E X - P L U G S A N D 10 A to 125 A Plastic version for Zone 1 and Zone 21 A good connection Providing electrical energy there, where it is most needed – even in hazardous areas for the Zones 1, 2, 21 and 22. Non-stationary electrical apparatus have generally high requirements on the energy/power supply. Robust plugs and receptacles as well as a high chemical resistance are at the first glance very important. Electrical reliability is a must not only for all connectivity products. A high safety standard, a steady hold and faultless contacting even under vibration or the effects of an aggressive atmospheric environment are the basis for a secure and reliable utilisation CEAG plugs and receptacles offer more, apart from the proven technology, this product series is defined by its innovative details. For example, the very efficient cable strain relief or the new coding system of the various versions offers different solutions for a secure and problem free utilization in all areas. Just to round the product off, the user in the normal industrial sector becomes exactly the same product advantages. Robust industrial versions fulfil all requirements appertaining to mechanical and chemical dura bility. For the stationary repair power supplying in hazardous explosive areas, there is a specially conceived version available that fulfils all the necessary safety requirements. Used in a module sense, individual solutions are no problem at all. The CEAG wall socket for instance can be mounted on to the pre-installed mounting frame without having to use tools – installation without a hot work permit. Apart from the plugs and receptacles for the European market, we also have plugs and sockets extra for the US market, which are in accordance to all of the necessary standards UL and safety protection systems used there. The available standard range used here, are the 20 A, 30 A, 60 A and 100 A. International approvals. Nickel-plated contacts Low insertion force Safety standard IP66 applies also in the plugged-in state Full AC-3 switching ability Self-cleaning lamellar contacts, low transition resistance All-pole on/off switching Easy plugging 6.58 R E C E P T A C L E S I Ex-Plugs and Receptacles I High ingress protection been withdrawn, the sockets and The new plugs and receptacles reliably couplers fulfil the requirements for the supply electrical power, even under degree of protection IP66; and thanks the most difficult circumstances. From to the type of bayonet ring, the degree minus 20°C to plus 55°C there are of protection IP66 is also ensured when no problems due to the ingress of water the plug is inserted and energized – we or dirt, because when the plug has have tested it! 1 2 3 CEE plugs and receptacles A first step towards creating an inter - 4 national standard for industrial plugs and receptacles was taken with the 11 12 IEC 60309 and CEE Publication 17, “Requirements for Plugs and 1 2 10 Receptacles for Industrial Use”. “IEC” stands for “INTERNATIONAL 9 3 5 ELECTRICAL COMMISSION”. 8 When selecting plugs and receptacles from the existing ranges for standardi- 4 7 zation, preference was given to round 6 5 plugs and receptacles, as the contact- 6 making insert can be arranged in various positions (hours of day). This allows a high degree of differentiation of plugs and receptacles with regard to the various types of currents, voltages, frequencies, etc. 7 Ground pin location Number of pins (P = Power, N = Neutral, PE = Earth or Ground) 2 P + PE 3 P + PE 3 P + N + PE P + N + PE 2h 3h 4h 5h 6h 7h 8h >50 V, 300 - 500 Hz, only 16 A/32 A >50 V, 300 - 500 Hz, only 16 A/32 A >50 V, 300 - 500 Hz, only 16 A/32 A green housing green housing green housing – 380 V, 50 Hz, nur 16 A/32 A 220/380 V, 50 Hz, only 16 A/32 A 440 V, 60 Hz, nur 16 A/32 A 1) 250/440 V, 60 Hz, only 16 A/32 A 1) red housing red housing 57/100 - 75/130 V, 50–60 Hz 100 - 130 V, 50–60 Hz 100 - 130 V, 50–60 Hz yellow housing yellow housing yellow housing 277 V, 60 Hz 600 - 690 V, 50/60 Hz 347/600 - 400/690 V, 50/60 Hz grey housing black housing black housing 200/346 - 240/415 V, 50/60 Hz 200 - 250 V, 50–60 Hz 380 - 415 V, 50/60 Hz blaues Gehäuse red housing red housing 480 - 500 V, 50–60 Hz 480 - 500 V, 50/60 Hz 277/480 - 288/500 V, 50/60 Hz grey housing grey housing grey housing > 250 V Gleichspannung – – 380 - 415 V, 50–60 Hz 200 - 250 V, 50/60 Hz 120/208 - 144/250 V, 50/60 Hz red housing blue housing blue housing > 50 V, 100 - 300 Hz – 8 9 10 grey housing 9h 10h – 11 green housing 11h 12h – 50 - 60 Hz 3) grey housing 1) 440 - 460 V, 60 Hz 2) 250/400 - 265/460 V, 60 Hz 2) red housing red housing 50/60 Hz 3) – grey housing for reefer container; 2) for ships; 3) Output of an isolation transformer with more than 50V COOPER CROUSE-HINDS GMBH 12 6.59 I Ex-Plugs and Receptacles I wall socket GHG ... old wall socket GHG... The key to safety Plugs and receptacles with a cleverness: The innovative coding of apparatus allows plugs old series series GHG... used for Zone 1 to be used in receptacles for Zone 2 and/or for usage with industrial receptaplug GHG 5.. cles as well. Hence, plugs and receptacles for Zone 1 can be used anywhere. However, by the Zone 1 Zone 2 Industry same token, the coding ensures that Zone 2 plugs cannot be operated in sockets with Zone 1 coding. That guarantees safety with an enormous flexibility in their usage. Speaking of flexibility: It goes without saying that the plugs of the existing range also fit into the new receptacles. Coding of the plugs and receptacles Zone 1/21 Zone 2/22 Industry/Non-Ex possible not possible Combination of possible/not possible connections of plug/wall socket Zone 1/21 Zone 2/22 Industry/Non-Ex 6.60 COOPER CROUSE-HINDS GMBH I 16A 4-/5-pole transf. plug I Plug with fuse I I 1 2 Transformer plug 3 Technical data Ex-transformer plug acc. to IEC 60309-1/2, up to 415 V Marking to 94/9/EC II 2 G Ex ed IIC T5 EC-Type Examination Certificate PTB 99 ATEX 1039 IECEx type of protection Ex ed [ia] IIC T6/T5 IECEx certification of conformity IECEx BKI 04.0002 Permissible ambient temperature -20 °C to + 40 °C Rated voltage primary 415 V AC Rated voltage secondary 12 V, 24 V, 36 V, 42 V or 230 V~ Frequency 50 - 60 Hz Power consumption max. 65 VA Back up fuse, internal 0.5 A mT, replaceable Connecting terminals 1 x 1 - 4 mm2 Insulation class I Degree of protection to EN 60529 IP54 Cable glands Ø 10 - 20 mm Enclosure material Glass-fibre reinforced polyester, polyamide 4 5 6 Ordering details Voltage h Type Weight approx. Sec voltage Order No. Transformer plug 65 VA 2.3 kg 42 V GHG 531 6469 V0000 Transformer plug 65 VA 2.3 kg 24 V GHG 531 6469 V5005 Transformer plug 65 VA 2.3 kg 12 V GHG 531 6469 V5025 Transformer plug 65 VA 2.3 kg 42 V GHG 531 6566 V0000 Transformer plug 65 VA 2.3 kg 24 V GHG 531 6566 V5005 Transformer plug 65 VA 2.3 kg 12 V GHG 531 6566 V5025 Transformer plug 65 VA 2.3 kg 230 V GHG 531 6566 V5023 Plug with fuse max. 6.3 A 1.3 kg – GHG 531 7536 V0000 16 A transformer plug 4-pole 200-250 V 7 9 16 A transformer plug 5-pole 380-415 V 8 6 Plug with fuse 200-250 V 9 6 10 Accessories Plug cap 3/4 pole GHG 530 1935 R0002 Plug cap 5 pole GHG 530 1935 R0005 Ø 80 Ø 70 Ø 82 Dimensions in mm Dimension drawing 259 Transformer plug COOPER CROUSE-HINDS GMBH 6.61 11 12 I I 16A 2-pole up to 50 V 16A 3-pole up to 50 V Wall socket I I Flange socket Coupler Plug Technical data Ex-plugs and receptacles for low voltage, 2- and 3-pole acc. to IEC 60309-1/2 Marking to 94/9/EC EC-Type Examination Certificate II 2 G Ex de [ia] IIC T6/T5 Wall socket, plug and coupler: PTB 99 ATEX 1039 Flange socket: PTB 99 ATEX 1063 U IECEx certification of conformity IECEx BKI 04.0002 IECEx type of protection Ex ed [ia] IIC T6/T5 Permissible ambient temperature –55 °C to +55 °C Rated voltage up to 50 V Rated current 16 A Frequency up to 400 Hz Rated making/rated breaking capacity AC-3 accd. EN 60947-3 Ue 50 V / Ie 16 A External back-up fuse, max. without therm. protection: 16 A / with therm. protection: 35 A Degree of protection to EN 60529 IP54 (IP 66 optional) Wall socket Cable glands 1 x M25 Ø 8 - 17 mm, 1 x M25 Ex-screw plug plastic (bottom) or 2 x metal thread M20 with Ex-screw plug plastic Connecting terminals 2 x 1.5 - 4 mm2 Enclosure material Glass-fibre reinforced polyester Plug Cabel glands Ø 9 - 17 mm Connecting terminals 1.0 - 4 mm2 Enclosure material Polyamide Coupler Cabel glands Ø 9 - 17 mm Connecting terminals 1.5 - 4 mm2 Enclosure material Polyamide Flange socket 6.62 Connecting terminals 1.5 - 4 mm2 Enclosure material Polyamide COOPER CROUSE-HINDS GMBH I I 16A 2-pole up to 50 V 16A 3-pole up to 50 V I I 1 2 Plug Coupler Flange socket Wall socket 3 Ordering details Voltage h Type Cable entries Wall socket M25 KU Weight approx. Order No. Type 2-pole low voltage ≤ 24 V no aux. keyway 1.2 kg GHG 513 4200 R0001 Flange socket 0.4 kg GHG 542 5200 V0000 Coupler 0.7 kg GHG 513 3200 R0001 Plug 42 V 0.35 kg GHG 542 2200 V0000 1.2 kg GHG 513 4212 R0001 Flange socket 0.4 kg GHG 542 5212 V0000 Coupler 0.7 kg GHG 513 3212 R0001 Plug 0.35 kg GHG 542 2212 V0000 Wall socket 12 M25 KU 4 5 Type 3-pole low voltage ≤ 24 V Wall socket M25 KU Flange socket no aux. keyway 42 V GHG 513 4300 R0001 GHG 542 5300 V0000 Coupler 0.7 kg GHG 513 3300 R0001 Plug 0.35 kg GHG 542 2300 V0000 1.2 kg GHG 513 4312 R0001 Flange socket 0.4 kg GHG 542 5312 V0000 Coupler 0.7 kg GHG 513 3312 R0001 Plug 0.35 kg GHG 542 2312 V0000 Wall socket 12 1.2 kg 0.4 kg M25 KU 6 Other voltage ranges and versions available on request 7 Accessories Type Mounting plate size 4 Mounting plate size 4 Protective canopy size 4 Application wall mounting wall mounting Fixing method snap on for GHG 531 4/5 pole snap on for GHG 531 3 pole puggable Order No. GHG 610 1953 R0151 GHG 610 1953 R0152 GHG 610 1955 R0107 8 Dimension drawing 65 X 53 121 90 X 80 108 11 92 65 X 53 7 198 155 X 115 9 78 Flange socket 10 53 M4 53 Ø 59 Drilling for flange socket Wall socket 145 Plug 71.5 Coupler COOPER CROUSE-HINDS GMBH X = fixing dimensions 6.63 Dimensions in mm 69 Ø 59 ~230 11 12 I 16A 3-pole, 4-pole and 5-pole up to 690 V Wall socket I Flange socket Coupler Plug Technical data Ex-plugs and receptacles acc. to IEC 60309-1/2 16A Marking to 94/9/EC II 2 G Ex ed IIC T6 / EC-Type Examination Certificate II 2 D Ex tD A21 IP66 T80 °C Wall socket, plug and coupler: PTB 99 ATEX 1039 Flange socket: PTB 99 ATEX 1040 U IECEx certification of conformity IECEx BKI 04.0002 IECEx type of protection Ex ed [ia] IIC T6/T5 Permissible ambient temperature -20°C to +40°C1) Rated voltage up to 400 V (3-pole) / 690 V (4-pole) / 500 V (5-pole) AC Rated current 16 A Frequency up to 400 Hz Rated making/rated breaking capacity AC-3 accd. EN 60947-3 Ue 690 V / Ie 16 A External back-up fuse, max. without therm. protection: 16 A with therm. protection: 35 A gL (rated current 16 A set to) Insulation class I Degree of protection to EN 60529 IP66 Wall socket Cable glands 1 x M25 Ø 8 - 17 mm, 1 x M25 Ex-screw plug plastic or 2 x metal thread M20 with Ex-screw plug plastic Connecting terminals 2 x 1 - 4 mm2 Enclosure material Glass-fibre reinforced polyester Plug Cable glands Ø 8 - 19 mm (3-pole) / Ø 8 - 21 mm (4-pole) / 12 - 21 mm (5-pole) Connecting terminals 1 x 1.0 - 2.5 mm2 Enclosure material polyamide Coupler Cable glands Ø 8 - 19 mm (3-pole) / Ø 8 - 21 mm (4-pole) / 12 - 21 mm (5-pole) Connecting terminals 2 x 1 - 4 mm2 Enclosure material polyamide Flange socket 1) Connecting terminals 2 x 1 - 4 mm2 Enclosure material polyamide extended temperature range on request Ordering details Voltage h Type Auxiliary contact Cable entries Weight approx. Order No. Wall socket – M25 KU 1.2 kg GHG 511 4304 R0001 Wall socket – M20 GE 1.2 kg GHG 511 4304 R0002 Wall socket – M20 ME 1.3 kg GHG 511 4304 R3001 Wall socket – M20 GM 1.3 kg GHG 511 4304 R3003 Flange socket 0.4 kg GHG 511 8304 R0001 Coupler 0.7 kg GHG 511 3304 R0001 Plug 0.35 kg GHG 511 7304 R0001 Type 16 A 3-pole 110-130 V 4 6.64 COOPER CROUSE-HINDS GMBH I 16A 3-pole, 4-pole and 5-pole up to 690 V I 1 2 Plug Coupler Flange socket Wall socket 3 Ordering details Voltage h Type Auxiliary contact Cable entries Weight approx. Order No. Wall socket – M25 KU 1.2 kg GHG 511 4306 R0001 Wall socket – M20 GE 1.2 kg GHG 511 4306 R0002 Wall socket – M20 ME 1.3 kg GHG 511 4306 R3001 Wall socket – M20 GM Type 16 A 3-pole 200-250 V 6 1.3 kg GHG 511 4306 R3003 Flange socket 0.4 kg GHG 511 8306 R0001 Coupler 0.7 kg GHG 511 3306 R0001 Plug 0.35 kg GHG 511 7306 R0001 4 5 Type 16 A 4-pole 200-250 V 9 380-415 V 6 Wall socket – M25 KU 1.8 kg GHG 511 4409 R0001 Wall socket – M20 ME 1.9 kg GHG 511 4409 R3001 Flange socket 1.0 kg GHG 511 8409 R0001 Coupler 1.7 kg GHG 511 3409 R0001 Plug 0.7 kg GHG 511 7409 R0001 1.8 kg GHG 511 4406 R0001 Wall socket – M25 KU Wall socket – M20 ME 1.9 kg GHG 511 4406 R3001 Wall socket yes M25 KH 1.8 kg GHG 511 4406 R0501 Flange socket 1.0 kg GHG 511 8406 R0001 Coupler 1.7 kg GHG 511 3406 R0001 Plug 480-500 V 7 0.7 kg GHG 511 7406 R0001 1.8 kg GHG 511 4407 R0001 M20 ME 1.9 kg GHG 511 4407 R3001 M25 KH 1.8 kg GHG 511 4407 R0501 Wall socket – M25 KU Wall socket – Wall socket yes Flange socket 1.0 kg GHG 511 8407 R0001 Coupler 1.7 kg GHG 511 3407 R0001 Plug 600-690 V 5 0.7 kg GHG 511 7407 R0001 1.8 kg GHG 511 4405 R0001 M20 ME 1.9 kg GHG 511 4405 R3001 M25 KH 1.8 kg GHG 511 4405 R0501 Wall socket – M25 KU Wall socket – Wall socket yes Flange socket 1.0 kg GHG 511 8405 R0001 Coupler 1.7 kg GHG 511 3405 R0001 Plug 0.7 kg GHG 511 7405 R0001 6 7 8 9 Type 16 A 5-pole 200-250 V Wall socket – M25 KU 1.8 kg GHG 511 4506 R0001 380-415 V Wall socket – M20 ME 1.9 kg GHG 511 4506 R3001 Wall socket yes M25 KH 1.8 kg GHG 511 4506 R0501 6 Flange socket 1.0 kg GHG 511 8506 R0001 Coupler 1.7 kg GHG 511 3506 R0001 Plug 0.7 kg GHG 511 7506 R0001 10 Other voltage ranges and versions available on request. KU = 1 x plastic cable glands M25 for Ø 8 -17 mm, 1 x M25 Ex-screw plug plastic KH = 2 x plastic cable glands M25 for Ø 8 - 17 mm, auxiliary contact, 1 NO 11 ME = 2 x metal thread M20 with Ex-screw plug plastic GE = 2 x plastic thread M20 without cable gland/screw plug GM = 2 x metal thread M20 without cable gland/screw plug 12 COOPER CROUSE-HINDS GMBH 6.65 I 16A 3-pole, 4-pole and 5-pole up to 690 V Wall socket Flange socket Dimension drawing ⎮ Coupler Plug Wiring diagram 121 90 X8 0 I 147 110 X10 0 11 11 7 Wall socket 3-pole 175 X135 236 155 X115 223 7 Wall socket 4/5-pole 72 ~170 ~192 76.5 (4-pole) 84 (5-pole) Plug 3-pole 76.5 (4-pole) 82.5 (5-pole 90 72 71.5 Plug 4/5-pole 263 ~279 90 69 6 X53 65 82 10 10 6 72 X69,5 86 76,5 (4-pole) 84 (5-pole) Coupler 4/5-pole X53 65 Coupler 3-pole 75 Flange socket 3-pole without auxiliary contact L1 N PE 83 X69,5 86 Flange socket 4/5-pole 75 X = fixing dimensions without auxiliary contact with auxiliary contact without auxiliary contact with auxiliary contact L1 L2 L3 PE L1 L2 L3 13 PE L1 L2 L3 N PE L1 L2 L3 N 13 PE 3P + N + PE 3P + N + AUX + PE 14 14 3P + PE 3P + AUX + PE Dimensions in mm 1 P + N + PE 6.66 COOPER CROUSE-HINDS GMBH I 16A 3-pole, 4-pole and 5-pole up to 690 V I 1 2 Protective canopy Plug cap GHG 610 1901 R0126 3 Accessories Mounting plates for wall sockets 16 A Type Size 4 Size 4 Size 4 Application for wall mounting for trellis mounting for pipe mounting Fixing method snapped on snapped on snapped on Order No. GHG 610 1953 R0126 GHG 610 1953 R0126 GHG 610 1953 R0130 4 Plug cap for plugs 16 A Type Plug 16 A 3-pole Plug 16 A 4-pole Plug 16 A 5-pole Order No. GHG 510 1901 R0001 GHG 510 1901 R0002 GHG 510 1901 R0003 5 Accessories for mounting plates Type Mounting set for pipes 1” (Ø 27 - 30 mm) for mounting plates with pipe fixing OU 10 Order No. GHG 610 1953 R0020 Please pay attention to that only order units (OU) according to the ordering details can be delivered. 6 Protective canopy for mounting plate Type Size 4 Application for mounting plate size 4 plugable Order No. GHG 610 1955 R0107 7 Dimension drawing 134.5 27 134.5 129 68 146 8 277 237 237 95⎮ 9 Mounting plate size 4 for pipe mounting Protective canopy size 4 10 Dimensions in mm Mounting plate size 4 for wall/trellis mounting COOPER CROUSE-HINDS GMBH 6.67 11 12 I I 32A 4-pole up to 690 V 32A 5-pole up to 415 V Wall socket I I Flange socket Coupler Plug Technical data Ex-plugs and receptacles accd. to IEC 60309-1/2 Marking to 94/9/EC EC-Type Examination Certificate II 2 G Ex de (ia) IIC T6 / II 2 D Ex tD A21 IP66 T60 °C Wall socket, plug and coupler: PTB 99 ATEX 1041 Flange socket: PTB 99 ATEX 1042 U IECEx certification of conformity IECEx BKI 04.0006 IECEx type of protection Ex ed [ia] IIC T6/T5 Permissible ambient temperature -20 °C to +40 °C1) Rated voltage up to 750 V (AC) Rated current 32 A Frequency up to 400 Hz Rated making/rated breaking capacity AC-3 accd. EN 60947-3 External back-up fuse Ue 690 V / Ie 32 A without therm. protection: 35 A with therm. protection: 50 A gL (rated current 32 A set to Insulation class I Degree of protection accd. EN 60529 IP66 Enclosure colour black Wall socket Cable glands/enclosure drilling 1 x M40 Ø 17 - 28 mm, 1 x M40 Ex-screw plug plastic or 2 x M32 metal thread with 2 Ex-screw plug plastic Connecting terminals 2 x 4 - 10 mm2 Enclosure material Glass-fibre reinforced polyester Plug Cabel glands Ø 17 - 28 mm Connecting terminals 1.0 - 6 mm2 Enclosure material Polyamide Coupler Cabel glands Ø 17 - 28 mm Connecting terminals 2 x 4 - 10 mm2 Enclosure material Polyamide Flange socket 1) 6.68 Connecting terminals 2 x 4 - 10 mm2 Enclosure material Polyamide extended temperature range on request COOPER CROUSE-HINDS GMBH I I 32A 4-pole up to 690 V 32A 5-pole up to 415 V I I 1 2 Plug Coupler Flange socket Wall socket 3 Ordering details Voltage h Type Auxiliary contact Cable entries Weight approx. Order No. Wall socket – KU 1.8 kg GHG 512 4409 R0001 Wall socket – ME 1.9 kg GHG 512 4409 R3001 1.0 kg GHG 512 8409 R0001 Type 32 A 4-pole 200-250 V Flange socket 9 380-415 V 6 480-500 V 7 600-690 V 5 Coupler 1.7 kg GHG 512 3409 R0001 Plug 0.7 kg GHG 512 7409 R0001 Wall socket – KU 1.8 kg GHG 512 4406 R0001 Wall socket – ME 1.9 kg GHG 512 4406 R3001 Wall socket yes KH 1.8 kg GHG 512 4406 R0501 Flange socket 1.0 kg GHG 512 8406 R0001 Coupler 1.7 kg GHG 512 3406 R0001 Plug 0.7 kg GHG 512 7406 R0001 Wall socket – KU 1.8 kg GHG 512 4407 R0001 Wall socket – ME 1.9 kg GHG 512 4407 R3001 Wall socket yes KH 1.8 kg GHG 512 4407 R0501 Flange socket 1.0 kg GHG 512 8407 R0001 Coupler 1.7 kg GHG 512 3407 R0001 Plug 0.7 kg GHG 512 7407 R0001 Wall socket – KU 1.8 kg GHG 512 4405 R0001 Wall socket – ME 1.9 kg GHG 512 4405 R3001 Wall socket yes KH 1.8 kg GHG 512 4405 R0501 Flange socket 1.0 kg GHG 512 8405 R0001 Coupler 1.7 kg GHG 512 3405 R0001 Plug 0.7 kg GHG 512 7405 R0001 4 5 6 7 Type 32 A 5-pole 200-250 V Wall socket – KU 1.8 kg GHG 512 4506 R0001 380-415 V Wall socket – ME 1.9 kg GHG 512 4506 R3001 Wall socket yes KH 1.8 kg GHG 512 4506 R0501 6 Flange socket 1.0 kg GHG 512 8506 R0001 Coupler 1.7 kg GHG 512 3506 R0001 Plug 0.7 kg GHG 512 7506 R0001 8 9 Other voltage ranges and versions available on request. KU = 1 x plastic cable glands M40 for Ø 17-28 mm, 1 x M40 Ex-screw plug plastic KH = 1 x plastic cable glands M40 for Ø 16-28 mm, 1 x plastic cable glands M25 for Ø 8 - 17 mm, with auxiliary contact ME = 2 x metal thread M32 with Ex-screw plug plastic 10 11 12 COOPER CROUSE-HINDS GMBH 6.69 I I 32A 4-pole up to 690 V 32A 5-pole up to 415 V Wall socket I I Flange socket Dimension drawing ⎮ Coupler Wiring diagram 166 120 X 110 Plug 168 120 X110 11 11 7 293 285 20 5 X170 20 5 X170 7 Wall socket 5-pole 95 100 Wall socket 4-pole ~249 ~249 Plug 4-pole Plug 5-pole 90 90 100 90 95 90 ~339 ~345 86 100 95 141 X69.5 86 6 10 6 10 X69.5 86 Coupler 5-pole X69.5 86 Coupler 4-pole 142 X69.5 86 233 Flange socket 4-pole Flange socket 5-pole without auxiliary contact with auxiliary contact without auxiliary contact L1 L2 L3 PE L1 L2 L3 13 PE L1 L2 L3 N PE L1 L2 L3 13 N PE 3P + PE 3P + AUX + PE 3P + N + PE 3P + N+ AUX + PE 14 X = fixing dimensions with auxiliary contact Dimensions in mm 14 6.70 COOPER CROUSE-HINDS GMBH I I 32A 4-pole up to 690 V 32A 5-pole up to 415 V I I 1 2 Protective canopy Plug cap GHG 610 1901 R0128 3 Accessories Mounting plates for wall sockets 32 A Type Size 5 Size 5 Size 5 Application for wall mounting for trellis mounting for pipe mounting Fixing method snapped on snapped on snapped on Order No. GHG 610 1953 R0128 GHG 610 1953 R0128 GHG 610 1953 R0132 4 Plug cap for plugs 32 A Type Plug 32 A 3-pole/4-pole Plug 32 A 5-pole Order No. GHG 510 1901 R0004 GHG 510 1901 R0005 5 Accessories for mounting plates Type Mounting set for pipes 1” (Ø 27 - 30 mm) for mounting plates with pipe fixing OU 10 Order No. GHG 610 1953 R0020 Please pay attention to that only order units (OU) according to the ordering details can be delivered. 6 Protective canopy for mounting plate Type Size 5 Application for mounting plate size 5, plugable Order No. GHG 610 1955 R0108 7 Dimension drawing 180 180 27 174 68 171 95⎮ 305 265 265 8 9 Mounting plate size 5 for pipe mounting Protective canopy size 5 10 Dimensions in mm Mounting plate size 5 for wall/trellis mounting COOPER CROUSE-HINDS GMBH 6.71 11 12 I I 32A 4-/5-pole Transformer plug Plug with fuse I Transformer plug I Plug cap Technical data Ex-transformer plug accd. to IEC 60309-1/2, up to 415 V Marking to 94/9/EC II 2 G Ex de IIC T5 EC-Type Examination Certificate PTB 99 ATEX 1041 IECEx certification of conformity IECEx BKI 04.0006 IECEx type of protection Ex ed [ia] IIC T6/T5 Permissible ambient temperature -20 °C to + 40 °C1) Rated voltage primary 250 V AC Rated voltage secondary 24 V, 36 V or 42 V/230 V (AC) Frequency 50/60 Hz Power consumption max. 65 VA Back up fuse, internal 0.5 A mT, replaceable Connecting terminals 1 x 1 - 4 mm2 Insulation class I Degree of protection to EN 60529 IP54 Enclosure material Glass-fibre reinforced polyester, polyamide Ordering details Voltage h Type Weight approx. Sec voltage Order No. Transformer plug 65 VA 2.3 kg 42 V GHG 532 6469 V0000 Transformer plug 65 VA 2.3 kg 24 V GHG 532 6469 V5005 Transformer plug 65 VA 2.3 kg 42 V GHG 532 6566 V0000 Transformer plug 65 VA 2.3 kg 24 V GHG 532 6566 V5005 Transformer plug 65 VA 2.3 kg 12 V GHG 532 6566 V5025 Transformer plug 65 VA 2.3 kg 230 V GHG 532 6566 V5023 Plug with fuse max. 6.3 A 1.3 kg 32 A transformer plug 4-pole 200-250 V 9 32 A transformer plug 5-pole 380-415 V 6 Plug with fuse 200-250 V GHG 532 7536 V0000 6 Accessories 1) Plug cap 4 pole GHG 530 1935 R0002 Plug cap 5 pole GHG 530 1935 R0005 extended temperature range on request 6.72 COOPER CROUSE-HINDS GMBH I 32A 4-/5-pole Transformer plug I Plug with fuse I I 1 2 Transformer plug 3 Dimension drawing 268 Ø 82 Ø 70 Ø 80 4 Transformer plug 5 6 7 8 9 Dimensions in mm 10 COOPER CROUSE-HINDS GMBH 6.73 11 12 I 63 A 4- and 5-pole up to 690 V Wall socket I Plug Technical data Ex-plugs and receptacles accd. to IEC 60309-1/2 Marking to 94/9/EC EC-Type Examination Certificate II 2 G Ex de IIC T5/T6 / II 2 D Ex tD A21 IP66 T80 °C PTB 00 ATEX 1070 IECEx certification of conformity IECEx BKI 04.0004 IECEx type of protection Ex ed IIC T6 Permissible ambient temperature -20 °C to + 40 °C1) Rated voltage 690 V (AC) Rated current 63 A Frequency up to 400 Hz Rated making/rated breaking capacity AC-3 accd. EN 60947-3 External back up fuse Ue 690 V / Ie 63 A without therm. protection: 63 A with therm. protection: 80 A gL (rated currrent 63 A set to) Insulation class I Degree of protection accd. EN 60529 IP66 Enclosure colour Black Wall socket Cable glands/enclosure drilling 1 x M50 Ø 22 - 35 mm, 1 x M50 Ex-screw plug plastic or 2 x M40 metal thread with 2 Ex-screw plug plastic Connecting terminals 2 x 4 - 25 mm2 / with cable lug 1 x 35 mm2 Enclosure material Glass-fibre reinforced polyester Plug 1) 6.74 Cabel glands Ø 19 - 34 mm Connecting terminals 1 x 4 - 16 mm2 / pin-cable lug2) 1 x 25 mm2 Enclosure material Polyamide extended temperature range on request COOPER CROUSE-HINDS GMBH I 63 A 4- and 5-pole up to 690 V I 1 2 Plug cap Plug Wall socket 3 Ordering details Voltage h Type Auxiliary contact Cable entries Weight approx. Order No. Wall socket – KU 8.1 kg GHG 514 4409 R0001 Wall socket – ME 8.2 kg GHG 514 4409 R3001 0.75 kg GHG 514 7409 R0001 Type 63 A 4-pole 200-250 V Plug 4 9 380-415 V Wall socket – KU 8.1 kg GHG 514 4406 R0001 Wall socket – ME 8.2 kg GHG 514 4406 R3001 Wall socket yes KH 8.2 kg GHG 514 4406 R0501 0.75 kg GHG 514 7406 R0001 Plug 5 6 480-500 V Wall socket – KU 8.1 kg GHG 514 4407 R0001 Wall socket – ME 8.2 kg GHG 514 4407 R3001 Wall socket yes KH 8.2 kg GHG 514 4407 R0501 0.75 kg GHG 514 7407 R0001 Plug 6 7 600-690 V Wall socket – KU 8.1 kg GHG 514 4405 R0001 Wall socket – ME 8.1 kg GHG 514 4405 R3001 Wall socket yes KH 8.2 kg GHG 514 4405 R0501 0.75 kg GHG 514 7405 R0001 Plug 7 5 Type 63 A 5-pole 200-250 V Wall socket – KU 8.1 kg GHG 514 4506 R0001 380-415 V Wall socket – ME 8.1 kg GHG 514 4506 R3001 Wall socket yes KH 8.2 kg GHG 514 4506 R0501 0.75 kg GHG 514 7506 R0001 OU 1 5 Order No. GHG 510 1901 R0006 GHG 510 1916 R0001 Plug 8 6 Accessories 9 Plug cap for plugs Type Plug cap 4-pole/5-pole Pin cable lug 25 mm2 Other voltage ranges and versions available on request. KU = 1 x plastic cable glands M40 for Ø 17-28 mm, 1 x M40 Ex-screw plug plastic KH = 1 x plastic cable glands M40 for Ø 16-28 mm, 10 1 x plastic cable glands M25 for Ø 8 - 17 mm, with auxiliary contact ME = 2 x metal thread M32 with Ex-screw plug plastic 11 12 COOPER CROUSE-HINDS GMBH 6.75 I 63 A 4- and 5-pole up to 690 V Wall socket I Plug Dimension drawing ⎮ 200 X184 Wiring diagram 10 226 475 370 X276 9 Ø 110 Wall socket 4/5-pole approx. 272 Plug 4/5-pole X = fixing dimensions without auxiliary contact with auxiliary contact without auxiliary contact L1 L2 L3 PE L1 L2 L3 13 PE L1 L2 L3 N PE L1 L2 L3 13 N PE 3P + PE 3P + AUX + PE 3P + N + PE 3P + N + AUX + PE 14 14 5-pole Dimensions in mm 4-pole with auxiliary contact 6.76 COOPER CROUSE-HINDS GMBH I 125A 4- and 5-pole up to 690 V I 1 2 Plug Wall socket 3 Technical data Ex-plugs and receptacles accd. to IEC 60309-1/2 Marking to 94/9/EC II 2 G Ex de IIC T6 / EC-Type Examination Certificate II 2 D Ex tD A21 IP66 T80 °C PTB 01 ATEX 1069 IECEx certification of conformity IECEx BKI 04.0005 IECEx type of protection Ex ed IIC T6 Permissible ambient temperature -20 °C to + 40 °C1) Rated voltage 690 V (AC) Rated current 125 A (AC) Frequency up to 400 Hz 4 5 Rated making/rated breaking capacity AC-3 accd. EN 60947-3 Ue 690 V / Ie 125 A External back up fuse without therm. protection: 125 A with therm. protection: 160 A gL (rated currrent 125 A set to) Insulation class I Degree of protection accd. EN 60529 IP66 Enclosure colour Black 6 Wall socket Cable glands/enclosure drilling 1 x M63 Ø 27 - 48 mm, 1 x M63 Ex-screw plug plastic or 2 x M50 metal thread with 2 Ex-screw plug plastic Connecting terminals 2 x 4 - 50 mm2 / with cable lug1) 1 x 120 mm2 Enclosure material Glass-fibre reinforced polyester 7 Plug Cabel glands Ø 31 - 55 mm Connecting terminals 1 x 4 - 35 mm2 / with pin cable lug2) 1 x 50 mm2 Enclosure material Polyamide 1) extended temperature range on request 2) use only delivered cable lug 8 9 10 11 12 COOPER CROUSE-HINDS GMBH 6.77 I 125A 4- and 5-pole up to 690 V Wall socket I Plug Plug cap Ordering details Voltage h Type Auxiliary contact Cable entries Weight approx. Order No. Wall socket – KU 12.3 kg GHG 515 4409 R0001 Wall socket – ME 12.5 kg GHG 515 4409 R3001 Wall socket yes KH 12.5 kg GHG 515 4409 R0501 0.9 kg GHG 515 7409 R0001 Type 125 A 4-pole 200-250 V Plug 9 380-415 V Wall socket – KU 12.3 kg GHG 515 4406 R0001 Wall socket – ME 12.5 kg GHG 515 4406 R3001 Wall socket yes KH 12.5 kg GHG 515 4406 R0501 0.9 kg GHG 515 7406 R0001 Plug 6 480-500 V Wall socket – KU 12.3 kg GHG 515 4407 R0001 Wall socket – ME 12.5 kg GHG 515 4407 R3001 Wall socket yes KH 12.5 kg GHG 515 4407 R0501 0.9 kg GHG 515 7407 R0001 Plug 7 600-690 V Wall socket – KU 12.3 kg GHG 515 4405 R0001 Wall socket – ME 12.5 kg GHG 515 4405 R3001 Wall socket yes KH 12.5 kg GHG 515 4405 R0501 0.9 kg GHG 515 7405 R0001 Plug 5 Type 125 A 5-pole 200-250 V Wall socket – KU 13.0 kg GHG 515 4506 R0001 380-415 V Wall socket – ME 13.2 kg GHG 515 4506 R3001 Wall socket yes KH 13.2 kg GHG 515 4506 R0501 1.2 kg GHG 515 7506 R0001 Plug 6 Accessories Type Plug cap 4-pole/5-pole Cable lug 50 mm2 OU 1 5 Other voltage ranges and versions available on request. KU = 1 x plastic cable glands M40 for Ø 17-28 mm, 1 x M40 Ex-screw plug plastic KH = 1 x plastic cable glands M40 for Ø 16-28 mm, 1 x plastic cable glands M25 for Ø 8 - 17 mm, with auxiliary contact ME = 2 x metal thread M32 with Ex-screw plug plastic 6.78 COOPER CROUSE-HINDS GMBH Order No. GHG 510 1901 R0007 GHG 260 1911 R0004 I 125A 4- and 5-pole up to 690 V I 1 2 Plug Dimension drawing 234 X218 ⎮ Wall socket 3 Wiring diagram 11 258 4 537 430 X303 9 5 6 Ø 120 Wall socket 4/5-pole 7 approx. 320 Plug 4/5-pole X = fixing dimensions without auxiliary contact with auxiliary contact without auxiliary contact L1 L2 L3 PE L1 L2 L3 13 PE L1 L2 L3 N PE L1 L2 L3 13 N PE 3P + PE 3P + AUX + PE 3P + N + PE 3P + N + AUX + PE 14 with auxiliary contact 8 14 9 5-pole 10 Dimensions in mm 4-pole COOPER CROUSE-HINDS GMBH 6.79 11 12 I 10A 21-pole up to 250 V Wall socket I Plug Technical data Ex-plugs and receptacles, 21-pole Marking to 94/9/EC II 2 G Ex e II T6 / EC-Type Examination Certificate PTB 00 ATEX 1109 Permissible ambient temperature -20 °C to + 40 °C Rated voltage 250 V AC Rated current 10 A Frequency up to 400 Hz External back up fuse II 3 D Ex tD A22 IP54 T80 °C1) without therm. protection: 10 A with therm. protection: 16 A gL (rated current 10 A set to) Insulation class I Degree of protection accd. EN 60529 IP65 Enclosure colour Black Wall socket Cable glands/enclosure drilling 1 x M40 Ø 17 - 28 mm, 1 x M32 metal thread with Ex-screw plugs plastic Connecting terminals 1 x 1.0 - 2.5 mm2 Enclosure material Glass-fibre reinforced polyester Plug 6.80 Cabel glands Ø 19 - 28 mm Connecting terminals 1 x 1.0 - 2.5 mm2 crimp or solder connection2) Enclosure material Polyamide 1) See manufactuers declaration 091 for non conductive dusts 2) Please use appropriate crimp tool COOPER CROUSE-HINDS GMBH I 10A 21-pole up to 250 V I 1 2 Plug Wall socket 3 Ordering details Type h Cable entry Weight Order No. Wall socket 5h KU 1.8 kg GHG 511 4905 R0001 Wall socket 5h ME 1.9 kg GHG 511 4905 R3001 Plug 5h 0.7 kg GHG 591 2201 R0001 Wall socket 6h KU 1.8 kg GHG 511 4906 R0001 Wall socket 6h ME 1.9 kg GHG 511 4906 R3001 Plug 6h 0.7 kg GHG 591 2201 R0002 Wall socket 7h KU 1.8 kg GHG 511 4907 R0001 Wall socket 7h ME 1.9 kg GHG 511 4907 R3001 Plug 7h 0.7 kg GHG 591 2201 R0003 Application Fixing method Order No. Mounting plate size 5 for wall mounting snapp on GHG 610 1953 R0128 Mounting plate size 5 for trellis mounting snapp on GHG 610 1953 R0128 Mounting plate size 5 for pipe mounting snapp on GHG 610 1953 R0132 Type 10 A 21-pole Type 4 5 Accessories Plug cap 21-pole GHG 530 1935 R0008 Socket bushes 1 set = 7 pcs. GHG 590 1301 R0102 Plug pins 1 set = 7 pcs. GHG 590 1302 R0102 Ex-Crimping tool for sockets and pins GHG 590 1902 R0001 Dismanteling tool for sockets and pins GHG 590 1903 R0001 6 7 KU = 1 x plastic cable glands M40 for Ø 17-28 mm ME = 1 x metal thread M32 with Ex-screw plug plastic Dimension drawing ⎮ 22.5 120 X 110 8 Coding ~225 175 205 X170 290 Ø 87 Ø 70 11 9 Plug 21-pole 7 6h 0⎮ 20⎮ 10 7h 20⎮ X = fixing dimensions Dimensions in mm Wall socket 5h COOPER CROUSE-HINDS GMBH 6.81 11 12 I 20A 7-pole up to 500 V Wall socket I Plug Technical data Ex-plugs and receptacles, 7-pole Marking to 94/9/EC II 2 G Ex ed IIC T6/T5 / EC-Type Examination Certificate PTB 00 ATEX 1109 Permissible ambient temperature -20 °C to + 40 °C Rated voltage 500 V Rated current 16 A (T6) / 20 A (T5) Frequency up to 400 Hz Rated making/rated breaking capacity AC-3 Ue 500 V / Ie 10 A accd. EN 60947-3 Ue 250 V / Ie 16 A External back up fuse II 3 D Ex tD A22 IP54 T80 °C1) without therm. protection: 16 A with therm. protection: 25 A gL (rated currrent 16/20 A set to) Insulation class I Degree of protection accd. EN 60529 IP66 Enclosure colour Black Wall socket Cable glands/enclosure drilling 2 x M40 Ø 17 - 28 mm, 1 Ex screw plugs plastic or 2 x M32 metal thread with 2 Ex screw plugs plastic Connecting terminals 2 x 1.5 - 4 mm2 Enclosure material Glass-fibre reinforced polyester Plug 6.82 Cabel glands Ø 9 - 17 mm Connecting terminals 1 x 1.0 - 2.5 mm2 crimped or soldered connection2) Enclosure material Polyamide 1) See manufactuers declaration 091 for non conductive dusts 2) Please use appropriate crimp tool COOPER CROUSE-HINDS GMBH I 20A 7-pole up to 500 V I 1 2 Wall socket Plug 3 Ordering details Type h Cable entry Weight Order No. Wall socket 7-pole 6h KU 2.2 kg GHG 511 4706 R0001 Wall socket 7-pole 6h ME 2.3 kg GHG 511 4706 R3001 Plug 7-pole 6h 0.3 kg GHG 592 2001 R0002 Wall socket 6-pole + PE 7h KU 2.2 kg GHG 511 4707 R0003 Wall socket 6-pole + PE 7h ME 2.3 kg GHG 511 4707 R3003 Plug 6-pole + PE 7h 0.3 kg GHG 592 2001 R0022 Application Fixing method Order No. Mounting plate size 5 for wall mounting snapp on GHG 610 1953 R0128 Mounting plate size 5 for trellis mounting snapp on GHG 610 1953 R0128 Mounting plate size 5 for pipe mounting snapp on GHG 610 1953 R0132 Type 20 A 7-pole Type 4 5 Accessories Plug cap 7-pole GHG 540 1935 R0002 Socket bushes 1 set = 7 pcs. GHG 590 1301 R0102 Plug ins 1 set = 7 pcs. GHG 590 1302 R0102 Crimping tool for sockets and pins GHG 590 1902 R0001 Dismanteling tool for sockets and pins GHG 590 1903 R0001 6 Other voltage ranges and versions available on request. KU = 1 x plastic cable glands M40 Ø 17-28 mm, 1 x M40 with Ex-screw plug plastic 7 ME = 2 x metal thread M32 with Ex-screw plug plastic Fixing material and accessories see page 6.94 pp. Dimension drawing ⎮ Wiring diagram 22.5 120 X 110 205 X170 265 8 7-pole 172 1 2 3 4 5 6 7 11 6-pole + PE 9 L1 L2 L3 N 1 2 PE 7 6h 7h 10 0⎮ Wall socket 7-pole 30⎮ Plug 7-pole Dimensions in mm Ø 77 Ø 57 145 X = fixing dimensions COOPER CROUSE-HINDS GMBH 6.83 11 12