Table of Contents
High Voltage Cable Accessories…………………………………………………….I
Din Lugs and Connectors………………………………………………………………II
Heat Shrink Shapes……………………………………………………………………..III
Medium Voltage Cable Accessories………………………………………………IV
Transmission Cable Joints
Up to (72.5)kV
Gtounding Ey.
f or ~'"
01 gro...nd wi,.
0lI0C"""""
E.l<CI'lIe", S..... monogetn_
.J_i.-"
Un", ... co.o::h,.;1,"
~'''''''''
eIeclncol
dfl,gn prowides
reloeI
Molded ~ield
Cond....ct"'. EPOM sheld corti...t!'>e coble non melOllic insul o,"on
. held
Int.rN,,",. Fit
As""... wol."'g ht HOI and
complet. d'elec lMc i"'eg 'ity
- - - Contad I" ,ta lt, with Standard Tooling
Joint Body
in.ulo~on
1........loling/Conductive bond
Ca ble 1,.,>Ulotion
D"'meIe' mrge (45 . 77) mm is coYe"!>d
by eoc h indi.>duo l joint hauling si' e
Option shieldbreak
Integrof factory molded
snieldbreok isavailable for
Compatible with all Polymeric Insulation
Rated 10 Coble Ampo cily
reliable cress bonding
uc Standa rd 6084 0
IEEE Standard 40.4
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Transmission Cable Joints
Up to (72.5)kV
All Transm ission Ca ble Joi nts ore IOdOlY molded and factory
tested, provid ing maxim um reliability. Factory molding e nsures
o level of insulation ond shielding system integrity not ochievoble
with field -lcbeccted insulotion systems. The Transmission Coble
Joints co n be utilized in com bina tion w ith various options for
co ndu d or con nectors shield ir'IQ e nd environmental sealing
Instollation procedures are easily learned and the insta lla tio n
does not req uire labor inte nsive field molds o r ta pe -wra pping
machinery Field a ssembly is greatly simplified because all
e lectrical stress - manageme nt e leme nts ho ve been provided
during the fodofy mold ing process rather tha n being fabricated
in the held .
depend ing on the choroderislics of the coble and the ioslollotions.
The Transmission Cable Joints ore des igned for use on solid
d ielectric ca bles with insulati on diameters Irom 45 mm 10 77
mm. 'Nhen assembled, They provide permanent, fully-shielded,
ful1y--submel'5iblecoble joints lordired burialor vouhapplications.
A Transm ission Co ble joint is a va ilable for any appl ication,
with ambient temperature • 4 0 ' C up to 65 ' C.
All Transmissio n Co ble Joints ore designed with o ptimized
stress control and beet transfer capabili ties. You do not have
10
rely on the expertise 0 1a field instoller 10 fabricate
0
reliable
joint.
Premolded ho using void . free joint hous ing cons ists 01 pe roxide
• cured EPDM insula tion bonded under pressure to pe roxide
- cured molded semiconductive elements.
.. ... ...
Maximum Reliability & lowest Installed Cost
• Foster Insta llation .
The molding is done in the fa eto ry, redUCing on -site time . No penciling 01 cob le insula tion req uired.
• Reduced Training Req uire ments.
Easily-Ieamed inslollation proced ure.
• No Costly Insta lla tion Machinery Required
Field molds lor wrap ping machines a re not required. A low-cost assembly tool is a vailab le .
• No Special Erwironmental Equipment Requirements
• Unlimited Sheillile
Allows lor instan t availability
• Foctory-Molded Q ua lity
You can be sure each coble joint in the field is produc ed exoctly per design. Eac h unit is molded a micro-processor.controlled screw
injection press to produce a level 01 quality not possible wilh lield mokling equipme nt o r lope.
• Foctory· I ()()% Ioetory Tested
Ea ch unit is electrically tested in the foetory to insure consistent qua lity.
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Transmission Cable Joints
Up to (72.5)kV
Technical Data
RATINGS
Nominal system voltage (IN)
Ma ximum system voltage, Urn (IN)
Mo• .
69
72.5
90·C
eo.. .linuous condUC1or temp .
Splice compression conoectoes per ANSI C 1 19 .4
Class AlClass2
Type le sb-per iec 60840
Ptl"ial discho,9" Ie$! (Corono lest )
· Volloge rise and hold lor 10 sec up to (k.V)
· Partiol discharge level determined 0 1 (IN)
• Mo>:, allowable PO IeYeI{PC)
63
60
5
AmMnt
• Concludor Iemperolure
Healing cycle yoitoge lest
· Test voltoge (IN)
72
(95
-cr
- Conductor lemperature
- Fo llo wed by portlol dechorge lesl
Impulse voltage lesl (10 Pos .• 10 Neg.• 50 HZ)
- Impu lse ...olloge test (kV}
350
(95
- Conductor temperature
AC "olloge tes' (ofre. comple tion impulse 'est )
- Te st voltoge (WI lo r 15 min
.q
'20
· Conductor temperature
Ambient
.
• DC w;lhs lond: 15 min
Producti o n le slleodl un it)
240 IN
Corona extinction "ohuge (kY) «5PC sensitivi ty)
90
AC wilhs land: 15 min. (kVJ
--
Cable Data Requ ired
._ll/I_
Table to be> 'Ule d with order:
.-
Conductor
Melal ,hiels
Nom,,,,,1 Outs,de
d,omem'
• ....... J.cUt
._
---
v ·
Oot,;O., d,omele .
mm
mm
In' ulation
Outer
-
Inne r jacket
AmlQ'
Oote, jodet
Ordering Formula
•
---,-
'U
sn
~'"
fR ~""m:ot IV
•
.....
,
.~
So.
........
mm
•
•
0
S
x
T T
T
":::"
~
,..,
.....'--....
f)l _
_ ·_ _
-
H.~ 7·5 1 _90
~\l66-5oB~1
;':'.88 -0:'.:>3
65.3 7.76.89
x
T
~
~
......
(11_
0<-
W
T
- x-
~
~
I
j
-•r-
-•
J I
!
-.-.- · ----------- --.- · ---
'-
,I
·
-*~
• •
-
..::•
•
·,
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Manufacturing Stages - Testing & Pocking
Manufacturing Stages
Manufacturing Stoges
...
r
I
----~--
Testing
Pocking
Theoretical Training
Practical Training
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CAB L E 5
-
Standard Copper Lugs
---
L
I
A
•
•
I
0
•
•
-r
-r--v -r-
•
0'
Seamless, one piece electrolytic tough pitch high conductive copper E.T.P and tin plated surface 10 assure maximum
conduc tivity.
Conductor size and stud size o re marked on every piece to ensure positive identification and fosler installa tion.
Copper tubes are manufactured in compliance with DIN EN 13600
Conductor size
S~d
mm?
Size
55Cl6/6
6
55CllO/6
Code
•
A
01
03
L
6
10
3.8
6.5
31.5
10
6
10
4.5
6.5
34.5
55Cl16/8
16
8
11
5 .5
8.5
35
55Cl25/8
25
8
12
6 .8
8.5
38
55Cl35/8
35
8
15
8.2
8.5
45
55Cl50/1O
50
10
18
9 .5
10.5
50
55Cl70/10
70
10
20
11.2
10.5
53
55Cl95/12
95
12
22
13..4
13.0
60
55Cl 120/12
120
12
26
15 .0
13.0
65
55Cl 150/12
150
12
30
16.5
13.0
72
55Cl185/16
185
16
30
19 .0
17.0
83
SSCl240j16
240
16
35
21.0
17.0
94
55Cl300/20
300
20
44
23.5
21.0
111
55Cl400/20
400
20
44
27.0
21.0
114
55Cl500/20
500
20
68
31.0
21.0
144
55Cl630/20
630
20
68
34.0
21.0
144
• All Dimens ions in mm .
• Fo' a ny a lne' d, man.ions, pi"""" co ntoct " •.
o Due to co ntinuo us prod uct impm ve mM h ••ome spec ificat ion. cou ld be cho r\ged without nolice .
Offloe,
Of
SED[O
Obo ur Bid... No . 13 SoIoh Solem 51. Nco. City, Coiro - Egypt
T~ I. : +2 02 22626 76 3 {6 line,).
F"" , ; 2 02 226 39 155/2 402 368 3
Fa ctory, PC# 36A South (Nil, Industrial Region. 10th of Romodon C ity
Te l. -.- 2 01541114 1 · fm ; + 2 0 15411 142
E_ma ;l: elmt;mold@e lr.e_dy_com
. sedco@e l.ewedy.com
www.el$f!wedy.com
SSCujR1-030s1
,-.,
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CAB L E 5
--
Standard Copper Connectors
I'
•
l
---
'I
Seamless, one piece electrolytic tough pitch high conductive copper E.T.P and tin plated surface
to assure maximum conductivity.
Conductor size is marked on every piece to ensure positive iden tifica tion and faster installation.
Positive cable stops ensure p ro per insert io n o f conductors to full depth .
Copper tubes are manufactured in compl iance with DIN EN 13600
Conductor size
Code
•
mm 2
01
L
SSCC 6125
6
3.B
25
SSCC 10/30
10
4.5
30
SSCC 16/35
16
5.5
35
SSCC 25/40
25
6.B
40
SSCC 35/45
35
8.2
45
SSCC 50/50
50
9.5
50
SSCC 70/55
70
11.2
55
55CC 95/60
95
13.4
60
SSCC 120/65
120
15.0
65
SSCC 150/70
ISO
16.5
70
SSCC 185/80
185
19.0
80
SSCC 240/90
240
21.0
90
SSCC 300/1 00
300
23.5
100
SSCC 400/ 110
400
27 .0
110
SSCC 500/1 40
SOD
31.0
140
SSCC 630/1 60
630
34.0
160
• All D"r..m ,ion. 'n mm.
• for o ny other d ime n. io n, . plea." co nlod us,
• DIJe to co ntinlJOIJ' pm dud improvements, so me , pecilicol,o n, co uld be cho nged without notoce.
,
srncn
Office :
Obou' 81dg, No , 13 Soloh Sole'" St No" City. CO<,o · Egypt
T~ I. : +202 22 626763 16 liM'!, - Fo' + 2 02 22 639 1$5/2 402368 3
Fa ctory, PC #36A Sou,h (A·ll, Ir.d....trio l Region, 10th of Ro",odan Ciry
Tel.: . 2 015 411141 · Fox . 2 01 5 4 11142
E-"""I, elo.. ,mold@elsewOOj_com
: ><><ko@else"",dj .com
www.e ls ewedy.com
SSC ej Rl..Q30S]
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CAB L E 5
-
Tubular Copper Connectors
•
--
Seamless, one piece electrolytic tough pitch high conductive copper E.T.P and tin plated surface to
assure maxi mu m con ductivity.
Conductor size and connector die size are marked on every p iece to ensure po sitive identification
and faster installotion.
Positive cable stops ensure proper insertion of conductors to full depth .
Connectors are manufact ured according to DIN 46 2 67 port 1 and copper tubes are manufactured
in comp liance with DIN EN 13 60 0
Code
•
Conductor size
Connector
mm 2
Die
D1
D2
L
STCC 6/30
6
5
3.8
5.5
30
STCC 10/30
10
6
4.5
6
30
STCC 16/50
16
8
5.5
8.5
50
STCC 25/50
25
10
7
10
50
STCC 35/50
35
12
8.2
12.5
50
STCC 50/56
50
14
10
14.5
56
STCC 70/56
70
16
11.5
16.5
56
STCC 95 / 70
95
18
13. 5
19
70
STCC 120/70
120
20
15.5
21
70
STCC 150/ 80
150
22
17
23.5
80
STCC 185/85
185
25
19
25.5
85
STCC 240/90
240
28
21.5
29
90
STCC 300/100
300
32
24.5
32
100
STCC 400/150
400
38
2 7.5
38.5
150
STCC 500/ 160
500
42
31
42
160
STCC 630/160
630
44
34.5
44
160
• All Dime nsio n' in mm.
• FOf on, oth e , dimM' ion•• pi" " ", con toet " , .
o Due to wnhnuous prod uc1 imp'ove me nt'_ , o rne spec;focolions could be chong ed wllhou t no l,e".
OHice:
O bo" , Bl dg. No, 13 Sa lah
Tel.
~2
s.olem St
No>' City, Coi,o EijYP'
02 2262 6763 (6 t;"".) . - fox +202 2263915.sn4023683
f aClory , PC f 36A Sov, h (A'l ). Ind....m o l Region, 10111 0/ Rqmad cln O ty
TeI,,+ 20 \ S411 141 Fa. +2 0 15 4 11 142
SEDCO
E-mo,l: eIQotimold@<llsewedy.com
, ,edco@elsewedy.com
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STCCI]R1-0J oe l
...
~
ELSEWEDY
CAB L E 5
--
Tubular Aluminum Connectors
--
1
•
Seamless, one piece, pure al uminum construction 10 assure maxim um cond uctivity.
Co ndu cto r size and connecto r die size are marked on every piece to ensure positive identification
and foster installation .
Positive cob le stops ensure proper insertion of cond uctors to full depth.
Alum inum tubes are man ufa ctured according to DIN EN 755-7 with minimum 99 .5% purity.
Code
•
Conductor size
Connector
mm 2
Ole
01
02
l
STAC 25 /70
25
12
6.8
12
70
STAC 35/85
35
14
8.0
14
85
STAC 50/85
50
16
10.0
16
85
STAC 70/105
70
18
11.2
18
105
STAC 95/105
95
22
13.2
22
105
STAC 120/105
120
22
14.7
22
105
STAC 150/1 25
150
25
16.3
25
125
STAC 185/125
185
28
18.5
28
125
STAC 240/ 145
240
32
21.0
32
145
STAC 300/1 45
300
34
23.3
34
145
STAC 400/2 10
400
38
26.0
38
210
STAC 500/210
500
44
29.0
44
210
• AJI Dimension< in mm .
• Fo r on, other dime n"on•• 1'1"",,, con toc1 LIS .
o D" .. lo con tinUOL!' product imr>rovemenh. wme sp ecification , co uld be changed without noh c" .
Office ,
Obour Bldg, No, 13 Soloh So lem St. Nos, Ci'l. Coiro
E""
T.I.. +2 02 22626763 (6 (; n9 0). - Fo>, +20122639 1$5/2 4023683
'I
Fa <lory, PC.* 36 ." So uth {A" ' I. Indv'ln o l Reg;"n, 1Oth 01 R.cmodon (;I,
Tel.' +20154 11141 . Fa' + 2015 4111 42
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SEOCO
..,ocoC<iJ.&l,eW8dy.com
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STAC~ R 1.0308 1
~
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--
CAB L E 5
Bi-Metallic friction Lugs
•
I
-- -r - I
"
•
- - - - -
c,"
--
-I"
c"
L
\
•
HH+ -- -- -- -- -- -
•
Manufactu red from highest qualify pure electrolytic copper, welded fa pure al uminum barrel by
cutting edge friction welding technolo gy, bi-metal lic friction lugs assure maxi mum reliabi lity
connection of aluminum cables to co ppe r bus bars, copper bush ing, ....etc.
D3
02
01
B
II
L
Leu
l.AL
10
11
20
6.5
25
43
89
39
50
35
10
11
20
8
25
43
89
39
50
S BFl SO/12
50
12
13
20
9
25
43
89
39
50
SBFL 70/12
70
12
13
20
11
25
43
89
39
50
SBFl 95 /12
95
12
13
20
12.5
25
43
89
39
50
SBFl 120/1 2
120
12
13
25
13.5
30
59
116
49
67
SBFL 150/1 2
150
12
13
25
15,5
30
59
11 6
49
67
SBFL 185/12
185
12
13
32
17
35
59
125
58
67
SBFL240/1 4
240
14
15
32
19.5
35
59
125
58
67
SBFl300/16
300
16
17
34
23.5
42
85
155
65
90
$BFl 400/ 16
400
16
17
40
26.5
42
85
155
65
90
Code
•
Condoctor
M
Sue mm 2
Stud Size
SBFL 25/ 10
25
SBFL 35 /10
• All Dimen , ion, in mm .
• For a ny other d'me n. io n" plea'" co ntact us.
• Due to co nt inuous p rodud improve"",n", so m" ' p«ik ol ion. co uld be c ha nged wit ho ut no tice .
Off ice :
O bo ur Bld g. No. 1.3So lah S<>lem St. N"" City, Co iro · Egypt
Tel., + 1 0211626763 16 Li_l. - Fo• - 1 02 11639155n402.36BJ
Fa Clo ry: PC. 1 3M Sou'" lA:l), I""....triol Region, 100h 01 Ramodon C i'y
fel.: +20 1541 1141 _ Fe< +2 0 15 411 142
5[0[ 0
E·mo;l- elo,timold@elsewedy.rom
. sedco@el, ewed, .e<>m
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SBF U!Rl .Q30el
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--
CAB L E 5
Tubular Aluminum Lugs
-
C2
•
Seamless, one piece, pure al um inum construction 10 assure maximum conductivity.
Conductor size , stud size and connector die size a re marked o n every piece to e nsure posi tive
identification and faster installation.
Aluminum tubes are manufactured according to DIN EN 755 ·7 with minimum 99 .5% pur ity.
Code
•
Conductor
size mm l
M Stud
Conn
Die
B
C!
C2
D1
D2
L
STAl 25/8
25
8
12
18
9.5
12.0
6.8
12
60
STAl35/1O
35
10
14
21
11.2
14.5
8.0
14
67
STAlSOIlO
50
10
16
25
14.0
14.5
10.0
16
72
STAl 70/12
70
12
18
28
15 .0
17.5
11.2
18
86
STAL 95/12
95
12
22
32
15.5
18.0
13.2
22
90
STAl 120/1 2
120
12
22
32
16 .0
17.0
14.7
22
91
STAL 150/12
150
12
25
35
17.5
21.5
16.3
25
103
STAl 185116
185
16
28
40
2 1.5
25.0
18.5
28
106
STAL 240/ 16
240
16
32
45
23 .5
26 .0
21.0
32
116
STAl300/ 16
300
16
34
49
24.0
25.0
23.3
34
124
STAL 400/2 0
400
20
38
58
30. 5
32 .0
26 .0
38
165
STAl500/20
500
20
44
60
30.0
31.5
29.0
44
185
Size
• Al l Di mensions in mm ,
o For ony othe, dimensions, plea se com ocl us.
• Due to co~ti ~ uou . prod uct i mp,ove me~ts, , orne , pe<: ificotoo n> co uld be
,
smco
Offi ce: O bou' e ldgs No , 13 Soloh Solem St. Nos' City, Co;'o - Egl pt
T. I., +2 02 22 626 763 16 lin",j. - Fo, - 2 02 22 6391SSn40236B3
Fact o ry, PC.fII36ASoulll 1A'11, IMu,tnol Region, 1OJ!, of Rom Qdon C''Y
Tel,,+20154 1l141 Fox - 2 01 5 411 142
E-moil: elo,;t;mold@elsewedy.com
sedro@.I,.........dj.com
www.e lseW1!dy. com
~ho nged
wrthOLiI
not;~e .
S TAu1Rl -030e l
~
ELSEWEDY
CAB L E 5
-
Tubular Copper Lugs
c,
C2
~
4
I I:
I
'
4
---
I
~
+~rnnE
0
I-
IE
•
D3
Seamless, one piece electrolytic tough pitch high conductive copper E.T.P and tin pla ted surface to assure
maximum co ndu ctivity.
Conductor slze.s fud size a nd connector die size ore marked on every piece to en su re positive identification a nd
faster installation.
Lugs o re manufactured a ccording to DIN 46235 an d copper tubes are manufactured in compliance with DIN
EN 13600
Code
Conductor S~d
size mm
•
2
Conn
Size
Ole
Cl
C2
01
D2
03
E
L
5
6
6
5
10
8.5
7.5
8
3.8
5.5
6.4
0.6
24
1.5
STCL 10/6
10
6
6
10
9
7.5
8.5
4.5
6
6.4
0.6
27
1.5
STC L 16/8
16
8
8
20
13
10
10
5.5
8.5
8.4
36
2.5
STel25/8
25
8
10
20
16
10
10
7
10
8.4
38
3
STCL 35/1 0
35
10
12
20
19
12
12
8.2
12.5
10.5
42
2.5
STCL 50/10
50
10
14
28
22
12
12
10
14.5
10.5
52
4
STCL 70/12
70
12
16
28
24
13
13
11.5
16.5
13
2
55
5
STC L95/12
95
12
18
35
28
13
13
13.5
19
13
2
65
5
STCL 120/12
120
12
20
35
32
16
17
15.5
21
13
2
70
5.5
STC L 150/12
150
12
22
35
34
16
17
17
23.5
13
2
78
6
STCl 185/16
185
16
25
40
37
19
20
19
25.5
17
2
82
6
STCL 240/16
240
16
28
40
42
19
20
21.5
29
17
2
92
6.5
STCL 300/16
300
16
32
50
48
19
22
24.5
32
17
2
100
7
STCl 400/20
400
20
38
70
55
25
25
27.5
38.5
21
3
115
10
STC L500/20
500
20
42
70
60
25
25
31
42
21
3
125
10
STCL 630/20
630
20
44
80
60
25
25
34.5
44
21
3
135
10
OR i,,, ,
SED[ O
B
STCl6/6
• All Dimen,ion, in mm .
• For an y othe r d,mensions, plea se co ntact us.
• Due to co nhn uotJ5 product improvemen ts, SOme
Of
A
,peei~ca!>o n,
co uld be changed without ""!>ce .
Obo u' 81dg. No. 13 50loh 50lem 5t. Nos' City, Co"o - Egl Pt
Tel.; +20222626763161.0"".), - Fe " +202 22639i 55/2 4023 683
Fa ctory , PC.*36A 50uth (A' 1I. Indu. ttial Region, 10th of Ramada n C,tl
Te l. ; ~ 2 0 1 5 4 1 1 1 41 . Fa<; + 2 0 15411 142
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sedco@<l lSlOWt!dy.com
www,els_ed'l.,o m
STCujRl .Q3081
,-.,
ELSEWEDY
CAB L E 5
Heat Shrinkable Cable Breakouts
Description
Coble breakouts o re designed fo r cable sealing crutches and
to provide resistance to ab rasion, wea theri ng a nd chemical
attack. It's applicable in indoor and outdoor a pplicatio ns for
all types of polyme ric and paper in sula ted cables.
Main Features
• Resistance again st a brasion , corrosion, che micals, solvents,
common fluids.
• Resistance against weather, UV and oxidation.
•
• Compatibl e with nearly all coble types.
• Unlimited shelf life.
.I"
• Easy and fast installation.
• Available with adhe sive or mastic if required.
::nr-tam
"':':':':":':"'-'"
Material Specification
I Application tem perat ure
I Shrinking temperature
I Tensile streng th
I Elonga tion at brea k
I Thermal aging
7
OJ .!..
'
p~
"C
-40 :+ 105
'e
> 120
N j mm '
Min 12
A$TM412
%
Min 300
ASTM412
(168h / 150 "C)
Tensile streng th after ag ing
N/mm '
Min 10
ASTM412
Elongation at brea k
%
Min 250
ASTM412
Water absorption
%
< 0.5
DIN 53495
Good
ISO 175
Chernical resista nce
•
liiiililiilii
Volume Resistivity
Ohm . em
Corban Block Content
%
Min 10
12
ASTM 257
ASTM D1603
> 3
Dimensions
STFBO
2.2
65
STFBI
75
30
3.5
215
32
13
2.2
75
STFB2
110
45
5
290
52
21
4
110
STFB3
135
55
5
310
64
27
4
110
• All Dimension , in mrn .
• For a ny othe r dirne n"om, please contod us.
o Due to conlinuou< p m du ct im p mv e me nt" some <pec,fication, cou ld be c ha ng ed without no tice
OHi ...:
Obou' Bld g. No , I J Sa loh x,1_ St Noo' C ity. Co iro - Egypt
ToL ~ 2 02 2262 6763 (6 L"".I. - fa . + 2 02 22 639 1SSn4023683
Fanory : PC # 36A Soutl1 (A'l), tndu<1oiol R<.gion, 10th a l Rama dan C ity
Tel,: +2 0 1541 1141 . Fe. + 2 015 411142
[ -<n0;1: eloot,mo ld@el ..wedj, com
<edca@el..,wedj.com
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STFBJ!Rl.Q30sl
~~
ELSEWEDY
CAB L E 5
Heat Shrinkable Boots
Description
Heat shrinkable stabilized cross -linked pclvclelin boots, in red
or grey colo r; designed to provide protection to the end cables
bushing insulation and sealing against ingress of moisture and
contamination. and provide insulation and resistance to abrasion ,
weathering and chemical attock.
Main Features
•
• Resistance against obrasion,corrosion , chem icals, solvents
and common fluids .
• Resistance against weather, UV and oxidation.
• High track ing resistant.
• Compatible with nearly 011 types of cab les.
• Un limited shelf life.
• Easy and fast installation.
• Avai lable with adhesive or mastic if requ ired.
• Can be used in combination with termination up to 36kv.
[i
]
Material Specificatian
Physical Properties
Specifi c gra vity
1.19 m in.
A$TM 0- 1505
Tensile strength
7 N/mm 2 [min.]
A$TM 0- 4 12/ 150 37
Ultimate a longation
300% (min.)
A$TM 0 -412 /150 37
Hardness
32 + 3 shore 0
ASTM 0- 2240
Wa ter absorption
1% [mox.]
A$TM 0 -570/1$0 62
Tensile strength
6 N/mm 2 [min.]
A$TM 0- 4 12/1$0 37
Electrical Properties
250% (min.)
A$TM 0- 4 12/150 37
Volume resistivity
10 12 ohm -em (min.)
ASTM D-25 7/ IEC 93
Electrical strength
10 kv/mm (min.)
A$TM D-149 /I EC 243
Die lectric constant
5 (max. )
A$TM D-1SO/IEC 250
Resistance to trod
No failure by trocking
ASTM 0-2303
Thermol Ageing (168 h/150'Q
•
Dimensions
Straight SB1
Straight SB2
95
35
70
25
Right Angle RAB 1
81
35
48
15
Right Angle RAB2
95
35
70
25
o All Dimension. in mm.
o For any ol her d'man'ion•• plea,e con ta ct " , .
o dl • d2 dLornele r$ o! Iree ,"",ove')'
o Due 10 co nlinuou. proo ud imp, ave rn"" t. . some spec ifica tions cou ld be cha nged without nolice
Offi ce ,
Dbo"r Sldg' No_13 s.oto h Sole m ~,. No" 0,. Ca'1O - Eg, p!
TeL + 2 02 2262676 3 {6 Ii"" ,). _ Fm : + 2 02 22639 155/2 4023683
Fa clory : PC,1I3M $o"th (A' II. Indu, t.iol Region. 10th of Ramada n City
Tel , : ~ 2 0 1 5 4 1 1 1 4 1 -Fo. - + 2 0 15 411142
E_ma il : elostimo ld@e l. e....dv.co m
""dco@>"l..,.".,dy_com
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SB-RABJlR1-o30S !
ELSEWEDY
CAB L E 5
Heat Shrinkable End Caps
Description
Heat shrinkable stabilized cross linked oclvoleftn sealing caps
{sq, in black color
ore ideol for protecting coble ends. SC ore
designed to seal the end of cables against ingress of moisture
I
and contamination, and provide insulation and resistance to
abrasion, wea thering and chemical attack. Such se oling cops
are required for coble transport, storcqe and installation.
Main Features
-pzzzz=-= . .C
• Resistance against abrasion, corrosion,chemicals, solvents
•
and common fluids .
• Resistance against weather, UV and oxidation.
• Compatible with nea rly all types of ccbles
• Rated up to 600/1000 Venerqized coble.
• Unlimited shelf life.
L~
I
• Easy and fast installation.
• Available with adhesive, mastic, or valve if required.
Material Specification
Application Temperature
O(
-40: + 150
Shrinking Temperature
O(
> 120
I
Tensile Strength
N/mm 2
Min 12
ASTM412
I
Elongation at Break
%
Min 300
ASTM 412
Thermal Aging
(168h/150 aC)
Min 10
ASTM412
< 0 .5
DIN 53495
Good
ISO 175
I
I
I
Tensile Strength after ag ing N/mm 2
•
I
Water Absorption
I
Chemical Resistance
I
I
%
Volume Resistivity
Corban Block content
Min 10
12
ASTM 257
ASTM 01603
> 3
%
Dimensions
Type
After Free Recovery
As Supplied
(l)
(AI
(D)
(T]
(DI M"
SC 14
50
45
14
3
4
SC 20
65
60
20
3
9
SC 35
90
BO
35
3
15
SC 55
110
BB
55
3.7
24
SC 75
120
105
75
4
35
SC 100
140
110
100
4.B
55
SC 115
150
110
115
4.B
55
All D;ma ns;o n, ,n m m .
for OFly othe r d,men, ;o". , plem . <onloct u,
Due to conllnuou, product ;mprovema nls, so ma .p ec if,cat ion, co old be chong r>d wilhout nohc•.
,
SEOCO
Offl c" ,
Oboo' Bldg, No. 13 SoI<>h 5alom St. N,w C 'r, Caoro EYIPI
T. I.: ; 2 02 22626 763(6 Li no,j, . Fax , t 2 02 22639 155/24023683
Fa ctory , PC,1it 36A Sooth lA'i I, Indu' lriol Regiorl. 10th of Romodon Ciry
Tel., + 2 015 4 11141 Fo>o +2 015 411 142
E·moi" . Io' limold@ol,• ....dj.com
: sedco@e lsewedy.<om
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scilR1-o30al
~
Mixed Termination
Up to 36 kV
Configuration, Features & Electrical Ratings
The idea beh ind this termination is to make the best use of the advantages available in different technologies
used in ccble termination.
First, the silicon rubber stress relief tube is factory tested ensuring maximum reliability and field performance.
In addition Silicon rubber is on elastic material allowing a wide range taking of cable sizes .
Second, the proven antitracking properties of the heat shrink technology, and the flexibility to adopt the tube
length according to the frock resistance and toil length requirements of the customer.
Finally, the creepage extenders (sheds) are either heat shrink or slip on .
The termination could be also supp lied with a co ld shrin k trifurcation boot and a cold shrink antitracking
tube .
Features
1. Wide cable range reduces inventory requirements.
2 . Excellent refractive stress management.
3 . Fast and easy installa tion without any special tools, a slip on device is
supplied with each kit for faster an d easier installation .
4 . Slim profile enables installation in narrow places (cubicl es)
5. Optionally tailored to exactly fit your needs.
6 . Excellent resista nce to weathering, UV and surface electrical activi ty.
7. Fits all sizes of cables up to 36kV, round and sector shaped .
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Mixed Termination
Up to 36 kV
Mi:o:ed Termination Ccfted lor lllustrcncn
Electrical Ratings
25 kv
Voltage (pha se to phose)
Impulse 1 2~50 wove
110 kv
35 (36) k.
150 kv
Current Rating is equal to the cc ble's rating_
Ratings based on IEEEStandard 48, CENELEC HD 629 .1-51, lEe 60502.4, and do not reflect moximum with stand
levels. For levels thot exceed the above, Please contact.
Ordering Formula
x
X EXT
I
lC-S090c...
:lC-_e-
~
~
N
s
•
~
~
-e
M
~"
=.
ssca•
=.
~"
~
X
VWNI
xxx
xxx
SXT o--'.~
, - ......
.-..."
~.
~,
••
~.
~,
~,
~
••
-.
~
.,
.,
.,
~.
~.
11
xxx x x
T
-
""
l UG
,
a
~ .
S1.1
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Modular Terminations Up to 36 kV
Coble Lug -----:~"'t
Molde d S tre~s Cone
Molded $lress relief csscres proper
stress relief lor terminati ng eccles
NOlHrocking Rubber Modules
Molded of special EPOM compound lor
functional reliability and long li/e
Screen Cover
To protect the screen
•
Ground Wire
Mak es the connection
Gr ound Connection Point
secwes rhe grounding flo! brai d
between
rhe stress cone an d the copper
lape sh ield
10 the metallic screen and rhe
armor
Trifurcating Baal
Ba a l tha t sea ls the tra nsition
of the three-co re coble inlo
three single cores
Sea tant Tape
Mastic ta pe used to seal the
ja cket and /lot bra ids Irom
the irlg'ess of water
"';7'- -_
Grounding Flat Braid
The /lot braid makes the electrical
connection be twe en the metal lic
screen and a rmor to the system
groond
Compatible with all Polymer ic Insulotion
Rated to Coble Ampocily
lEe Standard 605 02-A
IEEE Standard .048
CEN El EC HD 629.1-5t
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Modular Terminations
Up to 36 kV
Premolded Cable Terminotion for XLPE , EPR and any Polymeric
Insulatio n Cable up to 36 kV Indoor - Outdo or
• Maximum Reliability
Computer designed and manufactured for superior temperature and stress
management. Maximum reliability with control 01 known factors
• Superior Stress Management
and Temperature profile
Computer designed and manufactured using a microprocessor - controlled screw
injection press to ensure
• Tests
0
constoot stress control configuration. Operates cooler thon
the coble conductor.
Meets the requirements of international standards. IEEE 48,IEC
60502-4 and CENELEC HD 629.1·51,
• Factory Molded
For constant stress control configuration.
• Factory Pretested
Assuring field inslollolions meet design sjondc-ds . Each stress cone undergoes portial
Discharge Tests.
Stress Cone fils directly over semiconductor 01 robles Earthing provision available for
• Fast Fitting
stress cane.
• Faster installation
lower installation cost, requiring no special skills .
• Extra Creepage Distance:
This is achieved by adding extra modular skirts.
• Ambient Temperature
-30°C upto +60°C.
• Reduced Training
Requirements
Easily learned installation procedure,Human error totally eliminated.
Modular Terminators
Application
The Modular Terminators series are suitable for use with indoor and
outdoor terminations on single-core and three-core solid dielectric
cables conforming to the requiremen ts of IEEE Standard 48, IEC
60502-4 and CENElEC HD 629.1-51. Typical usesfor the Modular
Terminators would be on riser poles either at the substation or on
the distribution lines. The Madular Terminotors can also be used
on the switchgear and transformers. The Modular Terminators series
are designed for use on extruded dielectric cables, and can be
applied directly on cables with extruded semi-conductive shield.
The Modular Terminators series are designed for aluminum or
copper conductors with a d iameter range over the insulation of
12 .6 mm(0.495") to 50.2mm{l.975"). The Madular Terminators
kit comes complete with the appropriate components to connect,
ground ond seal the term inatio n.
Installation
The comprehensive instollation instructions will be supplied with
each kit describing the correct cable preparation. The termination
is a slip-on product which requires less time and labour skill to
install if compared to other types of terminations.
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Modular Terminations Up to 36 kV
Electrical Ratings
vo/toge (Phose '0 Phose)
15 kV
Impulse 1.2..50 Wf;JVe
110W
25kV
lSOkV
3536 kV
200kV
Current Robog is IKlUCI1lo!tlft COb!e' 5 roting .
Ra,ings bcsed on IEEE 51ondord 48. lEe 60502- 4. CENEtEC HD 629.1·51 and do not ,ef\ed rT'IOllimum wi!hstand '-Is.
,,~. contod 'fOV' deoIerrepresentoti-e .
10. Ie>oels It'oo! ....ceed the
Number of Modules VS. Cre e po g e Distance (mm)
MODULES
2
3
•
5
,
7
8
9
10
II
12
CREEPAGE
A
115
ISO
2<5
310
375
"0
505
570
635
700
765
830
DISTANCE
8
170
252
33 .
' 1'
m
580
. .2
7"
82'
908
990
1072
A. Coble diameter CIYef insu larion: 12.6 mm through 39 .2mm(O.495 #-1 .54Oj
B. Coble diome..... CMlr insu lation: 37.7nwn through 5O.2mm (1,485°-1 .9751
E8 )8
KA.P8
,-
~'--_ /
Stress Control Configuration
Ordering Formula
x
X MTG
-,
CABLE INSUlATION
.
OW-lEf[R
•
m
•
--
SST
X
~
www
xxx
NN
X
T
A
r.:.:
B
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Manufacturing Stages - Testing & Pocking
Manufacturing Stages
Manufacturing Stoges
Testing
Pocking
The or et ical Traini ng
Practical Traini ng
Due to COt'l finuous produd improvements,
SOI'I'Ie
speClfocalions 00CJId be chortgf!d 'oM1I'IouI eeece.
www.elsewedy.ccm
Power Coble Joints
Up to 36 kV
-3 2mm
......
.......
et condueto .. EPOM-.cI
""'*>..-
.... ,.....
Oo:>-Ieo!
_
...,....,...". ..........
ohopod design pmoi<l...
. . COO"OIOCt ..
Iho """"p'••'"""
~
f ........... s....w............ ,
_ _ ..lioI
0-;,.
_lo\'loque concluctioe
eIedri<d _
........
.........
~
~
~_ondc""'~
~o<:O'ic """""'"
G<o.....mng f ro
Forcon...-.. atIol:,,",_
01 grovnd wi'"
hduced
' Clo-orlecf
mbly fore...
;gn pe<rni,. oonIf04led
",,,imile oaembly
doofIocMn
",
f"""
' Lo_ ';1<01111' g_" . uP!'I,od
' Clove<leof deoign ptOvido. po>i!;ve hond gnp
,-
c"",,,<:1 In.ta ll. with Stondord Tool;ng
' ''I" mi,, ;" ", <o"'oct "" "Ium;n ium
'C"""", <0<'10<' "" coppe, ' ..........'''0'
Coble I""da lion
0;am_,_16.26 .•9.1,s",m
is co...-d Dr ....,.. ;ncl;W:I.... ;0;'"
~
....
"-""1 1.......
· E_ ~ ""' '"''l_
' M,n;"' o l <oble p,epo •.,,,,,,,
Rated to Coble Ampocily
uc Standard 60502-.4
IEEE Standard
ADA
CENElEC HO 629.1-51
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Power Cable Joints
Up to 36 kV
1) Joi nt Store d o n O ne Sid e of The Ca ble Core.
2) Joi nt In lis Final Position.
3 ) Restorotion.
The Power Cable Joints are highly reliable, factory-molded
The Power Cable Joints are designed to meet or exceed the
and tested cable joints for 15kY, 25kV and 3S(36)kV cla ss
distribution systems. When assembled, they provide
The Power coble joints offer the benefits of on optimum
permanent, fully shielded, fully submersible cable joints for
design for electrical stress control, they are factory molded
direct burial or vault a pplications 01 solid dielectric single.
for consistent high quality and are factory tested before field
IEC 60502-4 standa rd as well as the rig id IEEE 404 standa rd.
core and three-core cables with conductor sizes through
installation to insu re ma ximum reliability. They ore easy to
630mm 2,
install without special tools and they are easy to specify for
various cable types.
The molded stress control configuration offers
excellent stress management through computer-
aided definition of shope transitions and stote-oi-
the-art materials science.
1
Optimum Design
Heat transler from the cable contact is enhanced
A critical part of a coble joint is the electrical stress
by maintaining a positive interference fit with the
conductive insert, and shaping of the electrical
relief configuration.
insulation to provide minimal thermal resistance
to ambient and an increased external surface area
(relative to a cylindrical design of equal insulation
thickness),
The proportions of the Po we r Cable Joint a re
predetermined to be the o ptimum configuration.
Every cable jo int in the field will have the optimum
design and
performance
characteristics.
Unl ike field fabrication technolog ies, the shape and
2
The cloverleaf design reduces assembly forces by
allowing the housing wall section ta flex rather
than stretch during assembly (A basic cylindrical
design would req uire the circumference to expand) .
quality
of this critical
aspect will not be varied by the
inconsistent assembly techniques of d ifferent c rews.
In a ddition to the computer-aided design for
optimum stress management, the Power Cable
Joints feature a unique cloverleaf- shaped cross
sectio n.
3
This feature reduces assembly force requirements
The cloverleaf design, with benefits of positive
heat transfer interface, and reduced assembly
by a llow ing the housing to flex. This makes assembly
force is made pos sible by exoct proportioning of
the changing cross section. The resulting
equipotential lines have a smooth transition without
Heat transfer from the cable contact is enhanced
areas of stress concentration.
easier without sp ecia l to als .
by maintaining a positive interference fit with the
conductive insert.
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Power Coble Joints
Up to 36 kV
Easy to Specify
Easy to Insto ll
The Power Coble Joints ore eosy 10 specify for three core as well as single-core cables. The cable joint
The Power Coble JoiI1t$ instoll fmte, thon e;!her a complete
heat shrink 0<' tope joinl.ln pnx!ice, installations of most
monufacturers' products are divided into three stoges:
I) Coble Preparation.
2) Join ting.
3) Restoration.
specifications are derived
from the ccble specifications.
Factory Molded
Fa ct o ry molded means process cons;slence. The
periormooce copobi~ projected by the qualified design
are mainta ined throughout produetiOfl by ensurill9 that
the monvfocturing process is consistenl. Eadl cable joint
housing is molded on a ~-controIled. screw
injedion pres$ure , csde lime and cure rete. The cnncel
bonding of the ins ulo tio n and conductive rubber is
ensured in the controlled loctory environment.
Coble preparation and restcrcncn essentiolly require
the some degree of time ond wor1<monship to complete
regardless of the monvlocturer. The jointing of cables
in any high voltoge instollotion ;s the most critical stoge
and it can be very time consuming. Because the Power
Coble Joint is fabricoted in the Ioctory, the jointing stag e
is mode very easy. Conned the conductors, slide the
Power Coble Joint into position and the jointing i$ fi~.
Now- that the jointing i$ complete yo<.J know the instollotion
is a good one because every Power Coble Joint is 100%
e lectrically tesled in the factory prior to shipment.
Foctory Tested
All Power Coble Joint housings ore electrically tested in
the fodoty beIore shipping. In controst, electrical pretesting
0/ heal shrink or tope ioints is jusl not possible prior to
the finol ouembly in the field.
A comprehensive quolrly csscrcoce progrom has been
designed 10 include every cscect 0/ manufacturing the
Po we r Coble Joint. 10 0% eleclricoltesting ensures
product reliability. Add,lionolly (I unique identification
/0<' each tested crnde pmvides strong traceability system,
c t which we con tra ce the production do te, Botch no.,
Operator, production & tesling records to e nsure superio r
qua lity however this is not possib le for heat shr ink or
tape joints .
Ordering Formula
x
-
X
X
~
1, 1 J 1•
J
!
! J
"
j
l
c---
CONNEG O R
"""
-". -""
""
l ' ,]
}oo,
, ""
,,
""
} U9
,,~
... .." ",
"M
o
81
~
,~
G
",
,,
"
"•
1~_ .... _ , _
_.._---.;-
2-
g
•
:.""':"'~,_",."_,_
__
o:w
-.
~
'"""
~
~
C-
I-lI1f-!!g-
f::!
~
H*-
E!
.
....
•
~
_.-
DIAMETER
'.1.
--_
,-....... ·· --
~-
~
INSlJI),T10N
"'""
X
~
L-
·· ---........
-_. -=-----........ · --- · ---........
•
•
~•
"
•
•
"
••
~
www.elsewedy.ecm
Manufacturing Stages - Testing & Pocking
Manufacturing Stages
Manufacturing Stages
Te sting
Pocking
The or etica l Traini ng
Pra ctica l Traini ng
Due to COt'l finuous produd improvements,
SOI'I'Ie
speClfocalions 00CJId be chortgf!d 'oM1I'IouI eeece.
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15/25kV 250A Deadbreak Elbow
156 LR-WXX
ec Stondord 60502-4 - /fEESrondord 386 - a NflK HD 629.I..s I
--
CobIo'. _ _
~
Application
156lR Elbow Connector is a Iollv-rcted 15/25kV, 250Amp Class deodbreok connector. Units
include provisions for de-energized operation using standard hot stick tools . It has a standard
interface for connecting to l S/25 kV, 250 Amp deadbreok bushing inserts, junctions and othe r
accessories. The 156lR is equipped with on integral voltage test point.
Mates with bush ing inte rfa ce conforms to CENElEC EN 50 181 interface (AI .
Features
• lS/25kV; 250 Amp Dead break plug in Elbow.
• Fully shielded, fully submersible molded rubber housing.
• 100% peroxide -cured constructio n includes insula tio n and conductive EPDM mate rials.
•
•
•
•
Non-corrosive, cc pc ctlvely coupled voltage test point with removable protecuve cop.
Provision for hot stick operation.
Provision for ground wire co nnection,
Wide coble ra nge with minimum number of sizes.
Ordering Instructions
Determine the insulation diameter of the cc ble. Select the correspondi ng elbow size thot straddles
the insulatio n diameter.
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15/25kV 250A Deadbreak Elbow
156 LR-WXX
lEe SlOodord 60502-4 • IEEE ~ndotd 386 . a NElfC HD629. r.s,
Semi cond..ctive shield
/
Semi condocte.e EPDM
shi&ld ptO¥ide$ ground
sh;"ld continuity between
elbow and cobleshield.
Semi condliCfive insert
Molded petOl<ide - C\lred
fPOM semi conductive
conla ins electrica l stress
=""'-
fPOM iosulotion
Molded from
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high quality
fPOM ru~ 10 ptovide
'uperior insulotion
chotOclerislics
Grounding
Ceble insulation
eye
pro.isioned lor ground wi re
connection .
Co ble's
156LR
Coble Insulot"", 0'0
163-208
193 241
216 267
2"9 JOO
217·333
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Conductor melol
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semi condu clor
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i
www.elsewedy.ccm
15/25kV 630A Deadbreak Elbaw
ec Stondord 60502-4 - /f EE SIoodord 386· a
K400LB-WXX
NEl.EC HD 629. 1-$ 1
Bushing
Stud
lnlerloce
w::.
Grounding
Elbow InstJlolion
w~
,
Ov!er Semi conductive layer
L
Coble', Outer Semi Cond uctor
Application
The K400lB is designed to provide fully-shielded, dea d-front submersible coble conn ections to
high -voltage apparatus. The K400LB can be used up to 25 kV for aluminum and copper con ductors.
Features
The bushing interface co nforms to CENEl EC EN 50 18 1 for using with standard 400/630A
Euro pean switchgear C interface. A ground wire is cttc ched for eosy shield grounding chef
installation.
Ordering Instructions
Determine the insulation diameter of the ccble. Select the corresponding adaptor size that straddles
the insulation diameter .
www.ebewedy.ccm
K400LB-WXX
15/25kV 630A Deadbreak Elbow
ec Standard 60502..4 . lf EE SI-ondord 3B6 - a NElEC HD 619.1-51
m_
-
"'"
'"
mm
"'mm
1---1rr~::l-------------+-+\
I--J---J
81.9
mm
-
106.3
78_~ mm
K400LB
,
Cable Insulation 010 . Range
163-208
193-241
21.6·26.7
27.7-333
300-372
348-414
385-452
438 -49 1
W
X-
XXX
._....
----------..
..
..
..
...
I
I
I
-_
Em
lIB
Im'II
-
Em
• Tinned I>J lUll is supplied lor borh Cu & AIconducror.
lor ott- ()fltions pleaoe specify.
Ell
www.e lsewedy.com
15/25/36kV 630A Deadbreak Elbow
T Shape
lEe Standard 60502-4 • IEEE S/of'ldord 386 · a NfLEC HD629. 1.$1
Boohing
",,",,",0
I'rotedive Cop
a ..
Semi Cond~ Insert
Coble ,ADaptor
farthing Eye
Coble's Oulll. Semi Conduck>r
Application
The T - body is designed to provide fully-shielded, dead-front submersible cable connections to high-voltage
apparatus. It con be used through 36 kV with conductor range up to 630 mm 2 for alum inum and cop per
conductors.
Features
The product moles with bushing interfa ce conform to CENElEC EN 50181. B, C & D interface customized
from both side as per client requests .
Ordering Instructions:
Determine the insula tio n diameter of the cc ble. Select the co rresponding adaptor size thot stradd les the
insulation d iameter.
www.ebewedy.ecm
15/25/36kV 630A Deodbreok Elbow
T Shape
sc Stondord 60502·4 - IEEESklndord 386· ce-ase HD619.1-51
_
x
-
-
-
-
-
_
w
XX
__III.
---------------Voltage Class
2171> "_" _
Cable Insulation
Die Range
163 208
19 3 - 24 1
216-267
249-300
277-333
300-372
348·414
385·452
438- 49.1
X-
XXX
11_..11
--_lIB
------..
...
....
..
..
..
..
-
Em
Em
Em
Em
• Tinned AI lug i$ suppl;ed lot both Cu & AI conductor.
lor oIher options please speedy.
www.elsewedy.com