HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
www.hylec.com.au
Earthing
and
lightning
protection
www.hylec.com.au
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
www.hylec.com.au
Earthing material
Exothermic welding
Lightning protection
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
The aim of our attached catalogue is to summarize the wide range of products
and accessories offered by MALTEP for our clients in France and abroad.
Beside these standard products manufactured according European and
International standards we would like to insist on our capabilities to provide
market related and sophisticated customer-orientated solutions.
Our main objective is to improve and strengthen our position as a specialist
in the earthing and lightning protection material as a reliable partner for our
present and future worldwide clients and to offer a global solution in this field,
keeping always in mind, flexibility, short delivery time and quality products at
the right price.
Fabrication
4
Warehouse
Seaworthy packing
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
www.hylec.com.au
MALTEP is a French Company, located near Strasbourg in the centre of Europe.
The activity is mainly dedicated to the fabrication and the sale of earthing and
lightning protection material.
PRODUCT INDEX
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www.hylec.com.au
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Air termination rods ........................................................................................................................................................... 44
Bare stranded copper conductors.........................................................................................................8
Bimetallic washers and plates .................................................................................................................... 15
Brass cable holder.................................................................................................................................................................... 19
Brass collars for cable fixing ............................................................................................................................ 14
Cable clamps.............................................................................................................................................................. 15, 19, 20
Compression cable lugs acc. NFC norms .......................................................................... 18
Compression cable lugs acc. DIN norms.............................................................. 16, 17
C shape connectors .............................................................................................................................................................. 15
Disconnecting link.................................................................................................................................................................. 13
Down conductor guard .............................................................................................................................................. 48
Earth grids .................................................................................................................................................................................................. 12
Earth plates ................................................................................................................................................................................ 12, 13
Earth point ................................................................................................................................................................................................. 12
Earth rods ....................................................................................................................................................................................... 10, 11
Earth rod clamps ......................................................................................................................................................................... 10
Earthing bars, threaded bars .............................................................................................................................9
Earthing pipe clamps ....................................................................................................................................................... 12
Earthing tapes........................................................................................................................................................................................7
Equipotential bonding bar................................................................................................................................. 13
Exothermic weldings ...................................................................................................................... 25 up to 43
Flat strip holders.......................................................................................................................................................................... 14
Flexible copper braid bonds................................................................................................................................7
Flexible copper braid ............................................................................................................................................................6
Green & yellow conductors ....................................................................................................................................8
Hardware (screws, nuts, washers…).............................................................................. 22, 23
Heat shrink tubes ...................................................................................................................................................................... 21
Inspection pits .................................................................................................................................................................................. 48
Installation strips ......................................................................................................................................................... 24, 49
Insulators....................................................................................................................................................................................................... 13
Interception rods........................................................................................................................................................................ 45
Jointing clamps .............................................................................................................................................................................. 20
Lightning current counter ................................................................................................................................... 48
Parallel cable clamps........................................................................................................................................... 15, 20
Plastic clips for round and tape conductors............................................................. 46
Push in conductor holder ...................................................................................................................................... 46
PVC covered braid ........................................................................................................................................................................6
Roof conductor holder for flat roof................................................................................................ 45
Round conductors........................................................................................................................................................................9
Saddles for air termination rods ............................................................................................. 44, 45
Square clamps................................................................................................................................................................................... 47
Slotted bars.................................................................................................................................................................................................9
Staples for flat conductor ...................................................................................................................................... 47
Tape conductors................................................................................................................................................................................9
Tape conductor holder................................................................................................................................. 14, 46
Test joints........................................................................................................................................................................................ 13, 48
Tower clamps ....................................................................................................................................................................................... 15
Wall clamps .............................................................................................................................................................................................. 46
5
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
COPPER BRAIDS
Tinned flat copper braids
Approx. dimensions
(mm)
(ml)
(Kg/100m)
Reference
2.5 mm²
4.5 x 13
100
2.5
TPE2,5
5 mm²
8 x 1.4
100
5
TPE5
10 mm²
12 x 1.8
50, 100
10
TPE10
16 mm²
15 x 2
25, 50, 100
16
TPE16
25 mm²
22 x 2.3
25, 50
25
TPE25
35 mm²
27 x 2.8
25, 50
35
TPE35
50 mm²
30 x 3.5
25, 50
50
TPE50
70 mm²
30 x 5
25
70
TPE70
Other cross sections or length conditioning on request.
Tinned round copper braids
Section
(mm²)
Nominal. diameter
(mm)
(ml)
(Kg/100m)
Reference
5 mm²
3.5
100
5
TRE5
6 mm²
4
100
6
TRE6
8 mm²
4.5
100
8
TRE8
10 mm²
5
100
10
TRE10
16 mm²
6
50
16
TRE16
25 mm²
8
25, 50
25
TRE25
35 mm²
9
25
35
TRE35
50 mm²
11
25
50
TRE50
Other cross sections or length conditioning on request.
PVC covered flat copper braids
Section
(mm²)
Approx. dimensions
(mm)
(ml)
(Kg/100m)
Reference
10 mm²
12 x 3.5
100
15
TPE10PVC
16 mm²
17 x 3.5
100
23
TPE16PVC
25 mm²
27 x 4
50
35
TPE25PVC
35 mm²
29 x 4
50
46
TPE35PVC
50 mm²
28 x 7
50
65
TPE50PVC
75 mm²
33 x 8
25
95
TPE75PVC
PVC covered round copper braids
Section
(mm²)
Approx. dimensions
(mm)
(ml)
(Kg/100m)
Reference
10 mm²
7
100
13
TRE10PVC
16 mm²
8
100
19
TRE16PVC
25 mm²
10
50
35
TRE25PVC
35 mm²
12
50
53
TRE35PVC
50 mm²
13
50
71
TRE50PVC
75 mm²
15
25
93
TRE75PVC
On simple request also special manufacturing acc. to your drawings
6
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Section
(mm²)
EARTHING TAPES
High flexible earthing tapes out of tinned copper
Manufactured out of flexible tinned copper braids (15/100 or 20/100mm single wire diameter)
with pressed tinned copper ferrules on the ends
(mm²)
Hole
diameter
(mm)
D1
D2
Length
between
hole axes (mm)
L
Terminal
sizes
A
(mm)
B
E
(kg/100)
Reference
10 mm²
6.5
6.5
100
14
15
3.5
50 - 100
1.63
TME10100-6.5
10 mm²
6.5
6.5
150
14
15
3.5
50 - 100
2.11
TME10150-6.5
10 mm²
6.5
6.5
200
14
15
3.5
50 - 100
2.59
TME10200-6.5
10 mm²
6.5
6.5
250
14
15
3.5
50 - 100
3.07
TME10250-6.5
10 mm²
6.5
6.5
300
14
15
3.5
50 - 100
3.55
TME10300-6.5
16 mm²
8.5
8.5
100
17
17
4
50 - 100
2.52
TME16100-8.5
16 mm²
8.5
8.5
150
17
17
4
50 - 100
3.20
TME16150-8.5
16 mm²
8.5
8.5
200
17
17
4
50 - 100
3.88
TME16200-8.5
16 mm²
8.5
8.5
250
17
17
4
50 - 100
4.56
TME16250-8.5
16 mm²
8.5
8.5
300
17
17
4
50 - 100
5.24
TME16300-8.5
16 mm²
8.5
8.5
350
17
17
4
50 - 100
5.92
TME16350-8.5
16 mm²
8.5
8.5
400
17
17
4
50 - 100
6.60
TME16400-8.5
25mm²
8.5
8.5
100
23
25
4
25 - 50
5.16
TME25100-8.5
25mm²
8.5
8.5
150
23
25
4
25 - 50
6.36
TME25150-8.5
25mm²
8.5
8.5
200
23
25
4
25 - 50
7.56
TME25200-8.5
25mm²
8.5
8.5
250
23
25
4
25 - 50
8.76
TME25250-8.5
25mm²
8.5
8.5
300
23
25
4
25 - 50
9.96
TME25300-8.5
25mm²
8.5
8.5
350
23
25
4
25 - 50
11.16
TME25350-8.5
25mm²
8.5
8.5
400
23
25
4
25 - 50
12.36
TME25400-8.5
35 mm²
10.5
10.5
100
27
25
4.2
25 - 50
6.70
TME35100-10.5
35 mm²
10.5
10.5
150
27
25
4.2
25 - 50
8.42
TME35150-10.5
35 mm²
10.5
10.5
200
27
25
4.2
25 - 50
10.13
TME35200-10.5
35 mm²
10.5
10.5
250
27
25
4.2
25 - 50
11.85
TME35250-10.5
35 mm²
10.5
10.5
300
27
25
4.2
25 - 50
13.56
TME35300-10.5
35 mm²
10.5
10.5
350
27
25
4.2
25 - 50
15.28
TME35350-10.5
35 mm²
10.5
10.5
400
27
25
4.2
25 - 50
17.00
TME35400-10.5
50 mm²
10.5
10.5
100
33
30
5
25
9.85
TME50100-10.5
50 mm²
10.5
10.5
150
33
30
5
25
12.15
TME50150-10.5
50 mm²
10.5
10.5
200
33
30
5
25
14.50
TME50200-10.5
50 mm²
10.5
10.5
250
33
30
5
25
16.80
TME50250-10.5
50 mm²
10.5
10.5
300
33
30
5
25
19.10
TME50300-10.5
50 mm²
10.5
10.5
350
33
30
5
25
21.45
TME50350-10.5
50 mm²
10.5
10.5
400
33
30
5
25
23.75
TME50400-10.5
50 mm²
10.5
10.5
500
33
30
5
25
28.40
TME50500-10.5
70 mm²
12.5
12.5
150
32
30
5.5
25
15.75
TME70150-12.5
70 mm²
12.5
12.5
200
32
30
5.5
25
19.70
TME70200-12.5
70 mm²
12.5
12.5
250
32
30
5.5
25
22.40
TME70250-12.5
70 mm²
12.5
12.5
300
32
30
5.5
25
25.70
TME70300-12.5
70 mm²
12.5
12.5
400
32
30
5.5
25
32.35
TME70400-12.5
70 mm²
12.5
12.5
500
32
30
5.5
25
39.00
TME70500-12.5
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Section
Please notice that you can also rely on us for special fabrications according to your drawings, for earthing
tapes with tubular terminals, etc.
7
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
CONDUCTORS
Bare stranded copper conductors
Composition
(wire amount x dia.)
(Kg/m)
(ml)
Reference
16 mm²
7 x 1.71mm
0.144
50 & drums
CCR16
25 mm²
7 x 2.13mm
0.225
50 & drums
CCR25
29 mm²
19 x 1.40mm
0.267
50 & drums
CC29
35 mm²
7 x 2.50mm
0.305
50 & drums
CCR35
50 mm²
19 x 1.77mm
0.420
50 & drums
CCR50
70 mm²
19 x 2.14mm
0.600
50 & drums
CCR70
75 mm²
19 x 2.25mm
0.682
50 & drums
CCR75
95 mm²
19 x 2.52mm
0.830
50 & drums
CCR95
120 mm²
19 x 2.94mm
1.040
drums
CCR120
120 mm²
37 x 2.05mm
1.065
drums
CCR120-37
150 mm²
19 x 3.24mm
1.260
drums
CCR150
150 mm²
37 x 2.21mm
1.260
drums
CCR150-37
185 mm²
37 x 2.50mm
1.620
drums
CCR185
240 mm²
61 x 2.28mm
2.200
drums
CCR240
300 mm²
61 x 2.50mm
2.650
drums
CCR300
Other conditioning, drums & battened drums for export available on simple request
Green yellow insulated copper conductors
Section
(mm²)
Composition
(wire amount x dia.)
(Kg/m)
(ml)
Reference
25 mm²
204 x 0.395mm
0.25
50 & drums
CCS25VJ
25 mm²
19 x 1.40mm
0.26
50 & drums
CC25VJ
35 mm²
286 x 0.395mm
0.34
50 & drums
CCS35VJ
35 mm²
7x 2.14mm
0.36
50 & drums
CC35VJ
50 mm²
408 x 0.395mm
0.46
50 & drums
CCS50VJ
50 mm²
19 x 1.78mm
0.48
50 & drums
CC50VJ
70 mm²
19 x 2.14mm
0.68
drums
CC70VJ
95 mm²
19 x 2.50mm
0.954
drums
CC95VJ
120 mm²
37 x 2.03mm
1.20
drums
CC120VJ
Other conditioning, drums & battened drums for export available on simple request
Hot dip galvanized steel conductors
Section
(mm²)
8
Composition
(Kg/m)
(ml)
Reference
50 mm²
19 wires
0.46
drums
CG50
70 mm²
19 wires
0.60
drums
CG70
95 mm²
19 wires
0.80
drums
CG95
130 mm²
19 wires
1.09
drums
CG130
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
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Section
(mm²)
CONDUCTORS
Circular conductors
Material
(Kg/m)
Reference
(ml)
0.25 100 - 120
TR6100
Dia. 6
pure copper
Dia. 8
pure copper
0.448
50 - 60
TR8100
Dia. 8
pure tinned copper
0.448
50 - 60
TRE8100
Dia. 8
pure copper
0.448
3
TR8003
Dia. 8
hot dip galv. steel
0.393
100-130
TRG8130
Dia. 8
stainless steel
0.393
100-130
TRI8130
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Size (mm)
Tape conductors
Size (mm)
Material
(Kg/m)
Reference
(ml)
30x2
pure copper
0.534
50 - 80
CU302
30x2
pure tinned copper
0.534
50 - 80
CUE302
30x2
stainless steel
0.472
50 - 100
I302
30x3
aluminum
0.243
80 - 100
AL303
0.84
50 - 60
AG3035
30x3.5
hot dip galv. steel (70µm)
Copper bars
Size (mm)
Material
(Kg/m)
Reference
(ml)
25x3
pure copper, F25
0.668
3
CU253
30x4
pure copper, F25
1.068
3
CU304
40x5
pure copper, F25
1.780
3
CU405
50x5
pure copper, F25
2.225
3
CU505
80x5
pure copper, F25
3.56
3
CU805
100x5
pure copper, F25
4.45
3
CU1005
100x10
pure copper, F25
8.90
3
CU10010
Other dimensions (4 meter or 6 meter length) on simple request
Slotted bars and threaded bars out of copper
A
Size
(mm)
Hole diameter
(mm)
A
(mm)
Reference
(Kg)
Single holes, length 1750mm
25 x 5
10.5
25
1.66
1
PT1750-10.5/25X5
PT1750-10.5/50X5
Double holes, length 1750mm
50 x 5
10.5
25
3.32
1
80 x 5
10.5
25
5.30
1
PT1750-10.5/80X5
100 x 5
10.5
25
6.64
1
PT1750-10.5/100X5
Threaded bars, length 990mm
20 x 5
M6
25
0.76
1
PT990-M6/20X5
32 x 5
M6
25
1.22
1
PT990-M6/32X5
9
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
STAINLESS STEEL RODS - FITTINGS
Stainless steel rods
Standard stainless steel rods
Core out of stainless steel, grade Z33C13, one end pointed for an easy driving in the ground
Nominal
diameter
(mm)
Real
diameter
(mm)
Reference
(Kg)
1000
16
16
1.50
5
PI1610
1500
16
16
2.25
5
PI1615
2000
16
16
3.00
5
PI1620
3000
16
16
4.50
5
PI1630
Self extensible stainless steel rods
Core out of stainless steel, grade Z33C13 according to EDF requirements
Length
(mm)
Nominal
diameter
(mm)
Real
diameter
(mm)
Reference
(Kg)
1000
16
16
1.50
5
PI1610A
1500
16
16
2.25
5
PI1615A
2000
16
16
3.00
5
PI1620A
Rod to conductor clamps
Body out of high strength corrosion resistant copper alloy,
stainless steel hardware
Designation
Reference
(Kg)
Clamp for rods of dia. 5/8” (14mm) with
cables of 16mm² up to 70mm²
0.06
5
COS1670
Clamp for rods of dia. 14 up to
20mm with cables of 25mm² up to 95mm²
0.08
5
COS2595
“U” bolt rod clamp for rods of dia. 14 up to
20mm with cables of 95mm² up to 240mm²
0.34
5
COS95240
Clamp for rods of dia. 14 up to 20mm with
flat conductors of max. 30 x 6mm
0.13
5
COS302
Accessories for earth rods
Designation
Brass couplings for threaded rods:
¤ Diameter 16mm (5/8”)
¤ Diameter 19mm (3/4”)
Brass couplings for standard rods:
¤ Diameter 16mm (5/8”)
¤ Diameter 19mm (3/4”)
Driving head for threaded rods :
¤ Diameter 16mm (5/8”)
¤ Diameter 19mm (3/4”)
Driving head for standard rods
Driving head for self extensible rods :
¤ Diameter 19mm (3/4”)
10
Reference
(Kg)
0.10
0.15
5
5
MF58
MF34
0.10
0.15
5
5
MC58
MC34
0.08
0.12
0.40
5
5
5
VF58
VF34
BOU34
0.46
5
BOU34A
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Length
(mm)
EARTH RODS
Copper bonded rods 250µm
high strength steel core with molecularly bonded pure electrolytic copper jacket (254µm mini.
thickness), according UL SPEC 467
Standard steel/copper rods
with one pointed end for an easy driving in the ground
Nominal
diameter
(mm)
Real
diameter
(mm)
Reference
(Kg)
1000
16
14.2
1.30
5
PC5810
1500
16
14.2
1.90
5
PC5815
2000
16
14.2
2.55
5
PC5820
3000
16
14.2
3.80
5
PC5830
1000
19
17.2
1.80
5
PC3410
1500
19
17.2
2.70
5
PC3415
2000
19
17.2
3.70
5
PC3420
3000
19
17.2
5.40
5
PC3430
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Length
(mm)
Extensible steel/copper rods
Extensible with threaded couplings, both rod ends threaded,
one end is also pointed for an easy driving in the ground
Length
(mm)
Nominal
diameter
(mm)
Real
diameter
(mm)
Reference
(Kg)
1500
16
14.2
1.90
5
PC5815F
1500
19
17.2
2.70
5
PC3415F
Self-extensible steel/copper rods
high strength steel core with molecularly bonded pure electrolytic copper jacket of 250µm
mini
one end with hole & protecting cap, one end also pointed for an easy driving in the ground
Length
(mm)
1500
Nominal
diameter
(mm)
19
Real
diameter
(mm)
17.2
Reference
(Kg)
2.70
PC3415A
5
Copper bonded rods 350µm
high strength steel core with molecularly bonded pure electrolytic copper jacket of 350µm
minimum thickness (acc. EDF requirements)
Self extensible steel/copper rods, 350µm mini
one end with hole & protecting cap, one end with pointed shape for an easy driving in the
ground
Length
(mm)
Nominal
diameter
(mm)
Real diameter
(mm)
Reference
(Kg)
1000
19
17.3
1.80
5
PCE3410A
1500
19
17.3
2.70
5
PCE3415A
11
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
EARTH GRIDS - FITTINGS
Earthing grids with solid band
Manufactured out of expanded pure copper sheet.
With solid copper band (approx. 80mm width on the length dimension) for an easy connection
Main dimensions
(mm)
Lace size
(mm)
Mesh size
(mm)
Reference
(Kg)
2000 x 1000
3x3
115 x 55
8.00
1
GCB2010
1000 x 1000
3x3
115 x 55
4.00
1
GCB1010
Earthing grids without solid band
Main dimensions
(mm)
Lace size
(mm)
Mesh size
(mm)
Reference
(Kg)
2000 x 1000
3x3
115 x 55
6.50
1
GC2010
1000 x 1000
3x3
115 x 55
3.20
1
GC1010
Bare copper earth plates
Manufactured out of pure copper sheet.
Main dimensions
(mm)
Plate thickness
(mm)
2000 x 1000
2
35.00
1
PLC20102
2000 x 1000
3
53.00
1
PLC20103
2000 x 1000
4
71.00
1
PLC20104
Reference
(Kg)
Earth point
to be connected on concrete rebars
Designation
Reference
(kg)
Stainless steel earth point with head dia. 80mm:
- M10 thread hole (M12 on request)
- shaft dia. 10 x 200mm
- provided with a yellow plastic protecting cover.
0,30
10
PTCM10
Multipurpose connection clamp (cross, T or //)
to connect the shaft to steel rebar
of range dia. 8-dia.10mm / dia. 8-dia.10mm
Stainless steel hardware
0.10
25
MVG8-10
Multipurpose connection clamp (cross, T or //)
to connect the shaft to steel rebar
of range dia. 8-dia.10mm / dia. 12-dia.16mm
Stainless steel hardware
0.12
25
MVG8-16
Multipurpose connection clamp (cross, T or //)
to connect the shaft to steel rebar
of range dia. 8-dia.16mm / dia. 16-dia.25mm
Stainless steel hardware
0.45
25
MVG8-25
Earthing collar for pipes
Section (mm²)
12
Fitting range on pipe
(mm)
Reference
(Kg)
2.5mm² - 16mm²
dia.12 - dia.28
0.03
10
CMT816
2.5mm² - 16mm²
dia.18 - dia.48
0.06
10
CMT1848
2.5mm² - 16mm²
dia.18 - dia.114
0.07
10
CMT18114
2.5mm² - 16mm²
dia.18 - dia.165
0.08
10
CMT18165
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Manufactured out of expanded pure copper sheet.
EARTH BARS & DISCONNECTING LINKS
Equipotential bonding bars
The equipotential bonding bars are manufactured out of 50x5mm bare copper with free holes
of diameter 6.5mm
Assembled on insulators and hot dip galvanised slotted chanels (9x25mm) for an easy fixing
Stainless steel hardware.
Length
(mm)
n° of possible
connections
Reference
(kg)
280
6
1.25
1
BET6
420
10
1.75
1
BET10
595
15
2.25
1
BET15
770
20
2.80
1
BET20
945
25
3.35
1
BET25
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Without disconnecting link :
With integrated disconnecting link :
350
6
1.65
1
BETC6
490
10
2.15
1
BETC10
665
15
2.65
1
BETC15
840
20
3.20
1
BETC20
1015
25
3.75
1
BETC25
-
0.70
1
BTC
Disconnecting link :
105
Heavy duty equipotential bonding plates
Manufactured out of 100x10mm bare copper with 20 holes of dia. 10,5mm for connecting.
Optional assembled on 4 pieces insulators (h =35mm) with stainless steel hardware
Designation
Reference
(kg)
Bonding plate (without insulators)
2.67
1
PT300-10,5
Bonding plate assembled on 4 female
insulators, thread M8 of height 35mm
3.00
1
PTI300-10.5
On request: holes dia. 8,5mm or 12,5 mm, tinned plates, stainless steel plates,
also special manufacturing acc. to your drawings
Polyester fiber glass insulators (female/female)
Self extinguishing (standard UL-94) - Operating temperature: -40°C up to +130°C
Water absorption ASTM570: <0.2% - Tracking resistance ASTMD2302: 3W/min
Rated
Height Thread size Operating
voltage
withstand
(mm) and depth
voltage
35
50
80
BT2535
BT3570
BTL3570
Minimum
flashover
voltage
Reference
(kg)
M6 x 10
750 V
10 KV
40 KV
0.10
25
IFFM635
M8 x 10
750 V
10 KV
40 KV
0.10
25
IFFM835
M8 x 15
1500V
12 KV
40 KV
0.20
10
IFFM850
M10 x 15
1500V
12 KV
40 KV
0.20
10
IFFM1050
M12 x 15
1500V
12 KV
40 KV
0.20
10
IFFM1250
M12 x 25
3600V
25 KV
50 KV
0.25
4
IFFM1280
Disconnecting link
Conductor range
(mm²)
Dimensions
LxlxH
Reference
(Kg)
25 - 35 mm²
125 x 30 x 26
0.12
10
BT2535
35 - 70 mm²
150 x 34 x 65
0.27
10
BT3570
35 - 70 mm²
150 x 45 x 70
0.31
5
BTL3570
13
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- COLLARS
holders
strip
lat
F
Heavy duty flat holders
Body out of high strength corrosion resistant copper alloy
Fitted with stainless steel hardware
Max.
thickn.
E (mm)
Tapping
T
Hardware
Reference
(kg)
25
6
M8
2x M6 bolts
0.13
50
SL-25
30-32
8
M8
2x M6 bolts
0.11
50
SL-30
40
10
M8
2x M6 bolts
0.11
50
SL-40
50
10
M10
2x M8 bolts
0.21
25
SL-50
60
10
M10
2x M8 bolts
0.35
25
SL-60
80
12
M10
2x M8 bolts
0.45
10
SL-80
100
12
M10
2x M8 bolts
0.55
10
SL-100
Fitting set for above flat holders
T
T
T
Designation
Dimensions
L (mm)
T
Wood screw
50
Wall plug
44
Wood screw
60
Wall plug
57
D (mm)
M8
10
M10
12
Reference
(kg/100)
1.00
50
PV-M8
0.12
100
C10
1.30
50
PV-M10
0.14
50
C12
Slotted flat strip holders
Fitted with a stainless steel M8 locking screw
2 models (6 = for 5mm maximum thickness of flat, 11 = for 10 mm maximum thickness of flat
Long hole 7x15mm in the back for easy fiting
Material
Dimensions
E (mm)
A (mm)
B (mm)
Reference
(kg)
Hot galva. steel
6
60
30
0.112
25
SD-6G
Copper
6
60
30
0.126
25
SD-6C
Stainless steel
6
60
30
0.110
25
SD-6I
Hot galva. steel
11
70
40
0.152
25
SD-11G
Copper
11
70
40
0.163
25
SD-11C
Stainless steel
11
70
40
0.150
25
SD-11I
diameter 6 x 50
1.40
100
VBTH-6x45I
Washer
diameter 6 x 1
0.15
100
RDEL-6I
Wall plug
diameter 8 x 40
0.10
100
C8
E 15
A
B
7x15mm
long hole
Screw
Brass collars for cable fixing
Made out of brass, base threaded M7. Provided with a brass wood screw with M7 threaded
head and a wall plug diameter 8mm for anchoring.
Inner diameter (mm)
14
Reference
(kg/100)
12
1.21
100
ATL12
14
1.25
100
ATL14
16
1.30
100
ATL16
18
1.37
100
ATL18
20
1.46
100
ATL20
22
1.57
100
ATL22
24
1.69
100
ATL24
26
1.84
100
ATL26
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Max. width
L (mm)
VARIOUS CONNECTING CLAMPS
«C» crimping connectors out of tinned copper
Total cross
section of the
2 cables mini maxi (mm²)
16 mm²
19
32
25 mm²
33
56
25/16mm²
41
35
35 mm²
53
70
50 mm²
66
100
70 mm²
85
140
75 mm²
105
170
95 mm²
150
190
120 mm²
156
240
150 mm²
225
300
185 mm²
210
370
240 mm²
387
480
Capacity mini
(mm²)
1
Capacity maxi
(mm²)
2
10
16
25
27
30
25
30
50
50
63
9
2 x 1.5
10
6
2 x 1.5
10
25
2 x 1.5
16
2 x 1.5
70
75
70
90
75
120
150
150
115
150
240
25
30
35
16
75
35
6
75
95
60
150
1
Reference
(kg/100)
2
16
16
29
35
30
25
35
50
50
70
75
70
95
95
29
16
16
16
35
16
50
30
25
70
75
70
95
120
150
150
185
185
240
95
120
50
150
185
150
240
2
50
C16E
2.20
50
C25E
2
50
C2516E
3.70
25
C35E
3.60
25
C50E
9.20
25
C70E
8.70
25
C75E
14
25
C95E
16
25
C120E
12
10
C150E
25
10
C185E
22
10
C240E
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Nominal
cable section
Also available out of bare copper on request
Parallel connectors - Tower earth clamps - Twin wings earth clamp
CPAR50
Body out of high strength corrosion resistant copper alloy
Fitted with stainless steel hardware
Cable range
mini-maxi
(mm²)
CPAR50-120
2CPAR50-120
CLPAR...
Hardware
Reference
(kg)
16 - 70mm²
M10 x 40
0.13
25
CPAR50
50 - 120 mm²
M12 x 60
0.25
25
CPAR50-120
120 - 240 mm²
M12 x 70
0.35
25
CPAR120-240
2x (50 - 120 mm²)
M12 x 80
0.34
10
2CPAR50-120
2x (120 - 240 mm²)
M12 x 90
0.50
10
2CPAR120-240
50 - 120 mm²
M12 x 60
0.60
25
CLPAR50-120
120 - 240 mm²
M12 x 70
0.80
25
CLPAR120-240
2x (50 - 120 mm²)
M12 x 80
0.69
10
2CLPAR50-120
2x (120 - 240 mm²)
M12 x 90
1.20
10
2CLPAR120-240
Copper/aluminium bimetallic washers
Hole size
Outer diameter
(mm)
Reference
(kg/100)
6.5 mm
30 x 2 mm thickness
0.46
100
RBM6.5
8.5 mm
30 x 2 mm thickness
0.45
100
RBM8.5
10.5 mm
30 x 2 mm thickness
0.45
100
RBM10.5
13 mm
30 x 2 mm thickness
0.45
100
RBM13
14.5 mm
30 x 2 mm thickness
0.45
100
RBM14.5
16.5 mm
30 x 2 mm thickness
0.45
100
RBM16.5
Copper/aluminium bimetallic plates
Hole size
Dimensions
(mm)
Reference
(kg/100)
14.5 mm
55 x 40 x 1 mm thickness
1.30
100
PBM14.5
16.5 mm
55 x 40 x 1 mm thickness
1.30
100
PBM16.5
On request also special manufacturing acc. to your drawings
15
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
lugs
cable
ompression
C
Compression cable lugs with 2 long holes
out of electro-tinned copper, dimensions acc. DIN 46235
with two long holes in the palm
D
c
De
di
b
a
L
l
Bolt
(dia.)
Dimensions in mm
di
D
De
a
b
c
L
Reference
l
(kg/100)
70 mm2 2 x M12 13
11.5 16.5
28
24
13 50-62 55
25
10.80
COTD70-2x12
95 mm2 2 x M12 13
13.5
19
35
28
13 50-62 65
25
15.20
COTD95-2x12
120 mm2 2 x M12 13
15.5
21
35
32
16 50-62 70
10
18.60
COTD120-2x12
150 mm2 2 x M12 13
17
23.5
35
34
16 50-62 78
10
23.20
COTD150-2x12
185 mm2 2 x M12 13
19
25.5
40
37
16 50-62 82
10
30.50
COTD185-2x12
240 mm2 2 x M12 13
21.5
29
40
42
16 50-62 92
10
41.50
COTD240-2x12
Double compression cable lugs
out of electro-tinned copper, dimensions acc. DIN 46235
Section
(mm²)
Bolt
(dia.)
Dimensions in mm
di
H
B
a
b
c
l
(kg/100)
Reference
2x50 mm2
M12
13
10
20
35
34
16
78
25
16.30
COTD2X50-12
2x70 mm2
M12
13
11.5
23
40
37
16
82
20
18.90
COTD2x70-12
2x95 mm2
M12
13
13.5
27
40
42
16
92
10
27.10
COTD2x95-12
2x120 mm2
M12
13
15.5
31
50
48
19 100
10
33.50
COTD2x120-12
H
c
B
di
b
a
l
Double compression cable lugs with 2 long holes
out of electro-tinned copper, dimensions acc. DIN 46235
with two long holes in the palm
Section
(mm²)
H
c
L
16
Dimensions in mm
di
H
B
a
b
c
L
l
(kg/100)
Reference
2x50 mm2 2 x M12
13
10
20
35
34
16 50-62
78
10
23.20
COTD2X50-2x12
2x70 mm2 2 x M12
13 11.5
23
40
37
16 50-62
82
10
29.60
COTD2x70-2x12
2x95 mm2 2 x M12
13 13.5
27
40
42
16 50-62
92
5
38.50
COTD2x95-2x12
2x120 mm2 2 x M12
13 15.5
31
50
48
19 50-62 100
5
45.80 COTD2x120-2x12
B
di
b
a
Bolt
(dia.)
l
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Section
(mm²)
lugs
cable
ompression
C
Tubular compression cable lugs
Manufactured out of electro-tinned copper, according DIN 46235 Norm
16 mm2
Dimensions in mm
di
D
De
a
b
c
l
6.4
5.5
8.5
20
13
7.5
36
100
1.19
(kg/100)
Reference
COTD16-6
16 mm
8
8.4
5.5
8.5
20
13
10
36
100
1.22
COTD16-8
16 mm2
10
10.5
5.5
8.5
20
17
12
36
100
1.30
COTD16-10
16 mm2
12
13
5.5
8.5
20
18
13
36
100
1.27
COTD16-12
25 mm2
6
6.4
7
10
20
14
7.5
38
100
1.51
COTD25-6
25 mm
8
8.4
7
10
20
16
10
38
100
1.54
COTD25-8
25 mm2
10
10.5
7
10
20
17
12
38
100
1.62
COTD25-10
25 mm2
12
13
7
10
20
19
13
38
100
1.66
COTD25-12
35 mm2
6
6.4
8.2
12.5
20
17
7.5
42
50
2.77
COTD35-6
35 mm2
8
8.4
8.2
12.5
20
17
10
42
50
2.85
COTD35-8
2
35 mm
10
10.5
8.2
12.5
20
19
12
42
50
2.84
COTD35-10
35 mm2
12
13
8.2
12.5
20
21
13
42
50
2.79
COTD35-12
2
2
D
c
Bolt
dia.
(mm)
6
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Section
(mm²)
De
di
b
a
l
According DIN46235 Norm
50 mm2
8
8.4
10
14.5
28
20
10
52
50
4.46
COTD50-8
50 mm2
10
10.5
10
14.5
28
22
12
52
50
4.48
COTD50-10
50 mm2
12
13
10
14.5
28
24
13
52
50
4.40
COTD50-12
50 mm
16
17
10
14.5
28
28
16
52
50
4.57
COTD50-16
2
70 mm2
8
8.4
11.5
16.5
28
24
10
55
50
5.92
COTD70-8
70 mm2
10
10.5
11.5
16.5
28
24
12
55
50
6.02
COTD70-10
70 mm2
12
13
11.5
16.5
28
24
13
55
50
5.89
COTD70-12
70 mm
16
17
11.5
16.5
28
30
16
55
50
6.13
COTD70-16
2
95 mm2
8
8.4
13.5
19
35
28
12
65
50
9.21
COTD95-8
95 mm2
10
10.5
13.5
19
35
28
12
65
50
8.97
COTD95-10
95 mm2
12
13
13.5
19
35
28
13
65
50
8.62
COTD95-12
95 mm2
16
17
13.5
19
35
32
16
65
50
9.00
COTD95-16
120 mm2
10
10.5
15.5
21
35
32
15
70
50
11.40
COTD120-10
120 mm2
12
13
15.5
21
35
32
16
70
50
11.31
COTD120-12
120 mm2
16
17
15.5
21
35
32
19
70
50
11.34
COTD120-16
120 mm2
20
21
15.5
21
35
38
21
70
50
11.03
COTD120-20
150 mm2
10
10.5
17
23.5
35
34
15
78
25
16.38
COTD150-10
150 mm2
12
13
17
23.5
35
34
16
78
25
16.29
COTD150-12
150 mm2
16
17
17
23.5
35
34
19
78
25
16.17
COTD150-16
150 mm2
20
21
17
23.5
35
40
21
78
25
15.90
COTD150-20
185 mm2
10
10.5
19
25.5
40
37
15
82
25
18.96
COTD185-10
185 mm
2
12
13
19
25.5
40
37
16
82
25
18.11
COTD185-12
185 mm2
16
17
19
25.5
40
37
19
82
25
18.74
COTD185-16
185 mm2
20
21
19
25.5
40
40
21
82
25
18.69
COTD185-20
240 mm2
12
13
21.5
29
40
42
16
92
25
27.00
COTD240-12
240 mm
2
16
17
21.5
29
40
42
19
92
25
27.37
COTD240-16
240 mm2
20
21
21.5
29
40
45
21
92
25
26.88
COTD240-20
300 mm2
16
17
24.5
32
50
46
19
100
20
32.94
COTD300-16
300 mm2
20
21
24.5
32
50
46
22
100
20
33.24
COTD300-20
400 mm2
16
17
27.5
38.5
70
54
25
115
10
68.54
COTD400-16
400 mm2
20
21
27.5
38.5
70
54
25
115
10
65.40
COTD400-20
500 mm2
16
17
31
42
70
60
25
125
10
83.31
COTD500-16
500 mm2
20
21
31
42
70
60
25
125
10
81.58
COTD500-20
17
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
COMPRESSION CABLE LUGS
Tubular compression cable lugs
Manufactured out of tinned copper, according NFC 20-130 norm
D
b
(mm)
a
(mm)
c
(mm)
l
(mm)
Reference
kg/100
10 mm²
6.8
6.8
6.8
6.8
12
15
16
19
12
12
12
12
6.50
10
12
13
27
29
31
32
0.49
0.60
0.72
0.66
100
100
100
100
COT10-6
COT10-8
COT10-10
COT10-12
16 mm²
6.5
8.5
10.5
13
5.5
5.5
5.5
5.5
8
8
8
8
12
16
16
19
14
14
14
14
6.25
8.50
10.50
12
30
32
34
35
0.68
0.77
0.79
0.80
100
100
100
100
COT16-6
COT16-8
COT16-10
COT16-12
25 mm²
6.5
8.5
10.5
13
6.6
6.6
6.6
6.6
9.5
9.5
9.5
9.5
13
16
17
19
15
15
15
15
6.25
10
12
13
32
34
37
38
1.05
1.24
1.33
1.30
100
100
100
100
COT25-6
COT25-8
COT25-10
COT25-12
35 mm²
6.5
8.5
10.5
13
7.9
7.9
7.9
7.9
11
11
11
11
15
17
17
19
17
17
17
17
7.50
10
12
13
37
40
41
45
1.33
1.45
1.60
1.65
100
100
100
100
COT35-6
COT35-8
COT35-10
COT35-12
50 mm²
8.5
10.5
13
17
9.2
9.2
9.2
9.2
12.5
12.5
12.5
12.5
18
18
19
26
19
19
19
19
10
12
13
16
41
43
45
50
1.95
2.20
2.31
2.50
100
100
100
100
COT50-8
COT50-10
COT50-12
COT50-16
70 mm²
8.5
10.5
13
17
11
11
11
11
15
15
15
15
21
21
22
28
21
21
21
21
10
12
13
16
56
48
50
54
3.18
3.38
3.58
3.85
100
100
100
100
COT70-8
COT70-10
COT70-12
COT70-16
95 mm²
8.5
10.5
13
17
13.1
13.1
13.1
13.1
17
17
17
17
25
25
25
25
25
25
25
25
10
12
13
16
46
48
50
54
4.25
4.45
4.65
5.85
50
50
50
50
COT95-8
COT95-10
COT95-12
COT95-16
120 mm²
10.5
13
17
14.5
14.5
14.5
19
19
19
28
28
28
26
26
26
12
13
16
52
53
56
5.90
6.10
6.60
50
50
50
COT120-10
COT120-12
COT120-16
150mm²
13
17
21
16.2
16.2
16.2
21
21
21
30
30
36
30
30
30
15
16
22
58
59
66
8.45
8.30
9.50
50
50
50
COT150-12
COT150-16
COT150-20
185mm²
13
17
21
18
18
18
23
23
23
34
34
40
32
32
32
16
19
21
65
68
70
11.20
10.00
11.40
50
50
50
COT185-12
COT185-16
COT185-20
240mm²
13
17
21
20.6
20.6
20.6
26
26
26
39
39
39
35
35
35
21.5
21.5
21.5
72
72
72
15.00
14.60
14.20
25
25
25
COT240-12
COT240-16
COT240-20
300mm²
13
17
21
23.1
23.1
23.1
28
28
28
41
41
41
44
44
44
16
19
21
80
83
85
15.25
16.20
16.95
20
20
20
COT300-12
COT300-16
COT300-20
400mm²
13
17
21
26.1
26.1
26.1
32
32
32
47
47
47
44
44
44
19
19
22
96
96
96
26.80
25.60
26.10
20
20
20
COT400-12
COT400-16
COT400-20
a
De
De
(mm)
4.2
4.2
4.2
4.2
c
di
D
(mm)
6.5
8.5
10.5
13
According NFC20-130 Norm
b
Di
( mm)
l
On simple request:
- other hole sizes
- compression terminals for other conductor cross sections
18
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Section
CABLE HOLDERS - BIMETALLIC WASHERS
Brass cable holders
mini-maxi
conductor
diameter
Thread
under
base
Reference
(kg/100)
25 mm²
3 - 6 mm
2.40
50
SEF25-6
35 mm²
4 - 8 mm
3.10
50
SEF35-6
50 mm²
7 - 10 mm
4.65
50
SEF50-6
95 mm²
8 - 12 mm
6.71
25
SEF95-6
120 mm²
10 - 14 mm
8.80
25
SEF120-6
150 mm²
10 - 16 mm
14.00
10
SEF150-6
185 mm²
16 - 18 mm
16.20
10
SEF185-8
240 mm²
18 - 20 mm
22.50
10
SEF240-8
M6
Brass studs and brass nuts
M8
www.hylec.com.au
Section
(mm²)
Thread
L
(mm)
a
(mm)
b
(mm)
(kg/100)
M6
22
14
6
0.42
100
GOUJONM6/22-LAI
M6
30
18
8
0.60
100
GOUJONM6/30-LAI
M8
35
21
10
Reference
100
GOUJONM8/35-LAI
0.25
100
HUM6-LAI
M8
0.55
100
HUM8-LAI
Stainless steel poelier screw
1.20
M6
Thread
L
(mm)
(kg/100)
M6
10
0.42
100
TPM6x10-A2
M6
16
0.50
100
TPM6x16-A2
M8
16
0.80
100
TPM8x16-A2
Reference
Brass cable holders with bimetallic washers
Section
(mm²)
mini-maxi
conductor
diameter
Thread
under
base
Reference
(kg/100)
25 mm²
3 - 6 mm
4.20
50
SEF25-6/2RBM6.5
35 mm²
4 - 8 mm
4.80
50
SEF35-6/2RBM6.5
50 mm²
7 - 10 mm
6.40
50
SEF50-6/2RBM6.5
95 mm²
8 - 12 mm
8.60
25
SEF95-6/2RBM6.5
120 mm²
10 - 14 mm
10.80
25
SEF120-6/2RBM6.5
150 mm²
10 - 16 mm
15.80
10
SEF150-6/2RBM6.5
185 mm²
16 - 18 mm
17.44
10
SEF185-8/2RBM8.5
240 mm²
18 - 20 mm
25.90
10
SEF240-8/2RBM8.5
M6
M8
Copper/aluminium bimetallic washers
Hole size
Outer diameter
(mm)
Reference
(kg/100)
6.5 mm
30 x 2 mm thickness
0.46
100
RBM6,5
8.5 mm
30 x 2 mm thickness
0.45
100
RBM8.5
10.5 mm
30 x 2 mm thickness
0.44
100
RBM10.5
13 mm
30 x 2 mm thickness
0.43
100
RBM13
14.5 mm
30 x 2 mm thickness
0.41
100
RBM14.5
16.5 mm
30 x 2 mm thickness
0.39
100
RBM16.5
19
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VARIOUS CONNECTING CLAMPS
Straight clamp
Body out of brass alloy, zinc electroplated hardware (bronze on request)
Section
(mm²)
U size
(mm)
10 up to
70 mm²
2 x M6
10.00
10 -25
RD1070
25 up to
120 mm²
2 x M8
13.00
10 -25
RD25120
Reference
(kg/100)
«T» clamp
Body out of brass alloy, zinc electroplated hardware (bronze on request)
Section
mm²
U size
mm
10 up to
70 mm²
2 x M6
10.50
10 -25
RT1070
25 up to
120 mm²
2 x M8
20.00
10 -25
RT25120
Straight cable terminal
Body out of brass alloy, zinc electroplated hardware (bronze on request)
8
10
12
Terminal
width
(mm)
24
24
24
(kg/100)
7.20
7.20
7.20
10 -25
10 -25
10 -25
CD1070-8
CD1070-10
CD1070-12
12
30
13.20
10 -25
CD25120-12
Section
(mm²)
Hole size
(mm)
10
up to
70 mm²
25 up to
120 mm²
Reference
«T» cable terminal
Body out of brass alloy, zinc electroplated hardware (bronze on request)
Section
(mm²)
Hole size
(mm)
Terminal
width
(mm)
10
up to
70 mm²
8
24
8.00
10 -25
CT1070-8
10
24
8.00
10 -25
CT1070-10
25 up to
120 mm²
12
30
18.00
10 -25
CT25120-12
Reference
(kg/100)
Square cable terminal
Body out of brass alloy, zinc electroplated hardware (bronze on request)
Hole size
(mm)
Terminal
width
(mm)
10 up to
70 mm²
8
24
7.60
10 - 25
CE1070-8
25 up to
120 mm²
12
30
16.20
10 - 25
CE25120-12
Section
(mm²)
Reference
(kg/100)
Parallel connector
Body out of high strength corrosion resistant copper alloy, tinned.
Section
(mm²)
20
Hardware size
Reference
(kg)
4 up to 30 mm²
M6
0.027
50
RAG430
10 up to 50 mm²
M6
0.04
50
RAG1050
10 up to 50 mm²
2 x M6
0.07
25
RAG10502
16 up to 95 mm²
2 x M6
0.095
25
RAG16952
25 up to 150 mm²
2 x M8
0.198
10
RAG25150
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Reference
(kg/100)
HEAT SHRINK TUBES
Thin walled heat shrink tubes
Material: thin walled polyolefin. black colour as standard (other colours on simple request)
Shrink coefficient: 2 /1
Shrink temperature: > 110°C
Operating temperature: -50°C à + 120°C
Dielectric strength > 20 kV/mm
UV resistant, halogen free
Diameter after Wall thickness after
shrinking (mm) free shrinking (mm)
Reference
3.2
1.6
0.51
(*)
GPF-1/8
4.8
2.4
0.51
(*)
GPF-3/16
6.4
3.2
0.64
(*)
GPF-1/4
9.5
4.8
0.64
(*)
GPF-3/8
12.7
6.4
0.64
(*)
GPF-1/2
19.1
9.5
0.76
(*)
GPF-3/4
25.4
12.7
0.89
(*)
GPF-1
31.8
15.9
0.89
(*)
GPF-1.1/4
38.1
19.1
1.02
(*)
GPF-1.1/2
51
25.4
1.14
(*)
GPF-2
76
38
1.27
(*)
GPF-3
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Diameter before
shrinking (mm)
(*) : available in 1 meter length or in rolls
colour code (add the letter to the product ref.): VJ = green yellow, R = red, M = brown, BL = blue,
BLC = white, 0 = orange, G = grey
Medium walled heat shrink tubes
with inner fusable adhesive to ensure perfect tightness
Material: medium walled polyolefin, black colour
Shrink coefficient : 3/1
Shrink temperature : > 110°C
Operating temperature: -55°C à + 110°C
Dielectric strength: 15 kV/mm
UV resistant, halogen free,
Available in 1 meter length
Diameter before
shrinking (mm)
Diameter after
shrinking (mm)
Wall thickness after
free shrinking (mm)
Reference
8
2
1.3
50
GPMA8/2
12
3
1.4
50
GPMA12/3
22
6
2
40
GPMA22/6
34
7
2.6
20
GPMA34/7
40
12
2.6
10
GPMA40/12
56
16
2.7
10
GPMA56/16
63
19
2.8
5
GPMA63/19
75
22
3
5
GPMA75/22
95
26
3.2
5
GPMA95/26
120
34
3.3
5
GPMA120/34
Thick walled heat shrink tubes
with inner fusable adhesive to ensure perfect tightness
Material: medium walled polyolefin, black colour
Shrink coefficient : 3/1
Shrink temperature : > 110°C
Operating temperature: -55°C à + 110°C
Dielectric strength: 15 kV/mm
UV resistant, halogen free,
Available in 1 meter length
Diameter before
shrinking (mm)
Diameter after
shrinking (mm)
Wall thickness after
free shrinking (mm)
Reference
12
3
2.5
50
GPEA12/3
19
6
2.7
50
GPEA19/6
30
8
4
40
GPEA30/8
45
12
4
20
GPEA45/12
52
12
4.1
10
GPEA52/12
72
20
4.2
10
GPEA72/20
92
26
4.3
5
GPEA92/26
120
34
4.6
5
GPEA120/34
21
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
ccessories
A
Stainless steel screw with hexagon head according DIN933 ISO4017
Length under head
B (mm)
Head size
D (mm)
0.55
200
THM6x16-A2
0.61
200
THM6x20-A2
0.66
200
THM6x25-A2
30
0.76
200
THM6x30-A2
16
1.08
200
THM8x16-A2
20
1.23
200
THM8x20-A2
16
M6
M8
M10
M12
Reference
kg/100
20
25
10
1.36
200
THM8x25-A2
30
1.51
200
THM8x30-A2
40
1.85
200
THM8x40-A2
20
2.17
100
THM10x20-A2
2.43
100
THM10x25-A2
2.68
100
THM10x30-A2
40
3.12
100
THM10x40-A2
40
4.38
100
THM12x40-A2
50
5.22
50
THM12x50-A2
6.06
50
THM12x60-A2
70
6.90
50
THM12x70-A2
80
7.60
50
THM12x80-A2
25
25
30
60
13
17
19
Stainless steel hexagon nut according DIN934 ISO4032
Thread size
A (mm)
Height
C (mm)
Head size
D (mm)
kg/100
M6
5
10
0.22
200
HUM6-A2
M8
6.5
13
0.46
200
HUM8-A2
M10
8
17
1.06
100
HUM10-A2
M12
10
19
1.56
100
HUM12-A2
Reference
Stainless steel medium washer according DIN125 ISO7089
Hole size (mm)
Outer size (mm)
Thickness (mm)
Reference
6.4
12
1.6
0.11
200
RDEL6-A2
8.4
16
1.6
0.2
200
RDEL8-A2
10.5
20
2
0.41
100
RDEL10-A2
13
24
2.5
0.85
100
RDEL12-A2
kg/100
Stainless steel spring lock washer according DIN127B
22
Hole size (mm)
Outer size (mm)
Thickness (mm)
Reference
6.1
11.8
1.6
0.09
200
RDELW6-A2
8.1
14.8
2
0.15
200
RDELW8-A2
10.2
18.1
2.2
0.25
100
RDELW10-A2
12.,2
21.1
2.5
0.37
100
RDELW12-A2
kg/100
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Thread size
A (mm)
ccessories
A
Brass screw with hexagon head according DIN933 ISO4017
Thread size
A (mm)
Length under head
B (mm)
Head size
D (mm)
0.65
200
THM6x20-LAI
0.73
200
THM6x25-LAI
30
0.82
200
THM6x30-LAI
20
1.26
200
THM8x20-LAI
1.47
200
THM8x25-LAI
1.62
200
THM8x30-LAI
20
M6
25
M8
Reference
kg/100
10
25
13
30
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Other sizes on request
Brass hexagon nut according DIN934 ISO4032
Thread size
A (mm)
Height
C (mm)
Head size
D (mm)
kg/100
M6
5
10
0.25
200
HUM6-LAI
M8
6.5
13
0.55
200
HUM8-LAI
M10
8
17
1.2
100
HUM10-LAI
M12
10
19
1.8
100
HUM12-LAI
Reference
Brass washer according DIN125 ISO7089
Hole size (mm)
Outer size (mm)
Thickness (mm)
Reference
6.4
12
1.6
0.12
200
RDEL6-LAI
8.4
16
1.6
0.25
200
RDEL8-LAI
10.5
20
2
0.48
100
RDEL10-LAI
13
24
2.5
0.98
100
RDEL12-LAI
kg/100
Wood screws with threaded head
Head size x
height (mm)
Total length
(mm)
steel, galvanised
M6 x 6
38
0.42
50
*
PV-M6
steel, galvanised
M7 x 7
38
0.59
50
*
PV-M7
brass
M7 x 7
38
0.59
50
*
PV-M7LAI
steel, galvanised
M8 x 8
48
1.00
50
**
PV-M8
steel, galvanised
M10 x 10
57
1.60
50
***
PV-M10
Material
Reference
kg/100
Plastic dowel
Diameter (mm)
Length (mm)
Reference
kg/100
C6
6
30
0.10
100
8
40
0.17
100
*
C8
10
44
0.26
50
**
C10
12
57
0.48
25
***
C12
23
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
collars
nstallation
I
Installation collars
Material: black polyamide 12
Operating range: -40°C up to + 60°C (+ 120°C ponctually)
Dielectric strength : 28 KV/mm
Fire resistance : UL 94 class HB
According EDF HN 33/S/62 specifications
Length
(mm)
Maximum
clamping
dia. (mm)
Tensile
strength
(daN)
Reference
6
120
22
25
100
CP6-120
6
180
42
25
100
CP6-180
6
280
62
25
100
CP6-280
6
360
92
25
100
CP6-360
9
120
22
35
100
CP9-120
9
180
42
35
100
CP9-180
9
265
62
51
100
CP9-280
9
360
92
51
100
CP9-360
9
510
140
55
100
CP9-510
9
760
220
55
100
CP9-760
Plug saddle
for above polyamide collars of 9mm width
Length
(mm)
Opening size
Reference
Thickness (mm) Width (mm)
10 --> 8 for drilling
37
6.5
9.2
100
PFC9-6.5
10 --> 8 for drilling
37
13
9.2
100
PFC9-13
L
10
Diameter
(mm)
37
E
Stainless steel installation collars
Operating range: -40°C up to +540°C
Material : 302/304 grade stainless steel
Width
(mm)
Length
(mm)
Maximum
clamping
dia. (mm)
Tensile
strength
(daN)
Reference
4.6
201
51
45
100
CI4.6-201
4.6
360
102
45
100
CI4.6-360
4.6
520
152
45
100
CI4.6-520
4.6
679
203
45
100
CI4.6-680
4.6
838
254
45
100
CI4.6-840
7.9
201
51
113
100
CI7.9-201
7.9
360
102
113
100
CI7.9-360
7.9
520
152
113
100
CI7.9-520
7.9
679
203
113
100
CI7.9-680
7.9
838
254
113
100
CI7.9-840
7.9
1016
305
113
100
CI7.9-1010
Tensionning tool for installation collars
Suitable for use with 4.6 or 7.9 width collars
24
0.80
1
CT3
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www.hylec.com.au
Width
(mm)
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Exothermic welding
25
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
welding
exothermic
Exothermic welding is a simple self contained method of making high quality
electrical connections for welding copper to copper, copper alloy such as brass,
bronze or copper to steel.
The exothermic welding system uses the high temperature of reaction of
powdered copper oxide and aluminium. The reaction takes place in a graphite
mould, which is machined according to the conductor sizes to be welded and
reaction last a few seconds only and the process requires no external power or
heat source, making it completely portable and ideal for field use.
Typical applications include earthing of sub-stations and power plant, cathodic
protection, rail connections, lightning protection, telecommunications, etc…
An exothermic welding shows a lot of advantages in comparison to mechanical
or crimping systems.
As it is a molecular weld it will not be affected by high current surge. It can be
shown by tests that the electrical conductor will melt before the exothermic weld
when subject to high short circuit current.
The weld metal has the same melting point as copper and the cross section of the
weld is higher than the cross section of the conductors to be welded so that the
current carrying capacity is greater than that of the conductors.
In addition to copper material such as brass, bronze, stainless steel, steel rail,
etc… may also be welded. The result will be a connection composed of an alloy
without dielectric influence at the exothermic weld point and totally unaffected
Copper cable to steel plate
by corrosion.
mould cover
starting powder
welding powder
steel retaining disc
tape hole
welding cavity
copper cable
earth rod
26
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
www.hylec.com.au
which can be used for approx. 60 welds or more welds if properly cared for. The
welding
exothermic
Connection selector
CC11
page 34
CC4
page 35
CB5
page 38
CB4
page 37
CB1
page 37
CR3
CR2
page 36
CR1
page 36
Bus bar to Ground Rod
Cable to Steel Surface
BR30
BS5
BS2
page 41
BS1
page 41
Cable to Rail
CRE2
CRE1
CRE17
CRE6
CX8
Cable to Rebar
CS2
page 42
CS8
page 42
page 42
ON
CS1
CS25
page 43
CS27
page 43
BR2
Bus bar to Steel Surface
OFF
BR1
BB40
page 40
BB41
BB29
BB14
page 40
BB7
page 39
BB1
page 39
Bus Bar to Bus Bar
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Cable to Bus Bar
Cable to Ground Rod
CC14
page 33
CC7
page 32
CC2
page 31
CC1
page 30
Cable to Cable
CX4
Other types of exothermic welding on request.
27
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welding
exothermic
Our moulds are designed and machined according to the type of conductor, earth rod or steel rebar size.
You will find on these tables the most common dimensions for your further information.
Usual copper conductor dimensions
cross
section
(mm²)
n° x wire
diameter
(mm)
outer
diameter
(mm)
n° x wire
diameter
(mm)
outer
diameter
(mm)
n° x wire
diameter
(mm)
outer
diameter
(mm)
10
7 x 1.40
4.1
19 x 0.80
4.2
37 x 0.60
4.2
16
7 x 1.68
5.1
19 x 1.03
5.2
37 x 0.75
5.2
25
7 x 2.13
6.4
6.5
37 x 0.90
6.4
19 x 1.40
7.0
35
7 x 2.53
7.6
19 x 1.53
7.7
37 x 1.10
7.7
Diameter of steel rebar
50
7x3
9
19 x 1.83
9.2
37 x 1.31
9.2
nominal size (mm)
actual size (mm)
70
7 x 3.56
10.7
19 x 1.30
29
n° x wire
diameter
(mm)
outer
diameter
(mm)
nominal size
real diameter (mm)
1/2" or 14mm
12.5
5/8" or 16mm
14.2
3/4" or 19mm
17.2
19 x 2.17
10.9
37 x 1.55
10.9
6
7.2
95
19 x 2.50
12.5
37 x 1.81
12.7
61 x 1.40
12.6
8
9.6
120
19 x 2.84
14.2
37 x 2.03
14.2
61 x 1.60
14.4
10
12
150
19 x 3.18
15.9
37 x 2.25
16
61 x 1.77
15.9
12
14.4
185
37 x 2.52
17.7
14
16.8
240
37 x 2.83
19.8
16
19.2
300
37 x 3.21
22.5
20
24
400
61 x 2.89
26
25
30
500
91 x 2.65
29.1
32
38.4
Welding procedure
1. Remove all humidity, grease or oxide from the conductors and all surfaces to be welded.
2. Assemble the graphite mould with the suitable handle clamp.
3. Before first weld, dry the mould by using a blow lamp to take away all humidity in it.
This operation is very important to eliminate dampness which would cause a porous weld.
4. Insert carefully the conductors to be welded in the mould and close it properly to avoid leak of
molten metal.
5. Place the retaining metal disc (provided in the welding powder box) in the crucible to close the
mould tape hole.
6. Pour carefully the welding powder into the crucible (check that the powder reference is the right
one as indicated on the mould box). Then close again the tube and tap on the base (where is located the starting powder being compacted).
7. Pour then the starting powder over the welding powder. Lay also a trail of starting powder on the
mould lip side being under mould cover opening.
8. Close the mould cover and ignite with flint gun being side away. The welder never should stay on
the front and should take care of throwing out.
9. Open carefully the mould after +/- 1 minute after ignition. Remove slag by using the mould scraper and clean properly the cavity with a brush before making a next weld. As long as the mould is
hot and dry a further weld can be made without new preheating (step 3).
28
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Diameter of steel copper earth rod
welding
exothermic
Welding powder
The welding powder is packed in a 10 or 20 box containing also the ignition powder and
a metallic disc to be placed in the mould crucible
Reference
(Kg)
Welding powder type 25
0.032
20
KW25
Welding powder type 32
0.040
20
KW32
Welding powder type 45
0.057
20
KW45
Welding powder type 65
0.075
20
KW65
Welding powder type 90
0.10
20
KW90
Welding powder type 115
0.13
10
KW115
Welding powder type 150
0.165
10
KW150
Welding powder type 200
0.22
10
KW200
Welding powder type 250
0.265
10
KW250
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Designation
Welding accessories
Designation
Reference
(Kg)
Handle clamp for mini mould
0.50
1
HCB00
Handle clamp for mould standard
1.12
1
HCC00
Handle clamp for maxi mould
1.20
1
HCD00
Igniter
0.10
1
KAL
Cardcloth brush
0.08
1
KBC
Fine cleaning brush
0.05
1
KPC
Mould scraper for mould using up to KW65
0.10
1
KG9
Mould scraper for mould using KW90-KW115
0.10
1
KG10
Mould scraper for mould using KW150 up to KW250
0.12
1
KG12
Mould scraper for mould using 2 x KW150 and above
0.12
1
KG13
Seal compound (in strips for easy use)
1.00
1
KMAS
29
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welding
A(mm2)
Powder
Mould
CC1
Clamp
Mini mould
Mini clamp
10
KW32
CC1-C-10
HCC00
CC1-B-10
HCB00
16
KW32
CC1-C-16
HCC00
CC1-B-16
HCB00
25
KW32
CC1-C-25
HCC00
CC1-B-25
HCB00
35
KW32
CC1-C-35
HCC00
CC1-B-35
HCB00
50
KW45
CC1-C-50
HCC00
CC1-B-50
HCB00
Ø 8mm
KW45
CC1-C-D8
HCC00
CC1-B-D8
HCB00
70
KW65
CC1-C-70
HCC00
CC1-B-70
HCB00
Ø 10mm
KW65
CC1-C-D10
HCC00
CC1-B-D10
HCB00
95
KW90
CC1-C-95
HCC00
120
KW115
CC1-C-120
HCC00
150
KW115
CC1-C-150
HCC00
185
KW150
CC1-C-185
HCC00
240
KW200
CC1-C-240
HCC00
300
KW250
CC1-C-300
HCC00
400
2x KW150
CC1-D-400
HCD00
500
2x KW200
CC1-D-500
HCD00
Our graphite moulds are extremely
robust and are capable of producing
up to 75 connections each in normal
conditions. There is a mould type and
size to suit most applications.
30
A
In case smaller quantities of welds
with lower conductor size are to be
performed, our mini-moulds are a cost
effective alternative. They are smaller
overall, less robust and therefore lower
priced. Higher care is required in order
to achieve similar service lives to fullsize moulds. They are to be used with
a smaller handle clamp but the weld
powder size remain the same as for
the standard moulds.
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exothermic
HORIZONTAL CABLE END
TO END
welding
Powder
Mould
CC2
Clamp
A
B
Mini mould
Mini clamp
A (mm2)
B (mm2)
10
10
KW45
CC2-C-1010
HCC00
CC2-B-1010
HCB00
16
16
KW45
CC2-C-1616
HCC00
CC2-B-1616
HCB00
25
25
KW45
CC2-C-2525
HCC00
CC2-B-2525
HCB00
35
35
KW45
CC2-C-3535
HCC00
CC2-B-3535
HCB00
35
25
KW45
CC2-C-3525
HCC00
CC2-B-3525
HCB00
Ø 8mm
Ø 8mm
KW65
CC2-C-D8D8
HCC00
CC2-B-D8D8
HCB00
50
50
KW90
CC2-C-5050
HCC00
CC2-B-5050
HCB00
50
35
KW65
CC2-C-5035
HCC00
CC2-B-5035
HCB00
50
25
KW65
CC2-C-5025
HCC00
CC2-B-5025
HCB00
Ø 10mm
Ø 10mm
KW90
CC2-C-D10D10
HCC00
CC2-B-D10D10
HCB00
70
70
KW90
CC2-C-7070
HCC00
CC2-B-7070
HCB00
70
50
KW90
CC2-C-7050
HCC00
CC2-B-7050
HCB00
70
35
KW65
CC2-C-7035
HCC00
CC2-B-7035
HCB00
70
25
KW65
CC2-C-7025
HCC00
CC2-B-7025
HCB00
95
95
KW115
CC2-C-9595
HCC00
95
70
KW90
CC2-C-9570
HCC00
95
50
KW90
CC2-C-9550
HCC00
95
35
KW90
CC2-C-9535
HCC00
120
120
KW150
CC2-C-120120
HCC00
120
95
KW150
CC2-C-12095
HCC00
120
70
KW115
CC2-C-12070
HCC00
120
50
KW90
CC2-C-12050
HCC00
150
150
KW200
CC2-C-150150
HCC00
150
120
KW150
CC2-C-150120
HCC00
150
95
KW150
CC2-C-15095
HCC00
150
70
KW115
CC2-C-15070
HCC00
185
185
KW200
CC2-C-185185
HCC00
185
150
KW200
CC2-C-185150
HCC00
185
120
KW200
CC2-C-185120
HCC00
185
95
KW150
CC2-C-18595
HCC00
240
240
2x KW150
CC2-C-240240
HCC00
240
185
KW200
CC2-C-240185
HCC00
240
150
KW200
CC2-C-240150
HCC00
240
120
KW200
CC2-C-240120
HCC00
240
95
KW200
CC2-C-24095
HCC00
300
300
2x KW200
CC2-D-300300
HCD00
300
240
2x KW200
CC2-D-300240
HCD00
300
185
KW250
CC2-C-300185
HCC00
300
150
KW200
CC2-C-300150
HCC00
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exothermic
HORIZONTAL CABLE TAP
TO HORIZONTAL CABLE RUN
31
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welding
exothermic
HORIZONTAL PARALLEL
THROUGH CABLE (stacked)
CC7
B
A
32
Mould
Clamp
Mini mould
Mini clamp
B (mm2)
10
10
KW45
CC7-C-1010
HCC00
CC7-B-1010
HCB00
16
16
KW65
CC7-C-1616
HCC00
CC7-B-1616
HCB00
25
25
KW45
CC7-C-2525
HCC00
CC7-B-2525
HCB00
35
35
KW65
CC7-C-3535
HCC00
CC7-B-3535
HCB00
35
25
KW65
CC7-C-3525
HCC00
CC7-B-3525
HCB00
Ø 8mm
Ø 8mm
KW90
CC7-C-D8D8
HCC00
CC7-B-D8D8
HCB00
50
50
KW90
CC7-C-5050
HCC00
CC7-B-5050
HCB00
50
35
KW90
CC7-C-5035
HCC00
CC7-B-5035
HCB00
50
25
KW65
CC7-C-5025
HCC00
CC7-B-5025
HCB00
Ø 10mm
Ø 10mm
KW115
CC7-C-D10D10
HCC00
70
70
KW115
CC7-C-7070
HCC00
70
50
KW115
CC7-C-7050
HCC00
70
35
KW90
CC7-C-7035
HCC00
CC7-B-7035
HCB00
70
25
KW90
CC7-C-7025
HCC00
CC7-B-7025
HCB00
95
95
KW150
CC7-C-9595
HCC00
95
70
KW115
CC7-C-9570
HCC00
95
50
KW115
CC7-C-9550
HCC00
95
35
KW115
CC7-C-9535
HCC00
120
120
KW200
CC7-C-120120
HCC00
120
95
KW200
CC7-C-12095
HCC00
120
70
KW150
CC7-C-12070
HCC00
120
50
KW150
CC7-C-12050
HCC00
150
150
2x KW150
CC7-D-150150
HCD00
150
120
KW250
CC7-C-150120
HCC00
150
95
KW200
CC7-C-15095
HCC00
150
70
KW150
CC7-C-15070
HCC00
185
185
2x KW150
CC7-D-185185
HCD00
185
150
2x KW150
CC7-D-185150
HCD00
185
120
KW250
CC7-C-185120
HCC00
185
95
KW200
CC7-C-18595
HCC00
240
240
2x KW200
CC7-D-240240
HCD00
240
185
2x KW150
CC7-D-240185
HCD00
240
150
2x KW150
CC7-D-240150
HCD00
240
120
KW250
CC7-C-240120
HCC00
300
300
2x KW250
CC7-D-300300
HCD00
300
240
2x KW250
CC7-D-300240
HCD00
300
185
2x KW200
CC7-D-300185
HCD00
300
150
2x KW150
CC7-D-300150
HCD00
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Powder
A (mm2)
welding
Powder
CC14
Mould
Clamp
B
A
Mini mould
Mini clamp
B (mm2)
10
10
KW45
CC14-C-1010
HCC00
CC14-B-1010
HCB00
16
16
KW65
CC14-C-1616
HCC00
CC14-B-1616
HCB00
25
25
KW45
CC14-C-2525
HCC00
CC14-B-2525
HCB00
35
35
KW65
CC14-C-3535
HCC00
CC14-B-3535
HCB00
35
25
KW65
CC14-C-3525
HCC00
CC14-B-3525
HCB00
Ø 8mm
Ø 8mm
KW90
CC14-C-D8D8
HCC00
CC14-B-D8D8
HCB00
50
50
KW90
CC14-C-5050
HCC00
CC14-B-5050
HCB00
50
35
KW90
CC14-C-5035
HCC00
CC14-B-5035
HCB00
50
25
KW90
CC14-C-5025
HCC00
CC14-B-5025
HCB00
70
70
KW115
CC14-C-7070
HCC00
70
50
KW115
CC14-C-7050
HCC00
70
35
KW90
CC14-C-7035
HCC00
CC14-B-7035
HCB00
70
25
KW90
CC14-C-7025
HCC00
CC14-B-7025
HCB00
95
95
KW150
CC14-C-9595
HCC00
95
75
KW150
CC14-C-9570
HCC00
95
50
KW150
CC14-C-9550
HCC00
95
35
KW115
CC14-C-9535
HCC00
120
120
KW200
CC14-C-120120
HCC00
120
95
KW200
CC14-C-12095
HCC00
120
75
KW200
CC14-C-12070
HCC00
120
50
KW150
CC14-C-12050
HCC00
150
70
KW200
CC14-C-15070
HCC00
150
95
KW200
CC14-C-15095
HCC00
150
120
KW200
CC14-C-150120
HCC00
150
150
KW250
CC14-C-150150
HCC00
185
95
KW200
CC14-C-18095
HCC00
185
120
KW250
CC14-C-180120
HCC00
185
150
2x KW150
CC14-C-185150
HCC00
185
185
2x KW150
CC14-C-185185
HCC00
240
120
2x KW150
CC14-D-240120
HCD00
240
150
2x KW200
CC14-D-240150
HCD00
240
185
2x KW200
CC14-D-240185
HCD00
240
240
2x KW250
CC14-D-240240
HCD00
A (mm2)
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exothermic
HORIZONTAL PARALLEL
THROUGH CABLES
(side by side)
33
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welding
34
Powder
Mould
CC11
Clamp
A (mm2)
B (mm2)
25
25
KW65
CC11-M-2525
HCC00
35
35
KW90
CC11-M-3535
HCC00
50
50
KW150
CC11-M-5050
HCC00
70
70
KW200
CC11-M-7070
HCC00
70
50
KW200
CC11-M-7050
HCC00
70
35
KW150
CC11-M-7035
HCC00
95
95
KW250
CC11-M-9595
HCC00
95
70
KW250
CC11-M-9570
HCC00
95
50
KW200
CC11-M-9550
HCC00
95
35
KW200
CC11-M-9535
HCC00
120
120
2x KW150
CC11-M-120120
HCC00
120
95
2x KW150
CC11-M-12095
HCC00
120
70
KW250
CC11-M-12070
HCC00
120
50
KW250
CC11-M-12050
HCC00
120
35
KW200
CC11-M-12035
HCC00
150
150
2x KW200
CC11-V-150150
HCD00
150
120
2x KW200
CC11-V150120
HCD00
150
95
2x KW150
CC11-M-15095
HCC00
150
70
2x KW150
CC11-M-15070
HCC00
150
50
KW250
CC11-M-15050
HCC00
150
35
KW250
CC11-M-15035
HCC00
185
185
2x KW250
CC11-V-185185
HCD00
185
150
2x KW250
CC11-V-185150
HCD00
185
120
2x KW250
CC11-V-185120
HCD00
185
95
2x KW200
CC11-V-18595
HCD00
185
70
2x KW150
CC11-M-18570
HCC00
185
50
2x KW150
CC11-M-18550
HCC00
185
35
2x KW150
CC11-M-18535
HCC00
240
240
3x KW200
CC11-V-240240
HCD00
240
185
3x KW200
CC11-V-240185
HCD00
240
150
3x KW200
CC11-V-240150
HCD00
240
120
3x KW200
CC11-V-240120
HCD00
240
95
2x KW250
CC11-V-24095
HCD00
240
70
2x KW250
CC11-V-24070
HCD00
240
50
2x KW200
CC11-V-24050
HCD00
B
Mini mould
A
Mini clamp
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www.hylec.com.au
exothermic
HORIZONTAL TO
HORIZONTAL CABLE CROSS
welding
Powder
Mould
CC4
Clamp
B
A
Mini mould
Mini clamp
A (mm2)
B (mm2)
10
10
KW45
CC4-C-1010
HCC00
CC4-B-1010
HCB00
16
16
KW65
CC4-C-1616
HCC00
CC4-B-1616
HCB00
25
25
KW45
CC4-C-2525
HCC00
CC4-B-2525
HCB00
35
35
KW65
CC4-C-3535
HCC00
CC4-B-3535
HCB00
35
25
KW65
CC4-C-3525
HCC00
CC4-B-3525
HCB00
Ø 8mm
Ø 8mm
KW90
CC4-C-D8D8
HCC00
CC4-B-D8D8
HCB00
50
50
KW90
CC4-C-5050
HCC00
CC4-B-5050
HCB00
50
35
KW90
CC4-C-5035
HCC00
CC4-B-5035
HCB00
50
25
KW90
CC4-C-5025
HCC00
CC4-B-5025
HCB00
Ø 10mm
Ø 10mm
KW115
CC4-C-D10D10
HCC00
70
70
KW115
CC4-C-7070
HCC00
70
50
KW115
CC4-C-7050
HCC00
70
35
KW115
CC4-C-7035
HCC00
70
25
KW115
CC4-C-7025
HCC00
95
95
KW150
CC4-C-9595
HCC00
95
70
KW150
CC4-C-9570
HCC00
95
50
KW115
CC4-C-9550
HCC00
95
35
KW115
CC4-C-9535
HCC00
120
120
KW200
CC4-C-120120
HCC00
120
95
KW200
CC4-C-12095
HCC00
120
70
KW150
CC4-C-12070
HCC00
120
50
KW150
CC4-C-12050
HCC00
150
150
KW250
CC4-C-150150
HCC00
150
120
KW250
CC4-C-150120
HCC00
150
95
KW200
CC4-C-15095
HCC00
150
70
KW150
CC4-C-15070
HCC00
185
185
2x KW150
CC4-C-185185
HCC00
185
150
KW250
CC4-C-185150
HCC00
185
120
KW250
CC4-C-185120
HCC00
185
95
KW200
CC4-C-18595
HCC00
240
240
2x KW250
CC4-D-240240
HCD00
240
185
2x KW200
CC4-D-240185
HCD00
240
150
2x KW200
CC4-D-240150
HCD00
240
120
2x KW150
CC4-D-240120
HCD00
185
70
KW200
CC4-C-18570
HCC00
185
50
KW200
CC4-C-18550
HCC00
185
35
KW150
CC4-C-18535
HCC00
185
25
KW150
CC4-C-18525
HCC00
240
240
2x KW250
CC4-D-240240
HCD00
240
185
2x KW200
CC4-D-240185
HCD00
240
150
2x KW200
CC4-D-240150
HCD00
240
120
2x KW150
CC4-D-240120
HCD00
240
95
2x KW150
CC4-D-24095
HCD00
240
70
KW250
CC4-C-24070
HCC00
240
50
KW250
CC4-C-24050
HCC00
www.hylec.com.au
exothermic
HORIZONTAL TO
HORIZONTAL CABLE CROSS
35
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
welding
Powder
Mould
B(mm2)
14.2
25
KW65
CR1-C-14225
HCC00
CR1-B-14225
HCB00
14.2
35
KW65
CR1-C-14235
HCC00
CR1-B14235
HCB00
14.2
50
KW90
CR1-C-14250
HCC00
CR1-B14250
HCB00
14.2
Ø 8mm
KW90
CR1-C-142D8
HCC00
CR1-B142D8
HCB00
14.2
70
KW90
CR1-C-14270
HCC00
CR1-B14270
HCB00
14.2
95
KW90
CR1-C-14295
HCC00
CR1-B14295
HCB00
14.2
120
KW90
CR1-C-142120
HCC00
CR1-B142120
HCB00
14.2
150
KW115
CR1-C-142150
HCC00
14.2
185
KW115
CR1-C-142185
HCC00
14.2
240
KW150
CR1-C-142240
HCC00
17,2
25
KW65
CR1-C-17225
HCC00
CR1-B-17225
HCB00
17,2
35
KW65
CR1-C-17235
HCC00
CR1-B-17235
HCB00
17,2
50
KW90
CR1-C-17250
HCC00
CR1-B-17250
HCB00
17,2
Ø 8mm
KW90
CR1-C-172D8
HCC00
CR1-B-172D8
HCB00
17,2
70
KW90
CR1-C-17270
HCC00
CR1-B-17270
HCB00
17,2
95
KW90
CR1-C-17295
HCC00
CR1-B-17295
HCB00
17,2
120
KW90
CR1-C-172120
HCC00
CR1-B-172120
HCB00
17,2
150
KW115
CR1-C-172150
HCC00
17,2
185
KW115
CR1-C-172185
HCC00
17,2
240
KW150
CR1-C-172240
HCC00
17,2
300
KW200
CR1-C-172300
HCC00
Powder
Mould
Clamp
A
A(mm)
HORIZONTAL THROUGH CABLE
TO GROUND ROD
36
CR1
B
CR2
Clamp
Mini mould
Mini clamp
www.hylec.com.au
exothermic
HORIZONTAL CABLE TERMINAL
TO GROUND ROD
B
A
A(mm)
B(mm2)
14,2
25
KW90
CR2-C-14225
HCC00
CR2-B-14225
Mini mould
Mini clamp
HCB00
14,2
35
KW90
CR2-C-14235
HCC00
CR2-B-14235
HCB00
14,2
50
KW90
CR2-C-14250
HCC00
CR2-B-14250
HCB00
14,2
Ø 8mm
KW90
CR2-C-142D8
HCC00
CR2-B142D8
HCB00
14,2
70
KW115
CR2-C-14270
HCC00
14,2
95
KW115
CR2-C-14295
HCC00
14,2
120
KW150
CR2-C-142120
HCC00
14,2
150
KW200
CR2-C-142150
HCC00
14,2
185
KW200
CR2-C-142185
HCC00
14,2
240
KW250
CR2-C-142240
HCC00
17,2
25
KW90
CR2-C-17225
HCC00
CR2-B-17225
HCB00
17,2
35
KW90
CR2-C-17235
HCC00
CR2-B-17235
HCB00
17,2
50
KW115
CR2-C-17250
HCC00
17,2
Ø 8mm
KW115
CR2-C-172D8
HCC00
17,2
70
KW115
CR2-C-17270
HCC00
17,2
95
KW115
CR2-C-17295
HCC00
17,2
120
KW150
CR2-C-172120
HCC00
17,2
150
KW200
CR2-C-172150
HCC00
17,2
185
KW200
CR2-C-172185
HCC00
17,2
240
KW250
CR2-C-172240
HCC00
17,2
300
2x KW150
CR2-D-172300
HCD00
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
welding
Powder
Mould
CB1
Clamp
B
Mini mould
Mini clamp
A (mm2)
B (mm x mm)
25
20x2
KW32
CB1-C-25202
HCC00
CB1-B-25202
HCB00
35
20x2
KW32
CB1-C-35202
HCC00
CB1-B-35202
HCB00
50
25x2
KW45
CB1-C-50252
HCC00
CB1-B-50252
HCB00
50
25x3
KW65
CB1-C-50253
HCC00
CB1-B-50253
HCB00
Ø 8mm
25x2
KW45
CB1-C-D8252
HCC00
CB1-B-D8252
HCB00
Ø 8mm
25x3
KW65
CB1-C-D8253
HCC00
CB1-B-D8253
HCB00
70
25x3
KW65
CB1-C-70253
HCC00
CB1-B-70253
HCB00
70
25x4
KW65
CB1-C-70254
HCC00
CB1-B-70254
HCB00
Ø 10mm
25x3
KW65
CB1-C-D10253
HCC00
CB1-B-D10253
HCB00
Ø 10mm
25x4
KW65
CB1-C-D10254
HCC00
CB1-B-D10254
HCB00
95
25x4
KW90
CB1-C-95254
HCC00
CB1-B-95254
HCB00
95
25x5
KW90
CB1-C-95255
HCC00
CB1-B-95255
HCB00
120
25x5
KW90
CB1-C-120255
HCC00
CB1-B-120255
HCB00
120
30x5
KW115
CB1-C-120305
HCC00
120
40x5
KW115
CB1-C-120405
HCC00
150
30x5
KW115
CB1-C-150305
HCC00
150
40x5
KW150
CB1-C-150405
HCC00
185
40x5
KW150
CB1-C-185405
HCC00
185
50x5
KW200
CB1-D-185505
HCD00
240
50x5
KW200
CB1-D-240505
HCD00
HCD00
240
50x6
2x KW150
CB1-D-240506
300
50x6
2x KW150
CB1-D-300506
HCD00
300
50x8
2x KW150
CB1-D-300508
HCD00
HORIZONTAL CABLE TAP
TO HORIZONTAL BUS
Powder
CB4
Mould
Clamp
www.hylec.com.au
exothermic
HORIZONTAL CABLE TAP
TO HORIZONTAL LUG OR BUS
A
B
A
Mini mould
Mini clamp
A (mm2)
B (mm x mm)
25
20x2
KW25
CB4-C-25202
HCC00
CB4-B-25202
HCB00
35
20x2
KW32
CB4-C-35202
HCC00
CB4-B-35202
HCB00
50
25x2
KW45
CB4-C-50252
HCC00
CB4-B-50252
HCB00
50
25x3
KW45
CB4-C-50253
HCC00
CB4-B-50253
HCB00
Ø 8mm
25x2
KW45
CB4-C-D8252
HCC00
CB4-B-D8252
HCB00
Ø 8mm
25x3
KW45
CB4-C-D8253
HCC00
CB4-B-D8253
HCB00
70
25x3
KW65
CB4-C-70253
HCC00
CB4-B-70253
HCB00
70
25x4
KW65
CB4-C-70254
HCC00
CB4-B-70254
HCB00
Ø 10mm
25x3
KW65
CB4-C-D10253
HCC00
CB4-B-D10253
HCB00
Ø 10mm
25x4
KW65
CB4-C-D10254
HCC00
CB4-B-D10254
HCB00
95
25x4
KW90
CB4-C-95254
HCC00
CB4-B-95254
HCB00
95
25x5
KW90
CB4-C-95255
HCC00
CB4-B-95255
HCB00
120
25x5
KW90
CB4-C-120255
HCC00
CB4-B-120255
HCB00
120
30x5
KW115
CB4-C-120305
HCC00
120
40x5
KW115
CB4-C-120405
HCC00
150
30x5
KW115
CB4-C-150305
HCC00
150
40x5
KW115
CB4-C-150405
HCC00
185
40x5
KW150
CB4-C-185405
HCC00
185
50x5
KW150
CB4-C-185505
HCC00
240
50x5
KW200
CB4-C-240505
HCC00
240
50x6
KW250
CB4-C-240506
HCC00
300
50x6
2x KW150
CB4-D-300506
HCD00
300
50x8
2x KW200
CB4-D-300508
HCD00
37
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
welding
38
Powder
Mould
CB5
Clamp
B
A
A (mm2)
B (mm x mm)
Mini mould
Mini clamp
10
20x2
KW45
CB5-C-10202
HCC00
CB5-B-10202
HCB00
16
20x2
KW45
CB5-C-16202
HCC00
CB5-B-16202
HCB00
25
20x2
KW45
CB5-C-25202
HCC00
CB5-B-25202
HCB00
35
20x2
KW45
CB5-C-35202
HCC00
CB5-B-35202
HCB00
50
25x2
KW65
CB5-C-50252
HCC00
CB5-B-50252
HCB00
50
25x3
KW65
CB5-C-50253
HCC00
CB5-B-50253
HCB00
Ø 8mm
25x2
KW65
CB5-C-D8252
HCC00
CB5-B-D8252
HCB00
Ø 8mm
25x3
KW65
CB5-C-D8253
HCC00
CB5-B-D8253
HCB00
70
25x3
KW90
CB5-C-70253
HCC00
CB5-B-70253
HCB00
70
25x4
KW115
CB5-C-70254
HCC00
Ø 10mm
25x3
KW115
CB5-C-D10253
HCC00
Ø 10mm
25x4
KW150
CB5-C-D10254
HCC00
95
25x4
KW150
CB5-C-95254
HCC00
95
25x5
KW150
CB5-C-95255
HCC00
120
25x5
KW150
CB5-C-120255
HCC00
120
30x5
KW200
CB5-C-120305
HCC00
150
30x5
KW200
CB5-C-150305
HCC00
150
40x5
KW250
CB5-C-150405
HCC00
185
40x5
KW250
CB5-C-185405
HCC00
185
50x5
2x KW150
CB5-D-185505
HCD00
240
50x5
2x KW150
CB5-D-240505
HCD00
240
50x6
2x KW200
CB5-D-240506
HCD00
300
50x6
2x KW250
CB5-D-300506
HCD00
300
50x8
2x KW250
CB5-D-300508
HCD00
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
www.hylec.com.au
exothermic
HORIZONTAL BUS BAR
TO HORIZONTAL CABLE RUN
welding
exothermic
HORIZONTAL BUS BAR END
TO END (vertical flat side)
A (mm x mm)
Powder
Mould
BB1
Clamp
A
Mini mould
Mini clamp
KW45
BB1-C-202
HCC00
BB1-B-202
HCB00
20x3
KW45
BB1-C-203
HCC00
BB1-B-203
HCB00
25x2
KW65
BB1-C-252
HCC00
BB1-B-252
HCB00
25x3
KW65
BB1-C-253
HCC00
BB1-B-253
HCB00
25x4
KW90
BB1-C-254
HCC00
BB1-B-254
HCB00
30x2
KW65
BB1-C-302
HCC00
BB1-B-302
HCB00
30x3
KW90
BB1-C-303
HCC00
BB1-B-303
HCB00
30x4
KW115
BB1-C-304
HCC00
30x5
KW115
BB1-C-305
HCC00
40x3
KW115
BB1-C-403
HCC00
40x4
KW150
BB1-C-404
HCC00
40x5
KW150
BB1-C-405
HCC00
40x6
KW200
BB1-C-406
HCC00
50x5
KW200
BB1-C-505
HCC00
50x6
KW250
BB1-C-506
HCC00
HCD00
50x8
2x KW150
BB1-D-508
60x6
KW250
BB1-C-606
HCC00
60x8
2x KW200
BB1-D-608
HCD00
60x10
2x KW250
BB1-D-6010
HCD00
80x6
2x KW200
BB1-D-806
HCD00
80x8
2x KW250
BB1-D-808
HCD00
80x10
3x KW200
BB1-D-8010
HCD00
HORIZONTAL FLAT BUS BAR
END TO END
A (mm x mm)
Powder
Mould
www.hylec.com.au
20x2
A
BB7
Clamp
Mini mould
Mini clamp
20x2
KW45
BB7-C-202
HCC00
BB7-B-202
HCB00
20x3
KW45
BB7-C-203
HCC00
BB7-B-203
HCB00
20x4
KW65
BB7-C-204
HCC00
BB7-B-204
HCB00
20x5
KW90
BB7-C-205
HCC00
BB7-B-205
HCB00
25x2
KW45
BB7-C-252
HCC00
BB7-B-252
HCB00
25x3
KW65
BB7-C-253
HCC00
BB7-B-253
HCB00
25x4
KW90
BB7-C-254
HCC00
BB7-B-254
HCB00
25x5
KW90
BB7-C-255
HCC00
BB7-B-255
HCB00
30x2
KW65
BB7-C-302
HCC00
BB7-B-302
HCB00
30x3
KW65
BB7-C-303
HCC00
BB7-B-303
HCB00
30x4
KW90
BB7-C-304
HCC00
BB7-B-304
HCB00
30x5
KW115
BB7-C-305
HCC00
40x3
KW90
BB7-C-403
HCC00
40x4
KW115
BB7-C-404
HCC00
40x5
KW150
BB7-C-405
HCC00
40x6
KW200
BB7-C-406
HCC00
50x5
KW200
BB7-D-505
HCD00
50x6
KW250
BB7-D-506
HCD00
50x8
2x KW150
BB7-D-508
HCD00
60x6
2x KW150
BB7-D-606
HCD00
60x8
2x KW200
BB7-D-608
HCD00
60x10
2x KW250
BB7-D-6010
HCD00
39
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
welding
A (mm x mm)
Powder
Mould
Clamp
A
Mini mould
Mini clamp
20x2
KW45
BB14-C-202
HCC00
BB14-B-202
HCB00
20x3
KW45
BB14-C-203
HCC00
BB14-B-203
HCB00
20x4
KW65
BB14-C-204
HCC00
BB14-B-204
HCB00
20x5
KW90
BB14-C-205
HCC00
BB14-B-205
HCB00
25x2
KW45
BB14-C-252
HCC00
BB14-B-252
HCB00
25x3
KW65
BB14-C-253
HCC00
BB14-B-253
HCB00
25x4
KW90
BB14-C-254
HCC00
BB14-B-254
HCB00
25x5
KW90
BB14-C-255
HCC00
BB14-B-255
HCB00
30x2
KW65
BB14-C-302
HCC00
BB14-B-302
HCB00
30x3
KW65
BB14-C-303
HCC00
BB14-B-303
HCB00
30x4
KW90
BB14-C-304
HCC00
BB14-B-304
HCB00
30x5
KW115
BB14-C-305
HCC00
40x3
KW90
BB14-C-403
HCC00
40x4
KW115
BB14-C-404
HCC00
40x5
KW150
BB14-C-405
HCC00
40x6
KW200
BB14-C-406
HCC00
50x5
KW200
BB14-D-505
HCD00
50x6
KW250
BB14-D-506
HCD00
50x8
2x KW150
BB14-D-508
HCD00
60x6
2x KW150
BB14-D-606
HCD00
60x8
2x KW200
BB14-D-608
HCD00
60x10
2x KW250
BB14-D-6010
HCD00
HORIZONTAL FLAT BUS BAR
CROSS
A (mm x mm)
40
BB14
Powder
Mould
BB41
Clamp
www.hylec.com.au
exothermic
HORIZONTAL FLAT BUS BAR
RUN AND TAP
A
Mini mould
Mini clamp
20x2
KW45
BB41-C-202
HCC00
BB41-B-202
HCB00
20x3
KW65
BB41-C-203
HCC00
BB41-B-203
HCB00
20x5
KW65
BB41-C-205
HCC00
BB41-B-205
HCB00
25x2
KW65
BB41-C-252
HCC00
BB41-B-252
HCB00
25x3
KW65
BB41-C-253
HCC00
BB41-B-253
HCB00
25x4
KW90
BB41-C-254
HCC00
BB41-B-254
HCB00
30x2
KW65
BB41-C-302
HCC00
BB41-B-302
HCB00
30x3
KW90
BB41-C-303
HCC00
BB41-B-303
HCB00
30x4
KW115
BB41-C-304
HCC00
30x5
KW115
BB41-C-305
HCC00
40x3
KW115
BB41-C-403
HCC00
40x4
KW115
BB41-C-404
HCC00
40x5
KW150
BB41-C-405
HCC00
40x6
KW200
BB41-C-406
HCC00
40x10
KW250
BB41-C-410
HCC00
50x5
KW200
BB41-C-505
HCC00
50x6
KW200
BB41-C-506
HCC00
50x8
KW250
BB41-C-508
HCC00
50x10
2x KW150
BB41-D-5010
HCD00
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
welding
A (mm x mm)
Powder
Mould
BS1
Clamp
A
Mini mould
Mini clamp
20x2
KW65
BS1-C-202
HCC00
BS1-B-202
HCB00
20x3
KW65
BS1-C-203
HCC00
BS1-B-203
HCB00
25x2
KW90
BS1-C-252
HCC00
BS1-B-252
HCB00
25x3
KW90
BS1-C-253
HCC00
BS1-B-253
HCB00
25x4
KW90
BS1-C-254
HCC00
BS1-B-254
HCB00
30x2
KW90
BS1-C-302
HCC00
BS1-B-302
HCB00
30x3
KW90
BS1-C-303
HCC00
BS1-B-303
HCB00
30x4
KW115
BS1-C-304
HCC00
30x5
KW150
BS1-C-305
HCC00
40x3
KW150
BS1-C-403
HCC00
40x4
KW200
BS1-C-404
HCC00
40x5
KW200
BS1-C-405
HCC00
40x6
KW250
BS1-C-406
HCC00
50x5
KW250
BS1-C-505
HCC00
50x6
2x KW150
BS1-D-506
HCD00
50x8
2x KW200
BS1-D-508
HCD00
60x6
2x KW200
BS1-D-606
HCD00
60x8
2x KW250
BS1-D-608
HCD00
60x10
3x KW200
BS1-D-6010
HCD00
80x6
2x KW250
BS1-D-806
HCD00
80x8
3x KW200
BS1-D-808
HCD00
80x10
3x KW250
BS1-D-8010
HCD00
HORIZONTAL BUS BAR TAP TO
HORIZONTAL STEEL SURFACE
A (mm x mm)
Powder
Mould
BS2
Clamp
A
Mini mould
Mini clamp
20x2
KW65
BS2-C-202
HCC00
BS2-B-202
HCB00
20x3
KW90
BS2-C-203
HCC00
BS2-B-203
HCB00
25x2
KW90
BS2-C-252
HCC00
BS2-B-252
HCB00
25x3
KW90
BS2-C-253
HCC00
BS2-B-253
HCB00
25x4
KW90
BS2-C-254
HCC00
BS2-B-254
HCB00
30x2
KW90
BS2-C-302
HCC00
BS2-B-302
HCB00
30x3
KW115
BS2-C-303
HCC00
30x4
KW150
BS2-C-304
HCC00
30x5
KW200
BS2-C-305
HCC00
40x3
KW115
BS2-C-403
HCC00
40x4
KW200
BS2-C-404
HCC00
40x5
KW200
BS2-C-405
HCC00
40x6
KW250
BS2-C-406
HCC00
50x5
2x KW150
BS2-D-505
HCD00
50x6
2x KW150
BS2-D-506
HCD00
50x8
2x KW200
BS2-D-508
HCD00
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exothermic
VERTICAL BUS BAR TAP TO
VERTICAL STEEL SURFACE
41
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welding
A (mm)
Powder
Mould
CS1
Clamp
A
Mini mould
Mini clamp
KW90
CS1-C-50
HCC00
CS1-B-50
HCB00
70
KW90
CS1-C-70
HCC00
CS1-B-70
HCB00
95
KW115
CS1-C-95
HCC00
CS1-B-95
HCB00
120
KW115
CS1-C-120
HCC00
150
KW150
CS1-C-150
HCC00
185
KW200
CS1-C-185
HCC00
240
KW200
CS1-C-240
HCC00
300
KW250
CS1-C-300
HCC00
50
HORIZONTAL THROUGH CABLE TO
HORIZONTAL STEEL OFF SURFACE
A (mm2)
Powder
Mould
CS2
Clamp
A
Mini mould
Mini clamp
25
KW45
CS2-C-25
HCC00
CS2-C-25
HCB00
35
KW45
CS2-C-35
HCC00
CS2-B-35
HCB00
50
KW90
CS2-C-50
HCC00
CS2-B-50
HCB00
Ø 8mm
KW90
CS2-C-D8
HCC00
CS2-B-D8
HCB00
70
KW115
CS2-C-70
HCC00
Ø 10mm
KW115
CS2-C-D10
HCC00
95
KW115
CS2-C-95
HCC00
120
KW150
CS2-C-120
HCC00
150
KW200
CS2-C-150
HCC00
185
KW250
CS2-C-185
HCC00
240
2x KW150
CS2-D-240
HCD00
300
2x KW200
CS2-D-300
HCD00
HORIZONTAL CABLE TO
HORIZONTAL STEEL ON SURFACE
A (mm2)
Powder
Mould (*)
CS8
Clamp
A
Mini mould (*)
Mini clamp
16
KW45
CS8-C-16
HCC00
CS8-B-16
HCB00
25
KW45
CS8-C-25
HCC00
CS8-B-25
HCB00
35
KW45
CS8-C-35
HCC00
CS8-B-35
HCB00
50
KW65
CS8-C-50
HCC00
CS8-B-50
HCB00
70
KW65
CS8-C-70
HCC00
CS8-B-70
HCB00
CS8-B-95
HCB00
95
KW90
CS8-C-95
HCC00
120
KW115
CS8-C-120
HCC00
150
KW150
CS8-C-150
HCC00
185
KW200
CS8-C-185
HCC00
240
KW200
CS8-C-240
HCC00
300
KW250
CS8-C-300
HCC00
(*) to be used with seal compound (our product reference KMAS)
42
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exothermic
HORIZONTAL CABLE TO
HORIZONTAL STEEL OFF SURFACE
welding
exothermic
VERTICAL CABLE DOWN TO
VERTICAL STEEL SURFACE
CS25
A A
A (mm2)
Powder
Mould (*)
Clamp
Mini mould (*)
Mini clamp
KW45
CS25-C-25
HCC0000
CS25-B-25
HCB00
35
KW45
CS25-C-35
HCC00
CS25-B-35
HCB00
50
KW60
CS25-C-50
HCC00
CS25-B-50
HCB00
70
KW90
CS25-C-70
HCC00
CS25-B-70
HCB00
95
KW115
CS25-C-95
HCC00
120
KW115
CS25-C-120
HCC00
150
KW150
CS25-C-150
HCC00
185
KW200
CS25-C-185
HCC00
240
KW200
CS25-C-240
HCC00
300
KW250
CS25-C-300
HCC00
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25
(*) to be used with seal compound (our product reference KMAS)
HORIZONTAL THRU CABLE TO
VERTICAL STEEL SURFACE
A (mm2)
Powder
Mould (*)
CS27
Clamp
A
Mini mould (*)
Mini clamp
25
KW45
CS27-C-25
HCC00
CS27-B-25
HCB00
35
KW45
CS27-C-35
HCC00
CS27-B-35
HCB00
50
KW65
CS27-C-50
HCC00
CS27-B-50
HCB00
70
KW115
CS27-C-70
HCC00
95
KW150
CS27-C-95
HCC00
120
KW150
CS27-C-120
HCC00
150
KW200
CS27-C-150
HCC00
185
KW250
CS27-C-185
HCD00
240
2 x KW150
CS27-C-240
HCD00
300
2 x KW200
CS27-C-300
HCD00
(*) to be used with seal compound (our product reference KMAS)
43
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LIGHTNING PROTECTION
Air terminals
Stainless steel air terminal,
length 2,50m,
provided with a stainless steel clamping ring
suitable for 30x2mm conductor
Reference
(Kg)
1
PTS-250/30I
Stainless steel mast extension part N°1,
length 2 meters
3
1
MR-1I
Stainless steel mast extension part N°2,
length 2 meters
3
1
MR-2I
Stainless steel mast extension part N°3,
length 2 meters
5
1
MR-3I
Offset fixing bracket
1.45
1
PFD
Lateral fixing bracket
1.45
1
CFD
Hot dip galvanized mast clamp cross type
mini mast dia = 27mm,
maxi mast dia = 55mm
1.40
1
CDC
Hot dip galvanized mast clamp
on tube diameter 114 mm
mini mast dia = 27mm,
maxi mast dia = 55mm
1.20
1
PLD114
Hot dip galvanized interception rod clamp of
diameter 18 mm or 20 mm
on tube diameter 114 mm.
1.20
1
PLD114/18
Stainless steel clamping ring suitable up to
30 mm width tape on mast
0.30
1
COS2E
3.90
Saddle
Designation
Designed for fixing the air teminal mast on
towers or metal frameworks
Threaded base M16 x 70 mm
Made out of stainless steel and provided with
stainless steel hardware.
44
Reference
(kg)
0.85
1
EMBM16I
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Designation
LIGHTNING PROTECTION
Three-feet saddle
Designation
Reference
(kg)
Designed for fixing the air terminal mast on
flat roofs or on soil.
Made out of hot dip galvanized steel
7
TPM
1
Designation
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Interception rods acc. NF EN 50164 Norm
Reference
(Kg)
Stainless steel terminal, base M10 tapping
Diameter 18mm, length 300mm
0.56
1
PCA318I
Stainless steel terminal, base M10 tapping
Diameter 18mm, length 500mm
0.94
1
PCA518I
Stainless steel terminal, base M10 tapping
Diameter 18mm, length 1000mm
1.90
1
PCA1018I
Stainless steel base with M10 stud + locking
nut
0.08
1
PPCIx
Stainless steel corner type base,
provided with M10 screw + locking nut
0.20
1
PEPIx
Stainless steel square base with M10 stud +
locking nut
0.08
1
PPCIx
Stainless steel support plate with tape
clamping
0.25
1
SPCAI
Protective spark gap
for indirect connection of a roof support for overhead lines to the external
lightning protection system
Designation
Nominal discharge current (8/20µs) : 25kA
Power frequency sparkover voltage (50Hz): 10 kV
Lightning impulse sparkover voltage (1.2/50µs): 25 kV
Corrosion resistant stainless steel connections of
30 x 3.5mm with 2 long holes of 11x13mm,
115mm distance between axes
Reference
(kg)
0.26
ECLMAT
1
Conductor holders for flat roofs
Pyramidal plastic tank filled in with concrete, stainless steel M6 hardware for conductor fixing
Suitable for fixing round conductors dia. 8mm or flat conductors 30x2 up to 30x3.5mm
Designation
Reference
(kg)
Pyramidal type with black cover
suitable for flat conductor 30x2, 30x3.5mm
or round conductor of diameter 8mm
Dimensions : 140 x 140 x 80mm
1
20
PLOP302
The same without conductor holder
1
20
PLOPNU
0.08
20
PLOPVIDSF
The same but empty, without bottom plate
45
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LIGHTNING PROTECTION
Wall clamp for 30mm width flat conductor
Manufactured out of UV resistant plastic, stainless steel hardware
Designation
ref. : SI6302
ref. : SICH8302
Reference
(kg)
Plastic holder for flat tape 30x2mm
-30x4mm or round conductor dia.
6mm up to dia 8m.
Base with a 5x10mm long hole for
easy alignment of holder
0.025
100
SI302
Plastic holder for flat tape 30x2mm
-30x4mm or round conductor dia.
6mm up to dia 8mm.
Base M6 tapping
0.022
50
SI6302
Plastic holder for flat tape 30x2mm
-30x4mm or round conductor dia.
6mm up to dia 8mm.
Base with integrated plug diameter
8x40mm
0.022
50
SICH8302
Brass holder for 30mm width flat conductor
Designation
Holder out of brass, provided with
stainless steel screws. For flat tape of
30mm width and up to 6mm thickness. M8 threaded base
Reference
(kg)
0.10
SLT30
25
Wall clamp for round conductor diameter 6 mm up to 8mm
Designation
Reference
(kg)
Stainless steel push-in clamp, 20mm
distance from wall, base M6 tapping
0.014
50
G820I
Stainless steel push-in clamp, 30mm
distance from wall, base M6 tapping
0.023
50
G830I
Plastic clip, 16mm distance from wall
base M6 tapping
0.008
50
SI6816
Plastic clip, 36mm distance from wall
base M6 tapping
0.015
50
SI6836
Straight or Tee clamp for solid conductor diameter 8 up to 10mm
Body out of copper alloy, stainless steel M10 hardware
Designation
Reference
(kg)
Clamp for straight assembling,
crimping per M10 stainless steel bolt
0.13
50
RAL-8
Clamp for “ T ” assembling,
crimping per M10 stainless steel bolt
0.10
50
RAT-8
Signalisation plate
Signalisation plate
46
1
SIGTERPARA
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
www.hylec.com.au
ref. : SI302
LIGHTNING PROTECTION
Square Clamps
Capacity (mm)
Material
round/round
round/flat
Reference
screw
type
flat/flat
ref. : RC302
Model with M6 stainless steel screws and threaded base plate
D8-10 / D8-10
D8-10 / 30
30 / 30
M6x20 0,13
50
RC302
Galvanized steel D8-10 / D8-10
D8-10 / 30
30 / 30
M6x20 0,12
50
RCG302
Red copper
Model with M6 stainless steel bolts
Tinned copper
D8-10 / D8-10
D8-10 / 30
30 / 30
M6x16 0,14
50
RCE302
Stainless steel
D8-10 / D8-10
D8-10 / 30
30 / 30
M6x16 0,14
50
RI8302
Stainless steel
-
D8-10 / 30
30 / 30
M6x20 0,13
50
RI302
Stainless steel
-
30 / 30
M6x20 0,12
50
RIP302
30 / 30
M8x25 0,31
50
RCR302
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ref. : RI302
ref. : RIP302
Model with M8 stainless steel bolts
Tinned copper
-
Stainless steel
-
D8-10 / 30
30 / 30
M8x25 0,23
50
RCI302
Stainless steel
-
-
30 / 30
M8x25 0,23
50
RCIP302
Stainless steel
D8-10 / D8-10
D8-10 / 30
30 / 30
M8x25 0,24
50
RCI8302
ref. : RCR302
ref. : RCI302
Staples for fastening flat strip conductors
Designation
Reference
(kg /100)
2
100
or
500
CG302
Lead plug for above staples
0.5
100
CHP530
Plastic plug for above staples
0.05
100
C8
Hot dip galvanized steel staple for
30mm width flat strip conductors
Stainless steel clip for flat conductor
Designation
Stainless steel push-in clip for
30x2mm tape, with hole dia.4,2mm.
Fixing per screw or rivet
Reference
(kg/100)
0.250
100
or
500
CL302
«RUBERALU» tape
Designation
For fixing flat conductors on flat roof
by heating
Dimensions : 200 x 45 x 4mm
Reference
(kg/100)
0.50
10
RUB302
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LIGHTNING PROTECTION
Lightning flash counter
For digital counting of surge currents caused
by lightning. IP 65 oudoor use
Sensibility 200A (8/20µs).
Admissible current 100 KA (8/20µs)
Feed through conductor dia. 10mm
out of tinned copper for connecting
Reference
(Kg)
0.27
CF302
1
Test link
Designation
Body out of tinned copper alloy, suitable
for 30x2mm up to 30x3.5mm tape or round
conductor of diameter 8mm. Stainless steel
hardware.
Provided with fixing elements and allen key
Reference
(Kg)
0.47
JC302
1
Protection cover for 30mm width flat conductor
Designation
Reference
(Kg)
Hot dip galvanized steel protection cover,
length 2 meters.
Provided with 3 stainless steel straps
1.20
1
FOP302
Stainless steel protection cover, length 2
meters.
Provided with 3 stainless steel straps
1.20
1
FOP302I
Supplementary stainless steel strap
0.04
1
BFOP
Cast iron earth pit
Designation
Heavy duty cast iron earth pit
with earth point symbol on the cover
Dimensions 250 x 250 x 110mm
Reference
(Kg)
8
RF250
1
Heavy duty square clamp for square derivation
Designation
Square clamp for making a conductor cross
derivation for a 30x2mm up to 30x3.5mm
flat conductor
Strong fitting with stainless steel M8 bolts
Reference
(Kg)
0.60
1
P0302
Anticorrosive bands
To be used for coating under- and aboveground connections.
Delivered in reels of 10 meters length x 50mm
band width
48
0.70
1
RUBPROT50
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Designation
collars
nstallation
I
Tensionning strap (50 m long)
Designation
Reference
(Kg)
Stainless steel tensioning strap 10 x 0.4mm
1.80
50 m
F104
Stainless steel tensioning strap 10 x 0.7mm
3.00
50 m
F107
Stainless steel tensioning strap 20 x 0.4mm
3,50
50 m
F204
Stainless steel tensioning strap 20 x 0.7mm
5,90
50 m
F207
Agraphe
Reference
(Kg/100)
Stainless steel agraphe for the 10mm width strap
0.36
100
A100
Stainless steel agraphe for the 20mm width strap
0.60
100
A200
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Designation
Tool for tensionning strap
Designation
Kg
Tool for tensionning strap For use with 10mm or
20mm width straps
1.40
Reference
OPL
1
Grip holder
Designation
Kg/100
Stainless steel grip holder for combination with
tensionning 10mm straps. 15x2.2mm slott size.
Provided with M8 stainless steel screw
2.40
Reference
ECI8
50
Stainless steel installation collars
Operating range: -40°C up to +540°C
Material : 302/304 grade stainless steel
Width
(mm)
Maximum
clamping
dia. (mm)
Length
(mm)
Tensile
strength
(daN)
Reference
4.6
201
51
45
100
CI4.6-201
4.6
360
102
45
100
CI4.6-360
4.6
520
152
45
100
CI4.6-520
4.6
679
203
45
100
CI4.6-679
4.6
838
254
45
100
CI4.6-838
7.9
201
51
113
100
CI7.9-201
7.9
360
102
113
100
CI7.9-360
7.9
520
152
113
100
CI7.9-520
7.9
679
203
113
100
CI7.9-679
7.9
838
254
113
100
CI7.9-838
7.9
1016
305
113
100
CI7.9-1016
Tensionning tool for installation collars
Suitable for use with 4.6 or 7.9 width collars
0.80
1
CT3
49
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www.hylec.com.au
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
www.hylec.com.au
HYLEC ENERGY SOLUTIONS Ph. + 61 (0) 7 3396 2220 Email: ask@hylec.com.au
MALTEP reserves the right to change and improve product specifications and illustrations being not binding - Ed. 2008
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