Serving you since 1948 Temperature Sensor Catalogu Cataloguee ISO 9001: 2008 Registered and ISO 17025 Accredited. 6260 Hawthorne Dr, Windsor, On-N8T1J9. Canada. Ph 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948- 3614 www.isolab.org Email: pjansari@isolab.org. Corporate Profile: Isolab Inc. has offered comprehensive calibration and repair services since 1948. In 2001 in response to the growing demands for ISO certification Isolab was established. Calibration Services: Isolab Inc. specializes in the calibration of instruments to ISO 9000 and QS 9000 standards. ISOLAB ISO/IEC 17025: 2005 accredited by Bureau Veritas. All calibrations are traceable to NIST. We provide calibration services and consultation services for your calibration needs, as well as process control and instrument repair & troubleshooting requests. Manufacturing Capabilities: Isolab Inc. is proud to announce it’s recent expansion into thermocouple temperature sensor manufacturing. The name you have trusted for quality and affordable calibration services is now offering the same value and experience in thermocouples! Recently certified to manufacture thermocouples under our ISO banner, Isolab Inc. has invested in the most recent manufacturing equipment and materials to ensure that all of our sensors meet the most rigid demands of today’s industry. Calibration Services + Temperature Sensor Manufacturing + Troubleshooting/Design WWW.ISOLAB.ORG Ph:1-888-4-ISOLAB Fax: 519-948-3614 Calibration Services: Using both a fully mobile and an in-house calibration laboratory, Isolab is capable of maintaining calibration standards and providing your company with the necessary documentation. All Isolab calibrations are traceable to the highest NIST standards in today’s industry. Isolab is capable of calibrating and maintaining the following types of instruments: CONTROLLERS / RECORDER Flow (Differential Pressure) Level pH Conductivity Pressure Temperature Micrometers Callipers Indicators Height Gauges AC/DC Volts AC/DC Amps Multimeters Decade Boxes Hi Pot (Dielectric Strength) Tester Hygrometer Humidity Chart Recorders RTD & Thermocouples Thermometers Dry Block Calibrators Heat Stress Monitors Ovens Temperature Recorders Environmental Chambers Manometers Pressure Gauges / Indicators Vacuum Gauges Pressure Switches Pressure Chart Recorders Torque Wrenches Weights Electronic Balances (Scales) Calibration Services + Temperature Sensor Manufacturing + Troubleshooting/Design WWW.ISOLAB.ORG Ph:1-888-4-ISOLAB Fax: 519-948-3614 Thermocouples & RTD’s Mineral Insulated Thermocouples: Thermocouples & sensors are best suited for all range of temperatures, from freezers to extreme environments or applications requiring versatile and long lasting sensors. These fiberglass & MgO insulated thermocouples capable of temperatures ranging from –250 degress C to 1100 Deg C for continuous operation. Isolab provides of the self and custom built thermocouple sensors for any industrial application. Contact Isolab for more information. Resistance Temperature Detectors RTD’s & Thermistors: Resistance temperature sensors are designed to provide accuracy and stability and are essential for precise and exacting control in applications that operate at a maximum of 650 Deg C. RTDs, & Thermistors are available in a variety of styles and constructions, are specially designed to ensure precise and repeatable temperature measurement for a wide variety of industrial applications. Contact Isolab for more information. Calibration Services + Temperature Sensor Manufacturing + Troubleshooting/Design WWW.ISOLAB.ORG Ph:1-888-4-ISOLAB Fax: 519-948-3614 Our Temperature Sensors & Services are valued across varied industries, some of the most common industries we have provided solutions for include: Health Sciences Food Service Process Industries Plastics Packaging Environmental Monitoring Calibration Services + Temperature Sensor Manufacturing + Troubleshooting/Design WWW.ISOLAB.ORG Ph:1-888-4-ISOLAB Fax: 519-948-3614 Whether your needs range from Calibration and Certification of you process control equipment, to repair, maintenance, troubleshooting or replacement of industrial certified temperature control sensors and related equipment, Isolab can provide you with professional, experienced and efficient service to support your business. We work closely with our valued customers to provide unique solutions that are affordable and provide value and long term solutions to your individual processes. Feel free to contact Isolab today to learn more about how we can help you calibrate, monitor and maintain consistency in your specific industry. Our dedicated owner and staff are ready to work with you! Contact us today! Calibration Services + Temperature Sensor Manufacturing + Troubleshooting/Design WWW.ISOLAB.ORG Ph:1-888-4-ISOLAB Fax: 519-948-3614 THERMOCOUPLE MATERIAL SPECIFICATIONS ANSI CALIBRATION CODE POSITIVE LEG NEGATIVE LEG J Iron ThermoKanthal JP * Constantan * Cupron * Advance * ThermoKanthal KN * K Chromel * Tophel * T1 * ThermoKanthal KP * T Copper E R S B M C Chromel * Tophel * T1 * ThermoKanthal KP * Platinum 13% Rhodium Platinum 10% Rhodium N 32 to 1400 (0 to 760) ALumel * Nial * T2 * ThermoKanthal KN * 32 to 2300 (0 to 1260) Recommended for continuous oxidizing or neutral atmpspheres. Mostly used above 1000°C (538°C). Subject to failure if exposed to sulphur. Preferential oxidation of chromium in positive leg at certain low oxygen concentrations causes "green rot" and large negative calibration drifts most serious in the Constantan * Cupron * Advance * ThermoKanthal KN * -300 to 700 (-184 to 371) Constantan * Cupron * Advance * ThermoKanthal KN * 1500-1900°F (816-1038°C) range. Ventilation or inert-sealing of the protection tubes can prevent this. 32 to 1600 (0 to 871) Platinum Useable in oxidizing. reducing or inert atmospheres as well as vacuum. Not subject to corrosion in moist atmospheres. Limits are published for sub-zero temperature ranges. Recommended for continuously oxidizing or inert atmospheres. Sub-zero limits of error are not established. Highest thermoelectric output of common calibrations. Recommended for high temperature. Must be protected with a non-metallic protection tube and ceramic insulators. Continued high temperature usages cause grain which can lead to mechanical failure. Negative calibration drift causedby rhodium diffusion to pure leg as well as from rhodium volatilization. Type R is generally used in industry while Type S is general used in laboratories. Platinum Similar to type R & S but output is lower. Also less susceptible to grain growth and drift. Platinum 30% Rhodium Platinum 6% Rhodium 1600 to 3100 (871 to 1705) High temperature applications in inert or vacuum atmospheres. Usefull in many hydrogen applications. Continuous cycling causes excessive grain growth. Nickel 3% Tungsten Rhenium (W-3Re) Nicrosil *** 14.5% Chromium 1.4% Silicon 0.1% Magnesium Balance Nickel NONE APPLICATION INFORMATION Suitable for vacuum, reducing or inert atmospheres, oxidising atmospheres with reduced life. Iron oxidizes rapidly above 1000°F (538°C) so only heavy gauge wire is recommended for high temperature. Bare elements should not be sulphurous atmospheres above 1000°F (538°C) 100 to 3100 (538 to 1482) 5% Tungsten Rhenium (W-5Re) W TEMP. RANGE °F(°C)OF PROT. TC ** Platinel * 5355 18% Nickel Molybedenum 26% Tungsten Rhenium (W-26Re) 25% tungsten Rhenium (W-25Re) 4.2% Nisil *** 0.1% Silicon Magnesium Balance Nickel Platinel * 7674 32 to 2250 (0 to 1287) 32 to 4200 (0 to 2315) 32 to 4200 (0 to 2315) Very high temperature applications in inert or vacuum atmospheres. Preferred over Tungsten/26% Tungsten Rhenium because it is less brittle at low temperatures. The ductility of W3R3 leg is superior to pure Tugnsten, but not as good as W5Re. This combination has the highest output if the 3 common Tungsten Rhenium calibrations from 1860 to 4200°F. Can be used in applications where Type K elements have shorter life and stability problems due to oxidation and the developement of "green rot". 32 to 2300 (0 to 1260) 32 to 2300 (0 to 1260) Noble metal combination which approximates Type K curve bus has much improved oxidation resistance. Should be treated as any noble metal calibration. * Trade Names. Chromel, Alumel: Hoskins Mfg. Co.; T1, T2, Advance: Driver-Harris Co.; Nial, Tophel: Wilbur B. Driver Co.; ThermoKanthal KP and KN: The Kanthal Corp.; Platinel; Engelhard Industries. ** The recommended temperature range is the temperature range for which limits of error have been established. *** Trade names: Amax Specialty Metals Corp. ISOLAB INC. PH: 1-8888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org THERMOCOUPLE INITIAL MATERIAL TOLERANCES ANSI Limits of error Thermocouples Reference Junction 0°C(32°F). Published in ANSI Circular MC 96.1-1982 Note: 1/4 limits available on request TYPE TEMPERATURE RANGE °C(°F) FOR STANDARD LIMITS OF ERROR STANDARD LIMITS OF ERROR °C(°F) TEMPERATURE RANGE °C(°F) FOR SPECIAL LIMITS OF ERROR SPECIAL LIMITS OF ERROR °C(°F) J 0 to 293 (32 to 559) 293 to 760 (559 to 1400) + _ 2.2 ( +4.0) + _ 0.75% 0 to 275 (32 to 537) 275 to 760 (527 to 1400) + _ 1.1 ( +2.0) + _ 0.4% K -200 to -110 (-328 to -166) -110 to 0 (-166 to 32) 0 to 293 (32 to 559) 293 to 1250 (559 to 2282) + _ + _ + _ + _ 2% 2.2 ( +4.0) * 2.2 ( +4.0) 0.75% -200 to -67 (-328 to -89) -67 to 0 (-89 to 32) 0 to 133 (32 to 271) 133 to 350 (271 to 662) + _ + _ + _ + _ 1.5% 1 ( +1.8) * 1 ( +1.8) 0.75% -200 to -170 (-328 to -274) -170 to 0 (-274 to 32) 0 to 340 (32 to 664) 340 to 900 (664 to 1652) + _ + _ + _ + _ 1% 1.7 ( +3.1) * 1.7 ( +3.1) 0.5% S 0 to 600 (32 to 1112) 600 to 1450 (1112 to 2642) B 800 to 1700 (1472 to 3092) T E R * Thermocouples and thermocouple ,aterioals are supplied to meet limits of error specified for temperature above 0°C. A thermocouple material may not conform to the published sub-zero limits of error for that material when purchased, unless coformance is agreed to. 0 to 275 (32 to 527) 275 to 1250 (527 to 2282) 0 to 125 (32 to 257) 125 to 350 (527 to 662) ** ** + _ 0.5 ( +0.9) + _ 0.4% 250 to 900 (482 to 1652) ** ** + _ 1 ( +1.8) + _ 0.4% + _ 1.5 ( +2.7) + _ 0.25% 0 to 600 (32 to 1112) 600 to 1450 (1112 to 2642) + _ 0.6 ( +1.1) + _ 0.1% + _ 0.5% 800 to 1700 (1472 to 3092) -- 0 to 250 (32 to 482) ** Special limits of error for sub-zero temperatures have not yet been temperatures have not yet been established. The following limits for calibrations E and T are useful to start discussion. -200 to 0°C Type E: Type T: +1°C + .5°C + or 0.5%, whichever is greater + or 0.8%, whichever is greater Non ANSI limits of error thermocouples TYPE ** ** + _ 1.1 ( +2.0) + _ 0.4% TEMPERATURE RANGE °C(°F) LIMITS OF ERROR °C(°F) C 0 to 427 (32 to 800) 427 to 2316 (800 to 4200) + _ 4.4 ( +8.0) + _ 1% M 0 to 1287 (32 to 2349) + _ 0.75% N 0 to 1250 (32 to 2282) + _ 2.2 ( +4.0) + _ 0.75% ISOLAB INC PH: 1-888-4-ISOLAB & 519-9478-8371 FAX: 519-948-3614 www.isolab.org Sub-zero limits of error for type J and sub-zero special limits of error for type K are not considered because of the characteristics of the materials. THERMOCOUPLE COLOUR CODES AMERICAN TO ANSI T/C AMERICAN TO ANSI EXTENSION BRITISH TO BS 1843 GERMAN TO DIN 43714 JAPANESE TO JIS C 1610-1981 FRENCH TO NF C 43-323 TYPE J K T E + + + + _ _ _ _ + + + + R + S + B N + + _ + _ _ _ _ _ _ + + + + + + _ _ _ _ _ _ + + + + + + _ _ + + _ _ _ _ _ _ _ + + + + + + + _ ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org _ _ _ _ _ _ _ + + + + + + _ _ _ _ _ _ RESISTANCE TERMPERATURE DETECTOR (RTD) SPECIFICATIONS Standard Assemblies ACROLAB RTD Assemblies utilize wire wound platinum elements with a reference resistance of 100 Ohms at 0°C and a temperature coefficient of 0.00385 Ohms/Ohm/°C. ALL ACROLAB RTD probes are of the "filled tube" or "MgO" construction, providing long operating life in high vibration and/or temperature applications. TYPICAL 100 OHM PLATINUM ELEMENT TOLERANCES TEMPERATURE °C CLASS B (0.12%) TOLERANCE + _ [0.30 + 0.0050 |t|]°C BAND 1 (0.1%) TOLERANCE + _ [0.26 + 0.0042 |t|]°C CLASS A (0.06%) TOLERANCE + _ [0.15 + 0.0020 |t|]°C BAND 3 (0.03%) TOLERANCE + _ [0.08 + 0.0017 |t|]°C BAND 5 (0.01%) TOLERANCE + _ [0.03 + 0.0017 |t|]°C °F °C °F °C °F °C °F °C °F °C °F -200 -328 1.30 2.34 1.10 1.98 0.55 0.99 0.42 0.76 0.37 0.67 -100 -148 0.80 1.44 0.68 1.22 0.35 0.63 0.25 0.45 0.20 0.36 0 32 0.30 0.54 0.26 0.47 0.15 0.27 0.08 0.14 0.03 0.05 100 212 0.80 1.44 0.68 1.22 0.35 0.63 0.25 0.45 0.20 0.36 200 392 1.30 2.34 1.10 1.98 0.55 0.99 0.42 0.76 0.37 0.67 300 572 1.80 3.24 1.52 2.74 0.75 1.35 0.59 1.06 0.54 0.97 400 752 2.30 4.14 1.94 3.49 0.95 1.71 0.76 1.37 0.71 1.28 500 932 2.80 5.04 2.36 4.25 1.15 2.07 0.93 1.67 0.88 1.58 600 1112 3.30 5.94 2.78 5.00 1.35 2.43 1.10 1.98 1.05 1.89 Element Types Single platinum elements of 100 Ohms at 0°C and duplex elements of two 100-Ohm elements inside the same sheath are both available as standard. Elements of other resistive materials such as copper and nickel are available upon request. Element Types Exitation current and voltage 2mA @24 VDC Time Constant The time required to sense 63 % of a step temperature change from 25°C to 80°C in water flowing at 3 ft/sec. "The time constant for a 3/16" OD SS sheath diameter is 2.0 seconds typical." Temperature Range The standard temperature range is -100°C to 260°C (-148°F to 500°F). Higher ranges available (up to 550°C) on request. Acrolab Ltd. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org RESISTANCE TERMPERATURE DETECTOR (RTD) SPECIFICATIONS Element Leads Lead wire is stranded, silver plated copper with teflon insulation for low range units, and stranded, silver plated copper with fiberglass insulation for high range units. Three lead wires are recommended to compensate for lead wire resistance in industrial applications. Leadwire Insulation Max. Temp. rating: 260°C (500°F) teflon 550°C (1022°F) fiberglass WIRE CONFIGURATIONS Two-Wire Provides one connection to each end of the element. This construction is suitable where the resistance of the lead wire may be considered as an additive constant in the circuit, and particularly where the changes in lead resistance due to ambient temperature changes may be ignored. Three-Wire Provides one connection to one end of the element and two to the other end of the element. Connected to an instrument designed to accept three wire input, sufficient compensation is usually achieved for leadwire resistance and temperature change in leadwire resistance. This is the most commonly used configuration. Four-Wire Provides two connections to each end of the element to completely compensate for leadwire resistance and temperature changes in the leadwire. This configuration is used where highly accurate temperature measurement is vital. 2 WIRE SINGLE 2 WIRE DUPLEX 3 WIRE SINGLE RED 3 WIRE DUPLEX 4 WIRE DUPLEX WHITE WHITE WHITE GREEN WHITE GREEN WHITE RED BLACK RED RED BLACK RED RED BLACK RED RED ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-8371 www.isolab.org RED TUBING, MgO SHEATH, PROTECTION TUBE, AND DRILLED WELL MATERIALS METALS MATERIAL / COMPOSITION TYPICAL AREAS OF USE TUBING 304 Stainless Steel (UNS S30400) 18% Chromium 8% Nickel 304 Stainless Steel Low Carbon (UNS S30403) APPLICATION GUIDLINE INFORMATION MgO PROTECT. DRILLED SHEATHS TUBES WELLS Up to 899°C (1650°F) under oxidizing conditions. Has general good oxidation and corrosionr esistance in a wide range of industrial environments. Subject to carbide precipitation, which can reduce corrosion resistance in the 47 to 538°C corrosion resistance in the 47 to 538°C (800 to 1000°F) range. Good mechanical properties from -184 to 788°C (-300 to 1450°F) range. Main areas of usage for thermocouple protection is in areas of usage for thermocouple protection is in chemicals, foods, plastics and pertroleum. Generally regarded as standard protection tube material. Same characteristics as for 304 Stainless Steel except that low carbon allows corrosion resistant weld areas. Not recommended for use above 472°C (800°F). (0.03% maximum carbon) 18% Chromium 8% Nickel 310 Stainless Steel (UNS S31000) Up to 1038°C (1900°F) continuous, 1140°C (2100°F) intermittent. Mechanical and corrosion resistant similar to and better than 304 Stainless Steel. 25% Chromium 20% Nickel 316 Stainless Steel (UNS S31600) Up to 927°C (1700°F) under oxidizing conditions. Same areas of applications as for 304 Stainless Steel. Has improved resistance to mild acid and pitting corrosion. 16% Chromium, 12% Nickel, 2% Molybdenum 316 Stainless Steel Low Carbon (UNS S31603) Same characteristics as for 316 Stainless Steel except that low carbon allows corrosion resistant weld areas. Not recommended for use above 472°C (800°F). (0.03% maximum carbon) 16% Chromium, 12% Nickel, 2% Molybdenum 446 Stainless Steel (UNS S44600) 27% Chromium Alloy 600 (UNS N06600) (Inconel 600) 72% Nickel, 15% Chromium, 8% Iron Alloy 601 (UNS N06601) (Inconel 601) Up to 1093°C (2000°F) under oxidizing conditions. Excellent high temperature corrosion and oxidizing resistance. Main areas of application are hardening, nitriding and annealing furnaces, salt baths, molten lead, tin and babbit metal and sulfurous atmospheres. Not for carburizing atmospheres. Other areas are steel soaking pits, tinning pots, waste heat boilers, ore roasters, cement exit flues, boiler tubes to 982°C (1800°F), incinerators to 1093°C (2000°F) and gass flue tanks. Up to 1149°C (2100°F) under oxidizing conditions. Reducing conditions reduce temperature to 1038°C (1900°F). Must no be placed in sulfurous atmospheres above 538°C (1000°F). Main areas of applications for thermocouple protection are carburizing, annealing and hardening furnaces, Cyanide saltbaths, blast furnace downcomers, open hearth flue stacks, steel soaking pits, waste heat boilers, ore roasters, cement exitflues, incinerators and glass tank flues. Similar applications to Inconel 600 but with superior resistance to sulpher, high temperature oxidization resistance to 1260°C (2300°F) 61% Nickel, 23% Chromium, 1.35% Aluminum Brass Up to 538°C (1000°F) continuous. Good thermal conductivity and mechanical strength. Carbon Steel Up to 538°C (1000°F) in non-oxidizing environments. Main areas of usage are galvanizing pots, tinning pots, molten babbit metal, molten magnesium, molten zinc, petroleum refinery applications such as dew axing and thermal cracking. Cast Iron Up to 704°C (1300°F) in oxidizing conditions. Main areas of usage is in molten non-ferrous metals, daily whiting is recommended. Can be used to 871°C (1600°F) under reducing conditions. Copper Up to 260°C (500°F) continuous. Excellent thermal conductivity and mechanical strangth. Tantalum Up to 2349°C (4350°F). Good resistance to corrosion and quick heat conductivity. Good mechanical strength. Used in chemical processes and high temperatures in vacuum or inert atmospheres. Titanium Up to 1260°C (2300°F) in inert or vacuum atmospheres. Acid and chemical resistant . Oxidization resistance to 538°C (1000°F). ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org TUBING, MgO SHEATH, PROTECTION TUBE, AND DRILLED WELL MATERIALS CERAMICS AND COMPOSITE MATERIALS MATERIAL / COMPOSITION TYPICAL AREAS OF USE TUBING APPLICATION GUIDLINE INFORMATION MgO PROTECT. DRILLED SHEATHS TUBES WELLS Up to 1889°C (3400°F) when supported. Has only fair resistance to thermal and mechanical shock. Essentially same areas as Mullite including induction melting and vacuum furnaces. Impervious to gases at high temperatures. Alumina (Recrystallized 99.7% AL O ) Cerite - II Up to 1093°C (2000°F) for submerged use in aluminum and other non-ferrous metals. Not wetted by molten aluminum and other non-ferrous metals. No contamination. Good thermal and mechanical shock resistance. (Cast oxide composites) Cerite - II Up to 1093°C (2000°F) for submerged use in aluminum and other non-ferrous metals. Not wetted by molten aluminum and other non-ferrous metals. No contamination. Good thermal and mechanical shock resistance. (Cast oxide composites) Hexaloy SA Up to 1650°C (3400°F) in air. High thermal conductivity, excellent wear and abrasion resistance, high thermal shock shock resistance and good mechanical strength. Superior chemical resistance in both reducing and oxidizing environments. Attacked by Halides, fused caustics and ferrous metals. sintered alpha, silicon carbide Metal Ceramic LT-1 (slip cast composite of chromium and aluminum oxide) 77% chromium 2% aluminum oxide Mulllite Up to 1374°C (2500°F) in oxidizing conditions. Main areas of usage are molten copper base alloys to 1149°C (2100°F), blast furnace and stack gases to 1316°C (2400°F), Sulfer burners to 1093°C (2000°F), cement kilns to 1024°C (2200°F), chemical process reactors to 1371°C (2500°F). A ceramic primary tube is required when a noble metal thermocouple is used. Up to 1510°C (2750°F) when supported. Has poor mechanical shock resistance, good thermal shock resistance. For barium chloride salt baths to 1288°C (2350°F) Should be vertical mounted or supported if horizontal. For high temperature applications of ceramic industry, heat treating and glass manufacturing. Impervious to gases at high temperature. 63% alumina Refractory Coated (Series 1100) Up to 745°C (1400°F). Refractory laminated coating resists erosion from molten aluminum, zinc or galvanizing baths. Special protective bulb at tip for fast responce and thermal expansion. resistance to 1260°C (2300°F) Silicon Carbide Up to 1650°C (3000°F). For an outer protection tube with Alumina our mullite primary tube. For brick and ceramic kilns, steel soaking pits and molten non-ferrous metals. Can withstand direct flame impingement. Fair thermal shock resistance. Approximately 14% porosity. 99% silicon carbide, 9% silicone 9% silicon dioxide balance aluminum oxide Silicon Nitride Up to 927°C (1700°F). For use in aluminum and other non-ferrous metal foundries. Not wetted by molten molten aluminum and other non-ferrous metals. No contamination. Resists thermal and mechanical shock. Vesuvious Up to 927°C (1700°F). For use in aluminum and other non-ferrous metal foundries. Not wetted by molten molten aluminum and other non-ferrous metals. No contamination. Resists thermal and mechanical shock. Handle carefully. ISOLAB INC PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org THERMOCOUPLE SELECTION Selecting the proper thermocouple and installing it correctly with provide you with more accurate results and give the devise a longer life time. The following are some helpful tips for selecting and maintaining thermocouples. A. Thermocouples should be protected. Many external factors can affect the composition of the thermocouple materials causing skewed readings and shortened lifetime. Evaporation, oxidation, contamination, corrosion, diffusion, and induced EMF must all be considered when a thermocouple is being put into service. Protective sheaths can be used in the construction to protect the device. If the thermocouple contains a bare wire, it is important that the protection tubes are clean and have the proper diameter and length to allow proper ventilation inside. B. Select practical and large wire. Wire that contains heavier wire is often more stable in a high temperature environment when compared with a lighter gauge. However, fine gauge wire provides rapid response and flexibility. A compromise must be made using these factors to determine the largest wire possible to meet the specifications. C. Select proper location for installation. Thermocouple must be installed in an area that properly represents the temperature of the equipment or substance that is being measured. D. Ensure proper thermocouple depth. Since heat can be transferred away from the thermocouple sensor, it is important to ensure the thermocouple has sufficient depth to gain an accurate reading. E. Maintain a constant immersion depth. Imperfections in the thermocouple wires can result from factors such as oxidation, corrosion, and evaporation. These imperfections can cause inaccurate readings if the depth of the thermocouple is altered. F. Heating cycles can affect accuracy. It is recommended that the thermocouples be used at a single temperature or increasingly higher temperatures to maintain high accuracy. However, this is not always the case. It must be accounted for that there will be some error when cyclic heating occurs. The error can be reduced by using thermocouples which are still in good condition. G. Check equipment regularly. It is important to check and repair the thermocouples, protection tubes, and extension wires for any damage. Checks should occur as frequent as necessary, however, once a month is usually sufficient. Check to see if the protection tubes are burnt out or damaged to prevent harm to the thermocouple. Check thermocouples in place if possible. If not, they should be reinserted to at least the same depth to avoid error. Make sure the external wire reaches the resistance equipment. ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX :948-3614 www.isolab.org TROUBLE-SHOOTING If a thermocouple is giving erroneous readings, the following steps should be taken to spot the error. A. Check Circuit Check the polarity of the thermocouple at each connection. They can often be identified by magnetism or colour coding. The negative thermocouple wire should connect to the negative extension wire, and in turn, to the negative side of the meter. This should also be true for the positive connections. B. Check Instrumentation After checking the circuit, turn your attention to control meter or recording instrument. Make sure the instrument in set to the proper thermocouple type. Check the room temperature setting (cold junction compensation). Do this by removing the extension wires and placing a jumper wire across the meter connection terminals. The reading should coincide with the room temperature. If problems still arise, compare the reading of a test thermocouple with known accuracy (also connected to a meter of known accuracy) with the thermocouple in question. Make sure the test thermocouple is placed as close to the original as possible to ensure they are measuring the same temperature. C. Check Thermocouple Thermocouples are always susceptible to a change in composition which could cause faulty readings. This could be due to many factors such are oxidation, corrosion, or contamination that often c ome from such things as brazing alloys and fluxes. Check the working thermocouple by hooking it up to a test meter of known accuracy. If the working meter reading is the same as the previous test reading of known accuracy, then the working thermocouple is not the problem. D. Test Meter and Extension Wires Connect the extension wires to a test thermocouple of known accuracy and observe the reading. If the reading is different than obtained with the test meter, then the fault lays in either the working meter or extension wires. Checking all of these components of the system can often result in diagnosing the problem and finding a solution. If the error is directly due to a faulty thermocouple, then it should be removed and inspected. If the thermocouple is severely corroded or oxidized then it should be replaced. It is often better to replace an inaccurate thermocouple than to risk a loss or product or time due to temperature problems. ISOLAB INC PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org CAUSES OF AGING (DRIFT) Aging refers to a positive EMF shift (more output) of nickel thermocouple alloys resulting from a temperature gradient along the thermocouple elements. The temperature that aging occurs is estimated to be around 370° to 540°C (700° to 1000°F). There are a few things that can increase the amount of EMF shift: - The temperature that is being measured or the previous thermal history of the thermocouple. - The thermocouple composition. - Duration of aging temperature. - Amount of thermocouple exposed to the aging temperatures. It must be recognized that aging depends on the application for which the thermocouple is being used and the temperature gradient it experiences. The operating temperature of the thermocouple should be checked. If the thermocouple has never been exposed to aging temperatures, it should never have errors due to aging. To reduce the inaccuracy of reading temperatures in the aging range, a preaged thermocouple may be used. Pre-aged thermocouples are heat treated and have special compositions to minimize errors caused by aging. However, if these are heated above the aging range then the effect of the pre-aging can be removed. For applications where the temperature is above the aging range, it is important to keep as little length of thermocouple as possible in the aging range. This will help to minimize the aging effects. The effects of the aging process can actually be removed. This is done by heating the entire thermocouple above 870°C (1600°F) for at least 5 minutes. Then the thermocouple should be rapidly cooled to below the aging temperatures. This should restore the wire to its original calibration. ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isola.org HOT OR MEASURING JUNCTIONS Ungrounded Junction (U) The welded thermocouple junction is fully isolated from the welded closure of the sheath. This junction provides electrical isolation to reduce problems associated with electrical interference. Ungrounded junctions are also recommended for use in extreme positive or negative temperatures, rapid thermal cycling and for ultimate corrosion resistance of the sheath alloy. All ungrounded junctions exceed 100 megaohms resistance @ 100V dc at ambient room temperatures. Exposed Junction (E) The thermocouple wires are welded and exposed. The insulation is not sealed against liquid or gas penetration. Recommended where fast response is desired, and corrosive conditions are nonexistent. The exposed hot junction length for 1/8-inch diameter sheaths and above is typically equal to the outside diameter of the sheath. The exposed junctions for sheath diameters less than 1/8-inch diameter are supplied as sheilded junctions. Grounded Junction (G) The thermocouple junction is welded securely into the closure end of the sheath, becoming an integral part of the weld. This is a good general purpose, low cost junction providing faster response times than an un-grounded junction of similar sheath diameter. Grounded junctions should not be used with Type T thermocouples, due to the copper wire. ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org INDEX Part I Thermocouple for Plastic Industry 01. Fixed bayonet cap style TCs and RTDs 02. Fixed compression fitting style TCs and RTDs 03. Nozzle style TCs and RTDs 04. Plastic melt style TCs and RTDs. 05. Adjustable bayonet cap style TCs and RTDs 06. Tube and wire style TCs and RTDs. 07. Gasket style TCs and RTDs. 08. Ring style TCs and RTDs 09. The plate style TCs and RTDs. 10. TC and RTD extension cables. 11. Pipe clamp style TCs and RTDs. Part II General Industrial Temperature Sensors 01. Straight base metal thermocouple. 02. Base metal angle thermocouples 03. Straight noble metal thermocouples. 04. Metal protection tube. 05. Straight TC assembly with metal protection tube 06. Angle thermocouple assembly with metal protection tube. 07. Straight ceramic protection tubes. 08. Straight thermocouple assemblies with ceramic protection tubes. 09. Straight thermocouple assemblies with double protection tubes. 10. MGO thermocouples. 11. Resistance temperature detectors (RTDS) 12. Tubeskin thermocouple assemblies. PART III Special purpose TCs and RTDs. 01. Food and Meat processing thermocouples. 02. Sanitary connected thermocouples. 03. Explosion proof Thermocouples and RTDs. Part IV Thermowell 01. Threaded stepped thermowell. 02. Threaded straight thermowell. 03. Threaded tapered thermowell. 04. Weld in thermowell. 05. Socket weld tapered thermowell. 06. Socket weld straight thermowell. 07. Socket weld stepped thermowell. 08. Flanged stepped thermowell. 09. Flanged straight thermowell. 10. Flanged tapered thermowell. 11. Vanstone stepped thermowell. 12. Vanstone straight thermowell. 13. Vanstone tapered thermowell. 14. Thermocouple ass. With pressure tight thermowell. 15. RTD assemblies with pressure tight thermowells. Part V Thermocouple and RTD accessories 01. Ceramic terminal blocks. 02. Connectors. 03. Panel accessories. 04. Bayonet cap and other accessories. 05. Thermocouple & RTD extension cables. Part VI Thermocouple & RTD cables. 01. Double Braided FG TCs and Extension wires. 02. Double Braided FG TCs and Extension wires with SSOB. 03. Braided FG TCs and Extension wires. 04. Braided FG TCs and Extension wires with SSOB. 05. FEP insulated TC and Extension wire. 06. TFE tape insulated TCs and extension wire. 07. PVC insulated and shielded TCs and extension wire. 08. PVC insulated thermocouple and extension wire. 09. Polymide insulated thermocouple and extension wire. 10. High temperature ceramic fiber thermocouple wire. 11. High temp. braided fiberglass TCS and Extension wire. 12. Fiberglass wrapped thermocouple and extension wire. 13. Braided fiberglass thermocouple and extension wire with SSOB. 14. FEP Insulated RTD lead wire. 15. Fiberglass braided RTD lead wire. Part VII INSTRUMENTS 01. Programmable RTD Transmitters –Series 440. 02. Programmable Temp. Transmitters-Series -441. 03. Digital Thermometer. 04. Temperature Recorder-Honeywell 4500. 05. Pressure gauges : WIKA. 06. Temperature Gauges : Palmer and Wahl. PART VIII Technical Information. 01. Thermocouple Material specifications. 02. Thermocouple Tolerances. 03. Thermocouple color codes. 04. RTD specifications. 05. Tubing ,MgO, Protection tube and drilled well material details. 06. Kind of thermocouple junctions. 07. Thermocouple tables. FIXED BAYONET CAP STYLE THERMOCOUPLES AND RTDs "A" "B" 1/2" FBS STYLE 3/16" 1 1/2" "B" 1/2" FBAA STYLE Angle "AA" "A" "B" 3/16" 1 1/2" FBAA STYLE Angle "AA" 3/16" 1/2" "A" Fixed bayonet thermocouples and RTD's are most commonly used in the Plastic Processing Industry. They can be used in many general applications where a bayonet adaptor is preferred. As a standard, they are provided with a 316SS sheath with SS square lock armoured leads. 001 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org FIXED BAYONET CAP STYLE THERMOCOUPLES AND RTDs FBS/FBAA 2 - 3 - - 4 6 5 6. OPTIONS U Ungrounded (3/16" OD Standard) W Welded Construction 29 1/8" Diameter Probe 49 1/4" Diameter Probe 09 Fiberglass Wire with Stainless Steel Overbraid 99 Fiberglass Wire without Stainless Steel Overbraid AA Special Construction, Describe 5. TERMINATION TYPE 0 Leads Not Stripped 1 Standard Male Plug Standard Female Jack BX Connector & 4" Stripped Leads with Spade Lugs 4" Stripped Leads with Spade Lugs 2 3 4 4. "B" LENGTH Specify in Inches 3. "A" LENGTH Specify in Inches 2. CALIBRATION TYPE J Iron/Constantan K Chromel/Alumel T Copper/Constantan RTD2 100 Ohm, 2 Wire RTD3 100 Ohm, 3 Wire RTD4 JJ 100 Ohm, 4 Wire Dual Iron/Constantan KK Dual Chromel/Alumel TT Dual Copper/Constantan RTD/RTD2 Dual 100 Ohm, 2 Wire RTD/RTD3 Dual 100 Ohm, 3 Wire RTD/RTD4 Dual 100 Ohm, 4 Wire THERMOCOUPLE/RTD STYLE FBS Straight Fixed Bayonet Style FBAA Angled Fixed Bayonet Style AA Angle in Degree e.g. FB45 ISOLAB INC. PH: 1-888-4-ISOLAB FAX: 519-948-3514 www.isola.org 002 FIXED COMPRESSION FITTING STYLE THERMOCOUPLES AND RTDs "A" "B" FBS STYLE 3/16" 1 1/2" "B" FCAA STYLE Angle "AA" 1/8" NPT 1/8" NPT BRASS 3/16" COMPRESSION FITTING "B" FCAA STYLE 1 1/2" Angle "AA" "A" 3/16" Fixed Compression angled and straight style thermocouple's and RTD's are commonly used int the Plastics Processing Industry much like the fixed bayonet style are. The difference being is they are mounted using a 1/8" NPT compression fitting. Other thread sizes are available upon request. ISOLAB INC Ph : 1-888-4-ISOLAB & 519-948-8371 Fax : 519 948 3614 WWW.ISOLAB.ORG 003 FIXED COMPRESSION THERMOCOUPLES AND RTDs FBS/FBAA 2 3 4 5 - 6 6. OPTIONS U Ungrounded (3/16" OD Standard) W Welded Construction 00 No Compression Fitting Required 29 1/8" Diameter Probe 49 1/4" Diameter Probe 09 Fiberglass Wire With Stainless Steel Overbraid 99 Fiberglass Wire Without Stainless Steel Overbraid AA Special Construction, Describe 5. TERMINATION TYPE 0 Leads not Stripped 1 Standard Male Plug 2 3 Standard Female Plug BX Connector and 4" Stripped Leads with Spade Lugs 4 4" Stripped Leads with Spade Lugs 4. "B" LENGTH Specify in Inches 3. "A" LENGTH Specify in Inches 2. THERMOCOUPLE?RTD TYPE J Iron/Constantan K Chromel/Alumel T Copper/Constantan RTD2 100 Ohm, 2 Wire RTD3 RTD4 100 Ohm, 3 Wire 100 Ohm, 4 Wire JJ Dual Iron/Constantan KK Dual Chromel/Alumel TT Dual Copper/Constantan RTD/RTD2 Dual 100 Ohm, 2 Wire RTD/RTD3 Dual 100 Ohm, 3 Wire RTD/RTD4 Dual 100 Ohm, 4 Wire 1. THERMOCOUPLE/RTD STYLE FCS Straight Fixed Compression Style FBAA Angled Fixed Compression Style AA Angle in degree ISOLAB INC PH: 1-888-4-ISOLAB & 519-948-3614FAX: 1-519-948-8371 www.isolab.org 004 NOZZLE STYLE THERMOCOUPLES AND RTDs 3/8" "B" NZA STYLE 1/4" - 28 N.F. THREAD "B" 3/8" NZS STYLE 1/4" - 28 N.F. THREAD NZS STYLE Threaded nozzle thermocouples and RTD's are commonly used to measure the temperature of the nozzle on an injection moulding machine. The NZS and NZA style is a versatile design and may be used in a wide variety of applications where space is a factor. Isolab offers this style, as a standard, either with or without stainless steel armour and with a 1/4"-28N.F. threaded swivelling bolt. Other thread sizes, imperial or metric, are available. 005 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org NOZZLE STYLE THERMOCOUPLES AND RTDs 2 NZA/NZS - - 3 4 - 5 5. OPTIONS U Ungrounded 99 Fiberglass Wire Without Stainless Steel Overbraid AA Special Construction, Describe B1 6 x 1.0 x 10mm bolt B2 8 x 1.25 x 16mm bolt SS Stainless Steel Bolt 4. TERMINATION TYPE 0 Leads Not Stripped 1 Standard Male Plug 2 3 Standard Female Jack BX Connector and 4" Stripped Leads with Spade Lugs 4 4" Stripped Leads with Spade Lugs 3. B" LENGTH Specify in Inches 2. CALIBRATION TYPE J IRON / CONSTANTAN K CHROMEL / ALUMEL T RTD2 COPPER / CONSTANTAN 100 OHM, 2 WIRE RTD3 RTD4 100 OHM, 3 WIRE 100 OHM, 4 WIRE JJ KK DUAL IRON / CONSTANTAN DUAL CHROMEL / ALUMEL TT DUAL COPPER / CONSTANTAN RTD/RTD2 DUAL 100 OHM, 2 WIRE RTD/RTD3 DUAL 100 OHM, 3 WIRE RTD/RTD4 DUAL 100 OHM, 4 WIRE 1. THERMOCOUPLE STYLE NZA Armored Nozzle Style NZS Spring Relief Nozzle Style ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 006 PLASTIC MELT THERMOCOUPLES AND RTDs PMB STYLE "A" "B" J - 1/8" + 3/8" 1/4" 7/16" 45° 1/4" 1/2-20 N.F 33/64" .421 DIA .312 DIA "A" 5/16" 1" 27/64" ISOLAB's melt bolt style thermocouples and RTD's are designed to directly measure the melt temperature of plastic as it moves down the extruder barrel . They are commonplace in the extrusion and plastic injection moulding industries. ISOLAB offers them in a variety of bolt lengths, as well as offering many other lead wire and termination options. 007 ISOLAB INC 6260 Hawthorne Dr , Windsor ON-N8T1J9 CANADA Ph : 1-888-4-ISOLAB Fax : 519 948 3614 WWW.ISOLAB.OR G PLASTIC MELT THERMOCOUPLES AND RTDs 2 PMS/PMA - 3 - 4 - 5 - 6 6. OPTIONS U Ungrounded (3/16" OD Standard) AA Special Construction, Describe 5. TERMINATION TYPE 0 Leads Not Stripped 1 Standard Male Plug 2 3 Standard Female Jack BX Connector & 4" Stripped Leads with Spade Lugs 4 4" Stripped Leads with Spade Lugs 4. "B" LENGTH 3 3" SS Melt Bolt 4 4" SS Melt Bolt 6 6" SS Melt Bolt 8 8" SS Melt Bolt 10 12 10" SS Melt Bolt 12" SS Melt Bolt 3. "A" LENGTH Specify in Inches 2. CALIBRATION TYPE J Iron/Constantan K Chromel/Alumel T Copper/Constantan RTD2 100 Ohm, 2 Wire RTD3 100 Ohm, 3 Wire RTD4 JJ 100 Ohm, 4 Wire Dual Iron/Constantan KK Dual Chromel/Alumel TT Dual Copper/Constantan RTD/RTD2 Dual 100 Ohm, 2 Wire RTD/RTD3 Dual 100 Ohm, 3 Wire RTD/RTD4 Dual 100 Ohm, 4 Wire 1. THERMOCOUPLE STYLE PMS Plastic Melt Style PMA Adjustable Melt Style ISOLAB INC. PH: 1-888 & 519-948-8371 FAX: 519-948-8371 www.isolab.org 008 ADJUSTABLE BAYONET CAP STYLE THERMOCOUPLES AND RTDs. "B" 1/4" ABA STYLE 9/16" "B" 11 1/2" ADJUSTABLE 1/4" ABS STYLE 9/16" ISOLAB's adjustable bayonet style thermocouples and RTD's are designed for applications where quick installation and disconnect is required with the use of a bayonet adoptar. ISOLAB offers them with SS armor allowing the sensor to be fully adjustable along it's entire "B" length, or with a 12" long spring. Metric dual slot caps are available upon request. 009 ISOLAB INC 6260 Hawthorne Dr , Windsor ON-N8T1J9 CANADA Ph : 1-888-4-ISOLAB Fax : 519 948 3614 WWW.ISOLAB.ORG ADJUSTABLE BAYONET CAP STYLE THERMOCOUPLES AND RTDs 2 ABA/ABS - - 3 4 - 5 5. OPTIONS U Ungrounded (3/16" OD Standard) AA Special Construction, Describe 29 1/8" Diameter Probe 39 3/16" Diameter Probe 99 Fiberglass Wire Without Stainless Steel Overbraid 4. TERMINATION TYPE 0 Leads Not Stripped 1 Standard Male Plug 2 3 Standard Female Jack BX Connector & 4" Stripped Leads with Spade Lugs 4 4" Stripped Leads with Spade Lugs 3. B" LENGTH Specify in Inches 2. CALIBRATION TYPE J Iron/Constantan K Chromel/Alumel T Copper/Constantan RTD2 100 Ohm, 2 Wire RTD3 RTD4 100 Ohm, 3 Wire 100 Ohm, 4 Wire JJ KK Dual Iron/Constantan Dual Chromel/Alumel TT Dual Copper/Constantan RTD/RTD2 Dual 100 Ohm, 2 Wire RTD/RTD3 Dual 100 Ohm, 3 Wire RTD/RTD4 Dual 100 Ohm, 4 Wire 1. THERMOCOUPLE STYLE ABA Armored Adjustable Bayonet Style ABS Spring Adjustable Bayonet Style ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 010 PROBE STYLE TUBE AND WIRE THERMOCOUPLES AND RTDs "A" PTW STYLE 1/4" ISOLAB'S PTW style Thermocouple's and RTD's are a low cost tube and wire alternative to Magnesium Oxide (MgO) styles. They are available in the common calibrations for Thermocouples as well as 2, 3 or 4 wire for RTD's. 011 ISOLAB INC Ph : 1-888-4-ISOLAB & 519-948-8371Fax : 519 948 3614 WWW.ISOLAB.ORG PROBE STYLE TUBE AND WIRE THERMOCOUPLES AND RTDs PTW 2 - 3 - - 4 5 - 6 6. OPTIONS U Ungrounded (3/16" OD Standard) W Welded Construction 29 1/8" Diameter Probe 39 3/16" Diameter Probe 99 Fiberglass Wire Without Stainless Steel Overbraid AA Special Construction, Describe 5. TERMINATION TYPE 0 Leads Not Stripped 1 Standard Male Plug 2 3 Standard Female Jack BX Connector & 4" Stripped Leads with Spade Lugs 4 4" Stripped Leads with Spade Lugs 4. "B" LENGTH Specify in Inches 3. "A" LENGTH Specify in Inches 2. CALIBRATION TYPE J IRON / CONSTANTAN K CHROMEL / ALUMEL T COPPER / CONSTANTAN RTD2 100 OHM, 2 WIRE RTD3 RTD4 100 OHM, 3 WIRE 100 OHM, 4 WIRE JJ DUAL IRON / CONSTANTAN KK DUAL CHROMEL / ALUMEL TT DUAL COPPER / CONSTANTAN RTD/RTD2 DUAL 100 OHM, 2 WIRE RTD/RTD3 DUAL 100 OHM, 3 WIRE RTD/RTD4 DUAL 100 OHM, 4 WIRE PTW Probe Style Tube and wire ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 012 GASKET STYLE THERMOCOUPLES AND RTDs BRASS WASHER 1.0" "B" RS STYLE A-A A-A 1/8" THERMOCOUPLE 1/4" RTD Isolab's gasket style thermocouples and RTD's are a more heavy duty version of the ring style. The heavy brass washer is reinforced wih strain relief fork crimped to the leadwire. They are ideal for surface temperature measurement as are the ring style sensors. 013 ISOLAB INC . PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-8371 www.isolab.org GASKET STYLE THERMOCOUPLES AND RTDs GSA/GSS 2 - 3 - 4 - 5 5. OPTIONS U Ungrounded 9D Forks Exiting 90° from Gasket 99 Fiberglass Wire Without Stainless Steel Overbraid AA Special Construction, Describe 4. TERMINATION TYPE 0 Leads Not Stripped 1 Standard Male Plug 2 3 Standard Female Jack BX Connector & 4" Stripped Leads with Spade Lugs 4 4" Stipped Leads with Spade Lugs 3. B" LENGTH Specify in Inches 2. CALIBRATION TYPE J IRON / CONSTANTAN K CHROMEL / ALUMEL T COPPER / CONSTANTAN RTD2 100 OHM, 2 WIRE RTD3 RTD4 100 OHM, 3 WIRE 100 OHM, 4 WIRE JJ DUAL IRON / CONSTANTAN KK DUAL CHROMEL / ALUMEL TT DUAL COPPER / CONSTANTAN RTD/RTD2 DUAL 100 OHM, 2 WIRE RTD/RTD3 DUAL 100 OHM, 3 WIRE RTD/RTD4 DUAL 100 OHM, 4 WIRE 1. THERMOCOUPLE STYLE GSA/GSS Gasket Style w Armour or SS Braid. ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org 014 RING STYLE THERMOCOUPLES AND RTDs "B" RSA STYLE #10 COPPER WASHER "B" RSS STYLE #10 COPPER WASHER Isolab's ring style thermocouples and RTD's are designed for any surface measurement application. They are attached to a surface simply with a screw or bolt. The are available with SS Armoured leads or SSOB leads. Many washer sizes and lead types are available upon request. 015 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614www.isolab.org RING STYLE THERMOCOUPLES AND RTDs RSA/S 2 - - 3 4 - 5 5. OPTIONS U M Ungrounded Hi Temperature Washer 6 #6 Copper Washer 99 Fiberglass Wire Without Stainless Steel Overbraid AA Special Construction, Describe 4. TERMINATION TYPE 0 Leads Not Stripped 1 Standard Male Plug 2 3 Standard Female Jack BX Connector & 4" Stripped Leads with Spade Lugs 4" Stripped Leads with Spade Lugs 4 3. B" LENGTH Specify in Inches 2. CALIBRATION TYPE J Iron/Constantan K Chromel/Alumel T Copper/Constantan RTD2 100 Ohm, 2 Wire RTD3 100 Ohm, 3 Wire RTD4 JJ 100 Ohm, 4 Wire Dual Iron/Constantan KK Dual Chromel/Alumel TT Dual Copper/Constantan RTD/RTD2 Dual 100 Ohm, 2 Wire RTD/RTD3 Dual 100 Ohm, 3 Wire RTD/RTD4 Dual 100 Ohm, 4 Wire 1. THERMOCOUPLE STYLE A700 Ring Style with SS Armor A710 Ring Style with SS Braid ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-3614 FAX:519-948-3614 www.isolab.org 016 THE PALTE THERMOCOUPLES AND RTDs c B D "C" "B" PLS STYLE "D" Under the Band plate style thermocouples and RTD's are a variety of surface measurement sensors. They are commonly used in pipes and held in place with the use of a pipe clamp, or on barrels and nozzles under a band heater. Isolab offers these with a brass shim as a standard, but are available with SS upon request. 017 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-8371 www.isolab.org THE PLATE STYLE THERMOCOUPLES AND RTDs 2 PLS/PLA - 3 - 4 - 5 - 6 - 7 7. OPTIONS U Ungrounded SS Stainless Steel Shim 99 Fiberglass Wire Without Stainless Steel Overbraid AA Special Construction, Describe 6. TERMINATION TYPE 0 Leads Not Stripped 1 Standard Male Plug 2 3 Standard Female Jack BX Connector & 4" Stripped Leads with Spade Lugs 4 4" Stripped Leads with Spade Lugs 5. "D" LENGTH Specify in Inches 4. "C" LENGTH Specify in Inches 3. "B" LENGTH Specify in Inches 2. CALIBRATION TYPE J IRON / CONSTANTAN K CHROMEL / ALUMEL T COPPER / CONSTANTAN RTD2 100 OHM, 2 WIRE RTD3 RTD4 100 OHM, 3 WIRE 100 OHM, 4 WIRE JJ DUAL IRON / CONSTANTAN KK DUAL CHROMEL / ALUMEL TT DUAL COPPER / CONSTANTAN RTD/RTD2 DUAL 100 OHM, 2 WIRE RTD/RTD3 DUAL 100 OHM, 3 WIRE RTD/RTD4 DUAL 100 OHM, 4 WIRE 1. THERMOCOUPLE STYLE PLA Under the Band Style with SS Armor PLS Under the Band Style with SS Braid ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 018 THERMOCOUPLE AND RTD EXTENSION CABLES "B" J + EXTA STYLE Thermocouple and RTD extension cables are availabe with a wide variety of leadwires and protection such as SS armour and over braid, as well as many termination options and lengths. They are used to provide connections between sensors, jack panels or various instrumentation. 019 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org THERMOCOUPLE AND RTD EXTENSION CABLES EXCA/EXCS 2 - - 3 4 - 5 - 6 6. OPTIONS 9 Fiberglass Wire With Stainless Steel Overbraid 99 Fiberglass Wire Without Stainless Steel Overbraid (no armor) AA Special Construction, Describe 5. "Y" TERMINATION 0 Leads Not Stripped 1 Standard Male Plug 1M Miniature Male Plug 2 Standard Female Jack 2M Miniature Female Jack 3 BX Connector & 4" Stripped Leads with Spade Lugs 4 4" Stripped Leads with Spade Lugs 4. "X" TERMINATION 0 Leads Not Stripped 1 Standard Male Plug 1M Miniature Male Plug 2 Standard Female Jack 2M Miniature Female Jack 3 BX Connector & 4" Stripped Leads with Spade Lugs 4 4" Stripped Leads with Spade Lugs 3. "B" LENGTH Specify in Inches 2. CALIBRATION TYPE J IRON / CONSTANTAN K CHROMEL / ALUMEL T COPPER / CONSTANTAN RTD2 100 OHM, 2 WIRE RTD3 RTD4 100 OHM, 3 WIRE 100 OHM, 4 WIRE JJ KK DUAL IRON / CONSTANTAN DUAL CHROMEL / ALUMEL TT DUAL COPPER / CONSTANTAN RTD/RTD2 DUAL 100 OHM, 2 WIRE RTD/RTD3 DUAL 100 OHM, 3 WIRE RTD/RTD4 DUAL 100 OHM, 4 WIRE 1. THERMOCOUPLE STYLE EXCA Armored Extension Cable EXCS Stainless Steel Over Braid Extension Cable ISOLAB INC.PH : 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 020 PIPE CLAMP ADAPTORS Pipe clamps are used in conjunction with Isolab's all bayonet series style thermocouples. They are designed for temperature measurement on the outside of a pipe. Pipe clamps are an economical and efficient design that requires no machining or tapping to mount them. Custom diameters and bayonet adaptor locations are also available. INSIDE DIAMETER PART NUMBER FITS OUTSIDE DIAMETER BA-20 1/2" TO 7/8" BA-21 7/8" TO 1 1/4" BA-22 1 1/4" TO 2" BA-23 2" TO 2 1/2" BA-24 2 1/4" TO 3 1/4" BA-25 3 1/4" TO 4 1/4" BA-26 4 1/4" TO 5" ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-871 FAX: 519-948-8371 www.isolab.org 021 022 STRAIGHT BASE METAL THERMOCOUPLE ELEMENTS BARE ALLOY (ALL GAUGES) 2.5" BALL AND SOCKET (8 AND 14 GAUGE ONLY) 2.5" CERAMIC INSULATORS (8, 11, 14 AND 18 GAUGE ONLY) Different kinds of thermocouple junctions TWIST AND WELD BUTT WELD INSULATED JUNCTION Straight base metal thermocouple elements are designed as replacement elements for use in protection tube assemblies. Various calibrations, gauges, insulator styles and junctions are available. 023 ISOLAB INC. Ph :1-888-4-ISOLAB 519-948-8371 Fax : 519 948 3614 WWW.ISOLAB.ORG STRAIGHT BASE METAL THERMOCOUPLE ELEMENTS COMPLETE ORDER NUMBER - 1 2 3 - 4 5 5. OPTIONS CODE 4. LENGTH (IN INCHES) CODE DESCRIPTION DESCRIPTION 1 TWIST AND WELDED JUNCTION 2 BUTT WELDED JUNCTION 341 SINGLE TERMINAL BLOCK 342 DUPLEX TERMINAL BLOCK 012 12" LONG L ISOLATED JUNCTION 018 18" LONG AA OTHER (DESCRIBE) 024 24" LONG 030 30" LONG 036 36" LONG XXX SPECIFY (IN 1" INCREMENTS) ACTUAL LENGTH PROVIDED IS 2.5" LONGER THAN SPECIFIED TO ALLOW FOR TERMINAL CONNECTIONS 3. INSULATION CODE 00 DESCRIPTION NO INSULATORS, BARE ALLOY B B - BALL AND SOCKET CI CI - CERAMIC INSULATOR, TWO HOLE, OVAL J, K, AND N SUPPLIED WITH REFRACTORY INSULATORS (2475°F MAX.) 2. WIRE GAUGE CODE 1. CALIBRATION CODE DESCRIPTION 8 8 GAUGE (J, K AND N ONLY) 11 11 GAUGE (J AND K ONLY) 14 14 GAUGE (J, K AND N ONLY) 20 20 GAUGE (J AND K ONLY) DESCRIPTION J TYPE J, SINGLE K TYPE K, SINGLE N TYPE N, SINGLE JJ TYPE J, DUAL KK TYPE K, DUAL NN TYPE N, DUAL EXAMPLE PART NUMBER: K8CI-012-1 K8CI = TYPE K, 8 GAUGE, CERAMIC INSULATORS 012 = 12" LONG 1 = TWIST AND WELDED JUNCTION ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 024 BASE METAL ANGLE THERMOCOUPLE ELEMENTS AP PR OX .4 .0" 2.5" HOT LEG LENGTH COLD LEG LENGTH Different types of Thermocouple junctions TWIST AND WELD BUTT WELD INSULATED JUNCTION Angle base metal thermocouple elements are designed as replacement elements for use in protection tube assemblies.Various calibrations, gauges, insulator styles and junctions are available. 025 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org ANGLE BASE METAL THERMOCOUPLE ELEMENTS COMPLETE ORDER NUMBER 1 2 - 3 4 - 5 6 6. OPTIONS 1. CALIBRATION DESCRIPTION CODE J TYPE J, SINGLE 1 TWIST AND WELDED JUNCTION K TYPE K, SINGLE 2 BUTT WELDED JUNCTION N TYPE N, SINGLE 341 SINGLE TERMINAL BLOCK TYPE J, DUAL 342 DUPLEX TERMINAL BLOCK KK TYPE K, DUAL L NN TYPE N, DUAL AA CODE JJ 8 11 14 ISOLATED JUNCTION OTHER (DESCRIBE) 5. COLD LENGTH (IN INCHES) 2. WIRE GAUGE CODE DESCRIPTION CODE DESCRIPTION DESCRIPTION 8 GAUGE (J, K AND N) 012 12" LONG 11 GAUGE (J AND K ONLY) 018 18" LONG 14 GAUGE (J, K AND N) 024 24" LONG 030 30" LONG 036 36" LONG XXX SPECIFY (IN 1" INCREMENTS) ACTUAL LENGTH PROVIDED IS 2.5" LONGER THAN SPECIFIED TO ALLOW FOR TERMINAL CONNECTIONS 3. INSULATION CODE DESCRIPTION 4. HOT LENGTH (IN INCHES) CODE DESCRIPTION 00 NO INSULATORS, BARE ALLOY 012 B B - BALL AND SOCKET 018 18" LONG CI - CERAMIC INSULATOR, TWO 024 24" LONG HOLE, OVAL 030 30" LONG 036 36" LONG XXX SPECIFY (IN 1" INCREMENTS) CI J, K, AND N SUPPLIED WITH REFRACTORY INSULATORS (2475°F MAX.) 12" LONG EXAMPLE PART NUMBER: K8CI-012-24-1 K8CI = TYPE K, 8 GAUGE, CERAMIC INSULATORS 012 = 12" LONG HOT LEG 024 = 24" LONG COLD LEG 1 = TWIST AND WELDED JUNCTION ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 026 STRAIGHT NOBLE METAL THERMOCOUPLE ELEMENTS 2.5" ALUMINA INSULATOR Noble metal thermocouple elements are designed as replacement elements for use in high temperature protection tube assemblies.Various calibrations, gauges, insulator styles and junctions are available. 027 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org STRAIGHT NOBLE METAL THERMOCOUPLE ELEMENTS COMPLETE ORDER NUMBER - 1 2 3 - 4 5 5. OPTIONS CODE 4. LENGTH (IN INCHES) CODE DESCRIPTION 012 12" LONG 018 18" LONG 024 24" LONG 030 30" LONG 036 36" LONG XXX DESCRIPTION 2 BUTT WELDED JUNCTION 341 SINGLE TERMINAL BLOCK 342 DUPLEX TERMINAL BLOCK L AA ISOLATED JUNCTION OTHER (DESCRIBE) SPECIFY (IN 1" INCREMENTS) ACTUAL LENGTH PROVIDED IS 2.5" LONGER THAN SPECIFIED TO ALLOW FOR TERMINAL CONNECTIONS 3. INSULATION CODE DESCRIPTION 00 NO INSULATORS, BARE ALLOY CI CI - CERAMIC INSULATOR, TWO HOLE, OVAL SUPPLIED WITH 99.7% ALUMINA INSULATORS - 3400°F MAX. (1871° C) 2. WIRE GAUGE CODE DESCRIPTION 24 24 GAUGE (B, R AND S) 26 26 GAUGE (R AND S ONLY) 1. CALIBRATION CODE DESCRIPTION B TYPE B, SINGLE R TYPE R, SINGLE S TYPE S, SINGLE BB TYPE B, DUAL RR TYPE R, DUAL SS TYPE S, DUAL EXAMPLE PART NUMBER: R26CI-012-2 R26CI = TYPE R, 26 GAUGE, ALUMINA INSULATOR 012 = 12" LONG 2 = BUTT WELDED JUNCTION ISOLAB INC PH: 1-888-4-ISOLAB & 519-948-3614 FAX:519-948-3614 www.isolab.org 028 METAL PROTECTION TUBES TOTAL LENGTH INSERTION LENGTH ("X") OPTION H TOTAL LENGTH INSERTION LENGTH ("X") OPTION C THROUGH G The metal protection tubes found on these pages are replacement protection tubes for Isolab's complete metal protection tube thermocouple assemblies.Isolab offers a variety of materials to suit your application requirements as well as numerous options for mounting, etc... 029 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org METAL PROTECTION TUBES COMPLETE ORDER NUMBER - 1 1. SCH. 40 PIPE ALLOY AND SIZE CODE 5-50 5-75 MATERIAL 446 SS 446 SS 3 ID OD NPT A OPEN END (CLOSED END STANDARD) 0.622" 0.840" 1/2" AA OTHER (SPECIFY) 3/4" B INTERNAL GROUND SCREW IN HEAD 0.824" 1.050" CARBON STEEL 0.364" 0.540" 1/2" 6-50 CARBON STEEL 0.622" 0.840" 1/2" 6-75 CARBON STEEL 0.824" 1.050" 3/4" 6-100 CARBON STEEL 1.049" 1.315" 1" 7-50 INCONEL 601 0.622" 0.840" 1/2" 7-75 INCONEL 601 0.824" 1.050" 3/4" 7-100 INCONEL 601 1.049" 1.315" 1" 8-25 316 SS 0.364" 0.840" 1/2" 8-50 316 SS 0.622" 1.050" 1/2" 8-75 316 SS 0.824" 1.050" 3/4" 11-75 CAST IRON 1.049" 0.840" 1" 12-75 LT-1 METAL CERAMIC 0.625" 1.625" 3/4" 13-75 SILICONE NITRIDE 0.625" 1.125" 3/4" REFRACTORY COATED - 4. OPTIONS 6-25 14-75 2 C(X) 1/2" NPT WELDED STEEL BUSHING D(X) 3/4" NPT WELDED STEEL BUSHING (ONLY ON 0.25" SIZE PIPES) (ONLY ON 0.50" SIZE PIPES) E(X) 1" NPT WELDED STEEL BUSHING F(X) 1 1/8" NPT WELDED STEEL BUSHING G(X) 1 1/2" NPT WELDED STEEL BUSHING (ONLY ON 0.50" AND 0.75" SIZE PIPES) (ONLY ON 0.50", 0.75" AND 1.0" SIZE PIPES) (ONLY ON 0.50", 0.75" AND 1.0" SIZE PIPES) H ADJUSTABLE STEEL FLANGE K CAST ALUMINUM WEATHERPROOF HEAD L THERMOCOUPLE INSULATED FROM TUBE M SEPCIAL LIMITS OF ERROR P STEEL UNION AND NIPPLES TO CONNECT HEAD 0.493" 1.500" 3/4" 15-75 HEXOLOY 0.500" 0.750" 3/4" SS STAINLESS STEEL BUSHING 16-75 VESUVIUS 0.824" 2.000" 3/4" V SS UNION AND NIPPLES TO CONNECT HEAD TO PROTECTION TUBE TO PROTECTION TUBE W PROTECTICE WHITE EPOXY COATING ON HEAD X CSA APPROVED EXPLOSION PROOF HEAD 2. OVERALL PIPE LENGTH CODE LENGTH 06 6.0" OVERALL LENGTH 12 12.0" OVERALL LENGTH 18 18.0" OVERALL LENGTH 24 24.0" OVERALL LENGTH 30 30.0" OVERALL LENGTH 36 36.0" OVERALL LENGTH XX SPECIFY OTHER LENGTH EXAMPLE PART NUMBER: 7-50-24-D(18) 7-50 = 3/4" SCH. 40 INCONEL 601 PROTECTION TUBE 24 = 24" OVERALL LENGTH D(18) = 3/4" NPT BUSHING WELDED AT 18" INSERTION LENGTH ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 030 STRAIGHT THERMOCOUPLE ASSEMBLIES WITH METAL PROTECTION TUBES OVERALL LENGTH INSERTION LENGTH ("X") OPTION C THROUGH G SUPPLIED WITH CAST IRON HEAD UNLESS OTHERWISE SPECIFIED Isolab's straight metal protection tube thermocouple assemblies are designed for a wide variety of medium to high temperature, corrosive and non corrosive industrial applications. Various pipe diameters and lengths are available as well as many options for mounting, etc... 031 ISOLAB INC . PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.Isolab.org STRAIGHT THERMOCOUPLE ASSEMBLIES WITH METAL PROTECTION TUBES COMPLETE ORDER NUMBER 1. CALIBRATION CODE DESCRIPTION 1 - 2 - 3 2. WIRE GAUGE CODE - 4 5 4. OVERALL PIPE LENGTH DESCRIPTION CODE LENGTH J TYPE J, SINGLE 8 8 GAUGE (J, K AND N ONLY) 06 6.0" OVERALL LENGTH K TYPE K, SINGLE 11 11 GAUGE (J AND K ONLY) 12 12.0" OVERALL LENGTH N TYPE N, SINGLE 14 14 GAUGE (J, K AND N ONLY) 18 18.0" OVERALL LENGTH JJ TYPE J, DUAL 24 24.0" OVERALL LENGTH KK TYPE K DUAL 30 30.0" OVERALL LENGTH NN TYPE NN, DUAL 36 36.0" OVERALL LENGTH XX SPECIFY OTHER LENGTH 3. SCH. 40 PIPE ALLOY AND SIZE CODE 5-50 5-75 MATERIAL 446 SS 446 SS 5. OPTIONS ID OD NPT A 0.622" 0.840" 1/2" AA 3/4" B 0.824" 1.050" 6-25 CARBON STEEL 0.364" 0.540" 1/2" 6-50 CARBON STEEL 0.622" 0.840" 1/2" 6-75 CARBON STEEL 0.824" 1.050" 3/4" 6-100 CARBON STEEL 1.049" 1.315" 1" 7-50 INCONEL 601 0.622" 0.840" 1/2" 7-75 INCONEL 601 0.824" 1.050" 3/4" 7-100 INCONEL 601 1.049" 1.315" 1" 8-25 316 SS 0.364" 0.840" 1/2" 8-50 316 SS 0.622" 1.050" 1/2" 8-75 316 SS 0.824" 1.050" 3/4" 11-75 CAST IRON 1.049" 0.840" 1" 12-75 LT-1 METAL CERAMIC 0.625" 1.625" 3/4" 13-75 SILICONE NITRIDE 0.625" 1.125" 3/4" 0.493" 1.500" 3/4" 14-75 REFRACTORY COATED OPEN END (CLOSED END STANDARD) OTHER (SPECIFY) INTERNAL GROUND SCREW IN HEAD C(X) 1/2" NPT WELDED STEEL BUSHING D(X) 3/4" NPT WELDED STEEL BUSHING (ONLY ON 0.25" SIZE PIPES) (ONLY ON 0.50" SIZE PIPES) E(X) 1" NPT WELDED STEEL BUSHING F(X) 1 1/8" NPT WELDED STEEL BUSHING G(X) 1 1/2" NPT WELDED STEEL BUSHING (ONLY ON 0.50" AND 0.75" SIZE PIPES) (ONLY ON 0.50", 0.75" AND 1.0" SIZE PIPES) (ONLY ON 0.50", 0.75" AND 1.0" SIZE PIPES) H ADJUSTABLE STEEL FLANGE K CAST ALUMINUM WEATHERPROOF HEAD L THERMOCOUPLE INSULATED FROM TUBE M SEPCIAL LIMITS OF ERROR P STEEL UNION AND NIPPLES TO CONNECT HEAD TO PROTECTION TUBE 15-75 HEXOLOY 0.500" 0.750" 3/4" SS 16-75 VESUVIUS 0.824" 2.000" 3/4" V SS UNION AND NIPPLES TO CONNECT HEAD W PROTECTICE WHITE EPOXY COATING ON HEAD X CSA APPROVED EXPLOSION PROOF HEAD EXAMPLE PART NUMBER: K8-7-50-024-K K8 = TYPE K, 8 GAUGE 7-50 = INCONEL 601 PROTECTION TUBE, 1/2" PIPE 024 = 24" LONG K = CAST ALUMINUM WEATHERPROOF HEAD STAINLESS STEEL BUSHING TO PROTECTION TUBE ISOLAB INC.PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 032 ANGLE THERMOCOUPLE ASSEMBLIES WITH METAL PROTECTION TUBES COLD LEG LENGTH ° 90 SUPPLIED WITH CAST IRON HEAD UNLESS OTHERWISE SPECIFIED "X" DIMENSION HOT LEG LENGTH OPTION C THROUGH G Angle thermocouples are designed for over-the-side temperature measurement. Various protection tube materials are available as well as the common thermocouple calibrations. A variety of mounting options as well as terminations are available. 033 ISOLAB INC. PH: 1-8884-ISOLAB & 519-948-8371 FAX: 519-948-8371 www.isolab.org ANGLE THERMOCOUPLE ASSEMBLIES WITH METAL PROTECTION TUBES COMPLETE ORDER NUMBER 1 - 2 - 3 4 3. HOT LEG LENGTH 1. CALIBRATION - 5 4. COLD LEG LENGTH CODE DESCRIPTION CODE LENGTH CODE LENGTH J TYPE J, SINGLE 06 6.0" OVERALL LENGTH 06 6.0" OVERALL LENGTH K TYPE K, SINGLE 12 12.0" OVERALL LENGTH 12 12.0" OVERALL LENGTH R TYPE R, SINGLE 18 18.0" OVERALL LENGTH 18 18.0" OVERALL LENGTH S TYPE S, DUAL 24 24.0" OVERALL LENGTH 24 24.0" OVERALL LENGTH JJ TYPE J, DUAL 30 30.0" OVERALL LENGTH 30 30.0" OVERALL LENGTH KK TYPE K DUAL 36 36.0" OVERALL LENGTH 36 36.0" OVERALL LENGTH RR TYPE R, DUAL XX SPECIFY OTHER LENGTH XX SPECIFY OTHER LENGTH SS TYPE S, DUAL 2. SCH. 40 PIPE ALLOY AND SIZE CODE 5-50 5-75 MATERIAL 446 SS 446 SS 5. OPTIONS ID OD NPT A 0.622" 0.840" 1/2" AA 3/4" B 0.824" 1.050" 6-25 CARBON STEEL 0.364" 0.540" 1/2" 6-50 CARBON STEEL 0.622" 0.840" 1/2" 6-75 CARBON STEEL 0.824" 1.050" 3/4" 6-100 CARBON STEEL 1.049" 1.315" 1" 7-50 INCONEL 601 0.622" 0.840" 1/2" 7-75 INCONEL 601 0.824" 1.050" 3/4" 7-100 INCONEL 601 1.049" 1.315" 1" 8-25 316 SS 0.364" 0.840" 1/2" 8-50 316 SS 0.622" 1.050" 1/2" 8-75 316 SS 0.824" 1.050" 3/4" 11-75 CAST IRON 1.049" 0.840" 1" 12-75 LT-1 METAL CERAMIC 0.625" 1.625" 3/4" 13-75 SILICONE NITRIDE 0.625" 1.125" 3/4" 0.493" 1.500" 3/4" 14-75 REFRACTORY COATED OPEN END (CLOSED END STANDARD) OTHER (SPECIFY) INTERNAL GROUND SCREW IN HEAD C(X) 1/2" NPT WELDED STEEL BUSHING D(X) 3/4" NPT WELDED STEEL BUSHING (ONLY ON 0.25" SIZE PIPES) (ONLY ON 0.50" SIZE PIPES) E(X) 1" NPT WELDED STEEL BUSHING (ONLY ON 0.50" AND 0.75" SIZE PIPES) F(X) 1 1/8" NPT WELDED STEEL BUSHING G(X) 1 1/2" NPT WELDED STEEL BUSHING (ONLY ON 0.50", 0.75" AND 1.0" SIZE PIPES) (ONLY ON 0.50", 0.75" AND 1.0" SIZE PIPES) H ADJUSTABLE STEEL FLANGE K CAST ALUMINUM WEATHERPROOF HEAD L THERMOCOUPLE INSULATED FROM TUBE M SEPCIAL LIMITS OF ERROR P STEEL UNION AND NIPPLES TO CONNECT HEAD TO PROTECTION TUBE 15-75 HEXOLOY 0.500" 0.750" 3/4" SS STAINLESS STEEL BUSHING 16-75 VESUVIUS 0.824" 2.000" 3/4" V SS UNION AND NIPPLES TO CONNECT HEAD EXAMPLE PART NUMBER: K8-7-50-024-012-K K8 = TYPE K, 8 GAUGE 7-50 = INCONEL 601 PROTECTION TUBE, 1/2" PIPE 024 = 24" LONG HOT LEG 024 = 12" LONG COLD LEG K = CAST ALUMINUM WEATHERPROOF HEAD TO PROTECTION TUBE W PROTECTICE WHITE EPOXY COATING ON HEAD X CSA APPROVED EXPLOSION PROOF HEAD ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 034 STRAIGHT CERAMIC PROTECTION TUBES Plain Collar Nipple Hex Fitting The mullite and alumina protection tubes found on these pages are direct replacements for Acrolab's ceramic protection tube thermocouple assemblies. They are available in a wide variety of lengths and diameters and have the same mounting options as the complete assemblies do. 035 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org STRAIGHT CERAMIC PROTECTION TUBES 1 COMPLETE ORDER NUMBER 2 3 2. TUBE "X" LENGTH CODE DESCRIPTION 12 12" OVERALL LENGTH 18 18" OVERALL LENGTH 24 24" OVERALL LENGTH 30 30" OVERALL LENGTH 36 36" OVERALL LENGTH 48 48" OVERALL LENGTH 3. OPTIONS CODE DESCRIPTION 8 316 SS NIPPLE OR HEX TUBE FITTING NT NO PROCESS MTG. THREADS ON PIPE NIPPLE SPECIFY OTHER LENGTHS IN 1" INCREMENTS 1. TUBE MATERIAL CODE TUBE SIZE FITTING SIZE FITTING TYPE MULLITE ALUMINA ID OD PROCESS THREAD DESCRIPTION 16AH 17AH 1/4" 3/8" 1/2" NPT STEEL HEX. FITTING 16A1 17A1 1/4" 3/8" 1/2" NPT 1" LONG NIPPLE 16A4 17A4 1/4" 3/8" 1/2" NPT 4" LONG NIPPLE 16A(X) 17A(X) 1/4" 3/8" 1/2" NPT (X)" LONG NIPPLE (SPECIFY) 16AF 17AF 1/4" 3/8" NONE 7/8" OD X 2" BRASS FERRULE 16A 17A 1/4" 3/8" NONE PLAIN TUBE 1/4" 3/8" NONE 5/8" OD X 1/2" LONG COLLAR 16AC 16BH 17BH 7/16" 11/16" 3/4" NPT STEEL HEX. FITTING 16B1 17B1 7/16" 11/16" 3/4" NPT 1" LONG NIPPLE 16B4 17B4 7/16" 11/16" 3/4" NPT 4" LONG NIPPLE 16B(X) 17B(X) 7/16" 11/16" 3/4" NPT (X)" LONG NIPPLE (SPECIFY) 16BF 17AB 7/16" 11/16" NONE 7/8" OD X 2" BRASS FERRULE 16B 17B 7/16" 11/16" NONE PLAIN TUBE 7/16" 11/16" NONE 1" OD X 1/2" LONG COLLAR 17CH 1/2" 3/4" 3/4" NPT STEEL HEX. FITTING 1" LONG NIPPLE 16BC 16CH 16C1 17C1 1/2" 3/4" 3/4" NPT 16C4 17C4 1/2" 3/4" 3/4" NPT 4" LONG NIPPLE 16C(X) 17C(X) 1/2" 3/4" 3/4" NPT (X)" LONG NIPPLE (SPECIFY) 16C 17C 1/2" 3/4" NONE PLAIN TUBE 1/2" 3/4" NONE 1 1/8" OD X 1/2" LONG COLLAR STEEL HEX. FITTING 16CC 16DH 17DH 5/8" 7/8" 1" NPT 16D1 17D1 5/8" 7/8" 1" NPT 1" LONG NIPPLE 16D(X) 17D(X) 5/8" 7/8" 1" NPT (X)" LONG NIPPLE (SPECIFY) 16D 17D 5/8" 7/8" NONE PLAIN TUBE 16EH 17EH 1" 1 1/4" 1 1/4" NPT STEEL HEX. FITTING 16E1 17E1 1" 1 1/4" 1 1/4" NPT 1" LONG NIPPLE 16E(X) 17E(X) 1" 1 1/4" 1 1/4" NPT (X)" LONG NIPPLE (SPECIFY) 16E 17E 1" NONE NONE 18J-(X) 1" 1 3/4" WITH COLLAR 18JC-(X) 1" 1 3/4" WITHOUT COLLAR PLAIN TUBE SILICON CARBIDE EXAMPLE PART NUMBER: 16CH-024 16C1 = 1/2" ID X 11/16" OD MULLITE TUBE WITH 1" LONG STEEL NIPPLE 024 = 24" OVERALL LENGTH ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.Isolab.org 036 STRAIGHT THERMOCOUPLE ASSEMBLIES WITH CERAMIC PROTECTION TUBES HEX FITTING "X" PIPE NIPPLE WITH "H" OPTION "Y" "X" PIPE NIPPLE WITH "HF" OPTION "Y" "X" Isolab's straight thermocouple assemblies with mullite or alumina protection tubes are commonly used in high temperature process heating applications. They are available in a variety of lengths, diameters and mounting options. 037 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371. FAX: 519-948-8371 www.isolab.org STRAIGHT THERMOCOUPLE ASSEMBLIES WITH CERAMIC PROTECTION TUBES 1 COMPLETE ORDER NUMBER 2 1. CALIBRATION CODE DESCRIPTION B SINGLE, TYPE B K SINGLE, TYPE K N SINGLE, TYPE N R SINGLE, TYPE R S SINGLE, TYPE S BB DUAL, TYPE B KK DUAL, TYPE K NN DUAL, TYPE N RR DUAL, TYPE R SS DUAL, TYPE S 3. TUBE MATERIAL CODE 3 4 2. GAUGE CODE DESCRIPTION 8 11 14 4. TUBE "X" LENGTH CODE DESCRIPTION 12 12" OVERALL LENGTH 16D OR 16E TUBES ONLY 18 18" OVERALL LENGTH TYPE K ONLY. 16B, 16C, 24 24" OVERALL LENGTH 16D OR 16E TUBES ONLY 30 30" OVERALL LENGTH TYPE N ONLY 36 36" OVERALL LENGTH 48 48" OVERALL LENGTH TYPE B, R OR S ONLY 26 TYPE R OR S ONLY FITTING SIZE SPECIFY OTHER LENGTHS IN 1" INCREMENTS FITTING TYPE MULLITE ALUMINA ID OD PROCESS THREAD DESCRIPTION 16AH 17AH 1/4" 3/8" 1/2" NPT STEEL HEX. FITTING 1" LONG NIPPLE 16A1 17A1 1/4" 3/8" 1/2" NPT 16A4 17A4 1/4" 3/8" 1/2" NPT 4" LONG NIPPLE 16A(X) 17A(X) 1/4" 3/8" 1/2" NPT (X)" LONG NIPPLE (SPECIFY) 16AF 17AF 1/4" 3/8" NONE 7/8" OD X 2" BRASS FERRULE 16A 17A 1/4" 3/8" NONE 1/4" 3/8" NONE 5/8" OD X 1/2" LONG COLLAR 17BH 7/16" 11/16" 3/4" NPT STEEL HEX. FITTING 1" LONG NIPPLE 16AC 16BH 16B1 17B1 7/16" 11/16" 3/4" NPT 17B4 7/16" 11/16" 3/4" NPT 4" LONG NIPPLE 16B(X) 17B(X) 7/16" 11/16" 3/4" NPT (X)" LONG NIPPLE (SPECIFY) 16BF 17AB 7/16" 11/16" NONE 7/8" OD X 2" BRASS FERRULE 16B 17B 7/16" 11/16" NONE PLAIN TUBE 7/16" 11/16" NONE 1" OD X 1/2" LONG COLLAR 16CH 17CH 1/2" 3/4" 3/4" NPT STEEL HEX. FITTING 16C1 17C1 1/2" 3/4" 3/4" NPT 1" LONG NIPPLE 16C4 17C4 1/2" 3/4" 3/4" NPT 4" LONG NIPPLE 16C(X) 17C(X) 1/2" 3/4" 3/4" NPT (X)" LONG NIPPLE (SPECIFY) 16C 17C 1/2" 3/4" NONE 1/2" 3/4" NONE 1 1/8" OD X 1/2" LONG COLLAR STEEL HEX. FITTING 16CC DESCRIPTION A OPEN END (CLOSED END STANDARD) B HEAD WITH INTERNAL GROUND SCREW H ADJUSTABLE STEEL FLANGE HF THREADED FLANGE ON NIPPLE I OTHER (SPECIFY) K WEATHERPROOF ALUMINUM HEAD M SPECIAL LIMITS OF ERROR WIRE NT NO PROCESS THREADS ON PIPE NIPPLE P STEEL UNION AND NIPPLES TO CONNECT HEAD TO PROTECTION TUBE V STAINLESS STEEL UNION AND NIPPLES W PLAIN TUBE 16B4 16BC 5. OPTIONS CODE TYPE K & N ONLY. 16C, 24 TUBE SIZE 5 X PROTECTIVE WHITE EPOXY COATING ON HEAD EXPLOSION PROOF HEAD PLAIN TUBE 16DH 17DH 5/8" 7/8" 1" NPT 16D1 17D1 5/8" 7/8" 1" NPT 1" LONG NIPPLE 16D(X) 17D(X) 5/8" 7/8" 1" NPT (X)" LONG NIPPLE (SPECIFY) 16D 17D 5/8" 7/8" NONE PLAIN TUBE 16EH 17EH 1" 1 1/4" 1 1/4" NPT STEEL HEX. FITTING 16E1 17E1 1" 1 1/4" 1 1/4" NPT 1" LONG NIPPLE 16E(X) 17E(X) 1" 1 1/4" 1 1/4" NPT (X)" LONG NIPPLE (SPECIFY) 16E 17E 1" NONE NONE 18J-(X) 1" 1 3/4" WITH COLLAR 18JC-(X) 1" 1 3/4" WITHOUT COLLAR PLAIN TUBE SILICON CARBIDE EXAMPLE PART NUMBER: K14-16CI-018-K K14 = TYPE K, 14 GAUGE 16CI = MULLITE, 3/4" OD, 1" LONG NIPPLE 018 = 18" INSERTION K = WEATHERPROOF CAST ALUMINUM HEAD ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 038 STRAIGHT THERMOCOUPLE ASSEMBLIES WITH DOUBLE PROTECTION TUBES OPTION J "X" OPTION T "X" OPTIONS E, F OR G "U" "X" Isolab's double protection tube assemblies all come equipped with a ceramic inner protection tube, and a variety of ceramic, metal alloy or composite material outer protection tube. They are used in a variety of high temperature process heating applications. 039 ISOLAB INC. Ph : 1-888-4-ISOLAB & 519-948-8371 Fax : 519-948-3614 www.isolab.org STRAIGHT THERMOCOUPLE ASSEMBLIES WITH DOUBLE PROTECTION TUBES COMPLETE ORDER NUMBER 2 1 3 4 4. OPTIONS CODE DESCRIPTION B HEAD WITH INTERNAL GROUND SCREW E (X) 1" NPT WELDED STEEL BUSHING (ONLY 0.75" SIZE TUBES) (X) 1 1/4" NPT WELDED STEEL BUSHING F (ONLY 0.75" SIZE TUBES) (X) 1 1/2" NPT WELDED STEEL BUSHING G (ONLY 0.75" SIZE TUBES) 3. TUBE "X" LENGTH CODE DESCRIPTION H ADJUSTABLE STEEL FLANGE I SPECIAL CONSTRUCTION (DESCRIBE) J FIXED FLANGE K WEATHERPROOF HEAD - ALUMINUM 12 12" OVERALL LENGTH M SPECIAL LIMITS OF ERROR 18 18" OVERALL LENGTH N OPEN TYPE TERMINAL HEAD 24 24" OVERALL LENGTH 30 30" OVERALL LENGTH 36 36" OVERALL LENGTH 48 48" OVERALL LENGTH SPECIFY OTHER LENGTHS IN 1" INCREMENTS (FOR P-R RH T/C ONLY) P STEEL UNION AND NIPPLES TO CONNECT HEAD TO PROTECTION TUBE T CLAMP ASSEMBLY V STAINLESS STEEL UNION AND NIPPLES W PROTECTIVE WHITE EPOXY COATING ON HEAD (2 mil.) X 2. TYPE CODE 1. THERMOCOUPLE B24 R24 EXPLOSION PROOF HEAD - CSA APPROVED INNER OUTER OD 16A1-16B1 MULLITE MULLITE 11/16" MOUNTING FITTING TYPE & LENGTH 3/4" NPT x 1 1/2" LONG NIPPLE 16A1-16B4 MULLITE MULLITE 11/16" 3/4" NPT x 4" LONG NIPPLE 16A1-16B(Y) MULLITE MULLITE 11/16" 3/4" NPT x (X") LONG NIPPLE 16A-16BH MULLITE MULLITE 11/16" 3/4" NPT x 1/2" NPT HEX. NIPPLE 16A-12-75 MULLITE LT-1 7/8" NONE, OR TABLE 3 OPTIONS E, F OR G 16BH-18J MULLITE SILICON CARBIDE 1 3/4" NONE, OR TABLE 3 OPTIONS H, J OR T INCONEL 601 16B-7-75 MULLITE 1.050" NONE, OR TABLE 3 OPTIONS E, F, G OR H 17A1-17B1 ALUMINA ALUMINA 11/16" 3/4" NPT x 1 1/2" LONG NIPPLE 17A1-17B4 ALUMINA ALUMINA 11/16" 3/4" NPT x 4" LONG NIPPLE 17A1-17B(Y) ALUMINA ALUMINA 11/16" 3/4" NPT x (X") LONG NIPPLE 17A-17BH ALUMINA ALUMINA 11/16" 3/4" NPT x 1/2" NPT HEX. NIPPLE 17A-12-75 ALUMINA LT-1 7/8" NONE, OR TABLE 3 OPTIONS E, F OR G 17BH-18J ALUMINA SILICON CARBIDE 1 3/4" NONE, OR TABLE 3 OPTIONS E, F, G OR H R26 S24 EXAMPLE PART NUMBER: S24-16A1-16B1-24-H S26 S24 = TYPE S, 24 GAUGE 16A1-16B1 = MULLITE INNER, MULLITE OUTER PROTECTION TUBE, 3/4" NPT X 1.5" LONG NIPPLE 24 = 24" LONG PROTECTION TUBE H = ADJUSTABLE STEEL FLANGE ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371. FAX: 519-948-3614 www.isolab.org 040 MgO THERMOCOUPLES INSERTION LENGTH option 16 INSERTION LENGTH option 03 + - J option 32, 33, 35, 36 INERTION LENGTH INSERTION LENGTH option 2, 22 Isolab's Magnesium Oxide (MgO) thermocouples are manufactured using standard purity (96%) Magnesium Oxide mineral insulation in a fully annealed metal sheath. They are available in diameters of 0.032" to 3/8" OD and are extremely flexible. The following pages will aid you in selecting a MgO Thermocouple to suit your application's needs. 041 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.0rg MgO THERMOCOUPLES [1 to 4] 1 2 3 4 - - 5 - 6 7 8 - 9 5 TO 9: SEE PAGES C-43 TO C-49 4. SHEATH OPTIONS CODE DESCRIPTION H HIGH PURITY MgO (99.6% PURE) M SPECIAL LIMITS OF ERROR P BLACK PVC COATING ON SHEATH T CLEAR TEFLON COATING ON SHEATH 3. HOT JUNCTION STYLE CODE DESCRIPTION E EXPOSED JUNCTION G GROUNDED JUNCTION U UNGROUNDED JUNCTION 2. SHEATH LENGTH INSERT 3 DIGIT LENGTH IN INCHES 1. CALIBRATION, TUBE DIAMETER AND MATERIAL CALIBRATION MATERIAL 0.032" 0.040" 1/16" 1/8" 3/16" 1/4" 3/8" OD OD OD OD OD OD OD SINGLE ORDER CODE NUMBERS E 316 SS N/A N/A E18 E28 E38 E48 E68 J 316 SS J008 J08 J18 J28 J38 J48 J58 J007 J07 J17 J27 J37 J47 J67 K14 K24 K34 K44 K64 J INCONEL 600 K 310SS N/A N/A K 316 SS K008 K08 K18 K28 K38 K48 K68 K 446 SS N/A N/A N/A N/A N/A K45 K65 K INCONEL 600 K007 K07 K17 K27 K37 K47 K67 N INCONEL 600 N/A N/A N17 N27 N37 N47 N67 T 316 SS N/A N/A T18 T28 T38 T48 T68 DUAL ORDER CODE NUMBERS E J J 316 SS N/A N/A EE18 EE28 EE38 EE48 EE68 316 SS N/A N/A JJ18 JJ28 JJ38 JJ48 JJ48 INCONEL 600 N/A N/A JJ17 JJ27 JJ37 JJ47 JJ67 K 310SS N/A N/A N/A KK24 KK34 KK44 KK64 K 316 SS N/A N/A KK18 KK28 KK38 KK48 KK68 K 446 SS N/A N/A N/A N/A N/A KK45 KK65 K INCONEL 600 N/A N/A KK17 KK28 KK38 KK48 KK68 N INCONEL 600 N/A N/A N/A NN27 NN37 NN47 NN67 T 316 SS N/A N/A TT18 TT28 TT38 TT48 TT68 ISOLAB INC. Ph : 1-888-4-ISOLAB & 519-948-3614 FAX : 519-948-3614 www.isolab.org 042 MgO THERMOCOUPLES [5] OPTIONS 02 TO 15, 19 AND 25 OPTION 14 "X" OPTION 18 OPTION 20(X) "X" OPTIONS 21(X) TO 25(X) 043 ISOLAB INC. Ph : 1-888-4-ISOLAB & 519-948-8371 & FAX: 519-948-3614 www.isolab.org MgO THERMOCOUPLES [5] 1 - 2 - 3 4 - 5 - 5. ELEMENT FITTING CODE FITTING TYPE 00 NO ELEMENT MOUNTING FITTING 01 STAINLESS STEEL, ONE TIME ADJUSTABLE DESCRIPTION 1/8" NPT, STAINLESS STEEL FERRULE COMPRESSION FITTING 02 STAINLESS STEEL, ONE TIME ADJUSTABLE 1/2" NPT, STAINLESS STEEL FERRULE COMPRESSION FITTING 05 STAINLESS STEEL, ONE TIME ADJUSTABLE 1/4" NPT, STAINLESS STEEL FERRULE COMPRESSION FITTING 09 STAINLESS STEEL, RE-ADJUSTABLE 1/8" NPT, LAVA PACKING GLAND COMPRESSION FITTING 12 STAINLESS STEEL, RE-ADJUSTABLE 1/8" NPT, TEFLON FERRULE COMPRESSION FITTING 14 ADJUSTABLE STEEL FLANGE WITH BRASS 3.5" OUTSIDE DIAMETER COMPRESSION FITTING 15 BRASS, ADJUSTABLE COMPRESSION 1/8" NPT, BRASS FERRULE FITTING 18 304 STAINLESS STEEL WELD PAD 1/8" NPT, BRASS FERRULE (1" X 1" X 1/8" THICK STANDARD) 19 BRASS, ADJUSTABLE SPRING LOADED WELL 1/2" NPT, STAINLESS STEEL FERRULE FITTING 25 BRASS, ADJUSTABLE COMPRESSION 1/4" NPT, BRASS FERRULE FITTING 20(X) 21(X) 23(X) 24(X) 25(X) AA BAYONET CAP AND SPRING AVAILABLE FOR 1/8" AND 3/16" (SPECIFY "X" DIMENSION) DIAMETER SHEATHS FIXED STAINLESS STEEL BUSHING 1/8" NPT, AVAILABLE FOR 1/16", 1/8", (SPECIFY "X" DIMENSION) 3/16" AND 1/4" OD SHEATHS ONLY FIXED STAINLESS STEEL BUSHING 1/4" NPT, AVAILABLE FOR 1/16", 1/8", (SPECIFY "X" DIMENSION) 3/16" AND 1/4" OD SHEATHS ONLY FIXED STAINLESS STEEL BUSHING 1/2" NPT, AVAILABLE FOR 1/8", 3/16", (SPECIFY "X" DIMENSION) 1/4" AND 3/8" OD SHEATHS FIXED STAINLESS STEEL BUSHING 3/4" NPT, AVAILABLE FOR 1/8", 3/16", (SPECIFY "X" DIMENSION) 1/4" AND 3/8" OD SHEATHS SPECIAL FITTING, DESCRIBE ISOLAB INC. PH: 1-888-4-SOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 044 MgO THERMOCOUPLES [6] SHEATH TERMINATIONS OPTION 01 OPTION 02 OPTION 22 OPTIONS 37 AND 38 PLUG AND JACK TERMINATIONS J + OPTION 03 J J + OPTION 04 - OPTION 05 - - OPTION 06 J + - + + J OPTION 39 J - - OPTION 40 - OPTION 41 - - OPTION 42 045 ISOLAB INC. Ph : 1-888-4-ISOLAB & 519-948-8371 FAX : 519-948-3614 www.isolab.org MgO THERMOCOUPLES [6] 1 - 2 - 3 4 - 5 - 6 - 6A. SHEATH TERMINATIONS CODE DESCRIPTION 01 SQUARED END 02 1" STRIPPED LEADS 22 3" STRIPPED LEADS 37 1/2" NPT STEEX HEX. FITTING WITH 3" STRIPPED LEADS 38 1/2" NPT STAINELESS STEEX HEX. FITTING WITH 3" STRIPPED LEADS 6B. PLUG & JACK TERMINATIONS CODE DESCRIPTION 03 STANDARD SIZE PLUG 1/16" THROUGH 1/4" OD SHEATH ONLY 04 STANDARD SIZE PLUG WITH MATING JACK 05 MINIATURE SIZE PLUG 1/16" THROUGH 3/16" OD SHEATH ONLY 06 MINIATURE SIZE PLUG WITH MATING JACK 39 STANDARD SIZE JACK 1/16" THROUGH 1/4" OD SHEATHS ONLY 40 STANDARD SIZE JACK WITH MATING PLUG 41 MINIATURE SIZE JACK 1/16" THROUGH 1/4" SHEATH ONLY 42 MINIATURE SIZE JACK WITH MATING PLUG AA SPECIAL FITTING (DESCRIBE) ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 46 MgO THERMOCOUPLES [7,8] 1 - - 2 3 - 4 - 5 6 - 7 8 7. EXTENSION LEADWIRE CODE 1 2 3 4 5 6 7 8 9 CC AVAILABLE CALIBRATIONS DESCRIPTION FIBERGLASS INSULATION - SOLID CONDUCTOR J K T E N * * * * * * * * * * * * * * * 900° F * * * * 900° F * * * * 221° F FEP TEFLON INSULATION - STRANDED CONDUCTOR - SS ARMOUR HI-TEMP FIBERGLASS INSULATION - SOLID CONDUCTOR FIBERGLASS INSULATION - STRANDED CONDUCTOR - SS ARMOUR POLYVINYL INSULATION - STRANDED CONDUCTOR EXTREME HI-TEMP CERAMIC FIBER - * SOLID CONDUCTOR FIBERGLASS INSULATION - STRANDED CONDUCTOR FIBERGLASS INSULATION - STRANDED CONDUCTOR - STAINLESS STEEL OVERBRAID * * * * 900° F 400° F 1300° F FEP TEFLON INSULATION - STRANDED CONDUCTOR TEMP. RATING 2200° F * * 900° F 900° F SPECIAL LEADWIRE, DESCRIBE 8. LEADWIRE LENGTH INSERT 3 DIGIT LENGTH IN INCHES 047 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org - MgO THERMOCOUPLES [7,8] 1 - - 2 3 - 4 - 5 6 - 7 8 7. EXTENSION LEADWIRE CODE 1 2 3 4 5 6 7 8 9 CC AVAILABLE CALIBRATIONS DESCRIPTION FIBERGLASS INSULATION - SOLID CONDUCTOR J K T E N * * * * * * * * * * * * * * * 900° F * * * * 900° F * * * * 221° F FEP TEFLON INSULATION - STRANDED CONDUCTOR - SS ARMOUR HI-TEMP FIBERGLASS INSULATION - SOLID CONDUCTOR FIBERGLASS INSULATION - STRANDED CONDUCTOR - SS ARMOUR POLYVINYL INSULATION - STRANDED CONDUCTOR EXTREME HI-TEMP CERAMIC FIBER - * SOLID CONDUCTOR FIBERGLASS INSULATION - STRANDED CONDUCTOR FIBERGLASS INSULATION - STRANDED CONDUCTOR - STAINLESS STEEL OVERBRAID * * * * 900° F 400° F 1300° F FEP TEFLON INSULATION - STRANDED CONDUCTOR TEMP. RATING 2200° F * * 900° F 900° F SPECIAL LEADWIRE, DESCRIBE 8. LEADWIRE LENGTH INSERT 3 DIGIT LENGTH IN INCHES 048 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org - MgO THERMOCOUPLES [9] 1 - 2 - 3 4 - 5 - 6 - 7 8 - 9 9. EXTENSION WIRE TERMINATIONS CODE DESCRIPTION 1 LEADS NOT STRIPPED 2 LEADS STRIPPED 4" 3 LEADS STRIPPED 4" WITH SPADE LUGS 4 STANDARD SIZE MALE PLUG 5 STANDARD SIZE MALE PLUG WITH MATING FEMALE JACK 6 MINIATURE MALE PLUG 7 MINIATURE MALE PLUG WITH MATING FEMALE JACK 8 12" SPLIT LEADS WITH 2" STRIPPED LEADS WITH SPADE LUGS AND 1/2" BX CONNECTOR 9 STANDARD SIZE FEMALE JACK 10 STANDARD SIZE FEMALE JACK WITH MATING MALE PLUG 11 MINIATURE FEMALE JACK 12 MINIATURE FEMALE JACK WITH MATING MALE PLUG 13 STANDARD SIZE 3-PIN MALE PLUG 14 STANDARD SIZE 3-PIN FEMALE JACK 15 STANDARD SIZE 3-PIN MALE PLUG WITH MATING FEMALE JACK 16 STANDARD SIZE 3-PIN FEMALE JACK WITH MATING MALE PLUG ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org 049 050 RESISTANCE TEMPERATURE DETECTORS INSERTION LENGTH option 16 INSERTION LENGTH option 03 + - J option 32, 33, 35, 36 INERTION LENGTH INSERTION LENGTH option 2, 22 Isolab's Resistance Temperature Detector's are available in the same styles as our thermocouples are. Standard accuracy is 0.3%, but are available in 0.01% for more accuracy. Standard temperature RTD's are designed and built to be moisture resistant, where as high temperature RTD's generally are not. Isolab's RTD's are built with a 316SS sheath as standard. 051 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-3614 FAX: 519-948-3614 www.isolab.org RESISTANCE TEMPERATURE DETECTORS [1 to 3] 1 2 3 - - 4 - 5 6 7 - 8 4 TO 8: SEE PAGES C-33 TO C-40 4. SHEATH AND OTHER OPTIONS CODE DESCRIPTION A HIGH ACCURACY BULB ( +0.01% ACCURACY, CLASS A) C FIRST RESPONSE COPPER SHEATH H HIGH TEMP BULB (400°F / 204°C) ( P BLACK PVC COATING ON SHEATH T CLEAR TEFLON COATING ON SHEATH - 0.1% ACC,CLASS B) 2. SHEATH LENGTH INSERT 3 DIGIT LENGTH IN INCHES 1. CALIBRATION, TUBE DIAMETER AND MATERIAL ACCURACY MATERIAL AT 0° C 1/8" 3/16" 1/4" 3/8" OD OD OD OD RTD48 RTD68 SINGLE ORDER CODE NUMBERS + .03% - 316 SS RTD28 RTD38 DUAL ORDER CODE NUMBERS + .03% - 316 SS RTD/RTD28 RTD/RTD38 RTD/RTD48 RTD/RTD68 *RTDs COME STANDARD AS 3-WIRE (2 RED, 1 WHITE), 2 AND 4 WIRE ARE AVAILABLE UPON REQUESTED ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 052 RESISTANCE TEMPERATURE DETECTORS [4] OPTIONS 02 TO 15, 19 AND 25 OPTION 14 "X" OPTION 18 OPTION 20(X) "X" OPTIONS 21(X) TO 25(X) 053 ISOLAB INC PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org RESISTANCE TEMPERATURE DETECTORS [4] 1 2 3 - 4 5. ELEMENT FITTING CODE FITTING TYPE 00 NO ELEMENT MOUNTING FITTING 01 STAINLESS STEEL, ONE TIME ADJUSTABLE DESCRIPTION 1/8" NPT, STAINLESS STEEL FERRULE COMPRESSION FITTING 02 STAINLESS STEEL, ONE TIME ADJUSTABLE 1/2" NPT, STAINLESS STEEL FERRULE COMPRESSION FITTING 05 STAINLESS STEEL, ONE TIME ADJUSTABLE 1/4" NPT, STAINLESS STEEL FERRULE COMPRESSION FITTING 09 STAINLESS STEEL, RE-ADJUSTABLE 1/8" NPT, LAVA PACKING GLAND COMPRESSION FITTING 12 STAINLESS STEEL, RE-ADJUSTABLE 1/8" NPT, TEFLON FERRULE COMPRESSION FITTING 14 ADJUSTABLE STEEL FLANGE WITH BRASS 3.5" OUTSIDE DIAMETER COMPRESSION FITTING 15 BRASS, ADJUSTABLE COMPRESSION 1/8" NPT, BRASS FERRULE FITTING 18 304 STAINLESS STEEL WELD PAD 1/8" NPT, BRASS FERRULE (1" X 1" X 1/8" THICK STANDARD) 19 BRASS, ADJUSTABLE SPRING LOADED WELL 1/2" NPT, STAINLESS STEEL FERRULE FITTING 25 BRASS, ADJUSTABLE COMPRESSION 1/4" NPT, BRASS FERRULE FITTING 20(X) 21(X) 23(X) 24(X) 25(X) AA BAYONET CAP AND SPRING AVAILABLE FOR 1/8" AND 3/16" (SPECIFY "X" DIMENSION) DIAMETER SHEATHS FIXED STAINLESS STEEL BUSHING 1/8" NPT, AVAILABLE FOR 1/16", 1/8", (SPECIFY "X" DIMENSION) 3/16" AND 1/4" OD SHEATHS ONLY FIXED STAINLESS STEEL BUSHING 1/4" NPT, AVAILABLE FOR 1/16", 1/8", (SPECIFY "X" DIMENSION) 3/16" AND 1/4" OD SHEATHS ONLY FIXED STAINLESS STEEL BUSHING 1/2" NPT, AVAILABLE FOR 1/8", 3/16", (SPECIFY "X" DIMENSION) 1/4" AND 3/8" OD SHEATHS FIXED STAINLESS STEEL BUSHING 3/4" NPT, AVAILABLE FOR 1/8", 3/16", (SPECIFY "X" DIMENSION) 1/4" AND 3/8" OD SHEATHS SPECIAL FITTING, DESCRIBE ISOLAB INC PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 054 RESISTANCE TEMPERATURE DETECTORS [4] SHEATH TERMINATIONS OPTION 01 OPTION 02 OPTION 22 OPTIONS 37 AND 38 U G PLUG AND JACK TERMINATIONS U + - - OPTION 03 U + G G U OPTION 04 OPTION 05 OPTION 06 U - G G G U + OPTION 39 U + - U OPTION 40 OPTION 41 OPTION 42 055 ISOLAB INC. Ph : 1-888-4-ISOLAB & 519-948-8371 FAX : 519-948-3614 www.isolab.org RESISTANCE TEMPERATURE DETECTORS [4] 1 2 3 - 4 - 6A. SHEATH TERMINATIONS CODE DESCRIPTION 01 SQUARED END 02 1" STRIPPED LEADS 22 3" STRIPPED LEADS 37 1/2" NPT STEEX HEX. FITTING WITH 3" STRIPPED LEADS 38 1/2" NPT STAINELESS STEEX HEX. FITTING WITH 3" STRIPPED LEADS 6B. PLUG & JACK TERMINATIONS CODE DESCRIPTION 03 STANDARD SIZE PLUG 1/16" THROUGH 1/4" OD SHEATH ONLY 04 STANDARD SIZE PLUG WITH MATING JACK 05 MINIATURE SIZE PLUG 1/16" THROUGH 3/16" OD SHEATH ONLY 06 MINIATURE SIZE PLUG WITH MATING JACK 39 STANDARD SIZE JACK 1/16" THROUGH 1/4" OD SHEATHS ONLY 40 STANDARD SIZE JACK WITH MATING PLUG 41 MINIATURE SIZE JACK 1/16" THROUGH 1/4" SHEATH ONLY 42 MINIATURE SIZE JACK WITH MATING PLUG AA SPECIAL FITTING (DESCRIBE) ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 056 RESISTANCE TEMPERATURE DETECTORS [5] HEAD TERMINATIONS OPTION 17 OPTIONS 20 AND 21 OPTIONS 31 TO 36 LEADWIRE TRANSITIONS OPTION 15 OPTION 15H OPTION 16 OPTION 19 057 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3514 www.isolab.org RESISTANCE TEMPERATURE DETECTORS [5] 1 2 3 - 4 - 5 - 6C. SHEATH TERMINATIONS HEAD TERMINATIONS CODE DESCRIPTION 17 MINIATURE PLASTIC HEAD, 1/4" NPT PROCESS AND CONDUIT OPENEINGS 20 CSA APPROVED EXPLOSION PROOF HEAD WITH 1/2" NPT STEEL HEX. FITTING 21 CSA APPROVED EXPLOSION PROOF HEAD WITH 1/2" NPT SS HEX. FITTING 31 CAST ALUMINUM SCREW COVER HEAD WITH NO PROCESS THREAD 32 CAST ALUMINUM SCREW COVER HEAD WITH 1/2" NPT STEEL HEX. FITTING 33 CAST ALUMINUM SCREW COVER HEAD WITH 1/2" NPT SS HEX. FITTING 34 CAST IRON SCREW COVER HEAD WITH NO PROCESS THREAD 35 CAST IRON SCREW COVER HEAD WITH 1/2" NPT STEEL HEX. FITTING 36 CAST IRON SCREW COVER HEAD WITH 1/2" NPT SS HEX. FITTING TR HEAD MOUNTED TRANSMITTER (DETAILS TO BE GIVEN) 6D. LEADWIRE TRANSITIONS CODE DESCRIPTION 15 EXTENSION LEADWIRE TRANSITION FITTING AND RELIEF SPRING 15H HIGH TEMPERATURE TRANSITION FITTING 16 EXTENSION LEADWIRE TRANSITION FITTING SEALED WITH HEAT SHRINK 19 INLINE TRANSITION FITTING BB SPECIAL TERMINATION (DESCRIBE) ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX : 519-948-3614 www.isolab.org 058 RESISTANCE TEMPERATURE DETECTORS [6, 7] 1 2 3 - 4 - 5 7. EXTENSION LEADWIRE - 6 7 - 8. LEADWIRE LENGTH INSERT 3 DIGIT LENGTH IN INCHES CODE 2 4 5 8 9 CC 059 DESCRIPTION FEP TEFLON INSULATION - STRANDED CONDUCTOR - SS ARMOUR FIBERGLASS INSULATION - STRANDED CONDUCTOR - SS ARMOUR FEP TEFLON INSULATION - STRANDED CONDUCTOR FIBERGLASS INSULATION - STRANDED CONDUCTOR FIBERGLASS INSULATION - STRANDED CONDUCTOR - STAINLESS STEEL OVERBRAID TEMP. RATING 400° F 900° F 900° F 900° F 900° F SPECIAL LEADWIRE, DESCRIBE ISOLAB INC. Ph : 1-888-4-ISOLAB & 519-948-8371 FAX : 519-948-3614 www.isolab.org RESISTANCE TEMPERATURE DETECTORS [8] 1 2 3 - 4 - 5 - 6 7 - 8 5. EXTENSION WIRE TERMINATIONS CODE DESCRIPTION 1 LEADS NOT STRIPPED 2 LEADS STRIPPED 4" 3 LEADS STRIPPED 4" WITH SPADE LUGS 4 STANDARD SIZE MALE PLUG 5 STANDARD SIZE MALE PLUG WITH MATING FEMALE JACK 6 MINIATURE MALE PLUG 7 MINIATURE MALE PLUG WITH MATING FEMALE JACK 8 9 12" SPLIT LEADS WITH 2" STRIPPED LEADS WITH SPADE LUGS AND 1/2" BX CONNECTOR STANDARD SIZE FEMALE JACK 10 STANDARD SIZE 3-PIN MALE PLUG 11 STANDARD SIZE 3-PIN FEMALE JACK 12 STANDARD SIZE 3-PIN MALE PLUG WITH MATING FEMALE JACK 13 STANDARD SIZE 3-PIN FEMALE JACK WITH MATING MALE PLUG ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 060 TUBESKIN THERMOCOUPLE ASSEMBLIES 06, 07, 09, 10 SHEATH TERMINATION OPTIONS 1 = WELD PAD OPTION 02 SHEATH TERMINATION OPTION Isolab's Tubeskin Thermocouples are designed to be welded directly to boiler pipes and the like. They are manufactured using a felxible Magnesium Oxide 316SS or 310SS sheath. Various mounting devices and terminations are available. Acrolab has the ability to provide you with countless custom designs and specifications as well. 061 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 062 FOOD AND MEAT PROCESSING THERMOCOUPLES "X" DIMENSION "E" DIMENSION 4.0" Penetration style Thermocouples are designed to be used to measure internal temperature of dough, fish, meat, poultry and other food products. They can also be used to measure temperatures of other soft materials such as plastic or rubber. All meterials used in the construction of Acrolab's penetration style Thermcouples are FDA compliant for use in sanitary applications. The sheaths are manufactured from 304SS hypodermic tubing with a sharp tip. 063 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org FOOD AND MEAT PROCESSING THERMOCOUPLES 1 - 1. CALIBRATION CODE 2 - 3 - 4 - 5 5. OPTIONS CALIBRATION JMP SINGLE TYPE J KMP SINGLE TYPE K TMP SINGLE TYPE T JJMP* DUAL TYPE J KKMP* DUAL TYPE J TTMP* DUAL TYPE T CODE DESCRIPTION 2 LEADS - TINNED 1/2", STRIPPED 2" 3 LEADS - STRIPPED 2" WITH SPADE LUGS 4 STANDARD PLUG 5 MINIATURE PLUG U UNGROUNDED BB OTHER (DESCRIBE) * AVAILABLE WITH 0.180" OD SHEATH ONLY 2. DIAMETER CODE DESCRIPTION 29 0.134" OD 39 0.180" OD 4. "E" DIMENSION CODE DESCRIPTION XX DIMENSIONS IN INCHES 3. "X" DIMENSION CODE DESCRIPTION XX DIMENSIONS IN INCHES EXAMPLE PART NUMBER JMP-29-08-24-5 JMP = TYPE J, SINGLE 29 = 0.134" OD SHEATH 8 = 8" "X" DIMENSION 24 = 24" "E" DIMENSION 5 = MINIATURE PLUG ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 064 SANITARY CONNECTED THERMOCOUPLES 3.0" 1/4" OD 316SS 0.840" OD 304SS SUPPORT TUBE 304SS 1.25" REDUCED TIP 1/4" OD 316SS 3/8" OD 316SS Clean in place (CIP) style sanitary connected Thermocouples are used in the bevarage, chemical, dairy, food and pharmaceutical processing industries. Acrolab offers the most common sanitary caps in the industry and all meet 3-A Sanitary Standard 74-. The sheaths are 316SS and come with a FDA compliant white thermoplastic head. The assemblies provide excellent washdown protection. Reduced tips are offered for faster responce time. 065 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org SANITARY CONNECTED THERMOCOUPLES 1 - 2 - 3 - 4 - 1. CALIBRATION CODE 5 5. OPTIONS CODE CALIBRATION JSC SINGLE TYPE J KSC SINGLE TYPE K ESC SINGLE TYPE E TSC SINGLE TYPE T JJSC DUAL TYPE J KKSC DUAL TYPE K EESC DUAL TYPE E TTSC DUAL TYPE T DESCRIPTION 22 NO HEAD, 6" TEFLON LEADS EP WHITE EPOXY COATED ALUMINUM HEAD G GROUNDED JUNTION (T/C ONLY) PP WHITE POLYPROPYLENE HEAD R SPRING LOADED T/C OR RTD RD REDUCED TIP SH 316L STAINLESS STEAL HEAD ST STAINLESS STEEL TAGS TR HEAD MOUNTED TRANSMITTER U UNGROUNDED JUNCTION (T/C ONLY) W WHITE EPOXY COATING ON HEAD WS WIRE SEAL SECURITY SCREWS 2. LENGTH CODE DESCRIPTION 04 4" 05 5" 55 5 1/2" 65 6 1/2" XX OTHER (SPECIFY) 4. SANITARY CAP STYLE CODE 3. SANITARY CAP SIZE CODE DESCRIPTION 1 1 1/2" 2 DESCRIPTION 1 16A CAP - BEVEL SEAT * 2 16A CAP - BEVEL SEAT WITH 13-H NUT * 5 16 AMP CAP - TRI CLAMP 6 3A4 ADAPTOR * 7 16AI-14I CAP ** 8 OTHER (DESCRIBE) * MUST BE MANUALLY CLEANED ** NOT 3A AUTHORIZED 2" 3 2 1/2" 4 3" 5 OTHER (SPECIFY) ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-9348-3614 www.isolab.org 066 FOOD AND MEAT PROCESSING RTDs "X" DIMENSION "E" DIMENSION 4.0" Penetration style RTD's are designed to be used to measure internal temperature of dough, fish, meat, poultry and other food products. They can also be used to measure temperatures of other soft materials such as plastic or rubber. All meterials used in the construction of Acrolab's penetration style RTD's are FDA compliant for use in sanitary applications. The sheaths are manufactured from 304SS hypodermic tubing with a sharp tip. All assemblies come standard as a 3-wire construction and 0.12% accuracy at 0° C. 067 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org FOOD AND MEAT PROCESSING RTDs 1 - 1. CALIBRATION CODE RTDMP* RTD/RTDMP* 2 - 3 - 4 - 5 5. OPTIONS CALIBRATION CODE DESCRIPTION SINGLE RTD, 100 ohm 2 LEADS - TINNED 1/2", STRIPPED 2" DUAL RTD, 100 ohm 3 LEADS - STRIPPED 2" WITH SPADE LUGS 4 STANDARD PLUG 5 MINIATURE PLUG BB OTHER (DESCRIBE) * AVAILABLE WITH 0.180" OD SHEATH ONLY 2. DIAMETER CODE DESCRIPTION 29 0.134" OD 39 0.180" OD 4. "E" DIMENSION CODE DESCRIPTION XX DIMENSIONS IN INCHES 3. "X" DIMENSION CODE DESCRIPTION XX DIMENSIONS IN INCHES EXAMPLE PART NUMBER RTDMP-29-08-24-5 RTD = 3-WIRE RTD, SINGLE 29 = 0.134" OD SHEATH 8 = 8" "X" DIMENSION 24 = 24" "E" DIMENSION 5 = MINIATURE PLUG ISOLAB INC. PH: 1-888-4-ISOLAB &519-948-8371 FAX:519-948-3614 www.isolab.org 068 SANITARY CONNECTED RTDs AUTHORIZED 74- "X" 3.0" 1/4" OD 316SS 0.840" OD 304SS SUPPORT TUBE 304SS 1.25" REDUCED TIP 1/4" OD 316SS 3/8" OD 316SS Clean in place (CIP) style sanitary connected RTD's are used in the bevarage, chemical, dairy, food and pharmaceutical processing industries. Acrolab offers the most common sanitary caps in the industry and all meet 3-A Sanitary Standard 74-. The sheaths are 316SS and come with a FDA compliant white thermoplastic head. The assemblies provide excellent washdown protection. Reduced tips are offered for faster responce time. 069 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-8371 www.isolab.org SANITARY CONNECTED RTDs 1 - 2 - 3 - 4 - 5 - 1. CALIBRATION CODE 5. OPTIONS CODE CALIBRATION RTDSC 3-WIRE RTD RTD/RTDSC DUAL 3-WIRE RTD 2. LENGTH CODE DESCRIPTION DESCRIPTION 22 NO HEAD, 6" TEFLON LEADS EP WHITE EPOXY COATED ALUMINUM HEAD G GROUNDED JUNTION (T/C ONLY) PP WHITE POLYPROPYLENE HEAD R SPRING LOADED T/C OR RTD RD REDUCED TIP SH 316L STAINLESS STEAL HEAD ST STAINLESS STEEL TAGS 04 4" 05 5" TR HEAD MOUNTED TRANSMITTER 55 5 1/2" U UNGROUNDED JUNCTION (T/C ONLY) 65 6 1/2" W WHITE EPOXY COATING ON HEAD XX OTHER (SPECIFY) WS WIRE SEAL SECURITY SCREWS 4. SANITARY CAP STYLE 3. SANITARY CAP SIZE CODE CODE DESCRIPTION 1 2 DESCRIPTION 1 16A CAP - BEVEL SEAT * 1 1/2" 2 16A CAP - BEVEL SEAT WITH 13-H NUT * 2" 5 16 AMP CAP - TRI CLAMP 6 3A4 ADAPTOR * 7 16AI-14I CAP ** 8 OTHER (DESCRIBE) 3 2 1/2" 4 3" 5 OTHER (SPECIFY) * MUST BE MANUALLY CLEANED ** NOT 3A AUTHORIZED ISOLAB INC. PH: 1-8884-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org I 070 EXPLOSION PROOF APPROVED RTD ASSEMBLIES WITH THERMOWELLS - MODEL 70-20 E S 1/4" U FM APPROVED CSA FILE #217989 Explosion Proof RTD Assemblies with Thermowells are for use in U.S. and Canadian hazardous areas. They are designed to extinguish flames inside the device eliminating the potential for ignition of flammable mixtures in the surrounding atmosphere. FM and CSA approved assemblies, dependant on connection head type, meet XP Class I, Division 1, Group A, B, C, and D; DIP Class II, Division I, Groups E, F, G and Class III, Division 1. The required thermowell is available in standard, heavy-duty, and flanged constructions. The assemblies feature 316 stainless steel sheaths. They are available with aluminum or stainless steel explosion proof connection heads. 077 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org EXPLOSION PROOF APPROVED RTD ASSEMBLIES WITH THERMOWELLS - MODEL 70-20 1 2 3 4 5 6 7 8 9 Select Type and Range 1. AGENCY APPROVAL CODE DESCRIPTION XP FM/CSA explosion proof approved assembly 2. 100 Ohm PLATINUM RTD ELEMENTS CODE INITIAL ELEMENT ACCURACY 0°C LOW RANGE WIRE WOUND (-200 TO 204)°C SINGLE DUPLEX R1T185L R1T285L ±0.1% R5T185L R5T285L ±0.01% LOW RANGE THIN FILM (-40 to 204)°C RBF185L RBF285L ±0.12% RAF185L RAF285L ±0.06% HIGH RANGE WIRE WOUND (-200 TO 600)°C R1T185H R1T285H 48 CODE SB I DIAMETER (inches) 1/2" NPT conduit reducer bushing Stainless steel tag (4 to 20) mA heat-mounted tranmitter T-441** (4 to 20) mA isolated heat-mounted tranmitter T-442** (4 to 20) mA HART® isolated heat-mounted tranmitter *Only available with option 71 or 81 **Not available with option 71 or 81 8. HEAD TERMINATIONS DESCRIPTION 71 Cast iron/aluminum explosion proof head Group C 72 DIN form B aluminum explosion proof head Group B 74 DIN form B aluminum explosion proof head Group A 75T-642B 1/4 DESCRIPTION T-440* CODE ±0.1% 3. SHEATH DIAMETERS 316 S.S. CODE 9. OPTIONS (4 to 20) mA HART® Field Transmitter with aluminum explosion proof housing, Group A 4. ELEMENT CONNECTION CODE DIAMETER (inches) 2 2 Wire Element 3 3 Wire Element 4* 4 Wire Element *(Not Avail. in Duplex or with 440 Series Transmitter) 81 316L stainless steel explosion proof head Group C 82 DIN form B 316 stainless steel explosion proof head Group B 7. HEAD MOUNTING FITTINGS CODE DESCRIPTION STEEL FITTINGS 6HN 1/2" x 1/2" NPT hex nipple 1" length 5. THERMOWELL 6PN_ 1/2" x 1/2" NPT pipe nipple (specify "E" length in inches) Select thermowell part number 6XU_* 1/2" x 1/2" NPT union/nipple (specify "E" length in inches) from Thermowell Section 316SS FITTINGS 6. ELEMENT OPTIONS 8HN 1/2" x 1/2" NPT hex nipple 1" length DIAMETER (inches) 8PN 1/2" x 1/2" NPT pipe nipple (specify "E" length in inches) SL* Spring loaded element 8XU_* 1/2" x 1/2" NPT union/nipple (specify "E" length in inches) SC Self-contained spring leaded element CODE *3 1/2" Minumum length required. Maximum allowable "E" is 9". *Not available with option 75T-642B ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 078 EXPLOSION PROOF APPROVED SPRING LOADED RTD ASSEMBLIES - MODEL 70-21 S FM CSA FILE #217989 APPROVED Explosion Proof Spring-Loaded RTD's are for use in U.S. and Canadian hazardous areas. They are designed to extinguish flames inside the device eliminating the potential for ignition of flammable mixtures in the surrounding atmosphere. FM and CSA approved assemblies, dependant on connection head type, meet XP Class I, Division 1, Group B, C and D; DIP Class II, Division I, Groups E, F, G and Class III, Division 1. Pyromation provides sensors for installation into your existing thermowell or provides the required thermowell as part of the assembly. Refer to the ThermowellSection of this catalog for product selection. The assemblies feature 316 stainless steel sheaths. They are available with aluminum or stainless steel explosion proof connection heads. Note: The "S" dimension will measure 1/4" longer than specified when the spring is in the relaxed position. The "S" dimension is calculated when the sensor is compressed or in the installed position. This design allows 1/4" spring compression to ensure positive contact with the bottom of the thermowell. 079 ISOLAB INC. PH: 1-8888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org EXPLOSION PROOF APPROVED SPRING LOADED RTD ASSEMBLIES - MODEL 70-21 WITH INTEGRAL FLAME PATH 1 2 3 4 1. AGENCY APPROVAL CODE DESCRIPTION XP FM/CSA explosion proof approved assembly 5 6 7 CODE INITIAL ELEMENT ACCURACY 0°C LOW RANGE WIRE WOUND (-200 TO 204)°C SINGLE DUPLEX R1T185L R1T285L ±0.1% R5T185L R5T285L ±0.01% LOW RANGE THIN FILM (-40 to 204)°C RBF185L RBF285L ±0.12% RAF185L RAF285L ±0.06% HIGH RANGE WIRE WOUND (-200 TO 600)°C R1T185H R1T285H ±0.1% 3. SHEATH DIAMETERS 316 S.S. CODE 48 DIAMETER (inches) 1/4 4. ELEMENT CONNECTION CODE DIAMETER (inches) 9 Select Type and Range 9. OPTIONS CODE SB I 2. 100 Ohm PLATINUM RTD ELEMENTS 8 DESCRIPTION 1/2" NPT conduit reducer bushing Stainless steel tag T-440* (4 to 20) mA heat-mounted tranmitter T-441** (4 to 20) mA isolated heat-mounted tranmitter T-442** (4 to 20) mA HART® isolated heat-mounted tranmitter *Only available with option 71 or 81 **Not available with option 71 or 81 8. HEAD TERMINATIONS CODE DESCRIPTION 71 Cast iron/aluminum explosion proof head Group C 72 DIN form B aluminum explosion proof head Group B 75T-642D (4 to 20) mA HART® Field Transmitter with aluminum explosion proof housing, Group A 81 316L stainless steel explosion proof head Group C 82 DIN form B 316 stainless steel explosion proof head Group B 7. HEAD MOUNTING FITTINGS CODE DESCRIPTION 316 STAINLESS STEEL FITTINGS 2 2 Wire Element 8HN 1/2" x 1/2" NPT hex nipple 1" length 3 3 Wire Element 8PU4* 1/2" x 1/2" NPT pipe nipple w/ flame path(specify "E" in inches) 4 Wire Element *(Not Avail. in Duplex *For longer lengths replace "4" with length in inches. 4* or with 440 Series Transmitter) 6. ELEMENT OPTIONS FP Spring loaded element with flame path 5. "S" DIMENSIONS Insert three digit sheath length ("S" Dimension) in inches ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 080 EXPLOSION PROOF APPROVED FIXED ELEMENT RTD ASSEMBLIES - MODEL 70-22 X FM APPROVED CSA FILE #217989 Explosion Proof Fixed Element RTD's are for use in U.S. and Canadian hazardous areas. They are designed to extinguish . ames inside the device eliminating the potential for ignition of ammable mixtures in the surrounding atmosphere. FM and CSA approved assemblies, dependent on connection head type, meet XP Class I, Division 1, Group A, B, C and D; DIP Class II, Division I, Groups E, F, G, and Class III, Division 1. They may be installed directly in the process without being inserted into a thermowell. The assemblies feature 316 stainless steel sheaths in various diameter sizes. They are available with or without process mountings and with aluminum or stainless steel explosion proof connection heads. 081 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org EXPLOSION PROOF APPROVED FIXED ELEMENT RTD ASSEMBLIES - MODEL 70-22 1 2 3 4 1. AGENCY APPROVAL CODE 6 7 8 9 Select Type and Range 9. OPTIONS DESCRIPTION XP 5 CODE FM/CSA explosion proof approved assembly SB I 2. 100 Ohm PLATINUM RTD ELEMENTS DESCRIPTION 1/2" NPT conduit reducer bushing Stainless steel tag T-440* (4 to 20) mA heat-mounted tranmitter LOW RANGE WIRE WOUND (-200 TO 204)°C T-441** (4 to 20) mA isolated heat-mounted tranmitter SINGLE DUPLEX T-442** (4 to 20) mA HART® isolated heat-mounted tranmitter R1T185L R1T285L ±0.1% R5T185L R5T285L ±0.01% CODE INITIAL ELEMENT ACCURACY 0°C *Only available with option 71 or 81 **Not available with option 71 or 81 LOW RANGE THIN FILM (-40 to 204)°C 8. HEAD TERMINATIONS RBF185L RBF285L ±0.12% CODE RAF185L RAF285L ±0.06% 71 Cast iron/aluminum explosion proof head Group C 72 DIN form B aluminum explosion proof head Group B 74 DIN form B aluminum explosion proof head Group A HIGH RANGE WIRE WOUND (-200 TO 600)°C R1T185H R1T285H ±0.1% 75T-642B 3. SHEATH DIAMETERS CODE DESCRIPTION (4 to 20) mA HART® Field Transmitter with aluminum explosion proof housing, Group A DIAMETER (inches) 81 316L stainless steel explosion proof head Group C 28* 1/8 *Not available in Duplex 82 DIN form B 316 stainless steel explosion proof head Group B 38 3/16 48 1/4 68 3/8 7. HEAD MOUNTING FITTINGS CODE 4. ELEMENT CONNECTION CODE DIAMETER (inches) 2 2 Wire Element 3 3 Wire Element 4* 4 Wire Element *(Not Avail. in Duplex 6HN 1/2" x 1/2" NPT hex nipple 1" "E" length 8HN 1/2" x 1/2" NPT hex nipple 1" "E" length 9HP 1/2" NPT stainless steel bushing (no process threads) 8RNDC or with 440 Series Transmitter) DESCRIPTION 3/4" x 1/2" NPT stainless steel hex nipple 6. SHEATH MOUNTING FITTINGS CODE 00 DESCRIPTION No Fitting 5. "X" DIMENSIONS Insert three digit sheath length ("X" Dimension) in inches ISOLAB INC. PH: 1-8888-4-ISOLAB & 519-948-8371 FAX: 19-948-3614 www.isolab.org 082 EXPLOSION PROOF APPROVED THERMOCOUPLE ASSEMBLIES WITH THERMOWELS - MODEL 70-80 FM CSA FILE #217989 APPROVED Explosion Proof RTD Assemblies with Thermowells are for use in U.S. and Canadian hazardous areas. They are designed to extinguish flames inside the device eliminating the potential for ignition of flammable mixtures in the surrounding atmosphere. FM and CSA approved assemblies, dependant on connection head type, meet XP Class I, Division 1, Group A, B, C, and D; DIP Class II, Division I, Groups E, F, G and Class III, Division 1. The required thermowell is available in standard, heavy-duty, and flanged constructions. The assemblies feature 316 stainless steel sheaths and ungrounded isolated junctions. They are available with aluminum or stainless steel explosion proof connection heads. 083 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org EXPLOSION PROOF APPROVED THERMOCOUPLE ASSEMBLIES WITH THERMOWELS - MODEL 70-80 1 2 3 4 1. AGENCY APPROVAL CODE XP DESCRIPTION FM/CSA explosion proof approved assembly 5 Select Thermowell Part # from Thermowell Section 6 CODE SINGLE DESCRIPTION DUPLEX 8 9 Select Type and Range 9. OPTIONS CODE SB I 2. THERMOCOUPLE TYPES 7 DESCRIPTION 1/2" NPT conduit reducer bushing Stainless steel tag T-441* (4 to 20) mA isolated heat-mounted tranmitter T-442* (4 to 20) mA HART® isolated heat-mounted tranmitter *Not available with option 71 or 81 E EE J JJ K KK CODE T TT 71 Cast iron/aluminum explosion proof head Group C 72 DIN form B aluminum explosion proof head Group B 74 DIN form B aluminum explosion proof head Group A 3. SHEATH DIAMETERS 316 S.S. CODE 48 DIAMETER (inches) U DESCRIPTION (4 to 20) mA HART® Field Transmitter with aluminum explosion proof housing, Group A 81 316L stainless steel explosion proof head Group C 82 DIN form B 316 stainless steel explosion proof head Group B DESCRIPTION Ungrounded 5. THERMOWELL Select thermowell part number from Thermowell Section 6. ELEMENT OPTIONS CODE 75T-642B 1/4 4. MEASURING JUNCTION CODE 8. HEAD TERMINATIONS DIAMETER (inches) SL* Spring loaded element SC Self-contained spring leaded element *Not available with option 75T-642B 7. HEAD MOUNTING FITTINGS CODE DESCRIPTION STEEL FITTINGS 6HN 1/2" x 1/2" NPT hex nipple 1" length 6PN_ 1/2" x 1/2" NPT pipe nipple (specify "E" length in inches) 6XU_* 1/2" x 1/2" NPT union/nipple (specify "E" length in inches) 316SS FITTINGS 8HN 1/2" x 1/2" NPT hex nipple 1" length 8PN 1/2" x 1/2" NPT pipe nipple (specify "E" length in inches) 8XU_* 1/2" x 1/2" NPT union/nipple (specify "E" length in inches) *3 1/2" Minumum length required. Maximum allowable "E" is 9". ISOLAB INC. PH: 1-888-4-ISOLAB & 59-948-8371 FAX: 519-948-3614 www.isolab.org 084 EXPLOSION PROOF APPROVED SPRING LOADED THERMOCOUPLE ASSEMBLIES - MODEL 70-81 S FM APPROVED CSA FILE #217989 Explosion Proof Spring-Loaded Thermocouples are for use in U.S. and Canadian hazardous areas. They are designed to extinguish flames inside the device eliminating the potential for ignition of flammable mixtures in the surrounding atmosphere. FM and CSA approved assemblies, dependant on connection head type, meet XP Class I, Division 1, Group B, C and D; DIP Class II, Division I, Groups E, F, G and Class III, Division 1. Pyromation provides sensors for installation into your existing thermowell or provides the required thermowell as part of the assembly. Refer to the Thermowell Section of this catalog for product selection. The assemblies feature 316 stainless steel sheaths and ungrounded isolated junctions. They are available with aluminum or stainless steel explosion proof connection heads. Note: The "S" dimension will measure 1/4" longer than specified when the spring is in the relaxed position. The "S" dimension is calculated when the sensor is compressed or in the installed position. This design allows 1/4" spring compression to ensure positive contact with the bottom of the thermowell. 085 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org EXPLOSION PROOF APPROVED SPRING LOADED THERMOCOUPLE ASSEMBLIES - MODEL 70-81 WITH INTEGRAL FLAME PATH 1 2 3 4 1. AGENCY APPROVAL CODE XP DESCRIPTION FM/CSA explosion proof approved assembly 5 6 7 CODE SINGLE CODE SB Stainless steel tag T-441** (4 to 20) mA isolated heat-mounted tranmitter DUPLEX T-442** (4 to 20) mA HART® isolated heat-mounted tranmitter JJ K KK T TT *Only available with option 71 or 81 **Not available with option 71 or 81 3. SHEATH DIAMETERS 316 S.S. 8. HEAD TERMINATIONS CODE Cast iron/aluminum explosion proof head Group C 72 DIN form B aluminum explosion proof head Group B DIAMETER (inches) 1/4 4. MEASURING JUNCTION DESCRIPTION 71 75T-642D U 1/2" NPT conduit reducer bushing DESCRIPTION J CODE DESCRIPTION (4 to 20) mA heat-mounted tranmitter EE 48 Select Type and Range T-440* E CODE 9 9. OPTIONS I 2. THERMOCOUPLE TYPES 8 (4 to 20) mA HART® Field Transmitter with aluminum explosion proof housing, Group A 81 316L stainless steel explosion proof head Group C 82 DIN form B 316 stainless steel explosion proof head Group B DESCRIPTION Ungrounded 7. HEAD MOUNTING FITTINGS CODE 5. "S" DIMENSIONS Insert three digit sheath length ("S" Dimension) in inches DESCRIPTION 316 STAINLESS STEEL FITTINGS 8HN 1/2" x 1/2" NPT hex nipple 1" length 8PU4* 1/2" x 1/2" NPT pipe nipple w/ flame path(specify "E" in inches) *For longer lengths replace "4" with length in inches. 6. ELEMENT OPTIONS FP Spring loaded element with flame path ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org 086 EXPLOSION PROOF APPROVED FIXED ELEMENT THERMOCOUPLE ASSEMBLIES - MODEL 70-82 X FM APPROVED CSA FILE #217989 Explosion Proof Fixed Element Thermocouples are for use in U.S. and Canadian hazardous areas. They are designed to extinguish flames inside the device eliminating the potential for ignition of . ammable mixtures in the surrounding atmosphere. FM and CSA approved assemblies, dependant on connection head type, meet XP Class I, Division 1, Group A, B, C and D; DIP Class II, Division I, Groups E, F, G and Class III, Division 1. They may be installed directly in the process without being inserted into a thermowell. The assemblies feature 316 stainless steel sheaths in various diameter sizes and ungrounded isolated junctions. They are available with or without process mountings and with aluminum or stainless steel explosion proof connection heads. 087 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org EXPLOSION PROOF APPROVED FIXED ELEMENT THERMOCOUPLE ASSEMBLIES - MODEL 70-82 1 2 3 4 5 1. AGENCY APPROVAL CODE XP DESCRIPTION FM/CSA explosion proof approved assembly 6 7 8 CODE DESCRIPTION 10 Select Type and Range 10. OPTIONS CODE SB I 2. THERMOCOUPLE TYPES 9 DESCRIPTION 1/2" NPT conduit reducer bushing Stainless steel tag T-441* (4 to 20) mA isolated heat-mounted tranmitter T-442* (4 to 20) mA HART® isolated heat-mounted tranmitter SINGLE DUPLEX E EE J JJ K KK CODE T TT 71 Cast iron/aluminum explosion proof head Group C 72 DIN form B aluminum explosion proof head Group B 74 DIN form B aluminum explosion proof head Group A *Not available with option 71 or 81 9. HEAD TERMINATIONS 3. SHEATH DIAMETERS CODE DIAMETER (inches) 2 1/8 38 3/16 4 1/4 6 3/8 75T-642B DESCRIPTION (4 to 20) mA HART® Field Transmitter with aluminum explosion proof housing, Group A 81 316L stainless steel explosion proof head Group C 82 DIN form B 316 stainless steel explosion proof head Group B 8. HEAD MOUNTING FITTINGS CODE DESCRIPTION 4. SHEATH MATERIALS 6HN 1/2" x 1/2" NPT hex nipple 1" "E" length CODE MATERIAL STANDARD AVAILABLE TYPES 8HN 1/2" x 1/2" NPT stainless steel hex nipple 1" "E" length 3 Inconel 600 J, K 9HP 1/2" NPT stainless steel bushing (no process threads) 4 310 SS K 5 446 SS K 8 316 SS E, J, K, T 8RNDC 7. SHEATH MOUNTING FITTINGS CODE 5. MEASURING JUNCTION CODE U 3/4" x 1/2" NPT stainless steel hex nipple 00 DESCRIPTION No Fitting DESCRIPTION Ungrounded 6. "X" DIMENSIONS Insert three digit sheath length ("X" Dimension) in inches ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 088 TEMPERATURE TRANSMITTERS FOR EXPLOSION PROOF SENSOR ASSEMBLIES 1 2 4 5 6 7 7. UNIT OF MEASURE 1. TRANSMITTER TYPE CODE 3 CODE DESCRIPTION DESCRIPTION T-440* (4 to 20) mA heat-mounted tranmitter C Celcius T-441 (4 to 20) mA isolated heat-mounted tranmitter F Fahrenheit T-442 (4 to 20) mA HART® isolated heat-mounted tranmitter 75T-642B (4 to 20) mA HART® Field Transmitter with aluminum explosion proof housing FM/CSA Class I, Div I, Groups A, B, C, D; Class II, Groups E, F, G; Class III 75T-642D 6. RANGE CODE S (4 to 20) mA HART® Field Transmitter with aluminum DESCRIPTION (lower limit - upper limit) explosion proof housing FM/CSA Class I, Div I, Groups A, B, C, D; Class II, Groups E, F, G; Class III *Only available with 2 or 3 wire input connection and Pt100 sensor type. 2. OPTIONS (FOR 642 SERIES ONLY) CODE 5. FAILURE MODE CODE DESCRIPTION U Upscale Burnout >= 20.5 mA D Downscale Burnout <= 3.8 mA DESCRIPTION T Solid cover D Glass cover with digital display 4. SENSOR TYPE *Leave blank if using 440, 441, or 442 CODE J 3. INPUT TYPE DESCRIPTION Type J thermocouple K Type K thermocouple T Type T thermocouple CODE DESCRIPTION N Type N thermocouple 00* Unconfigured E Type E thermocouple 1 Thermocouple (TC) 85 100 ohm platinum (a = 0.00385°C) 2 RTD (2-wire) 3 RTD (3-wire) 4 RTD (4-wire) *Default setting supplied as Pt100 (0-100)°C 089 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org CONNECTION HEAD AND TRANSMITTER SELECTION GUIDE TEMPERATURE TRANSMITTER T-440 T-441 T-442 T-642 T-642 W/ DISPLAY Input: Pt100 RTD Input: Thermocouple, Pt100 RTD, Other Input: Thermocouple, Pt100 RTD, Other Input: Thermocouple, Pt100 RTD, Other Input: Thermocouple, Pt100 RTD, Other Programmable Head mounted transmitter, (4 to 20) mA analog output Programmable Head mounted transmitter, Isolated, (4 to 20)mA analog output Programmable Head mounted transmitter, Isolated, HART, protocol (4 to 20)mA analog output Programmable Head mounted transmitter, Isolated, HART, protocol (4 to 20)mA analog output Programmable field transmitter, dual input, Isolated, HART, protocol (4 to 20)mA analog output with digital output CONNECTION HEADS Cast Iron / Aluminum Explosion Proof Head Group C DIN form B Aluminum Explosion Proof Head Group B DIN form B Aluminum Explosion Proof Head Group A DIN form B Aluminum Explosion Proof Field Transmitter Housing Group A 316L Stainless Steel Explosion Proof Head Group C DIN form B 316 Stainless Steel Head Group B Connection head information located in Section G Transmitter information located in Section K ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org 090 ® OVERVIEW OF NEC HAZARDOUS LOCATION CLASSIFICATIONS AND METHODS OF PROTECTION CLASSES GROUPS Class I Examples Location in which flammable gases or vapours are or may be present in the air in quantities sufficient to produce explosive or ignitable mixtures Group Group Group Group A: Acetylene B: Hydrogen C: Ethylene D: Propane, Fuels, Solvents Group Group Group Grain, E: Metal Dusts F: Carbon Dust G: Combustible Dust, Flour, Wood, Plastic, Chemicals Class II Locations that are hazardous because of the presence of cumbustable dust. Class III Locations that are hazardous because of the presence of easily ignitable fibers or flyings are not likely to be in suspension in the air in quantities sufficient to produce ignitable mixtures. DIVISIONS 1 2 Locations where hazardous material exists under normal operating conditions or through breakdown or repair. Locations where hazardous materials are expected to be confined within closed containers of closed systems but may become present through a leak or process failure. Combustible dust is in the air under normal operating conditions in quantities sufficient to produce explosive or ignitable mixtures or through breakdown or repair. Combustible dust may be in the air in sufficient quantities to produce an explosion due to abnormal operations or failure of electrical equipment. Easily ignitable fibers or material producing combustible flyings are handled, manufactured or used. Easily ignitable fibers are stored or handled other than in the process of manufacture. Examples Examples There are no defined groups. Examples are Textiles, Woodworking, Paper Fibers. METHODS OF PROTECTION Explosion Proof (XP) Class I, Division 1, 2 Apparatus enclosed in a case that is capable of withstanding an explosion of a specified gas or vapour that may occur within it and of preventing the ignition of a specified gas or vapour within, and that operates at such an external temperature that a surrounding flammable atmosphere will not be ignited therby. 091 Dust-Ignitable (DIP) Class II, Division 1, 2 Equipment enclosed in a manner that excludes dust and does not permit arcs, sparks or heat otherwise generated or liberated inside of the enclosure to cause ignition of exterior accumulations or atmospheric suspensions of a external temperature that a specified dust on or in the vicinity of the enclosure. Dust-Ignitable (DIP) Class II, Division 1, 2 Class II, Division 1, 2 Class III, Division 1, 2 Equipment not capable of releasing sufficient electrical or thermal energy under normal conditions to cause ignition of a specific flammable or combustable atmospheric mixture it its most easliy ignitable concentration. Nonincendive (NI) Class II, Division 2 Class II, Division 2 Class III, Division 1, 2 Equipment having electrical circuitry that is incapable, under normal operating conditions, of causing ignition of a specified flammable gas-air, ignition of a specified gas or vapour vapour-air or dust-air mixture due to arcing or thermal means. ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org THREADED STEPPED THERMOWELLS "U" "T" + 1.75" 2.5" 1" THREAD ALLOWANCE 0.75" 0.50" 0.25" "T" OPTIONAL LAGGING EXTENSION 0.260" ID +.002 -.000 OR "Q" 0.385" ID +.002 -.000 "A" 1/2"-14 NPT 093 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX : 519-948-3614 www.isolab.org THREADED STEPPED THERMOWELLS 1 2 - 1. BORE SIZE 3 - 4 - 5 - 6 5. LENGTH CODE BORE SIZE CODE "A" DIMENSION "U" DIMENSION "T" DIMENSION 260 0.260" ID 04 4 2.5" 0 385 0.385" ID 06 6 4.5" 0 6 2.5" 2 9 7.5" 0 9 4.5" 3 12 10.5" 0 12 7.5" 3 15 13.5" 0 15 10.5" 3 18 16.5" 0 18 13.5" 3 24 22.5" 0 24 19.5" 3 09 2. THERMOWELL STYLES CODE S 12 THERMOWELL STYLE STEPPED 15 18 3. PROCESS THREAD CODE DESCRIPTION "P" SIZE 50 1/2" NPT (0.260" BORE ONLY) 0.625" 75 3/4" NPT 0.750" 1" NPT 0.875" 100 24 XX SPECIFY SPECIAL "U" DIMENSION 6. STEM MATERIAL CODE 4. LAGGING EXTENSION CODE DESCRIPTION MATERIAL 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) O NONE 3 304 SS L LAGGING EXTENSION 4 316 SS 5 MONEL 6 OTHER (SPECIFY) ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 094 THREADED STRAIGHT THERMOWELLS "U" "T" + 1.75" 1" THREAD ALLOWANCE "T" OPTIONAL LAGGING EXTENSION 0.75" "B" 0.25" 0.260" ID +.002 -.000 OR 0.385" ID +.002 -.000 "A" 1/2"-14 NPT 095 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org THREADED STRAIGHT THERMOWELLS 1 2 - 1. BORE SIZE 3 - 4 - 5 - 6 5. LENGTH CODE BORE SIZE CODE "A" DIMENSION "U" DIMENSION "T" DIMENSION 260 0.260" ID 04 4 2.5" 0 385 0.385" ID 06 6 4.5" 0 6 2.5" 2 9 7.5" 0 9 4.5" 3 12 10.5" 0 12 7.5" 3 15 13.5" 0 15 10.5" 3 18 16.5" 0 18 13.5" 3 24 22.5" 0 24 19.5" 3 09 2. THERMOWELL STYLES CODE ST 12 THERMOWELL STYLE STRAIGHT 15 18 3. PROCESS THREAD CODE DESCRIPTION "B" DIA 50 1/2" NPT (0.260" BORE ONLY) 0.625" 75 3/4" NPT 0.750" 1" NPT 0.750" 100 24 XX SPECIFY SPECIAL "U" DIMENSION 6. STEM MATERIAL CODE 4. LAGGING EXTENSION CODE DESCRIPTION MATERIAL 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) 3 304 SS O NONE 4 316 SS L LAGGING EXTENSION 5 MONEL 6 OTHER (SPECIFY) ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 096 THREADED TAPERED THERMOWELLS "U" "T" + 1.75" 1" THREAD ALLOWANCE 0.75" 0.625" 0.25" "T" OPTIONAL LAGGING EXTENSION 0.260" ID OR 0.385" ID "B" +.002 -.000 "A" 1/2"-14 NPT 097 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org THREADED TAPERED THERMOWELLS 1 2 - 1. BORE SIZE 3 - 4 - 5 - 6 5. LENGTH CODE BORE SIZE CODE "A" DIMENSION "U" DIMENSION "T" DIMENSION 260 0.260" ID 04 4 2.5" 0 385 0.385" ID 06 6 4.5" 0 6 2.5" 2 9 7.5" 0 9 4.5" 3 12 10.5" 0 12 7.5" 3 15 13.5" 0 15 10.5" 3 18 16.5" 0 18 13.5" 3 24 22.5" 0 24 19.5" 3 09 12 2. THERMOWELL STYLES CODE T THERMOWELL STYLE TAPARED 15 18 24 3. PROCESS THREAD CODE DESCRIPTION "B" DIA 50 1/2" NPT (0.260" BORE ONLY) 0.625" 75 3/4" NPT 0.875" 1" NPT 1.0625" 100 XX SPECIFY SPECIAL "U" DIMENSION 6. STEM MATERIAL CODE 4. LAGGING EXTENSION CODE MATERIAL 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) 3 304 SS 4 316 SS 5 MONEL 6 OTHER (SPECIFY) DESCRIPTION O NONE L LAGGING EXTENSION ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 098 WELD-IN THERMOWELLS "U" "T" + 1.75" 1" THREAD ALLOWANCE "T" OPTIONAL LAGGING EXTENSION 0.75" 0.625" 0.25" 0.260" ID OR 0.385" ID "P" +.002 -.000 "A" 1/2"-14 NPT 099 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-8371 www.isolab.org WELD-IN THERMOWELLS 1 1. BORE SIZE 2 - 3 - 4 - 5 - 6 5. LENGTH CODE BORE SIZE CODE "A" DIMENSION "U" DIMENSION "T" DIMENSION 260 0.260" ID 04 4 2.5" 0 385 0.385" ID 06 6 4.5" 0 6 2.5" 2 9 7.5" 0 9 4.5" 3 12 10.5" 0 12 7.5" 3 15 13.5" 0 15 10.5" 3 18 16.5" 0 18 13.5" 3 24 22.5" 0 24 19.5" 3 09 2. THERMOWELL STYLES CODE W 12 THERMOWELL STYLE WELD-IN 15 18 3. PROCESS THREAD CODE "P" DIMENSION 125 1.250" 150 1.500" 175 1.750" 24 XX SPECIFY SPECIAL "U" DIMENSION 6. STEM MATERIAL CODE 4. LAGGING EXTENSION CODE MATERIAL 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) 3 304 SS 4 316 SS 5 MONEL 6 OTHER (SPECIFY) DESCRIPTION O NONE L LAGGING EXTENSION ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 19-98-3614 www.isolab.org 100 TAPERED SOCKET WELD THERMOWELLS "U" "T" + 1.75" 1" THREAD ALLOWANCE "T" OPTIONAL LAGGING EXTENSION 0.75" 0.625" 0.25" 0.260" ID OR 0.385" ID "P" +.002 -.000 "A" 1/2"-14 NPT 101 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org TAPERED SOCKET WELD THERMOWELLS 1 1. BORE SIZE 2 - 3 - 4 - 5 - 6 5. LENGTH CODE BORE SIZE CODE "A" DIMENSION "U" DIMENSION "T" DIMENSION 260 0.260" ID 04 4 2.5" 0 385 0.385" ID 06 6 4.5" 0 6 2.5" 2 9 7.5" 0 9 4.5" 3 12 10.5" 0 12 7.5" 3 15 13.5" 0 15 10.5" 3 18 16.5" 0 18 13.5" 3 24 22.5" 0 24 19.5" 3 09 2. THERMOWELL STYLES CODE SWT 12 THERMOWELL STYLE SOCKET WELD, TAPERED 15 18 3. PROCESS THREAD CODE "P" DIMENSION 75 0.750" 100 1.0" 24 XX SPECIFY SPECIAL "U" DIMENSION 6. STEM MATERIAL CODE 4. LAGGING EXTENSION CODE DESCRIPTION O NONE L LAGGING EXTENSION MATERIAL 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) 3 304 SS 4 316 SS 5 MONEL 6 OTHER (SPECIFY) ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org 102 STRAIGHT SOCKET WELD THERMOWELLS "U" "T" + 1.75" 1" THREAD ALLOWANCE "T" OPTIONAL LAGGING EXTENSION 0.75" 0.75" 0.25" 0.260" ID OR 0.385" ID "P" +.002 -.000 "A" 1/2"-14 NPT 103 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org STRAIGHT SOCKET WELD THERMOWELLS 1 1. BORE SIZE 2 - 3 - 4 - 5 - 6 5. LENGTH CODE BORE SIZE CODE "A" DIMENSION "U" DIMENSION "T" DIMENSION 260 0.260" ID 04 4 2.5" 0 385 0.385" ID 06 6 4.5" 0 6 2.5" 2 9 7.5" 0 9 4.5" 3 12 10.5" 0 12 7.5" 3 15 13.5" 0 15 10.5" 3 18 16.5" 0 18 13.5" 3 24 22.5" 0 24 19.5" 3 09 2. THERMOWELL STYLES CODE SWST 12 THERMOWELL STYLE SOCKET WELD, STRAIGHT 15 18 3. PROCESS THREAD CODE "P" DIMENSION 75 0.750" 100 1.0" 24 XX SPECIFY SPECIAL "U" DIMENSION 6. STEM MATERIAL CODE 4. LAGGING EXTENSION CODE DESCRIPTION MATERIAL 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) O NONE 3 304 SS L LAGGING EXTENSION 4 316 SS 5 MONEL 6 OTHER (SPECIFY) ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org. 104 STEPPED SOCKET WELD THERMOWELLS "U" "T" + 1.75" 1" THREAD ALLOWANCE "T" OPTIONAL LAGGING EXTENSION 0.75" 0.75" 0.25" 0.260" ID +.002 -.000 OR 0.385" ID "B" +.002 -.000 "P" "A" 1/2"-14 NPT 105 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org STEPPED SOCKET WELD THERMOWELLS 1 1. BORE SIZE 2 - 3 - 4 - 5 - 6 5. LENGTH CODE BORE SIZE CODE "A" DIMENSION "U" DIMENSION "T" DIMENSION 260 0.260" ID 04 4 2.5" 0 385 0.385" ID 06 6 4.5" 0 6 2.5" 2 9 7.5" 0 9 4.5" 3 12 10.5" 0 12 7.5" 3 15 13.5" 0 15 10.5" 3 18 16.5" 0 18 13.5" 3 24 22.5" 0 24 19.5" 3 09 2. THERMOWELL STYLES CODE SWST 12 THERMOWELL STYLE SOCKET WELD, STRAIGHT 15 18 3. PROCESS THREAD CODE "P" DIMENSION "B" DIMENSION 75 0.750" 0.750" 100 1.0" 0.875" 24 XX SPECIFY SPECIAL "U" DIMENSION 6. STEM MATERIAL CODE 4. LAGGING EXTENSION CODE DESCRIPTION MATERIAL 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) O NONE 3 304 SS L LAGGING EXTENSION 4 316 SS 5 MONEL 6 OTHER (SPECIFY) ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX : 519-948-3614 www.isolab.org 106 FLANGED STEPPED THERMOWELLS "U" 1/2"-14 NPT 2.50" 0.50" 0.25" 0.260" ID +.002 -.000 OR 3/4" OD 0.385" ID +.002 -.000 2.25" "A" 107 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-3614 FAX: 519-948-3614 www.isolab.org FLANGED STEPPED THERMOWELLS 1 2 - 3 - 4 - 5 - 6 - 7 1. BORE SIZE CODE BORE SIZE 7. FLANGE MATERIAL 260 0.260" ID CODE 385 0.385" ID 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) 3 304 SS 4 316 SS 5 MONEL 6 OTHER (SPECIFY) 2. THERMOWELL STYLES CODE FS THERMOWELL STYLE FLANGED, STEPPED 3. FLANGE SIZE CODE MATERIAL DESCRIPTION 100 1.0" 150 1.50" 200 2.0" 6. STEM MATERIAL CODE 4. FLANGE RATING CODE DESCRIPTION 1 150 lbs 2 300 lbs 3 600 lbs 5. LENGTH CODE "A" DIMENSION 06 6 4.0" 09 9 7.0" 12 12 10.0" 15 15 13.0" 18 18 16.0" 24 24 22.0" XX "U" DIMENSION MATERIAL 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) 3 304 SS 4 316 SS 5 MONEL 6 OTHER (SPECIFY) SPECIFY SPECIAL "U" DIMENSION ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 108 FLANGED STRAIGHT THERMOWELLS "U" 1/2"-14 NPT 0.25" 0.260" ID +.002 -.000 OR 0.385" ID "B" DIA +.002 -.000 2.25" "A" 109 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org FLANGED STRAIGHT THERMOWELLS 1 2 - 3 - 4 - 5 - 6 - 7 1. BORE SIZE CODE 7. FLANGE MATERIAL BORE SIZE 260 0.260" ID 385 0.385" ID CODE 2. THERMOWELL STYLES CODE FST THERMOWELL STYLE FLANGED, STRAIGHT 3. FLANGE SIZE CODE MATERIAL 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) 3 304 SS 4 316 SS 5 MONEL 6 OTHER (SPECIFY) DESCRIPTION 100 1.0" 150 1.50" 200 2.0" 6. STEM MATERIAL CODE 4. FLANGE RATING CODE DESCRIPTION 1 150 lbs 2 300 lbs CODE "A" DIMENSION 3 600 lbs 06 6 4.0" 09 9 7.0" 12 12 10.0" 15 15 13.0" 18 18 16.0" 24 24 22.0" 5. LENGTH XX "U" DIMENSION MATERIAL 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) 3 304 SS 4 316 SS 5 MONEL 6 OTHER (SPECIFY) SPECIFY SPECIAL "U" DIMENSION ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org 110 FLANGED TAPERED THERMOWELLS "U" 1/2"-14 NPT .75" 0.25" 0.260" ID +.002 -.000 OR 0.385" ID 1.0625" +.002 -.000 EXCEPT ON 1" FLANGE 2.25" "A" 111 SOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org FLANGED TAPERED THERMOWELLS 1 2 - 3 - 4 - 5 - 6 - 7 1. BORE SIZE 7. FLANGE MATERIAL CODE BORE SIZE CODE MATERIAL 260 0.260" ID 1 BRASS (ASTM B-16) 385 0.385" ID 2 CARBON STEEL (C-1018) 3 304 SS 4 316 SS 5 MONEL 6 OTHER (SPECIFY) 2. THERMOWELL STYLES CODE FT THERMOWELL STYLE FLANGED, TAPERED 3. FLANGE SIZE CODE DESCRIPTION 100 1.0" 150 1.50" 200 2.0" 6. STEM MATERIAL CODE 4. FLANGE RATING CODE DESCRIPTION 1 150 lbs 2 300 lbs 3 600 lbs 5. LENGTH CODE "A" DIMENSION 06 6 4.0" 09 9 7.0" 12 12 10.0" 15 15 13.0" 18 18 16.0" 24 24 22.0" XX "U" DIMENSION MATERIAL 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) 3 304 SS 4 316 SS 5 MONEL 6 OTHER (SPECIFY) SPECIFY SPECIAL "U" DIMENSION ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 112 VANSTONE STEPPED THERMOWELLS "U" 2.50" 1/2"-14 NPT "R" 0.50" 0.25" 0.260" ID +.002 -.000 OR 0.385" ID +.002 -.000 2.125" "A" 113 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org VANSTONE STEPPED THERMOWELLS 1 CODE - 4 - 5 - 6 CODE BORE SIZE 260 0.260" ID 385 0.385" ID 2. THERMOWELL STYLES THERMOWELL STYLE VS 3 6. FLANGE MATERIAL 1. BORE SIZE CODE 2 - VANSTONE, STEPPED MATERIAL 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) 3 304 SS 4 316 SS 5 MONEL 6 OTHER (SPECIFY) 3. FLANGE SIZE CODE DESCRIPTION 100 1" 100 lbs 150 1.5" 150 lbs "R" DIA CODE 2.875" 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) 3 304 SS 4 316 SS 5 MONEL 6 OTHER (SPECIFY) 4. LENGTH CODE "A" DIMENSION 06 6 4.0" 09 9 7.0" 12 12 10.0" 15 15 13.0" 18 18 16.0" 24 24 22.0" XX 5. STEM MATERIAL 2.0" "U" DIMENSION MATERIAL SPECIFY SPECIAL "U" DIMENSION ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519948-3614 www.isolab.org 114 VANSTONE STRAIGHT THERMOWELLS "U" 1/2"-14 NPT "R" 0.75" 0.25" 0.260" ID +.002 -.000 OR 0.385" ID +.002 -.000 2.125" "A" 115 ISOLAB INC. PH: 1-888-4-ISOLA & 519-948-8371 FAX: 519-948-3614 www.isolab.org VANSTONE STRAIGHT THERMOWELLS 1 2 - 3 - 4 - 5 - 6 1. BORE SIZE CODE 6. FLANGE MATERIAL BORE SIZE 260 0.260" ID 385 0.385" ID CODE 2. THERMOWELL STYLES CODE THERMOWELL STYLE VST VANSTONE, STRAIGHT MATERIAL 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) 3 304 SS 4 316 SS 5 MONEL 6 OTHER (SPECIFY) 3. FLANGE SIZE CODE DESCRIPTION "R" DIA 100 1" 100 lbs 2.0" 150 1.5" 150 lbs 2.875" 4. LENGTH CODE MATERIAL 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) CODE "A" DIMENSION 3 304 SS 06 6 4.0" 4 316 SS 09 9 7.0" 5 MONEL 12 12 10.0" 6 OTHER (SPECIFY) 15 15 13.0" 18 18 16.0" 24 24 22.0" XX "U" DIMENSION 5. STEM MATERIAL SPECIFY SPECIAL "U" DIMENSION ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 116 VANSTONE TAPERED THERMOWELLS "U" 1/2"-14 NPT "R" 0.75" 0.25" 0.260" ID +.002 -.000 OR 0.385" ID +.002 -.000 2.125" "A" 117 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: -800-465-9674 www.acrolab.com VANSTONE TAPERED THERMOWELLS 1 2 - 3 - 4 - 5 - 6 6. FLANGE MATERIAL 1. BORE SIZE CODE CODE BORE SIZE MATERIAL 260 0.260" ID 1 385 0.385" ID 2 CARBON STEEL (C-1018) 3 304 SS 4 316 SS 5 MONEL 6 OTHER (SPECIFY) 2. THERMOWELL STYLES CODE BRASS (ASTM B-16) THERMOWELL STYLE VT VANSTONE, TAPERED 3. FLANGE SIZE CODE DESCRIPTION "R" DIA 100 1" 100 lbs 2.0" 150 1.5" 150 lbs 2.875" 4. LENGTH CODE MATERIAL 1 BRASS (ASTM B-16) 2 CARBON STEEL (C-1018) CODE "A" DIMENSION 06 6 4.0" 3 304 SS 09 9 7.0" 4 316 SS 12 12 10.0" 5 MONEL 15 15 13.0" 6 OTHER (SPECIFY) 18 18 16.0" 24 24 22.0" XX "U" DIMENSION 5. STEM MATERIAL SPECIFY SPECIAL "U" DIMENSION ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org 118 THERMOCOUPLE ASSEMBLIES WITH PRESSURE TIGHT WELLS Thermocouples with thermowell's are designed for applications where the thermocouple itself is not able to stand up to the media being measured. They are also designed to be used in applications where the media being measures is under alot of pressure or where the application does not permit the removal of the thermocouple without draining the contents of such things as tanks or vessels. 119 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-8371 www.isolab.org THERMOCOUPLE ASSEMBLIES WITH PRESSURE TIGHT WELLS 1 2 - 1A. CALIBRATION, DIAMETER, MATERIAL CODE DESCRIPTION J48 TYPE J, 1/4" OD K48 TYPE K, 1/4" OD T48 TYPE T, 1/4" OD JJ48 DUAL TYPE J, 1/4" OD KK48 DUAL TYPE K, 1/4" OD TT48 DUAL TYPE T, 1/4" OD J68 TYPE J, 3/8" OD K68 TYPE K, 3/8" OD T68 TYPE T, 3/8" OD JJ68 DUAL TYPE J, 3/8" OD KK68 DUAL TYPE K, 3/8" OD TT68 DUAL TYPE T, 3/8" OD 3 - 4 - 5 5. OPTIONS CAST IRON HEAD STANDARD B - INTERNAL GROUND SCREW BC - BRASS CAP AND CHAIN D - GREY DELRIN SCREW COVER HEAD HS - 316L SS SCREW COVER HEAD K - CAST ALUMINUM SCREW COVER HEAD P - STEEL UNION AND NIPPLES PP - WHITE POLYPROPYLENE HEAD R - SPRING LOADED T/C OR RTD SC - SS CAP AND CHAIN SS - SS NIPPLE TR - HEAD MOUNTED TRANSMITTER V - SS UNION AND NIPPLES W - WHITE EPOXY COATING ON HEAD X - CSA APPROVED EXPLOSION PROOF HEAD 2. THERMOCOUPLE JUNCTION G - GROUNDED U - UNGROUNDED 4. "E" EXTENSION LENGTH 1" STANDARD, 4" MINIMUM WITH UNION AND NIPPLES 01 - 1" 3. PROTECTION THERMOWELL NUMBER SELECT PART NUMBER FROM PAGES F1 - F13 04 - 4" 06 - 6 " 08 - 8" 10 - 10" XX - SPECIFY OTHER LENGTH IN INCHES ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org 120 RTD ASSEMBLIES WITH PRESSURE TIGHT WELLS RTD's with thermowell's are designed for applications where the thermocouple itself is not able to stand up to the media being measured. They are also designed to be used in applications where the media being measures is under alot of pressure or where the application does not permit the removal of the rtd without draining the contents of such things as tanks or vessels. 121 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-8371 www.isolab.org RTD ASSEMBLIES WITH PRESSURE TIGHT WELLS 1 2 - 1A. CALIBRATION, DIAMETER, MATERIAL CODE DESCRIPTION RTD48 TYPE J, 1/4" OD RTD/RTD48 TYPE K, 1/4" OD RTD68 TYPE T, 1/4" OD RTD/RTD68 DUAL TYPE J, 1/4" OD 3 - 4 - 5 5. OPTIONS CAST IRON HEAD STANDARD B - INTERNAL GROUND SCREW BC - BRASS CAP AND CHAIN D - GREY DELRIN SCREW COVER HEAD HS - 316L SS SCREW COVER HEAD K - CAST ALUMINUM SCREW COVER HEAD P - STEEL UNION AND NIPPLES PP - WHITE POLYPROPYLENE HEAD 2. THERMOCOUPLE JUNCTION R - SPRING LOADED T/C OR RTD G - GROUNDED SC - SS CAP AND CHAIN U - UNGROUNDED SS - SS NIPPLE TR - HEAD MOUNTED TRANSMITTER V - SS UNION AND NIPPLES W - WHITE EPOXY COATING ON HEAD 3. PROTECTION THERMOWELL NUMBER X - CSA APPROVED EXPLOSION PROOF HEAD SELECT PART NUMBER FROM PAGES F1 - F13 4. "E" EXTENSION LENGTH 1" STANDARD, 4" MINIMUM WITH UNION AND NIPPLES 01 - 1" 04 - 4" 06 - 6 " 08 - 8" 10 - 10" XX - SPECIFY OTHER LENGTH IN INCHES ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 122 THERMOCOUPLE AND RTD ACCESSORIES DIE CAST ALUMINUM CAST IRON 3 1/16" 3 1/4" 3 5/16" 3 1/8" 1 3/4" 3 1/2" Process Opening 1 3/4" Process Opening 3 3/8" 3/4" NPT Conduit Opening 3/4" NPT Conduit Opening GREY PIGMENTED DELRIN CAP EXPLOSION PROOF 1 1/4" 3" 4" Process Opening 2 5/8" 3/4" NPT Conduit Opening 123 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org THERMOCOUPLE AND RTD ACCESSORIES SCREW COVER HEADS HEAD AND CAP PROCESS HEAD AND CAP COMPLETE HEAD AND BLOCK ASSEMBLIES MATERIAL OPENING WITHOUT BLOCK TRIPLEX SINGLE DUPLEX 2-TERM 3-TERM 4-TERM 6-TERM DIE CAST ALUMINUM 1/8" NPT 301 311 321 331-2 331-3 331-4 331-6 DIE CAST ALUMINUM 1/4" NPT 302 312 322 332-2 332-3 332-4 332-6 DIE CAST ALUMINUM 3/8" NPT 303 313 323 333-2 333-3 333-4 333-6 DIE CAST ALUMINUM 1/2" NPT 304 314 324 334-2 334-3 334-4 334-6 DIE CAST ALUMINUM 3/4" NPT 305 315 325 335-2 335-3 335-4 335-6 DIE CAST ALUMINUM 1" NPT 306 316 326 336-2 336-3 336-4 336-6 CAST IRON 1/2" NPT 307 317 327 337-2 337-3 337-4 337-6 CAST IRON 3/4" NPT 308 318 328 338-2 338-3 338-4 338-6 CAST IRON 1" NPT 309 319 329 339-2 339-3 339-4 339-6 CAST IRON 1" NPT 309 319 329 339-2 339-3 339-4 339-6 EXPLOSION PROOF 1/2" NPT 601 611 621 337-2 337-3 337-4 337-6 EXPLOSION PROOF 3/4" NPT 602 612 622 338-2 338-3 338-4 338-6 316L SS 1/2" NPT 904 914 924 934-2 934-3 934-4 934-6 316L SS 3/4" NPT 905 915 925 935-2 935-3 935-4 935-6 HEAD AND CAP PROCESS NO MATERIAL OPENING TERMINALS NUMBER OF SELF-CONTAINED TERMINALS 2 3 6 GREY PIGMENTED DELRIN 1/2" NPT 390 392 393 396 WHITE POLYPROPYLENE 1/2" NPT 480 482 483 484 SCREW COVER HEAD OPTIONS CODE DESCRIPTION B INTERNAL GROUND SCREW R RUBBER GASKET W PROTECTIVE WHITE EPOXY COATING EXAMPLE PART NUMBER: 331-2W DIE CAST ALUMINUM SCREW COVER WITH 2 TERMINAL TRIPLEX TERMINAL BLOCK AND PROTECTIVE WHITE EPOXY COATING ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 124 THERMOCOUPLE AND RTD ACCESSORIES CERAMIC TERMINAL BLOCKS TERMINAL BLOCK NUMBER PART TYPE OF TERMINALS NUMBER SINGLE 2 341 DUPLEX 4 342 TRIPLEX 2 343-2 TRIPLEX 3 343-3 TRIPLEX 4 343-4 TRIPLEX 6 343-6 1.50" 2.15" + - 341 BLOCK + - + - 343-3 BLOCK BAYONET ADAPTORS MATERIAL THREAD LENGTH PART NUMBER STEEL, ZINC PLATING 7/8" 1/8-27 NPT A-01 STEEL, ZINC PLATING 7/8" 3/8-NF-2 A-02 STEEL, ZINC PLATING 1 3/8" 1/8-27 NPT A-03 STEEL, ZINC PLATING 1 3/8" 3/8-NF-2 A-04 * OTHER MATERIALS, LENGTHS AND THREAD SIZES AVAILABLE 125 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org THERMOCOUPLE AND RTD ACCESSORIES STANDARD PLUG, 2 PIN STANDARD JACK, 2 PIN + J J + - MINIATURE PLUG, 2 PIN MINIATURE JACK, 2 PIN - STANDARD JACK, 3 PIN U U G STANDARD PLUG, 3 PIN G U + U + - MINIATURE JACK, 3 PIN - G MINIATURE PLUG, 3 PIN + G + - CABLE CLAMP NEOPRENE BOOT ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 126 THERMOCOUPLE AND RTD ACCESSORIES THERMOCOUPLE AND RTD CONNECTORS TYPE CALIBRATION STANDARD SIZE MINIATURE PART NUMBER PART NUMBER PLUG, 2 PIN E A2000E 1 AM2000E 2 PLUG, 2 PIN J A2000J 1 AM2000J 2 PLUG, 2 PIN K A2000K 1,4 AM2000K 2 PLUG, 2 PIN N A2000N 1 AM2000N 2 PLUG, 2 PIN R A2000R 1 AM2000R 2 PLUG, 2 PIN T A2000T 1 AM2000T 2 PLUG, 2 PIN RTD A2000RTD PLUG, 3 PIN E A8000E 3 AM8000E PLUG, 3 PIN J A8000J 3 AM8000J A8000K 3 AM8000K A8000R 3 AM8000R 3 AM8000T PLUG, 3 PIN PLUG, 3 PIN K R PLUG, 3 PIN T A8000T PLUG, 3 PIN RTD A8000RTD JACK, 2 PIN E 1 3 AM2000RTD AM8000RTD A1000E 2 AM1000E AM1000J 2 2 JACK, 2 PIN J A1000J 2 JACK, 2 PIN K A1000K 2,4 AM1000K JACK, 2 PIN N A1000N 2 AM1000N JACK, 2 PIN R A1000R 2 AM1000R A1000T 2 JACK, 2 PIN T AM1000T 2 JACK, 2 PIN RTD A1000RTD JACK, 3 PIN E A9000E AM9000E JACK, 3 PIN J A9000J AM9000J JACK, 3 PIN K A9000K AM9000K JACK, 3 PIN R A9000R AM9000R JACK, 3 PIN T A9000T AM9000T JACK, 3 PIN RTD A9000RTD AM9000RTD CABLE CLAMP ALL A4000 A4000M A420 N/A NEOPRENE BOOT FOR 2-PIN CONNECTORS ONLY AM1000RTD 1 = ALSO AVAILABLE IN SOLID PIN, JAB-IN AND HIGH TEMP 2 = ALSO AVAILABLE IN HIGH TEMP 3. = ALSO AVAILABLE IN SOLID PIN 4. = ALSO AVAILABLE IN 8 GAUGE JAB-IN 127 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 2 STRIPANLES, 2 POLE COMPLETE ORDER NUMBER - 1 1. NUMBER OF CIRCUITS CIRCUITS A LENGTH 2 CIRCUIT 1.50" 3 CIRCUIT 2.25" - 2 3 2. CALIBRATION CODE 3. OPTIONS CODE CODE A1032-2 C V A1032-3 E 1132 4 CIRCUIT 3.0" A1032-4 J 5 CIRCUIT 3.75" A1032-5 K 6 CIRCUIT 4.50" A1032-6 N 7 CIRCUIT 5.25" A1032-7 R 8 CIRCUIT 6.0" A1032-8 S 9 CIRCUIT 6.75" A1032-9 T 10 CIRCUIT 7.50" A1032-10 RTD 11 CIRCUIT 8.25" A1032-11 12 CIRCUIT 9.0" A1032-12 DESCRIPTION VERTICAL STRIPANEL ALL STRIPANELS ARE AVAILABLE IN HIGH TEMP. SUBSTITUTE A1032 WITH A1132 "A" 1 2 3 4 K K K K 5 JACK PANEL, 2 POLE COMPLETE ORDER NUMBER 1 1. NUMBER OF CIRCUITS - 2 2. CALIBRATION TYPE CODE CODE STANDARD A1031 C A1131 E HI-TEMP 1.25" OD K J K N R S T RTD ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 128 THERMOCOUPLE, EXTENSION AND RTD WIRE Isolab Thermocouple, Extension and RTD are manufactured following ISO 9001 standards and all EMF versus temperature calibration procedures follow one or more of the following standards: ASTM E 207 ASTM E 220 AMS 2750 All testing has NIST traceability and NIST calibration certificates are available upon request. Insulated temperature ranges from -328 to 2350° F (-200 to 1290°C) and tolerances from 0.5° C or +0.4% - The following pages include a wide range of the commonly + used wire types used in various industries. Specialty wire can be manufactured to your exact requirements including colour coding to comply with United States, United Kingdom, German, Japanese and IEC standards. UL lsited and PLTC wire is also available. 129 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org DOUBLE BRAIDED FIBERGLASS THERMOCOUPLE AND EXTENSION WIRE - - 3 0 2 CALIBRATION CODE E CODE J K N S T WIRE GAUGE CODE 20 24 CONDUCTOR TYPE / TOLERANCE CODE DESCRIPTION 1 THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES 2 THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES 3 4 THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES 5 EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES 6 EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES 7 EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES 8 EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES SPECIFICATIONS CONTINUOUS TEMPERATURE RATING 900° F (480° C) SINGLE READING 1000° F (540° C) CONSTRUCTION DOUBLE FIBERGLASS BRAID SINGLE CONDUCTOR INSULATION, EACH BRAID IS IMPREGNATED TO ADD ABRASION RESISTANCE AND MINIMIZE FRAYING OF THE FIBROUS GLASS. IMPREGNATION RETAINED TO 400° F (204° C) APPLICATIONS STEEL AND ALUMINUM PLANTS HEAT TREATING GLASS, CERAMIC AND BRICK PLANTS PLASTIC PROCESSING EQUIPMENT RESISTANCE PROPERTIES TEMP. 900° F (480° C) MOISTURE GOOD CHEMICAL ABRASION GOOD GOOD ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 130 DOUBLE BRAIDED FIBERGLASS THERMOCOUPLE AND EXTENSION WIRE WITH OVERBRAID - - S - 3 0 2 CALIBRATION CODE E CODE J K N S T WIRE GAUGE CODE 20 24 CONDUCTOR TYPE / TOLERANCE CODE 1 DESCRIPTION THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES 2 THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES 3 THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES 4 5 THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES 6 EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES 7 EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES 8 EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES SPECIFICATIONS CONTINUOUS TEMPERATURE RATING 900° F (480° C) SINGLE READING 1000° F (540° C) CONSTRUCTION DOUBLE FIBERGLASS BRAID SINGLE CONDUCTOR INSULATION, EACH BRAID IS IMPREGNATED TO ADD ABRASION RESISTANCE AND MINIMIZE FRAYING OF THE FIBROUS GLASS. IMPREGNATION RETAINED TO 400° F (204° C). STAINLESS STEEL OVERBRAID OVER OUTER INSULATION APPLICATIONS STEEL AND ALUMINUM PLANTS HEAT TREATING GLASS, CERAMIC AND BRICK PLANTS PLASTIC PROCESSING EQUIPMENT RESISTANCE PROPERTIES TEMP. 900° F (480° C) 131 MOISTURE GOOD CHEMICAL ABRASION GOOD EXCELLENT ISOLAB INC PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isola.org BRAIDED FIBERGLASS THERMOCOUPLE AND EXTENSION WIRE - CALIBRATION CODE CODE B S C T - 3 0 4 E J K N WIRE GAUGE CODE 20 24 28 30 CONDUCTOR TYPE / TOLERANCE CODE 1 DESCRIPTION THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES 2 THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES 3 THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES 4 5 THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES 6 EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES 7 EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES 8 EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES SPECIFICATIONS CONTINUOUS TEMPERATURE RATING 900° F (480° C) SINGLE READING 1000° F (540° C) CONSTRUCTION FIBERGLASS BRAIDED SINGLE CONDUCTOR AND DUPLEX INSULATION, EACH BRAID IS IMPREGNATED WITH MODIFIED RESIN TO ADD ABRASION RESISTANCE FRAYING OF THE FIBROUS GLASS. IMPREGNATION RETAINED TO 400° F (204° C) APPLICATIONS STEEL AND ALUMINUM PLANTS HEAT TREATING GLASS, CERAMIC AND BRICK PLANTS RESISTANCE PROPERTIES TEMP. 900° F (480° C) MOISTURE CHEMICAL ABRASION GOOD GOOD FAIR ISOLAB INC. PH: 1-888-4-ISOLAB &519-948-3614 FaX:519-948-3614 www.isolab.org 132 BRAIDED FIBERGLASS THERMOCOUPLE AND EXTENSION WIRE WITH OVERBRAID - CALIBRATION CODE B CODE S C T - S - 3 0 4 E J K N WIRE GAUGE CODE 20 24 28 30 CONDUCTOR TYPE / TOLERANCE CODE 1 DESCRIPTION THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES 2 THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES 3 THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES 4 THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES 5 EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES 6 EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES 7 EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES 8 EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES SPECIFICATIONS CONTINUOUS TEMPERATURE RATING 900° F (480° C) SINGLE READING 1000° F (540° C) CONSTRUCTION FIBERGLASS BRAIDED SINGLE CONDUCTOR AND DUPLEX INSULATION, EACH BRAID IS IMPREGNATED WITH MODIFIED RESIN TO ADD ABRASION RESISTANCE FRAYING OF THE FIBROUS GLASS. IMPREGNATION RETAINED TO 400° F (204° C) STAINLESS STEEL OVERBRAID OVER OUTER INSULATION APPLICATIONS STEEL AND ALUMINUM PLANTS HEAT TREATING GLASS, CERAMIC AND BRICK PLANTS RESISTANCE PROPERTIES TEMP. 900° F 133 MOISTURE CHEMICAL ABRASION GOOD GOOD EXCELLENT ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org FEP INSULATED THERMOCOUPLE AND EXTENSION WIRE - - 5 0 7 CALIBRATION CODE CODE B S C T E J K N WIRE GAUGE CODE 16 18 20 22 24 CONDUCTOR TYPE / TOLERANCE CODE 1 DESCRIPTION THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES 2 THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES 3 4 THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES 5 EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES 6 EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES 7 EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES 8 EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES SPECIFICATIONS CONTINUOUS TEMPERATURE RATING 400° F (204° C) SINGLE READING 500° F (260° C) CONSTRUCTION EXTRUDED FEP SINGLE CONDUCTOR AND DUPLEX INSULATION FOR EXCELLENT PROTECTION. APPLICATIONS AEROSPACE INDUSTRIAL EQUIPMENT TESTING RESISTANCE PROPERTIES TEMP. MOISTURE CHEMICAL ABRASION 400° F EXCELLENT EXCELLENT EXCELLENT (204° C) ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org 134 TFE TAPE INSULATED THERMOCOUPLE AND EXTENSION WIRE - - 5 0 8 CALIBRATION CODE CODE B S C T E J K N WIRE GAUGE CODE 16 18 20 24 26 CONDUCTOR TYPE / TOLERANCE CODE 1 DESCRIPTION THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES 2 THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES 3 THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES 4 5 THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES 6 EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES 7 EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES 8 EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES SPECIFICATIONS CONTINUOUS TEMPERATURE RATING 500° F (260° C) SINGLE READING 600° F (315° C) CONSTRUCTION FUSED TFE TAPE SINGLE CONDUCTOR AND DUPLEX INSULATION TO ELIMINATE CONCENTRICITY PROBLEMS APPLICATIONS AIRCRAFT COMPOSITE BONDING PETROLEUM PLANTS RESISTANCE PROPERTIES TEMP. MOISTURE CHEMICAL 500° F EXCELLENT EXCELLENT (260° C) 135 ABRASION GOOD ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org PVC INSULATED AND SHIELDED THERMOCOUPLE AND EXTENSION WIRE - - 5 1 0 CALIBRATION CODE B CODE S C T E J K N WIRE GAUGE CODE 14 16 18 20 24 CONDUCTOR TYPE / TOLERANCE CODE 1 DESCRIPTION THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES 2 THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES 3 THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES 4 5 THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES 6 EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES 7 EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES 8 EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES SPECIFICATIONS CONTINUOUS TEMPERATURE RATING 220° F (105° C) SINGLE READING N/A CONSTRUCTION EXTRUDED PVC SINGLE CONDUCTOR DUPLEX INSULATION FOR EXCELLENT PROTECTION. ALUMINUM / POLYESTER SHIELD WITH DRAIN WIRE. RESISTANCE PROPERTIES TEMP. MOISTURE CHEMICAL ABRASION 220° F EXCELLENT GOOD GOOD (105° C) ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 136 PVC INSULATED THERMOCOUPLE AND EXTENSION WIRE - - 5 0 2 CALIBRATION CODE B CODE S C T E J K N WIRE GAUGE CODE 14 16 18 20 24 CONDUCTOR TYPE / TOLERANCE CODE 1 DESCRIPTION THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES 2 THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES 3 4 THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES 5 EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES 6 EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES 7 EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES 8 EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES SPECIFICATIONS CONTINUOUS TEMPERATURE RATING 220° F (105° C) SINGLE READING N/A CONSTRUCTION EXTRUDED PVC SINGLE CONDUCTOR AND DUPLEX INSULATION FOR EXCELLENT MOISTURE RESISTANCE APPLICATIONS LABORATORIES INDUSTRIAL EQUIPMENT TESTING AUTOMOTIVE RESISTANCE PROPERTIES TEMP. MOISTURE CHEMICAL ABRASION 220° F EXCELLENT EXCELLENT EXCELLENT (105° C) 137 ISOLAB INC PH: 1-888-4-ISOLAB &519-948-8371 FAX: 519-948-3614 www.isolab.org POLYIMIDE INSULATED THERMOCOUPLE AND EXTENSION WIRE - - 5 1 2 CALIBRATION CODE CODE E J K N T WIRE GAUGE CODE 16 20 24 30 CONDUCTOR TYPE / TOLERANCE CODE DESCRIPTION 1 THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES 2 THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES 3 THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES 4 5 THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES 6 EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES 7 EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES 8 EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES SPECIFICATIONS CONTINUOUS TEMPERATURE RATING 600° F (315° C) SINGLE READING 800°F (430°C) CONSTRUCTION FUSED POLYIMIDE TAPE SINGLE CONDUCTOR AND DUPLEX INSULATION FOR EXCELLENT PROTECTION. APPLICATIONS PETROCHEMICAL PLANTS GLASS, CERAMIC AND BRICK MANUFACTURING ELECTRIC POWER PLANTS CRYOGENIC APPLICATIONS AEROSPACE INDUSTRY RESISTANCE PROPERTIES TEMP. MOISTURE CHEMICAL ABRASION 600° F EXCELLENT EXCELLENT EXCELLENT (315° C) ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 138 HIGH TEMPERATURE CERAMIC FIBER THERMOCOUPLE WIRE - - 3 5 0 CALIBRATION CODE E CODE J K N WIRE GAUGE CODE 16 16 18 20 24 CONDUCTOR TYPE / TOLERANCE CODE 1 DESCRIPTION THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES 2 THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES 3 4 THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES SPECIFICATIONS CONTINUOUS TEMPERATURE RATING 2200° F (1205° C) SINGLE READING 2600° F (1430° C) CONSTRUCTION CERAMIC FIBER BRAID SINGLE CONDUCTOR AND DUPLEX INSULATION. NO IMPREGNATION FOR CONTAMINATION-FREE OPERATION. APPLICATIONS STEEL AND ALUMINUM PLANTS HEAT TREATING RESISTANCE PROPERTIES TEMP. MOISTURE 2200° F FAIR (1205° C) 139 CHEMICAL ABRASION GOOD GOOD ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org HIGH TEMPERATURE BRAIDED FIBERGLASS THERMOCOUPLE AND EXTENSION WIRE - - 3 2 1 CALIBRATION CODE E CODE J K N T WIRE GAUGE CODE 14 16 18 20 24 CONDUCTOR TYPE / TOLERANCE CODE 1 DESCRIPTION THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES 2 THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES 3 THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES 4 THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES 5 EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES 6 EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES 7 EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES 8 EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES SPECIFICATIONS CONTINUOUS TEMPERATURE RATING 1300° F (705° C) SINGLE READING 1600° F (870° C) CONSTRUCTION HIGH TEMPERATURE FIBERGLASS BRAID SINGLE CONDUCTOR INSULATION IMPREGNATED WITH MODIFIED RESIN FOR ADDED ABRASION RESISTANCE. IMPREGNATION RETAINED TO 400° F (204° C) APPLICATIONS LABORATORIES INDUSTRIAL EQUIPMENT TESTING AUTOMOTIVE RESISTANCE PROPERTIES TEMP. MOISTURE 1300° F GOOD (705° C) CHEMICAL ABRASION GOOD GOOD ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 140 FIBERGLASS WRAPPED THERMOCOUPLE AND EXTENSION WIRE CALIBRATION CODE B CODE S C T - - 3 0 5 E J K N WIRE GAUGE CODE 16 20 24 30 CONDUCTOR TYPE / TOLERANCE CODE 1 DESCRIPTION THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES 2 THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES 3 THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES 4 THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES 5 6 EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES 7 EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES 8 EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES SPECIFICATIONS CONTINUOUS TEMPERATURE RATING 900° F (480° C) SINGLE READING 1000° F (540° C) CONSTRUCTION DOUBLE FIBERGLASS WRAP SINGLE CONDUCTOR INSULATION, IMPREGNATED WITH MODIFIED RESIN TO ADD ABRASION RESISTANCE AND ENHANCE ELECTRICAL PROPERTIES. IMPREGNATION RETAINED TO 400° F (204° C) APPLICATIONS STEEL AND ALUMINUM PLANTS HEAT TREATING GLASS, CERAMIC AND BRICK PLANTS FOUNDRIES RESISTANCE PROPERTIES TEMP. MOISTURE 900° F GOOD 141 CHEMICAL ABRASION GOOD FAIR ISOLAB INC . PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org BRAIDED FIBERGLASS THERMOCOUPLE AND EXTENSION WIRE WITH OVERBRAID - CALIBRATION CODE B CODE S C T - S - 3 0 5 E J K N WIRE GAUGE CODE 16 20 24 30 CONDUCTOR TYPE / TOLERANCE CODE 1 DESCRIPTION THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES 2 THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES 3 THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES 4 5 THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES 6 EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES 7 EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES 8 EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES SPECIFICATIONS CONTINUOUS TEMPERATURE RATING 900° F (480° C) SINGLE READING 1000° F (540° C) CONSTRUCTION DOUBLE FIBERGLASS WRAP SINGLE CONDUCTOR INSULATION, IMPREGNATED WITH MODIFIED RESIN TO ADD ABRASION RESISTANCE AND ENHANCE ELECTRICAL PROPERTIES. IMPREGNATION RETAINED TO 400° F (204° C) STAINLESS STEEL OVERBRAID OVER OUTER INSULATION STEEL AND ALUMINUM PLANTS HEAT TREATING APPLICATIONS GLASS, CERAMIC AND BRICK PLANTS FOUNDRIES RESISTANCE PROPERTIES TEMP. 900° F MOISTURE CHEMICAL ABRASION GOOD GOOD EXCELLENT ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 142 FEP INSULATED RTD LEADWIRE R T - - - - 7 0 4 NUMBER OF CONDUCTORS CODE 2 DESCRIPTION ONE RED, ONE WHITE 3 TWO RED, TWO WHITE 4 TWO RED, TWO WHITE WIRE GAUGE CODE 20 22 24 CONDUCTOR TYPE / TOLERANCE CODE 6 STRANDED SILVER PLATED COPPER DESCRIPTION 8 STRANDED NICKEL PLATED COPPER SPECIFICATIONS CONTINUOUS TEMPERATURE RATING 400° F (204° C) SINGLE READING 500° F (260° C) CONSTRUCTION EXTRUDED PVC SINGLE CONDUCTOR AND OVERALL INSULATION FOR PROTECTION. TWISTED CONDUCTORS FOR REDUCED ELECTRICAL INTERFERENCE. RESISTANCE PROPERTIES TEMP. MOISTURE CHEMICAL ABRASION 400° F EXCELLENT EXCELLENT EXCELLENT (204° C) 143 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-3614 FAX: 519-948-3614 www.isolab.org FIBERGLASS BRAIDED RTD LEADWIRE R T - - - - 7 0 5 NUMBER OF CONDUCTORS CODE 2 DESCRIPTION ONE RED, ONE WHITE 3 TWO RED, TWO WHITE 4 TWO RED, TWO WHITE WIRE GAUGE CODE 20 22 24 CONDUCTOR TYPE / TOLERANCE CODE 6 8 DESCRIPTION STRANDED SILVER PLATED COPPER STRANDED NICKEL PLATED COPPER SPECIFICATIONS CONTINUOUS TEMPERATURE RATING 900° F (480° C) SINGLE READING 1000° F (540° C) CONSTRUCTION FIBERGLASS BRAIDED SINGLE CONDUCTOR AND OVERAL INSULATION IMPREGNATED WITH MODIFIED RESIN FOR PROTECTION. TWISTED CONDUCTORS FOR REDUCED ELECTRICAL INTERFERENCE. RESISTANCE PROPERTIES TEMP. MOISTURE 900° F GOOD (480° C) CHEMICAL ABRASION GOOD FAIR ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org 144 PROGRAMMABLE RTD TEMPERATURE TRANSMITTERS - SERIES 440 The Series 440 programmable RTD temperature transmitter is a two-wire transmitter with an analog output. It has measurement input for Pt100 resistance thermometers (RTD) in 2 or 3 wire connection. Setting up for the transmitter is done using the 440-CABLE. These small units can be mounted in Acrolab heads so they can be used for surface mounting by using a 35mm DIN rail mounting clip. 1 3 -4 3W 2 +5 Application Areas Features and Benefits - PC programmable temperature transmitter for converting Pt100 input signal into a scaleable (4 to 20) mA analog output signal - Platinum Resistance thermometer (RTD) - Online configuration using PC with SETUP connector - Universally PC programmable for Pt100 signals - 2 wire rechnology, (4 to 20) mA analog output - High accuracy in total ambient temperature range - Fault signal on sensor break or short circuit - RFI/EMI Protected, marked UL Recognized Component - FM General Purpose and non-incendive for use in hazardous locations - Online configuration during measurement unsing SETUP connector 145 C US ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-87371 FAX: 519-948-3614 www.isolab.org PROGRAMMABLE RTD TEMPERATURE TRANSMITTERS - SERIES 440 1 2 3 4 5 1. Series 6 6. Temperature Scale CODE CODE 440 DESCRIPTION C Celcius F Fahrenheit 2. Input CODE 5. Temperature Range DESCRIPTION 2 RTD (2-wire) 3 RTD (3-wire) RANGE (lower limit - upper limit) 4. Burnout 3. RTD Style CODE 85 CODE DESCRIPTION 100 ohm platinum (a=0.00385 °C-1) DESCRIPTION U Upscale Burnout >= 21.0 mA D Downscale Burnout <= 3.6 mA Available Accessories CODE DESCRIPTION 440-CABLE Communication Cable and Software (RS232) 440-CABLE-USB Communication Cable and Software (USB) 440-DIN35 35 mm DIN rail mounting clip ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 146 PROGRAMMABLE RTD TEMPERATURE TRANSMITTERS - SERIES 440 Resistance Thermometer Input (RTD) Pt100 ( MEASUREMENT RANGE = 0.00385° C ) Connection Type Sensor cable resistance Sensor current -200 to 650° C MININUM RANGE (-328 to 1202° F) 10°C (18°F) 2 or 3 wire cable resistance compensation possible in the 2 wire system (0 to 20) maximum 11 l TYPE per cable 0.6 mA Output (Analog) Output Signal (4 to 20) mA or (20 to 4) mA Transmission as Temperature linear Maximum Load (V Digital filters 1st degree (0 to 8) s Induced current required l -10 V) /0.023 A (current output) 3.5 mA Current limit l power supply 23 mA Switch on delay 4 s (during power 1 = 3.8 mA) Electronic responce time 1s 2 Failure Mode Undershooting measurement range Decrease to 3.8mA Exceeding measurement range Increase to 20.5 mA 3.6 mA or 21.0 mA lV l Sensor breakage/short circuit Electronic Connection Power Supply U = (10 to 30) V dc, polarity pretected Allowable ripple U b b 13 V, f lV 5 V at U l ss = 1 kHz max Resistance Thermometer Accuracy (RTD) TYPE MEASUREMENT ACCURACY Pt100 0.2° C or 0.08% Reference conditions Calibration temperature: 23 5° C (73 9° F) l l (1) General Accuracy Temperature drift Long term stability l (2) 0.02%/100 (2) T = (15 ppm/° C x (range end value + 200) + 50 ppm/°C x measurement range) x = deviation of the ambient temperature according to the reference condition 0.1° C/year or (3) 0.05%/year (1)(3) l Load influence 0.01% V deviation from 24 V l Influence of power supply (1) % is related to the adjusted measurement range (the value to be applied is the greater) (2) All data is related to a measurement end value of 20 mA (3) Under reference conditions 147 ISOLAB INC. PH:1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org PROGRAMMABLE RTD TEMPERATURE TRANSMITTERS - SERIES 440 Environmental Conditions Ambient temperature -40 to 85° C (-40 to 185° F) Storage temperage -40 to 100° C (-40 to 212° F) Climatic class EN 60 654-1, Class C Condensation Permitted Shock resistance 4 g / (2 to 150) Hz according to IEC 60 068-2-6 Interference immunity and interference according to EMC immunity EN 61 326-1 (1EC 1326) Mechanical Construction Dimensions 1.75" (44mm) Weight Approximately 44 g Materials Housing: Polycarbonate Terminals 15 AWG (maximum) Potting: Polyurethane Terminal Connections Power supply and current output 5 4 + + _ + _ _ (10 to 30) V DC (4 to 20) mA 2-Wire 1 3 1 3-Wire 3 3W 2 mA -4 +5 3 2 1 SETUP socket Approvals C FM marked Unit complies with the legal requirements set forth by the EU regulations US UL Recognized Component General Purpose and non-incendive for use in hazardous locations Class 1, Division 2 Groups A, B, C and D ISOLAB INC PH: 1-8888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 148 PROGRAMMABLE TEMPERATURE TRANSMITTERS - SERIES 441 The Series 441 programmable RTD temperature transmitter is a two-wire transmitter with an analog output. It has measurement input for resistance thermometers (RTD) in 2, 3 or 4 wire connection, thermocouples, resistance and voltage. Setting up for the transmitter is done using the 440-CABLE. These small units can be mounted in Acrolab heads so they can be used for surface mounting by using a 35mm DIN rail mounting clip. - 6 5 3 - + 1 + 4 3 Application Areas Features and Benefits - PC programmable temperature transmitter for converting various input signals into a scaleable (4 to 20) mA analog output signal - Input Resistance thermometer (RTD) Thermocouple (TC) Resistance ( ) Voltage (mV) - Online configuration using PC with SETUP connector - 149 Universally PC programmable for various signals Galvanic isolation 2 wire technology, (4 to 20) mA analog output High accuracy in total ambient temperature range Fault signal on sensor break or short circuit RFI/EMI Protected, marked UL Recognized Component FM Intrinsically safe and non-incendive for hazardous locations - Online configuration during measurement unsing SETUP connector - Online simulation C US ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org PROGRAMMABLE TEMPERATURE TRANSMITTERS - SERIES 441 1 2 3 4 5 6 1. Series 6. Temperature Scale CODE CODE 441 DESCRIPTION C Celcius F Fahrenheit 2. Input CODE 5. Temperature Range DESCRIPTION 1 Thermocouple (TC) 2 RTD (2-wire) 3 RTD (3-wire) 4 RTD (4-wire) RANGE (lower limit - upper limit) 4. Burnout CODE 3. Calibration CODE DESCRIPTION J Type J thermocouple K Type K thermocouple T Type T thermocouple N Type N thermocouple E Type E thermocouple R Type R thermocouple S Type S thermocouple B Type B thermocouple 85 100 ohm platinum (a=0.00385 °C-1) 55 500 ohm platinum (a=0.00385 °C-1) 95 1000 ohm platinum (a=0.00385 °C-1) MV Millivolts W Resistance DESCRIPTION U Upscale Burnout >= 21.0 mA D Downscale Burnout <= 3.6 mA Available Accessories CODE DESCRIPTION 440-CABLE Communication Cable and Software (RS232) 440-CABLE-USB 440-DIN35 Communication Cable and Software (USB) 35 mm DIN rail mounting clip ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org 150 PROGRAMMABLE TEMPERATURE TRANSMITTERS - SERIES 441 Input Resistance Thermometer (RTD) TYPE MEASUREMENT RANGE MINIMUM RANGE -200 to 850° C (-328 to 1562° F) 10° C (18° F) -200 to 250° C (-328 to 482° F) 10° C (18° F) -200 to 250° C (-328 to 482° F) 10° C (18° F) -60 to 180° C (-76 to 356° F) 10° C (18° F) Ni500 -60 to 150° C (-76 to 302° F) 10° C (18° F) Ni1000 -60 to 150° C (-76 to 302° F) 10° C (18° F) Pt100 ( (1) = 0.003 85° C ) Pt500 Pt1000 Ni100 ( (1) = 0.006 18° C ) Connection Type 2, 3 or 4 wire connection cable resistance compensation possible in the 2 wire system (0 to 20) Sensor Cable Resistance Sensor Current maximum 11 per cable 0.6 mA Resitance ( ) TYPE Resistance MEASUREMENT RANGE MINIMUM RANGE 10 to 400 10 10 to 2000 100 Thermocouple (TC) TYPE MEASUREMENT RANGE MINIMUM RANGE B 0 to 1820° C (32 to 3308° F) 500° C (900° F) C 0 to 2320° C (32 to 4208° F) 500° C (900° F) D (3) 0 to 2495° C (32 to 4523° F) 500° C (900° F) E -200 to 915° C (-328 to 1679° F) 50° C (90° F) J -200 to 1200° C (-328 to 2192° F) 50° C (90° F) -200 to 1372° C (-328 to 2501° F) 50° C (90° F) -200 to 900° C (-328 to 1652° F) 50° C (90° F) N -270 to 1300° C (-454 to 2372° F) 50° C (90° F) R 0 to 1768° C (32 to 3214° F) 500° C (900° F) S 0 to 1768° C (32 to 3214° F) 500° C (900° F) K L (2) T U (2) MoRe5-MoRe4 (1) -200 to 400° C (-328 to 752° F) 50° C (90° F) -200 to 600° C (-328 to 1112° F) 50° C (90° F) 0 to 2000° C (32 to 3632° F) 500° C (900° F) MEASUREMENT RANGE MINIMUM RANGE Voltage (mV) TYPE Millivolt (mV) -10 to 100 mV (1) no reference (2) according to DIN 43710 (3) according to ASTM E988 151 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 5 mV PROGRAMMABLE TEMPERATURE TRANSMITTERS - SERIES 441 Output Output (Analog) Output signal 4 to 20 mA or 20 to 4 mA Transmission as Temperature linear, resistance linear, voltage linear Maximum load (V Digital filter 1st degree 0 to 8 s - 8 V) /0.025 A (current output) 3.5 mA Current limit l l Induced currrent required power supply 25 mA Switch on delay 4 s (during power up I = 3.8mA) a Electronic responce time 1s Failure Mode Undershooting measurement range 4 to 20 mA or 20 to 4 mA Exceeding measurement range Temperature linear, resistance linear, voltage linear 21.0 mA lV 3.5 mA or l Sensor breakage/short circuit (1) Failure Mode Power Supply U = (8 to 30) V dc, polarity pretected Galvanic Isolation (in/out) U = 3.75 kV ac Allowable ripple U ^ 13 V, f lV l 5 V at U = 1 kHz Accuracy Output (Analog) l Calibration temperature: 23 5° C (73 9° F) l Reference conditions Resistance Thermometer (RTD) TYPE MEASUREMENT ACCURACY Pt100, Ni100 0.2° C or 0.08% Pt500, Ni500 0.5° C or 0.20% Pt1000, Ni1000 0.3° C or 0.12% Resitance ( ) TYPE Resistance MEASUREMENT RANGE 0.1 1.5 or 0.08% (2) or 0.12% (2) MINIMUM RANGE 10 to 400 10 to 2000 (1) not for thermocouple (2) % is related to the adjusted measurement range (the value to be applied is the greater) ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 160 PROGRAMMABLE TEMPERATURE TRANSMITTERS - SERIES 441 Accuracy (continued) Thermocouple (TC) TYPE MEASUREMENT ACCURACY E, J, K, L, T, U 0.5° C or 0.08% (1) C, D, N 1.0° C or 0.08% (1) B, MoRe5-MoRe41, R, S 2.0° C or 0.08% (1) Influence of the internal junction Pt100 l 0.30 + 0.005|t|° C |t| = value of temperature without redard to sign ° C Voltage (mV) TYPE MEASUREMENT RANGE l Millivolt (mV) 20 uV or 0.08% (1) MINIMUM RANGE -10 to 100 mV l 0.01%/V deviation from 24 V Load influence l General Influence of power supply 0.02%/100 Temperature drift Resistive thermometer (RTD): (2) (2) l Td = (15 ppm/°C x range end value + 50 ppm/°C x measurement range) Resistive thermometer Pt100: l Td = (15 ppm/°C x (range end value + 200) + 50 ppm/°C x measurement range) Thermocouple (TC) l Td = (50 ppm/°C x range end value + 50 ppm/°C x measurement range) Load influence (3) 0.1°C/year or 0.05%/year (1)(3) l Long Term Stability = Deviation of the ambient temperature according to the reference condition Installation Conditions Environmental Conditions Ambient temperature -40 to 85° C (-40 to 185° F) Storage temperage -40 to 100° C (-40 to 212° F) Climatic class EN 60 654-1, Class C Moisture condensation Allowable Vibration resistance 4 g / (2 to 150) Hz according to IEC 60 068-2-6 EMC immunity Interference immunity and interference according to EN 61 326-1 (1EC 1326) (1) % is related to the adjusted measurement range (the value to be applied is the greater) (2) All data is related to a measurement end value of 20 mA (3) Under reference conditions 161 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org PROGRAMMABLE TEMPERATURE TRANSMITTERS - SERIES 441 Mechanical Construction Mechanical Construction Dimensions Weight Approximately 40 g Materials Housing: Polycarbonate Terminals 15 AWG (maximum) Potting: Polyurethane Terminal Connections Power supply and current output 2 _ 1 + (8 to 30) V DC (4 to 20) mA SETUP socket mA Thermocouple 2-Wire 6 RTD 3-Wire 6 6 RTD 4-Wire 6 5 3 + 4 3 6 5 RTD 6 5 3 3 6 5 4 4 3 3 Remote Operations Configuration set Configuration kit 440-CABLE Configuration Using PC program TransComm Interface PC interface connection cable TTL -/- RS 232 with plug Configuration parameters Sensor type amd connection type, engineering units (°C/°F), measurement range, internal/external cold junction compensation, cable resistance compensation on 2 wire connection, fault conditioning, output signal 4 to 20 mA or 20 to 4 mA, digital filter (damping), offset, measurement point identification (8 characters), output simulation. Approvals C marked Unit complies with the legal requirements set forth by the EU regulations US UL Recognized Component FM APPROVED Intrinsically safe and non-incendive for use in hazardous locations Class 1, Division 2 Groups A, B, C and D ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isola.org 162 DIGITAL THERMOMETER DE-305 Specifications MAX POWER 0.1°/1° HOLD °C MAX °F 60V 24V MAX PATOS OFFSET TYPE K DE-305 DIGITAL THERMOMETER °C °F Technical Temperature scale: °C or °F User-Selective. Resolution: 1°C or 1°F (or 0.1°C or 0.1°F) User-Selectable Inputs: One K-type Thermocouple Measurement Range: 50 ~ 1300°C, (-59 ~ 2000°F) Meter Operating Range: For Using at 0°C ~ 50°C Environment(32 ~ 122°F) Accuracy: (18~28°C ambient) ±(0.3 %rdg + 1°C) -50 ~ 1000°C ±(0.5 %rdg + 1°C) 1000 ~ 1300°C ±(0.3 %rdg + 2°C) -58 ~ 2000°C The accuracy specification does not include type D thermocouple probe accuracy. Themperature Coefficient: 0.1 times the applicable accuracy specification per °C from 0°C to 18°C to 50°C Error Offset: Errors contributed by one particular thermocouple may be practically eliminated, over a limited measurement range, using a recessed front panel OFFSET adjust on the meter and an accurate standard when making the adjustment. Although making the adjustment may increase errors for using different thermocouples Maximum Input: 60V dc or 24V rms ac between the input pins or any input and ground. General Digital Thermometer - 163 Large size LCD indication Low Battery Indication K-Type Thermocouple (option) Handheld Lightweight Design Reading Hold Function Maximum Record °C or °F Annunciators Display 1°C or 0.1°C (1°F or 0.1°F) °C °F switchable on front panel Single Thermocouple Input User-Selectable Resolution Front Panel Offset Adjustment Display: 31/2 digit liquid crystal display (LCD) with maximum reading of 1999. Sampling Rate: 2.5 times per second Battery: One 9V battery (6F 22) Dimensions (mm): 148(H)x71(W)x36(D) Weight: 208g (including battery) Power Current: Approx. DC 2.8mA (typical) Enclosure 1. Manual 2. Battery 9V 3. Rubber Holster Accessories for Customer Option 1. NR-31B 4. NR-39 2. NR-33 3. NR-34 5. NR-34-INCO ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org THERMOCOUPLE MATERIAL SPECIFICATIONS ANSI CALIBRATION CODE POSITIVE LEG NEGATIVE LEG J Iron ThermoKanthal JP * Constantan * Cupron * Advance * ThermoKanthal KN * K Chromel * Tophel * T1 * ThermoKanthal KP * T Copper E R S B M C Chromel * Tophel * T1 * ThermoKanthal KP * Platinum 13% Rhodium Platinum 10% Rhodium N 32 to 1400 (0 to 760) ALumel * Nial * T2 * ThermoKanthal KN * 32 to 2300 (0 to 1260) Recommended for continuous oxidizing or neutral atmpspheres. Mostly used above 1000°C (538°C). Subject to failure if exposed to sulphur. Preferential oxidation of chromium in positive leg at certain low oxygen concentrations causes "green rot" and large negative calibration drifts most serious in the Constantan * Cupron * Advance * ThermoKanthal KN * -300 to 700 (-184 to 371) Constantan * Cupron * Advance * ThermoKanthal KN * 1500-1900°F (816-1038°C) range. Ventilation or inert-sealing of the protection tubes can prevent this. 32 to 1600 (0 to 871) Platinum Useable in oxidizing. reducing or inert atmospheres as well as vacuum. Not subject to corrosion in moist atmospheres. Limits are published for sub-zero temperature ranges. Recommended for continuously oxidizing or inert atmospheres. Sub-zero limits of error are not established. Highest thermoelectric output of common calibrations. Recommended for high temperature. Must be protected with a non-metallic protection tube and ceramic insulators. Continued high temperature usages cause grain which can lead to mechanical failure. Negative calibration drift causedby rhodium diffusion to pure leg as well as from rhodium volatilization. Type R is generally used in industry while Type S is general used in laboratories. Platinum Similar to type R & S but output is lower. Also less susceptible to grain growth and drift. Platinum 30% Rhodium Platinum 6% Rhodium 1600 to 3100 (871 to 1705) High temperature applications in inert or vacuum atmospheres. Usefull in many hydrogen applications. Continuous cycling causes excessive grain growth. Nickel 3% Tungsten Rhenium (W-3Re) Nicrosil *** 14.5% Chromium 1.4% Silicon 0.1% Magnesium Balance Nickel NONE APPLICATION INFORMATION Suitable for vacuum, reducing or inert atmospheres, oxidising atmospheres with reduced life. Iron oxidizes rapidly above 1000°F (538°C) so only heavy gauge wire is recommended for high temperature. Bare elements should not be sulphurous atmospheres above 1000°F (538°C) 100 to 3100 (538 to 1482) 5% Tungsten Rhenium (W-5Re) W TEMP. RANGE °F(°C)OF PROT. TC ** Platinel * 5355 18% Nickel Molybedenum 26% Tungsten Rhenium (W-26Re) 25% tungsten Rhenium (W-25Re) 4.2% Nisil *** 0.1% Silicon Magnesium Balance Nickel Platinel * 7674 32 to 2250 (0 to 1287) 32 to 4200 (0 to 2315) 32 to 4200 (0 to 2315) Very high temperature applications in inert or vacuum atmospheres. Preferred over Tungsten/26% Tungsten Rhenium because it is less brittle at low temperatures. The ductility of W3R3 leg is superior to pure Tugnsten, but not as good as W5Re. This combination has the highest output if the 3 common Tungsten Rhenium calibrations from 1860 to 4200°F. Can be used in applications where Type K elements have shorter life and stability problems due to oxidation and the developement of "green rot". 32 to 2300 (0 to 1260) 32 to 2300 (0 to 1260) Noble metal combination which approximates Type K curve bus has much improved oxidation resistance. Should be treated as any noble metal calibration. * Trade Names. Chromel, Alumel: Hoskins Mfg. Co.; T1, T2, Advance: Driver-Harris Co.; Nial, Tophel: Wilbur B. Driver Co.; ThermoKanthal KP and KN: The Kanthal Corp.; Platinel; Engelhard Industries. ** The recommended temperature range is the temperature range for which limits of error have been established. *** Trade names: Amax Specialty Metals Corp. ISOLAB INC. PH: 1-8888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 164 THERMOCOUPLE INITIAL MATERIAL TOLERANCES ANSI Limits of error Thermocouples Reference Junction 0°C(32°F). Published in ANSI Circular MC 96.1-1982 Note: 1/4 limits available on request TYPE TEMPERATURE RANGE °C(°F) FOR STANDARD LIMITS OF ERROR STANDARD LIMITS OF ERROR °C(°F) TEMPERATURE RANGE °C(°F) FOR SPECIAL LIMITS OF ERROR SPECIAL LIMITS OF ERROR °C(°F) J 0 to 293 (32 to 559) 293 to 760 (559 to 1400) + _ 2.2 ( +4.0) + _ 0.75% 0 to 275 (32 to 537) 275 to 760 (527 to 1400) + _ 1.1 ( +2.0) + _ 0.4% K -200 to -110 (-328 to -166) -110 to 0 (-166 to 32) 0 to 293 (32 to 559) 293 to 1250 (559 to 2282) + _ + _ + _ + _ 2% 2.2 ( +4.0) * 2.2 ( +4.0) 0.75% -200 to -67 (-328 to -89) -67 to 0 (-89 to 32) 0 to 133 (32 to 271) 133 to 350 (271 to 662) + _ + _ + _ + _ 1.5% 1 ( +1.8) * 1 ( +1.8) 0.75% -200 to -170 (-328 to -274) -170 to 0 (-274 to 32) 0 to 340 (32 to 664) 340 to 900 (664 to 1652) + _ + _ + _ + _ 1% 1.7 ( +3.1) * 1.7 ( +3.1) 0.5% S 0 to 600 (32 to 1112) 600 to 1450 (1112 to 2642) B 800 to 1700 (1472 to 3092) T E R * Thermocouples and thermocouple ,aterioals are supplied to meet limits of error specified for temperature above 0°C. A thermocouple material may not conform to the published sub-zero limits of error for that material when purchased, unless coformance is agreed to. 0 to 275 (32 to 527) 275 to 1250 (527 to 2282) 0 to 125 (32 to 257) 125 to 350 (527 to 662) 165 ** ** + _ 0.5 ( +0.9) + _ 0.4% 250 to 900 (482 to 1652) ** ** + _ 1 ( +1.8) + _ 0.4% + _ 1.5 ( +2.7) + _ 0.25% 0 to 600 (32 to 1112) 600 to 1450 (1112 to 2642) + _ 0.6 ( +1.1) + _ 0.1% + _ 0.5% 800 to 1700 (1472 to 3092) -- 0 to 250 (32 to 482) ** Special limits of error for sub-zero temperatures have not yet been temperatures have not yet been established. The following limits for calibrations E and T are useful to start discussion. -200 to 0°C Type E: Type T: +1°C + .5°C + or 0.5%, whichever is greater + or 0.8%, whichever is greater Non ANSI limits of error thermocouples TYPE ** ** + _ 1.1 ( +2.0) + _ 0.4% TEMPERATURE RANGE °C(°F) LIMITS OF ERROR °C(°F) C 0 to 427 (32 to 800) 427 to 2316 (800 to 4200) + _ 4.4 ( +8.0) + _ 1% M 0 to 1287 (32 to 2349) + _ 0.75% N 0 to 1250 (32 to 2282) + _ 2.2 ( +4.0) + _ 0.75% ISOLAB INC PH: 1-888-4-ISOLAB & 519-9478-8371 FAX: 519-948-3614 www.isolab.org Sub-zero limits of error for type J and sub-zero special limits of error for type K are not considered because of the characteristics of the materials. THERMOCOUPLE COLOUR CODES AMERICAN TO ANSI T/C AMERICAN TO ANSI EXTENSION BRITISH TO BS 1843 GERMAN TO DIN 43714 JAPANESE TO JIS C 1610-1981 FRENCH TO NF C 43-323 TYPE J K T E + + + + _ _ _ _ + + + + R + S + B N + + _ + _ _ _ _ _ _ + + + + + + _ _ _ _ _ _ + + + + + + _ _ + + _ _ _ _ _ _ _ + + + + + + + _ _ _ _ _ _ + + + + + + _ _ _ _ _ _ _ _ ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 166 RESISTANCE TERMPERATURE DETECTOR (RTD) SPECIFICATIONS Standard Assemblies ACROLAB RTD Assemblies utilize wire wound platinum elements with a reference resistance of 100 Ohms at 0°C and a temperature coefficient of 0.00385 Ohms/Ohm/°C. ALL ACROLAB RTD probes are of the "filled tube" or "MgO" construction, providing long operating life in high vibration and/or temperature applications. TYPICAL 100 OHM PLATINUM ELEMENT TOLERANCES TEMPERATURE °C CLASS B (0.12%) TOLERANCE + _ [0.30 + 0.0050 |t|]°C BAND 1 (0.1%) TOLERANCE + _ [0.26 + 0.0042 |t|]°C CLASS A (0.06%) TOLERANCE + _ [0.15 + 0.0020 |t|]°C BAND 3 (0.03%) TOLERANCE + _ [0.08 + 0.0017 |t|]°C BAND 5 (0.01%) TOLERANCE + _ [0.03 + 0.0017 |t|]°C °F °C °F °C °F °C °F °C °F °C °F -200 -328 1.30 2.34 1.10 1.98 0.55 0.99 0.42 0.76 0.37 0.67 -100 -148 0.80 1.44 0.68 1.22 0.35 0.63 0.25 0.45 0.20 0.36 0 32 0.30 0.54 0.26 0.47 0.15 0.27 0.08 0.14 0.03 0.05 100 212 0.80 1.44 0.68 1.22 0.35 0.63 0.25 0.45 0.20 0.36 200 392 1.30 2.34 1.10 1.98 0.55 0.99 0.42 0.76 0.37 0.67 300 572 1.80 3.24 1.52 2.74 0.75 1.35 0.59 1.06 0.54 0.97 400 752 2.30 4.14 1.94 3.49 0.95 1.71 0.76 1.37 0.71 1.28 500 932 2.80 5.04 2.36 4.25 1.15 2.07 0.93 1.67 0.88 1.58 600 1112 3.30 5.94 2.78 5.00 1.35 2.43 1.10 1.98 1.05 1.89 Element Types Single platinum elements of 100 Ohms at 0°C and duplex elements of two 100-Ohm elements inside the same sheath are both available as standard. Elements of other resistive materials such as copper and nickel are available upon request. Element Types Exitation current and voltage 2mA @24 VDC Time Constant The time required to sense 63 % of a step temperature change from 25°C to 80°C in water flowing at 3 ft/sec. "The time constant for a 3/16" OD SS sheath diameter is 2.0 seconds typical." Temperature Range The standard temperature range is -100°C to 260°C (-148°F to 500°F). Higher ranges available (up to 550°C) on request. 167 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org RESISTANCE TERMPERATURE DETECTOR (RTD) SPECIFICATIONS Element Leads Lead wire is stranded, silver plated copper with teflon insulation for low range units, and stranded, silver plated copper with fiberglass insulation for high range units. Three lead wires are recommended to compensate for lead wire resistance in industrial applications. Leadwire Insulation Max. Temp. rating: 260°C (500°F) teflon 550°C (1022°F) fiberglass WIRE CONFIGURATIONS Two-Wire Provides one connection to each end of the element. This construction is suitable where the resistance of the lead wire may be considered as an additive constant in the circuit, and particularly where the changes in lead resistance due to ambient temperature changes may be ignored. Three-Wire Provides one connection to one end of the element and two to the other end of the element. Connected to an instrument designed to accept three wire input, sufficient compensation is usually achieved for leadwire resistance and temperature change in leadwire resistance. This is the most commonly used configuration. Four-Wire Provides two connections to each end of the element to completely compensate for leadwire resistance and temperature changes in the leadwire. This configuration is used where highly accurate temperature measurement is vital. 2 WIRE SINGLE 2 WIRE DUPLEX 3 WIRE SINGLE RED 3 WIRE DUPLEX 4 WIRE DUPLEX WHITE WHITE WHITE GREEN WHITE GREEN WHITE RED BLACK RED RED BLACK RED RED BLACK RED RED RED ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-8371 www.isolab.org 168 TUBING, MgO SHEATH, PROTECTION TUBE, AND DRILLED WELL MATERIALS METALS MATERIAL / COMPOSITION TYPICAL AREAS OF USE TUBING 304 Stainless Steel (UNS S30400) 18% Chromium 8% Nickel 304 Stainless Steel Low Carbon (UNS S30403) APPLICATION GUIDLINE INFORMATION MgO PROTECT. DRILLED SHEATHS TUBES WELLS Up to 899°C (1650°F) under oxidizing conditions. Has general good oxidation and corrosionr esistance in a wide range of industrial environments. Subject to carbide precipitation, which can reduce corrosion resistance in the 47 to 538°C corrosion resistance in the 47 to 538°C (800 to 1000°F) range. Good mechanical properties from -184 to 788°C (-300 to 1450°F) range. Main areas of usage for thermocouple protection is in areas of usage for thermocouple protection is in chemicals, foods, plastics and pertroleum. Generally regarded as standard protection tube material. Same characteristics as for 304 Stainless Steel except that low carbon allows corrosion resistant weld areas. Not recommended for use above 472°C (800°F). (0.03% maximum carbon) 18% Chromium 8% Nickel 310 Stainless Steel (UNS S31000) Up to 1038°C (1900°F) continuous, 1140°C (2100°F) intermittent. Mechanical and corrosion resistant similar to and better than 304 Stainless Steel. 25% Chromium 20% Nickel 316 Stainless Steel (UNS S31600) Up to 927°C (1700°F) under oxidizing conditions. Same areas of applications as for 304 Stainless Steel. Has improved resistance to mild acid and pitting corrosion. 16% Chromium, 12% Nickel, 2% Molybdenum 316 Stainless Steel Low Carbon (UNS S31603) Same characteristics as for 316 Stainless Steel except that low carbon allows corrosion resistant weld areas. Not recommended for use above 472°C (800°F). (0.03% maximum carbon) 16% Chromium, 12% Nickel, 2% Molybdenum 446 Stainless Steel (UNS S44600) 27% Chromium Alloy 600 (UNS N06600) (Inconel 600) 72% Nickel, 15% Chromium, 8% Iron Alloy 601 (UNS N06601) (Inconel 601) Up to 1093°C (2000°F) under oxidizing conditions. Excellent high temperature corrosion and oxidizing resistance. Main areas of application are hardening, nitriding and annealing furnaces, salt baths, molten lead, tin and babbit metal and sulfurous atmospheres. Not for carburizing atmospheres. Other areas are steel soaking pits, tinning pots, waste heat boilers, ore roasters, cement exit flues, boiler tubes to 982°C (1800°F), incinerators to 1093°C (2000°F) and gass flue tanks. Up to 1149°C (2100°F) under oxidizing conditions. Reducing conditions reduce temperature to 1038°C (1900°F). Must no be placed in sulfurous atmospheres above 538°C (1000°F). Main areas of applications for thermocouple protection are carburizing, annealing and hardening furnaces, Cyanide saltbaths, blast furnace downcomers, open hearth flue stacks, steel soaking pits, waste heat boilers, ore roasters, cement exitflues, incinerators and glass tank flues. Similar applications to Inconel 600 but with superior resistance to sulpher, high temperature oxidization resistance to 1260°C (2300°F) 61% Nickel, 23% Chromium, 1.35% Aluminum Brass Up to 538°C (1000°F) continuous. Good thermal conductivity and mechanical strength. Carbon Steel Up to 538°C (1000°F) in non-oxidizing environments. Main areas of usage are galvanizing pots, tinning pots, molten babbit metal, molten magnesium, molten zinc, petroleum refinery applications such as dew axing and thermal cracking. Cast Iron Up to 704°C (1300°F) in oxidizing conditions. Main areas of usage is in molten non-ferrous metals, daily whiting is recommended. Can be used to 871°C (1600°F) under reducing conditions. Copper Up to 260°C (500°F) continuous. Excellent thermal conductivity and mechanical strangth. Tantalum Up to 2349°C (4350°F). Good resistance to corrosion and quick heat conductivity. Good mechanical strength. Used in chemical processes and high temperatures in vacuum or inert atmospheres. Titanium Up to 1260°C (2300°F) in inert or vacuum atmospheres. Acid and chemical resistant . Oxidization resistance to 538°C (1000°F). 169 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org TUBING, MgO SHEATH, PROTECTION TUBE, AND DRILLED WELL MATERIALS CERAMICS AND COMPOSITE MATERIALS MATERIAL / COMPOSITION TYPICAL AREAS OF USE TUBING APPLICATION GUIDLINE INFORMATION MgO PROTECT. DRILLED SHEATHS TUBES WELLS Up to 1889°C (3400°F) when supported. Has only fair resistance to thermal and mechanical shock. Essentially same areas as Mullite including induction melting and vacuum furnaces. Impervious to gases at high temperatures. Alumina (Recrystallized 99.7% AL O ) Cerite - II Up to 1093°C (2000°F) for submerged use in aluminum and other non-ferrous metals. Not wetted by molten aluminum and other non-ferrous metals. No contamination. Good thermal and mechanical shock resistance. (Cast oxide composites) Cerite - II Up to 1093°C (2000°F) for submerged use in aluminum and other non-ferrous metals. Not wetted by molten aluminum and other non-ferrous metals. No contamination. Good thermal and mechanical shock resistance. (Cast oxide composites) Hexaloy SA Up to 1650°C (3400°F) in air. High thermal conductivity, excellent wear and abrasion resistance, high thermal shock shock resistance and good mechanical strength. Superior chemical resistance in both reducing and oxidizing environments. Attacked by Halides, fused caustics and ferrous metals. sintered alpha, silicon carbide Metal Ceramic LT-1 (slip cast composite of chromium and aluminum oxide) 77% chromium 2% aluminum oxide Mulllite Up to 1374°C (2500°F) in oxidizing conditions. Main areas of usage are molten copper base alloys to 1149°C (2100°F), blast furnace and stack gases to 1316°C (2400°F), Sulfer burners to 1093°C (2000°F), cement kilns to 1024°C (2200°F), chemical process reactors to 1371°C (2500°F). A ceramic primary tube is required when a noble metal thermocouple is used. Up to 1510°C (2750°F) when supported. Has poor mechanical shock resistance, good thermal shock resistance. For barium chloride salt baths to 1288°C (2350°F) Should be vertical mounted or supported if horizontal. For high temperature applications of ceramic industry, heat treating and glass manufacturing. Impervious to gases at high temperature. 63% alumina Refractory Coated (Series 1100) Up to 745°C (1400°F). Refractory laminated coating resists erosion from molten aluminum, zinc or galvanizing baths. Special protective bulb at tip for fast responce and thermal expansion. resistance to 1260°C (2300°F) Silicon Carbide Up to 1650°C (3000°F). For an outer protection tube with Alumina our mullite primary tube. For brick and ceramic kilns, steel soaking pits and molten non-ferrous metals. Can withstand direct flame impingement. Fair thermal shock resistance. Approximately 14% porosity. 99% silicon carbide, 9% silicone 9% silicon dioxide balance aluminum oxide Silicon Nitride Up to 927°C (1700°F). For use in aluminum and other non-ferrous metal foundries. Not wetted by molten molten aluminum and other non-ferrous metals. No contamination. Resists thermal and mechanical shock. Vesuvious Up to 927°C (1700°F). For use in aluminum and other non-ferrous metal foundries. Not wetted by molten molten aluminum and other non-ferrous metals. No contamination. Resists thermal and mechanical shock. Handle carefully. ISOLAB INC PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 170 THERMOCOUPLE SELECTION Selecting the proper thermocouple and installing it correctly with provide you with more accurate results and give the devise a longer life time. The following are some helpful tips for selecting and maintaining thermocouples. A. Thermocouples should be protected. Many external factors can affect the composition of the thermocouple materials causing skewed readings and shortened lifetime. Evaporation, oxidation, contamination, corrosion, diffusion, and induced EMF must all be considered when a thermocouple is being put into service. Protective sheaths can be used in the construction to protect the device. If the thermocouple contains a bare wire, it is important that the protection tubes are clean and have the proper diameter and length to allow proper ventilation inside. B. Select practical and large wire. Wire that contains heavier wire is often more stable in a high temperature environment when compared with a lighter gauge. However, fine gauge wire provides rapid response and flexibility. A compromise must be made using these factors to determine the largest wire possible to meet the specifications. C. Select proper location for installation. Thermocouple must be installed in an area that properly represents the temperature of the equipment or substance that is being measured. D. Ensure proper thermocouple depth. Since heat can be transferred away from the thermocouple sensor, it is important to ensure the thermocouple has sufficient depth to gain an accurate reading. E. Maintain a constant immersion depth. Imperfections in the thermocouple wires can result from factors such as oxidation, corrosion, and evaporation. These imperfections can cause inaccurate readings if the depth of the thermocouple is altered. F. Heating cycles can affect accuracy. It is recommended that the thermocouples be used at a single temperature or increasingly higher temperatures to maintain high accuracy. However, this is not always the case. It must be accounted for that there will be some error when cyclic heating occurs. The error can be reduced by using thermocouples which are still in good condition. G. Check equipment regularly. It is important to check and repair the thermocouples, protection tubes, and extension wires for any damage. Checks should occur as frequent as necessary, however, once a month is usually sufficient. Check to see if the protection tubes are burnt out or damaged to prevent harm to the thermocouple. Check thermocouples in place if possible. If not, they should be reinserted to at least the same depth to avoid error. Make sure the external wire reaches the resistance equipment. 171 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX :948-3614 www.isolab.org TROUBLE-SHOOTING If a thermocouple is giving erroneous readings, the following steps should be taken to spot the error. A. Check Circuit Check the polarity of the thermocouple at each connection. They can often be identified by magnetism or colour coding. The negative thermocouple wire should connect to the negative extension wire, and in turn, to the negative side of the meter. This should also be true for the positive connections. B. Check Instrumentation After checking the circuit, turn your attention to control meter or recording instrument. Make sure the instrument in set to the proper thermocouple type. Check the room temperature setting (cold junction compensation). Do this by removing the extension wires and placing a jumper wire across the meter connection terminals. The reading should coincide with the room temperature. If problems still arise, compare the reading of a test thermocouple with known accuracy (also connected to a meter of known accuracy) with the thermocouple in question. Make sure the test thermocouple is placed as close to the original as possible to ensure they are measuring the same temperature. C. Check Thermocouple Thermocouples are always susceptible to a change in composition which could cause faulty readings. This could be due to many factors such are oxidation, corrosion, or contamination that often c ome from such things as brazing alloys and fluxes. Check the working thermocouple by hooking it up to a test meter of known accuracy. If the working meter reading is the same as the previous test reading of known accuracy, then the working thermocouple is not the problem. D. Test Meter and Extension Wires Connect the extension wires to a test thermocouple of known accuracy and observe the reading. If the reading is different than obtained with the test meter, then the fault lays in either the working meter or extension wires. Checking all of these components of the system can often result in diagnosing the problem and finding a solution. If the error is directly due to a faulty thermocouple, then it should be removed and inspected. If the thermocouple is severely corroded or oxidized then it should be replaced. It is often better to replace an inaccurate thermocouple than to risk a loss or product or time due to temperature problems. ISOLAB INC PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org 172 CAUSES OF AGING (DRIFT) Aging refers to a positive EMF shift (more output) of nickel thermocouple alloys resulting from a temperature gradient along the thermocouple elements. The temperature that aging occurs is estimated to be around 370° to 540°C (700° to 1000°F). There are a few things that can increase the amount of EMF shift: - The temperature that is being measured or the previous thermal history of the thermocouple. - The thermocouple composition. - Duration of aging temperature. - Amount of thermocouple exposed to the aging temperatures. It must be recognized that aging depends on the application for which the thermocouple is being used and the temperature gradient it experiences. The operating temperature of the thermocouple should be checked. If the thermocouple has never been exposed to aging temperatures, it should never have errors due to aging. To reduce the inaccuracy of reading temperatures in the aging range, a preaged thermocouple may be used. Pre-aged thermocouples are heat treated and have special compositions to minimize errors caused by aging. However, if these are heated above the aging range then the effect of the pre-aging can be removed. For applications where the temperature is above the aging range, it is important to keep as little length of thermocouple as possible in the aging range. This will help to minimize the aging effects. The effects of the aging process can actually be removed. This is done by heating the entire thermocouple above 870°C (1600°F) for at least 5 minutes. Then the thermocouple should be rapidly cooled to below the aging temperatures. This should restore the wire to its original calibration. 173 ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isola.org HOT OR MEASURING JUNCTIONS Ungrounded Junction (U) The welded thermocouple junction is fully isolated from the welded closure of the sheath. This junction provides electrical isolation to reduce problems associated with electrical interference. Ungrounded junctions are also recommended for use in extreme positive or negative temperatures, rapid thermal cycling and for ultimate corrosion resistance of the sheath alloy. All ungrounded junctions exceed 100 megaohms resistance @ 100V dc at ambient room temperatures. Exposed Junction (E) The thermocouple wires are welded and exposed. The insulation is not sealed against liquid or gas penetration. Recommended where fast response is desired, and corrosive conditions are nonexistent. The exposed hot junction length for 1/8-inch diameter sheaths and above is typically equal to the outside diameter of the sheath. The exposed junctions for sheath diameters less than 1/8-inch diameter are supplied as sheilded junctions. Grounded Junction (G) The thermocouple junction is welded securely into the closure end of the sheath, becoming an integral part of the weld. This is a good general purpose, low cost junction providing faster response times than an un-grounded junction of similar sheath diameter. Grounded junctions should not be used with Type T thermocouples, due to the copper wire. ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org 175