RAILROAD PRODUCTS
PRESENTATION
This catalogue illustrates the
range of our products for Railway
Applications.
For each product family we indicate the principal features, and
sometimes the most frequent applications and the necessary guidelines for a correct application.
Our sales personnel are at your
disposal to supply more detailed
information and our design and development engineers are available
to study new solutions to particular
applications.
All Cembre products comply with
Directive 2011/65/EU of the
European Parliament and Council dated 8 June 2011 (and subsequent amendment).
On 14th December 1990 Cembre
SpA Quality Management System
was certified by Lloyd’s Register of
Quality Assurance (LRQA) according to ISO 9002-1987 EN 29002
- 1987 BS 5750: Part 2: 1987
for the manufacture of insulated
and uninsulated copper crimping
connectors.
Then on 22nd December 1992
Cembre SpA was certified ISO
9001 for the design and manufacture of cable accessories, electrical
connectors and associated tools.
The activities of the main premises in Brescia, the Italian regional
officies and the subsidiary companies in Great Britain, France, Spain,
Germany and USA are governed by
a single Quality System, assessed
by Lloyd’s Register of Quality as
conforming to the ISO 9001:2008
norm, for the design, manufacture
and sales of electrical connectors
and associated tools, cable accessories, marking systems, tooling
and products for railway applications. In house repair, refurbishment and calibration of tooling.
This guarantees a homoge-neous
and high quality level of the products and services that Cembre
offers to its customers.
Cembre S.p.A. has recently
recognised the need to align
its Environmental Management
System with the spirit and content of UNI EN ISO 14001: 2004
as fundamental to future development.
To this end the company undertook a wide-ranging review of all
functions including development
and design stages, material selection, usage and manufacturing
processes.
The resulting definition of operational procedures in line with
these aims and provisions has
enabled Cembre S.p.A. to achieve
Environmental Certification, further highlighting the companies
sensitive and careful approach to
environmental protection.
Cembre S.p.A. has recently enhanced its business processes
with the certification by Lloyd's
Register of Quality Assurance, of
its Management System for the
Health and Safety of Workers,
in accordance with the standard
OHSAS18001:2007 (Occupational Health and Safety Management
System).
The project, launched in early
2011, was strategically designed
to facilitate the active participation
of all employees at every level in
the application of systems management, in order to optimise compliance of risk management capability
with regard to laws and regulations
concerning the health and safety of
workers.
All employees have received exhaustive training and are involved, by exercising their individual responsibility and competence, as key players
in the identification of residual risk
situations and the proposal of corrective solutions.
For Cembre then, this certification
is not only the proper recognition of
the quality of work performed, but
also an incentive to maintain a determined competitive advantage in
increasingly difficult and aggressive
international markets.
Cembre Ltd.
factory in Curdworth
Birmingham (GREAT BRITAIN)
Cembre Inc. Edison - New Jersey
Operative since March 1999, Cembre Inc. based in Edison,
NJ, provides full stock of our products available to customers, technical assistance and repair capabilities with
immediate availability of spare-parts.
Our head-office in Edison serves the
United States, Canada and Mexico.
Production units
Cembre S.p.A.
factory in Brescia (ITALY)
covers an area of
approximately
121.000 sqm
INDEX
Page
RAIL WEB ELECTRICAL CONNECTION SYSTEM TYPE AR 60D
2-3
RAIL WEB ELECTRICAL CONNECTION SYSTEM TYPE AR 69D
4-5
RAIL WEB CABLE CONNECTION SYSTEM - DOUBLE CONTACT BUSH TYPE AR 260D - AR 280
6-7
SINGLE SIDE BONDING SYSTEM FOR CONTINUITY AND EARTHING APPLICATIONS TYPE AR 61E - AR61DE
8-9
10-12
THE RAIL WEB CONTACT - TYPICAL APPLICATIONS
HYDRAULIC SYSTEMS FOR INSTALLING RAIL WEB ELECTRICAL CONNECTION AR
13
TEMPORARY RAIL ELECTRICAL CONNECTION SYSTEM TEMPORAIL FOR RETURN CURRENT, SIGNALLING AND EARTHING APPLICATIONS
14
15-17
RAIL DRILLS
STANDARD ACCESSORIES
18
OPTIONAL ACCESSORIES
19-26
27
EXAMPLE OF RAIL DRILLING MACHINE INSTALLATION
RDS-14P-AA AUTOMATIC RAIL SAW
28-29
SUPPORT TROLLEY CS-SD
30-31
PORTABLE - TWO CYCLE GAS ENGINE IMPACT WRENCH NR-11P
32-35
DRILLING MACHINES FOR WOOD TIES
36-39
PANDROL MACHINE
40-43
CONNECTING JOINTS FOR PROFILED CONTACT WIRES
44
HYDRAULIC, PROFILE CUTTING TOOLS TYPE RH-TFC / HT-TFC / B35M-TFC
45
GROOVED CONTACT WIRE ALIGNMENT DEVICE DURING THE INSTALLATION OF CONNECTING JOINTS
46
MECHANICAL STRAIGHTENING DEVICE FOR GROOVED CONTACT WIRES
47
HYDRAULIC NUT SPLITTING HEADS AND TOOLS
48-49
ADDITIONAL CEMBRE PRODUCTS
50-53
HYDRAULIC CRIMPING TOOLS AND PRESSHEADS
54-66
HYDRAULIC CABLE CUTTERS
67-73
HYDRAULIC PUMPS
74-77
TOOLS and MECHANICAL TOOLS
78-79
THERMAL TRANSFER PRINTERS
80
TERMO-ROLL
81
82-94
IDENTIFICATION and LABELING
1
RAIL WEB ELECTRICAL CONNECTION SYSTEM FOR RETURN TRACTION
AND GROUNDING APPLICATIONS
NT
TE E
D
• PA
AR 60D
• PA
NT
TE E
AR 60D
D
Screw with (1 Piece)
hollow hex head
Copper
bush
Lug
Flat steel
washer
Selflocking nut
Electrical Permanent Contact for rail web type AR 60D for hole diameter 3/4”
Railweb thickness: between 17/32" to 11/16".
This system has been studied, projected and realized by Cembre in 1988 after a deep analysis of existing electrical connection systems
and their performances. The aim of the Cembre system is to provide a general and substancial improvement on the most important caractheristics of a contact between the rail and the electric cables like:
– extremely low resistance (in terms of micro-ohms);
– easy installation procedures and not depending on operator skilness;
After extensive tests, either in laboratory or in the field,
– short installation time (less than one minute for each operation);
the system has been recognized as totally reliable and per– possibility of disconnection / connection of attached cables.
fectly matching the above listed requirements.
– cold extruded (requires no heating to the rail).
System components
are as follows:
a – Electrolytically tin-plated copper bush
type AR 60-1
b – Steel M12 screw with hollow hex
head (1 piece)
c – Flat steel washer
d – Self-locking nut
a
d
c
b
2
To be installed by:
Hydraulic tool type
HTEPE-DETY or tool type
RHTEP
AR 60D ASSEMBLY
Ø
inch
inch
AR 60D

17/32" ÷ 11/16"
3/4"
CAL 19.20
OG 13.2

∅
OK
NO




HTEPE-DETY or RHTEP


3

NT
TE E
• PA
Steel M6
screw with (1 Piece)
hollow hex head
Flat steel
washer
Copper bush
Lug
M6 Selflocking nut
Electrical Permanent Contact for rail web type AR 69D, for hole diameter 3/8"
Railweb thickness: between 17/32" to 11/16"
System components are as follows:
a – Copper bush type AR 69D-1 protected on surface
by suitable metal plating
b – Steel M6 screw with hollow hex head
c – Flat steel washer
d – M6 self-locking nut
a
d
To be installed by:
Hydraulic Tool type HTEPE-DETY
or RHTEP (using installation kit type AR69-INST)
or hand held ratchet tool Type MTE1
4
c
• PA
b
D
AR 69D
D
NT
TE E
AR 69D
RAIL WEB ELECTRICAL CONNECTION SYSTEM
FOR SIGNALLING DEVICES
AR 69D ASSEMBLY
inch
AR 69D

17/32" ÷ 11/16"
Ø
inch
3/8"
CAL 95.10
OG 6.5
M9M5

∅
OK



NO


HTEPE-DETY , RHTEP
or MTE1

5

RAIL WEB CABLE CONNECTION SYSTEM
DOUBLE CONTACT BUSH TYPE
NT
TE E
Cable lugs
• PA
Electrolytically
tin-plated
copper bush
AR 260D
Electrolytically
tin plated
copper alloy washer
Stainless steel
self-lock nut
Stainless
steel Bolt
System
components
are as
follows:
• PA
NT
TE E
D
h
80 wit -M14
2
R
A
*
48
ug 2A by
l
r
e
p
cop pproved TY
I
a
ORK CORITY
Y
W
E
H
N
IT AUT
S
N
A
TR
D
AR260D AR280
AR 260D
AR 280*
Stainless steel
flat washers
a – Electrolytically tin-plated copper
bush type AR 260-1
b – Electrolytically tin-plated copper
alloy washer type AR 260-2
c – M12x70 flat steel bolt
d – M12 stainless steel flat washer
e – M12 stainless steel self-lock nut
AR 280
To be installed by:
a – Electrolytically tin-plated copper bush type AR 280-1
b – Electrolytically tin-plated copper
alloy washer type AR 280-2
c – M14x70 flat steel bolt
d – M14 stainless steel flat washer
e – M14 stainless steel self-lock nut
hydraulic tool type
HTEPE-DETY
or RHTEP for AR 260D
(HTEPY for AR 280)
b
c
a
Installation Tool
e
d
d
CABLE CONNECTION ASSEMBLY
RAIL WEB CABLE CONNECTION APPLICATIONS
• Traction return bonding • Continuity bonding
• Signal track circuit connection • Ground bonding
6
AR 260D and AR 280 ASSEMBLY
inch
Ø
inch
AR 260D
17/32" ÷ 11/16"
3/4"
CAL 19.20
OG 13.2
AR 280
9/16" ÷ 5/8"
1 1/8"
CAL 118.1532
OG 15.2


∅
OK

NO



HTEPE-DETY
or RHTEP for AR 260D
(HTEPY for AR 280)




7

NT
TE E
• PA
➞
• PA
D
AR 61E
AR 61DE
D
NT
TE E
AR61E AR61DE
SINGLE SIDE BONDING SYSTEM FOR CONTINUITY
AND EARTHING APPLICATIONS
➞
➞
➞
Railweb thickness: between 0.31" to 0.87".
This unique system was developed by Cembre in response to a requirement for a version of the rail web bonding
system, which could be installed in situations where access is limited to one side of a rail or trackside structure.
Examples include;
• Running rail with check rail in situ
• Switches and crossings
• Circular hollow section stanchions
• Blind holes in thick rail web
➟
Electrical Permanent Contact for rail web type AR 61E and AR61DE for hole diameter 7/8”
The Single Side Bonding System has been designed around the same basic principles
as Cembre’s existing systems:
• Low electrical resistance due to intimate contact between bush and hole surfaces
• Simple installation method that does not depend on operator skill
• Quick and easy to install (2 minutes for complete installation and assembly)
• Easy to connect/disconnect cables for fault finding/maintenance
• Does not rely on tight hole tolerances
• ‘Extrusion’ installation method provides a seal between the bush and the hole preventing
moisture ingress and corrosion, increasing the longevity of the connection
➟
System components
are as follows:
a – Electrolytically tin-plated copper bush
type AR 61E-1
b – M12 steel expansion bolt
c – locking washer
d – M12 stainless steel self-lock nut
To be installed by:
Hydraulic tool type
RHTEPE-12-E and BAS-19
RHTEPE-12-E
➞
➞
c
➞
b
Electrical and mechanical testing has
been carried out on the system including:
• Temperature cycling
• High current loading
• Salt chamber corrosion testing
• Mechanical flexion testing
a
BAS-19
➞
d
TERMINAL LUG
8
➞
AR 61E and AR61DE ASSEMBLY
inch
AR 61DE
CAL 22.23
OG 13.2
0.31" ÷ 0.49"

OK
Assemble the bush and OG13.2 plunger
to RHTEPE-12-E bush installation tool

➞
CAL 22.23

INSTALLED BUSH
OG 13.2
➞
Check hole diameter
using CAL 22.23

➟
Insert bush into hole and
operate tool to install bush
RHTEPE-12-E

EXPANSION BOLT
Assemble terminal lug,
locking washer, expansion bolt and M12 NUT
against bush flange. Secure BAS-19 to threaded
end of expansion bolt.
M12 NUT
BAS-19
LOCKING WASHER
TERMINAL LUG

➞
NO
➞
BUSH
BAS-19
FASTENER
INSTALLATION
TOOL
BUSH
INSTALLATION
TOOL
➟
ø 7/8”

➟
RHTEPE-12-E
BAS-19
T
T [Nm]
➟
Tighten BAS-19 to push
thrust pin through expansion bolt.
D
9
Cu
Al
M12 80
50
➞
7/8"
FASTENER
ASSEMBLY
ø 7/8”
ø 7/8”
0.49" ÷ 0.87"
➞
➞
Ø
inch
➞
AR 61E
➞
8
RAIL WEB ELECTRICAL CONNECTION SYSTEM TYP AR
The advantages of using the Cembre rail web contacts are that the bush can be installed in all weather and environmental
conditions, with a simple, easy to operate portable tool, producing a consistent, quality installation, independent from the skill
of the operator. The reduced installation time of this system results in overall cost savings.
During installation the bush is ‘extruded’ and the copper material flows into the wall of the hole, compensating for variation
in hole size and filling any voids and uneven surfaces.

Schematic view of the extrusion process (section)


Extensive testing, performed in the test laboratory and in the field, have demonstrated a low and constant resistance, mechanical stability and protection from atmospheric corrosion.
Examples of the electrical tests
Heat Cycling Tests
Short Circuit Testing
Examples of tests in salt water environments
Salt Mist Exposure Testing
10
On site testing
TYPICAL APPLICATIONS
AR60D installation
Transmission of coded and return current on
lines fitted with automatic block
Signalling and traction current connection to manganese steel cast exchange units
Protection equipment
Various connections involved in the train location system
Return current connections to substations
Connections of metallic structures to rails for
grounding purpose
Electrical connection of underground metal
structures to rails
Examples of lines equipped with automatic block.
Examples of AR60D
system in electric
joint applications.
Features, and advantages of this system
are explained in various railways magazines
The AR60D system is used world wide proving to be fully reliable in all the working conditions.
11
ELECTRICAL CONNECTION SYSTEMS TO RAILS
AND TO TRACK EQUIPMENT
1
1) Example of electrical connections using a low stranded conductor to provide electrical continuity on cast manganese steel crossovers.
1a) AR60D rail web connection, rail side
2) Example of electrical connections using a flexible cable to provide electrical continuity on cast manganese steel crossovers.
2a) AR60D rail web connection, rail side
3) AR260D double contact rail web connection
1a
2
2a
3
12
HYDRAULIC SYSTEMS FOR RAIL WEB ELECTRICAL CONNECTIONS
AR…., TYPE
HTEPE-DETY
Hand held hydraulic installation kit for setting the Cembre bonding
bush (AR 60D and AR 260D) into the rail web consisting of
the following accessories: HTP-Z hand pump, RHTEPE-S extruding
head, VAL-P14 plastic carrying case, CAL 19.20 gauge and 2 OG
13.2 plungers. The HTP-Z hand pump has a 3 feet
flexible hose and can be connected to hydraulic heads
as RHTEP, TC025, RH50, RHTD1724
Dimensions:
Pump body:
Head:
Total weight:
length
width
length
10.8 in.
5.12 in.
4.5 in.
7.7 lbs
RHTEP
System consisting of:
a - Hydraulic head type RHTEP-S to be connected to a pump developing a nominal pressure of 10,000 psi, for example B70MP24A battery operated hydraulic pump (see page 74-77)
b - 2 plungers type OG 13.2 in special steel (for extruding AR60
bonds)
c - CAL 19.20 gauge for both check of the rail hole and for
screwing of the plunger itself into the head (for AR60 bonds)
d - metal case type VAL RHTEP
Dimensions:
length:
Weight:
4.17 in.
2.42 lbs
KIT AR 69-INST
Including:
– CAL 95.10 Gauge
– M9 M5 Adapter
– OG 6.5 Plunger
For the installation of the electrical contact AR 69D type
EXTRACTOR TO REMOVE AR 60-1 BUSHES FROM THE RAILS
ECR19+ECR1 Kits
In order to remove AR60D bushes
from the rail, available (upon request) is the ECR 19 kit (punch +
puller) with the positioner ECR-1.
For use please refer to the following picture
MECHANICAL HAND SETTING TOOL FOR AR69D
MTE-1
The MTE1 hand setting tool provides an easy and quick mechanical installation. The tool comes complete with:
- 2 plungers 0G 6.5 type in special Steel (for extruding AR69D
bonds)
- CAL 95.10 gauge for both check of the rail hole and for
screwing of the plunger itself into the head
- Canvas bag
- Weight: 3 lbs
13
TEMPORARY RAIL ELECTRICAL CONNECTION SYSTEM TEMPORAIL
FOR RETURN CURRENT, SIGNALLING AND EARTHING APPLICATIONS
TEMPORAIL
New
The Temporail system of connections and tooling provides a quick
and reliable means to guarantee continuity of conductivity in rails
during maintenance, repair and new installations.
Essential for maintaining return current connections, the Temporail system is also ideal for temporary signaling applications and
earthing between the line and adjacent trackside structures.
Cembre Temporail system brings to all rail types with 4.9, 5.5 or
5.9 inc. foot
• Easy installation /removal using Cembre patented tool HT-TRC
• Safer working without the risks associated with alternative systems
• Connection without any drilling or welding
• No grinding or cleaning from previous operations
• High vibration resistance
• Accurate location on rail foot
• Reusability due to controlled use of force
Temporail
kit code
Typical installation of Cembre Temporail
Comprising
Two Steel contact clamps interconnected by
6.5 ft. 250 MCM insulated Aluminum
RTC1Al10-2000* flexible conductor cl.5 terminated both
ends with Aluminium lugs and fixed with
M10 Steel bolts and plain washers.
*Please refer to Cembre to verify the suitability of your rail profile
with this clamp
Temporail requires no preliminary preparation to ensure good electrical connection
as the clamp deeply scores the surface of
the rail foot during installation.
HT-TRC hydraulic tool
• Specifically designed to insert and extract Cembre Temporail
clamp
• Works on all rail types with foot up to 5.9 inc.
• Patented tool with safety feature protects against
ejection of metal pieces during extraction
D
NT
TE E
NT
TE E
P
D• A
Extraction
Insertion
Simple, safe insertion and extraction of Cembre Temporail
14
• PA
RAIL DRILLS
Cembre Rail Drilling Machines have been specifically designed for use in Railway applications to provide a consistent and accurate hole, in
all types of weather conditions.Due to their compact size, our drill can save considerable time by allowing direct operation in cases which
would normally require the removal of armament.Special twist drill bits can be used for hole diameters of 9/32 to 1 1/8” on rail up to
3 1/2” thick. Broach cutters can be used for hole diameters 3/4” to 1 1/2” on rails up to 2 3/4” thick.
The drills are provided with a coolant system consisting of a reservoir and pump for use with suitable cooling lubricants. Connection to
the rail drill is by a quick coupler. The units are lightweight and designed for single operator use.
LD-1PY-ECO - 2 cycle gas
D
NT
TE E
NT
TE E
GENERAL FEATURES:
• Engine: 2 cycles
• Displacement: 45.4 cc
• Fuel: 2% (1:50) oil/gasoline mixture
• Start: by rope pull
• Clutch: Centrifugal with automatic intervention
• Power: 1.9 HP; 1.4 kW / 7500 rpm
P
• Drilling range: Ø 9/32" to 1 9/16"
D• A
• Max drilling thickness: 2 3/4”
• Weight: 41.5 lbs
• PA
According to phase 2
European Directives
LD-2EY - Electric
D
NT
TE E
P
D• A
NT
TE E
• PA
GENERAL FEATURES:
• Electric single phase engine:
- supply voltage 120 V - 60 Hz
- power rating 1.8 W
• Drilling range: Ø 9/32” to 1 1/2”
• Max drilling thickness: 2 3/4”
• Weight: 38 lbs
15
RAIL DRILLS
GENERAL FEATURES:
• Engine: hydraulic
• Oil input flow: 5 gpm
• Oil input pressure: 2,000 psi
• Power: 2 kW
• Weight: 44 lbs
D
LD-8H - Hydraulic
NT
TE E
NT
TE E
P
D• A
• PA
Drilling range: Ø 9/32” to 1 1/2”
NT
TE E
• PA
According to phase 2
European Directives and
EPA regulations
Drilling range: Ø 9/32” to 1 1/2”
NT
TE E
D
• PA
GENERAL FEATURES:
• Direct current electric motor
• Supply voltage: 24 V DC
• Power rating: 345 W
• Weight: 37 lbs
P
D• A
BATTERY PACK
24 V DC 16 Ah
NT
TE E
LD-12BY - Battery
D
GENERAL FEATURES:
• Engine: four cycle
• Displacement: 35.8 cc
• Fuel: unloaded regular grade gasoline
• Start: by rope pull
• Clutch: centrifugal with automatic intervention
• Power: 1.3 HP ; 1 kW
• Weight: 43 lbs
NT
TE E
P
D• A
LD-41PY - Four cycle gas
Drilling range: Ø 9/32” to 3/4”
BATTERY PACK:
– BP 24-16 (24 V DC 16 Ah): 33.2 lbs.
– BP 24-10 (24 V DC 10 Ah): 24.2 lbs.
• Battery condition display
• Protection fuse
• Battery charger 24V 2A max.
BATTERY PACK
24 V DC 10 Ah
16
RAIL DRILLS
Typical fixing situations:
To the Railweb
This system is ideally suited to working when the track is under possession or if not under possession when adequate train sighting provision is in place, however removal from the rail can be quickly
achieved if so required. Using this arrangement, a hole can be drilled in correspondence of tie.
Rail drills for drilling in correspondence of guard rail
LD-1PYGR-ECO
LD-2EYGR
LD-41PYGR
GENERAL FEATURES:
• Engine: 2 cycles
• Displacement: 45.4 cc
• Fuel: 2% (1:50) oil/gasoline mixture
• Start: by rope pull
• Clutch: Centrifugal with
automatic intervention
• Power: 1.9 HP; 1.4 kW / 7500 rpm
• Drilling range: Ø 9/32" to 1 9/16"
• Max drilling thickness: 2 3/4”
• Weight: 41.5 lbs.
GENERAL FEATURES:
• Electric single phase engine:
- supply voltage 120 V - 60 Hz
- power rating 1.8 kW
• Drilling range: Ø 9/32” to 1 1/2”
• Max drilling thickness: 2 3/4”
• Weight: 38 lbs
GENERAL FEATURES:
• Engine: four cycle
• Displacement: 35.8 cc
• Fuel: unloaded regular grade gasoline
• Start: by rope rull
• Clutch: centrifugal with
automatic intervention
• Power: 1.3 HP ; 1 kW
• Drilling range: Ø 9/32” to 1 1/2”
• Weight: 43 lbs
17
STANDARD ACCESSORIES (ALWAYS SUPPLIED WITH THE
DRILLING MACHINE) RAIL DRILLS TYPE LD-1PY-ECO AND LD-2EY
These machines are supplied with the following accessories:
DBG-Y Over Rail Clamp
For clamping of drilling machine to rail web and track fittings
Complete with
• TDB 6 termination
SR 5000 Coolant unit
*
Coolant unit consisting of pressure vessel and hose, fitted with a manual
pump and maximum pressure valve. Connection to the drilling machine is
by quick coupler.
Measure for mixture preparation* (6261300)
It allows to prepare the oil-gas mixture
Oil for the gear box for LD-3PY 100 ml (6001361)
Oil for the gear box for LD-2EY 140 ml (6001362)
*
Range of tools
•
•
•
•
•
1
1
1
1
1
x
x
x
x
x
spark plug key*
5 mm Allen key (6134020)
6 mm Allen key (6134030)
4 mm Allen key, with handle (6134010)
swarf brush (6261310)
* Accessory supplied only for LD-1PY-ECO (6134040) and LD-41PY
(6134042) rail drills
Socket head cap screws
4 pcs for clamping cutter or adaptor into spindle shaft (6340160)
4 pcs for securing drilling template to the front plate (6900316)
4 pcs for securing heavy duty drilling template to the front plate (6900330)
ARE Adaptor
For the external application of the coolant. Fits directly to the SR 5000
coolant unit coupler
FOR USE WITH BROACH CUTTERS
Guide Bits
Allow the automatic control (opening and closing) of the flow of the cooling
mixture during the drilling operation. They must be inserted in the rear of
the cutter, before the cutter is located into the spindle.
• PPC2 For use with short broach cutters (7/8” depth of cut)
• PPL2 For use with long broach cutters (2” depth of cut)
FOR USE WITH SPIRAL BITS
DPE Spacer
For use with APE adaptor to activate the coolant when using spiral drill bits.
18
OPTIONAL ACCESSORIES FOR RAIL DRILLING MACHINES
(TO BE ORDERED SEPARATELY)
VAL P24
• Plastic carrying case for rail drills
• Accommodates the complete drill
together with the clamping device and
accessories.
• 30 (L) x 18 (W) x 19 (H)
VAL P24-CS
VAL P24 with wheels and folding handle.
VAL LD-SR
• Steel carrying case for RAIL DRILL and SR 5000
VAL LD
• Steel carrying case for RAIL DRILL
• Accommodates the complete drill together with the
DBG-Y clamp and the VAL-MPA tool case
• 23 1/2” (L) x 13 1/2” (W) x 18 1/2” (H)
VAL MPA
• Suitable for storage of rail shoes, cutters and accessories
• 15 1/2” (L) x 13 3/4” (W) x 2 1/4” (H)
DBG-LY device for clamping the drill to the girder rails
OPTI-2 engine lubricant
One mix for all 2 cycle engines
DBG-GR device for clamping the drill in correspondance of guard rail
DBG-AY device for clamping the drill to the third rails
For drilling 150 lb and aluminium composite contact rails form one side
(to be used with TST 50 two stage template).
TST 50 two stage template (to be used with DBG - AY clamp)
This device enables the drilling of 150 lb and aluminium composite contact rails from one side.
TST 50 Restart of work stroke: 1.97”
Typical application: – Aluminium composite rail
– 150 lb contact rail (Please see pag. 20 for accessories)
ANTIFREEZE
Concentrate of 1 or 5 gallons LR3 added to the lubro cooling mixture with the right percentage
will maintain the lubrocooling mixture fluid in negative temperature conditions.
LUBROCOOLER
LR2 concentrate, 1 or 5 gallons. This product of vegetable origin, to be watered down in the
percentage 95% water, 5% oil, will provide a white color mixture very effective for the drilling
operations resulting in no heating at the rail or the drilling machines
19
OPTIONAL ACCESSORIES FOR RAIL DRILLING MACHINES
(TO BE ORDERED SEPARATELY)
Rail shoes for positioning the drill on running and guard rails
Enable the automatic positioning of the machine on the drilling axis of each specific rail.
SPA/2-HSB
Suitable to adjust the drilling height
to be used in combination with MPAU
template.
Cembre Rail Shoes Drilling On Running Rails
MPAU
MPAU-10
MPAF 40 LB ASCE
MPAF 60 LB ASCE
MPAF 80 LB ASCE
MPAF 85 LB ASCE
MPAF 85 LB PRR
MPAF 85 LB PS
MPAF 90 LB ARA-A
MPAF 90 LB ASCE
MPAF 100 LB ARA-A
MPAF 100 LB ARA-B
MPAF 100 LB ASCE
MPAF 100 LB DY
MPAF 100 LB NH
MPAF 100 LB RE
MPAF 100 LB RE-HF
MPAF 100 LB PRR
Cembre universal rail shoe (for other types of rail or special
application such as drilling #20 high speed switch points)
Cembre universal short rail shoe
(for other types of rail or special application)
Cembre Shoe for drilling 40 LB ASCE rail
(Bolt hole elevation 1 9/16”)
Cembre Shoe for drilling 60 LB ASCE rail
(Bolt hole elevation 1 115/128”)
Cembre Shoe for drilling 80 LB ASCE rail
(Bolt hole elevation 2 3/16”)
Cembre Shoe for drilling 85 LB ASCE rail
(Bolt hole elevation 2 17/64”)
Cembre Shoe for drilling 85 LB PRR rail
(Bolt hole elevation 2 1/16”)
Cembre Shoe for drilling 85 LB PS rail
(Bolt hole elevation 2 15/64”)
Cembre Shoe for drilling 90 LB ARA-A rail
(Bolt hole elevation 2 9/16”)
Cembre Shoe for drilling 90 LB ASCE rail
(Bolt hole elevation 2 45/128”)
Cembre Shoe for drilling 100 LB ARA-A rail
(Bolt hole elevation 2 3/4”)
Cembre Shoe for drilling 100 LB ARA-B rail
(Bolt hole elevation 2 65/128”)
Cembre Shoe for drilling 100 LB ASCE rail
(Bolt hole elevation 2 65/128”)
Cembre Shoe for drilling 100 LB DY rail
(Bolt hole elevation 2 5/8”)
Cembre Shoe for drilling 100 LB NYNH& H rail
(Bolt hole elevation 2 39/64”)
Cembre Shoe for drilling 100 LB RE rail
(Bolt hole elevation 2 45/64”)
Cembre Shoe for drilling 100 LB RE-HF rail
(Bolt hole elevation 2 45/64”)
Cembre Shoe for drilling 100 LB PRR rail
(Bolt hole elevation 2 9/32”)
MPAF 100 LB PS
MPAF 105 LB DY
MPAF 115/119 LB RE
MPAF 122 CB
MPAF 127 LB DYM
MPAF 130 LB RE
MPAF 130 LB RE-HF
MPAF 130 LB RE-HFB
MPAF 130 LB PS
MPAF 131 LB RE
MPAF 132 LB RE
MPAF 133 LB RE
MPAF 136 LB RE
MPAF 136 LB LVM
MPAF 140 LB RE
MPAF 141 LB AB
MPAF 152 LB PS
MPAF 155 LB PS
20
Cembre Shoe for drilling 100 LB PS rail
(Bolt hole elevation 2 31/64”)
Cembre Shoe for drilling 105 LB DY & 110 LB RE rail
(Bolt hole elevation 2 43/64”)
Cembre Shoe for drilling 112/115/119 LB RE rail
(Bolt hole elevation 2 7/8”)
Cembre Shoe for drilling 122 CB rail
(Bolt hole elevation 2 7/8”)
Cembre Shoe for drilling 127 LB DY rail
(Bolt hole elevation 3 1/8”)
Cembre Shoe for drilling 130 LB RE/HF-A rail
(Bolt hole elevation 2 3/4”)
Cembre Shoe for drilling 130 LB RE/HF rail
(Bolt hole elevation 3 1/16”)
Cembre Shoe for drilling 130 LB HF-B rail
(Bolt hole elevation 3 3/8”)
Cembre Shoe for drilling 130 LB PS rail
(Bolt hole elevation 2 3/4”)
Cembre Shoe for drilling 131 LB RE rail
(Bolt hole elevation 3 1/2”)
Cembre Shoe for drilling 132 LB RE running rail
(Bolt hole elevation 3 3/32”)
Cembre Shoe for drilling 133 LB RE rail
(Bolt hole elevation 3”)
Cembre Shoe for drilling 136 LB RE rail
(Bolt hole elevation 3 3/32”)
Cembre Shoe for drilling 136 LB LE VAL rail
(Bolt hole elevation 3 1/16”)
Cembre Shoe for drilling 140 LB RE and 140 PS rail
(Bolt hole elevation 3”)
Cembre Shoe for drilling 141 LB AB and 141 LB RE rail
(Bolt hole elevation 3 3/32”)
Cembre Shoe for drilling 152 LB PS rail
(Bolt hole elevation 3 3/4”) to be used with PFA1
(arbour extension) and PPL5 (Pilot Bit)
Cembre Shoe for drilling 155 LB PS rail
(Bolt hole elevation 3 3/8”) to be used with PFA1
(arbor extension) and PPL5 (Pilot Bit)
OPTIONAL ACCESSORIES FOR RAIL DRILLING MACHINES
(TO BE ORDERED SEPARATELY)
Cembre Rail Shoes Drilling On Crane Rails
(using DBG-AY and 2” depth cutter with PPL2)
Cembre Rail Shoes Drilling On Guard Rails
(Using DBG-GR clamp)
MPAF-175LB-258
MPAF 100 LB ARA-B GR
Cembre Shoe for drilling 100 LB ARA-B guard rail
(Bolt hole elevation 2 1/4”)
MPAF 115/119 LB RE GR Cembre Shoe for drilling 112/115/119 LB RE guard rail
(Bolt hole elevation 2 5/8”)
MPAF 115 LB-RE-3132
Cembre Shoe for drilling 115 LB-RE-3132 guard rail
(Bolt hole elevation 3 1/32”)
MPAF 132 LB-RE-3932
Cembre Shoe for drilling 132 LB RE guard rail
(Bolt hole elevation 3 9/32”)
MPAF 136 LB-RE-314
Cembre Shoe for drilling 136 LB RE guard rail
(Bolt hole elevation 3 1/4”)
MPAF-171LB-258
MPAF-104LB-2716
MPAF-105LB-21364
MPAF-135LB-21532
Cembre Rail Shoes Drilling On Aluminum Composite Rails
(using DBG-LY and 2" depth spiral bits)
Cembre Rail Shoes Drilling On Girder Rails
(Using DBG-LY clamp and 2” depth cutters)
MPAF-ASC7L
MPAF 128/149 LB GR
Cembre Shoe for drilling girder rail
(Bolt hole elevation 3”)
MPAF 128/149 LB-GR/1 Cembre Shoe for drilling girder rail
(Bolt hole elevation 2 3/4")
MPAF 149 LB GR 234
Cembre Shoe for drilling girder rail
(Bolt hole elevation 2 3/4”)
MPAF GGR 118
Cembre Shoe for drilling girder rail
(Bolt hole elevation 2 3/8”)
MPAF RI 60 N
Cembre Shoe for drilling girder rail
(Bolt hole elevation 2 7/8”)
MPAF R160-87
Cembre Shoe for drilling girder rail
MPAF NP4AM
MPAF BA9101
MPAF TR68
Cembre Shoe for drilling 175 LB rail
(Bolt hole elevation 2 5/8)
Cembre Shoe for drilling 171 LB rail
(Bolt hole elevation 2 5/8)
Cembre Shoe for drilling 104 LB rail
(Bolt hole elevation 2 7/16)
Cembre Shoe for drilling 105 LB rail
(Bolt hole elevation 2 13/64)
Cembre Shoe for drilling 135 LB rail
(Bolt hole elevation 2 15/32)
Cembre Shoe for drilling ASC7L rail
(Bolt hole elevation 1 47/64")
Cembre Rail Shoes Drilling On Check Rail Type UIC33
(using DBG-UIC33, UIC33 Spacer)
MPAF-UIC33
Cembre Shoe for drilling UIC33 rail
(Bolt hole elevation 1 3/8" from the top of the rail)
Cembre Shoe for drilling girder rail
(Bolt hole elevation 2 7/8”)
Cembre Shoe for drilling 180-105 LB girder rail
(Bolt hole elevation 2 7/8”)
Cembre Shoe for drilling girder rail
(Bolt hole elevation 3 3/32")
VERTICAL POSITIONING TEMPLATE
MPAS RI 60 N
Cembre Shoe for drilling vertically
in the groove of girder rail type RI60N
(see picture A)
MPAS 35G-GP
Cembre Shoe for drilling vertically
in the groove of girder rails type
35G and 35GP
(see picture A)
Picture A
21
MRF SR-SFA POSITIONING JIG
MRF SR-SFA positioning jigs and accessories facilitate accurate drilling in rail of holes with predefined centres namely using Cembre
drilling machines:
- 2 holes with centres of 145 mm (fig. 1, Pos. 1 and 2)
- 2 holes with centres of 270 mm (fig. 1, Pos. 1 and 3)
- 3 holes with centres of 148 mm (fig. 1, Pos. 4, 5 and 6)
22
MRF SR-SFA POSITIONING JIG
Assembly:
a) Select the SR…. template kit according to the rail to be
drilled.
b) Assemble the SR templates on to the SR-SKI support, fixing
with the M6x16 screws supplied (ref. fig. 3 and 4); locating
pins on the support will ensure correct positioning.
c) Assemble the support on to the the front plate of the drilling
machine, centre it by the pins and tighten it by the 2 screws
M6x25 supplied with the drilling machine (ref. fig. 5).
d) Position the jig in the required place on the rail head and
lock it by the handle clamps (ref. fig. 6).
e) When locking the jig align, if necessary, the appropriate centre line on the jig with a reference mark on the rail head
(ref. fig.7). Should it be necessary during the drilling phase
to move the jig, exact repositioning can be achieved via the
reference mark on the rail head.
SHOES AND TERMINATION BLOCKS FOR TIEFENBACH WHEEL SENSOR
RailShoeTermination Block
100
100
105
112
115
119
127
132
133
136
140
141
23
RE
ASCE
DY
RE
RE
RE
DY
RE
RE
RE
RE
AB
SRT100 RE SRT100 ASCE SRT105 DY SRT112 RE SRT115 RE-86.5 SRT119 RE SRT127 DY SRT132 RE-86,5
SRT133 RE SRT136 RE SRT140 RE SRT141AB-86,5 TDB6/100RE
TDB6/100ASCE
TDB6/105DY
TDB6/112RE
TDB6/115RE
TDB6/119RE
TDB6/127DY
TDB6/132RE
TDB6/133RE
TDB6/136RE
TDB6/140RE
TDB6/141AB
OPTIONAL ACCESSORIES FOR RAIL DRILLING MACHINES
(TO BE ORDERED SEPARATELY)
Joint bar positioning gauges
Positioning gauges MRFY for drilling Joint bar holes at pre-defined distances between rail end
and holes center lines.
MRFY 10:
MRFY 11:
MRFY 12:
MRFY 13:
MRFY 14:
MRFY 15:
MRFUY:
MRFY 16C:
Suitable for drilling the following rails 100 ARA-B, 115 and 119 RE
Suitable for drilling the following rails 100 ARA-B and 105 DL&W
Suitable for drilling the following rails 115, 119, 132, 136, 140 LB RE, 130 and 155 PS
Suitable for drilling the following rails 80, 90 LB ASCE and 100 ARA-A
Suitable for drilling the 85 LB ASCE rail
Suitable for drilling 130 LB RE and 136 LB LE. VAL rails
Universal positioning gauge for all rail sizes
For Canadian market
Please note: other positioning gauge sizes available upon request.
MRF SR-SFA
POSITIONING JIG MRF SR-SFA and MRF SR-SF
MRF SR-SFA
MRF SR-SF
The MRF SR-SFA positioning jig is suitable for drilling the following hole
centres in axle counter applications:
- 2 holes with centres of 5.7 in.;
- 2 holes with centres of 10.6 in.;
- 3 holes with centres of 5.8 in..
MRF SR-SF
The MRF SR-SF positioning jig is suitable for drilling the following hole centres in axle counter applications:
- 2 holes with centres of 5.7 in.;
- 2 holes with centres of 10.6 in.
SR-SKI
Support
SR...
Templates KIT
24
OPTIONAL ACCESSORIES FOR RAIL DRILLING MACHINES
(TO BE ORDERED SEPARATELY)
Cembre Broach Cutters 2” Depth of Cut
(To Be Used With Cembre PPL2 Pilot Bit)
BROACH CUTTERS
These cutters rapidly produce high quality,
accurate holes in a single pass. The automatic lubrocooling system reduces friction
and eliminates heat build up during the
drilling operation. Under standard conditions a broach cutter can drill 40-50 holes,
depending on the hardness of the rail.
01354
01355
01356
01357
01358
01359
01360
01361
01362
01363
01364
12218*
(7/8" hole diameter)
(15/16“ hole diameter)
(1“ hole diameter)
(1 1/16" hole diameter)
(1 1/8" hole diameter)
(1 3/16“ hole diameter)
(1 1/4" hole diameter)
(1 5/16“ hole diameter)
(1 3/8" hole diameter)
(1 7/16" hole diameter)
(1 1/2" hole diameter)
(9/16" hole diameter)
Cembre Broach Cutters 7/8” Depth of Cut
(To Be Used With Cembre PPC2 Pilot Bit)
Cembre Pilot Bits
(For Use With Broach Cutters)
15128
15130
15132
15234
Cembre TSC 1 1/8"
15138
Cembre TSC 1 1/4"
Cembre TSC 1 5/16"
15144
15146
Cembre TSC 1 1/2"
Cembre TSC 3/4"
Cembre Pilot bit type PPDF2
(to be used with 3” long cutters)
Cembre Pilot Bit type PP1
(to be used with 1” long cutters)
Cembre Pilot Bit type PPL2
(to be used with 2” long cutters)
Cembre Pilot Bit type PPC2
(to be used with 7/8” long cutters)
Pilot Bit type 3-10528
(to be used with 3” long cutters)
(7/8" hole diameter)
(15/16" hole diameter)
(1" hole diameter)
(1 1/16" hole diameter)
(1 1/8" hole diameter)
(1 3/16" hole diameter)
(1 1/4" hole diameter)
(1 5/16" hole diameter)
(1 3/8" hole diameter)
(1 7/16" hole diameter)
(1 1/2" hole diameter)
(3/4" hole diameter)
Cembre Broach Cutters 3” Depth of Cut
(To Be Used With 3-10528 Pilot Bit)
3-12224
3-12226
3-12228
3-12230
3-12232
3-12236
Cembre HEN Carbide Cutters
7/8” Depth of Cut
CCQ 3/4-7/8
CCQ 7/8-7/8
CCQ 1-7/8
CCQ 1 1/8-7/8
CCQ 1 3/16-7/8
CCQ 1 1/4-7/8
CCQ 1 5/16-7/8
CCQ 1 1/2-7/8
(3/4" hole diameter)
(7/8" hole diameter)
(1" hole diameter)
(1 1/8" hole diameter)
(1 3/16" hole diameter)
(1 1/4" hole diameter)
(1 5/16" hole diameter)
(1 1/2" hole diameter)
Cembre HEN Carbide Cutters
2” Depth of Cut
CCQ 1-2
CCQ 1 1/2-2
(1" hole diameter)
(1 1/2" hole diameter)
Cembre HEN Carbide Cutters
3” Depth of Cut
CCQ 7/8-3
AOT ADAPTER FOR TWISTER BROACH CUTTERS
(3/4" hole diameter)
(13/16" hole diameter)
(7/8" hole diameter)
(15/16" hole diameter)
(1" hole diameter)
(1 1/8" hole diameter)
(7/8" hole diameter)
Other sizes available on request
A new adapter for Cembre drilling machines has been specifically
designed to accept broach cutters, already in use by customers,
having the one-touch fixing system.
This new adapter does not have any grub screw since broach cutter
twister type are held in place by the special shape of their shaft.
The broach cutter is fix into the adapter by an easy push & twist
operation: push the cutter into the adapter and twist clockwise.
In order to fix the AOT adapter to the drilling machine, proceed by
tightening the 2 grub screws of the shaft, as commonly done to fix
standard broach cutters.
AOT adapter requires the PPL2 Pilot Bit.
TWIST
PUSH
*special pilot bit required
25
OPTIONAL ACCESSORIES FOR RAIL DRILLING MACHINES
(TO BE ORDERED SEPARATELY)
SPECIAL SPIRAL TWIST BITS
Using these bits guarantees optimum performance during the drilling operation. The semi-automatic lubrocooling system, reduces friction
and eliminates heat build up during the drilling operation. As a rule, under normal conditions, a spiral bit can drill 70-100 holes, depending
on the hardness of the rail.
SPECIAL APPLICATION FOR CEMBRE RAIL DRILLS
Application
UIC 69*
150 LB
Aluminum-RailAluminum
COMPOSITE
Clamp
DBC
Template
AAT
TST 50 + DBG-AY
MPAF 150 LB-3Y
TST 50 + DBG-AY
MPAF 56 CF COMP1
MPAF 84 CF COMP2
MPAF 84 CP COMP3
MPAF 85 LB ASCE
Cutters
01354
01355
01356
01357
01358
01359
01360
01361
01362
01363
01364
12218
(7/8" hole diameter)
(15/16“ hole diameter)
(1“ hole diameter)
(1 1/16" hole diameter)
(1 1/8" hole diameter)
(1 3/16“ hole diameter)
(1 1/4" hole diameter)
(1 5/16“ hole diameter)
(1 3/8" hole diameter)
(1 7/16" hole diameter)
(1 1/2" hole diameter)
(9/16" hole diameter)
3-12224 (3/4" hole diameter)
3-12226 (13/16" hole diameter)
3-12228 (7/8" hole diameter)
3-12230 (15/16" hole diameter)
3-12232 (1" hole diameter)
3-12236 (1 1/8" hole diameter)
PE 130L-AR
PE 3/4"-L1-AR
PE 7/8"-L1-AR
PE 1"-L1-AR
PE 1 1/4"-L1-AR
PE 1 1/8"-L1-AR
* = APPLICATION DEVELOPED FOR NARROW CHAIRS
1 = FOR DRILLING 56 lb ALUMINUM BAR MANUFACTURED BY FOSTER
2 = FOR DRILLING 84 lb ALUMINUM BAR MANUFACTURED BY FOSTER
3 = FOR DRILLING 84 lb ALUMINUM BAR MANUFACTURED BY PORTER
26
Extension
Pilot Bit
PFA
PPL4
PFA 1
PPDF2
(1/2" hole diameter)
(3/4" hole diameter)
(7/8" hole diameter)
(1" hole diameter)
(1 1/4" hole diameter)
(1 1/8" hole diameter)
-
EXAMPLE OF RAIL DRILLING MACHINE INSTALLATION
USE ON RUNNING RAILS
STANDARD USE
DRILLING BY THE GUARD RAIL
DBG-Y over rail clamp equipped with TDB- 6 termination
DBG-GR over rail clamp equipped with TDB-1 termination
USE ON GIRDER RAIL (for example 128 or GGR 118)
• DBG-LY over rail clamp
• Specific positioning template MPAF
• Use of 2” depth of cut broach cutters
The design of the shoe (combination)
allows the positioning on both sides of the rails
27
AUTOMATIC RAIL DISC SAW
ROBOKATTA RDS-14P-AA
presents a new concept in Rail Disc Saws by combining a powerful
and robust Saw with the worlds first Automatic Support Arm which,
during the cutting phase, allows the operator to be in control but
away from the machine and therefore subject to:
• Vibration:
• Physical Effort:
• Harmful Dust:
• Sparks:
• Exhaust Fumes:
• Acoustic Noise:
Designed for precise cutting, Robokatta Automatic Rail Disc Saw
has the perfectly perpendicular action essential for making the
consistently accurate right-angle cuts in both axes that are fundamental to the reliability of isolated joints in automatic signalling
systems.
Zero
Zero
Zero
Zero
Zero
Minimum
For traditional Manual operation, the alternative two-joint Support
Arm combines simplicity with precision and minimises the working
weight of the Saw for the operator.
Design features:
• One-piece disc support arm and hub coupled to the
fixing arm provides maximum rigidity and cutting precision
• Metallic disc protection casing with angular regulation device
is not affected by vibration, so assures operator security and
optimum visibility
• Transportation handle designed to assist motor protection
• Automatic switch off at end of cut
• Automatic alarm for air filter cleaning
• Switch off the machine or reset the air filter cleaning alarm via
the Auxiliary Switching Device supplied.
In both manual and automatic modes, Robokatta offers tremendous
advantages over other rail saws including:
• “Expert operator” cutting times and accuracy obtained due to:
– Rigorously engineered support arms
– Patented self-adjusting belt tension system
• Speed control to optimise disc performance, minimising consumption
and consequently delivering the greatest number of cuts
• Elastic system for vibration damping
28
DIN
N
PE
Technical characteristics:
T
AUTOMATIC RAIL DISC SAW
• PA
ROBOKATTA RDS-14P rail saw
• Husqvarna 2-stroke engine with electronic start and 5 stage air
filter; 7.9 HP (5.8 kW) at 9750 rpm
• Pulley transmission with centrifugal clutch and trapezoidal tooth belt
• Tank capacity:
0.33 Gal
• Cutting disc diameter:
14"/16"
• Disc support shaft diameter:
1"
• Dimensions (without disc)
- Length:
31,4"
Auxillary
- Width:
11,27"
switching
- Height:
17,3"
RDS-14P rail disc saw
device
• Weight:
- Without support arm:
41.9 lbs
- Weight of manual support arm:
18.7 lbs
Optional accessories:
- Weight of automatic support arm: 43.6 lbs
VAL RDS
AA-RDS automatic support arm
case for storage of
the RDS-14P rail saw.
• Powered by the rail saw engine to simulate the movement of a
skilled operator during the cutting phase
VAL AA-RDS
• Original clamp configuration for better and safer coupling to the
rail being cut
case for storage of the
AA-RDS automatic support arm.
• Exact cutting position indicator integrated into the clamp
• Ability to invert the rail saw easily and quickly to continue cutting
on the other side of the rail, without relocating the clamp and
support arm
• Arm joint supported by shielded bearings & assembled with no
end float to ensure precision when cutting from both sides of
the rail
SSR1
stabiliser support for
short rail lengths.
Cutting discs
For ROBOKATTA best
performance use Cembre
C-REX cutting discs:
• May be blocked in “Hold” position to simplify rail
saw location and start-up operations
• Can be switched to manual mode.
CRDL4387
CRDL4381
CRDL6407
CRDL6401
(14”
(14”
(16”
(16”
x
x
x
x
7/8”)
1”)
7/8”)
1”)
Consult us for ROBOKATTA version equipped
with 7/8” diameter disc support shaft
SA-RDS manual support arm
Support arm for using ROBOKATTA
in manual mode only.
“Expert operator” cutting times and accuracy in automatic and manual modes
29
TEN
G
SUPPORT TROLLEY
CS-SD
CS-SD-TA
The support mechanism, which secures the
portable drilling machines SD-15PR-ECO, SD10E-110 and the portable impact wrenchs
NR-11P and NR-13E-110, incorporates
a gas pressure spring to give a constant,
balanced control to the machine during
operation. Fitted with insulated wheels,
the trolley does not interfere with the
track electrical circuits. The trolley is
easily closed and can comfortably be
carried by a single operator.
The CS-SD standard version is suitable
to work on standard gauge rails (4ft 8.5in), while
the CS-SD-TA is the adjustable version suitable to cover
gauges from 3ft 3.4in to 5ft 7in.
The trolley is easily assembled and can comfortably be
carried by a single operator.
General features:
• Weight: (without connecting rod) 38.5 lbs
• Connecting rod weight: 26.4 lbs
430
• Dimensions (in.):
120
800
1075
1650
Portable gas engine impact wrench
NR-11P + support trolley CS-SD
NTE
TE
NTE
TE
D
• PA
D
• PA
Portable drilling machines for wood
ties SD-15PR-ECO + support trolley CS-SD
30
SUPPORT TROLLEY ACCESSORIES
POSSIBILITY OF EMPLOYMENT OF PORTABLES IMPACT WRENCH NR-11P AND DRILLING MACHINE FOR
WOOD TIES SD-15PR-ECO WITH SUPPORT TROLLEY CS-SD
IN VERTICAL
IN HORIZONTAL
KCS-NR interface kit
KHOR-NR interface kit for horizontal
for vertical use with
support trolley CS-SD
use with support trolley CS-SD
IN BRIDGES
IN ROAD CROSSINGS
KEB-NR extension kit to be installed
on the existing KCS-NR kit, suitable to
raise the standard working level of the
NR-11P. Designed for road crossings
applications.
KLE-32-CS
KLE-43-CS
Extensions to be used on support trolley
CSSD allowing Drilling or Lagging of Timber
Guard Rails Up to 43” From Field Side for
both tie drill and nut runner.
Long one up to 43” from field side
Short one up to 32” from field side
KCS-SD-RC
Interface kit specifically designed for road crossing applications to
be installed on existing support trolley CS-SD.
31
D
• PA
NTE
TE
44
8
1
NTE
TE

D

PORTABLE - TWO CYCLE GAS ENGINE
IMPACT WRENCH NR-11P
UE
Q
R
O
H T
bs
G
l
I
.
H
t
f
• PA






NR-11P
Protective shield
To protect tank
and engine from
accidental shocks
Ideal for Railways, Construction sites,
Oil and Mining Industries, Shipyards.

Torque selector
With 5 positions
General features:
 - Fuel Tank
This large tank has a 0.3 Gal. capacity for longer working time between
refills. The gripping surfaces on the cap make it easy to remove/replace
and the facility to add fuel in both vertical and horizontal positions avoids
accidental spillage.
 - Handlebar
Careful ergonomic design of the machine spreads the weight equally between left
and right handles. The structure formed by the combination of the shaped handle
bar and the protective shield minimise the risk of accidental mechanical shock to
the fuel tank and engine.
Forward/Reverse
selector
Smooth change
 - Control handle
Control buttons are specifically located to reduce the effects of working in awkward
positions, eg wrist and shoulder discomfort, thereby optimising performance in both
vertical and horizontal modes, while a Dead man device prevents accidental acceleration, for operator safety. The control handle assembly is clamped to the handlebar
via a steel rod for enhanced robustness.
 - Impact mechanism
The innovative patented impact unit develops a high torque and has a larger impact
surface than any other nut runner, so to extend the life of this essential component.
Specialist, high spec grease minimises wear in this area and the special seal on the
drive prevents the leakage of grease commonly seen on other impact wrenches.
 - Engine
With a greater impact surface, the NR11P does not need higher rpm to develop
2500 Nm thus the engine is not continuously straining at maximum rpm, allowing
maintenance intervals to be extended.
 - Trolley (see pages 30-31)
Optional interface kits enable the machine to be used in vertical and horizontal modes
with the rail mounted CS-SD support trolley. Fitted with a braking device in accordance with EN19277, the trolley eliminates much of the effect of the weight of the
machine and allows rapid movement between work areas.
 - Vibration
The handlebar is mounted on 4 vibration absorbing dampers so to reduce handarm vibration felt by operators.
 - Gearbox
Brightened steel gears are immersed in a synthetic oil bath to prolong life and extend
the range of permitted working temperatures. The gear change lever is adjacent to
the accelerator control in order to avoid damage caused by changing gear while the
engine is running. Smooth acceleration is provided by the centrifugal clutch.
 - Easy-start
With its decompression button, primer and digital ignition coil, minimum time and
effort are required to start NR11P.
32
Technical Features:
44
8
1
D
• PA
NTE
TE
Engine: single phase electric motor
Supply voltage: 110÷120 V / 50÷60 Hz
Power rating: 2.8 kW
Weight: 46.3 lbs
The NR-13E-110 is suitable for use
with the CS-SD support trolley
(see pages 30-31)
NTE
TE
•
•
•
•
D
NR-13E-110
PORTABLE ELECTRIC IMPACT WRENCH
NR-13E-110
QUE
R
O
s
H T
b
l
.
HIG
ft
• PA
Fitted with PRCD device
(Portable Residual Current Device)
PROTECTION AND SAFETY AT WORK OF IMPACT WRENCHS
ACOUSTIC NOISE (Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u)
Protection of workers against risks of exposure to noise during work.
NR-11P
– The weighted continuous acoustic pressure level equivalent
A at the work place LpA is equal to ............................................................ 96,2 dB (A)
– The maximum value of the weighted acoustic displacement
pressure C at the work place LpCPeak is equal to.......................................... 123,9 dB (C)
– The acoustic power level emitted by the machine
LWA is equal to ...................................................................................... 108,9 dB (A)
NR-13E-110
– The weighted continuous acoustic pressure level equivalent
A at the work place LpA is equal to ............................................................ 98,4 dB (A)
– The maximum value of the weighted acoustic displacement
pressure C at the work place LpCPeak is equal to.......................................... 123,6 dB (C)
– The acoustic power level emitted by the machine
LWA is equal to ...................................................................................... 107,2 dB (A)
RISK DUE TO VIBRATION (Directive 2006/42/EC, annexe 1, point 2.2.1.1).
Tests carried out in compliance with the indications contained in UNI ENV 25349 and UNI EN 28662 part 1st Standards,
and under operating conditions much more severe than those normally found, certify that the weighted root mean square
in frequency of the acceleration the upper limbs are exposed is respectively:
NR-11P
8,68 m/sec2 max
NR-13E-110
7 m/sec2 max
33
PORTABLE - TWO CYCLE GAS ENGINE
IMPACT WRENCH NR-11P
MAIN SPECIFICATION
ENGINE
Type:
Displacement:
Fuel tank capacity:
Fuel mixture ratio:
Revolution (idle):
Revolution (loaded, impact):
Revolution (non loaded, max):
Two cycle, forced-air cooled, single cylinder
55 cc
0.3 USA Gal
Synthetic oil 1:50
2 cycle mineral oil 1:25
2800 rpm ± 200
7000 rpm
11500 rpm
{
IGNITION
Type:
Spark plug type:
Digital
RAX 80 or equivalent
CARBURETTOR
Type:
Diaphragm
IMPACT UNIT
Square driver size:
Fastening torque range:
1”
Full Throttle: 1844 ft. lbs
MANDREL SPEED
No load:
1300 rpm
WEIGHT
Dry:
41 lbs
10.8
16.9
DIMENSIONS inches
25.2
34
PORTABLE - TWO CYCLE GAS ENGINE
IMPACT WRENCH NR-11P
OPTIONAL ACCESSORIES:
Ref.
Description
XT 100
1” x 4” (length) extension
SJ 1”
1” swivel joint
CLIP NR
Retaining circlip for fastening sockets to the mandrel.
KCS-NR
Kit for mounting NR11-P to CS-SD
support trolley.
KHOR-NR
interface kit for horizontal use with
support trolley CS-SD
KEB-NR
extension kit designed for road crossings applications.
CS-SD
Support trolley common to NR11-P
and sleeper drilling machines SD-15PR-ECO and
SD-10E-110.
VAL P20
Plastic box for storage of sockets and accessories.
VAL NR
Steel case for storage of NR11-P and VALP20 accessories box.
Standard and long impact sockets,
extensions, swivelling shaft, adapters.
CLIP-NR
Retaining circlip for fastening sockets to the mandrel having an
external diameter range: 1.85”÷2.24”.
3 pieces supplied as standard.
CLIP-NR 57
TARPCOVER Protection cover manufactured in Polyethylene HDPE
027-NR
and UV resistant. Temperature range: -40°C to +70°C.
Retaining circlip for fastening sockets to the mandrel having an
external diameter range: 2.24”÷2.64”.
1 piece supplied as standard.
TARPCOVER 027-NR
VAL P20
VAL NR
Anti-vibration couplings reduce transmission of vibration to the operator.
MAIN APPLICATIONS:
Assembly of steel structures such as bridges, building frames,
rail tracks, ship building, heavy equipment maintenance, pipelines and
industrial applications.
The protective handlebar
structure facilitates a comfortable dorso-lumbar operating
position without wrist injury.
A reduced mandrel axis to machine base dimension facilitates
a more convenient horizontal
position for working with track
bolts, even when operating
across sleepers.
35
PORTABLE TWO CYCLE GAS TIE DRILL WITH FORWARD AND
REVERSE FEATURE
New
• PA
• PA
According to phase 2
European Directives
D
NTE
TE
NT
TE E
D








TWO CYCLE GAS ENGINE SD-15PR-ECO

General features:
Two cycle engine:
• Displacement: 53,2 cc
• Power: 2.7 HP/ 2.0 kW
• Fuel: 2% mixture (1:50)
• Starting: rope pull with automatic rewind.
• Clutch: centrifugal clutch with
automatic intervention
• Bit diameter range: up to Ø 25/32” *
• Max drilling thickness: 7 7/8”
• Weight: 44.0 lbs



* Depending on the type of wood it is also possible to
drill larger holes

 - Accelerator
Accelerator lever fitted with safety switch to prevent accidental operation.
 - Centrifugal clutch
n
• co
t
•
 - Operating handle
for
o
ming
Fitted with a centrifugal clutch; with the engine running at ‘idle’ speed the drill bit is
stationary. The accelerator controls the rotation of the drill bit.
c
 - Emergency lever
to
EN13977
g
on
for min
Handle will rotate through 90° for operator comfort.
Emergency lever for the immediate release of the drill bit.
 - Shock absorbers
Shock absorbers fitted between the drive shaft and spindle, reduce the transmission of machine vibrations to the operator.
 - Safety guard
 - Carrying handle (see page 39)
Carrying handle; also used for locating the drilling machine into the CS-SD trolley.
Safety guard: providing effective, total protection of the drill bit 12.8 in. (325 mm).
Spring loaded to guarantee the retraction of the drill bit from the sleeper on completion of the drilling operation, thereby minimising operator effort.
 - Depth gauge
 - Guard nozzle
Depth Gauge; easy to operate using the graduated scale, for adjusting the depth
of drilled hole.
Interchangeable, Guard Nozzle TPM200-26, for locating into chairs and base
plates, as commonly used on existing tracks.
 - MND spindle
 - Engine
MND spindle, for automatically securing drill bits, with a 0.55 in. (14 mm) diameter shank.
New engine conforming to “phase 2” of 97/68/CE, 2001/63/CE and 2002/88/
CE directives.
 - MND1 interchangeable spindle
MND1 interchangeable spindle: Available as an optional accessory.
For automatically securing drill bits, with a 0.63 in. (16 mm) diameter shank.
 - Forward/Reverse selector
Reverse action enables easy withdrawal of auger.
36
PORTABLE DRILLING MACHINES FOR WOOD TIES TYPES
SD-15PR-ECO AND SD-10E-110
NTE
TE
General features:
Engine: single phase electric motor
Supply voltage: 110-120 V / 50-60 Hz
Power rating: 1.8 kW
Bit diameter range: up to Ø 25/32” *
Max. drilling thickness: 7 7/8”
Weight: 38 lbs
• PA
* Depending on the type of wood it is also possible to
drill larger holes
n
• co
t
•
for
o
ming
The SD-10E-110 is suitable for use
with the CS-SD support trolley
(see pages 30-31)
EN13977
g
on
for min
to
•
•
•
•
•
•
• PA
D
D
NT
TE E
ELECTRIC SD-10E-110
c
PROTECTION AND SAFETY AT WORK OF DRILLING MACHINES
ACOUSTIC NOISE (Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u)
Protection of workers against risks of exposure to noise during work.
SD-15PR-ECO
– The weighted continuous acoustic pressure level equivalent
A at the work place LpA is equal to ............................................................ 97,9 dB (A)
– The maximum value of the weighted acoustic displacement
pressure C at the work place LpCPeak is equal to.......................................... 116,9 dB (C)
– The acoustic power level emitted by the machine
LWA is equal to ...................................................................................... 106,5 dB (A)
SD-10E-110
– The weighted continuous acoustic pressure level equivalent
A at the work place LpA is equal to ............................................................ 93,1 dB (A)
– The maximum value of the weighted acoustic displacement
pressure C at the work place LpCPeak is equal to.......................................... 130 dB (C)
– The acoustic power level emitted by the machine
LWA is equal to ...................................................................................... 104,3 dB (A)
RISK DUE TO VIBRATION (Directive 2006/42/EC, annexe 1, point 2.2.1.1).
Tests carried out in compliance with the indications contained in UNI ENV 25349 and UNI EN 28662 part 1st Standards
and under operating conditions much more severe than those normally found, certify that the weighted root mean square
in frequency of the acceleration the upper limbs are exposed is respectively:
SD-15PR-ECO
7,06 m/sec2 max
SD-10E-110
3,7 m/sec2 max
37
PORTABLE DRILLING MACHINES FOR WOOD TIES TYPES
SD-15PR-ECO AND SD-10E-110
OPTIONAL ACCESSORIES FOR WOOD TIES DRILLING MACHINES
TPM 220-26
7/16" (11)
9/16" (14)
5/8" (16)
43/64" (17)
11/16" (18)
12.8 (325)
3/4" (19)
25/32" (20)
13/16" (20)
7/8" (22)
43/64" (17) - 7/8" (22)
TPM 190-24
PV 7/16"
PV 140
PV 160
PV 170
PV 180
PV 190
PV 200
PV 210
PV 220
PV 170/220
GUARD NOZZLE TPM...
Lenght
In. (mm) Standard Optionals (available on request)
TPM 170-24
Diameter
In. (mm)
Cembre Type
TPM 200-26
Augers for Cembre tie drills
Contac Cembre for different applications, or for drilling operations, where an alternative size,
end piece is required.
TPM...
Guard Nozzle for the moveable guard, interchangeable with the standard nozzle.
TPM...
5/8” ADAPTER
key chuck with spindle adapter enables the use of other styles of tie drill bits.
5/8” Adapter
Cembre Carbide Counter Bit 1 1/2"
For the PV 180
VAL P 6
Plastic case for storing the drill bits and standard
accessories supplied with the machine.
This case can be stored inside the drilling machine case.
Carbide
Counter
Bit 1 1/2"
(to be used
with PV180)
VAL SD
Robust steel case for storing the drilling machine
and VAL P6 accessory case.
TARPCOVER 026-SD
Protection cover manufactured in Polyethylene
HDPE and UV resistant.
Temperature range: -40°C to +70°C.
TARPCOVER
026-SD
VAL P6
VAL SD
38
PORTABLE DRILLING MACHINES FOR WOOD TIES TYPES
SD-15PR-ECO AND SD-10E-110
Easily combined with Support
Tolley CS-SD
Two stroke petrol engine machine,
purpose built for use with
the support trolley CS-SD
This new, patented unit has
been designed and developed
by Cembre, to provide optimum
safety, both when using the
drilling machine independently
and with the machine fitted onto
the trolley.
Compact and lightweight,
the unit can be positioned and
operated by a single person.
Example of use on double
crossovers.
The unit is easily assembled
and can comfortably be
carried by a single operator.
The SD-15PR-ECO unit enables vertical holes to be drilled
quickly and efficiently.
If required, the angle of the
Spindle Axis can be adjusted
up to 5°.
The unit can quickly and easily
be removed from the track.
39
PANDROL ‘‘E CLIP’’
MACHINE
"E" Clip Applications on both Wooden
and Concrete Ties.
PCM-2P/U
PCM-2P/U1
PCM-2P
For “e” type PANDROL CLIPS
Rapid performance with a high degree of simplicity of use, requiring
only one operator. Suitable to insert
& extract “e” type Pandrol clips on
both sides of the rail at the same
time. A single operator can easily
manage the machine.
Braking system
PCM-2P-BRAKED meets the
requirements of EN13977.
Easily adjustable to work both on wooden and concrete ties (long and short baseplate version) on several rail types.
PCM-2P/U
PCM-2P
PCM-2P/U1
Typical application on which the PCM-2P/U
is used: long baseplate (7.87 in.) on wooden
ties.
Typical application on which the PCM-2P/U
can be used: Short baseplate (2.76 in.)
on concrete ties, Available upon request a
special machine PCM-2P specific just this
application.
Typical application for the PCM-2P/U1:
special metro baseplate on concrete ties
or basement.
PCM-2P/U... is equipped by a mechanical
stop device guaranteeing that all the clips
are fixed properly in the same way avoiding
overdriving.
The device is quickly removable so to allow
the extraction of clips.
Inserction and extraction of the clip by means of the PCM-2P/U1
40
PANDROL ‘‘E CLIP’’
MACHINE
GENERAL FEATURES
• The PCM-2P/U... machine from Cembre is suitable for the insertion and
• The pump unit is suited by a sturdy and powerful 4-stroke engine,
extraction of “e” type pandrol clips used with 2.76 in. & 7.87 in. bases;
Honda or equivalent, with noise levels according to CARB-EPA
• The unit is immediately ready to use requiring no assembly or disasstandards.
sembly of accessories;
• Does not interfere with rail circuits due to the three insulated wheels;
• Particularly suited to rail adjustment work, for instance on in-progress • Compactness and easy transport makes the PCM-2P/U... machine
rail sections or track renewal, the PCM-2P/U... & PCM/2P machines
a very reliable for the immediate use.
also generally applicable in maintenance operations.
• Weight: Pump unit 108 lbs, Clamp unit 106 lbs , trolley unit 20 lbs ,
• Ballast on ties does not unduly affect the machine, as the clamp do
wheel bar 11 lbs
not rest on them;
• The self-braking system is quick & easy to connect and intervenes
• The pump unit is the same as that used on PCM-2P/U, PCM-2P/U1,
automatically when the operator releases the handle of the machine.
PCM-2P/FC and PCM-2P guaranteeing and high versatility in case
of several applications.
ASSEMBLY SEQUENCE PCM-2P/U..
4
3rd wheel bar
PUMP UNIT
suitable to work on
standard gauge rails (4ft
8.5 in.).
Available upon request
the adjustable version
suitable to cover gauges
from 3ft 3.4in to 5ft 7in.
2
direction of
operation
TROLLEY UNIT
1
CLAMP UNIT
3
3rd WHEEL BAR
PCM-2P
PCM-2P
specific just for 2.76 in.
bases on concrete ties.
Easy assembly and transportation by two persons.
1
2
3
41
PANDROL ‘‘FAST CLIP’’
MACHINE
For PANDROL “FAST CLIPS”
The Pandrol "Fast Clips" machine from
Cembre is suitable for the insertion and
extraction of Pandrol ‘‘fast clips’’ used with
all 4 ft 8.5 in. gauge standard rails mounted
on monoblock or biblock concrete ties.
Braking system
Pandrol "Fast Clips" machine meets
the requirements of EN13977.
This Pandrol "Fast Clips" machine version is
also equipped with a rapid and easy to use
fine adjustment system allowing the ‘fast clip’
to be positioned in either the pre-assembled
parked position, the fully inserted/removed
position or the insulator change position, as
shown in the figs alongside.
SHOULDER
PARKED
POSITION
TOE INSULATOR
FASTCLIP
INSTALLED
POSITION
POSITIVE LOCK-IN
INSULATOR
CHANGING
POSITION
GENERAL FEATURES
• The pump unit is the same as that used on the Pandrol ‘‘e clip’’
machine (see page 40) and consequently owners of the PCM-2P
need purchase only the clamp unit.
• Easy disassembly allowing operators to work safely on uneven
ground.
• The unit is immediately ready to use requiring no assembly or disassembly of accessories.
• Rapid performance with a high degree of simplicity of use requiring
only one operator.
• Simultaneous insertion or extraction of two clips by two independent
clamps.
• ‘‘Fast clips’’ located on one side of the rail may be inserted or extracted when there are no clips on the opposite side.
• Possible to work with only one of the clamps, either for insertion
or extraction, to operate if necessary on only one side of the rail.
• The pump unit is the same as that used on the ‘‘e’’ clip machine,
incorporating a sturdy and powerful 4-cycle engine, Honda or
equivalent, with noise levels according to CARB-EPA standards.
• Does not interfere with rail circuits due to the three insulated wheels
and is also equipped with an appropriate mechanical joint to allow
running without interference on the rail to reach the working area.
• Equipped with spot lights oriented to the working areas.
• Weight: Pump unit 108 lbs, Clamp unit 145 lbs, Trolley unit 20 lbs,
3rd wheel bar 11 lbs.
• The self-braking system is quick & easy to connect and intervenes
automatically when the operator releases the handle of the machine.
Extraction and insertion
of Pandrol ‘‘fast clips’’.
42
PANDROL ‘‘FAST CLIP’’
MACHINE
ASSEMBLY SEQUENCE
4
PUMP UNIT
direction
of operati
on
2
5
TROLLEY UNIT
6
3
3rd WHEEL BAR
3rd wheel bar
suitable to work on
standard gauge rails (4ft
8.5 in.).
Available upon request
the adjustable version
suitable to cover gauges
from 3ft 3.4in to 5ft 7in.
1
CLAMP UNIT
OPTIONAL ACCESSORIES FOR PANDROL CLIP MACHINES
TARPCOVER 019-PCM
MPC 6
Robust UV resistant cover for PCM machines.
Temperature range: -40°C to +70°C.
Manometer for checking the operation of the maximum
pressure value in the hydraulic circuit.
43
CONNECTING JOINTS FOR PROFILED CONTACT WIRES
FTGW 120
FTGW 150
65
Section (mm2)
Ø (mm)
100
12,0
120
150
REFERENCE STANDARD
EN 50149
(Type AC-120 or
Cu and CuAg 0,1)
12,9
13,2
14,5
• PA
PEN
FTGW 100
GROOVED CONTACT WIRE
T
Suitable for 4/0 AWG
contact wire
TORQUE
RATIO
Nm
TEN
CONNECTING
JOINT TYPE
DING
The joint allows connection between new or new and worn contact wires without any tapering operation, assuring a uniform and continuous sliding area of the pantograph; the use of these joints also reduces intervention times to a minimum. In addition to the laboratory tests, on line tests have shown that the joint operates
satisfactorily on 180 km/h lines and on lower speed lines but with strong current absorption (gradients).
The jointing process can be improved and made quicker by the perpendicular cutting of the contact wire ends to be joined using the appropriate tool:
HYDRAULIC CUTTING HEAD RH-TFC
Contact wire cut with
a traditional cutter
Hydraulic RH-TFC head with interchangeable dies to perform a
perfectly perpendicular cut without
deformation of the wire shape (see
page 45 for the selection of the
available tools).
Contact wire cut with the
RH-TFC hydraulic head
DIE SETS
Hydraulic cutting head for cutting profiled contact wires and copper
and aluminium ropes. Interchangeables dies cut perpendicularly and
without deformation to optimise joint installation.
The use of this head simplifies the cutting operation and reduces
the time needed to prepare the joint.
For use with any of the following 10,000 psi hydraulic pumps:
HTP, manually operated
PO-7000, foot operated
B70M-P24A portable electro-hydraulic 24V DC motor driven, powered
by internal battery or external supply.
A wide range of
dies is available to
cut most profiled
contact wires or stranded conductors.
MFC cutting die sets available
Contact Wire Type
Cutting Dies
Cu/Steel conductor
MFC-D7.5-S
Cu or Al Round rod Ø 10.8
MFC-D10.8
Cu or Al Round rod Ø 14.5
MFC-D14.5
Cu or Al Round rod Ø 16.1
MFC-D16.1
2/0 AWG
MFC - 2/0 AWG
4/0 AWG Grooved
MFC - 4/0 AWG
300 MCM Grooved
MFC - 300 MCM
335 MCM Grooved
MFC - 335 MCM
350 MCM Grooved
MFC - 350 MCM
For further information contact the local Cembre office.
44
HYDRAULIC CUTTING TOOLS TYPE RH-TFC, HT-TFC, B35-TFC
FOR PROFILED CONTACT WIRE
�
Simple 3 stage operation
�
�
RH-TFC
Hydraulic presshead complete with quick automatic
coupler for connection to a
hydraulic pump with a max working pressure of 10,000 psi. Suitable for cutting profiled
contact wires, on electrified traction systems.
Cutting capacity (diameter max.):
Max operating pressure:
Dimensions:
length
width
Weight
�
0.79 in.
10,000 psi
3
2
Insert the die set into the head.
1
Position the conductor inside the die set
so that the blade lines up with the desired
cutting point; close the die set by moving
the locking handle towards the tool body,
until automatically “locked” in position and
securely clamping the wire/conductor.
�
1
2
Operate the pump to advance the blade
to the conductor; the blade progressively
advances until the conductor is completely
cut in a clean and precise manner without
deforming the conductor itself.
�
7.72 in.
6.26 in.
6.82 lbs
VAL P15
Supplied in a robust plastic case VAL P15
suitable for storage of the head and 4 sets of dies.
- Dimensions 12.4 x 11.8 x 3.7 in. - weight 2 lbs
3
HT-TFC
This two speed lightweight and compact, hydraulic tool is ideal for cutting
profiled contact wires, on electrified traction systems. Having the benefit
of spring loaded handles, the dies can be advanced using only one hand.
For ease of operation and comfort of the operator, the tool head can be
rotated through 180 degrees. The built-in safety valve will by-pass the oil
supply when the maximum pressure is reached, and a pressure release
system can easily be operated at any stage of the compression.
Cutting capacity (diameter max.):
Max operating pressure:
Dimensions:
length
width
Weight
14.7 in.
10.121 in.
7.92 lbs
VAL P17
B 35M-TFC
Supplied in a robust plastic case VAL P17
suitable for storage of the tool and 4 sets of dies.
- Dimensions 18.5 x 15.1 x 4.3 in. - weight 4.4 lbs
The B 35M-TFC is a cordless tool that can be operated with
one hand. Suitable for cutting profiled contact wires, on
electrified traction systems.
• balanced tool for greater control
• Head rotates 180° for ease of operation in confined spaces.
• Fitted with a maximum pressure valve.
• Automatic return of dies after completion of the cut.
• Automatic return can be stopped at any time to ease positioning.
• Extremely quiet, minimal vibration.
• Durable moulded body offering high resistance to wear and
damage in all operating conditions.
• New Li-Ion 18V 2Ah High Power battery.
• The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button.
• Supplied in a robust plastic case to accommodate the tool and
all the accessories.
• Two batteries and AC charger (110-115V) included.
• Operating temperature: +5 to +122°F
Cutting capacity (diameter max.):
Max operating pressure:
Dimensions:
length
width
height
Weight
0.79 in.
8,600 psi
New
Available upon request:
CINV 12-110IC, 12V car power inverter
(see page 50)
NE
W
Y
i-Ion
18V L
BATTER
0.79 in.
6,500 psi
15.2 in.
7.7 in.
5.2 in.
7.5 lbs
VAL P43
Supplied in a robust plastic case VAL P43
suitable for storage of the tool and 3 sets of dies.
- Dimensions 19.8 x 15.0 x 5.4 in. - weight 5.7 lbs
45
GROOVED CONTACT WIRE ALIGNMENT DEVICE
DURING THE INSTALLATION OF CONNECTING JOINTS
AD-GW
This device is designed to facilitate accurate, repeatable and
secure operations when aligning two grooved contact wires
during the installation of connecting joints.
Included with AD-GW is the HC-GW device designed to simplify
radial and lateral adjustment of the contact wire to ensure
rapid processing.
AD-GW is equipped with hooks
HC-GW
for easy attachment to selfgripping clamps and a Tirfor type
mechanical ratchet block commonly
used for tensioning contact wire in
jointing operations.
AD-GW
Guide wheels
Grooved
contact
wire
AD-GWL
suitable to install long type contact wire joints
having a maximum length of 14.76 in.
The maximum tension weight admitted is 4.950 lbf.
AD-GWL
Contact wire to be retained
SELF-GRIPPING
CLAMP
Hook
Hook
By the HC-GW adjusting device you have to
align the grooves of the new contact wire into
the profile of the guide wheels and afterwards
to tighten the AD-GW knob (on the tirfor side).
SELF-GRIPPING
CLAMP
New contact wire
Cutting point
TIRFOR
Contact wire to replace
If necessary, use the adjusting device to correct
the bend of the ends of both grooved contact
wires.
46
MECHANICAL STRAIGHTENING DEVICE
FOR GROOVED CONTACT WIRES
MSGW
The mechanical straightening device for profiled contact wires, from
2/0 to 335 MCM, allows the easy and continuous straightening
of the most common sizes of wires.
MSGW-E1
For trolley wire 350MCM and larger
General features:
• Dimensions inches:
• Weight: 15 lbs
9.2
11.4
17
Die sets to be used with ECW-H3D hydraulic head.
By a combination of the calibrated profile of these dies and the high
compression force of the press head, good results in correcting
localised mis-shaping of the wire may be obtained, with only one
operation.
PROFILE
4/0 AWG Grooved
STRAIGHTENING DIES
MSGW 110CN-4/0AWG-3D
2/0 AWG Grooved
MSGW 2/0AWG-3D
335 MCM Grooved
MSGW 335MCM-3D
350 MCM Grooved
MSGW 350MCM-3D
47
HYDRAULIC NUT SPLITTING HEAD
SINGLE BLADE HEADS & BATTERY OPERATED UNIT
• Requires connection to a pump developing 10,000 psi pressure
• Lightweight and compact, designed for ease of operation, for a
variety of applications.
• The blade can easily be replaced
RHTD 3241
Application field:
suitable for splitting nuts from
to
Working pressure:
Weight:
1-1/16" (M 18)
1-5/8" (M 27)
hexagon
10,000 psi
10.1 lbs
VAL P4
RHTD1724, RHTD3241
are supplied in a sturdy
plastic case suitable for
storing the tool and
accessories
RHTD 1724
Application field:
suitable for splitting nuts from
to
Working pressure:
Weight:
5/8" (M 10)
1-1/16" (M 18)
hexagon
10,000 psi
3.9 lbs
B-TD1724A
14.4 V battery operated hydraulic
tool suitable for splitting fastening
bushes, hexagonal and square nuts
as per RHTD 1724.
48
HYDRAULIC NUT SPLITTING HEAD
DOUBLE BLADE HEAD & BATTERY OPERATED UNIT
• Requires connection to a pump developing 10,000 psi pressure.
• Lightweight and handy; its shape and dimensions have been designed for the best comfort of operation in a variety of applications.
• The blades can be easily replaced in case of damage.
• Supplied in a sturdy plastic case suitable for storing the tool and
accessories.
RHTD 3241T
VAL P4
Application field:
RHTD3241T is supplied
in a sturdy plastic case
suitable for storing the
tool and accessories
Suitable for splitting square and hexagonal nuts or
fastening bushes as indicated in the table below
Working pressure:
Weight:
10,000 psi
10.8 lbs
B-TD3241TA
14.4 V battery operated hydraulic
tool suitable for splitting fastening
bushes, hexagonal and square nuts
as per RHTD 3241T.
1-1/16"
1-3/16"
1-17/64"
1-11/32"
1-27/64"
1-5/8"
45/64"
25/32"
55/64"
55/64"
15/16"
1-1/16"
1-1/16"
1-3/16"
1-17/64"
1-27/64"
1-39/64"
45/64"
25/32"
55/64"
15/16"
1-1/16"
49
1/2"
5/8"
3/4"
7/8"
1"
1-1/8"
0.807"
1.010"
1.200"
1.375"
1.575"
1.770"
1-17/64"
1-11/32"
1-27/64"
1-39/64"
55/64"
55/64"
15/16"
1-1/16"
1-17/64"
1-27/64"
1-39/64"
55/64"
15/16"
1-1/16"
File no. E125401
File no. E212000
Case containing an
assortment of PVC
insulated crimp
type terminals from
23 to 10 AWG and
hand tool type
HP 3 Crimpstar®
F RANGE FUNNEL ENTRY
With “F” range
terminals all of the
wire strands will
be properly inserted into the
terminal barrel, the entire
section of the wire is actually
involved in the crimping,
creating a farmore reliable
compression.
50
HAND TOOL TYPE
HP 3 Crimpstar® for connectors
red, blue and yellow from 23 to 10 AWG
BATTERY
CRIMPING TOOL
B 15MA, for connectors
red, blue and yellow
from 22 to 10 AWG
N 10-YEC
N 10-EC
YV-BS
MISCELLANEOUS
YPF-250MD
MALE DISCONNECT
T E R M I N A L S
GK-F 608
FEMALE DISCONNECT
TERMINALS REINFORCED
YPF-250FIFD
YPF-250FD
SIZE AWG (sqmm)
YVF-BL 17
YVF-BL 12
BLADE TERMINALS
YVF-P 14
YVF-P 12
YVF-P 10
PIN TERMINALS
BPF-250FIMD
BPF-250MD
MALE DISCONNECT
T E R M I N A L S
BK-F 608
FEMALE DISCONNECT
TERMINALS REINFORCED
BPF-250FIFD
BPF-187FIFD
BPF-188FIFD
BPF-250FD
BPF-187FD
BPF-188FD
FEMALE DISCONNECT
T E R M I N A L S
BVF-F 12
BVF-F 38
BVF-F 516
BVF-F 14
BVF-F 10
BVF-F 8
BVF-F 6
BVF-F 4
FORK/SPADE TERMINALS
RVF-F 8
RVF-F 10
BVF-R 8
BVF-R 10
N 14-BEC
N 14-EC
BN-BS
BV-BS
BPF-BF13/64
BPF-BM13/64
BPF-250PD
MISCELLANEOUS
BVF-BL 16/25
BVF-BL 12/25
BVF-BL 12
BLADE TERMINALS
BVF-P 12
BVF-P 10
BVF-P 8
PIN TERMINALS
BVF-R 12
BVF-R 38
BVF-R 516
RPF-250FIMD
RPF-250MD
MALE DISCONNECT
T E R M I N A L S
RK-F 608
FEMALE DISCONNECT
TERMINALS REINFORCED
RPF-250FIFD
RPF-187FIFD
RPF-188FIFD
RPF-110FIFD
RPF-111FIFD
RPF-250FD
RPF-187FD
RPF-188FD
RPF-110FD
RPF-111FD
FEMALE DISCONNECT
T E R M I N A L S
RVF-F 12
RVF-F 38
RVF-F 516
RVF-F 14
RVF-F 6
BVF-R 6
BVF-R 14
RVF-F 4
FORK/SPADE TERMINALS
BVF-R 4
RING TERMINALS
SIZE AWG (sqmm)
FEMALE DISCONNECT
T E R M I N A L S
YVF-R 58
YVF-R 916
YVF-R 12
YVF-R 38
YVF-R 516
YVF-R 14
YVF-R 10
YVF-R 8
YVF-R 6
YVF-R 4
RING TERMINALS
SIZE AWG (sqmm)
YVF-F 58
YVF-F 916
YVF-F 12
YVF-F 38
YVF-F 516
YVF-F 14
YVF-F 10
YVF-F 8
YVF-F 6
FORK/SPADE TERMINALS
RN-BS
RV-BS
RPF-BF 5/32
RPF-BM 5/32
RPF-250PD
MISCELLANEOUS
RVF-BL 16-3/32
RVF-BL 14
RVF-BL 12-3/32
RVF-BL 12
BLADE TERMINALS
RVF-P 12
RVF-P 10
RVF-P 8
PIN TERMINALS
RVF-R 12
RVF-R 38
RVF-R 516
RVF-R 14
RVF-R 10
RVF-R 8
RVF-R 6
RVF-R 4
RING TERMINALS
ADDITIONAL CEMBRE PRODUCTS
INSULATED CRIMP TYPE TERMINALS "F" RANGE
22 ÷ 16 (0,25 ÷ 1,5)
16 ÷ 14 (1,5 ÷ 2,5)
12 ÷ 10 (4 ÷ 6)
Also available with
halogen free insulation
in two versions:
• “P” series, loose
• “CP” series, chain
fed,working
temperature
up to 239°F
VALSTAR V3-F
Available upon request:
B15MA-WS, with wire
stop and connector
positioner
ADDITIONAL CEMBRE PRODUCTS
SPECIAL PRODUCTS
C-CODE and CL-CODE
Cembre manufactures a wide range of connectors for various applications:
• for panel building and installation
• uninsulated and insulated connectors suitable
for use on low tension copper cables for sections ranging from 22 AWG to 2000 MCM
• for medium voltage cables
• for tapping off, earthing and bonding
File no. E125401
BSCL
File no. E125401
CA-M and CA-2M
2A-M and 2A-2M
ANE and AN, IN, EN, Nylon
Insulated Terminals
T-M
51
ADDITIONAL CEMBRE PRODUCTS
NYLON INSULATED COPPER TUBE LUGS
- To complete the type of connectors add the
screw diameter expressed in mm to the M reference.
(2)
(4÷2)
- The M, N, and B dimensions concerning the
palm are the same as the A-M connector ones.
(1/0)
(2)
These connectors can be used also on low
stranded conductors if crimped with radial containment dies of the MN..RF-C series.
(2/0)
(1/0)
(2/0)
(3/0)
(2/0)
(250
MCM)
(3/0)
(300
MCM)
(250
MCM)
(350
MCM)
(300
MCM)
(500
MCM)
(600
MCM)
(800
MCM)
52
yellow
neutral
blue
red
red
blue
red
blue
red
yellow
red
blue
red
neutral
blue
red
blue
red
yellow
blue
red
red
blue
red
red
blue
red
blue
red
red
red
blue
red
ECW-H3D
(4)
blue
B 500A B 55-YC
(6)
blue
green
RH 50
(8)
Hydraulic
Tools
HT 51L
(10)
Mechanical
Tools
HT 51
(14)
0.16
0.20
0.23
0.27
0.20
0.25
0.29
0.34
0.55
0.31
0.42
0.49
0.59
0.36
0.46
0.66
0.44
0.47
0.51
0.73
0.54
0.59
0.68
0.79
0.62
0.66
0.86
0.70
0.71
0.77
0.95
0.79
0.87
1.06
0.90
0.96
1.14
1.14
1.24
1.15
1.35
1.31
1.49
1.48
1.61
Color
B1300L-CA and similar tools for U dies
AN 06-M......
IN 06-M......
ENR 06-M......
EN 06-M......
AN 1-M......
IN 1-M......
ON 1-M......
UN 1-M......
EN 1-M......
AN 2-M......
IN 2-M......
ENR 2-M......
EN 2-M......
AN 3-M......
EN 3-M......
IN 3-M......
AN 5-M......
AN 7-M......
EN 7-M......
IN 7-M......
AN 10-M......
IN 10-M......
ENR 10-M......
EN 10-M......
AN 14-M......
IN 14-M......
EN 14-M......
AN 17-M......
AN 19-M......
EN 19-M......
IN 19-M......
AN 24-M......
IN 24-M......
EN 24-M......
AN 30-M......
EN 30-M......
IN 30-M......
INR 37-M......
IN 37-M......
EN 48-M......
IN 48-M......
EN 60-M......
IN 60-M......
EN 80-M......
IN 80-M......
Ø in.
B 15MA
Flexible
Insulation
B 35-50MA
low stranded
Ref.
HNN 4
Conductor
Size
(AWG)
HNN 3
These terminals are particularly recommended
for use with flexible conductors.
They are manufactured from electrolytic copper tube with dimension so as to ensure both
a good electrical connection and an adequate
resistance to vibrations and traction; they are
annealed and tin plated.
For the same cable section are available different types of connectors with PA6.6 sleeve
entry of different diameters so as to accept
conductors with various insulation thickness.
The insulated sleeve additionally will accept the
conductor so avoiding a sudden bending of the
conductor itself at the connector entry, highly
increasing its resistance to the mechanical
solicitations that could break the conductor
strands.
ADDITIONAL CEMBRE PRODUCTS
Type C-CODE
Type CL-CODE
Type CL-D-CODE
One hole long barrel
File no. E125401
Conductor
AWG
Size
8
Navy
23
6
4
3
2
1
40
50
60
75
1/0 100
2/0 125
3/0 150
4/0 200
250
MCM 250
300
MCM 300
350
MCM 350
400
MCM 400
500
MCM
600
MCM
Double hole
long barrel
File no. E125401
Ø
Stud
in.
Ref.
#8
# 10
1/4
5/16
3/8
1/2
#8
# 10
1/4
5/16
3/8
1/2
#8
# 10
1/4
5/16
3/8
1/2
#8
# 10
1/4
5/16
3/8
1/2
# 10
1/4
5/16
3/8
1/2
1/4
5/16
3/8
1/2
1/4
5/16
3/8
1/2
9/16
5/8
1/4
5/16
3/8
1/2
9/16
5/8
3/4
1/4
5/16
3/8
1/2
9/16
5/8
3/4
1/4
5/16
3/8
1/2
9/16
5/8
3/4
1/4
5/16
3/8
1/2
9/16
5/8
3/4
7/8
5/16
3/8
1/2
9/16
5/8
3/4
7/8
3/8
1/2
9/16
5/8
3/4
7/8
3/8
1/2
9/16
5/8
3/4
7/8
3/8
1/2
9/16
5/8
3/4
7/8
1/2
9/16
5/8
3/4
7/8
1/2
5/8
3/4
7/8
C8-8
C8-10
C8-14
C8-516
C8-38
C8-12
C6-8
C6-10
C6-14
C6-516
C6-38
C6-12
C4-8
C4-10
C4-14
C4-516
C4-38
C4-12
C3-8
C3-10
C3-14
C3-516
C3-38
C3-12
C2-10
C2-14
C2-516
C2-38
C2-12
C1-14
C1-516
C1-38
C1-12
C1/0-14
C1/0-516
C1/0-38
C1/0-12
C1/0-916
C1/0-58
C2/0-14
C2/0-516
C2/0-38
C2/0-12
C2/0-916
C2/0-58
C2/0-34
C3/0-14
C3/0-516
C3/0-38
C3/0-12
C3/0-916
C3/0-58
C3/0-34
C4/0-14
C4/0-516
C4/0-38
C4/0-12
C4/0-916
C4/0-58
C4/0-34
C250-14
C250-516
C250-38
C250-12
C250-916
C250-58
C250-34
C250-78
C300-516
C300-38
C300-12
C300-916
C300-58
C300-34
C300-78
C350-38
C350-12
C350-916
C350-58
C350-34
C350-78
C400-38
C400-12
C400-916
C400-58
C400-34
C400-78
C500-38
C500-12
C500-916
C500-58
C500-34
C500-78
C600-12
C600-916
C600-58
C600-34
C600-78
C750-12
C750-58
C750-34
C750-78
COLOR
CODE
DIE SET
6 TONS
14.6 TONS
U-Shape dies
Conductor
AWG
Size
8
RED
MY 2-50
Ø
Stud
in.
Ref.
# 10
1/4
3/8
# 10
1/4
1/2
# 10
1/4
3/8
1/2
1/4
5/16
3/8
1/2
# 10
1/4
5/16
1/2
# 10
5/16
1/2
# 10
5/16
3/8
1/2
3/8
1/2
1/2
3/8
1/2
CL8-10
CL8-14
CL8-38
CL6-10
CL6-14
CL6-12
CL4-10
CL4-14
CL4-38
CL4-12
CL3-14
CL3-516
CL3-38
CL3-12
CL2-10
CL2-14
CL2-516
CL2-12
CL1-10
CL1-516
CL1-12
CL1/0-10
CL1/0516
CL1/0-38
CL1/0-12
CL2/0-38
CL2/0-12
CL3/0-12
CL4/0-38
CL4/0-12
250
1/2
300
1/2
350
1/2
CL350-12
1/2
5/8
1/2
5/8
1/2
5/8
1/2
5/8
CL400-12
CL400-58
CL500-12
CL500-58
CL600-12
CL600-58
CL750-12
CL750-58
Navy
23
MY 2-C
6
BLUE
GRAY
WHITE
MY 3-50
MY 4-50
MY 5-50
MY 3-C
MY 4-C
4
40
3
50
2
60
1
75
MY 5-C
1/0 100
BROWN
MY 6-50
MY 6-C
2/0 125
3/0 150
4/0 200
GREEN
PINK
BLACK
MY 7-50
MY 10-50
MY 14-50
MY 7-C
MY 10-C
MY 14-C
250
MCM
300
MCM
350
MCM
400
MCM
500
MCM
600
MCM
750
MCM
File no. E125401
400
COLOR
CODE
MY 16-50
14.6 TONS
U-Shape dies
Conductor
AWG
Size
RED
MY 2-50
MY 2-C
8
BLUE
MY 3-50
MY 3-C
6
GRAY
MY 4-50
MY 4-C
WHITE
MY 5-50
MY 5-C
BROWN
MY 6-50
MY 6-C
GREEN
MY 7-50
MY 7-C
PINK
MY 10-50
MY 10-C
BLACK
MY 14-50
MY 14-C
ORANGE
MY 16-50
MY 16-C
PURPLE
MY 19-50
MY 19-C
CL250-12
YELLOW
MY 24-50
MY 24-C
CL300-12
WHITE
MY 30-50
MY 30-C
RED
MY 36-50
MY 36-C
BLUE
MY 37-50
MY 37-C
BROWN
MY 48-50
MY 48-C
GREEN
BLACK
Also available with inspection hole
ORANGE
DIE SET
6 TONS
-
MY 60-C
MY 76-C
Navy
Ø
Stud
in.
23
4
40
3
50
2
60
1
75
1/0 100
2/0 125
3/0 150
4/0 200
250 250
MCM
300 300
MCM
350
MCM 350
400 400
MCM
500
MCM
MY 16-C
600
MCM
750
MCM
PURPLE
MY 19-50
MY 19-C
YELLOW
MY 24-50
MY 24-C
1/4
1/4
3/8
1/4
1/4
3/8
1/2
1/4
1/4
3/8
1/2
3/8
1/2
1/4
1/4
3/8
3/8
1/2
1/4
1/4
3/8
1/2
1/4
1/4
3/8
1/2
1/4
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
3/8
1/2
3/8
1/2
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
3/8
1/2
3/8
3/8
1/2
Ref.
COLOR
CODE
CL8-D1
RED
CL8-D141
CL8-D38
CL6-D14
CL6-D141
BLUE
CL6-D38
CL6-DN
CL4-D14
CL4-D141
GRAY
CL4-D38
CL4-DN
CL3-D38
WHITE
CL3-DN
CL2-D14
CL2-D141
BROWN
CL2-D38
CL2-DN38
CL2-DN
CL1-D14
CL1-D141
GREEN
CL1-D38
CL1-DN
CL1/0-D14
CL1/0-D141
PINK
CL1/0-D38
CL1/0-DN
CL2/0-D14
CL2/0-D141
BLACK
CL2/0-D38
CL2/0-DN
CL3/0-D141
ORANGE
CL3/0-D38
CL3/0-DN
CL4/0-D141
CL4/0-D38 PURPLE
CL4/0-DN38
CL4/0-DN
CL250-D38
YELLOW
CL250-DN
CL300-D38 WHITE
CL300-DN
CL350-D141
RED
CL350-D38
CL350-DN
CL400-D141
BLUE
CL400-D38
CL400-DN
CL500-D141
CL500-D38
BROWN
CL500-DN
CL600-D38
GREEN
CL600-DN
CL750-DN38
BLACK
CL750-D38
CL750-DN
DIE SET
6 TONS
14.6 TONS
U-Shape dies
MY 2-50
MY 2-C
MY 3-50
MY 3-C
MY 4-50
MY 4-C
MY 5-50
MY 5-C
MY 6-50
MY 6-C
MY 7-50
MY 7-C
MY 10-50
MY 10-C
MY 14-50
MY 14-C
MY 16-50
MY 16-C
MY 19-50
MY 19-C
MY 24-50
MY 24-C
MY 30-50
MY 30-C
MY 36-50
MY 36-C
MY 37-50
MY 37-C
MY 48-50
MY 48-C
-
MY 60-C
-
MY 76-C
Type BSCL
long barrel
File no. E125401
WHITE
MY 30-50
MY 30-C
Conductor
AWG
RED
BLUE
BROWN
MY 36-50
MY 37-50
MY 48-50
8BSCL8
6BSCL6
4BSCL4
3BSCL3
2BSCL2
1BSCL1
1/0BSCL1/0
2/0BSCL2/0
3/0
BSCL3/0
4/0 BSCL4/0
250 MCM BSCL250
300 MCM BSCL300
350 MCM BSCL350
400 MCM BSCL400
500 MCM
BSCL500
600 MCM BSCL600
750 MCM BSCL750
MY 36-C
MY 37-C
MY 48-C
GREEN
-
MY 60-C
BLACK
-
MY 76-C
Ref.
53
COLOR
CODE
RED
BLUE
GRAY
WHITE
BLU
BROWN
GREEN
PINK
BLACK
ORANGE
PURPLE
YELLOW
WHITE
RED
BLUE
BROWN
GREEN
BLACK
DIE SET
6 TONS
14.6 TONS
U-Shape dies
MY 2-50
MY 3-50
MY 4-50
MY 5-50
MY 6-50
MY 7-50
MY 10-50
MY 14-50
MY 16-50
MY 19-50
MY 24-50
MY 30-50
MY 36-50
MY 37-50
MY 48-50
-
MY 2-C
MY 3-C
MY 4-C
MY 5-C
MY 6-C
MY 7-C
MY 10-C
MY 14-C
MY 16-C
MY 19-C
MY 24-C
MY 30-C
MY 36-C
MY 37-C
MY 48-C
MY 60-C
MY 70-C
18.0 V - 4.0 Ah CORDLESS TOOL FEATURES
5


2

4
5
6
7
8
9


Head rotates through 180°.
Switch protected against accidental operation.
Pressure release button.
Slot-in battery with release button.
LED lighting of the working area.
Motor ventilation.
Bi-component body for increased impact resistance.
Multifunction OLED display with touch button.
Improved balance for better handling.
Anatomically shaped grip for greater comfort.
18.0 V - 4.0 Ah Li-Ion high power batteries.
6


9
2
7
8
3
4
SUPPLIED WITH
 CB 1840L, 18.0 V - 4.0 Ah Li-Ion high power battery (2 pcs.)
 ASC 30-36 USA/CAN 27046000 AC charger (115V).
(INPUT 115 V / 60 Hz; OUTPUT 12-42 V DC / 3.0 A max.)
 Shoulder strap.
• Plastic or Metal carrying case.



18.0 V - 2.0 Ah CORDLESS TOOL FEATURES

2
3
4
5
6
7
8
9




Head rotates for ease of operation in confined spaces
Switch protected against accidental operation
Pressure release button
Slot-in battery with release button
Battery condition displayed to show the residual battery power
Motor ventilation.
The tools are fitted with a maximum pressure valve to indicate a
correct crimping operation or the full extent of the ram travel.
Can be operated with one hand
Durable moulded body offering high resistance to wear and
damage in all operating conditions.
Extremely quiet in operation with very little vibration.
Improved balance for better handling.
Anatomically shaped grip for greater comfort.
18.0 V - 2.0 Ah Li-Ion high power batteries.

7
8
3
9
6
2


4
5
SUPPLIED WITH


OPTIONAL ACCESSORIES
 CB 1820L, 18.0 V - 2.0 Ah Li-Ion high power battery (2 pcs.)
 ASC 30-36 USA/CAN 27046000 AC charger (115V).
CINV 12-110IC, 12V car power inverter.
Technical Specifications:
Rated Power:
Max. Power:
Peack Power:
Input Voltage:
Output Voltage:
Output Frequency:
USB Output:
Converter Efficiency:
Protections:
Indicator:
Over Voltage Shutdown:
Low Voltage Shotdown:
(INPUT 115 V / 60 Hz; OUTPUT 12-42 V DC / 3.0 A max.)
• Plastic carrying case or vinyl bag.


54
300 W
350 W
700 W
11-15 VDC
110 V
50Hz or 60 Hz
5 VDC 1 A cont.
> 90 %
Short circuit, overload, over temperature,
low battery voltage, over battery voltage
Dual color LED (Greenoperation, Redshutdown)
DC 16 V
DC 10 V
18.0 V CORDLESS HYDRAULIC CRIMPING TOOL
B 15MA
•
•
•
•
•
•
Can be operated with one hand.
Balanced for greater control.
Head rotates by 340° for ease of operation in confined spaces.
The tool is fitted with a maximum pressure valve.
Automatic return of dies after completion of the crimp.
Automatic return can be stopped at any time to ease positioning.
Extremely quiet, minimal vibration.
Durable moulded body offering high resistance to wear and damage
in all operating conditions.
New Li-Ion 18V 2Ah High Power battery.
The battery is equipped with LED indicators to show the remaining
battery life at any time by pressing the adjacent button.
Supplied in a robust plastic case to accommodate the tool and all the
accessories.
Two batteries and AC charger (110-115V) included.
Operating temperature: +5 to +122°F
Many different interchangeable crimping dies available.
Crimping force:
Dimensions:
length
width
height
Weight with battery:
Application range:
1.7 tons
13.3 in.
3.2 in.
5.3 in.
3.8 lbs
Cu 22 - 6 AWG
(lugs and splices)
New
NE
W
i-Ion
18V L E R
BATT
Y
•
•
•
•
•
•
•
•
VAL P22
Supplied in a robust
plastic case VAL P22
suitable for storing the
tool and accessories.
CRIMPING DIES AVAILABLE
Cond. Size
(AWG)
Available also:
B15MA-WS, with wire stop
and connector positioner
22 ÷ 6
B15MA-WS,
head detail
Connector type
DIE SET
A... ; L...-M ; L...-P ; S... ; RN... ; BN... ; GN... MA03/3-15
16 ÷ 8
8÷6
12 ÷ 8
8÷6
8÷6
10 ÷ 6
A... ; L...-M ; L...-P
A...; 2A... ; L...-M ; L...-P
T... (NF C 20130 style) ; L...-T
T... (NF C 20130 style) ; L...-T
HR... ; HSV...
DR... (DIN 46235 style) ; DSV... (DIN 46267 T1 style)
8÷6
22 ÷ 10
22 ÷ 10
22 ÷ 12
12 ÷ 6
6÷2
ANE... ; AN... ; IN... ; EN...
R... ; B... ; G... (not suffix P); PL... ; NL...
R... ; B... ; G... (not suffix P, RF/BF-BF)
PKE ; PKC ; PKD ; PKT ; KE
PKE ; PKC ; PKD ; PKT ; KE
PKE ; PKC ; PKD ; PKT ; KE
14 -12 -10
CS4 (for photovoltaic installations)
ME03/2-15
ME2/3-15
MS4/10-15
MS10/16-15
MH10/16-15
MK5/8-15
NN4-15
RBG-15
RBY-15 with positioner
KE4-15
KE16-15
KE35-15
MCS4-15
Available upon request:
CINV 12-110IC,
12V car power inverter
(see page 54)
Battery led indicators
Interchangeable die sets
55
Switch ergonomically designed
Slot-in battery with release button
18.0 V CORDLESS HYDRAULIC CRIMPING TOOL
B 35-50MA
•
•
•
•
•
•
Can be operated with one hand.
Balanced for greater control.
Head rotates 180° for ease of operation in confined spaces.
Fitted with a maximum pressure valve.
Automatic return of dies after completion of the crimp.
Automatic return can be stopped at any time to ease positioning.
Extremely quiet, minimal vibration.
Durable moulded body offering high resistance to wear and damage
in all operating conditions.
New Li-Ion 18V 2Ah High Power battery.
The battery is equipped with LED indicators to show the remaining
battery life at any time by pressing the adjacent button.
Supplied in a robust plastic case to accommodate the tool and all the
accessories.
Two batteries and AC charger (110-115V) included.
Operating temperature: +5 to +122°F
B35-50MA accepts many of the dies common to 50 kN Cembre
crimping tools.
B35-50MA specific dies avaiable for crimping
3/0-250 AWG and 250-300 MCM.
Crimping force:
Dimensions:
length
width
height
Weight with battery:
Application range:
4 tons
New
NE
W
i-Ion
18V L E R
BATT
Y
•
•
•
•
•
•
•
•
VAL P22
15.2 in.
3.2 in.
5.2 in.
5.7 lbs
Cu 300 MCM
(lugs and splices)
Supplied in a robust
plastic case VAL P22
suitable for storing the
tool and accessories.
Battery led indicators
Available upon request:
CINV 12-110IC,
12V car power inverter
(see page 54)
Wide-opening head, ideal for derivations from running conductors
Pressure release button
56
switch ergonomically designed
Slot-in battery with release
button
18.0 V CORDLESS HYDRAULIC CRIMPING TOOL
B 54M-D6A
•
•
•
•
•
•
•
•
Stick tool shape for better handling.
Can be operated with one hand.
Balanced for greater control.
Jaws rotate by 180° for ease of operation in confined spaces.
The tool is fitted with a maximum pressure valve.
Automatic return of jaws after completion of the crimp.
Automatic return can be stopped at any time to ease
positioning.
Extremely quiet, minimal vibration.
Durable moulded body offering high resistance to
wear and damage in all operating conditions.
New Li-Ion 18V 2Ah High Power battery.
The battery is equipped with LED indicators to show the
remaining battery life at any time by pressing the adjacent button.
Supplied in a robust vynil bag to accommodate
the tool and all the accessories.
Two batteries and AC charger (110-115V)
included.
Operating temperature: +5 to +122°F
Same charger of all our tools.
Crimping force:
Dimensions:
length
width
height
Weight with battery:
Application range:
Available upon request:
CINV 12-110IC,
12V car power inverter
(see page 54)
New
VYNIL BAG 025
Supplied in a sturdy Vynil bag,
suitable for storing the tool
and accessories
NE
W
i-Ion
18V L
Y
•
•
•
•
•
•
•
BATTER
6 tons
18.0 in.
3.2 in.
5.2 in.
6.5 lbs
Cu 300 MCM
(lugs and splices)
Canvas Bag 013
Sturdy canvas bag, suitable
for storing the cutting jaws
With “D3” groove to accept all
“W” style crimping dies + “BG”
fixed groove.
M A I N A P P L I C AT I O N S - m a x s i z e AW G
Copper lugs
and splices
Aluminum lugs
and splices
Aluminum
H taps
300 MCM
4/0
4/0 - 4/0
CDD6 jaws
CDD6-8 jaws
With “D3” groove to accept all
“W” style crimping dies + “O”
fixed groove.
CRIMPS FOR CHARGE
Terminal
Conductor
Die Set
Approx. No
of crimps
YHD-400
Al 4/0-4/0
Index D3
282
INTERCHANGEABLE CRIMPING JAWS
CAT. No
CDD6
CDD6-8
CDK
GROOVES
“D3” TO ACCEPT ALL “W”
STYLE CRIMPING DIES +
“BG” FIXED GROOVE
“D3” TO ACCEPT ALL “W”
STYLE CRIMPING DIES +
“O” FIXED GROOVE
GROOVE TO ACCEPT
ALL “O” STYLE KEARNEY
CRIMPING DIES;
ADAPTER TO ACCEPT ALL
“W” STYLE CRIMPING
DIES AVAILABLE UPON
REQUEST
CMB1 jaws
CRIMPING DIE COMPATIBILITY
FCI Burndy
Green lee
Ilsco
W, X Series
KD6 Series
ND Series
Huskie
HT-58 Series
Panduit
CD-2001 series
FCI Burndy
Green lee
Ilsco
Huskie
Panduit
Kearney
Blackburn
W, X Series
KD6 Series
ND Series
HT-58 Series
CD-2001 Series
O Series
6 tons
CMB1
Cutting jaws for: one-time disposable lock hasps;
4AWG Alumoweld; ACSR 4/0
CMB2
Cutting jaws for: # 8 Copperweld; 4/0 Cu.;
336 MCM Aluminium; 477 MCM ACSR (Str. 26/7)
CMB3
Cutting jaws for: Guy Wire up to 3/8"
Cutting jaws for:
one-time disposable lock hasps,
4AWG Alumoweld; ACSR 4/0
CMB2 jaws
Cutting jaws for:
- # 8 Copperweld
- 4/0 Cu.
- 336 MCM Aluminium
- 477 MCM ACSR (Str. 26/7)
CMB3 jaws
Cutting jaws for:
- Guy Wire up to 3/8"
57
18.0 V CORDLESS HYDRAULIC CRIMPING TOOL
B 54M-D6-8A
•
•
•
•
•
•
•
•
Stick tool shape for better handling.
Can be operated with one hand.
Balanced for greater control.
Jaws rotate by 180° for ease of operation in confined spaces.
The tool is fitted with a maximum pressure valve.
Automatic return of jaws after completion of the crimp.
Automatic return can be stopped at any time to ease
positioning.
Extremely quiet, minimal vibration.
Durable moulded body offering high resistance to
wear and damage in all operating conditions.
New Li-Ion 18V 2Ah High Power battery.
The battery is equipped with LED indicators to show the
remaining battery life at any time by pressing the adjacent button.
Supplied in a robust vynil bag to accommodate
the tool and all the accessories.
Two batteries and AC charger (110-115V) included.
Operating temperature: +5 to +122°F
Same charger of all our tools.
Crimping force:
Dimensions:
length
width
height
Weight with battery:
Application range:
New
6 tons
NE
W
i-Ion
18V L E R
18.0 in.
3.2 in.
5.2 in.
6.5 lbs
Cu 300 MCM
(lugs and splices)
BATT
Available upon request:
CINV 12-110IC,
12V car power inverter
(see page 54)
M A I N A P P L I C AT I O N S - m a x s i z e AW G
Copper lugs
and splices
Aluminum lugs
and splices
Aluminum
H taps
300 MCM
4/0
4/0 - 4/0
Y
•
•
•
•
•
•
•
VYNIL BAG 025
Supplied in a sturdy Vynil bag,
suitable for storing the tool
and accessories
CDD6-8 jaws
With “D3” groove to accept all
“W” style crimping dies + “O”
fixed groove.
58
18.0 V CORDLESS HYDRAULIC CRIMPING TOOL
B 54M-KA
•
•
•
•
•
•
•
•
Stick tool shape for better handling.
Can be operated with one hand.
Balanced for greater control.
Jaws rotate by 180° for ease of operation in confined spaces.
The tool is fitted with a maximum pressure valve.
Automatic return of jaws after completion of the crimp.
Automatic return can be stopped at any time to ease
positioning.
Extremely quiet, minimal vibration.
Durable moulded body offering high resistance to
wear and damage in all operating conditions.
New Li-Ion 18V 2Ah High Power battery.
The battery is equipped with LED indicators to show the
remaining battery life at any time by pressing the adjacent button.
Supplied in a robust vynil bag to accommodate
the tool and all the accessories.
Two batteries and AC charger (110-115V) included.
Operating temperature: +5 to +122°F
Same charger of all our tools.
Crimping force:
Dimensions:
length
width
height
Weight with battery:
Application range:
New
6 tons
NE
W
i-Ion
18V L E R
18.0 in.
3.2 in.
5.2 in.
6.5 lbs
Cu 300 MCM
(lugs and splices)
BATT
Y
•
•
•
•
•
•
•
Available upon request:
CINV 12-110IC,
12V car power inverter
(see page 54)
M A I N A P P L I C AT I O N S - m a x s i z e AW G
Copper lugs
and splices
Aluminum lugs
and splices
Aluminum
H taps
300 MCM
4/0
4/0 - 4/0
VYNIL BAG 025
Supplied in a sturdy Vynil bag,
suitable for storing the tool
and accessories
CDK jaws
With groove to accept all “O”
style Kearny crimping dies;
adapter to accept all "W" style
crimping dies available upon
request.
Jaws rotate by 180°
Detail of the pin for the quick jaws
change
Battery led indicators
59
Pressure release button
Switch ergonomically designed
HYDRAULIC CRIMPING TOOLS
HT 51
This two speed lightweight and compact, hydraulic tool is ideal for
working in confined spaces. Having the benefit of spring loaded
handles, the dies can be advanced using only one hand; therefore
leaving the other hand free to position the connector.
For ease of operation and comfort of the operator, the tool head
can be rotated through 180 degrees.
The HT51 will accept dies common to the Cembre 6 tons tools.
The built-in safety valve will by-pass the oil supply when the maximum pressure is reached, and a pressure release system can
easily be operated at any stage of the compression.
Crimping force:
Dimensions:
length
width
Weight:
Application range:
HT 51-KV
version for
electrical
utilities
6 tons
15 in.
5 in.
5.9 lbs
Cu 500 MCM
VAL P1
The tool is supplied in a sturdy
plastic case type VAL P1.
Also suitable for storing 20 die sets.
Dies not included, sold separately
B 500A
Next generation of 18.0 V cordless hydraulic crimping tool.
• Revitalised hydraulic system with double speed action.
• New Li-Ion Battery; 18.0V - 4.0Ah.
• The crimping head can rotate through 180° for ease of operation.
• The 7.1 tons B500A is suitable for a wide range of connectors up to
500 MCM using die sets common to the Cembre 6 tons tooling range.
• The OLED display provides essential real time tool operating information data including: crimping force being generated; battery
power availability; tool identification, LED work light state, reset,
no. of operational and service crimping cycles; Tool service required to maintain optimum condition.
• Fitted with a maximum pressure sensor and pressure relief valve
assure greater precision and repeatability of the pressure cycle
and double the provision for operator safety.
• Designed with improved balance, B500A is easily manageable
during the crimping process and, by the use of bi-component
plastics, has a shell with high resistance to wear and damage.
• Rubber grip inserts, low noise and minimal vibration aid operator
comfort while additional convenience and safety are provided by
LED lighting of the working area.
• Crimping cycle data is automatically stored on a memory card for
transfer to PC by USB interface.
• Operating temperature: +5 to +122°F
Crimping force:
Dimensions:
length
height
width
Weight with battery:
Application range:
New
NE
W
Y
i-Ion
18V L
BATTER
New
7.1 tons
Available upon request:
CINV 12-110IC,
12V car power inverter
(see page 54)
11.8 in.
13.5 in.
3.3 in.
9.2 lbs
Cu 500 MCM
B 500A-KV
version for
electrical
utilities
VAL P35
The tool is supplied in a sturdy plastic case type
VAL P35. Also suitable for storing 20 die sets.
Spare battery, AC charger (110-115V) and
shoulder strap are also included.
Dies not included, sold separately
60
HYDRAULIC CRIMPING TOOLS
B 55YB
14.4 V cordless hydraulic crimping tool, lightweight and balanced for single hand operation.
• The B 55-YB, with adapter AU55-K, will accept "O" dies and,
with adapters AU55-K + AU55-B, will accept "W" dies.
• Double speed action tool. • Ni-MH Battery; 14.4V - 3.0Ah.
• balanced tool for greater control.
• The crimping head can rotate through 180° for ease of operation.
• battery condition displayed after every cutting operation
to show the residual battery power
• the tool is Fitted with a maximum hydraulic pressure valve.
• extremely quiet in operation with very little vibration
• durable moulded body offering high resistance to wear
Available upon request
and damage in all operating conditions
also version: B 55YB-IC,
6.4 tons
Crimping force:
with 12V car battery
Dimensions:
charger
length
width
height
Weight with battery:
Application range:
14 in.
3.7 in.
11.9 in.
11 lbs
Cu 500 MCM
VAL P9
Supplied in a robust
plastic case VAL P9
suitable for storing the
tool and accessories.
With adapter AU55-K for accepting “O” dies.
With adapters AU55-K + AU55-B for accepting “W” dies.
AU55-B
adapter
AU55-K
adapter
“O” dies
AU55-K adapter
“W” dies
B 55YC
B 55-YB-KV
version for
electrical
utilities
14.4 V cordless hydraulic crimping tool,
having the same characteristics of B 55-YB.
• The B 55-YC, with adapter AU55-50,
will accept "Cembre 6 ton" dies.
With adapter AU55-50 for accepting “Cembre 6 ton” dies.
Available upon request:
BPS 110.14Y, network
power supply (110V-60Hz).
CFC 12-24ICN, 12V car
battery charger
AU55-50 adapter
“Cembre” dies
Available upon request also version:
B 55YC-IC, with 12V car battery
charger
61
HYDRAULIC CRIMPING TOOLS
Crimping force:
Dimensions:
length
width
height
Weight with battery:
Application range:
14.84 tons
15.5 in.
3.3 in.
14.6 in.
18.0 lbs
Cu 800 MCM
(lugs and splices)
18.5 in.
4.0 in.
9.4 in.
17.6 lbs
Cu 800 MCM
(lugs and splices)
W
i-Ion
18V L E R
BATT
New
The tool is supplied in a
sturdy plastic case type VAL
P36. Also suitable for storing
7 die sets. Spare battery,
battery charger and shoulder
strap are also included.
Next generation of 18.0 V cordless hydraulic crimping tool.
• Revitalised hydraulic system with double speed action.
• New Li-Ion Battery; 18.0V - 4.0Ah.
• The crimping head can rotate through 180° for ease of operation.
• B1300L-CA is suitable for a wide range of connectors up to 800
MCM and will accept all semicircular slotted dies, common to most
12 tons tools (U dies).
• The OLED display provides essential real time tool operating information data including: crimping force being generated; battery power availability; tool identification, LED work light state, reset, no.
of operational and service crimping cycles; Tool service required
to maintain optimum condition.
• Fitted with a maximum pressure sensor and pressure relief valve
assure greater precision and repeatability of the pressure cycle
and double the provision for operator safety.
• Designed with improved balance, B1300L-CA is easily manageable during the crimping process and, by the use of
bi-component plastics, has a shell with high resistance to
wear and damage.
• Rubber grip inserts, low noise and minimal vibration aid operator comfort while additional convenience and safety are
provided by LED lighting of the working area.
• Crimping cycle data is automatically stored on a
memory card for transfer to PC by USB interface.
• Operating temperature: +5 to +122°F
14.84 tons
NE
VAL P36
B 1300L-CA
Crimping force:
Dimensions:
length
width
height
Weight with battery:
Application range:
New
Y
Next generation of 18.0 V cordless hydraulic crimping tool.
• Revitalised hydraulic system with double speed action.
• New Li-Ion Battery; 18.0V - 4.0Ah.
• The crimping head can rotate through 180° for ease of operation
• B1350L-CA is suitable for a wide range of connectors up to 800
MCM and will accept all semicircular slotted dies, common to most
12 tons tools (U dies).
• The OLED display provides essential real time tool operating information data including: crimping force being generated; battery power availability; tool identification, LED work light state, reset, no.
of operational and service crimping cycles; Tool service required
to maintain optimum condition.
• Fitted with a maximum pressure sensor and pressure relief valve
assure greater precision and repeatability of the pressure cycle
and double the provision for operator safety.
• Designed with improved balance, B1350L-CA is easily manageable during the crimping process and, by the use of bicomponent plastics, has a shell with high resistance to wear
and damage.
• Rubber grip inserts, low noise and minimal vibration aid operator comfort while additional convenience and safety are provided by LED lighting of the working area.
• Crimping cycle data is automatically stored on a memory card for
transfer to PC by USB interface.
• Operating temperature: +5 to +122°F
New
Dies not included,
sold separately
NE
B 1350L-CA-KV
version for
electrical
utilities
W
i-Ion
18V L
Y
B 1350L-CA
BATTER
New
VAL P41
The tool is supplied in a
sturdy plastic case type VAL
P41. Also suitable for storing
12 die sets. Spare battery, AC
charger (110-115V) and shoulder
strap are also included.
62
Dies not included,
sold separately
B 1300L-CA-KV
version for
electrical utilities
HYDRAULIC CRIMPING TOOLS
B 1500A
Next generation of 18.0 V cordless hydraulic crimping tool.
• Revitalised hydraulic system with double speed action.
• New Li-Ion Battery; 18.0V - 4.0Ah.
• The crimping head can rotate through 180° for ease of operation.
• B1500A is suitable for crimp splices and lugs to 1250 MCM aluW
NE
minum and 1500 MCM copper.
i-Ion
L
• This tool will accept directly all “P” dies commonly used in indusV
18
R
B
ATTE
try and, with the AU150-C adapter, all the semi-circular slotted
dies, common to most 12 tons tools (U dies).
• The OLED display provides essential real time tool operating information data including: crimping force being generated; battery power availability; tool identification, LED work light state, reset, no.
of operational and service crimping cycles; Tool service required
to maintain optimum condition.
• Fitted with a maximum pressure sensor and pressure relief valve
assure greater precision and repeatability of the pressure cycle
and double the provision for operator safety.
• Designed with improved balance, B1500A is easily manageable
during the crimping process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage.
• Rubber grip inserts, low noise and minimal vibration aid operator
comfort while additional convenience and safety are
provided by LED lighting of the working area.
• Crimping cycle data is automatically stored on a
memory card for transfer to PC by USB interface.
VAL B1500
• Operating temperature: +5 to +122°F
Supplied in a metal
carrying case VAL B1500
15.0 tons
Crimping force:
suitable for storing the tool
Dimensions:
and accessories.
Y
New
length
width
height
Weight with battery:
Application range:
20.7 in.
4.0 in.
9.9 in.
21.4 lbs
Cu 1500 MCM
(lugs and splices)
DIE SELECTOR CHART
Copper Conductor (MCM)
low stranded
multi stranded
1000
1250
1000
DIE SET
ME 100-P
ME 120-P
The B 1500 A with “P” dies.
The B 1500 A with adapter AU150-C for accepting “U” dies.
AU150-C
adapter
“P“ dies
“U” dies
63
HYDRAULIC CRIMPING TOOLS AND PRESSHEADS
RH 50
Hydraulic presshead complete with quick automatic coupler for
connection to a hydraulic pump with a max working pressure of
10,000 psi. RH 50 will accept die sets common to the Cembre 6
tons tools. RH 50 is suitable for installing the same range of connectors as B 500A.
Crimping force:
Max operating pressure:
Dimensions:
length
width
Weight:
Application range:
Dies not included,
sold separately
6 tons
10,000 psi
7.7 in.
3 in.
3.5 lbs
Cu 500 MCM
VAL P1
The tool is supplied in a sturdy plastic case type VALP1.
Also suitable for storing 20 die sets.
HT 131LN-C
This self contained, robust and sturdy tool, will accept all semicircular slotted dies, common to most 12 tons tools (U dies).
The tool features a double speed action: a fast advancing speed for
rapid approach of the dies to the connector and a slower more
powerful speed for crimping. For ease of operation and comfort
of the operator the tool head can be fully rotated through 180
degrees. The built-in safety valve will by-pass the oil supply when the
maximum pressure is reached, and a pressure release system can
easily be operated at any stage of the compression.
Crimping force:
Dimensions:
length
width
Weight:
Application range:
14.6 tons
21.1 in.
5.7 in.
15.4 lbs
Cu 800 MCM
(lugs and splices)
VAL P3
The tool is supplied in a sturdy plastic
case, VAL P3. Also suitable for storing 14 die sets.
Dies not included, sold separately
RHC 131LN
Hydraulic presshead complete with quick automatic coupler for
connection to a hydraulic pump with a max working pressure of
10,000 psi.
This new design with improved mechanical features, is suitable
for installing the same range of connectors as HT131LN-C and
B1300L-CA.
This model accept all semicircular slotted dies, common to
most 12 tons tools (U dies).
Crimping force:
Max operating pressure:
Dimensions:
length
width
Weight:
Application range:
14.6 tons
10,000 psi
11.7 in.
4.9 in.
11.9 lbs
Cu 800 MCM
(lugs and splices)
Dies not included,
sold separately
VAL P26
A sturdy plastic case type VAL P26
suitable for storing the head and 14 die sets
is available on request.
64
HYDRAULIC PRESSHEADS
ECW-H3D
Hydraulic presshead complete with quick automatic coupler for connection to a hydraulic pump with a working pressure of 10,000 psi.
Adaptor type AU230-130D is available as an optional extra, enabling the head to utilise the semi-circular slotted dies which are
common to most 12 tons tools.
Also available is a series of dies for the compression of DIN electrical connectors, and a die for cutting copper, aluminum, aldrey,
aluminum-steel and steel conductors.
Crimping force:
Max operating pressure:
Dimensions:
length
width
Weight:
Application range:
25.8 tons
10,000 psi
DIE SELECTOR CHART
Copper Conductor (MCM)
12.4 in.
4.7 in.
12.1 lbs
1000 MCM
low stranded
multi stranded
1000
1250
1000
DIE SET
ME 100-3D
ME 120-3D
VAL ECW-H3D
A sturdy steel carrying case type VAL ECW-H3D
suitable for storing the head and die sets is available on request.
RHU 520
A hydraulic presshead complete with a male automatic coupler to
be connected to a hydraulic pump developing a maximum pressure
of 10,000 psi.
The RHU 520 head develops a crimping force of 58.4 tons
and is suitable for installing crimp type electrical connectors on cables up to 2000 MCM.
An adaptor (type AU 520-130 C) is available, enabling the
head to utilise the semi-circular slotted dies which are common to most C shaped heads (12 tons) available on the
market.
For the full range of dies available please refer to Cembre.
Crimping force:
Max operating pressure:
Dimensions:
length
width
Weight:
Application range:
DIE
Cembre Dies
Index
M10SH-520
M14SH-520
M16SH-520
M30AH-520
M38AH-520
10 SH
14 SH
16 SH
30 AH
38 AH
DIE SELECTOR CHART
58.4 tons
10,000 psi
Copper Conductor (MCM)
12 in.
7.9 in.
39.6 lbs
2000 MCM
low stranded
multi stranded
1000
1250
1500
2000
1000
1250
1500
VAL 520
A sturdy steel carrying case (type VAL 520, dimensions 15.9 x
9.1 x 5.7 in. and weight 9.7 lbs) is available on request.
VAL 520
VAL MAT 520
A steel case (type VAL MAT 520) for holding
up to 10 sets of dies is available on request.
VAL MAT 520
65
DIE SET
ME 100-520
ME 120-520
ME 160-520
ME 200-520
HYDRAULIC PRESSHEADS
RHU 600
Hydraulic presshead complete with quick automatic coupler for connection to a hydraulic pump with a working pressure of 10,000 psi.
Crimping force:
Max operating pressure:
Dimensions:
length
width
Weight (only head):
Weight (with stand):
67 tons
10,000 psi
17.6 in.
9.5 in.
41.9 lbs
49.3 lbs
VAL 600
The tool is supplied in a metallic
transportation case type VAL 600.
RHU 1000
RHU 1000 is a 123 ton hydraulic presshead for full tension, transmission and substation connections complete with quick automatic
coupler for connection, to hydraulic pumps with a working pressure
of 10,000 psi max.
The standard version must be operated by a single acting pump;
possibility to convert from single to double acting by substitution of
the breather valve with a female quick coupling.
RHU1000 will accept all semi-circular slotted dies common to most
100 ton heads as the Alcoa ones.
The die cap is removable for an easy connector
positioning; the upper part of the cap automatically rotates during the die
changing process to present the
Operable from
correct positioning of the die.
Lifting eye included.
single or double
New
Crimping force:
Max operating pressure:
Dimensions:
length
width
Weight:
123 tons
10,000 psi
16.3 in.
10.9 in.
111.5 lbs
acting hydraulic
power source
VAL 1000
The tool is supplied in
a metallic transportation
case type VAL 1000.
Insertion of the upper die:
Lifting eye; screwed into the base
of the cylinder, allows easy transportation of the head in aerial operation.
After substitution of the dies,
insert the die cap into the head.
Pull the pin.
The upper part of the cap automatically rotates…
66
…till the proper position.
HYDRAULIC CABLE CUTTERS
B-TC250YA
Next generation of 18.0 V cordless hydraulic cutting tool specifically designed to cut copper, aldrey, aluminum, aluminum-steel cables
(guy wire including EHS) and steel ropes, aluminum and steel rods
(ground rod up to 5/8”) having a max overall diameter of 1”.
• Revitalised hydraulic system with double speed action.
• New Li-Ion Battery; 18.0V - 4.0Ah.
• The head can rotate through 180 degrees, to enable the operator to work in the most comfortable position, and can easily be
opened to allow cutting of running cables.
• The blades are manufactured from high strength special Steel,
heat treated to ensure a long service life.
• The tool is fitted with a maximum pressure valve to indicate
the full extent of the blade travel.
• Designed with improved balance, B-TC250YA is easily manageable during the cutting process and, by the use of bi-component
plastics, has a shell with high resistance to wear and damage.
• Rubber grip inserts, low noise and minimal vibration aid
operator comfort while additional convenience and safety
are provided by LED lighting of the working area.
• The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button.
• Operating temperature: +5 to +122°F
NE
VAL P37
The tool is supplied in a plastic
case type VALP37. Spare battery,
AC charger (110V) and shoulder
strap are also included.
1"
C U T T I N G
12.2 in.
3.3 in.
13.5 in.
10.5 lbs
Hydraulic cutting head complete with quick automatic coupler for connection to a hydraulic pump
with a working pressure of 10,000 psi max. TC025
hydraulic cutting head is specifically designed to
cut copper, aldrey, aluminum and aluminum-steel
cables having a max overall diameter of 1".
RODS
1"
10,000 psi
8.4 in.
3.4 in.
4.4 lbs
Hand operated hydraulic tool specifically designed to cut copper,
aldrey, aluminum, aluminum-steel cables (guy wire including EHS)
and steel ropes, aluminum and steel rods (ground rod up to 5/8”)
having a max overall diameter of 1”. The tool features a double
speed action. The blades are manufactured from high strength
special steel, heat treated to ensure a long service life.
The head can rotate by 180 degrees, to enable the operator to
work in the most comfortable position, and can easily be opened to
allow the cutting of running cables. HT-TC026Y features an automatic safety valve to bypass oil when reaching maximum pressure;
a pressure release device can also be operated at any stage of
operation.
1"
15.5 in.
5.1 in.
7.7 lbs
67
C A P A C I T Y
MAX CUTTING DIAMETER (in)
MATERIAL
TENSILE
STRENGHT
(lbs./sq.in.)
COPPER
ALUMINUM
ALMELEC
≤ 59,450
≤ 29,000
≤ 49,300
1
1
1
STEEL
≤ 261,000
FEW INDICATIVE EXAMPLES:
7 x 0.118 = Ø out. 0.354
19 x 0.083 = Ø out. 0.413
19 x 0.091 = Ø out. 0.453
MULTI STRANDS STEEL
≤ 264,000
(STRANDS Q.TY ≥ 200)
ACSR
HT-TC026Y
Max cutting diameter:
Dimensions:
length
width
Weight:
Y
BATT
TC 025
Max cutting diameter:
Max operating pressure:
Dimensions:
length
width
Weight:
W
i-Ion
18V L E R
ROPES & CONDUCTORS
Max cutting diameter:
Dimensions:
length
width
height
Weight with battery:
New
STEEL
COPPER
ALUMINUM
≤ 261,000
≤ 87,000
≤ 60,900
≤ 43,000
≤ 36,250
≤ 23,200
HT-TC026Y
TC 025 B-TC250YA
0.709
1
FEW INDICATIVE EXAMPLES:
26 x 0.098 + 7 x 0.077 : Ø out. = 0.624
26 x 0.120 + 7 x 0.094 : Ø out. = 0.763
26 x 0.142 + 7 x 0.110 : Ø out. = 0.897
0.511
0.629
0.787
0.905
1
HYDRAULIC CABLE CUTTERS
HT-TC041
Hand operated hydraulic tool specifically designed to cut copper, aldrey, aluminum, aluminum-steel cables and steel ropes,
aluminium and steel rods having a max overall diameter of
1-9/16”. New model, self contained, robust and sturdy.
The blades are manufactured from high strength special steel, heat
treated to ensure a long service life. The head can rotate by 90
degrees, to enable the operator to work in the most comfortable position and can easily be opened to allow cutting of running
cables. HT-TC041 features an automatic safety valve to bypass oil
when reaching maximum pressure; a pressure release device can
also be operated at any stage of operation.
Max cutting diameter:
Dimensions:
length
width
Weight:
1-9/16"
21.6 in.
5.6 in.
12.8 lbs
ROPES & CONDUCTORS
C U T T I N G
MATERIAL
HT-TC 041 TC 04
B-TC450A
COPPER
ALUMINUM
ALMELEC
≤ 59,450
≤ 29,000
≤ 49,300
1-9/16”
1-9/16”
1-9/16”
1-3/4"
1-3/4"
1-3/4"
STEEL
RODS
Hydraulic cutting head complete with quick automatic coupler for
connection to a hydraulic pump with a working pressure of 10,000
psi max. TC04 has the same cutting capability as HT-TC041.
Max cutting diameter:
Max operating pressure:
Dimensions:
length
width
Weight:
1-9/16"
10,000 psi
12.2 in.
3.9 in.
8.8 lbs
68
≤ 261,000
MULTI STRANDS STEEL
≤ 261,000
(STRANDS Q.TY ≥ 200)
ACSR
TC 04
C A P A C I T Y
MAX CUTTING DIAMETER (in)
TENSILE
STRENGHT
(lbs./sq.in.)
STEEL
COPPER
ALUMINUM
≤ 261,000
≤ 87,000
≤ 60,900
≤ 43,000
≤ 36,250
≤ 23,200
FEW INDICATIVE EXAMPLE:
7 x 0.118 = Ø out. 0.354
19 x 0.083 = Ø out. 0.413
19 x 0.091 = Ø out. 0.453
0.709
1-9/16”
1-3/4"
FEW INDICATIVE EXAMPLE:
26 x 0.098 + 7 x 0.077 : Ø out. = 0.624
26 x 0.120 + 7 x 0.094 : Ø out. = 0.763
26 x 0.142 + 7 x 0.110 : Ø out. = 0.897
54 x 0.138 + 19 x 0.082 : Ø out. = 1.240
54 x 0.172 + 19 x 0.103 : Ø out. = 1.543
0.709
0.787
1.181
1.260
1-9/16"
1-3/4"
HYDRAULIC CABLE CUTTERS
B-TC450A
Next generation of 18.0 V cordless hydraulic cutting tool specifically designed cut copper, aldrey, aluminum, aluminum-steel cables
and steel ropes, aluminum and steel rods having a max overall
diameter of 1-3/4” in. (1590 MCM ACSR).
• Revitalised hydraulic system with double speed action
• New Li-Ion Battery; 18.0V - 4.0Ah
• The head can rotate through 180 degrees, to enable the operator to work in the most comfortable position, and can easily be
opened to allow cutting of running cables
• The blades are manufactured from high strength special Steel,
heat treated to ensure a long service life
• The tool is fitted with a maximum pressure valve to indicate the
full extent of the blade travel
• Designed with improved balance, B-TC450A is easily manageable
during the cutting process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage.
• Rubber grip inserts, low noise and minimal vibration aid
operator comfort while additional convenience and safety
are provided by LED lighting of the working area.
• The battery is equipped with LED indicators to show
the remaining battery life at any time by pressing the
adjacent button.
• Operating temperature: +5 to +122°F
Max cutting diameter:
Dimensions:
length
width
height
Weight with battery:
New
NE
W
BATT
1-3/4"
16.0 in.
3.5 in.
15.8 in.
14.7 lbs
VAL P37
The tool is supplied in a
sturdy plastic case type VALP37.
Spare battery, AC charger (110-115V)
and shoulder strap are also included.
69
Y
i-Ion
18V L E R
HYDRAULIC CABLE CUTTERS
HT-TC051
Hand operated hydraulic tool specifically designed to cut copper,
aluminum and telecommunications cables having a max overall diameter of 2”. The tool features a double speed action.
The blades are manufactured from high strength special steel,
heat treated to ensure a long service life. The head can be easily
opened to allow the cutting of running cables. The head can rotate
by 90 degrees, to enable the operator to work in the most comfortable position.
HT-TC051 features an automatic safety valve to bypass oil when
reaching maximum pressure; a pressure release device can also
be operated at any stage of operation.
Max cutting diameter:
Dimensions:
length
width
Weight:
2"
19.5 in.
5.1 in.
9.6 lbs
TC 050
Hydraulic cutting head complete with quick automatic coupler for
connection to a hydraulic pump with a working pressure of 10,000
psi max. TC050 features the same cutting capability as HT-TC051.
Max cutting diameter:
Max operating pressure:
Dimensions:
length
width
Weight:
2"
10,000 psi
12.8 in.
4.4 in.
7 lbs
B-TC500A
New
Max cutting diameter:
Dimensions:
length
width
height
Weight with battery:
2"
15.9 in.
3.3 in.
15.6 in.
12.7 lbs
NE
W
i-Ion
18V L
Y
Next generation of 18.0 V cordless hydraulic cutting tool designed
to cut copper, aluminum and telecommunications cables having a
max overall diameter of 2”.
• Revitalised hydraulic system with double speed action.
• New Li-Ion Battery; 18.0V - 4.0Ah.
• The head can rotate through 90 degrees, to enable the operator
to work in the most comfortable position, and can easily be opened to allow cutting of running cables.
• The blades are manufactured from high strength special Steel,
heat treated to ensure a long service life.
• The tool is fitted with a maximum pressure valve to indicate the
full extent of the blade travel.
• Designed with improved balance, B-TC500A is easily manageable
during the cutting process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage.
• Rubber grip inserts, low noise and minimal vibration aid
operator comfort while additional convenience and safety
are provided by LED lighting of the working area.
• The battery is equipped with LED indicators to show
the remaining battery life at any time by pressing the
adjacent button.
• Operating temperature: +5 to +122°F
BATTER
VAL P37
The tool is supplied in a
sturdy plastic case type
VALP37. Spare battery, AC
charger (110-115V) and shoulder strap are also included.
70
HYDRAULIC CABLE CUTTERS
HT-TC055
Hand operated hydraulic tool specifically designed to
cut copper, aluminum, aluminum-steel cables (ACSR)
steel ropes and rods having a max overall diameter of
2-3/16”. The tool features a double speed action.
The blades are manufactured from high strength special
steel, heat treated to ensure a long service life. The head can
be easily opened to allow the cutting of running cables. The head
can rotate by 330 degrees, to enable the operator to work in the
most comfortable position. HT-TC055 features an automatic safety
valve to bypass oil when reaching maximum pressure; a pressure
release device can also be operated at any stage of operation.
Max cutting diameter:
Dimensions:
length
width
Weight:
2-3/16"
23.4 in.
5.6 in.
18.3 lbs
C U T T I N G
TC 055
Hydraulic cutting head complete with
quick automatic coupler for connection to
a hydraulic pump with a working pressure
of 10,000 psi max. TC055 features the
same cutting capability as HT-TC055.
MATERIAL
COPPER
ALUMINUM
ALMELEC
≤ 59,450
≤ 29,000
≤ 49,300
2-3/16"
2-3/16"
2-3/16"
STEEL
≤ 261,000
7 x 0.118 = Ø out. 0.354
19 x 0.083 = Ø out. 0.413
19 x 0.091 = Ø out. 0.453
2-3/16"
10,000 psi
14.0 in.
5.27 in.
14.5 lbs
B-TC500A
MULTI STRANDS STEEL
≤ 261,000
(STRANDS Q.TY ≥ 200)
≤ 261,000
ACSR
GUY WIRE
Extra high
(GW15-9/16-188) strenght grade
≤ 87,000
STEEL
≤ 60,900
≤ 43,000
COPPER
≤ 36,250
ALUMINUM
≤ 23,200
RODS
Next generation of 18.0 V cordless hydraulic cutting tool designed
to cut copper, aluminum, aluminum-steel cables (ACSR) steel ropes
and rods having a max overall diameter of 2-3/16".
• Revitalised hydraulic system with double speed action.
• New Li-Ion Battery; 18.0V - 4.0Ah.
• The head can rotate through 330 degrees, to enable the operator to work in the most comfortable position, and can easily be
opened to allow cutting of running cables.
• The blades are manufactured from high strength special Steel,
heat treated to ensure a long service life.
• The tool is fitted with a maximum pressure valve to indicate the
full extent of the blade travel.
• Designed with improved balance, B-TC500A is easily manageable
during the cutting process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage.
• Rubber grip inserts, low noise and minimal vibration aid
operator comfort while additional convenience and safety
are provided by LED lighting of the working area.
VAL B-TC950
• The battery is equipped with LED indicators
The tool is supplied in a metal
to show the remaining battery life at any
carrying case, VAL B-TC950.
time by pressing the adjacent button.
Spare battery, AC charger (110• Operating temperature: +5 to +122°F
115V) and shoulder strap are
also included.
New
2-3/16"
17.4 in.
3.4 in.
16.7 in.
19.6 lbs
NE
W
i-Ion
18V L E R
BATT
71
Y
Max cutting diameter:
Dimensions:
length
width
height
Weight with battery:
HT-TC055
TC055 B-TC550A
FEW INDICATIVE EXAMPLE:
ROPES & CONDUCTORS
Max cutting diameter:
Max operating pressure:
Dimensions:
length
width
Weight:
C A P A C I T Y
MAX CUTTING DIAMETER (in.)
TENSILE
STRENGHT
(lbs./sq.in.)
0.866
1.968
FEW INDICATIVE EXAMPLE:
26 x 0.098 + 7 x 0.077 : Ø out. = 0.624
26 x 0.120 + 7 x 0.094 : Ø out. = 0.763
26 x 0.142 + 7 x 0.110 : Ø out. = 0.897
26 x 0.175 + 7 x 0.136 : Ø out. = 1.108
54 x 0.138 + 19 x 0.082 : Ø out. = 1.240
54 x 0.172 + 19 x 0.103 : Ø out. = 1.543
83 x 0.181 + 16 x 0.110 : Ø est. = 1.968
7 x 0.188 : Ø est. = 0.562 in.
0.787
0.866
1.338
1.515
1.968
HYDRAULIC CABLE CUTTERS
B-TC650A
New
Next generation of 18.0 V cordless hydraulic cutting tool
designed to cut copper, aluminum and telecommunication
cables having a max overall diameter of 2-9/16".
• Revitalised hydraulic system with double speed action.
• New Li-Ion Battery; 18.0V - 4.0Ah.
• The head can rotate through 335 degrees, to enable the operator to work in the most comfortable position, and can easily be
opened to allow cutting of running cables.
• The blades are manufactured from high strength special Steel,
heat treated to ensure a long service life.
• The tool is fitted with a maximum pressure valve to indicate the
full extent of the blade travel.
• Designed with improved balance, B-TC650A is easily manageable
during the cutting process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage.
• Rubber grip inserts, low noise and minimal vibration aid
operator comfort while additional convenience and safety
are provided by LED lighting of the working area.
• The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button.
• Operating temperature: +5 to +122°F
Max cutting diameter:
Dimensions:
length
width
height
Weight with battery:
NE
W
Y
i-Ion
18V L
BATTER
2-9/16"
VAL P37
16.9 in.
3.3 in.
16.3 in.
14.1 lbs
The tool is supplied in a
sturdy plastic case type VALP37. Spare
battery, AC charger (110-115V) and
shoulder strap are also included.
B-TC650-SCA
Next generation of 18.0 V cordless hydraulic cutting tool
specifically designed to cut copper, aluminum and telecommunication cables having a max overall diameter of 2-9/16".
The open head and the "scissor" movement of the blades
facilitate the cutting of running cables.
• Revitalised hydraulic system with double speed action.
• New Li-Ion Battery; 18.0V - 4.0Ah.
• The head can rotate through 180 degrees, to enable the operator to work in the most comfortable position, and can easily be
opened to allow cutting of running cables.
• The blades are manufactured from high strength special Steel,
heat treated to ensure a long service life.
• The tool is fitted with a maximum pressure valve to indicate the
full extent of the blade travel.
• Designed with improved balance, B-TC650-SCA is easily manageable during the cutting process and, by the use of bi-component
plastics, has a shell with high resistance to wear and damage.
• Rubber grip inserts, low noise and minimal vibration aid
operator comfort while additional convenience and safety
are provided by LED lighting of the working area.
• The battery is equipped with LED indicators
to show the remaining battery life at any time
by pressing the adjacent button.
• Operating temperature: +5 to +122°F
Max cutting diameter:
Dimensions:
length
width
height
Weight with battery:
New
NE
W
BATT
2-9/16"
VAL B-TC950
Y
i-Ion
18V L E R
The tool is supplied in a metal
carrying case, VAL B-TC950.
Spare battery, AC charger (110-115V)
and shoulder strap are also included.
19.8 in.
4.1 in.
18.3 in.
16.9 lbs
72
HYDRAULIC CABLE CUTTERS
B-TC950A
Next generation of 18.0 V cordless hydraulic cutting tool
designed to cut copper, aluminum and telecommunication
cables having a max overall diameter of 3-3/4".
• Revitalised hydraulic system with double speed action.
• New Li-Ion Battery; 18.0V - 4.0Ah.
• The head can rotate through 335 degrees, to enable the operator to work in the most comfortable position, and can easily be
opened to allow cutting of running cables.
• The blades are manufactured from high strength special Steel,
heat treated to ensure a long service life.
• The tool is fitted with a maximum pressure valve to indicate the
full extent of the blade travel.
• Designed with improved balance, B-TC950A is easily manageable
during the cutting process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage.
• Rubber grip inserts, low noise and minimal vibration aid
operator comfort while additional convenience and safety
are provided by LED lighting of the working area.
• The battery is equipped with LED indicators to show the remaining
battery life at any time by pressing the adjacent button.
• Operating temperature: +5 to +122°F
Max cutting diameter:
Dimensions:
length
width
height
Weight with battery:
New
NE
W
BATT
VAL B-TC950
3-3/4"
Y
i-Ion
18V L E R
The tool is supplied in a metal
carrying case, VAL B-TC950.
Spare battery, AC charger (110-115V)
and shoulder strap are also included.
20.4 in.
3.3 in.
18.4 in.
17.2 lbs
73
HYDRAULIC PUMPS
B70M-P24A, B70M-P24A-CH
B70M-P24A, B70M-P24A-CH
Remote electrical hand or
foot controller connection
Portable electro-hydraulic pump, 24V dc battery for independent
use, developing 10,000 psi pressure; equipped with an integral
socket for connection to an external 24 V dc supply.

Easily accessible oil
top-up inlet
24V dc external power
supply socket with
protective cap
24V
3.3Ah
Ni-MH
High pressure hose connects to automatic self-lock
quick coupling with protective cap
Manual pressure
release button
Powerful 24V Ni-MH
rechargeable battery
Battery residual power
level display
Variously supplied with different versions:







74
HYDRAULIC PUMPS
B70M-P24A, B70M-P24A-CH
B70M-P24A
Max operating pressure:
Dimensions:
length
width
height
Weight:
10,000 psi
15.3 in.
6.4 in.
12.7 in.
20.2 lbs*
*without accessories
B70M-P24A
 Portable electro-hydraulic pump, 24V dc battery for indepen-
dent use, developing 10,000 psi pressure; equipped with an
integral socket for connection to an external 24 V dc supply
self-lock quick couplers
 BH2433 Battery 24V dc 3.3Ah
 DC24 External battery charger
B70M-P24A-CH
Max operating pressure:
Dimensions:
length
width
height
Weight:
 Shoulder strap
 Canvas holdall for carrying accessories
 10 ft. flexible hose complete with male + female 3/8" NPT
 ERCH Remote control
10,000 psi
15.3 in.
6.4 in.
12.7 in.
20.2 lbs*
*without accessories
B70M-P24A-CH
 Portable electro-hydraulic pump, 24V dc battery for indepen-
dent use, developing 10,000 psi pressure; equipped with an
integral socket for connection to an external 24 V dc supply
 BH2433 Battery 24V dc 3.3Ah
 DC24 External battery charger
 Shoulder strap
 Canvas holdall for carrying accessories
 ERCH-WH Remote hand controller integrated with 10 ft.
length flexible hose complete with male + female 3/8" NPT
self-lock quick couplers
75
HYDRAULIC PUMPS
B70M-P24A, B70M-P24A-CH
RHC 131LN
N
S
RHTEP-S
A
P
P
RHU520
L
I
C
A
T
I
TC 04
TC 050
RH-TFC
O
RHTD 3241T
ACCESSORIES FOR B70M-P24, B70M-P24A-CH
ESC 300CEE
CONNECTING CABLE WITH 24V
dc CEE TYPE PLUG
(for power supply from an external
source, length 10 ft.)
ESC 600
CONNECTING CABLE WITH
CROCODILE CLIPS
(for power supply from an external
source, length 20 ft.)
EPS 115-230.24 network power supply
SUPPLY IN: 110/240V ac autorange
50-60Hz; 700W
SUPPLY OUT: 24V dc; 30A max
TRS-B70
RUCKSACK
(for carrying the pump)
BPS 110.24Y network power supply
INPUT 110V ac 50-60Hz; OUTPUT 24V dc
thermal and short circuit protection.
Current supply: up to 4A extended use;
18A for 50 s; 25A for 8 s.
ERCH-WH
CONTROL HANDLE
FOR FLEX HOSES
Operating
push-button
SH-B70
HOOK
(for hanging the pump
from a ladder)
Pressure release button
RCP-B70
PORTABLE REMOTE
FOOT CONTROL
76
VAL-P18
Durable case
for pump and
accessories.
HYDRAULIC PUMPS
P0 7000
Foot operated double speed pump, developing a maximum pressure of 10,000 psi.
The pump is supplied with 10 ft. long high pressure flexible hose
complete with female self-lock quick coupler. Pressure can be withdrawn at any time during operation by depressing the release lever.
A solid shaped stand gives the pump stability during operation.
Max operating pressure: 10,000 psi
Dimensions:
26.8 in.
length
7.9 in.
width
6.4 in.
height
21.6 lbs
Weight:
CPE-1-110
Electrically driven hydraulic pump, powered by
a 110-115V / 50-60Hz single-phase electrical motor.
The remote hand controller allows advancement and pressure release on completion of
the crimping operation.
The mechanically actuated emergency button
located on the pump body, allows the pressure release at any time also in
case of power shortage.
This model is IP 55 rated.
Max operating pressure: 10,000 psi
Dimensions:
14.6 in.
length
8.8 in.
width
18.8 in.
height
46.2 lbs
Weight:
It is equipped with:
- high pressure flexible hose with
female automatic quick coupler
- remote hand controller
- external supply connection cable
Available as optional accessories:
- RCP-B70 remote foot controller
- CS-CPE-1 transportation trolley
- ERCH-WH Control handle integrated
with 10 ft. length flex hoses
Technical details:
- Oil in the reservoir: 0.52 gallons
- Power of motor: 1,050 W
- Delivery of oil: 0.21 Gpm at no load
ERCH-WH
CS-CPE-1
RCP-B70
CPP-0
The CPP-0 air hydraulic power unit intensifies an air supply of 87115 psi (6÷8 bar) to a power crimping or cutting force of up to
10,000 psi (700 bar) depending upon the input pressure.
Max operating pressure: 10,000 psi
Dimensions:
12.6 in.
length
5.9 in.
width
7.9 in.
height
15 lbs
Weight:
The control pedal allows for advancing and pressure release
at any stage of the operation.
The unit is provided with a 6.5 ft. high pressure flexible hose, including a 3/8" NPT female self-lock quick
coupler.
77
MECHANICAL TOOLS -
Crimpstar® RANGE
The ratchet controlled tools in the Crimpstar®
range, are compact, lightweight and easy to use.
HP
Insulated terminals and connectors
HP 1 for conductor sizes 24 to 13 AWG
HP 3 for conductor sizes 23 to 10 AWG
Features include:
- High precision investment casting jaws made of special treated steel
- Ratchet control to ensure precise crimping.
- Emergency device to allow for jaws opening at any stage of operation.
- Toggle action leverage to reduce operator effort.
- Automatic handles opening after crimping operation
- Ergonomically designed moulded plastic grips.
- To open jaws in case of emergency push the release lever as indicated
- Several combinations of kits including tool and relative connectors are
available
HP 3-1 Supplied with a wire stop
for conductor sizes 23 to 10 AWG
Dimensions: 9.23x2.87x0.75 in.
Weight: 1.09 lbs
HNN
Nylon insulated terminals and connectors
HNN 3 for conductor sizes 16 to 8 AWG
HNN 4 for conductor sizes 8 to 6 AWG
Dimensions: 9.23x2.87x0.75 in.
Weight: 1.08 lbs.
HPH
End to end connectors
PE HD insulated, heat shrinkable.
HPH 1 for conductor sizes 20 to 10 AWG
Dimensions: 9.23x2.87x0.75 in.
Weight: 1.12 lbs.
Upon request:
all Crimpstar tools can be
supplied with a cetificate of
calibration
HNKE
End sleeves
HNKE 4 for conductor sizes 20 to 12 AWG
HNKE 16 for conductor sizes 12 to 6 AWG
HNKE 50 for conductor sizes 3 - 2 - 1/0 AWG
Dimensions: 9.23x2.87x0.75 in.
Weight: 1.3 lbs.
HN
Uninsulated terminals and connectors
HN 1 for conductor sizes 22 to 8 AWG
HN 5 for conductor sizes 8 to 6 AWG
HN-A25 for conductor sizes 8 to 4 AWG
Dimensions: 9.21x2.87x0.67 in.
Weight: 1.05 lbs.
HF
Open barrel brass terminals:
HF 1 for conductors sizes 20 to 12 AWG
HF 2 for conductors sizes 28 to 16 AWG
Dimensions: 9.23x2.87x0.75 in.
Weight: 1.09 lbs
HX
Coaxial connectors
HX 1 for types RG58, RG59, RG62 and RG 71
Dimensions: 9.23x2.87x0.75 in.
Weight: 1.06 lbs.
78
MECHANICAL TOOLS
SCISSORS
SC 3X and SC 5X
SC 1
Multi-purpose scissors with high
hardness blades and anti slide serrations. The moulded plastic handles combine a rigid structure with
a softer material.
Electricians scissors with
high carbon steel blades and
satin finished Nylon handles.
WIRE STRIPPERS
HB 1-U
HB 5
HB 1-U Wire stripper,
for PVC insulated cables
26 to 10 AWG
HB 5 Wire stripper,
for PVC insulated wires
17 to 10 AWG
HB 6
HB 2
HB 40-U
Wire strippers, for circular cables
HB 2 Ø 3/16 to 1 1/8 in.
HB 40-U Ø 3/4 to 1 9/16 in.
HB 6 Wire stripper,
supply configuration including
stripping die for PVC insulated
cables from 34 to 8 AWG
Interchangeable stripping dies available upon request:
HB 8
Grey, flat blade
Stripping features:
PVC from 34 to 8 AWG
Red, rounded blades
Stripping features:
PVC from 10 to 5 AWG
Blue, 'V' blades
Stripping features:
PTFE from 28 to 12 AWG
HB 8 Wire stripper,
for PVC insulated cables
24 to 10 AWG
CABLE CUTTERS
KT 1
KT 2
Cutting Capacity - Section Cond. AWG
Rigid
Multi-Cond.
Flexible
Cu 6
Cu 1/0
Cu 2/0
Al 2
Al 1/0
Cutting Capacity - Section Cond. AWG
Rigido
Multi-Cond.
Flexible
Cu 6
Cu 2/0
Cu 3/0
Al 1/0
Al 2/0
Hand operated ratchet
cable cutter for stranded
and flexible copper and
aluminum cables
KT 3
KT 5
Hand operated tool
for cutting cables
up to max section 3 AWG
KT 4
For cutting cables
Ø max 1 1/4 in. (600 MCM)
Weight: 1.3 lbs.
Length: 10.04 in.
For cutting cables
Ø max 2 in. (1000 MCM)
Weight: 1.96 lbs.
Length: 12.2 in.
5116660250
For cutting cables
up to 500 MCM
Weight: 3.31 lbs.
Length: 23.62 in.
5116660500
For cutting cables up to 1000 MCM
Weight: 6.62 lbs. Length: 31.5 in.
79
THERMAL TRANSFER PRINTERS
Cembre offers a number of innovative solutions
to meet demands for high performance
and reliability in the industrial and manufacturing sectors.
New
The revolution in identification systems,
MARKINGENIUS® MG3 is a high-speed desktop
printer using thermal transfer technology to produce
identification and labelling media for cables and
tubing, panel building components and
equipment of all types. Windows® based, the high
resolution MARKINGENIUS® MG3 prints monocolor
True Type fonts, while also reproducing Clipart
images, drawings and bitmaps
down to very small dimensions.
ROLLY2000 is designed
for high speed printing
of identification and labelling
media in reel format.
Thermal transfer print quality matched
with robust construction and
intensive Cembre reliability allow
ROLLY2000 to print 1000 cable tags
in less than two minutes.
80
TERMO-ROLL
thermal transfer printers give best results with
TERMO-ROLL heat-shrinkable tubing
Rolly2000
Ideal for printing TERMO-ROLL heat-shrinkable tubing in ladder
format and all other Cembre flat material on rolls including
TPM-ROLL, ETF-ROLL, KM-ROLL, STRIP-ROLL, TTL, TTF
Rolly2000 TR1
Designed to optimise printing TERMO-ROLL heat-shrinkable tubing
and particularly suitable for intensive use of this material in ladder
format on a roll.
Rolly2000 TR2
Designed to optimise printing simultaneously on both sides of
TERMO-ROLL heat-shrinkable tubing in ladder format on a rool.
Dedicated to high level applications where dual marking is an essential
specification, eg in many rail, marine and aeronautic applications.
ACCESSORIES
TRR-055 842121 for 2:1
TRPR-060 844121 (Premium)
ROLLY2000 TR-Cutter
Automatically cuts or precuts to
length TERMO-ROLL
continuous heat-shrinkable tubing.
Thermal transfer
ribbons for printing
TERMO-ROLL
heat-shrinkable
tubing.
81
EHG 2000
Variable temperature
Electronic heat gun
Power: 2000 W
Weight: 850 g
Temperature: 50°C to 600°C
Voltage: 230-240 V - 50 Hz
IDENTIFICATION AND LABELING
HEAT-SHRINKABLE TUBING
ladder-printable on one side only
TERMO-ROLL
HF
printable: with ROLLY 2000TR1 990980 printer and black ribbon TRR-055 842121;
- 40°C
H2-24
 + 105°C
Color
white
H2-32
white
yellow
non-printable side,
protected by
transparent
adhesive film
H2-48
white
yellow
H2-64
white
printable side
yellow
AU T O R E V E R S E
FUNCTION
H2-95
white
yellow
H2-127
white
Software can automatically reverse the 1st &
Last lines for tag ID on
both ends of cable
yellow
H2-190
white
yellow
4
2
1
TUBES PER STEP
12,5 mm
12,5 mm
12,5 mm
12,5 mm
H2-254
white
yellow
25 mm
25 mm
H2-508
white
50 mm
H2
LADDER
Cable ext. Ø range 1,6 ÷ 2 mm (0.06’’÷ 0.08’’ in.)
Cable c.s.a range 0,25 ÷ 0,5 mm2 (22 ÷ 20 AWG)
Internal Ø before
shrinking mm
24
Pre-cut
length mm
50
Code
Tubes
per step
H2-24-50-WH1
2
Quantity
GENIUSPRO
Code
1.000
4804
4.000
2.000
1.000
4.000
2.000
1.000
4810
4812
4814
4810
4812
4814
4.000
2.000
1.000
4.000
2.000
1.000
4820
4822
4824
4820
4822
4824
4
2
1
4
2
1
4.000
2.000
1.000
4.000
2.000
1.000
4830
4832
4834
4830
4832
4834
4
2
1
4
2
1
2.000
1.000
500
2.000
1.000
500
4840
4842
4844
4840
4842
4844
1
1
500
500
4854
4854
500
500
4864
4864
300
300
4874
4874
100
4894
Cable ext. Ø range 1,8 ÷ 2,8 mm (0.07’’÷ 0.11’’ in.)
Cable c.s.a range 0,5 ÷ 1 mm2 (24 ÷ 18 AWG)
3,2
3,2
3,2
3,2
3,2
3,2
12,5
25
50
12,5
25
50
H2-32-12.5-WH1
H2-32-25-WH1
H2-32-50-WH1
H2-32-12.5-YE1
H2-32-25-YE1
H2-32-50-YE1
4
2
1
4
2
1
Cable ext. Ø range 2,8 ÷ 4,2 mm (0.11’’÷ 0.16’’ in.)
Cable c.s.a range 1 ÷ 2,5 mm2 (16 ÷ 14 AWG)
4,8
4,8
4,8
4,8
4,8
4,8
12,5
25
50
12,5
25
50
H2-48-12.5-WH1
H2-48-25-WH1
H2-48-50-WH1
H2-48-12.5-YE1
H2-48-25-YE1
H2-48-50-YE1
4
2
1
4
2
1
Cable ext. Ø range 4,2 ÷ 5,8 mm (0.16’’÷ 0.23’’ in.)
Cable c.s.a range 4 ÷ 6 mm2 (12 ÷ 10 AWG)
6,4
6,4
6,4
6,4
6,4
6,4
12,5
25
50
12,5
25
50
H2-64-12.5-WH1
H2-64-25-WH1
H2-64-50-WH1
H2-64-12.5-YE1
H2-64-25-YE1
H2-64-50-YE1
Cable ext. Ø range 5,8 ÷ 8 mm (0.23’’÷ 0.31’’ in.)
Cable c.s.a range 10 ÷ 16 mm2 (8 ÷ 6 AWG)
9,5
9,5
9,5
9,5
9,5
9,5
12,5
25
50
12,5
25
50
H2-95-12.5-WH1
H2-95-25-WH1
H2-95-50-WH1
H2-95-12.5-YE1
H2-95-25-YE1
H2-95-50-YE1
Cable ext. Ø range 8 ÷ 11 mm (0.31’’÷ 0.43’’ in.)
Cable c.s.a range 25 ÷ 35 mm2 (4 ÷ 2 AWG)
12,7
12,7
50
50
H2-127-50-WH1
H2-127-50-YE1
Cable ext. Ø range 11 ÷ 17 mm (0.43’’÷ 0.66’’ in.)
Cable c.s.a range 35 ÷ 50 mm2 (2 ÷ 1/0 AWG)
19,1
19,1
50
50
H2-190-50-WH1
H2-190-50-YE1
1
1
Cable ext. Ø range 17 ÷ 23 mm (0.66’’÷ 0.90’’ in.)
Cable c.s.a range 50 ÷ 120 mm2 (1/0 ÷ 4/0 AWG)
25,4
25,4
50
50
H2-254-50-WH1
H2-254-50-YE1
1
1
Cable ext. Ø range 23 ÷ 48 mm (1.06’’÷ 1.90’’ in.)
Cable c.s.a range 240 ÷ 400 mm2 (500 ÷ 800 MCM)
50,8
50
H2-508-50-WH1
1
It is advisable to select the tubing size based on the actual external diameter of the cable rather than its
indicative c.s.a, due to variations in insulation thickness and conductor format.
82
IDENTIFICATION AND LABELING
HEAT-SHRINKABLE TUBING
ladder-printable on one side only
H2
LADDER
TERMO-ROLL
printable: with ROLLY 2000TR2 990981 printer and black ribbon TRR-055 842121;
Color
white
yellow
H2-32
white
yellow
H2-48
white
yellow
H2-64
white
yellow
H2-95
white
yellow
H2-127
white
yellow
H2-190
white
yellow
H2-254
white
yellow
H2-381
white
yellow
H2-508
white
yellow
Cable ext. Ø range 1,6 ÷ 2 mm (0.06’’÷ 0.08’’ in.)
Cable c.s.a range 0,25 ÷ 0,5 mm2 (22 ÷ 20 AWG)
Internal Ø before
shrinking mm
Pre-cut
length mm
Code
Tubes
per step
Quantity
25
50
25
50
H2-24-25-WH2
H2-24-50-WH2
H2-24-25-YE2
H2-24-50-YE2
2
1
2
1
2.000
1.000
2.000
1.000
•
•
•
•
3,2
3,2
3,2
3,2
25
50
25
50
H2-32-25-WH2
H2-32-50-WH2
H2-32-25-YE2
H2-32-50-YE2
2
1
2
1
2.000
1.000
2.000
1.000
•
•
•
•
4,8
4,8
4,8
4,8
25
50
25
50
H2-48-25-WH2
H2-48-50-WH2
H2-48-25-YE2
H2-48-50-YE2
2
1
2
1
2.000
1.000
2.000
1.000
•
•
•
•
6,4
6,4
6,4
6,4
25
50
25
50
H2-64-25-WH2
H2-64-50-WH2
H2-64-25-YE2
H2-64-50-YE2
2
1
2
1
2.000
1.000
2.000
1.000
•
•
•
•
9,5
9,5
9,5
9,5
25
50
25
50
H2-95-25-WH2
H2-95-50-WH2
H2-95-25-YE2
H2-95-50-YE2
2
1
2
1
1.000
500
1.000
500
•
•
•
•
12,7
12,7
12,7
12,7
25
50
25
50
H2-127-25-WH2
H2-127-50-WH2
H2-127-25-YE2
H2-127-50-YE2
2
1
2
1
1.000
500
1.000
500
•
•
•
•
19,1
19,1
19,1
19,1
25
50
25
50
H2-190-25-WH2
H2-190-50-WH2
H2-190-25-YE2
H2-190-50-YE2
2
1
2
1
1.000
500
1.000
500
•
•
•
•
Cable ext. Ø range 1,8 ÷ 2,8 mm (0.07’’÷ 0.11’’ in.)
Cable c.s.a range 0,5 ÷ 1 mm2 (24 ÷ 18 AWG)
Cable ext. Ø range 2,8 ÷ 4,2 mm (0.11’’÷ 0.16’’ in.)
Cable c.s.a range 1 ÷ 2,5 mm2 (16 ÷ 14 AWG)
Cable ext. Ø range 4,2 ÷ 5,8 mm (0.16’’÷ 0.23’’ in.)
Cable c.s.a range 4 ÷ 6 mm2 (12 ÷ 10 AWG)
Cable ext. Ø range 8 ÷ 11 mm (0.31’’÷ 0.43’’ in.)
Cable c.s.a range 25 ÷ 35 mm2 (4 ÷ 2 AWG)
Cable ext. Ø range 11 ÷ 17 mm (0.43’’÷ 0.67’’ in.)
Cable c.s.a range 35 ÷ 50 mm2 (2 ÷ 1/0 AWG)
Cable ext. Ø range 17 ÷ 23 mm (0.66’’÷ 0.90’’ in.)
Cable c.s.a range 50 ÷ 120 mm2 (1/0 ÷ 4/0 AWG)
25,4
25,4
25,4
25,4
25
50
25
50
H2-254-25-WH2
H2-254-50-WH2
H2-254-25-YE2
H2-254-50-YE2
2
1
2
1
600
300
600
300
•
•
•
•
38,1
38,1
38,1
38,1
25
50
25
50
H2-381-25-WH2
H2-381-50-WH2
H2-381-25-YE2
H2-381-50-YE2
2
1
2
1
100
200
100
200
•
•
•
•
Cable ext. Ø range 23 ÷ 36 mm (0.90’’÷ 1.42’’ in.)
Cable c.s.a range 120 ÷ 240 mm2 (250 ÷ 500 MCM)
Cable ext. Ø range 23 ÷ 48 mm (1.06’’÷ 1.90’’ in.)
Cable c.s.a range 240 ÷ 400 mm2 (500 ÷ 800 MCM)
50,8
50,8
50
50
H2-508-50-WH2
H2-508-50-YE2
1
1
100
100
•
•
It is advisable to select the tubing size based on the actual external diameter of the cable rather than its
indicative c.s.a, due to variations in insulation thickness and conductor format.
83
 + 105°C
Advance
LABEL
2,4
2,4
2,4
2,4
Cable ext. Ø range 5,8 ÷ 8 mm (0.23’’÷ 0.31’’ in.)
Cable c.s.a range 10 ÷ 16 mm2 (8 ÷ 6 AWG)
- 40°C
HF
front
back
H2-24
printable side
printable side
AU T O R E V E R S E
FUNCTION
Software can automatically reverse the 1st &
Last lines for tag ID on
both ends of cable
2
1
TUBES PER STEP
25 mm
25 mm
50 mm
IDENTIFICATION AND LABELING
TERMO-ROLL
HF
- 40°C
 + 105°C
HEAT-SHRINKABLE TUBING
continuous-printable on both sides
printable:
on one side with ROLLY 2000TR1 990980 printer and black ribbon TRR-055 842121;
on both sides with ROLLY 2000TR2 990980 printer and black ribbon TRR-055 842121.
Color
white
Internal Ø before
shrinking mm
2,4
3,2
4,8
6,4
9,5
12,7
AU T O R E V E R S E
FUNCTION
19
25,4
38,1
50,8
yellow
2,4
3,2
Software can automatically reverse the 1st &
Last lines for tag ID on
both ends of cable
4,8
6,4
9,5
12,7
19,1
25,4
38,1
50,8
ROLLY2000TR2
to print
on both sides
H2
CONTINUOUS
ROLLY2000TR1
to print
on one side
84
Cable ext. Ø
Cable c.s.a
range mm (in.) range mm2 (AWG)
1,6 ÷ 2
(0.06’’÷ 0.08’’)
1,8 ÷ 2,8
(0.07’’÷ 0.11’’)
2,8 ÷ 4,2
(0.11’’÷ 0.16’)
4,2 ÷ 5,8
(0.16’’÷ 0.23’’)
5,8 ÷ 8
(0.23’’÷ 0.31’’)
8 ÷ 11
(0.31’’÷ 0.43’’)
11 ÷ 17
(0.43’’÷ 0.66’)
17 ÷ 23
(0.66’’÷ 0.90’’)
23 ÷ 36
(0.90’’÷ 1.42’’)
27 ÷ 49
(1.06’’÷ 1.90’’)
1,6 ÷ 2
(0.06’’÷ 0.08’’)
1,8 ÷ 2,8
(0.07’’÷ 0.11’’)
2,8 ÷ 4,2
(0.11’’÷ 0.16’)
4,2 ÷ 5,8
(0.16’’÷ 0.23’’)
5,8 ÷ 8
(0.23’’÷ 0.31’’)
8 ÷ 11
(0.31’’÷ 0.43’’)
11 ÷ 17
(0.43’’÷ 0.66’’)
17 ÷ 23
(0.66’’÷ 0.90’’)
23 ÷ 36
(0.90’’÷ 1.42’’)
27 ÷ 49
(1.06’’÷ 1.90’’)
0,25 ÷ 0,5
(26 ÷ 20)
0,5 ÷ 1
(24 ÷ 18)
1 ÷ 2,5
(16 ÷ 14)
4÷6
(12 ÷ 10)
10 ÷16
(8 ÷ 6)
25 ÷ 35
(4 ÷ 2)
35 ÷ 50
(2 ÷ 1/0)
50 ÷120
(1/0 ÷ 4/0)
120 ÷ 240
(250 ÷ 500)
240 ÷ 400
(500 ÷ 800)
0,25 ÷ 0,5
(26 ÷ 20)
0,5 ÷ 1
(24 ÷ 18)
1 ÷ 2,5
(16 ÷ 14)
4÷6
(12 ÷ 10)
10 ÷16
(8 ÷ 6)
25 ÷ 35
(4 ÷ 2)
35 ÷ 50
(2 ÷ 1/0)
50 ÷120
(1/0 ÷ 4/0)
120 ÷ 240
(250 ÷ 500MCM)
240 ÷ 400
(500 ÷ 800MCM)
Code
H2-24-WH3
H2-24-WH3-100
H2-32-WH3
H2-32-WH3-100
H2-48-WH3
H2-48-WH3-100
H2-64-WH3
H2-64-WH3-100
H2-95-WH3
H2-95-WH3-100
H2-127-WH3
H2-127-WH3-100
H2-190-WH3
H2-190-WH3-100
H2-254-WH3
H2-254-WH3-100
H2-381-WH3
H2-381-WH3-60
H2-508-WH3
H2-508-WH3-60
H2-24-YE3
H2-24-YE3-100
H2-32-YE3
H2-32-YE3-100
H2-48-YE3
H2-48-YE3-100
H2-64-YE3
H2-64-YE3-100
H2-95-YE3
H2-95-YE3-100
H2-127-YE3
H2-127-YE3-100
H2-190-YE3
H2-190-YE3-100
H2-254-WH3
H2-254-YE3-100
H2-381-YE3
H2-381-YE3-60
H2-508-YE3
H2-508-YE3-60
GENIUSPRO
Continuous
Quantity
Code
length m
20
100
20
100
20
100
20
100
15
100
15
100
15
100
15
100
15
60
15
60
20
100
20
100
20
100
20
100
15
100
15
100
15
100
15
100
15
60
15
60
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7000
7000
7010
7010
7020
7020
7030
7030
7040
7040
7050
7050
7060
7060
7070
7070
7080
7080
7090
7090
7000
7000
7010
7010
7020
7020
7030
7030
7040
7040
7050
7050
7060
7060
7070
7070
7080
7080
7090
7090
IDENTIFICATION AND LABELING
TTF
Continuous material is made from
materials which are not temperature sensitive and whose surfaces
are treated to accept the pigment
from the ribbon heated by the
print head.
Material: Retro-reflective
Film PVC, self extinguishing class
V0 (UL94)
Length per roll: 78 ft
range
 Temperature
- 30°C to + 70°C
- 22°F to + 158°F
temperature
 Application
+ 10°C to + 40°C
TTF CONTINUOUS MATERIAL REFLECTIVE
for thermal transfer printing,
on a reel
SELF IVE
ADHES
TTF Retro-reflective, Rigid PVC
Color
length ft.
width in.
white
78.7
1.5"
white
78.7
3"
Application
temperature
+ 10°C
+ 40°C
self
- 30°C extinguishing class
+ 70°C V0: UL 94
Code
Quantity
8506007WCYG/5**
1
8506008WCYG/5
1
white
78.7
4"
8506006WCYG/5
1
blue
78.7
4.5"
8506009BCYG/5
1
yellow
78.7
1.5"
8506007YCYG/5**
1
yellow
78.7
3"
8506008YCYG/5
1
yellow
78.7
4"
8506006YCYG/5
1
transparent*
410
1.5"
8506003CPYG (Non Reflective)
1
transparent*
410
4"
8506000CPYG (Non Reflective)
1
*in PET (temperature range -40°F to +284°F)
+ 50°F to + 104°F
85
**Print only with ROLLY2000TR1
IDENTIFICATION AND LABELING
PRINTER
MARKINGENIUS® MG3
Thermal transfer printer
MARKINGENIUS® MG3 is a
high resolution printer based on
thermal transfer technology, capable of producing tags for cables,
pipes and tubes; terminal block
markers and legends and labels
for all electrical panels, components and equipment. All Cembre
MG media can be printed with
monocolor Windows True Type
fonts at high speed.
MARKINGENIUS® MG3 will
also reproduce Clipart images, drawings, barcodes
and
bitmaps
down to very
small sizes.
The MG2 package comprises:
MG3 Printer (Dimensions: Length 382 mm, Width 230 mm, Height 221mm - Weight: 9,6 kg
Length 15.04 in., Width 9.05 in., Height 8.7 in. - Weight: 21.16 lbs.)
MG2- PWC 991000 Support template for tags (MG-TPM)
MG2- PLT 991002 Support template for legends, labels & signs and all serieFLAT media
MG2- QTB 991011Support template for terminal block markers (MG--CPM-01,02,03,04,07)
Mains cable
USB cable
Protective cover MG2-COV 991680
Ribbon take up spool MG2-CRB 991654
Black printer ribbon MG2-ETR 991600
Installation, Operating & maintenance and User documentation
GENIUSPRO - Software on CD (includes printer drivers, 30 day trial user licence and manual)
MONOCHROME
RIBBONS
MG2-ETR monochrome ribbons
are formulated to produce high
quality print on a variety of materials while providing high resistance
to abrasion, chemicals,cleaning
products and environmental
agents (eg UV, humidity).
Ribbon length 200m, width
120mm.
MG2-ETR
Colour
Description
Reference Pantone© Black C
Reference Pantone© 2935 C
Reference Pantone© 186 C
Reference Pantone© 354 C
black
blue
red
green
silver
white
Code
Quantity
1
1
1
1
1
1
991600
991601
991602
991603
991607
991606
MG2-EPTR premium
Colour
Description
Réf. Pantone© Black C
black
Code
991611
The legibility of print produced on Cembre media by MG2-ETR and MG2-EPTR
black ribbons meets the requirements of:
Norms
Description
EN ISO 4892-2
CEI 16-7
CEI 16-7
CEI 23-11 / CEI EN 61058-1
CEI EN 61010-1 / VDE 0411-1
CEMBRE INTERNAL TEST
EN ISO 9227
CEI EN 60464-2
UNI EN ISO 175
86
Quantity
UV resistance
Resistance to abrasion and friction
Effect of ageing
Indelibility
Indelibility
Indelibility
Saline mist
Resistance to solvent vapour
Effect of immersion in liquid chemicals
1
IDENTIFICATION AND LABELING
self
extinguishing class
V0: UL 94
MG-DOG rigid PVC
Material: Rigid PVC,
self extinguishing class V0 (UL94)
range
 Temperature
- 30°C to + 80°C
- 22°F to + 176°F

Operating temperature range
- 40°C to + 140°C
- 40°F to + 284°F

Max. application temperature
Code
Ø hole
Legends
per sheet
white
Ø 35
48300
5/32"
6
300
870
yellow
Ø 35
48340
5/32"
6
300
870
white
Ø 20
48391
13/64"
12
300
874
white
Ø 20
48392
1/4"
12
300
874
red
Ø 20
48322
1/4"
12
300
874
green
Ø 20
48352
1/4"
12
300
874
self
extinguishing class
V0: UL 94
- 40°C
+ 140°C
GE
Application
temperature
MAX
+ 105°C
HF

Quantity
SW Code
N
FREE
Material: Polycarbonate Halogen free
self extinguishing class V0 (UL94)
Size mm
Color
ALO
Dog tags are often loosely attached to equipment where a label
cannot be fixed, eg on valves,
tappings, couplers or in oil/solvent-rich atmospheres. Consult us
for availability of other colors.
Note: UV resistance may vary
between colors.
- 30°C
+ 80°C
• H
MG-DOG
DOG TAGS
precut, pre-drilled with one hole
MG-DOG Polycarbonate Halogen free
Color
Size mm
Code
Ø hole
Legends
per sheet
Quantity
SW Code
white
19x38
40205-HF
5/16"
8
400
869
white
21x39
40206-HF
1/2"
8
400
873
white
Ø 35
48300-HF
1/4"
4
300
870
yellow
Ø 35
48300-HF
1/4"
4
300
870
87
IDENTIFICATION AND LABELING
MG-TAA
MG-TAA legends are available in
the same sizes as MG-TAPW and
MG-TAP.
Self adhesive, they can be applied to panels, components and
equipment.
Consult us for availability of other
colors.
Note: Metallic grey has limited
resistance to UV.
LEGENDS
self adhesive, precut
Application
temperature
+ 10°C
+ 40°C
self
SELF IVE
ADHES
- 30°C extinguishing class
+ 70°C V0: UL 94
MG-TAA
Size mm
Code
Legends
per sheet
white
9x35
49191N
33
825
964
white
9x50
49197
20
500
976
Color
Quantity
SW Code
Material: Rigid PVC,
self extinguishing class V0 (UL94)
range
 Temperature
- 30°C to + 70°C
- 22°F to + 158°F
temperature
 Application
+ 10°C to + 40°C
+ 50°F to + 104°F
MG-VRT-A
MG-VRT-A rigid PVC panel
plates are used to create name
plates, rating plates, data plates
using company logos, technical
data, serial numbers, EC certification, etc.
CPT transparent polycarbonate
covers can be used for increased
durability.
Consult us for availability of
other colors.
Note: metallic grey has limited
resistance to UV.
PANEL PLATES
self adhesive, customisable
Application
temperature
+ 10°C
+ 40°C
self
- 30°C extinguishing class
+ 70°C V0: UL 94
MG-VRT-A Thickness 0,7mm
Color
Size mm
SELF IVE
ADHESLLED
white
32x58
UNDRI
- 22°F to + 158°F
Size of
cover mm
Plates per
sheet
88900
37x79
3
150
201
Quantity
SW Code
blue
25x50
88616
n/a
8
200
853
white
25x50
88916
n/a
8
200
853
grey
25x50
88716GY
n/a
8
200
853
Material: Rigid PVC,
self extinguishing according to
class V0 (UL94)
range
 Temperature
- 30°C to + 70°C
Code
Consult us for:
- other colors
- special shapes
- pre-printed logos
temperature
 Application
+ 10°C to + 40°C
+ 50°F to + 104°F
88
IDENTIFICATION AND LABELING
MG-ETF
MG-ETF tags are used with cable
ties for marking large diameter
cables, hoses, tubes and conduit.
Consult us for availability of other
colors.
CABLE & CONDUIT TAGS
precut, one piece markers, tie-on
self
extinguishing class
V0: UL 94
- 30°C
+ 70°C
MG-ETF Cable tie max width 4,8mm. Print area 11x35mm
Color
Material: Rigid PVC,
self extinguishing class V0 (UL94)
range
 Temperature
- 30°C to + 70°C
Size mm
Code
Tags per sheet
Quantity
SW Code
white
13 x 57
54192
14
700
581
yellow
13 x 57
54142
14
700
581
white
28 x 57
54197
6
300
590
- 22°F to + 158°F
MG-VYT
Dielectric PVC film labels used for
internal and external marking.
Material: PVC film
range
 Temperature
- 40°C to + 70°C
LABELS
self adhesive, precut
- 40°C
+ 70°C
Application
temperature
+ 10°C
+ 40°C
MG-VYT
Color
white
- 40°F to + 158°F
temperature
 Application
+ 10°C to + 40°C
+ 50°F to + 104°F
yellow
metallic grey
89
Size mm
Code
Labels per sheet
25x50
Quantity
SW Code
46925
8
400
32x58
46939
3
150
201
50x50
46929
4
200
858
808
52x107
46911
2
100
204
105x110
46913
1
50
812
25x50
46425
8
400
808
32x58
46439
3
150
201
50x50
46429
4
200
858
52x107
46411
2
100
204
105x110
46413
1
50
812
25x50
46825
8
400
808
32x58
46839
3
150
201
50x50
46829
4
200
858
52x107
46811
2
100
204
105x110
46813
1
50
812
IDENTIFICATION AND LABELING
ALO
FREE
• H
MG-TDM
N
GE
MG-TDM one piece tags require
no transparent holders and are
mounted on cables via the two
range-taking apertures.
Each sheet of media has 66 tags
and takes around 10 seconds to
print.
Tags are easily removed from the
stems and partially printed sheets
may be re-used to avoid wastage.
CABLE TAGS
HF

one piece,
push-on, without holder
self
- 40°C extinguishing class
+ 140°C HB: UL 94
MG-TDM-01 Cable ext. ø range 1,6 ÷ 3,25mm (0,06 ÷ 0,12 in.)
Cable c.s.a range* 0,5 ÷ 1,5mm2 (20 ÷ 15 AWG)
Color
white
yellow
Material: Polycarbonate,
Halogen free, self extinguishing
according to class V0 (UL94)
Size mm
Code
Tags per sheet
Quantity
SW Code
4 x 12
40190
66
1.320
121
4 x 16
40191
40
800
123
4 x 12
40140
66
1.320
121
4 x 16
40141
40
800
123
MG-TDM-02 Cable ext. ø range 2 ÷ 4,4mm (0,07 ÷ 0,17 in.)
Cable c.s.a range* 1 ÷ 6mm2 (17 ÷ 10 AWG)
range
 Temperature
- 40°C to + 140°C
white
- 22°F to + 284°F
yellow
4 x 12
40290
66
1.056
122
4 x 16
40291
40
640
124
4 x 12
40240
66
1.056
122
4 x 16
40241
40
640
124
*It is advisable to select the tag based on the actual external diameter of the cable rather than its indicative
c.s.a, due to variations in insulation thickness and conductor format.
Material: Polycarbonate,
Halogen free, self extinguishing
according to class V0 (UL94)
range
 Temperature
- 40°C to + 140°C
- 22°F to + 284°F
ALO
• H
MG2-TDMO one piece tags require no transparent holders and
are mounted on cables via the
two range-taking apertures. Each
sheet of media has 40 tags and
takes around 10 seconds to print.
Tags are easily removed from the
stems and partially printed sheets
may be re-used to avoid wastage.
FREE
MG2-TDMO
N
GE
CABLE TAGS
HF

one piece,
push-on, without holder
self
only for printer only for printer
- 40°C extinguishing class
+ 140°C HB: UL 94
MG2-TDMO-01 Cable ext. ø range 2 ÷ 2,9mm (0,07 ÷ 0,11 in.)
Cable c.s.a range* 0,5 ÷ 1,5mm2 (0,02 ÷ 0,6 in.) to be confirmed
Color
white
yellow
Size mm
Code
Tags per sheet
Quantity
SW Code
4 x 12
40390
40
800
4 x 16
40391
40
800
128
4 x 12
40340
40
800
125
4 x 16
40341
40
800
128
125
MG2-TDMO-02 Cable ext. ø range 2,9 ÷ 3,5mm (0,11 ÷ 0,13 in.)
Cable c.s.a range*1,5 ÷ 2,5mm2 (0,06 ÷ 0,09 in.) to be confirmed
white
yellow
4 x 12
40490
40
640
126
4 x 16
40491
40
640
129
4 x 12
40440
40
640
126
4 x 16
40441
40
640
129
MG2-TDMO-03 Cable ext. ø range 4 ÷ 4,6mm (0,15 ÷ 0,18 in.)
Cable c.s.a range* 4 ÷ 6mm2 (0,15 ÷ 0,23 in.) to be confirmed
white
yellow
4 x 12
40590
40
560
127
4 x 16
40591
40
560
130
4 x 12
40540
40
560
127
4 x 16
40541
40
560
130
*It is advisable to select the tag based on the actual external diameter of the cable rather than its indicative
c.s.a, due to variations in insulation thickness and conductor format.
90
IDENTIFICATION AND LABELING
MG-TPFM
SerieFLAT MG-TPMF tags are
used for marking cables, conduit,
tubes, conductors and components.
Presented in stem format, tags are
simply snapped off their stems
and inserted into the appropriate
holders.
Color
white
Consult us for other colors.
Note: UV resistance may vary between colors.
yellow
Material: Rigid PVC,
self extinguishing class V0: UL 94
range
 Temperature
- 30°C to + 70°C
grey
red
- 22°F to + 158°F
blue
Note: Use MG-TPMF tags only
with PMF holders of the same
length.
self
extinguishing class
CABLE TAGS
precut 4mm push in markers,
for PMF holders
green
black
Size mm
4x10
4x12
4x15
4x20
4x30
4x40
4x10
4x12
4x15
4x20
4x30
4x40
4x10
4x10
4x10
4x10
4x10
HB: UL 94
Code
42090B EASY ENTRY
42091B EASY ENTRY
42092B EASY ENTRY
42093
42096
42097
42040B EASY ENTRY
42041B EASY ENTRY
42042B EASY ENTRY
42043
42046
42047
42000NGY
42020N
42060N
42050N
42010N
- 30°C
+ 70°C
Tags per sheet
Quantity
SW Code
112
80
80
64
48
32
112
80
80
64
48
32
112
112
112
112
112
5.600
4.000
4.000
1.600
1.200
800
5.600
4.000
4.000
1.600
1.200
800
5.600
5.600
5.600
5.600
5.600
502
505
503
504
509
508
502
505
503
504
509
508
502
502
502
502
502
MG-TPFM tags can be printed in various fonts:
the stems can be printed with job details for
easy reference. The corresponding type of holder can also be printed next to each tag to
assist installation.
In preparation for installation onto cable, the
tag stems are easily separated by breaking
the appropriate joints.
EASY ENTRY
MG-PMF holders can be pushed directly onto
the tags without removing them from their
stems and are firmly held in place.
Full stems of tags may be fitted with holders of
various sizes appropriate to their individual
destination cables.
Each individual tag and holder combination
is easily detached from the stem for installation onto cable.
The printed tag in its holder is perfectly protected against degradation by chemical and
environmental agents over time.
91
IDENTIFICATION AND LABELING
self
extinguishing class
for
PMF
PMF holders are specifically designed to accommodate pairs of
appropriately sized cables.
Material-Standard: plasticised
PVC, self extinguishing to class V0:
UL 94, free of Cadmium, Lead, Silicon and Teflon. Resistant to alkali,
alcohol, acid and many solvents
range
 Temperature
- 40°C to + 80°C
- 40°F to + 176°F
Material-Halogen free:
Copolymer EVA, self extinguishing to class HB: UL 94
HB: UL 94
TRANSPARENT HOLDERS
for serieFLAT cable tags 4 mm
PMF-00
Length mm
10
12
15
20
30
40
Cable ext. Ø range 1,3 ÷ 2,2 mm (0.05 ÷ 0.08 in.)
Cable c.s.a range 0,25 ÷ 0,5 mm2 (26 ÷ 20 AWG)
Code
90000
90010
90020
90040
90070
90090
Quantity
8.000
7.000
6.000
4.000
2.000
5.000
MARKINGenius® ROLLY2000
•
•
•
•
•
•
HF
10
12
15
20
90000-HF
90010-HF
90020-HF
90040-HF
PMF-01
10
12
15
20
30
40
8.000
7.000
6.000
4.000
•
•
•
•
Cable ext. Ø range 2 ÷ 3,7 mm (0.07 ÷ 0.14 in.)
Cable c.s.a range 0,5 ÷ 2,5 mm2 (20 ÷ 13 AWG)
90100
90110
90120
90140
90170
90190
10
12
15
20
90100-HF
90110-HF
90120-HF
90140-HF
PMF-02
Holders can be produced in other
lengths on request.
10
12
15
20
30
40
•
•
•
•
•
•
6.000
5.000
4.000
3.000
2.000
1.000
6.000
5.000
4.000
3.000
HB: UL 94
•
•
•
•
•
•
•
•
•
•
4.000
4.000
3.000
2.000
1.000
1.000
HF
90200-HF
90210-HF
90220-HF
90240-HF
Note: Use PMF holders only with
designated cable tags of the
same length.
92
self
extinguishing class
Cable ext. Ø range 3,4 ÷ 4,3 mm (0.13 ÷ 0.16 in.)
Cable c.s.a range 2,5 ÷ 4 mm2 (13 ÷ 11 AWG)
90200
90210
90220
90240
90270
90290
10
12
15
20
self
extinguishing class
HB: UL 94
HF
It is advisable to select the holder
size based on the actual external
diameter of the cable rather than
its indicative c.s.a, due to variations in insulation thickness and
conductor format.
- 40°C
+ 80°C
4.000
4.000
3.000
2.000
self
extinguishing class
HB: UL 94
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
IDENTIFICATION AND LABELING
self
extinguishing class
for
HB: UL 94
- 40°C
+ 80°C
TRANSPARENT HOLDERS
for serieFLAT cable tags 4 mm
PMF-03
Length mm
10
12
15
20
30
40
HF
Cable ext. Ø range 4 ÷ 6,3 mm (0.15 ÷ 0.24 in.)
Cable c.s.a range 4 ÷ 10 mm2 (11 ÷ 7 AWG)
Code
90300
90310
90320
90340
90370
90390
Quantity
3.000
2.000
2.000
1.000
1.000
1.000
90300-HF
90310-HF
90320-HF
90340-HF
3.000
2.000
2.000
1.000
self
extinguishing class
HB: UL 94
10
12
15
20
PMF-04
10
12
15
20
30
40
10
12
15
20
30
40
10
12
15
20
30
40
•
•
•
•
•
•
•
•
•
•
•
•
•
•
2.000
1.000
1.000
500
500
500
•
•
•
•
•
•
Cable ext. Ø range 9 ÷ 15 mm (0.35 ÷ 0.59 in.)
Cable c.s.a range 25 ÷ 70 mm2 (3 ÷ 2/0 AWG)
90500
90510
90520
90540
90570
90590
PMF-06
•
•
•
•
•
•
Cable ext. Ø range 6 ÷ 10 mm (0.23 ÷ 0.39 in.)
Cable c.s.a range 10 ÷ 25 mm2 (7 ÷ 3 AWG)
90400
90410
90420
90440
90470
90490
PMF-05
MARKINGenius® ROLLY2000
500
500
250
250
150
100
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Cable ext. Ø range 14 ÷ 26 mm (0.55 ÷ 1.02 in.)
Cable c.s.a range 70 ÷ 240 mm2 (2/0 AWG ÷ 500 MCM)
90600
90610
90620
90640
90670
90690
500
250
250
100
100
100
•
•
•
•
•
•
•
•
•
•
•
•
It is advisable to select the holder
size based on the actual external
diameter of the cable rather than
its indicative c.s.a, due to variations in insulation thickness and
conductor format.
Holders can be produced in other
lengths on request.
Note: Use PMF holders only with
designated cable tags of the
same length.
93
IDENTIFICATION AND LABELING
MG-SAT
Ultradestructible film: when removed, allowing two hours after
application, this film will break up
into very small fragments to prevent replacement.
Material: PE-HD film
SECURITY LABELS
ultradestructible and anti-tamper film,
precut, self adhesive
Application
temperature
+ 10°C
+ 40°C
ULTRADESTRUCTIBILE
MG-SAT-D Ultradestructible self adhesive labels, rounded corners
- 30°C
+ 80°C
Color
white
 Temperature range
- 30°C to + 80°C
- 58°F to + 230°F
“Void” anti-tamper film: when removed, leaves the word “Void”on
the surface, as evidence of its removal.
Material: matt Polyester film
SELF IVE
ADHES
Size mm
Code
Labels per sheet
Quantity
SW Code
9x15
29906
70
3.500
161
15x49
29907
14
700
167
24x38
29901
6
300
270
37x74
29902
2
100
271
52x105
29903
2
100
272
VOID
MG-SAT-V “Void” self adhesive labels, rounded corners
- 40°C
+ 140°C
white
 Temperature range
- 40°C to + 140°C
- 40°F to + 284°F
24x38
29001
6
300
270
37x74
29002
2
100
271
52x105
29003
2
100
272
CHECKER-BOARD
“Checker-board” anti-tamper film:
when removed, leaves behind an
imprint of squares on the surface,
as evidence of its removal.
Note: Limited resistance to UV.
Material: matt Polyester film
MG-SAT-C “Checker-board” self adhesive labels, rounded corners
- 40°C
+ 140°C
metallic grey
 Temperature range
- 40°C to + 140°C
- 40°F to + 284°F
All versions:
9x15
29806
70
3.500
161
15x49
29807
14
700
187
24x38
29801
6
300
270
37x74
29802
2
100
271
52x105
29803
2
100
272
Note: MG-SAT labels will function most effectively, once adhered, after 72 hours at room temperature.
 Application temperature
+ 10°C to + 40°C
+ 50°F to + 104°F
ULTRADESTRUCTIBLE
VOID
CHECKER-BOARD
94
NEW HAND TOOL RANGE
For every professional, using quality tools specific for each job is essential;
Cembre, always attentive to the needs of the electrical sector, has developed a
new range of hand tools made specifically to meet the needs of the commercial
and industrial installer.
the new range of hand tools includes:
• SCISSORS
• SCREWDRIVERS
• PLIERS
• TOOL HOLDERS
• CUTTERS & SAWS
C 1000V
EN/IEC - 60900
As for all Cembre insulated tools,
each individual screwdriver and
pair of pliers is tested in
accordance with
EN 60900
• HAMMERS, KEYS & SPANNERS
• HOLE MAKING ACCESSORIES
• TAPES, LEVELS & LINES
Cembre offers a range of tool holders designed to provide professional users with practical and neat ways to optimise their time and
working conditions.
95
NOTES
96
Also available in the Cembre product range
“Industrial Marking Systems”
THERMAL TRANSFER SYSTEM
FOR REEL MEDIA PRINTING
PC-DRIVEN THERMAL
TRANSFER MARKER
PRINTING SYSTEM
RING
SIGN
stick-onsys
cablesys
MANUAL CABLE
MARKING SYSTEMS
WARNING, PROHIBITION
AND MANDATORY SIGNS
NEW MARKERS FOR THE IDENTIFICATION OF
TERMINAL BLOCKS AND CABLES
“Cable glands and accessories”
spiral
STAINLESS STEEL CABLE GLANDS
WITH PROTECTION IP 68
OR
GU
H
T
ATALO
E C
•
NICKEL PLATED BRASS CABLE GLANDS
WITH PROTECTION IP 68
S
E
POLYAMIDE CABLE GLANDS WITH PROTECTION IP 68
ASK F
The information contained in this catalogue is to
aid the commercial selection of products.
It is not intended for use as an instruction manual.
Information concerning application and the correct
operational use is provided by the specific manual
delivered with the products.
This catalogue is the property of Cembre.
Any reproduction (in full or in part) is forbidden without
the prior written permission of Cembre.
Cembre reserve the right to modify the specifications
in this catalogue without prior notice.
printing: IGB Group Brescia.
Inc.
Raritan Center Business Park
181 Fieldcrest Avenue
Edison, New Jersey 08837
Tel.: (732) 225-7415
Fax: (732) 225-7414
E-mail: Sales.US@cembreinc.com
http://www.cembreinc.com
Brescia (Italy)
Tel.: 030 36921
Fax: 030 3365766
Cembre Ltd.
Curdworth (Great Britain)
Tel.: 01675 470440
Fax: 01675 470220
Cembre S.a.r.l.
Morangis (France)
Tél.: 01 60 49 11 90
Fax: 01 60 49 29 10
Cembre España SL
Madrid (España)
Teléfono: 91 485 25 80
Télefax: 91 485 25 81
Cembre AS
Stokke (Norway)
Phone: 33361765
Telefax: 33361766
Cembre GmbH
München (Deutschland)
Telefon: 089/3580676
Telefax: 089/35806777
www.cembreinc.com
Cod. 6260460
Cembre S.p.A.