ELECTRONICS
FOR SPECIAL ORIGINAL
EQUIPMENT
ELECTRONICS FOR INDIVIDUAL CHALLENGES.
HELLA – also a leader in electronic components. We develop customer-specific products and manufacture high grade electronic
components for agricultural and construction machines, buses, caravans and trucks. At the same time, we invest considerably in
research and development every year with the aim of knowing today what the customer needs tomorrow.
By using our components, you will also benefit from our decades of experience in the development and production of small and large
production runs! HELLA offers a broad product range of electronic components that also meet the increased demands of commercial
vehicles – for example, the products are particularly robust and temperature and vibration resistant.
The HELLA success strategy: Electronics for individual challenges.
2
This brochure shows you an extract from the HELLA
electronics product range and is aimed at manufacturers of
special vehicles such as:
INTRODUCTION
Agricultural Vehicles
www.hella.com/agriculture
Construction Machinery
www.hella.com/agriculture
Truck and Trailers
www.hella.com/soe/truck
www.hella.com/trailer
City Buses and Coaches
www.hella.com/bus
Municipal Vehicles and Special Bodywork
www.hella.com/municipal
Emergency Vehicles
www.hella.com/emergency
Motor Homes
www.hella.com/soe/caravan
Quads
www.hella.com/powersports
Sports Cars
Select your area of application:
www.hella.com/soe
TECHNICAL SERVICE
Intensive, personal support is the foundation of all customer relations at HELLA. It is precisely here that we combine the
advantages of a medium-sized company with the characteristics of a global player. Slim organisation, flexibility and short delivery
times coupled with a strong network of office branches.
Please contact us for technical support in pre-selecting components, for electrical integration, sample requirements, and any other
detailed technical questions you may have.
3
TABLE OF CONTENTS
PRODUCT DIVISION
Energy Management
Careful use of energy by appropriately
influencing of the consumer:
These electronic systems make it
possible to monitor and plan the energy
budget and maintain the power supply.
Intelligent battery
sensors
Voltage stabilisers
Drive train
Increasing the safety and efficiency of
the overall system and preventing
failures:
These electronic systems make it
possible to precisely measure and
record values in the engine
compartment and drive train.
Provide added convenience with
compact solutions in a variety of areas:
These electronic systems are generally
invisible little helpers for the various
automatic processes within the vehicle.
Oil level switches
Oil pressure sensors
Rotation angle
sensors
Air quality sensors
Oil level sensors
Pedal sensors
Remote controls
Rain/light sensors
Actuators
Temperature sensors
Pedal sensors
4
Components
Overview mating connectors���������������������������������������������������������������������������������������������������������������6
IP level of protection������������������������������������������������������������������������������������������������������������������������������8
Intelligent battery sensors������������������������������������������������������������������������������������������������������������������12
Voltage stabilisers��������������������������������������������������������������������������������������������������������������������������������18
Energy Management
from page 10
Level sensors����������������������������������������������������������������������������������������������������������������������������������������22
Recording the liquid level��������������������������������������������������������������������������������������������������������������22
Recording the liquid level
(static or dynamic)��������������������������������������������������������������������������������������������������������������������������26
Recording the liquid level
(static and dynamic) ����������������������������������������������������������������������������������������������������������������������32
Measuring the oil pressure and oil temperature����������������������������������������������������������������������40
Pedal sensors���������������������������������������������������������������������������������������������������������������������������������������44
Floor-mounted pedals ������������������������������������������������������������������������������������������������������������������44
Suspended pedals��������������������������������������������������������������������������������������������������������������������������48
Drive train
from page 20
Radio transmitter systems ����������������������������������������������������������������������������������������������������������������54
Actuators������������������������������������������������������������������������������������������������������������������������������������������������58
Electromotive actuators����������������������������������������������������������������������������������������������������������������58
Sensors��������������������������������������������������������������������������������������������������������������������������������������������������90
Temperature sensors ��������������������������������������������������������������������������������������������������������������������90
Air quality sensor����������������������������������������������������������������������������������������������������������������������������96
Rain light sensors ��������������������������������������������������������������������������������������������������������������������������98
Angle of rotation sensors ��������������������������������������������������������������������������������������������������������� 104
Components
from page 52
5
INTRODUCTION
TABLE OF CONTENTS
OVERVIEW MATING CONNECTORS
OVERVIEW MATING CONNECTORS
PRODUCT
PRODUCT DESCRIPTION
ORDER NUMBER
ASSOCIATED MATING CONNECTORS
Sensor 1
6PK 010 842-001
Hirschmann Automotive 872-857-565,
TE Connectivity 1-1670915-1, coding A
Sensor 2
6PK 010 842-011
Hirschmann Automotive 872-857-565,
TE Connectivity 1-1670915-1, coding A
–
ENERGY MANAGEMENT
Intelligent battery sensors
Voltage stabilisers
6PK 011 700-001
Hirschmann Automotive 872-858-546
12 V, for agricultural and construction machinery
on request
Hirschmann Automotive 872-858-546
DC / DC
on request
TE Connectivity 156333-1
DRIVE TRAIN
Level sensors
Pedal sensors
Recording the liquid level
6PR 007 968-041
TE Connectivity 1-967644-1
Recording the liquid level
(static or dynamic)
6PR 232 000-001
6PR 232 000-011
Delphi ZFW2-141, Bosch ZFW2-83
Recording the liquid level
(static and dynamic)
6PR 009 622-051
on request
Kostal 09 44 13 82
Measuring the oil pressure and oil temperature
6PR 010 378-101
Hirschmann Automotive 872-597-501,
872-597-506, coding A
Floor-mounted pedals
6PV 312 010-107
TE Connectivity 1-967616-1
Suspended pedals
6PV 009 591-011
Yazaki 7283-1968-30
Lear 17848 000 000
COMPONENTS
Radio transmitter systems
Switching on and off or opening and locking
on request
Actuators
electric motor actuators
Electrical locking/unlocking, space-saving,
electrical forward and reverse rotation
6NW 011 122-011
Hirschmann Automotive 3-pin MLK coupler
ELA 872-858-541
Electrical locking/unlocking, space-saving, with
micro-switch, electrical forward and reverse rotation,
with micro-switch
6NW 011 122-021
Hirschmann Automotive 3-pin MLK coupler
ELA 872-858-...KA
Electrical locking/unlocking, space-saving, with
micro-switch, electrical forward rotation, reverse
rotation via return spring, with soft touch button
6NW 011 122-041
Hirschmann Automotive 3-pin MLK coupler
ELA 872-858-541
Electrical locking/unlocking and closing (medium
force), electrical retraction and extension
6NW 009 203-401
TE Connectivity 282080-1
6NW 009 203-411
TE Connectivity 1355390-1
6NW 009 203-421
6NW 009 203-431
6NW 009 203-441
6NW 009 203-451
TE Connectivity 282080-1
Electrical locking/unlocking and closing (medium
force), electrical retraction, extension with mainspring
6NW 009 203-461
TE Connectivity 1355390-1
Electrical locking/unlocking and closing (medium
force), electrical retraction, extension with mainspring
6NW 009 203-471
6NW 009 203-541
TE Connectivity 282080-1
Electrical locking/unlocking and closing (medium
force), electrical extension, retraction with mainspring
6NW 009 203-491
TE Connectivity 1355390-1
Electrical locking/unlocking and closing (medium
force), electrical extension, retraction with mainspring
6NW 009 203-501
6NW 009 203-521
TE Connectivity 282080-1
Electrical locking/unlocking and closing (medium
force), electrical retraction and extension, with cable
6NW 009 203-557
TE Connectivity 282080-1
Electrical locking/unlocking and closing (high force),
electrical rotation left, reset per spring right
6NW 009 424-781
TE Connectivity 1355390-1
Electrical locking/unlocking and closing (high force),
electrical rotation right and left
6NW 009 424-791
TE Connectivity 1355390-1
Electrical locking/unlocking (universal), electrical
retraction and extension with position feedback via
micro-switch ("master" actuator)
6NW 010 173-001
TE Connectivity 172128-1, 1-pin,
TE Connectivity 172134-1, 4-pin.
Electrical locking/unlocking (universal), electrical
retraction and extension without position feedback
("follower" actuator)
6NW 010 210-001
TE Connectivity 172130-1, 2-pin.
Temperature sensors
measurement of air temperatures
6PT 007 843-131
6PT 005 855-121
Lear 13069 669 696
6PT 965 419-011
TE Connectivity 1-1718333-1
(not sealed)
6PT 009 522-011
TE Connectivity 2-1437712-5
Sensors
6
Rain/light sensors recording environmental
properties
on request
TE Connectivity 114 18063-18, coding D
Rain/light sensors for vehicles with high-angled
windshields recording environmental properties
on request
TE Connectivity 114 18063-18, coding A
PRODUCT DESCRIPTION
ORDER NUMBER
Rotation angle sensors
Single sensors 1st generation
6PM 011 081-001
6PM 008 161-241
TE Connectivity 1-967616-1
ASSOCIATED MATING CONNECTORS
6PD 009 583-101
TE Connectivity 1394416-1
6PM 008 161-251
TE Connectivity 1-967616-1
6PD 009 583-111
TE Connectivity 1394416-1
6PM 008 161-121
6PM 008 161-131
6PM 008 161-141
6PM 008 161-151
TE Connectivity 1-967616-1
on request
Single sensors 2nd generation
Sigma 2
6PD 009 583-001
6PD 009 583-011
6PD 009 580-017
6PD 009 584-017
TE Connectivity 1394416-1
Electrical locking/unlocking (universal), electrical
retraction and extension with position feedback via
micro-switch ("master" actuator)
6NW 010 173-001
TE Connectivity 170342-2
Electrical locking/unlocking (universal), electrical
retraction and extension without position feedback
("follower" actuator)
6NW 010 210-001
Double sensors (redundant angle measurement for
safety-critical applications) 1st generation
INTRODUCTION
PRODUCT
CONTACT SLEEVES FOR MATING CONNECTORS
COMPONENTS
Actuators
electric motor actuators
Energy Management
Drive train
Components
7
IP LEVEL OF PROTECTION
IP PROTECTION LEVEL
IP stands for International Protection. The IP level of protection is
determined according to DIN 40050 Part 9. The purpose of the
standard is the exact definition against the penetration of solid
foreign objects including dust and against water penetration.
The adjacent overview of the IP levels of protection and the
explanation of their meanings should serve to help you select the
correct components to meet the respective requirements of your
application.
8
EXAMPLE
First digit:
Protection against penetration of foreign objects
Second digit:
Protection against liquids
Codes
IP 6K5
LEVEL PROTECTION AGAINST WATER
First digit
Brief Description
Definition
Second digit
Brief Description
Definition
0
Not protected
No requirements
0
Not protected
No requirements
1
Protected against solid
foreign objects > 50 mm
The object probe, a sphere of 50
mm diameter, must not be able to
penetrate completely
1
Protected against drops of
water
Vertically falling drops must not
have any effect
2
Protected against solid
foreign objects > 12.5 mm
diameter
The object probe, 12.5 mm
diameter, must not be able to
penetrate at all
2
Protection against dripping
water when the housing is
tilted by 15°
Vertically falling drops must not
have any harmful effects when the
housing is tilted by an angle of up
to 15° on both sides of its normal
position
3
Protected against solid
foreign objects > 2.5 mm
diameter
The object probe, 2.5 mm
diameter, must not be able to
penetrate at all
3
Protected against spraying
water
Water, which is sprayed at an
angle of up to 60° on both sides of
the normal position must not have
any harmful effects
4
Protected against solid
foreign objects > 1,0 mm
diameter
The object probe, 1.0 mm
diameter, must not be able to
penetrate at all
4
Protected against spraying
water
Water, which is sprayed from one
direction against the housing,
must not have any harmful effects
4K
Protected against
splashwater at increased
pressure
Water, which is sprayed against
the casing from any direction at
increased pressure, must not have
any harmful effects
5
Protected against sprayed
water
Water, which is sprayed against
the casing from any direction as a
jet, must not have any harmful
effects
6
Protected against
powerfully sprayed water
Water, which is sprayed against
the casing from any direction as a
jet, must not have any harmful
effects
6K
Protected against
powerfully sprayed water
with increased pressure
Water, which is sprayed against
the casing from any direction as a
jet with increased pressure, must
not have any harmful effects
7
Water must not penetrate in
quantities which will cause
Protected against the effect
harmful effects when the casing is
of temporary immersion in
temporarily immersed under
water
water under pressure and time
conditions
8
Continuous immersion in
water
Water must not penetrate in
quantities which will cause
harmful effects when the casing is
continuously immersed under
water under defined conditions
9
Protected against the
effects of continuous
immersion in water
Water must not penetrate in
quantities which will cause
harmful effects when the casing is
continuously immersed under
water
9K
Protected against water
during high pressure/
steam jet cleaning
Water, which is sprayed against
the casing from any direction
under strong pressure, must not
have any harmful effects
5K
Dust protected
Penetration of dust is not entirely
prevented, but dust must not be
able to penetrate in such
quantities that will impair the
satisfactory operation of the
equipment or its safety
6K
Dustproof
No penetration from dust
9
INTRODUCTION
LEVEL OF PROTECTION AGAINST SOLID FOREIGN OBJECTS (DUST)
SENSORS/ACTUATORS
EXAMPLES OF VEHICLE APPLICATIONS
Intelligent battery sensors
Intelligent battery sensors 12 V
Measurement of battery capacity
and ageing.
System stabiliser for short-term
voltage drop.
10
Intelligent battery sensors 24 V
Intelligent battery sensors 12 V for
agricultural and construction
machines
DC/DC voltage stabilizer
ENERGY MANAGEMENT
Careful use of energy by appropriately influencing the
consumer:
ENERGY MANAGEMENT
These electronic systems make it possible to monitor and plan
the energy budget and maintain the power supply.
11
INTELLIGENT BATTERY SENSORS
Intelligent battery sensors
PRODUCT FEATURES
➔➔ High-accuracy measurement of battery voltage, current
and temperature parameters
➔➔ Determining the battery condition parameters
State of Charge (SOC), State of Health und State of
Function (SOF)Simple electrical and mechanical
integration
APPLICATION
The Intelligent Battery Sensor from HELLA (IBS) is the key
element of vehicle energy management. The IBS reliably and
accurately measures the battery voltage, current and temperature
parameters. Information on the state of charge (SOC), state of
health (SOH) and state of function (SOF) of the battery is
calculated algorithmically using the measurements.
DESIGN AND FUNCTION
The IBS is attached directly to the negative pole of the battery via
the pole terminal(4).
In addition to the terminal, the mechanical part of the battery
sensor consists of the shunt (1)and ground bolt (5) components.
The shunt is attached to the vehicle’s load path and is used as a
measuring resistor to measure the current indirectly.
The electronics are located in molded casing (3) with plug
connector (2), functioning as the interface to the energy
management system. The LIN protocol is the communication
interface to the IBS display and/or to the higher-level control unit.
The supply voltage, used simultaneously as the reference voltage
for voltage measurement, is provided by the connection to the
positive pole of the battery.
The ASIC is the main electronics component used to record and
process measured values. Measured value acquisition in the ASIC,
as a precision sensor, is the core function of the intelligent battery
sensor and is used to record the physical parameters of current,
voltage and temperature.
The IBS is designed for use in starter, gel and AGM batteries to
monitor in-vehicle starter or consumer batteries. It can either be
operated as a stand-alone version (IBS control) or integrated
directly into the vehicle electrical system.
4
5
12
1
2
3
BATTERY STATUS ALGORITHMS:
The intelligent battery sensor calculates and monitors the
following battery conditions
Typically, the available capacity of the battery falls with age and
long use.
State of charge:
The state of charge (SOC) describes the current charge status
of the battery.
The SOC is defined as:
SOC [%]= extractable capacity/rated capacity
State of function:
The state of function (SOF) describes the future cranking health
of the engine on the basis of the currently measured current
and the voltage
State of health:
The state of health (SOH) indicates the ageing status of the
battery.
The state of health (SOH) is defined as:
SOH [%]= available capacity/rated capacity
Ageing condition (SoH):
• " Real" capacity
•C
hanged charging and discharging capability
ENERGY MANAGEMENT
Monitoring of different battery states
Starting capability (SoF):
• Ability of the battery to deliver high levels of current
• Change in the starting capability throughout the design
life
Reduced
starting ability (SoF)
Available capacity
Dischargable
capacity
Charge state
(SoC)
Available capacity (SoH)
Capacity loss
Starting ability (SoF)
Dischargable
capacity
Available capacity (SOH)
= nominal capacity
Nominal capacity
Capacity loss due to
ageing processes
Ageing process
Charge state
(SoC)
VARIANT OVERVIEW
There are four variants of the intelligent battery sensor available. Sensor 1 is the basic version. Sensor 2 is used to monitor a second battery in the same
communication network. The third version is used for two 12 V batteries connected in series (24 V vehicle electrical system). The fourth version is envisaged for
vehicles with high starting currents (e.g. agricultural and construction machines) as well as with higher logic earth cable cross-sections (> 70 mm2).
Operating voltage
Type
Mating connector
Part number
Page reference
6 – 16.5 V
sensor 1
872-857-565, 1-1670915-1
6PK 010 842-001
14
6 – 16.5 V
sensor 2
872-857-565, 1-1670915-1
6PK 010 842-011
14
7.5 – 32 V
–
872-858-546
6PK 011 700-001
15
6 – 16.5 V
–
872-858-546
on request
16
13
INTELLIGENT BATTERY SENSORS
Intelligent battery sensors
Order number 6
PK 010 842-001 (Sensor 1)
6PK 010 842-011 (Sensor 2)
TECHNICAL DATA
TECHNICAL DRAWING
Operating voltage
6 – 16.5 V
Reverse-polarity voltage
- 16.5 V / 60 s
Test voltage
13.8 – 14.2 V
Operating current1)
≤ 15 mA
Idle current1)
≤ 120 μA
Nominal resistance (shunt)
100 μΩ
Duration load current2)
± 155 A
Maximum current2)
1.500 A
Operating temperature
- 40°C to + 115°C
Reheating temperature
+ 105°C to + 120°C
Storage temperature
Defined charge regulator
- 20°C to + 55°C
18 V / 60 min
Jump Start
27 V / 1 min
Load Dump
35 V / 400 ms
Protocol
LIN 2.0 or higher
Protection class
IP 6K7
Permissible pole terminal tightening
torque
5 Nm +/- 1 Nm
Threaded bolt ground connection
M8
Weight
125 g
Max. battery capacity3)
Mating connector
4)
Screw tightening torque (terminal) 5 ± 1 Nm
249 Ah
872-857-565
1-1670915-1, coding A
ondition: Ta ≤ 40°C; Ub = 14 V
C
Typical condition: Ta ≤ 105°C; Ub = 14 V
Typical ground cable: 35 mm2
Other configurations on request.
3)
Extendable on request.
4)
This accessory is not included.
It may be purchased from Hirschmann Automotive or TE Connectivity.
1)
2)
PIN ASSIGNMENT
Pin 1: supply voltage
Pin 2: connection for LIN bus
14
Intelligent battery sensors
Part number 6PK 011 700-001
TECHNICAL DATA
Reverse-polarity voltage
Test voltage
TECHNICAL DRAWING
7.5 – 32 V
- 28 V / 60 s
27.8 – 28.2 V
Operating current1)
≤ 16 mA
Idle current1)
≤ 255 μA
Nominal resistance (shunt)
Duration load current2)
Maximum current2)
68 μΩ
± 200 A
2,000 A
Operating temperature
- 40°C to + 80°C
Reheating temperature
+ 105°C to + 120°C
Storage temperature
Defined charge regulator
- 20°C to + 50°C
36 V / 120 min
Jump Start
48 V / 2 min
Load Dump
58 V / 500 ms
Protocol
Protection class
Permissible pole terminal tightening
torque
Threaded bolt ground connection
Weight
Max. battery capacity3)
Mating connector4)
Condition: Ta ≤ 40°C; Ubq = 24 V; Ubrun = 28 V
Typical condition: Ta ≤ 80°C; Ub = 24 V
Typical ground cable: ≥ 70 mm2
Other configurations on request.
3)
Extendable on request.
4)
This accessory is not included.
It may be purchased from Hirschmann Automotive.
ENERGY MANAGEMENT
Operating voltage
LIN 2.0 or higher
IP 6K7
5 Nm +/- 1 Nm
M8
119 g
255 Ah
Screw tightening torque (terminal) 5 ± 1 Nm
872-858-546
1)
2)
PIN ASSIGNMENT
Pin 1: subvoltage 12 V
Pin 2: connection for LIN bus
Pin 3: supply voltage 24 V
15
INTELLIGENT BATTERY SENSORS
Intelligent battery sensors
12 V, for agricultural and construction machines
on request
For illustrative purposes only
TECHNICAL DATA
TECHNICAL DRAWING
26±1
Operating voltage
6 – 16.5 V
Reverse-polarity voltage
- 16.5 V / 60 s
Test voltage
13.8 – 14.2 V
Operating current1)
≤ 15 mA
Idle current1)
≤ 120 μA
Nominal resistance (shunt)
26±1
Reheating temperature
+1
Load Dump
Protocol
Protection class
+1
-3
Permissible pole terminal tightening
torque
(44,85)
(23,5)
Max. battery capacity4)
ondition: Ta ≤ 40°C; Ubmax.
C
= 14 V
32
Typical condition: Ta ≤ 105°C; Ub = 14 V
Typical ground cable: 35 mm2
Other configurations on request.
3)
This accessory is not included.
It may be purchased from Hirschmann Automotive.
4)
Extendable on request.
40,4
(16)
+1
-3
(6) (Ø16 B-Pol) (Ø16 B-Pol)
(16)
18,35
+1
-3
18,35
+1(16)
-3
(6)
(6)
17,5±2
17,5±2
+1
-3
(44,85)
(23,5)
LIN 2.0 or higher
5 Nm +/- 1 Nm
Threaded bolt ground connection
17,5±2
35 V / 400 ms
IP 6K7
+1
-3
(6)
27 V / 1 min
18,35
Mating connector
(27)
18,35
(16)18 V / 60 min
(27)
(25)
17,5±2
(Ø16 B-Pol)
- 20°C to + 55°C
Jump Start
3)
(27)
+ 105°C to + 120°C
Defined charge regulator
(25)
(27)
2,000 A
(51,4)
+1
-3
(Ø16 B-Pol)
40,4
(25)
-3
- 40°C40,4
to + 115°C
Storage temperature
Weight
40,4
(51,4)
± 200 A
2)
Operating temperature
26±1
(51,4)
(51,4)
68 μΩ
Duration load current2)
Maximum current
(25)
26±1
(44,85)
(23,5)
(44,85)
(23,5)
max. 32
M10
145 g
max.
32
max. 32
872-858-546
34°±5°
249 Ah
1)
34°±5°
2)
34°±5°
34°±5°
Screw tightening torque (terminal) 5 ± 1 Nm
PIN ASSIGNMENT
Pin 1: supply voltage 12 V
Pin 2: connection for LIN bus
Pin 3: not assigned
16
(18,9)
max. 25
17
ENERGY MANAGEMENT
VOLTAGE STABILISERS
DC / DC voltage stabiliser
on request
PRODUCT FEATURES
➔➔ For 12 V systems
➔➔ Output power 200 – 400 W
➔➔ System stabiliser for short-term voltage drop
DESIGN AND FUNCTION
The voltage stabiliser is activated by ignition. As long as no
stabilisation is required, the sub-system of the vehicle electric
system is coupled with the main system via a low-impedance
cable.
The voltage drop when starting the engine is signalised via the
start signal. This leads to the sub-system and the main network
being decoupled from each other and stabilisation is carried out.
Optionally, the device can be equipped with an LIN diagnostic
interface.
APPLICATION
The DC/DC converter is also referred to as a voltage stabiliser. In
the case of a short-term voltage drop (when starting the engine),
it maintains the output voltage to the electrical sub-system (e.g.
for the start/stop system).
This essentially concerns the elements of the vehicle electric
system which the vehicle driver perceives and which are not
safety-critical. The radio and navigation (infotainment system are
part of this), but also various terminals (e.g. for agricultural and
construction machines) and information systems (e.g. in buses).
18
TECHNICAL DRAWING
Supply voltage
9 – 16 V
Stabilisation range
6 – 12 V
Output voltage (boost mode)
12 V +/- 0.5 V
Voltage ripple
< 200 mV
Maximum power consumption
(standby mode)
0.0001 A
Maximum power consumption
(boost mode)
0.1 A
2x 9±0,2
95,1±0,4
4x R
Operating temperature
25±0,3
- 40°C to + 85°C
Storage temperature
- 40°C to + 105°C
Cooling
by convection
Weight
approx. 240 g
Output current
109,6±0,5
2x 7±0,2
51±0,4
17 A
Output power
200 W
Efficiency
approx. 85 %
Mating connector1)
1)
163,2±0,8
108±0,4
140,2±0,4
156333-1
This accessory is not included.
It may be purchased from TE Connectivity.
FUNCTIONAL DIAGRAM
Radio, CD player
Navigation
The voltage stabiliser is logically connected between the
current supply of the vehicle electric system and the (sub-)
vehicle electric system to be stabilised. Stabilisation is
activated as soon as the start information is available from
the starter (terminal 50). Stabilisation (boost mode) is limited
to 5 seconds.
Alternator
Battery
Starters
DC/DC converter
19
ENERGY MANAGEMENT
TECHNICAL DATA
SENSORS/ACTUATORS
EXAMPLES OF VEHICLE APPLICATIONS
Level sensors
Recording or measuring levels.
Relative pressure measurement of
liquids and gases.
Recording the liquid level
Motor manufacturer
Recording the liquid level
(static or dynamic)
Motor manufacturer
Recording the liquid level
(static and dynamic)
Motor manufacturer
Measuring the oil pressure and oil
temperature
Motor manufacturer
Pedal sensors
Floor-mounted and suspended
pedal sensors.
20
Floor-mounted pedals
Suspended pedals
DRIVE TRAIN
Increasing the safety and efficiency of the overall system and
preventing failures:
DRIVE TRAIN
These electronic systems make it possible to precisely
measure and record values in the engine compartment and
drive train.
21
LEVEL SENSORS
Level sensors
Recording the liquid level
PRODUCT FEATURES
➔➔ Simple application solution for minimum level
monitoring
➔➔ Simple electrical connection
➔➔ Level monitoring of media such as water
or coolant
APPLICATION
This level switch serves to monitor levels in tanks. The main
application is guaranteeing the minimum level in water or coolant
tanks. The sensor can also be used in industrial applications to
guarantee minimum levels and the minimum filling quantities of
tanks and containers thanks to the simplicity of its design.
22
DESIGN AND FUNCTION
The coolant/windscreen washer level switch consists of a Reed
contact and a float that is buoyant and is activated depending on
the level. Opening the Reed switch indicates that the level has
fallen below the fixed switching point of the level switch. As the
level switch is closed over the minimum level, this allows a fault
to be diagnosed.
Wasserspiegel fuer
“sicher Ein”
(5)
ge B
SCHEMATIC DIAGRAM
Kontakt
Contact
closedgeschlossen
Contact
open offen
Kontakt
CIRCUIT DIAGRAM
Schutzgaskontakt
Protective
gas contact
DRIVE TRAIN
Rp
Q
VARIANT OVERVIEW
Installation
From the page
Mating connector
Material
Part number
Page reference
1-967644-1
POM black
(base plate and male connector casing)
6PR 007 968-041
24 – 25
23
LEVEL SENSORS
Ø27
Ø27
Ø15.7
Ø15.7
11
11
88.6
as the level falls
min. 5.3
(according to the installation position
min. 5.3
shown on the technical drawing)
Operating voltage
e.g. 8 V (with input resistance 357 Ω)
Nominal resistance
Rp = 174 Ω ± 1 % 0,25 W (DIN 4592)
Test criterion
Umax at operating voltage and Reed
closed 10 mV
Storage temperature
Lifetime
Air-tightness in the tank with mating
connector attached
Resistant to reagents
Vibration resistance (installed, without
liquid, with rubber parts) according to
DIN IEC68 Parts 2 to 6
Einbauoeffnung
Installation
opening
20
Einbauoeffnung
20
- 40°C to + 80°C
- 40°C to + 80°C
50,000 switching cycles
15.5 + 0.5
Switch opens
Operating temperature
(functional reliability)
Reed-Kontakt Typ 2325
INSTALLATION INFORMATION
≤ 20 mA
Ø1
Ø1
2
2
9.5
+1
-0.5
15.5 + 0.5
Switching current
Reed-Kontakt Typ 2325
Ø14.5
Ø14.5
Level sensors
Ø17 level
Recording the liquid
Ø17
Part number 6PR 007 968-041
TECHNICAL DATA
88.6
Gummitülle
60º
Ø13.5
60º
Ø13.5
Gummitülle
7.5
5.67.5
3.75.6
2.53.7
1 x 45º
2.5
1 x 45º
Ø21.5
Ø21.5
Ø20
Ø20
9.5
- 0.3
- 0.3
+1
-0.5
IP 68
antifreeze, water, anticorrosive, salt
water, cold cleaner
a-3 g (swept sine-vibration test)
f = 10 to 50 Hz, t = 8 h / main axis
specified for field-free space1)
Mating connector2)
Male connector casing and base plate
material
Rubber grommit material3)
Hard ferrite
Cu Ni tin-plated
Soft rubber 60-6, Shore hardness 60
black HELLA N 38 014
T he level switch is specified for field-free space. The magnetic properties must be
checked for every application.
2)
This accessory is not included.
It may be purchased from TE Connectivity.
3)
Included.
1)
24
Schutzgaskontakt
Pin coating
POM natural colour
PP foamed natural colour
Schutzgaskontakt
Magnet material
POM black
Q
Float material
1-967644-1
Q
Pin material
Rp
min. 25 N at RT
Electromagnetic properties
Rp
Insertion force per flat plug
(5)
(5)
Wa
“sic
Einbaulage A
Einbaulage A
62.5
62.518.5
18.5
45
Einbaulage A
( 30
º)
( 20 )
º
60
)
5º
(2
(2
Wasserspiegel fuer
“sicher aus”
Hysterese zwischen
(gilt nur fuer reines Wasser
EIN/AUS >5º
sicher AUS
bei Raumtemperatur und
Secure
Schwimmer Endanschlag
sicherON
EIN
waagerechten Einbau)
Schwimmer Endanschlag
Wasserspiegel
fuerOFF"
Water
level for "secure
“sicher aus”
sicher AUS
Hysterese
zwischen
Hysteresis
between
(only
clean
waterWasser
(giltvalid
nur for
fuer
reines
ON / OFF
> 5°
EIN/AUS
>5º
at room temperature and
beihorizontal
Raumtemperatur
with
mounting) und
waagerechten Einbau)
sicher AUS
.
( 30
º)
( 20 )
(5º)
( 20 )
(5º)
( 30
º)
º
60
5º
)
( 20 )
Ø16.8
(5º)
º)
( 30
)
5º
(2
Wasserspiegel fu
aus”
Wasserspiegel “sicher
fuer
“sicher aus”
Hysterese zwischen
(gilt nur fuer rein
EIN/AUS >5º
Hysterese zwischen
bei Raumtemper
(gilt nur fuer reines
Wasser
EIN/AUS >5º
waagerechten
E
bei Raumtemperatur
und
waagerechten Einbau)
.
lf
um
. 75
R2 lar
cu
cir
60
º
Ø16.8
sicher EIN
sicher EIN
.
45
lf
um
. 75
R2 lar
cu
cir
sicher EIN
18.5
lf
um
. 75
R2 lar
cu
cir
62.5
Ø16.8
45
Mounting position
A
Einbaulage
A
60
º
r lf.
ulaum
circ 5
75 2. 7 ar
l
R2. R cu
irular
ccirc
Ø16.8
(5º)
45
62.5
TECHNICAL DRAWING
18.5
(2
5º
)
Schwimmer Endanschlag
Secure
15
sicherOFF
AUS
Einbaulage B
Float
end stop Endanschlag
Schwimmer
Reed-Kontakt Typ 2325
Reed-Kontakt Typ 2325
Ø36
15
Einbaulage B
Ø1
Ø1
Einbauoeffnung
20
Einbauoeffnung
20
- 0.3
9.5
Ø21.5
Ø17
- 0.3
9.5
9.
15.5 + 0.5
7.5
5.6
3.7
2.5
1 x 45º
Ø1
Ø20
Schutzga
60º
60º
Ø13.5
Rp
+1
-0.5
2
+1
-0.5
Sch
min. 5.3
Ø13.5
min. 5.3
Ø21.5
Einbauoeffnung
Wasserspiegel fuer
20
“sicher Ein”
Einbauoeffnung
20
Ø27
7.5
5.6
3.7
2.5
1 x 45º
(5)
Q
Rp
2
Ø20
60º
11
min. 5.3
Q
Ø13.5
2
+1
-0.5
11
Ø13.5
11
15.5 + 0.5
min. 5.3
Ø15.7
Ø21.5
Ø20
Ø21.5
Ø15.7
Ø27
11
15.5 + 0.5
7.5
5.6
3.7
2.5
1 x 45º
Gummitülle
7.5 B
Einbaulage
5.6
3.7
2.5
1 x 45º
60º
Ø27
- 0.3
9.5
Gummitülle
Ø15.7
Einbaulage
B B
Mounting
position
Ø27
Ø14.5
Wasserspiegel
fuer
Water
level for
“sicher
"secure
ON"Ein”
Rubber
grommet
Gummitülle
Ø17Ø20
(gilt nur fuer reines Wasser
bei Raumtemperatur und
waagerechten Einbau)
88.6
Ø1
15.5 + 0.5
Gummitülle
(Ø17
5)
Ø15.7
wischen
º
Reed-Kontakt Typ 2325
88.6
Ø17
Wasserspiegel fuer
“sicher aus”
Ø14.5
( 20 )
Wasser
ur und
au)
5-0
DRIVE
.3TRAIN
Ø14.5
Ø36
88.6
88.6
Ø14.5
Reed
contact type Typ
23252325
Reed-Kontakt
25
LEVEL SENSORS
Level sensors
Recording the liquid level
(static or dynamic)
PRODUCT FEATURES
➔➔
➔➔
➔➔
➔➔
➔➔
Compact sensor
Installed in the oil pan
Simple electrical connection
Principally used for motor oil
Application in further media possible
DESIGN AND FUNCTION
The oil level switch consists of a Reed contact and a float that is
buoyant and is activated depending on the level. Opening the Reed
switch indicates that the level has fallen below the fixed switching
point of the oil level switch. This allows a fault to be diagnosed, as
the level switch is closed above the minimum level. The oil level
switch signal is evaluated by means of a customer-specific
evaluation algorithm which is stored in the vehicle control unit/
control system. The minimum warning is triggered by a defined
switch-off length of the signal within the evaluation algorithm.
This sensor variant can be installed on the bottom of the oil pan.
The oil level switch is usually on a ledge in the oil pan, or on an
additional bracket, to align the minimum level of the application to
the minimum level of the oil level switch.
APPLICATION
This level switch serves to monitor levels. The main application is
monitoring engine oil levels and guaranteeing a minimum filling
quantity in the static range (engine at a standstill) or in the
dynamic range (engine in operation) in various vehicle engines
including tractors, fork lift trucks, construction machinery, special
vehicles, etc. The sensor can also be used in industrial
applications to guarantee minimum levels and thus the minimum
filling quantities of tanks and containers thanks to the simplicity of
its design.
26
SCHEMATIC DIAGRAM (OIL PAN INSTALLATION)
To fix the plug to the wall of the oil pan, a safety plate must be inserted. This is
not included. The permissible wall thickness of the oil pan is 12.1 mm.
Tank
Behälter
(e.g.B.
oil Ölwanne)
pan)
(z.
Connector
Stecker
90°
Switchpoint
Schaltpunkt
Ø 37,6
90°
statischer o.
dynamischer
Static
or dynamic
minimum
level
Minimumpegel
R 2,37
R 2,37
R 14,15
Ø 37,6
9,5
1,75
R 2,37
R 2,37
R 14,15
1,75
9,5
R 1,75
16,1
R 1,75
Ø 19
16,1
30°
Ø 19
DRIVE TRAIN
30°
VARIANT OVERVIEW
Installation
Mating connector
Material
Part number
Page reference
Inside
(e.g. on the bottom of the oil
pan)
ZFW2-141 or ZFW2-83 with
a 190 mm cable
PA6, 6T Ultramide TKR 4350,
black (casing)
6PR 232 000-001
28 – 29
Inside
(e.g. on the bottom of the oil
pan)
ZFW2-141 or ZFW2-83 with
a 275 mm cable
PA6, 6T Ultramide TKR 4350,
black (casing)
6PR 232 000-011
30 – 31
27
LEVEL SENSORS
Level sensors
Recording the liquid level
(static or dynamic)
Part number 6PR 232 000-001
TECHNICAL DATA
Switchpoint
Max. tilt of the oil level switch
Supply voltage
Switching current
TECHNICAL DATA
29 ± 1 mm
≤ 8°
5 V ± 5 % or 14.5 V ± 5 %
min. 5 mA / typ. 12 mA / max. 20 mA
Pin 1
Signal
Pin 2
Logic earth
Voltage drop
Insulation resistance
Breakdown strength up toeff.
Permanent operating temperature
Qualified oils
Resistant to
Lifetime
max. 2 mV
> 1 MΩ at 500 V
direct voltage for 60 sec.
At alternating voltage (50 Hz) and 2 sec
- 40°C to + 150°C
Standard engine oils
(e.g. Shell Helix Ultra 5W30)
exhaust gases, dust, diesel fuels as per
DIN EN 590, rapeseed oil (DIN E
51606), lead-free fuels (DIN EN 339),
brake fluid DOT4, hydraulic oil Pentosin
CHF11S
50,000 switching cycles
Storage temperature
- 40°C to + 70°C
Operating Pressure
- 5 kPa to 0 kPa
Protection level of the sealing between
the plug and the oil pan
Weight
Cable length
Cable cross-section
Cable insulating material
Individual wire
IP 69K
≤ 60 g
190 + 15 mm
2 x 0.8 mm
Polyester Betax-HX FL 33 x 33 x 109
tin-plated, oil-resistant
Plug casing material
PA66 Zytel 70G35 HSLX, black
BK 357
Plug O-ring material
ACM or AEM, black
Shore hardness 70 ± 5
28
Oil level switch housing material
Oil level switch base plate material
PA6, 6T Ultramide TKR 4350, black
PA66 Zytel 70G35 HSLX, black
BK 357
Bushing material
CuZn 39Pb3 R430 EN12164
Contact material
Bd EN 1652 O. 6 CuNi10Fe1Mn
Float material
PA6 Ultramid B3S, natural colour
Reed contact
Contact wire alloy 52 F52%Ni48%,
Ri = 100 m Ω max.
Magnet material
Plug tightness
Connector
Pin coating
Mating connector1)
1)
This accessory is not included.
May be purchased from Delphi or Bosch.
Hard ferrite 24 / 23,
M = 10.33 ± 0.9 x 10 - 6 Vscm
up to 50 ± 5 kPa oil pressure
Bosch compact plug 1928 497 999 E
galvanically silver-coated 2701
according to HELLA Norm 47102-6
(coat thickness according to DIN 50987,
minimum 3μm Ag)
ZFW2-141, ZFW2-83
50
50
Ø7
Ø7
6.5
6.5
15
Ø 4.5
Ø 4.5
37
37
TECHNICAL DRAWING
gestreckte Länge 190 +15
gestre
Ø34
50
Schaltpunkt
50
Ø7
Switchpoint
Schaltpunkt
40.6
29
40.6
29
Ø 4.5
6.5
Ø34
Ø7
15
6.5
37
Ø 4.5
30
Ø24 + 0.05
Ø24 + 0.05
º±
3
0.
30
º±
nkt
15
Bereich frei lassen
für Steckermontage
12.1 ± 0.1
3
0.
37
Ø50
Ø50
Anschraubpunkt
fuer Schalter
Mounting
point for switch
50 ± 0.2
Montageoeffnung
für Steckergehaeuse
Montageoeffnung
für Steckergehaeuse
1.7 ± 0.1
1.7 ± 0.1
Ø50
haeuse
min. 15
Ø50
50 ± 0.2
Bereich frei
lassenfrei lassen
Bereich
für Steckermontage
für Steckermontage
Schutzgaskontakt
Ø50
3
12.1 ± 0.1
0.
3
0º
14
Ø24 + 0.05 Ø24 + 0.05
±
0.
10
M6
50 ± 0.2
º
30
º±
30
Anschraubpunkt fuer Schalter
12.1 ± 0.1
Bereich frei lassen
für Steckermontage
M6
min. 15
14
7
min. 15
M6
14
7
0º
Bereich
Leave
areafrei
freelassen
Steckermontage
tofür
mount
plug
10
3
0.
12.1 ± 0.1
40.6
29
Anschraubpunkt fuer Schalter
0º
10
º±
30
Ø24 + 0.05
7
+15
gestrecktegestreckte
Länge 190Länge
190 +15
Schaltpunkt
Schaltpunkt
Montageoeffnung
Steckergehaeuse
Mounting
hole for plugfür
casing
40.6
29
1.7 ± 0.1
Ø34
Bereich frei lassen
für Steckermontage
37
+15
+15
True length
190190
gestreckte
Länge
Ø34
15
DRIVE TRAIN
Ø 4.5
Montageoeffnung für Steckergehaeuse
1.7 ± 0.1
15
12.1 ± 0.1
1.7 ± 0.1
Montageoeffnung für Steckergehaeuse
gestreckte Länge 190 +15
Q
29
Schutzgaskontakt
Anschraubpunkt fuer Schalter
LEVEL SENSORS
Level sensors
Recording the liquid level
(static or dynamic)
Part number 6PR 232 000-011
TECHNICAL DATA
Switchpoint
Max. tilt of the oil level switch
Supply voltage
Switching current
TECHNICAL DATA
29 ± 1 mm
≤ 8°
5 V ± 5 % or 14.5 V ± 5 %
min. 5 mA / typ. 12 mA / max. 20 mA
Pin 1
Signal
Pin 2
Logic earth
Voltage drop
Insulation resistance
max. 2 mV
> 1 MΩ at 500 V
direct voltage for 60 sec.
Breakdown strength up to 500 Veff.
At alternating voltage (50 Hz) and 2 sec
Permanent operating temperature
- 40°C to + 150°C
Qualified oils
Resistant to
Lifetime
Standard engine oils
(e.g. Shell Helix Ultra 5W30)
exhaust gases, dust, diesel fuels as per
DIN EN 590, rapeseed oil (DIN E
51606), lead-free fuels (DIN EN 339),
brake fluid DOT4, hydraulic oil Pentosin
CHF11S
50,000 switching cycles
Storage temperature
- 40°C to + 70°C
Operating Pressure
- 5 kPa to 0 kPa
Protection level of the sealing between
the plug and the oil pan
Weight
Cable length
Cable cross-section
Cable insulating material
Individual wire
IP 69K
≤ 60 g
275 + 15 mm
2 x 0.8 mm
Polyester Betax-HX FL 33 x 33 x 109
tin-plated, oil-resistant
Plug casing material
PA66 Zytel 70G35 HSLX, black
BK 357
Plug O-ring material
ACM or AEM, black
shore hardness 70 ± 5
30
Oil level switch housing material
Oil level switch base plate material
PA6, 6T Ultramide TKR 4350, black
PA66 Zytel 70G35 HSLX, black
BK 357
Bushing material
CuZn 39Pb3 R430 EN12164
Contact material
Bd EN 1652 O. 6 CuNi10Fe1Mn
Float material
PA6 Ultramid B3S, natural colour
Reed contact
Contact wire alloy 52 F52%Ni48%,
Ri = 100 m Ω max.
Magnet material
Plug tightness
Connector
Pin coating
Mating connector1)
1)
T his accessory is not included.
May be purchased from Delphi or Bosch.
Hard ferrite 24 / 23,
M = 10.33 ± 0.9 x 10 - 6 Vscm
up to 50 ± 5 kPa oil pressure
Bosch compact plug 1928 497 999 E
galvanically silver-coated 2701
according to HELLA Norm 47102-6
(coat thickness according to DIN 50987,
minimum 3μm Ag)
ZFW2-141, ZFW2-83
50
50
Ø7
Ø7
6.5
6.5
15
Ø 4.5
Ø 4.5
37
37
TECHNICAL DRAWING
gestreckte Länge 190 +15
gestre
Ø34
50
Schaltpunkt
50
Ø7
Switchpoint
Schaltpunkt
40.6
29
40.6
29
Ø 4.5
6.5
Ø34
Ø7
15
6.5
37
Ø 4.5
30
Ø24 + 0.05
Ø24 + 0.05
º±
3
0.
30
º±
nkt
15
Bereich frei lassen
für Steckermontage
12.1 ± 0.1
3
0.
37
Ø50
Ø50
Anschraubpunkt
fuer Schalter
Mounting
point for switch
50 ± 0.2
Montageoeffnung
für Steckergehaeuse
Montageoeffnung
für Steckergehaeuse
1.7 ± 0.1
1.7 ± 0.1
Ø50
haeuse
min. 15
Ø50
50 ± 0.2
Bereich frei
lassenfrei lassen
Bereich
für Steckermontage
für Steckermontage
Schutzgaskontakt
Ø50
3
12.1 ± 0.1
0.
3
0º
14
Ø24 + 0.05 Ø24 + 0.05
±
0.
10
M6
50 ± 0.2
º
30
º±
30
Anschraubpunkt
fuer Schalter
Mounting
point for switch
12.1 ± 0.1
Bereich frei lassen
für Steckermontage
M6
min. 15
14
7
min. 15
M6
14
7
0º
Bereich
Leave
areafrei
freelassen
Steckermontage
tofür
mount
plug
10
3
0.
12.1 ± 0.1
40.6
29
Anschraubpunkt fuer Schalter
0º
10
º±
30
Ø24 + 0.05
7
+15
gestrecktegestreckte
Länge 190Länge
190 +15
Schaltpunkt
Schaltpunkt
Montageoeffnung
Steckergehaeuse
Mounting
hole for plugfür
casing
40.6
29
1.7 ± 0.1
Ø34
Bereich frei lassen
für Steckermontage
37
+15
+15
True length
275190
gestreckte
Länge
Ø34
15
DRIVE TRAIN
Ø 4.5
Montageoeffnung für Steckergehaeuse
1.7 ± 0.1
15
12.1 ± 0.1
1.7 ± 0.1
Montageoeffnung für Steckergehaeuse
gestreckte Länge 190 +15
Q
31
Schutzgaskontakt
Anschraubpunkt fuer Schalter
LEVEL SENSORS
Level sensors
Recording the liquid level
(static and dynamic)
PRODUCT FEATURES
➔➔ Continuous measurement of the engine oil level in the
static and dynamic range
➔➔ Compact sensor architecture with a multi-chip module
➔➔ Integrated temperature sensor
➔➔ Immediate measurement after switch-on
➔➔ Principally, also suitable for hydraulic and transmission
oils
APPLICATION
In vehicles, oil sensors ensure that the engine cannot work
unnoticed with too little oil. The tried-and-trusted technology of
the ultrasonic sensors works on the delay time principle and
records the filling level continuously during the trip. During
engine operation (dynamic measuring range) the filling level is
significantly lower than when the engine is at a standstill (static
measuring range). An oil dipstick only records the oil level in the
static range. This oil level sensor can measure the oil level
continuously, i.e. both in the dynamic and in the static range. It
thus provides information about the oil level throughout the
period of time the engine is operated, which can often be a
number of hours in the case of construction machinery,
tractors and fork lift trucks.
The sensor provides continuous monitoring of the oil level
throughout the period of time the engine is operated, thus
preventing the oil level falling below the minimum level during
operation and interrupting the oil film (which would cause
engine damage).
Secondary influences such as the slope of the vehicle, lateral and
longitudinal accelerations, are compensated by the vehicle control
unit calculating a mean value.
The oil level sensors can also be principally used for hydraulic and
transmission oils. The compatibility with special media requires
prior examination and approval by HELLA.
32
DESIGN AND FUNCTION
The sensor architecture of the PULS (Packed Ultrasonic Level
Sensor) oil level sensor consists of one single multi-chip module
that integrates the ultrasonic sensor, the temperature sensor and
an ASIC (Application Specific Integrated Circuit). The compactness
of our sensors increases their impact and vibration resistance
compared with sensors that are fitted with numerous electronic
components. The ultrasonic sensor integrated in the multi-chip
module transmits a signal that is reflected by the bounding
surface between the motor oil and the air.
The signal’s running time is measured and the filling level is
calculated depending on the speed of sound in the medium. The
attenuation cup attached above the multi-chip module serves to
calm the medium (particularly) in the dynamic measuring range.
The damping cap has openings at the base and at the tip, which
allow permanent oil flow.
INSTALLATION
The sensor has been designed for vertical installation from below,
directly into the bottom of an oil pan. The oil level sensor is
usually located on a ledge in the oil pan to protect the sensor substructure. This installation position, combined with the openings
which make a permanent flow of oil possible, prevent sludge
forming within the damping cup.
SCHEMATIC DIAGRAM 12 V VARIANT
Static statischer
measuring
range 129 mm
Messbereich
129 mm
Transition zone
Übergangsbereich
Example
static oilÖlminimum
minimum
Beispiel fürofstatisches
Dynamic measurement range
dynamischer
96 mm Messbereich
96 mm
Damping cup
Dämpfungsbecher
Example
dynamic oilÖlminimum
minimum
Beispiel fürofdynamisches
CIRCUIT DIAGRAM
Control
unit
Steuergerät
5V/12V
Oil Level
15
C
15
A
A
31
31
pull up (z.B. 3.9k/10k Ohm)
> 100k Ω
< 15 uF
DRIVE TRAIN
Temperature
C
Analysis
VARIANT OVERVIEW
Installation
Supply voltage
Measuring range
Part number
Page reference
1)
From the bottom
12 V
static 129 mm,
dynamic 96 mm
6PR 009 622-051
36 – 37
From the bottom1)
12 V
static and dynamic 18 – 118.8 mm
on request
38 – 39
1)
Other mounting positions on request
33
LEVEL SENSORS
Level sensors
Recording the liquid level
(static and dynamic)
T1: TEMPERATURE EVALUATION (T1 TEMP)
DC
T1(TTemp)
80%
› 88ms
T2: LEVEL EVALUATION (T2 LEVEL)
Temperature Duty Cycle (DC1)
Level Duty Cycle (DC2)
DC
T2(Tlevel)
80%
› 88ms
20%
20%
› 22ms
› 22ms
-40ºC
18.0mm
+160ºC
147mm
Temperature Duty Cycle (D1)
Level Duty Cycle (D2)
20% of the PWM block duration T1 (22 ms) corresponds to the lowest measuring
point of the measuring range, equal to -40 °C
20 % of the PWM block duration T2 (22 ms) corresponds to the lowest measuring
point of the measuring range of 18 mm
80% of the PWM block duration T1 (88 ms) corresponds to the highest measuring
point of the measuring range, equal to 160 °C
80% of the PWM block duration T2 (88 ms) corresponds to the highest measuring
point of the measuring range, equal to 147 mm
The signal duration is calculated dependent on the temperature:
T1|ms = (Temp. [°C] + 40) x 0.33 + 22
The signal duration is calculated dependent on the level:
T2|ms = (Level [mm] - 18) • 0.5116279 + 22
BASIC INFORMATION ABOUT THE SIGNAL DURATION
Startup checksum = 920 ms
PWM block duration T = 110 ms ± 10 ms
PWM block duration T3 = 68.2 ms (fixed)
Total PWM block duration TSignal = 1,000 ms ± 100 ms
Brake signal 670 ms ± 40 ms
All the calculation data only apply for standard motor oil on account of the
dependence between ultrasonic speed and density of the medium. Hence, the above
calculation only applies to standard engine oils (e.g. Castrol 10W30). In the case of
other measurable, non-conductive media, the calculation must be checked in the
respective application.
34
Temperature [°C] =
LevelCamp [mm] =
(T1 / T – 0.32)
0.003
[(T2 / T – 0.2) • 215 + 13.95] •
T[ms]
110
+ 4.05
OUTPUT CHARACTERISTICS
Name
Symbol
Min.
Typically
Max.
Unit
Output voltage low
Vol
–
–
0.1 x Vbat
V
Output voltage high1)
Voh
0.9 x Vbat
–
–
V
Output current at low level
Iol
0.6
–
10
mA
Output current at high level
Ioh
- 20
0
20
µA
PWM Open Collector resistor2)
Rpullup
1.6
–
10
kOhm
Peak output current short-circuit detection
Iol,peak
80
–
–
mA
RMS output current short-circuit detection
Iol,RMS
80
100
–
mA
Capacitive load3)
Cload
–
–
40
nF
pen collector with output capacity = 1nF (at ext. capacitive load, observe edge steepness).
O
To be implemented in the on-board computer.
3)
Capacitive load on the communication output pulse.
1)
2)
STARTING BEHAVIOUR AFTER POWER-ON
T1 Temperature
920ms ± 10ms
DRIVE TRAIN
110ms ± 10%
10ms
max.150ms
signal frame
Startup
PWM (OPEN COLLECTOR) SIGNAL EVALUATION
T1 Temperature
T2 Level
TTemp.
TLevel
22ms
10ms
920ms
Startup/
Checksum
DC=0,2
(20%)
80%
T=110ms±10ms
Temp.
Break
TDiag.
22ms
22ms
T=110ms±10ms
T3 Diagnostic
22ms
T=110ms+10ms
670ms±67ms
TSignal =1000ms±100ms
35
LEVEL SENSORS
Level sensors
Recording the liquid level
(static and dynamic)
Part number 6PR 009 622-051
TECHNICAL DATA
Measurement range (static)
Measurement range (dynamic)
Accuracy (absolute)1)
Accuracy in the transition zone2)
Response time for level measurement
Recommended maximum inclination
in mounting position
Qualified oils
Nominal voltage
Voltage range
Temperature measuring range
Accuracy (between 60°C and 120°C)3)
Response time for temperature
measurement
Output
TECHNICAL DATA
129 mm
96 mm
± 3 mm
- 2 to + 4 mm
< 1 ms
4° in all directions
Standard engine oils (e.g. Castrol
10W30)
12 V
13 – 15 V
- 40°C to + 160°C
± 2 K
10 kΩ
6 mA (typical), 50 mA (maximum)
Operating temperature4)
- 40°C to + 150°C
Storage temperature
- 40°C to + 140°C
Temperature resistance
(IEC 60068-2-2)
Resistant to
36
Pin material
CuNi10
Pin coating
Mating connector5)
Protection level
Lifetime
on request
750 h at 150°C
brake fluid, petrol,
salt, battery fluid
silver
09 44 13 82
IP 69K
15 years or 300,000 km
In the temperature range from 0°C to 150°C, accurate to ± 2 mm at ≤ 100 mm
and 30°C to 120°C.
In the temperature range from 30°C to 150°C.
3)
± 3K in the temperature range - 40°C to 60°C and 120°C to 160°C.
4)
Level output above -10°C. At temperatures below -10°C, there is an idle signal
(18 mm) together with the diagnostic signal "outside the tolerance".
5)
This accessory is not included.
Can be purchased from Kostal.
PWM (open collector, lowside)
20 μA
10 mA
EMC
AEM 70 ± 5 Shore A
(ethylene acrylate rubber)
2)
Signal output current (high)
(low)
Polyamide 66, 36% glass fiber
Sealing ring
1)
corresp. to Voltage range
max. 1 V
Current consumption
Casing material
< 1 ms
Signal output voltage (high)
(low)
Load
Maximum operating pressure
The sensor only consists of electronic components and no glass components such
as a Reed contact. The typical pressure in an oil pan is approx. - 0.5 bar.
The sensor continues to function irrespective of the ambient pressure.
The sensor seal is the same as with a pressure sensor. Hence, in theory the sensor
will continue to function at ambient pressures of up to 40 bar.
16.25
Ø 130°
Ø 10
°
17
12.25
Pin 1 Klemme 15 VBatt
Pin 2 Klemme 31 GND
Pin 3 OUTPUT
126.1
3x Ø 6.6
22
Ø 60
Ø 110°
TECHNICAL DRAWING
Ø 40.5 - 0.3
16.25
Ventilation
opening
Entlüftungsöffnung
12.25
Ø 130°
Ø 130°
Ø 10
°
Damping cup
Dämpfungsbecher
Static
measuring
range
Statischer
Messbereich
129
129mm
mm
Ø 10
°
Pin 1 Klemme 15 VBatt
Rz 25
M6
Pin 2 Klemme 31 GND
Dichtbereich frei von Grat
max. zulässige Kreisradien R 0,3mm
optional rund
0,3mm x 45°
3x Ø fräsen
6.6
Ø 110°
Pin 3 OUTPUT
Dynamic
measurement
range
dynamischer
Messbereich
96
mm
96mm
126.1
3x Ø 6.6
mechanischer Offset
Mechanical
Ø 60 offset 18 mm
18mm
Dichtung darf nur ein Mal
Seal
may only be used
once in pressed
in gedrücktem
Zustand
condition
verwendet werden
Ø 60
Pin 1 Klemme 15 VBa
Pin 2 Klemme 31 GN
147 mm
Pin 3 OUTPUT
22
Ø 110°
Ø 40 - 0.2
16.25
16.25
12.25
12.25
Pin 1 terminal 15 VBatt
Pin 3 OUTPUT
M6
Rz 25
M6
126.1
Dichtbereich frei von126.1
Grat
22
max. zulässige Kreisradien R 0,3mm
optional rund fräsen 0,3mm x 45°
22
Dichtung darf nur ein Mal
in gedrücktem Zustand
verwendet werden
Rz 25
Statischer Messbereich
129 mm
147 mm
dynamischer
Dichtbereich
frei
von Grat Messbereich
Sealing
area free
of burr
96mm
max.
radii
R 0.3 mm R 0,3mm
max.permissible
zulässige
Kreisradien
optional
circular
milling
mm x x45°
optional rund fräsen0.3
0,3mm
45°
mechanischer Offset
18mm
DRIVE TRAIN
Pin 2 Klemme 31 GND Pin 2 terminal 31 GND
Pin 3 OUTPUT
Entlüftungsöffnung
Ø 40.5 - 0.3
Dämpfungsbecher
17
Pin 1 Klemme 15 VBatt
17
Ø 40.5 - 0.3
Dichtun
in gedrü
verwend
Ø 40 - 0.2
Entlüftungsöffnung
VENTILATION OPENING
Dämpfungsbecher
Statischer Messbereich STATIC
MEASUREMENT RANGE 129 mm
129 mm
147 mm
REE OFF BURR
CIRC. RADII R0. 3mm
MFER CIRC. 0.3 mm X 45°
147 mm
DYNAMIC
dynamischer Messbereich
MEASUREMENT RANGE 96 mm
96mm
Dichtung darf nur ein Mal
in gedrücktem Zustand GASKET MUST BE ONLY USED
ONCE IN PRESSED CONDITION
verwendet werden
Ø 40 - 0.2
mechanischer Offset
18mm
Mechanical offset 18 mm
Ø 40
37
LEVEL SENSORS
Level sensors
Recording the liquid level
(static and dynamic)
on request
TECHNICAL DATA
Operating voltage
(for oil level measurement)
9 – 16 V
Operating voltage
(for temperature measurement)
6 – 16 V
Reverse-polarity voltage
Overvoltage
Measurement range (static and
dynamic)
Operating temperature
Operating temperature
(for oil level measurement)1)
Reheating temperature
- 14 V / 60 s
15 s at 28 V
250 ms at 32 V
18 – 118.8 mm
- 40°C to + 160°C
- 10°C to + 150°C
max. 5.700 h at 125°C
max. 240 h at 145°C
max. 60 h at 160°C
Storage temperature
- 40°C to + 150°C
Current consumption
4 mA
Max. current consumption during
measuring
Protocol
2)
Mating connector3)
Protection class (against foreign
objects)
Protection class (against splash water)
Weight
Applicability on fluids4)
Viscosities
50 mA
PWM
09 44 13 82
IP 6K
IP X4
76 g ± 3 %
Hydraulic, transmission, and engine
oils
1 mm2/s to 1.300 mm2/s
Level output above -10°C. At temperatures below -10°C, there is an idle signal
(18 mm) together with the diagnostic signal "outside the tolerance".
LIN available on request.
3)
This accessory is not included.
Can be purchased from Kostal.
4)
Other media on request.
1)
2)
38
NEW GENERATION OF SENSORS
This sensor has an improved meander structure for optimiSed
behaviour under dynamic conditions in oil as well as improved
response times.
16,65
12,25
17
Ø 10
°
Ø 130°
Pin 1 KL 15 VBatt
Pin 2 KL 31 GND
Pin 3 OUTPUT
16,96
Ø 6,6
22
115
Ø 60
Ø 110°
TECHNICAL DRAWING
16,65
Ventilation openings
12,25
Ø 130°
Ø 130°
Ø 10
°
Ø 40,5
Ø 10
°
Pin 1 KL 15 VBatt
Pin 2 KL 31 GND
Pin 1 KL 15 VBa
Pin 2 KL 31 GN
Pin 3 OUTPUT
16,96
Ø 6,6
Ø 60 Start of the measuring range
18
Ø 110°
Ø 110°
Seal must only be used once in a compressed
state
Ø 40
16,65
12,25
22
Ø 6,6
115
Feed
Ø 60
Pin 3 OUTPUT
Measuring range
16,65
12,25
Ø 40,5
Pin 2 KL 31 GND
Pin 3 OUTPUT
Pin 3 OUTPUT
16,96
16,96
115
22
115
22
Gasket seat free of bur
max. permissible circular radius R = 0.3 mm
alternatively circular 0.3 mm x 45 DRIVE TRAIN
Pin 2 KL 31 GND
Ø 40,5
17
Pin 1 KL 15 VBatt
17
Pin 1 KL 15 VBatt
18
Ø 40
18
18
Ø 40
Ø 40
39
LEVEL SENSORS
Level sensors
Measuring the oil pressure and oil temperature
PRODUCT FEATURES
➔➔ Continuous measurement of the oil pressure
➔➔ Continuous measurement of the oil temperature
➔➔ Robust and dependable design
APPLICATION
The oil pressure and temperature sensor OPS+T is used to
measure the absolute oil pressure and the oil temperature directly
in the main oil channel behind the oil filter.
It uses the pressure value to properly control mechanical or
electrical oil pumps. This lowers the CO2 emissions and reduces
the fuel consumption. Recording the temperature serves as input
information for the engine's thermal management. The evaluation
of both signals occurs in superordinate control unit.
The use of the multi-chip module means it can be utilised in tough
environments.
40
DESIGN AND FUNCTION
The OPS+T bases on a mult-chip module (MCM), consisting of a
piezoresistive cell for measuring the absolute pressure and an
ASIC for digital evaluation and to further process the information.
The oil temperature can also be determined via a diode integrated
into the MCM. Both the oil pressure and the oil temperature are
transferred via the PWM output signal. The engine control unit
(ECU) evaluates the PWM output signal of the sensor. The
patented technology guarantees tightness compared to oils.
EXTERNAL CONVERTER IN THE CONTROL UNIT
A 10k pull-up resistor should be integrated into the ECU of the vehicle to define
the idle mode.
In order to optimally read the PWM signal, a capacity of max. 2.2 nF should be
integrated to compensate for vibration oscillations.
For an ECU with 3.3 V
ECU
+5 V
10 kOhm
OPS+T
Sensor
R3
14,7 kOhm
R1
C1
1 nF
For an ECU with 5 V
+5 V
10 kOhm
R2
21,5 kOhm
3,3 V
C2
100 pF
ECU
R3
ECU
IN
C1
C2
Max. 2 nF
100 pF
5V
DRIVE TRAIN
OPS+T
Sensor
ECU
IN
VARIANT OVERVIEW
Attachment
Screw sensor, M12 x 1.5
Supply voltage
Measuring range
Part number
Page reference
4.75 – 5.25 V
Pressure 0.5 – 10.5 bar,
temperature - 40°C to + 160°C
6PR 010 378-101
42 – 43
41
LEVEL SENSORS
Level sensors
Measuring the oil pressure and oil temperature
Part number 6PR 010 378-101
TECHNICAL DATA
TECHNICAL DRAWING
Temperature range
- 40°C to + 150°C
Max. Temperature
160°C (max. 100 h)
Supply voltage
4.75 – 5.25 V
PWM
Output signal
2 ms
Response time
Sampling frequency
< 3 kHz
Max. operating pressure
40 bar
Overpressure
60 bar
Pressure measuring range
0.5 – 10.5 bar
Temperature measuring range
- 40°C to + 160°C
Protection level
IP 6K, IP X9K
872-597-501,
872-597-506, coding A
Mating connector1)
1)
This accessory is not included.
It may be purchased from Hirschmann Automotive.
RANGE OF TOLERANCE FOR PRESSURE MEASUREMENT
PIN ASSIGNMENT
Temperature
0.50 – 3.00 bar
3.00 – 5.50 bar
5.50 – 10.50 bar
70 to 160°C
+/- 0.15 bar
+/- 0.20 bar
+/- 0.30 bar
20 to 70°C
+/- 0.15 bar
+/- 0.20 bar
+/- 0.30 bar
0 to 20°C
+/- 0.20 bar
+/- 0.25 bar
+/- 0.35 bar
- 40°C to 0°C
+/- 0.40 bar
+/- 0.40 bar
+/- 0.50 bar
Pin 1: Supply
Pin 2: Logic earth
Pin 3: Output
RANGE OF TOLERANCE FOR TEMPERATURE MEASUREMENT
Temperature
Accuracy
135 to 160°C
+/- 1 K
20 to 135°C
+/- 2 K
- 40°C to 20°C
+/- 3 K
42
OUTPUT SIGNAL
General information on the evaluation of the PWM communication:
Due to the setting accuracy of the oscillator and its temperature dependency, the
length of a PWM frame is subject to a maximum tolerance of ± 10 %. Serious
hardware errors in the program design of the ASIC lead to an interruption of the
PWM communication and are detectable on the control unit by a permanent
high level.
S1: DIAGNOSTIC SIGNAL
62,5
640 µs
50
512 µs
37,5
384 µs
25
256 µs
128 µs
256 µs
TP2,nom = 4096 µs
T2 = 128 ... 3968 µs
S1
S1 =
T1 =
T2 =
TPS1,ist =
TP1,nom =
TP2,nom =
TSignal,nom = 9216 µs
S1: Signal
T1: Temperature
T2: Pressure
DC [%]
T1
96,875
3968 µs
Temperature
3,125
128 µs
-40°C
OPS works Pressure
failure
DC = 0.25
DC = 0.375
DC = 0.5
DC = 0.625
TP1,nom = 4096 µs
T1 = 128 ... 3968 µs
T1: TEMPERATURE EVALUATION
S1
DC [%]
TPS1,nom = 1024 µs
S1 = 256 ... 640 µs
128 µs
A pulse width modulation signal (PWM) is used to communicate the temperature,
press and diagnostic information. The entire information is sent every 9.216 μs
and receives the temperature, pressure and diagnostic signals. The higher-level
control unit must be able to measure the different pulse widths of the three
square wave signals which can vary from 128 µs to 3.958 µs. The control unit
must have a suitable sampling frequency and logic for measuring and recording
the signals available.
+160°C
S1
Temperature Hardware
failure
failure
(S1 = 256 µs ± 25 µs) => OPS functional status
(S1 = 384 µs ± 25 µs) => pressure failure
(S1 = 512 µs ± 25 µs) => temperature failure
(S1 = 640 µs ± 25 µs) => hardware failure
96.9% of the PWM block duration T1 (3968 ms) corresponds to the highest
measuring point of the measuring range, equal to 160°C.
3.1% of the PWM block duration T1 (128 ms) corresponds to the lowest
measuring point of the measuring range, equal to -40°C.
µs
T2: PRESSURE EVALUATION (T2 LEVEL)
DC [%]
T2
96,875
3968 µs
3,125
128 µs
0,5 bar
DRIVE TRAIN
T1|µs = 19.2 °C • Temp + 896 µs
ECU CALCULATION
Temperature =
(
4096 µs
• T1|µs – 128 µs
TP1, is|µs
)•
1
19.2
°C
µs
– 40°C
Pressure =
(
4096 µs
• T2|µs – 128 µs
TP1, is|µs
)•
1
384
bar
µs
+ 0.5 bar
Diagnosis =
(
1024 µs
• S1|µs
TPS1, is|µs
10,5 bar
Pressure
)
96.9% of the PWM block duration T2 (3968 ms) corresponds to the highest
measuring point of the measuring range, equal to 10.5 bar.
3.1% of the PWM block duration T2 (128 ms) corresponds to the lowest
measuring point of the measuring range, equal to 0.5 bar.
µs
T2|µs = 384 bar • Pressure - 64 µs
43
PEDAL SENSORS
Floor-mounted pedals
PRODUCT FEATURES
➔➔
➔➔
➔➔
➔➔
➔➔
Contact free measuring principle
Slim and sturdy design
Simple mechanical connection
Redundant output signal
High degree of measuring accuracy, which means no
learning process is necessary in the vehicle
➔➔ High interference immunity against electrical and
magnetic fields
APPLICATION
The floor-mounted pedal is suitable for driver cabins in
agricultural and construction vehicles. Thanks to the wear-free
measurement principle of the CIPOS® sensors developed inhouse at HELLA (see description of the design and function
of the angular rotation sensors) and the extremely low level of
mechanical wear, this version is particularly preferable to contacttype pedals for frequent small movements.
44
DESIGN AND FUNCTION
Casing and the pedal plate are made completely of recyclable
glass fibre reinforced plastic. The sensor is completely waterproof,
enclosed in casing within the overall dimensions of the device. The
actuating force is generated by two springs, each of which is
sufficient to safely return the pedal to its original position. The
electrical output signal is obtained using the CIPOS®
measurement principle. For this purpose, a sheet metal cursor is
routed from the pedal arm to a guide rod via sensor conductor
paths on the measuring board. Two output signals are generated
by two galvanically isolated sensors.
DRIVE TRAIN
VARIANT OVERVIEW
Pedal material
Part number
Page reference
Plastic
6PV 312 010-107
46 – 47
45
PEDAL SENSORS
134,6
Floor-mounted pedals
Part number 6PV 312 010-107
38,8
40
58
Ø9
TECHNICAL DATA
TECHNICAL DRAWING
Operating voltage
5 V ± 6 %
Power consumption per channel
max. 10 mA
Overvoltage resistance, duration t ➔ ∞
16 V
Initial force
15 N
Final force
25 N
Actuation angle
17°
Release
40 134,6
40
38,8
(177,8)
58
58
0.04°
14
2 x analogue ratiometric,
2nd channel half pitch
Output signal
Linearity
Ø9
Ø9
≤ 1.5 %
Synchronisation
≤ 3 %
Idling voltage
225
74
26
225
15 % / 7.5 %
Full throttle voltage
R 160
80 % / 40 %
Load resistance
R 160
typ. 10 kΩ to 100 kΩ
Load capacity
max. 100 nF
Filter constant in the control unit
(177,8)
(177,8)
1 ms ± 5 %
Signal output current
max. 1 mA
Operating temperature
14
- 40°C to + 85°C
Storage temperature
38,8
Casing material
14
- 40°C to + 105°C
134,6
Protection class (electronic)
IP 6K9K
40
74
PBT, PP GF30; PA, GF 40
Mating connector1)
Weight
134,6
38,8
26
74
26
1-967616-1
58
≤ 500 g
Vibration resistance
Ø9
Actuations
21
38
21
38
4.4 g
min. 3.5 million
EMC
CISPR 25, Class 5;
electrical and magnetic fields
ESD
4 kV, 8 kV, 15 kV
17°
225
R 160
1)
T his accessory is not included.
It may be purchased from TE Connectivity.
Gold-plated contacts and the individual wire seal are required.
37°
(177,8)
14
74
26
38
46
21
RECOMMENDED CONVERTER IN THE CONTROL UNIT
Pedal output
Ausgang
Fahrpedal
Pin assignment
Pin 1: Ground: sensor 1
Pin 2: Logic earth: sensor 2
Pin 3: Supply 5 V: sensor 2
Pin 4: Analogue signal: sensor 1
Pin 5: Supply 5 V: Sensor 1
Pin 6: Analogue signal: sensor 2
ECU
5(VCC1)
Vcc 1
3(VCC2)
Vcc 2
4(OUT1)
C1
R1 R2
C3
R3
C2
1(GND1)
6(OUT2)
R4
C4
Analog1
Analogue1
Component values:
R1, R3 typ. 10 kΩ
C1, C3 typ. 100 nF
R2*C2; R4*C4 typ. 1ms
AD
AD
Analog2
Analogue2
2(GND2)
MECHANICAL CHARACTERISTIC CURVE
ELECTRICAL CHARACTERISTIC CURVE
Wide Open Throttle Signal
for ECU
Area
of
APS
stopper
a1
P2.2
hysteresis F5
F1
F4
P2.1
b1
a2
RATED VALUES
DRIVE TRAIN
F2
Area
of
APS
stopper
P1.2
P1.1
T1
b2
RATED VALUES
R
[mm]
160.0
b2
[degrees]
17 ± 1.0
F1
[N]
15.0 ± 3.5
P1.1
[%]
15.0 ± 1.0
F2
[N]
25 ± 4.5
P2.1
[%]
7.5 ± 1.0
F4
[N]
> 4.0
P1.max
[%]
< 81.8
F5
[N]
> 1.5
P2.max
[%]
< 40.9
a1
[degrees]
< 1.5
P1.2
[%]
76.8
a2
[degrees]
15.5
P2.2
[%]
38.4
T1
[degrees]
< 2.0
b1
[degrees]
< 1.2
47
PEDAL SENSORS
Suspended pedals
PRODUCT FEATURES
➔➔
➔➔
➔➔
➔➔
➔➔
Contact free measuring principle
Slim and sturdy design
Simple mechanical connection
Redundant output signal
High degree of measuring accuracy, which means no
learning process is necessary in the vehicle
➔➔ High interference immunity against electrical and
magnetic fields
APPLICATION
The floor-mounted pedal is suitable for driver cabins in
agricultural and construction vehicles. Thanks to the wear-free
measurement principle of the CIPOS® sensors developed inhouse at HELLA (see description of the design and function of the
angular rotation sensors) and the extremely low level of
mechanical wear, this version is particularly preferable to
contact-type pedals for frequent small movements.
48
DESIGN AND FUNCTION
Casing and the operating lever are made completely of recyclable
glass fibre reinforced plastic. The sensor is completely waterproof,
enclosed in casing within the overall dimensions of the device. The
actuating force is generated by two springs, each of which is
sufficient to safely return the pedal to its original position. The
electrical output signal is obtained using the CIPOS®
measurement principle. For this purpose, a sheet metal cursor is
routed from the pedal arm via sensor conductor paths on the
measuring board. Two output signals are generated by two
galvanically isolated sensors. Different output signals can be
generated depending on the measuring board used. In addition,
individual characteristic curves can be programmed on request.
DRIVE TRAIN
VARIANT OVERVIEW
Pedal material
Part number
Page reference
Plastic
6PV 009 591-011
50 – 51
49
PEDAL SENSORS
Suspended pedals
Part number 6PV 009 591-011
TECHNICAL DATA
TECHNICAL DRAWING
Operating voltage
5 V ± 6 %
max. 10 mA
Overvoltage resistance, duration t ➔ ∞
16 V
Initial force
24 N
Final force
42 N
Actuation angle
17°
Release
2 x analogue ratiometric,
2nd channel half pitch
Linearity
Idling:Leerlauf:
≤ 1.5 %
Synchronisation
Bezugsbohrung:
≤ 3 %
Idling voltage
10 % / 5 %
Full throttle voltage
typ. 10 kΩ to 100 kΩ
Load capacity
)
(R170
max. 100 nF
- 40°C to + 85°C
12
Ø 7.6Ø 7.6
(3x) (3x)
Kraftangriffspunkt:
Protection class (electronic)
IP 6K9K
Casing
material
Kraftangriffspunkt:
Kraftangriffspunkt:
1 2
PA; PBT; GF30 bis GFLeerlauf:
50
1)
Mating connector
7283-1968-30
Leerlauf:
Leerlauf:
Weight
≤ 400 g
Vibration resistance
4.4 g
Main
hole:
Bezugsbohrung:
Bezugsbohrung:
EMC
17° 17°
CISPR 25, Class 5;
225 225electrical and magnetic fields
ESD
4 kV, 8 kV, 15 kV
28
28
50
1 2
31 42
53
4
6
5
6
5
6
43.8 43.8
50
T his accessory is not included.
It may be purchased from Yazaki.
Gold-plated contacts and the individual wire seal are required.
1 2
4
17°
225
min. 3.5 million
3
118.9
- 40°C to + 105°C
70.9
Storage temperature
2
70.9
max. 1 mA
Operating temperature
50
12
118.9
Signal output current
1 ms ± 5 %
)
)
(R170(R170
70.9
Filter constant in the control unit
17°
225
90 % / 45 %
Load resistance
1)
Force
application point:
Kraftangriffspunkt:
0.04°
Output signal
Actuations
)
(R170
70.9
Power consumption per channel
3
4
5
6
Bezugsbohrung:
28
RECOMMENDED CONVERTER IN THE CONTROL UNIT
Pedal output
Ausgang
Fahrpedal
Pin assignment
Pin 1: Supply 5 V: Sensor 1
Pin 2: Analogue signal: sensor 1
Pin 3: Logic earth: sensor 1
Pin 4: Logic earth: sensor 2
Pin 5: Analogue signal: sensor 2
Pin 6: Supply 5 V: Sensor 2
ECU
1(VCC1)
Vcc 1
6(VCC2)
Vcc 2
2(OUT1)
C1
R1 R2
Analog1
Analogue1
C2
AD
AD
3(GND1)
5(OUT2)
C3
R3
R4
Analog2
Analogue2
C4
4(GND2)
MECHANICAL CHARACTERISTIC CURVE
ELECTRICAL CHARACTERISTIC CURVE
Wide Open Throttle Signal
for ECU
Area
of
APS
stopper
a1
P2.2
hysteresis F5
F1
F4
P2.1
b1
a2
RATED VALUES
DRIVE TRAIN
F2
Area
of
APS
stopper
P1.2
P1.1
T1
b2
RATED VALUES
R
[mm]
170.0
b2
[degrees]
17.0 ± 1.2
F1
[N]
24.0 ± 6.0
P1.1
[%]
10.0 ± 1.0
F2
[N]
42.0 ± 8.0
P2.1
[%]
5.0 ± 1.0
F4
[N]
> 5.0
P1.max
[%]
< 90.0
F5
[N]
> 4.0
P2.max
[%]
< 45.0
a1
[degrees]
< 1.2
P1.2
[%]
84.0
a2
[degrees]
15.5
P2.2
[%]
42.0
T1
[degrees]
< 2.0
b1
[degrees]
< 1.5
51
SENSORS/ACTUATORS
EXAMPLES OF VEHICLE APPLICATIONS
Radio transmitter systems
Switching on and off or opening and
locking.
Radio transmitter systems
Actuators
Electrical locking and/or unlocking,
tightening of closing and opening
mechanisms.
Electromotive actuators
Sensors
Air temperature measurements.
Temperature sensors
Air property measurements.
Air quality sensor
52
COMPONENTS
Provide added convenience with compact solutions in a variety
of areas:
These electronic systems are generally invisible little helpers
for the various automatic processes within the vehicle.
SENSORS/ACTUATORS
EXAMPLES OF VEHICLE APPLICATIONS
Rain/light sensor, PC (passenger
car)
Precise and reliable measurement
of angle settings and changes.
Rain/light sensor, vehicles with
special windshields
Rotation angle sensors
53
COMPONENTS
Recording environmental properties.
RADIO TRANSMITTER SYSTEMS
Radio transmitter systems
Switching on and off or opening and locking
PRODUCT FEATURES
Electronic radio transmitter key:
➔➔ Unlocking of cabin doors/flaps
➔➔ Control of lamps/worklights
➔➔ Activating/deactivating an electronic immobilizer via a
transponder
➔➔ Robust design
APPLICATION
The radio transmitter system was specially developed under hard
operating conditions (agricultural, construction machines,
commercial vehicles). The system enables the driver to
conveniently unlock the cabin door. The remote control can be
equipped with one or two buttons, depending on the customer’s
requirements. The rugged design has been specially developed for
use with agricultural and construction machinery. An additional
control unit with up to four output signals also makes it possible
to control lights, e.g. worklights or beacons. The HELLA wireless
remote system makes it easy to activate the flashers as well as
opening and locking of compartments, e.g. the engine
compartment and tool containers. The design can be customised
on request, e.g. to incorporate customer-specific logos.
54
DESIGN AND FUNCTION
With regard to the electrical function, the transmitter consists of
the transmitter electronics and transponder units. The
transponder responsible for the immobiliser function does not
depend on the transmitter electronics and can be specified by the
customer.
The transmitter is mounted to a double-sided populated PCB. In
addition to the actual transmitter electronics, the printed circuit
board contains the locking/unlocking button and depending on the
variant a further button (additional function). The printed circuit
board and the battery are electrically connected by the spring
contact elements. By pressing a button, the radio remote control
sends data packages provided with a roll code and an up-to-date
128 bit encryption. If the data are positively decoded by the
receiving control unit of the radio remote control, this will activate
the output signal of the control unit.
The radio transmitter system can be used in all European
countries without any restrictions. Frequency approvals for
systems outside Europe can be carried out after consulting
HELLA.
The radio remote control is equipped with a holder for a
mechanical key bit. The radio transmission electronics device
does not include the mechanical key bit. The key bit is usually
mounted at the customer or manufacturer of the key bit (using a
special mounting device).
When producing the radio receiver, two radio transmitter keys are
taught and allocated to the device. To reset the radio transmitter
key in the field, one functionally capable taught key must be
available. A maximum of 7 radio transmitter keys can be taught.
When the maximum number of radio transmitter keys have been
taught, the last key place is overwritten during learning.
FUNCTIONAL DIAGRAM
Central locking
HELLA radio transmitter system
Radio signal
Radio receiver
Actuators
Additional function
Central control unit
Radio remote control
Allocation
authorisations
(personalisation)
Transponder signal
Immobiliser
Relays
Electronic immobiliser
Engine control unit
Worklights
Removing the
immobiliser
VARIANT OVERVIEW
There are two variants of the reception control unit available. The basic version and the extended variant. Customer-specific output signal characteristics are available
on request. If a customer-specific logo is intended, a new article number will be generated for this purpose. Each unit variant included two blind plugs made of hard
plastic. This enables the radio transmitter to be operated even without a key bit.
Variants
Part number
Page reference
2 radio transmitters and receiver basic version
on request
56 – 57
2 radio transmitters and receiver extended version
on request
56 – 57
55
COMPONENTS
Other variants and configurations on request.
Details on the basic version and the extended version can be found on page 57.
RADIO TRANSMITTER SYSTEMS
Radio transmitter systems
Switching on and off or opening and locking
on request
TECHNICAL SPECIFICATIONS RADIO TRANSMITTER
TECHNICAL DRAWING
Key bit - joining force
max. 350 N
Key bit - pull-out force
> 180 N
Torque around the axle of the key shaft
3 Nm
Torque around the axle of the key width
4 Nm
Separating the housing parts, joining/
separating force
110 N (in new condition)
Casing cover
PA66+PA6I/X-GF50 and TPU
Casing base
PA6-GF30
Contact elements
X10CrNi 18-8
Customer logo
Key panel
Hytrel black
Transmission frequency
434.42 MHz
Transmission power
30 µW ERP
Battery type1)
CR2032
100,000 key activations
(corresponds to approx. 3 years)
Battery lifetime
Average2)
70.5 m
Max. range2)
119 m
Max. range2)
51 m
Operating temperature
- 20°C to + 60°C
Protection level
2)
38
18,9
- 20°C to + 60°C
Storage temperature
1)
80,9
PU-Logo, customised
3,7
IP 6K7 and IP X5
+0,05
-0,15
Interface to the key bit
a
R 1,5
(Dimensions
a, b and c are
customer-specific)
battery is included as part of the radio transmitter.
A
The ranges depend on the place of installation and the confounding variables.
Illustrated values are representative and must be validated for each new
application.
10-0,05
b
3 +0,05
3 +0,05
80,9
7,4±0,05
10-0,05
3,7
+0,05
-0,15
a
R 1,5
13,1±0,05
b
3 +0,05
3 +0,05
7,4±0,05
13,1±0,05
c
1.8-0,06
38
18,9
c
Blind plug
56
1.8-0,06
Radio transmitter systems
Switching on and off or opening and locking
on request
21,5 ±1
TECHNICAL SPECIFICATIONS RADIO RECEIVER
TECHNICAL DRAWING
Operating voltage
6 – 32 V
Power consumption
Idling current
< 2 mA
Minimum voltage
6 V
Maximum voltage
58 V for the time of 250 ms
Nominal voltage
200 +25
51±1
31,7 ±0,38
12 / 24 V
Test voltage
27.6 ± 0.4 V
Overvoltage
36 V (at 40°C, 1 hour)
Casing cover
PC- post consumer material
Casing base
PC- post consumer material
Male connector housing
45 ±1
36 ±1
PBT-GF20, V0
Average
70.5 m
Max. range
119 m
Min. range
2x
9 ±1
51 m
Operating temperature
- 40°C to + 80°C
Storage temperature
- 40°C to + 90°C
Protection level
IP 5K0
Length
51 mm
Width
45 mm
Height
(282,7)
21,5 ±1
21.5 mm
Mating connector1)
1)
Receiving control unit
11 mA (signal output not activated)
17848 000 000
This accessory is not included.
It may be purchased from Lear.
200 +25
51±1
31,7 ±0,38
EXTENDED DESIGN
Pin and configuration
Function
Description
1 positive pin
Input
Power supply (12/24 V)
2 GND
Input
Power supply (ground)
Output
Low-active (< 300 mA) signal
duration 3.5 s when pressing
button 1
3 door control
4
Not assigned
5 reserve
High-active (< 300 mA) signal
duration 0.5 s when pressing
button 2
Output
6
Not assigned
7
Not assigned
8
Not assigned
45 ±1
Function
Description
1 positive pin
Input
Power supply (+12/24 V)
2 GND
Input
Power supply (ground)
Input signal
Mode = low or mode = high (high
at 70 % of the voltage of the
vehicle electrics)
36 ±1
3 mode
4
5 door 1
Not assigned
2x
9 ±1
Output
(282,7)
High-active (< 300 mA) when
pressing button 1 mode = low:
signal duration 3 s, mode = high:
signal duration 0.5 s
6 door 2
Output
High-active (< 300 mA) when
pressing button 2 mode = low:
signal duration 3 s, mode = high:
signal duration 0.5 s
7 alarm function
Output
High-active (< 300 mA), signal
duration 3.5 s
8 reserve
Output
High-active (< 300 mA) signal
duration 3 s when pressing
button 2
57
COMPONENTS
BASIC DESIGN
Pin and configuration
ACTUATORS
Electromotive actuators
Electrical locking/unlocking,
space-saving, with micro-switch
PRODUCT FEATURES
➔➔ Compact, space-saving design
➔➔ Electrical resetting or automatic resetting (without
current)
➔➔ Easy to fix thanks to snap-fit mounting ➔➔ Spray water protected
➔➔ With or without micro-switch
➔➔ Explosion report for tank modules
APPLICATION
This actuator’s extremely compact design makes it particularly
suitable for locking and unlocking applications in dry and wet
areas (including via remote control, for example) where the
available space is tight.
Examples include:
➔➔ Tank modules
➔➔ Service flaps
➔➔ Glove compartments etc.
58
FUNCTION
When a voltage is applied, the motor integrated in the
electromotive actuator moves the locking lever attached to the
motor shaft.
There are two product variants available in the product range. The
first actuator variant with electrical locking and unlocking function
is particularly suitable for classic applications where the locking
lever locks a hinged arm within the closing system by applying a
voltage, and unlocks it by reversing the voltage polarity. The
stability of the open/closed locking positions is achieved by the
motor being short-circuited after actuation.
The second actuator variant has a reset spring and micro-switch
integrated. The micro-switch is actuated by a slight movement of
the locking lever, e.g. by pressing a service flap. This movement
triggers current feed to the actuator via a control unit. This makes
the actuator locking lever retract completely, leaving the closing
system open and triggering the spring-loaded opening of the
service flap. The actuator is then switched off and the locking
lever is returned to the locking position by the integrated reset
spring without current.
To lock the service flap, the flap is pushed closed when the hinged
arm of the service flap snaps into the actuator’s locking lever.
EXAMPLES OF THE MOUNTING INTERFACE
23.6
21.6
10
4.5
13
Führungsrippen
Guide
ribs
3.5
1.9
38.7
50.3
34.9
9.7
Rasthaken
Snap-fixing
Schutz
Protection
7
Seal
Dichtung
Zentrier-Zapfen
Centre
pins
7
12
12
17.9
37.3
LOCKING INTERFACE (SECOND ACTUATOR VERSION)
20.5
7.2
b)
b
c)
R1
c
3.7
1.4
R1
R1
R1
R1
R1
.9
b
a
1.55
Locking lever
Verriegelungshebel
4.8
a)
VARIANT OVERVIEW
Function
Voltage
Actuating force
Manual adjustment
Protection level
Part number
Page reference
12 V
-
Yes
IP 5K4
6NW 011 122-017
60
12 V
-
Yes
IP 5K4
6NW 011 122-027
62 – 63
IP 5K4
6NW 011 122-047
64
Forward and reverse rotation electrical
With micro-switch
12 V
-
Yes
59
COMPONENTS
Electrical forward rotation and reverse rotation via return spring, with soft touch button
ACTUATORS
Electric motor actuators
electrical locking/unlocking, space-saving,
electrical forward and reverse rotation
Part number 6NW 011 122-017
TECHNICAL DATA
TECHNICAL DRAWING
None
60 g
Rated voltage
12 V
Voltage range
9 – 15.5 V
Maximum current consumption
(blocking current)
Locking lever breaking force
≥ 300 N
Functional angle
not available
Interference suppression
CISPR 25, SAE J-1113-41
Intensity level 1 + 10 dB μV
Final position stability
with motor short circuit
29.2
50.1
6.3
6.3
39.1
9.9
14.9
DIN ISO 7637,
SAE J1113-42
13.3
100,000 cycles
Conducted interference
6.9
2
- 40°C to + 90°C
Design life2)
º
- 40°C to + 85°C
Storage temperature
Schwenkwinkel
rotation angle
80
Operating temperature
18.1
21.5
≤ 6°
Protection level
IP 5K4
Salt spray test according to
DIN 50 021 SS
96 h
Vibration resistance according
to IEC 68-2-64
2.7 g
Casing material
PP-GF30 black
Sealing ring
NBR 70 Shore A
Locking lever material
Resistant to
ELECTRICAL CONNECTION
PAA GF60 black
M
Petrol, diesel, bio-diesel, ozone
Pin coating
tin-plated
Connector
Hirschmann, 3 pin
Mating connector
3)
60
1.2
Position
on delivery
Anlieferstellung
0.2 s < t < 10 s
Thermal overload protection
3)
(ohne Function)
49.5
46.2
44.5
37.7
max. 200 ms
Triggering time
PIN2
PIN3
≤ 78°
Actuating time 78° over functional
angle1)
PIN1
4.5
Locking lever retention force
30.5
≤ 250 mA
> 75 N
(after design life > 50 N)
2)
33.15
3.2 A
Idling current
1)
Ø 12
3.6
Weight
5.85
Resetting
3-pin MLK coupler ELA
872-858-541
Over the operating voltage and temperature range.
One switching cycle equals one forward and one reverse rotation.
This accessory is not included.
It may be purchased from Hirschmann Automotive.
Hirschmann, 3-pin MLK plug
PIN 3
Unlock central locking system
+
-
Lock central locking system
-
+
PIN 1
PIN 2
COMPONENTS
61
ACTUATORS
Electric motor actuators
electrical locking/unlocking, space-saving with microswitch, electrical forward and reverse rotation
Part number 6NW 011 122-027
TECHNICAL DATA
Function
Forward and reverse rotation
electrical with micro-switch
Weight
60 g
Rated voltage
12 V
Voltage range
9 – 15.5 V
Maximum current consumption
(blocking current)
3.2 A
Idling current
≤ 250 mA
Locking lever retention force
≥ 75 N
Locking lever breaking force
≥ 300 N
Functional angle
Actuating time 78° over functional
angle1)
< 78°
40 ms < t < 200 ms
Triggering time
0.2 s < t < 10 s
Thermal overload protection
not available
Operating temperature
- 40°C to + 85°C
Storage temperature
- 40°C to + 90°C
Design life2)
Level 2
≤ 18 mm
Intensity level 1 + 10 dB μV
Micro-switch switching angle
8° to 18°
Final position stability with motor
short-circuit
≤ 6°
Protection level
IP 5K4
Salt spray test according to
DIN 50 021 SS
96 h
Vibration resistance according
to IEC 68-2-64
2.7 g
Casing material
Sealing ring
PP-GF30
NBR 70 Shore A black
Locking lever material
Resistant to
PAA GF60 black
Petrol, diesel, bio-diesel, ozone
Pin coating
Connector
Mating connector3)
1)
2)
3)
62
TECHNICAL DRAWING
60,000 cycles
Conducted interference
Interference suppression
CISPR 25, SAE J-1113-41
OTHER VARIANTS
On request: 6NW 011 122-031
(same as version -021 but without operating and locking
elements)
On request: 6NW 011 122-051
(without locking element, with operating element)
tin-plated
Hirschmann, 3 pin
3-pin MLK coupler ELA
872-858-...KA
ver the operating voltage and temperature range.
O
One switching cycle equals one forward and one reverse rotation.
This accessory is not included.
It may be purchased from Hirschmann Automotive.
Position on delivery
ELECTRICAL CONNECTION
M
Hirschmann, 3-pin MLK plug
PIN 3
PIN 1
unlock
+
-
lock
-
+
PIN 2
(signal)
MICRO-SWITCH TRIGGER
80° ±2°
Rotation angle
Switch point 1
Switch point 2
0°
1
Switches
0
+Ub
Micro-actuator
0
locked
unlocked
Switching operation
"Unlock"
Blocking current
locked
Switching operation
"Lock"
63
COMPONENTS
-Ub
ACTUATORS
Electromotive actuators
Electrical locking/unlocking, space-saving,
with micro-switch, electrical forward rotation,
reverse rotation via return spring, with soft touch
button
Part number 6NW 011 122-047
TECHNICAL DATA
TECHNICAL DRAWING
Resetting
Mainspring
Weight
60 g
Rated voltage
12 V
Voltage range
9 – 15.5 V
Maximum current consumption
(blocking current)
5.1 A
Idling current
≤ 700 mA
Locking lever retention force
75 N
Locking lever breaking force
300 N
Micro-switch triggering force
≤ 24 N
Functional angle
≤ 78°
Actuating time 78° over functional
angle1)
max. 4 sec
Reset time
≤ 90 ms
Triggering time
max. 4 sec
Thermal overload protection
not available
Operating temperature
- 40°C to + 85°C
Storage temperature
- 40°C to + 90°C
Design life2)
7,500 cycles
DIN ISO 7637,
SAE J1113-42
Conducted interference
Interference suppression
CISPR 25, SAE J-1113-41
Intensity level 1 + 10 dB μV
Micro-switch switching angle
8° – 18°
Final position stability with motor
short-circuit
≤ 6°
Protection level
IP 5K4
Salt spray test according to
DIN 50 021 SS
96 h
Vibration resistance according
to IEC 68-2-64
2.7 g
Casing material
PP-GF30
Sealing ring
Pin coating
Connector
Mating connector3)
1)
2)
3)
64
M
NBR 70 Shore A
Locking lever material
Resistant to
ELECTRICAL CONNECTION
PAA GF60 black
Petrol, diesel, bio-diesel, ozone
CuSn 6 bronze plate
Hirschmann, 3 pin
3-pin MLK coupler ELA
872-858-541
Over the operating voltage and temperature range.
One switching cycle equals one forward and one reverse rotation.
This accessory is not included.
It may be purchased from Hirschmann Automotive.
Hirschmann, 3-pin MLK plug
PIN 3
PIN 1
Softtouch unlocking
+
-
Softtouch locking
0
0
PIN 2
(signal)
COMPONENTS
65
ACTUATORS
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
PRODUCT FEATURES
➔➔
➔➔
➔➔
➔➔
➔➔
➔➔
➔➔
High actuating force
High-accuracy, laser-welded housing
Three versions
Dust- and waterproof
With or without manual adjustment
Thermal overload protection through PTC (PolySwitch)
Multifunctional – Various connection elements available
APPLICATION
The motor-driven actuator is used for electrical locking and
unlocking or closing of locking and flap systems in vehicles and
industrial applications.
Examples of applications in mechanisms include:
➔➔ Electrical locking and unlocking,
➔➔ Electrical shutting,
➔➔ Electrical opening and closing of flaps on all kinds of doors
(locking systems), flaps, sunroofs, seats, covers, etc.
66
FUNCTION
There is an electric motor in the two laser-welded polyamide
halves of the casing. When the electric motor supplies current
through Pin 1 and Pin 2, the motor moves a spindle gear which
makes the positioning mechanism retract or extend depending on
the direction of rotation. Electrical supply positive to pin 1 and
negative to pin 2 makes the positioning mechanism extend.
Electrical supply negative to pin 1 and positive to pin 2 makes the
positioning mechanism retract. There is a PolySwitch (PTC)
integrated in the motor as thermal overload protection. In
addition, the actuators with mechanic resetting (retraction or
extension) are equipped with a mainspring.
ACCESSORIES
The comprehensive range of accessories for electromotive
actuators comprises numerous different joining elements. These
allow the straightforward integration of the actuator in the
application without additional development expenditure being
necessary.
F [N]
Hub [mm]
t[ms]
DEPENDENCIES OF ACTUATING FORCE CHARACTERISTIC CURVES
F [N]
F [N]
Hub [mm]
-40ºC, 15V/30V
F2
RT, 13V/26V
+80ºC, 9V/18V
F1
t1
t[ms]
t[ms]
VARIANT OVERVIEW
F [N]
Function
Voltage
Electrical retraction and extension
F2
F1
t1
Actuating force
Manual adjustment
Protection level
Part number
Page reference
-40ºC, 15V/30V
RT, 13V/26V
12 V
30 N
Yes
IP 5K0
6NW 009 203-401
68
12 V
+80ºC,
30 N 9V/18V
No
IP 5K0
6NW 009 203-411
69
12 V
30 N
Yes
IP 5K4
6NW 009 203-421
70
12 V
30 N
No
IP 5K4
6NW 009 203-431
71
24 V
30 N
Yes
IP 5K4
6NW 009 203-441
72
24 V
40 N
Yes
IP 5K4
6NW 009 203-451
73
t[ms]
Electrical retraction, extension with clockwork spring
12 V
30 N
No
IP 5K0
6NW 009 203-461
74
12 V
30 N
No
IP 5K4
6NW 009 203-471
75
24 V
15 N
Yes
IP 5K4
6NW 009 203-541
76
12 V
30 N
No
IP 5K0
6NW 009 203-491
77
12 V
30 N
No
IP 5K4
6NW 009 203-501
78
24 V
20 N
No
IP 5K4
6NW 009 203-521
79
12 V
30 N
No
IP 5K4
6NW 009 203-557
80
67
COMPONENTS
Electrical extension, retraction with clockwork spring
ACTUATORS
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Electrical retraction and extension
Part number 6NW 009 203-401
TECHNICAL DATA
None
Operating temperature
Storage temperature
Lifetime
Conducted interference
Interference suppression (in all ranges)
Functional stroke
Protection level
Vibration resistance
Casing material (upper side)
Casing material (bottom side)
Pin coating
Mating connector2)
1)
2)
68
2
max. 400 ms
11.8
via PolySwitch (PTC)
- 40°C to + 80°C
- 40°C to + 90°C
100,000 switching cycles
8.1
6.6
4.8
2.4
Ø14
Thermal overload protection
59.6
38
≤ 15 N
5.7
Actuating time for 18 mm stroke1)
30 N
11.5
Manual adjustment
PIN 1
Funktionshub
Functional
stroke ≤ 18
≤ 18
< 75 V
Intensity level 1 + 10 dB μV
≤ 18 mm
IP 5K0
Nennhub
Nominal
stroke 19
19
Ø 4.9
Actuating force at the positioning
mechanism
(at 80°C and 9 V)
1
350 mA
4.2
Idling current
6.7 A
Ø5
Ø7.2
9 – 15 V
Ø17
12 V
Voltage range
28.6 ± 0.3
Rated voltage
Maximum current consumption
(blocking current)
PIN 2
90 g
33.5
Weight
46.3
Mainspring reset
TECHNICAL DRAWING
retracted
22.8
Position on delivery
2.7 gEff.
Polyamide 6 GF15
Polyamide 6 M25 GF15
Tin
282080-1
t the positioning mechanism over the operating voltage and temperature range.
A
This accessory is not included.
It may be purchased from TE Connectivity.
28.2
36.1
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Electrical retraction and extension
Part number 6NW 009 203-411
TECHNICAL DATA
None
Manual adjustment
None
Lifetime
Conducted interference
Interference suppression (in all
ranges)
Functional stroke
Protection level
Vibration resistance
Casing material (upper side)
Casing material (bottom side)
via PolySwitch (PTC)
- 40°C to + 80°C
- 40°C to + 90°C
100,000 switching cycles
4.8
2.4
Funktionshub
Functional
stroke ≤ 18
≤ 18
< 75 V
Intensity level 1 + 10 dB μV
≤ 18 mm
Nennhub
Nominal
stroke 19
19
IP 5K0
2.7 gEff.
28.2
36.1
Polyamide 6 GF15
Polyamide 6 M25 GF15
Pin coating
Mating connector2)
6.6
Ø14
Storage temperature
11.8
8.1
11.5
Operating temperature
max. 400 ms
33.5
Thermal overload protection
59.6
38
5.7
30 N
PIN 1
4.2
Actuating force at the positioning
mechanism
(at 80°C and 9 V)
Actuating time for 18 mm stroke1)
1
350 mA
22.8
Idling current
6.7 A
2
9 – 15 V
Ø5
Ø7.2
12 V
Voltage range
Ø17
Rated voltage
Maximum current consumption
(blocking current)
PIN 2
90 g
Ø 4.9
Weight
28.6 ± 0.3
Mainspring reset
TECHNICAL DRAWING
retracted
46.3
Position on delivery
Tin
1355390-1
At the positioning mechanism over the operating voltage and temperature
range.
2)
This accessory is not included.
It may be purchased from TE Connectivity.
69
COMPONENTS
1)
ACTUATORS
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Electrical retraction and extension
Part number 6NW 009 203-421
TECHNICAL DATA
Position on delivery
Mainspring reset
TECHNICAL DRAWING
extended
None
Weight
90 g
Rated voltage
12 V
Voltage range
9 – 15 V
Maximum current consumption
(blocking current)
Idling current
Actuating force at the positioning
mechanism
(at 80°C and 9 V)
Manual adjustment
Actuating time for 18 mm stroke1)
Thermal overload protection
Operating temperature
Storage temperature
Lifetime
Conducted interference
Interference suppression (in all ranges)
Functional stroke
Protection level
Vibration resistance
Casing material (upper side)
Casing material (bottom side)
Pin coating
Mating connector2)
1)
2)
70
6.7 A
350 mA
30 N
≤ 15 N
max. 400 ms
via PolySwitch (PTC)
- 40°C to + 80°C
- 40°C to + 90°C
Functional stroke ≤ 18
100,000 switching cycles
Nominal stroke 19 ± 1
< 75 V
Intensity level 1 + 10 dB μV
≤ 18 mm
IP 5K4
2.7 gEff.
Polyamide 6 GF15
Polyamide 6 M25 GF15
Tin
282080-1
t the positioning mechanism over the operating voltage and temperature range.
A
This accessory is not included.
It may be purchased from TE Connectivity.
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Electrical retraction and extension
Part number 6NW 009 203-431
TECHNICAL DATA
Position on delivery
Mainspring reset
TECHNICAL DRAWING
extended
None
Weight
90 g
Rated voltage
12 V
Voltage range
9 – 15 V
Maximum current consumption
(blocking current)
Idling current
Actuating force at the positioning
mechanism
(at 80°C and 9 V)
Manual adjustment
Actuating time for 18 mm stroke1)
Thermal overload protection
Operating temperature
Storage temperature
Lifetime
Conducted interference
Interference suppression (in all
ranges)
Functional stroke
Protection level
Vibration resistance
Casing material (upper side)
Casing material (bottom side)
6.7 A
350 mA
30 N
None
max. 400 ms
via PolySwitch (PTC)
- 40°C to + 80°C
- 40°C to + 90°C
Functional stroke ≤ 18
100,000 switching cycles
Nominal stroke 19 ± 1
< 75 V
Intensity level 1 + 10 dB μV
≤ 18 mm
IP 5K4
2.7 gEff.
Polyamide 6 GF15
Polyamide 6 M25 GF15
Pin coating
Mating connector2)
Tin
282080-1
At the positioning mechanism over the operating voltage and temperature
range.
2)
This accessory is not included.
It may be purchased from TE Connectivity.
71
COMPONENTS
1)
ACTUATORS
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Electrical retraction and extension
Part number 6NW 009 203-441
TECHNICAL DATA
Position on delivery
Mainspring reset
TECHNICAL DRAWING
extended
None
Weight
90 g
Rated voltage
24 V
Voltage range
18 – 30 V
Maximum current consumption
(blocking current)
Idling current
Actuating force at the positioning
mechanism
(at 80°C and 18 V)
Manual adjustment
Actuating time for 18 mm stroke1)
Thermal overload protection
Operating temperature
Storage temperature
Lifetime
Conducted interference
Interference suppression (in all ranges)
Functional stroke
Protection level
Vibration resistance
Casing material (upper side)
Casing material (bottom side)
Pin coating
Mating connector2)
1)
2)
72
4.2 A
185 mA
30 N
≤ 15 N
max. 400 ms
via PolySwitch (PTC)
- 40°C to + 80°C
- 40°C to + 90°C
Functional stroke ≤ 18
50,000 switching cycles
Nominal stroke 19 ± 1
< 75 V
Intensity level 1 + 10 dB μV
≤18 mm
IP 5K4
2.7 gEff.
Polyamide 6 GF15
Polyamide 6 M25 GF15
Tin
282080-1
t the positioning mechanism over the operating voltage and temperature range.
A
This accessory is not included.
It may be purchased from TE Connectivity.
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Electrical retraction and extension
Part number 6NW 009 203-451
TECHNICAL DATA
Position on delivery
Mainspring reset
TECHNICAL DRAWING
extended
None
Weight
90 g
Rated voltage
24 V
Voltage range
18 – 30 V
Maximum current consumption
(blocking current)
Idling current
Actuating force at the positioning
mechanism
(at 80°C and 18 V)
Manual adjustment
Actuating time for 18 mm stroke1)
Thermal overload protection
Operating temperature
Storage temperature
Lifetime
Conducted interference
Interference suppression (in all
ranges)
Functional stroke
Protection level
Vibration resistance
Casing material (upper side)
Casing material (bottom side)
4.2 A
185 mA
40 N
None
max. 400 ms
via PolySwitch (PTC)
- 40°C to + 80°C
- 40°C to + 90°C
Functional stroke ≤ 18
20,000 switching cycles
Nominal stroke 19 ± 1
< 75 V
Intensity level 1 + 10 dB μV
≤ 18 mm
IP 5K4
2.7 gEff.
Polyamide 6 GF15
Polyamide 6 M25 GF15
Pin coating
Mating connector2)
Tin
282080-1
At the positioning mechanism over the operating voltage and temperature
range.
2)
This accessory is not included.
It may be purchased from TE Connectivity.
73
COMPONENTS
1)
ACTUATORS
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Electrical retraction, extension with clockwork spring
Part number 6NW 009 203-461
TECHNICAL DATA
extend
None
Actuating time for 18 mm stroke1)
max. 400 ms
Thermal overload protection
not available
Lifetime
Conducted interference
Interference suppression (in all ranges)
Functional stroke
Protection level
Vibration resistance
Casing material (upper side)
Casing material (bottom side)
Pin coating
Mating connector2)
1)
2)
74
2
- 40°C to + 80°C
- 40°C to + 90°C
50,000 switching cycles
11.8
8.1
6.6
4.8
2.4
Funktionshub
Functional
stroke ≤ 18
≤ 18
< 75 V
Intensity level 1 + 10 dB μV
≤ 18 mm
IP 5K0
Nennhub
Nominal
stroke 19
19
Ø 4.9
Storage temperature
59.6
38
Ø14
Manual adjustment
5.7
30 N
PIN 1
11.5
Actuating force at the positioning
mechanism
(at 80°C and 9 V)
Operating temperature
1
545 mA
4.2
Idling current
10.5 A
Ø5
Ø7.2
9 – 15 V
Ø17
12 V
Voltage range
28.6 ± 0.3
Rated voltage
Maximum current consumption
(blocking current)
PIN 2
90 g
33.5
Weight
46.3
Mainspring reset
TECHNICAL DRAWING
extended
22.8
Position on delivery
2.7 gEff.
Polyamide 6 GF15
Polyamide 6 M25 GF15
Tin
1355390-1
t the positioning mechanism over the operating voltage and temperature range.
A
This accessory is not included.
It may be purchased from TE Connectivity.
28.2
36.1
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Electrical retraction, extension with clockwork
spring
Part number 6NW 009 203-471
TECHNICAL DATA
Position on delivery
Mainspring reset
TECHNICAL DRAWING
extended
extend
Weight
90 g
Rated voltage
12 V
Voltage range
9 – 15 V
Maximum current consumption
(blocking current)
Idling current
Actuating force at the positioning
mechanism
(at 80°C and 9 V)
Manual adjustment
Actuating time for 18 mm stroke1)
Thermal overload protection
Operating temperature
Storage temperature
Lifetime
Conducted interference
Interference suppression (in all
ranges)
Functional stroke
Protection level
Vibration resistance
Casing material (upper side)
Casing material (bottom side)
10.5 A
545 mA
30 N
None
max. 400 ms
not available
- 40°C to + 80°C
- 40°C to + 90°C
Functional stroke ≤ 18
50,000 switching cycles
Nominal stroke 19 ± 1
< 75 V
Intensity level 1 + 10 dB μV
≤ 18 mm
IP 5K4
2.7 gEff.
Polyamide 6 GF15
Polyamide 6 M25 GF15
Pin coating
Mating connector2)
Tin
282080-1
At the positioning mechanism over the operating voltage and temperature
range.
2)
This accessory is not included.
It may be purchased from TE Connectivity.
75
COMPONENTS
1)
ACTUATORS
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Electrical retraction, extension with clockwork spring
Part number 6NW 009 203-541
TECHNICAL DATA
Position on delivery
Mainspring reset
TECHNICAL DRAWING
extended
extend
Weight
90 g
Rated voltage
24 V
Voltage range
18 – 30 V
Maximum current consumption
(blocking current)
Idling current
Actuating force at the positioning
mechanism
(at 80°C and 18 V)
Manual adjustment
Actuating time for 18 mm stroke1)
Thermal overload protection
Operating temperature
Storage temperature
Lifetime
Conducted interference
Interference suppression (in all ranges)
Functional stroke
Protection level
Vibration resistance
Casing material (upper side)
Casing material (bottom side)
Pin coating
Mating connector2)
1)
2)
76
4.2 A
185 mA
15 N
< 35 N
max. 400 ms
via PolySwitch (PTC)
- 40°C to + 80°C
- 40°C to + 90°C
Functional stroke ≤ 18
50,000 switching cycles
Nominal stroke 19 ± 1
< 75 V
Intensity level 1 + 10 dB μV
≤ 18 mm
IP 5K4
2.7 gEff.
Polyamide 6 GF15
Polyamide 6 M25 GF15
Tin
282080-1
t the positioning mechanism over the operating voltage and temperature range.
A
This accessory is not included.
It may be purchased from TE Connectivity.
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Electrical extension, retraction with clockwork
spring
Part number 6NW 009 203-491
TECHNICAL DATA
TECHNICAL DRAWING
retracted
Mainspring reset
retract
12 V
Voltage range
9 – 15 V
Maximum current consumption
(blocking current)
10.5 A
577 mA
Actuating force at the positioning
mechanism
(at 80°C and 9 V)
30 N
Manual adjustment
None
Lifetime
Conducted interference
Interference suppression (in all
ranges)
Functional stroke
Protection level
Vibration resistance
Casing material (upper side)
Casing material (bottom side)
8,1±0,3
6,6 +0,1
4,8 +0,1
2,8±0,05
max. 400 ms
- 40°C to + 90°C
Ø5-0,1
33,5±0,15
- 40°C to + 80°C
50,000 switching cycles
Ø14
+0,5
via PolySwitch (PTC)
< 75 V
Intensity level 1 + 10 dB μV
≤ 18 mm
IP 5K0
Functional
stroke
Funktionshub
≤18 ≤ 18
Nominal
stroke
Nennhub
19±119 ± 1
36,1±0,4
2.7 gEff.
Polyamide 6 GF15
Polyamide 6 M25 GF15
Pin coating
Mating connector2)
38±0,15
4,9±0,25
Storage temperature
1)
59,6±0,6
60,5±0,6
Operating temperature
1 +0,1
PIN 1
22,8±0,15
Idling current
Thermal overload protection
2 +0,1
Rated voltage
Actuating time for 18 mm stroke
PIN 2
90 g
28,6 ±0,3
Weight
Ø7,2-0,1
Position on delivery
Tin
1355390-1
At the positioning mechanism over the operating voltage and temperature
range.
2)
This accessory is not included.
It may be purchased from TE Connectivity.
77
COMPONENTS
1)
ACTUATORS
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Electrical extension, retraction with clockwork spring
Part number 6NW 009 203-501
TECHNICAL DATA
Position on delivery
Mainspring reset
TECHNICAL DRAWING
retracted
retract
Weight
90 g
Rated voltage
12 V
Voltage range
9 – 15 V
Maximum current consumption
(blocking current)
Idling current
Actuating force at the positioning
mechanism
(at 80°C and 9 V)
Manual adjustment
Actuating time for 18 mm stroke1)
Thermal overload protection
Operating temperature
Storage temperature
Lifetime
Conducted interference
Interference suppression (in all ranges)
Functional stroke
Protection level
Vibration resistance
Casing material (upper side)
Casing material (bottom side)
Pin coating
Mating connector2)
1)
2)
78
10.5 A
577 mA
30 N
None
max. 400 ms
via PolySwitch (PTC)
- 40°C to + 80°C
- 40°C to + 90°C
Functional stroke ≤ 18
50,000 switching cycles
Nominal stroke 19 ± 1
< 75 V
Intensity level 1 + 10 dB μV
≤ 18 mm
IP 5K4
2.7 gEff.
Polyamide 6 GF15
Polyamide 6 M25 GF15
Tin
282080-1
t the positioning mechanism over the operating voltage and temperature range.
A
This accessory is not included.
It may be purchased from TE Connectivity.
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Electrical extension, retraction with clockwork
spring
Part number 6NW 009 203-521
TECHNICAL DATA
Position on delivery
Mainspring reset
TECHNICAL DRAWING
retracted
retract
Weight
90 g
Rated voltage
24 V
Voltage range
18 – 30 V
Maximum current consumption
(blocking current)
Idling current
Actuating force at the positioning
mechanism
(at 80°C and 18 V)
Manual adjustment
Actuating time for 18 mm stroke1)
Thermal overload protection
Operating temperature
Storage temperature
Lifetime
Conducted interference
Interference suppression (in all
ranges)
Functional stroke
Protection level
Vibration resistance
Casing material (upper side)
Casing material (bottom side)
4.2 A
185 mA
20 N
None
max. 400 ms
via PolySwitch (PTC)
- 40°C to + 80°C
- 40°C to + 90°C
Functional stroke ≤ 18
50,000 switching cycles
Nominal stroke 19 ± 1
< 75 V
Intensity level 1 + 10 dB μV
≤ 18 mm
IP 5K4
2.7 gEff.
Polyamide 6 GF15
Polyamide 6 M25 GF15
Pin coating
Mating connector2)
Tin
282080-1
At the positioning mechanism over the operating voltage and temperature
range.
2)
This accessory is not included.
It may be purchased from TE Connectivity.
79
COMPONENTS
1)
ACTUATORS
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Electrical retraction and extension
With cable
Part number 6NW 009 203-557
TECHNICAL DATA
90 g
Rated voltage
12 V
Voltage range
9 – 15 V
Idling current
Actuating force at the positioning
mechanism
(at 80°C and 9 V)
Manual adjustment
Actuating time for 18 mm stroke1)
Thermal overload protection
6.7 A
350 mA
30 N
None
max. 400 ms
- 40°C to + 80°C
Storage temperature
- 40°C to + 90°C
Conducted interference
Interference suppression (in all ranges)
Functional stroke
Protection level
Vibration resistance
Casing material (upper side)
Casing material (bottom side)
Pin coating
Mating connector2)
1)
2)
80
70,000 switching cycles
< 75 V
Intensity level 1 + 10 dB μV
≤ 18 mm
IP 5K4
2.7 gEff.
Polyamide 6 GF15
Polyamide 6 M25 GF15
Tin
282080-1
t the positioning mechanism over the operating voltage and temperature range.
A
This accessory is not included.
It may be purchased from TE Connectivity.
44,9±0,6
8,1±0,3
via PolySwitch (PTC)
Operating temperature
Lifetime
59,6±0,6
38±0,15
4,2±0,2
Maximum current consumption
(blocking current)
28,6±0,3
None
Weight
33,5±0,15
11,5±0,3
Mainspring reset
TECHNICAL DRAWING
extended
22,6±0,8
Position on delivery
700±10
Funktionshub 18
Functional
stroke 18
Nennhub 19stroke
±1
Nominal
19± 1
COMPONENTS
81
ACTUATORS
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Connecting element for retraction and extension
actuator function
TECHNICAL DATA
Storage temperature
- 40°C to + 90°C
POM white
Part number 9XD 860 912-001
Ø 13
3
Material
TECHNICAL DRAWING
17.4
13.9
Ø 13
12
4 18
Ø 13
3
7.4
17.4
13.9
7.4
TECHNICAL DRAWING
40
12
18
Part number 9XD 862 354-001
4.6
Ø 13
6
4
10.5
4.6
Ø 4.6
31.9
40
6
10.5
4
TECHNICAL DRAWING
4
Ø 13
Part number 9XD 863 049-001
31.9
4.5
4.6
82
31.9
18
31.9
18
4.6
11
40
4.5
40
11
Ø 13
Ø 4.6
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Connecting element for retraction and extension
actuator function
TECHNICAL DATA
Storage temperature
- 40°C to + 90°C
TECHNICAL DRAWING
4.6
5.5
4.6
TECHNICAL DATA
5.5
Ø 13
Storage temperature
- 40°C to + 90°C
Material
Ø 10
Ø 10
Ø 13
TECHNICAL DRAWING
Ø 13
Ø 4.6
Ø 4.6
13.5
10.5
13.5
19
19
15
10.5
15
Part number 9XD 861 450-001
POM black
83
COMPONENTS
Part number 9XD 862 098-001
POM white
Ø 13
Material
ACTUATORS
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Connecting element for retraction and extension
actuator function with rod
TECHNICAL DATA
Storage temperature
- 40°C to + 90°C
Material
Part number 9XD 861 771-001
POM white
13
16
16
TECHNICAL DRAWING
10
10
4.6
4.6
19
13
16
16.6 16.6
1
1
4.
19
4.
4.6
Ø
Ø
10
16.6
Part number 9XD 862 516-001
Ø 11
Ø
Ø 13
TECHNICAL DRAWING
4.
Ø 11
Ø 13
1
35.6
8.6
35.6
4.1
4.1
8.6
4.6
5
27.6
84
4.6
5
27.6
19
Electromotive actuators
Electrical locking/unlocking and closing
(medium force)
Connecting element for retraction and extension
actuator function with rod
Ø 13
Ø 10
TECHNICAL DATA
Storage temperature
- 40°C to + 90°C
Material
TECHNICAL DRAWING
8.6
16.6
R
Ø 10
5
2.
Ø 13
4.6
8.6
Ø 4.1
16.6
R
5
2.
4.6
Ø 4.1
85
COMPONENTS
Part number 9XD 860 913-001
POM white
ACTUATORS
Electromotive actuators
Electrical locking/unlocking and closing
(high force)
PRODUCT FEATURES
➔➔
➔➔
➔➔
➔➔
➔➔
Very high positioning forces
Sturdy and compact design
Interference suppression class 3
Universal interface for Bowden cable
For universal use.
APPLICATION
The actuator is particularly suitable for locking and pull/push
applications for which high forces are required.
Examples include:
➔➔ Large locks and
➔➔ Large flaps
Where a Bowden cable is used, the actuator can also work
without being attached to the vehicle body, since it is fixed to the
application through the Bowden cable sleeve and can be
embedded in foam for noise insulation.
86
FUNCTION
This electromotive actuator is an actuator driven by a DC motor
with rotary output. The actuator is operated by a 2-pole plug with
“+” (pin A, for clockwise rotation) and “logic earth” (pin B, for
anticlockwise rotation) contacts, when a voltage is applied.
Resetting takes place by simply reversing the polarity. Direction of
rotation and running time are prescribed by the control unit. The
actuator can be attached at three connection points.
BASIC WIRING DIAGRAM
M
A B
+ - +
Clockwise
im Uhrzeigersinn
Anticlockwise
gegen den Uhrzeigersinn
Function
Voltage
Torque
Manual adjustment
Protection level
Part number
Page reference
Retraction with spring,
electrical extension
12 V
150 Ncm
No
IP 5K0
6NW 009 424-781
88
Electrical
12 V
retraction and extension
300 Ncm
No
IP 5K0
6NW 009 424-791
89
87
COMPONENTS
VARIANT OVERVIEW
ACTUATORS
Electromotive actuators
Electrical locking/unlocking and shutting
(high force)
Electrical rotation left,
10,95
reset per spring right
Part number 6NW 009 424-781
TECHNICAL DATA
Available
Weight
181 g
Rated voltage
12 V
Voltage range
9 – 16 V
Maximum current consumption
(blocking current)
7 A
150 mA
Functional angle
PIN B
32 min -1
None
Available
- 40°C to + 85°C
8,000 switching cycles
Conducted interference
< - 75 V
Interference suppression (in all ranges)
Level 3
Protection level
IP 5K0
Vibration resistance (IEC 68-2-64)
3 gEff.
Casing material (upper side)
PP-GF30
Casing material (bottom side)
PP-GF30
Pin coating
Mating connector1)
1)
T his accessory is not included.
It may be purchased from TE Connectivity.
198°
31,6±0,3 (3x)
PIN A
Ø6
71,5
Tin
1355390-1
30°
10,95
198°
5,65
PIN ASSIGNMENT
Ø
PIN B
30,5
30,5
71,5
31,6±0,3 (3x)
PIN A
88
30,5
30,5
146,9
Lifetime
5,65
approx. 45 mm
79
Operating temperature
10,95
0° to 198°
Tensile path
Thermal overload protection
30°
150 Ncm
146,9
Nominal torque
79
Idling current
Manual adjustment
Ø6
TECHNICAL DRAWING
Mainspring reset
Rated torque (at rated load and room
temperature)
5,65
31,6±0,3 (3x)
PIN B
PIN A
30°
Electromotive actuators
Electrical locking/unlocking and shutting
(high force)
Electrical rotation to right and left
Part number 6NW 009 424-791
TECHNICAL DRAWING
0° to 198°
approx. 45 mm
Lifetime
- 40°C to + 85°C
< - 75 V
Interference suppression (in all
ranges)
Level 3
Protection level
IP 5K0
Vibration resistance (IEC 68-2-64)
3 gEff.
Casing material (upper side)
PP-GF30
Casing material (bottom side)
PP-GF30
Pin coating
Mating connector1)
30.5 30.5
8°
198°
9
1
Tin
8°
19
Mech. Drehwinkel
Mech.angle
Drehwinkel
Mech.
of
Mech. Drehwinkel
rotation
1355390-1
This accessory is not included.
It may be purchased from TE Connectivity.
27.5
PIN ASSIGNMENT
gemessen mit F1=5N
Ø6
± 0.3
(3x)
15
5.65
2
PIN A
(30.1)
30°
5°
15.
1.8
Ø
7
31
30.5
89
COMPONENTS
PIN B
31.6
1)
71.5
71.5
71.5
30.5 30.5
30.5 30.5
31
31
31
50,000 switching cycles
Conducted interference
5.2
ØØ5.2
5°
Operating temperature
None
not available
Ø 5.2
15.
Thermal overload protection
1.8
Manual adjustment
15 min -1 at RT and 13 V
Ø6
5°
155. .5°
1
1.8
1.8
Rated torque (at rated load and room
temperature)
15
ØØ
66
1.5(x2)
1.5(x2)
Tensile path
5.65
5.65
31.6
300 Ncm
Functional angle
31.6 ± 0.3 (3x)
31.6 ± 0.3 (3x)
Nominal torque
(3x)
150 mA
± 0.3
Idling current
1515
139.5
30°30°
PIN A
6 A
PIN PIN
A A
79
PIN B
PIN B
1.5(x2)
9 – 16 V
PIN B
27.5
gemessen mit F1=5N
measured
with F1 = 5 N
139.5
139.5
Voltage range
Maximum current consumption
(blocking current)
27.5
27.5
gemessen
F1=5N
mitmit
F1=5N
30°gemessen
5.65
12 V
(30.1)
(30.1)
Rated voltage
7979
181 g
2
None
Weight
(30.1)
Mainspring reset
2
2
TECHNICAL DATA
SENSORS
Temperature sensors
Measurement of air temperatures
PRODUCT FEATURES
➔➔ Various designs
➔➔ EMC stable
➔➔ Quick response times
APPLICATION
The air temperature sensors measure temperatures in the air
flow of the air conditioning system. Furthermore, other
corresponding versions for measuring outside and inside
temperature can be implemented, keeping in mind their
respective response times and protection classes in different
industrial areas
Examples include air-conditioning systems in
➔➔ Vehicles
➔➔ Heating/sanitary
➔➔ Refrigeration
➔➔ Buildings
DESIGN AND FUNCTION
The basic set-up of each of these sensor versions consists of an
NTC resistor. NTC resistors have a negative temperature
coefficient and their conductivity increases as temperature
increases. Some of the versions available in the product range
have an open NTC element covered by a protective glass layer.
These sensor versions have particularly fast response times of up
to six seconds (τ in accordance with DIN EN 60539). Encased
sensor versions have longer response times, but provide better
protection of the NTC elements against external environmental
conditions.
The basic circuit diagram consists of a sensor and a constant
resistor connected in series. The resistance of the NTC
temperature sensor can be calculated from the voltage drop
at the resistor or the sensor using the voltage divider rule.
90
A temperature can be assigned to the resistance of the NTC
sensor using the resistance curve. Four air temperature sensors
are available.
VARIANTS
The first version (part no.: 6PT 007 843-131) is an integral sensor
that can record the average temperature in an air flow thanks to
its structural design. A parallel capacitor improves the
electromagnetic compatibility of this version. Despite this
improvement, the electromagnetic compatibility in this version
must still be checked in the respective application.
The second version (part no.: 6PT 005 855-121) is designed to
monitor evaporator temperatures. The structural design provides
good resistance to humidity and is very rugged.
The third version (part no.: 6PT 965 419-011) is the latest product
designed to monitor evaporator temperatures. The design
ensures very fast response times and high measurement
precision at operating temperatures.
The fourth version (part no.: 6PT 009 522-011) has been designed
as an outdoor temperature sensor and is protected against
splashing water. The temperature curve is linearised using a
resistor connected in parallel. A parallel capacitor improves the
electromagnetic compatibility of this version.
SCHEMATIC SENSOR DESIGN (NOT ENCASED),
16.6
FIRST VERSION
SCHEMATIC SENSOR DESIGN (ENCASED),
SECOND VERSION
6.7
5.2
NTC-Element
NTC
element
Ø 6.2
Kupferfläche
Copper
surface
35.1
26.3
22.7
6.7
16.4
NTC
SMD
NTC
SMD
4.6
7.5 CIRCUIT
1.2 DIAGRAM
EQUIVALENT
R
RV
Ø 25
U
1.9
Temperature range
Areas of use
Time constant
Mating connector
Encased
Protection
level
Part number
Page reference
- 40°C to + 90°C
Air
< 18 s (in oil bath)
13069 669 696
No
IP 5K4
6PT 007 843-131
96
- 40°C to + 90°C
Air
< 120 s (in air)
13069 669 696
Yes
IP 5K4
6PT 005 855-121
97
No
IP 5K4
6PT 965 419-011
98
Yes
IP 67
6PT 009 522-011
99
- 40°C to + 90°C
Air
< 24 s (in air)
1-1718333-1
(not sealed)
- 40°C to + 65°C
Outdoor temperature
sensor
< 35 s
(water / alcohol bath)
2-1437712-5
91
COMPONENTS
VARIANT OVERVIEW
25.9
SENSORS
Temperature sensors
Measurement of air temperatures
Part number 6PT 007 843-131
28
Casing material
28
Contact pin
Pin coating
Sealing ring
2.5 - 0.12.5 - 0.1
Ø
.1
-0
PBT GF 30
STRÖM
DER LU
tin-plated
13069 669 696
Weight
Ø 8.8
7.3 g
Ø 8.8
T his accessory is not included.
It may be purchased from Lear.
Flow direction of the air
STRÖMUNGSAUSRICHTUNG
DER LUFT
STRÖMUNGSAUSRICHTUNG
DER LUFT
CHARACTERISTIC RESISTANCE VALUES
INSTALLATION OPENING
28.22 kΩ
6.30 %
+ 25°C
10.0 kΩ
3.00 %
+ 60°C
2.98 kΩ
6.82 %
+ 90°C
1.21 kΩ
9.09 %
2.5 - 0.1
9.37 %
0°C
.1
12.95 %
72.86 kΩ
-0
213.46 kΩ
- 20°C
0.3
9
- 40°C
t = 1.5 ±
4.7 + 0.1
13.4 + 0.2
67.7
Ø
Resistance (R nom.)
13.4 + 0.2
Temperature
Percentage deviation
(±)
INTERNAL WIRING OF THE CONTROL DEVICE
57.3
10.4
20
13.2
Ø13
5.3
52.4
34.5
28
10.6
1.5
4.5
0.4
92
34.5
CuNiSi F59
EPDM 30±5 Shore A
Mating connector1)
13.4 + 0.2
4.5
15 years
10.6
Lifetime
34.5
0.4
34.5
DIN 50021, 144 h,
sprayed with 5% salt solution,
PCB completely coated
Corrosion tested in accordance with
Ø
Ø13
IP 5K4
5.3
0.4
9
- 40°C to + 90°C
13.2
28
10.4
5.3
Ø13
20
10.6
57.3
52.4
0.4
20
Interior cleaner,
windscreen cleaner
13.2
Protection level52.4
1.5
400 m/s2 duration 11 ms
10.4
Storage temperature
13.4 + 0.2
4.5
57.3
67.7
5.3
4.5
Shock resistance
10.4
13.2
1.5
67.7
57.3
13.4 + 0.252.4
Duration 8 h, 5 g (10 and 50 Hz),
0.5 g (66.7 Hz and 100 Hz),
0.05 g (1000 Hz),
eff. acceleration 19 m/s2
Vibration resistance
67.7
9
18 s (according to DIN EN 60539-1 in
oil bath)
0.3
.1
- 40°C to + 90°C
Time constant
1.5
t = 1.5 ±
0.3
-0
5 V
Temperature measurement range
1)
4.7 + 0.1
TECHNICAL DRAWING
Nominal voltage
Resistant to
t = 1.5 ±
13.4 + 0.213.4 + 0.2
TECHNICAL DATA
4.7 + 0.1
4.7 + 0.1
16.6
6.7
5.2
35.1
26.3
22.7
16.4
6.7
8 + 0.1
14.4 + 02
1.6 + 0.1
Ø 6.2
NTC-Elem
4.6
t = 1.4 - 1.85
Dicke / thickness
7.5
1.2
Temperature sensors
Measurement of air temperatures
Part number 6PT 005 855-121
4.2 + 0.1
14.4 + 0.2
16.6
TECHNICAL DATA
TECHNICAL DRAWING
6.7
5.2 5 V
Nominal voltage
Temperature measurement range
NTC
element
NTC-Element
- 40°C to + 90°C
Shock resistance
40 g, duration 11 ms
Interior cleaner,
windscreen cleaner
Resistant to
7.5
Protection level
IP 5K4
4.2 + 0.1
22.7
35.1
5.2
1.2
Pin coating
8 + 0.1
16.4
EPMD
Mating connector1)
6.7
Sealing ring material
13069 669 696
4.6
8.9 g
This accessory is not included.
It may be purchased from Lear.
7.5
Ø 25
t = 1.4 - 1.85
Dicke / thickness
35.1
CuSn6 F41
gal Sn 2516bk according to
HELLA N47102-04
1.6 + 0.1
Contact pin
26.3
PBT GF30
22.7
Ø 6.2
Casing material
1)
16.6
6.7
15 years
+ 0.2
Weight
1.9
DIN 50021-SS, 250 h,
sprayed with 5% salt solution
Corrosion tested in accordance with
14.4
Lifetime
25.9
- 40°C to + 90°C 4.6
Storage temperature
14.4 + 02
4.2 + 0.1
1.2
16.6
14.4 + 0.2
6.7
5.2
25.9
1.9
3.00 %
+ 25°C
0.998 kΩ
4.92 %
+ 60°C
0.249 kΩ
7.04 %
+ 90°C
0.093 kΩ
8.84 %
22.7
3.281 kΩ
16.4
4.70 %
0°C
6.7
6.32 %
9.863 kΩ
4.6
t = 1.4 - 1.85
Dicke / thickness
Thickness
7.5
1.2
25.94.2 + 0.1
1.9
14.4 + 0.2
25.9
93
1.9
Ø 25
33.344 kΩ
- 20°C
COMPONENTS
- 40°C
Ø 25
Resistance (R nom.)
1.6 + 0.1
Temperature
Ø 6.2
INSTALLATION OPENING
Percentage deviation
(±)
8 + 0.1
CHARACTERISTIC RESISTANCE VALUES
14.4 + 02
t = 1.4 - 1.85
Dicke / thickness
16.4
1.6 + 0.1
Duration per main axis 8 h, 5 g (10
and 50 Hz), 0.5 g. (66.7 Hz and
100 Hz), 0.05 g (1.000 Hz), eff.
acceleration 19 m/s2
6.7
8 + 0.1
14.4 + 02
Vibration resistance
26.3
Ø 6.2
Ø 25
< 120 s (according to DIN EN 60539-1
in air)
Time constant
SENSORS
Temperature sensors
Measurement of air temperatures
Part number 6PT 965 419-011
TECHNICAL DRAWING
10
< 24 s (according to DIN EN 60539-1 in
air)
500 V
Vibration resistance
5 g ± 0.5 g at 70°C and at - 20°C,
sine oscillation, 5 to 200 Hz,
one octave per minute,
implementation frequency 20 Hz ± 2
Hz,
24 hours per axis
IP 5K4
2
PA6 GF30
Contact pin
CuMg 01
Pin coating
tin-plated or galvanized, solderable
Mating connector1)
16
1-1718333-1 (not sealed)
Weight
5.9 g
50.8
55.5
This accessory is not included.
It may be purchased from TE Connectivity.
INSTALLATION OPENING
2.37 %
9.000 kΩ
1.50 %
2.741 kΩ
2.44 %
0.677 kΩ
3.45 %
0.248 kΩ
4.18 %
+ 25°C
+ 60°C
+ 90°C
1.
5
26.987 kΩ
0°C
2.3 ± 0.2
R
- 20°C
+ 0.2
0
3.40 %
+ 0.2
0
10
95.353 kΩ
18
2
- 40°C
33.3
Resistance (R nom.)
28.6
Temperature
Percentage deviation
(±)
R
CHARACTERISTIC RESISTANCE VALUES
16.1
+ 0.2
0
33.3
15 years
Casing material
28.6
DIN 50021-SS, 240 h
Lifetime
17.8
Corrosion tested in accordance with
55.5
2
- 40°C to + 90°C
Protection level
50.8
10.2
Storage temperature
14
Interior cleaner,
windscreen cleaner
4.5
9.85
Resistant to
94
16
according to DIN EN 61000-4-2
15 61000-4-2), discharge through
(IEC
10
contact ± 6 kV,
discharge through air ± 8 kV
ESD
1)
2
17.8
Breakdown strength
14
9.85
10.2
Time constant
16
15
- 40°C to + 90°C
2
Temperature measurement range
5 V
4.5
Nominal voltage
16
TECHNICAL DATA
Temperature sensors
Measurement of air temperatures
Part number 6PT 009 522-011
Ra
Rs
TECHNICAL DATA
TECHNICAL DRAWING
Nominal voltage
5 V
Temperature measurement range
< 35 s (in water / alcohol bath)
Vibration resistance
Storage temperature
- 40°C to + 90°C
Protection level
57.4
15 years
8.6 max.
PA6 GF30
Pin coating
NiAu and NiSn, solderable
8
Ø 5.8
Sheet metal EN
1652-CuSn6-R420-03
9.8
Mating connector1)
2-1437712-5
Weight
19.6
5.9 g
This accessory is not included.
It may be purchased from TE Connectivity.
CHARACTERISTIC RESISTANCE VALUES
CIRCUIT DIAGRAM
Temperature
Resistance (R nom.)
Percentage deviation
(±)
- 40°C
9.820 kΩ
1.5 %
- 20°C
7.931 kΩ
1.5 %
0°C
5.179 kΩ
0.5 %
+ 4°C
4.632 kΩ
0.5 %
+ 25°C
2.354 kΩ
1.0 %
+ 65°C
0.588 kΩ
1.0 %
16
57.4
Ra
Rs
8.6 max.
9.8
8
95
COMPONENTS
16.3
8
Rs
ASTM 13117, 96 h
Contact pin
1)
9.8
IP 67
Corrosion tested in accordance with
16
Casing
material
8.6 max.
Ø 5.8
1 g, frequency cycle 10 Hz to 100 Hz
up to 10 Hz, change in frequency
1 Hz/s, test time of 94 hours pro
direction (flat),
in three test directions
57.4
16
16.3
Time constant
Lifetime
Ra
- 40°C to + 65°C
SENSORS
Air quality sensor
Air property measurements
on request
PRODUCT FEATURES
➔➔ Greater driving comfort due to continual optimisation of
the interior air quality in the inside of the vehicle
➔➔ The intelligent software automatically provides preprocessed information for the air conditioning system
while taking into account the respective environmental
conditions (e.g. city traffic, overland, motorway)
DESIGN AND FUNCTION
During the trip the AQM air quality monitor from HELLA records
all occurrences that could have an effect on the air quality in the
inside of the vehicle (e.g. driving through a tunnel or driving past
vehicles with high exhaust emissions).
The AQM is located on the vehicle to enable the air quality outside
the vehicle to be recorded quickly in all driving situations. A
possible installation location could, for example be the water tank.
The AQM activates the air conditioning system which regulates its
air circulation automatically according to the outside air quality. If
there is a high exhaust concentration in the external environment
of the vehicle, it switches automatically to air circulation mode.
This prevents exhaust fumes getting into the vehicle.
APPLICATION
The air quality is assessed on the basis of the recorded changes in
concentration of CO and NO2 and divided into levels from 0 to 4. In
order to give consideration to the environmental conditions, as
they are present e.g. in the city compared to country areas, the air
quality monitor has an autonomous sensitivity adjustment for
different gas concentrations and occurrences.
Example: With an increasing number of gas occurrences (air
quality level ≥ 2) recorded, the sensitivity of the device is lowered
to reach an average rate of 0.25 event recordings per minute.
PIN ASSIGNMENT
PIN 1: 13,5 V
PIN 2: GND
10,85±0,05
PIN 3: PWM
8,5±0,05
Pin 1: Supply voltage 13.5 V
Pin 2: GND
Pin 3: PWM
12,25±6
13,85±4
96
24,5±4
50,5±6
PIN 1: 13,5 V
PIN 2: GND
10,85±0,05
PIN 3: PWM
8,5±0,05
PIN 1: 13,5 V
PIN 2: GND
10,85±0,05
PIN 3: PWM
TECHNICAL DATA
TECHNICAL DRAWING
Rated voltage
12,25±6
9 – 16 V
8,5±0,05
Recorded gases
13,85±4
CO, NO2
Min. concentrated change recorded
24,5±4
50,5±6
CO: 7ppm, NO2: 75ppb
Response time
CO: 5s, NO2: 10s
Chemical resistance
Typical vehicle media
Operating temperature
- 40°C to + 85°C
Storage temperature
- 40°C to + 95°C
7,87±0,13
IP 26
(with sealed plug: IP 5K9K)
Protection rating
Lifetime
13,85
241,350 km (150,000 miles),
10±4 years
Material
Casing: PA 66 GF25,
membrane: Teflon
Contact pin material
12,25±6
24,5±4
50,5±6
9,17±0,07
C19010
14±0,15
0,85±2
4,3±2
Ni 1 – 2 µm, zinc-plated pin, matt final
coating
5 ± 2,5 µm
7,87
±0,13
Sn to Ni
Contact pin coating
EWCAP Nr. 064-S-003-1-Z01
(Option A)
El. plug
Mechanical interface
41,4±6
Receptacle with Delphi clip
Plug and air inlet point
downwards
Alignment at installation
9,17±0,07
Weight
0,85±2
21 g
14±0,15
4,3±2
Unit
Min.
Typically
Max.
Signal content/comment
%
0
–
5
Not in operation, not ready
%
7
12.5
18
Not in use
%
22
27.5
33
Air quality level 4
%
37
42.5
48
Air quality level 3
%
52
57.5
63
Air quality level 2
%
67
72.5
78
Air quality level 1
%
82
87.5
93
Air quality level 0
%
95
–
100
Not in operation, not ready
97
COMPONENTS
PWM DUTY CYCLE
SENSORS
Rain light sensors
Recording environmental properties.
PRODUCT FEATURES
➔➔ Fourth generation of the long-established rain sensors
by HELLA
➔➔ Five functions in one product: rain, light
solar and humidity measurement and adjustment
of the light intensity of the head-up display
➔➔ Optimised design – especially compact package space
APPLICATION
The rain/light sensor can be used in its full functional range (five
functions: rain sensor, light sensor, solar sensor, humidity
measurement and head-up display) only for passenger car
applications. This sensor can only be used to a limited extent for
vehicles with special windshields (thickness, angle, transmission).
The optics of the second sensor are specially designed for
vehicles with steep windshields and combines the rain and light
recognition functions (environment and tunnel recognition).
98
DESIGN AND FUNCTION
This new sensor offers the user five functions in one product:
Rain sensor
The rain sensor is used to recognise different rain situations in
the sensor range and activates the front windshield wiper
accordingly. Thus, manual intervention by the driver is
now more or less unnecessary.
Light sensor
As a light sensor, it activates the switching on and off of the
dimmed headlights in different light conditions or in special
situations e.g. tunnels.
Solar sensor
As a solar sensor, it measures insolation and thus supports air
conditioning control.
Humidity measurement
The humidity measurement is used to activate the air conditioning
control unit for air conditioning the vehicle interior, such as
automatic ventilation of the windshield.
Head-Up-Display
If used for the head-up display, the sensor records the brightness
immediately in front of the vehicle and adjusts the light intensity
of the display depending on the current light conditions.
FUNCTIONAL DIAGRAM
Buses
Wiper motor
(ECU)
Controlling the
wiping function
Rain/light sensor
Buses
Light control unit
(ECU)
Main headlight/
worklight
BCM
1)
Buses
Buses
Air conditioning unit1)
(ECU)
Automatic
air conditioning control1)
Function only usable in connection with the passenger car sensor
VARIANT OVERVIEW
Areas of use
Permissible glass thickness
Permissible glass tilt
Part number
Page reference
Car
4 – 6 mm
22° – 32°
on request
104 – 105
Vehicles with special windshields
6 – 9 mm
80° – 90°
on request
106 – 107
99
COMPONENTS
The sensors must be specially applied for each vehicle. For that reason all part numbers are customer-specific provided.
SENSORS
Rain light sensors
Recording environmental properties
on request
TECHNICAL DATA
Operating temperature
Storage temperature
Protection level
Protection level
(in the area of fogging sensors)
Operating voltage
Rated voltage
Overvoltage
Rated current consumption
Communication interface
Weight
Mating connector1)
TECHNICAL DRAWING
- 40 to + 85°C
- 40°C to +100°C
IP 50
IP 20
9 – 16 V
14 V
24 V
< 50 mA
LIN 2.0
< 17 g
114 18063-18, coding D
Requirements of the windshield
Spectral working range
Permissible transmission of the
windshield
Permissible glass thickness
Permissible glass tilt
Permissible radius in the sensor range
Diameter of the black print section
1)
T his accessory is not included.
It may be purchased from TE Connectivity.
100
400 – 1.050 nm
20 – 80 % (at 950 nm)
4 – 6 mm
22° – 32°
R => 1.400 mm
28 +/- 0.2 mm
Rain light sensors
Brackets
Ø34,7±0,15
18,7±0,15
Accessories
ARTICLE NUMBER
TECHNICAL DRAWING
on request
For fixing with 3 m adhesive tape
Plastic
on request
For fixing with PUR liquid adhesive
Plastic
Ø34,7±0,15
18,7±0,15
25°
36,4±0,15
25°
15,9±0,15
36,4±0,15
37,3
7,54±0,4
15,9±0,15
37,3
7,54±0,4
46,5 ±0,2
Accessories
46,5 ±0,2
ARTICLE NUMBER
TECHNICAL DRAWING
on request
For fixing with PUR liquid adhesive
Sintered metal
27,8 ±0,2
46,5 ±0,2
15,9 ±0,2
6,9 ±0,2
27,8 ±0,2
15,9 ±0,2
6,9 ±0,2
25°
63,7 ±0,3
27,8 ±0,2
15,9 ±0,2
25°
63,7 ±0,3
34,6 ±0,2
46,6 ±0,2
25°
34,6 ±0,2
46,6 ±0,2
34,6 ±0,2
46,6 ±0,2
101
COMPONENTS
on request
For fixing with 3 m adhesive tape
Sintered metal
SENSORS
32,8±2
TECHNICAL DATA
- 40 to + 85°C
Storage temperature
- 40°C to +100°C
Protection level
IP 50
Operating voltage
9 – 16 V
Ø49±0,3
Ø49±0,3
58,5±0,6
14 V
Overvoltage
24 V
Rated current consumption
< 50 mA
Communication interface
LIN 2.1
Weight
Mating connector1)
≤ 42 g
114 18063-18, coding A
Requirements of the windshield
Spectral working range
Permissible transmission of the
windshield
400 – 1.050 nm
32,8±2
23 – 80 % (at 800 – 1.100 nm)
Permissible glass thickness
6 – 9 mm
Permissible glass tilt
80° – 90°
Permissible radius in the sensor range
R => 1.400 mm
Diameter of the black print section
1)
40 +/- 0.2 mm
This accessory is not included.
It may be purchased from TE Connectivity.
Ø49±0,3
102
32,8±2
TECHNICAL DRAWING
Operating temperature
Rated voltage
Rain/light sensors
for vehicles with high-angled windshields
Recording environmental properties
on request
58,5±0,6
Rain light sensors
Brackets
3,25±0,2
Accessories
15,4±0,1
23±0,1
ARTICLE NUMBER
on request
TECHNICAL DRAWING
3,25±0,2
For fixing with PUR liquid adhesive
Sintered metal
8,9±0,1
R 0,5
15,4±0,1
59±0,2
56,06±0,2
55±0,2
59±0,2
56,06±0,2
55±0,2
23±0,1
8,9±0,1
R 0,5
Ø52,8±0,2
(4x) R 0,5
26,5±0,15
Ø49,6±0,2Ø52,8±0,2
2,8±0,2
Ø60,2
(4x) R 0,5
3,25±0,2
26,5±0,15
Ø49,6
±0,2
15,4
±0,1
3,25±0,2
3,8±0,5
23±0,1
0,3 x 45°
R 0,5
7,7±0,8
2,8±0,2
Ø60,2
8,9±0,1
R 0,5
3,25±0,2
0,3 x 45°
3,8±0,5
R 0,5
2,9±0,2
7,7±0,8
23±0,1
TECHNICAL DRAWING
For fixing with 3 m adhesive tape
Sintered metal
R 0,5
Ø52,8±0,2
2,9±0,2
8,9±0,1
15,4±0,1
23±0,1
(4x) R 0,5
26,5±0,15
59±0,2
56,06±0,2
55±0,2
Ø49,6±0,2
59±0,2
56,06±0,2
55±0,2
3,25±0,2
8,9±0,1
R 0,5
2,8±0,2
Ø60,2
Ø52,8±0,2
0,3 x 45°
3,8±0,5
R 0,5
7,7±0,8
(4x) R 0,5
26,5±0,15
Ø52,8±0,2
Ø49,6±0,2
(4x) R 0,5
2,45±0,2
Ø60,2
2,9±0,2
26,5±0,15
Ø49,6±0,2
15,4±0,1
2,9±0,2
3,8±0,5
23±0,1
0,3 x 45°
R 0,5
7,7±0,8
2,45±0,2
Ø60,2
R 0,5
2,9±0,2
3,8±0,5
8,9±0,1
0,3 x 45°
R 0,5
59±0,2
56,06±0,2
55±0,2
7,7±0,8
103
Ø52,8±0,2
COMPONENTS
ARTICLE NUMBER
on request
15,4±0,1
59±0,2
56,06±0,2
55±0,2
Accessories
SENSORS
Angle of rotation sensors
Single and double sensors
PRODUCT FEATURES
➔➔
➔➔
➔➔
➔➔
➔➔
➔➔
Single or redundant sensors
High precision due to internal 14 bit resolution
High thermal stability and linearity
High degree of insensitivity to magnetic fields
Zero position can be individually programmed
Various connection elements available
APPLICATION
The CIPOS®-type angular position sensors (contactless inductive
position sensors) are designed for many different applications to
measure angles accurately and reliably even in tough
environments. Their insensitivity to magnetic fields and their high
level of temperature stability in particular are the characteristic
qualities of the CIPOS® technology used in all angular position
sensors. Angles are measured inductively using a contactless and
thus wear-free method. This guarantees a high degree of
measurement accuracy throughout the entire life of the sensor.
The redundant sensors (double sensors) are specially designed
for failure detection, thus improving the reliability of the overall
system.
104
FUNCTION
Rotor
Rotor
Stator
Stator
Electronics
Elektronik
Induction
Induktion
Transmitter
Spule
Excitation
coil
Empfängerspule
Receiver coil
Inside the laser-welded polyamide housing PA 66, the rotation of
the lever arm is transferred to the rotor and measured by
induction. An ASIC (Application Specific Integrated Circuit)
accurately calculates the rotor position. Various mounting
positions are possible thanks to the repeating characteristic curve
of the output signal (depending on the sensor structure used).
This increases the flexible options for use of the sensor.
ANALOGUE OUTPUT
At a supply voltage of 5 V DC, the angle measured is rendered
as the ratio of the output voltage (Uout) and operating voltage
(US) (ratiometric to power supply). This signal is output by a
high-side driver (HSD). At a supply voltage between 9 V and
32 V (multivoltage), the angle measured is rendered as a
voltage between 0.5 V and 4.5 V.
PWM OUTPUT (DIGITAL)
U
U pull-up
variable to the angle
variabel
zum Winkel
Tlow
0V
Thigh
T period
t
When the PWM signal is used, the actual position of the
angular position sensor is equivalent to the ratio of the low
time of the PWM signal (Tlow) and the period (Tperiod). The
absolute duration of the high or low level is not indicative of the
angle. The PWM signal is output by a low-side driver (LSD). You
can of course also choose to evaluate the ratio between high
time (Thigh) and period (Tperiod). This will invert the course with
reference to the analogue signal.
VARIANT OVERVIEW
Angle range
Supply voltage
Output signal
Zero position
Lever arm
Part number
Page reference
Single sensors 1st generation
0° to + 45°
5 V
0.5 – 4.5 V ratiometric
60° / 180° / 300°
50 mm
6PM 011 081-001
112
- 30° to + 30°
5 V
0.5 – 4.5 V ratiometric and PWM
0° / 120° / 240°
50 mm
6PM 008 161-241
113
- 30° to + 30°
9 – 32 V
0.5 – 4.5 V absolute
0° / 120° / 240°
50 mm
6PD 009 583-101
114
- 51° to + 51°
5 V
0.5 – 4.5 V ratiometric and PWM
0° / 120° / 240°
50 mm
6PM 008 161-251
115
- 54° to + 54°
9 – 32 V
0.5 – 4.5 V absolute
0° / 120° / 240°
50 mm
6PD 009 583-111
116
- 54° to + 54°
5 V
0.25 – 4.75 V ratiometric
0° / 120° / 240°
70 mm
6PM 008 161-121
117
- 54° to + 54°
5 V
0.25 – 4.75 V ratiometric
60° / 180° / 300°
70 mm
6PM 008 161-131
118
- 54° to + 54°
5 V
0.25 – 4.75 V ratiometric
30° / 150° / 270°
50 mm
6PM 008 161-141
119
- 54° to + 54°
5 V
0.25 – 4.75 V ratiometric
90° / 210° / 330°
50 mm
6PM 008 161-151
120
Analogue, PWM, SENT (alternatively)
0° / 120° / 240°
50 mm
on request
121
Single sensors 2nd generation
- 54° to + 54°
5 V
- 30° to + 30°
5 V or 9 – 32 V
0.5 – 4.5 V ratiometric/absolute
0° / 120° / 240°
50 mm
6PD 009 583-001
122 – 123
- 54 to + 54°
5 V or 9 – 32 V
0.5 – 4.5 V ratiometric/absolute
0° / 120° / 240°
50 mm
6PD 009 583-011
124 – 125
- 54 to + 54°
5 V or 9 – 32 V
0.5 – 4.5 V ratiometric/absolute
0° / 120° / 240°
70 mm
6PD 009 580-017
126 – 127
- 54 to + 54°
5 V or 9 – 32 V
0.5 – 4.5 V ratiometric/absolute
0° / 120° / 240°
90 mm
6PD 009 584-017
128 – 129
105
COMPONENTS
Double sensors 1st generation
SENSORS
Angle of rotation sensors
Single and double sensors
U
ENVIRONMENTAL TEST
Humidity / heat
Salt spray
Vibration resistance
Shock resistance
Broadband noise with reference to ISO
16750-3, section 4.1.3.2.3, DIN EN
60068-2-64, temperature overlapping
DIN EN 60068-2-14 Nb,
test period per axis: 8 h, Tmin = - 40°C,
Tmax = + 85°C
ISO 16750-3, section 4.2.2,
DIN EN 60068-2-29,
test method: semi-sine
Acceleration 500 m/s2, duration 6 ms
Number of shocks 10 in every direction
Conducted interference
according to IEC-CISPR 25, Class 5
Radiated electromagnetic interference
according to IEC-CISPR 25, Class 5
Other EMC tests
ISO 7637-2, 3 / ISO 11452-2,-5 / ISO TR 10605
Protection level
DIN 40050, Part 9 IP6K5 and IP6K9K
Salt spray
according to IEC 60068-2-11 Ka and
duration 168 h
Surge voltage withstand capability
Short-circuit resistance
Sensor Supply
HSD high-side driver
Sensor
ISO 16750-2, section 4.8.2
(where applicable)
Insulation resistance
Breakdown strength
With reference to ISO 16750-2, section
4.9
Tamb = 35°C ± 5°C, Frel = 50% ± 5%
U = 500 Veff. AC, f = 50 to 60 Hz
Duration 60 s
> 2,5 kΩ
< 25 nF
WIRING FOR RATIOMETRIC (10% to 90%) OR FIXED-VOLTAGE
OUTPUT (0.5 V - 4.5 V)
This version requires an external pull-down resistor. If 5 V are
supplied, e.g. select 2.7 kΩ to 10 kΩ. The max. output current of
the analogue output should not exceed 2 mA. The output voltage
is relative to the supply voltage, because the high-side driver
(HSD) is used as the analogue output.
U
Battery
ECU
ISO 16750-2, section 4.2
(where applicable)
With reference to ISO 16750-2, section
4.10
Tamb = 35°C ± 5°C, Frel = 50% ± 5%
U = 500 V DC, duration = 60 s ± 6 s
106
ECU
DIN EN 60068-2-38,-Z/AD
TO = + 65°C ± 2°C, TU = -10°C ± 2°C
Frel = 93% ± 3%, number of cycles: 10
IEC 60068-2-11 Ka, duration of test:
168 h
Battery
Sensor Supply
< 25V
Peak
LSD low-side driver
Sensor
WIRING FOR PWM OUTPUT AT THE
LOW-SIDE DRIVER (LSD)
The maximum current through the pull-up resistor is set by the
external ECU, because an LSD is used as the PWM output. HELLA
recommends using 10 kΩ to keep the output current as low as
possible. The pull-up resistor also limits the current output of the
sensor, which should not exceed 5 mA. The voltage and transients
at the pull-up resistor must not exceed 25 V.
5.5
M5
14.3
36.8
8.35
Kipp- und Torsionsmoment
insgesamt <5Ncm
1
5.5
22.8
6
47.5
65.1
Mounting torque:
Befestigungsdrehmoment:
MA=4+1 Nm
MA=4+1Nm
M5
14.3
36.8
8.35
5
Tilting
andTorsionsmoment
torsional moment
Kipp- und
<5Ncm
Ininsgesamt
total <5 Ncm
4
36
TECHNICAL DRAWING OF HOUSING TYPE A
0°
1
4
5
6
36
36
32
22.8
Ø 6.3
47.5
50
65.1
Befestigungsdrehmoment:
Abreisskraft
F:force
> 700 F:
N
Breakaway
MA=4+1Nm
Kipp- und Torsionsmoment
Tilting
and<5Ncm
torsional moment
insgesamt
all in all <5 Ncm
> 700 N
M5
7
6
8
42.7
5
4
15.1
3
2
28.7
1
0°
Ø 6.3
32
50
54
75.6
Ø 6.6
Befestigungsdrehmoment:
Mounting
torque:
MA=4+1 Nm
=4+1Nm
M
A
Torque
of the
Drehmoment
operating
element: < 20 Ncm
des Bedienelements:
< 20 Ncm
0
+
32
45°
107
COMPONENTS
50
SENSORS
Rotation angle sensors
Single sensors 1st generation
Part number 6PM 011 081-001
180º
TECHNICAL DATA
0° to + 45°
Us 5 V ± 10 %
Output signal 1
0.5 – 4.5 V ratiometric
Output signal 2
PWM
Release
0.12°
Linearity error including temperature
drift
± 0.6°
45º
< 15 mA
< 2 mA
Max. current (PWM output)
< 5 mA
PWM frequency
200 Hz
100
A
90
60° / 180° / 300°
80
Zero position
Lever arm
50 mm
Protection level
Operating temperature
Lifetime
Polarity reversal protection
Mating connector1)
Pin coating
1)
50
40
5 million cycles
30
mechanical only
1-967616-1
This special variant outputs two different signals, i.e. a voltage indicating the angle
measured (analogue) and a PWM signal (pulse width modulated digital signal),
ensuring this angular position sensor can be used universally.
1
5
4
Pin 1:
Logic earth
Pin 4:
Output signal 0.5 - 4.5 V ratiometric
Pin 5:
Supply 5 V DC
Pin 6:
PWM output
108
70
60
IP 6K5, IP 6K9K
This accessory is not included.
It may be purchased from TE Connectivity.
6
U out 1 /Us[%]
- 40°C to + 125°C
Sn
PIN ASSIGNMENT FOR CASING TYPE A
75º
75º
Max. current (analogue output)
Casing type
45º
45º
-
Supply voltage
Current consumption
75º
unlimited (full 360° circle)
0
Mechanical angle range
+
Angle range
20
10
0
-180 -150 -120 -90
-60
-30
0
30
60
90
120
150
180
Winkel
Angle [˚]
CHARACTERISTIC CURVE OF THE ROTATION ANGLE SENSOR
The characteristic curve of the rotation angle sensor repeats every
120°. The sensor does not therefore have to be installed in the
mounting position shown, but can be installed at any offset angle
that is a multiple of 120°. This will not affect the behaviour of the
connected system in any way. The measuring angle range is 45°.
Outside the measuring range (exceeded in each case by 3.2°), the
output signal continues to fall or rise linearly until it reaches the
upper or lower limit at 10% or 90%. If the signal continues to fall
or rise up to 62.2° in the positive direction of rotation or 6.4° in the
negative direction of rotation, the output signal remains at the
limit value of the measuring range. If these values are exceeded,
the next section of the characteristic curve is applied. The
resulting measuring ranges and zero positions are shown on the
graph. The segments of the circle shown in grey represent the
angles that cannot be measured.
Rotation angle sensors
Single sensors 1st generation
Part number 6PM 008 161-241
TECHNICAL DATA
Angle range
- 30° to + 30°
Mechanical angle range
Supply voltage
Us 5 V ± 10 %
Output signal 1
0.5 – 4.5 V ratiometric
Output signal 2
PWM
Release
0.12°
Linearity error including temperature
drift
± 0.6°
Current consumption
< 15 mA
Max. current (analogue output)
< 2 mA
Max. current (PWM output)
< 5 mA
PWM frequency
200 Hz
Casing type
A
Zero position
0° / 120° / 240°
Lever arm
50 mm
Protection level
IP 6K5, IP 6K9K
Operating temperature
- 40°C to + 125°C
Lifetime
5 million cycles
Polarity reversal protection
none, mechanical protection only
Mating connector1)
1-967616-1
Pin coating
Sn
30º
60º
30º
60º
0
30º
30º
30º
+
60º
U out 1 /Us [%]
100
90
80
70
60
50
40
30
20
10
0
-180 -150 -120 -90
30
-30
-60
-30
0
30
60
90
120
150
180
Winkel
Angle [˚]
This accessory is not included.
It may be purchased from TE Connectivity.
This special variant outputs two different signals, i.e. a voltage indicating the
angle measured (analogue) and a PWM signal (pulse width modulated digital
signal), ensuring this angular position sensor can be used universally.
PIN ASSIGNMENT FOR CASING TYPE A
1
6
5
CHARACTERISTIC CURVE OF THE ROTATION ANGLE
SENSOR
The characteristic curve of the rotation angle sensor repeats
every 120°. The sensor does not therefore have to be installed
in the mounting position shown, but can be installed at any
offset angle that is a multiple of 120°. This will not affect the
behaviour of the connected system in any way. The measuring
angle range is 60°. If the signal continues to fall or rise up to
82.5° in the positive direction of rotation or 7.5° in the negative
direction of rotation, the output signal remains at the limit
value of the measuring range. If exceeded further, the next
section of the characteristic curve is applied. The resulting
measuring ranges and zero positions are shown on the graph.
The segments of the circle shown in grey represent the angles
that cannot be measured.
4
Pin 1:
Logic earth
Pin 4:
Output signal 0.5 - 4.5 V ratiometric
Pin 5:
Supply 5 V DC
Pin 6:
PWM output
109
COMPONENTS
1)
30º
unlimited (full 360° circle)
SENSORS
Rotation angle sensors
Single sensors 1st generation
Part number 6PD 009 583-101
TECHNICAL DATA
Angle range
- 30° to + 30°
Mechanical angle range
Supply voltage
Us 9 – 32 V
Output signal
0,5 – 4,5 V
Release
0.06°
Linearity error including temperature
drift
± 0.3°
Current consumption
Max. current (analogue output)
Casing type
< 15 mA
< 2 mA
B
Zero position
0° / 120° / 240°
Lever arm
50 mm
Protection level
IP 6K5, IP 6K9K
Operating temperature
- 40°C to + 85°C
Lifetime
5 million cycles
Polarity reversal protection
Mating connector1)
Pin coating
1)
PIN ASSIGNMENT FOR CASING TYPE B
1 3 5 7
2 4 6 8
Pin 1:
Not assigned
Pin 2:
Output signal 0.5 - 4.5 V
Pin 3:
Supply 9 - 32 V
Pin 4:
Not assigned
Pin 5:
Not assigned
Pin 6:
Not assigned
Pin 7:
Not assigned
Pin 8:
Logic earth
110
Yes
1394416-1
Sn
This accessory is not included.
It may be purchased from TE Connectivity.
30º
unlimited (full 360° circle)
30º
60º
30º
60º
0
30º
30º
30º
60º
+
U out
U out
1 [V]
1 [V]
5 5
4,54,5
4 4
3,53,5
3 3
2,52,5
2 2
1,51,5
1 1
0,50,5
-30-30 30 30
0 0
-150
-120
-120-90-90-60-60-30-30 0 0 30 30 60 60 90 90 120120150150180180
-180
-180-150
Winkel
Winkel
[˚] [˚]
Angle
CHARACTERISTIC CURVE OF THE ROTATION ANGLE SENSOR
The characteristic curve of the rotation angle sensor repeats every
120°. The sensor does not therefore have to be installed in the
mounting position shown, but can be installed at any offset angle
that is a multiple of 120°. This will not affect the behaviour of the
connected system in any way. The measuring angle range is 60°.
If it is exceeded by up to 30°, the output signal remains at the limit
value of the measuring range. If exceeded further, the next section
of the characteristic curve is applied. The resulting measuring
ranges and zero positions are shown on the graph. The segments
of the circle shown in grey represent the angles that cannot be
measured.
Rotation angle sensors
Single sensors 1st generation
Part number 6PM 008 161-251
TECHNICAL DATA
Angle range
- 51° to + 51°
Mechanical angle range
Supply voltage
Us 5 V ± 10 %
Output signal 1
0.5 – 4.5 V ratiometric
Output signal 2
PWM
Release
0.12°
Linearity error including temperature
drift
± 0.6°
Current consumption
< 15 mA
Max. current (analogue output)
< 2 mA
Max. current (PWM output)
< 5 mA
PWM frequency
200 Hz
Casing type
A
Zero position
0° / 120° / 240°
Lever arm
50 mm
Protection level
IP 6K5, IP 6K9K
Operating temperature
- 40°C to + 125°C
Lifetime
5 million cycles
Polarity reversal protection
none, mechanical protection only
Mating connector1)
1-967616-1
Pin coating
Sn
18º
51º
-
51º
18º
0
51º
51º
51º
+
18º
U out 1 /U s[%]
100
90
80
70
60
50
40
30
20
10
0
-180 -150 -120 -90
-51
-60
-30
51
0
30
60
90
120
150
180
Winkel
Angle [˚]
This accessory is not included.
It may be purchased from TE Connectivity.
This special variant outputs two different signals, i.e. a voltage indicating the
angle measured (analogue) and a PWM signal (pulse width modulated digital
signal), ensuring this angular position sensor can be used universally.
PIN ASSIGNMENT FOR CASING TYPE A
1
6
5
CHARACTERISTIC CURVE OF THE ROTATION ANGLE
SENSOR
The characteristic curve of the rotation angle sensor repeats
every 120°. The sensor does not therefore have to be installed
in the mounting position shown, but can be installed at any
offset angle that is a multiple of 120°. This will not affect the
behaviour of the connected system in any way. The measuring
angle range is 102°. If the signal continues to fall or rise up to
5.25° in the positive direction of rotation or 12.75° in the
negative direction of rotation, the output signal remains at the
limit value of the measuring range. If exceeded further, the
next section of the characteristic curve is applied. The resulting
measuring ranges and zero positions are shown on the graph.
The segments of the circle shown in grey represent the angles
that cannot be measured.
4
Pin 1:
Logic earth
Pin 4:
Output signal 0.5 - 4.5 V ratiometric
Pin 5:
Supply 5 V DC
Pin 6:
PWM output
111
COMPONENTS
1)
51º
unlimited (full 360° circle)
SENSORS
Rotation angle sensors
Single sensors 1st generation
Part number 6PD 009 583-111
TECHNICAL DATA
Angle range
54º
- 54° to + 54°
Mechanical angle range
unlimited (full 360° circle)
Supply voltage
Us 9 – 32 V
Output signal
0.5 – 4.5 V
Release
0.06°
Linearity error including temperature
drift
± 0.3°
Current consumption
Max. current (analogue output)
Casing type
50 mm
Protection level
IP 6K5, IP 6K9K
Operating temperature
- 40°C to + 85°C
Lifetime
5 million cycles
Polarity reversal protection
Mating connector1)
Pin coating
1)
PIN ASSIGNMENT FOR CASING TYPE B
1 3 5 7
2 4 6 8
Pin 1:
Not assigned
Pin 2:
Output signal 0.5 - 4.5 V
Pin 3:
Supply 9 - 32 V
Pin 4:
Not assigned
Pin 5:
Not assigned
Pin 6:
Not assigned
Pin 7:
Not assigned
Pin 8:
Logic earth
112
Yes
1394416-1
Sn
This accessory is not included.
It may be purchased from TE Connectivity.
12º
-
0
54º
54º
54º
12º
+
< 2 mA
0° / 120° / 240°
Lever arm
54º
< 15 mA
B
Zero position
12º
54º
[V] [V]
U out 1 /Us
5 5
4,54,5
4 4
3,53,5
3 3
2,52,5
2 2
1,51,5
1 1
0,50,5
-30
-54
3054
0 0
-120
-180
-150
-120-90-90-60-60-30-30 0 0 30 30 60 60 90 90 120120150150180180
-180-150
Winkel
[˚] [˚]
Winkel
Angle
CHARACTERISTIC CURVE OF THE ROTATION ANGLE SENSOR
The characteristic curve of the rotation angle sensor repeats every
120°. The sensor does not therefore have to be installed in the
mounting position shown, but can be installed at any offset angle
that is a multiple of 120°. This will not affect the behaviour of the
connected system in any way. The measuring angle range is 108°.
If it is exceeded by up to 6°, the output signal remains at the limit
value of the measuring range. If exceeded further, the next section
of the characteristic curve is applied. The resulting measuring
ranges and zero positions are shown on the graph. The segments
of the circle shown in grey represent the angles that cannot be
measured.
Rotation angle sensors
Single sensors 1st generation
Part number 6PM 008 161-121
TECHNICAL DATA
Angle range
Mechanical angle range
unlimited (full 360° circle)
Supply voltage
Us 5 V ± 10 %
Output signal 1
0.25 – 4.75 V ratiometric
Output signal 2
PWM
Release
0.12°
Linearity error including temperature
drift
± 0.6°
Current consumption
< 2 mA
Max. current (PWM output)
< 5 mA
PWM frequency
200 Hz
Casing type
A
Zero position
0° / 120° / 240°
Lever arm
70 mm
Protection level
IP 6K5, IP 6K9K
Operating temperature
- 40°C to + 125°C
Lifetime
5 million cycles
Polarity reversal protection
12º
54º
-
54º
12º
0
54º
54º
54º
+
12º
< 15 mA
Max. current (analogue output)
none, mechanical protection only
Mating connector1)
1-967616-1
Pin coating
1)
54º
- 54° to + 54°
Sn
This accessory is not included.
It may be purchased from TE Connectivity.
This special variant outputs two different signals, i.e. a voltage indicating the
angle measured (analogue) and a PWM signal (pulse width modulated digital
signal), ensuring this angular position sensor can be used universally.
PIN ASSIGNMENT FOR CASING TYPE A
U out 1 /Us[%]
100
95
90
80
70
60
50
40
30
20
10
5
0
-180 -150 -120 -90
-60
-30
0
30
60
90
120
150
180
Winkel
Angle [˚]
CHARACTERISTIC CURVE OF THE ROTATION ANGLE
SENSOR
The characteristic curve of the rotation angle sensor repeats
every 120°. The sensor does not therefore have to be installed
in the mounting position shown, but can be installed at any
offset angle that is a multiple of 120°. This will not affect the
behaviour of the connected system in any way. The measuring
angle range is 108°. If it is exceeded by up to 6°, the output
signal remains at the limit value of the measuring range. If
exceeded further, the next section of the characteristic curve is
applied. The resulting measuring ranges and zero positions are
shown on the graph. The segments of the circle shown in grey
represent the angles that cannot be measured.
1
5
4
Pin 1:
Logic earth
Pin 4:
Output signal 0.5 - 4.75 V ratiometric
Pin 5:
Supply 5 V DC
Pin 6:
PWM output
113
COMPONENTS
6
SENSORS
Rotation angle sensors
Single sensors 1st generation
Part number 6PM 008 161-131
+
0
-
TECHNICAL DATA
- 54° to + 54°
Mechanical angle range
unlimited (full 360° circle)
Supply voltage
Us 5 V ± 10 %
Output signal 1
0.25 – 4.75 V ratiometric
Output signal 2
PWM
Release
0.12°
Linearity error including temperature
drift
± 0.6°
Current consumption
< 2 mA
Max. current (PWM output)
< 5 mA
PWM frequency
200 Hz
Casing type
A
Zero position
60° / 180° / 300°
Lever arm
70 mm
Protection level
IP 6K5, IP 6K9K
Operating temperature
- 40°C to + 125°C
Lifetime
5 million cycles
none, mechanical protection only
Mating connector1)
Pin coating
1)
1-967616-1
Sn
This accessory is not included.
It may be purchased from TE Connectivity.
This special variant outputs two different signals, i.e. a voltage indicating the angle
measured (analogue) and a PWM signal (pulse width modulated digital signal),
ensuring this angular position sensor can be used universally.
PIN ASSIGNMENT FOR CASING TYPE A
1
6
5
4
Pin 1:
Logic earth
Pin 4:
Output signal 0.5 - 4.75 V ratiometric
Pin 5:
Supply 5 V DC
Pin 6:
PWM output
114
12º
54º
54º
54º
12º
54º
54º
12º
< 15 mA
Max. current (analogue output)
Polarity reversal protection
60º
Angle range
54º
U out 1 /Us[%]
100
95
90
80
70
60
50
40
30
20
10
5
0
-180 -150 -120 -90
-60
-30
0
30
60
90
120
150
180
Winkel
Angle [˚]
CHARACTERISTIC CURVE OF THE ROTATION ANGLE SENSOR
The characteristic curve of the rotation angle sensor repeats every
120°. The sensor does not therefore have to be installed in the
mounting position shown, but can be installed at any offset angle
that is a multiple of 120°. This will not affect the behaviour of the
connected system in any way. The measuring angle range is 108°.
If it is exceeded by up to 6°, the output signal remains at the limit
value of the measuring range. If exceeded further, the next section
of the characteristic curve is applied. The resulting measuring
ranges and zero positions are shown on the graph. The segments
of the circle shown in grey represent the angles that cannot be
measured.
Rotation angle sensors
Single sensors 1st generation
Part number 6PM 008 161-141
-
TECHNICAL DATA
Angle range
- 54° to + 54°
Mechanical angle range
unlimited (full 360° circle)
Us 5 V ± 10 %
Output signal 1
0.25 – 4.75 V ratiometric
Output signal 2
PWM
Release
0.12°
Linearity error including temperature
drift
54º
12º
12º
54º
54º
< 15 mA
Max. current (analogue output)
< 2 mA
Max. current (PWM output)
< 5 mA
PWM frequency
200 Hz
Casing type
A
Zero position
30° / 150° / 270°
Lever arm
50 mm
Protection level
IP 6K5, IP 6K9K
Operating temperature
- 40°C to + 125°C
Lifetime
5 million cycles
none, mechanical protection only
Mating connector1)
1-967616-1
Pin coating
1)
+
54º
± 0.6°
Current consumption
Polarity reversal protection
54º
0
54º
30º
Supply voltage
12º
Sn
This accessory is not included.
It may be purchased from TE Connectivity.
This special variant outputs two different signals, i.e. a voltage indicating the
angle measured (analogue) and a PWM signal (pulse width modulated digital
signal), ensuring this angular position sensor can be used universally.
PIN ASSIGNMENT FOR CASING TYPE A
U out 1 /Us[%]
100
95
90
80
70
60
50
40
30
20
10
5
0
-180 -150 -120 -90
-60
-30
0
30
60
90
120
150
180
Winkel
Angle [˚]
CHARACTERISTIC CURVE OF THE ROTATION ANGLE
SENSOR
The characteristic curve of the rotation angle sensor repeats
every 120°. The sensor does not therefore have to be installed
in the mounting position shown, but can be installed at any
offset angle that is a multiple of 120°. This will not affect the
behaviour of the connected system in any way. The measuring
angle range is 108°. If it is exceeded by up to 6°, the output
signal remains at the limit value of the measuring range. If
exceeded further, the next section of the characteristic curve is
applied. The resulting measuring ranges and zero positions are
shown on the graph. The segments of the circle shown in grey
represent the angles that cannot be measured.
1
5
4
Pin 1:
Logic earth
Pin 4:
Output signal 0.5 – 4.75 V ratiometric
Pin 5:
Supply 5 V DC
Pin 6:
PWM output
115
COMPONENTS
6
SENSORS
0º
+
Rotation angle sensors
Single sensors 1st generation
Part number 6PM 008 161-151
-
TECHNICAL DATA
Angle range
Mechanical angle range
Us 5 V ± 10 %
Output signal 1
0.25 – 4.75 V ratiometric
Output signal 2
PWM
Release
0.12°
Linearity error including temperature
drift
± 0.6°
Current consumption
< 2 mA
Max. current (PWM output)
< 5 mA
PWM frequency
200 Hz
Casing type
A
Zero position
90° / 210° /330°
Lever arm
50 mm
Protection level
IP 6K5, IP 6K9K
Operating temperature
- 40°C to + 125°C
Lifetime
5 million cycles
Polarity reversal protection
none, mechanical protection only
Mating connector1)
Pin coating
1-967616-1
Sn
This accessory is not included.
It may be purchased from TE Connectivity.
This special variant outputs two different signals, i.e. a voltage indicating the angle
measured (analogue) and a PWM signal (pulse width modulated digital signal),
ensuring this angular position sensor can be used universally.
PIN ASSIGNMENT FOR CASING TYPE A
1
5
4
Pin 1:
Logic earth
Pin 4:
Output signal 0.5 – 4.75 V ratiometric
Pin 5:
Supply 5 V DC
Pin 6:
PWM output
116
54º
54º
12º
12º
54º
54º
54º
54º
12º
< 15 mA
Max. current (analogue output)
6
º
unlimited (full 360° circle)
Supply voltage
1)
90
- 54° to + 54°
U out 1 /Us[%]
100
95
90
80
70
60
50
40
30
20
10
5
0
-180 -150 -120 -90
-60
-30
0
30
60
90
120
150
180
Winkel
Angle [˚]
CHARACTERISTIC CURVE OF THE ROTATION ANGLE SENSOR
The characteristic curve of the rotation angle sensor repeats every
120°. The sensor does not therefore have to be installed in the
mounting position shown, but can be installed at any offset angle
that is a multiple of 120°. This will not affect the behaviour of the
connected system in any way. The measuring angle range is 108°.
If it is exceeded by up to 6°, the output signal remains at the limit
value of the measuring range. If exceeded further, the next section
of the characteristic curve is applied. The resulting measuring
ranges and zero positions are shown on the graph. The segments
of the circle shown in grey represent the angles that cannot be
measured.
Rotation angle sensors
Single sensors 2nd generation
on request
TECHNICAL DATA
Angle range
- 54° to + 54°
Mechanical angle range
Supply voltage
Us 5 V ± 0,5 V
-
54º
Analogue, PWM, SENT (alternatively)
Release
12 bit
Linearity error including temperature
drift
1 % of the supply voltage
Current consumption
12º
0
54º
10 mA
PWM frequency
1,000 Hz ± 20 %
Zero position
0° / 120° / 240°
Lever arm
IP 6K9K according to DIN 40050
Operating temperature
Lifetime
- 40°C to + 125°C
6.75 million cycles
Polarity reversal protection
mechanical only
Mating connector
1)
Pin coating
Sigma 2
CuNiSi, Au
This accessory is not included.
It may be purchased from Sigma.
54º
54º
100
95
90
80
70
60
50
40
30
20
10
5
0
-180 -150 -120 -90
PIN ASSIGNMENT FOR SINGLE SENSORS 2ND GENERATION
1 2 3
Pin 1:
Logic earth
Pin 2:
Output signal 0.25 – 4.75 V ratiometric
Pin 3:
Supply 5 V DC
+
12º
U out 1 /Us[%]
50 mm
Protection level
1)
12º
54º
-60
-30
0
30
60
90
120
150
180
Winkel
Angle [˚]
CHARACTERISTIC CURVE OF THE ROTATION ANGLE SENSOR
The characteristic curve of the rotation angle sensor repeats every
120°. The sensor does not therefore have to be installed in the
mounting position shown, but can be installed at any offset angle
that is a multiple of 120°. This will not affect the behaviour of the
connected system in any way. The measuring angle range is 45°.
Outside the measuring range (exceeded in each case by 3.2°), the
output signal continues to fall or rise linearly until it reaches the
upper or lower limit at 10% or 90%. If the signal continues to fall
or rise up to 62.2° in the positive direction of rotation or 6.4° in the
negative direction of rotation, the output signal remains at the
limit value of the measuring range. If these values are exceeded,
the next section of the characteristic curve is applied The resulting
measuring ranges and zero positions are shown on the graph.
The segments of the circle shown in grey represent the angles
that cannot be measured.
117
COMPONENTS
Output signal
54º
unlimited (full 360° circle)
SENSORS
Rotation angle sensors
Double sensors (redundant angle measurement for
safety-critical applications) 1st generation
Part number 6PD 009 583-001
TECHNICAL DATA
Angle range
Mechanical angle range
Supply voltage
PIN ASSIGNMENT FOR CASING TYPE B
- 30° to + 30°
unlimited (full 360° circle)
5 V ± 10 % or 9 – 32 V
“Crossed Scale” output signal
Power Supply
1 3 5 7
Us 5 V
Output Uout 1 0.5 – 4.5 V ratiometric
2 4 6 8
Output Uout 2 4.5 – 0.5 V ratiometric
Power Supply
Us 9 – 32 V
Output Uout 1 0.5 – 4.5 V
Pin 1:
5 V DC Sensor 2
Pin 2:
Output Uout 1 0.5 – 4.5 V ratiometric
Pin 3:
Not assigned
Pin 4:
5 V DC Sensor 1
< 15 mA
Pin 5:
Output Uout 2 4.5 – 0.5 V ratiometric
< 2 mA
Pin 6:
Not assigned
B
Pin 7:
Logic earth sensor 2
0° / 120° / 240°
Pin 8:
Logic earth sensor 1
Output Uout 2 4.5 – 0.5 V
Release
0.06°
Linearity error including temperature
drift
± 0.3°
Current consumption
Max. current (analogue output)
Casing type
Zero position
Lever arm
Protection level
50 mm
- 40°C to + 85°C
Lifetime
5 million cycles
Mating connector1)
Pin coating
1)
This accessory is not included.
It may be purchased from TE Connectivity.
2)
IP 6K9K
Operating temperature
Polarity reversal protection
Power supply with 5 V DC2)
Power supply with 9 – 32 V DC3)
none, mechanical protection only
Pin 1:
Bridge to pin 4 (external)
1394416-1
Pin 2:
Output Uout 1 0.5 – 4.5 V
Sn
Pin 3:
9 – 32 V DC sensor 1 and 2
Pin 4:
Bridge to pin 1 (external)
Pin 5:
Output Uout 2 4.5 – 0.5 V
Pin 6:
Not assigned
Pin 7:
Logic earth sensor 2
Pin 8:
Logic earth sensor 1
3)
118
The power supply (pin 1 and pin 4) and the ground supply (pin 7 and pin 8) can be
bridged externally (e. g. in the mating connector) to reduce the number of cables.
Pin 1 and pin 4 must be bridged externally (e.g. in the mating connector). The
ground supply (pin 7 and pin 8) can be bridged externally (e. g. in the mating
connector) to reduce the number of cables.
30º
60º
30º
30º
60º
0
30º
30º
+
60º
30º
Output signal Uout 1
with power supply 5 V
U out 1 /Us [%]
100
90
80
70
60
50
40
30
20
10
0
-180 -150 -120 -90
-30
-60
-30
30
0
30
60
90
120
150
180
Winkel
Angle [˚]
Output signal Uout 2 = 100% – Uout 1/Us [%] (opposite curve)
Output signal Uout 1
with power supply 9 – 32 V
U out
U out
1 [V]
1 [V]
5 5
4,54,5
4 4
3,53,5
3 3
2,52,5
2 2
1,51,5
1 1
0,50,5
-30-30 30 30
0 0
-150
-120
-120-90-90-60-60-30-30 0 0 30 30 60 60 90 90 120120150150180180
-180
-180-150
Winkel
Winkel
[˚] [˚]
Angle
Output signal Uout 2 = 5 V – Uout 1 [V] (opposite curve)
119
COMPONENTS
CHARACTERISTIC CURVE OF THE ROTATION ANGLE
SENSOR
The characteristic curve of the angular position sensor repeats
every 120°. The sensor does not therefore have to be installed
in the mounting position shown, but can be installed at any
offset angle that is a multiple of 120°. This will not affect the
behaviour of the connected system in any way. The measuring
angle range is 60°. If it is exceeded by up to 30°, the output
signal remains at the limit value of the measuring range. If
exceeded further, the next section of the characteristic curve is
applied. The resulting measuring ranges and zero positions are
shown on the graph. The segments of the circle shown in grey
represent the angles that cannot be measured.
SENSORS
Rotation angle sensors
Double sensors (redundant angle measurement for
safety-critical applications) 1st generation
Part number 6PD 009 583-011
TECHNICAL DATA
Angle range
Mechanical angle range
Supply voltage
PIN ASSIGNMENT FOR CASING TYPE B
- 54° to + 54°
unlimited (full 360° circle)
Us 5 V ± 10 % or 9 – 32 V
“Crossed Scale” output signal
Power Supply
1 3 5 7
Us 5 V
Output Uout 1 0.5 – 4.5 V ratiometric
2 4 6 8
Output Uout 2 4.5 – 0.5 V ratiometric
Power Supply
Us 9 – 32 V
Output Uout 1 0.5 – 4.5 V
Pin 1:
5 V DC Sensor 2
Pin 2:
Output Uout 1 0.5 – 4.5 V ratiometric
Pin 3:
Not assigned
Pin 4:
5 V DC Sensor 1
< 15 mA
Pin 5:
Output Uout 2 4.5 – 0.5 V ratiometric
< 2 mA
Pin 6:
Not assigned
B
Pin 7:
Logic earth sensor 2
0° / 120° / 240°
Pin 8:
Logic earth sensor 1
Output Uout 2 4.5 – 0.5 V
Release
0.06°
Linearity error including temperature
drift
± 0.3°
Current consumption
Max. current (analogue output)
Casing type
Zero position
Lever arm
Protection level
50 mm
- 40°C to + 85°C
Lifetime
5 million cycles
Mating connector1)
Pin coating
1)
This accessory is not included.
It may be purchased from TE Connectivity.
2)
IP 6K9K
Operating temperature
Polarity reversal protection
Power supply with 5 V DC2)
Power supply with 9 – 32 V DC3)
none, mechanical protection only
Pin 1:
Bridge to pin 4 (external)
1394416-1
Pin 2:
Output Uout 1 0.5 – 4.5 V
Sn
Pin 3:
9 – 32 V DC sensor 1 and 2
Pin 4:
Bridge to pin 1 (external)
Pin 5:
Output Uout 2 4.5 – 0.5 V
Pin 6:
Not assigned
Pin 7:
Logic earth sensor 2
Pin 8:
Logic earth sensor 1
3)
120
The power supply (pin 1 and pin 4) and the ground supply (pin 7 and pin 8) can be
bridged externally (e. g. in the mating connector) to reduce the number of cables.
Pin 1 and pin 4 must be bridged externally (e.g. in the mating connector). The
ground supply (pin 7 and pin 8) can be bridged externally (e. g. in the mating
connector) to reduce the number of cables.
54º
12º
54º
-
54º
12º
0
54º
54º
54º
+
12º
Output signal Uout 1
with power supply 5 V
U out 1 /Us [%]
100
90
80
70
60
50
40
30
20
10
0
-180 -150 -120 -90
-54
-60
-30
54
0
30
60
90
120
150
180
Winkel
Angle [˚]
Output signal Uout 2 = 100% – Uout 1/Us [%] (opposite curve)
Output signal Uout 1
with power supply 9 – 32 V
U
[V]
U out
out 1
1 /Us [V]
5 5
4,54,5
4 4
3,53,5
3 3
2,52,5
2 2
1,51,5
1 1
0,50,5
-30
3054
-54
0 0
-150
-120-90-90-60-60-30-30 0 0 30 30 60 60 90 90 120120150150180180
-180-150
-120
-180
Winkel
Winkel
[˚] [˚]
Angle
Output signal Uout 2 = 5 V – Uout 1 [V] (opposite curve)
121
COMPONENTS
CHARACTERISTIC CURVE OF THE ROTATION ANGLE
SENSOR
The characteristic curve of the angular position sensor repeats
every 120°. The sensor does not therefore have to be installed
in the mounting position shown, but can be installed at any
offset angle that is a multiple of 120°. This will not affect the
behaviour of the connected system in any way. The measuring
angle range is 108°. If it is exceeded by up to 6°, the output
signal remains at the limit value of the measuring range. If
exceeded further, the next section of the characteristic curve is
applied. The resulting measuring ranges and zero positions are
shown on the graph. The segments of the circle shown in grey
represent the angles that cannot be measured.
SENSORS
Rotation angle sensors
Double sensors (redundant angle measurement for
safety-critical applications) 1st generation
Part number 6PD 009 580-017
For illustrative purposes only
TECHNICAL DATA
Angle range
Mechanical angle range
Supply voltage
PIN ASSIGNMENT FOR CASING TYPE B
- 54° to + 54°
unlimited (full 360° circle)
Us 5 V ± 10 % or 9 – 32 V
“Crossed Scale” output signal
Power Supply
1 3 5 7
Us 5 V
Output Uout 1 0.5 – 4.5 V ratiometric
2 4 6 8
Output Uout 2 4.5 – 0.5 V ratiometric
Power Supply
Us 9 – 32 V
Output Uout 1 0.5 – 4.5 V
Pin 1:
5 V DC Sensor 2
Pin 2:
Output Uout 1 0.5 – 4.5 V ratiometric
Pin 3:
Not assigned
Pin 4:
5 V DC Sensor 1
< 15 mA
Pin 5:
Output Uout 2 4.5 – 0.5 V ratiometric
< 2 mA
Pin 6:
Not assigned
B
Pin 7:
Logic earth sensor 2
0° / 120° / 240°
Pin 8:
Logic earth sensor 1
Output Uout 2 4.5 – 0.5 V
Release
0.06°
Linearity error including temperature
drift
± 0.3°
Current consumption
Max. current (analogue output)
Casing type
Zero position
Lever arm
Protection level
70 mm
- 40°C to + 85°C
Lifetime
5 million cycles
Mating connector1)
Pin coating
1)
This accessory is not included.
It may be purchased from TE Connectivity.
2)
IP 6K9K
Operating temperature
Polarity reversal protection
Power supply with 5 V DC2)
Power supply with 9 – 32 V DC3)
none, mechanical protection only
Pin 1:
Bridge to pin 4 (external)
1394416-1
Pin 2:
Output Uout 1 0.5 – 4.5 V
Sn
Pin 3:
9 – 32 V DC sensor 1 and 2
Pin 4:
Bridge to pin 1 (external)
Pin 5:
Output Uout 2 4.5 – 0.5 V
Pin 6:
Not assigned
Pin 7:
Logic earth sensor 2
Pin 8:
Logic earth sensor 1
3)
122
The power supply (pin 1 and pin 4) and the ground supply (pin 7 and pin 8) can be
bridged externally (e. g. in the mating connector) to reduce the number of cables.
Pin 1 and pin 4 must be bridged externally (e.g. in the mating connector). The
ground supply (pin 7 and pin 8) can be bridged externally (e. g. in the mating
connector) to reduce the number of cables.
54º
12º
54º
54º
-
12º
0
54º
54º
54º
+
12º
Output signal Uout 1
with power supply 5 V
U out 1 /Us [%]
100
90
80
70
60
50
40
30
20
10
0
-180 -150 -120 -90
-54
-60
-30
54
0
30
60
90
120
150
180
Winkel
Angle [˚]
Output signal Uout 2 = 100% – Uout 1/Us [%] (opposite curve)
Output signal Uout 1
with power supply 9 – 32 V
U
[V]
U out
out 1
1 /Us [V]
5 5
4,54,5
4 4
3,53,5
3 3
2,52,5
2 2
1,51,5
1 1
0,50,5
-30
3054
-54
0 0
-150
-120-90-90-60-60-30-30 0 0 30 30 60 60 90 90 120120150150180180
-180-150
-120
-180
Winkel
Winkel
[˚] [˚]
Angle
Output signal Uout 2 = 5 V – Uout 1 [V] (opposite curve)
123
COMPONENTS
CHARACTERISTIC CURVE OF THE ROTATION ANGLE
SENSOR
The characteristic curve of the angular position sensor repeats
every 120°. The sensor does not therefore have to be installed
in the mounting position shown, but can be installed at any
offset angle that is a multiple of 120°. This will not affect the
behaviour of the connected system in any way. The measuring
angle range is 108°. If it is exceeded by up to 6°, the output
signal remains at the limit value of the measuring range. If
exceeded further, the next section of the characteristic curve is
applied. The resulting measuring ranges and zero positions are
shown on the graph. The segments of the circle shown in grey
represent the angles that cannot be measured.
SENSORS
Rotation angle sensors
Double sensors (redundant angle measurement for
safety-critical applications) 1st generation
Part number 6PD 009 584-017
TECHNICAL DATA
Angle range
Mechanical angle range
Supply voltage
PIN ASSIGNMENT FOR CASING TYPE B
- 54° to + 54°
unlimited (full 360° circle)
Us 5 V ± 10 % or 9 – 32 V
“Crossed Scale” output signal
Power Supply
Us 5 V
Output Uout 1 0.5 – 4.5 V ratiometric
Output Uout 2 4.5 – 0.5 V ratiometric
Power Supply
Us 9 – 32 V
Output Uout 1 0.5 – 4.5 V
Output Uout 2 4.5 – 0.5 V
Release
0.06°
Linearity error including temperature
drift
± 0.3°
Current consumption
Max. current (analogue output)
Casing type
Zero position
Lever arm
Protection level
Pin 1:
5 V DC Sensor 2
Pin 2:
Output Uout 1 0.5 – 4.5 V ratiometric
< 15 mA
Pin 3:
Not assigned
< 2 mA
Pin 4:
5 V DC Sensor 1
B
Pin 5:
Output Uout 2 4.5 – 0.5 V ratiometric
0° / 120° / 240°
Pin 6:
Not assigned
90 mm
Pin 7:
Logic earth sensor 2
IP 6K9K
Pin 8:
Logic earth sensor 1
Operating temperature
- 40°C to + 85°C
Lifetime
5 million cycles
Polarity reversal protection
Mating connector1)
Pin coating
1)
This accessory is not included.
It may be purchased from TE Connectivity.
Power supply with 5 V DC2)
2)
none, mechanical protection only
1394416-1
Sn
Power supply with 9 – 32 V DC3)
Pin 1:
Bridge to pin 4 (external)
Pin 2:
Output Uout 1 0.5 – 4.5 V
Pin 3:
9 – 32 V DC sensor 1 and 2
Pin 4:
Bridge to pin 1 (external)
Pin 5:
Output Uout 2 4.5 – 0.5 V
Pin 6:
Not assigned
Pin 7:
Logic earth sensor 2
Pin 8:
Logic earth sensor 1
3)
124
The power supply (pin 1 and pin 4) and the ground supply (pin 7 and pin 8) can be
bridged externally (e. g. in the mating connector) to reduce the number of cables.
Pin 1 and pin 4 must be bridged externally (e.g. in the mating connector). 2) The
power supply (pin 7 and pin 8) can be bridged externally (e. g. in the mating
connector) to reduce the number of cables.
54º
12º
54º
-
54º
12º
0
54º
54º
54º
+
12º
Output signal Uout 1
with power supply 5 V
U out 1 /Us [%]
100
90
80
70
60
50
40
30
20
10
0
-180 -150 -120 -90
-54
-60
-30
54
0
30
60
90
120
150
180
Winkel
Angle [˚]
Output signal Uout 2 = 100% – Uout 1/Us [%] (opposite curve)
Output signal Uout 1
with power supply 9 – 32 V
U
[V]
U out
out 1
1 /Us [V]
5 5
4,54,5
4 4
3,53,5
3 3
2,52,5
2 2
1,51,5
1 1
0,50,5
-30
3054
-54
0 0
-150
-120-90-90-60-60-30-30 0 0 30 30 60 60 90 90 120120150150180180
-180-150
-120
-180
Winkel
Winkel
[˚] [˚]
Angle
Output signal Uout 2 = 5 V – Uout 1 [V] (opposite curve)
125
COMPONENTS
CHARACTERISTIC CURVE OF THE ROTATION ANGLE
SENSOR
The characteristic curve of the angular position sensor repeats
every 120°. The sensor does not therefore have to be installed
in the mounting position shown, but can be installed at any
offset angle that is a multiple of 120°. This will not affect the
behaviour of the connected system in any way. The measuring
angle range is 108°. If it is exceeded by up to 6°, the output
signal remains at the limit value of the measuring range. If
exceeded further, the next section of the characteristic curve is
applied. The resulting measuring ranges and zero positions are
shown on the graph. The segments of the circle shown in grey
represent the angles that cannot be measured.
SENSORS
Rotation angle sensors
Connecting elements
Part no. 9XB 732 588-207
TECHNICAL DATA
Length
Placement
TECHNICAL DRAWING
56 mm ± 0.3
2 x ball head screw 740 413-31
56
TECHNICAL DATA
Length
Placement
TECHNICAL DRAWING
78.2 mm ± 0.3
2 x ball head screw 740 413-31
78.2
126
Rotation angle sensors
Connecting elements
Part no. 9XB 732 588-167
TECHNICAL DATA
Length
Placement
TECHNICAL DRAWING
90 mm ± 0.3
2 x ball head screw 740 413-31
90
Part no. 9XB 732 588-237
TECHNICAL DATA
Placement
TECHNICAL DRAWING
120 mm ± 0.3
1 x ball head screw 740 413-31
1 x cover cap
120
127
COMPONENTS
Length
SENSORS
Rotation angle sensors
Connecting elements
Part no. 9XX 736 603-167
TECHNICAL DATA
Length
Placement
TECHNICAL DRAWING
56 mm ± 0.3
1 x ball head screw 740 413-31
1 x cover cap
56
Part no. 9XX 736 603-107
TECHNICAL DATA
Length
Placement
TECHNICAL DRAWING
70 mm ± 0.3
2 x ball head screw 740 413-31
70
128
Rotation angle sensors
Connecting elements
Part no. 9XX 736 603-117
TECHNICAL DATA
Length
Placement
TECHNICAL DRAWING
90 mm ± 0.3
2 x ball head screw 740 413-31
90
Part no. 9NS 740 413-317
TECHNICAL DATA
Length (screw)
Placement
TECHNICAL DRAWING
29.5 mm ± 0.6
14. mm ± 0.3
M6
129
COMPONENTS
Length (total)
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Ltd.
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9Z2 999 135-383 J00790/GR/08.14/2.1
Printed in Germany
Subject to technical and price modifications.
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