ROAD TOWARDS SANTALDIH RLY.STN. LAYOUT PLAN OF BHOJUDIH COAL WASHERY LAYOUT PLAN OF BHOJUDIH COAL WASHERY FRES H TANK WATER WAT TREAER PLAN TMEN T T SLIM E P ON D STOR E WOR K SHOP CANT EEN ER KEN THIC 2 RC-1 CUM KER BUN OH t 2000 EN CRE S. SUSE HO C-4 L 40 COA AN CLE 00t L 60 COA ER KER BUN POW AIN DM HEA R SHE CRUUSE HO 33KV 0 -400 OCK L ST COA ROM SW ITCH YARD R OVE 40 CTS REJE OR ERAT OM GEN RO 00t 00t EN CRE P. SUSE HO t WA S ION TAT GS ADIN N LO GO OWNER BHARAT COKING COAL LIMITED PROJECT 2.0MTPA-BHOJUDIH COAL WASHERY LAYOUT PLAN OF BHOJUDIH COAL WASHERY PLATE NO.-03 DRAWING NO. BCCL/BOM/ACBIL/BHOJUDIH/011 STUDY AREA MAP OF PROPOSED BHOJUDIH COAL WASHERY SHOWING CORE ZONE & BUFFER ZONE INDEX BUILTUP FOREST ROAD CONTOUR RAILWAY POND RIVER BHOJUDIH WASHERY CORE ZONE BUFFER ZONE JHARKHAND-W.B INTER-STATE BOUNDARY PLATE NO.-04 STUDY AREA MAP OF PROPOSED BHOJUDIH COAL WASHERY SHOWING ROADS & RAILWAYS INDEX ROAD RAILWAY BHOJUDIH WASHERY CORE ZONE BUFFER ZONE JHARKHAND-W.B INTER-STATE BOUNDARY PLATE NO.-05 STUDY AREA MAP OF PROPOSED BHOJUDIH COAL WASHERY SHOWING HABITATION & FOREST INDEX BUILTUP FOREST BHOJUDIH WASHERY CORE ZONE BUFFER ZONE JHARKHAND-W.B INTER-STATE BOUNDARY PLATE NO.-06 HYDROGEOLOGICAL PLAN OF THE STUDY AREA OF PROPOSED BHOJUDIH COAL WASHERY INDEX BHOJUDIH WASHERY CORE ZONE BUFFER ZONE JHARKHAND-W.B INTER-STATE BOUNDARY PLATE NO.-07 DRAINAGE CONTOUR PLAN OF THE STUDY AREA OF PROPOSED BHOJUDIH COAL WASHERY INDEX CONTOUR BHOJUDIH WASHERY CORE ZONE BUFFER ZONE JHARKHAND-W.B INTER-STATE BOUNDARY PLATE NO.-08 PROCESS FLOW SHEET TRACK HOPPER BOBR WAGONS RAW COAL-4000t PRIMARY SCREEN PICKING CONV. SURGE HOPPER V.FEEDER DOUBLE STAGE ROLL CRUSHER SECONDARY SCREEN OVER HEAD SURGE HOPPER SIEVE BEND DESLIMING SCREEN PRIMARY HEAVY MEDIA SUMP CLASSIFYING SUMP HEAVY MEDIA PUMP D & R SCREEN PRIMARY-H.M CYCLONE SECONDARY H M SUMP PRIMARY-H.M CYCLONE CLASSIFYING PUMP BASKET CENTRIFUGE CLASSIFYING CYCLONE- BANK MAGNETIC SEPARATOR FINES THICKENER SPIRALS - BANK HM PUMP D&R SCREEN D&R, SCREEN BASKET CENTRIFUGE FORTH FLOTATION CELL CONDITIONING TANK-2 H F SCREEN BASKET CENTRIFUGE SECONDARY HM CYCLONE MAGNETIC SEPARATOR CONDITIONING TANK-1 HORIZONTAL BELT FILTER PRESS MAGNETIC SEPARATOR SCREEN BOWLCENTRIFUGE SIEVE BEND TAILINGS THICKENER BELT PRESS -MULTIROLL TAILINGS POND HORIZONTAL BELT FILTER PRESS REJECT BUNKER -4000 t PREWEIGH HOPPER (REJECTS) WASHED COAL(POWER) BUNKER -6000 t CLEAN COAL BUNKER -4000 t cap. PREWEIGH HOPPER PREWEIGH HOPPER (CLEAN COAL) (WASHED POWER COAL) 2.0 MTPA - BHOJUDIH COAL WASHERY Plate No.-9 BCCL / BOM / ACBIL / BHOJUDIH/001 Plate No.-11