Clarkson KGA Heavy Duty Slurry Knife Gate Valve 3” thru 60” Field-proven Clarkson KGA slurry knife gate valves feature heavy-duty, full port elastomer linings offering the ultimate in protection against heavy slurries. Features • Meets a wide range of abrasion, corrosion, temperature, and pressure requirements. • May be used in wet or dry services easily dealing with large, heavy particles and tramp material. • Heavy-duty, field replaceable elastomer sleeves available in two configurations: - J-Ring External Stiffener - Internal stiffener (patented U.S. 5,271,426) • No metal parts in contact with the flowing slurry. • Unobstructed flow eliminates turbulence, minimizes pressure drop across valve. • 100% Isolation; bubble-tight shut-off results in absolutely zero downstream leakage. • Double-seated design provides bi-directional flow and shut-off. • No seat cavity where solids can collect and prevent full gate closure. • No gate or stem packing is required, eliminating packing leakage and maintenance. • Adaptable frame (yoke) design featuring a top-removal stem nut. General applications Technical data • Mining Size range • Power Operating pressure : 100 psi • Pulp and paper Size range • Alumina Operating pressure : 75 psi • Chemical Size range • Cement Operating pressure : 50 psi : 26” thru 36” : 26” thru 54” Sleeve : Natural rubber standard Temperatures : Standard sleeve rated to 160°F, up to 400°F with proper elastomer selection Flow Control Total Flow Control Solutions™ : 3” thru 24” Copyright © 2004 Tyco Flow Control. All rights reserved. CLKMC-0113-US-0406 Clarkson KGA Heavy Duty Slurry Knife Gate Valve 3” thru 60” Features Standard configuration How the KGA sleeves work: Matching sleeves are placed in the KGA valve housing to seal against the gate when the valve is closed and seal against each other when the valve is open. As the gate moves from open to closed position, it separates the facing sleeves. A stiffener ring molded into the elastomer retains the roundness of the sleeves during opening and closing cycles. The unique KGA sleeve assembly provides positive sealing action when the valve gate is closed. When the gate is open, the sleeves provide an unobstructed port and protect metal parts from the flowing slurry. Open position: Closed position: • Gate positioned above seals • Metal parts not in contact with slurry • Gate travels through sleeves to provide blind flange shut-off and expel solids • Unobstructed port area eliminates turbulence, minimizes pressure drop across valve • 100% Isolation-bubble tight shut-off results in absolutely zero downstream leakage • No seat cavity where solids can collect and prevent full gate closure • Double-seated design provides bi-directional flow and shut-off • Controlled stroke prevents gate from penetrating too far, minimizing stress on sleeve • Ductile iron valve housing (body) 3” thru 42” Cast or fabricated carbon steel housing (body) above 42” • 316 stainless steel gate rated for 100 psi (3” thru 12”) 75 psi (26” thru 36”) 50 psi (42” thru 54”) • Mild steel body spacers and actuator support frames • Flat-faced body flanges drilled and tapped (3” thru 10”) or slotted (12” thru 54”) to match ANSI B16.5 Class 150 (3” thru 24”) or MSS SP44 (26” thru 54”) companion flanges • High tear strength natural rubber sleeves with stiffener rings • Natural rubber-covered carbon steel sleeve retainer flanges (10” thru 60”) Optional • Various gate materials: 316L SS 317L MN 17-4 PH Jessop 700 Ferralium 255 317L SS Alloy 20 Hastelloy® C-276 Others • Sleeve configuration and elastomers (see page 3) • Stem covers • Splashguards • Actuators (see page 4) • Control accessories • Fabricated housing (body) of most any weldable alloy in any standard size Optional sleeve configurations and elastomers Standard Sleeves external stiffener ring Optional encapsulated stiffener ring sleeve • Maintains round configuration of sleeve • Maintains round configuration of sleeve • Relieves stresses on seal • Relieves stresses on seal • Scrapes scaling off gate when it cycles • Used when stiffener ring contact with the gate is undesirable J-Ring, 3” - 26” Pipe Ring, 30” - 54” Copyright © 2004 Tyco Flow Control. All rights reserved. 3” - 16” 18” - 24” CLKMC-0113 2 Clarkson KGA Heavy Duty Slurry Knife Gate Valve 3” thru 60” Available sleeve materials: Features Heavy-duty frame (yoke) designed to accept top removal stem nut, bevel gear or cylinder actuator without welding Natural Rubber: This category includes all natural gum elastomers and synthetic Polyisoprene. Advantages - High tensile strength, superior resistance to tear and abrasion and good flexibility at low temperatures. Limitations - Poor resistance to ozone, acids and most hydrocarbon fuels and greases. Maximum continuous operating temperature, 160°F. Optional open and closed lockout/tagout positions The stainless steel gate is completely withdrawn from the process flow in the open position and can be inspected or replaced without taking the valve out of service EPDM-HTP and EPDM: Advantages - Both types have excellent weatherability, very good flexibility at low temperature, good resistance to alkalis, acids, alcohols, ketones, glycols and oxygenated solvents, superior resistance to water and steam. Limitations - Poor resistance to hydrocarbon fuels, mineral-oil-based-fluids and greases and synthetic hydrocarbon lubricants. Maximum continuous operating temperature, EPDM-HTP 300°F, EPDM 160°F. 316 stainless steel gate is standard Packingless design Elastomer sleeve molded with an integral stiffener ring to properly center the sleeve in the valve body housing and resist the high shearing forces present when the gate cycled CSM (Chlorosulphonated polyethylene): Advantages - Good abrasion resistance, excellent resistance to many corrosive and oxidizing chemicals, moderate resistance to oil and gasoline. Limitations - Poor resistance to aromatic solvents, ketones, esters, limited flexibility at low temperature. Maximum continuous operating temperature, 200°F. Unobstructed flow area, fully lined with elastomer sleeves, no metal-to-metal contact, no guides or wedges Double sleeved design provides a ”blind flange” shut-off when the gate is closed. The valve’s sealing surface is between two thick, rubber sleeves that are compressed into the ductile iron valve housings Chlorobutyl: Advantages - Outstanding impermeability to gases and vapor, very good resistance to heat, oxygen, ozone and sunlight. Excellent energy absorption and resistance to alkalis and oxygenated solvents, superior resistance to water and steam. Limitations - Poor resistance to oil, gasoline and hydrocarbon based solvents, poor resilience. Maximum continuous operating temperature, 250°F. Neoprene: Advantages - Moderate resistance to oil and gasoline, very good resistance to ozone, abrasion, flex cracking, alkalis and acids. Available in a non-black color. Limitations - Poor resistance to aromatic and oxygenated solvents, limited flexibility at low temperature. Not recommended for high cycle applications. Maximum continuous operating temperature, 200°F. Nitrile-HTP and Nitrile: Advantages - Very good resistance to oil, gasoline, alkalis and acids. Good resistance to hydrocarbon based solvents. Limitations - Inferior resistance to ozone and oxygenated solvents. Maximum continuous operating temperature, Nitrile–HTP 225°F, standard Nitrile 200°F. Fluroelastomer: Advantages - Outstanding resistance to high heat, excellent resistance to oil, gasoline and hydrocarbon solvents. Very good impermeability to gases, vapor and oxygen. Limitations - Poor resistance to tear and cut growth, very little resistance to oxygenated solvents. Maximum continuous operating temperature, 400°F (Consult factory for temperatures higher than 400°F). Elastomer covered retainer flanges eliminates need for gaskets (optional on sizes 3” - 8”, standard on 10” and larger) Cast ductile full flanged body housing to suit ANSI B16.5/150 through 24”, sizes 26” and larger suit MSS-SP44 Mild steel body spacers separate the body housing halves and serve as an external guide to the valve’s knife-edge gate Clean-out area Specification Clarkson KGA slurry knife gate valve Heavy duty, slurry knife gate valve shall be flat-face flanged, packingless, rubber-lined, bidirectional valve suitable for a wide range of industrial applications. The full port design shall have no internal obstructions and will provide a ”blind flange” shut-off when the gate is closed. The valve’s sealing surface is to be between two thick, rubber sleeves that are compressed into the ductile iron valve housings. The sleeve will be molded with an integral stiffener ring that locates the sleeve in the valve housing and helps the sleeves resist the high shearing forces present when the gate is driven between them. Mild steel body spacers shall separate the body housing halves and serve as an external guide to the valve’s knife-edge gate. The stainless steel gate shall be completely withdrawn from the process flow when in the open position, and can be inspected and replaced, if necessary, without taking the valve out of service. When the valve is in the closed position, the downstream sleeve can be replaced while the upstream portion of the valve is still holding pressure. The valve body housing to be full flanged, drilled and tapped or slotted to suit ANSI B16.5/150 through 24” and MSS-SP44 above 24”. Valve is equipped with a heavy steel fabricated handwheel frame (yoke) which can be converted to bevel gear in the field, complete with a 304 stainless steel rising stem (except cylinder actuated valves). All nonferrous exterior surfaces shall be painted to factory standard. Specify Clarkson KGA slurry knife gate valve from Tyco Valves & Controls. Copyright © 2004 Tyco Flow Control. All rights reserved. CLKMC-0113 3 Clarkson KGA Heavy Duty Slurry Knife Gate Valve 3” thru 60” MH MG AC HC M M E G F D A C H. Port diameter J. Inlet diameter K B Dimensions and Weights Centerline to top Valve Size C Handwheel MH D MG E AC F HC G A* B** 3 7.50 6.88 8.88 18.93 21.38 21.38 4 9.00 6.88 11.00 22.00 23.33 23.94 6 11.00 7.00 13.00 28.00 31.82 8 13.50 7.25 15.25 32.90 14.89 K MH M MG M Weight Weight MH MG Weight AC Weight HC H J 24.56 2.41 2.81 15.81 12 12 50 127 85 50 27.63 3.33 3.88 16.88 12 12 64 141 130 70 30.18 34.00 5.38 5.81 17.88 16 12 98 175 180 98 35.00 38.31 6.88 7.75 19.00 20 12 135 212 210 135 10 16.00 8.88 16.56 38.75 42.63 40.50 44.25 9.06 9.81 23.40 20 24 198 275 310 175 12 19.00 10.13 21.00 – 47.45 45.50 53.13 10.75 11.50 25.50 – 24 – 427 669 360 14 21.00 10.13 22.75 – 53.31 53.43 57.80 12.50 13.25 26.38 – 24 – 448 720 414 16 23.50 11.00 24.25 – 57.20 60.19 64.06 14.00 14.75 27.62 – 24 – 573 1125 550 18 25.00 12.25 26.50 – 66.75 67.62 68.75 14.88 16.75 30.35 – 24 – 875 1330 950 20 27.50 14.13 28.38 – 71.94 73.50 74.44 16.56 18.50 31.29 – 24 – 1054 1680 1200 24 32.00 14.63 33.80 – 86.19 88.00 89.63 21.19 23.00 34.75 – 24 – – 2200 1400 26 34.25 14.66 36.75 – – – 93.63 23.50 25.00 – – – – – – 1700 30 38.75 15.57 41.50 – – – 106.19 26.75 29.00 – – – – – – 2150 36 46.25 18.50 48.25 – – – 119.25 31.88 35.00 – – – – – – 3500 42 53.00 21.03 56.50 – – – 145.68 38.25 41.00 – – – – – – 5200 48 59.50 21.13 60.35 158.25 43.98 54 66.19 20.75 67.25 172.88 48.98 – – – – – – – – – – – * Flange diameter: Designed to match ANSI B16.5/150 through 24”, MSS-SP44 above 24” **Face-to-face: Add 1/4” to 1/2” for ease of installation Actuation Note: Not all actuators shown are available on all valve sizes MH Manual Handwheel BG Manual Bevel Gear AC Air Cylinder HC Hydraulic Cylinder EM Electro-mechanical Hydra-Helper Tyco Valves & Controls www.tycovalves.com Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products and services. Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system requirements. TFC MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING INCIDENTAL, INDIRECT, OR CONSEQUENTIAL DAMAGES) RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents and Patents Pending in the U.S. and foreign countries. Tyco reserves the right to change product designs and specifications without notice. Copyright © 2004 Tyco Flow Control. All rights reserved. CLKM-0113 4