MindCore expulsion power fuse 7.5 kV. to 69 kV. 100 to 400 Amp epf FEATURES • • • • • • DESCRIPTION Fuse element included at no extra charge. Fuse holder ‘drops out’ for easy identification of blown fuse. Meets or exceeds ‘NEMA’ requirements Copper alloy current carrying parts. Reverse loop jaw contacts with positive latching. Self locking hinge. DESCRIPTION 1845 Jean-Monnet, Terrebonne QC J6X 4L7 The MindCore Technologies “EPF” is a heavy duty power fuse offered in voltage ratings from 7.5 kV through 69 kV, in continuous ratings of 100 and 400 amperes, and interrupting capacities as high as 3,608,200 kVA symmetrical at 69 kV. It is available in vertical, horizontal, underhung, and 45º underhung mounting positions. A variety of type EPF fuse holders are available in both 100 and 400 ampere continuous current ratings. The desired fuse holder should be selected on the basis of interrupting capacity required and the continuous current rating of the maximum size fuse link assembly to be used. TEL.: 450.477.5959 FAX: 450-477.2220 www.mindcoretech.com MindCore expulsion power fuse 7.5 kV. to 69 kV. 100 to 400 Amp epf APPLICATION High-voltage power fuses provide short-circuit protection for equipment and systems in installations where a circuit breaker is economically prohibitive. Power fuses provide consistent and fast short-circuit protection. They do not provide automatic restoration of service, and it is not advisable to use them in locations where the frequency of operation is likely to be great. The principal application of power fuses is for the primary or secondary protection of power transformers. Power fuses can also be used on feeder circuits and capacitor banks. for subsequent refusing, is a fraction of the cost associated with fuse units and refill units utilized by competitive fuses of comparable performance. SELECTION The following factors should be considered in the selection of a power fuse: Voltage Rating – Select a fuse having a maximum design voltage rating equal to or greater than the system line to line voltage. Interrupting Rating – Determine the maximum PERFORMANCE The power fuses described in this bulletin are designed to perform in accordance with NEMA standards. Essentially, these performance or testing standards require that: asymmetrical short-circuit current available on the system at the fuse location. Select a fuse having an interrupting capacity equal to or greater than the available short-circuit current. 1. The power fuse, when fused with the maximum rated fuse link assembly, shall carry the rated current of the fuse link assembly with a temperature rise not exceeding 30 ºC above an ambient within the range of 10ºC to 40ºC. 2. The power fuse shall interrupt currents of any magnitude from the minimum current required to melt the current responsive element to the interrupting rating of the fuse. The MindCore Technologies type EPF power fuse is a modern, reliable protective device – the result of over 50 years’ experience in power fuse design and development. Ratings Recommended Clearance Dimensions kV. Dim. X Dim. Y Minimum Phase to Phase spacing Nom. Max. BIL. Inches (mm) Inches (mm) Inches (mm) 7.5 8.25 95 40 (1016) 44 (1118) 36 (914) 15 15.5 110 47 (1194) 46 (1168) 36 (914) 23 25.8 150 56 (1422) 48 (1219) 48 (1219) 34.5 38 200 66 (1676) 51 (1295) 60 (1524) 46 48.3 250 78 (1981) 54 (1372) 72 (1828) 69 72.5 350 106 (2692) 65 (1651) 84 (2134) This series of power fuses offers the maximum in reliability, ease of operation, and economy. Reliability is assured by the dual operating characteristics of the expendable cap design and the “arc quenching” fuse element construction. Ease of operation results from the full drop-out action of the fuse holder and the provisions for handling all ratings with a hookstick. Economy is significant both at the time of the original installation and at the time of refusing. The cost of a fuse element 1845 Jean-Monnet, Terrebonne QC J6X 4L7 TEL.: 450.477.5959 FAX: 450-477.2220 www.mindcoretech.com MindCore expulsion power fuse 7.5 kV. to 69 kV. 100 to 400 Amp epf RECOMMENDED MOUNTING CLEARANCE One of the significant advantages associated with the EPF power fuses is the low cost of restoring these units to service after an operation. A special fuse kit, makes them easy and inexpensive to refuse. The kit consists of an expendable cap, fuse link assembly and disposable re-fusing tool. No other parts are required. The fuse kits are available in four speed ratios: PF (slow speed), PM (medium speed), PX (fast speed) and the EEI-NEMA type PE. Time current characteristic curves are available upon request. It is recommended that links be applied in fuse holders in accordance with the coordination table below. Link Rating Amperes Fuse Holder Rating Amperes 1 to 100 100 125 to 200 200 250 to 300 300 350 to 400 400 1845 Jean-Monnet, Terrebonne QC J6X 4L7 TEL.: 450.477.5959 FAX: 450-477.2220 www.mindcoretech.com MindCore expulsion power fuse 7.5 kV. to 69 kV. 100 to 400 Amp epf AVAILABLE MOUNTING ARRANGEMENTS 1845 Jean-Monnet, Terrebonne QC J6X 4L7 TEL.: 450.477.5959 FAX: 450-477.2220 www.mindcoretech.com MindCore expulsion power fuse 7.5 kV. to 69 kV. 100 to 400 Amp epf Amperes kV. Interrupting capacity Cont. Nom. Max. BIL. 100 7.5 15 8.25 15.5 95 110 200 300 400 100 34.5 25.8 38 150 200 48.3 250 350 35 272,200 25 35 25 521,000 583,200 521,000 35 100 25 35 25 1,117,800 1,490,400 1,117,800 35 1,490,400 25 35 25 1,490,400 1,987,200 1,490,400 35 1,987,200 25 35 25 1,863,000 2,608,200 1,863,000 35 2,608,200 200 300 400 Weight EPF071B EPF071H EPF072B EPF072H EPF073H EPF074H EPF151B EPF151H EPF152B EPF152H EPF153H 48 (22) 69 (31) 48 (22) 69 (31) 59 (27) 80 (36) 59 (27) 80 (36) EPF154H 993,600 200 202 583,200 35 200 300 400 Catalog Number Vertical*** mounting only (Fig.V) Lbs. (kg.) 205 200 300 400 100 72.5 194,400 272,200 194,400 745,200 993,600 745,200 300 400 69 25 35 25 25 35 25 100 46 kVA.** 3 Phase Sym. 200 300 400 100 23 RMS* Asym. kA. Insulator T.R. No. 1845 Jean-Monnet, Terrebonne QC J6X 4L7 208 210 214 216 EPF231B EPF231H EPF232B EPF232H EPF233H EPF234H EPF341B EPF341H EPF342B EPF342H EPF343H EPF344H EPF461B EPF461H EPF462B EPF462H EPF463H EPF464H EPF691B EPF691H EPF692B EPF692H EPF693H EPF694H 88 (40) 101 (46) 88 (40) 101 (46) 111 (50) 136 (62) 111 (50) 136 (62) 156 (71) 171 (78) 156 (71) 171 (78) 240 (109) 279 (127) 240 (109) 279 (127) TEL.: 450.477.5959 FAX: 450-477.2220 www.mindcoretech.com MindCore expulsion power fuse 7.5 kV. to 69 kV. 100 to 400 Amp epf 1. Fuse elements are included with a power fuse assembly. Please advise the amperage and the speed of the fuse elements required when placing an order (please refer to the following pages for full details on MindCore Technologies fuse elements). 2. Power fuse standardized bases will be provided as detailed, unless otherwise requested at time of ordering. 3. For replacement fuse holder only, which includes the fuse tube and both the hinge contact and the male jaw contact, insert the letter H as the forth character of the catalog number. eg…EPFH071B. Dimensions Voltage kV. Nom. Interrupting Capacity, RMS Asym. kA. 7.5 25 15 35 30 23 37.5 30 34.5 40 30 69 46 40 30 40 25 40 Inches 13 15 20 24 30 36 39 Dim. A mm. 330 381 508 610 762 914 991 Inches 19 21 26 30 36 42 45 mm. 483 533 660 762 914 1067 Inches 7.5 10 14 18 22 Dim. B 1143 30 Dim. C mm. 191 254 457 356 559 762 Inches 10 10.12 12.5 12.62 16.5 16.62 20.5 20.62 23.5 23.62 34.25 34.31 mm. 254 257 318 321 419 422 521 524 597 600 870 873 Dim. D Inches 17 19 22 28 34 37 40 mm. 432 483 559 711 864 940 1016 Dim. E Inches 38.12 38.87 43.75 44.5 50.25 51 62.62 63.37 75 75.75 96.87 97.62 mm. 968 987 1111 1130 1276 1295 1581 1610 1905 1924 2461 2480 Inches 31.62 32.5 36.12 37 41.12 42 50.12 51 59.25 60.12 77 77.87 mm. 803 826 917 940 1045 1067 1273 1295 1505 1527 1956 1978 Dim. F Dim. G 1845 Jean-Monnet, Terrebonne QC J6X 4L7 TEL.: 450.477.5959 FAX: 450-477.2220 www.mindcoretech.com MindCore expulsion power fuse 7.5 kV. to 69 kV. 100 to 400 Amp epf OPERATION MindCore Technologies fuse elements are capable of handling a full range of fault currents. Faults just high enough to melt the fusible element, or those up to the assigned interrupting rating of the unit are handled with equal ease. faults, or when pressures are sufficient to quench the arc, the disc is expelled. The cap, in addition to providing a highly successful means for confining gases, serves to seal the top of the fuse holder, preventing the entrance of moisture into the tube bore. THE PROBLEM In the past the most critical zone of operation for a fuse has been on restricted faults. The conventional fuse was occasionally incapable of generating a sufficient volume of gas to quench the arc. The problem on such faults was aggravated by the open bore tube which offered little restriction for gas confinement. Conditions suitable for quick circuit interruption were not present. As a consequence the performance characteristics at low values of fault current were not dependable. THE APPROACH MindCore Technologies approached the problem with two objectives: Provide a means for confining gasses on low current faults without sacrificing interrupting capacity. Provide an additional source for gas that would be developed by arc heat during the initial stages of a low current fault. THE EXPENDABLE CAP The expendable cap proved to be the answer to the first problem. It provides a simple means for confining gasses, yet it allows completely free venting on high current faults. HOW DOES IT WORK? The cap is constructed in two parts (1) the threaded ring which screws in position at the top of the fuse holder and (2) a small disc, built into the ring, which is positioned directly over the tube bore when the cap is installed. On low current faults, the disc stays in position allowing pressures to build to suitable levels. On high current 1845 Jean-Monnet, Terrebonne QC J6X 4L7 TEL.: 450.477.5959 FAX: 450-477.2220 www.mindcoretech.com MindCore expulsion power fuse 7.5 kV. to 69 kV. 100 to 400 Amp epf THE BORIC ACID FUSE ELEMENT The boric acid fuse element is the answer to the second problem. It provides a source for the development of a large volume of gas even where values of fault current are extremely low. HOW DOES IT WORK? The fusible element, encased in a strong auxiliary tube, is buried in a mass of boric powder. When exposed to the heat of an arc, the boric acid gives up most of its weight as water. Conversion of water to steam, in addition to providing a large volume of gas, aids in cooling the arc. The steam, as it moves through the arc stream, purges it of ionized gas. LOW CURRENT FAULT OPERATION The illustrations at right demonstrate the function of the holder and link assembly in clearing a restricted fault. In the first illustration the fusible element has melted and the lower section of link is being ejected. An arc is established directly in the mass of boric acid powder converting it to water and then to steam. Gas pressure, confined by the expandable cap, and the relatively long column of air in the lower tube, mounts rapidly. Interruption of the arc is swift and sure. During the critical initial stages of a low current fault, the ejector spring performs a dual task. It serves to snap the lower section of the link out of the tube bore as soon as the element melts. At the same time, it holds the sealing disc against the counter bored shoulder of the fuse tube. The disc serves to provide a partial gas seal aiding in arc extinction. The ejector spring is compressed when the fuse element assembly is installed. 1845 Jean-Monnet, Terrebonne QC J6X 4L7 TEL.: 450.477.5959 FAX: 450-477.2220 www.mindcoretech.com MindCore expulsion power fuse 7.5 kV. to 69 kV. 100 to 400 Amp epf HIGH CURRENT FAULT OPERATION The problems encountered on high current faults are exactly opposite those of low current fault operations. On high current faults a large volume of gas is generated. The function of the holder, instead of confining gas, is to provide an efficient means for dissipating the great gas pressures present. Further, it must handle the forces associated with such an operation, without transmitting damaging shock to the fuse mounting. To do this, it is necessary to vent the fuse tube at both ends. Gas must be quickly relieved and the “rocket effect” associated with a single vented fuse must be eliminated. The expendable cap is the answer. The disc in the cap is expelled instantly and the tube is free to vent at both ends. The forces of expulsion are balanced and the mounting and holder are undamaged. The sealing disc at the bottom of the tube assumes a new role on high current faults. When high gas pressure impinges on its upper surface, the disc becomes a small piston driving downward. As shown in the illustration, inertia of the cable causes the spring to be compressed by the fast moving disc. Action of the disc is to propel the remainder of link clear of the tube bore. 1845 Jean-Monnet, Terrebonne QC J6X 4L7 TEL.: 450.477.5959 FAX: 450-477.2220 www.mindcoretech.com MindCore expulsion power fuse 7.5 kV. to 69 kV. 100 to 400 Amp epf FUSE ELEMENT CURRENT RATING FUSE ELEMENT CHARACTERISTIC The current rating of a fuse element must be sufficiently large to handle normal short-time overloads and energizing and switching surges under normal The NEMA Standard “E” rating – An “E” rated operating conditions without blowing. The current fuse element 100 amperes and below will melt in rating of the fuse element recommended for vari300 seconds at a current within the range of 200 ous size transformers is tabulated in the following to 240 per cent of the continuous current rating. tables and takes into account these factors: Fuse elements above 100 amperes will melt in a. Short-time daily overloads within the limits 600 seconds at a current within the range or 220 recommended by the ASA Publication, “Guide to 264 per cent of the continuous current rating. for Overloading Oil Immersed Distribution and The “N” rating – An “N” rated fuse element will Power Transformers”, Appendix C57.92 dated melt in 300 or 600 seconds at a current within the January, 1956. range of 69 to 125 per cent of the continuous curb. Transformer magnetizing inrush current up rent rating. to 12 times the transformer full load current for Power fuse elements are available in four speed 0.1 second. ratios to provide the best possible coordination. c. Switching surges normally experienced on a utility system. MindCore Technologies power fuse elements are available on two bases of rating: Link Rating Amperes Fuse Holder Rating Amperes 1 to 100 100 125 to 200 200 250 to 300 300 350 to 400 400 d. Ambient temperature up to 40ºC. Where coordination with other protective devices is not of primary importance, the type “PE” fuse unit is recommended. CO-ORDINATION Coordination is based on the principle that the protective device nearest short circuit or overload will operate, thus isolating a minimum portion of the system. a. For general application, the fuse unit selected from the following chart will provide adequate coordination with usual primary and secondary protective devices. a. If closer coordination is required please refer to detailed time-current characteristic curves which are available upon request. 1845 Jean-Monnet, Terrebonne QC J6X 4L7 TEL.: 450.477.5959 FAX: 450-477.2220 www.mindcoretech.com MindCore expulsion power fuse 7.5 kV. to 69 kV. 100 to 400 Amp epf Single Phase Distribution Transfromers Fuse Element Ratings System kV. 13.8 Fuse kV. 15 Full Transforme Load r kVA. Curre Rating nt 22 33 23 "E" "N" Full Load Curre nt Fuse Rating 44 34.5 "E" "N" Full Load Curre nt Fuse Rating 66 46 "E" "N" Full Load Curre nt Fuse Rating 69 "E" "N" Full Load Curre nt Fuse Rating Fuse Rating "E" "N" 25 1.8 3 5 1.14 3 3 0.76 3 3 - - - - - - 50 3.6 5 8 2.3 5 5 1.5 3 3 1.13 3 3 - - - 100 7.2 10 15 4.5 7 10 3 5 8 2.3 5 5 1.5 3 3 167 12 20 25 7.6 10 15 5.1 7 12.5 3.8 5 8 2.5 5 5 333 24 40 50 15 20 30 10 15 20 7.6 10 15 5 7 10 500 36 50 75 23 30 50 15 20 30 11 15 25 7.5 10 15 Three Phase Power & Distribution Transformers Fuse Element Ratings System kV. 13.8 22 33 44 Fuse kV. 15 23 34.5 46 Transform Full Load er kVA. Current Rating Fuse Rating "E" "N" Full Load Current Fuse Rating "E" "N" 5 5 Full Load Current Fuse Rating "E" "N" 1.3 3 3 Full Load Current Fuse Rating "E" "N" 1 3 3 75 3.2 5 8 2 150 6.3 10 12.5 3.9 7 8 2.6 5 8 2 5 5 225 9.4 15 20 5.9 10 12.5 3.9 7 10 2.9 5 8 300 12.5 20 25 7.9 15 20 5.3 10 12.5 4 7 10 500 21 30 40 13.1 20 30 8.8 15 20 6.6 10 15 750 31.5 50 75 20 30 40 13.1 20 30 9.9 15 20 1000 42 65 100 26.5 40 60 17.5 25 40 13.1 20 30 1500 63 100 125 39 65 100 26 40 60 19.7 30 40 2000 84 125 200 52 80 125 35 65 75 26 40 60 2500 104 150 250 66 100 150 44 65 100 33 50 75 3750 157 - 300 98 150 200 66 100 150 49 80 100 5000 208 - 400 131 200 300 88 125 200 66 100 150 7500 - - - 197 - 400 131 200 300 99 150 200 10000 - - - - - - 176 - 350 131 200 300 15000 1845 Jean-Monnet, Terrebonne QC J6X 4L7 198 400 TEL.: 450.477.5959 FAX: 450-477.2220 www.mindcoretech.com MindCore expulsion power fuse 7.5 kV. to 69 kV. 100 to 400 Amp epf APPLICATION IN TYPES EPF POWER FUSE ELEMENTS The fuse elements tabulated below were specifically designed for use in MindCore Technologies type EPF power fuses. No other type of elements are suitable for use in these power fuses. Four speed ratios, indicated by the prefixes PF, PM, PX or PE are available as shown below. It is important to observe the recommended element holder combination listed on page 6. When ordering elements, the complete catalogue number consists of the characteristic, followed by the voltage and then the current rating. For example, a fuse with a PF characteristic rated 69 kV and 75 A would be catalogue number PF69075. Fuse Elements for Fuses Rated 7.2 kV. To 7.2 kV. To 69 kV. Fuse Element Types Available in Ampere Ratings Shown Catalog Code Numbers PF PM PX PE 7.5 kV. 15 kV. 23 kV. 34.5 kV. 46 kV. 69 kV. 1 2 3 5 8 10 12.5 15 20 25 30 40 50 60 75 100 125 150 200 250 300 - 2 3 5 8 10 12.5 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 3 5 8 10 12.5 15 20 25 30 40 50 60 75 100 125 150 200 250 300 - 1 2 3 5 7 10 15 20 25 30 40 50 65 80 100 125 150 200 - 75001 75002 75003 75005 75007 75008 75010 75012.5 75015 75020 75025 75030 75040 75050 75060 75065 75075 75080 75100 75125 75150 75200 75250 75300 75350 75400 15001 15002 15003 15005 15007 15008 15010 15012.5 15015 15020 15025 15030 15040 15050 15060 15065 15075 15080 15100 15125 15150 15200 15250 15300 15350 15400 23001 23002 23003 23005 23007 23008 23010 23012.5 23015 23020 23025 23030 23040 23050 23060 23065 23075 23080 23100 23125 23150 23200 23250 23300 23350 23400 34001 34002 34003 34005 34007 34008 34010 34012.5 34015 34020 34025 34030 34040 34050 34060 34065 34075 34080 34100 34125 34150 34200 34250 34300 34350 34400 46001 46002 46003 46005 46007 46008 46010 46012.5 46015 46020 46025 46030 46040 46050 46060 46065 46075 46080 46100 46125 46150 46200 46250 46300 46350 46400 69001 69002 69003 69005 69007 69008 69010 69012.5 69015 69020 69025 69030 69040 69050 69060 69065 69075 69080 69100 69125 69150 69200 69250 69300 69350 69400 1845 Jean-Monnet, Terrebonne QC J6X 4L7 TEL.: 450.477.5959 FAX: 450-477.2220 www.mindcoretech.com