Original operating instructions Round baler Comprima F 125 (XC) Comprima F 155 (XC) Comprima V 150 (XC) Comprima V 180 (XC) Comprima V 210 (XC) (from serial no.: 911 095) Order no.: 150 000 126 08 en 25.11.2014 Foreword Pos: 1 /BA/Konformitätserklärungen/Rundballenpressen/Comprima F/V XC @ 138\mod_1354180592920_78.docx @ 1230722 @ @ 1 CV0 EC Declaration of Conformity Maschinenfabrik Bernard Krone GmbH We Heinrich-Krone-Str. 10, D-48480 Spelle hereby declare as manufacturer of the product named below, on our sole responsibility, that the Machine: KRONE Round Baler Type / Types: Comprima F 125 / Comprima F 125 XC Comprima F 155 / Comprima F 155 XC Comprima V 150 / Comprima V 150 XC Comprima V 180 / Comprima V 180 XC Comprima V 210 / Comprima V 210 XC to which this declaration refers is in compliance with the relevant provisions of EG-directive 2006/42/EG (machines) and EG directive 2004/108/EG (EMV) . The signing managing director is authorised to compile the technical documents. Spelle, 01.12.2012 Dr.-Ing. Josef Horstmann (Managing Director, Design and Development) Year of Manufacture: Pos: 2 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 2 Machine No.: Foreword Pos: 3.1 /Überschriften/Überschriften 1/U-Z/Vorwort @ 0\mod_1195627720123_78.docx @ 982 @ 1 @ 1 1 Foreword Pos: 3.2 /BA/Vorwort/Rundballenpressen/Verehrter Kunde Rundballenpresse @ 27\mod_1246526159413_78.docx @ 267781 @ @ 1 Dear Customer! By purchasing the round baler, you have acquired a quality product from KRONE. We are grateful for the confidence you have invested in us in buying this machine. It is important to read the operating instructions very carefully before you start operating the machine to allow you to use the round baler to its full capacity. The contents of this manual are laid out in such a way that you should be able to perform any task by following the instructions step by step. It contains extensive notes and information about maintenance, how to use the machine safely, secure working methods, special precautionary measures and available accessories. This information and these instructions are essential, important and useful for the operational safety, reliability and durability of the round baler. Pos: 3.3 /BA/Vorwort/Rundballenpressen/Weiterer Verlauf Rundballenpresse @ 27\mod_1246526537241_78.docx @ 267806 @ @ 1 Note In the operating instructions which follow, the round baler will also be referred to as the "machine". Pos: 3.4 /BA/Vorwort/Beachten Sie für Maschine @ 0\mod_1195626904076_78.docx @ 944 @ @ 1 Please note: The operating instructions are part of your machine. Only operate this machine after you have been trained to do so and according to these instructions. It is essential to observe the safety instructions! It is also necessary to observe the relevant accident prevention regulations and other generally recognised regulations concerning safety, occupational health and road traffic. All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons. Should you for any reason not be able to use these operating instructions either wholly or partially, you can receive a replacement set of operating instructions for your machine by quoting the number supplied overleaf. We hope that you will be satisfied with your KRONE machine. Maschinenfabrik Bernard Krone GmbH Spelle Pos: 4 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 3 Table of Contents Pos: 5 /Überschriften/Überschriften 1/F-J/Inhaltsverzeichnis @ 31\mod_1251969952727_78.docx @ 302165 @ 1 @ 1 2 Table of Contents Pos: 6 /BA/Inhaltsverzeichnis Sprachenneutral @ 10\mod_1221574899104_0.docx @ 135495 @ @ 1 1 Foreword ................................................................................................................................................. 3 2 Table of Contents ................................................................................................................................... 4 3 Introduction........................................................................................................................................... 12 3.1 Purpose of Use................................................................................................................................. 12 3.1.1 Contact ...................................................................................................................................... 12 3.2 Identification Plate ............................................................................................................................ 13 3.3 Information Required for Questions and Orders .............................................................................. 13 3.4 Intended use..................................................................................................................................... 14 3.5 Technical data .................................................................................................................................. 15 3.5.1 Technical Data Comprima F 125/ Comprima F 125 XC ........................................................... 15 3.5.2 Technical Data Comprima F 155/ Comprima F 155 XC ........................................................... 16 3.5.3 Technical Data Comprima V 150/ Comprima V 150 XC ........................................................... 17 3.5.4 Technical Data Comprima V 180/ Comprima V 180 XC ........................................................... 18 3.5.5 Technical Data Comprima V 210/ Comprima V 210 XC ........................................................... 19 4 Safety ..................................................................................................................................................... 20 4.1 Identifying Symbols in the Operating Instructions ............................................................................20 4.2 Identification of the hazard warnings................................................................................................ 20 4.3 Basic safety instructions ................................................................................................................... 21 4.3.1 Personnel Qualification and Training ........................................................................................ 21 4.3.2 Dangers in Case of Non-compliance with the Safety Instructions ............................................ 21 4.3.3 Safety-conscious work practices............................................................................................... 21 4.4 Safety Instructions and Accident Prevention Regulations ............................................................... 22 4.5 Hitched Implements.......................................................................................................................... 23 4.6 PTO operation .................................................................................................................................. 24 4.7 Hydraulic system .............................................................................................................................. 25 4.8 Tyres ................................................................................................................................................ 25 4.9 Maintenance ..................................................................................................................................... 26 4.10 Working in the vicinity of power transmission lines ..........................................................................26 4.11 Unauthorised Conversion/Modification and Spare Parts Production ............................................... 27 4.12 Inadmissible Modes of Operation..................................................................................................... 27 4.13 Safety Instructions on the Machine .................................................................................................. 27 4.14 Position of the Adhesive Safety Stickers on the Machine ................................................................ 28 4.14.1 Re-Ordering the Adhesive Safety and Information Labels ....................................................... 32 4.14.2 Affixing the Adhesive Safety and Information Labels ............................................................... 32 4.15 Safety routines ................................................................................................................................. 33 4.15.1 Stopping and securing the machine.......................................................................................... 33 4.15.2 Supporting lifted machine and machine parts securely ............................................................ 33 4.15.3 Coupling the machine safely ..................................................................................................... 34 4.15.4 Uncoupling the machine safely .................................................................................................34 4.15.5 Preparing the machine for repair, maintenance and adjustment work ..................................... 35 4.15.6 Starting the machine safely ....................................................................................................... 35 4.15.7 Safety Equipment ...................................................................................................................... 36 4.15.8 Parking brake ............................................................................................................................ 36 4.15.9 Attaching the safety cable ......................................................................................................... 37 4.15.10 Parking Support ........................................................................................................................ 38 4.15.11 Lowering the Parking Support................................................................................................... 38 4 Table of Contents 4.15.12 4.15.13 4.15.14 4.15.15 4.15.16 4.15.17 4.15.18 Wheel chocks ............................................................................................................................ 39 Secure the machine against the possibility of rolling back. ...................................................... 39 Stop Points ................................................................................................................................ 40 Lifting Eyes................................................................................................................................ 40 Lifting ......................................................................................................................................... 40 Shut-off valve for tailgate .......................................................................................................... 41 Step for working on the linkage................................................................................................. 42 5 Commissioning..................................................................................................................................... 43 5.1 Before initial start-up ........................................................................................................................ 43 5.2 Removing the transport holding down tensioning device................................................................. 48 5.3 Assembling the bale ejector ............................................................................................................. 50 5.4 Adjusting the drawbar height............................................................................................................ 56 5.5 PTO shaft ......................................................................................................................................... 58 5.5.1 Length adjustment..................................................................................................................... 58 5.5.2 Mounting the PTO shaft on the machine side........................................................................... 59 5.5.3 Attaching the guard cup for universal shaft .............................................................................. 62 5.6 Hose holder assembly ...................................................................................................................... 63 5.6.1 Net brake................................................................................................................................... 64 5.7 Installation of Lighting System ......................................................................................................... 64 6 KRONE operation terminal Alpha ....................................................................................................... 65 6.1 KRONE Operation Terminal Alpha .................................................................................................. 65 6.1.1 General Description .................................................................................................................. 65 6.1.2 Mounting the Control Unit ......................................................................................................... 66 6.1.3 Control Unit ............................................................................................................................... 67 6.1.4 Operational Readiness ............................................................................................................. 68 6.1.4.1 Adjusting the Net Wrappings ............................................................................................. 69 6.1.5 Baling Pressure Setting (Comprima F125 / F155 Medium) or Bale Diameter (Comprima V 150 / V 180) ............................................................................................................................................... 70 6.1.5.1 Operation of Tying (Manual Mode) .................................................................................... 71 6.1.5.2 Operation of Tying (Automatic Mode) ................................................................................ 72 6.1.6 Settings and Diagnostics .......................................................................................................... 73 6.1.6.1 Adjusting the Automatic Blocking Time ............................................................................. 73 6.1.6.2 Adjusting the Engine Position (Net) ................................................................................... 73 6.1.6.3 Adjusting the Feed Position ............................................................................................... 74 6.1.6.4 Adjusting the Cut-off Position ............................................................................................ 74 6.1.6.5 Approaching Tying Position ............................................................................................... 74 6.1.7 Sensor Test Digital .................................................................................................................... 76 6.1.8 Sensor Test Analogue .............................................................................................................. 77 6.1.9 Displays “Version Number” ....................................................................................................... 78 6.1.10 Acoustic and Visual Signals and their Meaning ........................................................................ 78 7 KRONE operation terminal Beta ......................................................................................................... 80 7.1 Attachment of control unit ................................................................................................................ 81 7.1.1 Electrical power supply ............................................................................................................. 81 7.2 Description of the keys ..................................................................................................................... 82 7.3 Operational Readiness ..................................................................................................................... 83 7.4 Basic Screen .................................................................................................................................... 84 7.4.1 Functions of Keys 1 - 3 ............................................................................................................. 84 7.5 Selecting manual or automatic mode ............................................................................................... 85 7.5.1 Selecting Pick-up or Blade Base............................................................................................... 85 5 Table of Contents 7.5.2 Displays in the Main Window .................................................................................................... 86 7.5.3 Messages .................................................................................................................................. 87 7.5.4 Setting Bale Firmness ............................................................................................................... 88 7.5.5 Setting Bale Diameter and Bale Firmness ................................................................................ 88 7.5.6 Setting Bale Diameter ............................................................................................................... 89 7.6 Menu Level ....................................................................................................................................... 90 7.6.1 Short overview .......................................................................................................................... 90 7.6.2 Bringing up a Menu Level ......................................................................................................... 92 7.7 Main Menu 1 "Settings" .................................................................................................................... 94 7.7.1 Menu 1-1 "Contrast" .................................................................................................................. 95 7.7.2 Menu 1-2 “Bale Diameter” (Comprima F155 (XC)) ................................................................... 96 7.7.3 Menu 1-3 "Number of net winds" .............................................................................................. 97 7.7.4 Menu 1-4 "Sensitivity of direction display" (Comprima F125/F155 (XC)) ................................. 98 7.7.5 Menu 1-5 „Pre-Signalling" .......................................................................................................100 7.7.6 Menu 1-6 „Correction Filling“ ..................................................................................................102 7.7.7 Menu 1-9 „Tying Start Delay" ..................................................................................................104 7.8 Main Menu 2 „Counter“ ..................................................................................................................105 7.8.1 Menu 2-1 "Customer counters" ...............................................................................................106 7.8.2 Menu 2-2 "Total bale counter" ................................................................................................108 7.9 Main menu 3 „Manual operation“ ...................................................................................................110 7.10 Main menu 4 "Service" ...................................................................................................................112 7.10.1 Menu 4-2 "Manual Sensor Test" .............................................................................................113 7.10.2 Menu 4-4 „Manual Actuator Test“ ...........................................................................................120 7.10.3 Menu 4-7 "Position Motor" ......................................................................................................123 7.11 Main menu 5 "Info" .........................................................................................................................125 7.12 Main Menu 6 „Technician“ ..............................................................................................................126 7.13 Alarm messages.............................................................................................................................126 7.13.1 Note and messages ................................................................................................................127 7.13.2 Physical messages .................................................................................................................129 7.13.3 General Messages ..................................................................................................................130 8 6 KRONE ISOBUS-Terminal CCI 100 ...................................................................................................132 8.1 Installing the terminal into cabin .....................................................................................................133 8.2 ISOBUS Short Cut Button ..............................................................................................................134 8.2.1 Display / Touchscreen ............................................................................................................135 8.2.2 Connecting the Terminal (on tractors with integrated ISOBUS system).................................136 8.2.3 Connecting the terminal (on tractors without ISOBUS system) ..............................................137 8.2.4 Switching the terminal on / off when the machine is not connected .......................................138 8.2.5 Switching the terminal on / off when the machine is connected .............................................139 8.3 Basic Screen ..................................................................................................................................140 8.3.1 Setting the Setpoint Bale Firmness.........................................................................................144 8.3.1 Setting the Target Bale Diameter............................................................................................145 8.4 Messages .......................................................................................................................................146 8.5 Menu Level .....................................................................................................................................147 8.5.1 Short overview ........................................................................................................................147 8.5.2 Calling up the menu level ........................................................................................................149 8.6 Main menu 1 "Settings" ..................................................................................................................150 8.6.1 Menu 1-2 „Bale diameter“ (Comprima F155 (XC)) .................................................................151 8.6.2 Menu 1-3 „Number of net winds“ ............................................................................................152 8.6.3 Menu 1-4 “Sensitivity of the direction display” (Comprima F125/F155 (XC)) .........................153 Table of Contents 8.6.4 Menu 1-5 „Pre-Signalling" .......................................................................................................154 8.6.5 Menu 1-6 „Correction Filling“ ..................................................................................................156 8.6.6 Menu 1-9 „Tying Start Delay" ..................................................................................................158 8.7 Main menu 2 „Counter“ ..................................................................................................................159 8.7.1 Menu 2-1 "Customer counter" .................................................................................................160 8.7.2 Menu 2-2 „Total Bale Counter“ ...............................................................................................162 8.8 Main menu 3 „Manual operation“ ...................................................................................................163 8.8.1 Menu 3-2 "Net motor position" ................................................................................................164 8.9 Main menu 4 „Service“ ...................................................................................................................165 8.9.1 Menu 4-2 „Manual sensor test“ ...............................................................................................166 8.9.2 Menu 4-4 Manual actuator test ...............................................................................................173 8.10 Main menu 5 "Info" .........................................................................................................................176 8.11 Main Menu 6 Technician ................................................................................................................177 8.12 Main Menu 7 ISOBUS ....................................................................................................................178 8.12.1 Menu 7-1 Virtual Terminal (VT)...............................................................................................179 8.12.2 Menu 7-1-1 Select day/night display lighting ..........................................................................180 8.12.3 Menu 7-1-4 Switch to different terminal ..................................................................................181 8.13 Menu 7-4 ISOBUS Diagnostics ......................................................................................................182 8.13.1 Menu 7-4-2 Diagnostics Auxiliary Functions (AUX) ................................................................183 8.13.2 Alarm messages .....................................................................................................................184 8.13.3 Acoustic warnings ...................................................................................................................185 8.13.4 Note and messages ................................................................................................................186 8.13.5 Physical messages .................................................................................................................187 8.13.6 General Messages ..................................................................................................................188 9 ISOBUS operation ..............................................................................................................................189 9.1 Mounting ISOBUS Terminal ...........................................................................................................190 9.1.1 Connection Terminal to Tractor ..............................................................................................190 9.1.2 Connection Tractor to Machine ...............................................................................................190 9.2 Differing functions to KRONE ISOBUS terminal CCI .....................................................................190 9.3 ISOBUS „Auxiliary“-function (AUX) ................................................................................................192 9.3.1 Example of joystick assignment for Fendt (default setting) ....................................................193 9.3.2 Recommended settings for a WTK multi-function lever (default setting)................................194 10 Operation of the Hydraulic Zero Setting of Blades (Optional) .......................................................195 10.1 KRONE operation terminal Beta ....................................................................................................195 10.1.1 Basic screen in case of a connected zero setting of blades (option) ......................................195 10.2 KRONE ISOBUS Terminal .............................................................................................................198 10.2.1 Basic screen in case of a connected zero setting of blades (option) ......................................198 10.2.1.1 Sensor test / actuator test ................................................................................................200 10.2.1.2 Alarm messages for blade comfort selection ...................................................................201 10.3 Hydraulic Circuit Diagram with Hydraulic Zero Setting of Blades ..................................................202 11 Operation of the Electronic baling pressure adjustment (Optional) .............................................203 11.1 KRONE Beta operator terminal ......................................................................................................204 11.1.1 Basic screen for the electronic baling pressure setting ..........................................................204 11.2 KRONE ISOBUS CCI 100 Terminal...............................................................................................205 11.2.1 Basic screen for the electronic baling pressure setting ..........................................................205 11.2.1.1 Actuator test .....................................................................................................................207 12 Start-up ................................................................................................................................................208 12.1 Mounting onto the Tractor ..............................................................................................................209 7 Table of Contents 12.2 Hydraulics.......................................................................................................................................210 12.2.1 Special Safety Instructions ......................................................................................................210 12.2.2 Connecting the hydraulic lines ................................................................................................211 12.3 Hydraulic brake (Export) ................................................................................................................213 12.4 Hydraulic brake (auxiliary brake)....................................................................................................213 12.5 Install the PTO shaft .......................................................................................................................214 12.6 Compressed Air Connections for the Compressed Air Brake ........................................................216 12.7 Electrical connections ....................................................................................................................217 12.8 Using the safety chain ....................................................................................................................218 13 Driving and Transport ........................................................................................................................220 13.1 Preparations for road travel ............................................................................................................220 13.1.1 Lifting the Pick-up....................................................................................................................221 13.1.2 Checking the parking support .................................................................................................222 13.1.3 Checking the lighting system ..................................................................................................222 13.2 Parking ...........................................................................................................................................223 13.2.1 Secure the machine against the possibility of rolling back. ....................................................223 13.2.2 Lowering the parking support..................................................................................................224 13.2.3 Disconnecting the PTO shaft from the tractor .........................................................................224 13.2.4 Disconnecting the supply lines................................................................................................225 14 Operation.............................................................................................................................................226 14.1 Adjustments Before Starting Work .................................................................................................226 14.2 Travelling speed .............................................................................................................................227 14.3 Filling the bale chamber .................................................................................................................228 14.3.1 Reducing the Pressure on the Side Walls of the Bale Chamber ............................................229 14.3.1.1 Assembly of Additional Tappet Strips on the Starter Roller.............................................230 14.3.1.2 Assembly of Additional Ejector Plates in the Tailgate .....................................................231 14.4 Wrapping and Depositing Bales .....................................................................................................233 14.5 Driving with Bale Ejector ................................................................................................................234 14.6 Before Baling ..................................................................................................................................235 14.6.1 Tensioning the floor conveyor .................................................................................................235 14.7 After Baling .....................................................................................................................................236 14.8 Overload protection ........................................................................................................................236 14.8.1 Drive Chain for Pick-up with Cam-type Clutch ........................................................................236 14.9 Pick-up ...........................................................................................................................................237 14.10 Default Setting (Working Height Setting) .......................................................................................237 14.11 Roller crop guide ............................................................................................................................238 14.11.1 Bearing Pressure Relief of the Pick-up ...................................................................................239 14.12 Cutting system................................................................................................................................240 14.12.1 General Aspects......................................................................................................................240 14.12.2 Cutting length ..........................................................................................................................241 14.12.3 Zero position of the cutter .......................................................................................................244 14.13 Setting the Bale Diameter ..............................................................................................................248 14.13.1 Pre-select the Bale Diameter (Comprima V150/V180/V210 (XC) )) (Medium Electronic System) 249 14.13.2 Setting of the Bale Diameter Display (Comprima V150/V180/V210 XC)) (Medium Electronic System) 250 14.14 Setting Baling Pressure ..................................................................................................................251 14.15 Setting Tailgate Catch (Medium Electronic System)......................................................................253 14.16 Setting of the Baling Pressure Display (Medium Electronic System) ............................................254 8 Table of Contents 14.17 Net Wrapping .................................................................................................................................255 14.17.1 Net wrapping parts ..................................................................................................................256 14.17.2 Function of the Net Tying ........................................................................................................256 14.18 Inserting the Net Roll ......................................................................................................................257 14.18.1 Insert Net.................................................................................................................................258 14.18.2 Setting Cut-off Position ...........................................................................................................260 14.18.3 Setting of the Feed Position ....................................................................................................261 14.18.4 Setting of the Tying Position ...................................................................................................262 14.18.5 Selecting the Number of Net Winds ........................................................................................262 14.19 Bale counter ...................................................................................................................................264 14.20 Tighten the floor conveyor and set the spring pretensioning .........................................................265 14.21 Adjusting Soft Core ........................................................................................................................268 14.22 Removing the Crop Blockages in the Crop Collection Area ..........................................................270 14.22.1 Crop blockage under feed rotor/cutting rotor ..........................................................................270 14.22.2 Crop blockage at pick-up ........................................................................................................274 14.23 Reversing .......................................................................................................................................275 15 Settings ...............................................................................................................................................277 15.1 Setting the Net Brake .....................................................................................................................278 15.1.1 Releasing the Net Brake .........................................................................................................279 15.2 Central chain lubrication system ....................................................................................................280 16 Maintenance ........................................................................................................................................284 16.1 Special Safety Instructions .............................................................................................................284 16.2 Spare Parts ....................................................................................................................................284 16.3 Overview ........................................................................................................................................285 16.4 Setting of the Scraper Rail to the Upper Spiral Roller....................................................................286 16.5 Setting Tailgate Lock ......................................................................................................................288 16.6 Sensors ..........................................................................................................................................289 16.6.1 Position of the Sensors ...........................................................................................................289 16.6.2 Adjusting the Sensors .............................................................................................................293 16.6.2.1 Namur sensor d = 12 mm ................................................................................................293 16.6.2.2 Namur Sensor d = 30 mm................................................................................................293 16.6.2.3 Sensor Position Cutter base (B8) ....................................................................................294 16.6.3 Checking and Setting Axial Play of the Net Brake ..................................................................295 16.7 Tightening Torques ........................................................................................................................296 16.8 Tightening Torques (Countersunk Screws) ...................................................................................297 16.9 Brakes ............................................................................................................................................298 16.9.1 Checking the brake setting .....................................................................................................298 16.9.2 Adjusting the cam brake .........................................................................................................298 16.9.3 Settings of the Brakes with Manual Linkage Setter ................................................................299 16.10 Tandem Axle ..................................................................................................................................300 16.11 Tyres ..............................................................................................................................................303 16.11.1 Checking and maintaining tyres ..............................................................................................304 16.11.2 Tyre air pressure .....................................................................................................................305 16.11.3 Hitches on the Drawbar ..........................................................................................................306 16.12 Oil Level Check and Oil Change on the Gearboxes ......................................................................307 16.12.1 Oil Level Check and Oil Change Intervals (Gearboxes) .........................................................307 16.12.2 Main drive................................................................................................................................308 16.13 Screw connections at the front and rear of the floor conveyors .....................................................309 16.14 Novo Grip belt on the floor conveyor..............................................................................................311 9 Table of Contents 16.15 Checking the Safety Rollers of Single Blade Locking Device ........................................................311 16.16 Checks and maintenance on rear floor conveyor ..........................................................................312 16.16.1 Adjusting the deflection roller ..................................................................................................313 16.17 Drive chains....................................................................................................................................314 16.17.1 Tensioning the Drive Chains ...................................................................................................314 16.17.1.1 Front Floor Conveyor Drive .............................................................................................314 16.17.1.2 Rear Floor Conveyor Drive ..............................................................................................315 16.17.1.3 Pick-up .............................................................................................................................316 16.17.1.4 Conveyor Auger Drive......................................................................................................318 16.17.1.5 Roller Drive ......................................................................................................................318 16.18 Hydraulics.......................................................................................................................................319 16.18.1 Shut-off valve for tailgate ........................................................................................................320 16.18.2 Electromagnetic Valves ..........................................................................................................321 16.18.3 Replacing the Hydraulic Oil Filter............................................................................................322 16.18.4 Hydraulic circuit diagram .........................................................................................................324 16.19 Grinding blades ..............................................................................................................................326 16.20 Maintenance – brake system (special equipment) .........................................................................327 16.20.1 Coupling heads (non-interchangeable) ...................................................................................328 16.20.2 Air filter for pipelines................................................................................................................329 16.20.3 Compressed-air reservoir .......................................................................................................330 17 Maintenance – lubrication .................................................................................................................331 17.1 Special Safety Instructions .............................................................................................................331 17.2 Lubricants .......................................................................................................................................332 17.3 General aspects .............................................................................................................................332 17.4 Lubricating the PTO shaft ..............................................................................................................333 17.5 WALTERSCHEID cam-type clutch K64/12 to K64/24, EK 64/22 to EK64/24................................334 17.6 Lubrication points ...........................................................................................................................336 17.7 Lifting ..............................................................................................................................................338 17.7.1 Lifting Eyes..............................................................................................................................338 17.7.2 Raise .......................................................................................................................................338 18 Placing in Storage ..............................................................................................................................339 18.1 Special Safety Instructions .............................................................................................................339 18.2 At the End of the Harvest Season ..................................................................................................340 18.3 Before the Start of the New Season...............................................................................................341 18.3.1 Maintenance work before the beginning of the new season ..................................................342 18.3.2 Venting the overload coupling on the PTO shaft ....................................................................343 19 Malfunctions - Causes and Remedies ..............................................................................................344 19.1 Special Safety Instructions .............................................................................................................344 19.2 General malfunctions .....................................................................................................................345 19.3 Malfunctions on the central chain lubrication system.....................................................................348 19.4 Error Messages of KRONE Operation Terminal ............................................................................348 20 Disposal of the machine ....................................................................................................................349 20.1 Disposal of the machine .................................................................................................................349 21 Appendix .............................................................................................................................................350 21.1 Electrical circuit diagram ................................................................................................................350 22 10 Index ....................................................................................................................................................351 Table of Contents Pos: 7 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 11 Introduction Pos: 9.1 /BA/Einleitung/Einleitung @ 0\mod_1195562498677_78.docx @ 416 @ 3 @ 1 3 Introduction These operating instructions contain fundamental instructions. These must be observed in operation and maintenance. For this reason, these operating instructions must be read by operating personnel before commissioning and use, and must be available for easy reference. Follow both the general safety instructions contained in the section on safety and the specific safety instructions contained in the other sections. Pos: 9.2 /Überschriften/Überschriften 2/U-Z/Verwendungszweck @ 1\mod_1201707246738_78.docx @ 54055 @ 2 @ 1 3.1 Purpose of Use Pos: 9.3 /BA/Maschinenbeschreibung/Maschinenübersicht/Rundballenpressen/Verwendungszweck Comprima @ 38\mod_1265187956373_78.doc x @ 345219 @ @ 1 The round baler Comprima is a pick-up baler with variable bale chamber. It compacts agricultural material, such as hay, straw or grass silage into round bales. The round baler Comprima is equipped as standard with a net wrapping mechanism. Pos: 9.4 /BA/Maschinenbeschreibung/Maschinenübersicht/Großpackenpressen/Aufnahme und Pressung nicht genannter Pressgüter @ 17\mod_1236170563105_78.docx @ 201591 @ @ 1 WARNING! – Intake and baling of pressing material not mentioned! Effect: Damage to the machine Collecting and baling materials that are not cited here is permitted only in agreement with the manufacturer. The basic requirements in any case are swath form loading of the crops and automatic intake by the Pick-up as it passes over them. Pos: 9.5 /Überschriften/Überschriften 3/A-E/A/Ansprechpartner @ 0\mod_1195569394286_78.docx @ 839 @ 2 @ 1 3.1.1 Contact Pos: 9.6 /BA/Adressen/Adresse Maschinenfabrik KRONE Spelle @ 0\mod_1195568531083_78.docx @ 734 @ @ 1 Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Strasse 10 D-48480 Spelle (Germany) Telephone: + 49 (0) 59 77/935-0 (Head Office) Fax.: + 49 (0) 59 77/935-339 (Head Office) Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic) Fax.: + 49 (0) 59 77/935-359 (Spare parts - export) Email: info.ldm@krone.de Pos: 9.7 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 12 Introduction Pos: 9.8 /Überschriften/Überschriften 2/K-O/Kennzeichnung @ 0\mod_1195564622099_78.docx @ 496 @ 3 @ 1 3.2 Identification Plate Pos: 9.9 /BA/Einleitung/Kennzeichnung/Rundballenpressen/Bild Maschinendaten Rundballenpresse @ 27\mod_1246532767116_78.docx @ 267975 @ @ 1 KR004020 Fig. 1 The machine data are located on the type plate (1), which is located on the right-hand side of the machine below the twine box. Pos: 9.10 /BA/Einleitung/Kennzeichnung/Angaben für Anfrage und Bestellungen_Fahrzeugident-Nr. @ 0\mod_1195565119708_78.docx @ 515 @ 2 @ 1 3.3 Information Required for Questions and Orders Type Year of manufacture Vehicle ID number Note The entire identification plate represents a legal document and should not be altered or rendered illegible! When asking questions concerning the machine or ordering spare parts, be sure to provide type designation, vehicle ID number and the year of manufacture : To ensure that these data are always available, we recommend that you enter them in the fields above. Note Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety. The use of spare parts, accessories and other devices which are not manufactured, tested or approved by KRONE will result in the revoking of the liability for damages resulting thereof. Pos: 9.11 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 13 Introduction Pos: 9.12.1 /Überschriften/Überschriften 2/A-E/Bestimmungsgemäße Verwendung @ 103\mod_1332169199326_78.docx @ 940071 @ 2 @ 1 Ver 3.4 Intended use Pos: 9.12.2 /BA/Einleitung/Bestimmungsgemäßer Gebrauch/Rundballenpresse/Bestimmungsgemäßer Gebrauch Rundballenpresse @ 32\mod_1253019678915_78.docx @ 308291 @ @ 1 The round baler is built exclusively for customary use in agricultural work (intended use). Pos: 9.12.3 /BA/Einleitung/Bestimmungsgemäßer Gebrauch/Nicht bestimmungsgemäß @ 103\mod_1332171672294_78.docx @ 940272 @ @ 1 Unauthorised modifications to the machine may have a negative effect on the machine characteristics or safe and reliable use of the machine or may interfere with proper operation. Unauthorised modifications shall therefore release the manufacturer of any liability for consequential damage. Pos: 9.13 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 14 Introduction Pos: 9.14 /BA/Einleitung/Technische Daten/Technische Daten mit 2. Überschrift @ 0\mod_1195566374865_78.docx @ 594 @ 2 @ 1 3.5 Technical data All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons. Pos: 9.15 /BA/Einleitung/Technische Daten/Rundballenpresse/Technische Daten Comprima F 125 @ 38\mod_1265188510030_78.docx @ 345240 @ 3 @ 1 3.5.1 Technical Data Comprima F 125/ Comprima F 125 XC Axle Pick-up (width) Width 15.0/55-17 approx. 500/50-17 500/55-20 Permissible weights Tyres Length approx. Height approx. Bale Diameter approx. dimensions Width approx. Power requirement approx. Drive speed (PTO shaft) Operating pressure of hydraulic system Minimum oil quality max. oil temperature Delivery rate hydraulics Electr. connection s Twine Net Overload protection (PTO shaft) Lighting Operation Open air storage Indoor storage Width Sleeve length Sleeve diameter Roll diameter Friction clutch (540 rpm) Cam-type clutch (540 U/min) Comprima F125 (without cutting system) Single axle 2150 2620 2650 -- Comprima F125 XC (with cutting system) Single axle Tandem axle 2620 2650 2660 2790 2900 see information listed on the identification plate Track width Track width 15.0/55-17/10 PR 2150 500/50-17/10 PR 2200 2400 500/55-20/12 PR 2200 4700 2650 with standard tyres 1250 1200 36 kW (50 PS) 540 r.p.m. max. 200 bar min. 150 bar Oil ISO VG 46 80° max. 60 l/min min. 30 l/min 12 volt – 7-pole connector 12 volt – 3-pole connector Synthetic twine 400 - 600 m/kg Sisal twine 150 - 300 m/kg max. 1300 mm 1250 - 1330 mm ø 75 - 80 mm max. 310 mm 1450 Nm – 1500 Nm 1950 Nm (17 blades) 2300 NM (26 blades) Pos: 9.16 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 15 Introduction Pos: 9.17 /BA/Einleitung/Technische Daten/Rundballenpresse/Technische Daten Comprima F 155 @ 38\mod_1265192006264_78.docx @ 345265 @ 3 @ 1 3.5.2 Technical Data Comprima F 155/ Comprima F 155 XC Axle Pick-up (width) Width 15.0/55-17 approx. 500/50-17 500/55-20 Permissible weights Tyres Length approx. Height approx. Bale Diameter approx. dimensions Width approx. Power requirement approx. Drive speed (PTO shaft) Operating pressure of hydraulic system Minimum oil quality max. oil temperature Delivery rate hydraulics Electr. connection s Twine Net Overload protection (PTO shaft) Pos: 9.18 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 16 Lighting Operation Open air storage Indoor storage Width Sleeve length Sleeve diameter Roll diameter Friction clutch (540 rpm) Cam-type clutch 540 (rpm) Comprima F155 (without cutting system) Single axle 2150 2620 2650 – Comprima F155 XC (with cutting system) Single axle 2620 2650 2660 Running wheels 2800 Brake wheels Tandem axle 2790 2900 – see information listed on the identification plate Track width Track width 15.0/55-17/10 PR 2150 500/50-17/10 PR 2200 2400 500/55-20/12 PR 2200 4700 3150 with standard tyres 1250 - 1500 1200 40 kW (55 PS) 540 r.p.m. max. 200 bar min. 150 bar Oil ISO VG 46 80° max. 60 l/min min. 30 l/min 12 volt – 7-pole connector 12 volt – 3-pole connector Synthetic twine 400 - 600 m/kg Sisal twine 150 - 300 m/kg max. 1300 mm 1250 - 1330 mm ø 75 - 80 mm max. 310 mm 1450 Nm – 1500 Nm 1950 Nm (17 blades) 2300 NM (26 blades) Introduction Pos: 9.19 /BA/Einleitung/Technische Daten/Rundballenpresse/Technische Daten Comprima V 150 @ 104\mod_1332319166609_78.docx @ 942644 @ 3 @ 1 3.5.3 Technical Data Comprima V 150/ Comprima V 150 XC Axle Pick-up (width) Width 15.0/55-17 approx. 500/50-17 500/55-20 600/50-22.5 Permissible weights Tyres Length approx. Length with bale ejector Height approx. Bale Diameter approx. dimensions Width approx. Power requirement approx. Drive speed (PTO shaft) Operating pressure of hydraulic system Minimum oil quality Max. oil temperature Delivery rate hydraulics Electr. connection s Twine Net Overload protection (PTO shaft) Lighting Operation Open air storage Indoor storage Width Sleeve length Sleeve diameter Roll diameter Friction clutch (540 rpm) Cam-type clutch 540 (rpm) Comprima V 150 Comprima V 150 XC (without cutting (with cutting system) system) Single axle Single axle Tandem axle 2150 2610 2610 2790 2660 2660 2895 2660 running axle – 2800 brake axle – 2930 – see information listed on the identification plate Track width Track width 15.0/55-17/10 PR 2150 500/50-17/10 PR 2200 2400 500/55-20/12 PR 2200 4995 5600 2990 with standard tyres 1000 - 1500 1200 36 kW (50 HP) 540 r.p.m. max. 200 bar min. 165 bar Oil ISO VG 46 80° max. 60 l/min min. 30 l/min 12 volt – 7-pin plug 12 volt – 3-pin plug Synthetic twine 400 - 600 m/kg Sisal twine 150 - 300 m/kg max. 1300 mm 1250 - 1330 mm ø 75 - 80 mm max. 310 mm 1450 Nm – 1500 Nm 1950 Nm (17 blades) 2300 Nm (26 blades) Pos: 9.20 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 17 Introduction Pos: 9.21 /BA/Einleitung/Technische Daten/Rundballenpresse/Technische Daten Comprima V 180 @ 38\mod_1265194153201_78.docx @ 345490 @ 3 @ 1 3.5.4 Technical Data Comprima V 180/ Comprima V 180 XC Axle Pick-up (width) Width 15.0/55-17 approx. 500/50-17 500/55-20 600/55-22.5 Permissible weights Tyres Length approx. Length with bale ejector Height approx. Bale Diameter approx. dimensions Width approx. Power requirement approx. Drive speed (PTO shaft) Operating pressure of hydraulic system Minimum oil quality max. oil temperature Delivery rate hydraulics Electr. connections Twine Net Overload protection (PTO shaft) Pos: 9.22 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 18 Lighting Operation Open air storage Indoor storage Width Sleeve length Sleeve diameter Roll diameter Friction clutch (540 rpm) Cam-type clutch 540 (rpm) Comprima V 180 (without cutting system) Single axle 2150 2610 2660 2660 Running wheels 2800 Brake wheels Comprima V 180XC (with cutting system) Single axle Tandem axle 2610 2790 2660 2895 – 2660 Running wheels 2800 Brake wheels – 2930 – see information listed on the identification plate Track width Track width 15.0/55-17/10 PR 2150 500/50-17/10 PR 2200 2400 500/55-20/12 PR 2200 5295 5750 3150 with standard tyres 1000 - 1800 1200 40 kW (55 PS) 540 r.p.m. max. 200 bar min. 165 bar Oil ISO VG 46 80° max. 60 l/min min. 30 l/min 12 volts – 7-pole plug 12 volts – 3-pole plug Synthetic twine 400 - 600 m/kg Sisal twine 150 - 300 m/kg max. 1300 mm 1250 - 1330 mm ø 75 - 80 mm max. 310 mm 1450 Nm – 1500 Nm 1950 Nm (17 blades) 2300 NM (26 blades) Introduction Pos: 9.23 /Überschriften/Überschriften 3/P-T/Technische Daten V210 @ 84\mod_1319023911900_78.docx @ 736748 @ 3 @ 1 3.5.5 Technical Data Comprima V 210/ Comprima V 210 XC Pos: 9.24 /BA/Einleitung/Technische Daten/Rundballenpresse/Technische Daten Comprima V 210 MC @ 57\mod_1295439313843_78.docx @ 543548 @ @ 1 Axle Pick-up (width) Width 15.0/55-17 approx. 500/50-17 500/55-20 600/50-22,5 Permissible weights Tyres Length approx. Length with bale ejector Height approx. Bale Diameter approx. dimensions Width approx. Power requirement approx. Drive speed (PTO shaft) Max. permissible operating pressure of hydraulic system Minimum oil quality max. oil temperature Delivery rate hydraulics Electr. connectio ns Net Lighting Operation Width Sleeve length Sleeve diameter Roll diameter Overload protection system (universal shaft) Friction Clutch (540 rpm) Cam-type clutch (540 rpm) Comprima V210 (without cutting system) Single axle 2150 2610 2660 2660 Running 2800 Braking Comprima V210 MC (with cutting system) Single axle Tandem axle 2610 2790 2660 2895 2660 -Running 2800 Braking -2930 -see information listed on the identification plate Track width Track width 15.0/55-17/10 PR 2150 500/50-17/10 PR 2200 2400 500/55-20/12 PR 2200 5529 5865 3150 with standard tyres 900 - 2050 1200 51 kW (70 PS) 540 rpm 200 bar Oil ISO VG 46 80° min. 30 l/min max. 60 l/min 12 Volt – 7-pole connector 12 Volt – 3-pole connector (DIN 9680) max. 1300 mm 1250 - 1330 mm ø 75 - 80 mm max. 310 mm (3000 m roll) -2300 Nm Pos: 10 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 19 Safety Pos: 11 /Überschriften/Überschriften 1/P-T/Sicherheit @ 0\mod_1195566748646_78.docx @ 635 @ 11 @ 1 4 Safety Pos: 12 /BA/Sicherheit/6. Überarbeitete Warnhinweise/Kennzeichnung von Hinweisen in der Betriebsanleitung Einführungstext (2012-07-27 09:59:06) @ 0\mod_1195637804826_78.docx @ 1098 @ 2 @ 1 4.1 Identifying Symbols in the Operating Instructions The safety instructions contained in this manual which could result in personal injury if not followed are identified by the general danger sign: Pos: 13 /BA/Sicherheit/6. Überarbeitete Warnhinweise/Kennzeichnung der Gefahrenhinweise (2012-07-26 15:10:30) @ 28\mod_1250244370070_78.docx @ 274714 @ 2 @ 1 4.2 Identification of the hazard warnings Danger! DANGER! - Type and source of the hazard! Effect: Danger to life or serious injuries. • Measures for hazard prevention Warning ! WARNING! - Type and source of the hazard! Effect: Injuries, serious material damage. • Measures for hazard prevention Caution! CAUTION! - Type and source of the hazard! Effect: Property damage • Measures for risk prevention. Pos: 14 /BA/Sicherheit/6. Überarbeitete Warnhinweise/Allgemeine Funktionshinweise (2012-07-26 15:24:39) @ 0\mod_1196869714452_78.docx @ 15185 @ @ 1 General function instructions are indicated as follows: Note! Note - Type and source of the note Effect: Economic advantage of the machine • Actions to be taken Instructions which are attached to the machine need to be followed and kept fully legible. Pos: 15 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 20 Safety Pos: 16 /Überschriften/Überschriften 2/F-J/Grundlegende Sicherheitshinweise @ 186\mod_1380009482364_78.docx @ 1606585 @ 22 @ 1 4.3 Basic safety instructions Pos: 17.1 /BA/Sicherheit/Personalqualifikation und -schulung @ 0\mod_1195639383185_78.docx @ 1136 @ 3 @ 1 4.3.1 Personnel Qualification and Training The machine may be used, maintained and repaired only by persons who are familiar with it and have been instructed about the dangers connected with it. The operator must define areas of responsibility and monitoring of personnel. Should personnel lack the required knowledge, they must receive the required training and instruction. The operator must ensure that the contents of these operating instructions have been fully understood by personnel. Repair work not described in these operating instructions should only be performed by authorised service centres. Pos: 17.2 /BA/Sicherheit/Gefahren bei Nichtbeachtung der Sicherheitshinweise @ 0\mod_1195639434013_78.docx @ 1155 @ 3 @ 1 4.3.2 Dangers in Case of Non-compliance with the Safety Instructions Failure to follow the safety instructions could result in personal injury and environmental hazards as well as damage to the machine. If the safety instructions are not respected, this could result in the forfeiture of any claims for damages. Failure to follow the safety instructions could result, for example, in the following hazards: • Endangering of persons due to not protected working areas. • Breakdown of important machine functions • Failure of prescribed methods for repair and maintenance • Endangering of persons due to mechanical and chemical effects • Damage to the environment due to leaking hydraulic oil Pos: 17.3 /BA/Sicherheit/Sicherheitsbewusstes Arbeiten_Teil1 @ 0\mod_1195639792576_78.docx @ 1174 @ 3 @ 1 4.3.3 Safety-conscious work practices Always observe the safety instructions set out in these operating instructions, all existing accident prevention rules and any internal work, operating and safety rules issued by the operator. The safety and accident prevention regulations of the responsible professional associations are binding. The safety instructions provided by the vehicle manufacturer should also be observed. Observe the applicable traffic laws when using public roads. Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep emergency numbers for doctors and fire brigade close to the telephone. Pos: 17.4 /BA/Sicherheit/Sicherheitsbewußtes Arbeiten_Teil2 Brandgefahr ohne Feuerlöscher @ 227\mod_1392798859194_78.docx @ 1830312 @ @ 1 To reduce the risk of fire, regularly check the machine for crop or dirt deposits and clean as required. In very dry operating conditions, when crop or dust is being swirled up, the accumulation of grass, crop and other deposits may increase. To ensure that the machine functions perfectly and to reduce the risk of fire, all accumulations must be removed. • • Check and clean the machine every day before using it for the first time. Regularly check and clean the machine during the working day. Pos: 17.5 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 21 Safety Pos: 17.6 /BA/Sicherheit/Sicherheits- und Unfallverhütungs-VorschriftenRundballenpressen @ 240\mod_1395127554138_78.docx @ 1888942 @ 2 @ 1 4.4 Safety Instructions and Accident Prevention Regulations 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 22 Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these operating instructions! The attached warning and safety signs provide important information for safe operation. Pay attention to these for your own safety! When using public roads, make sure to observe the applicable traffic regulations! Make sure that you are familiar with all equipment and controls as well as with their functions before you begin working with the machine. It is too late to learn this when you are using the machine for work! The user should wear close fitting clothes. Avoid wearing loose or baggy clothing. Keep the machine clean to prevent the danger of fire! Before starting or moving the machine, make certain that nobody is in the vicinity of the machine! (Watch for children!) Make sure that you have a clear view! Carrying passengers during operation and transport on the working implement is not permitted. Couple implements correctly! Attach and secure implements to specified devices only! When attaching or detaching implements, place the supporting devices in the correct positions! Use extreme caution when attaching or detaching implements onto or from the tractor! Observe permitted axle loads, gross weight and transport dimensions! Check and attach transport equipment, such as lighting, warning devices and protective equipment! Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be positioned in such a way that no movements are unintentionally triggered in any transport or working positions. Ensure that implements are in the prescribed condition for on-road travel and lock them in place in accordance with the manufacturer's instructions! Never leave the driver's seat when the vehicle is moving! Always drive at the correct speed for the prevailing driving conditions! Avoid sudden changes in direction when travelling uphill or downhill or across a gradient! Hitched implements affect the driving, steering and braking response of the machine. Make sure that you are able to brake and steer the machine as required! Take into account the extension radius and/or inertia of an implement when turning corners! Start up implements only when all safety devices have been attached and set in the required position! Keep safety equipment in good condition. Replace missing or damaged parts. Keep clear of the working range of the machine at all times! Do not stand within the turning and swivel range of the implement! Never operate the hydraulic folding frames if anyone is inside the swivel range! Safety 25 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing injuries! Pos: 17.7 /BA/Sicherheit/Sicherheit-Verlassen des Traktors @ 240\mod_1395128143546_78.docx @ 1889191 @ @ 1 26 Before leaving the tractor, actuate the parking brake, switch off the engine, remove the ignition key and carry it with you. Pos: 17.8 /BA/Sicherheit/Angehängte Geräte/Geräte angehängt @ 0\mod_1199699679381_78.docx @ 33245 @ 2 @ 1 4.5 Hitched Implements 1 Secure implements against rolling. 2 Observe the maximum supported load on the trailer coupling, swing drawbar or hitch! 3 If a drawbar coupling is used, make certain that there is enough play at the coupling point. Pos: 17.9 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 23 Safety Pos: 17.10 /BA/Sicherheit/Zapfwellenbetrieb Traktor RB @ 156\mod_1364225944809_78.docx @ 1383869 @ 2 @ 1 4.6 PTO operation 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Use only universal shafts specified by the manufacturer! The guard tube and guard cone of the universal shaft and the PTO guard must be attached and in good working condition – even on the implement side! Ensure that the required tube covers are in transport and working position for universal shafts! Before installing or detaching universal shafts, switch off the PTO shaft, turn off the engine and remove the ignition key! When using universal shafts with an overload clutch or free-wheel clutch which are not shielded by the safety device on the tractor, mount the overload clutch or free-wheel clutch on the implement side! Always ensure that the universal shaft is properly installed and secured! Attach chains to prevent the universal shaft guard from rotating with the shaft! Before switching on the PTO shaft, ensure that the selected PTO speed of the tractor matches the permissible speed of the implement! Before switching on the PTO shaft, ensure that there is nobody in the danger zone of the implement! Never switch on the PTO shaft if the engine is switched off! There must be nobody in the vicinity of the rotating PTO shaft or universal shaft when the PTO shaft is in use. Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required! Caution! After switching off the PTO shaft, danger due to machine components running on! Do not approach the implement during this time. Ensure that the machine has come to a complete stop before starting any maintenance work. Cleaning, lubricating or adjusting PTO driven implements or the universal shaft only when PTO shaft switched off, engine turned off and ignition key removed! Place the disconnected universal shaft onto the support provided! After detaching the universal shaft, attach the protective cover to the PTO shaft end! If damage occurs, correct this immediately before using the implement! Pos: 17.11 /BA/Sicherheit/Zapfwellenbetrieb Zusatz @ 2\mod_1203524761314_78.docx @ 66513 @ @ 1 Note The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate operating instructions) Pos: 17.12 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 24 Safety Pos: 17.13 /BA/Sicherheit/Hydraulikanlage @ 2\mod_1203503691986_78.docx @ 66225 @ 2 @ 1 4.7 Hydraulic system 1 The hydraulic system is pressurised! 2 When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are connected as specified! 3 When connecting the hydraulic hoses to the tractor hydraulics, make sure that the hydraulics of both the tractor and the implement have been depressurized! 4 In the case of hydraulic connections between tractor and machine, the coupling sleeves and plugs should be marked to ensure a proper connection! If the connectors are interchanged, the function will be reversed (e. g. raising/lowering) - Risk of accident! 5 When searching for leaks, use suitable aids to avoid the risk of injury! 6 Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause serious injury! Seek medical help immediately should injuries occur! Danger of infection! 7 Before working on the hydraulic system, depressurise the system and switch off the engine! Pos: 17.14 /BA/Sicherheit/Hydraulikanlage Zusatz Alterung der Hydraulikschlauchleitungen @ 3\mod_1204552944856_78.docx @ 70772 @ @ 1 8 Check the hydraulic hose lines at regular intervals and replace them if damaged or worn! The new hoses must fulfill the technical requirements set by the manufacturer of the implement! Pos: 17.15 /Überschriften/Überschriften 2/P-T/Reifen @ 0\mod_1197357995667_78.docx @ 18075 @ 2 @ 1 4.8 Tyres Pos: 17.16 /BA/Sicherheit/Reifen @ 0\mod_1195646435716_78.docx @ 1346 @ @ 1 1 When working on the tyres, make sure that the implement is safely lowered and secured against rolling (wheel chocks). 2 Installing wheels and tyres requires adequate knowledge and suitable tools! 3 Repair work on the tyres and wheels should be done by specially trained personnel using appropriate installation tools only! 4 Check tyre pressure regularly! Inflate the tyres to the recommended pressures! 5 Check the wheel nuts periodically! Missing wheel nuts can result in a wheel falling off and the machine tipping over. Pos: 17.17 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 25 Safety Pos: 17.18 /Überschriften/Überschriften 2/U-Z/Wartung @ 33\mod_1254222340957_78.docx @ 318599 @ 2 @ 1 4.9 Maintenance Pos: 17.19 /BA/Sicherheit/Wartung/Wartung Pos.1 ohne Schwungmass/Feststellbremse anziehen @ 209\mod_1387356507523_78.docx @ 1724054 @ @ 1 1 2 Always make certain that the drive and the engine are switched off before doing any repairs, maintenance or cleaning! • Remove the ignition key and carry it along with you. • Remove universal shaft on tractor side. Observe the safety clearance behind the machine! In normal operation, the safety distance is 5m! Observe the safety clearance laterally to the machine! It is 3 m in normal operation! Pos: 17.20 /BA/Sicherheit/Wartung/Wartung Pos.2 bis 8 mit Elektronik @ 243\mod_1395732890147_78.docx @ 1905695 @ @ 1 3 4 5 6 7 8 7 Regularly check that nuts and screws are properly seated and tighten if necessary! When performing maintenance work on the raised machine or on raised machine parts, always use suitable parking supports. Oils, greases and filters must be disposed of correctly! Always disconnect the power supply before working on the electrical system! Protective equipments must be checked regularly and they must be replaced at the right time if they are subject to wear! When carrying out electrical welding work on vehicle and mounted devices, separate power supply via main battery switch or disconnect the cable on generator and battery! Separate the plugs on the job computer. Spare parts must at least comply with the technical requirements determined by the manufacturer of the implements! This is ensured by KRONE original spare parts! Pos: 17.21 /BA/Sicherheit/Wartung/Wartung Zusatz Bei Gasspeicherung/Schneidwekzeuge @ 2\mod_1203504102830_78.docx @ 66265 @ @ 1 9 Only use nitrogen for filling pneumatic accumulators - Risk of explosion! 10 When replacing working tools with cutting edges, use suitable tools and gloves! Pos: 17.22 /Überschriften/Überschriften 2/A-E/Arbeiten im Bereich von Hochspannungsleitungen @ 232\mod_1393502592683_78.docx @ 1851561 @ 2 @ 1 4.10 Working in the vicinity of power transmission lines Pos: 17.23 /BA/Sicherheit/Arbeiten im Bereich von Hochspannungsleitungen_Rundballenpressen @ 232\mod_1393500860260_78.docx @ 1851444 @ @ 1 1 2 3 4 Always take great care when working under or in the vicinity of power transmission lines. When operating the machine, ensure that the opening tailgate can reach a total height of up to 5 m. If it is necessary to travel under overhead lines, the operator must request information on the rated voltage and the minimum height of the overhead lines from the overhead line operator. Never drop below the safety distances listed in the table. Pos: 17.24 /BA/Sicherheit/Arbeiten im Bereich von Hochspannungsleitungen_Tabelle @ 232\mod_1393502586801_78.docx @ 1851532 @ @ 1 Pos: 17.25 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 26 Rated voltage kV Safe distance from overhead lines m To 1 1 Above 1 to 110 2 Above 101 to 220 3 Above 220 to 380 4 Safety Pos: 17.26 /BA/Sicherheit/Eigenmächtiger Umbau und Ersatzteilherstellung @ 1\mod_1201937705539_78.docx @ 55745 @ 2 @ 1 4.11 Unauthorised Conversion/Modification and Spare Parts Production Conversions or modifications of the machine are permitted only with prior consultation with the manufacturer. Original spare parts and accessories authorised by the manufacturer help to ensure safety. Use of other parts may void liability for resulting damage. Pos: 17.27 /BA/Sicherheit/Unzulässige Betriebsweisen @ 11\mod_1223357699923_78.docx @ 145527 @ 2 @ 1 4.12 Inadmissible Modes of Operation The operating safety of the delivered machine is guaranteed only when it is used as intended in compliance with the introductory section "Intended use" of the operating instructions. The limit values listed in the data charts should not be exceeded under any circumstances. Pos: 17.28 /BA/Sicherheit/Sicherheitshinweise an der Maschine @ 1\mod_1201937861961_78.docx @ 55783 @ 2 @ 1 4.13 Safety Instructions on the Machine The safety instructions on the machine warn of residual risks associated with the machine. They consist of warning pictograms and a work safety symbol. All safety instructions must be followed. Always keep the safety instructions clean and in clearly legible condition! If any safety instructions are damaged or missing, request them from your dealer and then put them in the places provided for them. Where these safety instructions are and what they mean will be described in the following chapters. Pos: 18 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 27 Safety Pos: 20.1 /Überschriften/Überschriften 2/K-O/Lage der Sicherheitsaufkleber an der Maschine @ 0\mod_1195634967326_78.docx @ 1020 @ 2 @ 1 4.14 Position of the Adhesive Safety Stickers on the Machine Pos: 20.2 /BA/Sicherheit/Aufkleber/Rundballenpresse/Sicherheitsaufkleber Comprima F XC @ 295\mod_1412238292704_78.docx @ 2320887 @ @ 1 GL Comprima F125/F155 (XC) 8 3 5 2 5 10 8 Co mp rim aX C 6 3 8 7 3 1 3 4 8 RPN00039_3 Fig. 2 8 3 10 6 3 4 Fig. 3 28 9 3 7 3 RPN00040_3 Safety 1) Before starting the machine, read and observe the operating instructions and safety instructions. 2) The PTO speed must not exceed 540 rpm! The operating pressure of the hydraulic system must not exceed 200 bar! 939 100-4 540/min MAX. 200 bar MAX. 939 471 1 (1x) 939 100 4 (1x) 3) While parts are moving, never reach into areas where there is a risk of being crushed. 4) Never reach into the working area of the pick-up as long as the machine is running. 942 196 1 (6x) Comprima XC (+2x) 939 407 1 (2x) 942 196 -1 5) Do not reach into the danger area under the wrapping and tying mechanism. Danger from sharp blades! Consider operating instructions! 6) Do not step under the raised tailgate. Before carrying out any maintenance work, close the stop cock on the cylinder. 939 521 1 (2x) 939 125 1 (2x) 8) Before start-up, close the protective equipment! 7) Danger from rotating auger. 939 520 1 (2x) 942 002 4 (6x) 939 520-1 9) The tailgate must only be operated when the baler is attached correctly to the tractor. 10) only Comprima F155 and F155 XC Do not loosen the screw connection. The spring is pressurised! 942 360 3 (1x) 942 360-3 27 005 010 1 (2x) Pos: 20.3 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 29 Safety Pos: 20.4 /BA/Sicherheit/Aufkleber/Rundballenpresse/Sicherheitsaufkleber Comprima V XC @ 201\mod_1385563046804_78.docx @ 1688093 @ @ 1 GL Comprima V 150/V 180/V210 (XC) 8 10 2 4 4 7 5 7 10 7 10 6 1 10 7 3 VPN00002_3 Fig. 4 10 7 8 5 10 3 Fig. 5 30 9 10 6 10 VPN00003_3 Safety 1) Before starting the machine, read and observe the operating instructions and safety instructions. 2) The PTO speed must not exceed 540 rpm! The operating pressure of the hydraulic system must not exceed 200 bar! 939 100-4 540/min MAX. 200 bar MAX. 939 471 1 (1x) 939 100 4 (1x) 3) Never reach into the working area of the pick-up as long as the machine is running. 4) Do not reach into the danger area under the wrapping and tying mechanism. Danger from sharp blades! Consider operating instructions! 939 407 1 (2x) 939 125 1 (2x) 5) Do not step under the raised tailgate. Before carrying out any maintenance work in this area, close the stop cock on the cylinder. 6) Danger from rotating auger. 939 520 1 (2x) 939 521 1 (2x) 939 520-1 7) Before start-up, close the protective equipment! 8) The accumulator is under gas and oil pressure. Disassemble and repair only in strict accordance with the instructions in the technical handbook. 942 002 4 (6x) 939 529 0 (2x) 9) The tailgate must only be operated when the baler is attached correctly to the tractor. 10) While parts are moving, never reach into areas where there is a risk of being crushed. 942 196 1 (6x) Comprima XC (+2x) 942 360 3 (1x) 942 360-3 942 196 -1 Pos: 20.5 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 31 Safety Pos: 20.6 /BA/Sicherheit/6. Überarbeitete Warnhinweise/Hinweis - Nachbestellung/ Anbringung Aufkleber @ 0\mod_1195637337107_78.docx @ 1079 @ 33 @ 1 4.14.1 Re-Ordering the Adhesive Safety and Information Labels Note Every adhesive safety and information label is assigned an order number and can be ordered directly from the manufacturer or from an authorized dealer (see Section "Contact"). 4.14.2 Affixing the Adhesive Safety and Information Labels Note - Affixing an adhesive label Effect: Adhesion of the label • The surface for affixing the adhesive label must be clean and free of dirt, oil and grease. Pos: 21 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 32 Safety Pos: 22.1 /Überschriften/Überschriften 2/P-T/Sicherheitsroutinen @ 187\mod_1380089318480_78.docx @ 1608182 @ 2 @ 1 4.15 Safety routines Pos: 22.2 /Überschriften/Überschriften 3/K-O/Maschine stillsetzen und sichern @ 190\mod_1381323544614_78.docx @ 1624780 @ 3 @ 1 4.15.1 Stopping and securing the machine Pos: 22.3 /BA/Sicherheit/3. Sicherheitsroutinen/Maschine stillsetzen und sichern -gezogene Maschinen_mit Feststellbremse @ 244\mod_1395817975869_78.docx @ 1909963 @ @ 1 WARNING! Crush hazard due to movement of the machine or machine parts! If the machine has not been shut down, the machine or machine parts may move unintentionally. As a result, people may be seriously injured or killed. • Before leaving the machine: Shut down and secure the machine. To park the machine securely: • Park the machine on a stable and even surface. • Switch off the drives and wait until coasting parts have come to a standstill. • Switch off the tractor engine, remove the ignition key and take it with you. • Use the parking brakes to secure the machine and tractor from rolling away. Pos: 22.4 /Überschriften/Überschriften 3/A-E/A/Angehobene Maschine und Maschinenteile sicher unterbauen @ 190\mod_1381323662799_78.docx @ 1624809 @ 3 @ 1 4.15.2 Supporting lifted machine and machine parts securely Pos: 22.5 /BA/Sicherheit/3. Sicherheitsroutinen/Angehobene Maschine und Maschinenteile sicher unterbauen_ALTE FORM @ 277\mod_1404810762702_78.docx @ 2077603 @ @ 1 WARNING! Risk of injury due to movement of the machine or machine parts If the machine is not supported securely, the machine or machine parts may roll, fall or drop. As a result, people may be seriously injured or killed. • Before working on or under raised components: Securely support machine or machine parts. To securely support the machine or machine parts: • Shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding the machine". • Before performing any work on or under raised machine parts, lower the machine parts or secure them mechanically with rigid safety supports (e.g. support stand, crane) or with a hydraulic shut-off device (e.g. stop cock) to prevent them from dropping. • Never support the machine or machine parts with materials which can buckle. • Never support the machine or machine parts with hollow blocks or bricks. Hollow blocks or bricks may break under continuous load. • Never work under the machine or machine parts which are held up by a car jack. Pos: 22.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 33 Safety Pos: 22.7 /Überschriften/Überschriften 3/K-O/Maschine sicher ankuppeln @ 274\mod_1404282415732_78.docx @ 2062014 @ 3 @ 1 4.15.3 Coupling the machine safely Pos: 22.8 /BA/Sicherheit/3. Sicherheitsroutinen/Maschine an den Traktor ankuppeln (BiG PACK) @ 273\mod_1404105657612_78.docx @ 2057995 @ @ 1 WARNING! Risk of injury when coupling the machine The machine or machine parts may move unintentionally while the machine is coupled to the tractor. As a result, people may be seriously injured or killed. • When coupling the machine, perform the following steps: • • • • • • • • • • • Never stand between the tractor and the machine while coupling the machine to the tractor. Depressurise the tractor hydraulics. Switch off the electronic systems. Shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding the machine". Only couple the hydraulic hoses if the hydraulic systems on the tractor and the machine are depressurised. Couple the compressed air braking system, depending on the version of the machine. Couple the hydraulic brake, depending on the version of the machine. Couple and secure the universal shaft. Connect the lighting cable. Connect the power cable. Connect the terminal. Pos: 22.9 /Überschriften/Überschriften 3/K-O/Maschine sicher abkuppeln @ 274\mod_1404282542952_78.docx @ 2062072 @ 3 @ 1 4.15.4 Uncoupling the machine safely Pos: 22.10 /BA/Sicherheit/3. Sicherheitsroutinen/Maschine vom Traktor abkuppeln - mit Elektronik, mit Bremsen @ 273\mod_1404106986183_78.docx @ 2058054 @ @ 1 WARNING! Risk of injury when uncoupling the machine The machine or machine parts may move unintentionally while the machine is being uncoupled. As a result, people may be seriously injured or killed. • When uncoupling the machine, perform the following steps: • • • • • • • • • • • Pos: 22.11 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 34 Shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding the machine". Lower the support jack. Depressurise the tractor hydraulics. Switch off the electronic systems. Only uncouple the hydraulic hoses if the hydraulic systems on the tractor and the machine are depressurised. Uncouple the compressed air brake, depending on the version of the machine. Uncouple the hydraulic brake, depending on the version of the machine. Disconnect the lighting cable from the tractor. Disconnect the power cable from the tractor. Uncouple the universal shaft and place it on the holder provided. Never stand between the tractor and the machine when uncoupling the machine from the tractor. Safety Pos: 22.12 /Überschriften/Überschriften 3/K-O/Maschine für Instandhaltungs-, Reparatur-, Wartungs- und Einstellarbeiten vorbereiten @ 274\mod_1404283183227_78.docx @ 2062418 @ 3 @ 1 4.15.5 Preparing the machine for repair, maintenance and adjustment work Pos: 22.13 /BA/Sicherheit/3. Sicherheitsroutinen/Maschine für Instandhaltungs-, Reparatur-, Wartungs- und Einstellarbeiten vorbereiten @ 272\mod_1403522290336_78.docx @ 2051115 @ @ 1 WARNING! Risk of injury during repair, maintenance and adjustment work on the machine. If the machine has not been shut down, the machine or machine parts may move unintentionally. As a result, people may be seriously injured or killed. If the machine is not supported securely, the machine or machine parts may roll, fall or drop. As a result, people may be seriously injured or killed. • Before starting repair, maintenance and adjustment work, perform the following steps: • • Shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding the machine". The raised machine or machine parts must be securely supported, see chapter Safety "Securely supporting the raised machine and machine parts". Pos: 22.14 /Überschriften/Überschriften 3/K-O/Maschine sicher in Betrieb nehmen @ 274\mod_1404282899544_78.docx @ 2062230 @ 3 @ 1 4.15.6 Starting the machine safely Pos: 22.15 /BA/Sicherheit/3. Sicherheitsroutinen/Maschine sicher in Betrieb nehmen - 540 1/min, mit Elektronik, mit Bremsen @ 287\mod_1409821134247_78.docx @ 2276406 @ @ 1 WARNING! Risk of injury when starting up the machine If the machine has not been safely placed in operation, the machine or machine parts may move unintentionally. As a result, people may be seriously injured or killed. • Before starting up the machine, ensure that the following prerequisites are met: – – – – – – – – – – – – – – The hydraulic lines are connected. The compressed air brake is coupled (depending on equipment). The hydraulic brake is connected (depending on equipment). The universal shaft is coupled and secured. The lighting system is connected. The terminal is connected. The safety chain is attached (not stipulated in all countries). All safety equipment is in place, is proper condition, and in the protective position. The PTO speed of 540 rpm is not exceeded. The universal shaft prescribed by the manufacturer is used. The hoses, cables and ropes are laid so that they do not scrape, come under tension or become jammed or come in contact with other parts (such as the tractor tyres). The parking brake is released. Machine parts of the tractor do not come into contact with parts of the machine (especially when turning). There are no persons in the machine danger zone. Pos: 23 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 35 Safety Pos: 24.1 /Überschriften/Überschriften 3/P-T/Sicherheitsausstattung @ 65\mod_1301322015268_78.docx @ 588814 @ 3 @ 1 4.15.7 Safety Equipment Pos: 24.2 /BA/Sicherheit/7. Gefahrenhinweise alt/Gefahr - Funktion Sicherheitseinrichtungen Maschine @ 211\mod_1389263571993_78.docx @ 1734475 @ @ 1 WARNING! - Unexpected movement of components due to defective safety equipment! Effect: Danger to life, risk of a serious accident or damage to the machine • Machine must not be started without functioning safety equipment. Pos: 24.3 /Überschriften/Überschriften 3/P-T/Standbremse / Feststellbremse @ 25\mod_1242719474426_78.docx @ 253706 @ 3 @ 1 4.15.8 Parking brake Pos: 24.4 /Überschriften/Zwischenüberschriften/(Option) @ 295\mod_1411980258129_78.docx @ 2315566 @ @ 1 (Optional) Pos: 24.5 /BA/Inbetriebnahme/Feststellbremse/Warnung - Feststellbremse anziehen @ 273\mod_1403774266136_78.docx @ 2056887 @ @ 1 WARNING! Unexpected movement of the machine! The machine may move unintentionally if the parking brake is not activated when parking the machine. Thus there is a risk of serious injuries or death. • Always apply the parking brake when the tractor is left or the machine is switched off. Pos: 24.6 /BA/Inbetriebnahme/Feststellbremse/Feststellbremse Anbringungsort X-treme @ 230\mod_1393340387896_78.docx @ 1844420 @ @ 1 The parking brake (1) is located on the front side of the machine on the drawbar. Pos: 24.7 /BA/Inbetriebnahme/Feststellbremse/Bild Feststellbremse Comprima @ 292\mod_1411117615421_78.docx @ 2303921 @ @ 1 COM00362 Fig. 6 a) Parking brake applied Pos: 24.8 /BA/Inbetriebnahme/Feststellbremse/Feststellbremse X-treme @ 230\mod_1393340686037_78.docx @ 1844664 @ @ 1 b) Parking brake released The parking brake is used to secure the machine from rolling away accidentally, especially when the machine is disconnected from the tractor. To apply the parking brake: • Press button on the end of the lever and pull lever (1) up as far as it will go. To release the parking brake: • Press the button on the end of the lever and push down lever (1) as far as it will go. Pos: 24.9 /BA/Inbetriebnahme/Feststellbremse/Hinweis Feststellbremse/Unterlegkeile @ 6\mod_1214899429153_78.docx @ 96796 @ @ 1 Note To prevent the machine from rolling away, use the wheel chocks in addition to the parking brake. Pos: 24.10 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 36 Safety Pos: 24.11 /Überschriften/Überschriften 3/P-T/Sicherungsseil anbringen @ 289\mod_1410256423639_78.docx @ 2286884 @ 3 @ 1 4.15.9 Attaching the safety cable Pos: 24.12 /BA/Inbetriebnahme/Feststellbremse/Handbremse mit Seil Bild Comprima @ 295\mod_1411992662492_78.docx @ 2315767 @ @ 1 KWT20026 COM00367 Fig. 7 Pos: 24.13 /BA/Inbetriebnahme/Feststellbremse/Sicherungsseil betätigen KWT 2000 @ 289\mod_1410252873946_78.docx @ 2286392 @ @ 1 The safety cable (1) applies the parking brake (3) if the machine breaks away from the tractor while it is driving. Attaching the safety cable to the machine: • Attach the safety cable to the parking brake. To do this, pull the safety cable through the small loop on the cable and through the ring (2). Attaching the safety cable to the tractor: • Attach the other end of the safety cable to a suitable point at the rear of the tractor. Make sure that the cable cannot slip or become detached. Pos: 24.14 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 37 Safety Pos: 24.15 /Überschriften/Überschriften 3/A-E/A/Abstellstütze @ 109\mod_1335355963452_78.docx @ 976541 @ 3 @ 1 4.15.10 Parking Support Pos: 24.16 /BA/Sicherheit/Rundballenpresse/Allgemeiner Text Abstellstütze Ultima @ 159\mod_1365421830511_78.docx @ 1407965 @ @ 1 When the machine is not connected to the tractor, the parking support (1) ensures the stability of the machine. Pos: 24.17 /BA/Inbetriebnahme/Rundballenpresse/Bild Abstellstütze hoch CF_CV HD @ 99\mod_1329916405776_78.docx @ 885098 @ @ 1 1 4 2 5 3 HDC00018 Fig. 8 Pos: 24.18 /BA/Inbetriebnahme/Rundballenpresse/Hinweis Abstellstütze bewegen @ 32\mod_1253539702220_78.docx @ 314734 @ @ 1 Note Risk of hands and feet when the parking support is actuated! Pos: 24.19 /BA/Inbetriebnahme/Rundballenpresse/Abstellstütze hochdrehen Fortima V 1500 MC @ 32\mod_1253540733033_78.docx @ 314784 @ @ 1 To raise the parking support: • As soon as the machine is connected to the tractor, turn the crank (1) several revolutions clockwise until there is no more weight on the parking jack (3). • Withdraw the locking bolt (5) on the lower part of the parking support (2), push in the parking support (2) and secure it in position with the locking bolt (5). • Then crank the parking support (2) up all the way. • Turn the parking jack (3) so that the flat side is facing the pick-up. Pos: 24.20 /BA/Fahren und Transport/Rundballenpresse/Bild Abstellstütze runter Comprima @ 66\mod_1302173911615_78.docx @ 615037 @ 3 @ 1 4.15.11 Lowering the Parking Support 1 2 3 RPN00037 Fig. 9 Pos: 24.21 /BA/Fahren und Transport/Rundballenpresse/Kurbel gegen Uhrzeigersinn drehen @ 295\mod_1411982551964_78.docx @ 2315731 @ @ 1 • Turn the crank on the parking support several rotations anticlockwise. Pos: 24.22 /BA/Fahren und Transport/Rundballenpresse/Abstellstütze positionieren @ 32\mod_1253617584078_78.docx @ 315512 @ @ 1 • • Remove stake bolt (2), bring the support pipe out of the parking support (1) and then secure again with the stake bolt (2). Crank the support plate (3) tightly onto the ground until pressure on the drawbar has been relieved. Pos: 24.23 /BA/Erstinbetriebnahme/Großpackenpressen/AbstellstützeAbstellstütze Standfläche vergrößern (2014-10-22 10:58:04) @ 17\mod_1236319619729_78.docx @ 204459 @ @ 1 Note If the ground is soft, enlarge the footprint of the parking jack by placing a wooden plank underneath. Pos: 24.24 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 38 Safety Pos: 24.25 /Überschriften/Überschriften 3/U-Z/Unterlegkeile @ 33\mod_1254202555660_78.docx @ 318451 @ 3 @ 1 4.15.12 Wheel chocks Pos: 24.26 /BA/Fahren und Transport/Rundballenpresse/Bild Unterlegkeile Comprima neu @ 292\mod_1411049005397_78.docx @ 2302669 @ @ 1 1 Fig. 10 Pos: 24.27 /BA/Fahren und Transport/Rundballenpresse/Text Pos. Unterlegkeile Comprima F/V x-treme @ 292\mod_1411104706771_78.docx @ 2303581 @ @ 1 The wheel chocks (1) are kept in a holder at the front left beside the drawbar. Each one is locked in position in the holder by a spring clip. Pos: 24.28 /BA/Fahren und Transport/Rundballenpresse/Bild Unterlegkeile @ 32\mod_1253614434437_78.docx @ 315462 @ 3 @ 1 4.15.13 Secure the machine against the possibility of rolling back. 1 KR-1-081 Fig. 11 Pos: 24.29 /BA/Fahren und Transport/Rundballenpresse/Text Unterlegkeile vor und hinter Rad @ 161\mod_1365673279477_78.docx @ 1416578 @ @ 1 • To prevent the disconnected machine from rolling back, lay wheel chocks (1) in front of and behind the same wheel. Note On machines with coaster/steering axle, make sure that a wheel on the front axle is secured. Pos: 24.30 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 39 Safety Pos: 24.31 /Überschriften/Überschriften 3/A-E/A/Anschlagpunkte @ 168\mod_1368430700205_78.docx @ 1453905 @ 3 @ 1 4.15.14 Stop Points Pos: 24.32 /BA/Sicherheit/7. Gefahrenhinweise alt/Warnung - Anheben @ 168\mod_1368433456450_78.docx @ 1454049 @ @ 1 WARNING! Danger from falling loads! • Never step or stay under suspended loads! • Maintain an adequate safety distance from suspended loads. • Before transportation, compare load capacity of slings and cranes and choose transportation equipment with a sufficient degree of safety and lifting capacity. • Prevent strong impacts and make sure that the machine does not become wedged! Pos: 24.33 /BA/Wartung/Rundballenpresse/Anheben der Maschine @ 114\mod_1338467456755_78.docx @ 1003130 @ 33 @ 1 4.15.15 Lifting Eyes The baler is equipped with three suspension points: • A suspension point is located in the front area of the drawbar. • Two suspension points can be found rear on the yoke (right and left upper machine side). 4.15.16 Lifting • • • • • • • Pos: 24.34 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 40 Use a lifting traverse with a minimum load-bearing capacity (depending on the permitted gross weight of the machine) (refer to Chapter entitled Introduction “Identification”) Close the tailgate Swivel the parking support (parking jack) into transport position Lift the pick-up Make certain all safety devices are locked Attach the chains of the lifting traverse to the four suspension points of the machine Make sure that the hooks of the chains are attached correctly on the suspension points Safety Pos: 24.35 /Überschriften/Überschriften 3/A-E/A/Absperrhahn Heckklappe @ 34\mod_1255589255891_78.docx @ 324197 @ 3 @ 1 4.15.17 Shut-off valve for tailgate Pos: 24.36 /BA/Sicherheit/7. Gefahrenhinweise alt/Rundballenpresse/Absperrhahn Hydraulikzyl geschlossen @ 34\mod_1256114957331_78.docx @ 325995 @ @ 1 DANGER! – Settings on the machine! Danger to life or serious injuries. • The shut-off valve on the left hydraulic cylinder must be closed. Pos: 24.37 /BA/Wartung/Rundballenpresse/Bild Heckklappe sperren F/V @ 84\mod_1318947447181_78.docx @ 736249 @ @ 1 1 1 a 1 b a 1 b CPK00230_3 Fig. 12 Pos: 24.38 /BA/Wartung/Rundballenpresse/Funktion Absperrhahn F/V @ 103\mod_1331720817238_78.docx @ 937260 @ @ 1 The tractor supplies pressure to the machine hydraulics via hoses. In addition to different parts, the shut-off valve (1) on the left hydraulic cylinder should particularly be mentioned. It is presented as a safety part which prevents unintended closing of the tailgate. Position "a" Hydraulic cylinder return is opened. The tailgate can be closed. Always reset the shut-off valve after working in the bale chamber or on the tailgate to position “a” to be able to close the tailgate. Position "b" The hydraulic cylinder return is locked. The tailgate cannot be closed. Move the shut-off valve always to position “b” when working in the bale chamber or on the open tailgate. Pos: 24.39 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 41 Safety Pos: 24.40 /Überschriften/Überschriften 3/P-T/Trittstufe für Arbeiten am Bindemechanismus @ 292\mod_1411108971813_78.docx @ 2303616 @ 3 @ 1 4.15.18 Step for working on the linkage Pos: 24.41 /BA/Sicherheit/2. Vorangestellte Warnhinweise/Kopie von WARNUNG - Zugang zur Maschine @ 295\mod_1411994870948_78.docx @ 2316787 @ @ 1 WARNING! Risk of injury when climbing up and down. People who behave carelessly when climbing up and down may fall off the ladder. People, who climb onto the machine without using the designated ladders, may slip, fall and seriously injure themselves. Dirt as well as operating fluids and lubricants may cause you to lose your footing. • Use the designated ladders only. • Always keep the steps and platforms clean and in a proper condition to prevent people from losing their footing. • Never climb up and down while the machine is moving. • Face the machine when climbing up and down. • When climbing up and down, never use the control elements as handles. Inadvertent activation of the control elements may cause functions to be unintentionally actuated which could be hazardous. • When climbing down, never jump off the machine. Pos: 24.42 /BA/Sicherheit/Rundballenpresse/Bild Trittstufe Netzbindung @ 292\mod_1411114283056_78.docx @ 2303815 @ @ 1 1 Fig. 13 Pos: 24.43 /BA/Sicherheit/Rundballenpresse/Trittstufe Bindemechanismus @ 292\mod_1411109423771_78.docx @ 2303683 @ @ 1 Attached to the right-hand side of the machine at the front above the roller crop guide is a step (1) that allows easier access to the linkage and the supply of binding material. Pos: 25 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 42 Commissioning Pos: 26.1 /Überschriften/Überschriften 1/A-E/Erstinbetriebnahme @ 0\mod_1196314201498_78.docx @ 5855 @ 1 @ 1 5 Commissioning Pos: 26.2 /BA/Sicherheit/7. Gefahrenhinweise alt/Inbetriebnahme/Unvorhergesehene Inbetriebnahme Fortima V 1500 MC @ 209\mod_1387357052199_78.docx @ 1724288 @ @ 1 DANGER! - Unintentional starting, moving machine components and / or unexpected machine movement! Effect: Risk of death, injuries or damage to the machine. • Special caution is required when hitching and unhitching the machine on the tractor. No one may be standing between the tractor and machine. After hitching, turn off the engine and remove the ignition key and take it with you. • For care, maintenance, adjustment and repair work on the machine, always turn off the PTO shaft, turn off the engine, remove the ignition key and take it with you. • Only start the machine if all safety devices are fitted and in protection position. • The machine can be operated with a maximum PTO shaft speed of 540 rpm. • Only the universal shaft specified by the manufacture should be used, with an appropriate overload coupling. • The universal shaft may only be fitted and removed when the PTO shaft is turned off, the engine is turned off and the ignition key is removed. • Install hoses and connection cables so that they will not be under tension or come into contact with the tractor wheels when cornering. • Check hydraulic hoses regularly and replace if there are any signs of damage or ageing. • When connecting and removing the hydraulic hoses on the tractor hydraulics, make sure that the hydraulic system on both the tractor and the machine is depressurised. • If any hazardous situations arise, immediately turn off the PTO shaft and stop the machine. • Never leave the machine running with no operating personnel on the tractor. Pos: 26.3 /Überschriften/Überschriften 2/U-Z/Vorbereitungen für die Erstinbetriebnahme @ 32\mod_1253109404174_78.docx @ 312138 @ 2 @ 1 5.1 Before initial start-up Pos: 26.4 /BA/Erstinbetriebnahme/Rundballenpresse/Vorbereitungen Erstinbetriebnahme @ 226\mod_1392643174796_78.docx @ 1824323 @ @ 1 For reasons related to transport, the machine is delivered without the PTO shaft and bale ejector. Before initial start-up, the machine must be completely assembled and adjusted to the tractor type. The following parts are included loose with delivery in some cases. Pos: 26.5 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 43 Commissioning Pos: 26.6 /BA/Erstinbetriebnahme/Rundballenpresse/Teile Erstinbetriebnahme_Comprima F/V @ 225\mod_1392634851941_78.docx @ 1823269 @ @ 1 2 1 3 5 6 7 8 9 10 20 19 12 17 11 15 14 18 4 13 16 COM00004_3 Fig. 14 Pos. Designation Storage location 1 Bale ejector under the machine 2 Spacer (Comprima V180 (XC)) Twine box 3 Small parts Twine box 3 Guard cup Bale chamber 5 Eye screws Twine box 6 Springs Twine box 7 Springs with clamping screws Twine box 8 Strip Twine box 9 Screws (Comprima V150 (XC)) Twine box 10 Nuts (Comprima V150 (XC)) Twine box 11 Safety films Twine box 12 Can of spray paint Twine box 13 Universal shaft Bale chamber 14 Universal shaft support Twine box 15 Hose support and cable support Bale chamber 16 Fastening material Twine box 17 Universal shaft support Twine box 18 Driver guide rail Twine box 19 Linkage Twine box 20 Power supply on the tractor Twine box without fig. Control unit (depending on the version) Twine box without fig. Extension cable Twine box without fig. Ring key 13 Twine box Pos: 26.8 /BA/Erstinbetriebnahme/Rundballenpresse/Arbeitsschritte Erstinbetriebnahme @ 32\mod_1253176922910_78.docx @ 312501 @ @ 1 44 Commissioning 1 KR-1-081 Fig. 15 • Park the machine on firm, level ground. • Place two wheel chocks (1) under the wheels to prevent the machine from rolling away. 1 VP800016 Fig. 16 • Take the bag with the small parts (1) out of the twine box. 45 Commissioning 1 2 3 RBV01170 Fig. 17 • Relieve all pressure from the tractor hydraulics. • Connect the hydraulic hoses (1), (2) and (3) to the tractor hydraulics according to colour coding. 2 1 RBV0116A Fig. 18 • Set the control valve (1) for "Open tailgate (2)" to "Raise". Pos: 26.9 /BA/Sicherheit/Module Achtung/Gefahr - Geöffnete Heckklappe @ 32\mod_1253180791300_78.docx @ 312630 @ @ 1 DANGER! – Unintentional closing of tailgate! Effect: severe injuries. • Secure the open tailgate against unintentional shutting. Pos: 26.10 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 46 Commissioning Pos: 26.11 /BA/Erstinbetriebnahme/Rundballenpresse/Heckklappe sperren Comprima @ 103\mod_1332165161046_78.docx @ 939811 @ @ 1 1 1 a 1 a b 1 b CPK00230_3 Fig.19 • Swivel the shut-off valve (1) of the left lifting cylinder from position (a) to position (b). Tailgate is locked hydraulically. Pos: 26.12 /BA/Erstinbetriebnahme/Rundballenpresse/Anbauanteile aus Ballenkammer entnehmen @ 72\mod_1306392448657_78.docx @ 645189 @ @ 1 1 2 RBV01150 Fig. 20 • Take the additional components (1) and (2) out of the bale chamber. Close the tailgate: • Swing the shut-off valve (1) in the return of the left lifting cylinder from position (a) to position (b). • Activate the tractor hydraulics. • Set the control valve for „Closing the Tailgate“on “Lowering". Pos: 26.13 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 47 Commissioning Pos: 26.14 /Überschriften/Überschriften 2/A-E/Demontage Transport-Niederhalte-Spannvorrichtung @ 169\mod_1369640231639_78.docx @ 1465252 @ 2 @ 1 5.2 Removing the transport holding down tensioning device Pos: 26.15 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima F155 (XC) @ 79\mod_1314690325737_78.docx @ 697640 @ @ 1 Comprima F155 (XC) Pos: 26.16 /BA/Erstinbetriebnahme/Rundballenpresse/Hinweis Spannarme herunter ziehen @ 66\mod_1302006118603_78.docx @ 593450 @ @ 1 Note If the clamping arms of the machine were pulled down and attached for transportation with the tensioning system (not all truck types), the tensioning system must be removed before the machine is started up. Pos: 26.17 /BA/Erstinbetriebnahme/Rundballenpresse/Demontage der Spannvorrichtung @ 209\mod_1387289792806_78.docx @ 1723651 @ @ 1 Removing the tensioning device from the right and left sides of the machine: DANGER! – The tensioning rocker and the attached tensioning device are under pressure! Effect: Injuries or damage to the machine. • No one is permitted inside the danger zone. 1 2 COM00309 Fig. 21 ATTENTION! The floor conveyor is tensioned by loosening the screws (1). • Keep out of the danger zone! • • Remove the screw (2) by slightly tightening or loosening the screw (1). Loosen the screws 1 (on left and right) equally on both sides and remove. 1 3 4 COM00310 Fig. 22 • Remove the cotter pin and bolt (4) and remove the slip-on bushing (3) downwards. Reattach the bolt (4) and secure with the cotter pin. 48 Commissioning 7 5 6 COM00311 Fig. 23 • Remove the screw connection (5). • Remove the connecting tube (6) and link (7). Note Dispose of all removed parts properly. Reuse is not permitted! 8 9 COM00312 Fig. 24 • Connect the plug connection (8) for the sensor on the left side of the machine. • Mount the supplied plate (9) on the upper deflection roller of the belt. Pos: 26.18 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 49 Commissioning Pos: 26.19 /Überschriften/Überschriften 2/K-O/Montage Ballenauswerfer @ 32\mod_1253182217691_78.docx @ 312680 @ 2 @ 1 5.3 Assembling the bale ejector Pos: 26.20 /BA/Erstinbetriebnahme/Rundballenpresse/Optional für Comprima V @ 191\mod_1381762588149_78.docx @ 1630591 @ @ 1 Optional for Comprima V 150 Pos: 26.21.1 /BA/Erstinbetriebnahme/Rundballenpresse/Ballenauswerfer/1_Schraubverbindungen der Aufnahmebleche lösen_Bild_Comprima @ 191\mod_1381922071542_78.docx @ 1633442 @ @ 1 Single axle Tandem axle 2 2 1 1 3 3 COM00315 Fig. 25 Pos: 26.21.2 /BA/Erstinbetriebnahme/Rundballenpresse/Ballenauswerfer/1_Schraubverbindungen der Aufnahmebleche lösen_Text @ 191\mod_1381922138919_78.docx @ 1633501 @ @ 1 • • Loosen, but do not remove, the screw connections (1, 2) in the mounting plates (3) on the right and left of the bale chamber. Push both mounting plates (3) outwards. Pos: 26.21.3 /BA/Erstinbetriebnahme/Rundballenpresse/Ballenauswerfer/2_Ballenauswerfer zwischen Aufnahmebleche schieben_Bild_Comprima @ 191\mod_1381922172149_78.docx @ 1633530 @ @ 1 6 1 2 4 COM00314_1 3 5 Fig. 26 Pos: 26.21.4 /BA/Erstinbetriebnahme/Rundballenpresse/Ballenauswerfer/2_Ballenauswerfer zwischen Aufnahmebleche schieben_Text @ 191\mod_1381922173572_78.docx @ 1633559 @ @ 1 • • • Pos: 26.21.5 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 50 Slide the bale ejector (1) between the mounting plates (2), inserting the bolts (3) on the bale ejector into the lower bores in the right and left mounting plates. Secure the bolts on the bale ejector on the right and left using a washer (4) and clamping sleeve (5). Securely tighten the screw connections (6) in the mounting plates on the right and left. Commissioning Pos: 26.21.6 /BA/Erstinbetriebnahme/Rundballenpresse/Ballenauswerfer/3_Leiste am Ballenauswerfer montieren_Bild_Comprima @ 191\mod_1381922407943_78.docx @ 1633646 @ @ 1 5 6 4 3 1 7 2 COM00316_1 8 Fig. 27 Pos: 26.21.7 /BA/Erstinbetriebnahme/Rundballenpresse/Ballenauswerfer/3_Leiste am Ballenauswerfer montieren_Text @ 191\mod_1381922409479_78.docx @ 1633675 @ @ 1 • Fitting the strip (1) on the right and left of the bale ejector: Secure with a screw (2), washer (3) and locknut (4). Secure with a screw (5), springs (6), washer (7) and locknut (8). Pos: 26.21.8 /BA/Erstinbetriebnahme/Rundballenpresse/Ballenauswerfer/Hinweis - Schraube muss bündig mit der Mutter abschließen @ 192\mod_1381934205035_78.docx @ 1634585 @ @ 1 Note The screw (2) may not be securely tightened, but must be flush with the locknut (4). Pos: 26.21.9 /BA/Erstinbetriebnahme/Rundballenpresse/Ballenauswerfer/4_Ballenauswerfer ablegen_Text @ 192\mod_1381932366980_78.docx @ 1634388 @ @ 1 • Place the bale ejector on the machine. Pos: 26.21.10 /BA/Erstinbetriebnahme/Rundballenpresse/Ballenauswerfer/5_Länge des Gestänges_Bild @ 191\mod_1381922567809_78.docx @ 1633768 @ @ 1 VP700021_2 Fig. 28 Pos: 26.21.11 /BA/Erstinbetriebnahme/Rundballenpresse/Ballenauswerfer/Hinweis - Die Länge des Gestänges richtet sich nach dem Maschinentyp. @ 191\mod_1381923819401_78.docx @ 1633905 @ @ 1 Note The length of the linkage depends on the machine type. Pos: 26.21.12 /BA/Erstinbetriebnahme/Rundballenpresse/Ballenauswerfer/5_Länge des Gestänges_Text_Comprima V XC @ 191\mod_1381922602423_78.docx @ 1633796 @ @ 1 Comprima V150 (XC) = linkage X = 2266 mm Comprima V180/V210 (XC) = linkage X = 2566 mm Pos: 26.21.13 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 51 Commissioning Pos: 26.21.14 /BA/Erstinbetriebnahme/Rundballenpresse/Ballenauswerfer/6_Gestänge montieren_Bild_Comprima @ 295\mod_1412242167621_78.docx @ 2321309 @ @ 1 FOR00065 Fig. 29 Pos: 26.21.15 /BA/Erstinbetriebnahme/Rundballenpresse/Ballenauswerfer/6_Gestänge montieren_Text @ 191\mod_1381922668059_78.docx @ 1633852 @ @ 1 • • Push the linkage (1) on the right and left onto the stud bolts (2) on the frame and secure with a washer (3) and clamping sleeve (4). Push the linkage (1) on the right and left onto the stud bolts (5) on the tailgate and secure with a washer (6) and clamping sleeve (7). Pos: 26.21.16 /BA/Erstinbetriebnahme/Rundballenpresse/Ballenauswerfer/7_Zugfeder und Augenschraube einhängen @ 191\mod_1381923248446_78.docx @ 1633876 @ @ 1 5 1 3 2 4 Fig.30 • • • • Pos: 26.21.17 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 52 Hook the tension spring (1) into the link (5) on the holding plate. Hook the eye bolt (3) into the tension spring (1) and guide it through the bore hole (2). Secure with disc and nut (4). Tighten the nut (4) until the bale ejector swings safely into the basic setting after depositing the bale. Commissioning Pos: 26.21.18 /BA/Erstinbetriebnahme/Rundballenpresse/Ballenauswerfer/8_Sicherheitsfolie anbringen @ 192\mod_1381932917444_78.docx @ 1634412 @ @ 1 1 2 VP700016 Fig.31 • Attach the safety sheet (1) in the middle on the rear cross bar of the bale ejector (2). Pos: 26.22 /BA/Erstinbetriebnahme/Rundballenpresse/Zugstange versetzen @ 81\mod_1316516738368_78.docx @ 718489 @ @ 1 35 mm 1 2 COM00327 Fig. 32 Note In case of tyres with small dimensions (15.0/55-17 10 PR), machines with tandem axle and Comprima V180 (XC), the upper connecting rod (1) on the bale ejector must be assembled on the lower connecting rod (2) by 35 mm moved to the top. 1. Disassemble the screw connection between the upper connecting rod (1) and the lower connecting rod (2). 2. Install the upper connecting rod (1) in both bore holes moved about 35 mm on the lower connecting rod (2). Pos: 26.23 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 53 Commissioning Pos: 26.24 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V180XC @ 79\mod_1314685787205_78.docx @ 697438 @ @ 1 Comprima V180 (XC) Pos: 26.25 /BA/Erstinbetriebnahme/Rundballenpresse/Bild Abstandhalter montieren Comprima V180 @ 72\mod_1306389688224_78.docx @ 644991 @ @ 1 1 2 VP700017 Fig. 33 Pos: 26.26 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V210 (XC) @ 84\mod_1319031579512_78.docx @ 736803 @ @ 1 Comprima V210 (XC) Pos: 26.27 /BA/Erstinbetriebnahme/Rundballenpresse/Bild Abstandhalter montieren @ 57\mod_1295446352140_78.docx @ 544411 @ @ 1 V2100000 Fig. 34 Pos: 26.28 /BA/Erstinbetriebnahme/Rundballenpresse/Abstandshalter montieren V210 @ 57\mod_1295446381281_78.docx @ 544438 @ @ 1 • Pos: 26.29 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 54 Install spacers (1) with coach bolts, discs and nuts to the bale ejector (2) Commissioning Pos: 26.30 /Überschriften/Bei Einzelachse @ 72\mod_1306389977797_78.docx @ 645051 @ @ 1 In Case of a Single Axle Pos: 26.31 /BA/Erstinbetriebnahme/Rundballenpresse/Bild bei Einzelachse Comprima @ 72\mod_1306390041232_78.docx @ 645075 @ @ 1 2 1 COM00317 Fig. 35 Pos: 26.32 /BA/Erstinbetriebnahme/Rundballenpresse/U-Blech @ 219\mod_1391008199383_78.docx @ 1772802 @ @ 1 • Install a U plate (1) with screws and washers (2) according to the type of single axle. Pos: 26.33 /BA/Erstinbetriebnahme/Rundballenpresse/Heckklappe sperren Comprima @ 103\mod_1332165161046_78.docx @ 939811 @ @ 1 1 1 a 1 b a 1 b CPK00230_3 Fig.36 • Swivel the shut-off valve (1) of the left lifting cylinder from position (a) to position (b). Tailgate is locked hydraulically. Pos: 26.34 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 55 Commissioning Pos: 26.35 /Überschriften/Überschriften 2/F-J/Höhenanpassung der Deichsel @ 17\mod_1236255816988_78.docx @ 204061 @ 2 @ 1 5.4 Adjusting the drawbar height Pos: 26.36 /BA/Sicherheit/7. Gefahrenhinweise alt/Inbetriebnahme/Gefahr - Unvorhergesehene Inbetriebnahme_2 BiG Pack @ 17\mod_1236255571519_78.docx @ 204032 @ @ 1 DANGER! - Unexpected movements of the machine! Effect: Danger to life, injuries or damage to the machine. • Secure the machine against rolling away with wheel chocks and by applying the parking brake • Use suitable supporting blocks for supporting the machine • There is a risk of crushing one's feet when cranking down the parking support Pos: 26.37 /BA/Erstinbetriebnahme/Rundballenpresse/Anpassen des Reifenluftdrucks Rundballenpressen @ 114\mod_1338881601674_78.docx @ 1006469 @ @ 1 Note Before aligning the machine and adapting the height of the drawbar, the tyre pressure must be checked and adapted to the value for the existing tyre type which is recommended in the tyre air pressure table (refer to chapter entitled “Maintenance”), if necessary. Pos: 26.38 /BA/Erstinbetriebnahme/Rundballenpresse/Bild Deichselhöhe anpassen F/V HD @ 223\mod_1392128692371_78.docx @ 1811030 @ @ 1 1 x HDC00084 Fig. 37 Pos: 26.39 /BA/Erstinbetriebnahme/Rundballenpresse/Text Deichselhöhe anpassen F/V Einzelachse @ 104\mod_1332320411358_78.docx @ 942712 @ @ 1 • To guarantee optimum working, the machine must be hitched in a way that the dimension X is approx. 700-750 mm (for use with straw and in case of large swathes up to 800 mm). When hitched up, the dimension X between the centre of the cutting roller and the ground must be measured. • In case of machines with tyres 600/50-22.5” in combination with a single axle, the dimension “X” must be approx. 780 mm. Pos: 26.40 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V150/V180/V210 (XC) @ 84\mod_1318488721897_78.docx @ 735265 @ @ 1 Comprima V150/V180/V210 (XC) Pos: 26.41 /BA/Erstinbetriebnahme/Rundballenpresse/Text Deichselhöhe anpassen F/V Tandemachse @ 104\mod_1332322076821_78.docx @ 942770 @ @ 1 • Pos: 26.42 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 56 The dimension “X” must be approx. 680 mm in case of tyres 15.0/55-17" in combination with a tandem axle. Commissioning Pos: 26.43 /BA/Erstinbetriebnahme/Rundballenpresse/Deichselhöhe einstellen CF_CV @ 66\mod_1302004633503_78.docx @ 593369 @ @ 1 3 1 5 5 5 1 2 4 RPN00063 Fig.38 Note Before starting the adjustment set the machine on the parking support and uncouple the tractor. Adjusting the height of the drawbar: • Loosen the safety nuts (3) until the drawbar (1) can be turned in the lock washer connection. • Adjust the drawbar (1) to the height of the tractor hitch. To adjust the height of the hitch to the height of the tractor hitch (make setting on both sides): • Loosen the screw joint (4). • Align towing ring (2) horizontal (parallel with the ground). • Tighten the screw connections (3) and (4) to the appropriate torque. Note The lock washers (5) must intermesh. Retighten the screw connections after 10 operating hours! Pos: 26.44 /BA/Wartung/Hinweis Anzugsmomente beachten (siehe Kapitel Wartung „Drehmomente“). @ 26\mod_1245736259299_78.docx @ 263361 @ @ 1 Note Mind the tightening torques (refer to chapter Maintenance “Tightening torques”). Pos: 26.45 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 57 Commissioning Pos: 26.46 /Überschriften/Überschriften 2/F-J/Gelenkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1 5.5 PTO shaft Pos: 26.47 /Überschriften/Überschriften 3/K-O/Längenanpassung @ 1\mod_1201687632810_78.docx @ 53589 @ 3 @ 1 5.5.1 Length adjustment Pos: 26.48 /BA/Sicherheit/Gelenkwelle/ACHTUNG - Gekenkwelle vom Hersteller nicht spezifiziert @ 272\mod_1403599419151_78.docx @ 2052394 @ @ 1 ATTENTION! The use of a universal shaft not approved by the manufacturer and operation at a higher PTO speed can cause damage to the machine. • The machine may be operated at the specified PTO speed, see the chapter "Technical Data". • Only the universal shaft specified by the manufacture should be used, with an appropriate overload coupling and freewheel. Pos: 26.49 /BA/Erstinbetriebnahme/Rundballenpresse/Bild Gelenkwelle @ 32\mod_1253526913095_78.docx @ 314076 @ @ 1 1 2 3 FOR00015 Fig. 39 Pos: 26.50 /BA/Erstinbetriebnahme/Gelenkwelle/Großpackenpressen/Anpassen Gelenkwelle kürzeste Stellung @ 17\mod_1236257834378_78.docx @ 204156 @ @ 1 To adapt the length of the universal shaft, hitch the machine onto the tractor. The shortest position of the universal shaft is reached in close cornering. Pos: 26.51 /BA/Erstinbetriebnahme/Rundballenpresse/Bild Gelenkwelle kürzen @ 32\mod_1253527097767_78.docx @ 314101 @ @ 1 2 3 VP-1-035 Fig.40 Pos: 26.52 /BA/Erstinbetriebnahme/Gelenkwelle/Mähwerke/Längenanpassung_ohne Pfahlsicherung @ 10\mod_1221813873039_78.docx @ 138060 @ @ 1 The length of the PTO shaft (1) must be adjusted. • Disassemble the PTO shaft. • Install each half (1) and (2) on the tractor and machine side respectively. • Check the special section tubes and guard tubes. • Shorten special section tubes and guard tubes to an extent that the PTO shaft can move freely in the shortest operating position. • For additional operating instructions refer to the operating instructions of the PTO shaft manufacturer. Pos: 26.53 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 58 Commissioning Pos: 26.54 /Überschriften/Überschriften 3/K-O/Maschinenseitige Montage der Gelenkwelle @ 32\mod_1253532604423_78.docx @ 314180 @ 3 @ 1 5.5.2 Mounting the PTO shaft on the machine side Pos: 26.55 /BA/Sicherheit/Gelenkwelle/Gefahr - Sich drehende Gelenkwelle_2 @ 0\mod_1199781692950_78.docx @ 34523 @ @ 1 Danger! - Rotating PTO shaft Effect: Danger to life or serious injuries • Install or detach the PTO shaft only with the engine switched off and the ignition key removed. • Secure the tractor against rolling. • Make sure that the PTO shaft is coupled properly (the lock of the PTO shaft must have snapped in). • Make sure that the protective devices are attached properly. • Never use a PTO shaft, the protective devices of which have not been attached. • Replace damaged protective devices immediately • Attach the safety chain of the PTO shaft so that the guard tube does not rotate simultaneously with the PTO shaft. Pos: 26.56 /BA/Sicherheit/Gelenkwelle/Gefahr - Antriebsdrehzahl 540 beachten @ 3\mod_1205316518245_78.docx @ 73595 @ @ 1 Danger! - Observe drive speed Effect: Danger to life or serious injuries • This machine is driven at a maximum PTO speed of 540 rpm. Pos: 26.57 /BA/Inbetriebnahme/Wender/Anbau Gelenkwelle/Hinweis Montage Gelenkwelle @ 20\mod_1239024536740_78.docx @ 227900 @ @ 1 Note When mounting the universal shaft, make sure that the overload protection system will be installed on the side of the machine. Pos: 26.58 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 59 Commissioning Pos: 26.59 /BA/Erstinbetriebnahme/Rundballenpresse/Gelenkwelle/Bild Anbau Gelenkwellenhalter @ 32\mod_1253533150220_78.docx @ 314206 @ @ 1 1 2 RP-99-012 Fig. 41 Pos: 26.60 /BA/Erstinbetriebnahme/Rundballenpresse/Gelenkwelle/Anbau Gelenkwellenhalter @ 32\mod_1253533341376_78.docx @ 314231 @ @ 1 • • Switch off the engine and remove the ignition key. Assemble the PTO shaft bracket (1) and secure the PTO shaft support (2). Pos: 26.61 /BA/Erstinbetriebnahme/Rundballenpresse/Gelenkwelle/Bild Anbau Gelenkwelle @ 32\mod_1253534105814_78.docx @ 314281 @ @ 1 1 2 KR-1-080 Fig. 42 Pos: 26.62 /BA/Erstinbetriebnahme/Rundballenpresse/Gelenkwelle/Anbau Gelenkwelle @ 32\mod_1253533634439_78.docx @ 314256 @ @ 1 • • Pos: 26.63 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 60 Push on the PTO shaft (1) with overload protection on the machine side until the protection mechanism locks into place or the PTO shaft can be screwed together (see PTO shaft manufacturer’s operating instructions). Secure the PTO shaft guard retaining chains (2) on the machine side. Commissioning Pos: 26.64 /BA/Erstinbetriebnahme/Rundballenpresse/Gelenkwelle/Zugöse drehen @ 77\mod_1310047904943_78.docx @ 667353 @ @ 1 3 1 2 3 4 4 COM00321 Fig. 43 Note To achieve greater PTO shaft freedom, the towing ring can be mounted in position (1) or (2) on the drawbar (3). • • Use a suitable tool to loosen the screw connection (4). Rotate the towing ring to the desired position and use the screw connection (4) to mount it on the drawbar (3). Pos: 26.65 /BA/Erstinbetriebnahme/Rundballenpresse/Gelenkwelle/Bild Gelenkwelle ablegen @ 32\mod_1253534197361_78.docx @ 314306 @ @ 1 2 1 RBV02240 Fig. 44 Pos: 26.66 /BA/Erstinbetriebnahme/Rundballenpresse/Gelenkwelle/Gelenkwelle ablegen @ 32\mod_1253534329111_78.docx @ 314331 @ @ 1 • Place the PTO shaft (1) inside the PTO shaft support (2). Pos: 26.67 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 61 Commissioning Pos: 26.68 /Überschriften/Überschriften 3/A-E/A/Anbau des Schutztopfes für die Gelenkwelle @ 46\mod_1278501178484_78.docx @ 442635 @ 3 @ 1 5.5.3 Attaching the guard cup for universal shaft Pos: 26.69 /BA/Erstinbetriebnahme/Rundballenpresse/Gelenkwelle/Bild Anbau Schutztopf Comprima C/V @ 81\mod_1316520279377_78.docx @ 718640 @ @ 1 3 2 1 RPN00100 Fig. 45 Pos: 26.70 /BA/Sicherheit/Zapfwellenbetrieb Zusatz Schutztopf @ 81\mod_1316522651583_78.docx @ 718844 @ @ 1 DANGER! - Danger of Entrainment on P.T.O. shaft. Risk of injury when drawing in open long hair or baggy clothes. • The machine may only be operated with an attached guard cup. Pos: 26.71 /BA/Erstinbetriebnahme/Rundballenpresse/Gelenkwelle/Anbau Schutztopf Gelenkwelle comprima F/V @ 81\mod_1316520300578_78.docx @ 718668 @ @ 1 • • • Pos: 26.72 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 62 Remove guard cup (1) out of the twine box. Remove the three pre-mounted screws and washers (2) which are pre-assembled on the transfer gearbox. Push the guard cup (1) over the P.T.O. shaft (3) and install it with the three screws and washers (2) on the transfer gearbox (3) in that way, that the great bore hole is all the way up around the circumference of the guard cup (1). Commissioning Pos: 26.73 /Überschriften/Überschriften 2/K-O/Montage Schlauchhalter @ 32\mod_1253538064080_78.docx @ 314638 @ 2 @ 1 5.6 Hose holder assembly Pos: 26.74 /BA/Erstinbetriebnahme/Rundballenpresse/Bild Befestigungsmaterial @ 32\mod_1253535577392_78.docx @ 314511 @ @ 1 1 2 RBV01080 Fig. 46 Pos: 26.75 /BA/Erstinbetriebnahme/Rundballenpresse/Montage Befestigungsmaterial @ 32\mod_1253535783611_78.docx @ 314534 @ @ 1 • The hose holder (1) is mounted on the drawbar with the fastening materials (2). Pos: 26.76 /BA/Erstinbetriebnahme/Rundballenpresse/Bild Schlauchhalter montieren @ 32\mod_1253536463064_78.docx @ 314559 @ @ 1 1 5 7 2 4 6 3 5 RP-A-026 Fig. 47 Pos: 26.77 /BA/Erstinbetriebnahme/Rundballenpresse/Schlauchhalter montieren @ 32\mod_1253536529767_78.docx @ 314584 @ @ 1 • • • Guide the hose holder (5) through the oblong holes on the drawbar (6). Fasten the hose holder onto the drawbar with clamps (4), screws (1), washers (2) and selflocking nuts (3). Guide the hoses (7) through the eye of the hose holder (5). Pos: 26.78 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 63 Commissioning Pos: 26.79 /BA/Erstinbetriebnahme/Rundballenpresse/Netzbremse Fortima V 1500 MC @ 32\mod_1253193714019_78.docx @ 313061 @ 3 @ 1 5.6.1 Net brake 1 2 Fig. 48 Before starting up for the first time, neatly remove the protective tape from the brake surface (1) of the net brake disc (2). Pos: 26.80 /BA/Erstinbetriebnahme/Rundballenpresse/Anbau Beleuchtungsanlage Comprima F/V @ 81\mod_1316523735423_78.docx @ 718872 @ 2 @ 1 5.7 Installation of Lighting System 2 1 RPN00066 Fig. 49 • Assemble the three-chamber lights (1) right and left on the rear of the round baler with the light chamber to the rear and connect the link with cable tie (2). Pos: 27 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 64 KRONE operation terminal Alpha Pos: 28 /Überschriften/Überschriften 1/K-O/KRONE Bedienterminal Alpha @ 51\mod_1288788599828_78.docx @ 497442 @ 3 @ 1 6 KRONE operation terminal Alpha Pos: 29.1 /Überschriften/Überschriften 2/K-O/KRONE Bedienterminal Alpha (Übersicht) @ 78\mod_1312872399342_78.docx @ 671353 @ 3 @ 1 6.1 KRONE Operation Terminal Alpha Pos: 29.2 /BA/Sicherheit/7. Gefahrenhinweise alt/Achtung - Bedieneinheit schützen @ 0\mod_1200308247867_78.docx @ 39598 @ @ 1 Caution! - Protect Control Unit. Effect: Damage to the control unit • The control unit must be protected against water. • If the machine is not used for an extended period of time (for example during the winter), the control unit must be stored in a dry place. • For mounting and repair jobs, especially for welding jobs on the machine, disconnect the power supply to the control unit. Overvoltage can damage the control unit. Pos: 29.3 /Überschriften/Überschriften 3/A-E/A/Allgemeine Beschreibung @ 55\mod_1294737886734_78.docx @ 531768 @ 3 @ 1 6.1.1 General Description Pos: 29.4 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Allgemeine Beschreibung - Alpha @ 78\mod_1312872706661_78.docx @ 671380 @ @ 1 AB CD 2 6 EF GH 3 7 10 8 RPM00013 RPM00011_1 Fig. 50 The electronic equipment of the machine consists essentially of the job computer, the control unit and the control and function elements. The job computer (1) is located front right on the machine under the side hood. Its functions are: • Control of the actuators installed on the machine • Sensors/actuators diagnostics The control unit (2) communicates information to the driver and performs settings for the operation of the machine. This information is received and further processed by the job computer. Pos: 29.5 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 65 KRONE operation terminal Alpha Pos: 29.6 /Überschriften/Überschriften 3/A-E/B/Bedieneinheit montieren @ 83\mod_1317114999419_78.docx @ 726893 @ 4 @ 1 6.1.2 Mounting the Control Unit Pos: 29.7 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Bedieneinheit montieren @ 78\mod_1312878761653_78.docx @ 671550 @ @ 1 2 3 4 1 1 BPM50390_1 Fig. 51 Mount the control unit with its support (1) where the driver can see it. Direct Fastening • Fasten the support (1) using the drill holes (2) already present. • The control unit (3) is fixed by the magnetic plate (4) on the support (1). Pos: 29.8 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Spannungsversorgung @ 78\mod_1312879689257_78.docx @ 671577 @ @ 1 Power Supply DANGER! - Failure of Control Unit Effect: Danger to life, injuries or damage to the machine. Make sure during assembly that the connection cables are not tight and cannot come in contact with the tractor wheels. AB CD 2 6 EF GH 3 7 10 8 RPM00013 RPM00012_2 Fig. 52 • Connect the power supply cable (12 V) to the 3-pin power socket on tractor and machine side (DIN 9680). Control Unit • Connect cable included with delivery to the socket (3) of the control unit. Pos: 29.9 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 66 KRONE operation terminal Alpha Pos: 29.10 /Überschriften/Überschriften 3/A-E/B/Bedieneinheit @ 64\mod_1300173967609_78.docx @ 580758 @ 3 @ 1 6.1.3 Control Unit Pos: 29.11 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Bedieneinheit - Alpha @ 78\mod_1312881664219_78.docx @ 672000 @ @ 1 Overview 2 4 1 3 4 4 5 6 7 6 1 10 9 8 RPM00001 Fig. 53 2 Key ON/OFF 1 Pilot lamp ON/OFF "-" Key (2) 4 Pilot lamp Type of tying (net) „+“-Key (3) 5 Pilot lamp Type of tying (twine) Type of tying (net) key (4) 6 Pilot lamp Automatic mode Type of tying (twine) key (5) 7 Pilot lamp Manual mode Automatic mode key (6) 9 Pilot lamp ON Pick-up is selected Manual mode key (7) 9 Pilot lamp OFF Blade base adjustment Not assigned (8) 10 Pilot lamp Start tying Preselect pick-up (pilot lamp OFF) Preselect blade base adjustment (pilot lamp ON) 11 Display Bar graphs Start tying key (10) 12 Pilot lamp Filling 3 4 5 6 7 8 10 A B C D E F G H Bar graphs (11) Pos: 29.12 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 67 KRONE operation terminal Alpha Pos: 29.13 /Überschriften/Überschriften 3/A-E/B/Betriebsbereitschaft @ 64\mod_1300174903968_78.docx @ 580838 @ 4 @ 1 6.1.4 Operational Readiness Pos: 29.14 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Betriebsbereitschaft @ 82\mod_1317026811213_78.docx @ 724690 @ @ 1 Switching ON AB CD 2 6 EF GH 3 7 10 8 RPM00002 Fig. 54 1. Actuate key. A brief self-test follows provided the electrical power supply has been properly connected. – All pilot lamps light up briefly – A horn is sounded – All pilot lamps disappear The following pilot lamps light up after a short time: • Pilot lamp (1) lights up • Pilot lamp (7) lights up • Pilot lamp (4) lights up (with preselected net wrapping) or pilot lamp (5) lights up (with preselected net wrapping) • Pilot lamp (9) lights up The control unit is now ready for operation. Note After the control unit is switched on, the manual tying mode is always activated first and the pick-up is preselected. At the same time, the preset Automatic Blocking Time (see Chapter entitled “Automatic Blocking Time Setting”) runs programme internally. The horn for “Bale Chamber Full” is not activated during the automatic blocking time. Pos: 29.15 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 68 KRONE operation terminal Alpha Pos: 29.16 /Überschriften/Überschriften 4/A-E/Einstellen der Netzwicklungen @ 82\mod_1317028244320_78.docx @ 724774 @ 4 @ 1 6.1.4.1 Adjusting the Net Wrappings Pos: 29.17 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Einstellen der Netzwicklungen @ 82\mod_1317028122637_78.docx @ 724717 @ @ 1 AB CD 2 6 EF GH 3 7 10 8 RPM00003 Fig. 55 1. Use the or key to increase or decrease the number of net winds. Read off the set value on the bar graph (11). Please refer to the following table for the assignment of bale size, set level and number of net winds. Level Bale Size A B C D E F G H 900 1.7 2.6 3.5 4.4 5.3 6.2 7.1 8.0 1000 1.5 2.3 3.1 3.9 4.8 5.6 6.4 7.2 1100 1.4 2.1 2.8 3.6 4.3 5.1 5.8 6.5 1200 1.3 1.9 2.6 3.3 4.0 4.6 5.3 6.0 1300 1.2 1.8 2.4 3.0 3.7 4.3 4.9 5.5 1400 1.1 1.7 2.2 2.8 3.4 4.0 4.6 5.1 1500 1.0 1.5 2.1 2.6 3.2 3.7 4.3 4.8 1600 0.9 1.4 2.0 2.5 3.0 3.5 4.0 4.5 1700 0.9 1.4 1.8 2.3 2.8 3.3 3.8 4.2 1800 0.8 1.3 1.7 2.2 2.6 3.1 3.5 4.0 Pos: 29.18 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 69 KRONE operation terminal Alpha Pos: 29.19 /Überschriften/Überschriften 3/P-T/Pressdruckeinstellung (COMPRIMA F125 / F155 Medium) @ 55\mod_1292489389942_78.docx @ 519456 @ 3 @ 1 6.1.5 Baling Pressure Setting (Comprima F125 / F155 Medium) or Bale Diameter (Comprima V 150 / V 180) Pos: 29.20 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Pressdruckanzeige (Comprima F 125/F 155) bzw. Ballendurchmesser (Comprima V 150 / V 180) @ 82\mod_1317028947729_78.docx @ 724811 @ @ 1 The setting is made on the machine (see Chapter Baling Pressure Setting (Comprima F125; F155) or Bale Diameter (Comprima V150; V180). AB CD 2 6 EF GH 3 7 10 8 RPM00010 Fig. 56 The desired baling pressure (Comprima F125; F155) or bale diameter (Comprima V150; V 180) is reached: • Is indicated by indicator on the machine • The pilot lamps for filling (12) light up and • A horn is sounded Pos: 29.21 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 70 KRONE operation terminal Alpha Pos: 29.22 /Überschriften/Überschriften 4/A-E/Betätigung der Bindung (Handbetrieb) @ 82\mod_1317030153480_78.docx @ 724866 @ 3 @ 1 6.1.5.1 Operation of Tying (Manual Mode) Pos: 29.23 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Betätigung der Bindung (Handbetrieb) @ 82\mod_1317029343382_78.docx @ 724838 @ @ 1 In the manual mode, tying must be released manually each time. AB CD 2 6 EF GH 3 7 10 8 RPM00006 Fig. 57 1. Actuate key. The pilot lamp for manual mode (7) lights up. The pilot lamp for type of tying “Net” (4) or the pilot lamp for type of tying “Twine” (5) lights up. As soon as the round bale has reached the baling pressure (Comprima F 125/F 155) or bale diameter (Comprima V 150/V 180) preselected on the preselection indicator of the round baler, a horn is sounded and the pilot lamps (12) light up. The round bale can then be wrapped. 2. Actuate key. The tying or wrapping process runs automatically. 3. After the tying or wrapping process has been completed, open the tailgate with the second control valve using the tractor controls. 4. Eject bale. Pos: 29.24 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 71 KRONE operation terminal Alpha Pos: 29.25 /Überschriften/Überschriften 4/A-E/Betätigung der Bindung (Automatikbetrieb) @ 82\mod_1317030628350_78.docx @ 724921 @ 4 @ 1 6.1.5.2 Operation of Tying (Automatic Mode) Pos: 29.26 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Betätigung der Bindung (Automatikbetrieb) @ 82\mod_1317030279892_78.docx @ 724893 @ @ 1 AB CD 2 6 EF GH 3 7 10 8 RPM00004 Fig. 58 As soon as the round baler has reached the baling pressure pre-selected on the selection indicator (Comprima F125/F155) or bale diameter (Comprima V150/V 180) and the preselected blocking time has elapsed, the tying process starts automatically (setting motor moves out). 1. Actuate key. The pilot lamp for automatic mode (6) lights up. Note The tying process can be started manually at any time by pressing the Pos: 29.27 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 72 key. KRONE operation terminal Alpha Pos: 29.28 /Überschriften/Überschriften 3/A-E/E/Einstellungen und Diagnose @ 82\mod_1317031594057_78.docx @ 725066 @ 4 @ 1 6.1.6 Settings and Diagnostics Pos: 29.29 /Überschriften/Überschriften 4/A-E/Einstellen der Automatik-Sperrzeit @ 82\mod_1317031781459_78.docx @ 725093 @ 4 @ 1 6.1.6.1 Adjusting the Automatic Blocking Time Pos: 29.30 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Einstellungen und Diagnose @ 82\mod_1317031393670_78.docx @ 725038 @ @ 1 The automatic blocking time determines the time in which the automatic knotter triggering is locked. The automatic blocking time starts the first time with switching on the operation. The automatic blocking time starts then with the end of the last tying process and ends with the preselected blocking period. AB CD 2 6 EF GH 3 7 10 8 RPM00016 Fig. 59 1. When switching operation on, keep the key pressed. The pilot lamp for type of tying “Net” (4) lights up. 2. Use the or key to increase or reduce the Automatic Blocking Time. The set value can be read off on the bar graph. Seconds A B C D E F G H 10 20 30 40 50 60 70 80 3. The value is saved by using key. The pilot lamp for “Start Tying” (10) lights up briefly. Pos: 29.31 /Überschriften/Überschriften 4/A-E/Einstellung der Motorposition (Netz) @ 83\mod_1317115834574_78.docx @ 726950 @ 3 @ 1 6.1.6.2 Adjusting the Engine Position (Net) Pos: 29.32 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Einstellung der Motorposition (Netz) @ 82\mod_1317031936802_78.docx @ 725120 @ @ 1 The feed and cut-off position is approached and stored here. 1. When switching operation on, keep the key pressed. The pilot lamp for type of tying “Twine” (5) flashes slowly. The pilot lamp for type of tying “Net” (4) lights up. Pos: 29.33 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 73 KRONE operation terminal Alpha Pos: 29.34 /Überschriften/Überschriften 4/A-E/Einstellung der Zuführposition @ 55\mod_1294751304875_78.docx @ 533950 @ 3 @ 1 6.1.6.3 Adjusting the Feed Position Pos: 29.35 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Einstellung der Zuführposition @ 83\mod_1317103833880_78.docx @ 726405 @ @ 1 12 A 11 RPM00014_2 Fig. 60 1. The engine is extended up to the feed position with the key, i.e.: • Move the motor out over the control unit just far enough so that there is still a small gap between feeder plate (8) and conveyor roller (9). The dimension A between pivot point of the ratchet (1) and operating lever (2) must be A = 285 mm. In doing so, the right LED of the filling display (12) must light up. If the dimension A is reached and the right LED of the filling indicator (12) lights up, save the feed position. 2. Use the key to save the value. Read off the set value on the bar graph (11). Pos: 29.36 /Überschriften/Überschriften 4/A-E/Einstellung der Abschneideposition @ 55\mod_1294751579125_78.docx @ 534002 @ 3 @ 1 6.1.6.4 Adjusting the Cut-off Position Pos: 29.37 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Einstellung der Abschneideposition @ 83\mod_1317105156120_78.docx @ 726493 @ @ 1 The adjustment is made on the machine (refer to Chapter Default Settings and Operation “Adjusting the Cut-off Position”). 1 AB CD 2 EF A GH 3 2 6 7 10 8 RPN00044 Fig. 61 1. The engine is retracted up to the cut-off position by using the key, i.e.: • Move the engine in over the control unit just far enough so that dimension A between the pivot point of the ratchet mechanism (1) and the adjusting lever (2) A = 410 mm and the left pilot lamp of the filling indicator (12a) lights up. 2. Use the key to save the value. Read off the set value on the bar graph (11). Pos: 29.38 /Überschriften/Überschriften 4/A-E/Anfahren Bindeposition @ 55\mod_1294751889406_78.docx @ 534054 @ 3 @ 1 6.1.6.5 Approaching Tying Position Pos: 29.39 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Anfahren der Bindeposition @ 83\mod_1317106171654_78.docx @ 726611 @ @ 1 74 KRONE operation terminal Alpha The motor should not be moved to the tying position again until after the values for the feed and cut-off position have been set. AB CD 2 6 EF GH 3 7 10 8 RPM00008 Fig. 62 1. Use the key to move the engine to the tying position. Note No further adjustments can be made to the feed and cut-off position. The pilot lamp for type of tying “Twine” (5) flashes quickly. The pilot lamp for type of tying “Net” (4) and the pilot lamp manual mode (7) light up. Pos: 29.40 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 75 KRONE operation terminal Alpha Pos: 29.41 /Überschriften/Überschriften 3/P-T/Sensortest digital @ 55\mod_1294752559156_78.docx @ 534106 @ 3 @ 1 6.1.7 Sensor Test Digital Pos: 29.42 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Sensortest digital @ 83\mod_1317108532724_78.docx @ 726779 @ @ 1 In the sensor test the sensors fitted on the machine are tested for their digital condition. AB CD 2 6 EF GH 3 7 10 8 RPM00003 Fig. 63 1. When switching operation on, keep the key pressed. The pilot lamp (6) flashes slowly. The LEDs of the bar graph (11) indicate whether the sensors are alive (iron in front of the sensor). • LED ON: Iron in front of the sensor • LED OFF: No iron in front of the sensor • LED flashing: Cable break on the sensor Refer to the following table for the assignment of the sensors. LED Bar Graphs Sensor A free B free C free D Slip E Filling left F Filling right G Net length H Net roll Note You can use the and keys to switch back and forth between “Sensor Test / Analogue” and “Sensor Test / Digital”. Pos: 29.43 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 76 KRONE operation terminal Alpha Pos: 29.44 /Überschriften/Überschriften 3/P-T/Sensortest analog @ 55\mod_1294752688031_78.docx @ 534158 @ 1 @ 1 6.1.8 Sensor Test Analogue Pos: 29.45 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Sensortest analog @ 83\mod_1317108790120_78.docx @ 726807 @ @ 1 The function of the rotary potentiometer is checked in the analogue sensor test. AB CD EF 2 6 GH 3 7 10 8 RPM00009 Fig. 64 1. When switching operation on, keep the The pilot lamp (6) flashes quickly. The pilot lamp (7) lights up. 2. Actuate key pressed. key. 3. Move the engine by using or keys. The current value of the rotary potentiometer is shown in the bar graph (11). This value must change when the motor is moved. Note You can use the and keys to switch back and forth between “Sensor Test / Analogue” and “Sensor Test / Digital”. Pos: 29.46 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 77 KRONE operation terminal Alpha Pos: 29.47 /Überschriften/Überschriften 3/A-E/A/Anzeigen der "Versionsnummer" @ 55\mod_1294753104812_78.docx @ 534210 @ 3 @ 1 6.1.9 Displays “Version Number” Pos: 29.48 /WHB/Elektrik/Rundballenpresse/Alpha (Medium)/Anzeigen der Versionsnummer @ 83\mod_1317109948175_78.docx @ 726835 @ @ 1 AB CD 2 6 EF GH 3 7 10 8 RPM00050 Fig. 65 • When switching operation on, keep the key pressed. The version number is displayed in the bar graph (11). Pos: 29.49 /Überschriften/Überschriften 3/A-E/A/Akustische und optische Signale sowie deren Bedeutung @ 55\mod_1294753278531_78.docx @ 534262 @ 3 @ 1 6.1.10 Acoustic and Visual Signals and their Meaning Pos: 29.50 /WHB/Elektrik/Rundballenpresse/Akustische und optische Signale sowie deren Bedeutung @ 55\mod_1294753471984_78.docx @ 534314 @ @ 1 Acoustic Visual Bale chamber full Net is injected Wrapping complete Net not tied LED A on the bar graph flashes briefly Net stopped LED C on the bar graph flashes briefly Net has not been cut off LED E on the bar graph flashes briefly New settings required Sensor error (cable break) Slip Pos: 30 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 78 LED H on the bar graph flashes continuously KRONE operation terminal Alpha Pos: 31 /Layout Module /Diese Seite ist bewusst freigelassen worden. @ 1\mod_1201783680373_78.docx @ 54443 @ @ 1 This page has been left blank deliberately!! Pos: 32 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 79 KRONE operation terminal Beta Pos: 33.1 /Überschriften/Überschriften 1/K-O/KRONE Bedienterminal Beta @ 54\mod_1291734038125_78.docx @ 514470 @ 1 @ 1 7 KRONE operation terminal Beta Pos: 33.2 /BA/Sicherheit/7. Gefahrenhinweise alt/Achtung - Bedieneinheit schützen @ 0\mod_1200308247867_78.docx @ 39598 @ @ 1 Caution! - Protect Control Unit. Effect: Damage to the control unit • The control unit must be protected against water. • If the machine is not used for an extended period of time (for example during the winter), the control unit must be stored in a dry place. • For mounting and repair jobs, especially for welding jobs on the machine, disconnect the power supply to the control unit. Overvoltage can damage the control unit. Pos: 33.3.1 /BA/Info-Center/Ladewagen/Anbau/Allgemeine Beschreibung (Die elektronische Ausstattung der Maschine ........) Fortima V 1500 MC @ 33\mod_1254830287863_78.docx @ 320197 @ @ 1 3 1 FOR00016 Fig. 66 The electronic equipment of the machine consists essentially of the job computer (1), the control unit (3) and the control and function elements. The job computer (1) is located on the front left of the machine under the side hood. Its functions are: • Regulation of the baling density • Bale counter • Control of the actuators installed on the machine • Transfer of alarm messages • Sensor/actuator diagnostics The control unit (3) communicates information to the driver and performs settings to operate the machine. This information is received and further processed by the job computer. Pos: 33.3.2 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 80 KRONE operation terminal Beta Pos: 33.3.3 /BA/Info-Center/Ladewagen/Anbau/Anbau Bedieneinheit @ 33\mod_1254829965082_78.docx @ 320172 @ 2 @ 1 7.1 Attachment of control unit 2 3 4 1 1 BPM50390_1 Fig. 67 Mount the control unit with its support (1) where it can be seen by the driver. Direct fastening • Fasten the support (1) using the drill holes (2) already present. The control unit (3) is fixed by the magnetic plate (4) on the support (1). Pos: 33.3.4 /Überschriften/Überschriften 3/P-T/Spannungsversorgung @ 6\mod_1215061768540_78.docx @ 98174 @ 2 @ 1 7.1.1 Electrical power supply Pos: 33.3.5 /BA/Sicherheit/7. Gefahrenhinweise alt/Gefahr - Ausfall der Bedieneinheit @ 6\mod_1215061997306_78.docx @ 98196 @ @ 1 Danger! - Failure of control unit Effect: Danger to life, injuries or damage to the machine. Make sure during assembly that the connection cables are not tight and that they do not come in contact with the tractor wheels. Pos: 33.3.6 /BA/Info-Center/Rundballenpresse/Anbau Bedieneinheit/Bild Spannungsversorgung ComprimaF/V @ 82\mod_1316593068959_78.docx @ 719678 @ @ 1 5 2 4 3 COM00328 Fig. 68 Pos: 33.3.7 /BA/Info-Center/Ladewagen/Anbau/Spannungsversorgung Comprima @ 212\mod_1389792527152_78.docx @ 1743185 @ @ 1 • • Connect the power supply cable (12 V) to the 3-pin power socket (DIN 9680) on the tractor side and to the Delphi connector (5) on the machine side. The Delphi connector is located on the machine side in the area of the right drawbar mounting. Pos: 33.3.8 /BA/Info-Center/Ladewagen/Anbau/Spannungsversorgung Bedieneinheit Comprima @ 212\mod_1389792423478_78.docx @ 1743156 @ @ 1 Control unit • Connect the cable supplied to the socket (4) in the area of the right drawbar mounting and to the socket (3) on the control unit (2). Pos: 33.3.9 /BA/Inbetriebnahme/Rundballenpresse/Hinweis Verlängerungskabel Bedienpult @ 66\mod_1302163412859_78.docx @ 614454 @ @ 1 Note An extension cable for the control panel can be ordered under the following spare parts numbers: • 303 174 0 (2500 mm length) • 302 959 0 (5000 mm length) . Pos: 33.4 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 81 KRONE operation terminal Beta Pos: 33.5 /Überschriften/Überschriften 2/A-E/Beschreibung der Tasten @ 6\mod_1215069821134_78.docx @ 98445 @ 2 @ 1 7.2 Description of the keys Pos: 33.6 /BA/Info-Center/Rundballenpresse/Übersicht/Beschreibung der Tasten 1-8_Fortima_Bild @ 252\mod_1397057135677_78.docx @ 1942838 @ @ 1 Fig. 69 Pos: 33.7 /BA/Info-Center/Rundballenpresse/Übersicht/Beschreibung der Tasten 1-8_Fortima_Text @ 252\mod_1397057177662_78.docx @ 1942867 @ @ 1 Key Description The functions shown in the bottom line of the display are operated by pressing the keys. The key is without function if there is no symbol above the key. Menu level is called by pressing the key. 4 Pressing these keys causes settings to be changed. Furthermore, they can be used to select the desired menu in the menu level. esc Press this key to return to the previous screen or the previous menu level. Pressing the key and holding it down brings up the basic screen. OK Settings are saved or a selected menu is called in the menu level by pressing this key. 6 8 The control unit is switched on or off by pressing this key. Note Press Pos: 33.8 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 82 OK 8 key to go to menu 2-1 “Customer Counter”. KRONE operation terminal Beta Pos: 33.9 /Überschriften/Überschriften 2/A-E/Betriebsbereitschaft @ 78\mod_1313048474927_78.docx @ 672856 @ 2 @ 1 7.3 Operational Readiness Pos: 33.10 /BA/Info-Center/Rundballenpresse/Übersicht/Betriebsbereitschaft_Einschalten Bedieneinheit @ 185\mod_1379424357442_78.docx @ 1595297 @ @ 1 Switching on • Press the key . Pos: 33.11 /BA/Info-Center/Rundballenpresse/Übersicht/Betriebsbereitschaft_Verbindung hergestellt_Bild_Comprima V und F @ 256\mod_1397713806608_78.docx @ 1962554 @ @ 1 2N 150 115 80 115/115 cm 100 50 2N 48/50 % 0 Fig. 70 Basic screen Comprima V Basic screen Comprima F Pos: 33.12 /BA/Info-Center/Rundballenpresse/Übersicht/Betriebsbereitschaft_Verbindung hergestellt_Text @ 185\mod_1379424903979_78.docx @ 1595515 @ @ 1 When the connection is made, the home screen appears in the display after a short time. Pos: 33.13 /BA/Info-Center/Rundballenpresse/Übersicht/Betriebsbereitschaft_Verbindung nicht hergestellt_Bild @ 185\mod_1379425123803_78.docx @ 1595632 @ @ 1 KBT ERR CAN0: 0140 Fig. 71 Error message Pos: 33.14 /BA/Info-Center/Rundballenpresse/Übersicht/Betriebsbereitschaft_Verbindung nicht hergestellt_Text @ 185\mod_1379425125127_78.docx @ 1595661 @ @ 1 If no connection is made, the above error message appears in the display. In this case, check the cable between the control unit and the job computer. Pos: 33.15 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 83 KRONE operation terminal Beta Pos: 33.16.1 /Überschriften/Überschriften 2/F-J/Grundbild @ 50\mod_1287483189546_78.docx @ 471279 @ 2 @ 1 7.4 Basic Screen Pos: 33.16.2 /BA/Info-Center/Rundballenpresse/Grundbild/Hinweis - Grafiken und Symbole richten sich nach der Ausstattung der Maschine @ 186\mod_1379942599304_78.docx @ 1604995 @ @ 1 Note Graphics and symbols that are available depend on the equipment of the machine. The displayed graphics and symbols are not shown permanently. Pos: 33.16.3 /Überschriften/Überschriften 3/F-J/Funktionen der Tasten 1 - 3 @ 186\mod_1379919627318_78.docx @ 1601183 @ 3 @ 1 7.4.1 Functions of Keys 1 - 3 Pos: 33.16.4 /BA/Info-Center/Rundballenpresse/Grundbild/Funktionen der Tasten 1 - 3_Bild @ 186\mod_1379940558796_78.docx @ 1604820 @ @ 1 Fig. 72 Pos: 33.16.5 /BA/Info-Center/Rundballenpresse/Grundbild/Funktionen der Tasten 1 - 3_Comprima F/V XC @ 267\mod_1400751699249_78.docx @ 2022682 @ @ 1 Key Symbol Function Manual mode Automatic mode Feeding net Selecting pick-up Selecting blade base Pos: 33.16.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 84 KRONE operation terminal Beta Pos: 33.16.7 /Überschriften/Überschriften 3/F-J/Hand- oder Automatikbetrieb einstellen @ 186\mod_1380002466289_78.docx @ 1606045 @ 3 @ 1 7.5 Selecting manual or automatic mode Pos: 33.16.8 /BA/Info-Center/Rundballenpresse/Grundbild/Hand- oder Automatikbetrieb einstellen @ 250\mod_1396882958015_78.docx @ 1935805 @ @ 1 After switching on control terminal, operating mode “Manual mode” is set by default. Press key to change between “Manual mode” and “Automatic mode”. The symbol above the Symbol key indicates the set operating mode: Function Manual mode – The tying process must be triggered manually by pressing key. Automatic mode – The tying process is triggered automatically when the target filling is reached. – The start of tying process can be decelerated by an adjustable amount of time, refer to chapter 1-9 “Tying Start Deceleration”. – Tying process starts immediately after key is pressed in automatic mode independently of the set tying start deceleration. Pos: 33.16.9 /Überschriften/Überschriften 3/P-T/Pick-up oder Messerboden auswählen @ 250\mod_1396882773657_78.docx @ 1935287 @ 3 @ 1 7.5.1 Selecting Pick-up or Blade Base Pos: 33.16.10 /BA/Info-Center/Rundballenpresse/Hand-/Automatikbetrieb/Pick-up oder Messerboden auswählen @ 186\mod_1379949287891_78.docx @ 1605665 @ @ 1 The valve for pick-up is selected as standard after switching on the control terminal. Press key to change between pick-up valve and blade base valve. The symbol above the Symbol key displays the set valve: Function Pick-up The control unit can be operated to lift and lower the pick-up. Blade base The control unit can be operated to lift and lower the blade drawer. Pos: 33.16.11 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 85 KRONE operation terminal Beta Pos: 33.16.12 /Überschriften/Überschriften 3/A-E/A/Anzeigen im Hauptfenster @ 69\mod_1305104621940_78.docx @ 633845 @ 3 @ 1 7.5.2 Displays in the Main Window Pos: 33.16.13 /BA/Info-Center/Rundballenpresse/Grundbild/Anzeigen im Hauptfenster_Bild variable und feste Ballenkammer_Comprima @ 256\mod_1397748465988_78.docx @ 1966864 @ @ 1 2N 150 115 80 115/115 cm 100 50 2N 48/50 % 0 Fig. 73 Pos: 33.16.14 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V Comprima F @ 269\mod_1401687456443_0.docx @ 2031875 @ @ 1 Comprima V Comprima F Pos: 33.16.15 /BA/Info-Center/Rundballenpresse/Grundbild/Anzeigen im Hauptfenster_Fahrtrichtung @ 186\mod_1379929071082_78.docx @ 1602561 @ @ 1 Symbol Meaning Information Correcting direction of travel to the left Due to uneven filling, the bale is thicker on one side. The size of the arrow and the number (1-3) signalize to what extent the direction of travel must be corrected. Correcting direction of travel to the right Pos: 33.16.16 /BA/Info-Center/Rundballenpresse/Grundbild/Anzeigen im Hauptfenster_Ballendurchmesser/-festigkeit erreicht_Comprima @ 256\mod_1397751313266_78.docx @ 1967103 @ @ 1 Setpoint value bale diameter reached (Fortima F) Setpoint value bale firmness reached (Fortima V) flashing Pos: 33.16.17 /BA/Info-Center/Rundballenpresse/Grundbild/Anzeigen im Hauptfenster_Netz, Messer_Comprima @ 256\mod_1397741174393_78.docx @ 1966265 @ @ 1 Net is fed Tying has not been tied Tying process is active Tying process has been stopped Net tying Tying has been cut off Tying has not been cut off Tying completed Blades are swivelled in Blades are not swivelled in Equipped with X-Cut Pos: 33.16.18 /BA/Info-Center/Rundballenpresse/Grundbild/Anzeigen im Hauptfenster_Ist/Soll Ballendurchmesser/-festigkeit_Comprima @ 256\mod_1397748275119_78.docx @ 1966835 @ @ 1 Pos: 33.16.19 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 86 115/115 cm Actual value and setpoint value of bale diameter in cm Comprima V 48/50 % Actual value and setpoint value of bale firmness as percentage Comprima F KRONE operation terminal Beta Pos: 33.16.20 /Überschriften/Überschriften 3/K-O/Meldungen @ 64\mod_1300188087828_78.docx @ 582130 @ 3 @ 1 7.5.3 Messages Pos: 33.16.21 /BA/Info-Center/Rundballenpresse/Meldungen/Infomeldung @ 33\mod_1255007589312_78.docx @ 321443 @ @ 1 Information message The information message will appear only, if the main operation display has been set. The message will disappear automatically, when the cause for the information message has been removed. Pos: 33.16.22 /BA/Info-Center/Rundballenpresse/Meldungen/Meldung Ballenkammer offen @ 33\mod_1255007801546_78.docx @ 321493 @ @ 1 1 Fig. 74 Message Bale chamber not been closed The softkeys in the lower line continue to be active whilst the information message is displayed. Pos: 33.16.23 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 87 KRONE operation terminal Beta Pos: 33.16.24.1 /Überschriften/Überschriften 3/A-E/B/Ballenfestigkeit einstellen @ 185\mod_1379568677694_78.docx @ 1597412 @ 3 @ 1 7.5.4 Setting Bale Firmness Pos: 33.16.24.2 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima F125 (XC) @ 262\mod_1399898256615_0.docx @ 2000262 @ @ 1 Comprima F125 (XC) Pos: 33.16.24.3 /BA/Info-Center/Rundballenpresse/Ballendurchmesser/-festigkeit einstellen/Ballenfestigkeit im Grundbild_Bild @ 185\mod_1379572786493_78.docx @ 1597673 @ @ 1 100 50 0 28/50 % Fig. 75 Pos: 33.16.24.4 /BA/Info-Center/Rundballenpresse/Ballendurchmesser/-festigkeit einstellen/Ballenfestigkeit im Grundbild_Text @ 185\mod_1379592093434_78.docx @ 1598805 @ @ 1 The value (1) and the height of the bar (1) show the current actual bale firmness as a percentage. The value (2) and the arrows in the bar display (2) show the set target bale firmness as a percentage. Pos: 33.16.24.5 /BA/Info-Center/Rundballenpresse/Ballendurchmesser/-festigkeit einstellen/Um den Soll-Wert zu ändern, die Taste + bzw. - drücken. @ 185\mod_1379571853800_78.docx @ 1597615 @ @ 1 • Press or key to change setpoint value. Pos: 33.16.24.6 /Überschriften/Überschriften 3/A-E/B/Ballendurchmesser und Ballenfestigkeit einstellen @ 256\mod_1397715219781_78.docx @ 1962876 @ 3 @ 1 7.5.5 Setting Bale Diameter and Bale Firmness Pos: 33.16.24.7 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima F155 (XC) @ 79\mod_1314690325737_78.docx @ 697640 @ @ 1 Comprima F155 (XC) Pos: 33.16.24.8 /BA/Info-Center/Rundballenpresse/Hand-/Automatikbetrieb/Ballendurchmesser und Ballenfestigkeit einstellen_Comprima F (XC) @ 256\mod_1397715488574_78.docx @ 1962934 @ @ 1 2 100 50 1 2 0 50/50 % 130 cm Fig. 76 The value (1) and the height of the bar (1) indicate the current actual bale firmness in %. The value (2) and the arrows in the bar display (2) indicate the set bale firmness in %. • and buttons can be used to adjust the set bale firmness between a minimum The of 10% and a maximum of 100%. The third value (3) below the bar display must be set to the bale diameter in cm set mechanically on the machine. This is set in the Settings menu, section "1-2 Bale diameter". Pos: 33.16.24.9 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 88 KRONE operation terminal Beta Pos: 33.16.24.10 /Überschriften/Überschriften 3/A-E/B/Ballendurchmesser einstellen @ 185\mod_1379568590086_78.docx @ 1597384 @ 3 @ 1 7.5.6 Setting Bale Diameter Pos: 33.16.24.11 /BA/Info-Center/Rundballenpresse/Ballendurchmesser/-festigkeit einstellen/Bildtitel_Comprima V150 (XC) Comprima V180 (XC) @ 256\mod_1397734170932_0.docx @ 1964681 @ @ 1 Comprima V150 (XC) Comprima V180 (XC) Pos: 33.16.24.12 /BA/Info-Center/Rundballenpresse/Ballendurchmesser/-festigkeit einstellen/Ballendurchmesser im Grundbild_Bild_Comprima V150 (XC), V180 (XC) @ 256\mod_1397727227344_78.docx @ 1964534 @ @ 1 150 2 180 2 130 115 1 80 115/115 cm 2 1 80 130/130 cm 2 Fig. 77 Pos: 33.16.24.13 /BA/Info-Center/Rundballenpresse/Ballendurchmesser/-festigkeit einstellen/Bildtitel_Comprima V210 (XC) @ 256\mod_1397734311161_0.docx @ 1964709 @ @ 1 Comprima V210 (XC) Pos: 33.16.24.14 /BA/Info-Center/Rundballenpresse/Ballendurchmesser/-festigkeit einstellen/Ballendurchmesser im Grundbild_Bild_Comprima V210 (XC) @ 256\mod_1397734082301_78.docx @ 1964622 @ @ 1 220 2 130 1 80 130/130 cm 2 Fig. 78 Pos: 33.16.24.15 /BA/Info-Center/Rundballenpresse/Ballendurchmesser/-festigkeit einstellen/Ballendurchmesser im Grundbild_Text @ 185\mod_1379571089642_78.docx @ 1597577 @ @ 1 The value (1) and the height of the bar (1) show the current actual bale diameter in cm. The value (2) and the arrows in the bar display (2) show the set target bale diameter in cm. Pos: 33.16.24.16 /BA/Info-Center/Rundballenpresse/Ballendurchmesser/-festigkeit einstellen/Um den Soll-Wert zu ändern, die Taste + bzw. - drücken. @ 185\mod_1379571853800_78.docx @ 1597615 @ @ 1 • Press or key to change setpoint value. Pos: 33.16.24.17 /BA/Info-Center/Rundballenpresse/Ballendurchmesser/-festigkeit einstellen/Ballendurchmesser min und max_Comprima V @ 256\mod_1397736784569_78.docx @ 1965538 @ @ 1 Comprima Minimum adjustable setpoint bale diameter V150 (XC) V180 (XC) V210 (XC) Minimum adjustable setpoint bale diameter 150 cm 90 cm* 180 cm 205 cm * In case of soft core setting, the minimum bale diameter may exceed 90 cm. Pos: 33.17 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 89 KRONE operation terminal Beta Pos: 33.18 /Überschriften/Überschriften 2/K-O/Menüebene Kurzüberblick @ 33\mod_1255074316915_78.docx @ 321525 @ 33 @ 1 7.6 Menu Level 7.6.1 Short overview Pos: 33.19 /BA/Info-Center/Rundballenpresse/Menuführung/Menüebene Kurzüberblick Comprima F/V @ 269\mod_1401689776132_78.docx @ 2032033 @ @ 1 Main menu Sub-menu Sub-menu Designation 1 Settings 1-1 Contrast 1-2 Bale diameter (Comprima F155 (XC)) 1-3 Number of net winds 1-4 Sensitivity of direction display (Comprima F125/F155 (XC)) 1-5 Advance signal 1-6 Filling correction 1-9 Tying start delay 2 Counter 2-1 Customer counter 2-2 Total counter 90 KRONE operation terminal Beta Main menu Sub-menu Sub-menu Designation 3 Manual operation 4 Service 4-2 Manual sensor test 4-4 Manual actuator test 4-7 Engine position (net wrapping only: passive wrapping) 5 Info 6 Technician Pos: 33.20 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 91 KRONE operation terminal Beta Pos: 33.21 /Überschriften/Überschriften 3/K-O/Menüebene aufrufen @ 33\mod_1255076738228_78.docx @ 321575 @ 2 @ 1 7.6.2 Bringing up a Menu Level Pos: 33.22 /BA/Info-Center/Rundballenpresse/Menuführung/Menüebene aufrufen Fortima V 1500 MC @ 54\mod_1291798471187_78.docx @ 515666 @ @ 1 160 1 1 120 80 122/122 cm 2 RPK50013_2 Fig. 79 Press the key (1). The menu level is shown in the display. You can exit the menu level again with the key Pos: 33.23 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 92 (2). KRONE operation terminal Beta Pos: 33.24 /BA/Info-Center/Rundballenpresse/Menuführung/Menüebene Überblick Hauptmenüs Fortima V 1500 MC @ 54\mod_1291798756015_78.docx @ 515713 @ @ 1 The menu level is divided into six main menus: Fig. 80 = main menu 1 "Settings" = main menu 2 "Counters" = main menu 3 "Manual operation" = main menu 4 "Service" = main menu 5 "Info" = main menu 6 “Fitter" • You can use the keys in reverse colours. • Pressing the key • Use the key and to select the main menus. The selected icon is shown brings up the menu level of the main menu that is selected. to close the menu currently displayed. Pos: 33.25 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 93 KRONE operation terminal Beta Pos: 33.26.1 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Hauptmenü „Einstellungen“ Beta F/V @ 266\mod_1400591811021_78.docx @ 2018265 @ 3 @ 1 7.7 Main Menu 1 "Settings" 1-1 Fig. 81 • Call the menu level with the • You can select main menu 1 reverse colours. key. with the keys or . The symbol is shown in • Press the key. The display shows menu level 1 "Settings". Menu level 1 "Settings" is divided into 7 menus, depending on how the machine is equipped: = Menu 1-1 "Contrast" = Menu 1-2 "Bale diameter" (Comprima F155 (XC)) = Menu 1-3 "Number of net wrappings" = Menu 1-4 "Sensitivity of direction display" (Comprima F125/F155 (XC)) = Menu 1-5 "Presignalling" + - = Menu 1-6 "Filling correction" = Menu 1-9 "Tying start delay" Pos: 33.26.2 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 94 KRONE operation terminal Beta Pos: 33.26.3 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 EinstellungenMenü 1-1 Kontrast (2014-10-15 14:34:36) @ 186\mod_1380005272970_78.docx @ 1606323 @ 3 @ 1 7.7.1 Menu 1-1 "Contrast" 1-1 1-1 Fig. 82 The display contrast can be set in the menu. Displaying the menu Main menu 1 "Settings" appears: • You can select menu 1-1 colours. with the or keys. The icon is shown in reverse • Press the key. The display shows menu 1-1 "Contrast". The progress bar indicates the contrast value set. The the displayed value is saved. icon in the upper line indicates that Setting and saving the contrast The higher the bar, the stronger the contrast in the display. • You can use the out. • Press the line. or key to adjust the contrast. The key. The set contrast value is saved and the icon in the top line goes icon appears in the upper Pos: 33.26.4 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü schließen @ 187\mod_1380091231622_78.docx @ 1608391 @ @ 1 • The esc 6 Pressing the button closes the open menu. esc 6 button and holding it down brings up the home screen. Pos: 33.26.5 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 95 KRONE operation terminal Beta Pos: 33.26.6 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü 1-2 „Ballendurchmesser“ Comprima F155 XC @ 269\mod_1401691617182_78.docx @ 2032088 @ 3 @ 1 7.7.2 Menu 1-2 “Bale Diameter” (Comprima F155 (XC)) 1-2 1-2 150 135 cm n 120 Fig. 83 Calling the Menu Main menu 1 “Settings” is displayed. • with the keys You can select menu 1-2 colours. or . The symbol is shown in reverse • Press the key . The display shows menu 1-2 “Bale Diameter”. in the upper line indicates that the displayed value is saved. The symbol Setting the Number of Net Wrappings The number of net wrappings is indicated in revolutions. • • You can use the keys and machine. The symbol in the top line disappears. Press the line. to adjust the mechanically set bale diameter on the key. The bale diameter set is saved and the icon appears in the upper Pos: 33.26.7 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü schließen @ 187\mod_1380091231622_78.docx @ 1608391 @ @ 1 • The esc 6 Pressing the Pos: 33.26.8 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 96 button closes the open menu. esc 6 button and holding it down brings up the home screen. KRONE operation terminal Beta Pos: 33.26.9 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü 1-3 „Anzahl Netzwicklungen“ @ 213\mod_1389864057019_78.docx @ 1745118 @ 3 @ 1 7.7.3 Menu 1-3 "Number of net winds" 1-3 1-3 n 5,0 2,5 1,5 Fig. 84 Opening the menu Main menu 1 "Settings" appears. • Use the inverted. and buttons to select the menu 1-3 ; the symbol is shown • Press the button. The display shows menu 1-3 "Number of net winds". icon in the top line indicates that the displayed value is saved. The Setting the number of net winds The number of net winds is specified in wrappings. • Use the and top line disappears. • Press the appears. buttons to set the desired number of net winds; the button to save the set number of net winds; the icon in the icon in the top line Pos: 33.26.10 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü schließen @ 187\mod_1380091231622_78.docx @ 1608391 @ @ 1 • The esc 6 Pressing the button closes the open menu. esc 6 button and holding it down brings up the home screen. Pos: 33.26.11 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 97 KRONE operation terminal Beta Pos: 33.26.12 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü 1-4 „Empfindlichkeit Richtungsanzeige“ Comprima F XC @ 269\mod_1401698078847_78.docx @ 2032296 @ 3 @ 1 7.7.4 Menu 1-4 "Sensitivity of direction display" (Comprima F125/F155 (XC)) 1-4 1-4 n Fig. 85 Opening the menu Main menu 1 "Settings" appears. • Use the and buttons to select the menu 1-4 ; the symbol is shown inverted. • Press the button. The display shows menu 1-4 "Sensitivity of direction display". The progress bar indicates the set sensitivity. The higher the bar, the greater the sensitivity of icon in the top line indicates that the displayed value is saved. direction display. The Pos: 33.26.13 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Empfindlichkeit-Richtungsanzeige einstellen und speichern Beta Comprima F @ 82\mod_1317024348444_78.docx @ 724295 @ @ 1 Setting and Saving the Sensitivity of Direction Display The higher the sensitivity of direction display is set, the stronger the motion indication in the form of arrows (1) . • You can use the keys goes out. • Press the or to adjust the sensitivity. The symbol key, the set sensitivity is saved, the symbol in the upper line appears. Pos: 33.26.14 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü schließen @ 187\mod_1380091231622_78.docx @ 1608391 @ @ 1 • The esc 6 Pressing the Pos: 33.26.15 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 98 button closes the open menu. esc 6 in the top line button and holding it down brings up the home screen. KRONE operation terminal Beta Pos: 33.26.16 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü 1-4 „Empfindlichkeit Richtungsanzeige“_Hinweis - Rollboden wird geschont @ 186\mod_1380011213937_78.docx @ 1606640 @ @ 1 Note An even filling of the bale chamber ensures optimally shaped bales and additionally protects the floor conveyor chains of the machine. Therefore it is recommended to set the sensitivity of direction display. Pos: 33.26.17 /BA/Info-Center/Rundballenpresse/Übersicht/Betriebsbereitschaft_Verbindung hergestellt_Bild_Comprima V und F @ 256\mod_1397713806608_78.docx @ 1962554 @ @ 1 2N 150 115 80 115/115 cm 100 50 2N 48/50 % 0 Fig. 86 Basic screen Comprima V Basic screen Comprima F Pos: 33.26.18 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü 1-4 „Empfindlichkeit Richtungsanzeige“_Hinweis_Fortima @ 250\mod_1396945726919_78.docx @ 1936523 @ @ 1 Direction of Travel Indicator Arrows left/right top in the display. The arrows (1) have three different sizes, numbered with 1-3. They show the driver to which side he must correct the direction and how far when driving over a swath, to ensure the bale chamber is filled evenly. Note When achieving a constant filling, all signals disappear Pos: 33.26.19 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 99 KRONE operation terminal Beta Pos: 33.26.20 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü 1-5 „Vorsignalisierung“ Comprima F/V @ 256\mod_1397741673492_78.docx @ 1966310 @ 2 @ 1 7.7.5 Menu 1-5 „Pre-Signalling" 1-5 + - Fig. 87 Note Pre-signalling indicates how far in advance it is signaled that the setpoint value – of bale diameter (Comprima V) or – of bale firmness (Comprima F) will be reached soon. Calling the menu Main menu 1 “Settings” is displayed. • Select menu 1-5 colours. with the or key, the symbol is shown in reverse • Press key. The display shows menu 1-5 “Pre-Signalling”. The symbol 100 in the upper line indicates that the displayed value is saved. KRONE operation terminal Beta Setting pre-signalling: Comprima F The value is displayed as percentage. Comprima V The value is displayed in cm. 1-5 25 % 0 Fig. 88 • Set the desired delay by using • Press or key, the symbol key, the set deceleration is saved, the symbol in the upper line goes out. appears in the upper line. Pos: 33.26.21 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü 1-5 "Vorsignalisierung" Fortima - Beispiel @ 250\mod_1396957366169_78.docx @ 1937482 @ @ 1 Example Set target value of bale diameter: 1.50 m Set value of pre-signalling: 25 cm The audio signal sound can be heard if the actual value of the bale diameter is 1.25 m. Pos: 33.26.22 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü schließen @ 187\mod_1380091231622_78.docx @ 1608391 @ @ 1 • The esc 6 Pressing the button closes the open menu. esc 6 button and holding it down brings up the home screen. Pos: 33.26.23 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 101 KRONE operation terminal Beta Pos: 33.26.24 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü 1-6 „Korrektur Befüllung“ Beta F/V @ 256\mod_1397742548055_78.docx @ 1966399 @ 3 @ 1 7.7.6 Menu 1-6 „Correction Filling“ 1-6 Fig. 89 If bale diameter or bale firmness is not reached or if it is too high, bale diameter or bale firmness can be corrected in a predefined range via menu 1-6 “Correction Filling”. Calling the menu Main menu 1 “Settings” is displayed. + - • Select menu 1-6 colours. by using or key, the symbol is shown in reverse • Press key. The display shows menu 1-6 “Correction Filling”. The symbol 102 in the upper line indicates that the displayed value is saved. KRONE operation terminal Beta Correcting the filling Comprima V Bale diameter: -10 cm to +10 cm Comprima F Bale firmness: -10 % to +10 % + - 1-6 + - 1-6 +10cm +10% 0cm 0% -10cm -10% Fig. 90 • Increase or reduce the desired value by using line will disappear. • Press or key, the set position is saved, the symbol key, the symbol in the upper appears in the upper line. Pos: 33.26.25 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü schließen @ 187\mod_1380091231622_78.docx @ 1608391 @ @ 1 • The esc 6 Pressing the button closes the open menu. esc 6 button and holding it down brings up the home screen. Pos: 33.26.26 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 103 KRONE operation terminal Beta Pos: 33.26.27 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü 1-9 „Bindestartverzögerung“_Comprima F/V @ 256\mod_1397742703739_78.docx @ 1966428 @ 3 @ 1 7.7.7 Menu 1-9 „Tying Start Delay" 1-9 1-9 + - 5,0 2,5 s 0,0 Fig. 91 Calling the menu Main menu 1 “Settings” is displayed. • Select menu 1-9 colours. with the or keys, the symbol is shown in reverse • Press key. The display shows menu 1-9 “Tying Start Delay”. in the upper line indicates that the displayed value is saved. The symbol Setting the tying start delay The time delay is displayed in seconds. Note Tying start delay indicates how much time there is between – “Setpoint value of bale diameter reached” (Comprima V) or – “Setpoint value of bale firmness reached” (Comprima F) and “Triggering tying process” (in automatic mode). Due to this function, the driver gets sufficient time to move tractor and machine to a complete standstill before tying process starts automatically. • Set the desired time delay by using out. • Press the or in the upper line goes key, the symbol key, the set time delay is saved, the symbol appears in the upper line. Pos: 33.26.28 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü schließen @ 187\mod_1380091231622_78.docx @ 1608391 @ @ 1 • The esc 6 Pressing the Pos: 33.27 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 104 button closes the open menu. esc 6 button and holding it down brings up the home screen. KRONE operation terminal Beta Pos: 33.28.1 /BA/Info-Center/Rundballenpresse/Hauptmenü 2 Zähler/Hauptmenü 2 Zähler Beta Bild @ 83\mod_1317039772762_78.docx @ 725583 @ 2 @ 1 7.8 Main Menu 2 „Counter“ 2 2-1 Fig. 92 Pos: 33.28.2 /BA/Info-Center/Rundballenpresse/Hauptmenü 2 Zähler/Hauptmenü 2 Zähler @ 33\mod_1255332388835_78.docx @ 321906 @ @ 1 Calling the main menu • Call the main menu with the • You can select main menu 2 reverse colours. key. with the or keys. The icon is shown in • Press the key. The display shows menu level 2 "Counters". Menu level 2 "Counters" is divided into two menus: = Menu 2-1 "Customer counters" = Menu 2-2 "Total counters" Pos: 33.28.3 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 105 KRONE operation terminal Beta Pos: 33.28.4 /Überschriften/Überschriften 3/K-O/Menü 2-1 Kundenzähler @ 34\mod_1255338699351_78.docx @ 322235 @ 2 @ 1 7.8.1 Menu 2-1 "Customer counters" Pos: 33.28.5 /BA/Info-Center/Rundballenpresse/Hauptmenü 2 Zähler/Menü 2-1 Kundenzähler Bild @ 33\mod_1255333033288_78.docx @ 322006 @ @ 1 2-1 Fig. 93 Pos: 33.28.6 /BA/Info-Center/Rundballenpresse/Hauptmenü 2 Zähler/Menü 2-1 Kundenzähler @ 256\mod_1397746673340_78.docx @ 1966686 @ @ 1 Calling the menu Main menu 2 “Counters” is called. • Select menu 2-1 colours. with the or key, the symbol is shown in reverse • Press key. The display shows menu 2-1 “Customer Counter”. Meaning of the symbols: 10 = Active customer counter (1 - 20) = Total number of bales h running) Pos: 33.28.7 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 106 = Operating hours counter (counts only when the control unit is switched on and the PTO shaft is KRONE operation terminal Beta Pos: 33.28.8 /BA/Info-Center/Rundballenpresse/Hauptmenü 2 Zähler/Menü 2-1 Kundenzähler aktivieren @ 33\mod_1255334579523_78.docx @ 322031 @ @ 1 Fig. 94 Activating customer counter • You can use the the top line. • Press the or keys to bring up the desired customer counter. It appears in key. The desired customer counter colours. (in this case customer counter 10) is shown in reverse Changing the number of bales • Press the key for softkey to reduce the number of bales. • Press the key for softkey to increase the number of bales. Deleting the customer counter • You can use the the top line. or keys to bring up the desired customer counter. It appears in • Press the key for softkey . The selected customer counter is set to zero. Pos: 33.28.9 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü schließen @ 187\mod_1380091231622_78.docx @ 1608391 @ @ 1 • The esc 6 Pressing the button closes the open menu. esc 6 button and holding it down brings up the home screen. Pos: 33.28.10 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 107 KRONE operation terminal Beta Pos: 33.28.11 /Überschriften/Überschriften 3/K-O/Menü 2-2 Gesamtballenzähler @ 33\mod_1255337780148_78.docx @ 322135 @ 3 @ 1 7.8.2 Menu 2-2 "Total bale counter" Pos: 33.28.12 /BA/Info-Center/Rundballenpresse/Hauptmenü 2 Zähler/Bild Menü 2-2 Gesamtballenzähler @ 33\mod_1255337554304_78.docx @ 322110 @ @ 1 Fig. 95 Pos: 33.28.13 /BA/Info-Center/Rundballenpresse/Hauptmenü 2 Zähler/Menü 2-2 Gesamtballenzähler @ 34\mod_1255337923226_78.docx @ 322160 @ @ 1 Displaying the menu Main menu 2 "Counters" is displayed. • You can select menu 2-2 colours. with the or keys. The icon is shown in reverse • Press the key. The display shows menu 2-2 "Total bale counter". The total number of bales is the sum of all bales pressed. They are not assigned to any customer counter. Meaning of the icons: Bale counters (cannot be deleted) Operating hours counter (cannot be deleted) Season counter 1 (can be deleted) Pos: 33.28.14 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 108 KRONE operation terminal Beta Pos: 33.28.15 /BA/Info-Center/Rundballenpresse/Hauptmenü 2 Zähler/Bild Saisonzähler löschen @ 34\mod_1255338614304_78.docx @ 322210 @ @ 1 Fig. 96 Pos: 33.28.16 /BA/Info-Center/Rundballenpresse/Hauptmenü 2 Zähler/Saisonzähler 1 löschen @ 187\mod_1380113706477_78.docx @ 1609802 @ @ 1 Delete season counter 1 • Press the key for softkey Season counter 1 is set to zero. . Pos: 33.28.17 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü schließen @ 187\mod_1380091231622_78.docx @ 1608391 @ @ 1 • The esc 6 Pressing the button closes the open menu. esc 6 button and holding it down brings up the home screen. Pos: 33.29 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 109 KRONE operation terminal Beta Pos: 33.30.1 /Überschriften/Überschriften 2/F-J/Hauptmenü 3 Handbedienung @ 55\mod_1292224852765_78.docx @ 517684 @ 2 @ 1 7.9 Main menu 3 „Manual operation“ Pos: 33.30.2 /BA/Info-Center/Rundballenpresse/Hauptmenü 3 Handbedienung/Hinweis - Motor kann manuell ein- und ausgefahren werden @ 187\mod_1380108756889_78.docx @ 1609117 @ @ 1 Note The "Manual operation" menu can be used to manually retract and extend the motor for adjustment, maintenance or repair work. Pos: 33.30.3 /BA/Info-Center/Rundballenpresse/Hauptmenü 3 Handbedienung/Grundbild Handbedienung @ 54\mod_1292224035640_78.docx @ 517603 @ @ 1 Fig. 97 Pos: 33.30.4 /BA/Info-Center/Rundballenpresse/Hauptmenü 3 Handbedienung/Handbedienung @ 55\mod_1292225510781_78.docx @ 517711 @ @ 1 • Call the menu level with the key • You can select main menu 3 colours. • Press the key . with the keys or . The icon is shown in reverse . Pos: 33.30.5 /BA/Info-Center/Rundballenpresse/Hauptmenü 3 Handbedienung/Bild Untermenü Handbedienung Beta F/V @ 83\mod_1317124888155_78.docx @ 727203 @ @ 1 Fig. 98 Pos: 33.30.6 /BA/Info-Center/Rundballenpresse/Hauptmenü 3 Handbedienung/aktuelle Zustände Beta F/V @ 83\mod_1317125308328_78.docx @ 727259 @ @ 1 The display shows menu level 3 "Manual Operation". The following current states of the machine are shown in the display (depending on how the machine is equipped): = Tying position reached = Feed position reached = Cut-off position reached ? Pos: 33.30.8 /BA/Info-Center/Rundballenpresse/Hauptmenü 3 Handbedienung/WARNUNG! – Quetschgefahr durch sich bewegenden Motor @ 187\mod_1380102243196_78.docx @ 1609031 @ @ 1 110 = Positions not defined KRONE operation terminal Beta WARNING! – Crush hazard due to moving motor! Personal injury. • To prevent injury, do not stand in the area of the extending or retracting motor. Pos: 33.30.9 /BA/Info-Center/Rundballenpresse/Hauptmenü 3 Handbedienung/Einführposition @ 187\mod_1380103521994_78.docx @ 1609059 @ @ 1 Move out motor Press the key ; the icon appears in reverse colours; the motor moves out. ; the icon appears in reverse colours; the motor moves in. Pos: 33.30.10 /BA/Info-Center/Rundballenpresse/Hauptmenü 3 Handbedienung/Abschneideposition @ 187\mod_1380103535758_78.docx @ 1609088 @ @ 1 Move in motor Press the key Pos: 33.30.11 /BA/Info-Center/Rundballenpresse/Hauptmenü 3 Handbedienung/Bindeposition @ 55\mod_1292232111359_78.docx @ 518187 @ @ 1 Moving the engine to the tying position Press the key tying position. for softkey; the icon appears in reverse colours; the motor moves in Pos: 33.30.12 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü schließen @ 187\mod_1380091231622_78.docx @ 1608391 @ @ 1 • The esc 6 Pressing the button closes the open menu. esc 6 button and holding it down brings up the home screen. Pos: 33.31 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 111 KRONE operation terminal Beta Pos: 33.32.1 /Überschriften/Überschriften 2/F-J/Hauptmenü 4 Service @ 34\mod_1255339497523_78.docx @ 322336 @ 3 @ 1 7.10 Main menu 4 "Service" Pos: 33.32.2 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Hauptmenü 4 Service Bild @ 34\mod_1255339598616_78.docx @ 322361 @ @ 1 4 Fig. 99 Pos: 33.32.3 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Hauptmenü 4 Service @ 34\mod_1255339635320_78.docx @ 322386 @ @ 1 Calling the main menu • Call the main menu with the • You can select main menu 4 reverse colours. key. with the • Press the key. The display shows menu level 4 "Service". Menu level 4 "Service" is divided into three menus: = Menu 4-2 "Manual Sensor Test" = Menu 4-4 "Manual Actuator Test" = Menu 4-7 "Position Motor" Pos: 33.32.4 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 112 or keys. The icon is shown in KRONE operation terminal Beta Pos: 33.32.5 /Überschriften/Überschriften 3/K-O/Menü 4-2 Sensortest Hand @ 34\mod_1255414500878_78.docx @ 322861 @ 3 @ 1 7.10.1 Menu 4-2 "Manual Sensor Test" Pos: 33.32.6 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Bild Menü 4-2 Sensortest Hand @ 187\mod_1380114678068_78.docx @ 1610095 @ @ 1 RPK50508 Fig. 100 Pos: 33.32.7 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Menü 4-2 Sensortest Hand @ 34\mod_1255414462222_78.docx @ 322836 @ @ 1 In the manual sensor test, the sensors that are installed on the machine are checked for errors. In addition, the sensors can be correctly adjusted in the manual sensor test. There is no guarantee the machine is working correctly until after the sensors have been adjusted. Caution! The PTO must not be turning during the sensor test. Displaying the menu Main menu 4 "Service" is called. • You can select main menu 1 colours. with the or keys. The icon is shown in reverse • Press the key. The display shows menu 4-2 "Manual sensor test". Selecting the sensor • Select the sensor or . The selected sensor is shown in reverse colours and is tested. Pos: 33.32.8 /BA/Info-Center/Sensoren/Einstellwerte Sensortest Hand @ 19\mod_1238069756191_78.docx @ 213845 @ @ 1 Setting values: The minimum and maximum setting values with the sensor alive (metal in front of the sensor) are shown in the upper part of the bar display. The current setting value (actual value) is displayed under the bar display. The distance from the sensor to the metal must be adjusted so that in the alive state the bar is in the upper mark. Next check whether the bar is in non-alive state in the lower marked area. Pos: 33.32.9 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 113 KRONE operation terminal Beta Pos: 33.32.10 /BA/Info-Center/Sensoren/Diagnose Namursensoren @ 19\mod_1238072125300_78.docx @ 214095 @ @ 1 Diagnostics – Namur sensors Pos: 33.32.11 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Bild Diagnose Namursensoren @ 84\mod_1318339931717_78.docx @ 734097 @ @ 1 Fig. 101 Pos: 33.32.12 /BA/Info-Center/Sensoren/Statusanzeigen/Statusanzeigen Sensor (1,2,3,4) farbig @ 189\mod_1380721227163_78.docx @ 1618866 @ @ 1 State: 1 2 Alive (iron) 3 Broken cable 4 Not alive (no iron) Short circuit Pos: 33.32.13 /BA/Info-Center/Sensoren/Mögliche Sensoren (je nach Ausstattung der Maschine) @ 19\mod_1238071336628_78.docx @ 214010 @ @ 1 Possible sensors (depending on how the machine is equipped) Pos: 33.32.14 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Auflistung der möglichen Sensoren Beta F/V @ 83\mod_1317127760108_78.docx @ 727518 @ @ 1 No. Pos: 33.32.15 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 114 Sensor Symbol Description B1 Net length B2 Net runs B5 Slip B8 Blade base position B11 Bale chamber closed left B12 Bale chamber closed right KRONE operation terminal Beta Pos: 33.32.16 /BA/Info-Center/Sensoren/Diagnose analoge Sensoren @ 19\mod_1238132263369_78.docx @ 214965 @ @ 1 Diagnostics – analogue sensors Pos: 33.32.17 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Bild Diagnose analoge Sensoren @ 84\mod_1318340603895_78.docx @ 734125 @ @ 1 RPK50510 Fig. 102 Pos: 33.32.18 /BA/Info-Center/Sensoren/Einstellwerte analoge Sensoren Hand @ 19\mod_1238132357119_78.docx @ 214994 @ @ 1 Setting values: The bar must be inside the marked area of the bar display. Pos: 33.32.19 /BA/Info-Center/Sensoren/Statusanzeigen/Statusanzeige analoge Sensoren (7,8) @ 19\mod_1238133054056_78.docx @ 215095 @ @ 1 State: Broken cable or short circuit Defect in the sensor or job computer Pos: 33.32.20 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Auflistung der möglichen analogen Sensoren C/V @ 84\mod_1318405664685_78.docx @ 734421 @ @ 1 No. Sensor Symbol Description B9 Position of net motor B9 Bale diameter left (Comprima V150 (XC)/V180 (XC)/V210 (XC)) Bale firmness left (Comprima F125 (XC)/F155 (XC)) B10 Bale diameter right (Comprima V150 (XC)/V180 (XC)/V210 (XC)) Bale firmness right (Comprima F125 (XC)/F155 (XC)) Pos: 33.32.21 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Sensor B9/B10 Ballenfestigkeit _ Comprima F125/F155 @ 84\mod_1318406695123_78.docx @ 734453 @ @ 1 Adjust sensor B9/B10 bale firmness (Comprima F125/F155 (XC)) F155 (XC) F125 (XC) 7 RPN00077_1 Fig. 103 115 KRONE operation terminal Beta Comprima F125 (XC) Comprima F155 (XC) Fig. 104 Caution! The bale chamber must be closed and empty. If the bar (1) is not inside the rectangle (2) when the bale chamber is closed and emptied, the corresponding sensor (7) must be adjusted mechanically. Just Comprima F125 (XC): Note Before you make any settings on the sensor (7), make certain the floor conveyor is adjusted correctly (refer to chapter “Clamping the floor conveyor”). To do this: • Loosen the sensor (7) and turn it in the oblong hole until the bar (1) is positioned inside the rectangle (2) of the bar display. Note An audio signal sounds if the bar (1) is inside the rectangle (2). • Tighten the sensor (7) Note Saving is only possible if the bar (1) is inside the rectangle (2) in the bar display. Pos: 33.32.22 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Wert abspeichern @ 34\mod_1255417023613_78.docx @ 322986 @ @ 1 • Pos: 33.32.23 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 116 Press the display. key. The position that was set is saved and the icon appears in the KRONE operation terminal Beta Pos: 33.32.24 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Sensor B9/B10 Ballendurchmesser_Comprima V150/V180 @ 84\mod_1318409031892_78.docx @ 734557 @ @ 1 Adjust sensor B9/B10 bale diameter (Comprima V150/V180/V210 (XC)) 4 6 4 III X 5 6 7 COM00011_1 VPN00012_4 Fig. 105 Before you adjust or correct the setting of the sensor (7) “B9/B10 Bale Diameter,” make certain the stop (6) for the soft core setting is in Pos. III (soft inner bale core). A setting may be made on the sensor (7) only in this position. Soft Core Setting: • Open the bale chamber. • Remove the screw (5). • Move stop (6) to Pos. III (soft inner bale core). • Install and tighten the screw (5). • Close the bale chamber. Note Make certain the rocker arm (4) is resting on the stop (6). (If necessary release floor conveyor). The bale chamber must be closed and empty. Dimension X must be 105 mm after the setting. 117 KRONE operation terminal Beta Fig. 106 • Loosen the sensor (7) and turn it in the oblong hole until the bar (1) is positioned inside the rectangle (2) of the bar display. Note An audio signal sounds if the bar (1) is inside the rectangle (2). • Tighten the sensor (7) Note Saving is only possible if the bar (1) is inside the rectangle (2) in the bar display. Pos: 33.32.25 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Wert abspeichern @ 34\mod_1255417023613_78.docx @ 322986 @ @ 1 • Pos: 33.32.26 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 118 Press the display. key. The position that was set is saved and the icon appears in the KRONE operation terminal Beta Pos: 33.32.27 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Bild Diagnose Versorgungsspannungen @ 34\mod_1255419287566_78.docx @ 323036 @ @ 1 Diagnostics – power supply voltages Fig. 107 Pos: 33.32.28 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Diagnose Versorgungsspannungen @ 34\mod_1255419249097_78.docx @ 323011 @ @ 1 No. U1 Sensor icon Description Supply voltage U1 Nominal voltages: • 12 V tot.: 12 - 14.5 V • 12 V term: 12 - 14.5 V • SS_5V: 4.5 - 5.5 V • 8 V ana: 8.5 - 9.1 V • 8 V dig: 8.5 - 9.1 V • 12 V Pow2: 12 - 14.5 V • 12 V Pow3: 12 - 14.5 V key to close the menu that is currently displayed. • You can use the The display shows menu level 4 "Service". • Pressing the key and holding it down brings up the basic screen. Pos: 33.32.29 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 119 KRONE operation terminal Beta Pos: 33.32.30 /BA/Sicherheit/7. Gefahrenhinweise altGefahr - Aktortest (2014-10-16 08:40:53) @ 47\mod_1285134152781_78.docx @ 455729 @ @ 1 Danger! - Unexpected actions on the machine. Effect: Danger to life or serious injuries. • Only persons familiar with the machine are permitted to perform the actuator test • The person performing the test must know which machine parts are moved by actuating the actuators. If necessary, secure the actuated machine components against unintentional lowering • The actuator test must only be performed from a safe position outside the area that is affected by machine parts moved by the actuators • Make certain there are no persons, animals or objects in the danger zone Pos: 33.32.31 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Bild Menü 4-4 Aktortest Hand C/V @ 83\mod_1317289496152_78.docx @ 728645 @ 3 @ 1 7.10.2 Menu 4-4 „Manual Actuator Test“ The actuator test is used to test the actuators installed on the machine. An actuator can only be tested if power is flowing through it. In the manual actuator test the actuator must therefore be controlled manually for a short time to be able to determine if there are any errors in the actuator system. CAUTION! Unexpected actions on the machine. The P.T.O. shaft must not be turning during the actuator test. The tractor hydraulics must be deactivated. 4-4 Fig. 108 Pos: 33.32.32 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Menü 4-4 Aktortest Hand VP @ 34\mod_1255419519878_78.docx @ 323061 @ @ 1 Displaying the menu Main menu 4 "Service" is called. • You can select menu 4-4 colours. with the or • Press the key. The display shows menu 4-4 "Manual actuator test". Selecting the actuator • Select the actuator with the or keys. The selected actuator is displayed in reverse colours. Pos: 33.32.33 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 120 keys. The icon is shown in reverse KRONE operation terminal Beta Pos: 33.32.34 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Bild Diagnose digitale Aktoren @ 34\mod_1255420082081_78.docx @ 323111 @ @ 1 Diagnostics – digital actuators Fig. 109 Pos: 33.32.35 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Diagnose digitale Aktoren @ 34\mod_1255420229050_78.docx @ 323136 @ @ 1 Errors are only displayed if the actuator is turned on and a test is possible for the actuator (see the table called "Possible digital actuators"). If necessary, the LED on the plug right on the actuator can be used for monitoring. • Press the key for softkey ON. • Press the key for softkey OFF. Pos: 33.32.36 /BA/Info-Center/Sensoren/Mögliche digitale Aktoren (je nach Ausstattung der Maschine) @ 19\mod_1238420935128_78.docx @ 217969 @ @ 1 Possible digital actuators (depending on how the machine is equipped) Pos: 33.32.37 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Auflistung der möglichen digitalen Aktoren C/V @ 79\mod_1315227633557_78.docx @ 701452 @ @ 1 Symbol No. Description Y1 Valve Pick-up Y5 Valve blade base position Pos: 33.32.38 /BA/Info-Center/Sensoren/Statusanzeigen/Statusanzeige digitaler Aktoren (1,2,3,4) @ 19\mod_1238477852587_78.docx @ 218655 @ @ 1 State: Actuator on Actuator off General actuator error No power supply; fuse is probably defective Pos: 33.32.39 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 121 KRONE operation terminal Beta Pos: 33.32.40 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Mögliche Motoren (je nach Ausstattung der Maschine) @ 34\mod_1255422731331_78.docx @ 323186 @ @ 1 Possible motors (depending on how the machine is equipped) Pos: 33.32.41 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Mögliche Motoren Fortima, Comprima @ 250\mod_1396970768938_78.docx @ 1938542 @ @ 1 Fig. 110 • Press key for (extending engine). The function is only momentary-action. • Press key for (retracting engine). The function is only momentary-action. Actuator symbol No. Description M1 Setting motor net tying / twine tying Pos: 33.32.42 /BA/Info-Center/Sensoren/Statusanzeigen/Statusanzeige digitaler Aktoren (1,2,3) @ 251\mod_1397053654654_78.docx @ 1941835 @ @ 1 State: Actuator on Actuator off General actuator error Pos: 33.32.43 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü schließen @ 187\mod_1380091231622_78.docx @ 1608391 @ @ 1 • The esc 6 Pressing the Pos: 33.32.44 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 122 button closes the open menu. esc 6 button and holding it down brings up the home screen. KRONE operation terminal Beta Pos: 33.32.45 /Überschriften/Überschriften 3/K-O/Menü 4-7 "Position Motor" @ 55\mod_1294820430171_78.docx @ 535577 @ 3 @ 1 7.10.3 Menu 4-7 "Position Motor" Pos: 33.32.46 /BA/Info-Center/Rundballenpresse/Hauptmenü 3 Handbedienung/WARNUNG! – Quetschgefahr durch sich bewegenden Motor @ 187\mod_1380102243196_78.docx @ 1609031 @ @ 1 WARNING! – Crush hazard due to moving motor! Personal injury. • To prevent injury, do not stand in the area of the extending or retracting motor. Pos: 33.32.47 /WHB/Elektrik/Rundballenpresse/Menü 4-7 "Position Motor" @ 213\mod_1389883061882_78.docx @ 1746821 @ @ 1 WHBCP179 Fig. 111 Opening the menu • Press the • Use the inverted. • Press the button to open the menu level. and buttons to select the menu 4-7 ; the symbol is shown button. The display shows menu 4-7 "Engine position". The icon in the top line indicates that the specified value is saved. Retracting/extending the motor and saving positions ATTENTION! The insertion and cutting position must be set and saved. Extending the motor and saving (feed position) • Press the button for the softkey. The symbol is shown inverted and the motor extends. When the motor has moved to the feed position: • Press the button. The set position is saved. The icon in the top line appears. See also "Adjusting the feed position" chapter. 123 KRONE operation terminal Beta Retracting the motor and saving (cutting position) • Press the button for the softkey. The symbol is shown inverted and the motor retracts. When the motor has moved to the cutting position: • Press the button. icon in the top line appears. The set position is saved. The See also "Adjusting the cutting position" chapter. Approaching the engine tying position • Press the button for the softkey. The motor initially moves to the feed position and then back to the tying position. • The button closes the open menu. The display shows menu level 4 "Service". • Press the button twice to open the home screen. See also "Checking the tying position" chapter. Pos: 33.33 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 124 KRONE operation terminal Beta Pos: 33.34 /BA/Info-Center/Rundballenpresse/Hauptmenü 5 Info/Hauptmenü 5 Info Bild @ 79\mod_1315230754330_78.docx @ 701799 @ 3 @ 1 7.11 Main menu 5 "Info" 5-1 SW: 200 812 113 1:150200369-03 ISO: 150 200 463-00 FOR00061 Fig. 112 Pos: 33.35 /BA/Info-Center/Rundballenpresse/Hauptmenü 5 Info/Hauptmenü 5 Info @ 79\mod_1315230506158_78.docx @ 701771 @ @ 1 Calling the main menu • Use key to call the menu level. • Use the keys or to select main menu 5 . The icon is shown inverted. • Press key . The display shows menu 5 "Info". • SW = Complete software version of the machine = Version of the job computer • • • ISO Use key = ISO software version of the job computer to close the currently displayed menu. The display shows main menu 5 "Info". • Press key to call the basic screen. Pos: 33.36 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 125 KRONE operation terminal Beta Pos: 33.37 /Überschriften/Überschriften 2/F-J/Hauptmenü 6 Monteur @ 78\mod_1313050883963_78.docx @ 675374 @ 3 @ 1 7.12 Main Menu 6 „Technician“ Pos: 33.38 /BA/Info-Center/Rundballenpresse/Hauptmenü 6 Monteur/Hauptmenü 6 Monteur Bild @ 34\mod_1255438996941_78.docx @ 323514 @ @ 1 6 6 0000 12345 BPM50370 BPM50380 Fig. 113 Pos: 33.39 /BA/Info-Center/Rundballenpresse/Hauptmenü 6 Monteur/Hauptmenü 6 Monteur @ 34\mod_1255438908347_78.docx @ 323489 @ @ 1 Calling the main menu • Call the main menu with the • You can select main menu 6 colours. key. with the or keys. The icon is shown in reverse • Press the key. Main menu 6 "Technician" is password-protected. The display shows the password query. Pos: 33.40.1 /Überschriften/Überschriften 2/A-E/Alarmmeldungen @ 19\mod_1238572457463_78.docx @ 221082 @ 3 @ 1 7.13 Alarm messages Pos: 33.40.2 /BA/Info-Center/Rundballenpresse/Alarmmeldungen/Akustische Signale @ 34\mod_1255441647925_78.docx @ 323611 @ @ 1 Audio signals Continuous tone Short interval Medium interval Long interval Wrapping is triggered Filling reached, pre-signal reached, wrapping complete, bale chamber closed Pos: 33.40.3 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 126 KRONE operation terminal Beta Pos: 33.40.4 /Überschriften/Überschriften 3/F-J/Hinweise und Meldungen @ 34\mod_1255441383706_78.docx @ 323591 @ 3 @ 1 7.13.1 Note and messages Pos: 33.40.5 /BA/Info-Center/Rundballenpresse/Alarmmeldungen/1) Hinweise und Meldungen Beta @ 213\mod_1389885440800_78.docx @ 1746905 @ @ 1 No. Figure Possible cause Remedy – – – The bale chamber is over-filled. 2 – 5 For net – Net does not move during the starting process. – Net roll is not correctly inserted in the pick-up and / or the roll braking device is not set correctly. – Net is not correctly inserted into the wrapping device. – Net brake does not release correctly. – Channel is clogged with straw. – – – – – – – 6 For net – Net tears off again after starting or during wrapping. – Blade bar has lowered into the net. – Roller brake is too powerful. – Blade bar is too low. – 7 For net – Net is taken in during baling. – Net too far along channel. – – 8 Net is taken in earlier even though net rocker arm is not yet in feed position. – – – – – 9 For net – Net is not cleanly cut. – Blunt blade bar. – Blade bar is not tensioned. – – – – Tie and eject bales. Adjust advance signal to swath size. Drive more slowly at the end of the baling process. Only use net rolls with the specified dimensions. Load the net roll as described in the operating instructions, adjust the roller brake. Remove net from the wrapping device and reload as described in the operating instructions. Adjust the net brake as described in the operating instructions. Check the setting of the "Tying in progress" sensor. Check the axial clearance of the net brake. Remove impurities on the blade bar. Check the roller brake setting. Check the blade bar setting. Check whether the blade bar is engaged / tensioned during feeding. Increase tension of springs for net brake. Check the net overhang. Increase tension of springs for net brake. Check the net overhang. Remove impurities on the blade bar. Replace the blade bar. Adjust the cable to tension the blade bar. Adjust the rocker arm position. 127 KRONE operation terminal Beta No. Figure Possible cause Remedy – – – The bale chamber has sprung open. The bale chamber has been opened without tying. 10 Check the bale chamber lock hook. – Check the setting of the "Bale chamber closed left" and "Bale chamber closed right" sensors. Note: – The bale can be tied manually in menu 3 "Manual operation". Machine may be damaged. – – 14 Blade base is not closed. Blade base is not closed and machine is moving. – – – Close blade base using manual operation. Close blade base before machine is moved. Check the setting of the "Blade base monitoring" sensor. 16 – – Floor conveyor / belt is slack. Very heavy or wet grass (e.g. clover grass) – – – – Use fewer blades. Turn off / remove blades. Reduce the baling pressure. Check the setting of the "Net length" and "Slack" sensors. 22 – – "Net length" sensor incorrectly set. Bale chamber turning sensor not receiving signals. – Check setting of "Net length" sensor. Check whether net roller is turning freely. Extremely uneven filling of bale chamber. – – – – 24 – 25 Pos: 33.40.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 128 Fill the bale chamber evenly. Drive more slowly at the end of baling. Check the setting of the "Filling left" and "Filling right" sensors. KRONE operation terminal Beta Pos: 33.40.7 /Überschriften/Überschriften 3/P-T/Physikalische Meldungen @ 34\mod_1255442189285_78.docx @ 323664 @ 3 @ 1 7.13.2 Physical messages Pos: 33.40.8 /BA/Info-Center/Rundballenpresse/Alarmmeldungen/2) Physikalische Meldungen Beta C/V @ 213\mod_1389885927264_78.docx @ 1746934 @ @ 1 No. Symbol Sensor 101 Net length sensor 102 Net running sensor 103 Net motor position sensor 105 Slack sensor Possible cause Remedy – – Sensor or line defective – 108 Blade base monitoring sensor 109 Bale diameter left sensor 110 Bale diameter right sensor 111 Bale chamber closed left sensor 112 Bale chamber closed right sensor Perform sensor test Check sensor and line for damage Pos: 33.40.9 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 129 KRONE operation terminal Beta Pos: 33.40.10 /Überschriften/Überschriften 3/A-E/A/Allgemeine Meldungen @ 34\mod_1255443656238_78.docx @ 323714 @ 3 @ 1 7.13.3 General Messages Pos: 33.40.11 /BA/Info-Center/Rundballenpresse/Alarmmeldungen/3) Allgemeine Meldungen @ 34\mod_1255443585941_78.docx @ 323685 @ @ 1 No. Figure Acoustic signal Description A01 – – Fuse in job computer is defective. Short circuit at voltage outputs +12V2FU_L. – Check the connection for short circuit and replace the fuse. Fuse in job computer is defective. Short circuit at voltage outputs +12V3FU_L. – A02 – – Check the connection for short circuit. The fuse regenerates itself after cooling. CAN ERROR – The CAN connection between the control unit and the machine was interrupted. – Loose contact in the connection to the control unit. – Check the CAN connection to the control unit. EEPROM error – Job computer defective. – Replace job computer. Undervoltage – Tractor battery is defective. – Tractor dynamo is too weak. – The 12V supply on the tractor side is too weak or is not correctly connected to the tractor battery. – – – Connect the KRONE connecting cable directly to the tractor battery. Check the battery voltage. Check the tractor dynamo. Overvoltage – Tractor dynamo is defective. – Check the tractor dynamo. Access to protected memory slot 0. – Defect in job computer. – Restart job computer (disconnect power supply from tractor to machine). Replace job computer. A03 A04 A14 A15 – Pos: 33.40.12 /BA/Info-Center/Rundballenpresse/Alarmmeldungen/3) Allgemeine Meldungen Zusatz @ 213\mod_1389886432417_78.docx @ 1746963 @ @ 1 A16 – A17 Access to protected memory slots 0-6. – Defect in job computer. – – Pos: 34 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 130 Restart job computer (disconnect power supply from tractor to machine). Replace job computer. KRONE operation terminal Beta Pos: 35 /Layout Module /Diese Seite ist bewusst freigelassen worden. @ 1\mod_1201783680373_78.docx @ 54443 @ @ 1 This page has been left blank deliberately!! Pos: 36 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 131 KRONE ISOBUS-Terminal CCI 100 Pos: 37.1 /Überschriften/Überschriften 1/K-O/KRONE ISOBUS-Terminal CCI 100 @ 43\mod_1274786526625_78.docx @ 387485 @ 1 @ 1 8 KRONE ISOBUS-Terminal CCI 100 Pos: 37.2 /BA/Info-Center/CCI-ISOBUS-Terminal/Hinweis Im weiteren Verlauf Terminal auch als Bedieneinheit bezeichnet @ 46\mod_1281680416671_78.docx @ 445465 @ @ 1 Note In the operating instructions which follow, the terminal will also be referred to as the "control unit". Pos: 37.3 /BA/Sicherheit/7. Gefahrenhinweise alt/Achtung - Bedieneinheit schützen @ 0\mod_1200308247867_78.docx @ 39598 @ @ 1 Caution! - Protect Control Unit. Effect: Damage to the control unit • The control unit must be protected against water. • If the machine is not used for an extended period of time (for example during the winter), the control unit must be stored in a dry place. • For mounting and repair jobs, especially for welding jobs on the machine, disconnect the power supply to the control unit. Overvoltage can damage the control unit. Pos: 37.4 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Allgemeine Beschreibung (Die elektronische Ausstattung der Maschine ........) Text/Bild @ 50\mod_1287479272578_78.docx @ 470873 @ @ 1 ESC 1 RPK50610_1 F7 F1 F8 F2 F9 F3 F10 F4 F11 F5 F12 F6 3 CC000013 Fig.114 The electronic equipment of the machine consists essentially of the job computer (1), the terminal (3) and the control and function elements. The job computer (1) is located on the front left of the machine under the side hood. Its functions are: • Control of the actuators installed on the machine • Sensor system/actuator diagnostics • Bale counter • Transfer of alarm messages The control unit (3) communicates information to the driver and performs settings to operate the machine. This information is received and further processed by the job computer. Pos: 37.5 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 132 KRONE ISOBUS-Terminal CCI 100 Pos: 37.6 /Überschriften/Überschriften 2/P-T/Terminal in Kabine einbauen @ 47\mod_1285163419265_78.docx @ 455855 @ 3 @ 1 8.1 Installing the terminal into cabin Pos: 37.7 /BA/Info-Center/CCI-ISOBUS-Terminal/Hinweis für den Anbau des Terminals, in die Traktorkabine... @ 47\mod_1285163596984_78.docx @ 455881 @ @ 1 Note Please mind the terminal operating instructions included with delivery for the installation of the terminal into the tractor cabin. Betriebsanleitung Version: 1.0 CC-ISOBUS ISOBUS-Terminal CCI 100/200 Fig. 115 Pos: 37.8 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 133 KRONE ISOBUS-Terminal CCI 100 Pos: 37.9.1 /Überschriften/Überschriften 2/F-J/ISOBUS Short Cut Button @ 47\mod_1285564773000_78.docx @ 456410 @ 2 @ 1 8.2 ISOBUS Short Cut Button Pos: 37.9.2 /BA/Info-Center/CCI-ISOBUS-Terminal/Module für Beipack/ISOBUS Short Cut Button/ISOBUS Short Cut Button_2 Gefahr @ 46\mod_1282643782875_78.docx @ 447376 @ @ 1 DANGER! – risk of injury by running machine! Your machine supports the ISOBUS short cut button. • By actuation of the ISOBUS short cut button (1) the machine functions are switched off in order to be able to initiate a secure condition of the machine in hazardous situations. Process oriented procedures perform to the end. Therefore, machine parts continue to run after actuating the ISOBUS short cut button. This can lead to injuries • The ISOBUS short cut button does in no case interfere with tractor functions, i.e. neither universal shaft functions nor hydraulic functions will be affected in any way! Therefore, the machine can continue to run after actuating the ISOBUS short cut button. This can lead to injuries Pos: 37.9.3 /BA/Info-Center/CCI-ISOBUS-Terminal/Module für Beipack/ISOBUS Short Cut Button/ISOBUS short Cut Button_wird betätigt_Comprima X-treme @ 214\mod_1390315841566_78.docx @ 1753751 @ @ 1 When actuating the ISOBUS short cut button (1) of the terminal which is of the pushbutton design, a stop command is sent onto the ISOBUS. This command will be evaluated by your connected ISOBUS- machine, in order to initiate the accordant automatic actions in hazardous situations if necessary. If the ISOBUS short cut button is actuated, the accordant alarm mask will be shown in the display: ESC F7 1 F8 F1 ISB F2 F9 F3 F10 F4 F11 F5 F12 F6 CC000070 Fig.116 The functions listed in the following are blocked by the job computer on the machine side: Pos: 37.9.4 /BA/Info-Center/CCI-ISOBUS-Terminal/Module für Beipack/ISOBUS Short Cut Button/ISOBUS short Cut Button_Blockierte Fkt_Comprima X-treme @ 214\mod_1390315904275_78.docx @ 1753810 @ @ 1 • • Pos: 37.9.5 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 134 Net wrapping Pick-up / blade base adjustment KRONE ISOBUS-Terminal CCI 100 Pos: 37.9.6 /BA/Info-Center/CCI-ISOBUS-Terminal/Module für Beipack/ISOBUS Short Cut Button/ISOBUS Short Cut Button_wird gelöst @ 120\mod_1342516466580_78.docx @ 1088224 @ @ 1 If the ISOBUS short cut button is deactivated again, the following message will appear in the display: ESC F7 1 F8 ISB F1 F2 F9 F3 F10 F4 OK F11 F12 2 F5 F6 CC000071 Fig. 117 The alarm mask is exited by actuating the function key the machine are available again. . It is only now that all functions of Pos: 37.10 /BA/Info-Center/CCI-ISOBUS-Terminal/Module für Beipack/Display / Touchscreen @ 43\mod_1273666402484_78.docx @ 384224 @ 3 @ 1 8.2.1 Display / Touchscreen The terminal is equipped with a high quality touchscreen for menu navigation and entering data and text easily. Functions can be activated directly and values can be changed by touching the screen. Pos: 37.11 /BA/Info-Center/CCI-ISOBUS-Terminal/Module für Beipack/Hinweis Scrollrad @ 79\mod_1315289332812_78.docx @ 701885 @ @ 1 Note Use the scroll wheel (2) to execute the same functions as via the touchscreen. Pos: 37.12 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 1 Einstellungen/Eingabemaske Fortima @ 79\mod_1315298460661_78.docx @ 702195 @ @ 1 The following input mask appears after touching the touchscreen: CC000476 Fig. 118 • Enter the desired value and press OK to confirm. • Press ESC to exit the input mask. • Press function key to close the currently displayed menu • Press function key a little longer to call the basic screen Pos: 37.13 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 135 KRONE ISOBUS-Terminal CCI 100 Pos: 37.14 /BA/Info-Center/CCI-ISOBUS-Terminal/Terminal anschließen (vorgerüsteteter ISO Schlepper) @ 172\mod_1370518477799_78.docx @ 1480570 @ 3 @ 1 8.2.2 Connecting the Terminal (on tractors with integrated ISOBUS system) 6 7 1 4 7 3 6 9 9 5 8 1 3 2 4 14 10 12 11 13 5 CC00014 Fig. 119 Connection terminal to tractor Note The terminal is connected to the tractor via a special cable set (5) which can be ordered by stating the KRONE article no. 20 081 223 0. • • • Connect plug (2) of cable set (5) with socket (1) (CAN1-IN) of the terminal. Connect plug (4) of cable set (5) with socket (3) (CAN1-out) of the terminal. Connect ISO plug (6) (9-pole) of cable set (5) with the ISO socket (7) (9-pole) located in the tractor cabin. Connection tractor to machine Note The tractor is connected to the machine via cable set (14) which can be ordered by stating KRONE article no. 20 080 384 0. • • • Pos: 37.15 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 136 Connect ISO-plug (9) (9-pole) of cable set (14) with the outer ISO socket (8) (9-pole) on tractor side. Connect plug (10) (7-pole) of cable set (14) with socket (11) (7-pole) of the machine. Connect plug (12) (2-pole) of cable set (14) with socket (13) (2-pole) of the machine. KRONE ISOBUS-Terminal CCI 100 Pos: 37.16 /BA/Info-Center/CCI-ISOBUS-Terminal/Terminal anschließen (ohne ISO Schlepper) @ 43\mod_1274882231640_78.docx @ 387925 @ 3 @ 1 8.2.3 Connecting the terminal (on tractors without ISOBUS system) Fig. 120 Connection terminal to machine Note The connection of terminal to machine takes place via a provided cable set (5) (article no. 20 081 224 0). • • • Connect plug (2) of cable set (5) with socket (1) (CAN1-IN) of the terminal Connect plug (6) (7-pole) of cable set (5) with socket (7) (7-pole) of the machine Connect connector plug (4) (article no. 00 302 300 0 included in scope of delivery) with socket (3) (CAN1-OUT) of the terminal Connection tractor to machine Note The connection of tractor to machine takes place via a provided power cable (8) (article no. 20 080 601 0). • • Connect plug (9) of power cable (8) with continuous current socket (10) of the tractor Connect plug (11) (2-pole) of power cable (8) with socket (12) (2-pole) of the machine Pos: 37.17 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 137 KRONE ISOBUS-Terminal CCI 100 Pos: 37.18 /Überschriften/Überschriften 3/A-E/E/Ein- Ausschalten des Terminals bei nicht angeschlossener Maschine @ 43\mod_1275290766562_78.docx @ 389835 @ 3 @ 1 8.2.4 Switching the terminal on / off when the machine is not connected Pos: 37.19 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-BiG Pack/Ein- Ausschalten Bild mit nicht angeschlossener Maschine @ 43\mod_1275291241781_78.docx @ 389860 @ @ 1 Fig. 121 Pos: 37.20 /BA/Info-Center/CCI-ISOBUS-Terminal/Ein- Ausschalten des Terminal´s/Hinweis Bevor Sie das Terminal zum ersten Mal... @ 43\mod_1273657536203_78.docx @ 384008 @ @ 1 Note Before switching the terminal on for the first time make sure that the connections on the device are fastened right and securely. By pressing and holding (for approx. 2 sec.) the key (1) switched on or off. (ON/OFF) the terminal will be Pos: 37.21 /BA/Info-Center/CCI-ISOBUS-Terminal/Ein- Ausschalten des Terminal´s/Hinweis Für weitere Angaben zur Funktionsweise Handbuch beachten @ 47\mod_1285155240781_78.docx @ 455819 @ @ 1 Note For further information on the functioning of the ISOBUS terminal CCI refer to the terminal operating instructions included with delivery. Betriebsanleitung Version: 1.0 CC-ISOBUS ISOBUS-Terminal CCI 100/200 Fig. 122 Pos: 37.22 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 138 KRONE ISOBUS-Terminal CCI 100 Pos: 37.23 /Überschriften/Überschriften 3/A-E/E/Ein- Ausschalten des Terminals bei angeschlossener Maschine @ 43\mod_1274866210140_78.docx @ 387724 @ 3 @ 1 8.2.5 Switching the terminal on / off when the machine is connected Pos: 37.24 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Ein- Ausschalten Bild bei angeschlossener Maschine @ 50\mod_1287481325359_78.docx @ 471123 @ @ 1 ESC F7 F1 F8 F2 F9 F3 F10 F4 F11 F12 F5 1 F6 CC000200 Fig. 123 Pos: 37.25 /BA/Info-Center/CCI-ISOBUS-Terminal/Ein- Ausschalten des Terminal´s/Hinweis Bevor Sie das Terminal zum ersten Mal... @ 43\mod_1273657536203_78.docx @ 384008 @ @ 1 Note Before switching the terminal on for the first time make sure that the connections on the device are fastened right and securely. By pressing and holding (for approx. 2 sec.) the key (1) switched on or off. (ON/OFF) the terminal will be Pos: 37.26 /BA/Info-Center/CCI-ISOBUS-Terminal/Ein- Ausschalten des Terminal´s/Hinweis Vor der Erstbenutzung @ 43\mod_1274852823031_78.docx @ 387615 @ @ 1 Note - Prior to first use When switching on for the first time the configuration of the specific menu of the machine is uploaded into the terminal. The loading may take a few minutes. The configuration will be saved on the memory of the terminal. Pos: 37.27 /BA/Info-Center/CCI-ISOBUS-Terminal/Ein- Ausschalten des Terminal´s/Hinweis Für weitere Angaben zur Funktionsweise Handbuch beachten @ 47\mod_1285155240781_78.docx @ 455819 @ @ 1 Note For further information on the functioning of the ISOBUS terminal CCI refer to the terminal operating instructions included with delivery. Betriebsanleitung Version: 1.0 CC-ISOBUS ISOBUS-Terminal CCI 100/200 Fig. 124 Pos: 37.28 /BA/Info-Center/CCI-ISOBUS-Terminal/Ein- Ausschalten des Terminal´s/Ein- Ausschalten nach dem Ladevorgang wird im Display das „Straßenbild“ angezeigt. @ 43\mod_1274853526062_78.docx @ 387639 @ @ 1 • The “start-up screen” is shown in the display after the loading process The terminal is now ready for operation. Pos: 37.29 /BA/Info-Center/CCI-ISOBUS-Terminal/Ein- Ausschalten des Terminal´s/Umschalten Straßenbild auf Grundbild Rundballenprssen @ 50\mod_1287481740390_78.docx @ 471148 @ @ 1 • By pressing the function key the basic screen appears. Pos: 37.30 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 139 KRONE ISOBUS-Terminal CCI 100 Pos: 37.31 /Überschriften/Überschriften 2/F-J/Grundbild @ 50\mod_1287483189546_78.docx @ 471279 @ 3 @ 1 8.3 Basic Screen Pos: 37.32 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Grundbild/Grundbild @ 50\mod_1287482211765_78.docx @ 471174 @ @ 1 F7 F1 F8 F2 F9 F3 F10 F4 F11 F5 F12 F6 CC000201 Fig.125 Pos: 37.33 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Grundbild/Statuszeile (I) oberste Zeile @ 50\mod_1287482314484_78.docx @ 471199 @ @ 1 Status line (I) Current states of the machine (depending on how it is equipped) are shown in the top line of the display: Alarm message is pending Blades are swivelled in Blades are not swivelled in Pos: 37.34 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 140 KRONE ISOBUS-Terminal CCI 100 Pos: 37.35 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Grundbild/Beschreibung der Grafiken (II) für Funktionstasten(F1 bis F6) @ 50\mod_1287482628656_78.docx @ 471224 @ @ 1 Description of the symbols (II) for the function keys (F1 to F6) Net feeding manual mode Net is fed when actuating the function key Pre-select Pick-up valve The activated setting is shown Pre-select valve cutter base adjustment Pre-select manual mode The activated mode is shown Pre-select automatic mode Setting the customer counter Menu level of the machine The menu 2-1 "Customer counter" is displayed (for settings see menu 2-1 "Customer counter”) when actuating the function key. By actuating the function key the menu level of the machine will be called. Pos: 37.36 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 141 KRONE ISOBUS-Terminal CCI 100 Pos: 37.37 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Grundbild/Grundbild @ 50\mod_1287482211765_78.docx @ 471174 @ @ 1 F7 F1 F8 F2 F9 F3 F10 F4 F11 F5 F12 F6 CC000201 Fig.126 Pos: 37.38 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Grundbild/Anzeigen im Hauptfenster (III) je nach Ausstattung @ 50\mod_1287483331343_78.docx @ 471304 @ @ 1 Displays in the main window (III) (depending on how the machine is equipped) Customer counter Value of bale diameter/bale firmness reached (flashing) Net is fed 4 Net tying process is active 6 Net has been cut off Net has not been tied Net has not been cut off Net tying process has finished Pos: 37.39 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 142 KRONE ISOBUS-Terminal CCI 100 Pos: 37.40 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Grundbild/Hinweis Fahrhinweise zu stark oder schwach @ 50\mod_1287483756671_78.docx @ 471329 @ @ 1 Note If the indications for the direction of motion are too strong or too weak, they can still be adjusted (see menu “Sensitivity of direction display”). Pos: 37.41 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Grundbild/Hinweis bei Erreichen einer gleichmäßigen Befüllung erlöschen alle Signale @ 50\mod_1287484081687_78.docx @ 471354 @ @ 1 Note If an even filling is reached, all signals expire. Pos: 37.42 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Grundbild/Fahrtrichtungsanzeige F125/F155 @ 50\mod_1287484164546_78.docx @ 471379 @ @ 1 Only for Comprima F125/F155 2 Direction of travel display Arrows (1) left/right from the display. The arrows (1) have three different sizes, numbered with 1-3. They show to the driver to which side and how strong he must correct his direction when driving over the swath in order to achieve a constant filling of the bale chamber. Pos: 37.43 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 143 KRONE ISOBUS-Terminal CCI 100 Pos: 37.44 /Überschriften/Überschriften 3/A-E/E/Einstellen der Soll-Ballenfestigkeit @ 117\mod_1341219335997_78.docx @ 1021287 @ 2 @ 1 8.3.1 Setting the Setpoint Bale Firmness Pos: 37.45 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima F @ 256\mod_1397714206905_0.docx @ 1962642 @ @ 1 Comprima F Pos: 37.46 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Grundbild/Einstellen der Soll-Ballenfestigkeit Text @ 117\mod_1341217455785_78.docx @ 1021218 @ @ 1 2 100 % 100 75 50 25 1 55 % 0 Fig. 127 Display Bale Firmness The value (1) under the bar display and the height of the bar (1) indicate the current actual bale firmness as a %. The value (2) above the bar display (2) shows the setpoint bale firmness set in per cent. The bale firmness is specified by the user in the basic screen. • • • • You can use the scroll wheel to select the desired value (the selection box is highlighted in colour) Pressing the scroll wheel allows you to jump into the selection box (the selection box is highlighted in colour) Turning the scroll wheel increases or reduces the value Pressing the scroll wheel causes the setting to be applied and returns you from the selection box Pos: 37.47 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Grundbild/Hinweis Einstellung über Touchscreen @ 79\mod_1315290154790_78.docx @ 701913 @ @ 1 Note The values can also be set via the touchscreen. Pos: 37.48 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 144 KRONE ISOBUS-Terminal CCI 100 Pos: 37.49 /Überschriften/Überschriften 3/A-E/E/Einstellen des Soll_Ballendurchmessers @ 117\mod_1341219444164_78.docx @ 1021315 @ 3 @ 1 8.3.1 Setting the Target Bale Diameter Pos: 37.50 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V @ 256\mod_1397714229979_0.docx @ 1962670 @ @ 1 Comprima V Pos: 37.51 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Grundbild/Einstellen des Soll-Ballendurchmessers Text @ 117\mod_1341219582258_78.docx @ 1021343 @ @ 1 Fig. 128 Display Bale Diameter The value (1) under the bar display and the height of the bar (1) indicate the current actual bale diameter in cm. The value (2) above the bar display (2) shows the setpoint bale diameter set in cm. The bale diameter is specified by the user in the basic screen. • • • • Select the desired value with the scroll wheel (the selection box is highlighted in colour) Pressing the scroll wheel allows you to jump into the selection box (the selection box is highlighted in colour) Turning the scroll wheel increases or reduces the value Pressing the scroll wheel causes the setting to be applied and returns you from the selection box Pos: 37.52 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Grundbild/Hinweis Einstellung über Touchscreen @ 79\mod_1315290154790_78.docx @ 701913 @ @ 1 Note The values can also be set via the touchscreen. Pos: 37.53 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 145 KRONE ISOBUS-Terminal CCI 100 Pos: 37.54 /Überschriften/Überschriften 2/K-O/Meldungen @ 33\mod_1255007717750_78.docx @ 321468 @ 2 @ 1 8.4 Messages Pos: 37.55 /BA/Info-Center/Rundballenpresse/Meldungen/Infomeldung @ 33\mod_1255007589312_78.docx @ 321443 @ @ 1 Information message The information message will appear only, if the main operation display has been set. The message will disappear automatically, when the cause for the information message has been removed. Pos: 37.56 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Grundbild/Meldung Ballenkammer nicht geschlossen @ 50\mod_1287486219687_78.docx @ 471484 @ @ 1 Message bale chamber has not been closed Fig.129 The softkeys in the lower line continue to be active whilst the information message is displayed. Pos: 37.57 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 146 KRONE ISOBUS-Terminal CCI 100 Pos: 37.58 /Überschriften/Überschriften 2/K-O/Menüebene Kurzüberblick @ 33\mod_1255074316915_78.docx @ 321525 @ 23 @ 1 8.5 Menu Level 8.5.1 Short overview Pos: 37.59 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Menüebene Kurzüberblick Maschine_Comprima F/V XC neu @ 269\mod_1401715329598_78.docx @ 2033142 @ @ 1 Main menu Sub-menu Sub-menu Designation 1 Settings 1-2 Bale diameter (Comprima F155 (XC)) 1-3 n 1-4 Number of net winds Sensitivity of direction display (Comprima F125/F155 (XC)) 1-5 Advance signal 1-6 + - Filling correction 1-9 Tying start delay 2 Counter 2-1 Customer counter 2-2 Total counter 3 Manual operation 3-2 Net motor position 147 KRONE ISOBUS-Terminal CCI 100 Main menu Sub-menu Sub-menu Designation 4 Service 4-2 Manual sensor test 4-4 Manual actuator test 5 Info 6 Technician 7 ISOBUS 7-1 Virtual terminal (VT) 7-1-1 Select day/night display lighting 7-1-4 Switch to different terminal 7-4 ISOBUS diagnosis 7-4-2 "Auxiliary" function (AUX) diagnosis Pos: 37.60 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 148 KRONE ISOBUS-Terminal CCI 100 Pos: 37.61 /Überschriften/Überschriften 2/K-O/Menüebene aufrufen @ 44\mod_1275977054046_78.docx @ 394176 @ 3 @ 1 8.5.2 Calling up the menu level Pos: 37.62 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Menüebene aufrufen Bild @ 50\mod_1287554961625_78.docx @ 472210 @ @ 1 1 CC000207 Fig.130 Pos: 37.63 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-BiG Pack/Menüebene aufrufen CCI @ 43\mod_1275299708140_78.docx @ 390706 @ @ 1 By pressing the function key in the main window you get into the menu level of the machine. The menu level is shown in the display. Pos: 37.64 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Press-Wickelvorrichtung/Hauptmenüs/Menüebene Überblick 7 Hauptmenüs - Angewähltes Symbol grau unterlegt @ 53\mod_1289897037906_78.docx @ 506371 @ @ 1 The menu level is divided into 7 main menus: main menu 1 "Settings" main menu 2 "Counters" main menu 3 "Manual operation" main menu 4 "Service" main menu 5 "Info" main menu 6 "Fitter" main menu 7 "ISOBUS" Select the desired main menu by pressing the function key highlighted in grey. or . The selected symbol is brings up the menu level of the main menu that is selected. • Pressing the function key • Pressing the function key closes the called up menu. • Pressing the function key and holding it down brings up the basic screen. Pos: 37.65 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 149 KRONE ISOBUS-Terminal CCI 100 Pos: 37.66 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 1 Einstellungen/Hauptmenü 1 "Einstellungen" Comprima XC @ 50\mod_1287557062859_78.docx @ 472452 @ 2 @ 1 8.6 Main menu 1 "Settings" 1 CC000207 Fig.131 • By pressing the function key machine • You can select the main menu 1 highlighted in grey. in the basic screen you get into the menu level of the by pressing the function key or . The symbol is • Press function key The display shows menu level 1 "Settings". Menu level 1 "Settings" is divided into up to 6 menus, depending on how the machine is equipped: Menu 1-2 "Bale diameter" (Comprima F155 (XC)) n Menu 1-3 "Number of net winds" Menu 1-4 "Sensitivity of direction display" (Comprima F125/F155 (XC)) Menu 1-5 "Pre-signalling" + - Menu 1-6 "Filling correction" Menu 1-9 “Tying start deceleration" Pos: 37.67 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 150 KRONE ISOBUS-Terminal CCI 100 Pos: 37.68 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 1 Einstellungen/Menü 1-2 Ballendurchmesser Comprima XC @ 265\mod_1400218441465_78.docx @ 2010785 @ 3 @ 1 8.6.1 Menu 1-2 „Bale diameter“ (Comprima F155 (XC)) 1-2 150 n 125 CC000236 CC000237 Fig. 132 Displaying the menu Main menu 1 “Settings” is displayed. • You can select menu 1-2 grey. with the function key or . The symbol is highlighted in • Press function key The display shows menu 1-2 “Bale diameter". The symbol in the upper line indicates that the displayed status is saved. Setting the bale diameter • You can use function key machine. The symbol or to adjust the bale diameter mechanically set on the in the top line disappears • Press the function key the upper line • Pressing the function key closes the called up menu • Pressing the function key and holding it down brings up the basic screen . The bale diameter set is saved and the symbol appears in Pos: 37.69 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 151 KRONE ISOBUS-Terminal CCI 100 Pos: 37.70 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 1 Einstellungen/Menü 1-3 Anzahl Netzwicklungen @ 50\mod_1287559160734_78.docx @ 472633 @ 3 @ 1 8.6.2 Menu 1-3 „Number of net winds“ 1-3 n CC000208 CC000753 Fig.133 Displaying the menu Main menu 1 “Settings” is displayed. • You can select menu 1-3 highlighted in grey. n by pressing function key or . The symbol is • Press function key The display shows menu 1-3 "Number of net winds". The symbol in the upper line indicates that the displayed status is saved. Setting the number of net winds The number of net wrappings is indicated in revolutions (e.g. 2,5n). Pos: 37.71 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 152 • Set the desired number of net winds with function key line disappears • Press the function key upper line • Pressing the function key closes the called up menu • Pressing the function key and holding it down brings up the basic screen or . The symbol . The set status is saved and the symbol in the top appears in the KRONE ISOBUS-Terminal CCI 100 Pos: 37.72 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 1 Einstellungen/Menü 1-4 Empfindlichkeit-Richtungsanzeige Comprima XC @ 265\mod_1400225725547_78.docx @ 2010965 @ 3 @ 1 8.6.3 Menu 1-4 “Sensitivity of the direction display” (Comprima F125/F155 (XC)) 1-4 n + - CC000211 Fig.134 Displaying the menu Main menu 1 “Settings” is displayed. • You can select menu 1-4 highlighted in grey. by pressing function key or . The symbol is • Press function key The display shows menu 1-4 “Sensitivity of the direction display”. The progress bar indicates the set sensitivity. The higher the bar, the greater the sensitivity of the direction display. The symbol saved. in the upper line indicates that the displayed value is Setting and saving the sensitivity of direction display The higher the sensitivity of the direction display is set, the stronger the motion indication in the form of arrows (1) ( ). • Set the sensitivity with the function key • Press the function key upper line • Pressing the function key closes the called up menu • Pressing the function key and holding it down brings up the basic screen or , the symbol in the top line goes out . The set sensitivity is saved and the symbol appears in the Pos: 37.73 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü 1-4 „Empfindlichkeit Richtungsanzeige“_Hinweis - Rollboden wird geschont @ 186\mod_1380011213937_78.docx @ 1606640 @ @ 1 Note An even filling of the bale chamber ensures optimally shaped bales and additionally protects the floor conveyor chains of the machine. Therefore it is recommended to set the sensitivity of direction display. Pos: 37.74 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 153 KRONE ISOBUS-Terminal CCI 100 Pos: 37.75 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 1 Einstellungen/Menü 1-5 Vorsignalisierung Comprima XC @ 265\mod_1400229795792_78.docx @ 2011454 @ 3 @ 1 8.6.4 Menu 1-5 „Pre-Signalling" n + - CC000212 Fig. 135 Note Pre-signalling indicates how far in advance it is signaled that the setpoint value – of bale diameter (Comprima V) or – of bale firmness (Comprima F) will be reached shortly. Calling the menu Main menu 1 “Settings” is called. • Select menu 1-5 grey. by pressing function key or , the symbol is highlighted in • Press function key The display shows menu 1-5 “Pre-signalling”. The symbol 154 in the upper line indicates that the displayed value is saved. KRONE ISOBUS-Terminal CCI 100 Setting pre-signalling: Comprima F The value is displayed as percentage. Comprima V The value is displayed in cm. 25 0 CC000234 CC000213 Fig. 136 • Set the desired time delay by using function keys goes out or , symbol • Press function key line. • Pressing function key closes the called up menu • Pressing function key and holding it down brings up the basic screen , the set time delay is saved, the symbol in the upper line appears in the upper Pos: 37.76 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 155 KRONE ISOBUS-Terminal CCI 100 Pos: 37.77 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 1 Einstellungen/Menü 1-6 Korrektur Befüllung Comprima XC @ 265\mod_1400478891605_78.docx @ 2012135 @ 2 @ 1 8.6.5 Menu 1-6 „Correction Filling“ 1-6 + - CC000214 Fig. 137 Note If bale diameter or bale firmness is not reached or if it is too high, bale diameter or bale firmness can be corrected in a predefined range via menu 1-6 “Correction Filling”. Calling the menu Main menu 1 “Settings” is displayed. + - • Select menu 1-6 by pressing function key or , the symbol is highlighted in grey. • Press function key . The display shows menu 1-6 “Correction Filling”. The symbol 156 in the upper line indicates that the displayed value is saved. KRONE ISOBUS-Terminal CCI 100 Correcting the filling Comprima V Bale size: -10 cm to +10 cm Comprima F Bale firmness: -10 % to +10 % CC000215 Fig. 138 • Increase or reduce the desired value by using function key line goes out. • Press function key saved. • Pressing the function key closes the called up menu. • Pressing the function key and holding it down brings up the basic screen. . The symbol or , the symbol in the upper in the upper line indicates that the displayed value is Pos: 37.78 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 157 KRONE ISOBUS-Terminal CCI 100 Pos: 37.79 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 1 Einstellungen/Menü 1-9 Bindestartverzögerung Comprima XC @ 265\mod_1400480824220_78.docx @ 2012244 @ 2 @ 1 8.6.6 Menu 1-9 „Tying Start Delay" 1-9 + - CC000216 CC000898 Fig. 139 Calling the menu Main menu 1 “Settings” is called. • by pressing function key Select menu 1-9 grey. or , the symbol is highlighted in . • Press function key The display shows menu 1-9 “Tying Start Delay”. Setting the tying start delay The time delay is displayed in seconds. Note Tying start delay indicates how much time there is between – “Setpoint value of bale diameter reached” (Comprima V) or – “Setpoint value of bale firmness reached” (Comprima F) and “Triggering tying process” (in automatic mode). Due to this function, the driver gets sufficient time to move tractor and machine to a complete standstill before tying process starts automatically. Pos: 37.80 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 158 • Use function key will disappear. • Press function key value is saved. • Pressing function key and holding it down closes the called up menu. • Pressing function key and holding it down brings up the basic screen. or to set the desired time delay, the symbol . The symbol in the upper line in the upper line indicates that the displayed KRONE ISOBUS-Terminal CCI 100 Pos: 37.81 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 2 Zähler/Hauptmenü 2 Zähler @ 50\mod_1287561670062_78.docx @ 472974 @ 2 @ 1 8.7 Main menu 2 „Counter“ 2 2-1 CC000218 CC000219 Fig.140 Calling the main menu • By pressing the function key machine • You can select main menu 2 highlighted in grey. in the basic screen you get into the menu level of the by pressing the function key or . The symbol is • Press function key The display shows menu level 2 "Counters". Menu level 2 "Counters" is divided into two menus: = menu 2-1 "Customer counter" = menu 2-2 "Total counters" Pos: 37.82 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 159 KRONE ISOBUS-Terminal CCI 100 Pos: 37.83 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 2 Zähler/Menü 2-1 Kundenzähler @ 50\mod_1287562135281_78.docx @ 473029 @ 3 @ 1 8.7.1 Menu 2-1 "Customer counter" 2-1 CC000219 Fig.141 Displaying the menu Main menu 2 "Counters" is displayed • You can select menu 2-1 highlighted in grey. by pressing function key or . The symbol is • Press function key The display shows menu 2-1 "Customer counter". Meaning of the symbols: = Total number of bales Σ 1 = active customer counter (1 - 20) = Operating hours counter (counts only when P.T.O. shaft is running) Pos: 37.84 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 160 KRONE ISOBUS-Terminal CCI 100 Pos: 37.85 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 2 Zähler/Kundenzähler aktivieren @ 50\mod_1287562757875_78.docx @ 473074 @ @ 1 Activating customer counters Fig.142 • Press function key or to select the desired customer counter and activate by pressing . The desired customer counter (in this case customer counter 1) is the function key highlighted in grey. Changing the number of bales • Press function key or must not be activated) to select the desired customer counter (the customer counter • Increase the number of bales by pressing the function key • Reduce the number of bales by pressing the function key Deleting the customer counter • Press function key or must not be activated) to select the desired customer counter (the customer counter • By pressing the function key • Pressing the function key closes the called up menu • Pressing the function key and holding it down brings up the basic screen the selected customer counter is set to zero Pos: 37.86 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 161 KRONE ISOBUS-Terminal CCI 100 Pos: 37.87 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 2 Zähler/Menü 2-2 Gesamtballenzähler Fortima, Comprima Solo @ 251\mod_1396978147508_78.docx @ 1938862 @ 3 @ 1 8.7.2 Menu 2-2 „Total Bale Counter“ CC000871 Fig. 143 Calling the menu Main menu 2 “Counters” is called • Select menu 2-2 in grey. by pressing function key or , the symbol is highlighted • Press function key The display shows menu 2-2 “Total Bale Counter”. The total number of bales is the sum of all pressed bales. They are not assigned to any customer counter. Meaning of the symbols: = Bale counter (cannot be deleted) = Operating hours counter (counts only when the terminal is switched on) 1 = Season counter 1 (can be deleted) 2 = Season counter 2 (can be deleted) Deleting season counter 1 or daily counter 2 • Season counter is set to zero by pressing function key 1. • Season counter 2 is set to zero by pressing function key 2. Pos: 37.88 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 162 • Pressing function key closes the called up menu. • Pressing function key and holding it down brings up the basic screen. KRONE ISOBUS-Terminal CCI 100 Pos: 37.89 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 3 Handbedienung/Hauptmenü 3 Handbedienung @ 50\mod_1287563629171_78.docx @ 473218 @ 3 @ 1 8.8 Main menu 3 „Manual operation“ 3 CC000223 Fig.144 Displaying the menu • By pressing the function key machine • You can select main menu 3 ( highlighted in grey. in the basic screen you get into the menu level of the ) with function key or . The symbol is • Press function key The display shows menu level 3 "Manual operation". Pos: 37.90 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 163 KRONE ISOBUS-Terminal CCI 100 Pos: 37.91 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 3 Handbedienung/Menü 3-2 Position Netzmotor @ 214\mod_1390380480956_78.docx @ 1754925 @ 3 @ 1 8.8.1 Menu 3-2 "Net motor position" 3-2 0 CC000755 Fig. 145 Opening the menu Main menu 3 "Manual operation" is opened • or function button to select menu 3-2 ( Press the with a grey background. • Press the ); the symbol is displayed function button The following current statuses of the machine are shown in the display: = Tying position reached = Feed position reached = Cutting position reached ? = Positions not defined Moving the motor • Press the function button to move the motor to feed position. • Press the function button to move the motor to cutting position. • Press the 0 Pos: 37.92 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 164 function button to move the motor to tying position. • Pressing the • Pressing and holding the function button closes the open menu. function button opens the home screen. KRONE ISOBUS-Terminal CCI 100 Pos: 37.93 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 4 Service/Hauptmenü 4 Service @ 50\mod_1287564420703_78.docx @ 473318 @ 2 @ 1 8.9 Main menu 4 „Service“ 4 4-2 CC000225 CC000226 Fig.146 Calling the main menu • By pressing the function key machine • You can select main menu 4 grey. in the basic screen you get into the menu level of the with function key or . The symbol is highlighted in • Press function key The display shows menu level 4 "Service". Menu level 4 "Service" is divided into two menus: = menu 4-2 "Manual sensor test" = menu 4-4 "Manual actuator test" Pos: 37.94 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 165 KRONE ISOBUS-Terminal CCI 100 Pos: 37.95 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 4 Service/Menü 4-2 Sensortest Hand @ 50\mod_1287564763015_78.docx @ 473363 @ 3 @ 1 8.9.1 Menu 4-2 „Manual sensor test“ 4-2 CC000226 CC000227 Fig.147 In the manual sensor test, the sensors that are installed on the machine are checked for errors. In addition, the sensors can be correctly adjusted in the manual sensor test. There is no guarantee the machine is working correctly until after the sensors have been adjusted. Caution! The P.T.O. shaft must not be turning during the sensor test. Displaying the menu Main menu 4 "Service" is called. • • You can select menu 4-2 highlighted in grey. Press the rotary potentiometer by pressing the function key or . The symbol is • Press function key Selecting the sensor • Select the sensor by pressing the function key or The selected sensor is displayed inversely and is tested. Setting values: The minimum and maximum setting values with the sensor alive (metal in front of the sensor) are shown in the upper part of the bar display. The current setting value (actual value) is displayed under the bar display. The distance from the sensor to the metal must be adjusted so that in the alive state the bar is in the upper mark. Next check whether the bar is in non-alive state in the lower marked area. Pos: 37.96 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 166 KRONE ISOBUS-Terminal CCI 100 Pos: 37.97 /BA/Info-Center/Sensoren/Diagnose Namursensoren @ 19\mod_1238072125300_78.docx @ 214095 @ @ 1 Diagnostics – Namur sensors Pos: 37.98 /BA/Info-Center/Sensoren/Mögliche Sensoren (je nach Ausstattung der Maschine) @ 19\mod_1238071336628_78.docx @ 214010 @ @ 1 Possible sensors (depending on how the machine is equipped) Pos: 37.99 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 4 Service/Auflistung der möglichen Sensoren Namursensoren @ 50\mod_1287565067218_78.docx @ 473398 @ @ 1 No. Sensor symbol Description B1 Net length B2 Net runs B5 Slip B8 Cutter base position B11 Bale chamber closed left B12 Bale chamber closed right Pos: 37.100 /BA/Info-Center/Sensoren/Statusanzeigen/Statusanzeigen Sensor (1,2,3,4) farbig @ 189\mod_1380721227163_78.docx @ 1618866 @ @ 1 State: 1 3 Alive (iron) Broken cable 2 4 Not alive (no iron) Short circuit Pos: 37.101 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Zur Lage der Sensoren siehe Kapitel Wartung „Lage der Sensoren“. @ 250\mod_1396968441354_78.docx @ 1938360 @ @ 1 For information on the position of the sensors, please refer to chapter Maintenance “Position of Sensors”. Pos: 37.102 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 167 KRONE ISOBUS-Terminal CCI 100 Pos: 37.103 /BA/Info-Center/Sensoren/Diagnose analoge Sensoren @ 19\mod_1238132263369_78.docx @ 214965 @ @ 1 Diagnostics – analogue sensors Pos: 37.104 /BA/Info-Center/Sensoren/Einstellwerte analoge Sensoren Hand @ 19\mod_1238132357119_78.docx @ 214994 @ @ 1 Setting values: The bar must be inside the marked area of the bar display. Pos: 37.105 /BA/Info-Center/Sensoren/Mögliche analoge Sensoren (je nach Ausstattung der Maschine) @ 19\mod_1238132689353_78.docx @ 215041 @ @ 1 Possible analogue sensors (depending on how the machine is equipped) Pos: 37.106 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 4 Service/Auflistung der möglichen analogen Sensoren @ 50\mod_1287565853906_78.docx @ 473473 @ @ 1 No. Sensor symbol B3 Description Position of net motor B9 Bale diameter left (Comprima V150/V180) Bale firmness left (Comprima F125/F155) B10 Bale diameter right (Comprima V150/V180) Bale firmness right (Comprima F125/F155) Pos: 37.107 /BA/Info-Center/Sensoren/Statusanzeigen/Statusanzeige analoge Sensoren (7,8) @ 19\mod_1238133054056_78.docx @ 215095 @ @ 1 State: Broken cable or short circuit Defect in the sensor or job computer Pos: 37.108 /BA/Info-Center/Rundballenpresse/Hauptmenü 4 Service/Zur Lage der Sensoren siehe Kapitel Wartung „Lage der Sensoren“. @ 250\mod_1396968441354_78.docx @ 1938360 @ @ 1 For information on the position of the sensors, please refer to chapter Maintenance “Position of Sensors”. Pos: 37.109 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 168 KRONE ISOBUS-Terminal CCI 100 Pos: 37.110 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 4 Service/Sensor B9/B10 Ballenfestigkeit einstellen _ Comprima F125/F155 @ 50\mod_1287566391234_78.docx @ 473549 @ @ 1 Adjust sensor B9/B10 bale firmness (Comprima F125/F155 (XC)): F155 (XC) F125 (XC) 2 7 RPN00077_1 1 CC000235_1 Abb. 148 Caution! The bale chamber must be closed and empty. If the bar (1) is not inside the rectangle (2) when the bale chamber is closed and emptied, the corresponding sensor (7) must be adjusted mechanically. Only Comprima F125 (XC): Note Before you make any settings on the sensor (7), make certain the floor conveyor is adjusted correctly (refer to chapter “Clamping the floor conveyor”). To do this: • Loosen the sensor (7) and turn it in the oblong hole until the bar (1) is positioned inside the rectangle (2) in the bar display Note An audio signal sounds if the bar (1) is inside the rectangle (2). • Tighten the sensor (7) Note Saving is only possible if the bar (1) is inside the rectangle (2) in the bar display. Save value: • Press function key The symbol in the upper line indicates that the displayed value is saved. Pos: 37.111 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 169 KRONE ISOBUS-Terminal CCI 100 Pos: 37.112 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 4 Service/Sensor B9/B10 Ballendurchmesser einstellen_Comprima V150/V180/V210 @ 50\mod_1287567191468_78.docx @ 473574 @ @ 1 Adjust sensor B9/B10 bale diameter (Comprima V150/V180/V210 (XC)): 4 6 4 III X 5 6 7 COM00011_1 VPN00012_4 Fig. 149 Before you readjust or correct the setting of the sensor (7) “B9/B10 bale diameter,” make certain the stop (6) for the soft core setting is in Pos. III (soft inner bale core). A setting may be made on the sensor (7) only in this position. Soft core setting: • Open the bale chamber • Remove the screw (5) • Move stop (6) to Pos. III (soft inner bale core) • Install and tighten the screw (5) • Close the bale chamber Note Make certain the feeder rake (4) is resting on the stop (6) (release floor conveyor, if necessary). The bale chamber must be closed and empty. Dimension X must be 105 mm after the setting. 170 KRONE ISOBUS-Terminal CCI 100 2 1 CC000235_1 Fig.150 • Loosen the sensor (7) and turn it in the oblong hole until the bar (1) is positioned inside the rectangle (2) in the bar display Note An audio signal sounds if the bar (1) is inside the rectangle (2). • Tighten the sensor (7) Note Saving is only possible if the bar (1) is inside the rectangle (2) in the bar display. Save value: • Press function key The symbol in the upper line indicates that the displayed value is saved. Pos: 37.113 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-BiG Pack/Hauptmenüs/ESC drücken um Menü Service 4 zu schließen bzw. zum Grundbild zugelangen @ 44\mod_1275893530687_78.docx @ 393687 @ @ 1 • Pressing the function key closes the called up menu The display shows menu level 4 "Service". • Pressing the function key and holding it down brings up the basic screen Pos: 37.114 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 171 KRONE ISOBUS-Terminal CCI 100 Pos: 37.115 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 4 Service/Diagnose Versorgungsspannung @ 50\mod_1287568818750_78.docx @ 473600 @ @ 1 Diagnostics – power supply voltage Fig. 151 No. Sensor icon Description U1 B1 power supply voltage Nominal voltages: 12V Ges: 12 - 14,5 V 12V Ter: 12 - 14,5 V SS_5V: 4,5 - 5,5 V 8V ana: 8,5 - 9,1 V 8V dig: 8,5 - 9,1 V 12V P2: 12 - 14,5 V Pos: 37.116 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-BiG Pack/Hauptmenüs/ESC drücken um Menü Service 4 zu schließen bzw. zum Grundbild zugelangen @ 44\mod_1275893530687_78.docx @ 393687 @ @ 1 • Pressing the function key closes the called up menu The display shows menu level 4 "Service". • Pos: 37.117 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 172 Pressing the function key and holding it down brings up the basic screen KRONE ISOBUS-Terminal CCI 100 Pos: 37.118 /Überschriften/Überschriften 3/K-O/Menü 4-4 Aktortest Hand @ 44\mod_1275637010843_78.docx @ 393380 @ 4 @ 1 8.9.2 Menu 4-4 Manual actuator test Pos: 37.119 /BA/Sicherheit/7. Gefahrenhinweise altGefahr - Aktortest (2014-10-16 08:40:53) @ 47\mod_1285134152781_78.docx @ 455729 @ @ 1 Danger! - Unexpected actions on the machine. Effect: Danger to life or serious injuries. • Only persons familiar with the machine are permitted to perform the actuator test • The person performing the test must know which machine parts are moved by actuating the actuators. If necessary, secure the actuated machine components against unintentional lowering • The actuator test must only be performed from a safe position outside the area that is affected by machine parts moved by the actuators • Make certain there are no persons, animals or objects in the danger zone Pos: 37.120 /BA/Info-Center/Großpackenpresse/Hauptmenüs/Hauptmenü 4 Service/Menü 4-4 Aktortest Hand Einführungstext @ 44\mod_1275637366437_78.docx @ 393405 @ @ 1 The actuator test is used to test the actuators installed on the machine. An actuator can only be tested if power is flowing through it. In the manual actuator test the actuator must therefore be controlled manually for a short time to be able to determine if there are any errors in the actuator system. Pos: 37.121 /BA/Info-Center/Großpackenpresse/Hauptmenüs/Hauptmenü 4 Service/Menü 4-4 Aktortest Hand Achtung @ 44\mod_1275637929203_78.docx @ 393455 @ @ 1 CAUTION! - Unexpected actions on the machine. The P.T.O. shaft must not be turning during the actuator test. The tractor hydraulics must be deactivated. Pos: 37.122 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 4 Service/Menü 4-4 Aktortest Bild @ 50\mod_1287569285796_78.docx @ 473705 @ @ 1 4-4 CC000228 Fig. 152 Pos: 37.123 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 4 Service/Menü 4-4 Aktortest Hand - Menü aufrufen/Aktor wählen @ 50\mod_1287570586750_78.docx @ 473735 @ @ 1 Calling the menu Main menu 4 "Service" is called. • Pressing the function key in grey. or to select Menu 4-4 . The symbol is highlighted • Pressing the function key The display shows menu level 4-4 „Manual actuator test" Selecting the actuator • Pressing the function key or The symbol is highlighted in grey. to select Actuor. Pos: 37.124 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 173 KRONE ISOBUS-Terminal CCI 100 Pos: 37.125 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-BiG Pack/Hauptmenüs/Hauptmenü 4 Service/Diagnose digitale Aktoren @ 44\mod_1275889088109_78.docx @ 393610 @ @ 1 Diagnostics – digital actuators Errors are only displayed if the actuator is turned on and a test is possible for the actuator (see the table called "Possible digital actuators"). The actuators can also be checked on the LED at the plug, if necessary. • Press function key Pos: 37.126 /BA/Info-Center/Sensoren/Mögliche digitale Aktoren (je nach Ausstattung der Maschine) @ 19\mod_1238420935128_78.docx @ 217969 @ @ 1 Possible digital actuators (depending on how the machine is equipped) Pos: 37.127 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 4 Service/Auflistung der möglichen digitalen Aktoren @ 267\mod_1400739778981_78.docx @ 2021935 @ @ 1 No. Symbol Description Y01 Y01 Valve Pick-up Y05 Y05 Valve cutter base position Pos: 37.128 /BA/Info-Center/Sensoren/Statusanzeigen/Statusanzeige digitaler Aktoren (1,2,3,4) @ 19\mod_1238477852587_78.docx @ 218655 @ @ 1 State: Actuator on Actuator off General actuator error No power supply; fuse is probably defective Pos: 37.129 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-BiG Pack/Hauptmenüs/ESC drücken um Menü Service 4 zu schließen bzw. zum Grundbild zugelangen @ 44\mod_1275893530687_78.docx @ 393687 @ @ 1 • Pressing the function key closes the called up menu The display shows menu level 4 "Service". • Pos: 37.130 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 174 Pressing the function key and holding it down brings up the basic screen KRONE ISOBUS-Terminal CCI 100 Pos: 37.131 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 4 Service/Mögliche Motoren @ 267\mod_1400740789179_78.docx @ 2021994 @ @ 1 Possible motors (depending on machine configuration) CC000765 Fig. 153 • Press the function button to extend the motor, inching operation only. • Press the function button to retract the motor, inching operation only. No. Symbol M1 Description Net wrapping setting motor Pos: 37.132 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-BiG Pack/Hauptmenüs/ESC drücken um Menü Service 4 zu schließen bzw. zum Grundbild zugelangen @ 44\mod_1275893530687_78.docx @ 393687 @ @ 1 • Pressing the function key closes the called up menu The display shows menu level 4 "Service". • Pressing the function key and holding it down brings up the basic screen Pos: 37.133 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 175 KRONE ISOBUS-Terminal CCI 100 Pos: 37.134 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 5 Info/Hauptmenü 5 Info @ 50\mod_1287571352984_78.docx @ 473810 @ 1 @ 1 8.10 Main menu 5 "Info" 5 CC000231 Fig. 154 Calling the main menu • By pressing the function key machine • You can select main menu 5 highlighted in grey. in the basic screen you get into the menu level of the by pressing the function key or . The symbol is • Press function key The display shows menu 5 "Info". Complete software version of the machine SW = Complete software version of the machine = Software of the job computer ISO = ISOBUS-software version of the job computer Pos: 37.135 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-BiG Pack/Hauptmenüs/ESC drücken um Menü Info 5 zu schließen bzw. zum Grundbild zugelangen @ 44\mod_1275908986375_78.docx @ 393962 @ @ 1 • Pressing the function key closes the called up menu The display shows menu level 5 "Info". • Pos: 37.136 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 176 Pressing the function key and holding it down brings up the basic screen KRONE ISOBUS-Terminal CCI 100 Pos: 37.137 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-BiG Pack/Hauptmenüs/Hauptmenü 6 Monteur/Hauptmenü 6 Monteur @ 135\mod_1351678746690_78.docx @ 1203319 @ 2 @ 1 8.11 Main Menu 6 Technician Calling the Main Menu 6 15-6 0000 054536 CC000051 CC000052_1 Fig. 155 • By pressing function key • Select main menu 6 in grey. in the basic screen you get into the menu level by pressing function key or . The symbol is highlighted • Press function key Main menu 6 "Technician" is password-protected. The display shows the password query. Pos: 37.138 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 177 KRONE ISOBUS-Terminal CCI 100 Pos: 37.139 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 7/Hauptmenü 7 ISOBUS @ 117\mod_1341411944044_78.docx @ 1023651 @ 2 @ 1 8.12 Main Menu 7 ISOBUS Fig. 156 Calling the Main Menu • By pressing the function key machine • Select main menu 7 ( in colours from the basic screen you get into the menu level of the ) by pressing function key • Press function key The display shows menu level 7 “ISOBUS”. Pos: 37.140 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 178 or , the symbol is highlighted KRONE ISOBUS-Terminal CCI 100 Pos: 37.141 /BA/Info-Center/CCI-ISOBUS-Terminal/Menü 7-1 Virtual Terminal (Fortima)/Menü 7-1 VT @ 118\mod_1341912242598_78.docx @ 1028326 @ 2 @ 1 8.12.1 Menu 7-1 Virtual Terminal (VT) Fig. 157 Calling the Main Menu Main menu 7 “ISOBUS” is called. • Select menu 7-1 ( colours ) by pressing function key or , the symbol is highlighted in • Press function key The display shows menu level 7-1 “Virtual Terminal (VT)”. The menu “Virtual Terminal (VT)” is divided into the following menus: = Menu 1-7-1 “Switching day-night lighting” = Menu 1-7-4 „Switching to a further terminal” Pos: 37.142 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/ESC drücken @ 117\mod_1341411737511_78.docx @ 1023593 @ @ 1 • Pressing the function key closes the called up menu • Pressing the function key and holding it down brings up the basic screen Pos: 37.143 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 179 KRONE ISOBUS-Terminal CCI 100 Pos: 37.144 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 7/Menü 7-1-1 „Tag-Nacht Umschaltung“ ohne Helligkeit @ 212\mod_1389776201032_78.docx @ 1741804 @ 3 @ 1 8.12.2 Menu 7-1-1 Select day/night display lighting Fig. 158 The "Select day/night display lighting" menu can be used to adjust the brightness of the display. Menu 7-1 "Virtual terminal (VT)" is opened. • Press the colour • Press the or function button to select menu 7-1-1 function button The display shows the screen lighting". • Press the 1/2 180 1/2 "Day lighting" in menu 7-1-1 "Select day/night display button to switch to the The display shows the screen display lighting". Pos: 37.145 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 ; the icon is highlighted in 2/2 screen 2/2 "Night lighting" in menu 7-1-1 "Select day/night KRONE ISOBUS-Terminal CCI 100 Pos: 37.146 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 7/Menü 7-1-4 Umschaltung VT @ 213\mod_1390225768211_78.docx @ 1750372 @ 3 @ 1 8.12.3 Menu 7-1-4 Switch to different terminal Note • Menu 7-1-4 only appears if several ISOBUS terminals are connected. • Menu 7-1-4 can be used to switch to the next connected terminal (depending on how many terminals are connected). • The first time you switch, the configuration of the machine is loaded to the next terminal. Loading may take a few minutes. The configuration is saved in the memory of the next terminal. Note The next time a call is made, the machine is no longer available in the previous terminal. Note When restarting, the system first attempts to start the last terminal used. If the last terminal used is no longer available, the restart is delayed as the system looks for a new terminal and loads the specific menus to that terminal. Loading may take a few minutes. 7-1-4 CC000323 Fig. 159 Opening the menu Main menu 7-1 "Virtual terminal (VT)" is opened. • Press the colour. or function button to select menu 7-1-4 ( ); the icon is highlighted in • Press the function button The displays shows menu level 7-1-4 "Switch to different terminal". Press the function key terminal. or ( ) on the touch screen to switch to a different connected function button closes the open menu. • Pressing the • Pressing and holding the function button opens the home screen. Pos: 37.147 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 181 KRONE ISOBUS-Terminal CCI 100 Pos: 37.148 /Überschriften/Überschriften 2/K-O/Menü 7-4 ISOBUS Diagnose @ 118\mod_1342010523712_78.docx @ 1066831 @ 2 @ 1 8.13 Menu 7-4 ISOBUS Diagnostics Pos: 37.149 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 7/Menü 7-4 Isobus Diagnose Bild @ 118\mod_1341989823426_78.docx @ 1029983 @ @ 1 7-4 CC000324 Fig. 160 Pos: 37.150 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 7/Menü 7-4 ISOBUS Diagnose Text @ 118\mod_1341991434628_78.docx @ 1030062 @ @ 1 Calling the Menu Main menu 7 “ISOBUS” is called. • Select menu 7-4 reverse colours by pressing function key • Press function key The display shows menu 7-4 “ISOBUS diagnostics”. Pos: 37.151 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 182 or , the symbol is shown in KRONE ISOBUS-Terminal CCI 100 Pos: 37.152 /Überschriften/Überschriften 3/K-O/Menü 7-4-2 Diagnose "Auxiliary"-Funktion (AUX) @ 117\mod_1341410143303_78.docx @ 1023355 @ 3 @ 1 8.13.1 Menu 7-4-2 Diagnostics Auxiliary Functions (AUX) Pos: 37.153 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 7/Menü 7-4-2 Diagnose Aux-Funktion_Bild @ 117\mod_1341410286990_78.docx @ 1023385 @ @ 1 Fig. 161 Pos: 37.154 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 7/Menü 7-4-2 Diagnose Aux-Funktion_Text @ 117\mod_1341411106158_78.docx @ 1023474 @ @ 1 Calling the Menu Menu 7-4 “ISOBUS diagnostics” is called. The menu 7-4-2 “Diagnostics Auxiliary Function” shows you with which key on the joystick the auxiliary function is carried out. • Select menu 7-4-2 colours by pressing function key or , the symbol is highlighted in • Press function key The display shows menu 7-4-2 “Diagnostics Auxiliary Functions”. When activating a function on the joystick, only the assigned symbol will appear in the display. The function itself is not performed. Pos: 37.155 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/ESC drücken @ 117\mod_1341411737511_78.docx @ 1023593 @ @ 1 • Pressing the function key closes the called up menu • Pressing the function key and holding it down brings up the basic screen Pos: 37.156 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 183 KRONE ISOBUS-Terminal CCI 100 Pos: 37.157 /Überschriften/Überschriften 3/A-E/A/Alarmmeldungen @ 34\mod_1255441373066_78.docx @ 323566 @ 2 @ 1 8.13.2 Alarm messages Pos: 37.158 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Alarmmeldungen/Alarmmeldungen allgemein @ 213\mod_1390226364462_78.docx @ 1750401 @ @ 1 F7 F1 F8 F2 F9 F3 F10 F4 F11 F5 F12 F6 CC000240_1 Fig. 162 Alarm message If a fault occurs on the machine, an alarm message appears in the display and an acoustic signal sounds at the same time (continuous horn). Descriptions of the faults, their possible causes and how to resolve them are described in the "Alarm messages" chapter. Note All functions in the menu that is covered over are still active. The softkeys that are covered by the alarm message are disabled. To reset the alarm: • Briefly press the function button; the alarm is reset and the acoustic signal is stopped. If the fault occurs again, the alarm message will appear again. To delete an alarm: • Hold down the button for the softkey for 5 seconds; the acoustic signal stops immediately and the alarm is deleted. If the fault occurs again, no alarm message will appear. The alarm message does not appear when the fault occurs until after the control unit is turned off and back on. Pos: 37.159 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 184 KRONE ISOBUS-Terminal CCI 100 Pos: 37.160 /Überschriften/Überschriften 3/A-E/A/Akustische Hinweise @ 50\mod_1287572164250_78.docx @ 473885 @ 3 @ 1 8.13.3 Acoustic warnings Pos: 37.161 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Alarmmeldungen/Akustische Hinweise @ 50\mod_1287572618250_78.docx @ 473966 @ @ 1 Wrapping is triggered Filling reached, pre-signal reached, wrapping complete, bale chamber closed Continuous tone Rapid interval Medium interval Long interval Pos: 37.162 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 185 KRONE ISOBUS-Terminal CCI 100 Pos: 37.163 /Überschriften/Überschriften 3/F-J/Hinweise und Meldungen @ 34\mod_1255441383706_78.docx @ 323591 @ 3 @ 1 8.13.4 Note and messages Pos: 37.164 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Alarmmeldungen/Hinweise und Meldungen Comprima F/V @ 115\mod_1339392148445_78.docx @ 1009605 @ @ 1 No. Pos: 37.165 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 186 Symbol Acoustic signal Description 2 The maximum reached filling has been 5 Net has not been trailed 6 Net stopped 7 Net runs 8 Error while inserting the net 9 No net separation done 10 Bale chamber not closed 14 Blade down 16 Slip 22 Net length sensor adjusted incorrectly Front net roller stopped 24 Filling problem – left too small 25 Filling problem – right too small KRONE ISOBUS-Terminal CCI 100 Pos: 37.166 /Überschriften/Überschriften 3/P-T/Physikalische Meldungen @ 34\mod_1255442189285_78.docx @ 323664 @ 3 @ 1 8.13.5 Physical messages Pos: 37.167 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Alarmmeldungen/Physikalische Meldungen Comprima F/V XC @ 267\mod_1400745894558_78.docx @ 2022213 @ @ 1 No. Symbol Sensor 101 “Net length” sensor 102 “Net running” sensor 103 “Position net engine” sensor 105 “Slip” sensor 108 “Blade base control” sensor 109 Sensor “Bale diameter” left defective (Comprima V) Sensor “Bale firmness” left defective (Comprima F) 110 Sensor “Bale diameter” right (Comprima V) Sensor “Bale firmness” right (Comprima F) 111 Sensor for “bale chamber closed” left 112 Sensor for “bale chamber closed” right Possible cause Remedy Sensor or supply line defective – – Perform a sensor test Check sensor and supply line for damage Pos: 37.168 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 187 KRONE ISOBUS-Terminal CCI 100 Pos: 37.169 /Überschriften/Überschriften 3/A-E/A/Allgemeine Meldungen @ 34\mod_1255443656238_78.docx @ 323714 @ 2 @ 1 8.13.6 General Messages Pos: 37.170 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Alarmmeldungen/Allgemeine Meldungen @ 50\mod_1287572766734_78.docx @ 474221 @ @ 1 No. Icon Acoustic signal Description A01 Fuse 2 defective (job computer) A02 Fuse 3 defective (self-repairing) A03 No connection to control unit A04 EEPROM faulty A14 Power supply too low LOW A15 Power supply too high High Pos: 38 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 188 A16 Access to protected storage cell 0 A17 Access to protected storage cells 0- ISOBUS operation Pos: 39.1 /Überschriften/Überschriften 1/F-J/ISOBUS-Bedienung @ 33\mod_1254285737011_78.docx @ 318705 @ 1 @ 1 9 ISOBUS operation Pos: 39.2 /BA/Info-Center/Iso-Bedienung/Allgemeines zu ISOBUS Systemen @ 48\mod_1286197286984_78.docx @ 459741 @ @ 1 General aspects The ISOBUS system is an internationally standardized communication system for agricultural machines and systems. The designation of the related series of standards is: ISO 11783. The agricultural ISOBUS system makes an information and data exchange between tractor and device of different manufacturers possible. To this end, both, the necessary plug connections and the signals are standardized which are necessary for the communication and command transmission. The system also enables the operation of machines with control units (terminal) which are already existent on the tractor or have been attached in the tractor cabin. The relevant details can be found in the technical documentation of the control unit or on the device itself. Those KRONE machines which are ISOBUS equipped are adapted to this system. Note The KRONE ISOBUS systems pass the ISOBUS COMPATIBILITY TEST (DLG/VDMA) on a regular basis. The operation of this machine requires at least implementation level 3 of the ISOBUS system. Pos: 39.3 /BA/Info-Center/Iso-Bedienung/Gefahr durch nicht von KRONE gelieferte Terminals / Bedieneinheiten @ 48\mod_1286197403750_78.docx @ 459766 @ @ 1 DANGER! When using terminals and other control units which have not been delivered by KRONE mind that the user: • has to take the responsibility for the use of KRONE machines when using the machine on control units (terminal / other control elements) which have not been delivered by KRONE • must check the machine before operation on all machine functions, if they are performed as described in the enclosed operating instructions • as possible, should only couple those systems to each other which have passed a DLG/VDMA test (so called ISOBUS COMPATIBILITY TEST) before • has to follow the operating and safety instructions of the supplier of the ISOBUS control unit (e.g. terminal) • must guarantee that the control elements and machine control systems fit together according to the IL (IL= Implementation Level; describes the compatibility status of the different software versions) (requirement: IL same or higher) Pos: 39.4 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 189 ISOBUS operation Pos: 39.5 /BA/Info-Center/Iso-Bedienung/BigPack/ISO-Bedienung_Anbau @ 252\mod_1397068204319_78.docx @ 1943554 @ 233 @ 1 9.1 Mounting ISOBUS Terminal 1 6 3 4 2 5 7 Fig. 163 CAUTION! Failure of control unit. When installing, make certain that the connection cables are not tight when cornering and that they do not touch the tractor wheels or any other parts of tractor or machine. 9.1.1 Connection Terminal to Tractor Note For further details on the attachment, consult the operating instructions of the ISOBUS terminal manufacturer. 9.1.2 Connection Tractor to Machine • • • Connect ISO-plug (3) (9-pole) of cable set (1) with outer ISO-socket (2) (9-pole) on tractor side Connect plug (4) (7-pole) of cable set (1) with socket (5) (7-pole) of the machine Connect plug (6) (2-pole) of cable set (1) with socket (7) (2-pole) of the machine Pos: 39.6 /BA/Info-Center/Iso-Bedienung/BigPack/Abweichende Funktionen zum KRONE ISOBUS-Termina CCI @ 47\mod_1285223499328_78.docx @ 455993 @ 2 @ 1 9.2 Pos: 39.7 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 190 Differing functions to KRONE ISOBUS terminal CCI Via the accessory unit, the ISOBUS control unit will provide information and control functions to the display of the ISOBUS terminal. Operation with an ISOBUS terminal is analogue to the KRONE ISOBUS terminal CCI. Prior to start-up, refer to the operating instructions for the method of operation of the KRONE ISOBUS terminal CCI. A fundamental difference to the KRONE ISOBUS terminal CCI is the arrangement of the softkeys, which are determined by the selected ISOBUS terminal. Only the functions that differ from the KRONE ISOBUS terminal CCI are described in the following. ISOBUS operation Pos: 39.8 /BA/Info-Center/Iso-Bedienung/Rundballenpressen/Abweichende Funktionen CCI_Terminal_Ballengröße @ 51\mod_1288780458921_78.docx @ 480458 @ @ 1 Note The values for “Bale size (Comprima V150/180)” and “Bale density (Comprima F125/155)” which are set by the scroll wheel in the basic screen on the KRONE ISOBUS terminal CCI, are set on the ISOBUS terminal with the selection key predetermined by the ISOBUS terminal (refer to the operating instructions of the ISOBUS terminal manufacturer). Pos: 39.9 /BA/Info-Center/Iso-Bedienung/Abweichende Funktionen CCI_Term Menüpunkt 1-4 „Kontrast“ @ 48\mod_1286276672656_78.docx @ 460458 @ @ 1 Note Menu item 1-4 "Contrast" of the KRONE control cannot be called up on the ISOBUS terminal. A setting is performed directly via the ISOBUS terminal (if applicable) (refer to operating instructions of the ISOBUS terminal manufacturer). If necessary, acoustic signals must be enabled from the terminal (refer to operating instructions of the ISOBUS terminal manufacturer). Pos: 39.10 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 191 ISOBUS operation Pos: 39.11 /Überschriften/Überschriften 1/A-E/ISOBUS „Auxiliary“-Funktion (AUX) @ 48\mod_1286278825265_78.docx @ 460508 @ 2 @ 1 9.3 ISOBUS „Auxiliary“-function (AUX) Pos: 39.12 /BA/Info-Center/Iso-Bedienung/Hinweis Terminal die Auxilliary unterstützen @ 48\mod_1286278420671_78.docx @ 460483 @ @ 1 Note There are terminals which support the additional function “auxiliary” (AUX). With this function, programmable keys of the peripheral equipment (e.g. multi-function levers ...) can be assigned with functions of the connected job computers. A programmable key can also be assigned with several different functions. If key assignments are saved, accordant menus will appear on the screen when switching on the terminal. Pos: 39.13 /BA/Info-Center/Iso-Bedienung/Rundballenpressen/Folgende Funktionen für Auxiliary zur Verfügung F/V @ 221\mod_1391682417670_78.docx @ 1797024 @ @ 1 The following functions are available in the Auxiliary (AUX) menu: Auxiliary functions (Symbol) Function Start tying Start tying auto/manual Increase set filling Reduce set filling Pos: 39.14 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 192 ISOBUS operation Pos: 39.15 /BA/Info-Center/Iso-Bedienung/Rundballenpressen/Joystick-Belegung Fendt Comprima F/V @ 221\mod_1391682547329_78.docx @ 1797103 @ 3 @ 1 9.3.1 Example of joystick assignment for Fendt (default setting) Note For further guidelines, please refer to the operating instructions of the terminal being used. Fig. 164 Pos: 39.16 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 193 ISOBUS operation Pos: 39.17 /BA/Info-Center/Iso-Bedienung/Rundballenpressen/Joystick-Belegung WTK Comprima F/V @ 221\mod_1391682775576_78.docx @ 1797242 @ 3 @ 1 9.3.2 Recommended settings for a WTK multi-function lever (default setting) Note For further guidelines, please refer to the operating instructions of the terminal being used. Switch (1) on the rear in upper position (LED (2) lights up red). 1 2 Fig. 165 Pos: 40 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 194 Operation of the Hydraulic Zero Setting of Blades (Optional) Pos: 41.1 /Überschriften/Überschriften 1/A-E/Bedienung der hydraulischen Messernullschaltung (Komfortmesserschaltung) Option @ 83\mod_1317816177044_78.docx @ 731545 @ 1 @ 1 10 Operation of the Hydraulic Zero Setting of Blades (Optional) Pos: 41.2 /BA/Sicherheit/7. Gefahrenhinweise alt/Gefahr - Unvorhergesehene Aktionen an der Maschine_3 @ 0\mod_1197353885870_78.docx @ 17920 @ @ 1 Danger! - Unexpected actions on the machine Effect: Danger to life, injuries or damage to the machine. • Always make certain that the drive and the engine are switched off before doing any repairs, maintenance or cleaning. Remove the ignition key! Pos: 41.3 /BA/Sicherheit/7. Gefahrenhinweise alt/Rundballenpresse/Hydraulikanlage steht unter Druck (Messerschaltung) @ 82\mod_1316605432263_78.docx @ 720192 @ @ 1 DANGER! - The hydraulic system is pressurised! Risk of injury due to spurting out of hydraulic oil. • Before carrying out any maintenance work on the comfort blade control system or on the cutter base, the hydraulic system must be depressurised on tractor side as well as on machine side. Pos: 41.4 /Überschriften/Überschriften 2/K-O/KRONE Bedienterminal Beta @ 82\mod_1316608830339_78.docx @ 720303 @ 3 @ 1 10.1 KRONE operation terminal Beta Pos: 41.5 /Überschriften/Überschriften 3/F-J/Grundbild bei hydr. Messernullschaltung (Option) @ 82\mod_1316609023251_78.docx @ 720331 @ 3 @ 1 10.1.1 Basic screen in case of a connected zero setting of blades (option) Pos: 41.6 /BA/Info-Center/Rundballenpresse/Hand-/Automatikbetrieb/Grundbild bei Messernullschaltung Beta @ 173\mod_1370941900329_78.docx @ 1483434 @ @ 1 1 2 Fig. 166 In the basic screen, it is possible to select between the different blade group control systems via key. In this process, the selection sequence is defined as shown in the table. The selected blade group control system is shown in the display via key (2). The status of the blade group control system is shown in the display in display (1). 195 Operation of the Hydraulic Zero Setting of Blades (Optional) Selection options blade group control system A Swivelling in blade group A (activating) AB Swivelling in blade group A and B (activating) B Swivelling in blade group B (activating) Swivelling out blade group A and B (deactivating) • • After having selected the desired blade group control system, the prompt to swivel in or swivel out the blades via hydraulics on the tractor appears with a delay of approx. 2 seconds: Prompts for activating the hydraulics on the tractor Swivelling in blades (activating) Swivelling out blades (deactivating) The current status of the blade group control system is displayed in the basic screen. 196 Operation of the Hydraulic Zero Setting of Blades (Optional) Status displays of the blade group control system Blade group A swivelled in (activated) A Blade group A and B swivelled in (activated) AB Blade group B swivelled in (activated) B Blade group A and B swivelled out (deactivated) Blade group A and B swivelled out and blade base down (removal of blades) (deactivated) Note In order to be able to counteract a crop accumulation as soon as possible in the area of blades, both blade groups as well as the blade base are always lowered when swivelling out the blades. So the crop can be conveyed without any resistance into the bale chamber. Pos: 41.7 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 197 Operation of the Hydraulic Zero Setting of Blades (Optional) Pos: 41.8 /Überschriften/Überschriften 2/K-O/KRONE ISOBUS-Terminal @ 212\mod_1389780572708_78.docx @ 1742242 @ 2 @ 1 10.2 KRONE ISOBUS Terminal Pos: 41.9 /Überschriften/Überschriften 3/F-J/Grundbild bei hydr. Messernullschaltung (Option) @ 82\mod_1316609023251_78.docx @ 720331 @ 2 @ 1 10.2.1 Basic screen in case of a connected zero setting of blades (option) Pos: 41.10 /BA/Info-Center/Rundballenpresse/Hand-/Automatikbetrieb/Grundbild bei Messernullschaltung CCI @ 173\mod_1370942854309_78.docx @ 1483541 @ @ 1 1 2 Fig. 167 In the basic screen, it is possible to select between the different blade group control systems via F2 key. In this process, the selection sequence is defined as shown in the table. The selected blade group control system is shown in the display next to the F2 key (2). The status of the blade group control system is shown in the display in display (1). Selection options blade group control system Swivelling in blade group A (activating) Swivelling in blade group A and B (activating) Swivelling in blade group B (activating) Swivelling out blade group A and B (deactivating) 198 Operation of the Hydraulic Zero Setting of Blades (Optional) After having selected the desired blade group control system, the prompt to swivel in or swivel out the blades via the hydraulics on the tractor appears with a delay of approx. 2 seconds: • Prompts for activating the hydraulics on the tractor Swivelling in blades (activating) Swivelling out blades (deactivating) The current status of the blade group control system is displayed in the basic screen. Status displays of the blade group control system Blade group A swivelled in (activated) Blade group A and B swivelled in (activated) Blade group B swivelled in (activated) Blade group A and B swivelled out (deactivated) Blade group A and B swivelled out and blade base down (removal of blades) (deactivated) Note In order to be able to counteract a crop accumulation as soon as possible in the area of blades, both blade groups as well as the blade base are always lowered when swivelling out the blades. So the crop can be conveyed without any resistance into the bale chamber. Pos: 41.11 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 199 Operation of the Hydraulic Zero Setting of Blades (Optional) Pos: 41.12 /BA/Info-Center/Rundballenpresse/Hand-/Automatikbetrieb/Sensor_Aktortest bei Messernullschaltung CCI @ 82\mod_1316613987060_78.docx @ 720561 @ 2 @ 1 10.2.1.1 Sensor test / actuator test Additional sensors in the sensor test in comfort blade control system No. Sensor symbol Description B40 Blade group B swivelled out B41 Blade group B swivelled in B42 Blade group A swivelled out B43 Blade group A swivelled in Additional actuators in the actuator test in comfort blade control system No. Pos: 41.13 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 200 Actuator symbol Description Y20 Valve blade group B Y21 Valve blade group A Operation of the Hydraulic Zero Setting of Blades (Optional) Pos: 41.14 /BA/Info-Center/Rundballenpresse/Hand-/Automatikbetrieb/Alarmmeldungen bei Messernullschaltung CCI @ 214\mod_1390474160730_78.docx @ 1756784 @ 4 @ 1 10.2.1.2 Alarm messages for blade comfort selection Notes and messages No. Figure 14 Possible cause Remedy – – Blade base is not closed. – Close blade base using tractor hydraulics. Check the setting of the "Blade base monitoring" sensor. 32 – Blade preselection has been changed – Engage (activate) blade using tractor hydraulics 33 – Blade preselection has been changed. – Disengage (deactivate) blade using tractor hydraulics. 34 – Blade selection A sensors set incorrectly. "Blade A on" and "Blade A off" sensors have same signal. – Check the setting of the blade selection A sensors. Blade selection B sensors set incorrectly. "Blade B on" and "Blade B off" sensors have same signal. – Check the setting of the blade selection B sensors. – – 35 – Physical messages No. Symbol Sensor 108 Blade base position 140 Blade B off 141 Blade B on Possible cause Remedy – – Sensor or line defective. – 142 Blade A off 143 Blade A on Perform sensor test. Check sensor and line for damage. Pos: 41.15 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 201 Operation of the Hydraulic Zero Setting of Blades (Optional) Pos: 41.16 /Überschriften/Überschriften 2/F-J/Hydraulikschaltplan mit hydraulischer Messernullschaltung @ 85\mod_1319525718261_78.docx @ 739015 @ 2 @ 1 10.3 Hydraulic Circuit Diagram with Hydraulic Zero Setting of Blades Pos: 41.17 /Beipacks/Rundballenpressen/Hydraulische Messernullschaltung/Bild Hydraulikplan @ 83\mod_1317286494937_78.docx @ 728262 @ @ 1 Fig. 168 Pos: 42 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 202 Operation of the Electronic baling pressure adjustment (Optional) Pos: 43.1 /Überschriften/Überschriften 1/A-E/Bedienung der Elektronischen Pressdruckverstellung (Option) @ 102\mod_1330962101298_78.docx @ 900976 @ 1 @ 1 11 Operation of the Electronic baling pressure adjustment (Optional) Pos: 43.2 /Beipacks/Rundballenpressen/Elektronische Pressdruckverstellung/Richtwerte Druck BA elktr. Pressdruckverstellung @ 102\mod_1330962335054_78.docx @ 901065 @ @ 1 These values serve as rough guides for the following settings of the baling pressure in the operator terminals: 100% approx. 180 ± 10 bar 0% approx. 60 ± 5 bar Note The maximum pressure must not exceed 190 bar. The minimum pressure for operating the machine must not be less than 50 bar. Do not use the machine to perform work at a baling pressure of less than 50 bar. Pos: 43.3 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 203 Operation of the Electronic baling pressure adjustment (Optional) Pos: 43.4 /BA/Info-Center/Rundballenpresse/Hand-/Automatikbetrieb/Grundbild _elektr. Druckverstellung_Beta @ 86\mod_1319786722418_78.docx @ 739975 @ 33 @ 1 11.1 KRONE Beta operator terminal Pos: 62 /Überschriften/Überschriften 3/F-J/Grundbild bei hydr. Messernullschaltung (Option) @ 82\mod_1316609023251_6.doc @ 720325 11.1.1 Basic screen for the electronic baling pressure setting ZBBP0098 ZBBP0097 Fig. 169 Pos: 63 /BA/Info-Center/Rundballenpresse/Hand-/Automatikbetrieb/Grundbild bei Messernullschaltung Beta @ 82\mod_1316603039901_6.doc @ 719921 Calling the menu Main menu 1 "Settings" appears. • or Use the keys to select menu 1-2 . The icon is shown inverted. • Press the key. The display shows menu 1-2 "Electronic baling pressure adjustment". Adjusting the baling pressure ZBBP0234 Fig. 170 • You can use the and icon in the top line goes out. • Press keys to increase or decrease the baling pressure. The key. The set baling pressure is saved and the icon appears in the upper line. Pos: 43.5 /BA/Info-Center/Rundballenpresse/Hauptmenü 1 Einstellungen/Menü schließen @ 187\mod_1380091231622_78.docx @ 1608391 @ @ 1 • The esc 6 Pressing the Pos: 43.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 204 button closes the open menu. esc 6 button and holding it down brings up the home screen. Operation of the Electronic baling pressure adjustment (Optional) Pos: 43.7 /BA/Info-Center/Rundballenpresse/Hand-/Automatikbetrieb/Grundbild _elektr. Druckverstellung_ CCI F/V @ 102\mod_1331133339540_78.docx @ 903403 @ 23 @ 1 11.2 KRONE ISOBUS CCI 100 Terminal 11.2.1 Basic screen for the electronic baling pressure setting Pos: 62 /Überschriften/Überschriften 3/F-J/Grundbild bei hydr. Messernullschaltung (Option) @ 82\mod_1316609023251_6.doc @ 720325 Comprima V 150/180/210 (XC) ZBBP0247 ZBBP0237 Fig. 171 Calling the menu Main menu 1 "Settings" appears. • Press or function key to select 1-2 . The icon is shown inverted • Press function key The display shows menu 1-2 "Electronic baling pressure setting". The icon in the upper line indicates that the displayed status has been saved. 205 Operation of the Electronic baling pressure adjustment (Optional) Adjusting the baling pressure Comprima V 150/180/210 (XC) ZBBP0245 Fig. 172 • or function key to increase/decrease the baling pressure. The Use upper line disappears • Press line. • Press the • Press key. The set baling pressure is saved and the icon in the icon appears in the upper function key to close the currently displayed menu function key a little longer to call the basic screen The baling pressure can also be changed with an input template that appears when you touch the blue displays on the touchscreen. Pos: 43.8 /BA/Info-Center/CCI-ISOBUS-Terminal/CCI-Rundballenpressen/Hauptmenüs/Hauptmenü 1 Einstellungen/Eingabemaske Fortima @ 79\mod_1315298460661_78.docx @ 702195 @ @ 1 The following input mask appears after touching the touchscreen: CC000476 Fig. 173 • Enter the desired value and press OK to confirm. • Press ESC to exit the input mask. Pos: 43.9 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 206 • Press function key to close the currently displayed menu • Press function key a little longer to call the basic screen Operation of the Electronic baling pressure adjustment (Optional) Pos: 43.10 /BA/Info-Center/Rundballenpresse/Hand-/Automatikbetrieb/Sensor_Aktortest bei Elektr. Pressdruckventil @ 86\mod_1319799218763_78.docx @ 740718 @ 4 @ 1 11.2.1.1 Actuator test Note The process of performing the actuator test is described in the machine operating instructions. Additional actuators in the actuator test for the electronic pressure limiting valve No. Y30 Actuator symbol Description Valve electronic pressure limiting valve Pos: 44 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 207 Start-up Pos: 45.1 /Überschriften/Überschriften 1/F-J/Inbetriebnahme @ 0\mod_1196327075811_78.docx @ 6375 @ 1 @ 1 12 Start-up Pos: 45.2 /BA/Sicherheit/7. Gefahrenhinweise alt/Inbetriebnahme/Unvorhergesehene Inbetriebnahme Fortima V 1500 MC @ 209\mod_1387357052199_78.docx @ 1724288 @ @ 1 DANGER! - Unintentional starting, moving machine components and / or unexpected machine movement! Effect: Risk of death, injuries or damage to the machine. • Special caution is required when hitching and unhitching the machine on the tractor. No one may be standing between the tractor and machine. After hitching, turn off the engine and remove the ignition key and take it with you. • For care, maintenance, adjustment and repair work on the machine, always turn off the PTO shaft, turn off the engine, remove the ignition key and take it with you. • Only start the machine if all safety devices are fitted and in protection position. • The machine can be operated with a maximum PTO shaft speed of 540 rpm. • Only the universal shaft specified by the manufacture should be used, with an appropriate overload coupling. • The universal shaft may only be fitted and removed when the PTO shaft is turned off, the engine is turned off and the ignition key is removed. • Install hoses and connection cables so that they will not be under tension or come into contact with the tractor wheels when cornering. • Check hydraulic hoses regularly and replace if there are any signs of damage or ageing. • When connecting and removing the hydraulic hoses on the tractor hydraulics, make sure that the hydraulic system on both the tractor and the machine is depressurised. • If any hazardous situations arise, immediately turn off the PTO shaft and stop the machine. • Never leave the machine running with no operating personnel on the tractor. Pos: 45.3 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 208 Start-up Pos: 45.4 /Überschriften/Überschriften 2/A-E/Anbau an den Traktor @ 0\mod_1199717845194_78.docx @ 34039 @ 2 @ 1 12.1 Mounting onto the Tractor Pos: 45.5 /BA/Sicherheit/6. Überarbeitete Warnhinweise/An-/ Abbau/Gefahr - An-/ Abbau der Maschine Rundballenpressen @ 295\mod_1412155785169_78.docx @ 2319995 @ @ 1 Warning! There is a risk of injury when you hitch the machine to the tractor. When you hitch the machine to the tractor, there is an increased risk of injury. For this reason, the following points must be observed. The failure to observe these instructions may result in persons being seriously injured or killed. • Apply the parking brake on the machine. • Secure the machine with wheel chocks to prevent it from rolling away. • During the hitching procedure, never stand between the tractor and the machine. • Switch off the tractor hydraulic and pneumatic system. • Switch off all electronic systems. • Turn off the diesel engine, remove the ignition key and take it with you. Pos: 45.6 /BA/Inbetriebnahme/Rundballenpresse/Anhängen an den Traktor Rundballenpresse @ 32\mod_1253539550486_78.docx @ 314709 @ @ 1 The machine comes standard equipped with a hitch of Ø 40 mm (DIN 11 026). Depending on the specific requirement, the following hitches are also available: • Ball-head hitch (K 80), • Rotating hitch (export only), • Hitch connection (export only). Hitch and secure the machine according to regulations on the hitch of the tractor. Pos: 45.7 /BA/Inbetriebnahme/Rundballenpresse/Bild Abstellstütze hoch @ 32\mod_1253540047376_78.docx @ 314759 @ @ 1 CPB00101 Fig. 174 Pos: 45.8 /BA/Inbetriebnahme/Rundballenpresse/Abstellstütze hochdrehen Fortima V 1500 MC @ 32\mod_1253540733033_78.docx @ 314784 @ @ 1 To raise the parking support: • As soon as the machine is connected to the tractor, turn the crank (1) several revolutions clockwise until there is no more weight on the parking jack (3). • Withdraw the locking bolt (5) on the lower part of the parking support (2), push in the parking support (2) and secure it in position with the locking bolt (5). • Then crank the parking support (2) up all the way. • Turn the parking jack (3) so that the flat side is facing the pick-up. Pos: 45.9 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 209 Start-up Pos: 45.10.1 /Überschriften/Überschriften 2/F-J/Hydraulik @ 0\mod_1199776034950_78.docx @ 34205 @ 2 @ 1 12.2 Hydraulics Pos: 45.10.2 /Überschriften/Überschriften 3/P-T/Spezielle Sicherheitshinweise @ 0\mod_1197301069931_78.docx @ 17662 @ 3 @ 1 12.2.1 Special Safety Instructions Pos: 45.10.3 /BA/Sicherheit/Hydraulik/Warnung - Anschluss der Hydraulikleitungen @ 0\mod_1199776548685_78.docx @ 34225 @ @ 1 Warning ! - Connection of the hydraulic line Effect: severe injuries due to penetration of hydraulic oil under the skin. • When connecting the hydraulic hoses to the hydraulic system of the tractor, the system must be relieved of the pressure on either side. • Due to the risk of injury when searching for leaks, always use suitable tools and wear protective goggles. • Seek medical help immediately should injuries occur! Danger of infection. • Depressurise prior to uncoupling the hydraulic hoses and working on the hydraulic system! • Check the hydraulic hose lines at regular intervals and replace them if damaged or worn! The replacement hoses must fulfil the technical requirements set by the equipment manufacturer. Pos: 45.10.4 /BA/Sicherheit/Hydraulik/WARNUNG - Hydraulikschlauchleitungen unterliegen einer Alterung @ 256\mod_1397735975770_78.docx @ 1965100 @ @ 1 WARNING! – Hydraulic hose lines are subject to ageing Effect: Danger to life or serious injuries The characteristics of the lines change depending on pressure, heat load and the effect of UV rays. The date of manufacture appears on the hydraulic hoses. This way the age can be ascertained quickly. By law the hydraulic lines must be replaced after six years. Use original spare parts when replacing hydraulic hoses! Pos: 45.10.5 /BA/Sicherheit/Hydraulik/Achtung - Verschmutzung der Hydraulikanlage @ 2\mod_1202393336803_78.docx @ 59155 @ @ 1 Caution! - Soiling of the hydraulic system Effect: Damages to the machine • When connecting the quick couplings, ensure that these are clean and dry. • Note chafing areas or points of contact. Pos: 45.10.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 210 Start-up Pos: 45.10.7 /Überschriften/Überschriften 3/F-J/Hydraulikleitungen anschließen @ 0\mod_1199777037794_78.docx @ 34244 @ 3 @ 1 12.2.2 Connecting the hydraulic lines Pos: 45.10.8 /BA/Inbetriebnahme/Rundballenpresse/Hydraulik/Am Traktor werden für den Betrieb der Maschine benötigt: @ 220\mod_1391432975471_78.docx @ 1782378 @ @ 1 To perform the following hydraulic functions, the tractor requires: Pos: 45.10.9 /BA/Inbetriebnahme/Rundballenpresse/Hydraulik/2 einfachwirkende Steuergeräte und 1 doppelwirkendes Steuergerät @ 220\mod_1391433071944_78.docx @ 1782441 @ @ 1 – – 2 single-acting control units 1 double-acting control unit Pos: 45.10.10 /BA/Inbetriebnahme/Rundballenpresse/Hydraulik/Steuerung+Funktion_Tabellenkopf @ 219\mod_1391007812315_78.docx @ 1773464 @ @ 1 Control Function Pos: 45.10.11 /BA/Inbetriebnahme/Rundballenpresse/Hydraulik/Steuerung+Funktion_blau T_Tankrücklauf @ 302\mod_1413892771937_78.docx @ 2352776 @ @ 1 (blue T) T Tank - free retun • Connection to free return to the tank Pos: 45.10.12 /BA/Inbetriebnahme/Rundballenpresse/Hydraulik/Steuerung+Funktion_rot 1+_Heckklappe öffnen/schließen @ 220\mod_1391429114274_78.docx @ 1781684 @ @ 1 Single-acting control unit (red 1+) Opening/closing the tailgate • • Pressure (red 1+): Open tailgate Float position (red 1+): Close tailgate Pos: 45.10.13 /BA/Inbetriebnahme/Rundballenpresse/Hydraulik/Steuerung+Funktion_gelb 3+_Pick-up/Messerboden heben/senken @ 219\mod_1391003902993_78.docx @ 1772871 @ @ 1 Single-acting control unit (yellow 3+) Raising/lowering the pick-up or blade base (depending on preselected setting on control unit) • • Pressure (yellow 3+): Raise the pick-up or blade base Float position (yellow 3+): Lower the pick-up or blade base Pos: 45.10.14 /BA/Inbetriebnahme/Rundballenpresse/Hydraulik/Steuerung+Funktion_grün 7+/7-_Messerbalken heben/senken_neues Symbol @ 302\mod_1414073271805_78.docx @ 2356613 @ @ 1 Double-action control unit (green 7+/green 7-) Lift/lower blade bar • Pressure (green 7+): Raising blade bar • Pressure (green 7-): Lowering blade bar Pos: 45.10.15 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 211 Start-up Pos: 45.10.16 /BA/Inbetriebnahme/Hydraulikkupplungen anschließen alle Maschinen/Hinweis Hydraulikaufkleber an der Maschine beachten @ 204\mod_1386153225929_78.docx @ 1701911 @ @ 1 Note Connect hydraulic hoses correctly. • The hydraulic hoses are marked with numbers and coloured dust caps. Pos: 45.10.17 /BA/Inbetriebnahme/Hydraulikkupplungen anschließen alle Maschinen/Hydraulikkupplungen anschließen Teil1 @ 213\mod_1390207328923_78.docx @ 1749237 @ @ 1 • • Set the single-action control units of the tractor to float position. Turn off the tractor and secure it against the possibility of rolling back. Pos: 45.10.18 /BA/Inbetriebnahme/Hydraulikkupplungen anschließen alle Maschinen/Hydraulikkupplungen anschließen blau T @ 303\mod_1414130127716_78.docx @ 2356775 @ @ 1 • Connect the hydraulic coupling (blue T) of the machine to a single-action control unit of the tractor. Pos: 45.10.19 /BA/Inbetriebnahme/Hydraulikkupplungen anschließen alle Maschinen/Hydraulikkupplungen anschließen rot 1+ @ 213\mod_1390207396349_78.docx @ 1749335 @ @ 1 • Connect the hydraulic coupling (red 1+) of the machine to a single-action control unit of the tractor. Pos: 45.10.20 /BA/Inbetriebnahme/Hydraulikkupplungen anschließen alle Maschinen/Hydraulikkupplungen anschließen gelb 3+ @ 214\mod_1390395251418_78.docx @ 1755456 @ @ 1 • Connect the hydraulic coupling (yellow 3+) on the machine to a single-acting control unit on the tractor. Pos: 45.10.21 /BA/Inbetriebnahme/Hydraulikkupplungen anschließen alle Maschinen/Hydraulikkupplungen anschließen grün 7+/7- @ 214\mod_1390396314004_78.docx @ 1755514 @ @ 1 • Connect the hydraulic couplings (green 7+ / green 7-) on the machine to a double-acting control unit on the tractor. Pos: 45.10.22 /Layout Module /----------------Leerzeile 5 Pt.-------------------- @ 120\mod_1342592918145_0.docx @ 1092566 @ @ 1 Pos: 45.10.23 /BA/Inbetriebnahme/Hydraulikkupplungen anschließen alle Maschinen/Hinweis Hydraulikanschluss BA Traktor @ 220\mod_1391434710718_78.docx @ 1782774 @ @ 1 Note For further information about connecting the hydraulic lines, refer to the tractor operating instructions. Pos: 45.11 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 212 Start-up Pos: 45.12 /Überschriften/Überschriften 2/F-J/Hydraulische Bremse (Export) @ 17\mod_1236332990291_78.docx @ 204927 @ 2 @ 1 12.3 Hydraulic brake (Export) Pos: 45.13 /BA/Inbetriebnahme/Hydraulische Bremse/Bild Hydraulische Bremse Fortima V 1500 MC @ 32\mod_1253192337285_78.docx @ 313011 @ @ 1 1 KR200032 Fig. 175 Pos: 45.14 /BA/Inbetriebnahme/Hydraulische Bremse/Hydraulische Bremse (Export) @ 17\mod_1236333662166_78.docx @ 204952 @ @ 1 A hydraulic brake is provided for certain export versions. In this version, the corresponding hydraulic hose is connected with the control valve on the tractor side. The brake is activated by actuating the tractor brake pedal. Pos: 45.15 /BA/Inbetriebnahme/Hydraulische Bremse/Hydraulische Bremse (Hilfsbremse) @ 32\mod_1253192507269_78.docx @ 313040 @ 2 @ 1 12.4 Hydraulic brake (auxiliary brake) For certain operating conditions it is advisable to install a hydraulic auxiliary brake to machines which normally do not require a separate brake for road transport. These models require an additional single-action control valve. The brake is activated by actuating the control valve. The pressure can be adjusted with the machine's pressure limiting valve. The pressure limiting valve is set to approx. 50 bar. Pos: 45.16 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 213 Start-up Pos: 45.17 /Überschriften/Überschriften 2/F-J/Gelenkwelle montieren @ 2\mod_1202398342788_78.docx @ 59253 @ 2 @ 1 12.5 Install the PTO shaft Pos: 45.18 /BA/Sicherheit/Gelenkwelle/Gefahr - Sich drehende Gelenkwelle_4 @ 17\mod_1236258545347_78.docx @ 204209 @ @ 1 DANGER! - Rotating universal shaft! Effect: Danger to life or serious injuries • Before pushing the universal shaft onto the P.T.O. shaft of the tractor, disengage the P.T.O. shaft, turn off the engine and pull out the ignition key. Apply the flywheel brake • Secure the tractor and machine against unintentional rolling Pos: 45.19 /BA/Erstinbetriebnahme/Gelenkwelle/Traktorwechsel Gelenkwellenlänge beachten @ 6\mod_1214996938591_78.docx @ 97742 @ @ 1 Caution! - Changing the tractor Effect: Damage to the machine When using the machine for the first time and whenever changing the tractor Check PTO shaft for the correct length. If the length of the PTO shaft does not match the tractor, always observe the chapter entitled "Adjusting the length of the PTO shaft". Pos: 45.20 /BA/Sicherheit/Gelenkwelle/Achtung - Schwenkbereich/Freiraum überprüfen @ 9\mod_1220536308930_78.docx @ 126898 @ @ 1 Caution! - Swivel range of the PTO shaft Effect: Damage to the tractor or the machine • Check the swivel range and clearance of the PTO shaft! Pos: 45.21 /BA/Inbetriebnahme/Rundballenpresse/Anbau Gelenkwelle Fortima V 1500 MC @ 131\mod_1347954300350_78.docx @ 1164015 @ @ 1 2 1 RBV02240 Fig. 176 • Remove the universal shaft (1) from the PTO shaft support (2) 214 Start-up 1 2 KR-1-080 Fig. 177 CAUTION! Contact with parts of the tractor or the machine may result in damages to the machine or to the universal shaft • Make certain there is sufficient free space in the swivel range of the PTO shaft in all operating states. Tractor Side: • Slide universal shaft (1) on the tractor PTO shaft and secure it • To prevent the PTO shaft from turning, guide the safety chain (2) under the universal shaft guard and insert it onto the tractor Pos: 45.22 /BA/Sicherheit/Gelenkwelle/Achtung - Gelenkwelle nicht richtig aufgesteckt @ 17\mod_1236260255331_78.docx @ 204283 @ @ 1 CAUTION! - The universal shaft is not put on correctly. Effect: Damage to the universal shaft or the machine • Make certain that the universal shaft is properly secured after installation and locked into place • Use only the universal shaft included with delivery from the factory • Before engaging the P.T.O always release the flywheel parking brake first Pos: 45.23 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 215 Start-up Pos: 45.24 /Überschriften/Überschriften 2/A-E/Druckluftanschlüsse bei Druckluftbremse @ 0\mod_1201161304258_78.docx @ 51103 @ 2 @ 1 12.6 Compressed Air Connections for the Compressed Air Brake Pos: 45.25 /BA/Sicherheit/2. Vorangestellte Warnhinweise/Warnung - Versagen der Druckluftbremsanlage @ 273\mod_1403777396384_78.docx @ 2056965 @ @ 1 WARNING! Danger to life due to failure of the brake system or unexpected movement of the machine. Pneumatic lines that become detached or worn through pneumatic lines will cause the brake system to fail. Thus there is a risk of serious injuries or death. • Lay the pneumatic lines so that they do not rub or tension. Furthermore they should not be jammed or touch other parts (e.g. tractor tyres). The machine may move unintentionally if the order of the pneumatic lines is interchanged when connecting them. Thus there is a risk of serious injuries or death. • Connect the yellow coupling head first. • Then connect the red coupling head. • After having connected the quick couplings, check that they fit perfectly. Pos: 45.26 /BA/Inbetriebnahme/Druckluftbremse/Sonderausrüstung Druckluftbremse @ 32\mod_1253601707312_78.docx @ 314936 @ @ 1 The machine can optionally be equipped with a dual-line compressed air braking system. The coupling heads are connected to the machine for attachment of the reservoir (red) and brake line (yellow) of the tractor. Pos: 45.27 /BA/Sicherheit/Module Achtung/Druckluftbremse Straßenfahrt Fortima V 1500 MC @ 32\mod_1253602596718_78.docx @ 314990 @ @ 1 DANGER! – Insufficient brake load! Risk of accidents caused by insufficient braking force. • For road driving, drive in the "Full Load" position (2) only. • In the "half load" or "zero load" position, the braking effect can be adapted (reduced), e.g. when working on wet fields. Pos: 45.28 /BA/Inbetriebnahme/Druckluftbremse/Druckluftanschlüsse Druckluftbremse Fortima V 1500 MC @ 32\mod_1253601964687_78.docx @ 314965 @ @ 1 1 1 2 CP102220 Fig. 178 • Insert the coloured compressed air hose couplings (1) into the correspondingly coloured couplings on the tractor. Note Always connect the yellow coupling head first, then the red one. Detach the couplings in reverse order. Pos: 45.29 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 216 Start-up Pos: 45.30 /Überschriften/Überschriften 2/A-E/Elektrische Anschlüsse @ 17\mod_1236579932558_78.docx @ 205175 @ 2 @ 1 12.7 Electrical connections Pos: 45.31 /BA/Inbetriebnahme/Rundballenpresse/Elektrische Anschlüsse Fortima V 1500 MC @ 131\mod_1347959904107_78.docx @ 1164120 @ @ 1 2 KR-1-044 Fig. 179 • Connect the connection cable (2) for the lighting to the 7-pin plug-in connector of the tractor electrical system • Position the connection cable (2) so that it will not come in contact with the wheels • Install the control console so that it is easily visible to the driver • Connect the power supply cable (according to DIN 9680) to the 3-pin power supply socket Note Request the 3-pin power supply socket with connection cable from the spare parts service (spare parts no. 0303-914-0) if the connection is not available on the tractor. Pos: 45.32 /BA/Inbetriebnahme/Rundballenpresse/Hinweis Verlängerungskabel Bedienpult @ 66\mod_1302163412859_78.docx @ 614454 @ @ 1 Note An extension cable for the control panel can be ordered under the following spare parts numbers: • 303 174 0 (2500 mm length) • 302 959 0 (5000 mm length) . Pos: 45.33 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 217 Start-up Pos: 45.34.1 /Überschriften/Überschriften 2/P-T/Sicherungskette verwenden @ 6\mod_1214542336632_78.docx @ 94799 @ 2 @ 1 12.8 Using the safety chain Pos: 45.34.2 /BA/Inbetriebnahme/Sicherungskette USA/WARNUNG - Falsch dimensionierte Sicherungskette verwendet mit Variante @ 180\mod_1376576652355_78.docx @ 1547873 @ @ 1 WARNING! When using a wrongly dimensioned safety chain, the safety chain may tear if the machine loosens unintentionally. This can result in serious accidents. • Always use a safety chain with a minimum tensile strength of 89 kN (20.000 lbf). Pos: 45.34.3 /BA/Inbetriebnahme/Sicherungskette USA/WARNUNG - Zu straff oder zu locker verlegte Sicherungskette @ 226\mod_1392652264306_78.docx @ 1824606 @ @ 1 WARNING! If the safety chain is layed so that it is too tight or too loose, then it may tear. As a result, serious injuries or damage to tractor and machine may be caused. • Position the safety chain so that it does not tension when cornering. Also make sure when laying it that it does not touch the tractor wheels or other parts of tractor or machine. Pos: 45.34.4 /BA/Inbetriebnahme/Sicherungskette USA/Hinweis Sicherungskette Länderabhängig @ 6\mod_1214999654856_78.docx @ 97933 @ @ 1 Note Using the safety chain Attachment of the safety chain is not stipulated in all countries. Pos: 45.34.5 /BA/Inbetriebnahme/Sicherungskette USA/Sicherungskette verwenden @ 207\mod_1386742973026_78.docx @ 1714836 @ @ 1 The safety chain is used as an additional safety precaution for trailed devices, should they become detached from the drawbar during transport. Attach the safety chain with the respective mounting parts to the hitching device on the tractor or to another specified connection point. The safety chain should have just enough play to be able to go around curves. Pos: 45.34.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 218 Start-up Pos: 45.34.7 /Beipacks/Sonstige/Sicherungskette 89kN/Sicherungskette am Traktor montieren Mäher,Schwader,Wender Bild @ 150\mod_1362048508388_78.docx @ 1343347 @ @ 1 a b ZBBP0899_1 Fig. 180 Pos: 45.34.8 /Beipacks/Sonstige/Sicherungskette 89kN/Sicherungskette am Traktor montieren Text @ 150\mod_1362048347829_78.docx @ 1343318 @ @ 1 • Install safety chain (1) on an eligible position (for example: a or b) on the tractor. Pos: 45.34.9 /BA/Inbetriebnahme/Sicherungskette USA/Sicherheitskette Bild Rundballenpressen @ 181\mod_1376899543214_78.docx @ 1549227 @ @ 1 1 RPN00075 Fig. 181 Pos: 45.34.10 /BA/Inbetriebnahme/Sicherungskette USA/Sicherungskette an der Maschine montieren_Text @ 168\mod_1368510725089_78.docx @ 1456755 @ @ 1 • Install the safety chain (1) on the machine. Pos: 46 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 219 Driving and Transport Pos: 47.1 /Überschriften/Überschriften 1/F-J/Fahren und Transport @ 0\mod_1196330049217_78.docx @ 6553 @ 2 @ 1 13 Driving and Transport Pos: 47.2 /Überschriften/Überschriften 2/U-Z/Vorbereitungen zur Straßenfahrt @ 25\mod_1244092605963_78.docx @ 254666 @ 2 @ 1 13.1 Preparations for road travel Pos: 47.3 /BA/Sicherheit/Fahren und Transport/Fortima V 1500 MC Gefahr Straßenfahrt,Mitfahren,Fahrverhalten @ 209\mod_1387367868107_78.docx @ 1724901 @ @ 1 DANGER! - Road driving, riding, driving behaviour Effect: Risk of death, injuries or damage to the machine. The following conditions must be met for road travel: • Driving on public roads is permitted only if the bale chamber is empty and locked. • When driving on roads, the blades must be retracted and secured, and the blade base must be raised. • If the machine is not braked, the tractor must have at least the unladen weight of the machine as specified by road traffic regulations (the unladen weight of the baler is set out in the "Technical data" chapter). • To prevent functions from inadvertently being initiated, the control unit must always be turned off when transporting the machine. • Do not exceed the maximum speed (see type plate). • Riding on the machine is not permitted. • Observe the maximum supporting and tensile load of the hitching device on the tractor. • The traffic safety of the machine, especially the lighting, locked protective covers and twine box flaps, raised and secured pick-up must be checked and guaranteed. • Before driving, ensure that there is good visibility on and around the tractor and to the machine. • In the case of machines with operating permission, observe the requirements in the operating permission! Pos: 47.4 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 220 Driving and Transport Pos: 47.5 /BA/Fahren und Transport/Großpackenpresse/Arbeiten vor der Straßenfahrt an Maschine und Traktor @ 17\mod_1236587828339_78.docx @ 205393 @ @ 1 The following tasks must be performed on the machine and tractor before road travel: Pos: 47.6 /BA/Einstellungen/Pick-up / Rollenniederhalter/Pick-up ausheben Comprima XC @ 95\mod_1328699529228_78.docx @ 801209 @ 2 @ 1 13.1.1 Lifting the Pick-up 2 1 COM00338 Fig. 182 1. Raise pick-up (1) hydraulically. 2. Secure pick-up (1) with chain (2). 3. Check the lifted and secured pick-up (1). Pos: 47.7 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 221 Driving and Transport Pos: 47.8 /BA/Fahren und Transport/Rundballenpresse/Abstellstütze prüfen @ 32\mod_1253612569968_78.docx @ 315337 @ 3 @ 1 13.1.2 Checking the parking support 1 CPB00100 Fig. 183 • Disconnect the electrical power supply to the control unit • Check that the parking support (1) is in transport position Pos: 47.9 /Überschriften/Überschriften 3/A-E/B/Beleuchtungsanlage prüfen @ 25\mod_1244090937463_78.docx @ 254566 @ 3 @ 1 13.1.3 Checking the lighting system Pos: 47.10 /BA/Fahren und Transport/Rundballenpresse/Bild Comprima F/V Beleuchtungsanlage prüfen @ 95\mod_1328701657644_78.docx @ 801237 @ @ 1 1 2 RPN00038 Fig. 184 Pos: 47.11 /BA/Fahren und Transport/Rundballenpresse/Beleuchtungsanlage anschließen @ 32\mod_1253613212250_78.docx @ 315387 @ @ 1 • Connect the lighting system to the tractor electrical system. Pos: 47.12 /BA/Fahren und Transport/Großpackenpresse/Beleuchtungsanlage prüfen Text @ 17\mod_1236588258401_78.docx @ 205489 @ @ 1 • • Pos: 47.13 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 222 Check the function of the tail lights (2) and rear reflectors (1) and clean them The same applies to the yellow reflectors located on the sides of the machine and the front white side lights Driving and Transport Pos: 47.14 /Überschriften/Überschriften 2/A-E/Abstellen @ 0\mod_1199801980622_78.docx @ 35320 @ 2 @ 1 13.2 Parking Pos: 47.15 /BA/Sicherheit/7. Gefahrenhinweise alt/Gefahr - Maschine abstellen Fortima V 1500 MC @ 211\mod_1389189770743_78.docx @ 1732857 @ @ 1 DANGER! – Unexpected movement of machine Effect: Risk of death, serious injuries • No one is permitted inside the danger zone. • Only unhitch when the engine is turned off the ignition key has been removed. • Only park the machine on a level and solid surface. If parked on soft ground, enlarge the base area of the parking support. • Before unhitching, secure the machine against rolling with wheel chocks. • Take care when cranking down the parking support. There is danger of crushing your feet! • The universal shaft may only be removed when the PTO shaft is turned off, the engine is turned off and the ignition key is removed. • Place the universal shaft in the holder provided. • The tailgate may only be operated if the baler is properly hitched to the tractor. • When connecting and disconnecting the hydraulic hose on the tractor hydraulics, both the tractor system and the machine system must be depressurised! Move the appropriate control valves into the float position. Pos: 47.16 /BA/Fahren und Transport/Rundballenpresse/Bild Unterlegkeile @ 32\mod_1253614434437_78.docx @ 315462 @ 3 @ 1 13.2.1 Secure the machine against the possibility of rolling back. 1 KR-1-081 Fig. 185 Pos: 47.17 /BA/Fahren und Transport/Rundballenpresse/Unterlegkeile @ 32\mod_1253614282421_78.docx @ 315437 @ @ 1 • • Park the machine on firm, level ground. Place two wheel chocks (1) under the wheels to prevent the machine from rolling away. The wheel chocks are located in front on both sides of the machine. Always place wheel chocks (1) in front of and behind the tyres. (This will prevent the machine from rolling away). Pos: 47.18 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 223 Driving and Transport Pos: 47.19 /BA/Fahren und Transport/Rundballenpresse/Bild Abstellstütze runter @ 32\mod_1253617125109_78.docx @ 315487 @ 3 @ 1 13.2.2 Lowering the parking support 1 2 3 CPB00090 Fig. 186 Pos: 47.20 /BA/Fahren und Transport/Rundballenpresse/Abstellstütze positionieren @ 32\mod_1253617584078_78.docx @ 315512 @ @ 1 • • Remove stake bolt (2), bring the support pipe out of the parking support (1) and then secure again with the stake bolt (2). Crank the support plate (3) tightly onto the ground until pressure on the drawbar has been relieved. Pos: 47.21 /Überschriften/Überschriften 3/F-J/Gelenkwelle vom Schlepper trennen @ 32\mod_1253619549515_78.docx @ 315616 @ 3 @ 1 13.2.3 Disconnecting the PTO shaft from the tractor Pos: 47.22 /BA/Erstinbetriebnahme/Rundballenpresse/Gelenkwelle/Bild Gelenkwelle ablegen @ 32\mod_1253534197361_78.docx @ 314306 @ @ 1 2 1 RBV02240 Fig. 187 Pos: 47.23 /BA/Fahren und Transport/Rundballenpresse/Gelenkwelle abziehen @ 32\mod_1253618661515_78.docx @ 315541 @ @ 1 • Disconnect the PTO shaft (1) on the tractor side. Pos: 47.24 /BA/Erstinbetriebnahme/Rundballenpresse/Gelenkwelle/Gelenkwelle ablegen @ 32\mod_1253534329111_78.docx @ 314331 @ @ 1 • Pos: 47.25 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 224 Place the PTO shaft (1) inside the PTO shaft support (2). Driving and Transport Pos: 47.26 /BA/Fahren und Transport/Rundballenpresse/Bild Fortima V 1500 MC Hydraulikschläuche abziehen @ 32\mod_1253618970406_78.docx @ 315587 @ 3 @ 1 13.2.4 Disconnecting the supply lines 1 KR-1-147 Fig. 188 Pos: 47.27 /BA/Fahren und Transport/Rundballenpresse/Hydraulikschläuche abziehen @ 32\mod_1253618767671_78.docx @ 315566 @ @ 1 • • • Disconnect the hydraulic hoses (1) and electrical connecting cables and store them properly in the corresponding receptacle on the twine box. Disengage the hitch coupling or pull the bolt. Drive the tractor away slowly. Pos: 48 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 225 Operation Pos: 49.1 /Überschriften/Überschriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.docx @ 34825 @ 1 @ 1 14 Operation Pos: 49.2 /BA/Sicherheit/Rundballenpresse/Gefahr- Wartungs-, Montage-, Reparatur- und Einstellarbeiten VP @ 209\mod_1387358602334_78.docx @ 1724405 @ @ 1 Danger! - Maintenance, installation, repair and adjustment work, troubleshooting and fault resolution Effect: Risk of death, injuries or damage to the machine. For all maintenance, installation, repair and adjustment work, troubleshooting and fault resolution: • Turn off the PTO shaft, turn off the engine, remove the ignition key and take it with you. • Secure the machine against rolling with wheel chocks. • During operation, maintain a sufficient safety distance from all moving parts of the machine. This applies especially to the crop collecting mechanism (pick-up). • Only remove blockages when the machine is stationary. Switch off the engine and remove the ignition key. • Only start the machine if all safety devices are fitted and in sound condition. • If any hazardous situations arise, immediately turn off the PTO shaft and stop the machine. • Never leave the machine running with no operating personnel on the tractor. Pos: 49.3 /BA/Sicherheit/Rundballenpresse/Unkontrolliertes Bewegen der Rundballen @ 298\mod_1412760657163_78.docx @ 2334147 @ @ 1 Warning! Risk of injury from uncontrolled movement of round bales • On slopes, always lay down round bales in such a way that they cannot move on their own. On account of their weight and their cylindrical shape, they can cause severe accidents if they have once started moving. Pos: 49.4 /Überschriften/Überschriften 2/A-E/Einstellungen vor Arbeitsbeginn @ 59\mod_1297346765539_78.docx @ 556645 @ 2 @ 1 14.1 Adjustments Before Starting Work Pos: 49.5 /BA/Bedienung /Rundballenpresse/F/V Einstellungen vor Arbeitsbeginn @ 80\mod_1315898875526_78.docx @ 708051 @ @ 1 Before starting work, complete or check the following settings: • Tighten the floor conveyor of the bale chamber (Comprima V150/V180(XC)) (refer to chapter “Before Baling / After Baling") • Working height of the Pick-up • Position of the roller crop guide • Switching the cutting system on or off • Cutting length of the cutting system • Use of the bale ejector • Preselect the baling pressure (Comprima F125/F155(XC)) • Preselect the bale size (Comprima V150/V180(XC)) • Preselect twine or net tying • Use additional tappet strips • Insert twine or net • Function of the chain lubrication system • Reset the bale counter • Adjust the bale length (Comprima F155(XC)) The required working steps are described in the chapters “Settings” and “Operation”. The baling pressure may need to be reduced. Pos: 49.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 226 Operation Pos: 49.7 /BA/Bedienung /Rundballenpresse/hohe Ballendichte @ 35\mod_1256125227222_78.docx @ 326331 @ @ 1 If the cutting system is switched on during baling, the bale density will increase substantially, which makes it necessary to reduce the baling pressure. Pos: 49.8 /BA/Bedienung /Rundballenpresse/Kurzes Stroh @ 66\mod_1302508002442_78.docx @ 616455 @ @ 1 To do this: Short, crumbly straw: • Reduce the number of cutting blades or turn off the cutting system or remove the cutters. The blades can be stored on the left-hand side of the machine • Switch off P.T.O. shaft in headland position Small, flat swaths: • Reduce PTO speed or • Increase travelling speed Straw varies greatly in structure. Even if no cutting system is used, it is not always possible to work with the highest possible pressure. Pos: 49.9 /BA/Bedienung /Rundballenpresse/Hinweis Weichkern einstellen @ 80\mod_1315899545989_78.docx @ 708199 @ @ 1 Note The inner bale core must only be set to soft with Comprima V150/180(XC) (see section "Adjusting the Soft Core Setting"). Pos: 49.10 /BA/Bedienung /Rundballenpresse/Fahrgeschwindigkeit @ 35\mod_1256125846472_78.docx @ 326411 @ 2 @ 1 14.2 Travelling speed The forward speed during use depends on the following factors: • type of crops • moisture content of the crops • height of swaths • ground conditions Note The recommended travelling speed is 5 - 12 km/h and must be adapted to local conditions in actual practice. • • Do not overload the round baler. When baling a round bale, reduce speed at the start and end of the baling process. Pos: 49.11 /BA/Bedienung /Rundballenpresse/Einstellung bei Schlupf des Rollbodens @ 59\mod_1297348303356_78.docx @ 556695 @ @ 1 Setting in case of slip of the floor conveyor if the grass is very wet and only with little structure • Drive with less blades or turn off the blades or remove them and reduce the baling pressure • Adjust inner bale core to soft (see Chapter entitled “Adapt Soft Core”) Pos: 49.12 /BA/Bedienung /Rundballenpresse/ohne Messer fahren @ 56\mod_1294902558671_78.docx @ 537071 @ @ 1 • Driving without cutters CAUTION! Damage to the machine • There must be no driving with cutters and switched off cutter base, since the cutters then have no guidance to the cutting system and the tine can be incised by the cutter. Pos: 49.13 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 227 Operation Pos: 49.14 /BA/Bedienung /Rundballenpresse/Ballenkammer befüllen @ 55\mod_1294145026250_78.docx @ 526912 @ 2 @ 1 14.3 Filling the bale chamber Fig. 189 To attain a consistent bale density inside a round bale, the bale chamber should be filled evenly. The swath width is an important factor here. The swath width is optimal if the swath has exactly the same width as the bale chamber. If the swath is wider than this, distortion of the round bales may result. The round bale will be frayed on the sides and difficult to eject from the bale chamber. If the swath is narrow, the bale chamber can be filled evenly only by driving onto the swath from alternate sides (left/right). Do not zigzag: drive long distances on the left and right side of the swath as shown in the illustration. Too frequent changes and uneven filling of the bale chamber will produce barrel-shaped round bales and uneven bale density. The reached diameter can be read off the monitor of the operation terminal. Pos: 49.15 /BA/Bedienung /Rundballenpresse/erreichter Pressdruck @ 158\mod_1364469090060_78.docx @ 1390690 @ @ 1 The baling pressure that is reached can be read on the baling pressure indicator on the left side of the machine. Note Overloading the machine with bales that are too tight or too large can result in serious damage to the machine. The machine has a mechanism that triggers forced tying automatically in case of overload. Each forced tying is automatically documented. Pos: 49.16 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V150/V180/V210 (XC) @ 84\mod_1318488721897_78.docx @ 735265 @ @ 1 Comprima V150/V180/V210 (XC) Pos: 49.17 /BA/Bedienung /Rundballenpresse/Hinweise Ballenkammer befüllen @ 35\mod_1256126740722_78.docx @ 326461 @ @ 1 Note Barrel-shaped round bales can cause damage to the floor conveyor. Distorted and thick round bales are detrimental to proper silage production. Note To prevent overload on the round baler when handling certain types of crop (e.g. wet silage), the baling pressure should be reduced. The baling pressure should never be set above 200 bar. Pos: 49.18 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 228 Operation Pos: 49.19 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima F125/F155 (XC) @ 80\mod_1315900077159_78.docx @ 708231 @ @ 1 Comprima F125/F155 (XC) Pos: 49.20 /BA/Bedienung /Rundballenpresse/Hinweise Ballenkammer befüllen CF @ 66\mod_1302514167499_78.docx @ 616925 @ @ 1 Note The binding process should be started at the latest when the baling pressure indicators reach the red range (the buzzer sounds if the comfort electronic system is fitted). Note To prevent overload on the machine when handling certain types of crop (e.g. wet silage), the binding process should already be started at an earlier point. Permanent overload of the machine can drastically reduce the service life. Pos: 49.21 /Überschriften/Überschriften 3/A-E/D/Druck auf die Seitenwände der Ballenkammer verringern @ 66\mod_1302510664857_78.docx @ 616669 @ 3 @ 1 14.3.1 Reducing the Pressure on the Side Walls of the Bale Chamber Pos: 49.22 /BA/Bedienung /Rundballenpresse/Druck verringern @ 66\mod_1302510588984_78.docx @ 616567 @ @ 1 For very critical forage and extremely hard bales, the bales can be given additional protection against turning as follows: • In order to reduce the pressure on the side walls there should not be extreme driving to the right/left • Reduce the number of the outer cutting blades or turn off the cutting system or remove the cutters Pos: 49.23 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 229 Operation Pos: 49.24 /Überschriften/Überschriften 4/K-O/Montage zusätzlicher Mitnehmerleisten auf der Starterwalze @ 66\mod_1302512470547_78.docx @ 616733 @ 4 @ 1 14.3.1.1 Assembly of Additional Tappet Strips on the Starter Roller Pos: 49.25 /BA/Sicherheit/Module Achtung/Gefahr - Geöffnete Heckklappe @ 32\mod_1253180791300_78.docx @ 312630 @ @ 1 DANGER! – Unintentional closing of tailgate! Effect: severe injuries. • Secure the open tailgate against unintentional shutting. Pos: 49.26 /BA/Bedienung /Rundballenpresse/Mitnehmerleisten montieren @ 66\mod_1302512580324_78.docx @ 616757 @ @ 1 1 2 a 3 1 b RPN00046_3 Abb. 190 The assembly of additional bars (2) on the starter roller is recommended to increase the protection against turning of the bales. Assemble the bars (2) on the starter roller in the inside of the bale chamber: Pos: 49.27 /BA/Bedienung /Rundballenpresse/Heckklappe sichern und Leisten montieren @ 105\mod_1333020248511_78.docx @ 950771 @ @ 1 • • • • • Pos: 49.28 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 230 Swivel the shut-off valve (1) in the return of the left lifting cylinder from position (a) to position (b), the tailgate is locked hydraulically. Open the tailgate. Assemble the 6 bars (2) on the starter roller and fasten them with countersunk screws (3) Swivel the shut-off valve (1) in the return of the left lifting cylinder from position (b) to position (a), the tailgate is locked hydraulically. Close the tailgate. Operation Pos: 49.29 /Überschriften/Überschriften 4/K-O/Montage zusätzlicher Auswurfbleche in der Heckklappe @ 137\mod_1353406485382_78.docx @ 1216625 @ 4 @ 1 14.3.1.2 Assembly of Additional Ejector Plates in the Tailgate Pos: 49.30 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima F125/F155 (XC) @ 80\mod_1315900077159_78.docx @ 708231 @ @ 1 Comprima F125/F155 (XC) Pos: 49.31 /BA/Bedienung /Rundballenpresse/Bild Anlagebleche montieren Comprima F125/155 @ 137\mod_1353912745760_78.docx @ 1222811 @ @ 1 1 2 3 RPN00107_1 Fig. 191 View (closed bale chamber) Pos: 49.32 /BA/Bedienung /Rundballenpresse/Text Anlagebleche montieren alle Maschinen @ 137\mod_1353912825978_78.docx @ 1222840 @ @ 1 If the completed bales do not fall out of the front bale chamber, two ejector plates (1) can be assembled right and left in the tailgate of the machine. • Install the ejector plates (1) with the screws (2) on the insides of the bale chamber into the existing bore holes. • If the completed bales do even not fall out of the front bale chamber after having installed the ejector plates (1), remove the sliding plates (3) from the machine housing right and left. The ejector plates (1) can be ordered with suitable screws from KRONE spare part storage by stating the following spare parts no.: Pos: 49.33 /BA/Bedienung /Rundballenpresse/Tabelle Ersatzteile Anlagebleche F125/155 @ 137\mod_1353593714768_78.docx @ 1221214 @ @ 1 Units Spare part Spare parts no. 2 Ejector plate 2754790 Pos: 49.34 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 231 Operation Pos: 49.35 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V150/V180(XC) @ 80\mod_1315900211268_78.docx @ 708259 @ @ 1 Comprima V150/V180(XC) Pos: 49.36 /BA/Bedienung /Rundballenpresse/Bild Anlagebleche montieren CV150 @ 137\mod_1353936023004_78.docx @ 1224121 @ @ 1 1 3 2 HDC00063 HDC00067 Fig. 192 Pos: 49.37 /BA/Bedienung /Rundballenpresse/Text Anlagebleche montieren alle Maschinen @ 137\mod_1353912825978_78.docx @ 1222840 @ @ 1 If the completed bales do not fall out of the front bale chamber, two ejector plates (1) can be assembled right and left in the tailgate of the machine. • Install the ejector plates (1) with the screws (2) on the insides of the bale chamber into the existing bore holes. • If the completed bales do even not fall out of the front bale chamber after having installed the ejector plates (1), remove the sliding plates (3) from the machine housing right and left. The ejector plates (1) can be ordered with suitable screws from KRONE spare part storage by stating the following spare parts no.: Pos: 49.38 /BA/Bedienung /Rundballenpresse/Tabelle Ersatzteile Anlagebleche F125/155 @ 137\mod_1353593714768_78.docx @ 1221214 @ @ 1 Pos: 49.39 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 232 Units Spare part Spare parts no. 2 Ejector plate 2754790 Operation Pos: 49.40 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V210 (XC) @ 84\mod_1319031579512_78.docx @ 736803 @ @ 1 Comprima V210 (XC) Pos: 49.41 /BA/Bedienung /Rundballenpresse/Bild Anlagebleche montieren CV150-210 @ 137\mod_1353510846547_78.docx @ 1219153 @ @ 1 1 2 3 HDC00062 HDC00063 Fig. 193 Pos: 49.42 /BA/Bedienung /Rundballenpresse/Text Anlagebleche montieren alle Maschinen @ 137\mod_1353912825978_78.docx @ 1222840 @ @ 1 If the completed bales do not fall out of the front bale chamber, two ejector plates (1) can be assembled right and left in the tailgate of the machine. • Install the ejector plates (1) with the screws (2) on the insides of the bale chamber into the existing bore holes. • If the completed bales do even not fall out of the front bale chamber after having installed the ejector plates (1), remove the sliding plates (3) from the machine housing right and left. The ejector plates (1) can be ordered with suitable screws from KRONE spare part storage by stating the following spare parts no.: Pos: 49.43 /BA/Bedienung /Rundballenpresse/Tabelle Ersatzteile Anlagebleche CV210 @ 137\mod_1353510973257_78.docx @ 1219422 @ @ 1 Units Spare part Spare parts no. 2 Ejector plates 200679180 6 Countersunk screw with hexagonal socket 9040453 Pos: 49.44 /BA/Bedienung /Rundballenpresse/Ballen binden @ 35\mod_1256126963097_78.docx @ 326486 @ 2 @ 1 14.4 Wrapping and Depositing Bales • • • • Start the tying and/or wrapping process (refer to chapter Operation). Continue receiving crop until the tying or wrapping material from the crop is being moved into the bale chamber and caught by the round bale. The nominal speed of 540 rpm must be maintained until the tying process is complete. Stop the tractor and wait until the twine or net wrapping process is complete. Eject round bales by opening the bale chamber. Always open the tailgate completely, since the cylinders must be completely extended to build up pressure for the floor conveyor clamping. Always close the bale chamber at idle speed only and start the next baling process. Pos: 49.45 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 233 Operation Pos: 49.46 /Überschriften/Überschriften 2/F-J/Fahren mit Ballenauswerfer @ 80\mod_1315901275288_78.docx @ 708396 @ 2 @ 1 14.5 Driving with Bale Ejector Pos: 49.47 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V150/V180/V210 (XC) @ 84\mod_1318488721897_78.docx @ 735265 @ @ 1 Comprima V150/V180/V210 (XC) Pos: 49.48 /BA/Bedienung /Rundballenpresse/Bild Fahren mit Ballenauswerfer @ 81\mod_1315901701515_78.docx @ 708419 @ @ 1 1 VPN00613 Fig. 194 Pos: 49.49 /BA/Bedienung /Rundballenpresse/Text Fahren mit Ballenauswerfer @ 80\mod_1315901174786_78.docx @ 708283 @ @ 1 When driving with bale ejector the bale ejector must (1) rest on the axle again when forage is picked up in front. The bale chamber must be closed in the process. CAUTION! Lateral bending of the connecting rods • If the bale ejector does not rest on the axle (refer fig. VPN00613), no forage may be picked up. Pos: 49.50 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 234 Operation Pos: 49.51 /Überschriften/Überschriften 2/U-Z/Vor dem Pressen @ 59\mod_1297349886078_78.docx @ 556726 @ 2 @ 1 14.6 Before Baling Pos: 49.52 /Überschriften/Überschriften 3/P-T/Rollboden spannen @ 192\mod_1382085134347_78.docx @ 1637727 @ 3 @ 1 14.6.1 Tensioning the floor conveyor Pos: 49.53 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V150/V180/V210 (XC) @ 84\mod_1318488721897_78.docx @ 735265 @ @ 1 Comprima V150/V180/V210 (XC) Pos: 49.54 /BA/Bedienung /Rundballenpresse/Hinweise Rollboden spannen @ 59\mod_1297350006477_78.docx @ 556749 @ @ 1 Note Clamp the floor conveyor of the bale chamber before the P.T.O. shaft is turned on. Pos: 49.55 /BA/Bedienung /Rundballenpresse/Bild Handrad @ 105\mod_1333020713111_78.docx @ 950800 @ @ 1 3 2 1 VPN00001_2 Fig. 195 Pos: 49.56 /BA/Bedienung /Rundballenpresse/Handrad eindrehen @ 59\mod_1297350412235_78.docx @ 556776 @ @ 1 To do this: • Screw in the handwheel (2) completely (working position) Pos: 49.57 /BA/Bedienung /Rundballenpresse/Pressdruck einstellen @ 59\mod_1297351058932_78.docx @ 556940 @ @ 1 After an extended standstill time of the machine and before it is started up for the first time: • Open the tailgate and close it again once (see menu “Manual Operation Baler”, open/close bale chamber) • Turn on the PTO shaft This will build up the baling pressure to the factory setting or the last pressure set. The baling pressure can be changed with the turn dial (3) (see Chapter entitled “Baling pressure setting” Due to the hydraulically design of the accumulator connection block it can occur that the baling pressure drops throughout a certain period of time. In order to reach the set baling pressure again, open the tailgate once again and close it. Pos: 49.58 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 235 Operation Pos: 49.59 /Überschriften/Überschriften 2/K-O/Nach dem Pressen @ 81\mod_1315903074048_78.docx @ 708838 @ 2 @ 1 14.7 After Baling Pos: 49.60 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V150/V180/V210 (XC) @ 84\mod_1318488721897_78.docx @ 735265 @ @ 1 Comprima V150/V180/V210 (XC) Pos: 49.61 /BA/Bedienung /Rundballenpresse/Nach dem Pressen CV/V @ 66\mod_1302516404418_78.docx @ 617037 @ @ 1 3 2 1 VPN00001_2 Abb. 196 The tension on the front and the rear floor conveyor must be released after baling work is complete. • Loosen handwheel (2) until the display of the pressure gauge (1) shows a pressure of 50 bar (Parking position) • Tighten handwheel (2) again The clamping cylinders of the floor conveyors are depressurised. Pos: 49.62 /Überschriften/Überschriften 2/U-Z/Überlastsicherung @ 2\mod_1202465560433_78.docx @ 59567 @ 2 @ 1 14.8 Overload protection Pos: 49.63 /Überschriften/Überschriften 3/A-E/A/Antriebskette für Pick-Up @ 67\mod_1302519019324_78.docx @ 617069 @ 3 @ 1 14.8.1 Drive Chain for Pick-up with Cam-type Clutch Pos: 49.64 /BA/Bedienung /Rundballenpresse/Absicherung Überlastung @ 67\mod_1302520146803_78.docx @ 617093 @ @ 1 1 RPN00021 Fig. 197 CAUTION! Damage to the machine and loss of the warranty claim • Do not perform any manipulation on the cam-type clutch on your own The drive is fitted with a cam-type clutch (1) as a protection against overload. This coupling has been set in the works of the manufacturer and may not be adjusted without prior harmonisation with the KRONE after-sales staff. Pos: 49.65 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 236 Operation Pos: 49.66 /Überschriften/Überschriften 2/P-T/Pick up @ 1\mod_1201791975201_0.docx @ 54586 @ 2 @ 1 14.9 Pick-up Pos: 49.67 /Überschriften/Überschriften 2/F-J/Grundeinstellung (einstellen der Arbeitshöhe) @ 19\mod_1238576636385_78.docx @ 221585 @ 2 @ 1 14.10 Default Setting (Working Height Setting) Pos: 49.68 /BA/Einstellungen/Pick-up / Rollenniederhalter/Hinweis Fahren im Vorgewende @ 20\mod_1238578490213_78.docx @ 221874 @ @ 1 Note Lift the Pick-up for driving in the headland or when driving backward! Pos: 49.69 /BA/Sicherheit/Pick-up / Rollenniederhalter/Warnung - Arbeiten an bzw. unter der Pick-up ohne Absperrhahn @ 288\mod_1410162247367_78.docx @ 2282438 @ @ 1 WARNING! Risk of injury due to unintentional movement of the pick-up! If the pick-up is not secured, the pick-up may move unintentionally. People may be seriously injured as a result. • When working on or under the pick-up, always secure the pick-up to prevent it from lowering unintentionally. Pos: 49.70 /BA/Einstellungen/Pick-up / Rollenniederhalter/Pick-up Grundeinstellung Bild F/V @ 295\mod_1412243210701_78.docx @ 2321428 @ @ 1 2 3 1 HDC00044 Fig. 198 Pos: 49.71 /BA/Einstellungen/Pick-up / Rollenniederhalter/Pick-up Grundeinstellung VP @ 32\mod_1253623550687_78.docx @ 315801 @ @ 1 Note When adjusting the pick-up, the drawbar height of the machine must be adjusted to the tractor (see chapter "Initial start-up"). The distance from the tines to the ground must be about 20 – 30 mm. Adjust the pick-up working height according to the prevailing ground conditions. Default setting (the setting must always be the same on both sides): • Raise the pick-up (3) hydraulically • Remove the linch pin (2) • Set the perforated bar (1) in the required position • Secure in place using the linch pin (2) Pos: 49.72 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 237 Operation Pos: 49.73.1 /Überschriften/Überschriften 2/P-T/Rollenniederhalter @ 0\mod_1201163046930_78.docx @ 51122 @ 2 @ 1 14.11 Roller crop guide Pos: 49.73.2 /BA/Sicherheit/Pick-up / Rollenniederhalter/Warnung! - Abbau des Rollenniederhalters @ 274\mod_1404216918043_78.docx @ 2060895 @ @ 1 WARNING! Risk of injury if the machine is used without a roller crop guide! If the machine is operated without a roller crop guide, people can be seriously injured or killed. • The roller crop guide is used for accident protection and must not be removed during operation. Pos: 49.73.3 /BA/Einstellungen/Pick-up / Rollenniederhalter/Rollenniederhalter Bild CF/CV @ 221\mod_1391593783915_78.docx @ 1790481 @ @ 1 3 1 2 HDC00075 Fig. 199 Pos: 49.73.4 /BA/Einstellungen/Pick-up / Rollenniederhalter/Rollenniederhalter Höheneinstellung CF/CV @ 67\mod_1302524046868_78.docx @ 617317 @ @ 1 The roller crop guide (1) makes it possible to regulate how crop is moved. It ensures that the pick-up collects crop evenly. Adjust the height of the roller crop guide (1) so that the holding-down roller (2) runs continuously above the swath. Height of the roller crop guide: For large swaths, the roller crop guide (1) can be adjusted to forage weights. To do this, hook in the chains (3) correspondingly higher. Note The setting must be the same on both sides of the roller crop guide. Pos: 49.74 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 238 Operation Pos: 49.75 /Überschriften/Überschriften 3/A-E/A/Auflagedruckentlastung der Pick-up @ 67\mod_1302524398424_78.docx @ 617349 @ 3 @ 1 14.11.1 Bearing Pressure Relief of the Pick-up Pos: 49.76 /BA/Einstellungen/Pick-up / Rollenniederhalter/Pick-up Auflagedruckentlastung Bild @ 67\mod_1302524532234_78.docx @ 617373 @ @ 1 1 2 RPN00023_3 Abb. 200 Pos: 49.77 /BA/Einstellungen/Pick-up / Rollenniederhalter/Arbeitsschritte Druck Pick-up entlasten Comprima CV/CF/F/V @ 67\mod_1302524952195_78.docx @ 617401 @ @ 1 In order to be able to pass over unevenness better, the pick-up is supported by means of two springs. The springs can be set by means of the ring bolt (1). Both springs should be set equally. In the default setting, dimension a is: • left 150 mm • right 42 mm Note Load on the guide wheels must be sufficiently relieved. For extreme soil conditions, regulate the raking height of the pick-up with the chains (2) on both sides (right and left-hand side of the machine): • Raise the Pick-up hydraulically • Move the guide wheels (3) up • Set the desired raking height of the pick-up by suspending the chain (2) Pos: 49.78 /BA/Einstellungen/Pick-up / Rollenniederhalter/Hinweis Pick-up Einsatz in Stroh @ 67\mod_1302525353218_78.docx @ 617429 @ @ 1 Note When used in straw, the pick-up should be set as high off the ground as possible. Use the chain (2) to adjust the pick-up guide wheels in that way that they do not touch the ground. Note If the pick-up is hooked in higher, the height of the drawbar must be adjusted (see Chapter entitled Start-up “Adapt Drawbar Height”). Pos: 49.79 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 239 Operation Pos: 49.80.1 /Überschriften/Überschriften 2/P-T/Schneidwerk @ 20\mod_1238593156760_78.docx @ 223560 @ 2 @ 1 14.12 Cutting system Pos: 49.80.2 /BA/Sicherheit/Schneidwerk/Gefahr- Wartungs-, Montage-, Reparatur- und Einstellarb Schneidwerk VP @ 244\mod_1395818598014_78.docx @ 1910171 @ @ 1 WARNING! – Maintenance, assembly, repair and adjustment work as well as troubleshooting and fault clearance Effect: Danger to life, injuries or damage to the machine. The following general rules apply to all maintenance, assembly, repair and adjustment work as well as for troubleshooting and fault clearance: • Bring the machine to a complete stop. • Switch off PTO shaft. Switch off engine, remove the ignition key and carry it with you. • Secure tractor and machine against the possibility of rolling back. • Secure pick-up by depth limiter. • Risk of injury when attaching or removing the blades. The blades should only be touched with suitable gloves. • When working within the bale chamber, always secure the open tailgate on the stop cock against lowering. Pos: 49.80.3 /BA/Einstellungen/Schneidwerk/Allgemeines Schneidwerk CF/CV @ 67\mod_1302526613030_78.docx @ 617485 @ 3 @ 1 14.12.1 General Aspects The machine has a cutting system with a cutting cylinder and fixed blades. Cutting allows for improved further processing of the round bales and makes it possible to increase the density of baled material. The blades can be swivelled out of the conveyor channel from the tractor hydraulically if there are blockages. The cutter safety mechanism prevents the cutters from being damaged by foreign objects. It is also possible to switch off the cutting system mechanically. Pos: 49.80.4 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 240 Operation Pos: 49.80.5 /BA/Einstellungen/Schneidwerk/Schnittlänge einstellen/Schnittlänge CF/CV @ 221\mod_1391601707157_78.docx @ 1791248 @ 3 @ 1 14.12.2 Cutting length A + B + Fig. 201 The cutting length is determined by the number of blades. Use the key supplied to make adjustments. 1 3 2 HDC00012 Fig. 202 The multi-purpose key (1) can be found on the pick-up on the left-hand side of the machine. CAUTION! - Unexpected movement of multi-purpose key! The multi-purpose key can move suddenly due to the spring force of the pretensioned blades. • Particular caution is thus advised when making adjustments to the blade shaft using the multi-purpose key. To remove the key: • Remove the spring cotter pin (2). • Pull the multi-purpose key (1) off the retaining bolt (3). After use, push the multi-purpose key (1) back onto the bolt (3) and fix it in place with the spring cotter pin (2). Pos: 49.80.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 241 Operation Pos: 49.80.7 /BA/Einstellungen/Schneidwerk/Schnittlänge einstellen/Schnittlänge Messer Bild @ 67\mod_1302528326300_78.docx @ 617569 @ @ 1 A B RPN00020_2 Abb. 203 Pos: 49.80.8 /BA/Einstellungen/Schneidwerk/Schnittlänge einstellen/Schnittlänge Tabelle durch Messerbestückung CF/CV @ 67\mod_1302528059446_78.docx @ 617541 @ @ 1 Table Cutting Length depending on Blade Equipping In case of 17 blades: Cutting length Number of Blades Setting A/B - 0 -/- 128 mm 8 -/+ 128 mm 9 +/- 64 mm 17 +/+ Cutting length Number of Blades Setting A/B - 0 -/- 84 mm 13 -/+ 84 mm 13 +/- 42 mm 26 +/+ In case of 26 blades: Pos: 49.80.9 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 242 Operation Pos: 49.80.10 /BA/Einstellungen/Schneidwerk/Schnittlänge einstellen/Schnittlänge Messer Bild @ 67\mod_1302528326300_78.docx @ 617569 @ @ 1 A B RPN00020_2 Abb. 204 Pos: 49.80.11 /WHB/Warnhinweise - Allgemeingültig/VORSICHT - Zurückschlagende Messer - nicht von Hand in Arbeitsposition, Hammer verwenden, @ 55\mod_1292578390301_78.docx @ 521706 @ @ 1 CAUTION! - Blades fold back! The blades are pre-tensioned via spring force. Risk of injury! Never press the blades into working position manually. • Use a tool, for example a hammer. • Always wear protective gloves. Pos: 49.80.12 /WHB/Warnhinweise - Allgemeingültig/VORSICHT - Verletzungsgefahr am Messer im Messerbalken - Schutzhandschuhe tragen @ 55\mod_1292496039379_78.docx @ 520211 @ @ 1 Caution! - Risk of injury Risk of injury on the blade in the blade bar! • Always wear protective gloves. Pos: 49.80.13 /BA/Einstellungen/Schneidwerk/Messer zuschalten CF/CV @ 67\mod_1302529148221_78.docx @ 617597 @ @ 1 After turning on the blades, always check to see whether all the cutters have swivelled up. If this is not the case: • Move the blade control shafts (A/B) to the zero position of blades (turn both blade control shafts (A/B) to position (-)) • Lower the conveyor floor mechanically or hydraulically • Clean the cutter base and especially the cutter slots thoroughly After cleaning: • Set the desired chop length After the blade control shafts (A/B) have been adjusted, the cutters automatically swivel back up into working position. If they have not, lightly tap any blades that have not already swivelled up with a tool (for example a hammer) striking the back of the cutters to move them back to working position. • Raise the cutter base. Pos: 49.80.14 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 243 Operation Pos: 49.80.15 /Überschriften/Überschriften 3/K-O/Messer wechseln @ 40\mod_1268820477038_78.docx @ 362202 @ 3 @ 1 14.12.3 Zero position of the cutter Pos: 49.80.16 /BA/Sicherheit/7. Gefahrenhinweise alt/Rundballenpresse/Gefahr Messermontage Vorgespannte Messer @ 74\mod_1308724042343_78.docx @ 657335 @ @ 1 DANGER! -Blades are Pre-tensioned With Spring Force! Risk of injury when attaching or removing the blades. • The blades should only be touched with suitable gloves • Blades are assembled and disassembled from the bottom of the machine • Always put down the machine on the secured support Pos: 49.80.17 /BA/Einstellungen/Schneidwerk/Messerwechsel allgemein VarioPack @ 40\mod_1268821967632_78.docx @ 362373 @ @ 1 The cutting system cutters are accessible from the bale chamber. • Open tailgate Pos: 49.80.18 /BA/Sicherheit/Module Achtung/Gefahr - Geöffnete Heckklappe @ 32\mod_1253180791300_78.docx @ 312630 @ @ 1 DANGER! – Unintentional closing of tailgate! Effect: severe injuries. • Secure the open tailgate against unintentional shutting. Pos: 49.80.19 /BA/Erstinbetriebnahme/Rundballenpresse/Heckklappe sperren Comprima F/V + CF/CV @ 81\mod_1315906573632_78.docx @ 709150 @ @ 1 1 1 a 1 b a 1 b CPK00230_3 Fig. 205 • Swivel shut-off valve (1) in the return of the left lifting cylinder from position (a) to position (b), the tailgate is locked hydraulically. Pos: 49.80.20 /WHB/Warnhinweise - Allgemeingültig/ACHTUNG - Beschädigung der Maschine - Vor Absenken des Messerbodens Pick-up anheben @ 55\mod_1292578795457_78.docx @ 521758 @ @ 1 CAUTION! - Damage to the Machine! • Before lowering the cutter base, always raise the Pick-up Pos: 49.80.21 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 244 Operation Pos: 49.80.22 /BA/Erstinbetriebnahme/Rundballenpresse/Messerboden absenken CF/CV @ 74\mod_1308657880947_78.docx @ 656737 @ @ 1 1 RPN00013_2 Abb. 206 • Lower the cutter base (1) mechanically or hydraulically Pos: 49.80.23 /BA/Einstellungen/Schneidwerk/Messerschaltwelle 0-Stellung @ 74\mod_1308658167155_78.docx @ 656795 @ @ 1 Move the Blade Control Shafts (A/B) Mechanically Into the Blade-0-Position (Position (-)): A B + A B + RPN00020_2 Abb. 207 • Turn the blade control shafts back so that the blades extend somewhat into the cutting channel and are easier to grasp Pos: 49.80.24 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 245 Operation Pos: 49.80.25 /BA/Einstellungen/Schneidwerk/Messerwelle entsichern CF/CV @ 74\mod_1308661085085_78.docx @ 656823 @ @ 1 Unlocking the Blade Shaft b a 1 RPN00015_1 Abb. 208 • Unlock blade shaft: Pull the locking bolt (1) out of position (a) and allow it to engage in position (b) Note The supplied key can also be used for locking/ unlocking the blade shaft. Pos: 49.80.26 /BA/Einstellungen/Schneidwerk/Messer wechseln CF/CV @ 231\mod_1393413681197_78.docx @ 1847806 @ @ 1 Changing Blades 1 2 KRS-1-015_1 Abb. 209 • Remove the blades (1) Note When inserting the blades (1), ensure that they are located correctly on the blade shaft and centred in the slot (2). • Insert a new or a ground blade (1) Note Before the cutter base is raised, check if all blades (1) form a straight line and if they are thus correctly installed. Pos: 49.80.27 /BA/Einstellungen/Schneidwerk/Messerwelle verriegeln @ 74\mod_1308663654243_78.docx @ 657019 @ @ 1 246 Operation b A B a 1 + + RPN00015_1 Abb. 210 • Lock the blade shaft: Pull the locking bolt (1) out of position (b) and allow it to engage in position (a). • Adjust the cutting length (turn blade control shafts (A/B) in “+” position) After the cutter control shafts have been adjusted, the cutters automatically swivel back up into working position. • Check to make certain all the cutters have swivelled up If they have not, lightly tap any blades that have not already swivelled up with a tool (for example a hammer) striking the back of the cutters to move them back to working position Pos: 49.80.28 /BA/Sicherheit/7. Gefahrenhinweise alt/Rundballenpresse/Gefahr Messermontage Hilfswerkzeug @ 74\mod_1308724466908_78.docx @ 657363 @ @ 1 DANGER! -Blades are Pre-tensioned With Spring Force! Risk of injury when attaching or removing the blades. • Never press the blades into working position manually Always use a tool (for example a hammer). Pos: 49.80.29 /BA/Sicherheit/7. Gefahrenhinweise alt/Rundballenpresse/Hinweis Blindmesser @ 175\mod_1372833769347_78.docx @ 1504684 @ @ 1 Note If the cutting system is not connected for long periods, the cutting blades can be replaced with blind blades to prevent soiling of the slots on the blade base and wear to the blades. The blind blades can be ordered from the KRONE spare parts department under part number 200654050. Pos: 49.81 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 247 Operation Pos: 49.82 /Überschriften/Überschriften 2/A-E/Einstellen der Ballendurchmessers @ 74\mod_1308726004540_78.docx @ 657421 @ 2 @ 1 14.13 Setting the Bale Diameter Pos: 49.83 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima F155 (XC) @ 79\mod_1314690325737_78.docx @ 697640 @ @ 1 Comprima F155 (XC) Pos: 49.84 /WHB/Grundeinstellungen/Rundballenpresse/Einstellen des Ballendurchmessers (COMPRIMA F155) @ 212\mod_1389782655887_78.docx @ 1742440 @ @ 1 The tailgate must be closed and the bale chamber must be empty. Adjust the bale diameter at the rear right and left of the machine. 1 2 3 CPN00010_3 Fig. 211 Upper hole = Smallest bale diameter Lower hole = Largest bale diameter • Detach the split pin (2) from the locking bolt (1) on the spring tube (3). • Insert the locking bolt (1) into the desired bore on the spring tube (3) and secure with the split pin (2). Note The setting must be the same on both sides. Note If the bale diameter is changed mechanically, the new dimension should be entered in the terminal using the "Bale diameter" menu. Pos: 49.85 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 248 Operation Pos: 49.86 /Überschriften/Überschriften 2/A-E/Ballendurchmesser vorwählen (COMPRIMA V150/V180/V210) (Medium) @ 85\mod_1319114801368_78.docx @ 737278 @ 3 @ 1 14.13.1 Pre-select the Bale Diameter (Comprima V150/V180/V210 (XC) )) (Medium Electronic System) Pos: 49.87 /BA/Bedienung /Rundballenpresse/Bild und Text Ballendurchmesser vorwählen @ 81\mod_1315914552339_78.docx @ 709482 @ @ 1 The setting of the bale diameter is preselected by using an adjusting segment located behind the front right guard and is set from inside the twine box (right machine side) via the wing nut (2). 2 1 RP000036 Fig. 212 Note Never perform the preselection of the bale diameter with the system in automatic mode. 1. Switch on the operation. 2. Manually raise the baling pressure indicators (1) to the desired position (bale diameter) (e.g. 10=1.0 m, 12=1.2 m). 3. Loosen the wing nut (2) in the twine box and move the screw with wing nut in the oblong hole until the pilot lamps on the KRONE operation terminal Alpha light up and the horn sounds. 4. Tighten the fly nut inside the twine box again Pos: 49.88 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 249 Operation Pos: 49.89 /Überschriften/Überschriften 3/A-E/E/Einstellung der Ballendurchmesseranzeige (COMPRIMA V150 / V180) (Medium) @ 55\mod_1292491678239_78.docx @ 519717 @ 3 @ 1 14.13.2 Setting of the Bale Diameter Display (Comprima V150/V180/V210 XC)) (Medium Electronic System) Pos: 49.90 /WHB/Grundeinstellungen/Rundballenpresse/Einstellung der Ballendurchmesseranzeige (COMPRIMA V150 / V180) (Medium) @ 55\mod_1292491753817_78.docx @ 519743 @ @ 1 WHBCP075 Fig. 213 The cable (1) on the right-hand and left-hand side of the machine is used to set both diameter displays on the right-hand side of the machine. Note Dimension “Y" must be the same on both sides. • • • • If the bale chamber is empty and the tailgate is closed and locked, the pointer should be slightly raised from the stop (2) (cable is under tension). The cable length can be adjusted on the threaded piece (3). Make certain the feeder rake (4) is resting on the stop (5). (If necessary, release tension on floor conveyor). The bale chamber must be closed and empty. Basic Setting: Y= 30 mm Pos: 49.91 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 250 Operation Pos: 49.92 /Überschriften/Überschriften 2/P-T/Pressdruck einstellen @ 59\mod_1297666400713_78.docx @ 558581 @ 2 @ 1 14.14 Setting Baling Pressure Pos: 49.93 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V150/V180/V210 (XC) @ 84\mod_1318488721897_78.docx @ 735265 @ @ 1 Comprima V150/V180/V210 (XC) Pos: 49.94 /BA/Bedienung /Rundballenpresse/Bild Pressdruck Handrad @ 59\mod_1297666635329_78.docx @ 558608 @ @ 1 3 2 1 VPN00001_2 Fig. 214 Pos: 49.95 /BA/Bedienung /Rundballenpresse/Handräder hereindrehen @ 59\mod_1297667178087_78.docx @ 558635 @ @ 1 The setting of the baling pressure is carried out on the machine. The following steps have to be taken for baling pressure setting: • Turn the handwheels (2 and 3) all the way in (observe minimum baling pressure; see below if the baling pressure has fallen below 50 bar) • Receive crop with the machine until the baling pressure builds up to about 10 bar higher than the desired baling pressure • Set the desired pressure by using the handwheel (3) Clockwise = increase the pressure Anticlockwise = decrease the pressure Pos: 49.96 /BA/Bedienung /Rundballenpresse/Hinweis Pressdruck 180 @ 59\mod_1297667596958_78.docx @ 558712 @ @ 1 Note The baling pressure will only adjust itself when crop is being supplied to the chamber. The maximum pressure must not exceed 180 bar. The minimum pressure must not fall below 50 bar. Do not use the machine to perform work at a baling pressure of less than 50 bar. Pos: 49.97 /BA/Bedienung /Rundballenpresse/Hinweis Pressdruck Heckklappe @ 81\mod_1315908345560_78.docx @ 709178 @ @ 1 Note The maximum pressure when opening the tailgate must not exceed 210 bar. The minimum pressure must not fall below 50 bar. Do not use the machine to perform work at a baling pressure of less than 50 bar. After an extended standstill time of the machine and before it is started up for the first time, open the tailgate and close it again once. This builds up a minimum pressure. Then set the desired baling pressure as described above. Pos: 49.98 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 251 Operation Pos: 49.99 /BA/Bedienung /Rundballenpresse/Hinweis Eingriffe am Druckregler @ 81\mod_1315908706413_78.docx @ 709234 @ @ 1 Note Manipulations on the pressure controller will cause the guarantee to become void. Pos: 49.100 /BA/Bedienung /Rundballenpresse/Hinweis Druckbereich @ 59\mod_1297669041046_78.docx @ 558793 @ @ 1 Note A pressure range of 50-180 bar is preset for the baling pressure setting. Pos: 49.101 /BA/Bedienung /Rundballenpresse/Tabelle Druckbereich @ 59\mod_1297669134467_78.docx @ 558820 @ @ 1 Crop Hay Straw Silage Pressure range (bar) low medium/high high Pos: 49.102 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima F125/F155 (XC) @ 80\mod_1315900077159_78.docx @ 708231 @ @ 1 Comprima F125/F155 (XC) Pos: 49.103 /BA/Bedienung /Rundballenpresse/Bild Pressdruckeinstellung F125/155 @ 81\mod_1315911207607_78.docx @ 709262 @ @ 1 3 2 1 2 1 0 RP-0-035 RP-99-007 Fig. 215 Pos: 49.104 /BA/Bedienung /Rundballenpresse/Pressdruckvorwahl allgemein @ 81\mod_1315913733980_78.docx @ 709346 @ @ 1 Baling pressure preselection on equipment with KRONE operator terminal Alpha (Medium electronic system) Baling pressure is preselected using the adjusting segment located behind the front right guard and is set from inside the twine box via the wing nut on the right-hand side. 1. Switch on the electrical control. 2. Manually raise both baling pressure indicators (1) to the desired position (baling pressure). 3. Loosen the wing nut (2) in the twine box and move the screw with wing nut in the oblong hole until the pilot lamps on the KRONE operation terminal Alpha light up and the horn sounds. 4. Tighten the fly nut inside the twine box again. Pos: 49.105 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 252 Operation Pos: 49.106 /Überschriften/Überschriften 2/A-E/Einstellung Heckklappenverschluss (Mediumelektronik) @ 81\mod_1315916822746_78.docx @ 709962 @ 2 @ 1 14.15 Setting Tailgate Catch (Medium Electronic System) Pos: 49.107 /BA/Bedienung /Rundballenpresse/Einstellen Heckklappenverschluss @ 81\mod_1315916961701_78.docx @ 709986 @ @ 1 1 2 4 3 RPN00024_2 RPN00025 Fig. 216 The cable (1) (right/left) is used to indicate on both displays (2) on the right-hand side of the machine whether the tailgate is closed correctly. When the lock hooks are completely locked, the pointers (2) should be slightly raised from the stop (3) (cable (1) is under tension). If the locking hooks have not locked completely, the indicators (2) should be significantly raised by the screw (3). Setting: The cable length can be set by adjusting the cable roller in the oblong hole (4). Pos: 49.108 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 253 Operation Pos: 49.109 /Überschriften/Überschriften 2/F-J/Einstellung Pressdruckanzeiger (Alpha - Mediumelektronik) @ 85\mod_1319098415608_78.docx @ 737073 @ 2 @ 1 14.16 Setting of the Baling Pressure Display (Medium Electronic System) Pos: 49.110 /BA/Einstellungen/Rundballenpresse/Einstellung des Pressdruckanzeigers (Medium) @ 85\mod_1319095630876_78.docx @ 737015 @ @ 1 COMPRIMA F 125 (XC) COMPRIMA F 155 (XC) 1 2 30 20 3 3 4 2 4 1 COM00017 Fig. 217 Adapt the upper baling pressure indicator to the lower baling pressure indicator via the cable adjustment (3), if the tension levers left/right (1) are adjusted correctly (refer to chapter Operation “Tighten the floor conveyor and set the spring pretensioning”). If the bales are still formed conically after the adjustment, proceed as follows: 1. Raise the tension levers on the left/right (1) 20 mm (Comprima F 125 (XC)) and 30 mm (Comprima F 155 (XC) each from the stop (2). 2. In this position, adjust the upper baling pressure indicator to the lower baling pressure indicator via the cable adjustment (3). Pos: 49.111 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 254 Operation Pos: 49.112 /Überschriften/Überschriften 2/K-O/Netzbindung @ 33\mod_1254400902338_78.docx @ 319495 @ 2 @ 1 14.17 Net Wrapping Pos: 49.113 /BA/Sicherheit/Rundballenpresse/Gefahr- Wartungs-, Montage-, Reparatur- und Einstellarbeiten VP @ 209\mod_1387358602334_78.docx @ 1724405 @ @ 1 Danger! - Maintenance, installation, repair and adjustment work, troubleshooting and fault resolution Effect: Risk of death, injuries or damage to the machine. For all maintenance, installation, repair and adjustment work, troubleshooting and fault resolution: • Turn off the PTO shaft, turn off the engine, remove the ignition key and take it with you. • Secure the machine against rolling with wheel chocks. • During operation, maintain a sufficient safety distance from all moving parts of the machine. This applies especially to the crop collecting mechanism (pick-up). • Only remove blockages when the machine is stationary. Switch off the engine and remove the ignition key. • Only start the machine if all safety devices are fitted and in sound condition. • If any hazardous situations arise, immediately turn off the PTO shaft and stop the machine. • Never leave the machine running with no operating personnel on the tractor. Pos: 49.114 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 255 Operation Pos: 49.115 /Überschriften/Überschriften 3/A-E/B/Bauteile Netzbindung @ 33\mod_1254401988166_78.docx @ 319545 @ 3 @ 1 14.17.1 Net wrapping parts Pos: 49.116 /BA/Bedienung /Rundballenpresse/Netz-Garnbindung/Bild Bauteile Netzbindung CF/CV @ 74\mod_1308745050584_78.docx @ 657651 @ @ 1 8 5 12 13 4 10 11 6 1 9 14 7 2 15 3 RPN00007_6 Fig. 218 1 2 3 4 5 6 7 8 Blade bar Feed roller Net compensation Retaining plate Net brake Net brake spring Net rocker arm Deflection shaft 9 10 11 12 13 14 15 Retaining clip Synthetic cloth Net Spreading bracket Spreading roller Plastic guide Fixed cross tube Pos: 49.117 /BA/Bedienung /Rundballenpresse/Funktion Netzbindung CF/CV @ 74\mod_1308746299827_78.docx @ 657735 @ 3 @ 1 14.17.2 Function of the Net Tying The rocker arm (7) is used to lay the net onto the feed roller (2) and from this roller it is passed through the compression rollers to the bale. Then it is trailed by the bale. After the wrapping process is complete, the blade bar (1) is swung and cuts the net. Pos: 49.118 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 256 Operation Pos: 49.119 /Überschriften/Überschriften 2/K-O/Netzrolle einlegen @ 33\mod_1254403373541_78.docx @ 319645 @ 2 @ 1 14.18 Inserting the Net Roll Pos: 49.120 /BA/Sicherheit/7. Gefahrenhinweise alt/Rundballenpresse/Achtung Öl auf Bindegarn @ 37\mod_1264496122520_78.docx @ 341340 @ @ 1 CAUTION! – Contamination of the twine and tying mechanism by oil and grease Effect: Machine damage and problems when unrolling twine • The twine, twine tensioner and eyes must not be contaminated by oil or grease. • The parts of the tying unit through which twine or net run must not be contaminated by oil or grease. Pos: 49.121 /BA/Sicherheit/7. Gefahrenhinweise alt/Rundballenpresse/Warnung Bindung eine Person @ 298\mod_1412762562814_78.docx @ 2334813 @ @ 1 WARNING! Risk of injury due to unexpected movement of a machine component. • The net may only be inserted by one person. • Make sure that there is no other person in the range of movement of the machine. Pos: 49.122 /BA/Sicherheit/Rundballenpresse/Zusatz Trittstufe @ 292\mod_1411113751469_78.docx @ 2303714 @ @ 1 • When inserting the net roll, only use the step (1). Do not stand on other parts of the machine. Pos: 49.123 /BA/Bedienung /Rundballenpresse/Netz-Garnbindung/Netzrolle einlegen CF/CV @ 74\mod_1308749918367_78.docx @ 657820 @ @ 1 Note The starting end of the net roll must point towards the machine and be pulled out from the top. 5 1 3 2 4 VP-2-074 RBV05360_1 Fig. 219 The preparations and insertion of the twine roll must be accomplished with machine at standstill: • Switch off tractor P.T.O. shaft • Switch off tractor engine • Raise the lever (2) • Swing the brake disc (1) with the net roll mounting shaft (3) forwards • Detach the brake disc (1) • Slide the net roll onto the net roll mounting shaft (3) and the support (4) • Slide the brake disc (1) and cardboard tube clamp (5) counterclockwise into the cardboard tube and then onto the net roll mounting shaft as far as possible Pos: 49.124 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 257 Operation Pos: 49.125 /BA/Bedienung /Rundballenpresse/Netz-Garnbindung/Netz über Bremse @ 33\mod_1254818678270_78.docx @ 319891 @ @ 1 1 3 2 RBV00111 Fig. 220 • Once installed, the net roll can be aligned to the right and left in the centre to the machine using the mounting lever (2). • To pull the net, release the brake. To do this press the lever (1) downwards. • Place the net brake buttons (3) below the net roll. Pos: 49.126 /Überschriften/Überschriften 3/K-O/Netz einlegen @ 74\mod_1308810058091_78.docx @ 657911 @ 3 @ 1 14.18.1 Insert Net Pos: 49.127 /BA/Sicherheit/7. Gefahrenhinweise alt/Rundballenpresse/Gefahr Messer Netz einlegen CF/CV @ 74\mod_1308811963451_78.docx @ 657973 @ @ 1 DANGER! - Risk of Cuts Due to Sharp Cutters! Serious injuries; especially to hands. • Wear protective gloves when working in the area of the blades and the blade bar • Wear also protective gloves when threading in or removing the net Pos: 49.128 /BA/Sicherheit/7. Gefahrenhinweise alt/Rundballenpresse/Achtung Öl auf Bindegarn @ 37\mod_1264496122520_78.docx @ 341340 @ @ 1 CAUTION! – Contamination of the twine and tying mechanism by oil and grease Effect: Machine damage and problems when unrolling twine • The twine, twine tensioner and eyes must not be contaminated by oil or grease. • The parts of the tying unit through which twine or net run must not be contaminated by oil or grease. Pos: 49.129 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 258 Operation Pos: 49.130 /BA/Bedienung /Rundballenpresse/Netz-Garnbindung/Netz einlegen CF/CV @ 74\mod_1308812341024_78.docx @ 657997 @ @ 1 b COM00200_1 ca.200 mm Fig. 221 • Before threading in the net, press the blade bar (1) back with your hand until the ratched mechanism (2) engages RPN00008_7 Fig. 222 • Guide the net (11) over the deflection shaft (8) under the net compensation (3) • Place the net (11) further over the spreading bracket (12) and under the guide roller (13) round, over the retaining plate(4) and guide it under the synthetic cloth (10) Note To increase net tension (extend net further outward), the net can also be laid under the cross tube (15). The net must be stretched with no problems when doing this. The net must be approx. 200 mm above the retaining plate (4). • Swing the net roll mounting shaft back into its support Note After threading in, the net must be removed on a width of approx. 500 mm. Thus the tappets of the feed roller can pick up the net cleanly. Pos: 49.131 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 259 Operation Pos: 49.132 /Überschriften/Überschriften 3/A-E/E/Einstellung Abschneideposition @ 74\mod_1308830581899_78.docx @ 658367 @ 3 @ 1 14.18.2 Setting Cut-off Position Pos: 49.133 /BA/Bedienung /Rundballenpresse/Netz-Garnbindung/Abschneideposition einstellen CF/CV @ 74\mod_1308828767840_78.docx @ 658310 @ @ 1 b 1 A B 3 2 RPN00044 Fig. 223 The cut-off position has been reached, when the ratchet mechanism (1) is raised and dimension A between the ratchet mechanism (1) and the adjusting lever (2) is A= 410 mm. If this is not the case, please proceed as follows: • Call menu “Manual sensor test” in the operation terminal • Move the engine in over the control unit until dimension A between the pivot point of the ratchet mechanism (1) and the adjusting lever (2) is A = 2 mm If the dimension A = 410 mm is reached, save the cut-off position. • Adjust the cable (3) to dimension B = 365 mm Note If the net is not cut off by practical use, the dimension must be set to 360 mm. Pos: 49.134 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 260 Operation Pos: 49.135 /Überschriften/Überschriften 3/A-E/E/Einstellung der Zuführposition @ 55\mod_1292496600692_78.docx @ 520341 @ 3 @ 1 14.18.3 Setting of the Feed Position Pos: 49.136 /BA/Bedienung /Rundballenpresse/Netz-Garnbindung/Zuführposition einstellen CF/CV @ 74\mod_1308830963595_78.docx @ 658429 @ @ 1 A RPM00014_1 Fig. 224 An optimum adjustment of the feed position has been reached when the feeder plate (3) of the net has moved out just far enough that there is still a small gap between the feeder plate (3) and the conveyor roller (4). The dimension between the pivot point of the ratchet (1) and the operating lever (2) must be “A” = 285 mm. In Case of Deviations, Set the Dimension “A” As Follows: • Call menu “Manual sensor test” in the operation terminal. • Move the engine out over the control unit dimension A between the pivot point of the ratchet mechanism (1) and the adjusting lever (2) A = 285 mm. Only a little gap is allowed to be existent between feeder plate (3) and conveyor roller (4). • Save these feed position via a control unit. Pos: 49.137 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 261 Operation Pos: 49.138 /Überschriften/Überschriften 3/A-E/E/Einstellung der Bindeposition (Prüfen) @ 55\mod_1293087272540_78.docx @ 526591 @ 3 @ 1 14.18.4 Setting of the Tying Position Pos: 49.139 /BA/Bedienung /Rundballenpresse/Netz-Garnbindung/Bindeposition einstellen CF/CV @ 74\mod_1308833765916_78.docx @ 658518 @ @ 1 3 1 2 RPN00045 Fig. 225 • Call menu “Manual Sensor Test” in the operation terminal. • Initiate tying position by pressing the corresponding key. • The engine automatically approaches the tying position. Note Once the engine has reached the tying position, the cable (1) must not be tight and the roller (2) must be resting in front of the ratchet mechanism (3). If this is not the case, check the settings of the cut-off position and the feed position and adjust, if necessary. Pos: 49.140 /Überschriften/Überschriften 3/A-E/A/Anzahl Netzumwicklungen @ 74\mod_1308834883068_78.docx @ 658546 @ 3 @ 1 14.18.5 Selecting the Number of Net Winds Pos: 49.141 /BA/Bedienung /Rundballenpresse/Netz-Garnbindung/Netzumwicklungen wählen F/V @ 81\mod_1315918916295_78.docx @ 710214 @ @ 1 The number of net winds is set at the operation control. KRONE Operation Terminal Alpha (Medium Electronic System) AB CD EF 2 6 GH 3 7 10 8 COM00325 Fig. 226 Switching on • Press the key. • Use the key 2 and 3 to increase or decrease the number of net winds. Read the set value on the bar graph (1). 262 Operation Please refer to the following table for the assignment of bale size, set level and number of net winds. Level Bale size A B C D E F G H 1000 1.5 2.3 3.1 3.9 4.8 5.6 6.4 7.2 1100 1.4 2.1 2.8 3.6 4.3 5.1 5.8 6.5 1200 1.3 1.9 2.6 3.3 4.0 4.6 5.3 6.0 1300 1.2 1.8 2.4 3.0 3.7 4.3 4.9 5.5 1400 1.1 1.7 2.2 2.8 3.4 4.0 4.6 5.1 1500 1.0 1.5 2.1 2.6 3.2 3.7 4.3 4.8 1600 0.9 1.4 2.0 2.5 3.0 3.5 4.0 4.5 1700 0.9 1.4 1.8 2.3 2.8 3.3 3.8 4.2 1800 0.8 1.3 1.7 2.2 2.6 3.1 3.5 4.0 KRONE operation terminal Beta/ Krone ISOBUS-Terminal CCI 100 (comfort electronic) In Comfort electronics, the default bale size and the number of net winds are used to automatically determine the net length. Pos: 49.142 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 263 Operation Pos: 49.143 /Überschriften/Überschriften 2/A-E/Ballenzähler @ 81\mod_1315921647392_78.docx @ 710476 @ 2 @ 1 14.19 Bale counter Pos: 49.144 /BA/Bedienung /Rundballenpresse/Ballenzähler @ 81\mod_1315921816720_78.docx @ 710584 @ @ 1 On equipment with KRONE operator terminal Alpha (Medium electronic system) 1 2 RPN00019 Fig. 227 The bale counter (1) is attached to the left-hand side of the machine behind the front side plates. At every tailgate opening, the bale counter is activated. • If required, initialize the bale counter on the knurled head screw (2) Pos: 49.145 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 264 Operation Pos: 49.146 /Überschriften/Überschriften 2/P-T/Rollboden spannen und Federvorspannung einstellen @ 79\mod_1314690152708_78.docx @ 697584 @ 2 @ 1 14.20 Tighten the floor conveyor and set the spring pretensioning Pos: 49.147 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima F125 (XC) @ 262\mod_1399898256615_0.docx @ 2000262 @ @ 1 Comprima F125 (XC) Pos: 49.148 /BA/Bedienung /Rundballenpresse/Spannen des Rollbodens (COMPRIMA F125) @ 79\mod_1314628031949_78.docx @ 697293 @ @ 1 2 4 1 c 5 3 5 a 2 b b COM00323 Fig. 228 The rear floor conveyor can be retensioned with the set screw (1). The floor conveyor is correctly pretensioned if the tension lever (2) “a” = 5 mm is raised up from the groove (4) of the support (3). Adjusting the Floor Conveyor: Loosen the screws (5) 16. Raise the support (3) with the set screw (1) until dimension "a" = 5 mm is reached. 17. Tighten the screws (1). 18. Check the dimension “b”, it must be 480-490 mm from the inside of one eyelet to the next and must not be changed. Note The screws can also be moved to position "c". Pos: 49.149 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 265 Operation Pos: 49.150 /BA/Bedienung /Rundballenpresse/Spannrolle versetzen @ 79\mod_1314691243884_78.docx @ 697813 @ @ 1 a 2 1 3 4 5 b b a COM00322 Fig. 229 If the floor conveyor can’t be tightened enough as described in the manner above or the floor conveyer tension diminishes, additional tension path can be created by moving the deflection pulley. Moving the deflection pulley: • Unlock and fold up the side guard on the left (1). • Disassemble the plastic material guard left (2). • Disassemble the scraper (3) out of position (a) and assemble it in position (b). • Loosen and remove the adjusting ring on the screw connection of the deflection shaft (4) via unscrewing of the threaded pins. • Disassemble the screw connection at the deflection shaft (4). • Remove the deflection shaft (4) with deflection pulley (5) out of positon (a) and install it in position (b). • Push the adjusting ring on the deflection shaft (4) and secure it with the threaded pin. • Assemble the plastic material guard left (2). • Lock the side guard on the left (1). Pos: 49.151 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 266 Operation Pos: 49.152 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima F155 (XC) @ 79\mod_1314690325737_78.docx @ 697640 @ @ 1 Comprima F155 (XC) Pos: 49.153 /BA/Bedienung /Rundballenpresse/Spannen des Rollbodens (COMPRIMA F155) @ 79\mod_1314690382940_78.docx @ 697698 @ @ 1 d COM00324 Fig. 230 Note Dimension "d" from the inside of one eyelet to the next is 440 mm and must not be changed. Pos: 49.154 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 267 Operation Pos: 49.155 /Überschriften/Überschriften 2/U-Z/Weichkern anpassen @ 58\mod_1297169012752_78.docx @ 555503 @ 2 @ 1 14.21 Adjusting Soft Core Pos: 49.156 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V150/V180/V210 (XC) @ 84\mod_1318488721897_78.docx @ 735265 @ @ 1 Comprima V150/V180/V210 (XC) Pos: 49.157 /BA/Bedienung /Rundballenpresse/Bild Seil mit Karabiner @ 81\mod_1315982624201_78.docx @ 712061 @ @ 1 1 3 2 VPN00011 Fig. 231 Pos: 49.158 /BA/Bedienung /Rundballenpresse/Ändern der Rollbodenspannung (Weichkern) @ 81\mod_1315982759476_78.docx @ 712089 @ @ 1 Changing of the Floor Conveyor Tension To achieve a softer inner bale core, the floor conveyer tension can be adjusted to the differently structured crop: • Detach the cable (1) of hydraulic tensioning device with carabiner (2) and hang it on the threaded rod (3). Pos: 49.159 /BA/Bedienung /Rundballenpresse/Bild Anpassen Weichkern @ 59\mod_1297172698438_78.docx @ 555798 @ @ 1 4 5 6 VPN00012 Fig. 232 Pos: 49.160 /BA/Bedienung /Rundballenpresse/Vordere Schwinge hochstellen (Weichkern) @ 81\mod_1315983202519_78.docx @ 712117 @ @ 1 Raise the Front Feeder Rake Pos: 49.161 /BA/Bedienung /Rundballenpresse/Anpassen Weichkern @ 59\mod_1297172819339_78.docx @ 555825 @ @ 1 To adjust the soft core, move the baling path of the front feeder rake (4) to the right and left: • Remove the screw (5) • Move the stop (6) one borehole to the right or left (see positions below) • Install and tighten the screw (5) Note Make sure that the stop (6) on the right-hand and left-hand side of the machine is set equally. Pos: 49.162 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 268 Operation Pos: 49.163 /BA/Bedienung /Rundballenpresse/Bild Positionen Weichkern @ 290\mod_1410271478654_78.docx @ 2288411 @ @ 1 The following positions can be set to alter the strength of the bale inner core: I II X X VPN00012_3 VPN00012_2 X III VPN00012_1 Fig. 233 Pos: 49.164 /BA/Bedienung /Rundballenpresse/Hinweis Position II Weichkern @ 290\mod_1410272109628_78.docx @ 2288442 @ @ 1 Position II is recommended for baling as the machine runs at its quietest in this position and the bale start procedure is simpler. Pos: 49.165 /BA/Bedienung /Rundballenpresse/Einstellung Feder Rollbodenspannung @ 59\mod_1297171247379_78.docx @ 555717 @ @ 1 Setting of Spring for Front Floor Conveyor Tension The dimensions X and Z on the right-hand and left-hand side of the machine must be set to the following values: Pos: 49.166 /BA/Bedienung /Rundballenpresse/Bild Rollbodenvorspannung @ 137\mod_1353407640178_78.docx @ 1216679 @ @ 1 3 Z X 2 1 COM00211_1 Fig. 234 Pos: 49.167 /BA/Bedienung /Rundballenpresse/Einstellung Feder Rollbodenspannung V 150 XC @ 138\mod_1354178711625_78.docx @ 1230542 @ @ 1 Comprima V 150/V180 (XC) X = 130 mm Z = 690 mm Pos: 49.168 /BA/Bedienung /Rundballenpresse/Einstellung Feder Rollbodenspannung V 210 XC @ 138\mod_1354178578885_78.docx @ 1230513 @ @ 1 Comprima V 210 (XC) X = 115 mm Z = 540 mm Pos: 49.169 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 269 Operation Pos: 49.170.1 /Überschriften/Überschriften 2/A-E/Erntegutblockaden im Bereich der Gutaufnahme entfernen @ 181\mod_1377084620194_78.docx @ 1554595 @ 2 @ 1 14.22 Removing the Crop Blockages in the Crop Collection Area Pos: 49.170.2 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Warnung - Unkontrollierte Bewegung der Maschine @ 196\mod_1384152827408_78.docx @ 1658910 @ @ 1 WARNING! – Unexpected movements of the machine! Effect: Injuries or damage to the machine • Eliminate blockages only when the machine is stopped. Switch off the engine and remove the ignition key. • Start up the machine only when all safety devices are mounted and in proper working order. Pos: 49.170.3 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Achtung-Scharfe Bauteile @ 181\mod_1377161099222_78.docx @ 1556454 @ @ 1 CAUTION! - Sharp parts Effect: severe risk of injury Always wear protective gloves when removing blockages. Pos: 49.170.4 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Erntegutblockade an Pick-up oder Schneidrotor_Bild @ 194\mod_1383550124793_78.docx @ 1648975 @ @ 1 1 2 Fig. 235 Pos: 49.170.5 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Erntegutblockaden in folgenden Bereichen_Comprima F/V_Fortima @ 193\mod_1383218198628_78.docx @ 1646744 @ @ 1 Crop blockages can occur in the following areas: – Depending on the machine configuration: (1) Under the feed rotor or under the cutting rotor – (2) at the pick-up. Pos: 49.170.6 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Hinweis - Bei Erntegutblockade unter Förder-/Schneidrotor auch Pick-up prüfen @ 193\mod_1383226261259_78.docx @ 1646842 @ @ 1 Note If there is a crop blockage under the feed rotor or under the cutting rotor, also check the pickup for a possible crop blockage. Pos: 49.170.7 /Überschriften/Überschriften 3/A-E/E/Erntegutblockade unter dem Förderrotor/Schneidrotor @ 193\mod_1383215035019_78.docx @ 1646655 @ 3 @ 1 14.22.1 Crop blockage under feed rotor/cutting rotor Pos: 49.170.8 /Überschriften/Je nach Ausstattung der Maschine @ 69\mod_1305104691389_78.docx @ 633873 @ @ 1 Depending on How the Machine is Fitted Pos: 49.170.9 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Um das angestaute Erntegut zu beseitigen, wie folgt vorgehen: @ 193\mod_1383231662173_78.docx @ 1647045 @ @ 1 Proceed as follows to remove the accumulated crop: Pos: 49.170.10 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 270 Operation Pos: 49.170.11.1 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Förderrotor @ 194\mod_1383288777404_78.docx @ 1647840 @ @ 1 Feed rotor Pos: 49.170.11.2 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Erntegutblockade_Schneid-/Förderrotor_1 Zapfwelle aus, Rückwärts, Pick-up hoch @ 194\mod_1383569094775_78.docx @ 1650483 @ @ 1 • • • Turn off the PTO shaft. Drive backwards. Raise the pick-up. Pos: 49.170.11.3 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Zapfwelle anstellen und im Standgas testen, ob sich die Blockade löst. @ 194\mod_1383579178962_78.docx @ 1650659 @ @ 1 • Engage the PTO shaft and test whether the blockage clears while idling. Pos: 49.170.11.4 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Wenn die Blockade dadurch nicht beseitigt ist: @ 194\mod_1383555273315_78.docx @ 1649635 @ @ 1 If the blockage is not removed due to this: Pos: 49.170.11.5 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Manuell oder hydraulisch reversieren @ 194\mod_1383306928230_78.docx @ 1648246 @ @ 1 • Depending on the machine configuration, reverse manually or hydraulically, see chapter on "Reversing". Pos: 49.170.11.6 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Wenn die Blockade dadurch nicht beseitigt ist: @ 194\mod_1383555273315_78.docx @ 1649635 @ @ 1 If the blockage is not removed due to this: Pos: 49.170.11.7 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Zapfwelle und Motor abstellen, Zündschlüssel ziehen @ 181\mod_1377152868819_78.docx @ 1555689 @ @ 1 • • Switch off the PTO shaft and the engine of the tractor. Remove the ignition key. Pos: 49.170.11.8 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Das angestaute Erntegut manuell entfernen @ 194\mod_1383559845298_78.docx @ 1649867 @ @ 1 – Remove the accumulated crop manually. Pos: 49.170.11.9 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Wenn die Blockade dadurch nicht beseitigt ist: @ 194\mod_1383555273315_78.docx @ 1649635 @ @ 1 If the blockage is not removed due to this: Pos: 49.170.11.10 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Motor starten @ 198\mod_1384755866793_78.docx @ 1669545 @ @ 1 • Start the engine. Pos: 49.170.11.11 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Ballenkammer über die Traktorhydraulik öffnen_Comprima F/V_Fortima @ 181\mod_1377162600212_78.docx @ 1556820 @ @ 1 • Open the bale chamber using the tractor hydraulics. Pos: 49.170.11.12 /BA/Erstinbetriebnahme/Rundballenpresse/Heckklappe sperren Comprima @ 103\mod_1332165161046_78.docx @ 939811 @ @ 1 1 1 a 1 b a 1 b CPK00230_3 Fig.236 • Swivel the shut-off valve (1) of the left lifting cylinder from position (a) to position (b). Tailgate is locked hydraulically. Pos: 49.170.11.13 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Ballen entnehmen und Erntegut manuell entfernen @ 181\mod_1377165195517_78.docx @ 1557399 @ @ 1 • – Remove the bale from the bale chamber (roll it out to the swath, if necessary). Remove accumulated crop manually. Pos: 49.170.11.14 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Heckklappe hydraulisch entriegeln_Comprima/Bellima @ 196\mod_1384158668197_78.docx @ 1659266 @ @ 1 • Swivel the stop cock (1) of the left lifting cylinder from position (b) to position (a). The tailgate is unlocked hydraulically. Pos: 49.170.11.15 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Motor starten @ 198\mod_1384755866793_78.docx @ 1669545 @ @ 1 • Start the engine. Pos: 49.170.11.16 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Ballenkammer über die Traktorhydraulik schließen_Comprima F/V_Fortima @ 196\mod_1384158677981_78.docx @ 1659385 @ @ 1 • • • Start the engine of the tractor. Open the bale chamber via tractor hydraulics. Activate the PTO shaft. Pos: 49.170.12 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 271 Operation Pos: 49.170.13.1 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Schneidrotor @ 194\mod_1383288753128_78.docx @ 1647812 @ @ 1 Cutting rotor Pos: 49.170.13.2 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Erntegutblockade_Schneid-/Förderrotor_1 Zapfwelle aus, Rückwärts, Pick-up hoch @ 194\mod_1383569094775_78.docx @ 1650483 @ @ 1 • • • Turn off the PTO shaft. Drive backwards. Raise the pick-up. Pos: 49.170.13.3 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Zapfwelle anstellen und im Standgas testen, ob sich die Blockade löst. @ 194\mod_1383579178962_78.docx @ 1650659 @ @ 1 • Engage the PTO shaft and test whether the blockage clears while idling. Pos: 49.170.13.4 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Wenn die Blockade dadurch nicht beseitigt ist: @ 194\mod_1383555273315_78.docx @ 1649635 @ @ 1 If the blockage is not removed due to this: Pos: 49.170.13.5 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Erntegutblockade_Schneidrotor_2 Hydraulische Messer-Null-Schaltung @ 194\mod_1383305960964_78.docx @ 1648218 @ @ 1 • • Turn off the PTO shaft. Hydraulically lower the blade base. Pos: 49.170.13.6 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Wenn die Blockade dadurch nicht beseitigt ist: @ 194\mod_1383555273315_78.docx @ 1649635 @ @ 1 If the blockage is not removed due to this: Pos: 49.170.13.7 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Messer in Null-Stellung bringen @ 196\mod_1383828425755_78.docx @ 1657735 @ @ 1 • Also move the blades to zero position. Pos: 49.170.13.8 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/a) Bei Ausführung mit manueller Messer-Null-Schaltung @ 194\mod_1383579702461_78.docx @ 1650735 @ @ 1 a) For version with manual blade control system Pos: 49.170.13.9 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Zapfwelle und Motor abstellen, Zündschlüssel ziehen @ 181\mod_1377152868819_78.docx @ 1555689 @ @ 1 • • Switch off the PTO shaft and the engine of the tractor. Remove the ignition key. Pos: 49.170.13.10 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Erntegutblockade_Schneidrotor_2 Manuelle Messer-Null-Schaltung @ 194\mod_1383572610016_78.docx @ 1650511 @ @ 1 • Move the blade control shafts to the blade zero position (setting A/B: -/-) see "Changing the blade" chapter. Pos: 49.170.13.11 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/b) Bei Ausführung mit hydraulischer Messer-Null-Schaltung @ 194\mod_1383579664997_78.docx @ 1650687 @ @ 1 b) For version with hydraulic blade control system Pos: 49.170.13.12 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Erntegutblockade_Schneidrotor_2 Hydraulische Messer-Null-Schaltung @ 194\mod_1383305960964_78.docx @ 1648218 @ @ 1 • • Turn off the PTO shaft. Hydraulically lower the blade base. Pos: 49.170.13.13 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Zapfwelle anstellen und im Standgas testen, ob sich die Blockade löst. @ 194\mod_1383579178962_78.docx @ 1650659 @ @ 1 • Engage the PTO shaft and test whether the blockage clears while idling. Pos: 49.170.13.14 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Wenn die Blockade dadurch nicht beseitigt ist: @ 194\mod_1383555273315_78.docx @ 1649635 @ @ 1 If the blockage is not removed due to this: Pos: 49.170.13.15 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Zapfwelle und Motor abstellen, Zündschlüssel ziehen @ 181\mod_1377152868819_78.docx @ 1555689 @ @ 1 • • Switch off the PTO shaft and the engine of the tractor. Remove the ignition key. Pos: 49.170.13.16 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Das angestaute Erntegut manuell entfernen @ 194\mod_1383559845298_78.docx @ 1649867 @ @ 1 – Pos: 49.170.13.17 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 272 Remove the accumulated crop manually. Operation Pos: 49.170.13.18 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Wenn die Blockade dadurch nicht beseitigt ist: @ 194\mod_1383555273315_78.docx @ 1649635 @ @ 1 If the blockage is not removed due to this: Pos: 49.170.13.19 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Motor starten @ 198\mod_1384755866793_78.docx @ 1669545 @ @ 1 • Start the engine. Pos: 49.170.13.20 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Ballenkammer über die Traktorhydraulik öffnen_Comprima F/V_Fortima @ 181\mod_1377162600212_78.docx @ 1556820 @ @ 1 • Open the bale chamber using the tractor hydraulics. Pos: 49.170.13.21 /BA/Erstinbetriebnahme/Rundballenpresse/Heckklappe sperren Comprima @ 103\mod_1332165161046_78.docx @ 939811 @ @ 1 1 1 a 1 b a 1 b CPK00230_3 Fig.237 • Swivel the shut-off valve (1) of the left lifting cylinder from position (a) to position (b). Tailgate is locked hydraulically. Pos: 49.170.13.22 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Ballen entnehmen und Erntegut manuell entfernen @ 181\mod_1377165195517_78.docx @ 1557399 @ @ 1 • – Remove the bale from the bale chamber (roll it out to the swath, if necessary). Remove accumulated crop manually. Pos: 49.170.13.23 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Heckklappe hydraulisch entriegeln_Comprima/Bellima @ 196\mod_1384158668197_78.docx @ 1659266 @ @ 1 • Swivel the stop cock (1) of the left lifting cylinder from position (b) to position (a). The tailgate is unlocked hydraulically. Pos: 49.170.13.24 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Motor starten @ 198\mod_1384755866793_78.docx @ 1669545 @ @ 1 • Start the engine. Pos: 49.170.13.25 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Ballenkammer über die Traktorhydraulik schließen_Comprima F/V_Fortima @ 196\mod_1384158677981_78.docx @ 1659385 @ @ 1 • • • Start the engine of the tractor. Open the bale chamber via tractor hydraulics. Activate the PTO shaft. Pos: 49.170.14 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 273 Operation Pos: 49.170.15 /Überschriften/Überschriften 3/A-E/E/Erntegutblockade an der Pick-up @ 193\mod_1383214911049_78.docx @ 1646507 @ 3 @ 1 14.22.2 Crop blockage at pick-up Pos: 49.170.16.1 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Um das angestaute Erntegut zu beseitigen, wie folgt vorgehen: @ 193\mod_1383231662173_78.docx @ 1647045 @ @ 1 Proceed as follows to remove the accumulated crop: Pos: 49.170.16.2 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/a) Bei Erntegutansammlung an der rechten/linken Ecke der Pick-up @ 194\mod_1383287252016_78.docx @ 1647635 @ @ 1 a) If crop accumulates on the right/left edge of the pick-up Pos: 49.170.16.3 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Bei laufender Zapfwelle rückwärtsfahren, Pick-up ausheben/absenken. @ 194\mod_1383287288998_78.docx @ 1647694 @ @ 1 • When the PTO shaft is running, drive backward. In doing so, lift/lower the pick-up several times. Pos: 49.170.16.4 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Wenn die Blockade dadurch nicht beseitigt ist: @ 194\mod_1383555273315_78.docx @ 1649635 @ @ 1 If the blockage is not removed due to this: Pos: 49.170.16.5 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Zapfwelle und Motor abstellen, Zündschlüssel ziehen @ 181\mod_1377152868819_78.docx @ 1555689 @ @ 1 • • Switch off the PTO shaft and the engine of the tractor. Remove the ignition key. Pos: 49.170.16.6 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Das angestaute Erntegut manuell entfernen @ 194\mod_1383559845298_78.docx @ 1649867 @ @ 1 – Remove the accumulated crop manually. Pos: 49.170.16.7 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/b) Bei Erntegutblockade der Pick-up @ 194\mod_1383287293352_78.docx @ 1647723 @ @ 1 b) In case of a crop blockage of the pick-up Pos: 49.170.16.8 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Bei laufender Zapfwelle rückwärtsfahren, Pick-up ausheben/absenken. @ 194\mod_1383287288998_78.docx @ 1647694 @ @ 1 • When the PTO shaft is running, drive backward. In doing so, lift/lower the pick-up several times. Pos: 49.170.16.9 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Wenn die Blockade dadurch nicht beseitigt ist: @ 194\mod_1383555273315_78.docx @ 1649635 @ @ 1 If the blockage is not removed due to this: Pos: 49.170.16.10 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Prallblech demontieren_Bild_Comprima/Fortima @ 194\mod_1383548969047_78.docx @ 1648694 @ @ 1 2 3 1 Fig. 238 Pos: 49.170.16.11 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Zapfwelle und Motor abstellen, Zündschlüssel ziehen @ 181\mod_1377152868819_78.docx @ 1555689 @ @ 1 • • Switch off the PTO shaft and the engine of the tractor. Remove the ignition key. Pos: 49.170.16.12 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Prallblech demontieren_Text_Comprima F/V, Fortima F/V @ 193\mod_1383232547380_78.docx @ 1647423 @ @ 1 • Pos: 49.171 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 274 Remove the baffle plate (1): • Loosen the spring cotter pin (2) and the linch pin (3) on the right and left. • Remove the baffle plate. • Manually remove the accumulated crop. • Secure the baffle plate on the right and left with the linch pin and spring cotter pin. Operation Pos: 49.172.1 /Überschriften/Überschriften 2/P-T/Reversieren (Ausführung mit Förderrotor) @ 194\mod_1383557494325_78.docx @ 1649783 @ 2 @ 1 14.23 Reversing Pos: 49.172.2 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Förderrotor ab Baujahr 2013 @ 212\mod_1389717240730_78.docx @ 1740986 @ @ 1 (feed rotor produced from 2013 onwards) Pos: 49.172.3 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Warnung - Unkontrollierte Bewegung der Maschine @ 196\mod_1384152827408_78.docx @ 1658910 @ @ 1 WARNING! – Unexpected movements of the machine! Effect: Injuries or damage to the machine • Eliminate blockages only when the machine is stopped. Switch off the engine and remove the ignition key. • Start up the machine only when all safety devices are mounted and in proper working order. Pos: 49.172.4 /BA/Bedienung /Rundballenpresse/Reversieren/a) Bei Ausführung mit manueller Reversiereinrichtung @ 181\mod_1377094768943_78.docx @ 1555276 @ @ 1 a) For version with manual reversing device Pos: 49.172.5 /BA/Bedienung /Rundballenpresse/Gutflussblockaden entfernen/Zapfwelle und Motor abstellen, Zündschlüssel ziehen @ 181\mod_1377152868819_78.docx @ 1555689 @ @ 1 • • Switch off the PTO shaft and the engine of the tractor. Remove the ignition key. Pos: 49.172.6 /BA/Bedienung /Rundballenpresse/Reversieren/Manuell reversieren_Bild @ 194\mod_1383636427177_78.docx @ 1650973 @ @ 1 1 2 3 COM00001_1 Fig. 239 Pos: 49.172.7 /BA/Bedienung /Rundballenpresse/Reversieren/Manuell reversieren - Vorgehensweise @ 181\mod_1377153102889_78.docx @ 1555738 @ @ 1 • • • • Move the cover (1) to the side. Remove the actuating lever (2) from the twine box and attach to the drive shaft for the pickup (3) on the right-hand side of the machine. Manually turn back the feed rotor with the actuating lever. Reset the machine and manually remove any remaining crops from the feed rotor or the pick-up. WARNING! - Actuating lever on drive shaft when restarting machine! Risk of death or serious injuries, significant property damage. • Detach actuating lever and place in twine box before restarting the machine. • • Remove the actuating lever (2) and place in the twine box. Close the cover (1). Pos: 49.172.8 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 275 Operation Pos: 49.172.9 /BA/Bedienung /Rundballenpresse/Reversieren/b) Bei Ausführung mit hydraulischer Reversiereinrichtung @ 194\mod_1383558077702_78.docx @ 1649839 @ @ 1 b) For version with hydraulic reversing device Pos: 49.172.10 /BA/Bedienung /Rundballenpresse/Reversieren/Hydraulisch reversieren - Vorgehensweise @ 181\mod_1377095013720_78.docx @ 1555305 @ @ 1 • • • • • • • • • • • • Pos: 50 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 276 Turn off the PTO shaft. Wait until all machine parts are stationary. Open the stop cock in the control valve hydraulic hose. Apply pressure to the hydraulic cylinder; the cylinder extends. Depressurise the hydraulic cylinder; the cylinder retracts. Repeat this operation around 4-5 times to turn back the feed rotor by around ¼ turn. Reset the machine. Turn off the tractor engine and remove the ignition key. Manually remove any remaining crops from the feed rotor or the pick-up. Depressurise the hydraulic cylinder. Check that the reversing device is in idle position. Close the stop cock in the control valve hydraulic hose. Start the engine and turn on the PTO shaft. Settings Pos: 51.1 /Überschriften/Überschriften 1/A-E/Einstellungen @ 0\mod_1199868783862_78.docx @ 36141 @ 2 @ 1 15 Settings Pos: 51.2 /BA/Sicherheit/Großpackenpressen/Gefahr - Wartungs-, Montage-, Reparatur- und Einstellarbeiten an der Bindung @ 20\mod_1239002475628_78.docx @ 225581 @ @ 1 DANGER! - Maintenance, assembly, repair and adjustment work Effect: Danger to life, injuries or damage to the machine. The following general rules apply to all maintenance, assembly, repair and adjustment work: • Switch off the P.T.O. shaft. Switch off the engine and remove the ignition key. Apply the flywheel brake • Secure the machine against rolling away with wheel chocks and by applying the parking brake • Put the machine into operation only if all protective devices are attached and in proper working order • If dangerous situations arise, switch off the P.T.O. shaft immediately and bring the machine to a stop • Never allow the machine to run without operating personnel on the tractor • If you are working under the machine and there are needles in the bale channel chamber, it is imperative to secure the needle support against falling down Pos: 51.3 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 277 Settings Pos: 51.4 /Überschriften/Überschriften 2/K-O/Netzbremse einstellen @ 138\mod_1354097997707_78.docx @ 1227354 @ 2 @ 1 15.1 Setting the Net Brake Pos: 51.5 /WHB/Grundeinstellungen/Rundballenpresse/Einstellung der Netzbremse @ 214\mod_1390461816289_78.docx @ 1756205 @ @ 1 1 a HDC00072 Fig. 240 • Set dimension "a" to 35 mm on the eyebolt (1) and tighten the self-locking nut. Pos: 51.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 278 Settings Pos: 51.7 /Überschriften/Überschriften 2/K-O/Netzbremse lösen @ 138\mod_1354179479459_78.docx @ 1230660 @ 3 @ 1 15.1.1 Releasing the Net Brake Pos: 51.8 /BA/Bedienung /Rundballenpresse/Netz-Garnbindung/Netzbremse lösen CF/CV @ 137\mod_1353503167368_78.docx @ 1218681 @ @ 1 b Note When the brake moves down into the feed position, it should be easy to release the brake to remove the net. 6 1 X 5 4 7 COM00320 8 COM00013_1 Fig. 241 Note If the tension of the spring (4) is stronger, the net is pulled more easily. However, when starting, it pulls to the middle. If the tension of the spring (4) is lower, pulling the net is more difficult. However, when starting, the net remains further on the outside. If the settings on the spring (1) are changed, the spring (4) must be adjusted accordingly: • Move the net motor to the saved feed position (refer to “Menu 3-2 “Manual Operation of the Baler” in the operation terminal). • Install the locknut (5) flush with the end of the eye screw (6). • Install the wire rope (7) with the wire rope clamps (8) without pressing together the springs (4). • Tighten the locknut (5) until the spring (4) is pressed together to a dimension of X = 130 mm. Pos: 51.9 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 279 Settings Pos: 51.10 /Überschriften/Überschriften 2/U-Z/Zentrale Kettenschmierung @ 33\mod_1254819776816_78.docx @ 319945 @ 3 @ 1 15.2 Central chain lubrication system Pos: 51.11 /BA/Einstellungen/Rundballenpresse/Zentrale Kettenschmierung @ 33\mod_1254819918129_78.docx @ 319966 @ @ 1 1 2 3 RBV05150 Fig. 242 The central chain lubrication system is attached to the left-hand side of the machine behind the front guard. Each time the drive shaft makes a rotation, oil is forced out of the tank (1) via the pump (2) and the lubrication manifolds attached to the left-hand and right-hand side of the machine, and onto the brushes on the drive chains. Different nozzles are built into the lubrication manifolds for each lubrication point. The delivery rate can be adjusted by means of the eccentric cam (3) on the drive roller. 67 2 8 128 mm 1 Fig. 243 • Loosen the screws (2). • Rotate the eccentric cam disc (1). • Retighten the screws (2). Pos: 51.12 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 280 VP-2-001 Settings Pos: 51.13 /BA/Einstellungen/Rundballenpresse/Zentrale Kettenschmierung Öl prüfen @ 234\mod_1394008657190_78.docx @ 1860613 @ @ 1 2 3 1 4 RP100007_2 Fig. 244 Depending on consumption, check the oil supply in the container and top off if necessary. If the lubricant container is empty, the central chain lubrication system needs to be bled: • Top up the reservoir with oil. • Remove the container hose (4) of the pump and wait until oil is leaking. • Install the hose to the pump again. • Open venting screw (3) and actuate the pump manually until oil flows without bubbles out of the valve block. Note Replace filter (2) once a year. First remove, empty and then thoroughly clean the tank (1). Only then replace filter (2). Do not remove filter (2) if oil is present in the filter. Note It must absolutely be ensured that no water or dust can enter the tank (1). Note Use recommended oils only! • Different types of oil can be used. • The viscosity should be similar to 15W40 (cold surrounding SAE 30, warm surrounding SAE 90). • Only use biodegradable and non-toxic oils (for example Fuchs Mineral Oil Plantogear 100 N or Castrol Optimol Optileb GT 100). • Do not use adhesive oils for chains since these would get stuck inside the system! Pos: 51.14 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 281 Settings Pos: 51.15 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima F125/F155 (XC) @ 80\mod_1315900077159_78.docx @ 708231 @ @ 1 Comprima F125/F155 (XC) Pos: 51.16 /BA/Einstellungen/Rundballenpresse/Schaubild zentrale Kettenschmierung CF155XC @ 74\mod_1309173160561_78.docx @ 659443 @ @ 1 RPN00047_2 Fig. 245 a b c d e f g Starter roller Spur wheel Cutting system drive Pick-up drive Pick-up Net roller Main drive The figures in the brackets state the size of the nozzles for the individual lubrication points. Note Make certain the correct sizes are used when changing the nozzles. Each size difference doubles the oil delivery rate (MM4 deliveres for example twice as much oil as MM3). Pos: 51.17 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 282 Settings Pos: 51.18 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V150/V180/V210 (XC) @ 84\mod_1318488721897_78.docx @ 735265 @ @ 1 Comprima V150/V180/V210 (XC) Pos: 51.19 /BA/Einstellungen/Rundballenpresse/Schaubild zentrale Kettenschmierung CV 150/210 @ 59\mod_1297676781655_78.docx @ 559321 @ @ 1 RPN00048_2 Fig. 246 a b c d e f g h Rear floor conveyor drive Starter roller Spur wheel Cutting system drive Pick-up drive Pick-up Net roller Main drive The figures in the brackets state the size of the nozzles for the individual lubrication points. Note Make certain the correct sizes are used when changing the nozzles. Each size difference doubles the oil delivery rate (MM4 delivers for example twice as much oil as MM3). Pos: 52 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 283 Maintenance Pos: 53.1 /Überschriften/Überschriften 1/U-Z/Wartung @ 0\mod_1199883581050_78.docx @ 36685 @ 1 @ 1 16 Maintenance Pos: 53.2 /Überschriften/Überschriften 2/P-T/Spezielle Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1 16.1 Special Safety Instructions Pos: 53.3 /BA/Sicherheit/7. Gefahrenhinweise alt/Rundballenpresse/Gefahr Wartung allgemein Rundballenpresse @ 209\mod_1387362869846_78.docx @ 1724785 @ @ 1 DANGER! - During repair, maintenance, cleaning work or technical interventions on the machine, drive elements can start moving. Effect: Risk of death, injuries or damage to the machine. • Turn off the tractor engine, remove the ignition key and take it with you. • Disconnect the 12 V power supply voltage. • Secure the machine and tractor against rolling. • Turn off and disengage the PTO shaft • After repair, maintenance, cleaning work or technical interventions on the machine, replace all protective covers and safety devices correctly. • Avoid oil, grease, cleaning agents and solvents coming into contact with the skin. • Hydraulic fluids escaping at high pressure can cause severe injuries. In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately. • To prevent injury and accidents, follow all safety instructions. Pos: 53.4 /Überschriften/Überschriften 2/A-E/Ersatzteile @ 0\mod_1196782991234_78.docx @ 14927 @ 2 @ 1 16.2 Spare Parts Pos: 53.5 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Verwendung von nicht zugelassenen Ersatzteilen @ 0\mod_1196783037140_78.docx @ 14946 @ @ 1 Danger! - Using non-approved spare parts. Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability • Use only authentic KRONE spare parts and accessories authorised by the manufacturer. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage. Pos: 53.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 284 Maintenance Pos: 53.7 /Überschriften/Überschriften 2/U-Z/Übersicht @ 53\mod_1289900374656_78.docx @ 506510 @ 2 @ 1 16.3 Overview after longer downtimes PTO shaft friction clutch after the first 500 bales, then every 3000 bales, but at least 1x per year Screws from the floor conveyor when the season begins (after approx. 5 bales) Chain tension floor conveyor drive X X Chain tension floor conveyor X X X X X X X X X X X see Chapter Maintenanc e X X Chain tension pick-up drive Chain tension roller drive Chain tension pick-up drive After first use (approx. 30 - 50 operating hours), then annually after each season Gearbox after first use und then after every 1000 bales Floor conveyor tension Tighten Wheels, wheel nuts Set after the first 8 operating hours and every time after a wheel is changed Check Machine part Oil change Maintenance interval Vent Pos: 53.8 /BA/Wartung/Rundballenpresse/Tabelle Wartungsarbeiten CF/CV @ 75\mod_1309354037097_78.docx @ 662609 @ @ 1 X Pos: 53.9 /BA/Wartung/Hinweis Verschleiß verringern @ 0\mod_1199953505303_78.docx @ 37204 @ @ 1 Note To ensure problem-free operation of the machine and to reduce wear and tear, specific maintenance and upkeep intervals must be observed. These include cleaning, greasing, lubricating and oiling parts and components. Pos: 53.10 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 285 Maintenance Pos: 53.11 /Überschriften/Überschriften 2/A-E/Einstellung der Abstreifschiene zur oberen Spiralwalze @ 75\mod_1309422205904_78.docx @ 662923 @ 2 @ 1 16.4 Setting of the Scraper Rail to the Upper Spiral Roller Pos: 53.12 /BA/Bedienung /Rundballenpresse/Heckklappe öffnen @ 59\mod_1297675801136_78.docx @ 559288 @ @ 1 • Open tailgate. Pos: 53.13 /BA/Sicherheit/7. Gefahrenhinweise alt/Rundballenpresse/Absperrhahn Hydraulikzyl geschlossen @ 34\mod_1256114957331_78.docx @ 325995 @ @ 1 DANGER! – Settings on the machine! Danger to life or serious injuries. • The shut-off valve on the left hydraulic cylinder must be closed. Pos: 53.14 /BA/Erstinbetriebnahme/Rundballenpresse/Heckklappe sperren Comprima F/V + CF/CV @ 81\mod_1315906573632_78.docx @ 709150 @ @ 1 1 1 a 1 b a 1 b CPK00230_3 Fig. 247 • Swivel shut-off valve (1) in the return of the left lifting cylinder from position (a) to position (b), the tailgate is locked hydraulically. Pos: 53.15 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 286 Maintenance Pos: 53.16 /BA/Wartung/Rundballenpresse/Einstellung Abstreifschiene CF/CV @ 75\mod_1309345335707_78.docx @ 662191 @ @ 1 4 3 5 6 2 Fig. 248 • Install the scraper bar (4) so it is centred in the oblong hole of the side part and slightly tighten the screws. • Drive the clamping wedge (5) tightly into place and tighten the screws securely. • Move the scraper rail (6) up against the spiral roller (2). • Then tighten the hexagonal head screws (3) and threaded rods. • After the setting is made, run the machine manually and check whether the scraper rail (6) comes in contact with the spiral roller (2). • If the scraper rail (6) does not rest on the spiral roller (2), the screw connection on the clamping wedge (5) must be loosened. • Turn the clamping wedge (5) by 180 degrees and retighten the screw connection (the dimensions of the clamping wedge of the oblong hole to the upper and lower stop edge are different). Pos: 53.17 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 287 Maintenance Pos: 53.18 /BA/Wartung/Rundballenpresse/Einstellung Heckklappenverschluss Comprima @ 101\mod_1330595313576_78.docx @ 896387 @ 2 @ 1 16.5 Setting Tailgate Lock Comprima V Comprima F 2 2 1 1 a a HDC00030 Fig.249 The spring pretensioning on the tailgate lock must be a = 340 mm (Measure: eye inside-inside). Retighten spring (1) if necessary: • Turn the nut (2) until the dimension is a = 340 mm. • Make the adjustment on both sides. Pos: 53.19 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 288 Maintenance Pos: 53.20 /Überschriften/Überschriften 2/P-T/Sensoren @ 9\mod_1219743478068_78.docx @ 121498 @ 2 @ 1 16.6 Sensors Pos: 53.21 /Überschriften/Überschriften 3/K-O/Lage der Sensoren @ 236\mod_1394523625971_78.docx @ 1873537 @ 3 @ 1 16.6.1 Position of the Sensors Pos: 53.22 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima F125/F155 (XC) @ 80\mod_1315900077159_78.docx @ 708231 @ @ 1 Comprima F125/F155 (XC) Pos: 53.23 /Überschriften/rechte Maschinenseite @ 60\mod_1297935179130_78.docx @ 562741 @ @ 1 Right-hand Side of the Machine Pos: 53.24 /BA/Wartung/Rundballenpresse/Bild Lage Sensoren rechts Comprima F @ 84\mod_1318424276301_78.docx @ 734935 @ @ 1 5b F125 (XC) Medium 5a F155 (XC) 5b 2 4 1 3 RPN00108 Fig. 250 Pos: 53.25 /BA/Wartung/Rundballenpresse/Lage Sensoren rechts Comprima F @ 176\mod_1372931811122_78.docx @ 1507652 @ @ 1 Pos. Sensor designation 1 2 3 Net length (B1) Net running (B2) Position net engine (B3) 3 Bale chamber closed right (B12) Filling right (B10) Filling left (B9) Bale firmness right (B10) 5a 5b Distance Transmitt erSensor 2 mm 2 mm Operation terminal Beta Operation terminal CCI Sensor type Tightenin g torque X X X X X X 10 Nm 10 Nm X Namur Namur Rotary potentiome ter Namur X Namur 10 Nm X Rotary potentiome ter 2 mm 2 mm X 10 Nm Pos: 53.27 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima F125/F155 (XC) @ 80\mod_1315900077159_78.docx @ 708231 @ @ 1 289 Maintenance Comprima F125/F155 (XC) Pos: 53.28 /Überschriften/linke Maschinenseite @ 60\mod_1297934981687_78.docx @ 562715 @ @ 1 Left-hand Side of the Machine Pos: 53.29 /BA/Wartung/Rundballenpresse/Bild Lage Sensoren links Comprima F @ 208\mod_1386850861675_78.docx @ 1718528 @ @ 1 4 3 2 1 RPN00052_2 Fig. 251 Pos: 53.30 /BA/Wartung/Rundballenpresse/Lage Sensoren links Comprima F @ 176\mod_1372937546024_78.docx @ 1507881 @ @ 1 Pos. Sensor Designation 1 Position of blade base (B8) Bale chamber closed left (B11) Bale firmness left (B09) Slip sensor (B5) 2 3 4 Pos: 53.31 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 290 Distance TransmitterSensor 2 mm Operating Terminal Beta X Operating Terminal CCI X Sensor Type Tightenting Torque Namur 10 Nm 2 mm X X Namur 10 Nm X X Rotary potentiometer Namur 10 Nm 2 mm Maintenance Pos: 53.32 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V150/V180/V210 (XC) @ 84\mod_1318488721897_78.docx @ 735265 @ @ 1 Comprima V150/V180/V210 (XC) Pos: 53.33 /Überschriften/rechte Maschinenseite @ 60\mod_1297935179130_78.docx @ 562741 @ @ 1 Right-hand Side of the Machine Pos: 53.34 /BA/Wartung/Rundballenpresse/Bild Lage Sensoren rechts Comprima V @ 84\mod_1318488832926_78.docx @ 735293 @ @ 1 5a 5b 2 4 1 3 RPN00069 Fig. 252 Pos: 53.35 /BA/Wartung/Rundballenpresse/Lage Sensoren rechts Comprima V @ 177\mod_1373450018505_78.docx @ 1512933 @ @ 1 Pos. Sensor designation 1 2 3 Net length (B1) Net running (B2) Position net engine (B3) 3 Bale chamber closed right (B12) Filling right (B10) Filling left (B9) Bale diameter right (B10) 5a 5b Distance Transmitt erSensor 2 mm 2 mm Operation terminal Beta Operation terminal CCI Sensor type Tightenin g torque X X X X X X 10 Nm 10 Nm X Namur Namur Rotary potentiome ter Namur X Namur 10 Nm X Rotary potentiome ter 2 mm 2 mm X 10 Nm Pos: 53.36 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 291 Maintenance Pos: 53.37 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V150/V180/V210 (XC) @ 84\mod_1318488721897_78.docx @ 735265 @ @ 1 Comprima V150/V180/V210 (XC) Pos: 53.38 /Überschriften/linke Maschinenseite @ 60\mod_1297934981687_78.docx @ 562715 @ @ 1 Left-hand Side of the Machine Pos: 53.39 /BA/Wartung/Rundballenpresse/Bild Lage Sensoren links Comprima V @ 84\mod_1318490696091_78.docx @ 735377 @ @ 1 4 3 2 1 RPN00070 Fig. 253 Pos: 53.40 /BA/Wartung/Rundballenpresse/Lage Sensoren links Comprima V @ 177\mod_1373449917980_78.docx @ 1512884 @ @ 1 Pos. Sensor designation 1 2 3 Blade base position (B8) Bale chamber closed left (B11) Bale chamber left (B09) 3 Slip sensor (B5) Pos: 53.41 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 292 Distance Transmitt erSensor 2 mm 2 mm 2 mm Operation terminal Beta Operation terminal CCI Sensor type Tightenin g torque X X X X Namur Namur 10 Nm 10 Nm X Rotary potentiome ter Namur 10 Nm X Maintenance Pos: 53.42 /Überschriften/Überschriften 3/A-E/E/Einstellung der Sensoren @ 0\mod_1199962173428_78.docx @ 37635 @ 3 @ 1 16.6.2 Adjusting the Sensors Pos: 53.43 /BA/Wartung/Sensoren/Namursensor d = 12 mm @ 0\mod_1199962247038_78.docx @ 37654 @ 4 @ 1 16.6.2.1 Namur sensor d = 12 mm 3 1 a 2 BP-VFS-088-1 Figure 254 The dimension between the encoder (2) and the sensor (1) must be "a" = 2 mm . Setting • Loosen the nuts on either side of the sensor. • Turn the nuts until dimension "a" = 2 mm is reached. • Tighten the nuts again. Pos: 53.44 /BA/Wartung/Sensoren/Namursensor d = 30 mm CF/CV @ 75\mod_1309353315461_78.docx @ 662557 @ 4 @ 1 16.6.2.2 Namur Sensor d = 30 mm 3 1 a 2 BPXC0172 Fig. 255 The dimension between the encoder (2) and the sensor (1) must be "a" = 4 mm . Note The dimension must be set to 2 mm for sensor “Net runs” (B2). Setting: • Loosen the nuts on both sides of the sensor. • Turn the nuts until dimension "a" = 4 mm is reached. • Tighten the nuts again. Pos: 53.45 /BA/Wartung/Sensoren/Sensor Position Messerboden CF/CV @ 75\mod_1309353586508_78.docx @ 662585 @ 4 @ 1 293 Maintenance 16.6.2.3 Sensor Position Cutter base (B8) 3 1 2 COM00022 Fig. 256 CAUTION! Damages to the machine. • When setting the sensor (1) for the position of the cutter base, the cutter drawer (2) must rest closely against the cutting system housing (3). Therefore, existent soiling in this area needs to be removed before the setting. Pos: 53.46 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 294 Maintenance Pos: 53.47 /BA/Wartung/Sensoren/Axiales Spiel Netzbremse einstellen @ 137\mod_1353596062832_78.docx @ 1221378 @ 3 @ 1 16.6.3 Checking and Setting Axial Play of the Net Brake CAUTION! Damage to sensor B2 • Before setting the sensor B2 (net runs), the axial play of the net brake must be checked and set, if necessary. a 1 2 3 HDC00064 Fig. 257 Checking Axial Play: • To release the net brake (2), press the lever (1) downwards. • Determine the play (a) of the net brake (2) to the adjusting ring (3) by pushing forward and pushing backward the net brake (2) (visual inspection). The axial play (a) must be 1-2 mm. a 3 4 4 2 1 5 HDC00066 HDC00063 Fig. 258 Set the axial play if the distance (a) is larger than 2 mm: • Lift lever (1). • Swivel the net brake (2) with the net roll mounting shaft (4) to the front and remove the net brake (2). • Unscrew the threaded pin (5) out of the adjusting ring (3) and remove it. • Slide the shim rings on the net roll mounting shaft (4) and install the adjusting ring (3) with the threaded pin (5) on the net roll mounting shaft (4). • Slide the net brake (2) on the net roll mounting shaft (4) and swivel it back into the machine. Pos: 53.48 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 295 Maintenance Pos: 53.49 /Überschriften/Überschriften 2/A-E/Anzugsdrehmomente @ 45\mod_1277103093968_78.docx @ 410970 @ 2 @ 1 16.7 Tightening Torques Pos: 53.50 /BA/Wartung/Drehmomente / Anzugsmomente/Drehmomente @ 45\mod_1277102920578_78.docx @ 410945 @ @ 1 The tightening torque MA is stated in Nm (unless otherwise indicated). A Ø 5.6 6.8 8.8 10.9 12.9 MA (Nm) M4 2.2 3 4.4 5.1 M5 4.5 5.9 8.7 10 M6 7.6 10 15 18 M8 18 25 36 43 M 10 29 37 49 72 84 M12 42 64 85 125 145 100 135 200 235 145 215 255 160 210 310 365 M16x1.5 225 330 390 M 20 425 610 710 M 24 730 1050 1220 M14 M14x1.5 M 16 M 24x1.5 A = Thread size (The stability class can be seen on the head of the screw.) 350 M 24x2 800 1150 1350 M 27 1100 1550 1800 M 27x2 1150 1650 1950 M30 1450 2100 2450 NOTE The table above does not apply to countersunk screws with a hexagonal socket head if the countersunk screw is tightened with the hexagonal socket head. Pos: 53.51 /BA/Wartung/Muttern und Schrauben (50h) anziehen @ 0\mod_1196949864530_78.docx @ 15293 @ @ 1 Note Regularly check that nuts and bolts are tightly in place (approx. every 50 hours) and tighten them if necessary. Pos: 53.52 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 296 Maintenance Pos: 53.53 /Überschriften/Überschriften 2/A-E/Anzugsdrehmomente über Innensechskant @ 45\mod_1277106415765_78.docx @ 411230 @ 2 @ 1 16.8 Tightening Torques (Countersunk Screws) Pos: 53.54 /BA/Wartung/Drehmomente / Anzugsmomente/Drehmomente über Innensechskant @ 45\mod_1277106232328_78.docx @ 411205 @ @ 1 The tightening torque MA is stated in Nm (unless otherwise indicated). A Ø 5.6 8.8 A = Thread size (The stability class can be seen on the head of the screw.) 10.9 12.9 MA (Nm) M4 2.5 3.5 4.1 M5 4.7 7 8 M6 8 12 15 M8 20 29 35 M 10 23 39 58 67 M 12 34 68 100 116 M 14 108 160 188 M 16 168 248 292 M 20 340 488 568 A BM 400 0234 NOTE The table above applies only to countersunk screws with hexagonal socket heads and metric threading that are tightened by the hexagonal socket head. Pos: 53.55 /BA/Wartung/Muttern und Schrauben (50h) anziehen @ 0\mod_1196949864530_78.docx @ 15293 @ @ 1 Note Regularly check that nuts and bolts are tightly in place (approx. every 50 hours) and tighten them if necessary. Pos: 53.56 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 297 Maintenance Pos: 53.57 /Überschriften/Überschriften 2/A-E/Bremsen @ 0\mod_1197278385463_78.docx @ 16886 @ 2 @ 1 16.9 Brakes Pos: 53.58 /BA/Wartung/Rundballenpresse/Bremseneinstellung prüfen @ 34\mod_1255605786361_78.docx @ 324931 @ 3 @ 1 16.9.1 Checking the brake setting Natural wear of the brake drum and brake pad makes it necessary to readjust the wheel brakes frequently to maintain the full stroke of the brake cylinder. To achieve good speed reduction from braking, the air gap between the lining and brake drum must be kept as small as possible. Pos: 53.59 /BA/Wartung/Rundballenpresse/Einstellung der Nockenbremse @ 34\mod_1255606127908_78.docx @ 324956 @ 3 @ 1 16.9.2 Adjusting the cam brake 2 1 RP-00-001 Fig. 259 Single axle - compressed air system At approx. 6 bar of compressed air the brake lever (1) must be located approx. 55 mm from the plate (2) in brake position. 2 1 1 3 2 RP-00-002 RP-00-003 Fig. 260 Single axle - hydraulic brake At approx. 100 bar of oil pressure the brake lever (1) must be located approx. 55 mm from the plate (2) in brake position. This setting can be adjusted on the profile of the brake shaft (Fig. RP-00-003): 1. Remove the snap ring (1) and push the brake shaft in as far as possible. 2. Loosen the screw (2). 3. Remove the brake lever (3) and adjust. 4. Tighten the screw (2). 5. Install the snap ring (1). Pos: 53.60 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 298 Maintenance Pos: 53.61 /BA/Wartung/Rundballenpresse/Einstellung der Bremse mit manuellem Gestängesteller @ 84\mod_1319005962395_78.docx @ 736309 @ 3 @ 1 16.9.3 Settings of the Brakes with Manual Linkage Setter 2 1 COM00336 Fig. 261 Natural wear of brake drum and brake pad sometimes makes a readjustment of the wheel brakes necessary to preserve the stroke of the brake cylinder as completely as possible. To achieve good brake retardation it is necessary to keep the clearance of brake pad and brake drum as low as possible. Checking the air play: • Actuate the service brake with full pressure and check the stroke of the brake cylinder. In case the way on the clevis amounts to more than 2/3 of the maximum cylinder stroke (on piston type cylinder approx. 80-90 mm, on membrane brake cylinders approx. 35 mm), the brake must necessarily be readjusted. 299 Maintenance The setting is made on the readjustment hexagon (2) (hexagonal head screw W/F 19 mm) of the linkage setter (1): Turn adjusting screw to the right until the brake shoes fit tightly against the brake drum. Turn adjusting screw to the left until the idle stroke is approx. 10-15 mm on the linkage setter (at 127 mm). The wheel must be able to rotate freely (without grinding noise). Note With a correctly set brake the piston rod should not be manually movable more than approx. 10 mm. Play between plunger and membrane in idle position is not permissible. Pos: 53.62 /Überschriften/Überschriften 2/P-T/Tandemachse @ 60\mod_1297681190835_78.docx @ 559487 @ 2 @ 1 16.10 Tandem Axle Pos: 53.63 /BA/Wartung/Rundballenpresse/Achtung Motor Traktor abstellen, Zündschlüssel abziehen, gegen Wegrollen sichern RP @ 240\mod_1395126715255_78.docx @ 1888734 @ @ 1 DANGER! – Unexpected movement of tractor or round baler Effect: Danger to life or serious injuries. • Only carry out settings when the tractor drive has been switched off and the tractor engine is idle! • Switch off the engine. • Remove the ignition key and keep it. • Switch off the main battery switch. • Secure the tractor and machine against rolling away. Pos: 53.64 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 300 Maintenance Pos: 53.65 /BA/Wartung/Rundballenpresse/Bild Tandemachse CF/CV @ 75\mod_1309355596355_78.docx @ 662637 @ @ 1 Fig. 262 Pos: 53.66 /BA/Wartung/Rundballenpresse/Einstellung Tandemachse CF/CV @ 75\mod_1309355773506_78.docx @ 662669 @ @ 1 Note The brake activation has been adjusted in the factory. The brake must be readjusted: • if the braking effect diminishes (for example due to wear on the brake shoes) • if the activation path of the brake cylinder "X" is greater than 50 mm. 301 Maintenance Readjusting Brake Linkage Note Each time before the brake linkage (2a, 2b) is readjusted, the thickness of the lining on the brake shoes must be checked. The thickness of the lining must still be at least 2 mm. 1. Disconnect the brake linkage (2b) from the brake lever (4) 2. Loosen the counter nuts (1) on the brake linkage (2a) 3. Turn the brake linkage (2a) until the brake lever path a1 is about 30 mm on activation Note The compensation lever (11) must be flush both in the oblong hole (I), and in the upper part (II) of the support (12) for all settings. 4. Disconnect the brake linkage (2a) from the brake lever (5) 5. Then mount the brake linkage (2b) on the brake lever (4) again (note the length of the brake lever (RL)) 6. Loosen the counter nuts (3) on the brake linkage (2b) 7. Turn the brake linkage (2b) until the brake lever path a2 is about 30 mm on activation 8. Then mount the brake linkage (2a) on the brake lever (5) again (Observe the brake lever length (RL)) 9. Activate the brake. To do so, the cylinder stroke X must be between 25 mm and 50 mm Note If the cylinder stroke X is too great, readjust the brake linkage (2a, 2b) (increase the length of the brake linkage). After the brake linkage (2a, 2b) has been readjusted, check whether • the wheels turn freely when the brake is released. If they do not, the brake linkage (2a, 2b) must be readjusted (shorten the brake linkage), • the threading overhang (6) of the brake linkage (2a, 2b) on the clevises must be min.=0 mm. If the threading overhang (6) (min. = 0 mm) cannot be reached, the brake lever (4, 5) should be moved on the brake shafts against the operating direction (7). 10. Tighten counter nuts (1,3) on the brake linkages (2a,2b). Note Before placing the brake into service again, check the safety equipment for functionality. Pos: 53.67 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 302 Maintenance Pos: 53.68.1 /Überschriften/Überschriften 2/P-T/Reifen @ 0\mod_1197357995667_78.docx @ 18075 @ 2 @ 1 16.11 Tyres Pos: 53.68.2 /BA/Sicherheit/7. Gefahrenhinweise alt/Warnung - Falsche Reifenmontage @ 0\mod_1197358162433_78.docx @ 18132 @ @ 1 Warning! - Tyre fitting incorrect Effect: Injuries or damage to the machine • Fitting tyres requires sufficient knowledge and the availability of proper tools! • If tyres are not correctly fitted, it could explode when pumped up. This can cause serious injury. If you do not have sufficient experience of fitting tyres, have tyres fitted by the KRONE dealer or a qualified tyre specialist. • When fitting tyres on the wheel rims, the maximum pressure given by the tyre manufacturer must not be exceeded. The tyre or even the wheel rim could explode and/or burst. • If the tyre heels do not fit properly when the maximum permitted pressure is reached, let out the air, align tyres, lubricate the tyre heels and pump up the tyre again. • Detailed information about how to fit tyres onto agricultural machinery can be obtained from the tyre manufacturers. Pos: 53.68.3 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 303 Maintenance Pos: 53.68.4 /Überschriften/Überschriften 3/P-T/Reifen prüfen und pflegen @ 0\mod_1197358037214_78.docx @ 18094 @ 3 @ 1 16.11.1 Checking and maintaining tyres Pos: 53.68.5 /BA/Wartung/Reifen/Reihenfolge Bild 6-Loch @ 4\mod_1213086131413_78.docx @ 86197 @ @ 1 1 6 3 4 5 2 KS-0-034 Fig. 263 Pos: 53.68.6 /BA/Wartung/Reifen/Reihenfolge Reifenmontage Text @ 4\mod_1213085759054_78.docx @ 86177 @ @ 1 When loosening and tightening the wheel nuts, observe the order indicated in the illustration. 10 operating hours after they have been mounted, check the wheel nuts and retighten them if necessary. After that, check them every 50 operating hours to make certain they are tight. Check the tyre pressure at regular intervals and refill if necessary. The tyre pressure depends on the size of the tyres. The values are listed in the table. Pos: 53.68.7 /BA/Wartung/Reifen/Anziehdrehmoment @ 0\mod_1199955905460_78.docx @ 37340 @ @ 1 Tightening Torque Threading Pos: 53.68.8 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 304 Key size in mm Number of bolts per hub - pieces Max. tightening torque black galvan. M12 x 1.5 19 4/5 95 Nm 95 Nm M14 x 1.5 22 5 125 Nm 125 Nm M18 x 1.5 24 6 290 Nm 320 Nm M20 x 1.5 27 8 380 Nm 420 Nm M20 x 1,5 30 8 380 Nm 420 Nm M22 x 1.5 32 8/10 510 Nm 560 Nm M22 x 2 32 10 460 Nm 505 Nm Maintenance Pos: 53.68.9 /BA/Wartung/Reifen/Reifen-Luftdruck allgemein @ 0\mod_1199956852616_78.docx @ 37365 @ 3 @ 1 16.11.2 Tyre air pressure Check the tyre pressure at regular intervals and refill if necessary. The tyre pressure depends on the size of the tyres. The values are listed in the table. Pos: 53.68.10 /BA/Wartung/Reifen/Rundballenpresse/Reifen-Luftdruck Tabelle Comprima F/V @ 84\mod_1318492286342_78.docx @ 735493 @ @ 1 Tyre Designation Minimum Pressure [bar] Vmax<= 10 km/h Maximum Pressure [bar] Recommended Tyre Air Pressure* [bar] Vmax<= 10 km/h Individual Tandem 15 x 6.00 - 6 6PR 1.5 3.7 2.5 -- 15.0/55-17/10 PR 1.5 3.5 3.0 1.5 500/50-17 10 PR 1.0 3.0 1.5 1.5 500/55-20 12 PR 1.0 3.0 1.5 - 600/50-22.5/8 PR 1.1 1.8 1.2 - Pos: 53.68.11 /BA/Wartung/Reifen/Reifen-Luftdruck Empfehlung Big Pack @ 24\mod_1241509590008_78.docx @ 245611 @ @ 1 *) This recommendation applies especially to the typical mixture of operation (field/road) at the maximum permitted machine speed. If necessary, the tyre air pressure can be reduced to the minimum air pressure. However, the associated maximum speed must then be observed. Pos: 53.69 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 305 Maintenance Pos: 53.70 /BA/Wartung/Rundballenpresse/Deichsel CF/CV @ 245\mod_1395843200211_78.docx @ 1912690 @ @ 1 RPN00049 Fig. 264 • Tighten screws after 10 operating hours • Check screws every 50 operating hours Pos: 53.71 /Überschriften/Überschriften 3/U-Z/Zugösen an der Deichsel @ 236\mod_1394528187810_78.docx @ 1873833 @ 3 @ 1 16.11.3 Hitches on the Drawbar Pos: 53.72 /BA/Wartung/Zugösen/Zugösen a=43 an der Deichsel @ 236\mod_1394528163742_78.docx @ 1873804 @ @ 1 a KDW02330 Fig. 265 Caution! If the wear limit of the socket in the towing ring has been reached, it must be replaced. Work on the drawbar must only be performed by trained professionals. The wear limit of the socket in the towing ring (1) is a = 43 mm. If this value is exceeded, the socket must be replaced. To minimise wear, clean the socket and towing ring daily and lubricate them with grease. Note The towing ring should be coupled always horizontally in the towing hitch. Observe the correct combination of towing ring and towing hitch (observe the specifications on the type plate!) Pos: 53.73 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 306 Maintenance Pos: 53.74 /Überschriften/Überschriften 2/K-O/Ölstandskontrolle und Ölwechsel an den Getrieben @ 75\mod_1309423338331_78.docx @ 663068 @ 2 @ 1 16.12 Oil Level Check and Oil Change on the Gearboxes Pos: 53.75 /BA/Wartung/Hinweis Ölsorte nicht mischen. @ 10\mod_1222334992520_78.docx @ 140501 @ @ 1 Note! - Do not mix different types of oil. Effect: Damage to the machine • Never mix different types of oil. • Before changing the type of oil, consult customer service. Never use engine oil. Pos: 53.76 /BA/Wartung/Umwelt/Hinweis Entsorgen / Lagern von Öle und Ölfilter Umwelt @ 32\mod_1253101375171_78.docx @ 311770 @ @ 1 ENVIRONMENT! - Disposal and storage of used lubricants and oil filters Effect: Environmental damage Store or dispose used oil and oil filters according to statutory provisions. Pos: 53.77 /BA/Wartung/Zeitintervalle an den Getrieben VP @ 34\mod_1256043674643_78.docx @ 325545 @ 3 @ 1 16.12.1 Oil Level Check and Oil Change Intervals (Gearboxes) Note - oil level check and oil change (gearboxes) and lubricating the machine Effect: Long expected service life of machine • Oil change on all gearboxes after 30 to 50 operating hours and then after every season. • Oil level check each time before using and no later than after about 500 pressed round bales. • Compliance with the changing intervals is absolutely essential for bio-degradable oils because of ageing of the oils. Pos: 53.78 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 307 Maintenance Pos: 53.79 /Überschriften/Überschriften 3/F-J/Hauptantrieb @ 20\mod_1238751529465_78.docx @ 225070 @ 3 @ 1 16.12.2 Main drive Pos: 53.80 /BA/Wartung/Rundballenpresse/Bild Hauptantriebe F/V @ 84\mod_1318493589685_78.docx @ 735517 @ @ 1 4 1 3 2 RPN00050 Fig. 266 Pos: 53.81 /BA/Wartung/Hinweis - Ölstandskontrolle und Ölwechsel bei waagerechter Stellung der Maschine vornehmen @ 12\mod_1224746945841_78.docx @ 153501 @ @ 1 Note Perform oil level check and change the oil while the machine is in a horizontal position! Pos: 53.82 /BA/Wartung/Ölkontrolle_Wechsel/Ölkontrolle_ALT/Ölkontrolle Kontrollschraube (3) @ 84\mod_1318494665586_78.docx @ 735606 @ @ 1 Oil Level Check: • For time intervals, see Chapter entitled “Time Intervals for Oil Level Check and Oil Change on the Gearboxes” • Unscrew the inspection screw (3) • The oil level must reach up to the control hole • Refill oil if necessary (SAE 90) Pos: 53.83 /BA/Wartung/Ölkontrolle_Wechsel/Ölkontrolle_ALT/Kontrollschraube (3) eindrehen @ 84\mod_1318496234171_78.docx @ 735634 @ @ 1 • Screw in the inspection screw (3). Pos: 53.84 /BA/Wartung/Ölkontrolle_Wechsel/Rundballenpressen/Saison Ölwechsel @ 84\mod_1318496357749_78.docx @ 735662 @ @ 1 The oil must be changed after every use (approx. 30-50 hours) and after every season. Filling quantity: approx. 1.7 l Lubricant: SAE 90 API-GL-4 Pos: 53.85 /BA/Wartung/Ölkontrolle_Wechsel/Ölwechsel_ALT/Ölwechsel Version8 @ 75\mod_1309424870691_78.docx @ 663124 @ @ 1 Oil Change: • For time intervals, see Chapter entitled "Oil Level Check and Oil Change Intervals on the Gearboxes” • Unscrew oil drain plug (2) and inspection screw (3) • Collect the oil in a suitable container • Screw in the oil drain plug (2) • Fill in oil up to the overrun by means of the control drill hole (3) Pos: 53.86 /BA/Wartung/Ölkontrolle_Wechsel/Ölkontrolle_ALT/Kontrollschraube (3) eindrehen @ 84\mod_1318496234171_78.docx @ 735634 @ @ 1 • Pos: 53.87 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 308 Screw in the inspection screw (3). Maintenance Pos: 53.88 /BA/Wartung/Rundballenpresse/Schraubverbindung an den Rollböden vorn/hinten @ 295\mod_1412244192171_78.docx @ 2321509 @ 2 @ 1 16.13 Screw connections at the front and rear of the floor conveyors 1 COM00363 Fig. 267 • Set the torque wrench to 40 Nm. • Tighten the nuts on the screw connection (1). If the torque is not reached, loosen the screw connection (1). • Check the threading on the screw and nut. If damaged, use new parts. The necessary materials can be ordered from the spare parts warehouse using the following material numbers. Designation Material number Unit numbers per rod Coach bolt M10x35 90 001 687 0 4 Detent edged washer SKM 10 00 909 909 1 4 Locknut M10 A3G 00 908 758 0 4 Note The tightening torque for the screw connection is 70 Nm and it is absolutely essential that it is observed! Loctite high strength (high-strength thread locker 50 ML bottle) can be ordered from the spare parts warehouse using order number 935 512 0: Pos: 53.89 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 309 Maintenance Pos: 53.90 /BA/Wartung/Rundballenpresse/Stückzahl Schraubverbindung an den Rollböden F/V @ 295\mod_1412231611089_78.docx @ 2320791 @ @ 1 To change all screws on the floor conveyor of the machine, the following unit numbers are required: Designation Material number Comprima F125XC Comprima V150XC Front floor conveyor Rear floor conveyor Total 188 74 82 156 26 82 108 Coach bolt M10x35 90 001 687 0 Coach bolt M10x60 90 001 953 0 Detent edged washer SKM 10 00 909 909 1 188 100 164 264 Locknut M10 90001 230 0 188 100 164 264 Countersunk screw Torx M10x25 90 000 521 0 100 164 264 Designation Material number Comprima F155XC Comprima V180XC Front floor conveyor Rear floor conveyor Total 220 84 100 184 28 100 128 Coach bolt M10x35 90 001 687 0 Coach bolt M10x60 90 001 953 0 Detent edged washer SKM 10 00 909 909 1 220 112 200 312 Locknut M10 90001 230 0 220 112 200 312 Countersunk screw Torx M10x25 90 000 521 0 220 112 200 312 Front floor conveyor Rear floor conveyor Total Pos: 53.91 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V210 (XC) @ 84\mod_1319031579512_78.docx @ 736803 @ @ 1 Comprima V210 (XC) Pos: 53.92 /BA/Wartung/Rundballenpresse/Stückzahl Schraubverbindung an den Rollböden V/CV 210 @ 295\mod_1412233307139_78.docx @ 2320822 @ @ 1 Designation Pos: 53.93 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 310 Material number Coach bolt M10x35 90 001 687 0 86 108 194 Coach bolt M10x60 90 001 953 0 30 108 138 Detent edged washer SKM 10 00 909 909 1 116 216 332 Locknut M10 90001 230 0 116 216 332 Countersunk screw Torx M10x25 90 000 521 0 116 216 332 Maintenance Pos: 53.94 /BA/Wartung/Rundballenpresse/Novo Grip @ 216\mod_1390828279663_78.docx @ 1762682 @ 2 @ 1 16.14 Novo Grip belt on the floor conveyor The Novo Grip belts consist of a composite material (rubber and tissue). Under load, franges come into being on the cutting edges. They must be removed regularly. • Check the Novo Grip belts at least once a week on the formation of fringes and cut off the fringes, if necessary. Pos: 53.95 /BA/Wartung/Rundballenpresse/Kontrolle der Sicherungsrollen der Einzelmessersicherung CF/CV @ 75\mod_1309433183952_78.docx @ 663320 @ 2 @ 1 16.15 Checking the Safety Rollers of Single Blade Locking Device A B 1 RPN00079 Fig. 268 The safety rollers (1) on the levers of the single blade locking device must turn slightly when they are turned on (tension of safety springs with multipurpose key after blades are installed). If they do not, the result will be an increased amount of force when switching. The individual knife retention will not work properly (increased blade breakage). To prevent this, lubricate the safety rollers (1) if they no longer turn easily. However, at least once a year. Pos: 53.96 /BA/Wartung/Ladewagen/Hinweis EP Langzeitfett NLGI2 verwenden @ 13\mod_1225287158244_78.docx @ 154964 @ @ 1 Note To lubricate the safety rollers, use an EP long-term grease NLGI 2 order No. 926 045 0 (400 grams). Pos: 53.97 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 311 Maintenance Pos: 53.98.1 /Überschriften/Überschriften 2/P-T/Prüfung und Wartung am hinteren Rollboden @ 215\mod_1390811883572_78.docx @ 1761006 @ 2 @ 1 16.16 Checks and maintenance on rear floor conveyor Pos: 53.98.2 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V150(XC)/V180(XC)/V210(XC) @ 140\mod_1355302602832_0.docx @ 1248319 @ @ 1 Comprima V 150 (XC) / V180 (XC) / V 210 (XC) Pos: 53.98.3 /BA/Wartung/Rundballenpresse/Umlenkrolle versetzen/Hinweis: Prüfung nach ca. 1000 produzierten Ballen durchführen @ 215\mod_1390816403004_78.docx @ 1761845 @ @ 1 Note Perform the following check after producing around 1000 bales to prevent damage or tearing of the rear floor conveyor. Pos: 53.98.4 /BA/Wartung/Rundballenpresse/Umlenkrolle versetzen/Abstand zwischen den Spannschwingen prüfen_Bild @ 215\mod_1390813703411_78.docx @ 1761322 @ @ 1 1 a 2 3 b COM00348 Fig. 269 Pos: 53.98.5 /BA/Wartung/Rundballenpresse/Umlenkrolle versetzen/Abstand zwischen den Spannschwingen prüfen_Text @ 215\mod_1390812253560_78.docx @ 1761294 @ @ 1 At a bale diameter (a) between 800 and 1000 mm, check whether the distance (b) between the front tensioning rocker (1) and the rear tensioning rocker (2) is at least 20 mm. If the distance is at least 20 mm, everything is OK. If the distance is less than 20 mm, the deflection roller (3) must be adjusted, see "Adjusting the deflection roller" maintenance chapter. Pos: 53.98.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 312 Maintenance Pos: 53.98.7 /Überschriften/Überschriften 3/U-Z/Umlenkrolle versetzen @ 218\mod_1390928585702_78.docx @ 1769495 @ 3 @ 1 16.16.1 Adjusting the deflection roller Pos: 53.98.8 /BA/Wartung/Rundballenpresse/Umlenkrolle versetzen/Umlenkrolle versetzen_Voraussetzungen @ 215\mod_1390811158175_78.docx @ 1760609 @ @ 1 Prerequisites – The left side protector is raised. – The left plastic protector is detached. Pos: 53.98.9 /BA/Wartung/Rundballenpresse/Umlenkrolle versetzen/Umlenkrolle versetzen_Bild @ 215\mod_1390813804816_78.docx @ 1761351 @ @ 1 b a 3 2 1 VPN00616 Fig. 270 Pos: 53.98.10 /BA/Wartung/Rundballenpresse/Umlenkrolle versetzen/Umlenkrolle versetzen_Text @ 237\mod_1394637069965_78.docx @ 1879416 @ @ 1 • • • • • • Dismount scraper (1). Remove the threaded pin from the adjusting ring on the deflection pulley (2) and remove the adjusting ring. Dismount deflection shaft (2) and mount with deflection shaft (3) in position (a). Push the adjusting ring onto the deflection shaft (2) and secure with threaded pin. Mount scraper (1) at a higher position. Check whether the tensioning rocker still touches the belt (brush marks). Move scraper and deflection pulley up into hole (b), if necessary. Pos: 53.98.11 /BA/Wartung/Rundballenpresse/Umlenkrolle versetzen/Hinweis: Umlenkrolle nur 1 Loch höher montieren @ 215\mod_1390814073967_78.docx @ 1761437 @ @ 1 Note Only mount the deflection roller (3) 1 hole higher as otherwise the belt is unnecessary loaded. Pos: 53.99 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 313 Maintenance Pos: 53.100 /Überschriften/Überschriften 2/A-E/Antriebsketten @ 27\mod_1246355234599_78.docx @ 267399 @ 2 @ 1 16.17 Drive chains Pos: 53.101 /BA/Sicherheit/7. Gefahrenhinweise alt/Warnung - Einzugsgefahr der Antriebsketten @ 34\mod_1256045314627_78.docx @ 325616 @ @ 1 WARNING! – Danger of entanglement in the drive chains! Effect: Risk of injury caused by entanglement of loose long hair or loose clothing. • After working on the chains, always reassemble or close the safety devices. Pos: 53.102 /BA/Wartung/Rundballenpresse/Prüfen der Antriebsketten CF/CV @ 75\mod_1309434821071_78.docx @ 663400 @ @ 1 All drive chains are supplied with oil by a central chain lubrication system. As the lubricating oil lines are not highly pressurised, it may occur that they jam. For this reason the lubricating oil lines must be checked for proper functionality daily before using. The mode of operation of the central chain lubrication system is explained in the Chapter entitled “Settings”. Pos: 53.103 /Überschriften/Überschriften 4/P-T/Spannen der Antriebsketten @ 34\mod_1256045640736_78.docx @ 325645 @ 4 @ 1 16.17.1 Tensioning the Drive Chains Pos: 53.104 /Überschriften/Überschriften 4/P-T/Vorderer Rollbodenantrieb @ 75\mod_1309437387643_78.docx @ 663460 @ 4 @ 1 16.17.1.1 Front Floor Conveyor Drive Pos: 53.105 /BA/Wartung/Rundballenpresse/Spannen Ketten vorderer Rollbodenantrieb CF/CV @ 75\mod_1309435729509_78.docx @ 663428 @ @ 1 4 1 2 a b 5 3 4 RPN00053_2 Fig. 271 The front floor conveyor drive (1) is located on the left side of the machine. Check the Chain Tension: • The chain is tightened by the tension spring (2). The length of the spring when tightened must be a = 220 mm. Correct the Chain Tension: • Turn the nut (4) on the threaded rod to adjust the stop pad (3) (used only as a stop) to a dimension b between 105 - 110 mm. Select dimension B in that way that a play between support (5) and stop pad (3) is available. Pos: 53.106 /BA/Wartung/Rundballenpresse/Hinweis Federspannung korrigieren CF/CV @ 75\mod_1309437703236_78.docx @ 663484 @ @ 1 Note In case the spring tension is insufficient, the flat bar (6) can be turned and the other eye can be used. Pos: 53.107 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 314 Maintenance Pos: 53.108 /Überschriften/Überschriften 4/F-J/Hinterer Rollbodenantrieb @ 60\mod_1297685432944_78.docx @ 559692 @ 4 @ 1 16.17.1.2 Rear Floor Conveyor Drive Pos: 53.109 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V150/V180/V210 (XC) @ 84\mod_1318488721897_78.docx @ 735265 @ @ 1 Comprima V150/V180/V210 (XC) Pos: 53.110 /BA/Wartung/Rundballenpresse/Spannen Ketten hinterer Rollbodenantrieb V150-210 @ 84\mod_1318942081811_78.docx @ 736221 @ @ 1 2 a 3 2 1 4 RPN00071_1 Fig. 272 The rear floor conveyor drive is located on the right side of the machine. Check Chain Tension: The length of the spring (a) when tightened must be: approx. 495 mm (V150XC) approx. 465 mm (V180XC, V210XC) Correct the Chain Tension: • Turn the nut (4) to increase or decrease the spring tension of the tension spring (2) on the threaded rod until the distance (a) is set on the above mentioned values. Pos: 53.111 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 315 Maintenance Pos: 53.112 /Überschriften/Überschriften 4/P-T/Pick-up @ 75\mod_1309440962543_78.docx @ 663572 @ 4 @ 1 16.17.1.3 Pick-up Pos: 53.113 /BA/Sicherheit/7. Gefahrenhinweise alt/Warnung - Quetschgefahr Pick-up @ 34\mod_1256048391518_78.docx @ 325820 @ @ 1 WARNING! – Crush hazard! Effect: Foot injuries. • Lower pick-up to the ground. Pos: 53.114 /BA/Wartung/Rundballenpresse/Spannen Ketten Pick-up CF/CV @ 75\mod_1309440866033_78.docx @ 663540 @ @ 1 1 4 3 a 3 a 2 4 a 3 RPN00056_1 Fig. 273 The main pick-up drive (1) and the pick-up drive (2) are located on the pick-up on the right side of the machine. The drive chains are tightened with clamping elements (3). Check the Chain Tension: The length of the spring when tightened must be a = 30 mm. Correct the Chain Tension: • Turn the nut (4) to increase or reduce the spring tension of the compression spring (3) until distance a= approx. 30 mm is set Pos: 53.115 /BA/Wartung/Rundballenpresse/Spannen Ketten Schneidwalzenantrieb CF/CV @ 76\mod_1309872904452_78.docx @ 664701 @ @ 1 a 3 1 2 2 RPN00058 Fig. 274 The cutting roller drive pick-up (1) is located on the right-hand side of the machine. Check the Chain Tension: The length of the spring when tightened must be a = 200 mm. Correct the Chain Tension: • Turn the nut (3) to increase or reduce the spring tension of the compression spring (2) until distance a= approx. 200 mm is set Pos: 53.116 /BA/Bedienung /Rundballenpresse/Anordnung der Federscheiben an der Pick-up @ 175\mod_1372768949891_78.docx @ 1504221 @ @ 1 Spring discs on the main drive of the pick-up 316 Maintenance 2 1 1 VPN00617 VPN00618 Fig. 275 Note After repairing the main drive (1), ensure during installation that the disc springs (2) are arranged as shown in Fig. VPN00618. Pos: 53.117 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 317 Maintenance Pos: 53.118 /Überschriften/Überschriften 4/F-J/Förderschneckenantrieb @ 75\mod_1309442602928_78.docx @ 663600 @ 4 @ 1 16.17.1.4 Conveyor Auger Drive Pos: 53.119 /BA/Wartung/Rundballenpresse/Spannen Ketten Förderschnecke CF/CV @ 75\mod_1309442690939_78.docx @ 663624 @ @ 1 1 a 2 3 RPN00057_1 Fig. 276 The auger conveyor drive (1) is located on the pick-up on the left-hand side of the machine. The drive chain is tensioned by the clamping element (2). Check the Chain Tension: The length of the spring when tightened must be a = 30 mm. Correct the Chain Tension: • Turn the nut (3) to increase or reduce the spring tension of the compression spring (2) until distance a= approx. 30 mm is set Pos: 53.120 /Überschriften/Überschriften 4/U-Z/Walzenantrieb @ 75\mod_1309443286065_78.docx @ 663656 @ 4 @ 1 16.17.1.5 Roller Drive Pos: 53.121 /BA/Wartung/Rundballenpresse/Spannen Ketten Walzenantrieb CF/CV @ 75\mod_1309443380216_78.docx @ 663680 @ @ 1 2 1 3 a 2 RPN00055 Fig. 277 The roller drive (1) is located on the right side of the machine. Check the Chain Tension: The length of the spring when tightened must be a = 220 mm. Correct the Chain Tension: • Turn the nut (3) to increase or reduce the spring tension of the compression spring (2) until distance a= approx. 90 mm is set Pos: 53.122 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 318 Maintenance Pos: 53.123 /Überschriften/Überschriften 2/F-J/Hydraulik @ 0\mod_1199776034950_78.docx @ 34205 @ 2 @ 1 16.18 Hydraulics Pos: 53.124 /BA/Sicherheit/Hydraulik/Gefahr - Druck ablassen Hydraulikanlage @ 34\mod_1255588569203_78.docx @ 324122 @ @ 1 DANGER! – Risk of injury caused by hydraulic oil spraying out! Effect: Danger to life, injuries or damage to the machine. • Before working on the hydraulic system, reduce the pressure. Hydraulic oil escaping under high pressure can cause severe injuries. In the event of injuries, find a physician immediately. There is danger of infection. • Work on the hydraulic system, especially on the pressure accumulators, must only be performed by trained and authorised personnel. • The pressure accumulator must only be filled with the gas intended for it. Pos: 53.125 /BA/Sicherheit/2. Vorangestellte Warnhinweise/Warnung - Flüssigkeiten unter Druck / Umgang mit Leckagen @ 273\mod_1403616315353_78.docx @ 2053221 @ @ 1 WARNING! Risk of injury as a result of incorrect handling of liquids under high pressure. Effect: Escaping high-pressure liquids can penetrate the skin and cause serious injury. Repair work on the hydraulic system may only be performed by authorised KRONE professional workshops. • Depressurise the system before disconnecting lines. • When searching for leaks, use suitable aids and wear protective goggles. • High-pressure liquid that is escaping from a small opening is virtually invisible. Therefore, you should use a piece of cardboard or something similar when searching for leaks. Protect your hands and body. • If liquid penetrates the skin, consult a doctor immediately. The liquid must be removed from the body as quickly as possible. Danger of infection! Physicians who are not familiar with this area must consult appropriate information from a competent medical source. • Check hydraulic hoses regularly and replace if there are any signs of damage or ageing! The replacement lines must comply with the requirements of the device manufacturer. • Ensure that all line connections are tight before the pressure in the system builds up again. Pos: 53.126 /BA/Sicherheit/Hydraulik/WARNUNG - Hydraulikschlauchleitungen unterliegen einer Alterung @ 256\mod_1397735975770_78.docx @ 1965100 @ @ 1 WARNING! – Hydraulic hose lines are subject to ageing Effect: Danger to life or serious injuries The characteristics of the lines change depending on pressure, heat load and the effect of UV rays. The date of manufacture appears on the hydraulic hoses. This way the age can be ascertained quickly. By law the hydraulic lines must be replaced after six years. Use original spare parts when replacing hydraulic hoses! Pos: 53.127 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 319 Maintenance Pos: 53.128 /BA/Wartung/Großpackenpressen/Hydraulikanlage / Bordhydraulik/Hinweis zu Hydraulikarbeiten @ 24\mod_1241518053726_78.docx @ 245734 @ @ 1 Note • When working on the hydraulic system, absolute cleanliness is essential • Check the hydraulic oil level each time before placing the machine in operation • Observe the intervals for replacing the hydraulic oil and hydraulic oil filter • The used oil must be disposed of correctly Pos: 53.129 /Überschriften/Überschriften 3/A-E/A/Absperrhahn Heckklappe @ 34\mod_1255589255891_78.docx @ 324197 @ 3 @ 1 16.18.1 Shut-off valve for tailgate Pos: 53.130 /BA/Wartung/Rundballenpresse/Bild Heckklappe sperren F/V @ 84\mod_1318947447181_78.docx @ 736249 @ @ 1 1 1 a 1 b a 1 b CPK00230_3 Fig. 278 Pos: 53.131 /BA/Wartung/Rundballenpresse/Funktion Absperrhahn CF/CV @ 103\mod_1331629260746_78.docx @ 936101 @ @ 1 Pressure is supplied to the machine hydraulics through hoses from the tractor. Along with various parts, the shut-off valve (1) on the left hydraulic cylinder should be mentioned. It is designed as a safety component to prevent the tailgate from closing unintentionally. Position "a" Hydraulic cylinder return opened. The tailgate can be closed. To close the tailgate always return the shut-off valve to position "a" after working inside the bale chamber or on the tailgate. Position "b" Hydraulic cylinder return locked. The tailgate cannot be closed. Always move the shut-off valve to position "b" for work inside the bale chamber and on the open tailgate. Pos: 53.132 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 320 Maintenance Pos: 53.133 /Überschriften/Überschriften 3/A-E/E/Elektromagnetventile @ 76\mod_1309953878084_78.docx @ 665615 @ 3 @ 1 16.18.2 Electromagnetic Valves Pos: 53.134 /BA/Wartung/Rundballenpresse/Bild Elektromagnetventil CF/CV @ 76\mod_1309946039177_78.docx @ 665307 @ @ 1 1 2 RPN00101 Fig. 279 Pos: 53.135 /BA/Wartung/Rundballenpresse/Elektromagnetventil CF/CV @ 76\mod_1309946503643_78.docx @ 665335 @ @ 1 The electromagnetic valves (2) are located on the left-hand side of the machine behind the guard. A emergency manual activation of the motional function of the pick-up and the blade base can be carried out on the electromagnetic valves, if the comfort controls fails. In the event the comfort electronic system fails: • Screw in the rear subjacent slot screw (1) or the knurled head screw until the pick-up can be lifted or lowered directly from the position of the control valve on the tractor Note As soon as the comfort electronic system works correctly again, the slot screw or the knurled head screw on the electromagnetic valve have to be screwed out. Only this guarantees the operation of the pick-up via the operation terminal. Pos: 53.136 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 321 Maintenance Pos: 53.137 /Überschriften/Überschriften 3/F-J/Hydraulikölfilter wechseln @ 34\mod_1255587384500_78.docx @ 324072 @ 3 @ 1 16.18.3 Replacing the Hydraulic Oil Filter Pos: 53.138 /BA/Wartung/Umwelt/Hinweis Entsorgen / Lagern von Öle und Ölfilter Umwelt @ 32\mod_1253101375171_78.docx @ 311770 @ @ 1 ENVIRONMENT! - Disposal and storage of used lubricants and oil filters Effect: Environmental damage Store or dispose used oil and oil filters according to statutory provisions. Pos: 53.139 /BA/Wartung/Rundballenpresse/Bild Wechsel Hydraulikölfilter CF/CV @ 76\mod_1309960218582_78.docx @ 665893 @ @ 1 1 7 AUS EIN 2 1 5 3 4 4 COM00006_2 COM00021 Fig. 280 Pos: 53.140 /BA/Wartung/Rundballenpresse/Hydraulikölfilter wechseln @ 54\mod_1291811841968_78.docx @ 516207 @ @ 1 The filter takes up depositions of solid particles of the hydraulic system. The filtering of the hydraulic circuit serves as a prevention of damages on components of the circuit. The filter is equipped with an optical contamination indicator (7). The contamination indicator (7) informs optically about the degree of contamination of the filter. Note Check the contamination indicator before the machine is used. If the display field is green, the filter element is OK; if the display field is red, the filter has to be changed. When starting in cold condition the button on the contamination indicator (7) can hop out. Only insert the button after achieving the operating temperature. In case it immediately hops out again, the filter element needs to be changed. 322 Maintenance Replacing the filter element Note Store or dispose used oil and oil filters according to statutory provisions. • • • • • • • Relieve all pressure from the hydraulic system. Screw the bottom of the filter (4) off the filter head piece (1) and clean it. Remove the filter element (3) and replace it by a new filter element (Order no. 919 730 0). Push a new filter element (3) onto the valve sleeve (5). Check the O-ring seal (2) and replace it, if necessary, by a new O-ring seal with identical characteristics. Screw bottom of the filter (4) back onto the filter head piece. Charge the hydraulic system with pressure and check for leaks. Pos: 53.141 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 323 Maintenance Pos: 53.142 /Überschriften/Überschriften 3/F-J/Hydraulikschaltplan @ 21\mod_1239190146695_78.docx @ 231350 @ 3 @ 1 16.18.4 Hydraulic circuit diagram Pos: 53.143 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima F125/F155 (XC) @ 80\mod_1315900077159_78.docx @ 708231 @ @ 1 Comprima F125/F155 (XC) Pos: 53.144 /BA/Wartung/Rundballenpresse/Hydraulikschaltplan F @ 84\mod_1319009588819_78.docx @ 736337 @ @ 1 Fig. 281 Pos: 53.145 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 324 Maintenance Pos: 53.146 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V150/V180/V210 (XC) @ 84\mod_1318488721897_78.docx @ 735265 @ @ 1 Comprima V150/V180/V210 (XC) Pos: 53.147 /BA/Wartung/Rundballenpresse/Hydraulikschaltplan V150/180 @ 146\mod_1360154425413_78.docx @ 1308279 @ @ 1 – Fig. 282 1 tractor 3 pick-up 5 clamping arm front 2 4 6 tailgate hydr. lower cutter tray clamping arm rear Pos: 53.148 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 325 Maintenance Pos: 53.149 /BA/Wartung/Rundballenpresse/Messer schleifen Fortima V 1500 MC @ 34\mod_1256117298863_78.docx @ 326070 @ 2 @ 1 16.19 Grinding blades Warning! Grinding blades Effect: Severe injuries to the eyes • Always wear safety gloves and goggles when grinding the blades KRS-1-062 Fig. 283: Check the sharpness of the blades (2) daily. If necessary, grind the blades after they have been removed on the back of the cutting edge (1). Grind only the ungrooved side. When grinding, make certain no notches are made in area (3). Note If at all possible, use the KRONE grinding mechanism for grinding. The Part No. for the blade holder for the KRONE blade grinding tool is 940 003-0. Avoid allowing the blades to heat up too much when grinding them. The cutting blades are too hot if you can see discolouration in them. Excessive heat reduces the service life of the cutting blades. The blades (2) must be checked before installation in area (3) (contact point to the stop bar) for accumulations and thoroughly cleaned if necessary. Otherwise it may no longer be possible to swivel the blade bar in completely. Pos: 53.150 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 326 Maintenance Pos: 53.151.1 /Überschriften/Überschriften 2/U-Z/Wartung-Bremsanlage @ 34\mod_1255593197094_78.docx @ 324322 @ 2 @ 1 16.20 Maintenance – brake system (special equipment) Pos: 53.151.2 /BA/Sicherheit/2. Vorangestellte Warnhinweise/WARNUNG - Nichtbeachtung der grundlegenden Sicherheitshinweise alte Form @ 254\mod_1397485793575_78.docx @ 1953347 @ @ 1 WARNING! If the basic safety instructions are not followed, people may be seriously injured or killed. • To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions". Pos: 53.151.3 /BA/Sicherheit/2. Vorangestellte Warnhinweise/WARNUNG - Nichtbeachtung der Sicherheitsroutinen alte Form @ 273\mod_1404117435996_78.docx @ 2058712 @ @ 1 WARNING! If the safety routines are not adhered to, people may be seriously injured or killed. • To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines". Pos: 53.151.4 /BA/Sicherheit/Bremsen/WARNUNG - Bremsanlage @ 273\mod_1403676268419_78.docx @ 2053696 @ @ 1 WARNING! Risk of injury resulting from damage to the brake system Damage to the brake system may impair the operational safety of the machine and cause accidents. As a result, people may be seriously injured or killed. • Adjustment and repair work on the brake system must only be performed by authorised professional workshops or recognised brake services. • Have the brakes checked regularly by a specialist workshop. • Have damaged or worn brake hoses replaced immediately by a specialist workshop. • Irregularities or malfunctions in the brake system must be rectified immediately by a specialist workshop. • Only a machine with an intact brake system may be used for work in the field or for travelling on roads. • No changes may be made to the brake system without the approval of KRONE. • KRONE is not responsible for natural wear, defects caused by overload or changes made to the brake system. Pos: 53.151.5 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 327 Maintenance Pos: 53.151.6 /Überschriften/Überschriften 3/K-O/Kupplungsköpfe @ 34\mod_1255596655016_78.docx @ 324497 @ 3 @ 1 16.20.1 Coupling heads (non-interchangeable) Pos: 53.151.7 /BA/Wartung/Bremsanlage/Kupplungsköpfe Bild VP @ 34\mod_1255596792281_78.docx @ 324548 @ @ 1 RP-A-031 "RESERVOIR" coupling head (colour red) Fig. 284 RP-A-032 "BRAKE" coupling head (colour yellow) Pos: 53.151.8 /BA/Wartung/Bremsanlage/Kupplungsköpfe_Text @ 34\mod_1255596782360_78.docx @ 324522 @ @ 1 The coupling heads are installed in the dual-line compressed air braking system to connect the reservoir and brake line of the tractor with the machine. • • • • Pos: 53.151.9 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 328 After uncoupling, close the cover or connect the coupling heads in the empty couplings provided for this purpose so that no dirt can get in them. Replace damaged sealing rings. Check whether the coupling heads lock into place and make certain there are no leaks. Replace faulty heads. Maintenance Pos: 53.151.10 /Überschriften/Überschriften 3/K-O/Luftfilter für Rohrleitungen @ 34\mod_1255595485391_78.docx @ 324472 @ 3 @ 1 16.20.2 Air filter for pipelines Pos: 53.151.11 /BA/Wartung/Bremsanlage/Luftfilter/Luftfilter für Rohrleitung Bild CF/CV @ 76\mod_1310027669344_78.docx @ 666250 @ @ 1 8 7 6 1 2 3 4 5 6 7 CP102200 Fig. 285 Pos: 53.151.12 /BA/Wartung/Bremsanlage/Luftfilter/Luftfilter für Rohrleitung Aufzählung @ 6\mod_1214888028238_78.docx @ 96691 @ @ 1 (1) Spring (4) Spring (2) Filter (5) Sealing ring (3) Spacer (6) Cover cap (7) Clasp locking ring Pos: 53.151.13 /BA/Wartung/Bremsanlage/Luftfilter/Funktion Luftfilter für Rohrleitung @ 76\mod_1310028483877_78.docx @ 666308 @ @ 1 The air filter (8) cleans the compressed air and protects the brake system from malfunctions. Pos: 53.151.14 /BA/Wartung/Bremsanlage/Luftfilter/Hinweis verstopfter Filtereinsatz @ 76\mod_1310030486256_78.docx @ 666336 @ @ 1 Note The brake system is ready for operation even when the filter insert is clogged in both directions of flow. Pos: 53.151.15 /BA/Wartung/Bremsanlage/Luftfilter/Ausbau Filtereinsatz (Prüfen bei anderen Maschinen) @ 76\mod_1310030560614_78.docx @ 666364 @ @ 1 Removing the Filter Insert • Press cover cap (6) and loosen the clasp locking ring (7) • Remove the filter insert Maintenance of the Air Filter Clean the filter insert before the beginning of the season. Installation of the filter insert Installation is in reverse order to removal. Pos: 53.151.16 /BA/Wartung/Bremsanlage/Luftfilter/Hinweis Reihenfolge Filtereinsatz @ 76\mod_1310030667908_78.docx @ 666392 @ @ 1 Note Observe the correct sequence when assembling the filter insert. Pos: 53.151.17 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 329 Maintenance Pos: 53.151.18 /Überschriften/Überschriften 3/A-E/D/Druckluftbehälter @ 34\mod_1255593348281_78.docx @ 324372 @ 3 @ 1 16.20.3 Compressed-air reservoir Pos: 53.151.19 /BA/Wartung/Druckluftbehälter/Druckluftbehälter Bild CF/CV @ 76\mod_1310031671148_78.docx @ 666415 @ @ 1 1 2 CP102170 Fig. 286 Pos: 53.151.20 /BA/Wartung/Druckluftbehälter/Druckluftbehälter_Text_mit Pos @ 76\mod_1310032535881_78.docx @ 666447 @ @ 1 The compressed air reservoir (1) stores the compressed air that is pumped by the compressor. Therefore condensation water may settle in the compressed air reservoir (1) during operation. The compressed-air reservoir must be emptied regularly. Specifically, it must be emptied: • daily in winter (when being used), • otherwise weekly and • at least after 20 operating hours. The drain valve (2) on the bottom of the compressed air reservoir (1) is used for draining. • Switch off and secure the machine • Open the drain valve and allow the condensation to run out • Check the drain valve, clean it and screw it back in Note If the drain valve has a heavy accumulation of dirt or is leaking, it must be replaced by a new one. Pos: 53.151.21 /BA/Sicherheit/2. Vorangestellte Warnhinweise/Warnung - Druckluftbehälter beschädigte oder korrodiert - Alte Form @ 275\mod_1404385710309_78.docx @ 2066945 @ @ 1 WARNING! Risk of injury from corroded or damaged compressed air reservoirs. Damaged or corroded compressed air reservoirs may burst and cause serious injuries. • Observe the inspection intervals according to the maintenance table, see chapter Maintenance Engine "Maintenance table". • Have damaged or corroded compressed air reservoirs replaced immediately by a service centre. Pos: 53.152 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 330 Maintenance – lubrication Pos: 53.153.1 /Überschriften/Überschriften 1/U-Z/Wartung - Schmierung @ 24\mod_1241675457008_78.docx @ 247325 @ 1 @ 1 17 Maintenance – lubrication Pos: 53.153.2 /Überschriften/Überschriften 2/P-T/Spezielle Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1 17.1 Special Safety Instructions Pos: 53.153.3 /BA/Sicherheit/Rundballenpresse/Gefahr- Wartungs-, Montage-, Reparatur- und Einstellarbeiten Schmierung @ 240\mod_1395126884169_78.docx @ 1888819 @ @ 1 Danger! - Maintenance, installation, repair and adjustment work, troubleshooting and fault resolution Effect: Risk of death, injuries or damage to the machine. The following general rules apply to all maintenance, assembly, repair and adjustment work: • Switch off the PTO shaft. • Turn off the engine, remove the ignition key and take it with you. • Disconnect the 12 V power supply voltage. • Secure the machine against rolling away with wheel chocks and by applying the parking brake. • Only start the machine if all safety devices are fitted and in sound condition. • If any hazardous situations arise, immediately turn off the PTO shaft and stop the machine. • Never leave the machine running with no operating personnel on the tractor. • Avoid skin contact with oils and greases. Pos: 53.153.4 /BA/Sicherheit/7. Gefahrenhinweise alt/Rundballenpresse/Absperrhahn zurSicherung Heckklappe geschlossen @ 59\mod_1297674298700_78.docx @ 559124 @ @ 1 DANGER! - Settings on the machine! Danger to life or serious injuries. • Swing the shut-off valve (1) on the left hydraulic cylinder from position (a) to position (b) in order to secure the open tailgate against unintentional shutting Pos: 53.153.5 /BA/Wartung/Umwelt/Hinweis Entsorgen / Lagern von Schmierstoffen Umwelt @ 32\mod_1253100514124_78.docx @ 311746 @ @ 1 ENVIRONMENT! - Disposal and storage of lubricants Effect: Environmental damage • Store lubricants in eligible containers according to statutory provisions • Dispose used lubricants according to statutory provisions Pos: 53.153.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 331 Maintenance – lubrication Pos: 53.153.7 /Überschriften/Überschriften 2/P-T/Schmierfette / Schmieröle @ 24\mod_1241676102945_78.docx @ 247353 @ 2 @ 1 17.2 Lubricants Pos: 53.153.8 /BA/Wartung/Großpackenpressen/Schmierung / Schmierplan/Allgemeines unterschiedliche Schmiersysteme @ 24\mod_1241676457180_78.docx @ 247436 @ 2 @ 1 17.3 General aspects Depending on the design, the machine may be equipped with different lubrication systems. Soft, supple NLGI Class 2 lithium soap greases in accordance with DIN 51825 should be used as lubricating greases. We recommend that you do not use lubricating greases with any other base material. Note Do not use greases containing graphite! There may be problems when different greases are mixed together! Pos: 53.153.9 /BA/Wartung/Großpackenpressen/Schmierung / Schmierplan/Tabelle Schmierstoffe @ 24\mod_1241681229992_78.docx @ 247460 @ @ 1 Manufacturer ARAL BP DEA FINA Shell ESSO Lubricants based on mineral oil Long-term grease H Energrease LS-EP2 Glissando EP2 Marson EPL 2A Alvania Ep2 EGL 3144 Bio-lubricants On request Pos: 53.153.10 /BA/Wartung/Großpackenpressen/Schmierung / Schmierplan/Abschmieren Text allgemein @ 24\mod_1241683749117_78.docx @ 247535 @ @ 1 Lubrication points on the machine must be lubricated at regular intervals. The position of the lubrication points and the lubrication intervals can be seen in the lubrication plans in the operating instructions. Remove the grease that comes out of the bearing points after lubrication. Pos: 53.153.11 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 332 Maintenance – lubrication Pos: 53.153.12 /Überschriften/Überschriften 2/A-E/Abschmieren der Gelenkwelle @ 0\mod_1197359496183_78.docx @ 18251 @ 2 @ 1 17.4 Lubricating the PTO shaft Pos: 53.153.13 /BA/Wartung/Rundballenpresse/Schmierung/Schmierplan/Bild Gelenkwelle VP @ 35\mod_1256132667597_78.docx @ 326692 @ @ 1 Fig. 287 Pos: 53.153.14 /BA/Wartung/Gelenkwelle schmieren/Abschmieren Gelenkwelle Text @ 16\mod_1235638171674_78.docx @ 199556 @ @ 1 Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease. Follow the operating instructions of the PTO shaft manufacturer. Pos: 53.153.15 /BA/Sicherheit/Zapfwellenbetrieb Zusatz @ 2\mod_1203524761314_78.docx @ 66513 @ @ 1 Note The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate operating instructions) Pos: 53.153.16 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 333 Maintenance – lubrication Pos: 53.153.17.1 /Überschriften/Überschriften 2/U-Z/Walterscheid Nockenschaltkupplung K64/12 bis K64/24 und EK 64/22 bis 24 @ 294\mod_1411551224633_78.docx @ 2311498 @ 2 @ 1 17.5 WALTERSCHEID cam-type clutch K64/12 to K64/24, EK 64/22 to EK64/24 Pos: 53.153.17.2 /BA/Sicherheit/7. Gefahrenhinweise alt/_Zur Prüfung/ACHTUNG! – Arbeiten durch Fachwerkstatt ausführen @ 212\mod_1389781577868_78.docx @ 1741636 @ @ 1 CAUTION! If work has been performed by a specialist workshop that is not qualified, the machine may be damaged! A qualified specialist workshop has the necessary expertise, qualification and tools for a correct execution of the required works. • Always perform work by a qualified specialist workshop. Pos: 53.153.17.3 /BA/Wartung/Nockenschaltkupplung/Wartung - Nockenschaltkupplung Bild mit Legende @ 291\mod_1410844160164_78.docx @ 2298089 @ @ 1 1 2 a 3 4 b 6 7 5 8 7 9 ZX400170 Fig. 288 Pos: 53.153.17.4 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 334 a) Version with 4 locking cams b) Version with 2 locking cams 1) Seal ring 2) Circlip 3) Support disc 4) Shim ring 5) Coupling housing with hub 6) Coupling housing 7) Locking cam 8) Hub 9) Spring assembly Maintenance – lubrication Pos: 53.153.17.5 /BA/Wartung/Nockenschaltkupplung/Wartungsintervall: siehe Kapitel Wartung „Wartungstabelle“ @ 292\mod_1410960610206_78.docx @ 2299807 @ @ 1 Maintenance interval: refer to chapter Maintenance “Maintenance Table” Pos: 53.153.17.6 /BA/Wartung/Nockenschaltkupplung/Wartung - Nockenschaltkupplung Voraussetzung @ 291\mod_1410844087653_78.docx @ 2298027 @ @ 1 Prerequisite: – The machine is stopped and secured. – The cam-type clutch is removed from the machine. Pos: 53.153.17.7 /BA/Wartung/Nockenschaltkupplung/Wartung- Nockenschaltkupplung zerlegen @ 291\mod_1410844021931_78.docx @ 2297996 @ @ 1 Decomposing cam-type clutch • Prise the seal ring out of the coupling housing by using an auxiliary tool (e.g. screwdriver). • Remove retaining ring. • Remove support disc and shim rings. • Remove hub from coupling housing. Caution! Always observe the position of the bevelled edge on the locking cams when pulling out them. • Remove the locking cams from the hub. • Clean all parts. • Grease all parts with Walterscheid grease by using a brush. To grease, use Agraset 116 (order no. 304291) or Agraset 147 (order no.102966). The grease must be purchased from Walterscheid. • Top up the deepening in the coupling housing with grease. Pos: 53.153.17.8 /BA/Wartung/Nockenschaltkupplung/Wartung - Nockenschaltkupplung zusammenbauen ÜS @ 293\mod_1411458863722_78.docx @ 2306104 @ @ 1 Assembling cam-type clutch Pos: 53.153.17.9 /BA/Wartung/Nockenschaltkupplung/Wartung - Nockenschaltkupplung zusammenbauen: Bild @ 293\mod_1411459475712_78.docx @ 2306195 @ @ 1 a b ZX400171 Fig. 289 Pos: 53.153.17.10 /Layout Module /----------------Leerzeile 5 Pt.-------------------- @ 120\mod_1342592918145_0.docx @ 1092566 @ @ 1 Pos: 53.153.17.11 /BA/Wartung/Nockenschaltkupplung/Wartung - Nockenschaltkupplung zusammenbauen: Text @ 291\mod_1410843953059_78.docx @ 2297965 @ @ 1 Caution! Always observe the position of the bevelled edge on the locking cams when inserting the locking cams. – Locking cam a) = right – Locking cam b) = wrong • Insert locking cams into hub. • Insert the pre-assembled hub into the coupling housing. • Insert shim rings and support disc and secure with retaining ring. • Apply grease again on shim rings, support disc and retaining ring. • Insert seal ring. Pos: 53.153.18 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 335 Maintenance – lubrication Pos: 53.153.19 /BA/Wartung/Großpackenpressen/Schmierung / Schmierplan/Schmierstellen @ 24\mod_1241705838930_78.docx @ 248021 @ 2 @ 1 17.6 Lubrication points The following tables contain a list of lubrication points on the machine and the number of lubrication nipples. Comprima F125/F155 (XC) Pos: 53.153.20 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima F125/F155 (XC) @ 80\mod_1315900077159_78.docx @ 708231 @ @ 1 Pos: 53.153.21 /BA/Wartung/Rundballenpresse/Schmierung/Schmierplan/Bild und Tabelle Schmierplan Comprima F @ 84\mod_1319010941745_78.docx @ 736478 @ @ 1 7) 1) 3) F155 (XC) 4) 5) 20h 20h 20h 20h 20h 8) 20h 6) 2) 2) 7) 8) 20h 20h 20h 20h 20h F155 (XC) RPN00059_2 Fig. 290 1 2 3 4 5 6 7 8 Lubrication Points Parking jack Tandem axle pendulum arm bearing right/left Floor conveyor shaft bearing right Cutting roller left Nipple block left: Floor conveyor at front Lower roller Upper roller Nipple block right: Cutting roller bearing up/down Intermediate gear centre Intermediate gear outside Lower roller Upper roller Spring tube rigt/left (only Comprima F155 (XC)) Axle Pos: 53.153.22 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 336 Number of the Grease Nipples 1 2 1 1 1 1 1 2 1 1 1 1 2 Maintenance – lubrication Pos: 53.153.23 /Abkürzungen /Abkürzungen sprachneutral/Rundballenpressen/Comprima V150/V180/V210 (XC) @ 84\mod_1318488721897_78.docx @ 735265 @ @ 1 Comprima V150/V180/V210 (XC) Pos: 53.153.24 /BA/Wartung/Rundballenpresse/Schmierung/Schmierplan/Bild und Tabelle Schmierplan Comprima V @ 84\mod_1319016737739_78.docx @ 736534 @ @ 1 8) 3) 1) 8) 7) 20h 20h 20h 20h 20h 7) 5) 20h 20h 9) 20h 9) 4) 6) 20h 20h 2) 20h 2) 20h 20h COM00008 Fig. 291 Lubrication Points 1 2 3 4 5 6 7 8 9 Parking jack Tandem axle pendulum arm bearing right/left Floor conveyor shaft bearing right Cutting roller left Nipple block left: Floor conveyor at front Lower roller Upper roller Nipple block right: Cutting roller bearing up/down Intermediate gear centre Intermediate gear outside Lower roller Upper roller Bearing for rear floor conveyor drive right/left Double rocker right/left Axle Number of the Grease Nipples 1 2 1 1 1 1 1 2 1 1 1 1 2 2 2 Pos: 53.154 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 337 Maintenance – lubrication Pos: 53.155 /Überschriften/Überschriften 2/A-E/Anheben @ 33\mod_1254380091415_78.docx @ 319041 @ 2 @ 1 17.7 Lifting Pos: 53.156 /BA/Wartung/Rundballenpresse/Anheben der Maschine CF/CV @ 75\mod_1309341187614_78.docx @ 662073 @ 33 @ 1 17.7.1 Lifting Eyes The machine is equipped with four suspension points: • Two suspension points are located right and left on the top on the frame of the wrapping mechanism • Two suspension points are located next to the floor conveyor (right and left upper machine side) 17.7.2 Raise • • • • • • • Pos: 54 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 338 Use a lifting traverse with a minimum load-bearing capacity (depending on the permitted gross weight of the machine) (refer to Chapter entitled Introduction “Identification”) Close the tailgate Swivel the parking support (parking jack) into transport position Lift the pick-up Make sure that all safety devices are locked Attach the chains of the lifting traverse to the four suspension points of the presse Make sure that the hooks of the chains are attached correctly to the suspension points Placing in Storage Pos: 55.1 /Überschriften/Überschriften 1/A-E/Einlagerung @ 0\mod_1197385459120_78.docx @ 19966 @ 2 @ 1 18 Placing in Storage Pos: 55.2 /Überschriften/Überschriften 2/P-T/Spezielle Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1 18.1 Special Safety Instructions Pos: 55.3 /BA/Sicherheit/3. Sicherheitsroutinen/Maschine für Instandhaltungs-, Reparatur-, Wartungs- und Einstellarbeiten vorbereiten @ 272\mod_1403522290336_78.docx @ 2051115 @ @ 1 WARNING! Risk of injury during repair, maintenance and adjustment work on the machine. If the machine has not been shut down, the machine or machine parts may move unintentionally. As a result, people may be seriously injured or killed. If the machine is not supported securely, the machine or machine parts may roll, fall or drop. As a result, people may be seriously injured or killed. • Before starting repair, maintenance and adjustment work, perform the following steps: • • Shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding the machine". The raised machine or machine parts must be securely supported, see chapter Safety "Securely supporting the raised machine and machine parts". Pos: 55.4 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 339 Placing in Storage Pos: 55.5 /Überschriften/Überschriften 2/A-E/Am Ende der Erntesaison @ 0\mod_1197385501276_78.docx @ 19985 @ 3 @ 1 18.2 At the End of the Harvest Season Pos: 55.6 /BA/Einlagerung/Ladewagen/Einlagerung allgemein @ 265\mod_1400485978488_78.docx @ 2012854 @ @ 1 Before placing the machine in winter storage, clean it inside and outside thoroughly. To do this, use a high-pressure cleaner. Do not hold the stream of water directly on the bearing points. After cleaning is completed, lubricate all grease nipples. Do not wipe off any grease that comes out of bearing points. The hardened grease will provide additional protection against moisture. Check chains and sprocket wheels for wear. Oil and tighten cleaned chains. Check all movable parts such as deflection rolls, joints, tensioning rolls, etc. to make certain they move easily. If necessary, dismount, clean, grease and remount. If necessary, replace with new parts. Only use original KRONE spare parts. Disassemble the universal shaft. Lubricate the inner tubes and the guard tubes with grease. Grease the lubrication nipples on the universal joint and grease the bearing rings of the protective tubes. Park the machine in a dry location, but not in the vicinity of artificial fertilisers or livestock buildings. Repair places with damaged paint and preserve all bare metal places thoroughly with rust protection agent. Caution! The machine should only be placed on blocks with a suitable vehicle lifting device. Make certain that the machine is stable and safe when it is on blocks. To remove load from the tyres, set the machine on blocks. Protect the tyres against external influences such as oil, grease and direct sunlight, etc. Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all spare parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season. Pos: 55.7 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 340 Placing in Storage Pos: 55.8 /Überschriften/Überschriften 2/U-Z/Vor Beginn der neuen Saison @ 0\mod_1197386024448_78.docx @ 20081 @ 3 @ 1 18.3 Before the Start of the New Season Pos: 55.9 /BA/Sicherheit/3. Sicherheitsroutinen/Maschine für Instandhaltungs-, Reparatur-, Wartungs- und Einstellarbeiten vorbereiten @ 272\mod_1403522290336_78.docx @ 2051115 @ @ 1 WARNING! Risk of injury during repair, maintenance and adjustment work on the machine. If the machine has not been shut down, the machine or machine parts may move unintentionally. As a result, people may be seriously injured or killed. If the machine is not supported securely, the machine or machine parts may roll, fall or drop. As a result, people may be seriously injured or killed. • Before starting repair, maintenance and adjustment work, perform the following steps: • • Shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding the machine". The raised machine or machine parts must be securely supported, see chapter Safety "Securely supporting the raised machine and machine parts". Pos: 55.10 /BA/Einlagerung/Rundballenpressen/Vor der Saisaon Fortima @ 35\mod_1256135568894_78.docx @ 326871 @ @ 1 • • • • • • • • • Before placing the machine in service again, trigger a tying or wrapping process and run through it manually. As you do, check the functions of the starting devices of the tying or wrapping process. Grease all lubrication points and oil the chains. Wipe away grease that comes out of lubrication points. Check the oil level in the main drive gearbox and top up if necessary. Check hydraulic hoses and lines for leaks and replace them if necessary. Check all screws to make certain they are tight or retighten them if necessary. Check all electrical connection cables and the lighting. Repair or replace if necessary. Check the entire setting of the machine and correct if necessary. Check the operating functions. Re-read the operating instructions thoroughly. Pos: 55.11 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 341 Placing in Storage Pos: 55.12 /Überschriften/Überschriften 3/U-Z/Wartungsarbeiten vor Beginn der neuen Saison @ 115\mod_1339075746437_78.docx @ 1009040 @ 3 @ 1 18.3.1 Maintenance work before the beginning of the new season Pos: 55.13 /BA/Einlagerung/Rundballenpressen/Bremsscheibe @ 35\mod_1256135763691_78.docx @ 326892 @ @ 1 1 2 Fig. 292 • Clean the rust off the brake disc (2) on the running surface (1). Pos: 55.14 /BA/Einlagerung/Rundballenpressen/Rost vom Breitziehbügel @ 115\mod_1339073209749_78.docx @ 1008981 @ @ 1 1 COM00339 Fig. 293 • Remove the grill on the spreading bracket (1) (for net tying). Pos: 55.15 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 342 Placing in Storage Pos: 55.16 /BA/Einlagerung/Rundballenpressen/Überlastkupplung an Gelenkwelle Comprima @ 96\mod_1328790282568_78.docx @ 822224 @ 3 @ 1 18.3.2 Venting the overload coupling on the PTO shaft Friction clutch only 3 4 2 1 COM00337 Fig. 294 Following extended downtimes, overload coupling surfaces (2) may stick to the contact surfaces. Vent the overload coupling before use. • Loosen the eight screws (1) to release the spring pressure from the outside washers (3, 4). • Turn the PTO shaft manually. • Tighten the screws until the covering ring (2) is lying directly against the outside washers (3, 4). Note Do not tighten the screws (1) too tight. The coupling must still be able to slip. • Then turn the screws (1) one sixth of a revolution back. Pos: 56 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 343 Malfunctions - Causes and Remedies Pos: 57.1 /Überschriften/Überschriften 1/P-T/Störungen - Ursachen und Behebung @ 0\mod_1200296925180_78.docx @ 39459 @ 1 @ 1 19 Malfunctions - Causes and Remedies Pos: 57.2 /Überschriften/Überschriften 2/P-T/Spezielle Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1 19.1 Special Safety Instructions Pos: 57.3 /BA/Sicherheit/7. Gefahrenhinweise alt/Rundballenpresse/Gefahr Störung Ursache Behebung @ 212\mod_1389787797461_78.docx @ 1742879 @ @ 1 DANGER! - During repair, maintenance, cleaning work or technical interventions on the machine, drive elements can start moving. Effect: Risk of death, injuries or damage to the machine. • Turn off the tractor engine, remove the ignition key and take it with you. • Secure the machine and tractor against rolling. • Turn off and disengage the PTO shaft. • With the tailgate open, secure it against being lowered by adjusting the stop cock. • After repair, maintenance, cleaning work or technical interventions on the machine, replace all protective covers and safety devices correctly. • Avoid oil, grease, cleaning agents and solvents coming into contact with the skin. • Hydraulic fluids escaping at high pressure can cause severe injuries. In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately. • To prevent injury and accidents, follow all safety instructions. Pos: 57.4 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 344 Malfunctions - Causes and Remedies Pos: 57.5 /Überschriften/Überschriften 2/A-E/Allgemeine Störungen @ 24\mod_1241775122213_78.docx @ 248807 @ 2 @ 1 19.2 General malfunctions Pos: 57.6 /BA/Störungen - Ursachen und Behebung/Rundballenpressen/Tabellarische Auflistung Allgemein F/V @ 290\mod_1410329551230_78.docx @ 2288925 @ @ 1 Fault The pick-up cannot be lowered. Clamping pressure does not built up Blockages in the feed area. If blockages occur, stop immediately and turn off the PTO shaft. Otherwise, the floor conveyor strips could be damaged. Clear the blockages. Possible cause Hydraulic hose not connected. Hand wheel is in park position. Unscrew hand wheel for baling pressure. Swaths are of uneven height or too large. Driving speed too high. Machine is not hitched horizontally. Remedy Insert the hydraulic hose into the appropriate coupling. Completely screw in hand wheel Adjust hand wheel to desired baling pressure Divide the swaths. Reduce the driving speed. Drive more slowly at the beginning of the baling process until crop has been picked up and is circulating in the bale chamber. Hitch the machine higher at the front. Adjust the drawbar height so that the transfer from the pick-up to the channel is more even. Short crop is badly transferred from the pickup to the cutting rotor. Machine is too low at the front. Hitch the machine higher at the front; adjust the drawbar height so that the transfer from the pick-up to the channel is more even. Crop is not carried up by the floor conveyor Inner core of bale setting is too firm. Adjust the soft core or reduce the baling pressure. In the case of barrelshaped bales the wrapping material tears in the middle. The bale chamber is unevenly filled. Number of wraps is too low. Net brake is too tight. Drive through the swath on alternating sides. Increase the number of wraps. Release the net brake. Bale is conically formed. Bale chamber is filled on one side. Ensure even filling when baling, and drive more slowly particularly at the end of baling. Driving too quickly at the end of the baling process. Drive more slowly at the end of the baling process. Twine or wrapping material torn. Only use the specified quality of twine and wrapping material. Number of wraps is not sufficient. Tying/wrapping material pulls loose. Adjust the twine tying device to a narrower tying distance or increase the number of wraps of wrapping material. 345 Malfunctions - Causes and Remedies Fault Possible cause Remedy Net immediately tears off again after starting or during wrapping. Blade bar is lowered immediately after starting. Remove impurities. Roller brake is set with too much force. Blade bar is too low. Net has incorrect dimensions. Check the brake device setting. Net does not move during the starting process. Net rolls are not correctly inserted in the pick-up and/or the roll braking device is not set correctly. The net is not correctly inserted into the wrapping device. Release net brake, setting is not correct. Channel is clogged with straw. Left/right display too sensitive. Net is not cleanly cut. Net does not reach to the outer edges of the bale. For Comprima F155(XC): The spring tubes on the belt tensioning device are running too heavily (see Adjusting the bale diameter chapter) Blade bar is not completely lowered. Blunt blade Ratchet mechanism does not lift Net is not correctly braked during the wrapping process. Net has got caught on the cut-off blades. Check the blade bar setting. Only use net rolls with the prescribed dimensions. Load the net roll as described in the operating instructions, set the roller brake. Pull the net out of the wrapping device and reinsert as described in the operating instructions. Release the net brake Remove the cutting blade Lubricate the inner tube Remove impurities. Change the blade Readjust the cable Check the brake device setting. Check the cut-off blade setting. The tailgate cannot be opened correctly. Hydraulic hose not connected. Insert the hydraulic hose into the appropriate coupling. The tailgate cannot be closed. Sand, stones, etc. have accumulated on the collection plate. Fit the cover plate of the collection plate one bore further back. The bale does not roll out of the bale chamber, or does so but slowly. The sides are over-filled or the baling pressure is too high. Do not move too much to the side. 346 Malfunctions - Causes and Remedies Fault Net tears when reducing the net diameter Floor conveyor is slack The machine does not run smoothly. The bale start is difficult. Possible cause Spring for brake is too tight Very heavy grass with no structure (e.g. clover grass) Inner core of bale setting is too firm. Remedy Readjust the spring for the brake on the tension lever If the floor conveyor is slipping, use fewer blades, or switch off / remove blades and reduce the baling pressure. Only set the bale inner core to soft on the Comprima V150/V180/V210 (XC) (see the chapter "Adjusting the soft core"). On the Comprima V150/V180/V210 (XC), you can also install a second drive. For Comprima V150 (XC), order using spare part number: 200636500 For Comprima V180/V210 (XC), order using spare part number: 200636520 Change the bale inner core to a softer setting (see the chapter "Adjusting the soft core"). Reduce the baling pressure. Pos: 57.7 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 347 Malfunctions - Causes and Remedies Pos: 57.8 /Überschriften/Überschriften 2/P-T/Störungen an der zentralen Kettenschmierung @ 35\mod_1256199185431_78.docx @ 327048 @ 2 @ 1 19.3 Malfunctions on the central chain lubrication system Pos: 57.9 /BA/Störungen - Ursachen und Behebung/Rundballenpressen/Tabellarische Auflistung Kettenschmierung @ 240\mod_1395153485543_78.docx @ 1891808 @ @ 1 Malfunction Possible cause Low oil consumption Low pressure Oil consumption too high Machine is dry Oil is too thick • Replace with recommended oil System contaminated • Clean or replace all measuring valves Main pipe torn • Repair or replace Oil too thin • Drive with thicker oil • Reduce the pump stroke Pump not running • Repair, adjust or replace Main pipe torn • Repair or replace System has no oil • Vent the system (see chapter Central chain lubrication system) Dirt • Clean the system and clean or replace all measuring valves. Pipe jammed • Repair or replace No pressure System blocked Pump is not pressed to a full stroke. Remedy Pump works with difficulty, dirt in the pump area • Clean Pump is not pressed to a full stroke • Adjust according to the operating instructions Pump valve does not close correctly • Remove and clean or replace Oil is too thick, nozzles clogged. • • Replace with recommended oil Clean nozzles Pos: 57.10 /Überschriften/Überschriften 2/F-J/Fehlermeldungen der KRONE Bedienterminals @ 77\mod_1310045429649_78.docx @ 667242 @ 2 @ 1 19.4 Error Messages of KRONE Operation Terminal Pos: 57.11 /BA/Störungen - Ursachen und Behebung/Rundballenpressen/Fehlermeldungen Display ISOBUS, Beta @ 235\mod_1394191586324_78.docx @ 1869861 @ @ 1 The error messages in the display are described depending on how the machine is fitted in the Chapters "KRONE ISOBUS-Terminal" or "KRONE Operation Terminal Beta". Pos: 58 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 348 Disposal of the machine Pos: 59 /Überschriften/Überschriften 1/A-E/Entsorgung der Maschine @ 274\mod_1404207309028_78.docx @ 2060455 @ 1 @ 1 20 Disposal of the machine Pos: 60 /BA/Entsorgung der Maschine/Die Maschine entsorgen @ 274\mod_1404207434449_78.docx @ 2060544 @ 2 @ 1 20.1 Disposal of the machine After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The applicable country-specific, current waste disposal guidelines and the legal laws must be observed. Metal parts All metal parts must be brought to a metal recycling centre. The components must be freed from operating fluids and lubricants (gear oil, oil from hydraulic system, ...) before being scrapped. The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre. Operating fluids and lubricants Operating fluids and lubricants (diesel fuel, coolant, gear oil, oil from hydraulic system, ...) must be brought to a disposal point for waste oil. Synthetic materials All synthetic materials must be brought to a recycling centre for synthetic materials. Rubber Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre. Electronic scrap Electronic parts must be brought to a disposal point for electronic scrap. Pos: 61 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 349 Appendix Pos: 62 /Überschriften/Überschriften 1/A-E/Anhang @ 1\mod_1202278612285_78.docx @ 58360 @ 1 @ 1 21 Appendix Pos: 63 /Überschriften/Überschriften 2/A-E/Elektroschaltplan @ 11\mod_1223544391539_78.docx @ 147914 @ 2 @ 1 21.1 === Ende der Liste für Textmarke Inhalt === 350 Electrical circuit diagram C B 1 Änderung 2 27.1.05 Steuerung Batterie Masse A Pin Belegung KTB geändert Steuerung Stecker 16-polig H + Batterie +12V A - Bearb. Datum 4 6 Stift 7 6 5 1 4 8 2 3 3 25A Letzte Änderung Schwarte 16.01.2008 -1F2 3 Erstellt Kloepper 10.09.2003 1: -2: LIN 3: +12V_SW TERM 4: +12V TERM 5: -6: GND TERM 7: -8: -- Buchse 5 3 2 1 7 8 Schlepper 2 Urspr. ws br gn ge gr rs bl rt 15/30 31 1 4 4 Ers. für 15/30 -1X6Ba 31 -1X6Bb 5 6 7 Spannungsversorgung / Bedienung 150100117 000 02 Ers. durch 8 Bl von Anz Blatt-Nr. Ort Anlage 8 1/4 1 12V Versorgung Masse Versorgung GND Term LIN-BUS Ein Aus Taster Folie 1 12VFU Term Steuerung 7 F125 F155 V150 V180 Medium (D) 6 Doc-Nr.: D24 5 /2.6 /2.6 /2.6 /2.6 /2.6 /2.6 2X3 1 Änderung 2 Bearb. C Datum 1 B rs ge br gn rt sw 2X2 3 Letzte Änderung Schwarte 3 Erstellt Bitter 25.01.2005 Urspr. 2X1 15 16 17 18 19 20 21 3 4 5 6 7 8 9 10 11 12 13 14 09.02.2007 2 2X1 Platine Jobrechner 2 2X1 A 1 4 Ers. für 4 -2X1 -2X2 /1.8 /1.8 Ers. durch 5 6 7 Verteiler LIN-BUS br /1.8 150100117 000 02 GND Term rs /1.8 /1.8 /1.8 /3.3 /3.3 /3.7 /3.7 /3.7 /3.6 /3.6 /3.5 /3.5 /3.2 /3.2 /3.1 /3.1 /4.5 /4.3 /4.5 /4.3 /4.2 /4.2 7 F125 F155 V150 V180 Medium (D) 12VFU Term ge 12V Versorgung Masse Versorgung B5_SIG_Schlupf B5_GND_Schlupf Ein Aus Taster Folie 1 B16_SIG B16_GND B3_12V_ Posi_Netzmotor B3_SIG_Posi_Netzmotor B3_GND_Posi_Netzmotor +Y01_Pick-Up +Y03_Messerbodenverstellung Y01_GND_Pick-Up Y3_GND_Messerbodenverstellung B2_GND_Netzläuft B2_SIG_Netzläuft B1_GND_Netzlänge B1_SIG_Netzlänge B9_GND_Befüllung_links B9_SIG_Befüllung_links B10_GND_Befüllung_rechts B10_SIG_Befüllung_rechts M1_1 ausfahren M1_2 einfahren 6 gn sw rt 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 5 Doc-Nr.: D24 -2X3 Anlage Bl von Anz Blatt-Nr. Ort 8 8 2/4 2 1 1 bl 1 Änderung Bearb. 2 -B1_9 -XB1a 1 -B1 Netzlänge Datum bl B -B2_7 -XB2a 1 -B2 Netzläuft A C 09.02.2007 br Ers. für br Letzte Änderung Schwarte Erstellt Kloepper 10.09.2003 -B5_21 3 1 bl -XB5a 1 -B5 Schlupf Urspr. 4 1 bl -B9_11 -XB9a 1 -B9 Befüllung links 5 6 7 Sensoren 3 U 2 -XB3a 3 α 1 -B3_16 150100117 000 02 Ers. durch /2.6 -XB3a 1 2 -B3_17 -B3_15 -B3 Posi Netzmotor 7 F125 F155 V150 V180 Medium (D) 6 Doc-Nr.: D24 -B10_13 br 1 bl -XB10a 1 -B10 Befüllung rechts 2 2 br -XB10a 2 -XB9a 2 2 -B10_14 -XB5a 2 -B9_12 5 2 br 4 -XB1a 2 -B5_20 3 2 -B1_10 2 -XB2a 2 -B2_8 ws B2_GND_Netzläuft /2.6 ws B1_GND_Netzlänge /2.6 ws B5_GND_Schlupf /2.6 ws B9_GND_Befüllung_links /2.6 1 /2.6 B2_SIG_Netzläuft ge /2.6 B1_SIG_Netzlänge ge /2.6 B5_SIG_Schlupf ge /2.6 B9_SIG_Befüllung_links ge /2.6 B10_SIG_Befüllung_rechts ge ws B10_GND_Befüllung_rechts /2.6 /2.6 ws B3_GND_Posi_Netzmotor B3_12V_ Posi_Netzmotor rt ge B3_SIG_Posi_Netzmotor /2.6 Anlage Bl von Anz Blatt-Nr. Ort 8 8 3/4 3 Zustand 1 Schwarte Name 09.02.2007 Datum -M1_2 -XM1b schwatzes Kabel zum Motor hier plus => einfahren Änderung 1 2 -XM1b rotes Kabel zum Motor hier plus => ausfahren -4M1 Netzbindemotor M -M1_1 Schwarte 2 Norm Gepr. 09.02.2007 Datum Bearb. 2 Urspr. 3 -Y01_GND_5 -XY01b -Y01 Pick-Up -XY01b -Y01_12V_3 3 2 1 4 -XY03b -Y03_12V_4 Ers. für 2 1 5 4 Ers. durch 5 6 7 6 7 F125 F155 V150 V180 Medium (D) 150100117 000 02 Aktor Krone-Nr.: -Y03_GND_6 -XY03b -Y03 Messerbodenverstellung Option: mit Schneidwerk 1 /2.6 M1_1 ausfahren ge ge M1_2 einfahren /2.6 /2.6 +Y01_Pick-Up ge ws Y01_GND_Pick-Up /2.6 /2.6 +Y03_Messerbodenverstellung ge Y3_GND_Messerbodenverstellung ws /2.6 Anlage Bl von Anz Blatt-Nr. 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/$B .0& ' RSWLRQEODGHFRQWURO ;E ;B 3:0/$B .0& ;<E;<E $ FRQQHFWLRQ ,2 PRGXOH ;<E;<E ' <JURXQGDGMXVWPHQW<EODGH$ <B< <JURXQGDGMXVWPHQW <EODGH$ &RPSULPDFRPIRUWHOHFWURQLF ;<E;<E <B< <3LFNXS <EODGH% GRFXPHQWQR ' ' $ FRQQHFWLRQ ,2 PRGXOH <3LFNXS<EODGH% ;<E;<E %$DFWLYH .0& ',*)54B ;B ;E FRQQHFWLRQ $ ;%D ;%D % $DFWLYH %B; $ % :6 % :6 % *( % *( <B< *( <B< :6 <B<B; $ <B<*( <B< :6 <B<B; $ IURP VKHHW ORFDWLRQ SODQW 6K ) ( ' & % $ Index 22 Index A Acoustic warnings .............................................185 Activating customer counters ...........................161 Adjust sensor B9/B10 bale diameter ........117, 170 Adjust sensor B9/B10 bale firmness.................115 Adjust sensor B9/B10 bale firmness:................169 Adjust Soft Core................................................268 Adjusting the Automatic Blocking Time ..............73 Adjusting the cam brake ...................................298 Adjusting the deflection roller ...........................313 Adjusting the drawbar height ..............................56 Adjusting the Engine Position (Net) ....................73 Adjusting the Sensors .......................................293 Adjustments Before Starting Work ...................226 Affixing the Adhesive Safety and Information Labels .............................................................32 After Baling .......................................................236 Air filter for pipelines .........................................329 Alarm messages .......................................126, 184 Appendix ...........................................................350 Assembly of Additional Ejector Plates in the Tailgate .........................................................231 Assembly of Additional Tappet Strips on the Starter Roller .................................................230 At the End of the Harvest Season ....................340 Attaching the guard cup for universal shaft ........62 Attaching the safety cable ..................................37 Attachment of control unit ...................................81 Audio signals ....................................................126 Auxiliary-function (AUX)....................................192 B Bale counter......................................................264 Bale diameter....................................................151 Baling Pressure Setting (Comprima F125 / F155 Medium) or Bale Diameter (Comprima V150 / V180) ..............................................................70 Basic safety instructions .....................................21 Basic Screen...............................................84, 140 Basic screen in case of a connected zero setting of blades (option) ..................................195, 198 Bearing Pressure Relief of the Pick-up.............239 Before baling.....................................................235 Before the Start of the New Season .................341 Brakes ...............................................................298 Bringing up a Menu Level ...................................92 C Central chain lubrication system ...................... 280 Checking and maintaining tyres....................... 304 Checking the brake setting .............................. 298 Checking the lighting system ........................... 222 Checking the Safety Rollers of Single Blade Locking Device............................................. 311 Checks and maintenance on rear floor conveyor ..................................................................... 312 Commissioning .................................................. 43 Compressed Air Connections for the Compressed Air Brake ...................................................... 216 Compressed-air reservoir ................................ 330 Connecting the hydraulic lines ......................... 211 Connecting the Terminal with ISOBUS............ 136 Connecting the terminal without ISOBUS ........ 137 Contact ............................................................... 12 Control Unit ........................................................ 67 Correction Filling .............................................. 156 Counter ............................................................ 159 Coupling heads ................................................ 328 Coupling the machine safely .............................. 34 Customer counter ............................................ 160 Cut-off Position .................................................. 74 Cutting length ................................................... 241 Cutting system ................................................. 240 D Dangers in Case of Non-compliance with the Safety Instructions ......................................... 21 Description of the keys ...................................... 82 Diagnostics – analogue sensors .............. 115, 168 Diagnostics – digital actuators ......................... 174 Diagnostics – digital actuators ......................... 121 Diagnostics – Namur sensors .................. 114, 167 Diagnostics - power supply voltages ............... 119 Diagnostics Auxiliary Functions (AUX) ............ 183 Differing functions to KRONE ISOBUS terminal CCI ............................................................... 190 Display ............................................................. 135 Displays in the main window .............................. 86 Disposal of the machine .................................. 349 Drive Chain for Pick-up with Cam-type Clutch 236 Drive Chain Tension Conveyor Auger Drive .... 318 Drive Chain Tension Front Floor Conveyor Drive ..................................................................... 314 Drive Chain Tension Roller Drive .................... 318 Driving and Transport ...................................... 220 Driving with bale ejector ................................... 234 Calling up the menu level .................................149 351 E L Electrical circuit diagram ...................................350 Electrical connections .......................................217 Electrical power supply .......................................81 Electromagnetic Valves ....................................321 Error Messages of KRONE Operation Terminal ......................................................................348 Example of joystick assignment for Fendt (default setting) ..........................................................193 Lifting ............................................................... 338 Lifting the Pick-up ............................................ 221 Lubricants ........................................................ 332 Lubricating the PTO shaft ................................ 333 Lubrication points ............................................. 336 F Feed Position ......................................................74 Filling the bale chamber....................................228 G General malfunctions ........................................345 General Messages....................................130, 188 H Hitched Implements ............................................23 Hitches on the Drawbar ....................................306 Hydraulic brake (Export) ...................................213 Hydraulic circuit diagram ..................................324 Hydraulic circuit diagram with hydraulic zero setting of blades............................................202 Hydraulic system ................................................25 Hydraulics .................................................210, 319 I Identification Plate ..............................................13 Identifying Symbols in the Operating Instructions ........................................................................20 Inadmissible Modes of Operation .......................27 Info ....................................................................176 Information Required for Questions and Orders 13 Insert Net ..........................................................258 Inserting the Net Roll ........................................257 Install the PTO shaft .........................................214 Installation of lighting system ..............................64 Installing the terminal into the cabin .................133 Intended use .......................................................14 Introduction .........................................................12 ISOBUS ............................................................178 ISOBUS Diagnostics.........................................182 ISOBUS operation ............................................189 ISOBUS Short Cut Button ................................134 ISOBUS-Terminal CCI 100 ...............................132 K KRONE ISOBUS Terminal ...............................198 KRONE operation terminal Alpha .......................65 KRONE Operation Terminal Alpha .....................65 KRONE operation terminal Beta.................80, 195 352 M Main drive ........................................................ 308 Main menu 1 Settings ........................................ 94 Main menu 2 counter ....................................... 105 Main menu 3 .................................................... 110 Main menu 4 Service ....................................... 112 Main menu 5 .................................................... 125 Main Menu 6 .................................................... 126 Maintenance .............................................. 26, 284 Maintenance - Brake System........................... 327 Maintenance - lubrication ................................. 331 Maintenance work before the beginning of the new season .................................................. 342 Malfunctions - Causes and Remedies ............. 344 Malfunctions on the central chain lubrication system .......................................................... 348 Manual actuator test ........................................ 173 Manual operation ............................................. 163 Manual sensor test........................................... 166 Menu 1-1 Contrast ............................................. 95 Menu 1-2 Bale diameter (Comprima F155 (XC))96 Menu 1-3 Number of net winds .......................... 97 Menu 1-4 Sensitivity of direction display (Comprima F125/F155 (XC)) ......................... 98 Menu 1-5 Pre-Signalling .................................. 100 Menu 1-6 Correction Filling .............................. 102 Menu 1-9 Tying Start Delay ............................. 104 Menu 2-1 Customer counters .......................... 106 Menu 2-2 Total bale counter ............................ 108 Menu 4-2 Manual Sensor Test ........................ 113 Menu 4-4 .......................................................... 120 Menu 4-7 Position Motor .................................. 123 Menu level (short overview) ....................... 90, 147 Messages................................................... 87, 146 Mounting ISOBUS Terminal ............................ 190 Mounting onto the Tractor ................................ 209 N Net brake ........................................................... 64 Net motor position ............................................ 164 Net Wrapping ................................................... 255 Note and messages ................................. 127, 186 Number of net winds ........................................ 152 O Oil Level Check and Oil Change Intervals (Gearboxes) ..................................................307 Oil Level Check and Oil Change on the Gearboxes ....................................................307 Operation ..........................................................226 Operation of the Electronic baling pressure adjustment (Optional) ...................................203 Operation of the Hydraulic Zero Setting of Blades (Optional) ......................................................195 Operational readiness.........................................83 Operational Readiness .......................................68 Overload protection ..........................................236 P Parking ..............................................................223 Parking brake......................................................36 Parking Support ..................................................38 Personnel Qualification and Training..................21 Physical messages ...................................129, 187 Pick-up ......................................................237, 316 Placing in Storage.............................................339 Position of the Adhesive Safety Stickers on the Machine ..........................................................28 Position of the Sensors .....................................289 Possible motors (depending on how the machine is equipped) ..................................................122 Preparations for road travel ..............................220 Preparing the machine for repair, maintenance and adjustment work.......................................35 Pre-Signalling ...................................................154 PTO operation ....................................................24 PTO shaft ............................................................58 Purpose of Use ...................................................12 R Rear Floor Conveyor Drive ...............................315 Reduce the Pressure on the Side Walls of the Bale Chamber ...............................................229 Releasing the Net Brake ...................................279 Removing the transport holding down tensioning device..............................................................48 Remowing the Crop Blockages in the Crop Collection Area .............................................270 Re-Ordering the Adhesive Safety and Information Labels .............................................................32 Reversing ..........................................................275 Roller crop guide...............................................238 S Safety ..................................................................20 Safety equipment ................................................36 Safety Instructions and Accident Prevention Regulations .................................................... 22 Safety Instructions on the Machine.................... 27 Safety routines ................................................... 33 Safety-conscious work practices ....................... 21 Select automatic mode ...................................... 85 Select day/night display lighting....................... 180 Select manual mode .......................................... 85 Select the Number of Net Winds ..................... 262 Selecting Blade Base ......................................... 85 Selecting Pick-up ............................................... 85 Sensitivity of the direction display .................... 153 Sensor Test Analogue ....................................... 77 Sensor Test Digital............................................. 76 Service ............................................................. 165 Set Baling Pressure ......................................... 251 Setting Bale Diameter ........................................ 89 Setting Bale Diameter and Bale Firmness ......... 88 Setting Bale Firmness ........................................ 88 Setting Cut-off Position .................................... 260 Setting of the baling pressure display (Medium electronic system) ........................................ 254 Setting of the Feed Position............................. 261 Setting of the Scraper Rail to the Upper Spiral Roller ............................................................ 286 Setting of the Tying position ............................ 262 Setting tailgate catch (Medium electronic system) ..................................................................... 253 Setting Tailgate Lock ....................................... 288 Setting the Net Brake ....................................... 278 Setting the Setpoint Bale Firmness ................. 144 Setting the Target Bale Diameter .................... 145 Settings .................................................... 150, 277 Settings of the Brakes with Manual Linkage Setter ..................................................................... 299 Shut-off valve for tailgate ........................... 41, 320 Signals ............................................................... 78 Spare Parts ...................................................... 284 Starting the machine safely ............................... 35 Start-up ............................................................ 208 Step for working on the linkage ......................... 42 Stop Points......................................................... 40 Stopping and securing the machine .................. 33 Supporting lifted machine and machine parts securely .......................................................... 33 Switch to different terminal .............................. 181 Switching the terminal on / off when the machine is connected ................................................. 139 Switching the terminal on / off when the machine is not connected ........................................... 138 353 T Tandem Axle.....................................................300 Technical data ....................................................15 Technical Data Comprima F 125/ Comprima F 125 XC ............................................................15 Technical Data Comprima F 155/ Comprima F 155 XC ............................................................16 Technical Data Comprima V 150/ Comprima V 150 XC ............................................................17 Technical Data Comprima V 180/ Comprima V 180 XC ............................................................18 Technical Data Comprima V 210/ Comprima V 210 XC ............................................................19 Technician ........................................................177 Tensioning the Drive Chains ............................314 Tensioning the floor conveyor ..........................235 Tighten the floor conveyor and set the spring pretensioning ................................................265 Tightening Torques ...........................................296 Tightening Torques (Countersunk Screws) ......297 Total Bale Counter ............................................162 Touchscreen .....................................................135 Travelling speed ...............................................227 354 Tying Position .................................................... 74 Tying Start Delay ............................................. 158 Tyres .......................................................... 25, 303 U Unauthorised Conversion/Modification and Spare Parts Production ............................................ 27 Uncoupling the machine safely .......................... 34 Using the safety chain ..................................... 218 V Version Number ................................................. 78 Virtual Terminal (VT) ........................................ 179 W WALTERSCHEID cam-type clutch K64/12 to K64/24, EK 64/22 to EK64/24 ...................... 334 Wheel chocks..................................................... 39 Working in the vicinity of power transmission lines ....................................................................... 26 Wrapping and Depositing Bales ...................... 233 WTK multi-function lever (default setting) ........ 194 Z Zero position of the cutter ................................ 244 012345676819 5 7 61 679 !"#$%"&'('($")** +,-"##./%"&'('0(")** +1'2"3$4"520062/5$ 7 8 1'2"3$4"520062/5//2 9:"):66;;;<=<> ? *:"-<*>@A=<>