FD‐SOI Technology Benefits for SRAM at the 22nm Node Tsu‐Jae King Liu Department of Electrical Engineering and Computer Sciences University of California, Berkeley, CA USA Acknowledgements Changhwan Shin, Min Hee Cho, Yasumasa Tsukamoto Borivoje Nikolić Bich‐Yen Nguyen and Carlos Mazure SOI Workshop at IMEC, 16 October 2009 Outline • Introduction – Transistor scaling challenges – Advanced transistor structures • Thin‐BOX FD‐SOI Technology • 6‐T SRAM Cell Performance • Yield‐Aware SRAM Cell Design • Summary 2 Historical Voltage Scaling • Threshold voltage VTH cannot be scaled down aggressively. Æ Supply voltage (VDD) has not been scaled proportionately. log IDS VDD ION IOFF VDD – VTH 0 V TH VTH VDD VGS Source: P. Packan (Intel), 2007 IEDM Short Course K. Bernstein et al., IBM J. Res. Dev. 50‐4/5, 2006: 3 Sources of Variability • Sub‐wavelength lithography: – Resolution enhancement techniques are costly and increase process sensitivity • Gate line‐edge roughness (LER): – doesn’t scale with gate length 250nm 180nm 90nm and Below Design OPC PSM 0° Mask 180° OPC 0° 180° Wafer photoresist line • Random dopant fluctuations (RDF): – Atomistic effects become significant in nanoscale FETs SiO2 Source A. Brown et al., IEEE Trans. Nanotechnology, p. 195, 2002 Gate Drain • Gate work function variation (WFV) A. Asenov, Symp. VLSI Tech. Dig., p. 86, 2007 4 6-T SRAM Cell Impact of Misalignment Desired layout (6‐T SRAM cell) PD PU Actual layout w/ lateral misalignment (gate length variations) PG Lg reduced PG PU Lg increased PD Actual layout (corner rounding) Actual layout w/ vertical misalignment (channel width variations due to active jogs) W reduced W increased 5 Impact of Variability on SRAM • VTH mismatch results in reduced static noise margin. Ælowers cell yield, and limits VDD scaling Circuit Schematic of 6‐T SRAM Cell Butterfly Curve Y. Tsukamoto et al., Proc. IEEE/ACM ICCAD, p. 398, 2005 ÆImmunity to short‐channel and narrow‐channel effects, as well as random variations, is needed to achieve high SRAM cell yield. 6 Thin‐Body MOSFETs • Short‐channel effects (SCE) can be suppressed by using an adequately thin body region. – Channel doping can be reduced Æ reduced RDF effects … but then an alternative method of VTH adjustment is needed. Ultra-Thin Body (UTB) Lg Double-Gate (DG) Gate Gate Source Drain Buried Oxide tSi Drain Source tSi Gate Substrate tSi < (1/4) × Lg tSi < (2/3) ×Lg 7 Thin‐BOX Benefit Adapted from X. Sun et al., IEEE Electron Device Letters Vol. 29, pp. 491‐493, May 2008. • Thinner BOX Æ reduced drain‐induced barrier lowering Æ relaxed tSi requirement 2.0 Curves for constant DIBL=100mV/V LG=28nm, EOT=1.1nm, VDD=1V ground-plane tri-gate SOI tri-gate SOI H tSiSi //LLeffeff 1.5 J.G. Fossum et al., 2004 IEDM WSi 1.0 Gate Drain Source Buried Oxide Substrate 0.5 tSi TBOX = 10nm TBOX = ∞ 0.0 0.5 1.0 1.5 WSi /Leff 2.0 8 Threshold Voltage Adjustment • VTH can be adjusted via substrate doping, for reduced σVTH: TBOX = 10nm T. Ohtou et al., IEEE‐EDL 28, p. 740, 2007 • VTH can be dynamically adjusted via back‐biasing. – Reverse back biasing (to increase VTH) is beneficial for lowering SCE. S. Mukhopadhyay et al., IEEE‐EDL 27, p. 284, 2006 9 Outline • Introduction • Thin‐BOX FD‐SOI Technology – Device design – Variation analysis • 6‐T SRAM Cell Performance • Yield‐Aware SRAM Cell Design • Summary Thin‐BOX FD‐SOI MOSFET Design Adapted from K. Cheng et al., 2009 Symp. VLSI Technology • Thin body (tSi < Lg/4) to suppress short‐channel effects • Raised‐source/drain regions to reduce series resistance (formed by low‐temperature selective epitaxial growth with in‐situ doping) • ΦM set to meet LOP off‐state leakage (IOFF) specification • Electrical channel length (Leff) selected for maximum ION Schematic cross‐sectional view Design parameters 10 20cm -3 W SPACER = 15nm Faceted Raised in-situ-doped Raised-source -Source WS/Dn+ T S/D T BOX SiO 2 -10 20cm -3 LLGATE GATE Faceted Raised in-situ-doped Raised-drain -Drain T Si n+ Sub (p -doped 10 18 cm-3) WS/D = 72nm; TS/D = 22.6nm NMOS PMOS Lg (nm) 25 25 Tox (nm) 1 1 tSi (nm) 6 6 TBOX (nm) 10 10 ФM (eV) 4.45 4.85 Leff (nm) 35.6 30.7 11 Performance Comparison 1m ION= 581 μA/μm @ VDD=1.0V IDS (A/um) 1E-5 VTH,LIN= 0.366 V 1E-7 1E-8 600 SS= 81 mV/dec 1E-6 1E-4 800 400 VTH,SAT= 0.322 V IDS (A/um) 1E-4 200 IOFF= 3 nA/μm 1E-9 0.0 0.2 0.4 VGS (V) 0.8 Optimized to maximize ION for IOFF=3nA/um, Nbody=1018 cm-3 ION= 861 μA/μm @ VDD=1.0V 800 600 SS= 75 mV/dec 1E-6 VTH,LIN= 0.347 V 1E-7 1E-9 0.0 1.0 Model Sentaurus 1E-5 1E-8 BULK 0.6 1m 1E-3 IDS (uA/um) Model Sentaurus 400 VTH,SAT= 0.298 V 200 FD‐SOI IOFF= 3 nA/μm 0.2 0.4 IDS (uA/um) 1E-3 0.6 VGS (V) 0.8 1.0 Analytical model fit to simulated I‐V, used to iteratively solve for DC SRAM metrics: V ID S = μ s C ox = μ l C ox DS W (VG S ‐ VT H ) 2 VT H in saturation region (1 + λVD S ) + Isub (1 ‐ e ) 2m L 1 + VG S ‐ VT H E sat L m VD S 2 VD S (VG S ‐ VT H ‐ ) VDS V0 W VT H (1 + λVD S ) + Isub (1 ‐ e ) in linear region VG S ‐ V TH L 1+ E sat L = I sub (1 ‐ e VD S VTH )e VG S ‐ VTH S in sub‐threshold region 12 Impact of Random Variations • Gate‐LER‐induced variations were simulated by sampling profiles from an SEM image of a photoresist line. – 100 different gate line profiles, LER (3σ) = 3.98nm, correlation length = 21.8nm • RDF‐induced variations were simulated using KMC model. • ΦΜ variations were estimated based on Dadgour et al., 2008 IEDM. Bulk MOSFET: σ(VTH) = 50mV FD‐SOI MOSFET: σ(VTH) = 26mV Nominal case Nominal case σ(VTH)|RDF+LER = 49.6mV σ(VTH)|RDF+LER = 22.4mV W = 55nm 13 Outline • Introduction • Thin‐BOX FD‐SOI Technology • 6‐T SRAM Cell Performance – Nominal cell design – SRAM performance • Yield‐Aware SRAM Cell Design • Summary 6‐T SRAM Cell Layout Half‐Bit Cell Layout PD X Layout Parameters Symbol Size [nm] PG CH length LPG 25 PD CH length LPD 25 CONT size X 30 Gate-to-CONT Y 20 Design rules PU A/2 Y LPD WPU B WPD C Cell Height Total D/2 WPG LPG PG • Based on published 22nm CMOS design rules Cell Width 190 POLY-to-POLY A 30 POLY-to-DIF ext B 20 PD Width WPD 55 N/P isolation C 50 PU width WPU 32 DIF-DIF (min) D 50 PG width WPG 40 Total SRAM cell area 394 0.07486 μm2 15 Nominal Read and Write Margins • RSNM of the FD‐SOI cell is lower due to lower nominal |VTH|, but Iw is ~70% higher and Iread is ~60% higher. ÆThe FD‐SOI cell design offers a better design trade‐off. Butterfly curves Write‐N‐curves 60 1.0 FD-SOI BULK 0.8 In1 (uA) Vn2 (V) SNM 0.6 0.4 0.2 40 Iw,SOI=18.9uA 30 Iw,BULK=11.0uA 20 SNMSOI=186mV 10 SNMBULK=207mV 0.0 FD-SOI BULK 50 0.0 0.2 0.4 0.6 Vn1 (V) 0.8 1.0 IW 0 0.0 0.2 0.4 0.6 0.8 1.0 Vn1 (V) 16 Impact of WPG • For fixed cell area, WPG can be adjusted in order to optimize the trade‐off between SNM, Iw, and Iread . • The FD‐SOI cell can achieve comparable SNM as the bulk cell if WPG is decreased to 27.2 nm. – Iw is still 15% higher than that for the bulk cell. – Iread is still 34% higher than that for the bulk cell. FD-SOI BULK 30 225 IW (uA) SNM (mV) 250 200 175 Nominal Design 150 FD-SOI BULK 35 25 15 ∆IIw 10 1.0 1.5 2.0 2.5 Cell Ratio decreasing WPG 3.0 3.5 4.0 0 0.0 Nominal Design 15 ∆II read 10 5 5 125 FD-SOI BULK 20 Nominal Design 20 25 Iread (uA) 275 100 30 40 300 0.5 1.0 1.5 Pull-up Ratio decreasing WPG 2.0 2.5 0 10 15 20 25 30 35 40 45 50 55 60 WPG (nm) 17 Impact of VDD Scaling • The FD‐SOI benefit of improved write‐ability and speed for comparable read stability is retained as VDD is reduced. Iw SNM 20 240 FD-SOI BULK 220 30 FD-SOI BULK 15 200 140 Iread (uA) 160 10 5 120 15 10 5 100 80 FD-SOI BULK 25 20 180 IW (uA) SNM (mV) Iread 0.5 0.6 0.7 0.8 VDD (V) 0.9 1.0 0 0.5 0.6 0.7 0.8 VDD (V) 0.9 1.0 0 0.5 0.6 0.7 0.8 VDD (V) 0.9 1.0 18 Outline • Introduction • Thin‐BOX FD‐SOI Technology • 6‐T SRAM Cell Performance • Yield‐Aware SRAM Cell Design – Iso‐area comparison – Iso‐yield comparison – Minimum operating voltage • Summary SRAM Yield Modeling Approach • Consider the transistor parameter variation space: – Each transistor dimension is assumed to be an independent parameter with Gaussian distribution (±10% at 3σ) ÆVTH variation due to variations in Lg, W, TOX, TSi and LER, RDF, WFV • Too much variation can result in DC read or write failure. • Cell Sigma is defined to be the minimum amount of variation that causes a DC read or write failure. – 18 dimensions of variation (W, L, VTH for 6 transistors) Failing Cells Passing Cells Variation in PG1 VT (σ) Variation in PD1 VT (σ) 2‐D Variation Space Example 20 Iso‐Area Comparison • Optimal cell designs: – WPG = 35 nm for the bulk cell – WPG = 40 nm for the FD‐SOI cell FD-SOI BULK Yield Iw (sigma) 11 10 9 8 7 6 5 4 3 2 1 0 WPG=40nm • The FD‐SOI cell can satisfy the 6σ yield requirement. + 2.15 WPG=35nm + 1.20 VDD=0.9V 0 1 2 3 4 5 6 7 8 Yield SNM (sigma) 9 10 11 • The bulk cell cannot satisfy the 6σ yield requirement. – ~1.2σ worse SNM yield and ~2.2σ worse Iw yield than the FD‐SOI cell 21 Iso‐Yield Comparison VDD=0.9V Yield Iw (sigma) 11 10 9 8 7 6 5 4 3 2 1 0 • In order for the bulk cell to achieve >6σ yield, it must be upsized so that WPD = 95 nm and WPU = 50 nm. Æ cell area is increased by 30% (from ~0.07 μm2 to ~0.1 μm2) iso-area BULK iso-yield BULK FD-SOI 0 1 2 3 4 5 6 7 8 Yield SNM (sigma) 9 10 11 22 Minimum Operating Voltage • The FD‐SOI cell achieves lower Vmin because it provides for higher transistor drive current and reduced variability. – Vmin ~ 0.6V for the FD‐SOI cell. – Vmin ~ 0.8V for the bulk cell. Yield Iw (sigma) 11 10 9 8 7 6 5 4 3 2 1 0 Enlared BULK ( VDD=0.9V) Enlared BULK ( VDD=0.8V) Enlared ( VDD=0.7V) 0 1 2 3 4 5 6 11 10 9 8 7 6 5 4 3 2 1 0 FD‐SOI Cell Yield Iw (sigma) Bulk Cell 7 8 Yield SNM (sigma) 9 10 11 FD-SOI ( VDD=0.9V) FD-SOI ( VDD=0.8V) FD-SOI ( VDD=0.7V) FD-SOI ( VDD=0.6V) 0 1 2 3 4 5 6 7 8 Yield SNM (sigma) 9 10 11 23 Outline • Introduction • Thin‐BOX FD‐SOI Technology • 6‐T SRAM Cell Performance • Yield‐Aware SRAM Cell Design • Summary Summary • Thin‐BOX FD‐SOI and bulk CMOSFET designs were optimized via 3‐D process and device simulations, for LOP 22nm CMOS. – FD‐SOI achieves higher drive current and reduced VTH variation. • For fixed cell area, FD‐SOI technology provides for improved SNM yield (by 1.49σ) and Iw yield (by 2.51σ). • For fixed yield, FD‐SOI provides an area savings of 30%. – Vmin for 6σ yield is ~0.6V for the FD‐SOI cell vs. ~0.8V for the bulk cell. Æ Thin‐BOX FD‐SOI is promising for continued planar 6‐T SRAM cell area and voltage scaling! 25 Acknowledgements • SOITEC • DARPA/SRC Focus Center Research Program – Center for Circuits and Systems Solutions • Korea Foundation for Advanced Studies • Samsung Electronics 26