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EASA Materials and Services
Join Us at the
2016 EASA
CONVENTION
JUNE 12-14, 2016 • TORONTO
Fairmont Royal York & Toronto Convention Center
• Excellent Education Sessions • Outstanding Exhibition
• Exceptional Networking Opportunities
Electrical Apparatus Service Association, Inc.
1331 Baur Blvd. • St. Louis, MO 63132
Phone: 314-993-2220 • Fax: 314-993-1269
Email: easainfo@easa.com • Website: www.easa.com
Table Of Contents
Identification Materials
EASA Lapel Pins, Uniform Patches, Vinyl Decals......................................... 1
Promotional/Customer Education Materials
Electrical Engineering Pocket Handbook........................................................2
Failures In Three-Phase Stator Windings........................................................ 2
Guide For The Repair Of Power And Distribution Transformers............... 2
Mechanical Reference Handbook..................................................................... 3
Recommended Practice (ANSI/EASA AR100-2010)..................................... 3
The Effect Of Repair/Rewinding On Motor Efficiency;
EASA/AEMT Rewind Study And Good Practice Guide To
Maintain Motor Efficiency......................................................................... 3
Engineering Reference Materials And Tools
AC Motor Redesign............................................................................................4
AC Motor Verification & Redesign (Version 4)............................................... 4
Bolts And Nuts Chart.........................................................................................4
Commutator Troubleshooting Guide/Commutator Machining Chart......5
Cylindrical Roller Bearing Chart......................................................................5
High-Potential Tests Using AC/High-Potential Tests
Using DC Chart............................................................................................... 5
Lock Nuts And Lock Washers For Ball Bearings Chart................................. 5
Motor Lead Wire Chart......................................................................................6
Radial Ball Bearing Chart................................................................................... 6
Round Magnet Wire Data Chart....................................................................... 6
Fundamentals Of DC Operation And Repair Tips......................................... 6
Fundamentals of Pump Repair......................................................................... 7
Internal Connection Diagrams.......................................................................... 7
Mechanical Repair Fundamentals Of Electric Motors, 2nd Edition............... 7
Principles Of Medium and Large AC Motors................................................. 7
Root Cause Failure Analysis.............................................................................. 8
Tech Notes............................................................................................................ 8
Technical Manual ............................................................................................... 8
(Continued on next page)
i
Table Of Contents
Nameplates
EASA Nameplates............................................................................................. 9
Engineering Forms
AC Stator Form Coil Data Sheet..................................................................... 9
Stator Core Test Forms..................................................................................... 9
Warranty Report Forms.................................................................................... 9
Winding Data Forms........................................................................................ 9
Technical Training And EASA Seminars/Webinars
How To Wind Three-Phase Stators............................................................... 10
Seminars/Webinars........................................................................................ 10
EASA Vo-Tech.................................................................................................. 10
Management And Sales Training
Advanced Inside Sales................................................................................... 11
Employee Safety Guide.................................................................................. 11
Job Descriptions For EASA Service Centers................................................ 11
New Directions In Inside Sales..................................................................... 12
The Perfect Sales Call...................................................................................... 12
Waste Minimization Program....................................................................... 12
Newsletter
Currents............................................................................................................. 13
Notes......................................................................................................14
Price List
ii
.........................................................................................16-22
Identification Materials
EASA Lapel Pin
Announce your affiliation with EASA in a fashionable manner with
this professional-looking lapel pin. This handsome copper-plated lapel
pin is the perfect match for our industry and will look perfect on a
sport coat, dress shirt or tie.
EASA Emblem Uniform Patch
Add the mark of professionalism to uniforms, shirts, jackets, coveralls
and other apparel. The 4” by 1 1/2”, high-quality embroidered emblem looks great when worn as a shoulder patch or on the chest. Sold
in sets of 10.
EASA Emblem Vinyl Decals
Available in two sizes, these vinyl decals look great on any smooth
surface. The large (8 1/2” x 3 1/8”) decal will set off items like metal
cabinets, doors, lockers and service center walls. The handy small (5”
x 1 7/8”) decal is just right for smaller applications – toolboxes, notebooks, folders, car bumpers and rear windows. Sold in sets of 10.
EASA Resources – How To Order
Online:
www.easa.com
Email:
easainfo@easa.com
Call:
314-993-2220
Fax:
314-993-1269
Mail:
1331 Baur Blvd
St. Louis, MO 63132
USA
1
Promotional/Customer Education Materials
Electrical Engineering Pocket Handbook
Filled with practical information, the handbook makes a great “giveaway” item for your customers and potential customers! And, when imprinted with your company information, it reminds customers to call on
your firm when in need of electrical apparatus sales or service. Use the
handbook to make everyone in your organization a sales person! If one
of your technicians helps a customer with a troubleshooting problem,
for example, remind the customer of this valuable assistance by providing EASA’s professionally produced handbook with your company’s
contact information.
Imprint Your Logo
and Contact
Information Here!
Actual size: 3.5” x 6”
Failures In Three-Phase Stator Windings
Failures in Three-Phase Stator Windings is a six-page brochure on heavy,
enameled stock that can assist members in a variety of ways — as
a training aid, an informative handout or a promotional mailer. For
the greatest impact and a lasting impression, include your company
imprint on the front cover, inside or both. The brochure features large,
full-color photographs of the most common failures in three-phase
stator windings, together with brief descriptions of the possible causes.
A photograph of a good stator is included for the purpose of comparison. The booklet also is available in French and Spanish!
Imprint Your Logo
And Contact
Information Here
Also
Available
In French
and
Spanish!
Actual size: 8.5” x 11”
Guide For The Repair Of Power And Distribution
Transformers (EASA AR200)
EASA’s Guide for the Repair of Power and Distribution Transformers (EASA
AR200) establishes guidelines for each step of the repair of power
transformers. It describes record keeping, tests, analysis, and general
guidelines for the repair of power transformers. Transformers covered
are liquid-filled distribution or transformers up to 10 MVA and 69 kV,
and dry type distribution and power transformers up to 5 MVA and 25
kV. Some of the topics addressed include condition assessment, failure
investigation, insulation tests, rewinding of both dry and liquid-filled
units, and assessing suitability for service. Entire sections are devoted
to winding considerations, repair of dry type transformers, and repair
of liquid-filled transformers. An appendix addresses electrical testing
safety considerations.
(This publication is available to members for FREE download in the
“Resources” section at www.easa.com.)
2
Actual size: 8.5” x 11”
Promote Your Business With EASA Handbooks
Promotional/Customer Education Materials
Mechanical Reference Handbook
This handbook contains carefully selected materials designed to assist
repair firms in their everyday work. Just as important, your customers
and potential customers can use this 90-page pocket handbook
as a handy reference for mechanical data for motors and driven
equipment. When imprinted with your firm’s contact information, the
Mechanical Reference Handbook also makes a great tool for sales calls
and other promotional activities.
Recommended Practice For The
Repair Of Rotating Electrical Apparatus
(ANSI/EASA AR100-2010)
Actual size: 3.5” x 6”
Recognized as an
American National
Standard (ANSI)
ANSI/EASA
AR100-2001
EASA Standard AR100-2006
RECOMMENDED
PRACTICE
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FOR THE REPAIR O F ROTATING
ELECTRICAL APPARATUS
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Actual size: 8.5” x 11”
With the American National Standards Institute (ANSI) status noted
on the cover, EASA’s Recommended Practice For The Repair Of Rotating
Electrical Apparatus (ANSI/EASA AR100-2010) is an important publication
to distribute both internally and to customers. Order extra copies so that
you and everyone at your repair facility will have this comprehensive set
of guidelines nearby for handy reference. EASA’s Recommended Practice
promotes integrity and good faith among members, suppliers and customers by maintaining a level of workmanship that will produce quality
products. Further, adherence to EASA’s Recommended Practice will help
member firms improve the quality of their operations while providing
their customers with guidelines for judging whether repairs have been
performed in an acceptable manner.
(This publication is available for FREE download in the “Resources”
section at www.easa.com.)
The Effect Of Repair/Rewinding On Motor
Efficiency; EASA/AEMT Rewind Study And Good
Practice Guide To Maintain Motor Efficiency
Actual size: 8.5” x 11”
Get extra copies of this important publication for your technicians and
customers. It explains the findings of the study conducted by EASA and
the Association of Electrical and Mechanical Trades (AEMT) that analyzed the impact of repair/rewinding on the energy efficiency of electric
motors. In addition to its conclusion that using best repair/rewind
practices does not degrade efficiency, the study also shows that motors
can be rewound/repaired multiple times with no loss in efficiency.
Also, the Good Practice Guide outlines good practice repair methods used
to achieve the results. It can be used as a stand-alone document and
contains repair tips, relevant motor technology, and information about
sources of losses in induction motors that affect efficiency.
(This publication is available for FREE download in the “Resources”
section at www.easa.com.)
Use EASA Promotional Materials To Grow Your Business
3
Engineering Reference Materials And Tools
AC Motor Redesign
EASA’s AC Motor Redesign manual explains how to make all possible
changes in the ratings of AC electric motors, within design limitations.
Besides mathematical formulas, it provides guidelines on the limitations
for each type of redesign. These are useful in determining whether a
desired new rating is possible before the motor is stripped. Terms are expressed in both English and metric units. Each chapter contains at least
one example to guide you through your own redesigns. The publication
also is available in Spanish.
AC Motor Verification & Redesign (with
integrated AC & DC motor winding database) –
Version 4
Version 4 of EASA’s AC Motor Verification & Redesign program
has been married with EASA’s improved motor winding database
to form a single application that addresses service center winding
needs. The single product contains these powerful new features:
• Common display and user interface for motor winding
database and redesign functions
• Select and display multiple records
• Compare multiple redesign options in a side-by-side display
• Expanded lookup and filter features in the motor winding
database
• The motor winding database includes new recent data submitted by members
• All motor winding database records have been validated
• The data from motor winding database records can be sent
directly to the redesign program, to be used when actual
motor data is questionable
• Core dimensions can be entered into the AC Motor
Verification & Redesign program as fractions
• For redesigns, limit automatic wire size selection to your
wire inventory
• Expanded “grid” display of redesign options for easier
comparison and selection
Also
Available
in
Spanish!
Actual size: 8.5” x 11”
Watch for Announcements
Regarding Availability
Chart – Bolts And Nuts
EASA’s laminated Bolts And Nuts Chart provides a bounty of useful information. One side of the chart shows the most commonly used bolt
grade markings. The reverse side shows bolt tightening torque values
for both metal-to-metal contact and non-metallic parts bolted to metallic parts. The chart also lists precautions for tightening bolted joints.
Actual size: 8.5” x 11”
4
EASA’s Recommended Practice Has ANSI Status
Engineering Reference Materials And Tools
Chart – Commutator Troubleshooting Guide/
Commutator Machining
EASA’s laminated Commutator Troubleshooting Guide/Commutator
Machining Chart includes valuable information for the service center.
The troubleshooting guide includes a table as a guide to assess the
condition of the commutator, and to aid in solving and eliminating the
cause. The other side contains information on turning and undercutting the commutator.
Chart – Cylindrical Roller Bearing
+
High-Potential
Tests Using
HIGH-POTENTIAL
TESTSAC
USING AC
CAUTION
Be sure to follow all applicable safety procedures associated with high-potential testing before, during and following the test.
INSULATION CONDITION TESTS
1. Perform visual inspection and insulation resistance test
before conducting the high-potential test shown below. The
table at right shows the recommended minimum insulation
meter is suitable for machines rated up to 2500V. Above
that voltage, a 1000V megohmmeter is recommended.
2. The tables shown are for testing new windings, one time
only, by applying AC voltage, 50-60 Hz, continuously for
one minute between the winding and frame or core structure. Subsequent tests (such as acceptance tests) should
be at 80% of these values, and thereafter should not be
more than 2/3 of table values. To avoid excessive stressing
of the insulation, repeated application of the high-potential
test voltage is not recommended.
3. AC high-potential tests for windings which have not been
cleaned and dried should not exceed 125 to 150% of rated
voltage.
4. AC high-potential tests for reconditioned windings should
be performed at 60% of the new winding test value.
5. Testing of electrical apparatus by the use of DC high-potential test equipment is recommended. Multiply the AC
test potential shown in the tables below by 1.7 to obtain
the equivalent DC test potential, or see the chart for HighPotential Tests Using DC.
6. All test results should be recorded and retained. Trends
in results are often better indicators of condition than the
absolute values.
7. See the ANSI/EASA Std. AR100-2010: Recommended
Practice for the Repair of Rotating Electrical Apparatus for
additional information.
DESCRIPTION OF MACHINE
DC MOTORS AND GENERATORS
RECOMMENDED MINIMUM INSULATION
RESISTANCE VALUES AT 40°C
(ALL VALUES IN MΩ)
MINIMUM INSULATION
RESISTANCE
IR1 min = kV + 1
For most machines with randomwound stator coils and form-wound
coils rated below 1 kV and DC
armatures.
IR1 min = 5
Notes:
minimum
insulationresistance,in megohms,at
1) IR1 min is therecommended
40°C of theentiremachinewinding(all phases).
2)
is thekV
ratedline-to-line
rms voltagefor three-phaseAC machines,lineto-groundvoltagefor single-phasemachines,and rateddirectvoltagefor
windings.
DC machinesor
3)
maynot
It be possibletoobtaintheaboveminimum
IR1 minvaluesforstator
windingshavingextremelylargeend arm surfaceareas, or for DC armaturewindingswithcommutators.
For such windingstrendingof historical
of theirinsulation.
IR1 min valuescan be usedtohelpevaluatethecondition
4)
values
Thein Table 4 may notbe applicable,in somecases,
whenthecompletewindingoverhangis treatedwithstresscontrolmaterial.
5)
values
Thein the abovetable do not applyto “green”windingsbefore
globalvacuumimpregnation
treatment.
IEEE 43-2013,Table4.
FIELD WINDING
ARMATURE WINDING
High-Potential
Tests Using
DC
HIGH-POTENTIAL
TESTS
Motors
rated 0.5 hp and less, generators rated
less than USING DC
CAUTION
TEST SPECIMEN
For most windings made before
others not described below.
For most AC windings built after
about 1970 (form-wound coils).
IR1 min = 100
EFFECTIVE AC HIGH-POTENTIAL TEST VOLTAGE FOR NEW WINDINGS
+
500 volts
250 watts, and for operation on circuits:
a) 240 volts or less
1000 volts
b) Above 240 volts
1000 volts + 2 times the
Be sure to follow all applicable
safety
procedures
associated
with high-potential
testing before, during and following the test.
Motors rated
greater
than 0.5 hp
and generators
rated 250
rated voltage of the machine
watts and larger
INSULATION CONDITION
TESTSRATED 250 VOLTS OR LESS
UNIVERSAL MOTORS
FIELD WINDING
ARMATURE WINDING
RECOMMENDED
MINIMUM INSULATION
1.
RESISTANCE VALUES AT 40°C
Rated and
0.5 hp
and less,resistance
except motors
1000 volts
Perform visual inspection
insulation
testmarked
be- for portable tools
(ALL VALUES IN MΩ)
fore conducting the high-potential
tablemarked for portable
Rated greatertest
thanshown
0.5 hp,below.
and allThe
motors
1000 volts + 2 times the
at right shows the recommended
minimum insulation resistools
rated voltage of the motor
MINIMUM INSULATION
TEST SPECIMEN
RESISTANCE
suitable for machines rated up to 2500V. Above that voltage, a
References: NEMA Stds. MG 1-2011, 12.3, 15.48, 20.17, 21.22.4, 21.22.5, 23.20 and 24.49.
2.
EASA’s Cylindrical Roller Bearing Chart also provides useful information in
a handy and durable format. One side of the chart shows the maximum
and minimum shaft diameters and end bell housing bores (in inches) for
roller bearings most frequently used in electrical rotating equipment. The
reverse side of the chart includes nominal bearing dimensions in inches
and millimeters. (The ABMA numbers listed are for single-row, cylindrical roller bearings.) It, too, is covered by a high-quality lamination that
protects it from stains, spills and smudges!
For most windings made before
1000V megohmmeter is recommended.
IR1 min = kV + 1
The tables shown are for testing new windings, one time only,
others not described below.
by applying DC voltage, continuously for one minute between
the winding and frame or core structure. Subsequent tests
For most AC windings built after
IR1 min = 100
(such as acceptance tests) should be at 80% of these values,
about 1970 (form-wound coils).
and thereafter should not be more than 2/3 of table values. To
1331
Baur
Blvd.
• St. Louis, MO 63132 U.S.A. • 314-993-2220 • Fax 314-993-1269 • www.easa.com • easainfo@easa.com
The
Electro•Mechanical
Authority
For
most machines with randomavoid excessive stressing of the insulation, repeated applicaCopyright © EASA 2015 – 0415RC3C
tion of the high-potential test voltage is not recommended.
wound stator coils and form-wound
IR1 min = 5
coils rated below 1 kV and DC
DC high-potential tests for windings which have not been
armatures.
cleaned and dried should not exceed 215 to 255% of rated
voltage.
Notes:
DC high-potential tests for reconditioned windings should be
minimum
insulationresistance,in megohms,at
1) 1 min is the
IR recommended
performed at 60% of the new winding test value.
40°C of theentiremachinewinding(all phases).
Testing of electrical apparatus by the use of DC high-potential
2)
is thekV
ratedline-to-line
rms voltagefor three-phaseAC machines,linetest equipment is recommended. Multiply the DC test potential
to-groundvoltagefor single-phasemachines,and rateddirectvoltagefor
shown in the tables by 0.59 to obtain the equivalent AC test
windings.
DC machinesor
potential, or see the chart for High-Potential Tests Using AC.
3) maynot
It be possibletoobtaintheaboveminimum
IR 1 min valuesforstator
The DC potential should be increased gradually to the desired
windingshavingextremelylargeend arm surfaceareas, or for DC armatest voltage to limit the charging current. DC testing must be
turewindingswithcommutators.
For such windingstrendingof historical
for a duration of one (1) minute after test voltage is reached.
of theirinsulation.
IR 1 min valuescan be usedto helpevaluatethecondition
Caution: After a DC high-potential test, the winding must be
grounded to the frame until the charge has decayed to zero.
4)
values
Thein Table 4 may notbe applicable,in somecases,
All test results should be recorded and retained. Trends in rewhenthecompletewindingoverhangis treatedwithstresscontrolmaterial.
sults are often better indicators of condition than the absolute
5)
values
Thein the abovetable do not applyto “green”windingsbefore
values.
globalvacuumimpregnation
treatment.
See the ANSI/EASA Std. AR100-2010: Recommended PracIEEE 43-2013,Table4.
tice for the Repair of Rotating Electrical Apparatus for additional information.
Chart – High-Potential Tests Using AC
High-Potential Tests Using DC
EASA’s high quality, laminated charts for service center use, High-Potential
Tests Using AC and High-Potential Tests Using DC, provide extensive information about conducting high-potential tests. Both charts are covered with
a high-quality lamination to protect them from stains, spills and smudges
in the harsh service center environment.
ELECTRICAL APPARATUS SERVICE ASSOCIATION, INC.
3.
4.
5.
6.
7.
DC HIGH-POTENTIAL TEST VOLTAGE FOR NEW WINDINGS
DESCRIPTION OF MACHINE
DC MOTORS AND GENERATORS
FIELD WINDING
ARMATURE WINDING
850 volts
Motors rated 0.5 hp and less, generators rated less than 250
watts, and for operation on circuits:
a) 240 volts or less
1700 volts
b) Above 240 volts
1700 volts + 3.4 times the
rated voltage of the motor
Motors rated greater than 0.5 hp and generators rated 250 watts
and larger
UNIVERSAL MOTORS RATED 250 VOLTS OR LESS
Rated 0.5 hp and less, except motors marked for portable tools
Rated greater than 0.5 hp, and all motors marked for portable
tools
FIELD WINDING
ARMATURE WINDING
1700 volts
1700 volts + 3.4 times the
rated voltage of the motor
Caution: After completion of a DC high-potential test, the winding must be grounded to the frame (or core) until the charge has decayed to zero.
(References: IEEE Stds. 4-2013 and 95-2002; and NEMA Stds. MG 1-2009, Rev. 1-2010, 3.1.)
ELECTRICAL APPARATUS SERVICE ASSOCIATION, INC.
The Electro•Mechanical Authority
1331 Baur Blvd. • St. Louis, MO 63132 U.S.A. • 314-993-2220 • Fax 314-993-1269 • www.easa.com • easainfo@easa.com
Copyright © EASA 2015 – 0415RC3C
Chart – Lock Nuts And Lock Washers
For Ball Bearings
EASA’s laminated chart entitled Lock Nuts and Lock Washers for Ball Bearings is a convenient tool to use right at the bench or at your parts desk. It
shows the outside diameter measurements of each lock nut for ball bearings. It also provides the thickness and number of tangs for lock washers.
The other side of this handy chart provides decimal and metric equivalents for linear measures.
Actual size of all charts: 8.5” x 11”
Keep Employees Up-To-Date With EASA Reference Materials
5
Engineering Reference Materials And Tools
Chart – Motor Lead Wire
+
MOTOR LEAD WIRE
250
300
350
400
500
600
700
750
800
900
1000
290
320
350
380
430
475
520
535
555
585
615
8
10
16
20
31
39
50
69
87
118
139
154
181
208
247
284
325
9
13
17
22
34
43
55
76
96
120
143
160
186
215
251
288
332
331
365
399
433
490
542
593
610
633
667
701
357
394
431
467
529
584
640
658
683
720
756
386
426
466
505
572
632
692
712
738
778
818
+
200ºC
10
15
20
25
36
45
60
83
110
125
152
171
197
229
260
297
346
418
461
504
547
619
684
749
770
799
842
886
RADIAL BALL BEARING DIMENSIONS
Basic
Number
00
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
24
26
28
30
32
34
36
38
40
ABMA
Bearing
Number
10BC02
12BC02
15BC02
17BC02
20BC02
25BC02
30BC02
35BC02
40BC02
45BC02
50BC02
55BC02
60BC02
65BC02
70BC02
75BC02
80BC02
85BC02
90BC02
95BC02
100BC02
105BC02
110BC02
120BC02
130BC02
140BC02
150BC02
160BC02
170BC02
180BC02
190BC02
200BC02
SOLID ROUND MAGNET WIRE DATA
6.934
6.700
2
1.5
76180
74530
69580
38.599
37.764
35.257
.1080
.1043
.1040
2.743
2.650
2.642
9.5
2.65
11660
10880
10820
5.910
5.515
5.481
New Image Coming
6.7
12
1331 Baur Blvd. • St. Louis, MO 63132 U.S.A. • 314-993-2220 • Fax 314-993-1269 • www.easa.com • easainfo@easa.com
.2480
.2431
.2362
.2320
.2294
.2205
.2165
.2120
.2087
.2043
.1969
.1928
.1920
.1870
.1819
.1772
.1760
.1717
.1673
.1620
.1600
.1575
.1529
.1476
.1443
.1440
.1398
.1362
.1319
.1285
.1280
.1240
6.300
6.175
6.000
5.893
5.827
5.600
5.499
5.385
5.300
5.189
5.000
4.897
4.877
4.750
4.620
4.500
4.470
4.361
4.250
4.115
4.064
4.000
3.884
3.750
3.665
3.658
3.550
3.459
3.350
3.264
3.251
3.150
6.3
2.5
6.0
4
3
5.6
3.5
5
5.3
4
5.0
4.5
6
4.75
5
4.5
7
5.5
4.25
6
8
4.0
6.5
3.75
7
9
3.55
7.5
3.35
8
10
3.15
61520
59100
55800
53820
52620
48610
46870
44940
43540
41740
38750
37170
36860
34970
33090
31390
30980
29480
28000
26240
25600
24800
23380
21800
20820
20740
19530
18550
17.390
16510
16380
15380
31.173
29.945
28.274
27.273
26.665
24.630
23.751
22.774
22.062
21.149
19.635
18.835
18.679
17.721
16.766
15.904
15.696
14.938
14.186
13.298
12.972
12.566
11.846
11.045
10.551
10.507
9.898
9.400
8.814
8.367
8.302
7.793
.0962
.0929
.0920
.0907
.0882
.0856
.0835
.0808
.0800
.0787
.0763
.0748
.0720
.0709
.0679
.0669
.0641
.0640
.0630
.0605
.0591
.0571
.0560
.0551
.0539
.0520
.0508
.0492
.0480
.0465
.0453
.0441
2.443
2.360
2.337
2.304
2.240
2.174
2.120
2.052
2.032
2.000
1.938
1.900
1.829
1.800
1.725
1.700
1.628
1.626
1.600
1.537
1.500
1.450
1.422
1.400
1.369
1.320
1.290
1.250
1.219
1.180
1.151
1.120
10.5
2.36
13
11
2.24
11.5
2.12
12
14
2.0
12.5
1.9
13
15
1.8
13.5
1.7
14
16
1.6
14.5
1.5
15
17
1.4
15.5
1.32
16
1.25
16.5
18
1.18
17
1.12
9250
8630
8460
8230
7780
7330
6970
6530
6400
6200
5820
5600
5180
5020
4610
4480
4110
4100
3970
3660
3490
3260
3140
3040
2910
2700
2580
2420
2300
2160
2050
1940
4.689
4.374
4.289
4.168
3.941
3.713
3.536
3.308
3.243
3.142
2.950
2.835
2.627
2.545
2.336
2.270
2.082
2.075
2.011
1.855
1.767
1.652
1.589
1.539
1.472
1.368
1.308
1.227
1.167
1.094
1.040
.985
* Wire Gage Abbreviations: AWG is an abbreviation for American Wire Gage; SWG is an abbreviation for (British) Standard Wire Gage. Square
inches x 1.273 x 106 = circular mils. Square millimeters equals the actual area of the wire.
ELECTRICAL APPARATUS SERVICE ASSOCIATION, INC.
1331 Baur Blvd. • St. Louis, MO 63132 U.S.A. • 314-993-2220 • Fax 314-993-1269 • www.easa.com • easainfo@easa.com
Copyright © EASA 2014 – 0714RC3C
Actual size of all charts: 8.5” x 11”
“Fundamentals of DC Operation and Repair Tips” is available in
printed and CD-ROM versions. EASA service centers should make
this resource available to supervisors, mechanics, winders, salespeople and field service technicians. It will benefit anyone involved
in the repair of DC motors and generators. The publication covers
DC machine theory without complex mathematical formulas. It also
covers operation as well as repair procedures and tips that have been
collected over a number of years. As a result, readers will benefit from
the knowledge gathered by others with long careers in DC repair. It
could take a decade or longer for someone to become really proficient
and knowledgeable in this area. The material begins with DC theory
and then follows the logical progression of a DC machine through
a service center. Initial chapters cover disassembly, inspection and
testing. Subsequent chapters are organized around the main parts of a
DC machine, such as armature and frame. Additional chapters cover
assembly, final testing and application issues. Those sections that focus
on the components explain how those parts work and how they can
best be repaired.
6
inches
0.4331
0.4724
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0.5512
0.5906
0.6693
0.7480
0.8268
0.9055
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1.0630
1.1417
1.2205
1.2992
1.3780
1.4567
1.5354
1.6142
1.6929
1.7717
1.8504
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1.9685
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INC.
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The Electro•Mechanical Authority
The Electro•Mechanical Authority
Fundamentals Of DC Operation And
Repair Tips
Width
mm
11
12
13
14
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
50
55
58
62
65
68
72
75
78
80
ELECTRICAL APPARATUS SERVICE ASSOCIATION, INC.
.2730
.2638
EASA’s laminated Round Magnet Wire Data Chart is the ideal reference
to use right at the bench! Easily convert among the various wire measurement systems used around the world without having to “check the
books.” This is sure to simplify the process of gathering data needed for
calculating windings. It’s all right there for you! In addition, you won’t
have to worry about discoloring or damaging this chart because it’s covered by a high-quality lamination that protects it from stains, spills and
smudges.
7
9
15
19
29
36
46
64
81
109
129
143
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193
229
263
301
0.50
8
9
10
12
13
0.75
11
12
14
18
21
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14
15
16
17
20
1.5
18
19
20
22
25
2.5
27
32
34
37
39
200 Series 30
300 Series
4.0
37
40
44
46
ABMA
6.0
44
50
55
60
66
Bore
OD
Width
Bore
OD
Bearing
10
56
66
71
78
85
16
90 inches
105
116
132inches
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inches
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Number
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25
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4.7244
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984
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2.3622
110
4.3307
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0.8661
60BC03
60
2.3622
130
5.1181
Note:65Lead wire2.5591
sizes for ampere
in these tables23
represent 0.9055
recommended
minimums. It is65best to use
the lead wire
size originally
speci120 ratings4.7244
65BC03
2.5591
140
5.5118
70
2.7559
125
4.9213
24
0.9449
70BC03
70
2.7559
150
5.9055
75
2.9528
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5.1181
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0.9843
75BC03
75
2.9528
160
6.2992
80
3.1496
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5.5118
26
1.0236
80BC03
80
3.1496
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6.6929
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3.3465
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7.0866
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6.2992
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1.1811
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7.4803
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3.7402
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95
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1331
• St. Louis, MO
• Fax 314-993-1269
•3.9370
www.easa.com215
• easainfo@easa.com
100
3.9370
180Baur Blvd.
7.0866
34 63132 U.S.A.
1.3386• 314-993-2220
100BC03
100
8.4646
The Electro•Mechanical Authority
Copyright
– 0415RC3C
105
4.1339
190
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225 © EASA 2015
8.8583
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Nominal Diameters and Cross-Sectional Areas
120
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4.7244
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9.0551
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1.5748
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11.0236
BARE
CROSS-SECTIONAL
BARE WIRE 130
CROSS-SECTIONAL
140
5.5118 WIRE GAUGE*
250
9.8425
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1.6535
140BC03
300
11.8110
DIAMETER
AREA
DIAMETER 140 WIRE 5.5118
GAUGE*
AREA
150
270
10.6299
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150BC03
5.9055
Inches
mm 5.9055
AWG
SWG
Metric
Cir Mils
Square
Inches
mm 150
AWG
SWG
Metric 320
Cir Mils 12.5984
Square mm
160 7.7886.2992
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11.4173
1.8898
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7.456
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7.4803
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39.592
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12150 16.5354
6.158
.2760
7.0101, Part 3.
Adapted from ABMA Standard
20, Table
Chart – Round Magnet Wire Data
LEAD WIRE TEMPERATURE RATING
105ºC
125ºC
150ºC
6
8
14
18
25
30
40
55
75
95
110
130
150
170
195
225
260
Metric (mm�)
EASA’s Radial Ball Bearing Chart provides a wealth of useful information in a handy and durable format. One side of the chart shows the
maximum and minimum shaft diameters and end bell housing bores
(in inches) for ball bearings most frequently used in rotating electrical equipment. The reverse side of the chart includes nominal bearing
dimensions in inches and millimeters. (The ABMA numbers listed are
for single-row, deep groove ball bearings.) Plus, it’s covered by a highquality lamination that protects it from stains, spills and smudges!
22
20
18
16
14
12
10
8
6
4
3
2
1
1/0
2/0
3/0
4/0
90ºC
AWG
Chart – Radial Ball Bearing
Size
kcmil
SUGGESTED AMPACITY VALUES FOR LEAD WIRES
EASA’s laminated Lead Wire Chart contains such useful information
as: suggested ampacity values for electric motor lead wires; minimum
acceptable lead wire temperature ratings; insulation characteristics;
lead wire nominal temperature operating ranges; and temperature
classifications.
Stay Informed: Visit EASA’s Website At www.easa.com
Copyright © EASA 2015 – 0315RC3C
Engineering Reference Materials And Tools
Fundamentals of Pump Repair
“Fundamentals of Pump Repair” is available in printed and CD-ROM
versions. The manual covers common repair procedures for centrifugal
pumps, including submersible pumps, vertical turbine pumps, singlestage end suction pumps and split case pumps. The procedures are also
applicable to other style pumps. For each type of pump, the inspection,
disassembly, evaluation, repair and reassembly functions are presented.
Other highlights include: the importance of initial pump inspection,
documentation, how to evaluate pump condition and specify repairs,
disassembly procedures, repair tips for specific style pumps, common
machine repairs, mechanical seal installation and pump final testing.
There also is information on reading pump curves, system curves and
pump applications.
Internal Connection Diagrams
EASA members can download for FREE the latest version of the Internal
Connection Diagrams (©2001-2006) book in PDF form from the “Resources” section of EASA’s website at www.easa.com. This invaluable
publication provides diagrams for connecting three-phase AC windings. The book includes templates for 4-pole, skip-pole and 6-pole,
and consequent-pole connections. In addition, members may purchase
printed or CD-ROM versions for a nominal price (see order form in
back of this brochure).
Actual size: 8.5” x 11”
Mechanical Repair Fundamentals Of
Electric Motors, 2nd Edition
EASA’s valuable 348-page instructional/resource manual used in the
“Mechanical Repair Fundamentals of Electric Motors” seminar is available in printed and CD-ROM versions. The manual includes valuable
information and tips for every aspect of mechanical repair, from disassembly and inspection, through shaft repair methods (how to match the
repair method to the application), to housing repair (methods compared
to procedures given), and on to assembly. It also covers rotor repair
(including rebar procedures), step-by-step procedures for making new
shafts, how to deal with shaft and bearing currents, and identifying and
solving vexing issues such as vibration and oil leakage.
Principles Of Medium and Large AC Motors
EASA’s valuable instructional/resource manual, “Principles of Medium and Large AC Motors,” is available in printed and CD-ROM
versions. For this second edition, the manual has been reorganized,
updated with new information, including revised standards and published articles, and edited extensively. The manual includes drawings,
photos and extensive text and documentation on AC motors, including how they work, specific information on enclosures, construction
of components and applications. Many of the principles included
apply to all AC motors, especially those with accessories that were
associated with larger machines in the past (such as encoders, RTDs,
thermostats, space heaters, vibration sensors, etc.).
Keep Employees Up-To-Date With EASA Reference Materials
7
Engineering Reference Materials And Tools
Root Cause Failure Analysis
“Root Cause Failure Analysis” is available in printed and CD-ROM
versions. Every EASA service center should have a copy for quick
reference. Others who will want a copy include anyone interested in
understanding motor failures and those who want to serve customers by addressing the cause of failure rather than the symptom.
The publication was developed to help electric motor technicians
and engineers prevent repeated failures by determining the root
cause of the problem. With more than 270 pages, the book provides
extensive information, including photos of a wide range of failures,
the likely causes listed, and a clear methodology for confirming the
probable cause of each failure. The printed manual is in black-andwhite, while the CD version shows most of the failure photos in
color. If you must choose between one or the other, we encourage
you to purchase the CD and then print pages as necessary. This is an
excellent tool to demonstrate to your customers the likely cause(s)
of failure.
Tech Notes
Tech Notes cover a variety of technical subjects in great detail.
Tech Notes make excellent handouts to supplement your in-house
training program, as well as handy references for your foreman
and other service center employees. (Note that Tech Notes are also
available for FREE download from the “Resources” section of
www.easa.com.)
Actual size: 8.5” x 11”
Technical Manual
The EASA Technical Manual is available free to members in a Flashbased, online format, and as downloadable PDFs of the entire
manual or individual sections. Members may access the manual in
either or both these electronic formats from the “Resources” section
of EASA’s website at www.easa.com. The Flash-based version features instant, online access and responsive page-turning capability,
making it easy for members to find what they need quickly without
the hassle of having to remember where they might have saved the
file on their PC. The Flash-based version resides on EASA’s Web
server, which also eliminates the delay when downloading files.
The printed version of the 2012 Edition of the Technical Manual is also
available for purchase. Each of its 13 sections features a detailed table
of contents.
8
EASA Publications Keep Members Informed
Nameplates
EASA Nameplates
Made of sturdy gauge aluminum, EASA motor nameplates are printed in red
enamel and lacquer-coated to resist corrosion.
Engineering Forms
AC Stator Form Coil Data Sheet
Avoid costly mistakes, missing or incorrect data, and communication
problems when making or ordering new form coils. Begin using EASA’s AC
Stator Form Coil Data Sheet. This form can be used as a universal replacement
for those used by the various coil manufacturers. It also assists technicians
in recording all the information needed to produce exact duplicates of the
original coils. It’s logically arranged, too. One of the best things about using
the AC Stator Form Coil Data Sheet is that after you buy one pad (100 sheets
to pad), EASA will send you a free replacement pad for each 100 completed
data forms you contribute to EASA’s data bank.
Stator Core Test Forms
EASA’s Stator Core Test Form allows you to record core test data for your
own records and to contribute this data to EASA Headquarters’ files. As
with EASA’s other free data card programs, you first purchase an order of
Stator Core Test Forms, which come padded in two-part sets, complete with
carbon paper. As you perform core tests, record the data, keeping one copy
and sending the other to EASA Headquarters. When you’ve completed 40
forms, return them to EASA. EASA then records your submissions, and
each time you send in a total of 40 test forms, EASA sends you a fresh supply of two-part forms — free of charge.
Warranty Report Forms
Actual size of forms above: 8.5” x 11”
EASA’s Warranty Report Forms provide the ideal way to record your warranty
service accurately. Many manufacturers request that warranty work be documented on this form. EASA’s warranty forms come in pads of 100. Members
may also download a warranty report form template from the “Members
Only” section of EASA’s Website.
Winding Data Forms
With EASA’s Winding Data Forms, you can record important winding data
for your records while contributing valuable information to EASA’s winding data file. You buy an order of data cards (single-phase AC, polyphase
AC or DC), which come padded in two-part sets. As jobs come in for
repair, you record the data as usual, keeping one copy and sending the
other to EASA’s rewind data file. When your facility has filled out 600
single-phase or polyphase cards, or 40 DC data sheets, return the copies
to EASA. EASA then records your submissions, and each time you reach a
total of 600 single-phase or polyphase cards, or 40 DC data sheets, EASA
will send you a fresh supply of the appropriate type — free of charge.
Check Out EASA’s Online Trading Post – For Members – At www.easa.com
9
Technical Training And EASA Seminars/Webinars ­
How To Wind Three-Phase Stators (Self-Paced,
Interactive Training for Stators 600 Volts or Less)
This CD-ROM-based interactive learning tool is ideal for training your
novice(s) and even experienced winders. The CD teaches how to wind
in a richly detailed, step-by-step approach. It includes narrative, animations and video clips, with tests to assess student comprehension.
The training is divided into 13 lessons, from “Taking Data,” to “Winding Insulation and Coil Insertion” to “Winding Treatment.” Features
include “Pro Tips” and “Drill Downs,” which are designed to enhance
the learning experience and assure that even your most experienced
technician will learn from this product.
Seminars/Webinars
A number of seminars and webinars covering technical, management
and sales topics are offered throughout the year. Taking advantage of
these education opportunities leads to the development of new methods of operation, better trained and more productive personnel, and
a reputation of professionalism. These seminar and webinar sessions
are announced in EASA’s newsletter, CURRENTS. Even more EASA
seminars are available to member firms and chapters on a “private”
basis. For more information, contact EASA Headquarters or check the
“Education” section of www.easa.com. Members may purchase recordings of many webinars. View a list of webinars that are available
by going to “Webinar Recordings” under the “Education” section of
EASA’s website. OR go directly to www.easa.com/education/webinar_recordings.
Valuable EASA Education Close to Home - Discount Deadline is Thursday
Fundamentals
of Pump Repair
March 20
Charlotte, North Carolina • April 11-12
Valuable, Convenient TrainingCourse
at anContent
Affordable Price
The seminar will cover the common repair
from The Electro•Mechanical
proceduresAuthority
for centrifugal pumps, including
submersible pumps, vertical turbine pumps, single
stage end suction pumps and split case pumps. For
each type of pump, the inspection, disassembly,
evaluation, repair and reassembly functions are
presented. General pump test procedures will also
be discussed.
Ensuring Success with VPI
Seminar Highlights
 The importance of initial pump inspection
 Documentation
Registration Fees
The cost for this Webinar session is $59 for
Member companies per site; $199 for Nonmembers. The fee includes a toll-free number
to call for the audio content (one phone connection per site). A Web link and access code will
be provided for the visual content.
Course Content
Global vacuum pressure impregnation is the
most common insulation system processing
method utilized for form wound stators today.
A successful VPI depends on several variables
including materials, methods and maintenance.
This Webinar will provide information to assist
the service center with ensuring success with
form wound VPI projects.
Who Should Attend
This Webinar will be most useful for service
center winders, engineers, supervisors and
 How to evaluate pump condition and specify
managers. The content will be beneficial
for beginners through
highly experienced
persons.
repairs
Register Today!
Seminar Leader
EASA Pump & Vibration Specialist Gene Vogel
will teach this seminar. Before joining EASA, Vogel
operated his own business, General Maintenance
Equipment/Engineering, Inc. (GME), a marketing,
service and training organization for industrial
maintenance and related technologies. Among
other courses, he taught a "Pumps and Pump Systems" seminar for American Trainco. He also has
an extensive background in vibration and dynamic
balancing, and chaired the St. Louis Chapter of the
Vibration Institute from 1993-2000.
Wednesday, June 11
Class Hours
 Disassembly procedures
 Repair tips for
12specific
p.m.style
- 1 pumps
p.m. (Central)
$439
Nonmember price is $489
($589 after Discount Deadline*)
Location
DoubleTree Hotel Charlotte Airport
2600 Yorkmont Rd.
Charlotte, NC 28208
Reservations: 704-357-9100
Identify yourself with EASA
Friday-8:00 a.m. to 5:00 p.m.
Saturday-8:00 a.m. to 3:30 p.m.
 Common machine repairs
Registration Fees
($489 after Discount Deadline*)
 Mechanical seal installation
Rate: $89
Webinar Leader
 Pump final testing
* Discount Deadline is March 20
*Unable to attend
Before joining EASA
on June 11?
as a technical supPlease Return Entire Form
A recording of the Webinar will be made
port specialist, Mike
available to all registered companies for
Howell was director of
30 days
date of
the Webinar.
operational excellence
(Please print
or from
type.)the *Use
separate
sheet for additional registrations.
with United Controls
Mike Howell
 Please register me for the April 11-12, 2014 Fundamentals Of Pump Repair seminar in Charlotte, North Carolina.
International (UCI)
including redesigns, insulation system developin Norcross, Georgia. He is very familiar with
You may choose to register online at www.easa.com.
ment, accelerated life testing, failure analysis
EASA, its members and the industry, having
diagnostic
testing. With a master’s degree
_____________________________________________
Nickname ____________________________________________
previously worked for ABB/North American Coil, andRegistrant
in quality
Howell is a member of
Rotating Specialists and Cole Electric. Howell
Companyassurance,
_____________________________________________
Address ______________________________________________
IEEE and is certified by ASQ as a Six Sigma
has extensive experience working with stator
City/State/Prov. ________________________ ZIP ______________Country ______________________________________________
Black
Belt and Quality Engineer.
windings for large rotating electrical machines,
Telephone ( _______ ) ___________________ Fax ( _______ ) ___________________ E-mail _________________________________
Prepayment is required.

is my check for $_________ (US Funds)
Webinar Schedule through August 2014 (12:00 p.m.Enclosed
Central)

Please charge $__________ to

VISA

MasterCard

American Express
Card No. _______________________________________ Expiration Date _______________ Verification Code* __________________
May 14
Winding & Bearing Temperature
Sensing Devices
Cardholder
Name _____________________________________
Cardholder Signature _______________________________________
Aug.
13 Time-Saving
Repair Tips
**Cardholder Address ___________________________ City/State Prov. ________ ZIP ____________ Country ___________________
June 11 Ensuring Success with VPI
July 16 EASA Service Center Accreditation
Program
** Check here if cardholder address is the same as above
*Last 3 digits on back of Visa & MasterCard; 4 digits on front of American Express above the credit card number.
Please Return Entire Form
Ensuring Success with VPI Webinar
EASA • 1331 Baur Blvd. • St. Louis, MO 63132 • 314-993-2220 • Fax: 314-993-1269 • www.easa.com
(Please print or type.) Please register me for the June 11 “Ensuring Success with VPI” Webinar.
The registration fee is per company - not per attendee. Registration must be received 24 hours in advance of Webinar.
Name ______________________________________________________________________________________________________________
Company _________________________________________________ Address __________________________________________________
City/State/Prov. ________________________ ZIP _________________ Country __________________________________________________
Telephone ( _______ ) ___________________ Fax ( _______ ) ___________________ E-mail _______________________________________
Prepayment is required.

Enclosed is my payment for $_________ (U.S. Funds)

Please charge $__________ to

VISA

MasterCard

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Card No.___________________________________________ Expiration Date ________________ Verification Code* ___________________
Cardholder Name _______________________________________ Cardholder Signature ___________________________________________
**Cardholder Address ____________________________ City/State Prov. _______
** Check here if cardholder address is the same as above
Zip _____________
Country ____________________
*Last 3 digits on back of Visa & MasterCard; 4 digits on front of American Express above the credit card number.
EASA • 1331 Baur Blvd. • St. Louis, MO 63132 • 314-993-2220 • Fax: 314-993-1269 • www.easa.com
EASA Vo-Tech
The nine-volume EASA Vo-Tech manuals simplifies training. Topics
range from Safety to Basic Shop Skills to AC and DC Motors. Depending on a member’s company size, the program can be conducted
in a classroom by a designated individual, in small groups or self
paced. A comprehensive test with answer key is provided for each
volume purchased. Discounts are available for members who wish to
purchase a full nine-volume set. You can also save by ordering multiple copies of each volume. Order at least one complete nine-volume
set of EASA Vo-Tech and receive a complimentary copy of Managing A
Training Program. Topics include how to analyze your training needs,
the supervisor as trainer, and evaluating your training results.
10
Register Before
Discount Deadline
And Save!
Training Materials Make Your Employees More Valuable
Management And Sales Training­
Advanced Inside Sales
Produced in conjunction with the Association Education Alliance — a
group of more than 25 distribution trade associations of which EASA is a
member — Advanced Inside Sales on CD-ROM teaches new skills for greater
inside sales effectiveness. These days, more than ever, it is essential to
maximize the effectiveness of your inside sales team. In fact, for many if not
most EASA members, inside sales and all it encompasses (e.g., customer
service follow-up, relationship building, cold-calling, etc.) is becoming
more and more critical to profitability. The CD covers: Pricing — Understand front-line pricing and ways to improve it; The Complex Sale — Go
behind the simple one-on-one relationship; and Quantifiable Value-Added
Selling — Find opportunities for adding value and quantifying it in dollars
and cents.
Employee Safety Guide
Also
Available
in
Spanish
EASA’s pocket-sized Employee Safety Guide presents common-sense precautions and practical work rules to help EASA member firms achieve
a higher level of employee safety. The Guide gives special attention to
safety problems specific to the electrical apparatus service industry. It
presents recommendations that reflect the experience of electric service
center operations as well as the suggestions of employees, supervisors
and safety specialists throughout the industry.
Job Descriptions For EASA Service Centers
Written job descriptions can be tremendously helpful in making your
operations run more smoothly, especially since employees are usually
more productive when they know exactly what is expected of them.
EASA’s publication, Job Descriptions For EASA Service Centers, provides
a starting point for members who wish to write or revise job descriptions for their individual repair centers. This document was recently
updated by the Management Services Committee.
Actual size: 8.5” x 11”
Upcoming Seminars And Webinars Are Listed At www.easa.com
11
Management And Sales Training­
New Directions In Inside Sales (DVD)
New Directions in Inside Sales is a five-segment, video/print based training
program that can be used as self study for a single inside sales person or
in a classroom situation. Straightforward and practical, segments include:
“Introduction To A Changing Marketplace”; “Account Building”; “Sales
and Customer Service”; “You and the Company”; “Goal Setting and Time
Management.”
The Perfect Sales Call
Joe Ellers, Director of Palmetto Associates in Clemson, South Carolina,
teamed up with the Association Education Alliance (AEA) and EASA
to produce “The Perfect Sales Call.” The presentation is appropriate for
inside and outside sales; the principles apply whether your focus is on
products or services. The training consists of a DVD and CD-ROM. The
CD contains a leader guide for sales managers and a participant guide for
salespeople. You can print as many copies as you need from the CD. Your
salespeople will get a checklist to use when they’re selling. Of all the sales
training programs on the market, very few of them focus on the most critical element: the sales call itself. Too many programs today feature “blue
sky” solutions that have never been applied in the service distribution
industry. This program not only tells your people what to do — it shows
them how to do it — so they can apply what they learn right away.
Waste Minimization Program
In many areas, government officials are trying to minimize the creation of waste rather than just trying to find ways of getting rid of
it. With this in mind — and because eliminating waste makes good
business sense — EASA developed the Waste Minimization Program.
This booklet outlines the reasons to minimize waste and the steps
you can take to implement a waste minimization program, including making a waste minimization assessment of your workplace.
Actual size: 8.5” x 11”
12
Webinar Recordings Now Available - Go To www.easa.com
Newsletter
Currents
Your firm’s official representative already receives a copy of Currents
each month. Ordering extra subscriptions will ensure that all key people in your company will also be kept informed of EASA’s programs,
seminars, technical articles and industry trends and events. You’ll also
save the trouble of having to copy or clip articles to pass along to others
in your company — especially when you need to keep certain articles
for yourself. Order as many annual subscriptions as you like. Extra
subscriptions will be sent to your company address, but be sure to list
the names of the individuals to whom they should be sent.
Actual size: 8.5” x 11”
Check Out EASA’s Website at
www.easa.com
To Find Continually Expanding Technical & Management Information And Training, As Well As
Important Announcements About New Offerings And Updates From EASA.•
•Join
•Find A Member
•Resources
•Accreditation
•Education
•Convention
•Chapters
•Shop
•About
Currents Archive Available For Members At www.easa.com
13
Notes…
14
Notes . . .
15
Price List
How To Order From EASA
4 Easy Ways to Order*
1.)
2.)
Imprinted Items: Be sure to indicate precisely the data you wish to be
imprinted. Type or print clearly. Call Headquarters for information on two-sided
imprinting for Failures In Three-Phase Stator Windings.
Online: Ordering online through EASA’s secure server is easy. Go
to the “Shop” section on EASA’s “Home” page at www.easa.com.
Delivery: Normal delivery time is approximately fourteen (14) days.
Mail: Send your complete order form (or photocopy) to EASA with
Special Handling: For faster service on any item, a “special handling”
charge of $5.00 per order is made, plus a “special postage” charge, if shipped any
way other than normal.
payment.
3.)
Phone: Call 314-993-2220 and ask for Customer Service.
4.)
Fax: Fax your completed order form to EASA at 314-993-1269.
* Minimum order is $10. A $2.00 service charge will apply to orders received without payment. Payment by nonmembers must be made
in advance. Credit card orders from nonmembers must total at least $50; otherwise, payment must be made by check prior to shipment.
Description
Member Price
Nonmember Price
Some products have titles that include EASA at the beginning. To eliminate repetition and make it easier to find these items, we have listed them without the EASA prefix.
AC Motor Redesign See Page 4
“AC Motor Redesign” is available in English and Spanish. Please specify language.
AC Motor Verification & Redesign Program on CD-ROM (Version 4)
$ 46.00
N/A
$479.00
N/A
$299.00
N/A
$149.00
447.00
$18.00
54.00
Each
$6.50
19.00
100
$193.00
579.00
200
$368.00
1,104.00
500
$850.00
2,550.00
1000
$1,610.00
4,830.00
200
$470.00
N/A
500
$1,045.00
N/A
1000
$1,900.00
N/A
See Page 4
AC Motor Verification & Redesign Program on CD-ROM (Version 4 Upgrade)
See Page 4
Advanced Inside Sales on CD-ROM
Each
See Page 11
CURRENTS Newsletter Extra Subscriptions
Electrical Engineering Pocket Handbook
See Page 13
See Page 2
Unimprinted
Imprinted - Front Cover
Employee Safety Guide
See Page 11
16
“Employee Safety Guide” is available in English and Spanish. Please specify language.
1-19 (each)
$7.00
21.00
20-50 (each)
$1.80
5.40
51-75 (each)
$1.65
4.95
76+ (each)
$1.44
4.32
Items are priced according to member and nonmember category.
“N/A” indicates items not available to that category.
Price List
Description
Member Price
Nonmember Price
Some products have titles that include EASA at the beginning. To eliminate repetition and make it easier to find these items, we have listed them without the EASA prefix.
Failures In Three Phase Windings
“Failures In Three Phase” is available in English and Spanish. Please specify language.
See Page 2
Unimprinted
Imprinted - Front Cover (Call for information about two-sided imprint)
Fundamentals of DC Operation and Repair Tips
See Page 6
Fundamentals of Pump Repair
Each
$6.30
18.90
25
$32.25
96.75
50
$57.50
172.50
100
$99.00
297.00
200
$180.00
540.00
500
$420.00
1,260.00
1000
$790.00
2,370.00
200
$256.00
N/A
500
$540.00
N/A
1000
$960.00
N/A
Indicate Printed or CD-ROM on order form
Printed Manual OR CD-ROM Version Each
$179.00
537.00
4-9 (price each)
$149.00
447.00
10+ (price each)
$132.00
396.00
Printed Manual / CD-Rom Combo Each
$225.00
675.00
4-9 (price each)
$205.00
615.00
10+ (price each)
$175.00
525.00
Indicate Printed or CD-ROM on order form
See Page 7
Printed Manual OR CD-ROM Version Each
$159.00
477.00
4-9 (price each)
$136.00
408.00
10+ (price each)
$122.00
366.00
Printed Manual / CD-Rom Combo Each
$211.00
633.00
4-9 (price each)
$189.00
567.00
10+ (price each)
$168.00
504.00
$15.00
45.00
$395.00
1,295.00
Guide For The Repair Of Power And Distribution Transformers See Page 2
How To Wind Three-Phase Stators on CD-ROM See Page 10
Internal Connection Diagrams See Page 7
Job Descriptions For EASA Service Centers
Each
Indicate Printed or CD-ROM on order form
Printed Manual OR CD-ROM Version Each
$55.00
165.00
4-9 (price each)
$46.00
138.00
10+ (price each)
$39.00
117.00
Printed Manual / CD-Rom Combo Each
$83.00
249.00
4-9 (price each)
$73.00
219.00
10+ (price each)
$60.00
180.00
$25.00
N/A
See Page 11
Items are priced according to member and nonmember category.
“N/A” indicates items not available to that category.
17
Price List
Description
Member Price
Nonmember Price
Some products have titles that include EASA at the beginning. To eliminate repetition and make it easier to find these items, we have listed them without the EASA prefix.
Laminated Charts For Shop Use See Pages 4-6
Bolts and Nuts Chart
$5.10
15.30
Commutator Troubleshooting/Machining Chart
$5.10
15.30
Cylindrical Roller Bearing Dimensions
$5.10
15.30
High-Potential Tests Using AC
$5.10
15.30
High-Potential Tests Using DC
$5.10
15.30
Lock Nuts & Washers/Decimal & Metric Equivs.
$5.10
15.30
Motor Lead Wire Chart
$5.10
15.30
Radial Ball Bearing Dimensions
$5.10
15.30
Round Magnet Wire Data
$5.10
15.30
$15.00
N/A
Each
$6.00
18.00
100
$182.00
546.00
200
$350.00
1,050.00
500
$830.00
2,490.00
1000
$1,560.00
4,680.00
200
$466.00
N/A
500
$970.00
N/A
1000
$1,790.00
N/A
Lapel Pin (EASA) See Page 1
Mailing Labels (EASA) – Call for details
Mechanical Reference Handbook
See Page 3
Unimprinted
Imprinted - Front Cover
Mechanical Repair Fundamentals of Electric Motors, 2nd Edition
See Page 7
Printed Manual OR CD-Rom Version Each
$269.00
807.00
4-9 (price each)
$238.00
714.00
10+ (price each)
$207.00
621.00
Printed Manual / CD-Rom Combo Each
$369.00
1,107.00
4-9 (price each)
$336.00
1,008.00
10+ (price each)
$298.00
894.00
AC Squirrel Cage Machine: 50
$70.50
N/A
100
$121.00
N/A
AC Wound Rotor Machine: 50
$77.00
N/A
100
$143.00
N/A
DC Machine: 50
$77.00
N/A
100
$143.00
N/A
Nameplates (alum. only; no imprint, minimum 50)
18
Indicate Printed or CD-ROM on order form
See Page 9
Items are priced according to member and nonmember category.
“N/A” indicates items not available to that category.
Price List
Description
Member Price
Nonmember Price
Some products have titles that include EASA at the beginning. To eliminate repetition and make it easier to find these items, we have listed them without the EASA prefix.
New Directions In Inside Sales
See Page 12
Principles of Medium and Large AC Motors
DVD and Book
$169.00
329.00
Leader’s Guide (each)
$10.00
30.00
Extra Workbook (each)
$4.00
12.00
Indicate Printed or CD-ROM on order form
See Page 7
Printed Manual OR CD-Rom Version Each
$229.00
687.00
4-9 (price each)
$199.00
597.00
10+ (price each)
$178.00
534.00
Printed Manual / CD-Rom Combo Each
$339.00
1,017.00
4-9 (price each)
$301.00
903.00
10+ (price each)
$265.00
795.00
Recommended Practice For The Repair Of Rotating Electrical Apparatus (AR100-2010)
See Page 3
Root Cause Failure Analysis See Page 8
Each
$18.00
54.00
10
$70.00
210.00
25
$116.00
348.00
50
$172.50
517.50
100
$286.00
858.00
200
$514.00
1,542.00
300
$678.00
2,034.00
Indicate Printed or CD-ROM on order form
Printed Manual OR CD-Rom Version Each
$283.00
849.00
4-9 (price each)
$241.00
723.00
10+ (price each)
$213.00
639.00
Printed Manual / CD-Rom Combo Each
$391.00
1,173.00
4-9 (price each)
$334.00
1,002.00
10+ (price each)
$309.00
927.00
Select Presentations
(2009 EASA Convention Papers/Handouts)
$30.00
90.00
(2010 EASA Convention Papers/Handouts)
$40.00
120.00
(2011 EASA Convention Papers/Handouts)
$40.00
120.00
(2012 EASA Convention Papers/Handouts)
$99.00
297.00
(2013 EASA Convention Papers/Handouts/Audio)
$99.00
297.00
$99.00
297.00
$119.00
357.00
(2014 EASA Convention Papers/Handouts/Audio)
(2015 EASA Convention Papers/Handouts/
Audio Synchronized to Slides)
Seminars – See www.easa.com/education or call
Items are priced according to member and nonmember category.
“N/A” indicates items not available to that category.
19
Price List
Description
Member Price
Nonmember Price
Some products have titles that include EASA at the beginning. To eliminate repetition and make it easier to find these items, we have listed them without the EASA prefix.
Stator Core Test Form (40 sets per pad) See Page 9
$16.00
48.00
$359.00
1,077.00
Each
$16.00
48.00
10
$100.00
300.00
20
$175.00
525.00
50
$375.00
1,125.00
$175.00
350.00
1 Set
$21.90
N/A
2-4 Sets
$21.20
N/A
5-9 Sets
$20.40
N/A
10+ Sets
$19.70
N/A
(8 ½" x 3 ⅛") 1 set
$16.00
N/A
(5" x 1 ⅞") 10+ sets
$12.00
N/A
Technical Manual (Printed) See Page 8
Each
The Effects Of Repair / Rewinding On Motor Efficiency EASA / AEMT Rewind Study And Good Practice Guide To Maintain Motor Efficiency
See Page 3
The Perfect Sales Call (DVD/CD-ROM pkg.) See Page 12
Uniform Patches (EASA Emblem) See Page 1
(Each set ordered contains 10 patches, price is per set)
Vinyl Decal (EASA Emblem) See Page 1
(Each set ordered contains 10 patches, price is per set)
Description
Member Prices
Price
Each
Discount
(4-9
copies)
Volume 1 Safety
$159.00
$140.00
$132.00
Volume 2 Basic Shop Skills I
$205.00
$179.00
$169.00
Volume 3 Basic Shop Skills II
$205.00
$179.00
$169.00
Volume 4 Basic Electricity I
$141.00
$123.00
$116.00
Volume 5 Basic Electricity II
$118.00
$104.00
$99.00
Volume 6 Basic Mechanics I
$159.00
$140.00
$132.00
Volume 7 Basic Mechanics II
$147.00
$128.00
$121.00
Volume 8 AC Motors
$177.00
$155.00
$146.00
$78.00
$68.00
$64.00
$1,029.00
N/A
N/A
BONUS: Order at least one complete nine-volume set of EASA Vo-Tech and receive a complimentary copy of
Managing a Training Program. Topics include how to analyze your training needs, the supervisor as trainer,
and evaluating your training results
Discount
(10 or
more
copies)
Vo-Tech Program See Page 10
Volume 9 DC Motors
Total for 9-Volume Set
20
Items are priced according to member and nonmember category.
“N/A” indicates items not available to that category.
Nonmember
Prices are
Double
the Prices
Listed at
the Left
Price List
Description
Member Price
Nonmember Price
Some products have titles that include EASA at the beginning. To eliminate repetition and make it easier to find these items, we have listed them without the EASA prefix.
Warranty Report Form (pad of 100) See Page 9
Webinars (Recorded)
$16.00
N/A
Download
$89.00
199.00
CD-ROM
$109.00
219.00
Polyphase
$70.00
210.00
Single Phase
$172.00
516.00
AC Stator Form Coil Data (pad of 100)
$17.50
52.50
DC Data Forms (40 sets per pad)
$13.50
40.50
See Page 10
See www.easa.com/education/webinar_recordings for a list of recorded webinars
Winding Data Forms See Page 9
AC Data Cards (600 set min. order)
Items are priced according to member and nonmember category.
“N/A” indicates items not available to that category.
21
Order Form
Please Return Entire Order Form
Method of Payment

Enclosed is my payment for $_________ (U.S. Funds)
 Please charge $__________ to  VISA  MasterCard  Discover  American Express
Card No.________________________________________ Expiration Date ________________ Verification Code*_ __________________
Cardholder Name _ _____________________________________ Cardholder Signature_ _______________________________________
**Cardholder Address____________________________ City/State Prov._________ ZIP_ ____________ Country____________________
** Check here if cardholder address is the same as above
Total Amount Enclosed
*Last 3 digits on back of Visa & MasterCard and Discover; 4 digits on front of American Express above the credit card number.
$
1. Description________________________________________________________ Quantity_________________________ Imprint? (indicate below)
2. Description________________________________________________________ Quantity_________________________ Imprint? (indicate below)
3. Description________________________________________________________ Quantity_________________________ Imprint? (indicate below)
4. Description________________________________________________________ Quantity_________________________ Imprint? (indicate below)
5. Description________________________________________________________ Quantity_________________________ Imprint? (indicate below)
(
) Indicate four lines of copy (below) if ordering items with imprint.***
Company______________________________________________________________________________________________
Address_______________________________________________________________________________________________
City/State/Prov. _____________________________ ZIP ________________ Country _ __________________________________
Telephone (
)_____________________________ _Fax (
)_ ______________________________________________
Ordered By ________________________________ Title_ ________________________________________________________
Website ______________________________ Co. Email________________________ Your Email____________________________
* Prices effective 7/1/15 and include shipping in the U.S. only. Missouri residents add 8.613% sales tax. Note: Minimum order is $10. Orders received without payment are subject to a $2.00 service charge. Items sold off the North American continent (including Hawaii and Puerto Rico) are sold F.O.B. St. Louis, with air shipping
charge, plus insurance charge (if required) added to the invoice. Such purchasers agree to pay air freight, plus insurance charge (if required). Payable in U.S. funds
only. No refunds or exchanges after 90 days. No refunds on software products; exchanges only on such products determined by EASA to be defective. All items
and prices subject to change without prior notice. Check EASA’s Website (www.easa.com) for current pricing and availability. Credit Card orders from nonmembers
must total at least $50; otherwise, payment must be made by check prior to shipment. If paying by bank wire, add $25 to total (or you will be invoiced for such).
*** Please allow 4-6 weeks delivery time for imprinted materials. Prices in this list include imprinting for up to four lines of copy. However, there is a one-time charge
for imprints with a customer-supplied logo. Call EASA Customer Service for details.
Photocopy, complete and return to:
EASA • 1331 Baur Blvd. • St. Louis, MO 63132-1986
314-993-2220 • Fax 314-993-1269 • www.easa.com
22
Items are priced according to member and nonmember category.
“N/A” indicates items not available to that category.
Take Advantage Of
EASA Seminars And Webinars
Valuable Industry Education Available Nowhere Else
2015 - 2016 EASA Seminars
Date
Title
City/State
September 18-19
Principles of Medium and Large AC Motors
Cincinnati, OH
November 6-7
Fundamentals of Pump Repair
San Diego, CA
March 11-12
Fundamentals of Pump Repair
Orlando, FL
April 8-9
Fundamentals of DC Operation & Repair Tips
Baltimore, MD
April 15-16
Mechanical Repair Fundamentals, 2nd Edition
Indianapolis, IN
May 13-14
Root Cause Failure Analysis
Atlanta, GA
2015 EASA Webinars – 12 p.m. – 1 p.m. (Central)
A recording of the webinar will be made available to all registered companies for 30 days from the date of the webinar. Following the webinar,
participants will also receive a discount code worth $59 off the purchase of the permanent recording by download or CD-ROM.
Date
Title
Presenter
July 15
On-Site Testing & Inspection of Electric Motors
Tom Bishop, P.E.
August 12
Tips and Techniques for Winders
Chuck Yung
A 12-Part Vibration Series – Tuesdays and Wednesdays
Date
Title
10:00-11:30 a.m. Central
September 22
Introduction & Overview
Gene Vogel
September 23
Amplitude, Frequency & Phase
Gene Vogel
September 29
Vibration Tolerances
Gene Vogel
September 30
Basic Vibration Analysis 1
October 6
Basic Vibration Analysis 2
October 7
Dynamic Balancing Basics
October 13
Resonance
Gene Vogel
October 14
Time & Speed Transient Analysis
Gene Vogel
October 20
Rolling Element Bearing Vibration
Gene Vogel
October 21
Demodulation and High Frequency Band Measurements
Gene Vogel
October 27
Field Analysis Techniques
Gene Vogel
October 28
Field Balancing – Problems and Solutions
Gene Vogel
Date
Title
Presenter
December 9
Windings and Connections
See Registration Details at
www.easa.com/education
12:00-1:00 p.m. Central
Presenter
Gene Vogel
Gene Vogel
Gene Vogel
Jim Bryan
See a current list of education events and register online at www.easa.com
Electrical Apparatus Service Association, Inc.
1331 Baur Blvd. • St. Louis, MO 63132
Phone: 314-993-2220 • Fax: 314-993-1269
Email: easainfo@easa.com • Website: www.easa.com
Version0715MLP-10C