Bulletin DB-600A12 Unitized “Quick Install” Switches for Transmission Applications Vertical Break Switches Center Break “V” Switches CLEAVELAND / PRICE INC. 14000 Rt. 993, Trafford, PA 15085 (724) 864-4177 FAX (724) 864-9040 Email: sales@cleavelandprice.com Cleaveland/Price “Quick Install” Transmission Switches Cleaveland/Price “Quick Install” switches are The switch ships from the factory fully adjusted with unitized, phase-over-phase transmission switches that the linkage set in toggle in the closed and open positions. ship from the factory fully assembled and adjusted. The switch stays in adjustment after installation, just as it These unitized switches are available in vertical was tested and operated at the factory. break and center break designs and can be used in sectionalizing, tap, and multi-way transfer applications. “Quick Install” switches are supplied to meet Vertical break switches are provided with an inclined customers’ site requirements. The mounting frame is jaw end insulator to shorten the base and reduce designed to match mounting hole locations on new switch weight. Center break or existing steel or concrete poles. switches are “V” type for the Switch phase spacing is set to match the smallest footprint, and to transmission line conductor spacing. With “Quick Install” minimize steel weight. Two, this customization, it is not necessary to Transmission three, or four unitized switches refit conductors and money is saved on pole can be installed on a pole to cost by not having to install extra high poles Switches provide 2-way, 3-way, or 4-way needed by rack type switch mounting. switching. “Quick Install” • Easy to install switches are designed to The switches are typically supplied with • Low force operation address issues that customers standard strength porcelain insulators. At • Consistent full contact have with other transmission voltages to 115 kV, vertical break switches engagement on all switch designs. can be supplied with polymer insulators. On three phases regardless center break switches, polymer insulators are of pole height and Some customers have available on 69 kV and 115 kV switches with operating speed difficulty getting switches into a maximum short time peak rating of 65 kA. • Cost effective adjustment when mounted on Consult the factory for higher short circuit tall transmission poles. This ratings. is the result of the torsional “windup” of the vertical operating pipe between phases, Vertical break “Quick Install” switches can be supplied which causes the three pole units to operate out of with arc horns, Cleaveland/Price SuperwhipTM, or vacuum sync. Cleaveland/Price has designed the “Quick Install” or SF6 interrupters, depending on current interrupting switches with “push-pull” interphase linkage so that the requirements. Center break switches can be supplied with three pole units always move in unison, regardless of arc horns, quick break whips, or single bottle vacuum the length of the vertical operating pipe. interrupters for loop splitting application. 138 kV, 3000 A. “Quick Install” center break switch with porcelain insulators and quick break whips, mounted on a steel pole. 115 kV “Quick Install” vertical break switch with polymer insulators and quick break whips, mounted on a concrete pole. 115 kV “Quick Install” vertical break switch with vacuum interrupters for full load break. Switch Installation - It’s this easy! 1 2 The assembled switch is delivered to site on a utility trailer. First step in installation is raising the assembly off of the trailer using a crane. The unitized switches ship from the Cleaveland/Price factory fully assembled and adjusted on their individual mounting frames. Several switches can ship on a flatbed. 3 4 The assembly is guided to the transmission pole. 5 The switch assembly is secured to the pole. 6 The vertical operating pipe with guide brackets attached is raised into position. 7 The vertical operating pipe is bolted to the switch operator and the pre-installed gear box. The interrupters (whips or full load interrupters) are installed and jumper cables to the switch terminal pads are attached. No switch adjusting is required! Application Schematics Tap Unitized Tap Switch Single-way LINE IN LINE IN LINE IN Centerbreak “V” Switch LINE LINE OUT CB-AV TAP JUMPER ACROSS TERMINAL TAP LINE OUT PLAN VIEW LINE OUT VACUUM INTERRUPTER Two-way WHIP LINE JUMPER ACROSS TERMINAL LINE OUT PLAN VIEW LINE OUT “A” WHIP UNITIZED BASE W/ SWITCHES FACTORY ADJUSTED LINE TAP STRAIN INSULATORS BY CUSTOMER 1’- 2” LINE IN “A” “A” Three-way LINE UNITIZED BASE W/ SWITCHES FACTORY ADJUSTED PUSH - PULL JUMPERINTERPHASE ROD TAP PUSH - PULL INTERPHASE ROD TORSIONAL VERTICAL OPERATING PIPE “A” 1’- 3 ¼” 90° GEAR BOX LINE ELEVATION VIEW 4’- 0” TAP Four-way 90° GEAR BOX TORSIONAL VERTICAL OPERATING PIPE CB-AV #4 CB-AV #3 JUMPER CB-AV #2 CB-AV #1 ELEVATION VIEW Voltage Typical “A” Dim. Switch Weight 69 kV 9 ft. 2800 lbs. 115 kV 12 ft. 3500 lbs. 138 kV 13 ft. 3900 lbs. 161 kV 14 ft. 4500 lbs. Single-Way Unitized Configuration Centerbreak “V” Switch LINE IN LINE IN LINE OUT LINE OUT JUMPER ACROSS JUMPER ACROSS TERMINAL TERMINAL Vertical Break Switch LINE IN LINE IN JUMPER ACROSS JUMPER ACROSS TERMINAL TERMINAL WHIPWHIP VACUUM VACUUM INTERRUPTER INTERRUPTER PLANPLAN VIEW VIEW PLANPLAN VIEW VIEW “A” “A” LINE OUT LINE OUT “A” LINE IN LINE IN UNITIZED UNITIZED BASEBASE W/ SWITCHES W/ SWITCHES FACTORY ADJUSTED FACTORY ADJUSTED UNITIZED BASEBASE UNITIZED W/ SWITCHES W/ SWITCHES FACTORY ADJUSTED FACTORY ADJUSTED LINE OUT LINE OUT “A” LINE IN LINE IN “A” “A” LINE OUT LINE OUT “A” PUSHPUSH - PULL - PULL INTERPHASE ROD ROD INTERPHASE LINE OUT LINE OUT 90° GEAR BOX BOX 90° GEAR 90° GEAR 90° GEAR BOX BOX 1’- 3 ¼” LINE IN LINE IN 1’- 3 ¼” “A” - PULL PUSHPUSH - PULL INTERPHASE INTERPHASE ROD ROD TORSIONAL VERTICAL TORSIONAL VERTICAL OPERATING OPERATING PIPE PIPE ELEVATION ELEVATION VIEW VIEW TORSIONAL VERTICAL TORSIONAL VERTICAL OPERATING PIPE PIPE OPERATING ELEVATION VIEW VIEW ELEVATION Voltage Typical “A” Dim. Switch Weight Voltage Typical “A” Dim. Switch Weight 69 kV 7 ft. 2100 lbs. 69 kV 5 ft. 2700 lbs. 115 kV 10ft. 2700 lbs. 115 kV 7 ft. 3200 lbs. 138 kV 12 ft. 3100 lbs. 138 kV 8 ft. 3500 lbs. 161 kV 14 ft. 3800 lbs. 161 kV 9 ft. 3800 lbs. 230/900 11 ft. 4600 lbs. 230/1050 13 ft. 5200 lbs. Note: Weights are based upon a 1200 A. continuous rating, and switch supplied with porcelain insulators and without interrupters. 2-Way Unitized Configuration Centerbreak “V” Switch LINE OUT LINE OUT LINE OUT LINE OUT “A” 30° Vertical Break Switch LINE OUT LINE OUT “A” 30° WHIP LINE OUT LINE OUT “A” 45° “A” 45° WHIP JUMPER ACROSS LOWERJUMPER TERMINAL ACROSS LOWER TERMINAL LINE IN LINE IN PLAN VIEW PLAN VIEW “A” “A” LINE IN JUMPER ACROSS TOP TERMINAL JUMPER ACROSS TOP TERMINAL LINE IN PLAN VIEW “A” PLAN VIEW “A” LINE IN LINE IN LINE OUT LINE OUT LINE IN “A” LINE IN UNITIZED BASE W/ SWITCHES UNITIZED BASE FACTORY W/ADJUSTED SWITCHES FACTORY ADJUSTED LINE OUT LINE OUT PUSH - PULL INTERPHASE PUSH ROD - PULL INTERPHASE ROD PUSH - PULL INTERPHASE PUSH ROD - PULL INTERPHASE ROD LINE IN “A” “A” “A” “A” UNITIZED BASE W/ SWITCHES UNITIZED BASE FACTORY W/ADJUSTED SWITCHES FACTORY ADJUSTED “A” STRAIN INSULATORS BY CUSTOMER STRAIN INSULATORS BY CUSTOMER “A” “A” VACUUM INTERRUPTER VACUUM INTERRUPTER LINE IN 90° GEAR BOX 90° GEAR BOX TORSIONAL VERTICAL OPERATING TORSIONALPIPE VERTICAL OPERATING PIPE ELEVATION “A-A” ELEVATION “A-A” LINE OUT LINE OUT 90° GEAR BOX TORSIONAL VERTICAL 90° GEAR BOX OPERATING TORSIONALPIPE VERTICAL OPERATING PIPE ELEVATION “A-A” ELEVATION “A-A” Voltage Typical “A” Dim. Switch Weight per Way Voltage Typical “A” Dim. Switch Weight per Way 69 kV 7 ft. 2100 lbs. 69 kV 10 ft. 3100 lbs. 115 kV 10 ft. 2700 lbs. 115 kV 13 ft. 3700 lbs. 138 kV 12 ft. 3100 lbs. 138 kV 15 ft. 4100 lbs. 161 kV 14 ft. 3800 lbs. 161 kV 17 ft. 4500 lbs. Note: Weights are based upon a 1200 A. continuous rating, and switch supplied with porcelain insulators and without interrupters. 3-Way Unitized Configuration Centerbreak “V” Switch Vertical Break Switch LINE OUT LINE OUT LINE OUT LINE OUT LINE OUT LINE OUT “A” “A” JUMPER ACROSS JUMPERTERMINAL ACROSS TERMINAL WHIP WHIP JUMPER ACROSS JUMPERTERMINAL ACROSS TERMINAL LINE OUT LINE OUT LINE IN LINE IN PLAN VIEW PLAN VIEW LINE IN LINE IN PLAN VIEW PLAN VIEW “A” “A” 1’-1’2” 2” VACUUM VACUUM INTERRUPTER INTERRUPTER LINE IN LINE IN UNITIZED BASE UNITIZED BASE W/ SWITCHES W/ SWITCHES FACTORY ADJUSTED FACTORY ADJUSTED LINE OUT LINE OUT “A”“A” LINE OUT LINE OUT STRAIN INSULATORS STRAIN INSULATORS BY CUSTOMER BY CUSTOMER “A”“A” “A”“A” LINE OUT LINE OUT PUSH - PULL PUSH - PULL INTERPHASE ROD INTERPHASE ROD LINE OUT LINE OUT UNITIZED BASE UNITIZED BASE W/ SWITCHES W/ SWITCHES FACTORY ADJUSTED FACTORY ADJUSTED “A”“A” PUSH - PULL PUSH - PULL ROD INTERPHASE INTERPHASE ROD LINE IN LINE IN TORSIONAL VERTICAL TORSIONAL VERTICAL OPERATING PIPE OPERATING PIPE 90° GEAR BOX 90° GEAR BOX LINE OUT LINE OUT ELEVATION “A-A” ELEVATION “A-A” TORSIONAL VERTICAL TORSIONAL VERTICAL OPERATING PIPE OPERATING PIPE Voltage Typical “A” Dim. Switch Weight per Way 69 kV 7 ft. 2100 lbs. 115 kV 10 ft. 2700 lbs. 138 kV 12 ft. 3100 lbs. 161 kV 14 ft. 3800 lbs. Note: Weights are based upon a 1200 A. continuous rating, and switch supplied with porcelain insulators and without interrupters. LINE OUT LINE OUT 90° GEAR BOX 90° GEAR BOX ELEVATION VIEW ELEVATION VIEW Voltage Typical “A” Dim. Switch Weight per Way 69 kV 12 ft. 3300 lbs. 115 kV 15 ft. 3800 lbs. 138 kV 17 ft. 4300 lbs. 161 kV 19 ft. 4700 lbs. SCADA-ready Installations A “Quick Install” switch can be manually operated with a swing handle or a wormgear type operator, depending upon the type of interrupter supplied on the switch. The switch may also be operated with a transmission class motor operator for remotely operating the switch through a customer’s SCADA system. A SCADA-ready installation would consist of a “Quick Install” switch, Cleaveland/Price BT-T motor operator, customer’s choice of RTU, provision for customer’s choice of communication means, and any other specified equipment such as sensors or fault indicators. SCADA installation with BT-T motor operator and communication by satellite. The BT-T operator is a 17,000 in-lb. torque operator that will open or close a switch in 3.4 seconds with 180° rotation of the vertical operating pipe. It comes with a padlockable safety cover that protects operating personnel from rotating parts and also prevents tampering with the mechanism. A padlockable torque–relief decoupler is also provided. The motor operator is supplied with contacts that will indicate the true switch position whether the vertical pipe is coupled or decoupled. For manual operation, a telescoping swing handle and handcrank are supplied. At locations where low voltage AC is not available for charging the BT-T’s battery, a complete solar charging package can be offered. Consult the factory for more information. BT-T motor operator SCADA installation with BT-T motor operator and communication by radio. “Quick Install” Options Vertical Break Switches kV Voltage Center Break Switches 69 115 138 161 230 69 115 138 161 Quick Break Whips X X X X Vacuum interrupters for full load break X X X X X X X X X Single bottle vacuum interrupter for loop splitting X X X X X X X X X SF6 interrupters (porcelain insulators and wormgear or motor operator only) X X X X X Swing handle X X X X X X X X X Wormgear operator X X X BT-T motor operator X X X X X X X X X X X X X X X www.cleavelandprice.com