Electronic Temperature Measurement Temperature Transmitters Model TR12, TR24, TR32, TR48 Data sheet : TEMP-TX/2012 Contents Page Temperature Transmitter Overview 1 Model TR12 Digital Temperature Transmitters 4 Model TR24 Digital Temperature Transmitters 9 Model TR32.1/3S Digital Temperature Transmitters 13 Model TR48 Digital Temperature Transmitters 22 ATEX Classification Guide 25 Temperature transmitters are used to convert the primary sensing signal, usually a resistance change for RTD sensors or EMF for thermocouples, into a standard current signal of 4-20mA. These transmitters may be either head mounted Where the transmitter is installed into the housing (connection head) of the temperature sensor or Din Rail Mounted where the transmitter is mounted to a DIN rail and used for centralized control room installations. Transmitter Overview Model Galvanic isolation Programmable Output Linear to Temperature RTD TR12.10.002 TR12.10.009 TR24.10.2PZ-ZF TR24.10.2 P0-Z Communication Interface unit via a PC Communication Interface unit via a PC Communication Interface unit via a PC Communication Interface unit via a PC TC Safety Intergrity Level (SIL) Rated Certification Supply Voltage (DC) Tamb II 1G EExia IIC T4/T5/T6 DMT00ATEXE014X 9 - 30 -40 +85°C II 3G EEx nL/ nA IIC T4/T5/ T6 x 9 - 30 -40 +85°C II 1G EExiA IIC T4/T5/T6 DMT 02 ATEX E025x 10 - 30 -40 +85°C Uncertified 10 - 30 HART Communicator TR32.1S.IS-S Communication Interface unit via a PC SIL2 HART Communicator TR32.1S.NI-S TR48 Communication Interface unit via a PC Fixed Range SIL2* BBS 11 ATEX E001X II 1G Exia IIC T4/T5/T6 II ID ExiaD 20 T120 °C II 3G Exnl IIC II 3G ExnA IIC II 3G Exic IIC Baseefa03ATEX0245X II 1G EExia IIC Burnout Protection Upscale Downscale Upscale Downscale Upscale Downscale -40 +85°C Upscale Downscale Upscale 10.5 - 30 -40 +85°C Downscale Upscale 10.5 - 30 -40 +85°C Downscale 10 - 30 -40 +85°C Upscale Excellence the World can Measure TM TR Temperature Transmitters | 2 Protocol Setting Setting Decsription TR12 TR24 TR32 TR48 HART (Highway Addressable Remote Transducer) HART is a bi-directional communication protocol that provides data access between intelligent field instruments and host systems. A host can be any software application from technician’s hand-held device or laptop to a plant’s process control, asset management, safety or other system using any control platform. Communication Interface unit via a PC Transmitter is programmed though interface and computer via RS-232-C. Non configurable Transmitter range is pre-set and configurable Transmitters Input Overview Model Code Input RTD Thermocouple Image PT100 PT1000 Type K Type J Type T Type N Millivolt TR12 TR24 TR32 TR48 Input Codes (table 1) Code Input Type Standards 1 PT100 RTD BS EN 60751:2008 3 PT1000 RTD BS EN 60751:2008 K Type K Thermocouple BS EN 60584/2:1993 J Type J Thermocouple BS EN 60584/2:1993 T Type T Thermocouple BS EN 60584/2:1993 N Type N Thermocouple BS EN 60584/2:1993 V millivolt N/A N/A Sensor Wiring Configurations (table 2) Note: Thermocouple & millivolt inputs are always 2 wires, RTD inputs are 2, 3 & 4 wires Code Input TR12 TR24 TR32 TR48 2 2 Wires 3 3 Wires 4 4 Wires Transmitter Classification (table 3) Code Classification IA EExia Certified XN EExnL/nA Certified UN Uncertified TR Temperature Transmitters | 3 Setting (table 4) Code Input TR12 TR24 TR32 TR48 F Fixed Range P Programmable (Programed) U Programmable (Un-Programed) Sensor Burnout Protection (table 5) Code Burnout F Upscale P Downscale Sensor Burnout Reference Table Input / Burnout Protection PT100 Model Upscale Downscale Pt1000 Upscale Downscale Type K Upscale Downscale Type J Upscale Downscale Type T Upscale Downscale Type N Upscale TR12 TR24 TR32 TR48 Temperature Range (table 6) Model RTD PT100 RTD PT1000 Thermocouple Type K Thermocouple Type K Thermocouple Type K Thermocouple Type N TR12 TR24 TR32 TR48 Minimum -200 °C -200 °C -200 °C -200 °C Maximum 850 °C 850 °C 850 °C 600 °C Minimum Span 25 °C 50 °C 10 °C 30 °C Minimum 10 °C Minimum -180 °C -270 °C -200 °C Maximum 1372 °C 1372 °C 1200 °C Minimum Span 50 °C 10 °C 100 °C Minimum -100 °C -210 °C -200 °C Maximum 1200 °C 1200 °C 1200 °C Minimum Span 50 °C 10 °C 100 °C Minimum -200 °C -270 °C -200 °C Maximum 400 °C 400 °C 400 °C Minimum Span 50 °C 10 °C 100 °C Minimum -180 °C -270 °C Maximum 1300 °C Minimum Span 100 °C -200 °C Minimum Span Maximum 850 °C 1300 °C 10 °C TR12 Temperature Transmitters | 4 Model TR12 ATEX Digital Temperature Transmitter APPROVED PRODUCTS yy Universally programmable for - RTDs - Thermocouples - Resistance - sensor - mV - sensor yy Output linear to temperature with input signal from RTDs and Thermocouples yy Analog output 4 … 20 mA, invertible, 2 - wire design yy Signalling configurable for sensor burnout and sensor short circuiting yy Ex class protection, intrinsically safe ATEX yy Approved - EEx ia llC T4 / T5 / T6 - EExnA - EExd (when fitted in H70 connection head) yy EMC Conformity per - EN 61326:1997/P1:1998/P2:2001 - NAMUR NE 21 yy Galvanic isolation yy 100% Rh protection, moisture condensation permissible yy Increased ambient temperature yy PC configurable, Windows® programme yy CE Conformity DIN rail mounting version (shown not to scale) yy yy yy General Description The digital temperature transmitter TR12 range is designed for universal industrial use. Comprehensive configuration possibilities, for example, type of sensor, measuring range and error signalling, high accuracy, galvanic isolation and EMI protection characterize these transmitters. The compact head mounting case fits in almost any DIN connecting head. During configuration any one of 17 input signals can be selected. Measured temperatures are from - 200 °C up to + 2300 °C. The following sensors can be connected: yy RTDs per EN60751, JIS C 1606, DIN 43 760 in 2, 3 and 4 - lead connection, the connection system used is configurable and ensures an optimal lead wire compensation Thermocouples per IEC 584 , DIN 43 710 and ASTM E988. Cold junction compensation (CJC) is built-in, the use of an external CJC is selectable via configuration. Resistance-sensors up to 5 k W in 2 - , 3 - and 4 - lead connection, configurable compensation of the connection cable mV-sensors up to 800 mV Configuration is carried out by means of a standard DOS PC using the Configuration set. With the Configuration Software the required parameters are defined. Data to the TR12 is down-loaded using a Communication-Interface (Programming Unit). The bi-directional communication enables display of the measured values on the PC. Configuration can be effected whilst the transmitter is mounted in the field. The Communication-Interface has an integral isolation barrier which allows configuration whilst the transmitter is within hazardous areas, and acts to protect the PC. Configuration sets are available as an optional extra. The transmitters are delivered with any customized configuration within the given limits. Input Types Input Type Code TR12 RTD PT100 Type K Thermocouple Type J Thermocouple Type T Thermocouple Transmitter Classification LJ8<bf^glbhgl Code Classification IA EExia Certified XN EExnL/nA Certified Type N Thermocouple Millivolt <ZmZ8Ka^^m8J^_^k^g\^88LJ¦ TR12 Load Diagram DhZ]8<bZ`kZf The permissible load is dependant upon the loop power supply voltage Setting Code Input TR12 F Fixed Range P Programmable (Programed) U Programmable (Un-Programed) <ZmZ8Ka^^m8J^_^k^g\^88LJ¦ TR12 Temperature Transmitters | 5 TR12 Dimensions LJ8<bg8JZbe8Ehngmbg`8N^klbhg8<bf^glbhgl DhZ]8<bZ`kZf DIN Rail Mounting Version LJ8<bf^glbhgl L^fi^kZmnk^8LkZglfbmm^kl8888ñ8888 all dimensions are in mm TR12 Wiring Scheme LJ8Obkbg`8K\a^f^ Eh]^e8LJ8<bg8JZbe8Ehngmbg`8L^fi^kZmnk^8LkZglfbmm^kl Receiving 8 8 8 8 8 8 8 8 Disconnect Mgbo^klZeer8ikh`kZffZ[e^8_hk Equipment ¦8JL<l ¦8La^kfh\hnie^l Input ¦8J^lblmZg\^8¦8l^glhk ¦8fN8¦8l^glhk Gnminm8ebg^Zk8mh8m^fi^kZmnk^8pbma8bginm888888888888888888 lb`gZe8_khf8JL<l8Zg]8La^kfh\hnie^l 9gZeh`8hnminm8888f98bgo^kmb[e^88¦8pbk^8]^lb`g Kb`gZeebg`8\hgy`nkZ[e^8_hk8l^glhk8[nkghnm8Zg]888 l^glhk8lahkm8\bk\nbmbg` =q8\eZll8ikhm^\mbhg8bgmkbglb\Zeer8lZ_^89L=P8888888888 Ziikho^] ¦8==q8bZ8ee;8L8¥8L8¥8L =E;8;hg_hkfbmr8i^k ¦8<AF8=F88¦ ¦8<AF8=F88¦ ¦8F9EMJ8F=8 AlheZmbhg8ohemZ`^88N9;8[^mp^^g8l^glhk8Zg]8888 \nkk^gm8ehhi RS 232-C H;8¦8\hgy`nkZ[e^8Obg]hplÜ8ikh`kZff^ ;=8;hg_hkfbmr TR12D Yellow and green are connected only if configuration of the TR12.30.00 is to be made during the operation. When configuring in the workshop, an external power supply is not required as the Programming Unit provides the power. Eh]^e8LJ8<b`bmZe8L^fi^kZmnk^8LkZglfbmm^k ?^g^kZe8<^l\kbimbhg La^8]b`bmZe8m^fi^kZmnk^8mkZglfbmm^k8LJ8kZg`^8bl8]^lb`g^]8 _hk8ngbo^klZe8bg]nlmkbZe8nl^ TR12 Designation of Terminal Connectors Þ J^lblmZg\^8l^glhkl8ni8mh88d8 8bg88¦888¦8Zg]88¦8e^Z]8 \hgg^\mbhg8\hgy`nkZ[e^8\hfi^glZmbhg8h_8ma^8\hgg^\¦ mbhg8\Z[e^8 fN¦l^glhkl8ni8mh88fN8 ;hfik^a^glbo^8 \hgy`nkZmbhg8 ihllb[bebmb^l8 _hk8 ^qZfie^8 LJ8<^lb`gZmbhg8h_8L^kfbgZe8;hgg^\mhkl mri^8h_8l^glhk8f^Zlnkbg`8kZg`^8Zg]8^kkhk8lb`gZeebg`8ab`a8 Þ mV Sensor RTD/Resistance Sensor Thermocouple 4..20mA Loop Z\\nkZ\r8`ZeoZgb\8blheZmbhg8Zg]8=EA8ikhm^\mbhg8\aZkZ\m^k¦ bs^8ma^l^8mkZglfbmm^kl88La^8kZbe8fhngmbg`8\Zl^8yml8mh8Zgr8 ;hgy`nkZmbhg8bl8\Zkkb^]8hnm8[r8f^Zgl8h_8Z8lmZg]Zk]8<GK8 lmZg]Zk]8kZbe8i^k8<AF8=F88¦ H;8 nlbg`8 ma^8 ;hgy`nkZmbhg8 l^m8 Obma8 ma^8 ;hgy`nkZmbhg8 Kh_mpZk^8ma^8k^jnbk^]8iZkZf^m^kl8Zk^8]^yg^]8<ZmZ8mh8ma^8 <nkbg`8 \hgy`nkZmbhg8 Zgr8 hg^8 h_8 8 bginm8 lb`gZel8 \Zg8 [^8 LJ8 bl8 ]hpg¦ehZ]^]8 nlbg`8 Z8 ;hffngb\Zmbhg¦Agm^k_Z\^8 l^e^\m^]8E^Zlnk^]8m^fi^kZmnk^l8Zk^8_khf8¦88·;8ni8mh8 ªHkh`kZffbg`8 Mgbm«8 La^8 [b¦]bk^\mbhgZe8 \hffngb\Zmbhg8 ¸88·;8 ^gZ[e^l8]blieZr8h_8ma^8f^Zlnk^]8oZen^l8hg8ma^8H;8 La^8_heehpbg`8l^glhkl8\Zg8[^8\hgg^\m^]8 ;hgy`nkZmbhg8 \Zg8 [^8 ^__^\m^]8 pabelm8 ma^8 mkZglfbmm^k8 bl8 Þ JL<l8i^k8<AF8A=;8 8k^li8<AF88 8bg88¦888¦8Zg]8 fhngm^]8bg8ma^8y^e]8La^8\hffngb\Zmbhgl8bgm^k_Z\^8aZl8Zg8 8 ¦8 e^Z]8 \hgg^\mbhg8 ma^8 \hgg^\mbhg8 lrlm^f8 nl^]8 bl8 bgm^`kZe8blheZmbhg8[Zkkb^k8pab\a8Zeehpl8\hgy`nkZmbhg8pabelm8 4 wire 3 wire 2 wire \hgy`nkZ[e^8 Zg]8 ^glnk^l8 Zg8 himbfZe8 e^Z]8 pbk^8 \hf¦ ma^8mkZglfbmm^k8bl8pbmabg8aZsZk]hnl8Zk^Zl8Zg]8Z\ml8mh8ikh¦ i^glZmbhg m^\m8ma^8H;8;hgy`nkZmbhg8l^ml8Zk^8ZoZbeZ[e^8Zl8Zg8himbhgZe8 Þ La^kfh\hnie^l8 i^k8 A=;8 8 8 <AF8 8 8 Zg]8 9KLE8 ^qmkZ =8(DIN ;he]8 cng\mbhg8 \hfi^glZmbhg8 ª;B;«8 bl8 [nbem¦bg8 of Terminal Connectors TR12 Rail Mounted Version) Designation LJ8ª<AF8JZbe8Ehngm^]8N^klbhg«8<^lb`gZmbhg8h_8L^kfbgZe8;hgg^\mhkl ma^8nl^8h_8Zg8^qm^kgZe8;B;8bl8l^e^\mZ[e^8obZ8\hgy`nkZ¦ La^8 mkZglfbmm^kl8 Zk^8 ]^ebo^k^]8 pbma8 Zgr8 \nlmhfbs^]8 \hg¦ mbhg8 y`nkZmbhg8pbmabg8ma^8`bo^g8ebfbml mV Sensor RTD/Resistance Sensor Thermocouple 4..20mA Loop 4 wire 3 wire 2 wire If cold junction compensation is used with an external RTD (2 wire) Terminal 1 +ve Terminal 4 -ve DhZ]8<b TR12 Temperature Transmitters | 6 TR12 - Input Types Sensor Type RTD Thermocouple Max. Measuring Range Min Measuring Span(1) PT 100 EN60751 -200 to +850°C 25 K JPt 100 JIS C 1606 -200 to +500°C 25 K Ni 100 DIN 43760 : 1987-09 -60 to +500°C 25 K Type T Cu-CuNi IEC 584 -200 to +400°C 50 K Type E NiCr-CuNi IEC 584 -100 to +1000°C 50 K Type J Fe-CuNi IEC 584 -100 to +1200°C 50 K Type L Fe-CuNi DIN 43710 : 1985-12 -100 to +900°C 50 K Type K NiCr-Ni IEC 584 -180 to +1372°C 50 K Type N NiCrSi-NiSi IEC 584 -180 to +1300°C 100 K Type U Cu-CuNi DIN 43710 : 1985-12 -200 to +600°C 75 K Type R PtRh-Pt IEC 584 -50 to +1760°C 200 K Type S PtRh-Pt IEC 584 -50 to +1760°C 200 K Type B PtRh-PtRh IEC 584 +400 to +1820°C(2) 200 K Type W3, W3Re/W25Re ASTM E988 0 to +2300°C 200 K Type W5, W5Re/W26Re ASTM E988 0 to +2300°C 200 K 0 to +5 kOhm 30 Ohm -10 to +800 mV 5 mV Resistance Sensor mV Sensor TR12 - Input Specification Measuring deviation per DIN IEC 770, 23ºC ±5K RTD ± 0.2 K or (3) ±(0.025% FS + 0.1) K Resistance Sensor ± 0.07 W or (3) ± 0.03% FS in W Sensor current Approx. 0.2 mA Temperature coefficient Tc RTD/Resistance Sensor RTD ± (0.025% FS + 0.09) K/10 K Tamb Resistance Sensor ± (0.025% FS + 0.01) W / 10 K Tamb Lead wire connection Connection Leads Configurable: 2=lead, 3-lead, 4-lead Max. resistance 30 W each lead, 3-lead symmetric Effect ±0.02 W / 10 W Signalling of sensor error Configurable Measuring deviation per DIN IEC 770, 23ºC ± 5K ± 0.5 K or (3) ± 10 mV or (3) ±0.05% Cold junction compensation ± 1.0 K (4) Temperature coefficient Tc Thermocouple Connection Leads mV Sensor T, E, J, L, K, N, U ± (0.05% FS + 0.1) K 10 K Tamb or (3) ± 0.5 K / 10 K Tamb R, S, B, W3, W5 ± 2 K / 10 K Max. resistance 250 W Effect ± 0.5 uV / 10 W Tamb Signalling of sensor error Configurable Measuring deviation per DIN IEC 770, 23ºC ± 5K ± 10 mV or (3) ± 0.05% FS in mV Temperature coefficient Tc ± (0.05% FS + 0.02) mV / 10 K Tamb Connection Leads Max. resistance 250 W Effect ± 0.5 mV / 10 W TR12 - Output Specification RTD Linear to temperature per EN60751 / JIS C 1606 / DIN 43 760 : 1987-09 Thermocouple Linear to temperature per DIN IEC 584 / DIN 43 710 : 1985-12 / ASTM E988 Simulation Mode Independant from input signal, simulation value configurable from 3.5 mA up to 23 mA Output Limits Application specification Configurable from 3.6 mA up to 21.5 mA NAMUR NE 43 Lower limit: 3.8 mA upper limit: 20.5 mA Not active Lower limit: 3.6 mA upper limit: 21.5 mA Load RA RA < (UB - 9V) / 0.023 A with RA in Ohm and UB in Volt Load effect < ± 0.01% of measuring span / 100 W Measuring deviation per DIN IEC 770, 23º, ± 5 K < ± 0.05% or measuring span Temperature coefficient < ± 0.1 % of measuring span / 10 K Tamb Damping Configurable: minimal 0.5 s , 1 s up to 60 s Measured value update Approx. 2/s Power supply effect < 0.005 % of measuring span / V TR12 Temperature Transmitters | 7 TR12 - Power Supply UB Model TR12 without Ex-protection DC 9 … 36 V Model TR12 with Ex-protection DC 9 … 30 V Protection EC Type Test DMT 00 ATEX E014X Model TR12.10.002 II 1G EEx ia IIB / IIC T4/T5/T6 Model TR12.10.004 EExnA IIC T4/T5/T6 Permissible ambient temperature -20 °C … +70 °C with T4 -20 °C … +70 °C with T5 -20 °C … +60 °C with T6 Maximum values for connection of the sensor circuit (connections + and -) Ui = 30V Maximum values for connection of the sensor circuit (connections 1- 4) UO = 11.5V IO = 31mA Group IIB: CO = 11 mF LO = 8.6mH Group IIC: CO = 1.5 mF LO = 8.6mH Ii = 100mA Pi = 705mW Li = 0.65mH Ci = 25nF PO = 87mW Li = 0.65mH CI = 125nF TR12 - Total Measuring Deviation Sum of input and output per DIN IEC 770, 23ºC ±5K TR12 - Signalling - analogue output with sensor error or internal malfunction Substitue value Configurable from 3.5 mA up to 23.0 mA Up-scale NAMUR NE 43 > 21.0 mA Down-scale NAMUR NE 43 < 3.6 mA TR12 - Case for head mounting Material Plastic Cross section of terminal connections max. 1.5 mm2, screws captive Weight Approx. 70 g TR12 - Case for rail mounting per DIN EN 50 022-35 Material Degree of protection Plastic Case IP56 IEC 529 / EN 60529 Terminal Connections IP20 IEC 529 / EN 60529 Cross section of terminal connections 0.25 mm2 up to 2.5 mm2 Weight Max. 0.2 kg TR12 - Special Features Isolation Voltage (input versus analog output) 1500 VAC, 60 s Electric protection Protected against reverse polarity Ambient and storage temperature Standard -40 … +85 °C Optional Min. -50 °C max. +105 °C Humidity 100 % relative humidity (unlimited with isolated sensor connection wires), moisture condensation permissible IEC 68 2-30 Var. 2 Vibration 10 … 2000 Hz 5 g DIN IEC 68 2-6 Shock DIN IEC 68 2-27 gN = 30 Salt fog DIN IEC 68 2-11 Configuration and calibration data Permanently stored in EEPROM Self-monitoring Automatic execution of initial test after connection to power supply, thereafter monitoring due to internal malfunction Warm-up time Approx. 5 Min. Power consumption with UB 24 V Max. 552 mW Electromagnetic Compatibility EMC Directive 89/336/EEC. EN61326:1997/A1:1998/A2:2001 Communication-interface Programming Unit (part of the configuration-set available as an accessory) Guarantee 5 years when used within standard ambient range. Rototherm standard terms of warranty apply. 1) Beginning of measuring range maximum 50% of end of measuring range 2) Technical data only valid only for configured measuring range > 400ºC 3) Whichever is greater 4) Valid only for configured measuring range beginning > -150ºC FS UB R A TC Tamb - full scale value of configured measuring range - loop power supply voltage, see power supply - load - temperature coefficient - ambient temperature TR12 Temperature Transmitters | 8 TR12 - Ordering Code Model TR12 PUCK Style TR12(P) Model TR12 DIN Rail Mounting TR12(D) Input (table 1) RTD PT100 Thermocouple Type K Thermocouple Type J Thermocouple Type T Thermocouple Type N Millivolt 1 K J T N V Sensor Wiring Configuration (table 2) 2 wire 3 wire 4 wire 2 3 4 Transmitter Classification (table 3) EExia Certified EExnl/nA Certified IA XN Setting (table 4) Programmable (Programmed) Pragrammable (Un-Programmed) P U Sensor Burnout Protection (table 5) Upscale Downscale U D Range (table 6) Enter Minimum Range (Negative starts with N) XXXX Enter maximum Range (Positive starts with P) XXXX Unit of Measure Degree C (ºC) Degree F (ºF) Millivolt (mV) C F V Clips G Style DIN Rail Clip (Nylon) M4 Top hat DINN Clip (Steel) No Clip Example Order Code yy yy yy yy yy yy yy yy yy yy TR12 Transmitter (PUCK style) PT100 input 2 wire wiring EExiA Classification Programmable (Programmed) Upscale Burnout Protection -100 Minimum Temperature +100 Maximum Temperature Degree C No Clip G T X TR12(P) 1 2 IA P U N100 P100 C X TR24 Temperature Transmitters | 9 Model TR24 Digital Temperature Transmitter yy yy yy yy yy yy yy Configurable with Windows® PC without sensor simulation Analogue signal processing, ideal for multiplex systems Quick response <1 ms to 90% Sensor burnout signalling according to NAMUR NE 43 Electromagnetic compatibility according to NAMUR NE 21 Measuring span from 20 K Compact design General Description Temperature transmitter for Pt100 in 2 or 3 wire connection with 4...20mA analogue output (loop powered 2 wire technique) The TR24 temperature transmitter combines the known quick response of an analogue transmitter with the flexibility of configuration by means of a Windows PC. The quick stabilisation of the output current after excitation voltage has been applied enables the use of this transmitter in multiplex systems. Setting of the measuring range, type of sensor and sensor burnout behavior takes only a matter of seconds thanks to the easy to use Windows configuration software. Time consuming adjustments and sensor simulation are not required for this transmitter. The TR24 can be remotely configured from the control room via the current loop. Possible measuring errors which might for example, result from poor thermometer position, can be compensated by means of the function ‘sensor correction’. Write protection and an increased ambient temperatures range complete the spectrum of features offered by the temperature transmitter. Due to its flexibility and reliability the TR24 temperature transmitter is suited for a wide range of applications in the machine industry and plant construction. As a result of its extremely compact design this TR24 temperature transmitter can be fitted into any DIN connection head of form B. The transmitters are delivered with a basic configuration. Alternatively, upon request, transmitters can be delivered with a customized configuration within the given limits. Input Types Input Type Code TR24 RTD PT100 Type K Thermocouple Type J Thermocouple Type T Thermocouple Type N Thermocouple Millivolt Setting Code Input TR24 F Fixed Range P Programmable (Programed) U Programmable (Un-Programed) TR24 Dimensions All dimensions are in mm. Drawings are for illustration purposes only TR24 Temperature Transmitters | 10 TR24 Wiring Scheme LJ8;hgg^\mbhg8h_8Hkh`kZffbg`8Mgbm Receiving Equipment Disconnect Input Yellow and green are connected only if configuration of the transmitter is to be made 8888ñ8888L^fi^kZmnk^8Hkh]n\m8;ZmZeh`n^ when the transmitter is on-line. 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The permissible load is dependant upon the loop power supplyKi^\by\Zmbhgl8bg8Ë8k^_^kl8mh8ma^8f^Zlnkbg`8 La^8i^kfbllb[e^8ehZ]8bl8]^i^g]^gm8nihg8ma^8ehhi8ihp^k DhZ]8<bZ`kZf RA Load voltage liZg lniier8ohemZ`^ J988DhZ] Ta ambient temperature Ki^\by\Zmbhgl8bg8Ë8k^_^kl8mh8ma^8f^Zlnkbg`8 La^8i^kfbllb[e^8ehZ]8bl8]^i^g]^gm8nihg8ma^8ehhi8ihp^k LZ88Zf[b^gm8m^fi^kZmnk^ lniier8ohemZ`^ TC temperatureliZg coefficient L;88m^fi^kZmnk^8\h^_y\b^gm J988DhZ] M:88ehhi8ihp^k8lniier8ohemZ`^8l^^8ihp^k8 UB loop power Lsupply voltage, see power supply 88Zf[b^gm8m^fi^kZmnk^ Z Obk^8Fnf[^k Fh8 Fh8 Fh8 ohemZ`^8M:8bg8N ohemZ`^8M:8bg8N Fh8 Fh8 Fh8 TR24 Temperature Transmitters | 11 TR24 - Specification Input Measuring range configurable with Windows® PC Model TR24 Pt100 Measuring range maximum TR24 -150ºC...+850ºC Measuring span TR24 minimum 20 K Inital value of measuring range, configurable TR24 -150ºC...+150ºC Basic configuration 3 wire 0...150ºC Sensor current approx. 0.5 mA Connection leads DIN EN 60 751 2 wire, 3 wire Effect ±0.2 K / 10 W each wire (1) Permissable load resistance 30 W each wire, 3 wire symmetric Analogue Output 4...20 mA, 2 wire design Measuring deviation per DIN EN 60770, 23ºC ±5K ±0.2% (2) Linearization Linear to temperature per DIN EN 60751 Linearity error ±0.1% (3) Temperature coefficient TK Rising time zero ±0.1% / 10 KTa or (4) ±0.15K/10 KTa span ±0.15% / 10 KTa t90 < 1ms Switch-on delay, electric Signalling < 10 ms sensor burnout Configurable NAMUR downscale < 3.6mA (typical 3 mA) (5) Configurable NAMUR upscale > 21.0 mA (typical 23 mA) sensor short circuit Not configurable, in general NAMUR downscale < 3.6mA (typical 3 mA) (5) Load RA RA < (UB - 10V) / 0.022A with RA in W and UB in V Load effect ± 0.05% / 100 W Power supply effect ±0.025% / V Power Supply By the 4...20mA-loop Model TR24 (without Ex-protection) DC 10....36 V Input power supply protection Reverse polarity Max. permissible ripple 10 with 24V / maximum load 300 W Electromagnetic Compatibility (EMC) per EMC Directive 89/336/EWG DIN EN 61 326:2002 and additional NAMUR NE 21 (August 98) Ambient Conditions Ambient and storage temperatures Standard range -40 to +85ºC Extended range (option): -50 to +85ºC or -40 to +105ºC (6) Climate class Cx(-40 to +85ºC, 5% up to 95% relative humidity) DIN EN 60 654-1 Maximum permissible humidity 100% relative humidity, mositure condensation permissible DIN EN 60068-2-30 Var. 2 Vibration 10 to 2000 Hz 10g DIN EN 60 068-2-6 Shock DIN EN 60 068-2-27 Salt fog DIN EN 60 068-2-11 Special features Temperature units Configurable: ºC, ºF, K Resistance Sensor Linear resistance sensors are connectable Sensor connection Configurable: 3 wire or 2 wire configurable compensation of lead resistance with 2 wire connection Info data TAG-N0., descriptor and Message via configuration storeable in transmitter Configuration and calibration data Permanently stored in EEPROM Case Head Mounting design, including spring loaded mounting screws Material Plastic, PBT, glass fibre reinforced Ingress protection case IP 50 IEX 529 / EN 60 529 terminal connections IP 00 IEX 529 / EN 60 529 Cross section of terminal connectors 0.14 to 1.5 mm2 Weight Approx. 0.04 kg (1) (2) (3) (4) (5) (6) For 3 wire sensor connection, with 2 wire connection a total lead resistance up to 20 W is compensatable, otherwise the lead resistance causes additional error For measuring span lower than 50K additional: 0.1 K For measuring span higher than 550K additional: 0.1% ±0.2% with measuring ranges with initial value lower than 0ºC or measuring span higher than 800K Whichever is greater between the standard range of ambient temperature -40ºC <Ta<±+85ºC, with option “extended range of ambient temperature” the double value is valid outside the standard range Temperature value, in case of short between wire no. 2 and no. 3 (operation of sensor in 2 wire connection) -40 to +105ºC only without EX-protection TR24 Temperature Transmitters | 12 TR24 - Ordering Code Model TR24 TR24 Input (table 1) RTD PT100 1 Sensor Wiring Configuration (table 2) 2 wire 3 wire 2 3 Transmitter Classification (table 3) EExia Certified Uncertified IA UN Setting (table 4) Programmable (Programmed) Pragrammable (Un-Programmed) P U Sensor Burnout Protection (table 5) Upscale Downscale U D Range (table 6) Enter Minimum Range (Negative starts with N) XXXX Enter maximum Range (Positive starts with P) XXXX Unit of Measure Degree C (ºC) Degree F (ºF) Millivolt (mV) C F V Clips G Style DIN Rail Clip (Nylon) M4 Top hat DINN Clip (Steel) No Clip G T X Example Order Code TR24 yy yy yy yy yy yy yy yy yy yy TR24 Transmitter PT100 input 2 wire wiring EExiA Classification Programmable (Programmed) Upscale Burnout Protection -100 Minimum Temperature +100 Maximum Temperature Degree C No Clip 1 2 IA P U N100 P100 C X TR32 Temperature Transmitters | 13 Model TR32.1/3S ATEX Digital Temperature Transmitter APPROVED PRODUCTS yy HART® Protocol yy ATEX Approved yy Universally programmable for 1 or 2 sensors - RTDs / Resistance - sensor - Thermocouples / mV – sensor - Potentiometers yy Output linear to temperature with input signal from RTDs and . Thermocouples yy Custom specific linearisation with max. 30 points for sensors with Ω or mV output yy Analog output 4 … 20 mA, invertible, 2 - wire design yy Signalling in accordance with NAMUR NE43 yy Sensor break detection in accordance with NAMUR NE89 yy Ex class protection, intrinsically safe - II 1G Ex ia llC T4 / T5 / T6 - II 1D Ex iaD 20 T120 ºC - II (1G) 2G Ex ia llC T4 / T5 / T6 - II (1D) 2D Ex iaD 20/21 T120 ºC yy EMC Conformity per - EN 61326-1:2006 - EN 61326-2-3:2006 - NAMUR NE 21 yy Isolation voltage 1200 VAC between sensor and current loop yy 95 % Rh protection, moisture condensation permissible yy TÜV certified SIL for protective equipment developed per . . . . IEC 61508 yy Configurable via - HART® Communicator - PC Windows® programme yy Terminal connections with captive screws yy CE Conformity General Description The TR32.xS transmitters are designed for universal use in the process industry. They offer high accuracy, galvanic isolation and excellent EMI protection. Via HART® protocol, the TR32.xS temperature transmitters are configurable with a variety of open configuration tools. In addition to the different sensor types (e.g. sensors in accordance with DIN EN 60751, JIS C1606, DIN 43760, IEC 60584 or DIN 43710), customer specific sensorcurves can also be defined, through the input of value pairs (user defined linearisation). When configured for a sensor with redundancy (Dual sensor), on a sensor failure it will automatically change over to the working sensor. Furthermore there is the possibility to activate Sensor Drift Detection. With this, an error signal occurs when the magnitude of the temperature difference between Sensor 1 and Sensor 2 exceeds a user-selectable value. The TR32 transmitter also has additional sophisticated supervisory functionality such as monitoring of the sensor wire resistance and sensorbreak detection in accordance with NAMUR NE89 as well as monitoring of the measuring range. Moreover, this transmitter has comprehensive cyclic self monitoring functionality. The dimensions of the head-mounted transmitter match the Form-B DIN connecting heads with extended mounting space, e.g. Rototherm’s H70. The rail-mounted transmitters can be used for all standard rack systems in accordance with IEC 60715. The transmitters are delivered with either a basic configuration or configured according to customer specifications. Input Types Input Type Code TR32 RTD PT100 RTD PT1000 Type K Thermocouple Type J Thermocouple Type T Thermocouple Type N Thermocouple Millivolt Setting Code Input TR24 F Fixed Range P Programmable (Programed) U Programmable (Un-Programed) TR32 Temperature Transmitters | 14 Specifications of Model TR32.1S head mounting version and Model TR32.3S rail mounting version Temperature Transmitter Input Resistance sensor Max. Configurable measuring range 1) Standard α values Pt100 -200 °C ... +850 °C IEC 60751:2008 α = 0.00385 4) PT(x) 10...1000 -200 °C ... +850 °C IEC 60751:2008 α = 0.00385 JPt100 -200 °C ... +500 °C JIS C1606:1989 α = 0.003916 Ni100 -60 °C ... +250 °C Resistance sensor Potentiometer 9) DIN 43760:1987 α = 0.00618 0 ... 8370 Ω Minimum measuring span 14) } 10 K or 3.8 Ω whichever is greater 4Ω 0 ... 100% Typical measuring deviation 2) ≤ ± 0.12 °C 5) ≤ ± 0.0094 °C 6) 7) ≤ ± 0.12 °C 5) ≤ ± 0.0094 °C 6) 7) ≤ ± 0.12 °C 5) ≤ ± 0.0094 °C 6) 7) ≤ ± 0.12 °C 5) ≤ ± 0.0094 °C 6) 7) ≤ ± 1.68 Ω 10% Temperature coefficient per °C typical 3) ≤ 0.50 % 8) 10) ≤ ± 0.1584 Ω 8) ≤ ± 0.0100 % 10) Sensor current at the measurment maximum 0.3 mA (Pt100) Connection type 1 sensor 2- /4- /3-wire or 2 sensors 2-wire (for further information, please refer to Designation of Terminal Connections) Maximum wire resistance 50 Ω each wire, 3-/4-wire Thermocouple Max. Configurable 1) measuring range Standard Type J (Fe-CuNi) -210 °C ... +1200 °C IEC 60584-1: 1995 Type K (NiCr-Ni) -270 °C ... +1372 °C IEC 60584-1: 1995 Type L (Fe-CuNi) -200 °C ... +900 °C DIN 43760: 1987 Minimum measuring span Type U (Cu-CuNi) -200 °C ... +600 °C DIN 43710: 1985 } Type R (PtRh-Pt) -50 °C ... +1768 °C IEC 60584-1: 1995 150 K Type E (NiCr-Cu) -270 °C ... +1000 °C IEC 60584-1: 1995 Type N (NiCrSiNiSi) -270 °C ... +1300 °C IEC 60584-1: 1995 Type T (Cu-CuNi) -270 °C ... +400 °C IEC 60584-1: 1995 Type S (PtRh-Pt) -50 °C ... +1768 °C Type B (PtRh-Pt) 0 °C ... +1820 °C mV-Sensor 15) 14) 50 K or 2 mV whichever is greater Typical measuring deviation 2) ≤ ± 0.91 °C 11) ≤ ± 0.98 °C 11) ≤ ± 0.91 °C 11) ≤ ± 0.91 °C ≤ ± 1.02 °C 11) 11) 11) ≤ ± 0.92 °C ) ≤ ± 0.92 °C 11) ≤ ± 1.66 °C 11) 11) IEC 60584-1: 1995 150 K ≤ ± 1.66 °C IEC 60584-1: 1995 200 K ≤ ± 1.73 °C 12) 4 mV ≤ ± 0.33 mV 13) -500 mV ... +1800 mV Temperature coefficient per °C typical 3) 11) ≤ ± 0.0217 °C 7) ≤ ± 0.0238 °C 7) ≤ ± 0.0203 °C 7) 11) ≤ ± 0.0224 °C 7) ≤ ± 0.0238 °C 7) 11) ≤ ± 0.0191 °C 7) ≤ ± 0.0191 °C 7) 11) ≤ ± 0.0338 °C 7) ≤ ± 0.0338 °C 7) 11) 11) 11) 11) 11) ≤ ± 0.0500 °C 7) ≤ ± 0.0311 mV 7) 12) 13) Connection type 1 sensor or 2 sensors (for further information, please refer to Designation of Terminal Connections) Max. wire resistance 5 kΩ each wire Cold Junction Compensation, configurable compensation; internal or external with Pt100 or with thermostat or off 1) Other units e.g. ºF and K on request Measuring deviation(input+output) at ambient temperature 23 ºC ±3K, without influence of lead resistance; example calculation see page 4. 3) Temperature coefficient (input+output) per ºC 4) x configurable between 10 ... 1000 5) Based on 3-wire Pt100, Ni100, 150 ºC MV 6) Based on 150 ºC MV 7) In ambient temperature range -40 ... +85 ºC 8) Based on a sensor with max. 5KΩ 9) 2) 10) Rtotal: 10 ... 100 KΩ Based on a potentiometer value of 50% 11) Based on 400 ºC MV with cold junction compensation error 12) Based on 1000 ºC MV with cold junction compensation error 13) Based on measuring range 0 ... 1 V, 400 mV MV 14) The transmitter can be configured below these limits but not recommended due to loss of accuracy 15) Specification valid only for measuring range between 450 ... 1820 ºC MV = Measuring value (temperature measuring value in ºC) TR32 Temperature Transmitters | 15 User linearisation Via software, customer-specific sensor curves can be stored in the transmitter, so that further sensor types can be used. Number of data points: minimum 2; maximum 30 Monitoring functionality with 2 sensors connected (dual sensors). Redundancy During a sensor failure (sensor break, wire resistance too high or below the sensor measuring range) of one of the two sensors, the process value is based only on the error free sensor. Once the error is resolved, the process value (output) is once again based on both sensors, or on Sensor 1. Ageing-control (sensor-drift-monitoring) An error signal is activated if the magnitude of the temperature difference between Sensor 1 and Sensor 2 exceeds a user selected value. This monitoring function only signals a failure when two valid sensor values are measured and the temperature difference exceeds the selected limit value. (Not available for the sensor functionality “difference”, since the output signal is already defined by this value). Sensor functionality with 2 sensors connected (dual sensor) Sensor 1, Sensor 2 redundant The 4 ... 20 mA output signal delivers the process value from Sensor 1. If Sensor 1 fails, the process value is taken from Sensor 2 (Sensor 2 is redundant). Average The 4 ... 20 mA output signal delivers the average value from Sensor 1 and Sensor 2. If one sensor fails, the process value is taken from the error-free sensor. Minimum The 4 ... 20 mA output signal delivers the minimum value with respect to Sensor 1 and Sensor 2. If one sensor fails, the process value is taken from the error-free sensor. Maximum The 4 ... 20 mA output signal delivers the maximum value with respect to Sensor 1 and Sensor 2. If one sensor fails, the process value is taken from the error-free sensor. Difference *) The 4 ... 20 mA output signal delivers the difference between Sensor 1 and Sensor 2. If one sensor fails, an error signal will be activated. *) This operating mode is not allowed at option SIL (TR32.xS.xx-S). Note: The transmitter can be configured below these limits but is not recommended due to loss of accuracy. Analogue output / Output limits / Signalling / Isolation resistance Analogue output, configurable linear to temperature per IEC 60751 / JIS C1606 / DIN 43760 (for resistance sensors) or linear to temperature per IEC 584 / DIN 43710 (for thermocouples) 4 ... 20 mA or 20 ... 4 mA, 2-wire design Output limits, configurable to NAMUR NE43 customer specific, adjustable Option SIL (TR32.xS.xx-S) lower limit 3.8 mA 3.6 mA ... 4.0 mA 3.6 mA ... 4.0 mA upper limit 20.5 mA 20.0 mA ... 21.5 mA 20.0 mA ... 20.5 mA Current value for Signalling, configurable to NAMUR NE43 default value Option SIL (TR32.xS.xx-S) down scale < 3.6 mA (3.5 mA) 3.5 mA ... 12.0 mA 3.5 mA ... 3.6 mA up scale > 21.0 mA (21.5 mA) 12.0 mA ... 23.0 mA 21.0 mA ... 23.0 mA In simulation mode, independent from input signal, simulation value configurable from 3.5 mA up to 23.0 mA Load RA (without HART®) RA ≤ (UB -10.5 V) / 0.023 A with RA in Ω and UB in V Load RA (with HART®) RA ≤ (UB -11.5 V) / 0.023 A with RA in Ω and UB in V Isolation voltage (input to analogue output) 1200 V AC, (50 Hz / 60 Hz); 1 s Isolation specification to DIN EN 60664-1:2003 Overvoltage Category III Rise time / Damping / Measuring rate Rise time t90 approx. 0.8 s Damping, configurable off; configurable between 1 s and 60 s Turn on time (time to get the first measured value) max. 15 s Measuring rate measured value update approx. 3/s 1) 1) Valid only for single RDT/Thermocouple sensor TR32 Temperature Transmitters | 16 Measuring deviation / Temperature coefficient / Long-term stability Effect of Load not measurable Power supply effect not measurable Warm-up time after approx. 5 minutes the instrument will function to the specified technical data (accuracy) Input Measuring deviation per DIN EN 60770, 23 °C ± 3 K Average temperature coefficient (TC) for each 10 K ambient temperature change in the range -40 ... +85 °C 1) Connection lead effects Long-term stability 1 year Resistance thermometer Pt100/JPt100/ Ni100 2) -200 °C ≤ MV ≤ 200 °C: ±0.10 K MV > 200 °C: ±(0.1 K + 0.01 % IMV -200 K|) 3) ±(0.06 K + 0.015 % MV) Resistance sensor 5) ≤ 890 Ω: 0.053 Ω 6) or 0.015% MV 7) ≤ 2140 Ω: 0.128 Ω 6) or 0.015% MV 7) ≤ 4390 Ω: 0.263 Ω 6) or 0.015% MV 7) ≤ 8380 Ω: 0.503 Ω 6) or 0.015% MV 7) ±(0.01 Ω + 0.01 % MV) 4-wire: no effect (0 to 50 Ω each wire) 3-wire: ±0.02 Ω / 10 Ω (0 to 50 Ω each wire) 2-wire: resistance of the connection leads 4) ±60 mΩ or 0.05 % of MV, whichever is greater Potentiometer 5) Rpart/Rtotal is max. ±0.5 % ±(0.1 % MV) Thermocouple Type E, J -150 °C < MV < 0 °C: ±(0.3 K + 0.2 % IMVI) MV > 0 °C: ±(0.3 K + 0.03 % MV) Type E: MV > -150 °C: ±(0.1 K + 0.015 % |MV|) Type J: MV > -150 °C: ±(0.07 K + 0.02 % |MV|) Type T, U -150 °C < MV < 0 °C: ±(0.4 K + 0.2 % IMVI) MV > 0 °C: ±(0.4 K + 0.01 % MV) -150 °C < MV < 0 °C: ±(0.07 K + 0.04 % MV) MV > 0 °C: ±(0.07 K + 0.01 % MV) Type R, S 50 °C < MV < 400 °C: ±(1.45 K + 0.12 % IMV-400 KI) 400 °C < MV < 1600 °C: ±(1.45 K + 0.01 % IMV-400 KI) Type R: 50 °C < MV < 1600 °C: ±(0.3 K + 0.01 % |MV - 400 K|) Type S: 50 °C < MV < 1600 °C: ±(0.3 K + 0.015 % |MV - 400 K|) 450 °C < MV < 1000 °C: ±(1.7 K + 0.2 % |MV - 1000 K|) MV > 1000 °C: ±1.7 K 450 °C < MV < 1000 °C: ±(0.4 K + 0.02 % |MV - 1000 K|) MV > 1000 °C: ±(0.4 K + 0.005 % (MV - 1000 K)) Type K -150 °C < MV < 0 °C: ±(0.4 K + 0.2 % |MV|) 0 °C < MV < 1300 °C: ±(0.4 K + 0.04 % MV) -150 °C < MV < 1300 °C: ±(0.1 K + 0.02 % |MV|) Type L -150 °C < MV < 0 °C: ±(0.3 K + 0.1 % |MV|) MV > 0 °C: ±(0.3 K + 0.03 % MV) -150 °C < MV < 0 °C: ±(0.07 K + 0.02 % |MV|) MV > 0 °C: ±(0.07 K + 0.015 % MV) Type N -150 °C < MV < 0 °C: ±(0.5 K + 0.2 % |MV|) MV > 0 °C: ±(0.5 K + 0.03 % MV) -150 °C < MV < 0 °C: ±(0.1 K + 0.05 % |MV|) MV > 0 °C: ±(0.1 K + 0.02 % MV) mV-Sensor 5) ≤1160 mV: 10 µV +0.03% |MV| >1160 mV: 15 µV +0.07% |MV| 2 μV + 0.02 % |MV| 100 μV + 0.08 % |MV| Cold Junction Compensation (CJC) 9) ±0.8 K ±0.1 K ±0.2 K Output ±0.03 % of measuring span ±0.03 % of measuring span ±0.05% of span Type B Total measuring deviation Addition: input + output per DIN EN 60770, 23 ºC ± 3 K MV = Measuring value (temperature measuring value in ºC) “Measuring span = configurable upper limit of measuring range - configurable lower limit of measuring range” 1) TR32.1S: With the extended ambient temperature range (-50 ... -40 ºC) the value is doubled 2) For sensor Ptx (x = 10 ... 1000) applies: for x ≥ 100: permissible error, as for Pt100 for x ≤ 100: permissible error, as for Pt100 with a factor (100/x) 3) Additional error for resistance thermometers in a 3-wire configuration with zerobalanced cable: 0.05 K Example calculation Pt100 / 4-wire / measuring range 0 ... 150 ºC / ambient temperature 33 ºC Input Pt100, MV < 200 ºC ±0.100 K Output ±(0.03 % of 150 K) ±0.045 K TC 10 K - input ±(0.06 K + 0.015 % of 150 K) ±0.083 K TC 10 K - output ±(0.03 % of 150 K) ±0.045 K Measuring deviation - typical ±0.145 K (√ (input2+output2+TCinput2+TCoutput2)) Measuring deviation - maximum ±0.273 K (input+output+TCinput+TCoutput) 6 μV / 1000 Ω 8) ±20 μV or 0.05 % of MV, whichever is greater 4) The specified resistance value of the sensor wire can be subtracted from the calculated measured sensor resistance. Dual sensor: configurable for each sensor separately. 5) This operating mode is not allowed at option SIL (TR32.xS.xx-S) 6) Double value at 3-wire 7) Greater value applies 8) Within a range of 0 ... 10 KΩ wire resistance. 9) Only for thermocouple Basic configuration: Input signal: Pt100 in 3-wire connection, measuring range: 0 ... 150 °C Thermocouple type K / measuring range 0 ... 400 ºC / internal compensation (cold junction) / ambient temperature 23 ºC Input type K, 0 ºC < MV < 1300 ºC ±0.56 K ±(0.4 K + 0.04 % of 400 K) Cold junction ±0.8 K ±0.80 K Output ±(0.03 % of 400K) ±0.12 K Measuring deviation - typical ±0.98 K (√ (input2+Cold junction2 + output2) Measuring deviation - maximum ±1.48 K (input+Cold junction + output) TR32 Temperature Transmitters | 17 Monitoring Test current for sensor monitoring 1) nom. 20 μA during test cycle, otherwise 0 μA Monitoring NAMUR NE89 (monitoring of input lead resistance) Resistance thermometer (Pt100, 4-wire) RL1 + RL4 > 100 Ω with hysteresis 5 Ω RL2 + RL3 > 100 Ω with hysteresis 5 Ω Thermocouple RL1 + RL4 + RThermocouple > 10 kΩ with hysteresis 100 Ω Sensor burnout monitoring Activated Self monitoring active permanently, e.g. RAM/ROM Test, logical program operating checks and validity check Measuring range monitoring monitoring of the set measuring range for upper/lower deviations Monitoring of input lead resistance (3-wire) monitoring for resistance difference between lead 3 and 4; an error will be set, if there is a difference (> 0,5 Ω) between leads 3 and 4 1) Valid for thermocouple only Explosion protection / power supply Model Approvals TR32.xS.00 TR32.1S.IS EC-type examination certificate: BVS 11 ATEX E 001 X Zone 0, 1: II 1G Ex ia IIC T4/T5/T6 Zone 20, 21: II 1D Ex iaD T120 °C intrinsically safe per directive 94/9/EC (ATEX) Permissible Ambient/Storage temperature (per temperature codes and classes) Safety-related maximum vales for Sensor (connections 1 up to 4) Current loop (connections ±) {-50 °C} -40 °C...+85°C - - 10.5 ... 42 V Gases, category 1 and 2 {-50 °C} -40 °C ... +85 °C (T4) {-50 °C} -40 °C ... +75 °C (T5) {-50 °C} -40 °C ... +60 °C (T6) Uo = DC 6.5 V Io = 9.3 mA Po = 15.2 mW Ci = 208 nF Li = negligible Gases, category 1 and 2 Ui = DC 30 V Ii =130 mA Pi = 800 mW Ci = 7.8 nF Li = 100 μH 10.5 ... 30 V TR32.3S.IS Zone 0, 1: II (1G) 2G Ex ia IIC T4/T5/T6 Zone 20, 21: II (1D) 2D Ex iaD T120 °C intrinsically safe per directive 94/9/EC (ATEX) Dust, category 2 {-50 °C} -40 °C ... +40 °C (Pi<750 mW) {-50 °C} -40 °C ... +75 °C (Pi<650 mW) {-50 °C} -40 °C ... +100 °C (Pi<550 mW)” TR32.1S.NI/ TR32.3S.NI II 3G Ex nL IIC T4/T5/T6 II 3G Ex nA IIC T4/T5/T6 II 3G Ex ic IIC T4/T5/T6 {-50 °C} -40 °C ... +85 °C (T4) {-50 °C} -40 °C ... +75 °C (T5) {-50 °C} -40 °C ... +60 °C (T6) Gases, category 1 and 2 IIC: Co = 24 μF 3) Lo = 365 mH Lo/Ro = 1.44 mH/Ω IIA: Co = 1000 μF 3) Lo = 3288 mH Lo/Ro = 11.5 μH/Ω Dust, category 2 IIB iaD: Co = 570 μH 3) Lo = 1644 mH Lo/Ro = 5.75 μH/Ω Uo = DC 3.1 V Io = 0.26 mA Ci = 208 nF Li = negligible Co ≤ 1000 µF Lo ≤ 1000 mH ratio Lo/Ro (for ignition protection type ic) Lo/Ro ≤ 9 mH/Ω (for IIC) Lo/Ro ≤ 39 mH/Ω (for IIB) Lo/Ro ≤ 78 mH/Ω (for IIA) Power supply UB (DC) 2) Dust, category 2 Ui = DC 30 V Ii =130 mA Pi = 750/650/550 mW Ci = 7.8 nF Li = 100 μH Ui = 40 V Ii = 23 mA *) Pi = 1 W Ci = 7.8 nF Li = 100 µH 10.5 ... 40 V 2) Power supply input protected against reverse polarity: Load RA ≤ (UB - 10.5V)/0.023 A with RA in Ω and UB in V (without HART®) On switch on, an increase in the power supply of 2V/s is needed; otherwise the temperature transmitter will remain in a safe condition at 3.5 mA. 3) Ci already considered {} Items in curved brackets are options for additional price, not for rail mounting TR32.3S *) The maximum operating current is limited by the TR32. The maximum output current of the associated energy-limited apparatus does not have to be ≤ 23 mA. TR32 Temperature Transmitters | 18 Ambient conditions Permissible ambient temperature range {-50} -40 ... +85 °C Climate class per IEC 654-1: 1993 Cx (-40 ... +85 °C, 5 ... 95 % relative air humidity) Maximum permissible humidity ■■ Model TR32.1S per IEC 60068-2-38: 1974 Test max. temperature cycling 65 °C and -10 °C, relative humidity 93 % ±3 % ■■ Model TR32.3S per IEC 60068-2-30: 2005 Test max. temperature 55 °C, relative humidity 95 % Vibration per IEC 60068-2-6: 2007 Test Fc: 10 ... 2000 Hz; 10 g, Amplitude 0.75 mm Shock per IEC 68-2-27: 1987 Test Ea: acceleration Type I 30 g and Type II 100 g Salt mist per IEC 60068-2-52 Severity level 1 Freefall in accordance with IEC 60721-3-2: 1997 Drop height 1500 mm Electromagnetic compatibility (EMC) EMC Directive 2004/108/EC, DIN EN 61326 Emission (Group 1, Class B) and immunity (industrial application), as well as per NAMUR NE21 {} Items in curved brackets are options for additional price, not for trail mounting TR32.3S Case Transmitter model Material Weight Ingress protection 1) Terminal connections (screws captive) TR32.1S head mounting version Plastic PBT, glass fibre reinforced 0.07 kg IP 00 electronics completely potted Cross-section head and rail min. 0.14mm2 wire cross-section max. 1.5 mm2 TR32.3S rail mounting version Plastic 0.2 kg IP 20 wire cross-section max. 2.5 mm2 1) Ingress protection per IEC 529 / DIN EN 60529 HART® Communication Protocol Rev. 5 including burst mode, Multidrop Compatibility between components from different manufacturers is imperative with HART®-Devices. The TR32 can be compatible with almost every open software and hardware tool; among other things with: 1. User-friendly Rototherm Configuration Software, contact Rototherm sales 2. HART® Communicator HC275 / FC375 / FC475 / MFC4150: TR32 Device Description (device object file) is integrated and upgradable with old HC275 versions 3. Asset Management Systems Note: For direct communication via the serial / USB interface of a PC / Notebook, a HART® modem is needed. Parameters, which are defined in the scope of the universal HART® commands (e.g. the measuring range) can, in principle, be edited with all HART® configuration tools. Load diagram The permissible load is dependent upon the loop power supply voltage. Load RA ≤ (UB - 10.5 V) / 0.023 A with RA in Ω and UB in V (without HART®) Designation of Terminal Connections TR32 Temperature Transmitters | 19 Dimensions in mm TR32.1S TR32.3S Typical connection for hazardous areas Typical connection for non-hazardous areas TR32 Temperature Transmitters | 20 TR32 Temperature Transmitters | 21 TR32 - Ordering Code Model TR32 PUCK Style TR32(P) Model TR32 DIN Rail Mounting TR32(D) Input (table 1) RTD PT100 RTD PT1000 Thermocouple Type K Thermocouple Type J Thermocouple Type T Thermocouple Type N Millivolt 1 2 K J T N V Sensor Wiring Configuration (table 2) 2 wire 3 wire 4 wire 2 3 4 Transmitter Classification (table 3) EExia Certified EExnl/nA Certified IA XN Setting (table 4) Programmable (Programmed) Pragrammable (Un-Programmed) P U Sensor Burnout Protection (table 5) Upscale Downscale U D Range (table 6) Enter Minimum Range (Negative starts with N) XXXX Enter maximum Range (Positive starts with P) XXXX Unit of Measure Degree C (ºC) Degree F (ºF) Millivolt (mV) C F V Clips G Style DIN Rail Clip (Nylon) M4 Top hat DINN Clip (Steel) No Clip G T X Example Order Code TR32(P) yy yy yy yy yy yy yy yy yy yy TR32 Transmitter (PUCK style) PT100 input 2 wire wiring EExiA Classification Programmable (Programmed) Upscale Burnout Protection -100 Minimum Temperature +100 Maximum Temperature Degree C No Clip 1 2 IA P U N100 P100 C X TR48 Temperature Transmitters | 22 Model TR48 ATEX Temperature Transmitter yy yy yy yy yy yy yy APPROVED PRODUCTS ATEX Approval EExia / EExd (when fixed in H70 Head) Radio Frequency Immunity from 20 to 1000 MHz Thermocouple and RTD Inputs Differential Transmitters Open Circuit Protection Cold Junction Compensated General Description The model TR48 temperature transmitter offers a convenient method of increased system accuracy, while reducing costs through the elimination of long runs of expensive compensating cables. The transmitter requires only two wires which carry both supply voltage and current signal, and has a high degree of immunity to interference and noise pick-up. II 1G EExia IIC T4/5 Input Types Input Type Code RTD PT100 TR48 RTD PT1000 Type K Thermocouple Type J Thermocouple Type T Thermocouple Type N Thermocouple Millivolt Setting Code Input TR24 F Fixed Range P Programmable (Programed) U Programmable (Un-Programed) Dimensions DIN Rail Mounted Version Loop Drive Capability The TR48 temperature transmitter is also available in a DIN rail mounted version. Manufactured to the same high specification with easily adjustable zero and span potentiometers, this model is ideal when larger numbers are required to be rack mounted. TR48 Temperature Transmitters | 23 Wiring Details TR48TC Thermocouple Input TR48SW Slidewire input The slidewire input version of the TR48 produces a linear output proportional to the position of the wiper of a slidewire or potentiometer. This provides a convenient way of remotely indicating or controlling the position of any motorised actuator fitted with a re-transmission potentiometer. TR48R Platinum Resistance Input TR48RD Differential Input Differential transmitters produce an output proportional to the difference between two precision Platinum Resistance Thermometers. A typical application might be to monitor the efficiency of a piece of plant by detecting the heat loss or gain between input and output. In such applications it is often necessary to measure very small differences. Using a differential transmitter with a span of 20ºC, a resolution of 0.01ºC can easily be achieved using only a low cost digital panel meter. Specifications Input Thermocouple RTD Slidewire Output 4 to 20 mA (minimum 2.2 mA, maximum 27 mA) Power Supply 7.5 to 36 VDC (reverse polarity protected) 24 VDC nominal Ambient Temperature Range - Working -25 to +85ºC (high 125ºC version available) Ambient Temperature Range - Storage -55 to +125ºC Humidity 0 to 95% Rh non-condensing Sensor Open Circuit Protection Upscale standard (downscale to order) Upscale only Cold Junction Compensation Fitted as standard N/A Linearity Not linearised (linear to Linear to temperature mV input) <0.05% Zero and Span Adjustment +10% nominal (wider spans are available) Turn on Time Less than 20 ms to 1% of final reading Differential RTD N/A Up or Down depending on which sensor fails Linear to position <0.01% Linear to temperature difference <0.05% TR48 Performance Repeatability ±0.05% of span Accuracy Hysteresis ±0.02% of span Stability ±0.02% of span Zero < ±0.01% of span Ambient Temperature Effect (per ºC change) Span ±0.01% of span CJC (TC only) ±0.01ºC/ºC Long Term Drift < ±0.1% of span/year Power Supply 7.5 to 36 VDC Power Supply Effect < ±0.01% of span/Volt change Output Ripple < 0.04% of span RMS CMMR -110 db Sensor Lead Resistance Effect (RTD) < ±0.001% of span per Ohm. Equal change in lead resistance. Excitation Current 0.8 mA Sensor Lead Resistance Effect (TC) Up to 1000 Ohm lead resistance has no measurable effect Input Impedance 10 G Ohm Radio Frequency Interference Effect CE conformity per EN50081-1(1992) and EN50082-1(1992) over the frequency range 20 MHz to 1000 MHz at a field strength of 10 V/metre TR48 Temperature Transmitters | 24 TR48 - Ordering Code Model TR48 TR48 Input (table 1) RTD PT100 Thermocouple Type K Thermocouple Type J Thermocouple Type T 1 K J T Sensor Wiring Configuration (table 2) 3 wire 3 Transmitter Classification (table 3) EExia Certified EExnl/nA Certified Uncertified IA XN UN Setting (table 4) Fixed Range F Sensor Burnout Protection (table 5) Upscale U Range (table 6) Enter Minimum Range (Negative starts with N) XXXX Enter maximum Range (Positive starts with P) XXXX Unit of Measure Degree C (ºC) Degree F (ºF) Millivolt (mV) C F V Clips G Style DIN Rail Clip (Nylon) M4 Top hat DINN Clip (Steel) No Clip G T X Example Order Code TR48 yy yy yy yy yy yy yy yy yy yy TR48 Transmitter PT100 input 3 wire wiring Uncertified Programmable (Programmed) Upscale Burnout Protection -100 Minimum Temperature +200 Maximum Temperature Degree C No Clip 1 3 UN P U N0100 P0200 C X TR48 Temperature Transmitters | 25 Classification Guide (According to 94/9/EC) II 2G EEx ia IIC T6 Device Group Category Identify Ignition Protection Class Explosion Group Temperature Class Symbol Symbol Description EU explosion atmosphere symbol Device Group Group Description Group I for use in underground mine and their above ground equipment Group II for use above ground at risk of explosion Category Group Equivalent to Zone Description Safety Category 1G Zone 0 Inflammable gasses, vapours or mists Very high level of safety Category 2G Zone 1 Inflammable gasses, vapours or mists High level safety Category 3G Zone 2 Inflammable gasses, vapours or mists Normal level safety Category 1D Zone 20 Inflammable dust Very high level of safety Category 2D Zone 21 Inflammable dust High level safety Category 3D Zone 22 Inflammable dust Normal level safety Identifier Identifier Description EEx Define that this is an electrical device Ignition Protection Class Class Ignition protection category Can be used in Zone Safety Principle EExia Certified Intrinsically safe (Special requirements) Zone 0 Limits the energy of the spark and temperature of the surface EExd Certified Explosion Proof, Pressurised encapsulation Zone 1 Controls an internal explosion and extinguishes the flame. EExnA Certified Non sparking equipment Zone 2 No arcs, sparks or hot surfaces EExnL Certified Energy limiting equipment Zone 2 Limits the energy of the spark and temperature of the surface EExe Certified Increased safety Zone 1 No arcs, sparks or hot surfaces Explosion Gas Group Explosion Gas Group Sample Gas I Methane (mining only) IIA Propane IIB Ethylene IIC Hydrogen Temperature Class Temperature Class Maximum permissible surface temperature of the equipment T1 450°C T2 300°C T3 200°C T4 135°C T5 100°C T6 85°C TM ISO9001:2008 British Rototherm Company Limited Kenfig Industrial Estate, Margam, Port Talbot SA13 2PW United Kingdom Excellence the World can Measure TM T: +44 (0) 1656 740 551 E: sales@rototherm.co.uk F: +44 (0) 1656 745 915 W: www.rotothermgroup.com In keeping with British Rototherm’s policy for continual product development and improvement, we reserve the right to amend specifications without notice. ©2012 Rototherm Group. All rights reserved. Company registered in Wales : 2570730. Registered office as above.