material science teachers’ aide Unit: Properties of Matter Subject: Physical Properties Grade Level: 7– 9 Key topics: Metal, Alloy, Ceramic Light bulb: Lab Act ivit y Developed by: Andy Nydam, Teacher ( andrewnydam@hot mail.com) and Debbie Goodwin, Teacher ( nywin@hot mail.com) T able of Cont e nt s Overview........................................................................................... Science St andards Addressed .......................................................... Goals/ Object ives ............................................................................. Mat erials and Equipment .................................................................. Key Vocabulary Words ..................................................................... Saf et y ............................................................................................... Procedure ( t ot al est imat ed t ime- 1 hr) ............................................ Assessment Examples ...................................................................... Locat ing Mat erials ............................................................................ Background Inf ormat ion ................................................................... Ref erences........................................................................................ Acknowledgment .............................................................................. Ove rvie w St udent s observe what mat erials are inside an incandescent light bulb. St udent s learn about dif f erent classes of mat erials including met als, and ceramics. The light bulb globes are broken, and t he f ilament is burned in air. Scie nce St andards Addre sse d U.1 Syst ems, order, and organizat ion U.5 Form and f unct ion B.1 Propert ies and changes of propert ies in mat t er 1/6 www.cityofmaterials.com 1 1 2 2 2 2 2 4 5 5 6 6 material science teachers’ aide Unit: Properties of Matter Subject: Physical Properties Grade Level: 7– 9 Key topics: Metal, Alloy, Ceramic Goals/ Obje ct ive s • • • • Learn and apply laborat ory saf et y procedures as covered in class. Work cooperat ively t o decipher and f ollow direct ions. Be able t o name t he part s of an incandescent light bulb. Underst and why t here is a powdery subst ance inside t he bulb. Mat e rials and Equipme nt • • • • • • 6 0 wat t light bulbs 4 0 wat t light bulbs 1 0 0 wat t light bulbs t riangular f iles goggles and aprons power source wit h light bulb base Ke y V ocabulary Words Me t al - A mat erial t hat is usually hard, shiny, solid, and malleable. Met als are good conduct ors of heat and elect ricit y. Alloy - A solid solut ion of met als. Ce ramic - Compounds made f rom met als bonded wit h non-met als. Ceramics are hard, and brit t le. They are t hermal and elect rical insulat ors. Glass is a special t ype of ceramic Duct ile - Workabilit y, mat erials t hat can easily be changed in shape. Duct ile mat erials can be rolled int o sheet s, drawn int o wires, et c. Brit t le - Mat erials t hat are hard and cannot readily be changed in shape wit hout breaking Saf e t y Safety goggles and lab aprons are required for this activity. Glass shards are sharp. Light bulbs can get very hot. Proce dure ( t ot al e st imat e d t ime - 1 hr) Focusing Event • St udent s leave t heir regular inst ruct ional classroom t o go t o t he science lab. 2/6 www.cityofmaterials.com material science teachers’ aide Unit: Properties of Matter Subject: Physical Properties Grade Level: 7– 9 Key topics: Metal, Alloy, Ceramic Teaching Met hods and St udent Act ivit ies • First , st udent s put on goggles and aprons f or saf et y purposes. • An explanat ion is t hen given about t he light bulb, it s various part s, and why t his lab is being done. • The t eacher t hen demonst rat es t o t he st udent s how t o properly score t he glass wit h t he f ile in order t o pull t he base f rom t he envelope wit hout breaking t he bulb. • A reminder is given t o be very caref ul as t hey are dealing wit h glass. • St udent s are given permission t o work wit h t heir laborat ory part ner t o t ake apart t he bulb t hey have been given. • As st udent s work, t he t eacher mills around t he room checking on t heir progress, asking quest ions, and giving t hem t ips on how t o get t he bulb apart . • St udent s complet e laborat ory sheet s given in t heir regular classroom prior t o leaving f or t he science lab. • When it looks like all groups have successf ully t aken apart t heir bulbs, t he t eacher t hen asks t he st udent s what t hey have discovered inside t he envelope. • The t eacher t hen t akes a disassembled bulb and caref ully places it int o an elect rical socket wit h t he device unplugged. The t eacher asks t he st udent s what t hey t hink will happen when t he bulb is plugged in. Being caref ul not t o look at t he f ilament , t he power plug is insert ed in t o t he out let . • Discussion t hen ensue about what happened, why, and did it mat ch up wit h what t hey t hought would t ake place. • St udent s are given t he opport unit y t o ask quest ions, make comment s, and t o writ e more inf ormat ion on t heir lab sheet s. Closure • St udent s are asked t o clean up t heir lab st at ions. • Everyone ret urns t o t he general classroom t o complet e t he discussion on t he dif f erent t ypes of light bulbs and t heir uses. Tear-Down ( 5 Minut es) Gat her all used lab equipment . Dispose of broken light bulb in t he t rash. Be caref ul of sharp edges. 3/6 www.cityofmaterials.com material science teachers’ aide Unit: Properties of Matter Subject: Physical Properties Grade Level: 7– 9 Key topics: Metal, Alloy, Ceramic Asse ssme nt Example s 1 . How does a light bulb work? 2 . What ’s t he dif f erence bet ween t hese light bulbs? Which one gives more light ? Which one has more power? How do t hey give dif f erent amount s of light and power? 3 . Which one has more resist ance? How do t hey have dif f erent amount s of resist ance? 4 . Are all t he f ilament s made out of same mat erial? Are all t he f ilament s t he same lengt h? Are all t he f ilament s t he same t hickness? 5 . Which has more resist ance: long or short wire? t hick or t hin wire? Observat ions and Int erpret at ion Act ivit ies and Quest ions ( in it alics) : Dismant le light bulbs and make observat ions of glass envelope and t ungst en f ilament . Look at f ilament s under st ereoscope. Burn t he f ilament s. Why do we need t he glass envelope? What causes a light bulb t o f ail? When does it f ail? Does it really “ burn-out ” ? Remove t he f ilament f rom a “ burned-out ” light bulb and check it s charact erist ics. The f ilament breaks but it isn’t really oxidized ( burned) . So why does it break? What is inside t he glass envelope? A vacuum or a gas? Heat t he envelope wt ih a propane t orch. Dimple it in f irst if possible. Make several bumps. Let a bump “ pop” and blow out t he t orch f lame – it is an inert gas. Argon and nit rogen mixt ure. 4/6 www.cityofmaterials.com material science teachers’ aide Unit: Properties of Matter Subject: Physical Properties Grade Level: 7– 9 Key topics: Metal, Alloy, Ceramic Why put a gas inside t he envelope? Why not leave it a vacuum? Show an old bulb wit h a dark ring or spot . Talk about changing a light bulb wit h a new one of t he same wat t age and not icing t hat it looks bright er. A hot t ungst en f ilament undergoes sublimat ion. Sublimat ion – solid st at e t o gas st at e w/ o becoming a liquid. Locat ing Mat e rials Light bulbs and propane t orch can be f ound at t he hardware st ore. Background Inf ormat ion How light bulbs are made: The glass enclosures are made f rom a ribbon of hot glass t hat ' s f irst t hickened and t hen blown int o molds t o f orm t he bulb shapes. These enclosures are t hen cooled, cut f rom t he ribbon, and t heir insides are coat ed wit h t he dif f using mat erial t hat gives t he f inished bulb it s sof t whit e appearance. The f ilament is f ormed by drawing t ungst en met al int o a very f ine wire. This wire, t ypically only 4 2 microns ( 0 .0 0 1 7 inches) in diamet er is f irst wound int o a coil and t hen t his coil is it self wound int o a coil. The mandrels used in t hese t wo coiling processes are t rapped in t he coils and must be dissolved away wit h acids af t er t he f ilament has been annealed. The f inished f ilament is clamped or welded t o t he power leads, which have already been embedded in a glass support ing st ruct ure. This glass support is insert ed int o a bulb and t he t wo glass part s are f used t oget her. A t ube in t he glass support allows t he manuf act urer t o pump t he air out of t he bulb and t hen reint roduce various inert gases. When virt ually all of t he oxygen has been eliminat ed f rom t he bulb, t he t ube is cut of f and t he 5/6 www.cityofmaterials.com material science teachers’ aide Unit: Properties of Matter Subject: Physical Properties Grade Level: 7– 9 Key topics: Metal, Alloy, Ceramic opening is sealed. Once t he base of t he bulb has been at t ached, t he bulb is ready f or use. Re f e re nce s ht t p:/ / bulbcollect or.com/ art icle0 1 0 .ht ml BIG light bulb ht t p:/ / rabi.phys.virginia.edu/ HTW/ incandescent _ light _ bulbs.ht ml how t hings work ht t p:/ / invent ors.about .com/ library/ invent ors/ bllight 2 .ht m hist ory ht t p:/ / science.howst uf f works.com/ light -bulb.ht m how st uf f works ht t p:/ / invsee.asu.edu/ nmodules/ light bulbmod/ burnout .ht ml why light bulbs f ail Acknowle dgme nt This module was developed by t he ASM Foundat ion K-1 2 commit t ee' s Middle School Task Force wit h input f rom t eachers and st af f and edit ing assist ance f rom Pet er Kazarinof f , all of whose cont ribut ions are acknowledged wit h t hanks. Copyright ASM International 2010; Permission is granted for free use by instructors for educational purposes. 6/6 www.cityofmaterials.com