Blohm+Voss Pipe Handling Equipment
ACL-350+500 Air Operated Center Latch Elevator
VES-ACL 350+500 Air Operated Center Latch Elevator
Manual Rev 003, January 2008
Technical Documentation
ThyssenKrupp Marine Systems
Blohm+Voss Repair
GENERAL INFORMATION
Warnings and Note
Intended use of this
manual
Intellectual property
CE Marking
WARNING: A “warning”
indicates a definite risk
of equipment damage or
danger to personnel.
Failure to observe and
follow proper procedures
could result in serious or
fatal injury to personnel,
significant property loss,
or significant equipment
damage.
This manual is intended
for use by field service,
engineering, installation,
operation, and repair
personnel. Every effort has
been made to ensure the
accuracy of the information
contained herein. Blohm +
Voss Repair GmbH., will not
be held liable for errors in this
material, or for consequences
arising from misuse of this
material.
Anyone using service
procedures or tools, whether
or not recommended by
Blohm + Voss Repair GmbH,
must be thoroughly satisfied
that neither personal safety
nor equipment safety will be
jeopardized.
All rights retained. No part
of this document may be
reproduced in any form
(print, photocopy, microfilm
or any other procedure) or be
processed using an electronic
system without written
approval of Blohm + Voss
Repair GmbH
All information contained in
this manual is based upon
the latest product information
available at any time of
printing.
Dependent on ongoing
technical improvements (ISO
9001) “B+V Repair GmbH”
reserves the right to change
the design and specifications
without announcement.
The values specified in this
manual represent the nominal
values of a unit produced in
series. Slight deviations in the
case of the individual devices
are possible.
The tool complies with the
Machinery Directive 98/37/EC
and the Directive 94/9/EC
“Equipment and protective
systems in potentially
explosive atmospheres”
The marking is as follows:
CE Ex II 2G T6
NOTE: A “note” indicates
that additional information is
provided about the current
topics.
WARNING: This technical
documentation contains
instructions on safety,
installation, operation and
maintenance for the B+V
VES-ACL & ACL-elevator .
It must be studied before
working with the elevator.
NOTE: In the event of
problems that cannot be
solved with the aid of this
manual, please contact one
of the addresses listed below.
Safety issues
Manufacturer & Agents World wide
Blohm + Voss Repair GmbH
Oil Tool Division
Hermann-Blohm-Straße 2
20457 Hamburg
Germany
Phone: +49(0)40/31191826/1162
Fax:+49(0)40/3119-8194
info@blohmvoss-oiltools.com
www.blohmvoss-oiltools.com
Gray EOT, Inc.
P.O. Box 79485
Houston, Texas
77279-9485
United States of America
Phone: +1-713-952 0266
Fax: +1-713-952 2807
Premier Sea & Land Pte. Ltd.
1, Scotts Road
# 19-12 Shaw Centre
Singapore 228208
Republic of Singapore
Phone: +65-6734-7177
Fax: +65-6734-9115
grayeot@wt.net
www.grayeot.com
ironside@premier-ips.com.sg
WARNING: One should avoid
creating ignition sources,
like heat, as a result of the
use of the tool with other
tools or equipment.
Warning sign PN 671638
UNDER NO CIRCUMSTANCES UNLATCH OR TOUCH / HIT THE AIR SWITCH OF
THE AIR OPERATED ELEVATOR UNDER LOAD APPLICATIONS.
TO PREVENT THIS, DISCONNECT AIR SUPPLY HOSE ON THE ELEVATOR.
WARNING: The warning
plates, signs and labels
must be present on the tool.
Do not remove the labels. If
they are missing, replacing
is mandatory.
WARNING: All warning
plates, signs and labels
attached to the equipment
must be observed.
FOR EASIER HANDLING WE RECOMMEND TO INSTALL A TWO AIR SWITCH
SYSTEM, WHICH HAVE TO BE OPERATED SEPARATELY AT THE SAME TIME.
Warning sign PN 613684
DANGER
AUTOMATIC
CLOSE
SYSTEM
Warning sign PN 671639
DANGER : Trigger & elevator area
WARNING: Do not use the
tool for any other purpose
than suspending tubular
within it’s specification.
WARNING: Failure
to conduct routine
maintenance could result
in equipment damage or
injury to personnel.
WARNING: Keep distance
from the elevator at all
times. It can open or close
without warning.
WARNING: Keep distance
from the tool during
operation and trials
WARNING: The tool must
only be serviced by trained
and by B+V authorized
personnel
WARNING: Wear personal
protection equipment while
working with the equipment.
Especially oil under
pressure can cause severe
injury.
WARNING: If any safety
elements (like safety
ropes, safety sheets,
plates or washers) were
disassembled due to
maintenance work, do NOT
re-use them. Always replace
them with new safety
elements
WARNING: A 2-hand control
system consisting of 2 air
switches for operating the
elevetor must be fitted and
used.
WARNING: DO NOT TOUCH
THE TRIGGER. IT MAY CAUSE
THE ELEVATOR TO CLOSE
WITH FORCE
WARNING: Always ensure
the bushing segments are
labelled with the same
serial number. Never use
segments with different
numbers as they may cause
the pipe to drop due to
different wear patterns.
WARNING: Do not trigger
the elevator manually.
WARNING: Do not use
the Emergency Opening
Procedure when there is a
pipe in the elevator.
WARNING: Do never
unlatch/open the elevator
while a pipe is suspended in
the elevator; the pipe will
be lost!
Warning signs.
On the following pages warning signs and their relative positions
are shown.
Warning Sign: Sping
PN 671637
Warning Sign: Manual Opening
PN 671636
Warning Sign: Grease Daily
PN 671642
Warning Sign: Warning Blohm +Voss
PN 671638
Warning Sign: Grease Daily
PN 671642
Warning Sign: Warning
PN 671684
Warning Sign: Squeeze Danger
PN 671641
Warning Sign: Warning
PN 613684
Warning Sign: Don´t touch
PN 611524
Warning Sign: Automatic
PN 671639
Warning Sign: Warning Blohm+Voss
PN 671638
Warning Sign: Squeeze Danger
PN 671641
Warning Sign: Squeeze Danger
PN 671641
TABLE
OF CONTENTS
Table of contents
DESCRIPTION
COMMISSIONING
GENERAL INFORMATION
2
OPERATIONS
23
Warnings and Note
Intended use of this manual
Intellectual property
Safety issues
Manufacturer & Agents World wide
CE Marking
Warning signs.
Table of contents
2
2
2
2
2
2
4
6
Safety Operation MU (make up)
Operation BO (break out)
Connecting and disconnecting of the pneum. hoses Manual Opening in Case of Emergency
Manual Closing of the Elevator
Handling the Trigger Closing Tool
24
24
24
24
25
26
26
DESCRIPTION
INSTALLATION
OPERATION
General
Features
Options
Main assembly
Improper / Unsafe Use
Limited Warranty
Identification
Technical Data
Contents of delivery
Main Dimensions ACL-AirOp elevator and
VES-ACL-AirOp elevator
Main components & functioning
Functioning
COMMISSIONING
MAINTENANCE
& INSPECTION
Commissioning VES-ACL Elevator
Scope of supply
Pneumatic Characteristics
Check and Lubrication
Function Test
INSTALLATION
SIZE COMPONENTS
Lifting and transport Pneumatic functioning
Installation of pneumatic Parts
Installation of Elevator
Installing and removing the required Bushing
(VES-Elevators only)
Installation Checklist VES-ACL Elevator
Pneumatic Connections Function test DRAWINGS
9
10
10
10
10
11
11
11
12
12
13
14
14
15
16
16
16
16
17
19
20
20
20
21
21
22
22
22
MAINTENANCE & INSPECTION
General
Daily Lubrication
Daily Inspection
Grease points Daily Test
Locking of screws
Grease quality Lubricator and de-water unit Frequency of Inspection
Routine daily field Inspection
Semi – annual field Inspection
Critical Load Inspection
Dismantling Inspection
Wear of Equipment
Methods of Inspection
Routine daily field Inspection procedure
Semi-annual field Inspection
Cleaning
Dismantling and Inspection
Dismantling Inspection
Cleaning
Wear Check
Wear of Equipment
Purpose
How to check the bushing or Bore Code
of the Elevator the correct way
Check of results
Inspection categories acc. to API RP 8B
General description
Frequency
Periodic inspection
Non-periodic inspection
Inspection Inspection of Pneumatic System
Critical Load Inspection
Dismantling Inspection
Inspection check lists
Inspection categories – CHECK LISTS
31
32
32
32
32
32
32
33
33
34
34
34
34
34
34
35
35
35
35
35
35
35
36
36
36
36
36
37
37
37
38
38
38
38
38
39
40
613970-Y-BC 1 ACL-350 Exploded view
52
615970-Y-BC 1 ACL-500 Exploded view
52
613970-Y-BC* ACL-350 Partslist
53
PN: 615970-Y-BC* ACL-500 Parts list
53
PN: 613970-Y B+V Type VES/ACL-350
54
PN: 615970-Y B+V Type VES/ACL-500
54
Part List PN: 613970-Y B+V Type VES/ACL-350
55
Part List PN: 615970-Y B+V Type VES/ACL-500
55
Center Latch Elevator modified for ACL
56
613540-Y-BC CL-350 with modyfied Parts
(Pos.20-23) for VES-ACL 350
56
615000-Y-BC CL-500 with modyfied Parts
(Pos.20-23) for VES-ACL 500
56
Part list PN 613540 CL-350 with modified Parts
(Pos.20-23) for VES-ACL 350
57
Part list PN 615000 CL-500 with modified Parts
(Pos.20-23) for VES-ACL 500
58
Center Latch Elevator modified for VES-ACL
59
613900-Y VES-CL-350 with modified Parts
(Pos.20-23) for VES-ACL 350
59
615900-Y VES-CL-500 with modified Parts
(Pos.20-23) for VES-ACL 500
59
Part list 613900-Y VES-CL-350 with modified Parts
(Pos.20-23) for VES-ACL 350
60
Part list PN 615900-Y VES-CL-500 with modyfied Parts
(Pos.20-23) for Ves-Acl 500
61
Pneumatic Set WITH FEEDBACKSIGNAL 62
PN: 613701-3 FOR ACL 350 / VES-ACL 350
62
PN: 615701-3 FOR ACL 500 / VES-ACL 500
62
Part list PN: 613701-3 FOR ACL 350 / VES-ACL 350 63
Part list PN: 615701-3 FOR ACL 500 / VES-ACL 500 64
Latch opening unit PN: 613860 FOR ACL 350+500 /
VES-ACL 350+500
65
Part List PN: 613860 FOR ACL 350 / VES-ACL 350 66
PN 613861 Cover Assembly, Middle
68
DESCRIPTION
TABLE
OF CONTENTS
49
COMMISSIONING
75
INSTALLATION
46
DRAWINGS & SPARE PARTS
75
76
76
77
OPERATIONS
Pipe sizes, bushings and trigger hammers
72
73
74
74
74
74
74
77
78
78
79
80
MAINTENANCE
& INSPECTION
45
68
69
69
69
69
71
80
SIZE COMPONENTS
SIZE COMPONENTS
Part list PN: 613861 Cover Assembly, Middle
Elevator Actuation Arrangement
PN: 613610 FOR ACL 350 / VES-ACL 350
PN: 615130 For ACL 500 / VES-ACL 500
Partslist PN: 613610 FOR ACL 350 / VES-ACL 350
Partslist PN: 615130 For ACL 500 / VES-ACL 500
Trigger Assembly PN: 613844 for ACL 350 /
VES-ACL 350
Part list PN: 613844 for ACL 350 / VES-ACL 350
Spare Parts for one year operation
Part List PN: 613970-Y-BC1 B+V Type ACL-350
Part List PN: 615970-Y-BC1 B+V Type ACL-500
Part List PN: 613970-Y B+V Type VES/ACL-350
Part List PN: 615970-Y B+V Type VES/ACL-500
Part List PN 613540 Center Latch Elevator
with modyfied Parts for ACL 350
Part List PN 615000 Center Latch Elevator
with modyfied Parts for ACL 500
Part List PN 613900-Y VES-CL-350
with modyfied Parts for VES-ACL 350
Part List PN 615900-Y VES-CL-500
with modyfied Parts for VES-ACL 500
Part List PN: 613860 FOR ACL 350 / VES-ACL 350 Part List PN: 613861 FOR ACL 350+500 /
VES-ACL 350+500
Part list PN: 613610 FOR ACL 350 / VES-ACL 350
Part List PN: 615130 For ACL 500 / VES-ACL 500
Part list PN: 613844 for ACL 350 / VES-ACL 350
Trigger Closing Tool PN: 613700-TCT FOR ACL 350 /
ACL 500 / VES-ACL 350 / VES-ACL 500 Part list PN: 613700-TCT FOR ACL 350 / ACL 500 /
VES-ACL 350 / VES-ACL 500
DRAWINGS
Check Category I (Ongoing observation) Observe during
operation for inadequate performance
40
Check List Category II (Daily)
40
Check List Category III (every 6 months)
41
Check List Category IV (every year)
41
Wear data criteria
42
Critical Areas
43
Trouble shooting
44
TABLE
OF CONTENTS
DESCRIPTION
COMMISSIONING
INSTALLATION
OPERATION
MAINTENANCE
& INSPECTION
SLIPS, INSERTS
CARRIER- GUIDE PLATES
DRAWINGS
8
DESCRIPTION
DESCRIPTION
1. Description
General
DESCRIPTION
The Blohm+Voss ACL-AirOp elevator is designed to be
installed into the links. It is designed for easier operation as
the elevator closing sequence can be started automatically. The ACL-AirOp elevator is rated for 350 or 500 short tons as
well as the VES-ACL-AirOp elevator. Body and Bushings are
produced according to API 8C latest edition.
The ACL-AirOp elevator and VES-ACL-AirOp elevator are
used for suspending tubular like casing, drill pipe, tubing and
drill collars. The VES-indication stands for “Variable Elevator
System”, meaning it can accomodate various sizes and types
of bushings.
Features
•
•
•
•
•
Pneumatic operated elevator
Rapid changing of pipe sizes by means of bushings.
Material and manufacturing standard in acc. to API 8C
Pneumatic system is completely integrated and covered into the ACL-AirOp elevator.
Automated for opening AND closing sequence
Options
PN 613700-TCT Trigger Closing Tool
Longer air hoses upon request
Main assembly
The Elevator consist of the following main assemblies:
Trigger
Elevator Frame
Elevator Actuation Arrangement
Latch opening Unit
incl. mech. Indicator System
Main Assembbly
10
The ACL-AirOp elevator must only be used for the designated
purpose.
When using the ACL-AirOp elevator, the load of 350 or 500 sh
tons must never be exceeded (depending on the rating).
Limited Warranty
The warranty provided will be void if the Elevator is either:
a) repaired or serviced by a service facility which was not
authorised by Blohm+Voss Repair GmbH
b) replacement parts not manufactured by Blohm+Voss Repair GmbH are used
c) modifications were made to the Elevator which were not approved by Blohm+Voss Repair GmbH
Identification
The identification area clearly identifies the Elevator area
(manufacturer, type, material, part number, serial number,
date of manufacture). It is important to keep this information
ready for the purpose of servicing and repair work.
Identification
11
DESCRIPTION
Improper / Unsafe Use
Technical Data
ACL Type:
Working pressure
DESCRIPTION
Maximum allowed pressure
Required Flow rate
Temperature working range
ambient
Load Capacity
Part number
API test load
Pipe Diameter
min
Range
max
Weight
B+V Elevator Link
ACL 350
Min 7 bar (100 Psi),
Max 10 bar (145 Psi)
10 bar (145 Psi)
6,8 qm/min (240 cfm)
- 20° C to + 40° C
- 4° F to 104° F
350 sh tons
613970-Y-BC
525 sh tons
3.1/2“ EU dp
ACL 500
Min 7 bar (100 Psi),
Max 10 bar (145 Psi)
10 bar (145 Psi)
6,8 qm/min (240 cfm)
- 20° C to + 40° C
- 4° F to 104° F
500 sh tons
615970-Y-BC
750 sh tons
3.1/2“ EU dp
6.5/8” IEU dp
(8.1/2” OD Tool Joint)
6.5/8” IEU dp
(8.1/2” OD Tool Joint)
500 kg
350 and 500 sh t
975 kg
500 sh t
Contents of delivery
Hose assembly
Hose coupling
Hose coupling
3/2 way valve
Absorbent
12
Part Number
613790
613812
613811
613731
612643
VES-ACL 350
Min 7 bar (100 Psi),
Max 10 bar (145 Psi)
10 bar (145 Psi)
6,8 qm/min (240 cfm)
- 20° C to + 40° C
- 4° F to 104° F
350 sh tons
613970-Y
525 sh tons
2.3/8“ EU dp,
3.1/2“ csg,
3.1/2“ dc,
Tubing 2.3/8“
6.5/8” IEU dp
(8.1/2” OD Tool Joint),
7” csg,
6.3/4“ dc,
Tubing 5.1/2”
625 kg
350 and 500 sh t
VES-ACL 500
Min 7 bar (100 Psi),
Max 10 bar (145 Psi)
10 bar (145 Psi)
6,8 qm/min (240 cfm)
- 20° C to + 40° C
- 4° F to 104° F
500 sh tons
615970-Y
750 sh tons
2.3/8” EU dp, 3.1/2” csg,
3.1/2” dc,
Tubing N/A
6.5/8” IEU dp
(8.1/2” OD Tool Joint), 7” csg,
6.3/4“ dc,
Tubing N/A
1015 kg
500 sh t
Main Dimensions ACL-AirOp elevator and VES-ACLAirOp elevator
DESCRIPTION
"B"
Main Dimentions
ACL 350
ACL 500
VES-ACL 350
VES-ACL 500
A = 490 mm
A = 550 mm
A = 475 mm
A = 560 mm
B = 1090 mm
B = 1510 mm
B = 1250 mm
B = 1545 mm
C = 720 mm
C = 1060 mm
C = 790 mm
C = 1090 mm
13
Main components & functioning
Trigger
DESCRIPTION
Functioning
The elevator actuating
arrangement opens the elevator
body pneumatically.
When the elevator is open,
the drill pipe will be placed in
the elevator. When the Trigger
system is activated, the elevator
actuating arrangement closes.
If the elevator is completely
closed, the Latch Indicator
System shows a green sign in
the front. As long as the elevator
is not completely closed the
Indicator sign indicates red.
Elevator Frame
Elevator Actuation Arrangement
Latch opening Unit
incl. mech. Indicator System
ACL-VES-Elevators have
exchangeable bushings, which Elevator components ACL
allows the elevator to run with
different types of pipes and
pipe diameters.
Bushing system VES-ACL
14
COMMISIONING
COMMISSIONING
15
2. Commissioning
Commissioning VES-ACL Elevator
Blohm + Voss strongly recommends to accomplish the Elevator commissioning with the Blohm
+ Voss Commissioning Service.
Read manual before first use !
COMMISIONINGS
OK
OK
o
o
Check crew is aware of all danger regarding handling the B+V tool.
Go through manual with crew.
Prior to use of the Blohm+Voss Elevator following checks must be carried out :
Scope of supply
OK
o
Cross check all delivered parts
Pneumatic Characteristics
OK
OK
OK
o
o
o
Operating pressure 7...10 bar (100...140 PSI)
Volumetric flow
6.8 l/min (240 cfm)
Air filter and regulator
Lubricated and de-watered, air regulator
and lubricator installed
Check and Lubrication
OK
OK
OK
OK
OK
OK
OK
16
o
o
o
o
o
o
o
Check elevator is in closed position
Check Air Supply line is disconnected
Check for correct seating of Hinge Pin and latch pin
Apply grease to all greasing points until grease is visibly coming out of the
bores
Check if elevator is installed as outlined in manual
OPTIONAL: Connect additional feedback line
Connect the air supply line to the elevator
Function Test
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
Check elevator opens by air pressure
Check latch indicator shows a red sign when elevator open
OPTIONAL: Check feedback signal indicates elevator open
COMMISIONINGS
OK
Switch air pressure off
WARNING: Be careful, stand beside the elevator and follow manual; check if
elevator closes by actuating the trigger.
Check if elevator closes after activating trigger.
Check if indicator shows a green sign when elevator is closed
OPTIONAL: Check feedback signal indicates elevator closed
Check required bushings are installed before first use
Check if correct size trigger hammer is installed
Check both bushing segments are of same size and serial number
Check if bushings are fixed with the screws on top of the elevator
Check all safety / lock wire is present
Check if the trigger lock pin is present
Check elevator opens by air pressure. Now the indicator must indicate red.
Pick up a pipe; Check if, after contact with trigger, the elevator closes and
the indicator indicates green
Note: If the elevator refuses to close, check tension of trigger.
17
18
INSTALLATION
INSTALLATION
19
3. Installation
Lifting and transport
WARNING: Lift the VES-ACL Elevator
on the lifting ears only.
WARNING: Wear your personal
protection equipment at all times.
Pneumatic functioning
INSTALLATION
The Three-way-valve (see Pos.5) applies
pressure to air operated elevator. The
Latch cylinder (Pos.4) will be actuated
and causes opening of the latch lock
and latch. The Latch will be locked in
opening position.
1
2
20
P
R
A
1
Latch Opening
Arrangement
3
2
actuated when Latch
is fully open
1
3
4
The Elevator can be attached to the
pipe. The Elevator will be closed when
a pipe touches the trigger. The Elevator
will be latched by the Latch and locked
by the Latch Lock. When the elevator is
completely closed the Latch Indicator
shows a green sign at the front.
Equip the elevators air supply with
a maintenance unit (Lubricator, air
regulator, filter) to make sure that
devices operate with clean compressed
air. An air regulator ensures constant
working pressure and guards the
pneumatic parts against break down.
2
3
When the latch is fully opened, valve
(Pos.3) will be operated by a cam plate.
Thereupon the valve (2) will be shifted
and the elevator cylinder (1) will be
actuated.
Then both bodyhalves will open,
pretension of the springs will be
increased and the trigger system will
move into a locked position and keep
the frame open. The three-way-valve
(Pos.5) has to be operated again and
compressed air of the system will
exhaust quickly through the valves Pos.
2, 3 and 5.
Installation of
pneumatic Parts
air drain before Elevator closing
3/2 way valve (optional)
5
Elevator Actuating
Arrangement
Schematic Plan
WARNING: Keep distance from the
automatic operated Elevator as it
may close / open remote operated.
Do not work to the Elevator while
open. Use the locking Pin.
Installation of Elevator
Remove the link block bolts and allow
the link block assembly to swing open.
Place the links in the now opened
elevator ears, and secure the link block
by replacing the removed bolts and
safety springs.
Installing and
removing the required
Bushing (VESElevators only)
A bushing consists of 2 parts. To equip
the elevator with the required bushing,
the elevator must be open. Before
installing a new bushing, the seating
area in the elevator must be cleaned
and lubricated.
Handles for bushings
WARNING: Make sure that both
bushing segments are the same size
and have the same serial number.
Use handles (p/n 613903) to twist in the
bushing segments (see picture). Fix the
segments with the screws and holding
plates on top of the elevator. Install the
safety wire to secure the screws.
WARNING: Use the locking pin when
working on an open elevator tp
prevent inadvertant closing of the
elevator.
WARNING: The VES-ACL elevator
shall never be used without bushing
segments.
Locking pin
21
INSTALLATION
WARNING: Keep distance from the
elevator during operation and trials
Installation Checklist VES-ACL Elevator
Basically the Elevator has to be installed as shown in the manual
OK
OK
OK
OK
o
o
o
o
Make sure the required bushings are installed before first use
Make sure the bushings are fixed with the screws
Make sure the correct trigger hammer is installed
Make sure Pneumatic Pressure is switched on.
INSTALLATION
Pneumatic Connections
OK
OK
OK
o
o
o
Make sure the controls are connected to the Pneumatic Power Supply
Make sure the 2-hand controls are connected
Make sure the Pneumatic Line is connected
Function test
There are two possibilities to carry out the function test:
1. VES-ACL Elevator standing on the floor
2. VES-ACL Elevator installed into the links
OK
OK
OK
OK
OK
22
o
o
o
o
o
Close elevator
Open elevator
Check signal “elevator closed and latched” is visible (green).
Check signal “elevator open” is visible (red).
Check if closing tool and other loose service tools are removed from the
elevator.
OPERATIONS
OPERATIONS
23
4. Operations
WARNING: Do not touch the VES-ACL Elevator.
WARNING: Never open the elevator when the pipe load is still suspended by the
elevator.
Safety
• Make sure that ALL pneumatic lines are isolated before any work is carried out in the VES-ACL Elevator.
• It is recommended to have the VES-ACL Elevator operated by the driller.
Operation MU (make up)
1.
2.
3.
4.
5.
6.
Pick up a section of pipe. The VES-ACL Elevator is closed when the “elevator closed indication signal” is visible.
Now make up the stand or joint.
When the pipe is made up, pick up the load and open the slips.
Now lower the string.
Pick up the weight of the pipe string with the slips, before opening the VES-ACL Elevator.
Open the VES-ACL Elevator and pick up a new section of pipe.
OPERATIONS
Operation BO (break out)
1.
2.
3.
4.
5.
6.
7.
Pick up the string with the elevator. The VES-ACL Elevator is closed when the “elevator closed indication signal” is visible.
Raise the slips.
Pull out the string.
Set the slips
Release the stringweight from the VES-ACL Elevator.
Now BO the stand or joint.
When the pipe is BO, pick up the stand and handle.
Connecting and disconnecting of the pneumatic hoses
WARNING: Be careful when disconnecting pneumatic hoses. Make sure pressure
is of the hoses and the weight of the string cannot generate pressure.
24
Manual Opening in Case of
Emergency
If elevator cannot be opened by
compressed air, please follow these
points:
1. Disconnect elevator air supply
2. For Latch opening use a steel bar (Pos.1). Be aware of the latch spring!
WARNING: A steel bar could cause
injuries due to the Latch spring force.
Main assembly
After maintenance or repair make sure
that the nut (Pos.4) is returned to it`s
originally position. Make sure all safety
elements and warning signs are in place
and undamaged.
4
5
2
3
Manual opening in Case of Emergency
25
OPERATIONS
3. To open the elevator body remove the two screws (Pos.2) and the Cap
(Pos.3).
4. Remove the Cotter pin (Pos.4)
and unscrew the nut (Pos.5) until the
elevator body is fully opened.
Manual Closing of the
Elevator
WARNING: Close B+V ACL / VES-ACL
Elevators only with help of the B+V
Trigger Closing Tool PN 613700-TCT
(optional).
Remove Trigger Closing Tool from Elevator
after every time of use.
Trigger Closing Tool
OPERATIONS
WARNING: Never use tools like hammers
or bars to close B+V ACL / VES-ACL
Elevators. Use always the B+V Trigger
Closing Tool to close the Elevators
First example of wrong closing method
Handling the Trigger Closing Tool
•
•
Elevator is hanging free, just above drill floor
Make sure the Trigger Locking Pin is removed
Second example of wrong closing method
26
Depending to different Hammer sizes:
•
•
Turn back Spindle to maximum opening measure of Trigger Closing Tool first.
Put the Trigger Closing Tool on top of the Trigger System as shown below.
Turning the screw adjusts the Trigger
Closing Tool , so there is no space in
front to the hammer and no space to the
rear of Trigger System.
WARNING: It is dangerous around the
Latch area: no personnel or objects
allowed
Adjust to fit
Release air pressure from the Elevator.
Sketch of TCT
27
OPERATIONS
Position of Locking Pin
Hold down the Trigger Closing Tool with
one hand
Use the wrench with the other hand
By turning the screw the Hammer
of Trigger System is slowly drawn
backwards.
How to close the Elevator
WARNING: While turning the screw
double check that nobody is in front
of the elevator !
The elevator will close suddenly and
quick after a few turns of the screw.
There is
an extreme danger of injuries.
OPERATIONS
Keep distance while working on the TCT
Remove Trigger Closing Tool from
Elevator after every time of use.
Elevator in closed Position
28
Trigger Closing Tool must be taken off the
Elevator after every time of use.
OPERATIONS
Example of Elevator without TCT
29
OPERATIONS
30
MAINTENANCE
& INSPECTION
MAINTENANCE
& INSPECTION
31
5. Maintenance and Inspection
General
If cracks, excessive wear etc. is recognised, contact Blohm + Voss Repair GmbH or an authorised service company.
Weldings of the castings should be done only by Blohm + Voss Repair GmbH or an authorised service company in according to
Blohm+Voss welding procedure.
A regular preventative maintenance program should be established for all elevators. These written maintenance procedures
should be given to the crew or maintenance personnel.
WARNING: For Service and Maintenance disconnect the air supply. While working at the open elevator, the trigger has to
be in the locked position.
Daily Lubrication
Lubricate Hinge Pins and Latch Pins
(Grease Nipples).
Lubricate Springs and Trigger System.
Lubricate Emergency Opening and
Actuator.
Daily Inspection
Inspect visually the Latch Opening
Arrangements and Actuator with
springs.
Grease points
MAINTENANCE
& INSPECTION
Grease point 1: Grease point 2: Grease point 3:
Grease point 4:
Grease point 5: Grease point 6:
Position of Locking Pin
Hinge Pin
Trigger Lever
Trigger
Latch Pin
Bearing Pin
Elevator Hinge
3
2
1
Daily Test
4
The Function of the Feedbacksignal
has to be checked daily. If any damage
or malfunction were found, take the
elevator out of service for repair.
Locking of screws
All Screws are normally secured by a
mechanical bolt lock or with a safety
wire. All other screws are secured by
metal adhesive (Locktite).
32
6
5
Greasing Points
Grease quality
In order to achieve efficient greasing even
at different environmental temperatures,
we recommend the following grease types
should be used (obtainable from Blohm +
Voss Repair GmbH):
Low-Viscosity grease
Type AVIATICON Grease XRF
Alternatively; use EP1 gear lubricating
grease for greasing ”non-oil tight gear
trains” when temp. < 0°C/32°F or EP2
when temp. > 0°C/32°F.
Grease Pump pneumatic
The lubricator unit should be filled with
antifreezing oil to prevent freezing of air
operated devices at temperatures up to
minus 20 °C/-4°F.
The valves, which are necessary to provide
the air operated elevator with compressed
air, should ensure quick ventilation of the
system.
33
MAINTENANCE
& INSPECTION
Lubricator and de-water
unit
Frequency of Inspection
Routine daily field Inspection
Visual field inspection of the elevator in an operating condition should be made by
the crew or the supervisor on a daily basis.
Semi – annual field Inspection
A thorough on the job shutdown inspection should be made on a periodic basic
typically at 2 month intervals, or as special circumstances may require. It is
advisable, that after field inspection a record should be made stating the extend of
inspection and inspection results.
Critical Load Inspection
Critical loads may be experienced, for example severe loads, impact loads such as
jarring, pulling on stuck pipe etc.
If in the judgement of the supervisor a critical load has occurred, or may occur, an
inspection equivalent to the semi-annual field inspection should be carried out.
If critical loads are anticipated, the inspection should be conducted prior to and
after the occurrence of such loading. If critical loads are unexpectedly encountered,
the inspection should be conducted immediately after such an occurrence.
Dismantling Inspection
When need is shown in a field inspection, dismantling of the elevator should be
made and an inspection in a suitably equipped facility should be carried out.
Wear of Equipment
MAINTENANCE
& INSPECTION
Normal wear of bushings and elevator ears caused by usage will eventually reduce
the load capacity of elevators.
The existence of cracks or the appearance of defects can indicate severe
deterioration and even failures. Prompt attention is required either to remove the
elevator from service immediately or to undertake appropriate repair.
A condition, that is by no means rare, is the dangerous wear of the 18 degree
Elevator/Bushing taper.
The 18 degree taper tends to round off and less contact area to the supporting
taper of the elevator will be availble.
The Elevator/Bushing taper, as a result, will begin to recess into the bore so that a
cylindrical surface of approximately the outside diameter of the tool joint will directly
be above the worn taper.
An occasionally large tool joint force may wedge itself down in the cylindrical
surface. The wedging may be that of a 2-3 degree angle instead of the 18 degree’s,
resulting in an extremely large spreading force.
A wear condition in its early stages is common. Frequently, it results in an tool joint
sticking to the elevator.
Elevators/Bushing showing hammer marks around the top of the bore should be
closely examined to determine whether it is the elevator, the tool joint or both are
faulty. Although the taper may appear to be correct (18 degree), check the entire
load bearing surface for deformations.
34
Methods of Inspection
Routine daily field Inspection procedure
Elevator should be visual inspected on a regular daily basis for cracks, elongations and
other signs of wear, corrosions or overloading. If any elevator show cracks, excessive
wear etc., the elevator should be removed from service.
All elevators should be examined to determine if the latch and the latchlock mechanism
as well as the trigger and pneumatic components are functioning properly.
Hinge pins, latch lug surfaces and link contact surfaces should be lubricated. Replace
ervery Warning Label which are damaged.
Semi-annual field Inspection
The periodic semi-annual or critical load inspection in the field should be conducted by
the crew with the supervisor.
Cleaning
Before the semi-annual or critical load inspection, all foreign matter should be removed
from the surfaces to be inspected.
Dismantling and Inspection
Dismantling of the elevator is required if a unifomity detailed inspection is necessary.
The 18 degree or 90 degree taper has to be inspected for unformity and depth of wear.
Uneven wear or worn recesses of 1/16 inch or more requires refacing of taper surface
or change the bushing.
Hinge pin and springs should be carefully inspected for excess wear and obvious
weakness.
Generally the Elevator Inspection should be carried out immediately when equipment is
returned to the base, warehouse etc. and is to be carried out prior to it´s being sent on
the next job.
The elevator should be dismantled and inspected in a suitable equipped facility
for excessive wear, cracks, flaws or deformations. Correction should be made in
accordance with recommendations which can be obtained from Blohm+Voss.
Weldings at the castings should be done only by Blohm+Voss or an authorized service
company.
Cleaning
Before inspection, all foreign material such as dirt, paint, grease, oil, scale etc. should
be removed from the areas to be inspected by a suitable method.
35
MAINTENANCE
& INSPECTION
Dismantling Inspection
Wear Check
Wear of Equipment
Normal wear of bushings and elevator
ears caused by usage will eventually
reduce the load capacity of elevators.
The existence of cracks or the
appearance of defects can indicate
severe deterioration and even failures.
Prompt attention is required either
to remove the elevator from service
immediately or to undertake appropriate
repair.
A wear condition in its early stages is
common. Frequently, it results in a tool
joint sticking to the elevator.
Elevators showing hammer marks
around the top of the bore should be
closely examined to determine whether
it is the elevator, the tool joint or both
are faulty.
MAINTENANCE
& INSPECTION
To identify the the conditions of the 18°
Elevator taper gauges are available for
all B+V Elevators (P/N 600018). A set
of gauges consists of an 18° gauge
(GOOD) and a 15° gauge (BAD)
1.
1. Using the GOOD gauge: If the gauge
sits directly on the bushing or BC without
showing any clearance between gauge and
bushing, the bushing or BC is OK.
2. If the gauge shows space between the
gauge and the bushing or BC, you have to
check with the second gauge.
3. Using the BAD 15° gauge: If the gauge
shows any clearance between gauge and
bushingor BC , the bushing or BC is OK.
4. If the gauge sits directly on the bushing
or BC without showing any space between
gauge and bushing or BC, take the elevator
out of service.
Correct use of Gauge 1
1.
WARNING: If the taper is less than 15°
take the elevator out of service or
exchange the bushing.
If the taper is between 18° and 15°,
reduce the elevators load capacity
to 90%. Never use the VES-elevator
without a bushing.
2.
Correct use of Gauge 2
How to check the bushing or
Bore Code of the Elevator the
correct way
1.
2.
3.
Fit the gauge to the inner bore of the bushing
Push the gauge against the bushing or BC and start to move the gauge downwards until the chamfer touched the 18° shoulder.
Check the result as follows
Check of results
36
Gap or
no Gap?
Correct use of Gauge 3
Inspection categories acc. to API RP 8B
General description
Category I
This category involves observing the equipment during operation for indications of
inadequate performance.
When in use, equipment shall be visually inspected on a daily basis for cracks,
loose fits or connections, elongation of part, and other signs of wear, corrosion or
overloading. Any parts found to show cracks, excessive wear, etc., shall be removed
from service for further examination.
The equipment shall be visually inspected by a person knowledgeable in that
equipment and its function.
Category II
This is Category I inspection plus further inspection for corrosion, deformation,
loose or missing components, deterioration, proper lubrication, visible external
cracks, and adjustment.
Category II may involve some disassembly to access specific components and to
identify wear that exceeds the allowable tolerances.
Category III
This is Category II inspection plus further inspection, which should include NDT of
critical areas and may involve some disassembly to access specific components
and to identify wear that exceeds the allowable tolerances.
Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc.
shall be removed from the concerned parts by a suitable method (e.g. paintstripping, steam-cleaning, grit-blasting)
MAINTENANCE
& INSPECTION
Category IV
This is Category III inspection plus further inspection for which the equipment is
disassembled to the extent necessary to conduct NDT of all primary-load-carrying
components.
Equipment shall be:
• disassembled in a suitable-equipped facility to the extent necessary to permit full inspection of all primary-load-carrying components and other components that are critical to the equipment.
• inspected for excessive wear, cracks, flaws and deformation.
Procedure
• Corrections shall be made in accordance with the manufacturer’s recommendations.
• Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method
(e.g. paint-stripping, steam-cleaning, grit-blasting)
Frequency
Periodic inspection
The recommended schedule for inspection of all kind of Elevators, Spiders, Slips
and Power Slips is as follows:
Ongoing
Inspection category I
Daily:
Inspection category II
Every 6 months:
Inspection category III
Every 1 year:
Inspection category IV
The recommended frequencies apply for equipment in use during the specified
period.
37
The inspection frequencies are only recommendations. The schedule of inspection
heavily depends on the following factors:
•
•
•
•
•
•
•
environment
load cycles
regulatory requirements
operating time
testing
repairs
re manufacture
Non-periodic inspection
A complete, on-job, shut-down inspection equivalent to the periodical Category III
or Category IV should be made before (if anticipated) and after critical jobs (e.g.,
running heavy casing / drill strings, jarring, pulling on stuck pipes and/or operating
at extreme low temperatures) < -20° C (< -4° F)
Inspection
A thorough inspection should be carried out periodically (every 3 months) or
as special circumstances may require. Before starting an inspection disconnect
hydraulic system and remove all foreign materials (dirt, paint, grease Oil, scale,
etc.) from surface by a suitable method. After a field inspection, it is advisable to
record the extent of testing and testing results. Conduct the periodic or critical load
inspection in the field by the crew with the supervisor.
If cracks, excessive wear etc. is recognized, contact Blohm + Voss Repair GmbH or
an authorized service company.
Inspection of Pneumatic System
Check for leakage every day.
Should internal or external leakage reach an unacceptable high level, contact Blohm
+ Voss Repair GmbH or an authorized service company.
Critical Load Inspection
MAINTENANCE
& INSPECTION
Critical loads may occur. For example: impact loads such as jarring, pulling on
stuck pipe, etc. If critical loads occurred unexpectedly, conduct the inspection
immediately.
Dismantling Inspection
•
•
•
•
•
•
38
Generally, when the equipment returns to base, warehouse, etc. Carry out the VES-ACL Elevator inspection, immediately. Furthermore, control it prior to its being sent onthe next job.
The VES-ACL Elevator should be dismantled and inspected in a suitably equipped facility for excessive wear, cracks, flaws or deformations.
Corrections should be made in accordance with recommendations which can be obtained from Blohm + Voss Repair GmbH.
Weldings at the castings should be done only by Blohm + Voss Repair GmbH or an authorized service company in according to Blohm+Voss welding procedure.
When need is shown in a field inspection, dismantle the VES-ACL Elevator and arrange an inspection in a suitably equipped facility.
Springs should be carefully visually inspected for excessive wear and obvious weakness.
Inspection check lists
CHECK LIST FRONT PAGE
TYPE OF EQUIPMENT
SERIAL NUMBER
PART NUMBER
SUPERVISOR
DATE OF INSPECTION
INSPECTION CATEGORY
MAINTENANCE
& INSPECTION
PLACE OF INSPECTION
39
Inspection categories – CHECK LISTS
Check Category I (Ongoing observation) Observe during operation for inadequate performance
Check List Category II (Daily)
CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to):
DESCRIPTION
1
Complete front page of check list for the records
2
Check for correct size of elevator or bushing segments
3
Check correct function elevator latch indicator (open - red- or closed - green-)
4
Check function of feedback signal (elevator closed)
CHECKED SIGNATURE
OK
OK
OK
OK
5
Check state of lubrication
OK
6
Check functioning of elevator as a whole
Remarks
OK
CHECK FOR LOOSE ITEMS, ESPECIALLY FOR (but not limited to):
DESCRIPTION
CHECKED SIGNATURE
1
2
3
4
5
6
OK
OK
OK
OK
OK
OK
Hinge pins, bolts and retainers
Fixation of bushing segments
Screws, bolts, nuts, washers, retainers, springs and lock wire
Trigger hammer
Link blocks
Check completeness and condition of warning plates and labels
Remarks
CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR (but not limited to):
MAINTENANCE
& INSPECTION
DESCRIPTION
CHECKED SIGNATURE
1
Elevator Body and Door
OK
2
Hing pins, bolts, nuts
OK
3
4
5
Bushing segments
Latch and lug
Closing arrangement
OK
OK
OK
6
Trigger arrangement
OK
Remarks
PNEUMATIC
DESCRIPTION
CHECKED SIGNATURE
1
Check for loose fittings, pipes, valves
OK
2
Check for pneumatic leaks (hoses, valves and cylinders)
OK
3
Check condition of pneumatic couplings and connection hoses
OK
Remarks
_________________________________
SUPERVISOR
40
_______________________________
DATE
Check List Category III (every 6 months)
GENERAL
DESCRIPTION
1
Carry out an Category II inspection
2
NDT (MPI) critical areas. Some disassembly may be needed to do so
3
Check parts for wear according to allowable tolerances.
Remarks
CHECKED SIGNATURE
OK
OK
OK
Check List Category IV (every year)
GENERAL
DESCRIPTION
1
Carry out an Category III inspection
2
NDT (MPI) critical areas and load bearing components. Strip elevator to do so
3
Change all pneumatic hoses and fittings
CHECKED SIGNATURE
OK
OK
OK
4
OK
MAINTENANCE
& INSPECTION
Check condition of pneumatic valves and replace if necessary
Remarks
_________________________________ ________________________
SUPERVISOR
DATE
41
Wear data criteria
ACL + VES ACL 350
Body Hinge Pin Dimension dia. new:
79,85
Bore dia. new max:
80,074
Bore dia. worn max:
80,524
Latch Hinge Pin
Dimension dia. new:
54,85
Bore dia. new max:
55,076
Bore dia. worn max:
55,526
ACL + VES ACL 500
Body Hinge Pin Dimension dia. new:
89,85
Bore dia. new max:
90,074
Bore dia. worn max:
90,524
Latch Hinge Pin
Dimension dia. new:
79,85
Bore dia. new max:
80,074
Bore dia. worn max:
80,524
MAINTENANCE
& INSPECTION
Remanufacturing and repair of critical areas or load bearing parts must be done
only by B+V or an B+V authorized service company.
Also minor cracks or defects, which may be removed by grinding without reducing
safety or operation of the elevator, must be done only by B+V or an B+V authorized
service company.
Following the repair, the parts should again be inspected by an appropriate method
to insure that the defect has been completely removed.
If the elevator is defective beyond repair, destroy it directly. If it should turn out
necessary to secure the open elevator for repair work, inspection, etc., fix the
trigger with the locking pin after opening of the elevator.
42
Critical Areas
MAINTENANCE
& INSPECTION
Critical Areas
are striped
Critical Areas
43
Trouble shooting
Elevator does not open
•
Check connection for damages
•
Check pneumatic pressure and flow rate
•
Check function and adjustment of control valve
•
Check function of Valve (3) (see Pneumatic diagram)
Elevator does not close complete
•
Check Latch and Latch Lock Springs for damage
•
Check pneumatic System for damages
MAINTENANCE
& INSPECTION
44
SIZE COMPONENTS
SIZE COMPONENTS
45
Pipe sizes, bushings and trigger hammers
SiIZE COMPONENTS
Trigger Hammers
46
Bushings for Drill Pipe, 18° Shoulder
Pipe
dimension
B+V Bore
Code
ACL 350
ACL 500
VES-ACL 350
VES-ACL 500
VES-ACL 350
VES-ACL 500
23/8” EU
101
-
-
-
-
613902-101
613902-101
27/8” IU
27/8” EU
102
103
-
-
-
615960-3
613902-102
613902-103
613902-102
613902-103
31/2” IU
31/2” EU
104
105
613835-1
613835-1
-
613951-1
613951-1
615960-3
615960-3
613902-104
613902-105
613902-104
613902-104
4” IU
4” EU
41/2” IU+IEU
106
107
107
613835-2
613835-2
613835-2
615732-1
615732-1
615732-1
613951-2
613951-2
613951-2
615960-1
615960-1
615960-1
613902-106
613902-107
613902-107
613902-106
613902-107
613902-107
41/2” EU
5” IEU
51/2” IEU
57/8” IEU
109
109
111
115
613835-3
613835-3
613835-3
613835-3
615732-1
615732-1
615732-2
615732-2
613951-3
613951-3
613951-3
613951-3
615960-1
615960-1
615960-2
615960-2
613902-109
613902-109
613902-111
613902-115
613902-109
613902-109
613902-111
613902-115
65/8” IEU
6.906
114
112
613835-5
613835-5
615732-2
615732-2
613951-4
613951-4
615960-2
615960-2
613902-114
-
613902-114
-
Trigger Hammers
Bushings for 90° Tubing
Pipe
dimension
B+V Bore
Code
ACL 350
ACL 500
VES-ACL 350
VES-ACL 500
VES-ACL 350
VES-ACL 500
23/8” P
23/8” U
129
130
-
-
-
-
613902-129
613902-130
613902-129
613902-130
27/8” P
131
-
-
-
-
613902-131
613902-131
31/2” P
133
-
-
-
-
613902-133
613902-133
4”
P
135
-
-
-
-
613902-135
613902-135
5”
P
139
-
-
-
-
613902-139
613902-139
Trigger Hammers
Bushings for Drill Pipe, 90° Shoulder
Pipe
dimension
B+V Bore
Code
ACL 350
ACL 500
VES-ACL 350
VES-ACL 500
VES-ACL 350
VES-ACL 500
27/8”
IU
153
-
-
-
-
613902-153
613902-153
3.1/2” EU
156
-
-
-
-
613902-156
613902-156
4”
EU
4.1/2” IU
4.1/2” IEU
158
-
-
-
-
613902-158
613602-158
613902-158
613902-158
613902-158
613902-158
4.1/2” EU
5“
IEU
159
-
-
-
-
613902-159
613902-159
613902-159
613902-159
5.1/2” IEU
160
-
-
-
-
613902-160
613902-160
6.5/8” IEU
161
-
-
-
-
613902-161
613902-161
47
Trigger Hammers
Bushings for 90° Casing
Pipe
dimension
B+V Bore
Code
ACL 350
ACL 500
VES-ACL 350
VES-ACL 500
VES-ACL 350
VES-ACL 500
5“
223
-
-
-
-
613902-223
613902-223
5.1/2”
234
-
-
-
-
613902-234
613902-234
6.1/4”
227
-
-
-
-
613902-227
613902-227
7”
229
-
-
613951-4
615960-2
613902-229
613902-229
7.1/4”
230
-
-
-
-
613902-230
613902-230
Note: ( - ) Trigger Hammers without Partnumbers will be manufactured on special request.
Bushings and Hammer
48
DRAWINGS
& SPARE PARTS
DRAWINGS
& SPARE PARTS
49
7. Drawings and Spare Parts ACL & VES-ACL
DRAWINGS & SPARE PARTS
47
7. Drawings and Spare Parts ACL & VES-ACL
613970-Y-BC 1 ACL-350 Exploded view
615970-Y-BC 1 ACL-500 Exploded view
613970-Y-BC* ACL-350 Partslist
PN: 615970-Y-BC* ACL-500 Parts list
PN: 613970-Y B+V Type VES/ACL-350
PN: 615970-Y B+V Type VES/ACL-500
Part List PN: 613970-Y B+V Type VES/ACL-350
Part List PN: 615970-Y B+V Type VES/ACL-500
Center Latch Elevator modified for ACL
613540-Y-BC CL-350 with modyfied Parts (Pos.20-23) for VES-ACL 350
615000-Y-BC CL-500 with modyfied Parts (Pos.20-23) for VES-ACL 500
Part list PN 613540 CL-350 with modified Parts (Pos.20-23) for VES-ACL 350
Part list PN 615000 CL-500 with modified Parts (Pos.20-23) for VES-ACL 500
Center Latch Elevator modified for VES-ACL
613900-Y VES-CL-350 with modified Parts (Pos.20-23) for VES-ACL 350
615900-Y VES-CL-500 with modified Parts (Pos.20-23) for VES-ACL 500
Part list 613900-Y VES-CL-350 with modified Parts (Pos.20-23) for VES-ACL 350
Part list PN 615900-Y VES-CL-500 with modyfied Parts (Pos.20-23) for Ves-Acl 500
Pneumatic Set WITH FEEDBACKSIGNAL PN: 613701-3 FOR ACL 350 / VES-ACL 350
PN: 615701-3 FOR ACL 500 / VES-ACL 500
Part list PN: 613701-3 FOR ACL 350 / VES-ACL 350
Part list PN: 615701-3 FOR ACL 500 / VES-ACL 500
Latch opening unit PN: 613860 FOR ACL 350+500 / VES-ACL 350+500
Part List PN: 613860 FOR ACL 350 / VES-ACL 350 PN 613861 Cover Assembly, Middle
Part list PN: 613861 Cover Assembly, Middle
Elevator Actuation Arrangement
PN: 613610 FOR ACL 350 / VES-ACL 350
PN: 615130 For ACL 500 / VES-ACL 500
Partslist PN: 613610 FOR ACL 350 / VES-ACL 350
Partslist PN: 615130 For ACL 500 / VES-ACL 500
Trigger Assembly PN: 613844 for ACL 350 / VES-ACL 350
Part list PN: 613844 for ACL 350 / VES-ACL 350
Spare Parts for one year operation
Part List PN: 613970-Y-BC1 B+V Type ACL-350
Part List PN: 615970-Y-BC1 B+V Type ACL-500
Part List PN: 613970-Y B+V Type VES/ACL-350
Part List PN: 615970-Y B+V Type VES/ACL-500
Part List PN 613540 Center Latch Elevator with modyfied Parts for ACL 350
Part List PN 615000 Center Latch Elevator with modyfied Parts for ACL 500
Part List PN 613900-Y VES-CL-350 with modyfied Parts for VES-ACL 350
Part List PN 615900-Y VES-CL-500 with modyfied Parts for VES-ACL 500
Part List PN: 613860 FOR ACL 350 / VES-ACL 350 Part List PN: 613861 FOR ACL 350+500 / VES-ACL 350+500
Part list PN: 613610 FOR ACL 350 / VES-ACL 350
Part List PN: 615130 For ACL 500 / VES-ACL 500
Part list PN: 613844 for ACL 350 / VES-ACL 350
Trigger Closing Tool PN: 613700-TCT FOR ACL 350 / ACL 500 / VES-ACL 350 /
VES-ACL 500 Part list PN: 613700-TCT FOR ACL 350 / ACL 500 / VES-ACL 350 / VES-ACL 500
48
50
50
51
51
52
52
53
53
54
54
54
55
56
57
57
57
58
59
60
60
60
61
62
63
64
66
66
67
67
67
67
69
70
71
72
72
72
72
72
73
73
74
74
75
75
76
76
77
DRAWINGS
& SPARE PARTS
50
78
78
51
DRAWINGS
& SPARE PARTS
613970-Y-BC 1 ACL-350 Exploded view
3
11
14
2
7
6
15
5
4
16
10
13
1
9
12
8
615970-Y-BC 1 ACL-500 Exploded view
DRAWINGS
& SPARE PARTS
BC=Abbreviation for Bore Code (see Table page 13). For standard elevators, elevator bushings and Trigger Hammer
(pos.10) the proper Bore Code must be named for purchasing or identification.
52
613970-Y-BC* ACL-350 Partslist
Pos.
Qty
1
1
613540-Y-BC
Part no.
Description
B+V Type Center Latch Elevator
2
1
613702
Welding Attachment
3
1
613543-2
Latch Lock Assy. For ACL / VES-ACL
4
1
613605-1
Hinge Pin for ACL
5
1
613542-1
Latch for ACL
6
1
613506-1
Latch Spring for ACL
7
1
613860
Latch Opening Unit
8
1
613844
Trigger Assembly
9
1
613610
Elevator Actuation Arrangement
10
1
613835-…**
Hammer for ACL
11
1
613877
Hook
12
1
613821
Lever
13
1
613838
Lever
14
2
613791
Hose Assembly
15
1
613790
Hose Assembly
16
1
613733
Stop and Go Valve Assembly
17
1
671637
Warning sign ”Spring”
18
1
671638
Warning sign ”Blohm+Voss”
19
1
671639
Warning sign ”Automatic”
20
1
671640
Warning sign ”Hands”
21
1
671642
Warning sign ”Grease Daily”
Pos.
Qty
Part no.
Description
1
1
615000-Y-BC
B+V Type Center Latch Elevator
2
1
615710-1
Welding Attachment
3
1
615003-2
Latch Lock Assy. For ACL / VES-ACL
4
1
615129
Hinge Pin for ACL
5
1
615744
Latch for ACL
6
1
615006
Latch Spring for ACL
7
1
613860
Latch Opening Unit
8
1
613844
Trigger Assembly
9
1
615130
Elevator Actuation Arrangement
10
1
615732-…**
Hammer for ACL
10
1
615960-…
Hammer for VES-ACL
11
1
615745
Hook
12
2
615961
Lever for VES-ACL
12
2
615731
Lever for ACL
14
2
613791
Hose Assembly
15
1
613790
Hose Assembly
16
1
613733
Stop and Go Valve Assembly
17
1
671637
Warning sign ”Spring”
18
1
671638
Warning sign ”Blohm+Voss”
19
1
671639
Warning sign ”Automatic”
20
1
671640
Warning sign ”Hands”
21
1
671642
Warning sign ”Grease Daily”
**
* BC= Abbreviation for Bore Code. For standard elevators, the elevator bushings and trigger
hammer the proper Bore Code must be named when ordering or identification.
** For identification and purchase, choose the correct hammer size.
DRAWINGS
& SPARE PARTS
PN: 615970-Y-BC* ACL-500 Parts list
53
PN: 613970-Y B+V Type VES/ACL-350
3
11
14
2
7
6
15
5
4
16
10
13
1
9
12
8
PN: 615970-Y B+V Type VES/ACL-500
DRAWINGS
& SPARE PARTS
54
Part List PN: 613970-Y B+V Type VES/ACL-350
Pos.
Qty
Part no.
Description
1
1
613900-Y
B+V Type Center Latch Elevator
2
1
613702
Welding Attachment
3
1
613543-2
Latch Lock Assy. For ACL / VES-ACL
4
1
613605-1
Hinge Pin for ACL
5
1
613542-1
Latch for ACL
6
1
613506-1
Latch Spring for ACL
7
1
613860
Latch Opening Unit
8
1
613844
Trigger Assembly
9
1
613610
Elevator Actuation Arrangement
10
1
613951-BC
Hammer for ACL
11
1
613877
Hook
12
1
613821
Lever
13
1
613838
Lever
14
2
613791
Hose Assembly
15
-
613902-BC
Insert Bushing (to be ordered seperatly)
16
1
613790
Hose assembly
17
1
613733
Stop and Go Valve Assembly
18
1
671637
Warning sign ”Spring”
19
1
671638
Warning sign ”Blohm+Voss”
20
1
671639
Warning sign ”Automatic”
21
1
671640
Warning sign ”Hands”
Pos.
Qty
Part no.
Description
1
1
615900-Y
B+V Type Center Latch Elevator
2
1
615710-1
Welding Attachment
3
1
615003-2
Latch Lock Assy. For ACL / VES-ACL
4
1
615129
Hinge Pin for ACL
5
1
615744
Latch for ACL
6
1
615006
Latch Spring for ACL
7
1
613860
Latch Opening Unit
8
1
613844
Trigger Assembly
9
1
615130
Elevator Actuation Arrangement
10
1
615960-BC
Hammer for ACL
11
1
615745
Hook
12
2
615961
Lever
13
-
-
-
14
2
613791
Hose Assembly
15
-
613902-BC
Insert Bushing (to be ordered seperatly)
16
1
613790
Hose assembly
17
1
613733
Stop and Go Valve Assembly
18
1
671637
Warning sign ”Spring”
19
1
671638
Warning sign ”Blohm+Voss”
20
1
671639
Warning sign ”Automatic”
21
1
671640
Warning sign ”Hands”
DRAWINGS
& SPARE PARTS
Part List PN: 615970-Y B+V Type VES/ACL-500
BC= Abbreviation for Bore Code. For standard elevators, the elevator bushings and trigger hammer the
proper Bore Code must be named when ordering or identification.
For identification and purchase, choose the correct hammer size.
55
Center Latch Elevator modified for ACL
613540-Y-BC CL-350 with modyfied Parts (Pos.20-23) for VES-ACL 350
615000-Y-BC CL-500 with modyfied Parts (Pos.20-23) for VES-ACL 500
Securing the Latch Pin
for ACL / VES-ACL 500 only
19
18
17
15 13
15 13
3
14
20
4
2
15 13
1
21
22
5
23
9
10
16
12
DRAWINGS
& SPARE PARTS
56
11
7
15 13
8
6
Part list PN 613540 CL-350 with modified Parts (Pos.20-23) for VES-ACL
350
Qty
1
1
613541-1
Part no.
Description
Elevator Frame 1
2
1
613541-2
Elevator Frame 2
3
1
613504
Latch Pin
4
1
612505
Latch Lock Pin
5
1
612507
Latch Lock Spring
6
1
612509
Latch Pin Securing Ring
7
1
613508
Securing Ring
8
2
612512
Link Block
9
2
613623-1
Hexagon Head Screw with Shaft
10
2
752338
Castle Nut
11
2
752339
Cotter Pin
12
2
622514
Clevis Pin with Head
13
4
612515
Grease Nipple
14
1
613545
Rivet Pin
15
4
612518
Protection Cap
16
2
622515
Safety Spring
17
1
-
Securing Plate for Latch Pin
18
2
-
Washer
19
2
-
Hexagon Head Screw
20
1
613605-1
Hinge Pin for ACL
21
1
613542-1
Latch for ACL
22
1
613506-1
Latch Spring for ACL
23
1
612543-2
Latch Lock Assembly
24
2m
671052
Safety Wire
DRAWINGS
& SPARE PARTS
Pos.
57
Part list PN 615000 CL-500 with modified Parts (Pos.20-23) for VES-ACL
500
Pos.
Qty
Part no.
1
1
615001-1
Elevator Frame 1
2
1
615001-2
Elevator Frame 2
3
1
615004
Latch Pin
4
1
615005
Latch Lock Pin
5
1
615007
Latch Lock Spring
6
1
612509
Latch Pin Securing Ring
7
-
-
-
8
2
615012
Link Block
9
2
613623-11
Hexagon Head Screw with Shaft
10
2
752338
Castle Nut
11
2
752339
Cotter Pin
12
2
615014
Clevis Pin with Head
13
4
612515
Grease Nipple
14
1
615016
Rivet Pin
15
4
612518
Protection Cap
16
2
622515
Safety Spring
17
1
615009
Securing Plate for Latch Pin
18
2
775068
Safety Sheet
19
2
710541
Hexagon Head Screw
20
1
615129
Hinge Pin for ACL
21
1
615744
Latch for ACL
22
1
615006
Latch Spring for ACL
23
1
615003-2
Latch Lock Assembly
24
2m
671052
Safety Wire
DRAWINGS
& SPARE PARTS
58
Description
Center Latch Elevator modified for VES-ACL
613900-Y VES-CL-350 with modified Parts (Pos.20-23) for VES-ACL 350
615900-Y VES-CL-500 with modified Parts (Pos.20-23) for VES-ACL 500
Securing the Latch Pin
for ACL / VES-ACL 500 only
19
18
17
15 13
3
15 13
20
14
25
25
4
26
1
26
24
2
21
15 13
22
5
23
9
16
12
11
7
8
6
15 13
DRAWINGS
& SPARE PARTS
10
59
Part list 613900-Y VES-CL-350 with modified Parts (Pos.20-23) for VESACL 350
Pos.
Qty
Part no
Description
1
1
613901-1
Elevator Frame 1
2
1
613901-2
Elevator Frame 2
3
1
613504
Latch Pin
4
1
612505
Latch Lock Pin
5
1
612507
Latch Lock Spring
6
1
612509
Latch Pin Securing Ring
7
1
613508
Securing Ring
8
2
612512
Link Block
9
2
613623-1
Hexagon Head Screw with Shaft
10
2
752338
Castle Nut
11
2
752339
Cotter Pin
12
2
622514
Clevis Pin with Head
13
4
612515
Grease Nipple
14
1
613545
Rivet Pin
15
4
612518
Protection Cap
16
2
622515
Safety Spring
17
-
-
-
18
-
-
-
19
-
-
20
1
613605-1
Hinge Pin for ACL
21
1
613542-1
Latch for ACL
22
1
613506-1
Latch Spring for ACL
23
1
612543-2
Latch Lock Assembly
24
2
613902-1
Holding Plate
25
4
613902-2
Cylinder Head Screw
26
4
70114
Washer
27
2m
671052
Safety Wire
28
1
612556
Parallel Key
29
1
612557
Screw
30
1
671638
Label “Warning“
31
1
613921
Lable “Patent Number”
32
1
671642
Label “Grease Daily”
33
2
613903
Bowl Fitting Handle
34
1
-
Insert Bushing
DRAWINGS
& SPARE PARTS
60
Pos.
Qty
Part no.
Description
1
1
615901-1
Elevator Frame 1
2
1
615901-2
Elevator Frame 2
3
1
615004
Latch Pin
4
1
615005
Latch Lock Pin
5
1
615007
Latch Lock Spring
6
1
612509
Latch Pin Securing Ring
7
-
-
-
8
2
615012
Link Block
9
2
613623-11
Hexagon Head Screw with Shaft
10
2
752338
Castle Nut
11
2
752339
Cotter Pin
12
2
615014
Clevis Pin with Head
13
4
612515
Grease Nipple
14
1
615016
Rivet Pin
15
4
612518
Protection Cap
16
2
622515
Safety Spring
17
1
615009
Securing Plate for Latch Pin
18
2
617520
Safety Sheet
19
2
617519
Hexagon Head Screw
20
1
615129
Hinge Pin for ACL
21
1
615744
Latch for ACL
22
1
615006
Latch Spring for ACL
23
1
615003-2
Latch Lock Assembly
24
2
613902-1
Holding Plate
25
4
613902-2
Cylinder Head Screw
26
4
70114
Washer
27
2m
671052
Safety Wire
28
-
-
-
29
-
-
-
30
1
671638
Label “Warning”
31
1
613921
Label “Patent Number”
32
1
671642
Label “Grease Daily”
33
2
613903
Bowl Fitting handle
34
1
-
Insert Bushing
DRAWINGS
& SPARE PARTS
Part list PN 615900-Y VES-CL-500 with modyfied Parts (Pos.20-23) for
Ves-Acl 500
61
DRAWINGS
& SPARE PARTS
62
1
3
37
2
33
1
2
32
3
35
27
20 21 22
Elevator Actuating
Arrangement
23
9
8
8
10
5
21
36
6
9
35
36
17
10
36
34
18
4
28
36
17
16
28
19
1
34
R
12
3
2
30
13
19
A
18
14
15
18
12
19
31
19
Latch Opening
Arrangement
P
12
9
8
11
30
Pneumatic Set WITH FEEDBACKSIGNAL
PN: 613701-3 FOR ACL 350 / VES-ACL 350
PN: 615701-3 FOR ACL 500 / VES-ACL 500
Pos.
Qty
Part. No.
Description
1
1
612640
Elevator Cylinder
2
1
615128
Reducing Socket
3
1
612647-1
Swivel Connection
4
1
645111
Straight Connection
5
1
613830
Distribution Block
6
1
645094
Plug
7
-
-
-
8
3
612662-1
Double Socket
9
3
612663-1
Socket
10
3
6132945
Swivel Connection
11
1
612641
Latch Cylinder
12
3
613944
Reducing Nipple
13
1
612661
Absorber II
14
1
612642-1
Quick-Relieve-Valve
15
1
613886
3/2-Way-Valve
16
1
755737
Tee
17
2
755370
Straight Bulkhead Coupling
18
3
645096
L-Adapter
19
4
612944
Straight Connection
20
1
612655
Cover-Piece
21
2
612654
Straight-Socket
22
1
612653
EO-Pipe
23
1
613812
Hose Coupling
24
-
-
-
25
-
-
-
26
-
-
-
27
3
612654
Straight Connection
28
2
613945-1
Seal Rings
29
-
-
-
30
2
613787
Pneumatic Hose 400 mm
31
1
613788
Pneumatic Hose 250 mm
32
1
613789
Pneumatic Hose 450 mm
33
1
613790
Pneumatic Hose 5000 mm
34
1
613792
Pneumatic Hose 150 mm
35
2
613791
Pneumatic Hose 900 mm
36
4
755372
Standpipe Reducer
37
1
613790
Stop and Go valve Assembly
DRAWINGS
& SPARE PARTS
Part list PN: 613701-3 FOR ACL 350 / VES-ACL 350
63
Part list PN: 615701-3 FOR ACL 500 / VES-ACL 500
Pos.
Qty
Part no.
Description
1
1
615160
Elevator Cylinder
2
1
615128
Reducing Fitting
3
1
612647-1
Swivel Connection
4
1
645111
Adapter
5
1
613830
Distribubtion Block
6
1
645094
Plug
7
-
-
-
8
3
612662-1
Double Socket
9
3
612663-1
Socket
10
2
613945
Swivelling Screw Fitting
11
1
612641
Latch Cylinder
12
3
613944
Reducing Nipple
13
1
612661
Absorber II
14
1
612642-1
Quick-Relief-Valve
15
1
613886
3/2-Way-Valve
16
1
755737
Equal Tee
17
2
755370
Straight Bulkhead Coupling
18
3
645096
L-Adapter
19
4
612944
Straight Connection
20
1
612655
Cover-Piece
21
2
612654
Straight-Socket
22
1
612653
EO-Pipe
23
2
613812
Clutch Hose Coupling
24
-
-
-
25
-
-
-
26
-
-
-
27
1
612654
Straight-Socket
28
2
613945-1
Seal Rings
29
-
-
-
30
2
613787
Pneumatic Hose 400mm
31
1
613788
Pneumatic Hose 250mm
32
3
613789
Pneumatic Hose 450mm
33
1
613790
Pneumatic Hose 5000 mm
34
1
613792
Pneumatic Hose 150mm
35
2
613791
Pneumatic Hose 900mm
36
4
755372
Standpipe Reducer
37
1
613790
Stop and Gio Valve Assembly
DRAWINGS
& SPARE PARTS
64
DRAWINGS
& SPARE PARTS
56
57
55
63
12
13
57
62
61
35
33
64
39
61
33
37
35
36
65
36
35
57
33
43
40
42
41
54
15
38
35
32
29
10
9
14
30
10
25
24
23
26
21
22
25
11
20
19
18
11
58
27
31
48
50
49
51
52
HOOK
17
19
53
46
45
7
8
47
6
28
57
Latch opening unit PN: 613860 FOR ACL 350+500 / VES-ACL 350+500
65
Part List PN: 613860 FOR ACL 350 / VES-ACL 350
DRAWINGS
& SPARE PARTS
Pos.
Qty
Part. No.
Description
6
2
613889
Clevis Pin with Head
7
2
613890
Washer
8
2
70814
Cotter Pin
9
1
613862
Casing Latch opening system
10
7
621412
Screw
11
2
612685
Permaglide Bush
12
7
752312
Lock Nut
13
1
621427
Screw
14
1
621430-1
Nut
15
1
613891
Clevis Pin with Head
17
1
612515
Grease Nipple
18
1
613880
Spring
19
4
615879
Washer
20
1
611009
Cotter Pin
21
1
613870
Lever
22
1
613881
Bolt
23
1
613882
Bolt
24
2
612509
Latch Pin Securing Ring
25
2
613879
Pin
26
1
613871
Yoke
27
2
613885
Spiral Split Pin
28
1
612641
Latch Cylinder
29
2
643775-1
Screw
30
2
775089
Screw
31
1
612662-1
Double Socket
32
1
612663-1
Socket
33
3
645096
L-Adapter
35
5
612944
Straight Connection
36
2
613945-1
Seal Rings
37
1
755737
Equal Tee
38
1
613797
Pneumatic Hose Assembly, L=290mm
39
1
613793
Pneumatic Hose Assembly, L=360mm
40
1
613886
3/2-Way-Valve
41
3
613887
Screw
42
3
613883
Washer
43
1
612661
Absorber II
44
1
645111
Adapter
45
4
613580
Rope Clamp I
46
8
613884
Cylinder Head Screw
47
1
612574
Rope
48
1
613878
Angle position indicator switch
49
2
645028
Screw
50
2
645683
Washer
51
1
645195
Screw
66
Qty
Part. No.
Description
52
1
645675
Nut
53
1
613861
Cover Assembly, Middle
54
1
752117
Abdeckblech
55
1
613868
Cover, Left
56
1
613869
Cover, Left Behind
57
24
645198
Screw
58
1
612688
Spring
60
0
615701-3
Pneumatik-Set III for Mechanical Operated
61
3
613944
Reducing Nipple
62
1
612642-1
Quick-Relief-Valve
63
2
755370
Straight Bulkhead Coupling
64
1
613798
Pneumatic Hose Assembly, L=590
65
1
613794
Pneumatic Hose Assembly, L=410mm
66
2
755372
Standpipe Reducer
DRAWINGS
& SPARE PARTS
Pos.
67
PN 613861 Cover Assembly, Middle
1
2
4
7
5
6
11
8
3
14
8
10
9
6
9
5
13
5
Part list PN: 613861 Cover Assembly, Middle
Pos.
Qty
Part. No.
Description
1
1
613863
Cover, middle
2
1
613864
Indicator Disk
3
1
613865
Lever
4
1
613866
Holder for Indicator Disk
5
7
753047
Washer
6
2
613893
Cotter Pin
7
2
613894
Screw
8
2
645683
Washer
9
2
613895
Cotter Pin
10
1
613896
Tension Spring 1
11
1
613897
Tension Spring 2
12
-
-
-
13
1
643779-1
Screw
14
1
613898
Rope
DRAWINGS
& SPARE PARTS
68
8
9
Elevator Actuation Arrangement
PN: 613610 FOR ACL 350 / VES-ACL 350
PN: 615130 For ACL 500 / VES-ACL 500
Bohrungen im Deckenwinkel
von Ø4,5 auf Ø5,5 aufbohren
41
42
11
30
34
32
33
48
10
40
12
6
12
20
17
37
9
4
23
38
14
Mit LOCTITE hochfest gesichert
49
20
39
11
30
46
8
15
5
49
36 37
35
13
25
17
2
3
29
45
20
28
19
24
34
41
5
24
26
50
27
14 7
30
49
20
47
49
19
44
15
20
31
18
23
5
1
43
8
22 21
20
16
22 21
Bei Montage Stiftschraube kürzen
und Mutter mit LOCTITE sichern
20
20
Pos.
Qty
Part No.
Description
1
1
613611
Casing
2
1
613612
Actuator
3
1
613613
Connecter 1
4
1
613614
Connecter 2
5
3
613615-1
Connection Bar
6
1
613616
Connection Bar
7
2
613617
Spring Support 1
8
2
613618
Spring Support 2
9
4
613619
Bush
10
1
613620
Bolt
11
2
613621
Actuating Pin I
12
2
613622
Actuating Pin II
13
1
613623
Nut
14
4
613641
Spring
15
4
613626-1
Spring
16
1
613690
Doubling Plate
17
6
612690
Nut
18
3
612692
Screw
19
4
612673
Screw
BC=Abbreviation for Bore Code (see Table page 13). For standard elevators, elevator
bushings and Trigger Hammer (pos.10) the proper Bore Code must be named for purchasing
or identification.
1
69
DRAWINGS
& SPARE PARTS
Partslist PN: 613610 FOR ACL 350 / VES-ACL 350
Pos.
Qty
Part No.
Description
20
12
612694
Screw
21
2
612695
Screw
22
2
612696
Screw
23
4
612697
Screw
24
4
612698
Split Pin
25
1
613625
Cover
26
1
613624
Cap
27
1
612679
Washer
28
2
613640
Screw
29
1
613615
Connection Bar
30
3
613620-1
Bolt
31
1
612640
Elevator Cylinder
32
1
613831
Pneumatic-Cap
33
2
725461
Screw
34
2
752396
Lock Washer
35
1
612647-1
Swivel Connection
36
1
612648
Compression Fitting
37
1
613945
Swivelling Screw Fitting
38
0,45m
612668
Air-Hose II
39
1
612658
Pipe-Socket
40
1
613830
Distribubtion Block
41
3
612654
Straight-Socket
42
1
612653
EO-Pipe
43
1
612655
Cover-Piece
44
1
613812
Clutch Hose Coupling
45
1
615128
Reducing Fitting
46
2
612662-1
Double Socket
47
2
612663-1
Socket
48
1
613785
Screw
49
4
612650
Screw
50
1
752322
Cotter pin
DRAWINGS
& SPARE PARTS
70
Pos.
Qty
Part. No.
Description
1
1
615131
Casing
2
1
615132
Actuator
5
3
615134
Connection Bar
7
2
615137
Spring Support I
8
2
615138
Spring Support II
9
4
615133
Rod
10
1
615136
Bolt
11
2
615135
Actuating Pin I
12
2
615135
Actuating Pin II
13
1
613623
Castle Nut
14
4
615141
Pressure Spring
15
4
615134
Pressure Spring
16
1
613690
Doubling Plate
17
6
612690
Hexagon Nut
18
3
612692
Cylinder Head Screw
19
4
615145
Cylinder Head Screw
20
12
615146
Cylinder Head Screw
24
4
615147
Split Pin
25
1
615140
Cover
26
1
615139
Cap
27
1
612679
Washer
28
2
613640
Cylinder Head Screw
29
1
615134
Connection Bar
30
3
615136
Bolt
31
1
615160
Elevator Cylinder
32
1
615831
Pneumatic Cap
33
2
613782
Hexagon Head Screw
34
2
752124
Lock Washer
35
1
612647-1
Swivel Connection
36
1
612648
EO-Pipe-Bend
37
2
613945
Swivelling Screw Fitting
38
0,45m
612668
Air Hose II
39
1
612658
Pipe Socket
40
1
615704
Distibution Block
41
2
612654
Straight Socket
42
1
612653
EO-Pipe
43
1
612655
Cover Piece
44
1
613812
Clutch Hose Coupling
45
1
615128
Reducing Fitting
46
2
615702
Double Socket
47
2
615703
Socket
48
1
613785
Cylinder Head Screw
49
4
612650
Threaded Bolt
50
1
752322
Cotter pin
DRAWINGS
& SPARE PARTS
Partslist PN: 615130 For ACL 500 / VES-ACL 500
71
Trigger Assembly PN: 613844 for ACL 350 / VES-ACL 350
mit Draht gesichert
secured with wire
7
18
20
25
20
7
13
18
11
19
12
10
25
21
15
Lever left
9
1
6
11
24
21
2
17
Hammer
5
17
Lever right
16
17
Link Block
DRAWINGS
& SPARE PARTS
72
8
8
14
Pos.
Quantity
Part no.
Description
1
1
613839
Trigger Casing
2
1
613836
Slide
3
-
-
-
4
-
-
-
5
1
613842
Safety Pin
6
1
613834
Spindle
7
9
613823
Screw
8
4
613824
Taper Pin
9
1
613626
Spring
10
1
613841-1
Bolt Assembly for Hammer
11
2
613840
Bolt
12
2
613837
Bolt
13
1
752330
Castle Nut
14
1
752331
Cotter Pin
15
1
620411
Spring Type Straight Pin
16
2
612509
Latch Pin Securing Ring
17
4
613720
Retaining Ring
18
9
735728
Washer
19
2
612515
Grease Nipple
20
4
613826
Thread Pin
21
4
612594
Sliding Bushing
22
-
-
-
23
-
-
-
24
1
613847
Mounting Frame
25
2
70064
Grease Fitting
DRAWINGS
& SPARE PARTS
Part list PN: 613844 for ACL 350 / VES-ACL 350
73
Spare Parts for one year operation
Part List PN: 613970-Y-BC1 B+V Type ACL-350
Pos.
Quantity
Part no.
Description
12
1
613821
Lever
13
1
613838
Lever
14
2
613791
Hose Assembly
17
1
671637
Warning sign ”Spring”
18
1
671638
Warning sign ”Blohm+Voss”
19
1
671639
Warning sign ”Automatic”
20
1
671640
Warning sign ”Hands”
21
1
671642
Warning sign “Grease Daily”
Part List PN: 615970-Y-BC B+V Type ACL-500
1
Pos.
Quantity
Part no.
Description
12
2
615961
Lever
14
2
613791
Hose Assembly
17
1
671637
Warning sign ”Spring”
18
1
671638
Warning sign ”Blohm+Voss”
19
1
671639
Warning sign ”Automatic”
20
1
671640
Warning sign ”Hands”
21
1
671642
Warning sign “Grease Daily”
Part List PN: 613970-Y B+V Type VES/ACL-350
Pos.
Quantity
Part no.
Description
12
1
613821
Lever
13
1
613838
Lever
14
2
613791
Hose Assembly
18
1
671637
Warning sign ”Spring”
19
1
671638
Warning sign ”Blohm+Voss”
20
1
671639
Warning sign ”Automatic”
21
1
671640
Warning sign ”Hands”
Part List PN: 615970-Y B+V Type VES/ACL-500
Pos.
Quantity
Part no.
Description
12
2
615961
Lever
14
2
613791
Hose Assembly
18
1
671637
Warning sign ”Spring”
19
1
671638
Warning sign ”Blohm+Voss”
20
1
671639
Warning sign ”Automatic”
21
1
671640
Warning sign ”Hands”
DRAWINGS
& SPARE PARTS
74
Part List PN 613540 Center Latch Elevator with modyfied Parts for
ACL 350
Pos.
Quantity
Part no.
Description
4
1
612505
Latch Lock Pin
5
1
612507
Latch Lock Spring
6
1
612509
Latch Pin Securing Ring
7
1
613508
Securing Ring
9
2
613623-1
Hexagon Head Screw with Shaft
10
2
752338
Castle Nut
11
2
752339
Cotter Pin
12
2
622514
Clevis Pin with Head
13
4
612515
Grease Nipple
15
4
612518
Protection Cap
16
2
622515
Safety Spring
22
1
613506-1
Latch Spring for ACL
Pos.
Quantity
Part no.
Description
4
1
615005
Latch Lock Pin
5
1
615007
Latch Lock Spring
6
1
612509
Latch Pin Securing Ring
9
2
613623-11
Hexagon Head Screw with Shaft
10
2
752338
Castle Nut
11
2
752339
Cotter Pin
12
2
615014
Clevis Pin with Head
13
4
612515
Grease Nipple
15
4
612518
Protection Cap
16
2
622515
Safety Spring
17
1
615009
Securing Plate for Latch Pin
18
2
775068
Safety Sheet
19
2
710541
Hexagon Head Screw
22
1
615006
Latch Spring for ACL
DRAWINGS
& SPARE PARTS
Part List PN 615000 Center Latch Elevator with modyfied Parts for ACL 500
75
Part List PN 613900-Y VES-CL-350 with modyfied Parts for VES-ACL 350
Pos.
Quantity
Part no.
Description
4
1
612505
Latch Lock Pin
5
1
612507
Latch Lock Spring
6
1
612509
Latch Pin Securing Ring
7
1
613508
Securing Ring
9
2
613623-1
Hexagon Head Screw with Shaft
10
2
752338
Castle Nut
11
2
752339
Cotter Pin
12
2
622514
Clevis Pin with Head
13
4
612515
Grease Nipple
15
4
612518
Protection Cap
16
2
622515
Safety Spring
22
1
613506-1
Latch Spring for ACL
25
4
613902-2
Cylinder Head Screw
26
4
70114
Washer
28
1
612556
Parallel Key
29
1
612557
Screw
30
1
671638
Warning Sign
31
1
613921
Patent Number
32
1
671642
Grease Daily
Part List PN 615900-Y VES-CL-500 with modyfied Parts for VES-ACL 500
DRAWINGS
& SPARE PARTS
Pos.
Quantity
Part no.
Description
4
1
615005
Latch Lock Pin
5
1
615007
Latch Lock Spring
6
1
612509
Latch Pin Securing Ring
9
2
613623-1
Hexagon Head Screw with Shaft
10
2
752338
Castle Nut
11
2
752339
Cotter Pin
12
2
615014
Clevis Pin with Head
13
4
612515
Grease Nipple
15
4
612518
Protection Cap
16
2
622515
Safety Spring
17
1
615009
Securing Plate for Latch Pin
18
2
617520
Safety Sheet
19
2
617519
Hexagon Head Screw
22
1
615006
Latch Spring for ACL
25
4
613902-2
Cylinder Head Screw
26
4
70114
Washer
30
1
671638
Label “Warning”
31
1
613921
Patent Number
32
1
671642
Grease Daily
76
Part List PN: 613860 FOR ACL 350 / VES-ACL 350
Pos.
Quantity
Part no.
Description
6
2
613889
Clevis Pin with Head
7
2
613890
Washer
8
2
70814
Cotter Pin
11
2
612685
Permaglide Bush
12
7
752312
Lock Nut
13
1
621427
Screw
17
1
612515
Grease Nipple
18
1
613880
Spring
19
4
615879
Washer
20
1
611009
Cotter Pin
22
1
613881
Bolt
23
1
613882
Bolt
24
2
612509
Latch Pin Securing Ring
28
1
612641
Latch Cylinder
29
2
643775-1
Screw
35
5
612944
Straight Connection
36
2
613945-1
Seal Rings
38
1
613797
Pneumatic Hose Assembly, L=290mm
39
1
613793
Pneumatic Hose Assembly, L=360mm
40
1
613886
3/2-Way-Valve
41
3
613887
Screw
42
3
613883
Washer
45
4
613580
Rope Clamp I
46
8
613884
Cylinder Head Screw
47
1
612574
Rope
49
2
645028
Screw
50
2
645683
Washer
55
1
613868
Cover, Left
56
1
613869
Cover, Left Behind
57
2
4645198
Screw
58
1
612688
Spring
64
1
613798
Pneumatic Hose Assembly, L=590
65
1
613794
Pneumatic Hose Assembly, L=410mm
Pos.
Quantity
Part no.
Description
1
1
613863
Cover, middle
10
1
613896
Tension Spring 1
11
1
613897
Tension Spring 2
14
1
613898
Rope
DRAWINGS
& SPARE PARTS
Part List PN: 613861 FOR ACL 350+500 / VES-ACL 350+500
As an alternativ to the single spare parts the hole Latch opening unit ( PN 613860)
can be ordered completely.
77
Part list PN: 613610 FOR ACL 350 / VES-ACL 350
Pos.
Quantity
Part no.
Description
26
1
613624
Cap
28
2
613640
Screw
32
1
613831
Pneumatic-Cap
33
2
725461
Screw
34
2
752396
Lock Washer
46
2
612662-1
Double Socket
47
2
612663-1
Socket
48
1
613785
Screw
Part List PN: 615130 For ACL 500 / VES-ACL 500
Pos.
Quantity
Part no.
Description
26
1
615139
Cap
28
2
613640
Cylinder Head Screw
32
1
615831
Pneumatic Cap
33
2
613782
Hexagon Head Screw
34
2
752124
Lock Washer
46
2
615702
Double Socket
47
2
615703
Socket
48
1
613785
Cylinder Head Screw
Attention:
Inside the Elevator Actuation Unit is assembled with heavy springs under high pressure !
There is an extreme danger of injuries while disassembling, if disassembling is not done
correctly. Therefore disassembling and repair is strictly permitted only for Blohm + Voss and
their authorizied Service Facilities.
DRAWINGS
& SPARE PARTS
78
Pos.
Quantity
Part no.
Description
7
9
613823
Screw
8
4
613824
Taper Pin
10
1
613841-1
Bolt Assembly for Hammer
11
2
613840
Bolt
12
2
613837
Bolt
16
2
612509
Latch Pin Securing Ring
17
4
613720
Retaining Ring
18
9
735728
Washer
19
2
612515
Grease Nipple
20
4
613826
Thread Pin
21
4
612594
Sliding Bushing
25
2
70064
Grease Fitting
DRAWINGS
& SPARE PARTS
Part list PN: 613844 for ACL 350 / VES-ACL 350
79
Trigger Closing Tool PN: 613700-TCT FOR ACL 350 / ACL 500 / VES-ACL
350 / VES-ACL 500
Part list PN: 613700-TCT FOR ACL 350 / ACL 500 / VES-ACL 350 / VESACL 500
Pos.
Quantity
Part no.
Description
1
1
613735
Body
2
1
613735-1
Center Support
3
1
613735-2
Hexagon head screw
4
1
621435
Washer
5
1
752837
Cotter Pin
6
1
613735-3
Hexagonal Nut
7
1
775015-2
Threaded Pin
PN 613888 Steel bar for Latch opening
DRAWINGS
& SPARE PARTS
80