Table of Contents High Voltage Cable Accessories…………………………………………………….I Din Lugs and Connectors………………………………………………………………II Heat Shrink Shapes……………………………………………………………………..III Medium Voltage Cable Accessories………………………………………………IV Transmission Cable Joints Up to (72.5)kV Gtounding Ey. f or ~'" 01 gro...nd wi,. 0lI0C""""" E.l<CI'lIe", S..... monogetn_ .J_i.-" Un", ... co.o::h,.;1," ~''''''''' eIeclncol dfl,gn prowides reloeI Molded ~ield Cond....ct"'. EPOM sheld corti...t!'>e coble non melOllic insul o,"on . held Int.rN,,",. Fit As""... wol."'g ht HOI and complet. d'elec lMc i"'eg 'ity - - - Contad I" ,ta lt, with Standard Tooling Joint Body in.ulo~on 1........loling/Conductive bond Ca ble 1,.,>Ulotion D"'meIe' mrge (45 . 77) mm is coYe"!>d by eoc h indi.>duo l joint hauling si' e Option shieldbreak Integrof factory molded snieldbreok isavailable for Compatible with all Polymeric Insulation Rated 10 Coble Ampo cily reliable cress bonding uc Standa rd 6084 0 IEEE Standard 40.4 www.elsewedy.com Transmission Cable Joints Up to (72.5)kV All Transm ission Ca ble Joi nts ore IOdOlY molded and factory tested, provid ing maxim um reliability. Factory molding e nsures o level of insulation ond shielding system integrity not ochievoble with field -lcbeccted insulotion systems. The Transmission Coble Joints co n be utilized in com bina tion w ith various options for co ndu d or con nectors shield ir'IQ e nd environmental sealing Instollation procedures are easily learned and the insta lla tio n does not req uire labor inte nsive field molds o r ta pe -wra pping machinery Field a ssembly is greatly simplified because all e lectrical stress - manageme nt e leme nts ho ve been provided during the fodofy mold ing process rather tha n being fabricated in the held . depend ing on the choroderislics of the coble and the ioslollotions. The Transmission Cable Joints ore des igned for use on solid d ielectric ca bles with insulati on diameters Irom 45 mm 10 77 mm. 'Nhen assembled, They provide permanent, fully-shielded, ful1y--submel'5iblecoble joints lordired burialor vouhapplications. A Transm ission Co ble joint is a va ilable for any appl ication, with ambient temperature • 4 0 ' C up to 65 ' C. All Transmissio n Co ble Joints ore designed with o ptimized stress control and beet transfer capabili ties. You do not have 10 rely on the expertise 0 1a field instoller 10 fabricate 0 reliable joint. Premolded ho using void . free joint hous ing cons ists 01 pe roxide • cured EPDM insula tion bonded under pressure to pe roxide - cured molded semiconductive elements. .. ... ... Maximum Reliability & lowest Installed Cost • Foster Insta llation . The molding is done in the fa eto ry, redUCing on -site time . No penciling 01 cob le insula tion req uired. • Reduced Training Req uire ments. Easily-Ieamed inslollation proced ure. • No Costly Insta lla tion Machinery Required Field molds lor wrap ping machines a re not required. A low-cost assembly tool is a vailab le . • No Special Erwironmental Equipment Requirements • Unlimited Sheillile Allows lor instan t availability • Foctory-Molded Q ua lity You can be sure each coble joint in the field is produc ed exoctly per design. Eac h unit is molded a micro-processor.controlled screw injection press to produce a level 01 quality not possible wilh lield mokling equipme nt o r lope. • Foctory· I ()()% Ioetory Tested Ea ch unit is electrically tested in the foetory to insure consistent qua lity. www.e lsewedy.com Transmission Cable Joints Up to (72.5)kV Technical Data RATINGS Nominal system voltage (IN) Ma ximum system voltage, Urn (IN) Mo• . 69 72.5 90·C eo.. .linuous condUC1or temp . Splice compression conoectoes per ANSI C 1 19 .4 Class AlClass2 Type le sb-per iec 60840 Ptl"ial discho,9" Ie$! (Corono lest ) · Volloge rise and hold lor 10 sec up to (k.V) · Partiol discharge level determined 0 1 (IN) • Mo>:, allowable PO IeYeI{PC) 63 60 5 AmMnt • Concludor Iemperolure Healing cycle yoitoge lest · Test voltoge (IN) 72 (95 -cr - Conductor lemperature - Fo llo wed by portlol dechorge lesl Impulse voltage lesl (10 Pos .• 10 Neg.• 50 HZ) - Impu lse ...olloge test (kV} 350 (95 - Conductor temperature AC "olloge tes' (ofre. comple tion impulse 'est ) - Te st voltoge (WI lo r 15 min .q '20 · Conductor temperature Ambient . • DC w;lhs lond: 15 min Producti o n le slleodl un it) 240 IN Corona extinction "ohuge (kY) «5PC sensitivi ty) 90 AC wilhs land: 15 min. (kVJ -- Cable Data Requ ired ._ll/I_ Table to be> 'Ule d with order: .- Conductor Melal ,hiels Nom,,,,,1 Outs,de d,omem' • ....... J.cUt ._ --- v · Oot,;O., d,omele . mm mm In' ulation Outer - Inne r jacket AmlQ' Oote, jodet Ordering Formula • ---,- 'U sn ~'" fR ~""m:ot IV • ..... , .~ So. ........ mm • • 0 S x T T T ":::" ~ ,.., .....'--.... f)l _ _ ·_ _ - H.~ 7·5 1 _90 ~\l66-5oB~1 ;':'.88 -0:'.:>3 65.3 7.76.89 x T ~ ~ ...... (11_ 0<- W T - x- ~ ~ I j -•r- -• J I ! -.-.- · ----------- --.- · --- '- ,I · -*~ • • - ..::• • ·, www.elsewedy.com Manufacturing Stages - Testing & Pocking Manufacturing Stages Manufacturing Stoges ... r I ----~-- Testing Pocking Theoretical Training Practical Training www.elsewe dy.com ELSEWEDY CAB L E 5 - Standard Copper Lugs --- L I A • • I 0 • • -r -r--v -r- • 0' Seamless, one piece electrolytic tough pitch high conductive copper E.T.P and tin plated surface 10 assure maximum conduc tivity. Conductor size and stud size o re marked on every piece to ensure positive identification and fosler installa tion. Copper tubes are manufactured in compliance with DIN EN 13600 Conductor size S~d mm? Size 55Cl6/6 6 55CllO/6 Code • A 01 03 L 6 10 3.8 6.5 31.5 10 6 10 4.5 6.5 34.5 55Cl16/8 16 8 11 5 .5 8.5 35 55Cl25/8 25 8 12 6 .8 8.5 38 55Cl35/8 35 8 15 8.2 8.5 45 55Cl50/1O 50 10 18 9 .5 10.5 50 55Cl70/10 70 10 20 11.2 10.5 53 55Cl95/12 95 12 22 13..4 13.0 60 55Cl 120/12 120 12 26 15 .0 13.0 65 55Cl 150/12 150 12 30 16.5 13.0 72 55Cl185/16 185 16 30 19 .0 17.0 83 SSCl240j16 240 16 35 21.0 17.0 94 55Cl300/20 300 20 44 23.5 21.0 111 55Cl400/20 400 20 44 27.0 21.0 114 55Cl500/20 500 20 68 31.0 21.0 144 55Cl630/20 630 20 68 34.0 21.0 144 • All Dimens ions in mm . • Fo' a ny a lne' d, man.ions, pi"""" co ntoct " •. o Due to co ntinuo us prod uct impm ve mM h ••ome spec ificat ion. cou ld be cho r\ged without nolice . Offloe, Of SED[O Obo ur Bid... No . 13 SoIoh Solem 51. Nco. City, Coiro - Egypt T~ I. : +2 02 22626 76 3 {6 line,). F"" , ; 2 02 226 39 155/2 402 368 3 Fa ctory, PC# 36A South (Nil, Industrial Region. 10th of Romodon C ity Te l. -.- 2 01541114 1 · fm ; + 2 0 15411 142 E_ma ;l: elmt;mold@e lr.e_dy_com . sedco@e l.ewedy.com www.el$f!wedy.com SSCujR1-030s1 ,-., ELSEWEDY CAB L E 5 -- Standard Copper Connectors I' • l --- 'I Seamless, one piece electrolytic tough pitch high conductive copper E.T.P and tin plated surface to assure maximum conductivity. Conductor size is marked on every piece to ensure positive iden tifica tion and faster installation. Positive cable stops ensure p ro per insert io n o f conductors to full depth . Copper tubes are manufactured in compl iance with DIN EN 13600 Conductor size Code • mm 2 01 L SSCC 6125 6 3.B 25 SSCC 10/30 10 4.5 30 SSCC 16/35 16 5.5 35 SSCC 25/40 25 6.B 40 SSCC 35/45 35 8.2 45 SSCC 50/50 50 9.5 50 SSCC 70/55 70 11.2 55 55CC 95/60 95 13.4 60 SSCC 120/65 120 15.0 65 SSCC 150/70 ISO 16.5 70 SSCC 185/80 185 19.0 80 SSCC 240/90 240 21.0 90 SSCC 300/1 00 300 23.5 100 SSCC 400/ 110 400 27 .0 110 SSCC 500/1 40 SOD 31.0 140 SSCC 630/1 60 630 34.0 160 • All D"r..m ,ion. 'n mm. • for o ny other d ime n. io n, . plea." co nlod us, • DIJe to co ntinlJOIJ' pm dud improvements, so me , pecilicol,o n, co uld be cho nged without notoce. , srncn Office : Obou' 81dg, No , 13 Soloh Sole'" St No" City. CO<,o · Egypt T~ I. : +202 22 626763 16 liM'!, - Fo' + 2 02 22 639 1$5/2 402368 3 Fa ctory, PC #36A Sou,h (A·ll, Ir.d....trio l Region, 10th of Ro",odan Ciry Tel.: . 2 015 411141 · Fox . 2 01 5 4 11142 E-"""I, elo.. ,mold@elsewOOj_com : ><><ko@else"",dj .com www.e ls ewedy.com SSC ej Rl..Q30S] ELSEWEDY CAB L E 5 - Tubular Copper Connectors • -- Seamless, one piece electrolytic tough pitch high conductive copper E.T.P and tin plated surface to assure maxi mu m con ductivity. Conductor size and connector die size are marked on every p iece to ensure po sitive identification and faster installotion. Positive cable stops ensure proper insertion of conductors to full depth . Connectors are manufact ured according to DIN 46 2 67 port 1 and copper tubes are manufactured in comp liance with DIN EN 13 60 0 Code • Conductor size Connector mm 2 Die D1 D2 L STCC 6/30 6 5 3.8 5.5 30 STCC 10/30 10 6 4.5 6 30 STCC 16/50 16 8 5.5 8.5 50 STCC 25/50 25 10 7 10 50 STCC 35/50 35 12 8.2 12.5 50 STCC 50/56 50 14 10 14.5 56 STCC 70/56 70 16 11.5 16.5 56 STCC 95 / 70 95 18 13. 5 19 70 STCC 120/70 120 20 15.5 21 70 STCC 150/ 80 150 22 17 23.5 80 STCC 185/85 185 25 19 25.5 85 STCC 240/90 240 28 21.5 29 90 STCC 300/100 300 32 24.5 32 100 STCC 400/150 400 38 2 7.5 38.5 150 STCC 500/ 160 500 42 31 42 160 STCC 630/160 630 44 34.5 44 160 • All Dime nsio n' in mm. • FOf on, oth e , dimM' ion•• pi" " ", con toet " , . o Due to wnhnuous prod uc1 imp'ove me nt'_ , o rne spec;focolions could be chong ed wllhou t no l,e". OHice: O bo" , Bl dg. No, 13 Sa lah Tel. ~2 s.olem St No>' City, Coi,o EijYP' 02 2262 6763 (6 t;"".) . - fox +202 2263915.sn4023683 f aClory , PC f 36A Sov, h (A'l ). Ind....m o l Region, 10111 0/ Rqmad cln O ty TeI,,+ 20 \ S411 141 Fa. +2 0 15 4 11 142 SEDCO E-mo,l: eIQotimold@<llsewedy.com , ,edco@elsewedy.com www.elsewedl'.co m STCCI]R1-0J oe l ... ~ ELSEWEDY CAB L E 5 -- Tubular Aluminum Connectors -- 1 • Seamless, one piece, pure al uminum construction 10 assure maxim um cond uctivity. Co ndu cto r size and connecto r die size are marked on every piece to ensure positive identification and foster installation . Positive cob le stops ensure proper insertion of cond uctors to full depth. Alum inum tubes are man ufa ctured according to DIN EN 755-7 with minimum 99 .5% purity. Code • Conductor size Connector mm 2 Ole 01 02 l STAC 25 /70 25 12 6.8 12 70 STAC 35/85 35 14 8.0 14 85 STAC 50/85 50 16 10.0 16 85 STAC 70/105 70 18 11.2 18 105 STAC 95/105 95 22 13.2 22 105 STAC 120/105 120 22 14.7 22 105 STAC 150/1 25 150 25 16.3 25 125 STAC 185/125 185 28 18.5 28 125 STAC 240/ 145 240 32 21.0 32 145 STAC 300/1 45 300 34 23.3 34 145 STAC 400/2 10 400 38 26.0 38 210 STAC 500/210 500 44 29.0 44 210 • AJI Dimension< in mm . • Fo r on, other dime n"on•• 1'1"",,, con toc1 LIS . o D" .. lo con tinUOL!' product imr>rovemenh. wme sp ecification , co uld be changed without noh c" . Office , Obour Bldg, No, 13 Soloh So lem St. Nos, Ci'l. Coiro E"" T.I.. +2 02 22626763 (6 (; n9 0). - Fo>, +20122639 1$5/2 4023683 'I Fa <lory, PC.* 36 ." So uth {A" ' I. Indv'ln o l Reg;"n, 1Oth 01 R.cmodon (;I, Tel.' +20154 11141 . Fa' + 2015 4111 42 E-mo;l: elostimoid@elsewe<t.,..com SEOCO ..,ocoC<iJ.&l,eW8dy.com www.et sewed'f.com STAC~ R 1.0308 1 ~ ELSEWED Y -- CAB L E 5 Bi-Metallic friction Lugs • I -- -r - I " • - - - - - c," -- -I" c" L \ • HH+ -- -- -- -- -- - • Manufactu red from highest qualify pure electrolytic copper, welded fa pure al uminum barrel by cutting edge friction welding technolo gy, bi-metal lic friction lugs assure maxi mum reliabi lity connection of aluminum cables to co ppe r bus bars, copper bush ing, ....etc. D3 02 01 B II L Leu l.AL 10 11 20 6.5 25 43 89 39 50 35 10 11 20 8 25 43 89 39 50 S BFl SO/12 50 12 13 20 9 25 43 89 39 50 SBFL 70/12 70 12 13 20 11 25 43 89 39 50 SBFl 95 /12 95 12 13 20 12.5 25 43 89 39 50 SBFl 120/1 2 120 12 13 25 13.5 30 59 116 49 67 SBFL 150/1 2 150 12 13 25 15,5 30 59 11 6 49 67 SBFL 185/12 185 12 13 32 17 35 59 125 58 67 SBFL240/1 4 240 14 15 32 19.5 35 59 125 58 67 SBFl300/16 300 16 17 34 23.5 42 85 155 65 90 $BFl 400/ 16 400 16 17 40 26.5 42 85 155 65 90 Code • Condoctor M Sue mm 2 Stud Size SBFL 25/ 10 25 SBFL 35 /10 • All Dimen , ion, in mm . • For a ny other d'me n. io n" plea'" co ntact us. • Due to co nt inuous p rodud improve"",n", so m" ' p«ik ol ion. co uld be c ha nged wit ho ut no tice . Off ice : O bo ur Bld g. No. 1.3So lah S<>lem St. N"" City, Co iro · Egypt Tel., + 1 0211626763 16 Li_l. - Fo• - 1 02 11639155n402.36BJ Fa Clo ry: PC. 1 3M Sou'" lA:l), I""....triol Region, 100h 01 Ramodon C i'y fel.: +20 1541 1141 _ Fe< +2 0 15 411 142 5[0[ 0 E·mo;l- elo,timold@elsewedy.rom . sedco@el, ewed, .e<>m www.e lsewedy.cam SBF U!Rl .Q30el ELSEWEDY -- CAB L E 5 Tubular Aluminum Lugs - C2 • Seamless, one piece, pure al um inum construction 10 assure maximum conductivity. Conductor size , stud size and connector die size a re marked o n every piece to e nsure posi tive identification and faster installation. Aluminum tubes are manufactured according to DIN EN 755 ·7 with minimum 99 .5% pur ity. Code • Conductor size mm l M Stud Conn Die B C! C2 D1 D2 L STAl 25/8 25 8 12 18 9.5 12.0 6.8 12 60 STAl35/1O 35 10 14 21 11.2 14.5 8.0 14 67 STAlSOIlO 50 10 16 25 14.0 14.5 10.0 16 72 STAl 70/12 70 12 18 28 15 .0 17.5 11.2 18 86 STAL 95/12 95 12 22 32 15.5 18.0 13.2 22 90 STAl 120/1 2 120 12 22 32 16 .0 17.0 14.7 22 91 STAL 150/12 150 12 25 35 17.5 21.5 16.3 25 103 STAl 185116 185 16 28 40 2 1.5 25.0 18.5 28 106 STAL 240/ 16 240 16 32 45 23 .5 26 .0 21.0 32 116 STAl300/ 16 300 16 34 49 24.0 25.0 23.3 34 124 STAL 400/2 0 400 20 38 58 30. 5 32 .0 26 .0 38 165 STAl500/20 500 20 44 60 30.0 31.5 29.0 44 185 Size • Al l Di mensions in mm , o For ony othe, dimensions, plea se com ocl us. • Due to co~ti ~ uou . prod uct i mp,ove me~ts, , orne , pe<: ificotoo n> co uld be , smco Offi ce: O bou' e ldgs No , 13 Soloh Solem St. Nos' City, Co;'o - Egl pt T. I., +2 02 22 626 763 16 lin",j. - Fo, - 2 02 22 6391SSn40236B3 Fact o ry, PC.fII36ASoulll 1A'11, IMu,tnol Region, 1OJ!, of Rom Qdon C''Y Tel,,+20154 1l141 Fox - 2 01 5 411 142 E-moil: elo,;t;mold@elsewedy.com sedro@.I,.........dj.com www.e lseW1!dy. com ~ho nged wrthOLiI not;~e . S TAu1Rl -030e l ~ ELSEWEDY CAB L E 5 - Tubular Copper Lugs c, C2 ~ 4 I I: I ' 4 --- I ~ +~rnnE 0 I- IE • D3 Seamless, one piece electrolytic tough pitch high conductive copper E.T.P and tin pla ted surface to assure maximum co ndu ctivity. Conductor slze.s fud size a nd connector die size ore marked on every piece to en su re positive identification a nd faster installation. Lugs o re manufactured a ccording to DIN 46235 an d copper tubes are manufactured in compliance with DIN EN 13600 Code Conductor S~d size mm • 2 Conn Size Ole Cl C2 01 D2 03 E L 5 6 6 5 10 8.5 7.5 8 3.8 5.5 6.4 0.6 24 1.5 STCL 10/6 10 6 6 10 9 7.5 8.5 4.5 6 6.4 0.6 27 1.5 STC L 16/8 16 8 8 20 13 10 10 5.5 8.5 8.4 36 2.5 STel25/8 25 8 10 20 16 10 10 7 10 8.4 38 3 STCL 35/1 0 35 10 12 20 19 12 12 8.2 12.5 10.5 42 2.5 STCL 50/10 50 10 14 28 22 12 12 10 14.5 10.5 52 4 STCL 70/12 70 12 16 28 24 13 13 11.5 16.5 13 2 55 5 STC L95/12 95 12 18 35 28 13 13 13.5 19 13 2 65 5 STCL 120/12 120 12 20 35 32 16 17 15.5 21 13 2 70 5.5 STC L 150/12 150 12 22 35 34 16 17 17 23.5 13 2 78 6 STCl 185/16 185 16 25 40 37 19 20 19 25.5 17 2 82 6 STCL 240/16 240 16 28 40 42 19 20 21.5 29 17 2 92 6.5 STCL 300/16 300 16 32 50 48 19 22 24.5 32 17 2 100 7 STCl 400/20 400 20 38 70 55 25 25 27.5 38.5 21 3 115 10 STC L500/20 500 20 42 70 60 25 25 31 42 21 3 125 10 STCL 630/20 630 20 44 80 60 25 25 34.5 44 21 3 135 10 OR i,,, , SED[ O B STCl6/6 • All Dimen,ion, in mm . • For an y othe r d,mensions, plea se co ntact us. • Due to co nhn uotJ5 product improvemen ts, SOme Of A ,peei~ca!>o n, co uld be changed without ""!>ce . Obo u' 81dg. No. 13 50loh 50lem 5t. Nos' City, Co"o - Egl Pt Tel.; +20222626763161.0"".), - Fe " +202 22639i 55/2 4023 683 Fa ctory , PC.*36A 50uth (A' 1I. Indu. ttial Region, 10th of Ramada n C,tl Te l. ; ~ 2 0 1 5 4 1 1 1 41 . Fa<; + 2 0 15411 142 E·mQ il; elostimold@>e15e-oycom sedco@<l lSlOWt!dy.com www,els_ed'l.,o m STCujRl .Q3081 ,-., ELSEWEDY CAB L E 5 Heat Shrinkable Cable Breakouts Description Coble breakouts o re designed fo r cable sealing crutches and to provide resistance to ab rasion, wea theri ng a nd chemical attack. It's applicable in indoor and outdoor a pplicatio ns for all types of polyme ric and paper in sula ted cables. Main Features • Resistance again st a brasion , corrosion, che micals, solvents, common fluids. • Resistance against weather, UV and oxidation. • • Compatibl e with nearly all coble types. • Unlimited shelf life. .I" • Easy and fast installation. • Available with adhe sive or mastic if required. ::nr-tam "':':':':":':"'-'" Material Specification I Application tem perat ure I Shrinking temperature I Tensile streng th I Elonga tion at brea k I Thermal aging 7 OJ .!.. ' p~ "C -40 :+ 105 'e > 120 N j mm ' Min 12 A$TM412 % Min 300 ASTM412 (168h / 150 "C) Tensile streng th after ag ing N/mm ' Min 10 ASTM412 Elongation at brea k % Min 250 ASTM412 Water absorption % < 0.5 DIN 53495 Good ISO 175 Chernical resista nce • liiiililiilii Volume Resistivity Ohm . em Corban Block Content % Min 10 12 ASTM 257 ASTM D1603 > 3 Dimensions STFBO 2.2 65 STFBI 75 30 3.5 215 32 13 2.2 75 STFB2 110 45 5 290 52 21 4 110 STFB3 135 55 5 310 64 27 4 110 • All Dimension , in mrn . • For a ny othe r dirne n"om, please contod us. o Due to conlinuou< p m du ct im p mv e me nt" some <pec,fication, cou ld be c ha ng ed without no tice OHi ...: Obou' Bld g. No , I J Sa loh x,1_ St Noo' C ity. Co iro - Egypt ToL ~ 2 02 2262 6763 (6 L"".I. - fa . + 2 02 22 639 1SSn4023683 Fanory : PC # 36A Soutl1 (A'l), tndu<1oiol R<.gion, 10th a l Rama dan C ity Tel,: +2 0 1541 1141 . Fe. + 2 015 411142 [ -<n0;1: eloot,mo ld@el ..wedj, com <edca@el..,wedj.com www.e ls e wedy.com STFBJ!Rl.Q30sl ~~ ELSEWEDY CAB L E 5 Heat Shrinkable Boots Description Heat shrinkable stabilized cross -linked pclvclelin boots, in red or grey colo r; designed to provide protection to the end cables bushing insulation and sealing against ingress of moisture and contamination. and provide insulation and resistance to abrasion , weathering and chemical attock. Main Features • • Resistance against obrasion,corrosion , chem icals, solvents and common fluids . • Resistance against weather, UV and oxidation. • High track ing resistant. • Compatible with nearly 011 types of cab les. • Un limited shelf life. • Easy and fast installation. • Avai lable with adhesive or mastic if requ ired. • Can be used in combination with termination up to 36kv. [i ] Material Specificatian Physical Properties Specifi c gra vity 1.19 m in. A$TM 0- 1505 Tensile strength 7 N/mm 2 [min.] A$TM 0- 4 12/ 150 37 Ultimate a longation 300% (min.) A$TM 0 -412 /150 37 Hardness 32 + 3 shore 0 ASTM 0- 2240 Wa ter absorption 1% [mox.] A$TM 0 -570/1$0 62 Tensile strength 6 N/mm 2 [min.] A$TM 0- 4 12/1$0 37 Electrical Properties 250% (min.) A$TM 0- 4 12/150 37 Volume resistivity 10 12 ohm -em (min.) ASTM D-25 7/ IEC 93 Electrical strength 10 kv/mm (min.) A$TM D-149 /I EC 243 Die lectric constant 5 (max. ) A$TM D-1SO/IEC 250 Resistance to trod No failure by trocking ASTM 0-2303 Thermol Ageing (168 h/150'Q • Dimensions Straight SB1 Straight SB2 95 35 70 25 Right Angle RAB 1 81 35 48 15 Right Angle RAB2 95 35 70 25 o All Dimension. in mm. o For any ol her d'man'ion•• plea,e con ta ct " , . o dl • d2 dLornele r$ o! Iree ,"",ove')' o Due 10 co nlinuou. proo ud imp, ave rn"" t. . some spec ifica tions cou ld be cha nged without nolice Offi ce , Dbo"r Sldg' No_13 s.oto h Sole m ~,. No" 0,. Ca'1O - Eg, p! TeL + 2 02 2262676 3 {6 Ii"" ,). _ Fm : + 2 02 22639 155/2 4023683 Fa clory : PC,1I3M $o"th (A' II. Indu, t.iol Region. 10th of Ramada n City Tel , : ~ 2 0 1 5 4 1 1 1 4 1 -Fo. - + 2 0 15 411142 E_ma il : elostimo ld@e l. e....dv.co m ""dco@>"l..,.".,dy_com www. el sew ed y. com SB-RABJlR1-o30S ! ELSEWEDY CAB L E 5 Heat Shrinkable End Caps Description Heat shrinkable stabilized cross linked oclvoleftn sealing caps {sq, in black color ore ideol for protecting coble ends. SC ore designed to seal the end of cables against ingress of moisture I and contamination, and provide insulation and resistance to abrasion, wea thering and chemical attack. Such se oling cops are required for coble transport, storcqe and installation. Main Features -pzzzz=-= . .C • Resistance against abrasion, corrosion,chemicals, solvents • and common fluids . • Resistance against weather, UV and oxidation. • Compatible with nea rly all types of ccbles • Rated up to 600/1000 Venerqized coble. • Unlimited shelf life. L~ I • Easy and fast installation. • Available with adhesive, mastic, or valve if required. Material Specification Application Temperature O( -40: + 150 Shrinking Temperature O( > 120 I Tensile Strength N/mm 2 Min 12 ASTM412 I Elongation at Break % Min 300 ASTM 412 Thermal Aging (168h/150 aC) Min 10 ASTM412 < 0 .5 DIN 53495 Good ISO 175 I I I Tensile Strength after ag ing N/mm 2 • I Water Absorption I Chemical Resistance I I % Volume Resistivity Corban Block content Min 10 12 ASTM 257 ASTM 01603 > 3 % Dimensions Type After Free Recovery As Supplied (l) (AI (D) (T] (DI M" SC 14 50 45 14 3 4 SC 20 65 60 20 3 9 SC 35 90 BO 35 3 15 SC 55 110 BB 55 3.7 24 SC 75 120 105 75 4 35 SC 100 140 110 100 4.B 55 SC 115 150 110 115 4.B 55 All D;ma ns;o n, ,n m m . for OFly othe r d,men, ;o". , plem . <onloct u, Due to conllnuou, product ;mprovema nls, so ma .p ec if,cat ion, co old be chong r>d wilhout nohc•. , SEOCO Offl c" , Oboo' Bldg, No. 13 SoI<>h 5alom St. N,w C 'r, Caoro EYIPI T. I.: ; 2 02 22626 763(6 Li no,j, . Fax , t 2 02 22639 155/24023683 Fa ctory , PC,1it 36A Sooth lA'i I, Indu' lriol Regiorl. 10th of Romodon Ciry Tel., + 2 015 4 11141 Fo>o +2 015 411 142 E·moi" . Io' limold@ol,• ....dj.com : sedco@e lsewedy.<om www.elsewe dy.co m scilR1-o30al ~ Mixed Termination Up to 36 kV Configuration, Features & Electrical Ratings The idea beh ind this termination is to make the best use of the advantages available in different technologies used in ccble termination. First, the silicon rubber stress relief tube is factory tested ensuring maximum reliability and field performance. In addition Silicon rubber is on elastic material allowing a wide range taking of cable sizes . Second, the proven antitracking properties of the heat shrink technology, and the flexibility to adopt the tube length according to the frock resistance and toil length requirements of the customer. Finally, the creepage extenders (sheds) are either heat shrink or slip on . The termination could be also supp lied with a co ld shrin k trifurcation boot and a cold shrink antitracking tube . Features 1. Wide cable range reduces inventory requirements. 2 . Excellent refractive stress management. 3 . Fast and easy installa tion without any special tools, a slip on device is supplied with each kit for faster an d easier installation . 4 . Slim profile enables installation in narrow places (cubicl es) 5. Optionally tailored to exactly fit your needs. 6 . Excellent resista nce to weathering, UV and surface electrical activi ty. 7. Fits all sizes of cables up to 36kV, round and sector shaped . www.elsewedy.com Mixed Termination Up to 36 kV Mi:o:ed Termination Ccfted lor lllustrcncn Electrical Ratings 25 kv Voltage (pha se to phose) Impulse 1 2~50 wove 110 kv 35 (36) k. 150 kv Current Rating is equal to the cc ble's rating_ Ratings based on IEEEStandard 48, CENELEC HD 629 .1-51, lEe 60502.4, and do not reflect moximum with stand levels. For levels thot exceed the above, Please contact. Ordering Formula x X EXT I lC-S090c... :lC-_e- ~ ~ N s • ~ ~ -e M ~" =. ssca• =. ~" ~ X VWNI xxx xxx SXT o--'.~ , - ...... .-..." ~. ~, •• ~. ~, ~, ~ •• -. ~ ., ., ., ~. ~. 11 xxx x x T - "" l UG , a ~ . S1.1 www.elsewedy.com Modular Terminations Up to 36 kV Coble Lug -----:~"'t Molde d S tre~s Cone Molded $lress relief csscres proper stress relief lor terminati ng eccles NOlHrocking Rubber Modules Molded of special EPOM compound lor functional reliability and long li/e Screen Cover To protect the screen • Ground Wire Mak es the connection Gr ound Connection Point secwes rhe grounding flo! brai d between rhe stress cone an d the copper lape sh ield 10 the metallic screen and rhe armor Trifurcating Baal Ba a l tha t sea ls the tra nsition of the three-co re coble inlo three single cores Sea tant Tape Mastic ta pe used to seal the ja cket and /lot bra ids Irom the irlg'ess of water "';7'- -_ Grounding Flat Braid The /lot braid makes the electrical connection be twe en the metal lic screen and a rmor to the system groond Compatible with all Polymer ic Insulotion Rated to Coble Ampocily lEe Standard 605 02-A IEEE Standard .048 CEN El EC HD 629.1-5t www.elsewedy.com Modular Terminations Up to 36 kV Premolded Cable Terminotion for XLPE , EPR and any Polymeric Insulatio n Cable up to 36 kV Indoor - Outdo or • Maximum Reliability Computer designed and manufactured for superior temperature and stress management. Maximum reliability with control 01 known factors • Superior Stress Management and Temperature profile Computer designed and manufactured using a microprocessor - controlled screw injection press to ensure • Tests 0 constoot stress control configuration. Operates cooler thon the coble conductor. Meets the requirements of international standards. IEEE 48,IEC 60502-4 and CENELEC HD 629.1·51, • Factory Molded For constant stress control configuration. • Factory Pretested Assuring field inslollolions meet design sjondc-ds . Each stress cone undergoes portial Discharge Tests. Stress Cone fils directly over semiconductor 01 robles Earthing provision available for • Fast Fitting stress cane. • Faster installation lower installation cost, requiring no special skills . • Extra Creepage Distance: This is achieved by adding extra modular skirts. • Ambient Temperature -30°C upto +60°C. • Reduced Training Requirements Easily learned installation procedure,Human error totally eliminated. Modular Terminators Application The Modular Terminators series are suitable for use with indoor and outdoor terminations on single-core and three-core solid dielectric cables conforming to the requiremen ts of IEEE Standard 48, IEC 60502-4 and CENElEC HD 629.1-51. Typical usesfor the Modular Terminators would be on riser poles either at the substation or on the distribution lines. The Madular Terminotors can also be used on the switchgear and transformers. The Modular Terminators series are designed for use on extruded dielectric cables, and can be applied directly on cables with extruded semi-conductive shield. The Modular Terminators series are designed for aluminum or copper conductors with a d iameter range over the insulation of 12 .6 mm(0.495") to 50.2mm{l.975"). The Madular Terminators kit comes complete with the appropriate components to connect, ground ond seal the term inatio n. Installation The comprehensive instollation instructions will be supplied with each kit describing the correct cable preparation. The termination is a slip-on product which requires less time and labour skill to install if compared to other types of terminations. www.elsewedy.com Modular Terminations Up to 36 kV Electrical Ratings vo/toge (Phose '0 Phose) 15 kV Impulse 1.2..50 Wf;JVe 110W 25kV lSOkV 3536 kV 200kV Current Robog is IKlUCI1lo!tlft COb!e' 5 roting . Ra,ings bcsed on IEEE 51ondord 48. lEe 60502- 4. CENEtEC HD 629.1·51 and do not ,ef\ed rT'IOllimum wi!hstand '-Is. ,,~. contod 'fOV' deoIerrepresentoti-e . 10. Ie>oels It'oo! ....ceed the Number of Modules VS. Cre e po g e Distance (mm) MODULES 2 3 • 5 , 7 8 9 10 II 12 CREEPAGE A 115 ISO 2<5 310 375 "0 505 570 635 700 765 830 DISTANCE 8 170 252 33 . ' 1' m 580 . .2 7" 82' 908 990 1072 A. Coble diameter CIYef insu larion: 12.6 mm through 39 .2mm(O.495 #-1 .54Oj B. Coble diome..... CMlr insu lation: 37.7nwn through 5O.2mm (1,485°-1 .9751 E8 )8 KA.P8 ,- ~'--_ / Stress Control Configuration Ordering Formula x X MTG -, CABLE INSUlATION . OW-lEf[R • m • -- SST X ~ www xxx NN X T A r.:.: B www.elsewedy.com Manufacturing Stages - Testing & Pocking Manufacturing Stages Manufacturing Stoges Testing Pocking The or et ical Traini ng Practical Traini ng Due to COt'l finuous produd improvements, SOI'I'Ie speClfocalions 00CJId be chortgf!d 'oM1I'IouI eeece. www.elsewedy.ccm Power Coble Joints Up to 36 kV -3 2mm ...... ....... et condueto .. EPOM-.cI ""'*>..- .... ,..... Oo:>-Ieo! _ ...,....,...". .......... ohopod design pmoi<l... . . COO"OIOCt .. Iho """"p'••'""" ~ f ........... s....w............ , _ _ ..lioI 0-;,. _lo\'loque concluctioe eIedri<d _ ........ ......... ~ ~ ~_ondc""'~ ~o<:O'ic """""'" G<o.....mng f ro Forcon...-.. atIol:,,",_ 01 grovnd wi'" hduced ' Clo-orlecf mbly fore... ;gn pe<rni,. oonIf04led ",,,imile oaembly doofIocMn ", f""" ' Lo_ ';1<01111' g_" . uP!'I,od ' Clove<leof deoign ptOvido. po>i!;ve hond gnp ,- c"",,,<:1 In.ta ll. with Stondord Tool;ng ' ''I" mi,, ;" ", <o"'oct "" "Ium;n ium 'C"""", <0<'10<' "" coppe, ' ..........'''0' Coble I""da lion 0;am_,_16.26 .•9.1,s",m is co...-d Dr ....,.. ;ncl;W:I.... ;0;'" ~ .... "-""1 1....... · E_ ~ ""' '"''l_ ' M,n;"' o l <oble p,epo •.,,,,,,, Rated to Coble Ampocily uc Standard 60502-.4 IEEE Standard ADA CENElEC HO 629.1-51 www.elsewedy.com Power Cable Joints Up to 36 kV 1) Joi nt Store d o n O ne Sid e of The Ca ble Core. 2) Joi nt In lis Final Position. 3 ) Restorotion. The Power Cable Joints are highly reliable, factory-molded The Power Cable Joints are designed to meet or exceed the and tested cable joints for 15kY, 25kV and 3S(36)kV cla ss distribution systems. When assembled, they provide The Power coble joints offer the benefits of on optimum permanent, fully shielded, fully submersible cable joints for design for electrical stress control, they are factory molded direct burial or vault a pplications 01 solid dielectric single. for consistent high quality and are factory tested before field IEC 60502-4 standa rd as well as the rig id IEEE 404 standa rd. core and three-core cables with conductor sizes through installation to insu re ma ximum reliability. They ore easy to 630mm 2, install without special tools and they are easy to specify for various cable types. The molded stress control configuration offers excellent stress management through computer- aided definition of shope transitions and stote-oi- the-art materials science. 1 Optimum Design Heat transler from the cable contact is enhanced A critical part of a coble joint is the electrical stress by maintaining a positive interference fit with the conductive insert, and shaping of the electrical relief configuration. insulation to provide minimal thermal resistance to ambient and an increased external surface area (relative to a cylindrical design of equal insulation thickness), The proportions of the Po we r Cable Joint a re predetermined to be the o ptimum configuration. Every cable jo int in the field will have the optimum design and performance characteristics. Unl ike field fabrication technolog ies, the shape and 2 The cloverleaf design reduces assembly forces by allowing the housing wall section ta flex rather than stretch during assembly (A basic cylindrical design would req uire the circumference to expand) . quality of this critical aspect will not be varied by the inconsistent assembly techniques of d ifferent c rews. In a ddition to the computer-aided design for optimum stress management, the Power Cable Joints feature a unique cloverleaf- shaped cross sectio n. 3 This feature reduces assembly force requirements The cloverleaf design, with benefits of positive heat transfer interface, and reduced assembly by a llow ing the housing to flex. This makes assembly force is made pos sible by exoct proportioning of the changing cross section. The resulting equipotential lines have a smooth transition without Heat transfer from the cable contact is enhanced areas of stress concentration. easier without sp ecia l to als . by maintaining a positive interference fit with the conductive insert. www.e lsewe dy.com Power Coble Joints Up to 36 kV Easy to Specify Easy to Insto ll The Power Coble Joints ore eosy 10 specify for three core as well as single-core cables. The cable joint The Power Coble JoiI1t$ instoll fmte, thon e;!her a complete heat shrink 0<' tope joinl.ln pnx!ice, installations of most monufacturers' products are divided into three stoges: I) Coble Preparation. 2) Join ting. 3) Restoration. specifications are derived from the ccble specifications. Factory Molded Fa ct o ry molded means process cons;slence. The periormooce copobi~ projected by the qualified design are mainta ined throughout produetiOfl by ensurill9 that the monvfocturing process is consistenl. Eadl cable joint housing is molded on a ~-controIled. screw injedion pres$ure , csde lime and cure rete. The cnncel bonding of the ins ulo tio n and conductive rubber is ensured in the controlled loctory environment. Coble preparation and restcrcncn essentiolly require the some degree of time ond wor1<monship to complete regardless of the monvlocturer. The jointing of cables in any high voltoge instollotion ;s the most critical stoge and it can be very time consuming. Because the Power Coble Joint is fabricoted in the Ioctory, the jointing stag e is mode very easy. Conned the conductors, slide the Power Coble Joint into position and the jointing i$ fi~. Now- that the jointing i$ complete yo<.J know the instollotion is a good one because every Power Coble Joint is 100% e lectrically tesled in the factory prior to shipment. Foctory Tested All Power Coble Joint housings ore electrically tested in the fodoty beIore shipping. In controst, electrical pretesting 0/ heal shrink or tope ioints is jusl not possible prior to the finol ouembly in the field. A comprehensive quolrly csscrcoce progrom has been designed 10 include every cscect 0/ manufacturing the Po we r Coble Joint. 10 0% eleclricoltesting ensures product reliability. Add,lionolly (I unique identification /0<' each tested crnde pmvides strong traceability system, c t which we con tra ce the production do te, Botch no., Operator, production & tesling records to e nsure superio r qua lity however this is not possib le for heat shr ink or tape joints . Ordering Formula x - X X ~ 1, 1 J 1• J ! ! J " j l c--- CONNEG O R """ -". -"" "" l ' ,] }oo, , "" ,, "" } U9 ,,~ ... .." ", "M o 81 ~ ,~ G ", ,, " "• 1~_ .... _ , _ _.._---.;- 2- g • :.""':"'~,_",."_,_ __ o:w -. ~ '""" ~ ~ C- I-lI1f-!!g- f::! ~ H*- E! . .... • ~ _.- DIAMETER '.1. --_ ,-....... ·· -- ~- ~ INSlJI),T10N "'"" X ~ L- ·· ---........ -_. -=-----........ · --- · ---........ • • ~• " • • " •• ~ www.elsewedy.ecm Manufacturing Stages - Testing & Pocking Manufacturing Stages Manufacturing Stages Te sting Pocking The or etica l Traini ng Pra ctica l Traini ng Due to COt'l finuous produd improvements, SOI'I'Ie speClfocalions 00CJId be chortgf!d 'oM1I'IouI eeece. www.elsewedy.com 15/25kV 250A Deadbreak Elbow 156 LR-WXX ec Stondord 60502-4 - /fEESrondord 386 - a NflK HD 629.I..s I -- CobIo'. _ _ ~ Application 156lR Elbow Connector is a Iollv-rcted 15/25kV, 250Amp Class deodbreok connector. Units include provisions for de-energized operation using standard hot stick tools . It has a standard interface for connecting to l S/25 kV, 250 Amp deadbreok bushing inserts, junctions and othe r accessories. The 156lR is equipped with on integral voltage test point. Mates with bush ing inte rfa ce conforms to CENElEC EN 50 181 interface (AI . Features • lS/25kV; 250 Amp Dead break plug in Elbow. • Fully shielded, fully submersible molded rubber housing. • 100% peroxide -cured constructio n includes insula tio n and conductive EPDM mate rials. • • • • Non-corrosive, cc pc ctlvely coupled voltage test point with removable protecuve cop. Provision for hot stick operation. Provision for ground wire co nnection, Wide coble ra nge with minimum number of sizes. Ordering Instructions Determine the insulation diameter of the cc ble. Select the correspondi ng elbow size thot straddles the insulatio n diameter. www.elsewedy.cc m 15/25kV 250A Deadbreak Elbow 156 LR-WXX lEe SlOodord 60502-4 • IEEE ~ndotd 386 . a NElfC HD629. r.s, Semi cond..ctive shield / Semi condocte.e EPDM shi&ld ptO¥ide$ ground sh;"ld continuity between elbow and cobleshield. Semi condliCfive insert Molded petOl<ide - C\lred fPOM semi conductive conla ins electrica l stress =""'- fPOM iosulotion Molded from ....,...._"om",'" high quality fPOM ru~ 10 ptovide 'uperior insulotion chotOclerislics Grounding Ceble insulation eye pro.isioned lor ground wi re connection . Co ble's 156LR Coble Insulot"", 0'0 163-208 193 241 216 267 2"9 JOO 217·333 ~nll" w • .n_ x- xxx --- ,-r-- - Conductor melol .- ... ~ Mf;- -U-2'· MUM _·U- ~- I ~ -'= -Pl·. - ~ .. ()Ijter semi condu clor _-- ....; ~ )--- -~ .u, _0_ --_-. ... .. ....... ' .-..: i www.elsewedy.ccm 15/25kV 630A Deadbreak Elbaw ec Stondord 60502-4 - /f EE SIoodord 386· a K400LB-WXX NEl.EC HD 629. 1-$ 1 Bushing Stud lnlerloce w::. Grounding Elbow InstJlolion w~ , Ov!er Semi conductive layer L Coble', Outer Semi Cond uctor Application The K400lB is designed to provide fully-shielded, dea d-front submersible coble conn ections to high -voltage apparatus. The K400LB can be used up to 25 kV for aluminum and copper con ductors. Features The bushing interface co nforms to CENEl EC EN 50 18 1 for using with standard 400/630A Euro pean switchgear C interface. A ground wire is cttc ched for eosy shield grounding chef installation. Ordering Instructions Determine the insulation diameter of the ccble. Select the corresponding adaptor size that straddles the insulation diameter . www.ebewedy.ccm K400LB-WXX 15/25kV 630A Deadbreak Elbow ec Standard 60502..4 . lf EE SI-ondord 3B6 - a NElEC HD 619.1-51 m_ - "'" '" mm "'mm 1---1rr~::l-------------+-+\ I--J---J 81.9 mm - 106.3 78_~ mm K400LB , Cable Insulation 010 . Range 163-208 193-241 21.6·26.7 27.7-333 300-372 348-414 385-452 438 -49 1 W X- XXX ._.... ----------.. .. .. .. ... I I I -_ Em lIB Im'II - Em • Tinned I>J lUll is supplied lor borh Cu & AIconducror. lor ott- ()fltions pleaoe specify. Ell www.e lsewedy.com 15/25/36kV 630A Deadbreak Elbow T Shape lEe Standard 60502-4 • IEEE S/of'ldord 386 · a NfLEC HD629. 1.$1 Boohing ",,",,",0 I'rotedive Cop a .. Semi Cond~ Insert Coble ,ADaptor farthing Eye Coble's Oulll. Semi Conduck>r Application The T - body is designed to provide fully-shielded, dead-front submersible cable connections to high-voltage apparatus. It con be used through 36 kV with conductor range up to 630 mm 2 for alum inum and cop per conductors. Features The product moles with bushing interfa ce conform to CENElEC EN 50181. B, C & D interface customized from both side as per client requests . Ordering Instructions: Determine the insula tio n diameter of the cc ble. Select the co rresponding adaptor size thot stradd les the insulation d iameter. www.ebewedy.ecm 15/25/36kV 630A Deodbreok Elbow T Shape sc Stondord 60502·4 - IEEESklndord 386· ce-ase HD619.1-51 _ x - - - - - _ w XX __III. ---------------Voltage Class 2171> "_" _ Cable Insulation Die Range 163 208 19 3 - 24 1 216-267 249-300 277-333 300-372 348·414 385·452 438- 49.1 X- XXX 11_..11 --_lIB ------.. ... .... .. .. .. .. - Em Em Em Em • Tinned AI lug i$ suppl;ed lot both Cu & AI conductor. lor oIher options please speedy. www.elsewedy.com