INDEX Digital . Networking . Monthly . wiredIn USA September 2015 issue - No 51 Download the app. It is FREE! READ, WATCH, SHARE IT www.wiredinUSA.com iwcs 2015 special wiredIn USA INDEX #51 EDITOR It's a case of being spoiled for choice for the wire and cable industry, with two exhibitions/conferences to keep everyone occupied at the start of next month. The biennial staging of wire South America gets underway in São Paulo, Brazil, from 6th to 8th October. Running alongside the ever-popular Tubotech, more than 15,000 visitors attended the show two years ago in the city that prides itself on being the beating heart of Brazil's economy. Our coverage of the three-day exhibition starts on page 40. A little nearer to home, the staging of the IWCS technical symposium. The conference is being held a month earlier than usual, but expectations are high that a move to Atlanta, Georgia, and the Hyatt Regency Hotel, will be a popular move. This is a move away from the traditional 'homes' of Providence, Rhode Island, and Charlotte, North Carolina, but one thing that has stayed the same is the rich content of professional development and training courses, and technical sessions. The symposium – and table-top exhibition – is being staged from 5th to 8th October. Our coverage, including exhibitor editorials, starts on page 44. David Bell Editor 2 wiredInUSA - September 2015 wiredInUSA - September 2015 3 INDEX PA GE 06 09 PA GE 20 CONTENT 44 SEPTEMBER 2015 issue #51 PA GE 33 Show Diary / 2015 and 2016 Making the News / Industry news from the USA IWCS 2015 Europe News / The latest news from Europe PA GE 26 24 Industry Trade Association / Spotlight on awards, education and events Asia & Africa News / The latest news from Asia & Africa PA GE 28 PA GE 34 Products, Machines and Technology / The latest news from machine industries News INTRAS OFFICES Editor David Bell david@wiredinusa.com Europe: 46 Holly Walk, Leamington Spa Warwickshire CV32 4HY, UK Tel: +44 1926 334137 Fax: +44 1926 314755 Email: read@wiredinusa.com Website: www.wiredinusa.com Features Editor (USA) Dorothy Fabian Features Editor (Europe) Gill Watson Publisher Caroline Sullens 4 54 ----------------USA: Danbury Corporate Center, 107 Mill Plain Road, Danbury, CT 06811, USA Tel: +1 203 794 0444 Email: doug@intras.co.uk wiredInUSA - September 2015 Sales & Marketing (International) Sales Manager Jason Smith jason@wiredinusa.com +44 1926 834 684 ----------------Accounts Manager Julie Case juliecase@intras.co.uk 23 wire south america INTRAS LIMITED INTRAS 40 © 2015 Intras Limited UK ISSN 2046 - 9497 Publishers of Eurowire and Wire & Cable ASIA magazines 18 wiredInUSA - September 2015 22 5 INDEX DIARY SHOW EVENTS 2015 2016 april september 4-8 April 2016 wire Düsseldorf Düsseldorf, Germany Exhibition www.wire.de 16-18 September 2015 wire Southeast Asia Bangkok, Thailand Exhibition www.wire-southeastasia.com september october 26-29 September 2016 wire China Shanghai, PR China Exhibition www.wirechina.net 5-8 October 2015 IWCS Atlanta, Georgia, USA Conference and exhibition www.iwcs.org october october 6-8 October 2015 wire South America São Paulo, Brazil Exhibition www.wire-south-america.com 6 5-7 October 2016 Wire & Cable India Mumbai, India Exhibition www.wire-india.com wiredInUSA - September 2015 wiredInUSA - September 2015 7 MAKING THE NEWS INDEX Here’s a great solution for: Measuring Sector-Shaped Power Cables. >> BETA LaserMike ActiveScan™ Measurement System A long way to Long Island The solution: Equinix Inc is working with Aqua Comms Ltd on the deployment of its new transatlantic fiber optic system, America Europe Connect (AEConnect). Scheduled to be ready for service before the end of 2015, AEConnect, spanning ActiveScan effectively and reliably measures the height and width of sector-shaped cables, such as straight and pre-spiraled cables, at the hot or cold end of the extrusion line with the highest precision regardless of product alignment or angular rotation. Why it’s great: Measures product height and width up to 40 mm Measures at any line speed with ±0.001 accuracy1 Precisely determines minimum and maximum dimensions Completely pneumatic system for reliable, long-lasting operation Interfaces with Profibus, Profinet, Ethernet IP, and RS-232 Conforms to CE standards Faster product changeovers Complete process control Higher productivity Greater manufacturing savings ±0.02% of product size 1 Discover how ActiveScan can help you achieve greater profits. Download the application note today! ture/ s/Litera s) esource (Go to R plication Note Ap www.betalasermike.com/wi2 Americas Tel: +1 937 233 9935 Fax: +1 937 233 7284 8 Europe Tel: +44 1628 401510 Fax: +44 1628 401511 Germany Tel: +49 231 758 930 Fax: +49 231 758 9333 Asia Tel: +86 21 6113 3688 Fax: +86 21 6113 3616 Visit us at IWCS, November 9-12, Booth 106 wiredInUSA - September 2015 more than 5,400km across the Atlantic between Long Island, NY, and the west coast of Ireland, will provide high capacity connectivity between New York, London and to greater Europe. Equinix's New York and London international business exchange ® (IBX ) data center campuses serve as carrier-neutral network access points for AquaComms to connect its low latency subsea cable route. This new connectivity between North America and London allows network service providers to tap into economic opportunities stemming from a presence in two of the biggest commercial centers in the world. Industry analyst firm TeleGeography puts London and New York in the global top five for peak international Internet traffic, and the London to New York route is the second largest international Internet traffic route with multiple terabits of peak traffic. In its 2015 Global Bandwidth Research Service report, TeleGeography notes that private network bandwidth on the trans-Atlantic route eclipsed Internet bandwidth for the first time, rising to 13.9Tbps and accounting for 56 percent of used bandwidth. Greg Varisco, chief operating officer, AquaComms, said: “We made a strategic decision to deploy with Equinix. Their data centers in New York and London act as major international hubs for network traffic, offering our customers the ability to extend existing networks or expand into new markets.” wiredInUSA - September 2015 9 Users looking for the Reelex Packaging Solutions has signed four new licensees. According to Reelex vice president of business development Timothy Copp, the company has never welcomed so many new licensees in a six-month period. Copp attributes improvements in the global economy and a successful education effort, aimed at differentiating genuine Reelex from imitators, as catalysts. “Our ongoing anti-counterfeit campaign is aimed at increasing recognition of knock-off packaging versus genuine Reelex,” says Copp. “End-users are becoming more aware that products in genuine Reelex packaging are far less prone to tangles, knots and damage to the product, and are demanding that their suppliers provide them with products in stress-free packaging. This, in conjunction 10 reel deal with our technology being protected by patents and trademarks, we believe is having a positive effect in expanding the use of Reelex versus knockoff alternatives.” Reelex technology is a proprietary method of coiling wire or cable into a precision-wound figure-eight pattern. The coil dispenses from the inside out, without twists, tangles or inertia, and is used to package low voltage cabling products. Licensees sign an agreement to use the Reelex system via equipment designed and manufactured by Reelex Packaging Solutions. Licensees are also obliged to use the Reelex trademark on their packages. The four new licensees are: Zhaolong (Zhejiang Zhaolong Cable), ZTC (Zhangjiagang Twentsche Cable), Sandmartin Electronic and The Siemon Company. wiredInUSA - September 2015 wiredInUSA - September 2015 11 INDEX Cable sale completion ABB has completed the divestment of its Huntersville, North Carolina, high voltage cable factory in the US to Southwire Company, Carrollton, Georgia. The parties mutually agreed not to disclose the financial terms of the transaction. ABB and Southwire will pursue a business relationship to leverage the facility 12 wiredInUSA - September 2015 for the land cable portion of certain HVDC projects. The divestment of the Huntersville facility is in line with ABB’s “next level” strategy to continuously optimize its business portfolio and to build strategic partnerships. ABB remains fully committed to the North American market and to the high voltage cables business. wiredInUSA - September 2015 13 INDEX Photonics acquisition Thorlabs, a photonics products manufacturer, has agreed to acquire Vytran from NKT Photonics. The transaction is expected to close in September 2015, and follows other photonics industry acquisitions by Thorlabs. Alex Cable, president and founder of Thorlabs, said: “[Vytran’s] expertise and product offering are natural additions to our current fiber draw and cabling competencies.” Vytran supplies fiber fusion splicing and glass processing solutions for the fiber laser, sensing, medical, telecommunications and aerospace markets. Vytran's New Jersey manufacturing facility, and customer support centers 14 in the UK and China, will continue to operate from their current geographical locations, while Vytran’s product line will be fully integrated into Thorlabs’ ecommerce site. Thorlabs was founded in 1989 to serve the laser and electro-optics research market. Its integrated and diverse manufacturing assets include semiconductor fabrication of Fabry-Perot, DFB, and VCSEL lasers, fiber towers for drawing glass optical fibers (silica, fluoride, tellurite, and hollow core), MBE/MOCVD epitaxial wafer growth reactors, extensive glass and metal fabrication facilities and advanced thin-film deposition capabilities. wiredInUSA - September 2015 wiredInUSA - September 2015 15 INDEX Latin America Latin fixed line America forecast fixed line The combined company will operate under the Lightower brand and serve customers across a service footprint roughly double the size of each independent company. Network merger Lightower Fiber Networks has closed Industry analyst Pyramid Research expects the number of FTTH and FTTB connections in Latin America to reach 5.1 million by the end of 2015, part of an overall trend that will see connections increase at a compound annual growth rate of 34.9 percent over the next five years. However, research predicts that DSL is set to remain as the dominant fixed line technology. Overall, Pyramid expects the number of fixed lines for voice and Internet services to reach 163.8 million by the end of 2015, an increase of 2.3 percent over 2014. In Latin America, fixed lines are anticipated to grow at a CAGR of 2.1 percent over 16 the next five years. “Growth within fixed communications markets will be mainly driven by the increase in broadband lines,” said Marcelo Kawanami, senior analyst at Pyramid Research. “Despite the effort from operators to leverage FTTH/FTTB services, prices charged for broadband services through fiber technology remain high, and service coverage is still restricted to selected areas within major cities,” he explained. a $1.9 billion merger with Fibertech Networks. Rob Shanahan, president and CEO of Lightower, said: “This strategic merger was a natural fit for both networks and both companies.” The new Lightower Network will provide over 30,000 route miles of fiber and more than 5,000 wireless towers. The transaction was funded through a combination of equity and debt, with Lightower’s existing financial backers, Berkshire Partners, Pamlico Capital and ABRY Partners, providing additional equity. Lightower’s portfolio of industry-specific networking solutions includes Ethernet, dark fiber, wavelengths, Internet access, private networks and colocation. The data is taken from Pyramid Research's recent “Fixed communications demand” forecast. wiredInUSA - September 2015 wiredInUSA wiredInUSA -- September September 2015 2015 17 INDEX Annual rebar event Annual rebar event August greeted the 22nd annual gun destruction in Los Angeles County. Around 3,400 confiscated weapons (approximately 5.25t) were melted into rebar for use in upgrades to freeways and bridges in Arizona, California and Nevada. “Gerdau and the Los Angeles county sheriff’s department both aim to support a healthy and safe community,” said Mark Olson, vice president and general manager of the Gerdau Steel Mill in Rancho Cucamonga. “This activity transforms weapons that were intended, or used, to inflict harm into a product that 18 improves our landscape and economy in Southern California.” Gerdau Steel Mill donates its furnace, equipment and personnel once a year to convert the weapons into steel rebar, while the Los Angeles county department of public works donates the trucks that transport the weapons to the mill. The Los Angeles county sheriff’s department and ten other participating agencies also contributed confiscated weapons to the destruction. wiredInUSA - September 2015 Cork milestone for Hibernia Express Hibernia Networks has announced that Hibernia Express, the first transatlantic cable to be deployed in 12 years, has come ashore in Cork, Ireland. This is another milestone for the project. The new ultra-low latency submarine cable, spanning 4,600km, will link Halifax, Nova Scotia, to Slough, England, and Cork, Ireland, connecting key centers of trade and commerce in Europe and North America. The cable is expected to begin service in September 2015. “Our customers are now just weeks away from having access to the most advanced submarine cable system on the market,” stated Omar Altaji, CCO of Hibernia Networks. “Financial firms, web-centric companies, media players and traditional telecom service providers alike will benefit from the speed, diversity and scalability that Hibernia Express brings to the transatlantic corridor.” During the system’s construction, TE SubCom deployed multiple cable ships to lay the cable and amplifiers on the seabed. The ultra-low latency cable will offer speeds up to 100Gbps transmission capacity to meet the increasing demand for secure, high-speed connectivity. wiredInUSA wiredInUSA -- September September 2015 2015 19 INDEX Arctic cable EUROPE NEWS Alcatel-Lucent Submarine Networks (ASN) and Quintillion Subsea Holdings have entered into a turnkey contract for the design and construction of a submarine cable system from Prudhoe Bay to Nome, in Alaska. ASN has already begun marine route survey and installation activities. With a capacity of at least 10Tbit/s per fiber pair, the system will deliver high-speed broadband access to areas of Alaska where bandwidth is limited. The system will consist of three fiber pairs capable of carrying 100 wavelengths, each of which can support 100Gbit/s of data capacity. Phase 1 will be a 1,850km segment linking the Alaskan communities of Nome, Kotzebue, Wainwright, Point Hope, Barrow and Prudhoe Bay and will provide for future extensions to Asia and Europe. Scheduled for completion by 26 20 20 28 wiredInUSA -- June April 2013 wiredInUSA - August wiredInUSA - September 2015 wiredInUSA June2014 2013 EUROPE NEWS the end of 2016, Phase 1 will incorporate advanced routing and burial techniques to protect the cable and enhance the integrity of the system. Philippe Dumont, president of Alcatel-Lucent Submarine Networks, said: “The unique weather conditions of the Arctic make this project very challenging.” ASN will be responsible for the project on a turnkey basis, from system design to installation and commissioning. The system will use armored OALC-4 cable, advanced coherent multi-terabit technology with optical add-drop multiplexing capabilities, and a configuration that will facilitate future ultra-low latency expansion to Japan and western Europe. wiredInUSA - September 2015 21 INDEX Prime minister Dmitry Medvedev Connecting acquisition Capacity investment European power sharing Data link for Crimea Delphi Automotive Plc, the former car parts unit of General Motors Co, has agreed to buy the England-based manufacturer of ties, insulation and protection systems for automotive cable, HellermannTyton Group Plc. UK manufacturer Alloy Wire has invested over £700,000 to boost productivity at two of its sites. Prysmian Group has a new contract with Statnett SF and National Grid NSN Link, a project specific subsidiary of National Grid. Prysmian will provide an HVDC submarine interconnector between Norway and the UK. The Russian government is to build an underwater fiber optic communication line from the Taman Peninsula, under the Kerch Strait to the Crimean Peninsula. Rupert Stadler, chief executive officer of Audi AG, recently stated that digital services will have the most impact on the auto industry’s technology development in coming years. Of the $1.7 billion HellermannTyton acquisition, Delphi said the purchase will help it capitalize on growing demand for cars that connect to mobile phones and other devices. “Delphi continues to be focused on the car of the future,” added Chris McNally, an analyst at Evercore ISI in London. “It’s leading this charge into the connected-cars space.” In a conference call, Kevin Clark, Delphi’s CEO, said that: “The opportunity is really big for our connector business to expand outside the auto industry. The capability of HellermannTyton and its strength of sales give us a great opportunity to sell more of our connector products.” The company has installed three Zwick tensile and hardness testing machines, PMI material X-ray guns, a fully automated multi-spindle spooling machine, a 5m strand annealing furnace and a bespoke wire finishing line. The additional facilities will double Alloy Wire’s capacity. MD Mark Venables commented: “Our success has been down to our ability to take on small batch quantities, fast response times and the fact we can manufacture in more than 60 different alloys, including Inconel, Nimonic, Incoloy, Hastelloy, and Ni-Span C902.” Established in 1946, Alloy Wire is a manufacturer of precision drawn round wire, flat wire and shaped wire in a range of high performance and exotic nickel alloys. The company, which is now 100 percent staff-owned, supplies wire from 0.025mm (0.001”) to 21mm (0.827”). The NSN Link will be the first power cable system to connect the UK and Norway and will enable power trading between the two countries. It will be an important part of the European grid reinforcement strategy, aimed at reducing electricity prices, providing cleaner energy, and to compensate for the supply from ageing generation plants in the UK that are to be taken out of service. The overall project will set a new record as the longest HVDC subsea cable link ever installed, following a route of about 740km in length between the converter stations in Kvilldal in Norway and Blyth in the UK. The contract is for the supply and installation of a total of around 950km of submarine and land cables in two sections (over 470km route length in total) of the overall NSN Link route length. The cables will be produced in the Arco Felice factory, and marine cable laying will be performed by the group’s Giulio Verne cable laying vessel. The corresponding decree has been signed by prime minister Dmitry Medvedev and posted on the Russian government’s website. The project will be implemented under the state program of socio-economic development of the Crimean federal district until 2020. The line will have a capacity in excess of 200Gbit/s. Taking this into account, by 2018 the capacity of the channels ensuring operation of the Crimean federal district’s communication networks within Russia’s single telecommunications network will reach at least 310Gbit/s. This will make it possible to create increased capacity communication channels in Crimea for ensuring the development of broadband Internet access, telephone and television on the peninsula. The shallow (below 10m) 4.5km-wide Kerch Strait separates Crimea from the Taman Peninsula, and is used by up to a hundred vessels per day. Delivery and commissioning of the system is scheduled for September 2021. 22 wiredInUSA - September 2015 EUROPE NEWS wiredInUSA - September 2015 23 Lyreco INDEX Cable landing Only connect Dogger Bank go ahead Up on the roof A $300 million transatlantic cable, known as AEConnect, has come ashore at Ross Strand in Killala, County Mayo. The work, carried out by Aqua Comms Transatlantic Cable, was marked with a committee of local councillors and officials, including Taoiseach Enda Kenny. ABB has commissioned the 800MW DolWin1 HVDC offshore wind grid link in the German North Sea for the Dutch-German transmission system operator TenneT. The DolWin1 grid connection is part of Germany's Energiewende program, which aims to generate in excess of 6.5GW offshore wind capacity by 2020 and 15GW by 2030. The UK government has given approval to offshore wind consortium Forewind for the development of Dogger Bank Teesside A&B, in addition to the Dogger Bank Creyke Beck A&B. Both consented developments have a proposed installed capacity of 2.4GW, making them the equal largest renewable energy applications to be approved in the UK, and together at 4.8GW are believed to be the world's biggest planned offshore wind scheme. EvoEnergy will install a 3.8MW solar array at the Telford, UK, distribution center of workplace supplies provider Lyreco. The 23,000m2 installation will be among the largest rooftop installations in the country and, with almost 14,000 PV panels, will become one of only five projects to exceed 3.2MWh output each year. The optic fiber cable will stretch from Shirley, New York, a distance of 5,400km, and is expected to generate a major economic boost for the west of Ireland. The cable will have the capacity to handle up to a third of the world’s telephone calls and cover the entire Internet traffic of Europe and the US. The system is expected to be live in early 2016 and will enable 53.8 millisecond transfer speeds across the Atlantic. Local councillor Jarlath Munnelly said the project could “transform” Killala and the north Mayo region. “This is an exciting project… It has the potential to transform North Mayo, not just Killala, by enhancing the telecommunications infrastructure in the area, and putting Ireland and Mayo into the center of a global network.” 24 The DolWin1 connects the DolWin alpha converter station to the landfall point in Hilgenriedersiel, via a 75km subsea cable, and then to the converter station in Dörpen-West (Heede), in Lower Saxony, Germany, as an underground cable system. At present, the 215MW Borkum West II and 312MW Borkum Riffgrund I offshore wind farms are connected to the DolWin alpha through submarine cables. ABB provided its HVDC Light voltage source converter for the project, and also installed the converter stations, and submarine and underground cable systems. With the commissioning of the DolWin1, transmission capacity of offshore grid connections in the North Sea reaches around 4,300MW; a significant contribution to the government's planned 6,500MW by 2020. wiredInUSA - September 2015 The Forewind consortium of RWE, SSE, Statkraft and Statoil has ceased work on its remaining development consent applications for the vast Dogger Bank area to focus efforts on the four areas with consent. The company commented: "These four Dogger Bank projects are a huge commitment and will require significant resources and attention from the owner companies to progress to the next stages. Together their capacity is almost equal to the total of all the offshore wind farms currently in operation in the UK.” The discontinued phase, known as Dogger Bank Teesside C&D, has been removed from Forewind's portfolio and the rights to develop that area of seabed, along with the remainder of the Dogger Bank Zone, have been returned to The Crown Estate. EUROPE NEWS The array is projected to save £50,000 a year in energy costs, as well as mitigating the environmental impact of the distribution center and Lyreco's delivery vehicle fleet. Addison Energy Ltd, a company funded by Guinness Asset Management's EIS service, will own and operate the installation as part of a 20-year power purchase agreement. “We are pleased to be investing in one of the largest commercial rooftop solar installations in the UK that will be built by our long-term EPC partner, EvoEnergy, and will enable industry leader Lyreco to realize its environmental ambitions,” said Malcolm King, investment manager for Guinness Asset Management. wiredInUSA - September 2015 25 INDEX CabWire World Conference 2015 DRAFT PROGRAM NON-FERROUS Congress Center Düsseldorf, Germany 3 November 2015 7 th b i e n n i a l c a b l e a n d w i r e t e c h n i c a l c o n f e r e n c e Ferrous plant tour Leoni A.G. KEYNOTE SPEAKER - Success factors for sustainable international growth IDEAL-Werk Wire joining of non-ferrous metals by dual force technology SICME Italia Impianti Revolutionising the wire manufacturing process Samp SpA Application of new technologies in the drawing of coated wire and subsequent insulation with high-temperature materials Maschinenfabrik Niehoff GmbH & Co KG Manufacturing solutions for alternative materials to copper for automotive wires Ceeco Bartell Products Manufacturing of compact conductors, highlighting the benefits and potential costs reductions in the whole stranding process Sikora AG Highly pure XLPE material is essential for high-quality EHV and subsea cables C Tech Corporation Rodents - not just a nuisance but a threat to the wire and cable industry De Montfort Leicester Comparative study of two scheduling approaches to resolve University scheduling problem for a wire and cable manufacturing process Continuus Properzi SpA Properzi adds continuous rotary extrusion to its range of equipment to provide an integrated solution for the production of ACSR/AS conductors FERROUS 26 CabW ir e Wor ld Conference 2015 Table top exhibit opportunities ArcelorMittal is the world’s leading steel and mining company. Sponsorship opportunities Don’t miss out on this opportunity to promote your company by becoming a sponsor at CabWire 2015. Guided by a philosophy to produce safe, sustainable steel, it is the leading supplier of quality steel products in all major markets including automotive, construction, household appliances and packaging. ArcelorMittal is present in 60 countries and has an industrial footprint in 19 countries. The plant of ArcelorMittal Duisburg is located in the Ruhr region in north-west Germany. ArcelorMittal Duisburg works to develop new applications and new products for the automotive, energy and mechanical industries. The billet mill produces high quality billets and SBQ for the forging industry. The new wire rod mill is serving the automotive market with cold heading, spring grades, bearing and other special wire rod grades. NV Bekaert SA Heat-resistant color coatings for a new generation of spring wires Data M Sheet Metal Solutions Design and simulation of rolled profile wires with modern CAE tools FMS Force Measuring Systems AG Improved transmission of critical signals in bunchers, twisters and stranders through use of wireless systems Koner Srl Technological progress in the drawing of zinc-coated wire by a new type of tungsten carbide dies Ceeco Bartell Products The use of steel strip, shaped wire and round wire in the production of umbilical cable and submarine cable National Institute of Standards and Technology / Colorado School of Mines The evolution of vanadium in high-carbon steel during wire drawing Traxit International New efficiency coatings and dry drawing lubricants wiredInUSA - September 2015 A table top exhibition complements the conference sessions. It is an excellent showcase for your business and a great opportunity for one-to-one discussions with suppliers. For more information w w w. c a b w i r e . c o m Contributing sponsors will receive: • Printed signage at the event • Acknowledgement in pre-conference materials, brochure and conference website • Company logo on conference website with link • Acknowledgement in conference materials • Full page advert in conference proceedings for exclusive sponsors • Free table top exhibit (includes one conference registration) for sponsorship of €2,500 or more To book your table top or sponsorship, please visit: www.cabwire.com Evening Networking Event Included in the conference registration fee is an invitation to the CabWire 2015 evening function which will be held at the Zum Schlüssel, a venue with a long and rich tradition, located in the heart of Düsseldorf old town. There will also be the opportunity for a tour of the on-site brewery and of course to enjoy the awardwinning original key-ALT brew. This function will be a great opportunity to meet up with fellow delegates and conference speakers, as well as enjoying dinner and refreshments. wiredInUSA - September 2015 27 27 INDEX ASIA& AFRICA NEWS A first for Africa Africa's first grid-connected anaerobic digestion plant has been opened in Kenya. Developed by Tropical Power Energy Group, the 2.2MW Gorge Farm Energy Park, in Kenya's Nakuru county, will use local crop waste to create biogas for electricity generation. Kinuthia Mbugua, governor of Nakuru county, said the project would provide a boost to the country's energy security. “The Gorge Farm Energy Park is a showcase project for Nakuru, Kenya and the African continent,” he said in a statement. “Distributed power projects are vital to our energy security, reliability and efficiency, and the park will be using local crop waste and the sun to generate clean, renewable power close to the point of use. I look forward to working with Tropical Power, 28 wiredInUSA - September 2015 ASIA / AFRICA NEWS Kenya Power and the ministry of energy and petroleum to see how we can develop more biogas projects for organic and municipal waste in the country.” The energy plant will also be used as a research facility for scientists at Oxford University, who will study the facility to identify ways of advancing the technology to compete with conventional fossil fuel power generation. Tropical Power has revealed plans to add 10MW of solar energy capacity at the same site next year. The company is in the final stages of fundraising and planning for the proposed solar development, and hopes to begin work within the next 12 months. wiredInUSA - September 2015 29 INDEX Territory manager Paul Havick Management changes Marketing award Preform progress New ship in good shape Taiwan-based Lorom is continuing its expansion, following a surge in demand for intelligent cable and system design, and has welcomed Paul Havick in the capacity of northwest territory manager. Sumudu Thanthirigoda was recognized as “Young Achiever of the Year” at the Chief Marketing Officer Asia global brand excellence awards 2015 in Singapore. Sumudu, general manager of marketing at ACL Cables PLC, was presented with the award in recognition of his contribution to the disciplines of brand building and marketing in Sri Lanka. Optical fiber preform, optical fiber and optical cable account, respectively, for 70 percent, 20 percent and 10 percent of the total profit of the optical fiber industry chain. Optic Marine Services Group (OMS) has launched a new submarine cable installation barge, Cable Orchestra. The $15 million shore-end cable laying barge has been custom built for cable installation in water depths of up to 40m. “Paul provides a high level of experience in complex cable and connector designs. We are fortunate to integrate him into our continued growing west coast team. His efforts will support our growing customer trends and enhance our global designto-manufacturing company model,” said Lorom’s VP of sales, Patrick Lawrence. ACL Cables is believed to be the largest cable manufacturer in Sri Lanka, with over 70 percent market share, and a pioneer in Sri Lanka’s cable industry since 1962. Sumudu holds a BSc engineering honors degree from the University of Moratuwa, where he specialized in electrical engineering. He is also a qualified member of the UK Chartered Institute of Marketing, and holds an MBA from University of Wales. 30 wiredInUSA - September 2015 A global and China optical fiber preform industry report, 2014-2017, shows preform capacity amounted to 13,000 tons in 2014, mainly in the US, Japan and China. China ranked first with a share of 39.8 percent. A major producer of optical fiber preform, China is also a large consumer, demanding 6,639 tons in 2014, 60.9 percent of global demand. The figure is expected to increase to 7,144 tons in 2015. Prior to 2010, due to technical limitations, over 70 percent of China's demand for optical fiber preform was imported. In recent years, as domestic companies have enhanced their capability for independent research and development, China's optical fiber preform production capacity has continued to expand. The self-sufficiency rate in optical fiber preform rose from 20 percent in 2007 to 64.4 percent in 2014. It is expected to reach 72.6 percent in 2015. ASIA / AFRICA NEWS OMS chief executive officer Ronnie Lim Hai Liang explained that Cable Orchestra will be capable of installing as much as 5km of cable per day, depending on seabed conditions. “It has the capacity to carry 700 tonnes of cables, that equates to about 200km,” he added. In September, Cable Orchestra will start work on a segment of the 20,000km SEA-ME-WE 5 submarine cable system, expected to last about 8 months. Lim said that OMS plans to venture into deeper waters, to depths of 50m to 3,000m, when it acquires its next cable ship in 2017. wiredInUSA - September 2015 31 INDEX China’s solar expansion Construction has begun on a 200MW solar energy project in China’s Gobi Desert. Once completed, the facility is expected to be the largest solar energy project in the country with a project area of 2,550 hectares. According to Qinghai Solar-Thermal Power Group, the Qinghai province facility is designed to produce enough electricity to supply up to one million regional households. The facility is of a “solar energy tower” design, thought to be more efficient than the more commonly used “solar trough” systems. Group board chair Wu Longyi commented: “Its designed heat storage is 15 hours, thus, it can guarantee stable, continual power generation.” The 200MW facility will be the country’s first large-scale solar project under commercial operation. China is aiming to grow to 100GW of solar capacity by the year 2020, up from around 28GW in 2014, but this represents only a fraction of China’s electricity generation capacity; fossil fuels remain dominant in the country. 32 Pakistan tackles power crisis Australia’s wind power expansion Progress for Brazilian link The chairman of the Pakistan atomic Energy Commission (PAEC), Muhammad Naeem, has confirmed a government-set target of 40,000MW of electricity by 2050 to help resolve the electricity crisis in the country. Siemens and Neoen Australia have signed a contract for the Hornsdale wind farm project in South Australia. Neoen Australia is investing around €166 million in the project which will make a major contribution to the Australian Capital Territory government's target of 90 percent renewable energy by 2020. The project is underpinned by a 20 year contract to supply energy to the territory at a fixed price. Angola Cables, the company that will manage the operations of the fiber optic submarine cable between Angola and Brazil, has acquired a plot of land in Fortaleza to accommodate a station and data center for the cable. “We are confident about achieving this target within the stipulated period, as all the requisite projects and plans are in place for this purpose,” he said. Muhammad Naeem was speaking at the 13th Convocation of the Karachi Institute of Power Engineering (KINPOE), adjacent to the Karachi nuclear power plant (KANUPP). He added that PAEC is set to meet the target set by the government to produce 8,800MW of electricity by 2030. Naeem said that the PAEC has worked hard to enhance its role in power generation, adding that an immense contribution has been made to the country's nuclear program by the graduates of Pakistan Institute of Engineering and Applied Sciences (PIEAS) and Karachi Institute of Power Engineering (KINPOE). wiredInUSA - September 2015 After commissioning, the Hornsdale wind power plant is expected to produce over 400GWh per year, equivalent to a fifth of the territory's annual electricity consumption. “At the Hornsdale wind farm we have three factors of success combined: Neoen's international expertise, Australia's natural resources, and the efficiency of our cutting edge direct drive technology.” Commented Thomas Richterich, CEO onshore at Siemens wind power and renewables division. Construction will begin immediately. Siemens will provide 32 wind turbines with associated civil and electrical infrastructure. Siemens will also maintain the wind farm for Neoen on a long-term maintenance contract signed simultaneously with the EPC contract. ASIA / AFRICA NEWS The concession contract was signed in the presence of Aristides Safeca, the Angolan secretary of state for telecommunications; the ambassador of Angola in Brazil, Nelson Cosme; and Antonio Nunes, Angola Cables’ chairman. Antonio Nunes explained that the submarine communications cable will offer a capacity of 40 terabytes per second and data speed exchange of 63 milliseconds. Angola Cables will manage the 6,165km cable within the framework of the Atlantic Cable System, making it possible to connect Africa and South America. Connection to North America will be possible when the fiber optic Monet system begins operations between Brazil and Miami. wiredInUSA - September 2015 33 INDEX Keeping it regional continuous operating temperature of 90°C, with a 105°C variant available on request. Ducab has introduced its DuPan range, The range is typically available with class a new line of flexible panel wires suitable 5 flexible copper conductor, but tinned for switches, control, metering, relay and conductor is available. instrumentation panels of power switchgear. Lightweight braiding TE Connectivity has launched its Raychem Instalite lightweight braid system, said to offer weight savings of up to 50 percent over traditional copper braids. & PRODUCTS MACHINES TECHNOLOGY SS Ducab CCO Mohammed Abdul Rahman Al Mutawa DuPan was launched by Mohammed Abdul Rahman Al Mutawa, Ducab’s chief commercial officer, during an event at Jumeirah Emirates Towers. The range of flexible panel wires are made in accordance with BS 6231 type CK. The cables are intended for use with AC voltage up to 600V or DC voltage up to 1,000V. K Krishna Kumar, MD of Zoomlux Lighting, attended the event to learn more about the new DuPan cable line. He commented: “It is exciting for the industry in the UAE to see Ducab catering to our specific cabling needs for the first time. With Ducab’s history for providing quality, industry-specific products, and its position as a regional market leader, this is a very strong step to encourage more panel and luminaire builders to buy UAE-made components.” Made from a high performance, nickelplated copper alloy, the RoHS-compliant pull-on braid is thought to offer better low frequency performance than plated fibers or microfilaments. SS The Raychem Instalite lightweight braid system Existing low-weight screening solutions provide reduced electrical screen performance at low frequencies, and less protection against lightning strike, while plated fibers and microfilament stainless steel braids are more expensive options. “Electromagnetic interference (EMI) protection is an ever-increasing requirement in the aerospace industry, especially as In keeping with Ducab’s focus on system functionality is increasing with higher flame-resistance and flame-retardant signal speeds,” said Doug Jones, product cables, the DuPan range is suitable for manager, global aerospace, defense and 34 wiredInUSA - September 2015 wiredInUSA - September 2015 35 INDEX marine at TE. “The Instalite lightweight braid has the ability to save weight while providing a high level of EMI screening across a wide frequency range.” The simple, compact design of the UXH0710 series is said to make it ideal for insulating extremely flexible fiber optic cables and fibers. The short length of the head makes for easy set-up and feeding-in of the cable or fiber and, once assembled, the fixed centered head will immediately run a highly concentric product. Instalite lightweight braid is available in diameters between 3mm and 20mm, and installs and performs as a traditional metal braid. Instalite is also flexible, making it is easy to handle, and uses existing installation and Tooling is extracted in three steps from termination methods and equipment for the exit side of the crosshead without the need to remove any heaters. The head easy integration into current applications. design is based on proven flow technology implemented on its fluoropolymer heads, and was tested in collaboration with Optic fiber security customers requesting smaller sized, more Israel’s Magal Security Systems Ltd has user-friendly heads. received an order to secure over 200km of buried pipeline with its fiber optic sensor The fixed center crosshead allows for a system. The system is based on Magal's long repeatable, immediate concentric start up range fiber solution, where a standard single for reduced scrap and over insulation. The mode fiber optic cable is buried along a smaller inner volume minimizes resonance pipeline with a processor that can cover time in the crosshead and is suitable for tens of kilometers, and detect digging close smaller gauge conductors as well as solid or to the pipeline with accurate location within foamed insulations. A 13mm (0.512”) bore reduces melt pressure, allowing faster line 10 meters. speeds at lower pressures. Saar Koursh, CEO of Magal S3, said: “I am very proud of this order as it is a major win The UXH0710 series is capable of processing for our fiber business, resulting from many conductors up to 7mm (0.275") in diameter demos, trials, proofs of concept and smaller and an insulated diameter up to 10.5mm projects,” adding: “This is an emerging (0.413"). market with a potential size of tens of thousands of kilometers.” Welcome return Extrusion crosshead Dayton Power and Light in Ohio is the first customer to take delivery of Kerite’s Unitek Crossheads’ new UXH0710 series of 2,500kcmil 15kV power cable. Kerite’s fixed center crossheads can be used for single previous production of the cable ceased in layer, stripe or skin layer insulation on fiber 2005. optic cable insulating and jacketing lines. 36 wiredInUSA - September 2015 In addition to the 15kV product, Kerite has multi-position dancers, controlled tension begun to manufacture a 2,500kcmil 69kV unit. power cable, for customers who need to increase ampacity above 15kV in a particular circuit. The 69kV option is a new product for Kerite and, as with the 15kV, has been added as a result of customer enquiries and demand. “The 2,500kcmil cable is a way for us to broaden our power cable offering to our customers,” said Tanya Lauer, vice president of sales for Kerite. “It’s great to have the SS Dynamex Flyer 2,500kcmil back in our portfolio, and the expansion up to 69kV will also give our This small footprint unit comes with 4, 6 or customers another good option to consider.” more positions, and accepts the loose wires from the stempacs or drums. It dynamically applies the required tension to the wires and includes broken wire sensors. Single twist cabler A new, higher speed, version of the 36" single twist cabler is now on offer from Dynamex Corporation. Take-ups and payoffs The STC-36HS is designed to run at a significantly higher speed than the standard model STC-36RD. It is primarily suited to manufacturers who run mostly smaller size cables with short lays, where production can benefit from the higher speed, in exchange for giving up heavier cable capacity. Other new developments from Dynamex include an auto-splicing tape payoff, utilizing Siemens or Allen-Bradley controls, that runs both flat or traversed tape pads. Also new is a dual-tape payoff for operating with cablers where two tapes are run simultaneously with separately controlled tensions. SS Davis-Standard – addressing industry demand Manufacturers who use stempacs or drums Davis-Standard’s new line of traversing and could benefit from Dynamex’s driven, collapsible take-ups and payoffs address an wiredInUSA - September 2015 37 INDEX industry demand for multiple wire and cable applications. Machine sizes range from 1,250mm to 5,000mm (48" to 195") with the greatest concentration within the 1,800mm to 2,500mm (70" to 98") size range. Each is available with a standard controls platform. conventional DC brush or brushless motors, and can transport up to 1,000lb/hr (454kg/ hr) over distances up to 50ft (15.25m). The PR powder receivers are available in five sizes, ranging in volume from 4 to 85 liters, and accommodate line sizes of up to For international projects, machines are 4" outside diameter. equipped with a Siemens AC drive, PLC and HMI with a Mitsubishi servo drive. Technology Doug Brewster, Conair Conveying product is available as stand-alone (running in manager, explained: “Conventional loaders, torque control) with a dancer, or with an which rely on screens to separate material from conveying air, work very well with accumulator. virgin pellets, but when powdered material Davis-Standard’s caterpillar capstan options is being transported, screens can become and HPE extruder are also popular, with laden with accumulated dust, decreasing multi-pass, linear and belt wrap capstans the performance of the conveying system. available for a range of wire and cable The same thing can happen with dusty applications. The HPE offers a compact, regrind and, as plastics processors attempt rugged design and a fast delivery that is to use more reclaimed material – either energy efficient and easy to maintain. Its for environmental or economic reasons – advantages for the wire and cable industry the issue becomes more acute. “The new are said to include increased torque powder receivers and motor loaders were capacity for high viscosity resins and custom developed for these applications.” options. Powder conveyance 38 A brush with vibration Amphenol Industrial Products group is offering a high vibration brush terminal series designed to withstand harsh environments. An electrical connection with 14 to 70 points of contact per mated pair is made by intermeshing two small wire bundles. Amphenol's high vibration brush is designed to withstand vibrations of at least 53.8 grms at 8 hours per axis and 2,000Hz. It can be used for all signal applications including in-lines, sensors, fuel systems, and control modules, and for on-engine applications and fixed positions where high vibration fret resistance and environmental performance is critical to function. The AHVB terminal series exhibits zero fretting and can handle up to 100,000 mating cycles. It also has low insertion forces (70 to 90 percent lower than traditional connectors), resulting in smaller footprints, higher I/O counts and less maintenance. The AHVB connection systems are rated IP67 when mated and are designed to pass SAE J2030 validation. Entry level labels Silver Fox, the UK manufacturer of cable labels, has launched an updated range of thermal starter pack – the Fox-In-A-Box labelling kit. Included in the Silver Fox kit is the Labacus Innovator® standard label software; a DTP-1/300 thermal printer; thermal printer ribbon; and all necessary printer leads. required, a seamless upgrade path from the Advanced to Professional levels is available. Whatever the level of software, and whichever cable labels need printing, it is always the same printer with the same ribbon. All levels of software have internal videos, from which the user can quickly learn how to run the software. Sheathing compound Saco AEI Compounds has launched its SX-0606 moisture-cure, silane crosslinkable sheathing compound, to meet specification NEK606 for offshore installations. SX-0606 has been developed for easy processing with fast line speed and excellent cable surface finish. SX-0606 is a flexible, low-smoke and fume, sheathing compound for the offshore gas and oil industry, marine and related industrial cabling systems. In enclosed environments such as those in shipboard and offshore (OPG) marine installations, SX-0606’s zerohalogen low-smoke, fume and fire retardant properties contribute to crew and passenger safety. SX-0606 is also suitable for use in heavy industrial applications and hostile environments where abrasion resistance is required. Two new powder-conveying units from the Conair Group are designed for handling PVC and other powders down to 1 micron in size, as well as dusty regrind. Available in a PR (powder receiver) model, for use in central vacuum systems, or a self-contained PM model with integral vacuum motor, both The brush-like terminal technology comprises are said to offer excellent conveying and multiple strands of high tensile strength wire bundled together on each side of the filtration rates. contact and hooded for protection. These The integral-motor version will convey compact size 22 signal terminals are able material from gaylords or bins directly to to accommodate up to size 16 gage a molding machine or extruder. The PM cable or a PCB tail, and are rated up to 5A motor loaders come in three sizes, with continuous. Paired with flexible SX-554 EPR insulation and high LOI bedding compound, SX-0606 sheathed cables meet the highest fire retardant and oil resistance performance requirements while exhibiting rubber-like SS High vibration brush terminal series designed to withstand flexibility and excellent cable surface harsh environments finish. SX-0606 HFFR compound is currently The kit is designed for users who simply need available in pre-colored black to meet UV to cut and paste information and then print resistance requirements, but is also available the cable labels. Should more features be in natural and pre-colored formats. wiredInUSA - September 2015 wiredInUSA - September 2015 39 INDEX wire South America 2015 Exhibitors Listing Details correct as at 7th July 2015 750 exhibitors from 26 countries presented their products in 2013, attracting some 15,000 visitors, proving that demand is strong. This trend is set to continue as we approach this year’s event to be held concurrently with Tubotech at the Imigrantes Exhibition Centre in São Paulo, Brazil, 40 October 6th to 8th 2015. wiredInUSA - September 2015 AEI Compounds Ltd AGAPE Industrial Inc Agena Resinas E Colas Ltda AICON 3D Systems GmbH Anbao Qinhuangdao International Corp Axjo America Inc Aymak Makine Mühendislik Hiz Sanve Tic Ltd.Sti B S Shakti Steel Pvt Ltd Bansal Wire Industries Ltd Beijing Holland Trading Co Ltd Beijing Tongdaxinming International Trading Co Ltd Bergandi Machinery Co Inc Böllinghaus Steel GmbH Borealis Poliolefinas Da America Do Sul Ltda BWE Ltd Changzhou Winlong Import and Export Co Ltd Cheng I Drawing Machinery Co Ltd Chhaperia International Company Comsuc Technology Development Ltd Condat Lubrifiants Conflandey Industries SAS Conoptica AS Copperclad SA de CV D&D Manufatureira Ltda Daloo Machinery Co Ltd Domeks Makine Ltd Sti Dongguan Gemwell Electrical Machinery Co Ltd Dongguan Qingfeng Electrical Machinery Co Ltd Ernst Koch GmbH & Co KG Eurobend GmbH Fasten Group Imp & Exp Co Ltd Fisk Alloy Inc Flymca & Flyro Forever Cable Materials Group Fort Wayne Wire Die Inc Fuhr GmbH & Co KG Gauder & Co SA GMP Slovakia sro Golden Technologies Wire & Cable Equipment Co Ltd Gotex SA Hamex Hardmetallverktyg A/B Hangzhou Linan Jinshengtai Foil Strip Co Ltd Hefei Tongding Optical Electronic Technology Co Ltd Heinze & Streng GmbH Henan Evernew Machinery & Equipment Co Ltd wiredInUSA - September 2015 712 714 507 605B 720 816 1015 647 818 635 829 804 606 1008 710 723-3 714 825 826 532 724 848 807 501 1006 TBC TBC 831-5 604 705A 721-3 803 823 831-3 817 706A 1006 708 629 727 808 719-1 TBC 821 721-1 41 INDEX Listing wire South America Exhibitors Henan Mi-Tel Imp & Exp Trading Co Ltd Henrich Maschinenfabrik GmbH Hipo Electrix Science & Technology Co Ltd HMP Heinrich Müller Maschinenfabrik GmbH IDEAL-Werk C+ E Jungeblodt GmbH + Co KG iiM AG measurement + engineering Inosym Ltd Intras Ltd Jiangsu Dewei Advanced Materials Co Ltd Jiangsu Handing Machinery Jiangsu Jiacheng Technology Co Ltd Kablomar Kablo Ve Hammaddeleri San ve Tic Ltd Sti Kieselstein International GmbH LongVision (Shanghai) Cable Materials Co Ltd M & M Industries Co Ltd Maillefer Extrusion Oy MFL Group Mixer SpA Moltech AH Nantong Lili Hardware Products Co Ltd Nantong Siber Communication Co Ltd NDC Technologies (Beta LaserMike Products) Nuhtel Makina San ve Tic Ltd Sti Numalliance Ozyasar Tel ve Galvanizleme San AS Paramount Die Company Pourtier sas Gauder Group Proton Products International Ltd Queins Machines GmbH Rainbow Plastics India Ltd Rautomead Limited Reichenbach Equipamentos Industria E Comercio Ltda RichardsApex Inc Rosendahl Nextrom GmbH Sar Medya Altan Kilinc Schlater Do Brasil Sao Bernardo Do Setic sas Gauder Group Shanghai Dehong New Materials Co Ltd Shanghai Deilec Electrotechnics Co Ltd Shanghai Hosn Machinery Technology Co Ltd Shanghai JNL Industry Co Ltd Shanghai Kechen Wire & Cable Machinery Co Ltd Shanghai Minmetals Development Ltd Shanxi Tianxiang Machinery Co Ltd Shanxi Yiruidi Electrical Technology Co Ltd Shree Jay Jagdamba Stainless Steel Ltd Sikora AG Sinoleader Industries Group Co Ltd Sket Verseilmaschinenbau GmbH Sneham International Spajic doo Stappert Deutschland GmbH 42 wiredInUSA - September 2015 812 704 723-5 702 701A 706B 626 725 721-2 721-5 824 820 701B 822 TBC 631 620 712 813 828 721-6 805A 806 608 716 610 1006 626 703 825 810 1001/1001A 815 625 534 515 1006 831-1 728 711 834 723-2 719-3 723-6 831-2 802 602B 814 704 627 522 605A Stolberger dBa Wardwell Braiding Co Stolberger KMB Maschinenfabrik GmbH Sulamericana De Feiras Industria E Comercio Ltda Suzhou Star Materials Co Ltd Synergychem Ptd Ltd Traxit International GmbH Troester GmbH & Co KG Uefa Comercial Ltda Unigel (UK) Ltd Upcast OY Wagener GmbH & Co KG Stahldrahtwerk Windak Inc WiTechs GmbH Wuxi Changxin Technology Co Ltd Wuxi Pingsheng Science & Technology Co Ltd Wuxi Xingcheng Special Materials Co Ltd Wuxi Xinrun Industrial Furnace Co Ltd X-Compound GmbH Xuzhou Lint Top Cable Technology Co Ltd Yangzhou Havet Machinery Co Ltd Yangzhou Tengfei Electric Cable and Appliance Materials Co Ltd Zhangjiagang SanFeng Machinery & Electric Development Co Ltd Zhejiang Baichuan Conductor Technology Co Ltd Zhejiang Harbor Mechanical and Electrical Equipment Group Zhejiang Tenglong Stainless Steel Products Co Ltd READ WATCH SHARE IT 704 703 507 827 845 603A 705B 450/448 628 538 603B 816 604 719-2 836 719-5 TBC 705B 841 832 831-6 711 719-6 840 722 EASIER QUICKER NO PAPER Digital . Networking . Monthly . wiredIn USA Unique, original-content news and information for the domestic US wire and cable market Every month, wiredinUSA will be .... wiredIn Mailed electronically to a specified wire and cable audience USA Delivered direct to your email inbox Available to read on-line it is frEE ... so pass on to colleagues ! www.wiredinUSA.com wiredInUSA - September 2015 43 INDEX iwcs 2015 The IWCS Symposium Committee has generated an extremely high caliber program for the 2015 IWCS Conference in Atlanta, Georgia. It contains over 130 papers and presentations in 18 compelling sessions over three full days. In addition, a variety of strong Professional Development Courses will be offered on Monday, providing a great learning opportunity from renowned industry experts. The Executive Track will feature speakers and topics of interest to general and commercial management, with a focus on supply chain issues. The Suppliers’ Exhibition™ will reveal the latest products and services from the important suppliers to our industry, including special sessions featuring the introduction of new products. During the annual Plenary luncheon, the Keynote Speaker will feature an intriguing perspective on solutions to meet the future demands of “the Internet of things”. The event will also be honoring technology achievements of the recent past and university students who have received various industry scholarships with the ambition to join the wire industry in the near future. “We recognize that networking is a critical element of any industry gathering, and we plan for plenty of opportunities at the IWCS 2015 event,” says a representative of the IWCS. On Tuesday, IWCS will host a hospitality hour in the exhibit hall with suppliers and Customers. After the exhibits close, the Wire & Cable Industry Suppliers Association® (WCISA) will host a reception to honor the industry’s young professionals, new visitors to IWCS and students who are showing interest to join the industry upon graduation. 44 wiredInUSA - September 2015 October 5-8, 2015 Atlanta, GA, USA wiredInUSA - September 2015 45 INDEX October 5-8, 2015 Atlanta, GA, USA Exhibitors Listing Details correct as at 27th August 2015 Lloyd & Bouvier Inc 502 AGC Chemicals Americas Inc 313 Lubrizol Corporation 612 AlphaGary Corp 201 Maillefer Extrusion Oy 709 American & Efird, LLC 212 Medek & Schoerner GmbH 807 Arkema Inc 700 MGS Manufacturing Inc 402 Artofil 209 Miltec UV 602 Arya Chem Inc 802 Nabaltec AG 706 ASI/Silica Machinery LLC 300 NDC Technologies Inc 109 Borealis Compounds Inc 512 OFS106 Breen Color Concentrates Inc 608 OptEM Engineering Inc 207 Cable Components Group LLC 507 Optimum Cable Systems Corp 800 Carris Reels 406 Photon Kinetics Inc 213 CERSA-MCI301 PrintSafe215 CHASE / NEPTCO 100 PWM109 Chengdu Centran Industrial Co Ltd 303 Roblon A/S 808 Chromatics Inc 112 Rosendahl Nextrom Technologies 606 Clinton Instrument Company 312 S&E Specialty Polymers 609 Coats North America 515 Saint-Gobain 413 Commission Brokers Inc 500 Shanghai Kechen Wire & Cable Machinery Co Ltd 113 Conneaut Industries Inc 501 Shenzhen Delifeng Trading Company Ltd 412 De Montfort University 715 Sikora International Corp 208 DeWal Industires Inc 202 T & T Marketing Inc 401 Dow Chemical Company 701 Technical Marketing Services 200 DSM Functional Materials 101 Teknor Apex Company 407 Excelitas Technologies (OmniCure®)708 Unigel Inc 601 EuroWire714 Unitape USA LLC 603 Fiber-Line LLC 302 Wardwell Braiding Co 513 Gauder Group Inc (Pourtier & Setic of America) 713 Web Industries Inc 306 Gem Gravure Company Inc 803 Weber & Scher Mfg Co Inc 707 Hengtong Optic-Electric Co Ltd 114 Windak Inc 314 Heraeus Noblelight America LLC 108 Wire & Cable ASIA 714 Hubei EverFLON Polymer Co Ltd 806 Wire & Cable Technology Intl/WCISA 115 Huestis Industrial 801 Wire & Plastic Machinery Corp 307 Huntsman International LLC 600 Wire Association Intl/Wire Journal 315 Inhol BV 206 Wire Word Internet 514 International Wire & Cable Symposium (IWCS) Inc 615 wiredInUSA714 Intras Ltd 714 Wonderful Hi-Tech Co Ltd 214 Isotek Corporation – an Isabellenhütte Co 607 Yangtze Optical Fibre and Cable Joint Stock Ltd Co 712 J M Huber Engineered Materials 400 Zumbach Electronics Corp 613 Joe Snee Associates Inc 107 Kuraray America Inc 702 46 wiredInUSA - September 2015 wiredInUSA - September 2015 47 INDEX Exhibitors' products Borealis and Borouge Booth 512 Cimteq Ltd Booth 814 Cimteq has been delivering cable design and quotation solutions to leading cable manufacturers around the world for over 15 years. It will be presenting the new release of the flagship product CableBuilder, including the exciting new CableBuilder 3D Module for generating 3D cable models. Cimteq SS Energy all around from Borealis and Borouge will also present its new product, CableMES, For nearly 50 years, Borealis has supplied an out-of-the box manufacturing execution advanced energy and infrastructure system specific to cable manufacturing. plastics solutions for the wire and cable and capacitor film industries. Together with Borouge, its joint venture with the Abu Dhabi National Oil Company (ADNOC), Borealis provides services and products to customers around the world. The companies will be showcasing their Borstar® jacketing and communication insulation portfolio. Borstar technology supports several polyethylene (PE) compound applications in communication cable jacketing, as well as very low shrinkage high-density polyethylene compounds (HDPE) designed for fiber optic cables. During Session 18 on 8th October, Dr Bernt-Åke Sultan, Borealis Group expert - HPPE research, innovation and technology, will present a paper entitled “A new technology platform for moisture curable non-halogen flame retardant polyolefin.” 48 CableMES is a new product which improves communication with the shop-floor in order to maximise throughput, improve schedule adherence, improve process efficiency, reduce waste, and reduce the overall cost of quality. Application features include: convey production orders and product specifications to the shop-floor; relay progress to ERP and scheduling systems, in real-time; non-conformance handling; quality alarms recorded against length; tracking and analysis of process parameters; analysis of OEE and other KPIs; quality analysis, with full raw material and WIP traceability; and warehouse management. Clinton Instrument Company Booth 312 wiredInUSA - September 2015 In addition to the reliability of Clinton Instrument spark testers, the HF-15B offers customers the ability to utilise many new technologies. New features provide more information, easier integration, and flexible solutions in response to difficult applications. The HF-15B series features a large adjustable alphanumeric display with multiple view options. Customers can monitor total fault count, specific types of fault conditions, and per cent load. The front panel also offers optional password security. PLC integration is effortless when connecting with Modbus RTU via RS-485 full duplex. Optional Ethernet/IP, Profinet, Profibus, Modbus TCP, and analog communications are offered as an integrated component with the new series. SS CableMES in action CableBuilder helps cable manufacturers to design wire and cable faster, quote faster and avoid costly mistakes that lead to waste. Application features include: easy to use/implement; fast design and quotation for all cable types; powerful mass-update tools; automatic generation of 2D and 3D drawings; version/revision control; integration to ERP systems; data import/ export; length-based costing; packaging calculations; and professional datasheets. Clinton Instrument Company has launched the Model HF-15B series of high frequency AC spark testers. This series replaces the HF-15A, which was first shown at Interwire in 2001. Since then over 10,000 HF-15A units have been shipped worldwide. SS The new HF-15B series from Clinton New features of the HF-15B series also include: • Split electrode design for easy string up • Differentiation between four types of fault conditions including single or multiple pinholes, direct metal to metal contact and gross bare wire • DSP-based voltage regulation and fault detection • Voltage watchdog circuit – to ensure the spark tester is always making the preset voltage • Four relay outputs with selectable functions — including high voltage ON indicator, fault wiredInUSA - September 2015 49 INDEX alarm, voltage watchdog, and gross bare wire alarm, with others available • Removable display can be mounted up to 60m away environments. Since 1952, Gem Gravure has been formulating inks for the wire and cable industry which adhere to even the most resistant of wire surfaces. The company first sought out gravure wheel printing, and raised the bar again by introducing ink jet printing to wire and cable world. In addition to these abilities, the HF-15B Series features fully automatic calibration of voltage and sensitivity to EN50356, IEC/CEI 62230 and NEMA standards when using the Gem will be presenting the latest in ink jet ink Clinton Instrument STCAL system. technology, and will also give a presentation on the new products stage. Gem Gravure Booth 803 As of July 2014 the company received confirmation that its patent US20130260037 was approved and published. Before this patent, marking on fluoropolymers was done using a contact wheel. This is the first ink jet ink of its kind for marking fluoropolymers using ink jet printers. This ink will be on display at IWCS in two colors, including the BKG7761-LE black ink and the GNG7765-LE green ink. Ask about the blue pigmented BLG1866-LE which provides the brightest contrast on most wire surfaces. The Gem booth will also feature the alphaJET into. This printer is a good solution for wire and cable due to its ability to produce high quality prints at fast speeds. Customers benefit from its low cost of operation, user friendliness and variable printing. Additional software worth mentioning is the diamondJET connect which allows remote printing and monitoring of alphaJET ink jet printers. SS The alphaJet from Gem Gravure Gotex The process of identifying freshly extruded Booth TBC wire can be challenging. The technique you choose needs to keep up with a continuous Gotex SA is a worldwide operating company process even in the toughest manufacturing formed in 1947 which produces coated yarns 50 wiredInUSA - September 2015 and woven tapes among a wide range high-purity and low-conductivity Hydral® of products for the cable manufacturing precipitated ATH; Hymod® surface treated industry. ATH; Micral® ATH; Vertex® MDH; Zerogen® MDH; and Kemgard engineered molybdate compounds, used for plenum cable jacketing to meet the smoke requirement of UL 910. Huber’s Vertex® 100 SP and 100 SV surface-treated magnesium hydroxide products are designed for wire and cable jacketing applications where a higher processing temperature is necessary. These two products enable high loadings in jacketing compounds while maintaining an excellent balance of elongation and tensile strength. SS The Gotex head office Huber will be introducing Zerogen® 100 The company is well known in the oil and gas SP, a new magnesium hydroxide product industry with special tapes and also supplies developed for improved mechanical textile techs, especially developed for property balance and enhanced electrical several clients from diverse industries around and color performance benefits where high temperature wet electrical properties are the world. needed. Huber Engineered Materials Booth 400 Huber Engineered Materials offers high performing halogen-free fire-retardant additives for wire and cable compounders and producers. Huber’s expertise lies in designing and producing alumina trihydrate (ATH) and magnesium hydroxide (MDH) flame retardants and smoke suppressants and molybdate compounds to meet the most demanding end-use requirements. Maillefer Extrusion OY Booth 709 Maillefer will be showcasing three different solution levels for fiber optic manufacturing: OEL 40/Enter: The entry-level designed to be in range of start-up choice Huber will be exhibiting its fire retardant additive product brands, including wiredInUSA - September 2015 51 INDEX investment plans. Line speed reaches up to 300m/min for jelly-filled tubes. OEL 40/Enter is a robust, low maintenance line, designed to provide immediate maximum productivity. The MGS Group, consisting of MGS Manufacturing, Hall Industries and Northampton Machinery Co, is an international supplier of customized automation and technology solutions for OEL 40//Extend: A high-speed, flexible product handling and twisting systems. The secondary coating line, the OEL 40//Extend companies offer comprehensive design is a lean and proven solution. Line speed and engineering capabilities, a personalized reaches up to 500m/min working with both service, and a wide range of machinery for jelly-filled and dry tubes. The high quality the production of most types of wire, cable of loose tube is ensured by excess fiber and optic fiber products. length (EFL) and shrinkage control with the compression caterpillar CCA 1000. Miltec UV Booth 602 OEL 40///Explore: For ultra-high speed production using a variety of materials. Miltec UV manufactures high-performance The line and its components are fine tuned UV curing systems used in high-tech for high speeds, including precise alignment market applications including optical fiber, and balancing of all rotating and moving semi-conductor, electronics and automotive parts. With an output of up to 1,000m/min, products. For over 25 years, it has provided the line provides jelly-filled and dry loose superior quality systems and service in both tubes within tight quality tolerances. EFL domestic and global markets. and shrinkage control with the CCA 1000 compression caterpillar are also included. Miltec designs and manufactures alternative UV technologies, including microwave and medium-pressure arc powered UV systems, MGS Group as well as parts and components for nearly Booth 402 all UV manufacturers. Its systems enable customers to achieve more efficient curing with large reductions in operating costs. These high-powered UV systems outperform the competition where it matters most. Fast cure speeds are possible given the systems’ ability to deliver the highest peak irradiance of UV energy at the focal point. SS Compact fine wire/fiber payoff with dancer 52 The advanced optics with more UV output concentrated at the fiber result in faster line speeds. Miltec provides significant energy and operating savings through efficient design and easy maintenance features. This results in attractive return on investment for wiredInUSA - September 2015 new lines or replacing existing UV systems with Miltec UV’s advanced UV technology for optical fiber draw, coloring, and FRP coating solutions. SS The Xtrema Plus range from Miltec Product benefits include: Highly qualified team of experienced optical fiber UV specialists; new advanced system designs to reduce energy and operating costs; patented features with significant performance advantages; R & D lab to provide new processes or improve existing ones; robust, durable UV equipment that provides consistent UV output; easy maintenance and exceptional ongoing technical service; advanced touchscreen controls for easy operator interface; and lower parts costs. The new 4-axis AccuScan 6012 gauge is designed to provide comprehensive measurement coverage around the product’s circumference to instantly detect changes in product diameter. It performs ultra-fast diameter and ovality measurements at 9,600 scans per second on products up to 12mm. AccuScan 6012 is also said to improve ovality accuracy up to 100 percent. The latest version of LayScan measures the lay length of twisted pairs in data communication cables, such as Cat 5e/6/6a/7a products. LayScan can be used to measure the four pairs at the cabler or to measure an individual pair at a twinner to confirm the accuracy of twisted-pair cable construction during production. A data acquisition and control system effectively collects and processes each lay length and enables off-line analysis tools such as trend charts, statistical analysis or FFT analysis. NDC Technologies Booth 109 NDC Technologies will be presenting a broad range of Beta LaserMike in-process and off-line dimensional monitoring systems for wire and cable. NDC will present the new AccuScan 6012 four-axis diameter and ovality gauge, latest LayScan lay length measurement system and the most recent DCM ES-2G four-pair LAN/data cable testing system. SS The LayScan from NDC wiredInUSA - September 2015 53 INDEX The most recent DCM ES-2G testing platform extends the high-frequency measurement range to test Cat 5e/6/6a/7/7a cables up to 2.2GHz. This bench-top system is optimized to test next-generation 40Gb/s Cat 8 cables. The heart of the system is a Windows®-based software engine. PWM’s M101 cold welder, for joining copper wire 1mm to 3.6mm and aluminum 1mm to 5mm, can also used to weld profiles and strips for armoring lines. PWM also produces powered cold welders for bonding copper wire and rod up to 25mm and aluminum to 30mm. PWM Booth 109 Rosendahl Nextrom USA Inc Booth 606 PWM’s manual cold welders will be Rosendahl Nextrom has focused strongly presented by Joe Snee Associates, the on extrusion materials and advanced technology. Cable exclusive distributor for PWM in the US and manufacturing manufacturing which requires the processing Canada. of high temperature materials (PEEK, PI and fluoropolymers such as FEP, PFA and X-ETFE) has been further developed and the results will be presented at this year’s show. Also at the show will be optical fiber manufacturing solutions and a new high performance secondary coating line geared up to 1,000m/min, as well as a range of extrusion and crosshead technology. Rosendahl Nextrom is a global supplier of production technologies for cable, wire and optical fiber. SS The M101 cold welder from PWM Designed for joining wire in confined spaces, PWM’s hand-held M10, M25 and M30 machines are comfortable to hold and simple to operate, using finger or hand pressure. Welding capacities range from 0.1mm to 1.8mm. The larger BM30 model, which can be used on a workbench or supplied with an optional cart, provides a strong, reliable weld on non-ferrous wire of 0.3mm to 1.8mm diameter. 54 Sikora Booth 208 Sikora will be presenting a wide range of measuring, control, inspection and sorting technology for wire and cable production. Products on the stand will include the Purity Scanner system for online inspection and sorting of plastic pellets for cable insulation. Contaminated pellets are detected and wiredInUSA - September 2015 rejected, ensuring that only pure pellets are T & T Marketing used in the extrusion process. The smallest Booth 401 detectable particle size is 50µm at a flow rate of up to 2,000kg/h. T & T represents thirteen suppliers to the wire and cable industries, and offers a range of products including PVC, polyethylene, TPU, TPE, Santoprene™, fluoropolymers, EVA, CPE, flooding and filling water-blocking compounds, EPDM, tapes, copper conductors, LSZH compounds, and nylon. T & T also provides technical services. The company’s polymer testing facility is designed to support customer processing needs and provide analysis of wire samples and screenpacks. T & T technicians also perform research and development work to meet specific customer needs. SS Fiber Laser 6003 Airline Sikora’s Fiber Series 6000 offers continuous online quality control of optical fibers in the drawing tower. The Fiber Laser 6003 measures the diameter of uncoated and coated fibers. Depending on its point of installation, it provides information on the position, vibration frequency, tension and spinning. The measuring principle ensures an accuracy of ± 0.05µm. In addition to having a presence on the exhibit floor, T & T will be taking part in a technical presentation. At this year’s conference, T & T’s technical director, Paul Lorigan, will be presenting a paper entitled “Quantification of the flexibility of flame retardant insulation and jacket materials when designing wire and cable products.” When selecting wire and cable insulation and jacket materials for flexible constructions, design engineers typically seek softer materials. The softness or hardness is most often quantified by durometer testing in the Shore A scale. Although there is good correlation between hardness and flexibility with unfilled non-flame retardant materials, there is less correlation when flame retardant fillers are added to flexible polymers. Fiber Laser 6003 Airline detects airlines and, in addition, the gauge heads provide information on concentricity and temperature of the optical fiber. Fiber Lump 6003 Micro detects lumps and neckdowns on the optical fiber surface; using six measuring axes, shadow areas are eliminated and faults from 5µm height and 50µm length are detectable. Certain jacket materials can be indistinguishable in hardness, but drastically Laser Series 2000, Centerview 8000e, and different in actual flexibility. Lorigan’s paper Lump 2000 will also be among the technology reviews the ASTM procedure for hardness at the show. testing and proposes the use of various wiredInUSA - September 2015 55 INDEX flexural moduli as a better method to Windak quantify flexibility. Booth 314 Tensor Machinery Ltd Booth TBC Tensor Machinery has designed and built process equipment for the wire and cable industry for the past 30 years. The company provides a wide range of equipment for the manufacture of fiber optic and copper cables, from individual components to complete turnkey manufacturing lines. Tensor’s range includes UV coloring lines, ribbon fiber manufacturing, SZ and planetary stranding, payoffs and take-ups, tape armoring, yarn serving and complete jacketing lines. Tensor equipment uses the latest in mechanical, electrical and electronic technology, and is engineered to withstand the daily demand placed on it by production. Windak packaging equipment includes automatic coilers and spoolers, payoffs and take-ups, rewind lines, palletizing and pallet handling systems. At IWCS 2015 Windak will introduce its Auto Reeler AR24. The Auto Reeler AR24 is a fully automatic reeler for automatic packaging of cable and wire products on spools or reels between 298mm and 609mm diameter. It can be run both in-line (in direct connection with an extruder) and off-line, and automatically loads and unloads the empty reels. The machine output is two reels per minute. The unit requires minimal floor space, and when combined with the integrated palletizer makes a complete automatic spooling line with a short investment payback. it’s time ... ...to book your advertising in our Düsseldorf show issues These issues will be freely distributed from our stands wire ® 4 - 8 April 2016 Ad space is filling up fast! ▼▼ The Premise Cable Jacketing line from Tensor Be seen at the show in the leading magazines for the wire industries www.read-eurowire.com / www.read-wca.com Contact our international advertising office: Tel: +44 (0)1926 334137 - Emails: eurowire@intras.co.uk / wca@intras.co.uk 56 wiredInUSA - September 2015 wiredInUSA - September 2015 57 INDEX Clinton Instrument Company............................................... 13 INDEX 44 58 wiredInUSA -- September December 2011 wiredInUSA 2015 IWCS............................................................................................... 15 Messe Düsseldorf....................................................................... 11 NDC Technologies........................................................................ 8 Paramount Die........................................................................... 12 Zumbach ........................................................................................ 2 Marketing: Contact Jason Smith, wiredInUSA, Tel: +44 (0) 1926 834684 Email: jason@wiredinusa.com News: Contact David Bell, Editor, wiredInUSA, Tel: +44 (0) 1926 334137 Email: david@wiredinusa.com You can get all the latest news daily Follow us on Twitter Like us on Facebook wiredinUSA is a member of the Professional Publishers Association INDEX ABB 13, 24 Alcatel-Lucent Submarine Networks (ASN) / Quintillion Subsea Holdings 21 Alloy Wire 22 Amazon Web Services (AWS) 16 Amphenol Industrial Products group 38 Angola Cables 33 Aqua Comms Transatlantic Cable 24 Conair Group 38 Davis-Standard37 Dayton Power and Light 36 Delphi Automotive Plc / General Motors Co 22 Ducab35 Dynamex Corporation 37 Equinix Inc / Aqua Comms Ltd 9 EvoEnergy25 Gerdau Steel Mill 18 Hibernia Networks 19 IWMA 26 Lightower Fiber Networks 17 Lorom30 Magal Security Systems Ltd 36 Optic Marine Services Group (OMS) 31 Pakistan Atomic Energy Commission (PAEC) 32 Prysmian Group 23 Reelex Packaging Solutions 10 Saco AEI Compounds 39 Siemens / Neoen Australia 33 Silver Fox 39 TE Connectivity 35 Thorlabs14 Tropical Power Energy Group 29 Unitek Crossheads 36 Gem Gravure.................................................................................. 7 ADVERTISING EDITORIAL EuroWire magazine / WCA magazine................................ 57 wiredInUSA - September 2015 59 wiredinUSA, EuroWire and Wire & Cable ASIA... Get in touch for more information ...The leading magazines for the wire and cable industries Jason Smith, Tel: +44 (0) 1926 834684 jason@wiredinusa.com Download your 2016 media packs todayand benefit from an international coverage David Bell, Editor, Tel: +44 (0) 1926 334137 david@wiredinusa.com Digital . Networking . Monthly . wiredIn www.read-wca.com www.read-eurowire.com & cable indu strie s ntern ation al mag azine for the wire Publis hed in Englis h and Chine se langu ages USA Am er ic a’s on lin e m ag az in e wiredIn E US AT . . . WIRE DüSSELDORF METAV CABWIRE Düsseldorf, Germany STAINLESS EEL WORLD The Netherlands SEE US AT . . . WIRE RUSSIA EUROBLECH Moscow, Russia Hanover, Germany STAINLESS WORLD IN STEEL STEEL MADE AMI CABLES Italy The Netherlands Maastricht,Milan, Cologne, Germany WIRE DüSSELDORF METAV CABWIRE Düsseldorf, Germany AMI CABLES Cologne, Germany Shangha Atlanta, GA, USA Shanghai, China GUANGZHOU WIRE FAIR Guangzhou, China WIRE EXPO GUANGZHOU WIRE FAIR Guangzhou, China WIRE SOUTHEAST ASIA IWCS IWCS Uncasville, CT, USA TOLEXPO www.read-eurowire.com WIRE INDIA TOLEXPO www.read-wca.com INDOMETAL Paris, France Map by Freepik Paris, France 60 Bangkok, Thailand Bangkok, Thailand sville, CT, USA São Paulo, Brazil Milan, Italy WIRE CHINA WIRE SOUTHEAST ASIA WIRE SOUTH AMERICA MADE IN STEEL CHINA WIREIRE INTERW i, China Providence, RI, USA Mumbai, India Moscow, Russia Istanbul, Turkey Istanbul, Turkey e, RI, USA WIRE RUSSIA TEL TEL E EXPO Hanover, Germany Bologna, Italy Bologna, Italy GA, USA EUROBLECH LAMIERA LAMIERA RWIRE USA Jakarta, Indonesia WIRE SOUTH AMERICA São Paulo, Brazil wiredInUSA - September 2015 wiredInUSA – the brightest FREE online Europ ezine for the e, A wire and cable industries – produc is distributed ts a to more tha WIRE INDIA ETAL INDOM n 8,0 00 industry profe ssionIndia Mumbai, als every month Jakarta, Indonesia . wiredInUSA wiredInUSA ha tool for co s established itself as an through important sourc ou e of informati on for the Expo an industry, with d IW news from No rth America, www.wiredinusa.com