Temperature Sensor

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Serving you since 1948
Temperature Sensor Catalogu
Cataloguee
ISO 9001: 2008 Registered and ISO 17025 Accredited.
6260 Hawthorne Dr, Windsor, On-N8T1J9. Canada.
Ph 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948- 3614 www.isolab.org Email: pjansari@isolab.org.
Corporate Profile:
Isolab Inc. has offered comprehensive calibration and repair
services since 1948. In 2001 in response to the growing demands for ISO certification Isolab was established.
Calibration Services:
Isolab Inc. specializes in the calibration of instruments to
ISO 9000 and QS 9000 standards. ISOLAB ISO/IEC 17025:
2005 accredited by Bureau Veritas. All calibrations are traceable to NIST. We provide calibration services and consultation
services for your calibration needs, as well as process control
and instrument repair & troubleshooting requests.
Manufacturing Capabilities:
Isolab Inc. is proud to announce it’s recent expansion into
thermocouple temperature sensor manufacturing. The name you
have trusted for quality and affordable calibration services is
now offering the same value and experience in thermocouples!
Recently certified to manufacture thermocouples under our ISO
banner, Isolab Inc. has invested in the most recent manufacturing equipment and materials to ensure that all of our sensors
meet the most rigid demands of today’s industry.
Calibration Services + Temperature Sensor Manufacturing + Troubleshooting/Design
WWW.ISOLAB.ORG
Ph:1-888-4-ISOLAB
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Calibration Services:
Using both a fully mobile and an in-house calibration laboratory,
Isolab is capable of maintaining calibration standards and providing
your company with the necessary documentation. All Isolab
calibrations are traceable to the highest NIST standards in today’s
industry.
Isolab is capable of calibrating and maintaining the following types of
instruments:
CONTROLLERS / RECORDER
Flow (Differential Pressure)
Level
pH
Conductivity
Pressure
Temperature
Micrometers
Callipers
Indicators
Height Gauges
AC/DC Volts
AC/DC Amps
Multimeters
Decade Boxes
Hi Pot (Dielectric Strength) Tester Hygrometer
Humidity Chart Recorders
RTD & Thermocouples
Thermometers
Dry Block Calibrators
Heat Stress Monitors
Ovens
Temperature Recorders
Environmental Chambers
Manometers
Pressure Gauges / Indicators
Vacuum Gauges
Pressure Switches
Pressure Chart Recorders
Torque Wrenches
Weights
Electronic Balances (Scales)
Calibration Services + Temperature Sensor Manufacturing + Troubleshooting/Design
WWW.ISOLAB.ORG
Ph:1-888-4-ISOLAB
Fax: 519-948-3614
Thermocouples & RTD’s
Mineral Insulated Thermocouples:
Thermocouples & sensors are best suited for all range of temperatures, from freezers to extreme environments or applications
requiring versatile and long lasting sensors. These fiberglass &
MgO insulated thermocouples capable of temperatures ranging
from –250 degress C to 1100 Deg C for continuous operation.
Isolab provides of the self and custom built thermocouple sensors
for any industrial application. Contact Isolab for more
information.
Resistance Temperature Detectors
RTD’s & Thermistors:
Resistance temperature sensors are designed to provide accuracy
and stability and are essential for precise and exacting control in
applications that operate at a maximum of 650 Deg C. RTDs, &
Thermistors are available in a variety of styles and constructions,
are specially designed to ensure precise and repeatable temperature
measurement for a wide variety of industrial applications. Contact
Isolab for more information.
Calibration Services + Temperature Sensor Manufacturing + Troubleshooting/Design
WWW.ISOLAB.ORG
Ph:1-888-4-ISOLAB
Fax: 519-948-3614
Our Temperature Sensors & Services are valued across varied
industries, some of the most common industries we have provided solutions for include:
Health Sciences
Food Service
Process Industries
Plastics
Packaging
Environmental Monitoring
Calibration Services + Temperature Sensor Manufacturing + Troubleshooting/Design
WWW.ISOLAB.ORG
Ph:1-888-4-ISOLAB
Fax: 519-948-3614
Whether your needs range from Calibration and Certification of you process
control equipment, to repair, maintenance, troubleshooting or replacement of
industrial certified temperature control sensors and related equipment, Isolab
can provide you with professional, experienced and efficient service to
support your business. We work closely with our valued customers to
provide unique solutions that are affordable and provide value and long term
solutions to your individual processes. Feel free to contact Isolab today to
learn more about how we can help you calibrate, monitor and maintain
consistency in your specific industry. Our dedicated owner and staff are
ready to work with you!
Contact us today!
Calibration Services + Temperature Sensor Manufacturing + Troubleshooting/Design
WWW.ISOLAB.ORG
Ph:1-888-4-ISOLAB
Fax: 519-948-3614
THERMOCOUPLE MATERIAL SPECIFICATIONS
ANSI
CALIBRATION
CODE
POSITIVE
LEG
NEGATIVE
LEG
J
Iron ThermoKanthal
JP *
Constantan *
Cupron * Advance *
ThermoKanthal KN *
K
Chromel *
Tophel *
T1 *
ThermoKanthal KP *
T
Copper
E
R
S
B
M
C
Chromel *
Tophel *
T1 *
ThermoKanthal KP *
Platinum
13% Rhodium
Platinum
10% Rhodium
N
32 to 1400
(0 to 760)
ALumel *
Nial *
T2 *
ThermoKanthal KN *
32 to 2300
(0 to 1260)
Recommended for continuous oxidizing or neutral atmpspheres. Mostly used
above 1000°C (538°C). Subject to failure if exposed to sulphur. Preferential
oxidation of chromium in positive leg at certain low oxygen concentrations
causes "green rot" and large negative calibration drifts most serious in the
Constantan *
Cupron * Advance *
ThermoKanthal KN *
-300 to 700
(-184 to 371)
Constantan *
Cupron * Advance *
ThermoKanthal KN *
1500-1900°F (816-1038°C) range. Ventilation or inert-sealing of the protection
tubes can prevent this.
32 to 1600
(0 to 871)
Platinum
Useable in oxidizing. reducing or inert atmospheres as well as vacuum. Not
subject to corrosion in moist atmospheres. Limits are published for sub-zero
temperature ranges.
Recommended for continuously oxidizing or inert atmospheres. Sub-zero limits
of error are not established. Highest thermoelectric output of common
calibrations.
Recommended for high temperature. Must be protected with a non-metallic
protection tube and ceramic insulators. Continued high temperature usages
cause grain which can lead to mechanical failure. Negative calibration drift
causedby rhodium diffusion to pure leg as well as from rhodium volatilization.
Type R is generally used in industry while Type S is general used in laboratories.
Platinum
Similar to type R & S but output is lower. Also less susceptible to grain growth
and drift.
Platinum
30% Rhodium
Platinum
6% Rhodium
1600 to 3100
(871 to 1705)
High temperature applications in inert or vacuum atmospheres. Usefull in many
hydrogen applications. Continuous cycling causes excessive grain growth.
Nickel
3% Tungsten
Rhenium (W-3Re)
Nicrosil ***
14.5% Chromium
1.4% Silicon
0.1% Magnesium
Balance Nickel
NONE
APPLICATION INFORMATION
Suitable for vacuum, reducing or inert atmospheres, oxidising atmospheres
with reduced life. Iron oxidizes rapidly above 1000°F (538°C) so only heavy
gauge wire is recommended for high temperature. Bare elements should not be
sulphurous atmospheres above 1000°F (538°C)
100 to 3100
(538 to 1482)
5% Tungsten
Rhenium (W-5Re)
W
TEMP. RANGE
°F(°C)OF PROT.
TC **
Platinel *
5355
18% Nickel
Molybedenum
26% Tungsten
Rhenium (W-26Re)
25% tungsten
Rhenium (W-25Re)
4.2% Nisil ***
0.1% Silicon
Magnesium Balance
Nickel
Platinel *
7674
32 to 2250
(0 to 1287)
32 to 4200
(0 to 2315)
32 to 4200
(0 to 2315)
Very high temperature applications in inert or vacuum atmospheres. Preferred
over Tungsten/26% Tungsten Rhenium because it is less brittle at low
temperatures.
The ductility of W3R3 leg is superior to pure Tugnsten, but not as good as W5Re.
This combination has the highest output if the 3 common Tungsten Rhenium
calibrations from 1860 to 4200°F.
Can be used in applications where Type K elements have shorter life and stability
problems due to oxidation and the developement of "green rot".
32 to 2300
(0 to 1260)
32 to 2300
(0 to 1260)
Noble metal combination which approximates Type K curve bus has much
improved oxidation resistance. Should be treated as any noble metal calibration.
* Trade Names. Chromel, Alumel: Hoskins Mfg. Co.; T1, T2, Advance: Driver-Harris Co.; Nial, Tophel: Wilbur B. Driver Co.; ThermoKanthal KP and KN: The Kanthal Corp.;
Platinel; Engelhard Industries.
** The recommended temperature range is the temperature range for which limits of error have been established.
*** Trade names: Amax Specialty Metals Corp.
ISOLAB INC. PH: 1-8888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
THERMOCOUPLE INITIAL MATERIAL TOLERANCES
ANSI Limits of error Thermocouples Reference Junction 0°C(32°F). Published in ANSI Circular MC 96.1-1982
Note: 1/4 limits available on request
TYPE
TEMPERATURE RANGE °C(°F)
FOR STANDARD LIMITS OF
ERROR
STANDARD LIMITS OF
ERROR °C(°F)
TEMPERATURE RANGE °C(°F)
FOR SPECIAL LIMITS OF
ERROR
SPECIAL LIMITS OF
ERROR °C(°F)
J
0 to 293 (32 to 559)
293 to 760 (559 to 1400)
+
_ 2.2 ( +4.0)
+
_ 0.75%
0 to 275 (32 to 537)
275 to 760 (527 to 1400)
+
_ 1.1 ( +2.0)
+
_ 0.4%
K
-200 to -110 (-328 to -166)
-110 to 0 (-166 to 32)
0 to 293 (32 to 559)
293 to 1250 (559 to 2282)
+
_
+
_
+
_
+
_
2%
2.2 ( +4.0) *
2.2 ( +4.0)
0.75%
-200 to -67 (-328 to -89)
-67 to 0 (-89 to 32)
0 to 133 (32 to 271)
133 to 350 (271 to 662)
+
_
+
_
+
_
+
_
1.5%
1 ( +1.8) *
1 ( +1.8)
0.75%
-200 to -170 (-328 to -274)
-170 to 0 (-274 to 32)
0 to 340 (32 to 664)
340 to 900 (664 to 1652)
+
_
+
_
+
_
+
_
1%
1.7 ( +3.1) *
1.7 ( +3.1)
0.5%
S
0 to 600 (32 to 1112)
600 to 1450 (1112 to 2642)
B
800 to 1700 (1472 to 3092)
T
E
R
* Thermocouples and thermocouple ,aterioals are
supplied to meet limits of error specified for
temperature above 0°C. A thermocouple material
may not conform to the published sub-zero limits
of error for that material when purchased, unless
coformance is agreed to.
0 to 275 (32 to 527)
275 to 1250 (527 to 2282)
0 to 125 (32 to 257)
125 to 350 (527 to 662)
**
**
+
_ 0.5 ( +0.9)
+
_ 0.4%
250 to 900 (482 to 1652)
**
**
+
_ 1 ( +1.8)
+
_ 0.4%
+
_ 1.5 ( +2.7)
+
_ 0.25%
0 to 600 (32 to 1112)
600 to 1450 (1112 to 2642)
+
_ 0.6 ( +1.1)
+
_ 0.1%
+
_ 0.5%
800 to 1700 (1472 to 3092)
--
0 to 250 (32 to 482)
** Special limits of error for sub-zero temperatures have not yet been
temperatures have not yet been established. The following limits for
calibrations E and T are useful to start discussion.
-200 to 0°C
Type E:
Type T:
+1°C
+
.5°C
+
or 0.5%,
whichever is greater
+
or 0.8%,
whichever is greater
Non ANSI limits of error thermocouples
TYPE
**
**
+
_ 1.1 ( +2.0)
+
_ 0.4%
TEMPERATURE RANGE °C(°F)
LIMITS OF ERROR °C(°F)
C
0 to 427 (32 to 800)
427 to 2316 (800 to 4200)
+
_ 4.4 ( +8.0)
+
_ 1%
M
0 to 1287 (32 to 2349)
+
_ 0.75%
N
0 to 1250 (32 to 2282)
+
_ 2.2 ( +4.0)
+
_ 0.75%
ISOLAB INC PH: 1-888-4-ISOLAB & 519-9478-8371 FAX: 519-948-3614 www.isolab.org
Sub-zero limits of error for type J
and sub-zero special limits of error
for type K are not considered
because of the characteristics of
the materials.
THERMOCOUPLE COLOUR CODES
AMERICAN TO
ANSI T/C
AMERICAN TO
ANSI EXTENSION
BRITISH TO
BS 1843
GERMAN TO
DIN 43714
JAPANESE TO
JIS C 1610-1981
FRENCH TO
NF C 43-323
TYPE
J
K
T
E
+
+
+
+
_
_
_
_
+
+
+
+
R
+
S
+
B
N
+
+
_
+
_
_
_
_
_
_
+
+
+
+
+
+
_
_
_
_
_
_
+
+
+
+
+
+
_
_
+
+
_
_
_
_
_
_
_
+
+
+
+
+
+
+
_
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
_
_
_
_
_
_
_
+
+
+
+
+
+
_
_
_
_
_
_
RESISTANCE TERMPERATURE DETECTOR (RTD)
SPECIFICATIONS
Standard Assemblies
ACROLAB RTD Assemblies utilize wire wound platinum elements with a reference resistance of 100
Ohms at 0°C and a temperature coefficient of 0.00385 Ohms/Ohm/°C. ALL ACROLAB RTD probes are of
the "filled tube" or "MgO" construction, providing long operating life in high vibration and/or temperature
applications.
TYPICAL 100 OHM PLATINUM ELEMENT TOLERANCES
TEMPERATURE
°C
CLASS B (0.12%)
TOLERANCE
+
_ [0.30 + 0.0050 |t|]°C
BAND 1 (0.1%)
TOLERANCE
+
_ [0.26 + 0.0042 |t|]°C
CLASS A (0.06%)
TOLERANCE
+
_ [0.15 + 0.0020 |t|]°C
BAND 3 (0.03%)
TOLERANCE
+
_ [0.08 + 0.0017 |t|]°C
BAND 5 (0.01%)
TOLERANCE
+
_ [0.03 + 0.0017 |t|]°C
°F
°C
°F
°C
°F
°C
°F
°C
°F
°C
°F
-200
-328
1.30
2.34
1.10
1.98
0.55
0.99
0.42
0.76
0.37
0.67
-100
-148
0.80
1.44
0.68
1.22
0.35
0.63
0.25
0.45
0.20
0.36
0
32
0.30
0.54
0.26
0.47
0.15
0.27
0.08
0.14
0.03
0.05
100
212
0.80
1.44
0.68
1.22
0.35
0.63
0.25
0.45
0.20
0.36
200
392
1.30
2.34
1.10
1.98
0.55
0.99
0.42
0.76
0.37
0.67
300
572
1.80
3.24
1.52
2.74
0.75
1.35
0.59
1.06
0.54
0.97
400
752
2.30
4.14
1.94
3.49
0.95
1.71
0.76
1.37
0.71
1.28
500
932
2.80
5.04
2.36
4.25
1.15
2.07
0.93
1.67
0.88
1.58
600
1112
3.30
5.94
2.78
5.00
1.35
2.43
1.10
1.98
1.05
1.89
Element Types
Single platinum elements of 100 Ohms at 0°C and duplex elements of two 100-Ohm elements inside
the same sheath are both available as standard. Elements of other resistive materials such as copper
and nickel are available upon request.
Element Types
Exitation current and voltage 2mA @24 VDC
Time Constant
The time required to sense 63 % of a step temperature change from 25°C to 80°C in water flowing
at 3 ft/sec. "The time constant for a 3/16" OD SS sheath diameter is 2.0 seconds typical."
Temperature Range
The standard temperature range is -100°C to 260°C (-148°F to 500°F). Higher ranges available
(up to 550°C) on request.
Acrolab Ltd. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
RESISTANCE TERMPERATURE DETECTOR (RTD)
SPECIFICATIONS
Element Leads
Lead wire is stranded, silver plated copper with teflon insulation for low range units, and stranded,
silver plated copper with fiberglass insulation for high range units. Three lead wires are
recommended to compensate for lead wire resistance in industrial applications.
Leadwire Insulation
Max. Temp. rating: 260°C (500°F) teflon
550°C (1022°F) fiberglass
WIRE CONFIGURATIONS
Two-Wire
Provides one connection to each end of the element. This construction is suitable where the
resistance of the lead wire may be considered as an additive constant in the circuit, and particularly
where the changes in lead resistance due to ambient temperature changes may be ignored.
Three-Wire
Provides one connection to one end of the element and two to the other end of the element.
Connected to an instrument designed to accept three wire input, sufficient compensation is usually
achieved for leadwire resistance and temperature change in leadwire resistance. This is the most
commonly used configuration.
Four-Wire
Provides two connections to each end of the element to completely compensate for leadwire
resistance and temperature changes in the leadwire. This configuration is used where highly accurate
temperature measurement is vital.
2 WIRE SINGLE
2 WIRE DUPLEX
3 WIRE SINGLE
RED
3 WIRE DUPLEX
4 WIRE DUPLEX
WHITE
WHITE
WHITE
GREEN
WHITE
GREEN
WHITE
RED
BLACK
RED
RED
BLACK
RED
RED
BLACK
RED
RED
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RED
TUBING, MgO SHEATH, PROTECTION TUBE,
AND DRILLED WELL MATERIALS
METALS
MATERIAL / COMPOSITION
TYPICAL AREAS OF USE
TUBING
304 Stainless Steel
(UNS S30400)
18% Chromium
8% Nickel
304 Stainless Steel Low
Carbon (UNS S30403)
APPLICATION GUIDLINE INFORMATION
MgO
PROTECT.
DRILLED
SHEATHS
TUBES
WELLS
Up to 899°C (1650°F) under oxidizing conditions. Has general good oxidation and corrosionr esistance in a
wide range of industrial environments. Subject to carbide precipitation, which can reduce corrosion
resistance in the 47 to 538°C corrosion resistance in the 47 to 538°C (800 to 1000°F) range. Good
mechanical properties from -184 to 788°C (-300 to 1450°F) range. Main areas of usage for thermocouple
protection is in areas of usage for thermocouple protection is in chemicals, foods, plastics and pertroleum.
Generally regarded as standard protection tube material.
Same characteristics as for 304 Stainless Steel except that low carbon allows corrosion resistant weld areas.
Not recommended for use above 472°C (800°F). (0.03% maximum carbon)
18% Chromium
8% Nickel
310 Stainless Steel
(UNS S31000)
Up to 1038°C (1900°F) continuous, 1140°C (2100°F) intermittent. Mechanical and corrosion resistant similar
to and better than 304 Stainless Steel.
25% Chromium
20% Nickel
316 Stainless Steel
(UNS S31600)
Up to 927°C (1700°F) under oxidizing conditions. Same areas of applications as for 304 Stainless Steel. Has
improved resistance to mild acid and pitting corrosion.
16% Chromium, 12% Nickel,
2% Molybdenum
316 Stainless Steel Low
Carbon (UNS S31603)
Same characteristics as for 316 Stainless Steel except that low carbon allows corrosion resistant weld areas.
Not recommended for use above 472°C (800°F). (0.03% maximum carbon)
16% Chromium, 12% Nickel,
2% Molybdenum
446 Stainless Steel
(UNS S44600)
27% Chromium
Alloy 600 (UNS N06600)
(Inconel 600)
72% Nickel, 15% Chromium,
8% Iron
Alloy 601 (UNS N06601)
(Inconel 601)
Up to 1093°C (2000°F) under oxidizing conditions. Excellent high temperature corrosion and oxidizing
resistance. Main areas of application are hardening, nitriding and annealing furnaces, salt baths, molten
lead, tin and babbit metal and sulfurous atmospheres. Not for carburizing atmospheres. Other areas are
steel soaking pits, tinning pots, waste heat boilers, ore roasters, cement exit flues, boiler tubes to
982°C (1800°F), incinerators to 1093°C (2000°F) and gass flue tanks.
Up to 1149°C (2100°F) under oxidizing conditions. Reducing conditions reduce temperature to 1038°C
(1900°F). Must no be placed in sulfurous atmospheres above 538°C (1000°F). Main areas of applications
for thermocouple protection are carburizing, annealing and hardening furnaces, Cyanide saltbaths, blast
furnace downcomers, open hearth flue stacks, steel soaking pits, waste heat boilers, ore roasters, cement
exitflues, incinerators and glass tank flues.
Similar applications to Inconel 600 but with superior resistance to sulpher, high temperature oxidization
resistance to 1260°C (2300°F)
61% Nickel, 23% Chromium,
1.35% Aluminum
Brass
Up to 538°C (1000°F) continuous. Good thermal conductivity and mechanical strength.
Carbon Steel
Up to 538°C (1000°F) in non-oxidizing environments. Main areas of usage are galvanizing pots, tinning pots,
molten babbit metal, molten magnesium, molten zinc, petroleum refinery applications such as dew axing
and thermal cracking.
Cast Iron
Up to 704°C (1300°F) in oxidizing conditions. Main areas of usage is in molten non-ferrous metals, daily
whiting is recommended. Can be used to 871°C (1600°F) under reducing conditions.
Copper
Up to 260°C (500°F) continuous. Excellent thermal conductivity and mechanical strangth.
Tantalum
Up to 2349°C (4350°F). Good resistance to corrosion and quick heat conductivity. Good mechanical strength.
Used in chemical processes and high temperatures in vacuum or inert atmospheres.
Titanium
Up to 1260°C (2300°F) in inert or vacuum atmospheres. Acid and chemical resistant . Oxidization resistance
to 538°C (1000°F).
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
TUBING, MgO SHEATH, PROTECTION TUBE,
AND DRILLED WELL MATERIALS
CERAMICS AND COMPOSITE MATERIALS
MATERIAL / COMPOSITION
TYPICAL AREAS OF USE
TUBING
APPLICATION GUIDLINE INFORMATION
MgO
PROTECT.
DRILLED
SHEATHS
TUBES
WELLS
Up to 1889°C (3400°F) when supported. Has only fair resistance to thermal and mechanical shock.
Essentially same areas as Mullite including induction melting and vacuum furnaces. Impervious to
gases at high temperatures.
Alumina
(Recrystallized 99.7% AL O )
Cerite - II
Up to 1093°C (2000°F) for submerged use in aluminum and other non-ferrous metals. Not wetted by
molten aluminum and other non-ferrous metals. No contamination. Good thermal and mechanical shock
resistance.
(Cast oxide composites)
Cerite - II
Up to 1093°C (2000°F) for submerged use in aluminum and other non-ferrous metals. Not wetted by
molten aluminum and other non-ferrous metals. No contamination. Good thermal and mechanical shock
resistance.
(Cast oxide composites)
Hexaloy SA
Up to 1650°C (3400°F) in air. High thermal conductivity, excellent wear and abrasion resistance, high
thermal shock shock resistance and good mechanical strength. Superior chemical resistance in both
reducing and oxidizing environments. Attacked by Halides, fused caustics and ferrous metals.
sintered alpha, silicon carbide
Metal Ceramic LT-1
(slip cast composite of chromium
and aluminum oxide)
77% chromium
2% aluminum oxide
Mulllite
Up to 1374°C (2500°F) in oxidizing conditions. Main areas of usage are molten copper base alloys to 1149°C
(2100°F), blast furnace and stack gases to 1316°C (2400°F), Sulfer burners to 1093°C (2000°F),
cement kilns to 1024°C (2200°F), chemical process reactors to 1371°C (2500°F). A ceramic primary tube
is required when a noble metal thermocouple is used.
Up to 1510°C (2750°F) when supported. Has poor mechanical shock resistance, good thermal shock
resistance. For barium chloride salt baths to 1288°C (2350°F) Should be vertical mounted or supported
if horizontal. For high temperature applications of ceramic industry, heat treating and glass manufacturing.
Impervious to gases at high temperature.
63% alumina
Refractory Coated
(Series 1100)
Up to 745°C (1400°F). Refractory laminated coating resists erosion from molten aluminum, zinc or
galvanizing baths. Special protective bulb at tip for fast responce and thermal expansion.
resistance to 1260°C (2300°F)
Silicon Carbide
Up to 1650°C (3000°F). For an outer protection tube with Alumina our mullite primary tube. For brick
and ceramic kilns, steel soaking pits and molten non-ferrous metals. Can withstand direct flame
impingement. Fair thermal shock resistance. Approximately 14% porosity.
99% silicon carbide, 9% silicone
9% silicon dioxide
balance aluminum oxide
Silicon Nitride
Up to 927°C (1700°F). For use in aluminum and other non-ferrous metal foundries. Not wetted by molten
molten aluminum and other non-ferrous metals. No contamination. Resists thermal and mechanical shock.
Vesuvious
Up to 927°C (1700°F). For use in aluminum and other non-ferrous metal foundries. Not wetted by molten
molten aluminum and other non-ferrous metals. No contamination. Resists thermal and mechanical shock.
Handle carefully.
ISOLAB INC PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
THERMOCOUPLE SELECTION
Selecting the proper thermocouple and installing it correctly with provide you
with more accurate results and give the devise a longer life time. The following are
some helpful tips for selecting and maintaining thermocouples.
A. Thermocouples should be protected.
Many external factors can affect the composition of the thermocouple
materials causing skewed readings and shortened lifetime. Evaporation, oxidation,
contamination, corrosion, diffusion, and induced EMF must all be considered when a
thermocouple is being put into service. Protective sheaths can be used in the
construction to protect the device. If the thermocouple contains a bare wire, it is
important that the protection tubes are clean and have the proper diameter and
length to allow proper ventilation inside.
B. Select practical and large wire.
Wire that contains heavier wire is often more stable in a high temperature
environment when compared with a lighter gauge. However, fine gauge wire
provides rapid response and flexibility. A compromise must be made using these
factors to determine the largest wire possible to meet the specifications.
C. Select proper location for installation.
Thermocouple must be installed in an area that properly represents the
temperature of the equipment or substance that is being measured.
D. Ensure proper thermocouple depth.
Since heat can be transferred away from the thermocouple sensor, it is
important to ensure the thermocouple has sufficient depth to gain an accurate
reading.
E. Maintain a constant immersion depth.
Imperfections in the thermocouple wires can result from factors such as
oxidation, corrosion, and evaporation. These imperfections can cause inaccurate
readings if the depth of the thermocouple is altered.
F. Heating cycles can affect accuracy.
It is recommended that the thermocouples be used at a single temperature or
increasingly higher temperatures to maintain high accuracy. However, this is not
always the case. It must be accounted for that there will be some error when cyclic
heating occurs. The error can be reduced by using thermocouples which are still in
good condition.
G. Check equipment regularly.
It is important to check and repair the thermocouples, protection tubes, and
extension wires for any damage. Checks should occur as frequent as necessary,
however, once a month is usually sufficient. Check to see if the protection tubes are
burnt out or damaged to prevent harm to the thermocouple. Check thermocouples
in place if possible. If not, they should be reinserted to at least the same depth to
avoid error. Make sure the external wire reaches the resistance equipment.
ISOLAB INC.
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TROUBLE-SHOOTING
If a thermocouple is giving erroneous readings, the following steps should be taken
to spot the error.
A. Check Circuit
Check the polarity of the thermocouple at each connection. They can often
be identified by magnetism or colour coding. The negative thermocouple wire should
connect to the negative extension wire, and in turn, to the negative side of the
meter. This should also be true for the positive connections.
B. Check Instrumentation
After checking the circuit, turn your attention to control meter or recording
instrument. Make sure the instrument in set to the proper thermocouple type.
Check the room temperature setting (cold junction compensation). Do this by
removing the extension wires and placing a jumper wire across the meter connection
terminals. The reading should coincide with the room temperature. If problems still
arise, compare the reading of a test thermocouple with known accuracy (also
connected to a meter of known accuracy) with the thermocouple in question. Make
sure the test thermocouple is placed as close to the original as possible to ensure
they are measuring the same temperature.
C. Check Thermocouple
Thermocouples are always susceptible to a change in composition which could
cause faulty readings. This could be due to many factors such are oxidation,
corrosion, or contamination that often c ome from such things as brazing alloys and
fluxes. Check the working thermocouple by hooking it up to a test meter of known
accuracy. If the working meter reading is the same as the previous test reading of
known accuracy, then the working thermocouple is not the problem.
D. Test Meter and Extension Wires
Connect the extension wires to a test thermocouple of known accuracy and
observe the reading. If the reading is different than obtained with the test meter,
then the fault lays in either the working meter or extension wires.
Checking all of these components of the system can often result in diagnosing the
problem and finding a solution. If the error is directly due to a faulty thermocouple,
then it should be removed and inspected. If the thermocouple is severely corroded
or oxidized then it should be replaced. It is often better to replace an inaccurate
thermocouple than to risk a loss or product or time due to temperature problems.
ISOLAB INC PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org
CAUSES OF AGING (DRIFT)
Aging refers to a positive EMF shift (more output) of nickel thermocouple
alloys resulting from a temperature gradient along the thermocouple elements. The
temperature that aging occurs is estimated to be around 370° to 540°C (700° to
1000°F). There are a few things that can increase the amount of EMF shift:
- The temperature that is being measured or the previous thermal history of
the thermocouple.
- The thermocouple composition.
- Duration of aging temperature.
- Amount of thermocouple exposed to the aging temperatures.
It must be recognized that aging depends on the application for which the
thermocouple is being used and the temperature gradient it experiences. The
operating temperature of the thermocouple should be checked. If the thermocouple
has never been exposed to aging temperatures, it should never have errors due to
aging.
To reduce the inaccuracy of reading temperatures in the aging range, a preaged thermocouple may be used. Pre-aged thermocouples are heat treated and
have special compositions to minimize errors caused by aging. However, if these are
heated above the aging range then the effect of the pre-aging can be removed. For
applications where the temperature is above the aging range, it is important to keep
as little length of thermocouple as possible in the aging range. This will help to
minimize the aging effects.
The effects of the aging process can actually be removed. This is done by
heating the entire thermocouple above 870°C (1600°F) for at least 5 minutes. Then
the thermocouple should be rapidly cooled to below the aging temperatures. This
should restore the wire to its original calibration.
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isola.org
HOT OR MEASURING JUNCTIONS
Ungrounded Junction (U)
The welded thermocouple junction is fully isolated from the welded closure of the sheath. This
junction provides electrical isolation to reduce problems associated with electrical interference.
Ungrounded junctions are also recommended for use in extreme positive or negative temperatures,
rapid thermal cycling and for ultimate corrosion resistance of the sheath alloy. All ungrounded
junctions exceed 100 megaohms resistance @ 100V dc at ambient room temperatures.
Exposed Junction (E)
The thermocouple wires are welded and exposed. The insulation is not sealed against liquid or gas
penetration. Recommended where fast response is desired, and corrosive conditions are nonexistent.
The exposed hot junction length for 1/8-inch diameter sheaths and above is typically equal to the
outside diameter of the sheath. The exposed junctions for sheath diameters less than 1/8-inch
diameter are supplied as sheilded junctions.
Grounded Junction (G)
The thermocouple junction is welded securely into the closure end of the sheath, becoming an integral
part of the weld. This is a good general purpose, low cost junction providing faster response times
than an un-grounded junction of similar sheath diameter. Grounded junctions should not be used with
Type T thermocouples, due to the copper wire.
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
INDEX
Part I
Thermocouple for Plastic Industry
01. Fixed bayonet cap style TCs and RTDs
02. Fixed compression fitting style TCs and RTDs
03. Nozzle style TCs and RTDs
04. Plastic melt style TCs and RTDs.
05. Adjustable bayonet cap style TCs and RTDs
06. Tube and wire style TCs and RTDs.
07. Gasket style TCs and RTDs.
08. Ring style TCs and RTDs
09. The plate style TCs and RTDs.
10. TC and RTD extension cables.
11. Pipe clamp style TCs and RTDs.
Part II
General Industrial Temperature Sensors
01. Straight base metal thermocouple.
02. Base metal angle thermocouples
03. Straight noble metal thermocouples.
04. Metal protection tube.
05. Straight TC assembly with metal protection tube
06. Angle thermocouple assembly with metal protection tube.
07. Straight ceramic protection tubes.
08. Straight thermocouple assemblies with ceramic protection tubes.
09. Straight thermocouple assemblies with double protection tubes.
10. MGO thermocouples.
11. Resistance temperature detectors (RTDS)
12. Tubeskin thermocouple assemblies.
PART III
Special purpose TCs and RTDs.
01. Food and Meat processing thermocouples.
02. Sanitary connected thermocouples.
03. Explosion proof Thermocouples and RTDs.
Part IV
Thermowell
01. Threaded stepped thermowell.
02. Threaded straight thermowell.
03. Threaded tapered thermowell.
04. Weld in thermowell.
05. Socket weld tapered thermowell.
06. Socket weld straight thermowell.
07. Socket weld stepped thermowell.
08. Flanged stepped thermowell.
09. Flanged straight thermowell.
10. Flanged tapered thermowell.
11. Vanstone stepped thermowell.
12. Vanstone straight thermowell.
13. Vanstone tapered thermowell.
14. Thermocouple ass. With pressure tight thermowell.
15. RTD assemblies with pressure tight thermowells.
Part V
Thermocouple and RTD accessories
01. Ceramic terminal blocks.
02. Connectors.
03. Panel accessories.
04. Bayonet cap and other accessories.
05. Thermocouple & RTD extension cables.
Part VI
Thermocouple & RTD cables.
01. Double Braided FG TCs and Extension wires.
02. Double Braided FG TCs and Extension wires with SSOB.
03. Braided FG TCs and Extension wires.
04. Braided FG TCs and Extension wires with SSOB.
05. FEP insulated TC and Extension wire.
06. TFE tape insulated TCs and extension wire.
07. PVC insulated and shielded TCs and extension wire.
08. PVC insulated thermocouple and extension wire.
09. Polymide insulated thermocouple and extension wire.
10. High temperature ceramic fiber thermocouple wire.
11. High temp. braided fiberglass TCS and Extension wire.
12. Fiberglass wrapped thermocouple and extension wire.
13. Braided fiberglass thermocouple and extension wire with SSOB.
14. FEP Insulated RTD lead wire.
15. Fiberglass braided RTD lead wire.
Part VII
INSTRUMENTS
01. Programmable RTD Transmitters –Series 440.
02. Programmable Temp. Transmitters-Series -441.
03. Digital Thermometer.
04. Temperature Recorder-Honeywell 4500.
05. Pressure gauges : WIKA.
06. Temperature Gauges : Palmer and Wahl.
PART VIII
Technical Information.
01. Thermocouple Material specifications.
02. Thermocouple Tolerances.
03. Thermocouple color codes.
04. RTD specifications.
05. Tubing ,MgO, Protection tube and drilled well material details.
06. Kind of thermocouple junctions.
07. Thermocouple tables.
FIXED BAYONET CAP STYLE THERMOCOUPLES
AND RTDs
"A"
"B"
1/2"
FBS STYLE
3/16"
1 1/2"
"B"
1/2"
FBAA STYLE
Angle
"AA"
"A"
"B"
3/16"
1 1/2"
FBAA STYLE
Angle
"AA"
3/16"
1/2"
"A"
Fixed bayonet thermocouples and RTD's are most commonly used in the Plastic Processing Industry. They
can be used in many general applications where a bayonet adaptor is preferred. As a standard, they are
provided with a 316SS sheath with SS square lock armoured leads.
001
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FIXED BAYONET CAP STYLE THERMOCOUPLES
AND RTDs
FBS/FBAA
2
-
3
-
-
4
6
5
6. OPTIONS
U
Ungrounded (3/16" OD Standard)
W Welded Construction
29 1/8" Diameter Probe
49 1/4" Diameter Probe
09 Fiberglass Wire with Stainless
Steel Overbraid
99 Fiberglass Wire without Stainless
Steel Overbraid
AA Special Construction, Describe
5. TERMINATION TYPE
0
Leads Not Stripped
1
Standard Male Plug
Standard Female Jack
BX Connector & 4" Stripped
Leads with Spade Lugs
4" Stripped Leads with
Spade Lugs
2
3
4
4. "B" LENGTH
Specify in Inches
3. "A" LENGTH
Specify in Inches
2. CALIBRATION TYPE
J
Iron/Constantan
K
Chromel/Alumel
T
Copper/Constantan
RTD2
100 Ohm, 2 Wire
RTD3
100 Ohm, 3 Wire
RTD4
JJ
100 Ohm, 4 Wire
Dual Iron/Constantan
KK
Dual Chromel/Alumel
TT
Dual Copper/Constantan
RTD/RTD2 Dual 100 Ohm, 2 Wire
RTD/RTD3 Dual 100 Ohm, 3 Wire
RTD/RTD4 Dual 100 Ohm, 4 Wire
THERMOCOUPLE/RTD STYLE
FBS
Straight Fixed Bayonet Style
FBAA Angled Fixed Bayonet Style
AA Angle in Degree e.g. FB45
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002
FIXED COMPRESSION FITTING STYLE
THERMOCOUPLES AND RTDs
"A"
"B"
FBS STYLE
3/16"
1 1/2"
"B"
FCAA
STYLE
Angle
"AA"
1/8" NPT
1/8" NPT BRASS
3/16"
COMPRESSION FITTING
"B"
FCAA
STYLE
1 1/2"
Angle
"AA"
"A"
3/16"
Fixed Compression angled and straight style thermocouple's
and RTD's are commonly used int the Plastics Processing
Industry much like the fixed bayonet
style are. The difference being is they are mounted using a 1/8" NPT
compression fitting. Other thread sizes are available upon request.
ISOLAB INC
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003
FIXED COMPRESSION THERMOCOUPLES
AND RTDs
FBS/FBAA
2
3
4
5
-
6
6. OPTIONS
U
Ungrounded (3/16" OD Standard)
W Welded Construction
00 No Compression Fitting Required
29 1/8" Diameter Probe
49 1/4" Diameter Probe
09 Fiberglass Wire With Stainless
Steel Overbraid
99 Fiberglass Wire Without Stainless
Steel Overbraid
AA Special Construction, Describe
5. TERMINATION TYPE
0
Leads not Stripped
1
Standard Male Plug
2
3
Standard Female Plug
BX Connector and 4" Stripped
Leads with Spade Lugs
4
4" Stripped Leads with Spade Lugs
4. "B" LENGTH
Specify in Inches
3. "A" LENGTH
Specify in Inches
2. THERMOCOUPLE?RTD TYPE
J
Iron/Constantan
K
Chromel/Alumel
T
Copper/Constantan
RTD2
100 Ohm, 2 Wire
RTD3
RTD4
100 Ohm, 3 Wire
100 Ohm, 4 Wire
JJ
Dual Iron/Constantan
KK
Dual Chromel/Alumel
TT
Dual Copper/Constantan
RTD/RTD2 Dual 100 Ohm, 2 Wire
RTD/RTD3 Dual 100 Ohm, 3 Wire
RTD/RTD4 Dual 100 Ohm, 4 Wire
1. THERMOCOUPLE/RTD STYLE
FCS
Straight Fixed Compression Style
FBAA Angled Fixed Compression Style
AA
Angle in degree
ISOLAB INC PH: 1-888-4-ISOLAB & 519-948-3614FAX: 1-519-948-8371 www.isolab.org
004
NOZZLE STYLE THERMOCOUPLES
AND RTDs
3/8"
"B"
NZA STYLE
1/4" - 28 N.F. THREAD
"B"
3/8"
NZS STYLE
1/4" - 28 N.F. THREAD
NZS STYLE
Threaded nozzle thermocouples and RTD's are commonly used to measure the temperature
of the nozzle on an injection moulding machine. The NZS and NZA style is a versatile
design and may be used in a wide variety of applications where space is a factor. Isolab
offers this style, as a standard, either with or without stainless steel armour and with a
1/4"-28N.F. threaded swivelling bolt. Other thread sizes, imperial or metric, are available.
005
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NOZZLE STYLE THERMOCOUPLES
AND RTDs
2
NZA/NZS
-
-
3
4
-
5
5. OPTIONS
U Ungrounded
99 Fiberglass Wire Without Stainless
Steel Overbraid
AA Special Construction, Describe
B1 6 x 1.0 x 10mm bolt
B2 8 x 1.25 x 16mm bolt
SS Stainless Steel Bolt
4. TERMINATION TYPE
0
Leads Not Stripped
1
Standard Male Plug
2
3
Standard Female Jack
BX Connector and 4" Stripped
Leads with Spade Lugs
4
4" Stripped Leads with
Spade Lugs
3. B" LENGTH
Specify in Inches
2. CALIBRATION TYPE
J
IRON / CONSTANTAN
K
CHROMEL / ALUMEL
T
RTD2
COPPER / CONSTANTAN
100 OHM, 2 WIRE
RTD3
RTD4
100 OHM, 3 WIRE
100 OHM, 4 WIRE
JJ
KK
DUAL IRON / CONSTANTAN
DUAL CHROMEL / ALUMEL
TT
DUAL COPPER / CONSTANTAN
RTD/RTD2 DUAL 100 OHM, 2 WIRE
RTD/RTD3 DUAL 100 OHM, 3 WIRE
RTD/RTD4 DUAL 100 OHM, 4 WIRE
1. THERMOCOUPLE STYLE
NZA
Armored Nozzle Style
NZS
Spring Relief Nozzle Style
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
006
PLASTIC MELT THERMOCOUPLES AND RTDs
PMB STYLE
"A"
"B"
J
-
1/8"
+
3/8"
1/4"
7/16"
45°
1/4"
1/2-20 N.F
33/64"
.421 DIA
.312 DIA
"A"
5/16"
1"
27/64"
ISOLAB's melt bolt style thermocouples and RTD's are designed to directly measure the melt
temperature of plastic as it moves down the extruder barrel . They are commonplace in the
extrusion and plastic injection moulding industries. ISOLAB offers them in a variety of bolt
lengths, as well as offering many other lead wire and termination options.
007
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WWW.ISOLAB.OR G
PLASTIC MELT THERMOCOUPLES AND RTDs
2
PMS/PMA
-
3
-
4
-
5
-
6
6. OPTIONS
U
Ungrounded (3/16" OD Standard)
AA Special Construction, Describe
5. TERMINATION TYPE
0
Leads Not Stripped
1
Standard Male Plug
2
3
Standard Female Jack
BX Connector & 4" Stripped Leads
with Spade Lugs
4
4" Stripped Leads with Spade Lugs
4. "B" LENGTH
3
3" SS Melt Bolt
4
4" SS Melt Bolt
6
6" SS Melt Bolt
8
8" SS Melt Bolt
10
12
10" SS Melt Bolt
12" SS Melt Bolt
3. "A" LENGTH
Specify in Inches
2. CALIBRATION TYPE
J
Iron/Constantan
K
Chromel/Alumel
T
Copper/Constantan
RTD2
100 Ohm, 2 Wire
RTD3
100 Ohm, 3 Wire
RTD4
JJ
100 Ohm, 4 Wire
Dual Iron/Constantan
KK
Dual Chromel/Alumel
TT
Dual Copper/Constantan
RTD/RTD2 Dual 100 Ohm, 2 Wire
RTD/RTD3 Dual 100 Ohm, 3 Wire
RTD/RTD4 Dual 100 Ohm, 4 Wire
1. THERMOCOUPLE STYLE
PMS
Plastic Melt Style
PMA
Adjustable Melt Style
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008
ADJUSTABLE BAYONET CAP STYLE
THERMOCOUPLES AND RTDs.
"B"
1/4"
ABA STYLE
9/16"
"B"
11 1/2" ADJUSTABLE
1/4"
ABS STYLE
9/16"
ISOLAB's adjustable bayonet style thermocouples and RTD's are designed for
applications where quick installation and disconnect is required with the use
of a bayonet adoptar. ISOLAB offers them with SS armor allowing the sensor
to be fully adjustable along it's entire "B" length, or with a 12" long spring.
Metric dual slot caps are available upon request.
009
ISOLAB INC 6260 Hawthorne Dr , Windsor ON-N8T1J9 CANADA Ph : 1-888-4-ISOLAB Fax : 519 948 3614
WWW.ISOLAB.ORG
ADJUSTABLE BAYONET CAP STYLE
THERMOCOUPLES AND RTDs
2
ABA/ABS
-
-
3
4
-
5
5. OPTIONS
U Ungrounded (3/16" OD Standard)
AA Special Construction, Describe
29 1/8" Diameter Probe
39 3/16" Diameter Probe
99 Fiberglass Wire Without Stainless
Steel Overbraid
4. TERMINATION TYPE
0
Leads Not Stripped
1
Standard Male Plug
2
3
Standard Female Jack
BX Connector & 4" Stripped
Leads with Spade Lugs
4
4" Stripped Leads with
Spade Lugs
3. B" LENGTH
Specify in Inches
2. CALIBRATION TYPE
J
Iron/Constantan
K
Chromel/Alumel
T
Copper/Constantan
RTD2
100 Ohm, 2 Wire
RTD3
RTD4
100 Ohm, 3 Wire
100 Ohm, 4 Wire
JJ
KK
Dual Iron/Constantan
Dual Chromel/Alumel
TT
Dual Copper/Constantan
RTD/RTD2 Dual 100 Ohm, 2 Wire
RTD/RTD3 Dual 100 Ohm, 3 Wire
RTD/RTD4 Dual 100 Ohm, 4 Wire
1. THERMOCOUPLE STYLE
ABA
Armored Adjustable Bayonet Style
ABS
Spring Adjustable Bayonet Style
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010
PROBE STYLE TUBE AND WIRE THERMOCOUPLES
AND RTDs
"A"
PTW STYLE
1/4"
ISOLAB'S PTW style Thermocouple's and RTD's are a low cost tube and wire alternative
to Magnesium Oxide (MgO) styles. They are available in the common calibrations for
Thermocouples as well as 2, 3 or 4 wire for RTD's.
011
ISOLAB INC
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PROBE STYLE TUBE AND WIRE THERMOCOUPLES
AND RTDs
PTW
2
-
3
-
-
4
5
-
6
6. OPTIONS
U
Ungrounded (3/16" OD Standard)
W Welded Construction
29 1/8" Diameter Probe
39 3/16" Diameter Probe
99 Fiberglass Wire Without Stainless
Steel Overbraid
AA Special Construction, Describe
5. TERMINATION TYPE
0
Leads Not Stripped
1
Standard Male Plug
2
3
Standard Female Jack
BX Connector & 4" Stripped
Leads with Spade Lugs
4
4" Stripped Leads with
Spade Lugs
4. "B" LENGTH
Specify in Inches
3. "A" LENGTH
Specify in Inches
2. CALIBRATION TYPE
J
IRON / CONSTANTAN
K
CHROMEL / ALUMEL
T
COPPER / CONSTANTAN
RTD2
100 OHM, 2 WIRE
RTD3
RTD4
100 OHM, 3 WIRE
100 OHM, 4 WIRE
JJ
DUAL IRON / CONSTANTAN
KK
DUAL CHROMEL / ALUMEL
TT
DUAL COPPER / CONSTANTAN
RTD/RTD2 DUAL 100 OHM, 2 WIRE
RTD/RTD3 DUAL 100 OHM, 3 WIRE
RTD/RTD4 DUAL 100 OHM, 4 WIRE
PTW
Probe Style Tube and wire
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012
GASKET STYLE THERMOCOUPLES AND RTDs
BRASS WASHER
1.0"
"B"
RS STYLE
A-A
A-A
1/8"
THERMOCOUPLE
1/4"
RTD
Isolab's gasket style thermocouples and RTD's are a more heavy duty version of the ring style.
The heavy brass washer is reinforced wih strain relief fork crimped to the leadwire. They
are
ideal for surface temperature measurement as are the ring style sensors.
013
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GASKET STYLE THERMOCOUPLES AND RTDs
GSA/GSS
2
-
3
-
4
-
5
5. OPTIONS
U Ungrounded
9D Forks Exiting 90° from Gasket
99 Fiberglass Wire Without Stainless
Steel Overbraid
AA Special Construction, Describe
4. TERMINATION TYPE
0
Leads Not Stripped
1
Standard Male Plug
2
3
Standard Female Jack
BX Connector & 4" Stripped
Leads with Spade Lugs
4
4" Stipped Leads with Spade Lugs
3. B" LENGTH
Specify in Inches
2. CALIBRATION TYPE
J
IRON / CONSTANTAN
K
CHROMEL / ALUMEL
T
COPPER / CONSTANTAN
RTD2
100 OHM, 2 WIRE
RTD3
RTD4
100 OHM, 3 WIRE
100 OHM, 4 WIRE
JJ
DUAL IRON / CONSTANTAN
KK
DUAL CHROMEL / ALUMEL
TT
DUAL COPPER / CONSTANTAN
RTD/RTD2 DUAL 100 OHM, 2 WIRE
RTD/RTD3 DUAL 100 OHM, 3 WIRE
RTD/RTD4 DUAL 100 OHM, 4 WIRE
1. THERMOCOUPLE STYLE
GSA/GSS
Gasket Style w Armour or SS Braid.
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014
RING STYLE THERMOCOUPLES AND RTDs
"B"
RSA STYLE
#10 COPPER WASHER
"B"
RSS STYLE
#10 COPPER WASHER
Isolab's ring style thermocouples and RTD's are designed for any surface measurement
application. They are attached to a surface simply with a screw or bolt. The are available
with SS Armoured leads or SSOB leads. Many washer sizes and lead types are available
upon request.
015
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614www.isolab.org
RING STYLE THERMOCOUPLES AND RTDs
RSA/S
2
-
-
3
4
-
5
5. OPTIONS
U
M
Ungrounded
Hi Temperature Washer
6
#6 Copper Washer
99 Fiberglass Wire Without Stainless
Steel Overbraid
AA Special Construction, Describe
4. TERMINATION TYPE
0
Leads Not Stripped
1
Standard Male Plug
2
3
Standard Female Jack
BX Connector & 4" Stripped
Leads with Spade Lugs
4" Stripped Leads with Spade Lugs
4
3. B" LENGTH
Specify in Inches
2. CALIBRATION TYPE
J
Iron/Constantan
K
Chromel/Alumel
T
Copper/Constantan
RTD2
100 Ohm, 2 Wire
RTD3
100 Ohm, 3 Wire
RTD4
JJ
100 Ohm, 4 Wire
Dual Iron/Constantan
KK
Dual Chromel/Alumel
TT
Dual Copper/Constantan
RTD/RTD2 Dual 100 Ohm, 2 Wire
RTD/RTD3 Dual 100 Ohm, 3 Wire
RTD/RTD4 Dual 100 Ohm, 4 Wire
1. THERMOCOUPLE STYLE
A700
Ring Style with SS Armor
A710
Ring Style with SS Braid
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-3614 FAX:519-948-3614 www.isolab.org
016
THE PALTE THERMOCOUPLES AND RTDs
c
B
D
"C"
"B"
PLS STYLE
"D"
Under the Band plate style thermocouples and RTD's are a variety of surface measurement
sensors. They are commonly used in pipes and held in place with the use of a pipe
clamp, or on barrels and nozzles under a band heater. Isolab offers these with a brass shim as
a standard, but are available with SS upon request.
017
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-8371 www.isolab.org
THE PLATE STYLE THERMOCOUPLES AND
RTDs
2
PLS/PLA
-
3
-
4
-
5
-
6
-
7
7. OPTIONS
U Ungrounded
SS Stainless Steel Shim
99 Fiberglass Wire Without
Stainless Steel Overbraid
AA Special Construction, Describe
6. TERMINATION TYPE
0
Leads Not Stripped
1
Standard Male Plug
2
3
Standard Female Jack
BX Connector & 4" Stripped
Leads with Spade Lugs
4
4" Stripped Leads with Spade Lugs
5. "D" LENGTH
Specify in Inches
4. "C" LENGTH
Specify in Inches
3. "B" LENGTH
Specify in Inches
2. CALIBRATION TYPE
J
IRON / CONSTANTAN
K
CHROMEL / ALUMEL
T
COPPER / CONSTANTAN
RTD2
100 OHM, 2 WIRE
RTD3
RTD4
100 OHM, 3 WIRE
100 OHM, 4 WIRE
JJ
DUAL IRON / CONSTANTAN
KK
DUAL CHROMEL / ALUMEL
TT
DUAL COPPER / CONSTANTAN
RTD/RTD2 DUAL 100 OHM, 2 WIRE
RTD/RTD3 DUAL 100 OHM, 3 WIRE
RTD/RTD4 DUAL 100 OHM, 4 WIRE
1. THERMOCOUPLE STYLE
PLA
Under the Band Style with SS Armor
PLS
Under the Band Style with SS Braid
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
018
THERMOCOUPLE AND RTD EXTENSION CABLES
"B"
J
+
EXTA STYLE
Thermocouple and RTD extension cables are availabe with a wide variety of leadwires and
protection such as SS armour and over braid, as well as many termination options and
lengths. They are used to provide connections between sensors, jack panels or various
instrumentation.
019
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:
519-948-3614
www.isolab.org
THERMOCOUPLE AND RTD EXTENSION CABLES
EXCA/EXCS
2
-
-
3
4
-
5
-
6
6. OPTIONS
9
Fiberglass Wire With Stainless
Steel Overbraid
99 Fiberglass Wire Without Stainless
Steel Overbraid (no armor)
AA Special Construction, Describe
5. "Y" TERMINATION
0
Leads Not Stripped
1
Standard Male Plug
1M Miniature Male Plug
2 Standard Female Jack
2M Miniature Female Jack
3
BX Connector & 4" Stripped
Leads with Spade Lugs
4
4" Stripped Leads with Spade Lugs
4. "X" TERMINATION
0
Leads Not Stripped
1
Standard Male Plug
1M Miniature Male Plug
2 Standard Female Jack
2M Miniature Female Jack
3
BX Connector & 4" Stripped
Leads with Spade Lugs
4
4" Stripped Leads with Spade Lugs
3. "B" LENGTH
Specify in Inches
2. CALIBRATION TYPE
J
IRON / CONSTANTAN
K
CHROMEL / ALUMEL
T
COPPER / CONSTANTAN
RTD2
100 OHM, 2 WIRE
RTD3
RTD4
100 OHM, 3 WIRE
100 OHM, 4 WIRE
JJ
KK
DUAL IRON / CONSTANTAN
DUAL CHROMEL / ALUMEL
TT
DUAL COPPER / CONSTANTAN
RTD/RTD2 DUAL 100 OHM, 2 WIRE
RTD/RTD3 DUAL 100 OHM, 3 WIRE
RTD/RTD4 DUAL 100 OHM, 4 WIRE
1. THERMOCOUPLE STYLE
EXCA
Armored Extension Cable
EXCS
Stainless Steel Over Braid Extension Cable
ISOLAB INC.PH : 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
020
PIPE CLAMP ADAPTORS
Pipe clamps are used in conjunction with Isolab's all bayonet
series style thermocouples. They are designed for temperature
measurement on the outside of a pipe.
Pipe clamps are an economical and efficient design that requires
no machining or tapping to mount them. Custom diameters
and bayonet adaptor locations are also available.
INSIDE DIAMETER
PART NUMBER
FITS OUTSIDE DIAMETER
BA-20
1/2" TO 7/8"
BA-21
7/8" TO 1 1/4"
BA-22
1 1/4" TO 2"
BA-23
2" TO 2 1/2"
BA-24
2 1/4" TO 3 1/4"
BA-25
3 1/4" TO 4 1/4"
BA-26
4 1/4" TO 5"
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-871 FAX: 519-948-8371 www.isolab.org
021
022
STRAIGHT BASE METAL THERMOCOUPLE
ELEMENTS
BARE ALLOY (ALL GAUGES)
2.5"
BALL AND SOCKET (8 AND 14 GAUGE ONLY)
2.5"
CERAMIC INSULATORS (8, 11, 14 AND 18 GAUGE ONLY)
Different kinds of thermocouple junctions
TWIST AND WELD
BUTT WELD
INSULATED JUNCTION
Straight base metal thermocouple elements are designed as replacement elements for use in
protection tube assemblies. Various calibrations, gauges, insulator styles and junctions
are available.
023
ISOLAB INC. Ph :1-888-4-ISOLAB 519-948-8371 Fax : 519 948 3614 WWW.ISOLAB.ORG
STRAIGHT BASE METAL THERMOCOUPLE
ELEMENTS
COMPLETE ORDER
NUMBER
-
1 2
3
-
4
5
5. OPTIONS
CODE
4. LENGTH (IN INCHES)
CODE
DESCRIPTION
DESCRIPTION
1
TWIST AND WELDED JUNCTION
2
BUTT WELDED JUNCTION
341
SINGLE TERMINAL BLOCK
342
DUPLEX TERMINAL BLOCK
012
12" LONG
L
ISOLATED JUNCTION
018
18" LONG
AA
OTHER (DESCRIBE)
024
24" LONG
030
30" LONG
036
36" LONG
XXX
SPECIFY (IN 1" INCREMENTS)
ACTUAL LENGTH PROVIDED
IS 2.5" LONGER THAN SPECIFIED TO
ALLOW FOR TERMINAL CONNECTIONS
3. INSULATION
CODE
00
DESCRIPTION
NO INSULATORS, BARE ALLOY
B
B - BALL AND SOCKET
CI
CI - CERAMIC INSULATOR, TWO
HOLE, OVAL
J, K, AND N SUPPLIED WITH
REFRACTORY INSULATORS (2475°F MAX.)
2. WIRE GAUGE
CODE
1. CALIBRATION
CODE
DESCRIPTION
8
8 GAUGE (J, K AND N ONLY)
11
11 GAUGE (J AND K ONLY)
14
14 GAUGE (J, K AND N ONLY)
20
20 GAUGE (J AND K ONLY)
DESCRIPTION
J
TYPE J, SINGLE
K
TYPE K, SINGLE
N
TYPE N, SINGLE
JJ
TYPE J, DUAL
KK
TYPE K, DUAL
NN
TYPE N, DUAL
EXAMPLE PART NUMBER: K8CI-012-1
K8CI = TYPE K, 8 GAUGE, CERAMIC INSULATORS
012 = 12" LONG
1 = TWIST AND WELDED JUNCTION
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
024
BASE METAL ANGLE THERMOCOUPLE
ELEMENTS
AP
PR
OX
.4
.0"
2.5"
HOT LEG LENGTH
COLD LEG LENGTH
Different types of Thermocouple junctions
TWIST AND WELD
BUTT WELD
INSULATED JUNCTION
Angle base metal thermocouple elements are designed as replacement elements for use in
protection tube assemblies.Various calibrations, gauges, insulator styles and junctions are
available.
025
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
ANGLE BASE METAL THERMOCOUPLE
ELEMENTS
COMPLETE ORDER
NUMBER
1 2
-
3
4
-
5
6
6. OPTIONS
1. CALIBRATION
DESCRIPTION
CODE
J
TYPE J, SINGLE
1
TWIST AND WELDED JUNCTION
K
TYPE K, SINGLE
2
BUTT WELDED JUNCTION
N
TYPE N, SINGLE
341
SINGLE TERMINAL BLOCK
TYPE J, DUAL
342
DUPLEX TERMINAL BLOCK
KK
TYPE K, DUAL
L
NN
TYPE N, DUAL
AA
CODE
JJ
8
11
14
ISOLATED JUNCTION
OTHER (DESCRIBE)
5. COLD LENGTH (IN INCHES)
2. WIRE GAUGE
CODE
DESCRIPTION
CODE
DESCRIPTION
DESCRIPTION
8 GAUGE (J, K AND N)
012
12" LONG
11 GAUGE (J AND K ONLY)
018
18" LONG
14 GAUGE (J, K AND N)
024
24" LONG
030
30" LONG
036
36" LONG
XXX
SPECIFY (IN 1" INCREMENTS)
ACTUAL LENGTH PROVIDED
IS 2.5" LONGER THAN SPECIFIED TO
ALLOW FOR TERMINAL CONNECTIONS
3. INSULATION
CODE
DESCRIPTION
4. HOT LENGTH (IN INCHES)
CODE
DESCRIPTION
00
NO INSULATORS, BARE ALLOY
012
B
B - BALL AND SOCKET
018
18" LONG
CI - CERAMIC INSULATOR, TWO
024
24" LONG
HOLE, OVAL
030
30" LONG
036
36" LONG
XXX
SPECIFY (IN 1" INCREMENTS)
CI
J, K, AND N SUPPLIED WITH
REFRACTORY INSULATORS (2475°F MAX.)
12" LONG
EXAMPLE PART NUMBER: K8CI-012-24-1
K8CI = TYPE K, 8 GAUGE, CERAMIC INSULATORS
012 = 12" LONG HOT LEG
024 = 24" LONG COLD LEG
1 = TWIST AND WELDED JUNCTION
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
026
STRAIGHT NOBLE METAL THERMOCOUPLE
ELEMENTS
2.5"
ALUMINA INSULATOR
Noble metal thermocouple elements are designed as replacement elements for use in high
temperature protection tube assemblies.Various calibrations, gauges, insulator styles and
junctions are available.
027
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
STRAIGHT NOBLE METAL THERMOCOUPLE
ELEMENTS
COMPLETE ORDER
NUMBER
-
1 2
3
-
4
5
5. OPTIONS
CODE
4. LENGTH (IN INCHES)
CODE
DESCRIPTION
012
12" LONG
018
18" LONG
024
24" LONG
030
30" LONG
036
36" LONG
XXX
DESCRIPTION
2
BUTT WELDED JUNCTION
341
SINGLE TERMINAL BLOCK
342
DUPLEX TERMINAL BLOCK
L
AA
ISOLATED JUNCTION
OTHER (DESCRIBE)
SPECIFY (IN 1" INCREMENTS)
ACTUAL LENGTH PROVIDED
IS 2.5" LONGER THAN SPECIFIED TO
ALLOW FOR TERMINAL CONNECTIONS
3. INSULATION
CODE
DESCRIPTION
00
NO INSULATORS, BARE ALLOY
CI
CI - CERAMIC INSULATOR, TWO
HOLE, OVAL
SUPPLIED WITH 99.7% ALUMINA
INSULATORS - 3400°F MAX. (1871° C)
2. WIRE GAUGE
CODE
DESCRIPTION
24
24 GAUGE (B, R AND S)
26
26 GAUGE (R AND S ONLY)
1. CALIBRATION
CODE
DESCRIPTION
B
TYPE B, SINGLE
R
TYPE R, SINGLE
S
TYPE S, SINGLE
BB
TYPE B, DUAL
RR
TYPE R, DUAL
SS
TYPE S, DUAL
EXAMPLE PART NUMBER: R26CI-012-2
R26CI = TYPE R, 26 GAUGE, ALUMINA INSULATOR
012 = 12" LONG
2 = BUTT WELDED JUNCTION
ISOLAB INC PH: 1-888-4-ISOLAB & 519-948-3614 FAX:519-948-3614 www.isolab.org
028
METAL PROTECTION TUBES
TOTAL LENGTH
INSERTION LENGTH ("X")
OPTION H
TOTAL LENGTH
INSERTION LENGTH ("X")
OPTION C THROUGH G
The metal protection tubes found on these pages are replacement protection tubes for Isolab's
complete metal protection tube thermocouple assemblies.Isolab offers a variety of materials to
suit your application requirements as well as numerous options for mounting, etc...
029
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614
www.isolab.org
METAL PROTECTION TUBES
COMPLETE ORDER
NUMBER
-
1
1. SCH. 40 PIPE ALLOY AND SIZE
CODE
5-50
5-75
MATERIAL
446 SS
446 SS
3
ID
OD
NPT
A
OPEN END (CLOSED END STANDARD)
0.622"
0.840"
1/2"
AA
OTHER (SPECIFY)
3/4"
B
INTERNAL GROUND SCREW IN HEAD
0.824"
1.050"
CARBON STEEL
0.364"
0.540"
1/2"
6-50
CARBON STEEL
0.622"
0.840"
1/2"
6-75
CARBON STEEL
0.824"
1.050"
3/4"
6-100
CARBON STEEL
1.049"
1.315"
1"
7-50
INCONEL 601
0.622"
0.840"
1/2"
7-75
INCONEL 601
0.824"
1.050"
3/4"
7-100
INCONEL 601
1.049"
1.315"
1"
8-25
316 SS
0.364"
0.840"
1/2"
8-50
316 SS
0.622"
1.050"
1/2"
8-75
316 SS
0.824"
1.050"
3/4"
11-75
CAST IRON
1.049"
0.840"
1"
12-75
LT-1 METAL CERAMIC
0.625"
1.625"
3/4"
13-75
SILICONE NITRIDE
0.625"
1.125"
3/4"
REFRACTORY COATED
-
4. OPTIONS
6-25
14-75
2
C(X)
1/2" NPT WELDED STEEL BUSHING
D(X)
3/4" NPT WELDED STEEL BUSHING
(ONLY ON 0.25" SIZE PIPES)
(ONLY ON 0.50" SIZE PIPES)
E(X)
1" NPT WELDED STEEL BUSHING
F(X)
1 1/8" NPT WELDED STEEL BUSHING
G(X)
1 1/2" NPT WELDED STEEL BUSHING
(ONLY ON 0.50" AND 0.75" SIZE PIPES)
(ONLY ON 0.50", 0.75" AND 1.0" SIZE PIPES)
(ONLY ON 0.50", 0.75" AND 1.0" SIZE PIPES)
H
ADJUSTABLE STEEL FLANGE
K
CAST ALUMINUM WEATHERPROOF HEAD
L
THERMOCOUPLE INSULATED FROM TUBE
M
SEPCIAL LIMITS OF ERROR
P
STEEL UNION AND NIPPLES TO CONNECT HEAD
0.493"
1.500"
3/4"
15-75
HEXOLOY
0.500"
0.750"
3/4"
SS
STAINLESS STEEL BUSHING
16-75
VESUVIUS
0.824"
2.000"
3/4"
V
SS UNION AND NIPPLES TO CONNECT HEAD
TO PROTECTION TUBE
TO PROTECTION TUBE
W
PROTECTICE WHITE EPOXY COATING ON HEAD
X
CSA APPROVED EXPLOSION PROOF HEAD
2. OVERALL PIPE LENGTH
CODE
LENGTH
06
6.0" OVERALL LENGTH
12
12.0" OVERALL LENGTH
18
18.0" OVERALL LENGTH
24
24.0" OVERALL LENGTH
30
30.0" OVERALL LENGTH
36
36.0" OVERALL LENGTH
XX
SPECIFY OTHER LENGTH
EXAMPLE PART NUMBER: 7-50-24-D(18)
7-50 = 3/4" SCH. 40 INCONEL 601 PROTECTION TUBE
24 = 24" OVERALL LENGTH
D(18) = 3/4" NPT BUSHING WELDED AT 18" INSERTION LENGTH
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
030
STRAIGHT THERMOCOUPLE ASSEMBLIES
WITH METAL PROTECTION TUBES
OVERALL LENGTH
INSERTION LENGTH ("X")
OPTION C THROUGH G
SUPPLIED WITH CAST IRON HEAD
UNLESS OTHERWISE SPECIFIED
Isolab's straight metal protection tube thermocouple assemblies are designed
for a wide variety of medium to high temperature, corrosive and non corrosive
industrial applications. Various pipe diameters and lengths are available as well
as many options for mounting, etc...
031
ISOLAB INC . PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.Isolab.org
STRAIGHT THERMOCOUPLE ASSEMBLIES
WITH METAL PROTECTION TUBES
COMPLETE ORDER
NUMBER
1. CALIBRATION
CODE
DESCRIPTION
1
-
2
-
3
2. WIRE GAUGE
CODE
-
4
5
4. OVERALL PIPE LENGTH
DESCRIPTION
CODE
LENGTH
J
TYPE J, SINGLE
8
8 GAUGE (J, K AND N ONLY)
06
6.0" OVERALL LENGTH
K
TYPE K, SINGLE
11
11 GAUGE (J AND K ONLY)
12
12.0" OVERALL LENGTH
N
TYPE N, SINGLE
14
14 GAUGE (J, K AND N ONLY)
18
18.0" OVERALL LENGTH
JJ
TYPE J, DUAL
24
24.0" OVERALL LENGTH
KK
TYPE K DUAL
30
30.0" OVERALL LENGTH
NN
TYPE NN, DUAL
36
36.0" OVERALL LENGTH
XX
SPECIFY OTHER LENGTH
3. SCH. 40 PIPE ALLOY AND SIZE
CODE
5-50
5-75
MATERIAL
446 SS
446 SS
5. OPTIONS
ID
OD
NPT
A
0.622"
0.840"
1/2"
AA
3/4"
B
0.824"
1.050"
6-25
CARBON STEEL
0.364"
0.540"
1/2"
6-50
CARBON STEEL
0.622"
0.840"
1/2"
6-75
CARBON STEEL
0.824"
1.050"
3/4"
6-100
CARBON STEEL
1.049"
1.315"
1"
7-50
INCONEL 601
0.622"
0.840"
1/2"
7-75
INCONEL 601
0.824"
1.050"
3/4"
7-100
INCONEL 601
1.049"
1.315"
1"
8-25
316 SS
0.364"
0.840"
1/2"
8-50
316 SS
0.622"
1.050"
1/2"
8-75
316 SS
0.824"
1.050"
3/4"
11-75
CAST IRON
1.049"
0.840"
1"
12-75
LT-1 METAL CERAMIC
0.625"
1.625"
3/4"
13-75
SILICONE NITRIDE
0.625"
1.125"
3/4"
0.493"
1.500"
3/4"
14-75
REFRACTORY COATED
OPEN END (CLOSED END STANDARD)
OTHER (SPECIFY)
INTERNAL GROUND SCREW IN HEAD
C(X)
1/2" NPT WELDED STEEL BUSHING
D(X)
3/4" NPT WELDED STEEL BUSHING
(ONLY ON 0.25" SIZE PIPES)
(ONLY ON 0.50" SIZE PIPES)
E(X)
1" NPT WELDED STEEL BUSHING
F(X)
1 1/8" NPT WELDED STEEL BUSHING
G(X)
1 1/2" NPT WELDED STEEL BUSHING
(ONLY ON 0.50" AND 0.75" SIZE PIPES)
(ONLY ON 0.50", 0.75" AND 1.0" SIZE PIPES)
(ONLY ON 0.50", 0.75" AND 1.0" SIZE PIPES)
H
ADJUSTABLE STEEL FLANGE
K
CAST ALUMINUM WEATHERPROOF HEAD
L
THERMOCOUPLE INSULATED FROM TUBE
M
SEPCIAL LIMITS OF ERROR
P
STEEL UNION AND NIPPLES TO CONNECT HEAD
TO PROTECTION TUBE
15-75
HEXOLOY
0.500"
0.750"
3/4"
SS
16-75
VESUVIUS
0.824"
2.000"
3/4"
V
SS UNION AND NIPPLES TO CONNECT HEAD
W
PROTECTICE WHITE EPOXY COATING ON HEAD
X
CSA APPROVED EXPLOSION PROOF HEAD
EXAMPLE PART NUMBER: K8-7-50-024-K
K8 = TYPE K, 8 GAUGE
7-50 = INCONEL 601 PROTECTION TUBE, 1/2" PIPE
024 = 24" LONG
K = CAST ALUMINUM WEATHERPROOF HEAD
STAINLESS STEEL BUSHING
TO PROTECTION TUBE
ISOLAB INC.PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
032
ANGLE THERMOCOUPLE ASSEMBLIES
WITH METAL PROTECTION TUBES
COLD LEG LENGTH
°
90
SUPPLIED WITH CAST IRON HEAD
UNLESS OTHERWISE SPECIFIED
"X" DIMENSION
HOT LEG LENGTH
OPTION C THROUGH G
Angle thermocouples are designed for over-the-side temperature measurement. Various
protection tube materials are available as well as the common thermocouple calibrations.
A variety of mounting options as well as terminations are available.
033
ISOLAB INC.
PH: 1-8884-ISOLAB & 519-948-8371 FAX: 519-948-8371 www.isolab.org
ANGLE THERMOCOUPLE ASSEMBLIES
WITH METAL PROTECTION TUBES
COMPLETE ORDER
NUMBER
1
-
2
-
3
4
3. HOT LEG LENGTH
1. CALIBRATION
-
5
4. COLD LEG LENGTH
CODE
DESCRIPTION
CODE
LENGTH
CODE
LENGTH
J
TYPE J, SINGLE
06
6.0" OVERALL LENGTH
06
6.0" OVERALL LENGTH
K
TYPE K, SINGLE
12
12.0" OVERALL LENGTH
12
12.0" OVERALL LENGTH
R
TYPE R, SINGLE
18
18.0" OVERALL LENGTH
18
18.0" OVERALL LENGTH
S
TYPE S, DUAL
24
24.0" OVERALL LENGTH
24
24.0" OVERALL LENGTH
JJ
TYPE J, DUAL
30
30.0" OVERALL LENGTH
30
30.0" OVERALL LENGTH
KK
TYPE K DUAL
36
36.0" OVERALL LENGTH
36
36.0" OVERALL LENGTH
RR
TYPE R, DUAL
XX
SPECIFY OTHER LENGTH
XX
SPECIFY OTHER LENGTH
SS
TYPE S, DUAL
2. SCH. 40 PIPE ALLOY AND SIZE
CODE
5-50
5-75
MATERIAL
446 SS
446 SS
5. OPTIONS
ID
OD
NPT
A
0.622"
0.840"
1/2"
AA
3/4"
B
0.824"
1.050"
6-25
CARBON STEEL
0.364"
0.540"
1/2"
6-50
CARBON STEEL
0.622"
0.840"
1/2"
6-75
CARBON STEEL
0.824"
1.050"
3/4"
6-100
CARBON STEEL
1.049"
1.315"
1"
7-50
INCONEL 601
0.622"
0.840"
1/2"
7-75
INCONEL 601
0.824"
1.050"
3/4"
7-100
INCONEL 601
1.049"
1.315"
1"
8-25
316 SS
0.364"
0.840"
1/2"
8-50
316 SS
0.622"
1.050"
1/2"
8-75
316 SS
0.824"
1.050"
3/4"
11-75
CAST IRON
1.049"
0.840"
1"
12-75
LT-1 METAL CERAMIC
0.625"
1.625"
3/4"
13-75
SILICONE NITRIDE
0.625"
1.125"
3/4"
0.493"
1.500"
3/4"
14-75
REFRACTORY COATED
OPEN END (CLOSED END STANDARD)
OTHER (SPECIFY)
INTERNAL GROUND SCREW IN HEAD
C(X)
1/2" NPT WELDED STEEL BUSHING
D(X)
3/4" NPT WELDED STEEL BUSHING
(ONLY ON 0.25" SIZE PIPES)
(ONLY ON 0.50" SIZE PIPES)
E(X)
1" NPT WELDED STEEL BUSHING
(ONLY ON 0.50" AND 0.75" SIZE PIPES)
F(X)
1 1/8" NPT WELDED STEEL BUSHING
G(X)
1 1/2" NPT WELDED STEEL BUSHING
(ONLY ON 0.50", 0.75" AND 1.0" SIZE PIPES)
(ONLY ON 0.50", 0.75" AND 1.0" SIZE PIPES)
H
ADJUSTABLE STEEL FLANGE
K
CAST ALUMINUM WEATHERPROOF HEAD
L
THERMOCOUPLE INSULATED FROM TUBE
M
SEPCIAL LIMITS OF ERROR
P
STEEL UNION AND NIPPLES TO CONNECT HEAD
TO PROTECTION TUBE
15-75
HEXOLOY
0.500"
0.750"
3/4"
SS
STAINLESS STEEL BUSHING
16-75
VESUVIUS
0.824"
2.000"
3/4"
V
SS UNION AND NIPPLES TO CONNECT HEAD
EXAMPLE PART NUMBER: K8-7-50-024-012-K
K8 = TYPE K, 8 GAUGE
7-50 = INCONEL 601 PROTECTION TUBE, 1/2" PIPE
024 = 24" LONG HOT LEG
024 = 12" LONG COLD LEG
K = CAST ALUMINUM WEATHERPROOF HEAD
TO PROTECTION TUBE
W
PROTECTICE WHITE EPOXY COATING ON HEAD
X
CSA APPROVED EXPLOSION PROOF HEAD
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
034
STRAIGHT CERAMIC PROTECTION TUBES
Plain
Collar
Nipple
Hex Fitting
The mullite and alumina protection tubes found on these pages are direct
replacements for Acrolab's ceramic protection tube thermocouple assemblies.
They are available in a wide variety of lengths and diameters and have the
same mounting options as the complete assemblies do.
035
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
STRAIGHT CERAMIC PROTECTION TUBES
1
COMPLETE ORDER
NUMBER
2
3
2. TUBE "X" LENGTH
CODE DESCRIPTION
12
12" OVERALL LENGTH
18
18" OVERALL LENGTH
24
24" OVERALL LENGTH
30
30" OVERALL LENGTH
36
36" OVERALL LENGTH
48
48" OVERALL LENGTH
3. OPTIONS
CODE
DESCRIPTION
8
316 SS NIPPLE OR
HEX TUBE FITTING
NT
NO PROCESS MTG.
THREADS ON PIPE
NIPPLE
SPECIFY OTHER LENGTHS IN
1" INCREMENTS
1. TUBE MATERIAL
CODE
TUBE SIZE
FITTING SIZE
FITTING TYPE
MULLITE
ALUMINA
ID
OD
PROCESS THREAD
DESCRIPTION
16AH
17AH
1/4"
3/8"
1/2" NPT
STEEL HEX. FITTING
16A1
17A1
1/4"
3/8"
1/2" NPT
1" LONG NIPPLE
16A4
17A4
1/4"
3/8"
1/2" NPT
4" LONG NIPPLE
16A(X)
17A(X)
1/4"
3/8"
1/2" NPT
(X)" LONG NIPPLE (SPECIFY)
16AF
17AF
1/4"
3/8"
NONE
7/8" OD X 2" BRASS FERRULE
16A
17A
1/4"
3/8"
NONE
PLAIN TUBE
1/4"
3/8"
NONE
5/8" OD X 1/2" LONG COLLAR
16AC
16BH
17BH
7/16"
11/16"
3/4" NPT
STEEL HEX. FITTING
16B1
17B1
7/16"
11/16"
3/4" NPT
1" LONG NIPPLE
16B4
17B4
7/16"
11/16"
3/4" NPT
4" LONG NIPPLE
16B(X)
17B(X)
7/16"
11/16"
3/4" NPT
(X)" LONG NIPPLE (SPECIFY)
16BF
17AB
7/16"
11/16"
NONE
7/8" OD X 2" BRASS FERRULE
16B
17B
7/16"
11/16"
NONE
PLAIN TUBE
7/16"
11/16"
NONE
1" OD X 1/2" LONG COLLAR
17CH
1/2"
3/4"
3/4" NPT
STEEL HEX. FITTING
1" LONG NIPPLE
16BC
16CH
16C1
17C1
1/2"
3/4"
3/4" NPT
16C4
17C4
1/2"
3/4"
3/4" NPT
4" LONG NIPPLE
16C(X)
17C(X)
1/2"
3/4"
3/4" NPT
(X)" LONG NIPPLE (SPECIFY)
16C
17C
1/2"
3/4"
NONE
PLAIN TUBE
1/2"
3/4"
NONE
1 1/8" OD X 1/2" LONG COLLAR
STEEL HEX. FITTING
16CC
16DH
17DH
5/8"
7/8"
1" NPT
16D1
17D1
5/8"
7/8"
1" NPT
1" LONG NIPPLE
16D(X)
17D(X)
5/8"
7/8"
1" NPT
(X)" LONG NIPPLE (SPECIFY)
16D
17D
5/8"
7/8"
NONE
PLAIN TUBE
16EH
17EH
1"
1 1/4"
1 1/4" NPT
STEEL HEX. FITTING
16E1
17E1
1"
1 1/4"
1 1/4" NPT
1" LONG NIPPLE
16E(X)
17E(X)
1"
1 1/4"
1 1/4" NPT
(X)" LONG NIPPLE (SPECIFY)
16E
17E
1"
NONE
NONE
18J-(X)
1"
1 3/4"
WITH COLLAR
18JC-(X)
1"
1 3/4"
WITHOUT COLLAR
PLAIN TUBE
SILICON CARBIDE
EXAMPLE PART NUMBER: 16CH-024
16C1 = 1/2" ID X 11/16" OD MULLITE TUBE
WITH 1" LONG STEEL NIPPLE
024 = 24" OVERALL LENGTH
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.Isolab.org
036
STRAIGHT THERMOCOUPLE ASSEMBLIES
WITH CERAMIC PROTECTION TUBES
HEX FITTING
"X"
PIPE NIPPLE WITH "H" OPTION
"Y"
"X"
PIPE NIPPLE WITH "HF" OPTION
"Y"
"X"
Isolab's straight thermocouple assemblies with mullite or alumina protection tubes are
commonly used in high temperature process heating applications. They are available in a
variety of lengths, diameters and mounting options.
037
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371. FAX: 519-948-8371 www.isolab.org
STRAIGHT THERMOCOUPLE ASSEMBLIES
WITH CERAMIC PROTECTION TUBES
1
COMPLETE ORDER
NUMBER
2
1. CALIBRATION
CODE DESCRIPTION
B
SINGLE, TYPE B
K
SINGLE, TYPE K
N
SINGLE, TYPE N
R
SINGLE, TYPE R
S
SINGLE, TYPE S
BB
DUAL, TYPE B
KK
DUAL, TYPE K
NN
DUAL, TYPE N
RR
DUAL, TYPE R
SS
DUAL, TYPE S
3. TUBE MATERIAL
CODE
3
4
2. GAUGE
CODE DESCRIPTION
8
11
14
4. TUBE "X" LENGTH
CODE DESCRIPTION
12
12" OVERALL LENGTH
16D OR 16E TUBES ONLY
18
18" OVERALL LENGTH
TYPE K ONLY. 16B, 16C,
24
24" OVERALL LENGTH
16D OR 16E TUBES ONLY
30
30" OVERALL LENGTH
TYPE N ONLY
36
36" OVERALL LENGTH
48
48" OVERALL LENGTH
TYPE B, R OR S ONLY
26
TYPE R OR S ONLY
FITTING SIZE
SPECIFY OTHER LENGTHS IN
1" INCREMENTS
FITTING TYPE
MULLITE
ALUMINA
ID
OD
PROCESS THREAD
DESCRIPTION
16AH
17AH
1/4"
3/8"
1/2" NPT
STEEL HEX. FITTING
1" LONG NIPPLE
16A1
17A1
1/4"
3/8"
1/2" NPT
16A4
17A4
1/4"
3/8"
1/2" NPT
4" LONG NIPPLE
16A(X)
17A(X)
1/4"
3/8"
1/2" NPT
(X)" LONG NIPPLE (SPECIFY)
16AF
17AF
1/4"
3/8"
NONE
7/8" OD X 2" BRASS FERRULE
16A
17A
1/4"
3/8"
NONE
1/4"
3/8"
NONE
5/8" OD X 1/2" LONG COLLAR
17BH
7/16"
11/16"
3/4" NPT
STEEL HEX. FITTING
1" LONG NIPPLE
16AC
16BH
16B1
17B1
7/16"
11/16"
3/4" NPT
17B4
7/16"
11/16"
3/4" NPT
4" LONG NIPPLE
16B(X)
17B(X)
7/16"
11/16"
3/4" NPT
(X)" LONG NIPPLE (SPECIFY)
16BF
17AB
7/16"
11/16"
NONE
7/8" OD X 2" BRASS FERRULE
16B
17B
7/16"
11/16"
NONE
PLAIN TUBE
7/16"
11/16"
NONE
1" OD X 1/2" LONG COLLAR
16CH
17CH
1/2"
3/4"
3/4" NPT
STEEL HEX. FITTING
16C1
17C1
1/2"
3/4"
3/4" NPT
1" LONG NIPPLE
16C4
17C4
1/2"
3/4"
3/4" NPT
4" LONG NIPPLE
16C(X)
17C(X)
1/2"
3/4"
3/4" NPT
(X)" LONG NIPPLE (SPECIFY)
16C
17C
1/2"
3/4"
NONE
1/2"
3/4"
NONE
1 1/8" OD X 1/2" LONG COLLAR
STEEL HEX. FITTING
16CC
DESCRIPTION
A
OPEN END (CLOSED
END STANDARD)
B
HEAD WITH INTERNAL
GROUND SCREW
H
ADJUSTABLE STEEL
FLANGE
HF
THREADED FLANGE
ON NIPPLE
I
OTHER (SPECIFY)
K
WEATHERPROOF
ALUMINUM HEAD
M
SPECIAL LIMITS OF
ERROR WIRE
NT
NO PROCESS
THREADS ON PIPE
NIPPLE
P
STEEL UNION AND
NIPPLES TO
CONNECT HEAD TO
PROTECTION TUBE
V
STAINLESS STEEL
UNION AND NIPPLES
W
PLAIN TUBE
16B4
16BC
5. OPTIONS
CODE
TYPE K & N ONLY. 16C,
24
TUBE SIZE
5
X
PROTECTIVE WHITE
EPOXY COATING ON
HEAD
EXPLOSION PROOF
HEAD
PLAIN TUBE
16DH
17DH
5/8"
7/8"
1" NPT
16D1
17D1
5/8"
7/8"
1" NPT
1" LONG NIPPLE
16D(X)
17D(X)
5/8"
7/8"
1" NPT
(X)" LONG NIPPLE (SPECIFY)
16D
17D
5/8"
7/8"
NONE
PLAIN TUBE
16EH
17EH
1"
1 1/4"
1 1/4" NPT
STEEL HEX. FITTING
16E1
17E1
1"
1 1/4"
1 1/4" NPT
1" LONG NIPPLE
16E(X)
17E(X)
1"
1 1/4"
1 1/4" NPT
(X)" LONG NIPPLE (SPECIFY)
16E
17E
1"
NONE
NONE
18J-(X)
1"
1 3/4"
WITH COLLAR
18JC-(X)
1"
1 3/4"
WITHOUT COLLAR
PLAIN TUBE
SILICON CARBIDE
EXAMPLE PART NUMBER: K14-16CI-018-K
K14 = TYPE K, 14 GAUGE
16CI = MULLITE, 3/4" OD, 1" LONG NIPPLE
018 = 18" INSERTION
K = WEATHERPROOF CAST ALUMINUM HEAD
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
038
STRAIGHT THERMOCOUPLE ASSEMBLIES
WITH DOUBLE PROTECTION TUBES
OPTION J
"X"
OPTION T
"X"
OPTIONS E, F OR G
"U"
"X"
Isolab's double protection tube assemblies all come equipped with a
ceramic inner protection tube, and a variety of ceramic, metal alloy or
composite material outer protection tube. They are used in a variety
of high temperature process heating applications.
039
ISOLAB INC. Ph : 1-888-4-ISOLAB & 519-948-8371 Fax : 519-948-3614 www.isolab.org
STRAIGHT THERMOCOUPLE ASSEMBLIES
WITH DOUBLE PROTECTION TUBES
COMPLETE ORDER
NUMBER
2
1
3
4
4. OPTIONS
CODE DESCRIPTION
B
HEAD WITH INTERNAL GROUND SCREW
E
(X) 1" NPT WELDED STEEL BUSHING
(ONLY 0.75" SIZE TUBES)
(X) 1 1/4" NPT WELDED STEEL BUSHING
F
(ONLY 0.75" SIZE TUBES)
(X) 1 1/2" NPT WELDED STEEL BUSHING
G
(ONLY 0.75" SIZE TUBES)
3. TUBE "X" LENGTH
CODE DESCRIPTION
H
ADJUSTABLE STEEL FLANGE
I
SPECIAL CONSTRUCTION (DESCRIBE)
J
FIXED FLANGE
K
WEATHERPROOF HEAD - ALUMINUM
12
12" OVERALL LENGTH
M
SPECIAL LIMITS OF ERROR
18
18" OVERALL LENGTH
N
OPEN TYPE TERMINAL HEAD
24
24" OVERALL LENGTH
30
30" OVERALL LENGTH
36
36" OVERALL LENGTH
48
48" OVERALL LENGTH
SPECIFY OTHER LENGTHS IN
1" INCREMENTS
(FOR P-R RH T/C ONLY)
P
STEEL UNION AND NIPPLES TO CONNECT
HEAD TO PROTECTION TUBE
T
CLAMP ASSEMBLY
V
STAINLESS STEEL UNION AND NIPPLES
W
PROTECTIVE WHITE EPOXY COATING ON
HEAD (2 mil.)
X
2. TYPE
CODE
1. THERMOCOUPLE
B24
R24
EXPLOSION PROOF HEAD - CSA APPROVED
INNER
OUTER
OD
16A1-16B1
MULLITE
MULLITE
11/16"
MOUNTING FITTING TYPE & LENGTH
3/4" NPT x 1 1/2" LONG NIPPLE
16A1-16B4
MULLITE
MULLITE
11/16"
3/4" NPT x 4" LONG NIPPLE
16A1-16B(Y)
MULLITE
MULLITE
11/16"
3/4" NPT x (X") LONG NIPPLE
16A-16BH
MULLITE
MULLITE
11/16"
3/4" NPT x 1/2" NPT HEX. NIPPLE
16A-12-75
MULLITE
LT-1
7/8"
NONE, OR TABLE 3 OPTIONS E, F OR G
16BH-18J
MULLITE
SILICON CARBIDE
1 3/4"
NONE, OR TABLE 3 OPTIONS H, J OR T
INCONEL 601
16B-7-75
MULLITE
1.050"
NONE, OR TABLE 3 OPTIONS E, F, G OR H
17A1-17B1
ALUMINA
ALUMINA
11/16"
3/4" NPT x 1 1/2" LONG NIPPLE
17A1-17B4
ALUMINA
ALUMINA
11/16"
3/4" NPT x 4" LONG NIPPLE
17A1-17B(Y)
ALUMINA
ALUMINA
11/16"
3/4" NPT x (X") LONG NIPPLE
17A-17BH
ALUMINA
ALUMINA
11/16"
3/4" NPT x 1/2" NPT HEX. NIPPLE
17A-12-75
ALUMINA
LT-1
7/8"
NONE, OR TABLE 3 OPTIONS E, F OR G
17BH-18J
ALUMINA
SILICON CARBIDE
1 3/4"
NONE, OR TABLE 3 OPTIONS E, F, G OR H
R26
S24
EXAMPLE PART NUMBER: S24-16A1-16B1-24-H
S26
S24 = TYPE S, 24 GAUGE
16A1-16B1 = MULLITE INNER, MULLITE OUTER PROTECTION TUBE, 3/4" NPT X 1.5" LONG NIPPLE
24 = 24" LONG PROTECTION TUBE
H = ADJUSTABLE STEEL FLANGE
ISOLAB INC. PH: 1-888-4-ISOLAB
& 519-948-8371. FAX: 519-948-3614 www.isolab.org
040
MgO THERMOCOUPLES
INSERTION LENGTH
option 16
INSERTION LENGTH
option 03
+
-
J
option 32, 33, 35, 36
INERTION LENGTH
INSERTION LENGTH
option 2, 22
Isolab's Magnesium Oxide (MgO) thermocouples are manufactured using standard purity (96%) Magnesium
Oxide mineral insulation in a fully annealed metal sheath. They are available in diameters of 0.032" to 3/8" OD
and are extremely flexible. The following pages will aid you in selecting a MgO Thermocouple to suit your
application's needs.
041
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.0rg
MgO THERMOCOUPLES [1 to 4]
1
2
3
4
-
-
5
-
6
7
8
-
9
5 TO 9: SEE PAGES C-43 TO C-49
4. SHEATH OPTIONS
CODE
DESCRIPTION
H
HIGH PURITY MgO (99.6% PURE)
M
SPECIAL LIMITS OF ERROR
P
BLACK PVC COATING ON SHEATH
T
CLEAR TEFLON COATING ON SHEATH
3. HOT JUNCTION STYLE
CODE
DESCRIPTION
E
EXPOSED JUNCTION
G
GROUNDED JUNCTION
U
UNGROUNDED JUNCTION
2. SHEATH LENGTH
INSERT 3 DIGIT LENGTH IN INCHES
1. CALIBRATION, TUBE DIAMETER AND MATERIAL
CALIBRATION
MATERIAL
0.032"
0.040"
1/16"
1/8"
3/16"
1/4"
3/8"
OD
OD
OD
OD
OD
OD
OD
SINGLE ORDER CODE NUMBERS
E
316 SS
N/A
N/A
E18
E28
E38
E48
E68
J
316 SS
J008
J08
J18
J28
J38
J48
J58
J007
J07
J17
J27
J37
J47
J67
K14
K24
K34
K44
K64
J
INCONEL 600
K
310SS
N/A
N/A
K
316 SS
K008
K08
K18
K28
K38
K48
K68
K
446 SS
N/A
N/A
N/A
N/A
N/A
K45
K65
K
INCONEL 600
K007
K07
K17
K27
K37
K47
K67
N
INCONEL 600
N/A
N/A
N17
N27
N37
N47
N67
T
316 SS
N/A
N/A
T18
T28
T38
T48
T68
DUAL ORDER CODE NUMBERS
E
J
J
316 SS
N/A
N/A
EE18
EE28
EE38
EE48
EE68
316 SS
N/A
N/A
JJ18
JJ28
JJ38
JJ48
JJ48
INCONEL 600
N/A
N/A
JJ17
JJ27
JJ37
JJ47
JJ67
K
310SS
N/A
N/A
N/A
KK24
KK34
KK44
KK64
K
316 SS
N/A
N/A
KK18
KK28
KK38
KK48
KK68
K
446 SS
N/A
N/A
N/A
N/A
N/A
KK45
KK65
K
INCONEL 600
N/A
N/A
KK17
KK28
KK38
KK48
KK68
N
INCONEL 600
N/A
N/A
N/A
NN27
NN37
NN47
NN67
T
316 SS
N/A
N/A
TT18
TT28
TT38
TT48
TT68
ISOLAB INC. Ph : 1-888-4-ISOLAB & 519-948-3614 FAX : 519-948-3614 www.isolab.org
042
MgO THERMOCOUPLES [5]
OPTIONS 02 TO 15, 19 AND 25
OPTION 14
"X"
OPTION 18
OPTION 20(X)
"X"
OPTIONS 21(X) TO 25(X)
043
ISOLAB INC. Ph : 1-888-4-ISOLAB & 519-948-8371 & FAX: 519-948-3614 www.isolab.org
MgO THERMOCOUPLES [5]
1
-
2
-
3
4
-
5
-
5. ELEMENT FITTING
CODE
FITTING TYPE
00
NO ELEMENT MOUNTING FITTING
01
STAINLESS STEEL, ONE TIME ADJUSTABLE
DESCRIPTION
1/8" NPT, STAINLESS STEEL FERRULE
COMPRESSION FITTING
02
STAINLESS STEEL, ONE TIME ADJUSTABLE
1/2" NPT, STAINLESS STEEL FERRULE
COMPRESSION FITTING
05
STAINLESS STEEL, ONE TIME ADJUSTABLE
1/4" NPT, STAINLESS STEEL FERRULE
COMPRESSION FITTING
09
STAINLESS STEEL, RE-ADJUSTABLE
1/8" NPT, LAVA PACKING GLAND
COMPRESSION FITTING
12
STAINLESS STEEL, RE-ADJUSTABLE
1/8" NPT, TEFLON FERRULE
COMPRESSION FITTING
14
ADJUSTABLE STEEL FLANGE WITH BRASS
3.5" OUTSIDE DIAMETER
COMPRESSION FITTING
15
BRASS, ADJUSTABLE COMPRESSION
1/8" NPT, BRASS FERRULE
FITTING
18
304 STAINLESS STEEL WELD PAD
1/8" NPT, BRASS FERRULE
(1" X 1" X 1/8" THICK STANDARD)
19
BRASS, ADJUSTABLE SPRING LOADED WELL
1/2" NPT, STAINLESS STEEL FERRULE
FITTING
25
BRASS, ADJUSTABLE COMPRESSION
1/4" NPT, BRASS FERRULE
FITTING
20(X)
21(X)
23(X)
24(X)
25(X)
AA
BAYONET CAP AND SPRING
AVAILABLE FOR 1/8" AND 3/16"
(SPECIFY "X" DIMENSION)
DIAMETER SHEATHS
FIXED STAINLESS STEEL BUSHING
1/8" NPT, AVAILABLE FOR 1/16", 1/8",
(SPECIFY "X" DIMENSION)
3/16" AND 1/4" OD SHEATHS ONLY
FIXED STAINLESS STEEL BUSHING
1/4" NPT, AVAILABLE FOR 1/16", 1/8",
(SPECIFY "X" DIMENSION)
3/16" AND 1/4" OD SHEATHS ONLY
FIXED STAINLESS STEEL BUSHING
1/2" NPT, AVAILABLE FOR 1/8", 3/16",
(SPECIFY "X" DIMENSION)
1/4" AND 3/8" OD SHEATHS
FIXED STAINLESS STEEL BUSHING
3/4" NPT, AVAILABLE FOR 1/8", 3/16",
(SPECIFY "X" DIMENSION)
1/4" AND 3/8" OD SHEATHS
SPECIAL FITTING, DESCRIBE
ISOLAB INC. PH: 1-888-4-SOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
044
MgO THERMOCOUPLES [6]
SHEATH TERMINATIONS
OPTION 01
OPTION 02
OPTION 22
OPTIONS 37 AND 38
PLUG AND JACK TERMINATIONS
J
+
OPTION 03
J
J
+
OPTION 04
-
OPTION 05
-
-
OPTION 06
J
+
-
+
+
J
OPTION 39
J
-
-
OPTION 40
-
OPTION 41
-
-
OPTION 42
045
ISOLAB INC. Ph : 1-888-4-ISOLAB & 519-948-8371 FAX : 519-948-3614 www.isolab.org
MgO THERMOCOUPLES [6]
1
-
2
-
3
4
-
5
-
6
-
6A. SHEATH TERMINATIONS
CODE
DESCRIPTION
01
SQUARED END
02
1" STRIPPED LEADS
22
3" STRIPPED LEADS
37
1/2" NPT STEEX HEX. FITTING
WITH 3" STRIPPED LEADS
38
1/2" NPT STAINELESS STEEX HEX.
FITTING WITH 3" STRIPPED LEADS
6B. PLUG & JACK TERMINATIONS
CODE
DESCRIPTION
03
STANDARD SIZE PLUG
1/16" THROUGH 1/4" OD SHEATH ONLY
04
STANDARD SIZE PLUG WITH MATING
JACK
05
MINIATURE SIZE PLUG
1/16" THROUGH 3/16" OD SHEATH ONLY
06
MINIATURE SIZE PLUG WITH MATING
JACK
39
STANDARD SIZE JACK
1/16" THROUGH 1/4" OD SHEATHS ONLY
40
STANDARD SIZE JACK WITH MATING
PLUG
41
MINIATURE SIZE JACK
1/16" THROUGH 1/4" SHEATH ONLY
42
MINIATURE SIZE JACK WITH MATING
PLUG
AA
SPECIAL FITTING (DESCRIBE)
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
46
MgO THERMOCOUPLES [7,8]
1
-
-
2
3
-
4
-
5
6
-
7
8
7. EXTENSION LEADWIRE
CODE
1
2
3
4
5
6
7
8
9
CC
AVAILABLE
CALIBRATIONS
DESCRIPTION
FIBERGLASS INSULATION - SOLID
CONDUCTOR
J
K
T
E
N
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
900° F
*
*
*
*
900° F
*
*
*
*
221° F
FEP TEFLON INSULATION - STRANDED
CONDUCTOR - SS ARMOUR
HI-TEMP FIBERGLASS INSULATION - SOLID
CONDUCTOR
FIBERGLASS INSULATION - STRANDED
CONDUCTOR - SS ARMOUR
POLYVINYL INSULATION - STRANDED
CONDUCTOR
EXTREME HI-TEMP CERAMIC FIBER -
*
SOLID CONDUCTOR
FIBERGLASS INSULATION - STRANDED
CONDUCTOR
FIBERGLASS INSULATION - STRANDED
CONDUCTOR - STAINLESS STEEL OVERBRAID
*
*
*
*
900° F
400° F
1300° F
FEP TEFLON INSULATION - STRANDED
CONDUCTOR
TEMP.
RATING
2200° F
*
*
900° F
900° F
SPECIAL LEADWIRE, DESCRIBE
8. LEADWIRE LENGTH
INSERT 3 DIGIT LENGTH IN INCHES
047
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
-
MgO THERMOCOUPLES [7,8]
1
-
-
2
3
-
4
-
5
6
-
7
8
7. EXTENSION LEADWIRE
CODE
1
2
3
4
5
6
7
8
9
CC
AVAILABLE
CALIBRATIONS
DESCRIPTION
FIBERGLASS INSULATION - SOLID
CONDUCTOR
J
K
T
E
N
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
900° F
*
*
*
*
900° F
*
*
*
*
221° F
FEP TEFLON INSULATION - STRANDED
CONDUCTOR - SS ARMOUR
HI-TEMP FIBERGLASS INSULATION - SOLID
CONDUCTOR
FIBERGLASS INSULATION - STRANDED
CONDUCTOR - SS ARMOUR
POLYVINYL INSULATION - STRANDED
CONDUCTOR
EXTREME HI-TEMP CERAMIC FIBER -
*
SOLID CONDUCTOR
FIBERGLASS INSULATION - STRANDED
CONDUCTOR
FIBERGLASS INSULATION - STRANDED
CONDUCTOR - STAINLESS STEEL OVERBRAID
*
*
*
*
900° F
400° F
1300° F
FEP TEFLON INSULATION - STRANDED
CONDUCTOR
TEMP.
RATING
2200° F
*
*
900° F
900° F
SPECIAL LEADWIRE, DESCRIBE
8. LEADWIRE LENGTH
INSERT 3 DIGIT LENGTH IN INCHES
048
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
-
MgO THERMOCOUPLES [9]
1
-
2
-
3
4
-
5
-
6
-
7
8
-
9
9. EXTENSION WIRE TERMINATIONS
CODE
DESCRIPTION
1
LEADS NOT STRIPPED
2
LEADS STRIPPED 4"
3
LEADS STRIPPED 4" WITH SPADE LUGS
4
STANDARD SIZE MALE PLUG
5
STANDARD SIZE MALE PLUG WITH MATING FEMALE JACK
6
MINIATURE MALE PLUG
7
MINIATURE MALE PLUG WITH MATING FEMALE JACK
8
12" SPLIT LEADS WITH 2" STRIPPED LEADS WITH SPADE LUGS AND
1/2" BX CONNECTOR
9
STANDARD SIZE FEMALE JACK
10
STANDARD SIZE FEMALE JACK WITH MATING MALE PLUG
11
MINIATURE FEMALE JACK
12
MINIATURE FEMALE JACK WITH MATING MALE PLUG
13
STANDARD SIZE 3-PIN MALE PLUG
14
STANDARD SIZE 3-PIN FEMALE JACK
15
STANDARD SIZE 3-PIN MALE PLUG WITH MATING FEMALE JACK
16
STANDARD SIZE 3-PIN FEMALE JACK WITH MATING MALE PLUG
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org
049
050
RESISTANCE TEMPERATURE DETECTORS
INSERTION LENGTH
option 16
INSERTION LENGTH
option 03
+
-
J
option 32, 33, 35, 36
INERTION LENGTH
INSERTION LENGTH
option 2, 22
Isolab's Resistance Temperature Detector's are available in the same styles as our thermocouples are.
Standard accuracy is 0.3%, but are available in 0.01% for more accuracy. Standard temperature RTD's
are designed and built to be moisture resistant, where as high temperature RTD's generally are not.
Isolab's RTD's are built with a 316SS sheath as standard.
051
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-3614 FAX: 519-948-3614 www.isolab.org
RESISTANCE TEMPERATURE DETECTORS [1 to 3]
1
2
3
-
-
4
-
5
6
7
-
8
4 TO 8: SEE PAGES C-33 TO C-40
4. SHEATH AND OTHER OPTIONS
CODE
DESCRIPTION
A
HIGH ACCURACY BULB ( +0.01% ACCURACY, CLASS A)
C
FIRST RESPONSE COPPER SHEATH
H
HIGH TEMP BULB (400°F / 204°C) (
P
BLACK PVC COATING ON SHEATH
T
CLEAR TEFLON COATING ON SHEATH
-
0.1% ACC,CLASS B)
2. SHEATH LENGTH
INSERT 3 DIGIT LENGTH IN INCHES
1. CALIBRATION, TUBE DIAMETER AND MATERIAL
ACCURACY
MATERIAL
AT 0° C
1/8"
3/16"
1/4"
3/8"
OD
OD
OD
OD
RTD48
RTD68
SINGLE ORDER CODE NUMBERS
+ .03%
-
316 SS
RTD28
RTD38
DUAL ORDER CODE NUMBERS
+ .03%
-
316 SS
RTD/RTD28
RTD/RTD38 RTD/RTD48 RTD/RTD68
*RTDs COME STANDARD AS 3-WIRE (2 RED, 1 WHITE),
2 AND 4 WIRE ARE AVAILABLE UPON REQUESTED
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
052
RESISTANCE TEMPERATURE DETECTORS [4]
OPTIONS 02 TO 15, 19 AND 25
OPTION 14
"X"
OPTION 18
OPTION 20(X)
"X"
OPTIONS 21(X) TO 25(X)
053
ISOLAB INC PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
RESISTANCE TEMPERATURE DETECTORS [4]
1
2
3
-
4
5. ELEMENT FITTING
CODE
FITTING TYPE
00
NO ELEMENT MOUNTING FITTING
01
STAINLESS STEEL, ONE TIME ADJUSTABLE
DESCRIPTION
1/8" NPT, STAINLESS STEEL FERRULE
COMPRESSION FITTING
02
STAINLESS STEEL, ONE TIME ADJUSTABLE
1/2" NPT, STAINLESS STEEL FERRULE
COMPRESSION FITTING
05
STAINLESS STEEL, ONE TIME ADJUSTABLE
1/4" NPT, STAINLESS STEEL FERRULE
COMPRESSION FITTING
09
STAINLESS STEEL, RE-ADJUSTABLE
1/8" NPT, LAVA PACKING GLAND
COMPRESSION FITTING
12
STAINLESS STEEL, RE-ADJUSTABLE
1/8" NPT, TEFLON FERRULE
COMPRESSION FITTING
14
ADJUSTABLE STEEL FLANGE WITH BRASS
3.5" OUTSIDE DIAMETER
COMPRESSION FITTING
15
BRASS, ADJUSTABLE COMPRESSION
1/8" NPT, BRASS FERRULE
FITTING
18
304 STAINLESS STEEL WELD PAD
1/8" NPT, BRASS FERRULE
(1" X 1" X 1/8" THICK STANDARD)
19
BRASS, ADJUSTABLE SPRING LOADED WELL
1/2" NPT, STAINLESS STEEL FERRULE
FITTING
25
BRASS, ADJUSTABLE COMPRESSION
1/4" NPT, BRASS FERRULE
FITTING
20(X)
21(X)
23(X)
24(X)
25(X)
AA
BAYONET CAP AND SPRING
AVAILABLE FOR 1/8" AND 3/16"
(SPECIFY "X" DIMENSION)
DIAMETER SHEATHS
FIXED STAINLESS STEEL BUSHING
1/8" NPT, AVAILABLE FOR 1/16", 1/8",
(SPECIFY "X" DIMENSION)
3/16" AND 1/4" OD SHEATHS ONLY
FIXED STAINLESS STEEL BUSHING
1/4" NPT, AVAILABLE FOR 1/16", 1/8",
(SPECIFY "X" DIMENSION)
3/16" AND 1/4" OD SHEATHS ONLY
FIXED STAINLESS STEEL BUSHING
1/2" NPT, AVAILABLE FOR 1/8", 3/16",
(SPECIFY "X" DIMENSION)
1/4" AND 3/8" OD SHEATHS
FIXED STAINLESS STEEL BUSHING
3/4" NPT, AVAILABLE FOR 1/8", 3/16",
(SPECIFY "X" DIMENSION)
1/4" AND 3/8" OD SHEATHS
SPECIAL FITTING, DESCRIBE
ISOLAB INC PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
054
RESISTANCE TEMPERATURE DETECTORS [4]
SHEATH TERMINATIONS
OPTION 01
OPTION 02
OPTION 22
OPTIONS 37 AND 38
U
G
PLUG AND JACK TERMINATIONS
U
+
-
-
OPTION 03
U
+
G
G
U
OPTION 04
OPTION 05
OPTION 06
U
-
G
G
G
U
+
OPTION 39
U
+
-
U
OPTION 40
OPTION 41
OPTION 42
055
ISOLAB INC. Ph : 1-888-4-ISOLAB & 519-948-8371 FAX : 519-948-3614 www.isolab.org
RESISTANCE TEMPERATURE DETECTORS [4]
1
2
3
-
4
-
6A. SHEATH TERMINATIONS
CODE
DESCRIPTION
01
SQUARED END
02
1" STRIPPED LEADS
22
3" STRIPPED LEADS
37
1/2" NPT STEEX HEX. FITTING
WITH 3" STRIPPED LEADS
38
1/2" NPT STAINELESS STEEX HEX.
FITTING WITH 3" STRIPPED LEADS
6B. PLUG & JACK TERMINATIONS
CODE
DESCRIPTION
03
STANDARD SIZE PLUG
1/16" THROUGH 1/4" OD SHEATH ONLY
04
STANDARD SIZE PLUG WITH MATING
JACK
05
MINIATURE SIZE PLUG
1/16" THROUGH 3/16" OD SHEATH ONLY
06
MINIATURE SIZE PLUG WITH MATING
JACK
39
STANDARD SIZE JACK
1/16" THROUGH 1/4" OD SHEATHS ONLY
40
STANDARD SIZE JACK WITH MATING
PLUG
41
MINIATURE SIZE JACK
1/16" THROUGH 1/4" SHEATH ONLY
42
MINIATURE SIZE JACK WITH MATING
PLUG
AA
SPECIAL FITTING (DESCRIBE)
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
056
RESISTANCE TEMPERATURE DETECTORS [5]
HEAD TERMINATIONS
OPTION 17
OPTIONS 20 AND 21
OPTIONS 31 TO 36
LEADWIRE TRANSITIONS
OPTION 15
OPTION 15H
OPTION 16
OPTION 19
057
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3514 www.isolab.org
RESISTANCE TEMPERATURE DETECTORS [5]
1
2
3
-
4
-
5
-
6C. SHEATH TERMINATIONS
HEAD TERMINATIONS
CODE
DESCRIPTION
17
MINIATURE PLASTIC HEAD, 1/4" NPT
PROCESS AND CONDUIT OPENEINGS
20
CSA APPROVED EXPLOSION PROOF HEAD
WITH 1/2" NPT STEEL HEX. FITTING
21
CSA APPROVED EXPLOSION PROOF HEAD
WITH 1/2" NPT SS HEX. FITTING
31
CAST ALUMINUM SCREW COVER HEAD
WITH NO PROCESS THREAD
32
CAST ALUMINUM SCREW COVER HEAD
WITH 1/2" NPT STEEL HEX. FITTING
33
CAST ALUMINUM SCREW COVER HEAD
WITH 1/2" NPT SS HEX. FITTING
34
CAST IRON SCREW COVER HEAD
WITH NO PROCESS THREAD
35
CAST IRON SCREW COVER HEAD
WITH 1/2" NPT STEEL HEX. FITTING
36
CAST IRON SCREW COVER HEAD
WITH 1/2" NPT SS HEX. FITTING
TR
HEAD MOUNTED TRANSMITTER
(DETAILS TO BE GIVEN)
6D. LEADWIRE TRANSITIONS
CODE
DESCRIPTION
15
EXTENSION LEADWIRE TRANSITION
FITTING AND RELIEF SPRING
15H
HIGH TEMPERATURE TRANSITION
FITTING
16
EXTENSION LEADWIRE TRANSITION
FITTING SEALED WITH HEAT SHRINK
19
INLINE TRANSITION FITTING
BB
SPECIAL TERMINATION (DESCRIBE)
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX : 519-948-3614 www.isolab.org
058
RESISTANCE TEMPERATURE DETECTORS [6, 7]
1
2
3
-
4
-
5
7. EXTENSION LEADWIRE
-
6
7
-
8. LEADWIRE LENGTH
INSERT 3 DIGIT LENGTH IN INCHES
CODE
2
4
5
8
9
CC
059
DESCRIPTION
FEP TEFLON INSULATION - STRANDED
CONDUCTOR - SS ARMOUR
FIBERGLASS INSULATION - STRANDED
CONDUCTOR - SS ARMOUR
FEP TEFLON INSULATION - STRANDED
CONDUCTOR
FIBERGLASS INSULATION - STRANDED
CONDUCTOR
FIBERGLASS INSULATION - STRANDED
CONDUCTOR - STAINLESS STEEL OVERBRAID
TEMP.
RATING
400° F
900° F
900° F
900° F
900° F
SPECIAL LEADWIRE, DESCRIBE
ISOLAB INC. Ph : 1-888-4-ISOLAB & 519-948-8371 FAX : 519-948-3614 www.isolab.org
RESISTANCE TEMPERATURE DETECTORS [8]
1
2
3
-
4
-
5
-
6
7
-
8
5. EXTENSION WIRE TERMINATIONS
CODE
DESCRIPTION
1
LEADS NOT STRIPPED
2
LEADS STRIPPED 4"
3
LEADS STRIPPED 4" WITH SPADE LUGS
4
STANDARD SIZE MALE PLUG
5
STANDARD SIZE MALE PLUG WITH MATING FEMALE JACK
6
MINIATURE MALE PLUG
7
MINIATURE MALE PLUG WITH MATING FEMALE JACK
8
9
12" SPLIT LEADS WITH 2" STRIPPED LEADS WITH SPADE LUGS AND
1/2" BX CONNECTOR
STANDARD SIZE FEMALE JACK
10
STANDARD SIZE 3-PIN MALE PLUG
11
STANDARD SIZE 3-PIN FEMALE JACK
12
STANDARD SIZE 3-PIN MALE PLUG WITH MATING FEMALE JACK
13
STANDARD SIZE 3-PIN FEMALE JACK WITH MATING MALE PLUG
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
060
TUBESKIN THERMOCOUPLE ASSEMBLIES
06, 07, 09, 10 SHEATH TERMINATION OPTIONS
1 = WELD PAD OPTION
02 SHEATH TERMINATION OPTION
Isolab's Tubeskin Thermocouples are designed to be welded directly to boiler pipes
and the like. They are manufactured using a felxible Magnesium Oxide 316SS or
310SS sheath. Various mounting devices and terminations are available. Acrolab
has the ability to provide you with countless custom designs and specifications
as well.
061
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
062
FOOD AND MEAT PROCESSING THERMOCOUPLES
"X" DIMENSION
"E" DIMENSION
4.0"
Penetration style Thermocouples are designed to be used to measure internal temperature
of dough, fish, meat, poultry and other food products. They can also be used to measure
temperatures of other soft materials such as plastic or rubber. All meterials used in the
construction of Acrolab's penetration style Thermcouples are FDA compliant for use in
sanitary applications. The sheaths are manufactured from 304SS hypodermic tubing with
a sharp tip.
063
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
FOOD AND MEAT PROCESSING THERMOCOUPLES
1
-
1. CALIBRATION
CODE
2
-
3
-
4
-
5
5. OPTIONS
CALIBRATION
JMP
SINGLE TYPE J
KMP
SINGLE TYPE K
TMP
SINGLE TYPE T
JJMP*
DUAL TYPE J
KKMP*
DUAL TYPE J
TTMP*
DUAL TYPE T
CODE
DESCRIPTION
2
LEADS - TINNED 1/2", STRIPPED 2"
3
LEADS - STRIPPED 2" WITH SPADE LUGS
4
STANDARD PLUG
5
MINIATURE PLUG
U
UNGROUNDED
BB
OTHER (DESCRIBE)
* AVAILABLE WITH 0.180" OD SHEATH ONLY
2. DIAMETER
CODE
DESCRIPTION
29
0.134" OD
39
0.180" OD
4. "E" DIMENSION
CODE
DESCRIPTION
XX
DIMENSIONS IN INCHES
3. "X" DIMENSION
CODE
DESCRIPTION
XX
DIMENSIONS IN INCHES
EXAMPLE PART NUMBER
JMP-29-08-24-5
JMP = TYPE J, SINGLE
29 = 0.134" OD SHEATH
8 = 8" "X" DIMENSION
24 = 24" "E" DIMENSION
5 = MINIATURE PLUG
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
064
SANITARY CONNECTED THERMOCOUPLES
3.0"
1/4" OD 316SS
0.840" OD 304SS
SUPPORT TUBE
304SS
1.25"
REDUCED TIP
1/4" OD 316SS
3/8" OD 316SS
Clean in place (CIP) style sanitary connected Thermocouples are used in the bevarage,
chemical, dairy, food and pharmaceutical processing industries. Acrolab offers the most
common sanitary caps in the industry and all meet 3-A Sanitary Standard 74-. The sheaths
are 316SS and come with a FDA compliant white thermoplastic head. The assemblies
provide excellent washdown protection. Reduced tips are offered for faster responce time.
065
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
SANITARY CONNECTED THERMOCOUPLES
1
-
2
- 3 - 4 -
1. CALIBRATION
CODE
5
5. OPTIONS
CODE
CALIBRATION
JSC
SINGLE TYPE J
KSC
SINGLE TYPE K
ESC
SINGLE TYPE E
TSC
SINGLE TYPE T
JJSC
DUAL TYPE J
KKSC
DUAL TYPE K
EESC
DUAL TYPE E
TTSC
DUAL TYPE T
DESCRIPTION
22
NO HEAD, 6" TEFLON LEADS
EP
WHITE EPOXY COATED ALUMINUM HEAD
G
GROUNDED JUNTION (T/C ONLY)
PP
WHITE POLYPROPYLENE HEAD
R
SPRING LOADED T/C OR RTD
RD
REDUCED TIP
SH
316L STAINLESS STEAL HEAD
ST
STAINLESS STEEL TAGS
TR
HEAD MOUNTED TRANSMITTER
U
UNGROUNDED JUNCTION (T/C ONLY)
W
WHITE EPOXY COATING ON HEAD
WS
WIRE SEAL SECURITY SCREWS
2. LENGTH
CODE
DESCRIPTION
04
4"
05
5"
55
5 1/2"
65
6 1/2"
XX
OTHER (SPECIFY)
4. SANITARY CAP STYLE
CODE
3. SANITARY CAP SIZE
CODE
DESCRIPTION
1
1 1/2"
2
DESCRIPTION
1
16A CAP - BEVEL SEAT *
2
16A CAP - BEVEL SEAT WITH 13-H NUT *
5
16 AMP CAP - TRI CLAMP
6
3A4 ADAPTOR *
7
16AI-14I CAP **
8
OTHER (DESCRIBE)
* MUST BE MANUALLY CLEANED
** NOT 3A AUTHORIZED
2"
3
2 1/2"
4
3"
5
OTHER (SPECIFY)
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-9348-3614 www.isolab.org
066
FOOD AND MEAT PROCESSING RTDs
"X" DIMENSION
"E" DIMENSION
4.0"
Penetration style RTD's are designed to be used to measure internal temperature of dough, fish,
meat, poultry and other food products. They can also be used to measure temperatures of other
soft materials such as plastic or rubber. All meterials used in the construction of Acrolab's
penetration style RTD's are FDA compliant for use in sanitary applications. The sheaths are
manufactured from 304SS hypodermic tubing with a sharp
tip. All assemblies come standard as a 3-wire construction and 0.12% accuracy at 0° C.
067
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
FOOD AND MEAT PROCESSING RTDs
1
-
1. CALIBRATION
CODE
RTDMP*
RTD/RTDMP*
2
-
3
-
4
-
5
5. OPTIONS
CALIBRATION
CODE
DESCRIPTION
SINGLE RTD, 100 ohm
2
LEADS - TINNED 1/2", STRIPPED 2"
DUAL RTD, 100 ohm
3
LEADS - STRIPPED 2" WITH SPADE LUGS
4
STANDARD PLUG
5
MINIATURE PLUG
BB
OTHER (DESCRIBE)
* AVAILABLE WITH 0.180" OD SHEATH ONLY
2. DIAMETER
CODE
DESCRIPTION
29
0.134" OD
39
0.180" OD
4. "E" DIMENSION
CODE
DESCRIPTION
XX
DIMENSIONS IN INCHES
3. "X" DIMENSION
CODE
DESCRIPTION
XX
DIMENSIONS IN INCHES
EXAMPLE PART NUMBER
RTDMP-29-08-24-5
RTD = 3-WIRE RTD, SINGLE
29 = 0.134" OD SHEATH
8 = 8" "X" DIMENSION
24 = 24" "E" DIMENSION
5 = MINIATURE PLUG
ISOLAB INC. PH: 1-888-4-ISOLAB &519-948-8371 FAX:519-948-3614 www.isolab.org
068
SANITARY CONNECTED RTDs
AUTHORIZED
74-
"X"
3.0"
1/4" OD 316SS
0.840" OD 304SS
SUPPORT TUBE
304SS
1.25"
REDUCED TIP
1/4" OD 316SS
3/8" OD 316SS
Clean in place (CIP) style sanitary connected RTD's are used in the bevarage, chemical,
dairy, food and pharmaceutical processing industries. Acrolab offers the most common
sanitary caps in the industry and all meet 3-A Sanitary Standard 74-. The sheaths are
316SS and come with a FDA compliant white thermoplastic head. The assemblies
provide excellent washdown protection. Reduced tips are offered for faster responce time.
069
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-8371 www.isolab.org
SANITARY CONNECTED RTDs
1
-
2
- 3 - 4 -
5
-
1. CALIBRATION
CODE
5. OPTIONS
CODE
CALIBRATION
RTDSC
3-WIRE RTD
RTD/RTDSC
DUAL 3-WIRE RTD
2. LENGTH
CODE
DESCRIPTION
DESCRIPTION
22
NO HEAD, 6" TEFLON LEADS
EP
WHITE EPOXY COATED ALUMINUM HEAD
G
GROUNDED JUNTION (T/C ONLY)
PP
WHITE POLYPROPYLENE HEAD
R
SPRING LOADED T/C OR RTD
RD
REDUCED TIP
SH
316L STAINLESS STEAL HEAD
ST
STAINLESS STEEL TAGS
04
4"
05
5"
TR
HEAD MOUNTED TRANSMITTER
55
5 1/2"
U
UNGROUNDED JUNCTION (T/C ONLY)
65
6 1/2"
W
WHITE EPOXY COATING ON HEAD
XX
OTHER (SPECIFY)
WS
WIRE SEAL SECURITY SCREWS
4. SANITARY CAP STYLE
3. SANITARY CAP SIZE
CODE
CODE
DESCRIPTION
1
2
DESCRIPTION
1
16A CAP - BEVEL SEAT *
1 1/2"
2
16A CAP - BEVEL SEAT WITH 13-H NUT *
2"
5
16 AMP CAP - TRI CLAMP
6
3A4 ADAPTOR *
7
16AI-14I CAP **
8
OTHER (DESCRIBE)
3
2 1/2"
4
3"
5
OTHER (SPECIFY)
* MUST BE MANUALLY CLEANED
** NOT 3A AUTHORIZED
ISOLAB INC. PH: 1-8884-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
I
070
EXPLOSION PROOF APPROVED
RTD ASSEMBLIES WITH THERMOWELLS - MODEL 70-20
E
S
1/4"
U
FM
APPROVED
CSA FILE #217989
Explosion Proof RTD Assemblies with Thermowells are for use in U.S. and Canadian
hazardous areas. They are designed to extinguish flames inside the device eliminating the
potential for ignition of flammable mixtures in the surrounding atmosphere. FM and CSA
approved assemblies, dependant on connection head type, meet XP Class I, Division 1,
Group A, B, C, and D; DIP Class II, Division I, Groups E, F, G and Class III, Division 1. The
required thermowell is available in standard, heavy-duty, and flanged constructions. The
assemblies feature 316 stainless steel sheaths. They are available with aluminum or
stainless steel explosion proof connection heads.
077
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
EXPLOSION PROOF APPROVED
RTD ASSEMBLIES WITH THERMOWELLS - MODEL 70-20
1
2
3
4
5
6
7
8
9
Select Type and Range
1. AGENCY APPROVAL
CODE
DESCRIPTION
XP
FM/CSA explosion proof
approved assembly
2. 100 Ohm PLATINUM RTD ELEMENTS
CODE
INITIAL ELEMENT ACCURACY 0°C
LOW RANGE WIRE WOUND (-200 TO 204)°C
SINGLE
DUPLEX
R1T185L
R1T285L
±0.1%
R5T185L
R5T285L
±0.01%
LOW RANGE THIN FILM (-40 to 204)°C
RBF185L
RBF285L
±0.12%
RAF185L
RAF285L
±0.06%
HIGH RANGE WIRE WOUND (-200 TO 600)°C
R1T185H R1T285H
48
CODE
SB
I
DIAMETER (inches)
1/2" NPT conduit reducer bushing
Stainless steel tag
(4 to 20) mA heat-mounted tranmitter
T-441**
(4 to 20) mA isolated heat-mounted tranmitter
T-442**
(4 to 20) mA HART® isolated heat-mounted tranmitter
*Only available with option 71 or 81
**Not available with option 71 or 81
8. HEAD TERMINATIONS
DESCRIPTION
71
Cast iron/aluminum explosion proof head Group C
72
DIN form B aluminum explosion proof head Group B
74
DIN form B aluminum explosion proof head Group A
75T-642B
1/4
DESCRIPTION
T-440*
CODE
±0.1%
3. SHEATH DIAMETERS 316 S.S.
CODE
9. OPTIONS
(4 to 20) mA HART® Field Transmitter with aluminum
explosion proof housing, Group A
4. ELEMENT CONNECTION
CODE
DIAMETER (inches)
2
2 Wire Element
3
3 Wire Element
4*
4 Wire Element *(Not Avail. in Duplex
or with 440 Series Transmitter)
81
316L stainless steel explosion proof head Group C
82
DIN form B 316 stainless steel explosion proof head Group B
7. HEAD MOUNTING FITTINGS
CODE
DESCRIPTION
STEEL FITTINGS
6HN
1/2" x 1/2" NPT hex nipple 1" length
5. THERMOWELL
6PN_
1/2" x 1/2" NPT pipe nipple (specify "E" length in inches)
Select thermowell part number
6XU_*
1/2" x 1/2" NPT union/nipple (specify "E" length in inches)
from Thermowell Section
316SS FITTINGS
6. ELEMENT OPTIONS
8HN
1/2" x 1/2" NPT hex nipple 1" length
DIAMETER (inches)
8PN
1/2" x 1/2" NPT pipe nipple (specify "E" length in inches)
SL*
Spring loaded element
8XU_*
1/2" x 1/2" NPT union/nipple (specify "E" length in inches)
SC
Self-contained spring leaded element
CODE
*3 1/2" Minumum length required. Maximum allowable "E" is 9".
*Not available with option 75T-642B
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
078
EXPLOSION PROOF APPROVED
SPRING LOADED RTD ASSEMBLIES - MODEL 70-21
S
FM
CSA FILE #217989
APPROVED
Explosion Proof Spring-Loaded RTD's are for use in U.S. and Canadian hazardous areas.
They are designed to extinguish flames inside the device eliminating the potential for
ignition of flammable mixtures in the surrounding atmosphere. FM and CSA approved
assemblies, dependant on connection head type, meet XP Class I, Division 1, Group B, C
and D; DIP Class II, Division I, Groups E, F, G and Class III, Division 1. Pyromation
provides sensors for installation into your existing thermowell or provides the required
thermowell as part of the assembly. Refer to the ThermowellSection of this catalog for
product selection. The assemblies feature 316 stainless steel sheaths. They are available
with aluminum or stainless steel explosion proof connection heads. Note: The "S"
dimension will measure 1/4" longer than specified when the spring is in the relaxed
position. The "S" dimension is calculated when the sensor is compressed or in the installed
position. This design allows 1/4" spring compression to ensure positive contact with the
bottom of the thermowell.
079
ISOLAB INC. PH: 1-8888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
EXPLOSION PROOF APPROVED
SPRING LOADED RTD ASSEMBLIES - MODEL 70-21
WITH INTEGRAL FLAME PATH
1
2
3
4
1. AGENCY APPROVAL
CODE
DESCRIPTION
XP
FM/CSA explosion proof
approved assembly
5
6
7
CODE
INITIAL ELEMENT ACCURACY 0°C
LOW RANGE WIRE WOUND (-200 TO 204)°C
SINGLE
DUPLEX
R1T185L
R1T285L
±0.1%
R5T185L
R5T285L
±0.01%
LOW RANGE THIN FILM (-40 to 204)°C
RBF185L
RBF285L
±0.12%
RAF185L
RAF285L
±0.06%
HIGH RANGE WIRE WOUND (-200 TO 600)°C
R1T185H R1T285H ±0.1%
3. SHEATH DIAMETERS 316 S.S.
CODE
48
DIAMETER (inches)
1/4
4. ELEMENT CONNECTION
CODE
DIAMETER (inches)
9
Select Type and Range
9. OPTIONS
CODE
SB
I
2. 100 Ohm PLATINUM RTD ELEMENTS
8
DESCRIPTION
1/2" NPT conduit reducer bushing
Stainless steel tag
T-440*
(4 to 20) mA heat-mounted tranmitter
T-441**
(4 to 20) mA isolated heat-mounted tranmitter
T-442**
(4 to 20) mA HART® isolated heat-mounted tranmitter
*Only available with option 71 or 81
**Not available with option 71 or 81
8. HEAD TERMINATIONS
CODE
DESCRIPTION
71
Cast iron/aluminum explosion proof head Group C
72
DIN form B aluminum explosion proof head Group B
75T-642D
(4 to 20) mA HART® Field Transmitter with aluminum
explosion proof housing, Group A
81
316L stainless steel explosion proof head Group C
82
DIN form B 316 stainless steel explosion proof head Group B
7. HEAD MOUNTING FITTINGS
CODE
DESCRIPTION
316 STAINLESS STEEL FITTINGS
2
2 Wire Element
8HN
1/2" x 1/2" NPT hex nipple 1" length
3
3 Wire Element
8PU4*
1/2" x 1/2" NPT pipe nipple w/ flame path(specify "E" in inches)
4 Wire Element *(Not Avail. in Duplex
*For longer lengths replace "4" with length in inches.
4*
or with 440 Series Transmitter)
6. ELEMENT OPTIONS
FP
Spring loaded element with flame path
5. "S" DIMENSIONS
Insert three digit sheath length ("S" Dimension) in inches
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
080
EXPLOSION PROOF APPROVED
FIXED ELEMENT RTD ASSEMBLIES - MODEL 70-22
X
FM
APPROVED
CSA FILE #217989
Explosion Proof Fixed Element RTD's are for use in U.S. and Canadian hazardous areas.
They are designed to extinguish . ames inside the device eliminating the potential for
ignition of ammable mixtures in the surrounding atmosphere. FM and CSA approved
assemblies, dependent on connection head type, meet XP Class I, Division 1, Group A, B, C
and D; DIP Class II, Division I, Groups E, F, G, and Class III, Division 1. They may be
installed directly in the process without being inserted into a thermowell. The assemblies
feature 316 stainless steel sheaths in various diameter sizes. They are available with or
without process mountings and with aluminum or stainless steel explosion proof connection
heads.
081
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
EXPLOSION PROOF APPROVED
FIXED ELEMENT RTD ASSEMBLIES - MODEL 70-22
1
2
3
4
1. AGENCY APPROVAL
CODE
6
7
8
9
Select Type and Range
9. OPTIONS
DESCRIPTION
XP
5
CODE
FM/CSA explosion proof
approved assembly
SB
I
2. 100 Ohm PLATINUM RTD ELEMENTS
DESCRIPTION
1/2" NPT conduit reducer bushing
Stainless steel tag
T-440*
(4 to 20) mA heat-mounted tranmitter
LOW RANGE WIRE WOUND (-200 TO 204)°C
T-441**
(4 to 20) mA isolated heat-mounted tranmitter
SINGLE
DUPLEX
T-442**
(4 to 20) mA HART® isolated heat-mounted tranmitter
R1T185L
R1T285L
±0.1%
R5T185L
R5T285L
±0.01%
CODE
INITIAL ELEMENT ACCURACY 0°C
*Only available with option 71 or 81
**Not available with option 71 or 81
LOW RANGE THIN FILM (-40 to 204)°C
8. HEAD TERMINATIONS
RBF185L
RBF285L
±0.12%
CODE
RAF185L
RAF285L
±0.06%
71
Cast iron/aluminum explosion proof head Group C
72
DIN form B aluminum explosion proof head Group B
74
DIN form B aluminum explosion proof head Group A
HIGH RANGE WIRE WOUND (-200 TO 600)°C
R1T185H R1T285H
±0.1%
75T-642B
3. SHEATH DIAMETERS
CODE
DESCRIPTION
(4 to 20) mA HART® Field Transmitter with aluminum
explosion proof housing, Group A
DIAMETER (inches)
81
316L stainless steel explosion proof head Group C
28*
1/8 *Not available in Duplex
82
DIN form B 316 stainless steel explosion proof head Group B
38
3/16
48
1/4
68
3/8
7. HEAD MOUNTING FITTINGS
CODE
4. ELEMENT CONNECTION
CODE
DIAMETER (inches)
2
2 Wire Element
3
3 Wire Element
4*
4 Wire Element *(Not Avail. in Duplex
6HN
1/2" x 1/2" NPT hex nipple 1" "E" length
8HN
1/2" x 1/2" NPT hex nipple 1" "E" length
9HP
1/2" NPT stainless steel bushing (no process threads)
8RNDC
or with 440 Series Transmitter)
DESCRIPTION
3/4" x 1/2" NPT stainless steel hex nipple
6. SHEATH MOUNTING FITTINGS
CODE
00
DESCRIPTION
No Fitting
5. "X" DIMENSIONS
Insert three digit sheath length ("X" Dimension) in inches
ISOLAB INC. PH: 1-8888-4-ISOLAB & 519-948-8371 FAX: 19-948-3614 www.isolab.org
082
EXPLOSION PROOF APPROVED THERMOCOUPLE
ASSEMBLIES WITH THERMOWELS - MODEL 70-80
FM
CSA FILE #217989
APPROVED
Explosion Proof RTD Assemblies with Thermowells are for use in U.S. and Canadian
hazardous areas. They are designed to extinguish flames inside the device eliminating the
potential for ignition of flammable mixtures in the surrounding atmosphere. FM and CSA
approved assemblies, dependant on connection head type, meet XP Class I, Division 1,
Group A, B, C, and D; DIP Class II, Division I, Groups E, F, G and Class III, Division 1. The
required thermowell is available in standard, heavy-duty, and flanged constructions. The
assemblies feature 316 stainless steel sheaths and ungrounded isolated junctions. They are
available with aluminum or stainless steel explosion proof connection heads.
083
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
EXPLOSION PROOF APPROVED THERMOCOUPLE
ASSEMBLIES WITH THERMOWELS - MODEL 70-80
1
2
3
4
1. AGENCY APPROVAL
CODE
XP
DESCRIPTION
FM/CSA explosion proof
approved assembly
5
Select Thermowell Part #
from Thermowell Section
6
CODE
SINGLE
DESCRIPTION
DUPLEX
8
9
Select Type and Range
9. OPTIONS
CODE
SB
I
2. THERMOCOUPLE TYPES
7
DESCRIPTION
1/2" NPT conduit reducer bushing
Stainless steel tag
T-441*
(4 to 20) mA isolated heat-mounted tranmitter
T-442*
(4 to 20) mA HART® isolated heat-mounted tranmitter
*Not available with option 71 or 81
E
EE
J
JJ
K
KK
CODE
T
TT
71
Cast iron/aluminum explosion proof head Group C
72
DIN form B aluminum explosion proof head Group B
74
DIN form B aluminum explosion proof head Group A
3. SHEATH DIAMETERS 316 S.S.
CODE
48
DIAMETER (inches)
U
DESCRIPTION
(4 to 20) mA HART® Field Transmitter with aluminum
explosion proof housing, Group A
81
316L stainless steel explosion proof head Group C
82
DIN form B 316 stainless steel explosion proof head Group B
DESCRIPTION
Ungrounded
5. THERMOWELL
Select thermowell part number
from Thermowell Section
6. ELEMENT OPTIONS
CODE
75T-642B
1/4
4. MEASURING JUNCTION
CODE
8. HEAD TERMINATIONS
DIAMETER (inches)
SL*
Spring loaded element
SC
Self-contained spring
leaded element
*Not available with option 75T-642B
7. HEAD MOUNTING FITTINGS
CODE
DESCRIPTION
STEEL FITTINGS
6HN
1/2" x 1/2" NPT hex nipple 1" length
6PN_
1/2" x 1/2" NPT pipe nipple (specify "E" length in inches)
6XU_*
1/2" x 1/2" NPT union/nipple (specify "E" length in inches)
316SS FITTINGS
8HN
1/2" x 1/2" NPT hex nipple 1" length
8PN
1/2" x 1/2" NPT pipe nipple (specify "E" length in inches)
8XU_*
1/2" x 1/2" NPT union/nipple (specify "E" length in inches)
*3 1/2" Minumum length required. Maximum allowable "E" is 9".
ISOLAB INC. PH: 1-888-4-ISOLAB & 59-948-8371 FAX: 519-948-3614 www.isolab.org
084
EXPLOSION PROOF APPROVED SPRING
LOADED THERMOCOUPLE ASSEMBLIES - MODEL 70-81
S
FM
APPROVED
CSA FILE #217989
Explosion Proof Spring-Loaded Thermocouples are for use in U.S. and Canadian hazardous
areas. They are designed to extinguish flames inside the device eliminating the potential for
ignition of flammable mixtures in the surrounding atmosphere. FM and CSA approved
assemblies, dependant on connection head type, meet XP Class I, Division 1, Group B, C
and D; DIP Class II, Division I, Groups E, F, G and Class III, Division 1. Pyromation
provides sensors for installation into your existing thermowell or provides the required
thermowell as part of the assembly. Refer to the Thermowell Section of this catalog for
product selection. The assemblies feature 316 stainless steel sheaths and ungrounded
isolated junctions. They are available with aluminum or stainless steel explosion proof
connection heads. Note: The "S" dimension will measure 1/4" longer than specified when
the spring is in the relaxed position. The "S" dimension is calculated when the sensor is
compressed or in the installed position. This design allows 1/4" spring compression to
ensure positive contact with the bottom of the thermowell.
085
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
EXPLOSION PROOF APPROVED SPRING
LOADED THERMOCOUPLE ASSEMBLIES - MODEL 70-81
WITH INTEGRAL FLAME PATH
1
2
3
4
1. AGENCY APPROVAL
CODE
XP
DESCRIPTION
FM/CSA explosion proof
approved assembly
5
6
7
CODE
SINGLE
CODE
SB
Stainless steel tag
T-441**
(4 to 20) mA isolated heat-mounted tranmitter
DUPLEX
T-442**
(4 to 20) mA HART® isolated heat-mounted tranmitter
JJ
K
KK
T
TT
*Only available with option 71 or 81
**Not available with option 71 or 81
3. SHEATH DIAMETERS 316 S.S.
8. HEAD TERMINATIONS
CODE
Cast iron/aluminum explosion proof head Group C
72
DIN form B aluminum explosion proof head Group B
DIAMETER (inches)
1/4
4. MEASURING JUNCTION
DESCRIPTION
71
75T-642D
U
1/2" NPT conduit reducer bushing
DESCRIPTION
J
CODE
DESCRIPTION
(4 to 20) mA heat-mounted tranmitter
EE
48
Select Type and Range
T-440*
E
CODE
9
9. OPTIONS
I
2. THERMOCOUPLE TYPES
8
(4 to 20) mA HART® Field Transmitter with aluminum
explosion proof housing, Group A
81
316L stainless steel explosion proof head Group C
82
DIN form B 316 stainless steel explosion proof head Group B
DESCRIPTION
Ungrounded
7. HEAD MOUNTING FITTINGS
CODE
5. "S" DIMENSIONS
Insert three digit sheath length
("S" Dimension) in inches
DESCRIPTION
316 STAINLESS STEEL FITTINGS
8HN
1/2" x 1/2" NPT hex nipple 1" length
8PU4*
1/2" x 1/2" NPT pipe nipple w/ flame path(specify "E" in inches)
*For longer lengths replace "4" with length in inches.
6. ELEMENT OPTIONS
FP
Spring loaded element with flame path
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org
086
EXPLOSION PROOF APPROVED FIXED
ELEMENT THERMOCOUPLE ASSEMBLIES - MODEL 70-82
X
FM
APPROVED
CSA FILE #217989
Explosion Proof Fixed Element Thermocouples are for use in U.S. and Canadian hazardous
areas. They are designed to extinguish flames inside the device eliminating the potential for
ignition of . ammable mixtures in the surrounding atmosphere. FM and CSA approved
assemblies, dependant on connection head type, meet XP Class I, Division 1, Group A, B, C
and D; DIP Class II, Division I, Groups E, F, G and Class III, Division 1. They may be
installed directly in the process without being inserted into a thermowell. The assemblies
feature 316 stainless steel sheaths in various diameter sizes and ungrounded isolated
junctions. They are available with or without process mountings and with aluminum or
stainless steel explosion proof connection heads.
087
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
EXPLOSION PROOF APPROVED FIXED
ELEMENT THERMOCOUPLE ASSEMBLIES - MODEL 70-82
1
2 3 4 5
1. AGENCY APPROVAL
CODE
XP
DESCRIPTION
FM/CSA explosion proof
approved assembly
6
7
8
CODE
DESCRIPTION
10
Select Type and Range
10. OPTIONS
CODE
SB
I
2. THERMOCOUPLE TYPES
9
DESCRIPTION
1/2" NPT conduit reducer bushing
Stainless steel tag
T-441*
(4 to 20) mA isolated heat-mounted tranmitter
T-442*
(4 to 20) mA HART® isolated heat-mounted tranmitter
SINGLE
DUPLEX
E
EE
J
JJ
K
KK
CODE
T
TT
71
Cast iron/aluminum explosion proof head Group C
72
DIN form B aluminum explosion proof head Group B
74
DIN form B aluminum explosion proof head Group A
*Not available with option 71 or 81
9. HEAD TERMINATIONS
3. SHEATH DIAMETERS
CODE
DIAMETER (inches)
2
1/8
38
3/16
4
1/4
6
3/8
75T-642B
DESCRIPTION
(4 to 20) mA HART® Field Transmitter with aluminum
explosion proof housing, Group A
81
316L stainless steel explosion proof head Group C
82
DIN form B 316 stainless steel explosion proof head Group B
8. HEAD MOUNTING FITTINGS
CODE
DESCRIPTION
4. SHEATH MATERIALS
6HN
1/2" x 1/2" NPT hex nipple 1" "E" length
CODE
MATERIAL
STANDARD AVAILABLE TYPES
8HN
1/2" x 1/2" NPT stainless steel hex nipple 1" "E" length
3
Inconel 600
J, K
9HP
1/2" NPT stainless steel bushing (no process threads)
4
310 SS
K
5
446 SS
K
8
316 SS
E, J, K, T
8RNDC
7. SHEATH MOUNTING FITTINGS
CODE
5. MEASURING JUNCTION
CODE
U
3/4" x 1/2" NPT stainless steel hex nipple
00
DESCRIPTION
No Fitting
DESCRIPTION
Ungrounded
6. "X" DIMENSIONS
Insert three digit sheath length ("X" Dimension) in inches
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
088
TEMPERATURE TRANSMITTERS FOR EXPLOSION
PROOF SENSOR ASSEMBLIES
1
2
4
5
6
7
7. UNIT OF MEASURE
1. TRANSMITTER TYPE
CODE
3
CODE
DESCRIPTION
DESCRIPTION
T-440*
(4 to 20) mA heat-mounted tranmitter
C
Celcius
T-441
(4 to 20) mA isolated heat-mounted tranmitter
F
Fahrenheit
T-442
(4 to 20) mA HART® isolated heat-mounted tranmitter
75T-642B
(4 to 20) mA HART® Field Transmitter with aluminum
explosion proof housing FM/CSA Class I, Div I,
Groups A, B, C, D; Class II, Groups E, F, G; Class III
75T-642D
6. RANGE
CODE
S
(4 to 20) mA HART® Field Transmitter with aluminum
DESCRIPTION
(lower limit - upper limit)
explosion proof housing FM/CSA Class I, Div I,
Groups A, B, C, D; Class II, Groups E, F, G; Class III
*Only available with 2 or 3 wire input connection and Pt100 sensor type.
2. OPTIONS (FOR 642 SERIES ONLY)
CODE
5. FAILURE MODE
CODE
DESCRIPTION
U
Upscale Burnout >= 20.5 mA
D
Downscale Burnout <= 3.8 mA
DESCRIPTION
T
Solid cover
D
Glass cover with digital display
4. SENSOR TYPE
*Leave blank if using 440, 441, or 442
CODE
J
3. INPUT TYPE
DESCRIPTION
Type J thermocouple
K
Type K thermocouple
T
Type T thermocouple
CODE
DESCRIPTION
N
Type N thermocouple
00*
Unconfigured
E
Type E thermocouple
1
Thermocouple (TC)
85
100 ohm platinum (a = 0.00385°C)
2
RTD (2-wire)
3
RTD (3-wire)
4
RTD (4-wire)
*Default setting supplied as Pt100 (0-100)°C
089
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
CONNECTION HEAD AND TRANSMITTER
SELECTION GUIDE
TEMPERATURE TRANSMITTER
T-440
T-441
T-442
T-642
T-642
W/ DISPLAY
Input:
Pt100 RTD
Input:
Thermocouple,
Pt100 RTD,
Other
Input:
Thermocouple,
Pt100 RTD,
Other
Input:
Thermocouple,
Pt100 RTD,
Other
Input:
Thermocouple,
Pt100 RTD,
Other
Programmable Head
mounted transmitter,
(4 to 20) mA analog
output
Programmable Head
mounted transmitter,
Isolated, (4 to 20)mA
analog output
Programmable Head
mounted transmitter,
Isolated, HART,
protocol (4 to 20)mA
analog output
Programmable Head
mounted transmitter,
Isolated, HART,
protocol (4 to 20)mA
analog output
Programmable field
transmitter, dual input,
Isolated, HART,
protocol (4 to 20)mA
analog output with
digital output
CONNECTION HEADS
Cast Iron / Aluminum Explosion Proof
Head Group C
DIN form B Aluminum Explosion
Proof Head Group B
DIN form B Aluminum Explosion
Proof Head Group A
DIN form B Aluminum Explosion
Proof Field Transmitter Housing
Group A
316L Stainless Steel Explosion Proof
Head Group C
DIN form B 316 Stainless Steel Head
Group B
Connection head information located in Section G
Transmitter information located in Section K
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org
090
®
OVERVIEW OF NEC HAZARDOUS LOCATION
CLASSIFICATIONS AND METHODS OF PROTECTION
CLASSES
GROUPS
Class I
Examples
Location in which flammable gases
or vapours are or may be present
in the air in quantities sufficient to
produce explosive or ignitable
mixtures
Group
Group
Group
Group
A: Acetylene
B: Hydrogen
C: Ethylene
D: Propane, Fuels, Solvents
Group
Group
Group
Grain,
E: Metal Dusts
F: Carbon Dust
G: Combustible Dust, Flour,
Wood, Plastic, Chemicals
Class II
Locations that are hazardous
because of the presence of
cumbustable dust.
Class III
Locations that are hazardous
because of the presence of easily
ignitable fibers or flyings are not
likely to be in suspension in the air
in quantities sufficient to produce
ignitable mixtures.
DIVISIONS
1
2
Locations where hazardous material exists
under normal operating conditions or
through breakdown or repair.
Locations where hazardous materials are
expected to be confined within closed
containers of closed systems but may
become present through a leak or process
failure.
Combustible dust is in the air under normal
operating conditions in quantities sufficient
to produce explosive or ignitable mixtures
or through breakdown or repair.
Combustible dust may be in the air in
sufficient quantities to produce an
explosion due to abnormal operations or
failure of electrical equipment.
Easily ignitable fibers or material producing
combustible flyings are handled,
manufactured or used.
Easily ignitable fibers are stored or handled
other than in the process of manufacture.
Examples
Examples
There are no defined groups.
Examples are Textiles,
Woodworking, Paper Fibers.
METHODS OF PROTECTION
Explosion Proof (XP)
Class I, Division 1, 2
Apparatus enclosed in a case that is
capable of withstanding an explosion of
a specified gas or vapour that may
occur within it and of preventing the
ignition of a specified gas or vapour
within, and that operates at such an
external temperature that a
surrounding flammable atmosphere will
not be ignited therby.
091
Dust-Ignitable (DIP)
Class II, Division 1, 2
Equipment enclosed in a manner that
excludes dust and does not permit arcs,
sparks or heat otherwise generated or
liberated inside of the enclosure to
cause ignition of exterior accumulations
or atmospheric suspensions of a
external temperature that a specified
dust on or in the vicinity of the
enclosure.
Dust-Ignitable (DIP)
Class II, Division 1, 2
Class II, Division 1, 2
Class III, Division 1, 2
Equipment not capable of releasing
sufficient electrical or thermal energy
under normal conditions to cause
ignition of a specific flammable or
combustable atmospheric mixture it its
most easliy ignitable concentration.
Nonincendive (NI)
Class II, Division 2
Class II, Division 2
Class III, Division 1, 2
Equipment having electrical circuitry
that is incapable, under normal
operating conditions, of causing ignition
of a specified flammable gas-air,
ignition of a specified gas or vapour
vapour-air or dust-air mixture due to
arcing or thermal means.
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
THREADED STEPPED THERMOWELLS
"U"
"T" + 1.75"
2.5"
1"
THREAD
ALLOWANCE
0.75"
0.50"
0.25"
"T"
OPTIONAL
LAGGING
EXTENSION
0.260" ID
+.002
-.000
OR
"Q"
0.385" ID
+.002
-.000
"A"
1/2"-14 NPT
093
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX : 519-948-3614 www.isolab.org
THREADED STEPPED THERMOWELLS
1
2 -
1. BORE SIZE
3
- 4 -
5
- 6
5. LENGTH
CODE
BORE SIZE
CODE
"A" DIMENSION
"U" DIMENSION
"T" DIMENSION
260
0.260" ID
04
4
2.5"
0
385
0.385" ID
06
6
4.5"
0
6
2.5"
2
9
7.5"
0
9
4.5"
3
12
10.5"
0
12
7.5"
3
15
13.5"
0
15
10.5"
3
18
16.5"
0
18
13.5"
3
24
22.5"
0
24
19.5"
3
09
2. THERMOWELL STYLES
CODE
S
12
THERMOWELL STYLE
STEPPED
15
18
3. PROCESS THREAD
CODE
DESCRIPTION
"P" SIZE
50
1/2" NPT (0.260" BORE ONLY)
0.625"
75
3/4" NPT
0.750"
1" NPT
0.875"
100
24
XX
SPECIFY SPECIAL "U" DIMENSION
6. STEM MATERIAL
CODE
4. LAGGING EXTENSION
CODE
DESCRIPTION
MATERIAL
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
O
NONE
3
304 SS
L
LAGGING EXTENSION
4
316 SS
5
MONEL
6
OTHER (SPECIFY)
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
094
THREADED STRAIGHT THERMOWELLS
"U"
"T" + 1.75"
1"
THREAD
ALLOWANCE
"T"
OPTIONAL
LAGGING
EXTENSION
0.75"
"B"
0.25"
0.260" ID
+.002
-.000
OR
0.385" ID
+.002
-.000
"A"
1/2"-14 NPT
095
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
THREADED STRAIGHT THERMOWELLS
1
2 -
1. BORE SIZE
3
- 4 -
5
- 6
5. LENGTH
CODE
BORE SIZE
CODE
"A" DIMENSION
"U" DIMENSION
"T" DIMENSION
260
0.260" ID
04
4
2.5"
0
385
0.385" ID
06
6
4.5"
0
6
2.5"
2
9
7.5"
0
9
4.5"
3
12
10.5"
0
12
7.5"
3
15
13.5"
0
15
10.5"
3
18
16.5"
0
18
13.5"
3
24
22.5"
0
24
19.5"
3
09
2. THERMOWELL STYLES
CODE
ST
12
THERMOWELL STYLE
STRAIGHT
15
18
3. PROCESS THREAD
CODE
DESCRIPTION
"B" DIA
50
1/2" NPT (0.260" BORE ONLY)
0.625"
75
3/4" NPT
0.750"
1" NPT
0.750"
100
24
XX
SPECIFY SPECIAL "U" DIMENSION
6. STEM MATERIAL
CODE
4. LAGGING EXTENSION
CODE
DESCRIPTION
MATERIAL
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
3
304 SS
O
NONE
4
316 SS
L
LAGGING EXTENSION
5
MONEL
6
OTHER (SPECIFY)
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
096
THREADED TAPERED THERMOWELLS
"U"
"T" + 1.75"
1"
THREAD
ALLOWANCE
0.75"
0.625"
0.25"
"T"
OPTIONAL
LAGGING
EXTENSION
0.260" ID
OR
0.385" ID
"B"
+.002
-.000
"A"
1/2"-14 NPT
097
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org
THREADED TAPERED THERMOWELLS
1
2 -
1. BORE SIZE
3
- 4 -
5
- 6
5. LENGTH
CODE
BORE SIZE
CODE
"A" DIMENSION
"U" DIMENSION
"T" DIMENSION
260
0.260" ID
04
4
2.5"
0
385
0.385" ID
06
6
4.5"
0
6
2.5"
2
9
7.5"
0
9
4.5"
3
12
10.5"
0
12
7.5"
3
15
13.5"
0
15
10.5"
3
18
16.5"
0
18
13.5"
3
24
22.5"
0
24
19.5"
3
09
12
2. THERMOWELL STYLES
CODE
T
THERMOWELL STYLE
TAPARED
15
18
24
3. PROCESS THREAD
CODE
DESCRIPTION
"B" DIA
50
1/2" NPT (0.260" BORE ONLY)
0.625"
75
3/4" NPT
0.875"
1" NPT
1.0625"
100
XX
SPECIFY SPECIAL "U" DIMENSION
6. STEM MATERIAL
CODE
4. LAGGING EXTENSION
CODE
MATERIAL
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
3
304 SS
4
316 SS
5
MONEL
6
OTHER (SPECIFY)
DESCRIPTION
O
NONE
L
LAGGING EXTENSION
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614
www.isolab.org
098
WELD-IN THERMOWELLS
"U"
"T" + 1.75"
1"
THREAD
ALLOWANCE
"T"
OPTIONAL
LAGGING
EXTENSION
0.75"
0.625"
0.25"
0.260" ID
OR
0.385" ID
"P"
+.002
-.000
"A"
1/2"-14 NPT
099
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-8371 www.isolab.org
WELD-IN THERMOWELLS
1
1. BORE SIZE
2 -
3
- 4
-
5
- 6
5. LENGTH
CODE
BORE SIZE
CODE
"A" DIMENSION
"U" DIMENSION
"T" DIMENSION
260
0.260" ID
04
4
2.5"
0
385
0.385" ID
06
6
4.5"
0
6
2.5"
2
9
7.5"
0
9
4.5"
3
12
10.5"
0
12
7.5"
3
15
13.5"
0
15
10.5"
3
18
16.5"
0
18
13.5"
3
24
22.5"
0
24
19.5"
3
09
2. THERMOWELL STYLES
CODE
W
12
THERMOWELL STYLE
WELD-IN
15
18
3. PROCESS THREAD
CODE
"P" DIMENSION
125
1.250"
150
1.500"
175
1.750"
24
XX
SPECIFY SPECIAL "U" DIMENSION
6. STEM MATERIAL
CODE
4. LAGGING EXTENSION
CODE
MATERIAL
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
3
304 SS
4
316 SS
5
MONEL
6
OTHER (SPECIFY)
DESCRIPTION
O
NONE
L
LAGGING EXTENSION
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 19-98-3614 www.isolab.org
100
TAPERED SOCKET WELD THERMOWELLS
"U"
"T" + 1.75"
1"
THREAD
ALLOWANCE
"T"
OPTIONAL
LAGGING
EXTENSION
0.75"
0.625"
0.25"
0.260" ID
OR
0.385" ID
"P"
+.002
-.000
"A"
1/2"-14 NPT
101
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371
FAX: 519-948-3614 www.isolab.org
TAPERED SOCKET WELD THERMOWELLS
1
1. BORE SIZE
2 -
3
- 4
-
5
- 6
5. LENGTH
CODE
BORE SIZE
CODE
"A" DIMENSION
"U" DIMENSION
"T" DIMENSION
260
0.260" ID
04
4
2.5"
0
385
0.385" ID
06
6
4.5"
0
6
2.5"
2
9
7.5"
0
9
4.5"
3
12
10.5"
0
12
7.5"
3
15
13.5"
0
15
10.5"
3
18
16.5"
0
18
13.5"
3
24
22.5"
0
24
19.5"
3
09
2. THERMOWELL STYLES
CODE
SWT
12
THERMOWELL STYLE
SOCKET WELD, TAPERED
15
18
3. PROCESS THREAD
CODE
"P" DIMENSION
75
0.750"
100
1.0"
24
XX
SPECIFY SPECIAL "U" DIMENSION
6. STEM MATERIAL
CODE
4. LAGGING EXTENSION
CODE
DESCRIPTION
O
NONE
L
LAGGING EXTENSION
MATERIAL
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
3
304 SS
4
316 SS
5
MONEL
6
OTHER (SPECIFY)
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102
STRAIGHT SOCKET WELD THERMOWELLS
"U"
"T" + 1.75"
1"
THREAD
ALLOWANCE
"T"
OPTIONAL
LAGGING
EXTENSION
0.75"
0.75"
0.25"
0.260" ID
OR
0.385" ID
"P"
+.002
-.000
"A"
1/2"-14 NPT
103
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
STRAIGHT SOCKET WELD THERMOWELLS
1
1. BORE SIZE
2 -
3
- 4 -
5
- 6
5. LENGTH
CODE
BORE SIZE
CODE
"A" DIMENSION
"U" DIMENSION
"T" DIMENSION
260
0.260" ID
04
4
2.5"
0
385
0.385" ID
06
6
4.5"
0
6
2.5"
2
9
7.5"
0
9
4.5"
3
12
10.5"
0
12
7.5"
3
15
13.5"
0
15
10.5"
3
18
16.5"
0
18
13.5"
3
24
22.5"
0
24
19.5"
3
09
2. THERMOWELL STYLES
CODE
SWST
12
THERMOWELL STYLE
SOCKET WELD, STRAIGHT
15
18
3. PROCESS THREAD
CODE
"P" DIMENSION
75
0.750"
100
1.0"
24
XX
SPECIFY SPECIAL "U" DIMENSION
6. STEM MATERIAL
CODE
4. LAGGING EXTENSION
CODE
DESCRIPTION
MATERIAL
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
O
NONE
3
304 SS
L
LAGGING EXTENSION
4
316 SS
5
MONEL
6
OTHER (SPECIFY)
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614
www.isolab.org.
104
STEPPED SOCKET WELD THERMOWELLS
"U"
"T" + 1.75"
1"
THREAD
ALLOWANCE
"T"
OPTIONAL
LAGGING
EXTENSION
0.75"
0.75"
0.25"
0.260" ID
+.002
-.000
OR
0.385" ID
"B"
+.002
-.000
"P"
"A"
1/2"-14 NPT
105
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
STEPPED SOCKET WELD THERMOWELLS
1
1. BORE SIZE
2 -
3
- 4 -
5
- 6
5. LENGTH
CODE
BORE SIZE
CODE
"A" DIMENSION
"U" DIMENSION
"T" DIMENSION
260
0.260" ID
04
4
2.5"
0
385
0.385" ID
06
6
4.5"
0
6
2.5"
2
9
7.5"
0
9
4.5"
3
12
10.5"
0
12
7.5"
3
15
13.5"
0
15
10.5"
3
18
16.5"
0
18
13.5"
3
24
22.5"
0
24
19.5"
3
09
2. THERMOWELL STYLES
CODE
SWST
12
THERMOWELL STYLE
SOCKET WELD, STRAIGHT
15
18
3. PROCESS THREAD
CODE
"P" DIMENSION
"B" DIMENSION
75
0.750"
0.750"
100
1.0"
0.875"
24
XX
SPECIFY SPECIAL "U" DIMENSION
6. STEM MATERIAL
CODE
4. LAGGING EXTENSION
CODE
DESCRIPTION
MATERIAL
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
O
NONE
3
304 SS
L
LAGGING EXTENSION
4
316 SS
5
MONEL
6
OTHER (SPECIFY)
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106
FLANGED STEPPED THERMOWELLS
"U"
1/2"-14 NPT
2.50"
0.50"
0.25"
0.260" ID
+.002
-.000
OR
3/4" OD
0.385" ID
+.002
-.000
2.25"
"A"
107
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-3614 FAX: 519-948-3614 www.isolab.org
FLANGED STEPPED THERMOWELLS
1
2 -
3
- 4 -
5
- 6 - 7
1. BORE SIZE
CODE
BORE SIZE
7. FLANGE MATERIAL
260
0.260" ID
CODE
385
0.385" ID
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
3
304 SS
4
316 SS
5
MONEL
6
OTHER (SPECIFY)
2. THERMOWELL STYLES
CODE
FS
THERMOWELL STYLE
FLANGED, STEPPED
3. FLANGE SIZE
CODE
MATERIAL
DESCRIPTION
100
1.0"
150
1.50"
200
2.0"
6. STEM MATERIAL
CODE
4. FLANGE RATING
CODE
DESCRIPTION
1
150 lbs
2
300 lbs
3
600 lbs
5. LENGTH
CODE
"A" DIMENSION
06
6
4.0"
09
9
7.0"
12
12
10.0"
15
15
13.0"
18
18
16.0"
24
24
22.0"
XX
"U" DIMENSION
MATERIAL
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
3
304 SS
4
316 SS
5
MONEL
6
OTHER (SPECIFY)
SPECIFY SPECIAL "U" DIMENSION
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108
FLANGED STRAIGHT THERMOWELLS
"U"
1/2"-14 NPT
0.25"
0.260" ID
+.002
-.000
OR
0.385" ID
"B" DIA
+.002
-.000
2.25"
"A"
109
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
FLANGED STRAIGHT THERMOWELLS
1
2 -
3
- 4
-
5
- 6 - 7
1. BORE SIZE
CODE
7. FLANGE MATERIAL
BORE SIZE
260
0.260" ID
385
0.385" ID
CODE
2. THERMOWELL STYLES
CODE
FST
THERMOWELL STYLE
FLANGED, STRAIGHT
3. FLANGE SIZE
CODE
MATERIAL
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
3
304 SS
4
316 SS
5
MONEL
6
OTHER (SPECIFY)
DESCRIPTION
100
1.0"
150
1.50"
200
2.0"
6. STEM MATERIAL
CODE
4. FLANGE RATING
CODE
DESCRIPTION
1
150 lbs
2
300 lbs
CODE
"A" DIMENSION
3
600 lbs
06
6
4.0"
09
9
7.0"
12
12
10.0"
15
15
13.0"
18
18
16.0"
24
24
22.0"
5. LENGTH
XX
"U" DIMENSION
MATERIAL
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
3
304 SS
4
316 SS
5
MONEL
6
OTHER (SPECIFY)
SPECIFY SPECIAL "U" DIMENSION
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org
110
FLANGED TAPERED THERMOWELLS
"U"
1/2"-14 NPT
.75"
0.25"
0.260" ID
+.002
-.000
OR
0.385" ID
1.0625"
+.002
-.000
EXCEPT ON
1" FLANGE
2.25"
"A"
111
SOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
FLANGED TAPERED THERMOWELLS
1
2 -
3
- 4 -
5
- 6 - 7
1. BORE SIZE
7. FLANGE MATERIAL
CODE
BORE SIZE
CODE
MATERIAL
260
0.260" ID
1
BRASS (ASTM B-16)
385
0.385" ID
2
CARBON STEEL (C-1018)
3
304 SS
4
316 SS
5
MONEL
6
OTHER (SPECIFY)
2. THERMOWELL STYLES
CODE
FT
THERMOWELL STYLE
FLANGED, TAPERED
3. FLANGE SIZE
CODE
DESCRIPTION
100
1.0"
150
1.50"
200
2.0"
6. STEM MATERIAL
CODE
4. FLANGE RATING
CODE
DESCRIPTION
1
150 lbs
2
300 lbs
3
600 lbs
5. LENGTH
CODE
"A" DIMENSION
06
6
4.0"
09
9
7.0"
12
12
10.0"
15
15
13.0"
18
18
16.0"
24
24
22.0"
XX
"U" DIMENSION
MATERIAL
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
3
304 SS
4
316 SS
5
MONEL
6
OTHER (SPECIFY)
SPECIFY SPECIAL "U" DIMENSION
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
112
VANSTONE STEPPED THERMOWELLS
"U"
2.50"
1/2"-14 NPT
"R"
0.50"
0.25"
0.260" ID
+.002
-.000
OR
0.385" ID
+.002
-.000
2.125"
"A"
113
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
VANSTONE STEPPED THERMOWELLS
1
CODE
-
4
- 5 - 6
CODE
BORE SIZE
260
0.260" ID
385
0.385" ID
2. THERMOWELL STYLES
THERMOWELL STYLE
VS
3
6. FLANGE MATERIAL
1. BORE SIZE
CODE
2 -
VANSTONE, STEPPED
MATERIAL
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
3
304 SS
4
316 SS
5
MONEL
6
OTHER (SPECIFY)
3. FLANGE SIZE
CODE
DESCRIPTION
100
1" 100 lbs
150
1.5" 150 lbs
"R" DIA
CODE
2.875"
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
3
304 SS
4
316 SS
5
MONEL
6
OTHER (SPECIFY)
4. LENGTH
CODE
"A" DIMENSION
06
6
4.0"
09
9
7.0"
12
12
10.0"
15
15
13.0"
18
18
16.0"
24
24
22.0"
XX
5. STEM MATERIAL
2.0"
"U" DIMENSION
MATERIAL
SPECIFY SPECIAL "U" DIMENSION
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519948-3614 www.isolab.org
114
VANSTONE STRAIGHT THERMOWELLS
"U"
1/2"-14 NPT
"R"
0.75"
0.25"
0.260" ID
+.002
-.000
OR
0.385" ID
+.002
-.000
2.125"
"A"
115
ISOLAB INC. PH: 1-888-4-ISOLA & 519-948-8371 FAX: 519-948-3614 www.isolab.org
VANSTONE STRAIGHT THERMOWELLS
1
2 -
3
-
4
- 5 - 6
1. BORE SIZE
CODE
6. FLANGE MATERIAL
BORE SIZE
260
0.260" ID
385
0.385" ID
CODE
2. THERMOWELL STYLES
CODE
THERMOWELL STYLE
VST
VANSTONE, STRAIGHT
MATERIAL
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
3
304 SS
4
316 SS
5
MONEL
6
OTHER (SPECIFY)
3. FLANGE SIZE
CODE
DESCRIPTION
"R" DIA
100
1" 100 lbs
2.0"
150
1.5" 150 lbs
2.875"
4. LENGTH
CODE
MATERIAL
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
CODE
"A" DIMENSION
3
304 SS
06
6
4.0"
4
316 SS
09
9
7.0"
5
MONEL
12
12
10.0"
6
OTHER (SPECIFY)
15
15
13.0"
18
18
16.0"
24
24
22.0"
XX
"U" DIMENSION
5. STEM MATERIAL
SPECIFY SPECIAL "U" DIMENSION
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
116
VANSTONE TAPERED THERMOWELLS
"U"
1/2"-14 NPT
"R"
0.75"
0.25"
0.260" ID
+.002
-.000
OR
0.385" ID
+.002
-.000
2.125"
"A"
117
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: -800-465-9674 www.acrolab.com
VANSTONE TAPERED THERMOWELLS
1
2 -
3
-
4
- 5 - 6
6. FLANGE MATERIAL
1. BORE SIZE
CODE
CODE
BORE SIZE
MATERIAL
260
0.260" ID
1
385
0.385" ID
2
CARBON STEEL (C-1018)
3
304 SS
4
316 SS
5
MONEL
6
OTHER (SPECIFY)
2. THERMOWELL STYLES
CODE
BRASS (ASTM B-16)
THERMOWELL STYLE
VT
VANSTONE, TAPERED
3. FLANGE SIZE
CODE
DESCRIPTION
"R" DIA
100
1" 100 lbs
2.0"
150
1.5" 150 lbs
2.875"
4. LENGTH
CODE
MATERIAL
1
BRASS (ASTM B-16)
2
CARBON STEEL (C-1018)
CODE
"A" DIMENSION
06
6
4.0"
3
304 SS
09
9
7.0"
4
316 SS
12
12
10.0"
5
MONEL
15
15
13.0"
6
OTHER (SPECIFY)
18
18
16.0"
24
24
22.0"
XX
"U" DIMENSION
5. STEM MATERIAL
SPECIFY SPECIAL "U" DIMENSION
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org
118
THERMOCOUPLE ASSEMBLIES WITH
PRESSURE TIGHT WELLS
Thermocouples with thermowell's are designed for applications where the thermocouple itself
is not able to stand up to the media being measured. They are also designed to be used in
applications where the media being measures is under alot of pressure or where the application
does not permit the removal of the thermocouple without draining the contents of such things
as tanks or vessels.
119
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-8371 www.isolab.org
THERMOCOUPLE ASSEMBLIES WITH
PRESSURE TIGHT WELLS
1
2 -
1A. CALIBRATION, DIAMETER, MATERIAL
CODE
DESCRIPTION
J48
TYPE J, 1/4" OD
K48
TYPE K, 1/4" OD
T48
TYPE T, 1/4" OD
JJ48
DUAL TYPE J, 1/4" OD
KK48
DUAL TYPE K, 1/4" OD
TT48
DUAL TYPE T, 1/4" OD
J68
TYPE J, 3/8" OD
K68
TYPE K, 3/8" OD
T68
TYPE T, 3/8" OD
JJ68
DUAL TYPE J, 3/8" OD
KK68
DUAL TYPE K, 3/8" OD
TT68
DUAL TYPE T, 3/8" OD
3
-
4
-
5
5. OPTIONS
CAST IRON HEAD STANDARD
B - INTERNAL GROUND SCREW
BC - BRASS CAP AND CHAIN
D - GREY DELRIN SCREW COVER HEAD
HS - 316L SS SCREW COVER HEAD
K - CAST ALUMINUM SCREW COVER HEAD
P - STEEL UNION AND NIPPLES
PP - WHITE POLYPROPYLENE HEAD
R - SPRING LOADED T/C OR RTD
SC - SS CAP AND CHAIN
SS - SS NIPPLE
TR - HEAD MOUNTED TRANSMITTER
V - SS UNION AND NIPPLES
W - WHITE EPOXY COATING ON HEAD
X - CSA APPROVED EXPLOSION PROOF HEAD
2. THERMOCOUPLE
JUNCTION
G - GROUNDED
U - UNGROUNDED
4. "E" EXTENSION LENGTH
1" STANDARD, 4" MINIMUM
WITH UNION AND NIPPLES
01 - 1"
3. PROTECTION THERMOWELL
NUMBER
SELECT PART NUMBER FROM
PAGES F1 - F13
04 - 4"
06 - 6 "
08 - 8"
10 - 10"
XX - SPECIFY OTHER LENGTH
IN INCHES
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120
RTD ASSEMBLIES WITH
PRESSURE TIGHT WELLS
RTD's with thermowell's are designed for applications where the thermocouple itself is not
able to stand up to the media being measured. They are also designed to be used in
applications where the media being measures is under alot of pressure or where the application
does not permit the removal of the rtd without draining the contents of such things as tanks
or vessels.
121
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RTD ASSEMBLIES WITH
PRESSURE TIGHT WELLS
1
2 -
1A. CALIBRATION, DIAMETER, MATERIAL
CODE
DESCRIPTION
RTD48
TYPE J, 1/4" OD
RTD/RTD48
TYPE K, 1/4" OD
RTD68
TYPE T, 1/4" OD
RTD/RTD68
DUAL TYPE J, 1/4" OD
3
-
4
-
5
5. OPTIONS
CAST IRON HEAD STANDARD
B - INTERNAL GROUND SCREW
BC - BRASS CAP AND CHAIN
D - GREY DELRIN SCREW COVER HEAD
HS - 316L SS SCREW COVER HEAD
K - CAST ALUMINUM SCREW COVER HEAD
P - STEEL UNION AND NIPPLES
PP - WHITE POLYPROPYLENE HEAD
2. THERMOCOUPLE
JUNCTION
R - SPRING LOADED T/C OR RTD
G - GROUNDED
SC - SS CAP AND CHAIN
U - UNGROUNDED
SS - SS NIPPLE
TR - HEAD MOUNTED TRANSMITTER
V - SS UNION AND NIPPLES
W - WHITE EPOXY COATING ON HEAD
3. PROTECTION THERMOWELL
NUMBER
X - CSA APPROVED EXPLOSION PROOF HEAD
SELECT PART NUMBER FROM
PAGES F1 - F13
4. "E" EXTENSION LENGTH
1" STANDARD, 4" MINIMUM
WITH UNION AND NIPPLES
01 - 1"
04 - 4"
06 - 6 "
08 - 8"
10 - 10"
XX - SPECIFY OTHER LENGTH
IN INCHES
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122
THERMOCOUPLE AND RTD ACCESSORIES
DIE CAST ALUMINUM
CAST IRON
3 1/16"
3 1/4"
3 5/16"
3 1/8"
1 3/4"
3 1/2"
Process Opening
1 3/4"
Process Opening
3 3/8"
3/4" NPT Conduit Opening
3/4" NPT Conduit Opening
GREY PIGMENTED DELRIN CAP
EXPLOSION PROOF
1 1/4"
3"
4"
Process Opening
2 5/8"
3/4" NPT Conduit Opening
123
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THERMOCOUPLE AND RTD ACCESSORIES
SCREW COVER HEADS
HEAD AND CAP
PROCESS HEAD AND CAP COMPLETE HEAD AND BLOCK ASSEMBLIES
MATERIAL
OPENING
WITHOUT
BLOCK
TRIPLEX
SINGLE DUPLEX 2-TERM 3-TERM 4-TERM 6-TERM
DIE CAST ALUMINUM
1/8" NPT
301
311
321
331-2
331-3
331-4
331-6
DIE CAST ALUMINUM
1/4" NPT
302
312
322
332-2
332-3
332-4
332-6
DIE CAST ALUMINUM
3/8" NPT
303
313
323
333-2
333-3
333-4
333-6
DIE CAST ALUMINUM
1/2" NPT
304
314
324
334-2
334-3
334-4
334-6
DIE CAST ALUMINUM
3/4" NPT
305
315
325
335-2
335-3
335-4
335-6
DIE CAST ALUMINUM
1" NPT
306
316
326
336-2
336-3
336-4
336-6
CAST IRON
1/2" NPT
307
317
327
337-2
337-3
337-4
337-6
CAST IRON
3/4" NPT
308
318
328
338-2
338-3
338-4
338-6
CAST IRON
1" NPT
309
319
329
339-2
339-3
339-4
339-6
CAST IRON
1" NPT
309
319
329
339-2
339-3
339-4
339-6
EXPLOSION PROOF
1/2" NPT
601
611
621
337-2
337-3
337-4
337-6
EXPLOSION PROOF
3/4" NPT
602
612
622
338-2
338-3
338-4
338-6
316L SS
1/2" NPT
904
914
924
934-2
934-3
934-4
934-6
316L SS
3/4" NPT
905
915
925
935-2
935-3
935-4
935-6
HEAD AND CAP
PROCESS
NO
MATERIAL
OPENING
TERMINALS
NUMBER OF SELF-CONTAINED TERMINALS
2
3
6
GREY PIGMENTED DELRIN
1/2" NPT
390
392
393
396
WHITE POLYPROPYLENE
1/2" NPT
480
482
483
484
SCREW COVER HEAD OPTIONS
CODE
DESCRIPTION
B
INTERNAL GROUND SCREW
R
RUBBER GASKET
W
PROTECTIVE WHITE EPOXY COATING
EXAMPLE PART NUMBER: 331-2W
DIE CAST ALUMINUM SCREW COVER
WITH 2 TERMINAL TRIPLEX TERMINAL
BLOCK AND PROTECTIVE WHITE
EPOXY COATING
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www.isolab.org
124
THERMOCOUPLE AND RTD ACCESSORIES
CERAMIC TERMINAL BLOCKS
TERMINAL BLOCK
NUMBER
PART
TYPE
OF TERMINALS
NUMBER
SINGLE
2
341
DUPLEX
4
342
TRIPLEX
2
343-2
TRIPLEX
3
343-3
TRIPLEX
4
343-4
TRIPLEX
6
343-6
1.50"
2.15"
+
-
341 BLOCK
+
-
+
-
343-3 BLOCK
BAYONET ADAPTORS
MATERIAL
THREAD
LENGTH
PART NUMBER
STEEL, ZINC PLATING
7/8"
1/8-27 NPT
A-01
STEEL, ZINC PLATING
7/8"
3/8-NF-2
A-02
STEEL, ZINC PLATING
1 3/8"
1/8-27 NPT
A-03
STEEL, ZINC PLATING
1 3/8"
3/8-NF-2
A-04
* OTHER MATERIALS, LENGTHS AND THREAD SIZES AVAILABLE
125
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THERMOCOUPLE AND RTD ACCESSORIES
STANDARD PLUG, 2 PIN
STANDARD JACK, 2 PIN
+
J
J
+
-
MINIATURE PLUG, 2 PIN
MINIATURE JACK, 2 PIN
-
STANDARD JACK, 3 PIN
U
U
G
STANDARD PLUG, 3 PIN
G
U
+
U
+
-
MINIATURE JACK, 3 PIN
-
G
MINIATURE PLUG, 3 PIN
+
G
+
-
CABLE CLAMP
NEOPRENE BOOT
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126
THERMOCOUPLE AND RTD ACCESSORIES
THERMOCOUPLE AND RTD CONNECTORS
TYPE
CALIBRATION
STANDARD SIZE
MINIATURE
PART NUMBER
PART NUMBER
PLUG, 2 PIN
E
A2000E
1
AM2000E
2
PLUG, 2 PIN
J
A2000J
1
AM2000J
2
PLUG, 2 PIN
K
A2000K
1,4
AM2000K
2
PLUG, 2 PIN
N
A2000N
1
AM2000N
2
PLUG, 2 PIN
R
A2000R
1
AM2000R
2
PLUG, 2 PIN
T
A2000T
1
AM2000T
2
PLUG, 2 PIN
RTD
A2000RTD
PLUG, 3 PIN
E
A8000E
3
AM8000E
PLUG, 3 PIN
J
A8000J
3
AM8000J
A8000K
3
AM8000K
A8000R
3
AM8000R
3
AM8000T
PLUG, 3 PIN
PLUG, 3 PIN
K
R
PLUG, 3 PIN
T
A8000T
PLUG, 3 PIN
RTD
A8000RTD
JACK, 2 PIN
E
1
3
AM2000RTD
AM8000RTD
A1000E
2
AM1000E
AM1000J
2
2
JACK, 2 PIN
J
A1000J
2
JACK, 2 PIN
K
A1000K
2,4
AM1000K
JACK, 2 PIN
N
A1000N
2
AM1000N
JACK, 2 PIN
R
A1000R
2
AM1000R
A1000T
2
JACK, 2 PIN
T
AM1000T
2
JACK, 2 PIN
RTD
A1000RTD
JACK, 3 PIN
E
A9000E
AM9000E
JACK, 3 PIN
J
A9000J
AM9000J
JACK, 3 PIN
K
A9000K
AM9000K
JACK, 3 PIN
R
A9000R
AM9000R
JACK, 3 PIN
T
A9000T
AM9000T
JACK, 3 PIN
RTD
A9000RTD
AM9000RTD
CABLE CLAMP
ALL
A4000
A4000M
A420
N/A
NEOPRENE BOOT
FOR 2-PIN
CONNECTORS ONLY
AM1000RTD
1 = ALSO AVAILABLE IN SOLID PIN, JAB-IN AND HIGH TEMP
2 = ALSO AVAILABLE IN HIGH TEMP
3. = ALSO AVAILABLE IN SOLID PIN
4. = ALSO AVAILABLE IN 8 GAUGE JAB-IN
127
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
2
STRIPANLES, 2 POLE
COMPLETE ORDER NUMBER
-
1
1. NUMBER OF CIRCUITS
CIRCUITS
A LENGTH
2 CIRCUIT
1.50"
3 CIRCUIT
2.25"
-
2
3
2. CALIBRATION
CODE
3. OPTIONS
CODE
CODE
A1032-2
C
V
A1032-3
E
1132
4 CIRCUIT
3.0"
A1032-4
J
5 CIRCUIT
3.75"
A1032-5
K
6 CIRCUIT
4.50"
A1032-6
N
7 CIRCUIT
5.25"
A1032-7
R
8 CIRCUIT
6.0"
A1032-8
S
9 CIRCUIT
6.75"
A1032-9
T
10 CIRCUIT
7.50"
A1032-10
RTD
11 CIRCUIT
8.25"
A1032-11
12 CIRCUIT
9.0"
A1032-12
DESCRIPTION
VERTICAL STRIPANEL
ALL STRIPANELS ARE
AVAILABLE IN HIGH TEMP.
SUBSTITUTE A1032
WITH A1132
"A"
1
2
3
4
K
K
K
K
5
JACK PANEL, 2 POLE
COMPLETE ORDER NUMBER
1
1. NUMBER OF CIRCUITS
-
2
2. CALIBRATION
TYPE
CODE
CODE
STANDARD
A1031
C
A1131
E
HI-TEMP
1.25" OD
K
J
K
N
R
S
T
RTD
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128
THERMOCOUPLE,
EXTENSION AND RTD WIRE
Isolab Thermocouple, Extension and RTD are manufactured following
ISO 9001 standards and all EMF versus temperature calibration
procedures follow one or more of the following standards:
ASTM E 207
ASTM E 220
AMS 2750
All testing has NIST traceability and NIST calibration certificates are
available upon request. Insulated temperature ranges from
-328 to 2350° F (-200 to 1290°C) and tolerances from 0.5° C or
+0.4%
-
The following pages include a wide range of the commonly
+ used wire
types used in various industries. Specialty wire can be manufactured to
your exact requirements including colour coding to comply with
United States, United Kingdom, German, Japanese and IEC standards.
UL lsited and PLTC wire is also available.
129
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
DOUBLE BRAIDED FIBERGLASS
THERMOCOUPLE AND EXTENSION WIRE
-
-
3 0 2
CALIBRATION
CODE
E
CODE
J
K
N
S
T
WIRE GAUGE
CODE
20
24
CONDUCTOR TYPE / TOLERANCE
CODE
DESCRIPTION
1
THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES
2
THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES
3
4
THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES
THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES
5
EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES
6
EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES
7
EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES
8
EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES
SPECIFICATIONS
CONTINUOUS TEMPERATURE RATING
900° F (480° C)
SINGLE READING
1000° F (540° C)
CONSTRUCTION
DOUBLE FIBERGLASS BRAID SINGLE CONDUCTOR INSULATION, EACH BRAID IS
IMPREGNATED TO ADD ABRASION RESISTANCE AND MINIMIZE FRAYING OF THE
FIBROUS GLASS. IMPREGNATION RETAINED TO 400° F (204° C)
APPLICATIONS
STEEL AND ALUMINUM PLANTS
HEAT TREATING
GLASS, CERAMIC AND BRICK PLANTS
PLASTIC PROCESSING EQUIPMENT
RESISTANCE PROPERTIES
TEMP.
900° F
(480° C)
MOISTURE
GOOD
CHEMICAL ABRASION
GOOD
GOOD
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130
DOUBLE BRAIDED FIBERGLASS
THERMOCOUPLE AND EXTENSION WIRE
WITH OVERBRAID
-
-
S
-
3 0 2
CALIBRATION
CODE
E
CODE
J
K
N
S
T
WIRE GAUGE
CODE
20
24
CONDUCTOR TYPE / TOLERANCE
CODE
1
DESCRIPTION
THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES
2
THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES
3
THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES
4
5
THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES
6
EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES
7
EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES
8
EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES
EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES
SPECIFICATIONS
CONTINUOUS TEMPERATURE RATING
900° F (480° C)
SINGLE READING
1000° F (540° C)
CONSTRUCTION
DOUBLE FIBERGLASS BRAID SINGLE CONDUCTOR INSULATION, EACH BRAID IS
IMPREGNATED TO ADD ABRASION RESISTANCE AND MINIMIZE FRAYING OF THE
FIBROUS GLASS. IMPREGNATION RETAINED TO 400° F (204° C).
STAINLESS STEEL OVERBRAID OVER OUTER INSULATION
APPLICATIONS
STEEL AND ALUMINUM PLANTS
HEAT TREATING
GLASS, CERAMIC AND BRICK PLANTS
PLASTIC PROCESSING EQUIPMENT
RESISTANCE PROPERTIES
TEMP.
900° F
(480° C)
131
MOISTURE
GOOD
CHEMICAL ABRASION
GOOD
EXCELLENT
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BRAIDED FIBERGLASS THERMOCOUPLE
AND EXTENSION WIRE
-
CALIBRATION
CODE
CODE
B
S
C
T
-
3 0 4
E
J
K
N
WIRE GAUGE
CODE
20
24
28
30
CONDUCTOR TYPE / TOLERANCE
CODE
1
DESCRIPTION
THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES
2
THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES
3
THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES
4
5
THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES
6
EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES
7
EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES
8
EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES
EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES
SPECIFICATIONS
CONTINUOUS TEMPERATURE RATING
900° F (480° C)
SINGLE READING
1000° F (540° C)
CONSTRUCTION
FIBERGLASS BRAIDED SINGLE CONDUCTOR AND DUPLEX INSULATION, EACH
BRAID IS IMPREGNATED WITH MODIFIED RESIN TO ADD ABRASION RESISTANCE
FRAYING OF THE FIBROUS GLASS. IMPREGNATION RETAINED TO 400° F (204° C)
APPLICATIONS
STEEL AND ALUMINUM PLANTS
HEAT TREATING
GLASS, CERAMIC AND BRICK PLANTS
RESISTANCE PROPERTIES
TEMP.
900° F
(480° C)
MOISTURE
CHEMICAL
ABRASION
GOOD
GOOD
FAIR
ISOLAB INC. PH: 1-888-4-ISOLAB &519-948-3614 FaX:519-948-3614 www.isolab.org
132
BRAIDED FIBERGLASS THERMOCOUPLE
AND EXTENSION WIRE WITH OVERBRAID
-
CALIBRATION
CODE
B
CODE
S
C
T
-
S
-
3 0 4
E
J
K
N
WIRE GAUGE
CODE
20
24
28
30
CONDUCTOR TYPE / TOLERANCE
CODE
1
DESCRIPTION
THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES
2
THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES
3
THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES
4
THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES
5
EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES
6
EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES
7
EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES
8
EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES
SPECIFICATIONS
CONTINUOUS TEMPERATURE RATING
900° F (480° C)
SINGLE READING
1000° F (540° C)
CONSTRUCTION
FIBERGLASS BRAIDED SINGLE CONDUCTOR AND DUPLEX INSULATION, EACH
BRAID IS IMPREGNATED WITH MODIFIED RESIN TO ADD ABRASION RESISTANCE
FRAYING OF THE FIBROUS GLASS. IMPREGNATION RETAINED TO 400° F (204° C)
STAINLESS STEEL OVERBRAID OVER OUTER INSULATION
APPLICATIONS
STEEL AND ALUMINUM PLANTS
HEAT TREATING
GLASS, CERAMIC AND BRICK PLANTS
RESISTANCE PROPERTIES
TEMP.
900° F
133
MOISTURE
CHEMICAL
ABRASION
GOOD
GOOD
EXCELLENT
ISOLAB INC. PH: 1-888-4-ISOLAB
& 519-948-8371 FAX: 519-948-3614 www.isolab.org
FEP INSULATED THERMOCOUPLE AND
EXTENSION WIRE
-
-
5 0 7
CALIBRATION
CODE
CODE
B
S
C
T
E
J
K
N
WIRE GAUGE
CODE
16
18
20
22
24
CONDUCTOR TYPE / TOLERANCE
CODE
1
DESCRIPTION
THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES
2
THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES
3
4
THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES
THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES
5
EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES
6
EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES
7
EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES
8
EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES
SPECIFICATIONS
CONTINUOUS TEMPERATURE RATING
400° F (204° C)
SINGLE READING
500° F (260° C)
CONSTRUCTION
EXTRUDED FEP SINGLE CONDUCTOR AND DUPLEX INSULATION FOR EXCELLENT
PROTECTION.
APPLICATIONS
AEROSPACE
INDUSTRIAL EQUIPMENT TESTING
RESISTANCE PROPERTIES
TEMP. MOISTURE CHEMICAL ABRASION
400° F EXCELLENT EXCELLENT EXCELLENT
(204° C)
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org
134
TFE TAPE INSULATED THERMOCOUPLE AND
EXTENSION WIRE
-
-
5 0 8
CALIBRATION
CODE
CODE
B
S
C
T
E
J
K
N
WIRE GAUGE
CODE
16
18
20
24
26
CONDUCTOR TYPE / TOLERANCE
CODE
1
DESCRIPTION
THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES
2
THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES
3
THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES
4
5
THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES
6
EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES
7
EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES
8
EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES
EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES
SPECIFICATIONS
CONTINUOUS TEMPERATURE RATING
500° F (260° C)
SINGLE READING
600° F (315° C)
CONSTRUCTION
FUSED TFE TAPE SINGLE CONDUCTOR AND DUPLEX INSULATION TO ELIMINATE
CONCENTRICITY PROBLEMS
APPLICATIONS
AIRCRAFT COMPOSITE BONDING
PETROLEUM PLANTS
RESISTANCE PROPERTIES
TEMP.
MOISTURE
CHEMICAL
500° F EXCELLENT EXCELLENT
(260° C)
135
ABRASION
GOOD
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
PVC INSULATED AND SHIELDED
THERMOCOUPLE AND EXTENSION WIRE
-
-
5 1 0
CALIBRATION
CODE
B
CODE
S
C
T
E
J
K
N
WIRE GAUGE
CODE
14
16
18
20
24
CONDUCTOR TYPE / TOLERANCE
CODE
1
DESCRIPTION
THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES
2
THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES
3
THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES
4
5
THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES
6
EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES
7
EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES
8
EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES
EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES
SPECIFICATIONS
CONTINUOUS TEMPERATURE RATING
220° F (105° C)
SINGLE READING
N/A
CONSTRUCTION
EXTRUDED PVC SINGLE CONDUCTOR DUPLEX INSULATION FOR EXCELLENT
PROTECTION. ALUMINUM / POLYESTER SHIELD WITH DRAIN WIRE.
RESISTANCE PROPERTIES
TEMP. MOISTURE CHEMICAL ABRASION
220° F EXCELLENT
GOOD
GOOD
(105° C)
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
136
PVC INSULATED THERMOCOUPLE AND
EXTENSION WIRE
-
-
5 0 2
CALIBRATION
CODE
B
CODE
S
C
T
E
J
K
N
WIRE GAUGE
CODE
14
16
18
20
24
CONDUCTOR TYPE / TOLERANCE
CODE
1
DESCRIPTION
THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES
2
THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES
3
4
THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES
THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES
5
EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES
6
EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES
7
EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES
8
EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES
SPECIFICATIONS
CONTINUOUS TEMPERATURE RATING
220° F (105° C)
SINGLE READING
N/A
CONSTRUCTION
EXTRUDED PVC SINGLE CONDUCTOR AND DUPLEX INSULATION FOR EXCELLENT
MOISTURE RESISTANCE
APPLICATIONS
LABORATORIES
INDUSTRIAL EQUIPMENT TESTING
AUTOMOTIVE
RESISTANCE PROPERTIES
TEMP. MOISTURE CHEMICAL ABRASION
220° F EXCELLENT EXCELLENT EXCELLENT
(105° C)
137
ISOLAB INC PH: 1-888-4-ISOLAB &519-948-8371 FAX: 519-948-3614 www.isolab.org
POLYIMIDE INSULATED THERMOCOUPLE
AND EXTENSION WIRE
-
-
5 1 2
CALIBRATION
CODE
CODE
E
J
K
N
T
WIRE GAUGE
CODE
16
20
24
30
CONDUCTOR TYPE / TOLERANCE
CODE
DESCRIPTION
1
THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES
2
THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES
3
THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES
4
5
THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES
6
EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES
7
EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES
8
EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES
EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES
SPECIFICATIONS
CONTINUOUS TEMPERATURE RATING
600° F (315° C)
SINGLE READING
800°F (430°C)
CONSTRUCTION
FUSED POLYIMIDE TAPE SINGLE CONDUCTOR AND DUPLEX INSULATION FOR
EXCELLENT PROTECTION.
APPLICATIONS
PETROCHEMICAL PLANTS
GLASS, CERAMIC AND BRICK MANUFACTURING
ELECTRIC POWER PLANTS
CRYOGENIC APPLICATIONS
AEROSPACE INDUSTRY
RESISTANCE PROPERTIES
TEMP. MOISTURE CHEMICAL ABRASION
600° F EXCELLENT EXCELLENT EXCELLENT
(315° C)
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
138
HIGH TEMPERATURE CERAMIC FIBER
THERMOCOUPLE WIRE
-
-
3 5 0
CALIBRATION
CODE
E
CODE
J
K
N
WIRE GAUGE
CODE
16
16
18
20
24
CONDUCTOR TYPE / TOLERANCE
CODE
1
DESCRIPTION
THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES
2
THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES
3
4
THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES
THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES
SPECIFICATIONS
CONTINUOUS TEMPERATURE RATING
2200° F (1205° C)
SINGLE READING
2600° F (1430° C)
CONSTRUCTION
CERAMIC FIBER BRAID SINGLE CONDUCTOR AND DUPLEX INSULATION.
NO IMPREGNATION FOR CONTAMINATION-FREE OPERATION.
APPLICATIONS
STEEL AND ALUMINUM PLANTS
HEAT TREATING
RESISTANCE PROPERTIES
TEMP.
MOISTURE
2200° F
FAIR
(1205° C)
139
CHEMICAL ABRASION
GOOD
GOOD
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
HIGH TEMPERATURE BRAIDED FIBERGLASS
THERMOCOUPLE AND EXTENSION WIRE
-
-
3 2 1
CALIBRATION
CODE
E
CODE
J
K
N
T
WIRE GAUGE
CODE
14
16
18
20
24
CONDUCTOR TYPE / TOLERANCE
CODE
1
DESCRIPTION
THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES
2
THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES
3
THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES
4
THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES
5
EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES
6
EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES
7
EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES
8
EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES
SPECIFICATIONS
CONTINUOUS TEMPERATURE RATING
1300° F (705° C)
SINGLE READING
1600° F (870° C)
CONSTRUCTION
HIGH TEMPERATURE FIBERGLASS BRAID SINGLE CONDUCTOR INSULATION
IMPREGNATED WITH MODIFIED RESIN FOR ADDED ABRASION RESISTANCE.
IMPREGNATION RETAINED TO 400° F (204° C)
APPLICATIONS
LABORATORIES
INDUSTRIAL EQUIPMENT TESTING
AUTOMOTIVE
RESISTANCE PROPERTIES
TEMP. MOISTURE
1300° F
GOOD
(705° C)
CHEMICAL
ABRASION
GOOD
GOOD
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
140
FIBERGLASS WRAPPED THERMOCOUPLE AND
EXTENSION WIRE
CALIBRATION
CODE
B
CODE
S
C
T
-
-
3 0 5
E
J
K
N
WIRE GAUGE
CODE
16
20
24
30
CONDUCTOR TYPE / TOLERANCE
CODE
1
DESCRIPTION
THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES
2
THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES
3
THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES
4
THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES
5
6
EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES
7
EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES
8
EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES
EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES
SPECIFICATIONS
CONTINUOUS TEMPERATURE RATING
900° F (480° C)
SINGLE READING
1000° F (540° C)
CONSTRUCTION
DOUBLE FIBERGLASS WRAP SINGLE CONDUCTOR INSULATION, IMPREGNATED
WITH MODIFIED RESIN TO ADD ABRASION RESISTANCE AND ENHANCE
ELECTRICAL PROPERTIES. IMPREGNATION RETAINED TO 400° F (204° C)
APPLICATIONS
STEEL AND ALUMINUM PLANTS
HEAT TREATING
GLASS, CERAMIC AND BRICK PLANTS
FOUNDRIES
RESISTANCE PROPERTIES
TEMP. MOISTURE
900° F
GOOD
141
CHEMICAL ABRASION
GOOD
FAIR
ISOLAB INC . PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
BRAIDED FIBERGLASS THERMOCOUPLE
AND EXTENSION WIRE WITH OVERBRAID
-
CALIBRATION
CODE
B
CODE
S
C
T
-
S
-
3 0 5
E
J
K
N
WIRE GAUGE
CODE
16
20
24
30
CONDUCTOR TYPE / TOLERANCE
CODE
1
DESCRIPTION
THERMOCOUPLE GRADE, SOLID WIRE, STANDARD TOLERANCES
2
THERMOCOUPLE GRADE, SOLID WIRE, SPECIAL TOLERANCES
3
THERMOCOUPLE GRADE, STRANDED WIRE, STANDARD TOLERANCES
4
5
THERMOCOUPLE GRADE, STRANDED WIRE, SPECIAL TOLERANCES
6
EXTENSION GRADE, SOLID WIRE, SPECIAL TOLERANCES
7
EXTENSION GRADE, STRANDED WIRE, STANDARD TOLERANCES
8
EXTENSION GRADE, STRANDED WIRE, SPECIAL TOLERANCES
EXTENSION GRADE, SOLID WIRE, STANDARD TOLERANCES
SPECIFICATIONS
CONTINUOUS TEMPERATURE RATING
900° F (480° C)
SINGLE READING
1000° F (540° C)
CONSTRUCTION
DOUBLE FIBERGLASS WRAP SINGLE CONDUCTOR INSULATION, IMPREGNATED
WITH MODIFIED RESIN TO ADD ABRASION RESISTANCE AND ENHANCE
ELECTRICAL PROPERTIES. IMPREGNATION RETAINED TO 400° F (204° C)
STAINLESS STEEL OVERBRAID OVER OUTER INSULATION
STEEL AND ALUMINUM PLANTS
HEAT TREATING
APPLICATIONS
GLASS, CERAMIC AND BRICK PLANTS
FOUNDRIES
RESISTANCE PROPERTIES
TEMP.
900° F
MOISTURE
CHEMICAL
ABRASION
GOOD
GOOD
EXCELLENT
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
142
FEP INSULATED RTD LEADWIRE
R T
-
-
-
-
7 0 4
NUMBER OF CONDUCTORS
CODE
2
DESCRIPTION
ONE RED, ONE WHITE
3
TWO RED, TWO WHITE
4
TWO RED, TWO WHITE
WIRE GAUGE
CODE
20
22
24
CONDUCTOR TYPE / TOLERANCE
CODE
6
STRANDED SILVER PLATED COPPER
DESCRIPTION
8
STRANDED NICKEL PLATED COPPER
SPECIFICATIONS
CONTINUOUS TEMPERATURE RATING
400° F (204° C)
SINGLE READING
500° F (260° C)
CONSTRUCTION
EXTRUDED PVC SINGLE CONDUCTOR AND OVERALL INSULATION FOR
PROTECTION. TWISTED CONDUCTORS FOR REDUCED ELECTRICAL
INTERFERENCE.
RESISTANCE PROPERTIES
TEMP.
MOISTURE CHEMICAL ABRASION
400° F EXCELLENT EXCELLENT EXCELLENT
(204° C)
143
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-3614 FAX: 519-948-3614 www.isolab.org
FIBERGLASS BRAIDED RTD LEADWIRE
R T
-
-
-
-
7 0 5
NUMBER OF CONDUCTORS
CODE
2
DESCRIPTION
ONE RED, ONE WHITE
3
TWO RED, TWO WHITE
4
TWO RED, TWO WHITE
WIRE GAUGE
CODE
20
22
24
CONDUCTOR TYPE / TOLERANCE
CODE
6
8
DESCRIPTION
STRANDED SILVER PLATED COPPER
STRANDED NICKEL PLATED COPPER
SPECIFICATIONS
CONTINUOUS TEMPERATURE RATING
900° F (480° C)
SINGLE READING
1000° F (540° C)
CONSTRUCTION
FIBERGLASS BRAIDED SINGLE CONDUCTOR AND OVERAL INSULATION
IMPREGNATED WITH MODIFIED RESIN FOR PROTECTION. TWISTED
CONDUCTORS FOR REDUCED ELECTRICAL INTERFERENCE.
RESISTANCE PROPERTIES
TEMP.
MOISTURE
900° F
GOOD
(480° C)
CHEMICAL
ABRASION
GOOD
FAIR
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX:519-948-3614 www.isolab.org
144
PROGRAMMABLE RTD TEMPERATURE
TRANSMITTERS - SERIES 440
The Series 440 programmable RTD temperature transmitter is a two-wire transmitter with an
analog output. It has measurement input for Pt100 resistance thermometers (RTD) in 2 or 3
wire connection. Setting up for the transmitter is done using the 440-CABLE. These small
units can be mounted in Acrolab heads so they can be used for surface mounting by using a
35mm DIN rail mounting clip.
1
3
-4
3W
2
+5
Application Areas
Features and Benefits
- PC programmable temperature transmitter for
converting Pt100 input signal into a scaleable
(4 to 20) mA analog output signal
- Platinum Resistance thermometer (RTD)
- Online configuration using PC with SETUP
connector
- Universally PC programmable for Pt100 signals
- 2 wire rechnology, (4 to 20) mA analog output
- High accuracy in total ambient temperature range
- Fault signal on sensor break or short circuit
- RFI/EMI Protected,
marked
UL Recognized Component
- FM
General Purpose and non-incendive for
use in hazardous locations
- Online configuration during measurement unsing
SETUP connector
145
C
US
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-87371 FAX: 519-948-3614 www.isolab.org
PROGRAMMABLE RTD TEMPERATURE
TRANSMITTERS - SERIES 440
1
2
3
4
5
1. Series
6
6. Temperature Scale
CODE
CODE
440
DESCRIPTION
C
Celcius
F
Fahrenheit
2. Input
CODE
5. Temperature Range
DESCRIPTION
2
RTD (2-wire)
3
RTD (3-wire)
RANGE
(lower limit - upper limit)
4. Burnout
3. RTD Style
CODE
85
CODE
DESCRIPTION
100 ohm platinum
(a=0.00385 °C-1)
DESCRIPTION
U
Upscale Burnout >= 21.0 mA
D
Downscale Burnout <= 3.6 mA
Available Accessories
CODE
DESCRIPTION
440-CABLE
Communication Cable and
Software (RS232)
440-CABLE-USB
Communication Cable and
Software (USB)
440-DIN35
35 mm DIN rail mounting
clip
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
146
PROGRAMMABLE RTD TEMPERATURE
TRANSMITTERS - SERIES 440
Resistance Thermometer Input (RTD)
Pt100 (
MEASUREMENT RANGE
= 0.00385° C )
Connection Type
Sensor cable resistance
Sensor current
-200 to 650° C
MININUM RANGE
(-328 to 1202° F)
10°C (18°F)
2 or 3 wire cable resistance compensation possible in the
2 wire system (0 to 20)
maximum 11
l
TYPE
per cable
0.6 mA
Output (Analog)
Output Signal
(4 to 20) mA or (20 to 4) mA
Transmission as
Temperature linear
Maximum Load
(V
Digital filters 1st degree
(0 to 8) s
Induced current required
l
-10 V) /0.023 A (current output)
3.5 mA
Current limit
l
power supply
23 mA
Switch on delay
4 s (during power 1 = 3.8 mA)
Electronic responce time
1s
2
Failure Mode
Undershooting measurement range
Decrease to 3.8mA
Exceeding measurement range
Increase to 20.5 mA
3.6 mA or
21.0 mA
lV
l
Sensor breakage/short circuit
Electronic Connection
Power Supply
U = (10 to 30) V dc, polarity pretected
Allowable ripple
U
b
b
13 V, f
lV
5 V at U
l
ss
= 1 kHz
max
Resistance Thermometer Accuracy (RTD)
TYPE
MEASUREMENT ACCURACY
Pt100
0.2° C or 0.08%
Reference conditions
Calibration temperature: 23 5° C (73 9° F)
l
l
(1)
General Accuracy
Temperature drift
Long term stability
l
(2)
0.02%/100
(2)
T = (15 ppm/° C x (range end value + 200) + 50 ppm/°C x measurement range) x
= deviation of the ambient temperature according to the reference condition
0.1° C/year or
(3)
0.05%/year
(1)(3)
l
Load influence
0.01% V deviation from 24 V
l
Influence of power supply
(1) % is related to the adjusted measurement range (the value to be applied is the greater)
(2) All data is related to a measurement end value of 20 mA
(3) Under reference conditions
147
ISOLAB INC. PH:1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
PROGRAMMABLE RTD TEMPERATURE
TRANSMITTERS - SERIES 440
Environmental Conditions
Ambient temperature
-40 to 85° C (-40 to 185° F)
Storage temperage
-40 to 100° C (-40 to 212° F)
Climatic class
EN 60 654-1, Class C
Condensation
Permitted
Shock resistance
4 g / (2 to 150) Hz according to IEC 60 068-2-6
Interference immunity and interference according to
EMC immunity
EN 61 326-1 (1EC 1326)
Mechanical Construction
Dimensions
1.75" (44mm)
Weight
Approximately 44 g
Materials
Housing: Polycarbonate
Terminals
15 AWG (maximum)
Potting: Polyurethane
Terminal Connections
Power supply and current output
5
4
+
+
_
+
_
_
(10 to 30) V DC
(4 to 20) mA
2-Wire
1
3
1
3-Wire
3
3W
2
mA
-4
+5
3
2
1
SETUP socket
Approvals
C
FM
marked
Unit complies with the legal requirements set forth by the EU regulations
US
UL Recognized Component
General Purpose and non-incendive for use in hazardous locations
Class 1, Division 2 Groups A, B, C and D
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148
PROGRAMMABLE TEMPERATURE
TRANSMITTERS - SERIES 441
The Series 441 programmable RTD temperature transmitter is a two-wire transmitter with an
analog output. It has measurement input for resistance thermometers (RTD) in 2, 3 or 4 wire
connection, thermocouples, resistance and voltage. Setting up for the transmitter is done
using the 440-CABLE. These small units can be mounted in Acrolab heads so they can be used
for surface mounting by using a 35mm DIN rail mounting clip.
-
6
5
3
-
+
1
+
4
3
Application Areas
Features and Benefits
- PC programmable temperature transmitter for
converting various input signals into a scaleable
(4 to 20) mA analog output signal
- Input
Resistance thermometer (RTD)
Thermocouple (TC)
Resistance ( )
Voltage (mV)
- Online configuration using PC with SETUP
connector
-
149
Universally PC programmable for various signals
Galvanic isolation
2 wire technology, (4 to 20) mA analog output
High accuracy in total ambient temperature range
Fault signal on sensor break or short circuit
RFI/EMI Protected,
marked
UL Recognized Component
FM
Intrinsically safe and non-incendive for
hazardous locations
- Online configuration during measurement unsing
SETUP connector
- Online simulation
C
US
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
PROGRAMMABLE TEMPERATURE
TRANSMITTERS - SERIES 441
1
2
3
4
5
6
1. Series
6. Temperature Scale
CODE
CODE
441
DESCRIPTION
C
Celcius
F
Fahrenheit
2. Input
CODE
5. Temperature Range
DESCRIPTION
1
Thermocouple (TC)
2
RTD (2-wire)
3
RTD (3-wire)
4
RTD (4-wire)
RANGE
(lower limit - upper limit)
4. Burnout
CODE
3. Calibration
CODE
DESCRIPTION
J
Type J thermocouple
K
Type K thermocouple
T
Type T thermocouple
N
Type N thermocouple
E
Type E thermocouple
R
Type R thermocouple
S
Type S thermocouple
B
Type B thermocouple
85
100 ohm platinum (a=0.00385 °C-1)
55
500 ohm platinum (a=0.00385 °C-1)
95
1000 ohm platinum (a=0.00385 °C-1)
MV
Millivolts
W
Resistance
DESCRIPTION
U
Upscale Burnout >= 21.0 mA
D
Downscale Burnout <= 3.6 mA
Available Accessories
CODE
DESCRIPTION
440-CABLE
Communication Cable and
Software (RS232)
440-CABLE-USB
440-DIN35
Communication Cable and
Software (USB)
35 mm DIN rail mounting
clip
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150
PROGRAMMABLE TEMPERATURE
TRANSMITTERS - SERIES 441
Input
Resistance Thermometer (RTD)
TYPE
MEASUREMENT RANGE
MINIMUM RANGE
-200 to 850° C (-328 to 1562° F)
10° C (18° F)
-200 to 250° C (-328 to 482° F)
10° C (18° F)
-200 to 250° C (-328 to 482° F)
10° C (18° F)
-60 to 180° C (-76 to 356° F)
10° C (18° F)
Ni500
-60 to 150° C (-76 to 302° F)
10° C (18° F)
Ni1000
-60 to 150° C (-76 to 302° F)
10° C (18° F)
Pt100 (
(1)
= 0.003 85° C )
Pt500
Pt1000
Ni100 (
(1)
= 0.006 18° C )
Connection Type
2, 3 or 4 wire connection cable resistance compensation possible in the
2 wire system (0 to 20)
Sensor Cable Resistance
Sensor Current
maximum 11
per cable
0.6 mA
Resitance ( )
TYPE
Resistance
MEASUREMENT RANGE
MINIMUM RANGE
10 to 400
10
10 to 2000
100
Thermocouple (TC)
TYPE
MEASUREMENT RANGE
MINIMUM RANGE
B
0 to 1820° C (32 to 3308° F)
500° C (900° F)
C
0 to 2320° C (32 to 4208° F)
500° C (900° F)
D (3)
0 to 2495° C (32 to 4523° F)
500° C (900° F)
E
-200 to 915° C (-328 to 1679° F)
50° C (90° F)
J
-200 to 1200° C (-328 to 2192° F)
50° C (90° F)
-200 to 1372° C (-328 to 2501° F)
50° C (90° F)
-200 to 900° C (-328 to 1652° F)
50° C (90° F)
N
-270 to 1300° C (-454 to 2372° F)
50° C (90° F)
R
0 to 1768° C (32 to 3214° F)
500° C (900° F)
S
0 to 1768° C (32 to 3214° F)
500° C (900° F)
K
L
(2)
T
U
(2)
MoRe5-MoRe4
(1)
-200 to 400° C (-328 to 752° F)
50° C (90° F)
-200 to 600° C (-328 to 1112° F)
50° C (90° F)
0 to 2000° C (32 to 3632° F)
500° C (900° F)
MEASUREMENT RANGE
MINIMUM RANGE
Voltage (mV)
TYPE
Millivolt (mV)
-10 to 100 mV
(1) no reference
(2) according to DIN 43710
(3) according to ASTM E988
151
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5 mV
PROGRAMMABLE TEMPERATURE
TRANSMITTERS - SERIES 441
Output
Output (Analog)
Output signal
4 to 20 mA or 20 to 4 mA
Transmission as
Temperature linear, resistance linear, voltage linear
Maximum load
(V
Digital filter 1st degree
0 to 8 s
- 8 V) /0.025 A (current output)
3.5 mA
Current limit
l
l
Induced currrent required
power supply
25 mA
Switch on delay
4 s (during power up I =
3.8mA)
a
Electronic responce time
1s
Failure Mode
Undershooting measurement range
4 to 20 mA or 20 to 4 mA
Exceeding measurement range
Temperature linear, resistance linear, voltage linear
21.0 mA
lV
3.5 mA or
l
Sensor breakage/short circuit
(1)
Failure Mode
Power Supply
U = (8 to 30) V dc, polarity pretected
Galvanic Isolation (in/out)
U = 3.75 kV ac
Allowable ripple
U
^
13 V, f
lV
l
5 V at U
= 1 kHz
Accuracy
Output (Analog)
l
Calibration temperature: 23 5° C (73 9° F)
l
Reference conditions
Resistance Thermometer (RTD)
TYPE
MEASUREMENT ACCURACY
Pt100, Ni100
0.2° C or 0.08%
Pt500, Ni500
0.5° C or 0.20%
Pt1000, Ni1000
0.3° C or 0.12%
Resitance ( )
TYPE
Resistance
MEASUREMENT RANGE
0.1
1.5
or 0.08%
(2)
or 0.12%
(2)
MINIMUM RANGE
10 to 400
10 to 2000
(1) not for thermocouple
(2) % is related to the adjusted measurement range (the value to be applied is the greater)
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160
PROGRAMMABLE TEMPERATURE
TRANSMITTERS - SERIES 441
Accuracy (continued)
Thermocouple (TC)
TYPE
MEASUREMENT ACCURACY
E, J, K, L, T, U
0.5° C or 0.08%
(1)
C, D, N
1.0° C or 0.08%
(1)
B, MoRe5-MoRe41, R, S
2.0° C or 0.08%
(1)
Influence of the internal junction
Pt100
l
0.30 + 0.005|t|° C
|t| = value of temperature without redard to sign ° C
Voltage (mV)
TYPE
MEASUREMENT RANGE
l
Millivolt (mV)
20 uV or 0.08%
(1)
MINIMUM RANGE
-10 to 100 mV
l
0.01%/V deviation from 24 V
Load influence
l
General
Influence of power supply
0.02%/100
Temperature drift
Resistive thermometer (RTD):
(2)
(2)
l
Td = (15 ppm/°C x range end value + 50 ppm/°C x measurement range)
Resistive thermometer Pt100:
l
Td = (15 ppm/°C x (range end value + 200) + 50 ppm/°C x measurement range)
Thermocouple (TC)
l
Td = (50 ppm/°C x range end value + 50 ppm/°C x measurement range)
Load influence
(3)
0.1°C/year or
0.05%/year
(1)(3)
l
Long Term Stability
= Deviation of the ambient temperature according to the reference condition
Installation Conditions
Environmental Conditions
Ambient temperature
-40 to 85° C (-40 to 185° F)
Storage temperage
-40 to 100° C (-40 to 212° F)
Climatic class
EN 60 654-1, Class C
Moisture condensation
Allowable
Vibration resistance
4 g / (2 to 150) Hz according to IEC 60 068-2-6
EMC immunity
Interference immunity and interference according to
EN 61 326-1 (1EC 1326)
(1) % is related to the adjusted measurement range (the value to be applied is the greater)
(2) All data is related to a measurement end value of 20 mA
(3) Under reference conditions
161
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PROGRAMMABLE TEMPERATURE
TRANSMITTERS - SERIES 441
Mechanical Construction
Mechanical Construction
Dimensions
Weight
Approximately 40 g
Materials
Housing: Polycarbonate
Terminals
15 AWG (maximum)
Potting: Polyurethane
Terminal Connections
Power supply and current output
2
_
1
+
(8 to 30) V DC
(4 to 20) mA
SETUP socket
mA
Thermocouple
2-Wire
6
RTD
3-Wire
6
6
RTD
4-Wire
6
5
3
+
4
3
6
5
RTD
6
5
3
3
6
5
4
4
3
3
Remote Operations
Configuration set
Configuration kit 440-CABLE
Configuration
Using PC program TransComm
Interface
PC interface connection cable TTL -/- RS 232 with plug
Configuration parameters
Sensor type amd connection type, engineering units (°C/°F), measurement
range, internal/external cold junction compensation, cable resistance
compensation on 2 wire connection, fault conditioning, output signal
4 to 20 mA or 20 to 4 mA, digital filter (damping), offset, measurement
point identification (8 characters), output simulation.
Approvals
C
marked
Unit complies with the legal requirements set forth by the EU regulations
US
UL Recognized Component
FM
APPROVED
Intrinsically safe and non-incendive for use in hazardous locations
Class 1, Division 2 Groups A, B, C and D
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162
DIGITAL THERMOMETER
DE-305
Specifications
MAX
POWER
0.1°/1°
HOLD
°C
MAX
°F
60V
24V
MAX
PATOS
OFFSET
TYPE K
DE-305
DIGITAL THERMOMETER
°C
°F
Technical
Temperature scale: °C or °F User-Selective.
Resolution: 1°C or 1°F (or 0.1°C or 0.1°F)
User-Selectable
Inputs: One K-type Thermocouple
Measurement Range: 50 ~ 1300°C, (-59 ~ 2000°F)
Meter Operating Range: For Using at 0°C ~ 50°C
Environment(32 ~ 122°F)
Accuracy: (18~28°C ambient)
±(0.3 %rdg + 1°C) -50 ~ 1000°C
±(0.5 %rdg + 1°C) 1000 ~ 1300°C
±(0.3 %rdg + 2°C) -58 ~ 2000°C
The accuracy specification does not include type D
thermocouple probe accuracy.
Themperature Coefficient: 0.1 times the applicable
accuracy specification per °C from 0°C to 18°C to 50°C
Error Offset: Errors contributed by one particular
thermocouple may be practically eliminated, over a
limited measurement range, using a recessed front panel
OFFSET adjust on the meter and an accurate standard
when making the adjustment. Although making the
adjustment may increase errors for using different
thermocouples
Maximum Input: 60V dc or 24V rms ac between the
input pins or any input and ground.
General
Digital Thermometer
-
163
Large size LCD indication
Low Battery Indication
K-Type Thermocouple (option)
Handheld Lightweight Design
Reading Hold Function
Maximum Record
°C or °F Annunciators Display
1°C or 0.1°C (1°F or 0.1°F)
°C °F switchable on front panel
Single Thermocouple Input
User-Selectable Resolution
Front Panel Offset Adjustment
Display: 31/2 digit liquid crystal display (LCD) with
maximum reading of 1999.
Sampling Rate: 2.5 times per second
Battery: One 9V battery (6F 22)
Dimensions (mm): 148(H)x71(W)x36(D)
Weight: 208g (including battery)
Power Current: Approx. DC 2.8mA (typical)
Enclosure
1. Manual
2. Battery 9V
3. Rubber Holster
Accessories for Customer Option
1. NR-31B
4. NR-39
2. NR-33
3. NR-34
5. NR-34-INCO
ISOLAB INC. PH: 1-888-4-ISOLAB & 519-948-8371 FAX: 519-948-3614 www.isolab.org
THERMOCOUPLE MATERIAL SPECIFICATIONS
ANSI
CALIBRATION
CODE
POSITIVE
LEG
NEGATIVE
LEG
J
Iron ThermoKanthal
JP *
Constantan *
Cupron * Advance *
ThermoKanthal KN *
K
Chromel *
Tophel *
T1 *
ThermoKanthal KP *
T
Copper
E
R
S
B
M
C
Chromel *
Tophel *
T1 *
ThermoKanthal KP *
Platinum
13% Rhodium
Platinum
10% Rhodium
N
32 to 1400
(0 to 760)
ALumel *
Nial *
T2 *
ThermoKanthal KN *
32 to 2300
(0 to 1260)
Recommended for continuous oxidizing or neutral atmpspheres. Mostly used
above 1000°C (538°C). Subject to failure if exposed to sulphur. Preferential
oxidation of chromium in positive leg at certain low oxygen concentrations
causes "green rot" and large negative calibration drifts most serious in the
Constantan *
Cupron * Advance *
ThermoKanthal KN *
-300 to 700
(-184 to 371)
Constantan *
Cupron * Advance *
ThermoKanthal KN *
1500-1900°F (816-1038°C) range. Ventilation or inert-sealing of the protection
tubes can prevent this.
32 to 1600
(0 to 871)
Platinum
Useable in oxidizing. reducing or inert atmospheres as well as vacuum. Not
subject to corrosion in moist atmospheres. Limits are published for sub-zero
temperature ranges.
Recommended for continuously oxidizing or inert atmospheres. Sub-zero limits
of error are not established. Highest thermoelectric output of common
calibrations.
Recommended for high temperature. Must be protected with a non-metallic
protection tube and ceramic insulators. Continued high temperature usages
cause grain which can lead to mechanical failure. Negative calibration drift
causedby rhodium diffusion to pure leg as well as from rhodium volatilization.
Type R is generally used in industry while Type S is general used in laboratories.
Platinum
Similar to type R & S but output is lower. Also less susceptible to grain growth
and drift.
Platinum
30% Rhodium
Platinum
6% Rhodium
1600 to 3100
(871 to 1705)
High temperature applications in inert or vacuum atmospheres. Usefull in many
hydrogen applications. Continuous cycling causes excessive grain growth.
Nickel
3% Tungsten
Rhenium (W-3Re)
Nicrosil ***
14.5% Chromium
1.4% Silicon
0.1% Magnesium
Balance Nickel
NONE
APPLICATION INFORMATION
Suitable for vacuum, reducing or inert atmospheres, oxidising atmospheres
with reduced life. Iron oxidizes rapidly above 1000°F (538°C) so only heavy
gauge wire is recommended for high temperature. Bare elements should not be
sulphurous atmospheres above 1000°F (538°C)
100 to 3100
(538 to 1482)
5% Tungsten
Rhenium (W-5Re)
W
TEMP. RANGE
°F(°C)OF PROT.
TC **
Platinel *
5355
18% Nickel
Molybedenum
26% Tungsten
Rhenium (W-26Re)
25% tungsten
Rhenium (W-25Re)
4.2% Nisil ***
0.1% Silicon
Magnesium Balance
Nickel
Platinel *
7674
32 to 2250
(0 to 1287)
32 to 4200
(0 to 2315)
32 to 4200
(0 to 2315)
Very high temperature applications in inert or vacuum atmospheres. Preferred
over Tungsten/26% Tungsten Rhenium because it is less brittle at low
temperatures.
The ductility of W3R3 leg is superior to pure Tugnsten, but not as good as W5Re.
This combination has the highest output if the 3 common Tungsten Rhenium
calibrations from 1860 to 4200°F.
Can be used in applications where Type K elements have shorter life and stability
problems due to oxidation and the developement of "green rot".
32 to 2300
(0 to 1260)
32 to 2300
(0 to 1260)
Noble metal combination which approximates Type K curve bus has much
improved oxidation resistance. Should be treated as any noble metal calibration.
* Trade Names. Chromel, Alumel: Hoskins Mfg. Co.; T1, T2, Advance: Driver-Harris Co.; Nial, Tophel: Wilbur B. Driver Co.; ThermoKanthal KP and KN: The Kanthal Corp.;
Platinel; Engelhard Industries.
** The recommended temperature range is the temperature range for which limits of error have been established.
*** Trade names: Amax Specialty Metals Corp.
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164
THERMOCOUPLE INITIAL MATERIAL TOLERANCES
ANSI Limits of error Thermocouples Reference Junction 0°C(32°F). Published in ANSI Circular MC 96.1-1982
Note: 1/4 limits available on request
TYPE
TEMPERATURE RANGE °C(°F)
FOR STANDARD LIMITS OF
ERROR
STANDARD LIMITS OF
ERROR °C(°F)
TEMPERATURE RANGE °C(°F)
FOR SPECIAL LIMITS OF
ERROR
SPECIAL LIMITS OF
ERROR °C(°F)
J
0 to 293 (32 to 559)
293 to 760 (559 to 1400)
+
_ 2.2 ( +4.0)
+
_ 0.75%
0 to 275 (32 to 537)
275 to 760 (527 to 1400)
+
_ 1.1 ( +2.0)
+
_ 0.4%
K
-200 to -110 (-328 to -166)
-110 to 0 (-166 to 32)
0 to 293 (32 to 559)
293 to 1250 (559 to 2282)
+
_
+
_
+
_
+
_
2%
2.2 ( +4.0) *
2.2 ( +4.0)
0.75%
-200 to -67 (-328 to -89)
-67 to 0 (-89 to 32)
0 to 133 (32 to 271)
133 to 350 (271 to 662)
+
_
+
_
+
_
+
_
1.5%
1 ( +1.8) *
1 ( +1.8)
0.75%
-200 to -170 (-328 to -274)
-170 to 0 (-274 to 32)
0 to 340 (32 to 664)
340 to 900 (664 to 1652)
+
_
+
_
+
_
+
_
1%
1.7 ( +3.1) *
1.7 ( +3.1)
0.5%
S
0 to 600 (32 to 1112)
600 to 1450 (1112 to 2642)
B
800 to 1700 (1472 to 3092)
T
E
R
* Thermocouples and thermocouple ,aterioals are
supplied to meet limits of error specified for
temperature above 0°C. A thermocouple material
may not conform to the published sub-zero limits
of error for that material when purchased, unless
coformance is agreed to.
0 to 275 (32 to 527)
275 to 1250 (527 to 2282)
0 to 125 (32 to 257)
125 to 350 (527 to 662)
165
**
**
+
_ 0.5 ( +0.9)
+
_ 0.4%
250 to 900 (482 to 1652)
**
**
+
_ 1 ( +1.8)
+
_ 0.4%
+
_ 1.5 ( +2.7)
+
_ 0.25%
0 to 600 (32 to 1112)
600 to 1450 (1112 to 2642)
+
_ 0.6 ( +1.1)
+
_ 0.1%
+
_ 0.5%
800 to 1700 (1472 to 3092)
--
0 to 250 (32 to 482)
** Special limits of error for sub-zero temperatures have not yet been
temperatures have not yet been established. The following limits for
calibrations E and T are useful to start discussion.
-200 to 0°C
Type E:
Type T:
+1°C
+
.5°C
+
or 0.5%,
whichever is greater
+
or 0.8%,
whichever is greater
Non ANSI limits of error thermocouples
TYPE
**
**
+
_ 1.1 ( +2.0)
+
_ 0.4%
TEMPERATURE RANGE °C(°F)
LIMITS OF ERROR °C(°F)
C
0 to 427 (32 to 800)
427 to 2316 (800 to 4200)
+
_ 4.4 ( +8.0)
+
_ 1%
M
0 to 1287 (32 to 2349)
+
_ 0.75%
N
0 to 1250 (32 to 2282)
+
_ 2.2 ( +4.0)
+
_ 0.75%
ISOLAB INC PH: 1-888-4-ISOLAB & 519-9478-8371 FAX: 519-948-3614 www.isolab.org
Sub-zero limits of error for type J
and sub-zero special limits of error
for type K are not considered
because of the characteristics of
the materials.
THERMOCOUPLE COLOUR CODES
AMERICAN TO
ANSI T/C
AMERICAN TO
ANSI EXTENSION
BRITISH TO
BS 1843
GERMAN TO
DIN 43714
JAPANESE TO
JIS C 1610-1981
FRENCH TO
NF C 43-323
TYPE
J
K
T
E
+
+
+
+
_
_
_
_
+
+
+
+
R
+
S
+
B
N
+
+
_
+
_
_
_
_
_
_
+
+
+
+
+
+
_
_
_
_
_
_
+
+
+
+
+
+
_
_
+
+
_
_
_
_
_
_
_
+
+
+
+
+
+
+
_
_
_
_
_
_
+
+
+
+
+
+
_
_
_
_
_
_
_
_
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166
RESISTANCE TERMPERATURE DETECTOR (RTD)
SPECIFICATIONS
Standard Assemblies
ACROLAB RTD Assemblies utilize wire wound platinum elements with a reference resistance of 100
Ohms at 0°C and a temperature coefficient of 0.00385 Ohms/Ohm/°C. ALL ACROLAB RTD probes are of
the "filled tube" or "MgO" construction, providing long operating life in high vibration and/or temperature
applications.
TYPICAL 100 OHM PLATINUM ELEMENT TOLERANCES
TEMPERATURE
°C
CLASS B (0.12%)
TOLERANCE
+
_ [0.30 + 0.0050 |t|]°C
BAND 1 (0.1%)
TOLERANCE
+
_ [0.26 + 0.0042 |t|]°C
CLASS A (0.06%)
TOLERANCE
+
_ [0.15 + 0.0020 |t|]°C
BAND 3 (0.03%)
TOLERANCE
+
_ [0.08 + 0.0017 |t|]°C
BAND 5 (0.01%)
TOLERANCE
+
_ [0.03 + 0.0017 |t|]°C
°F
°C
°F
°C
°F
°C
°F
°C
°F
°C
°F
-200
-328
1.30
2.34
1.10
1.98
0.55
0.99
0.42
0.76
0.37
0.67
-100
-148
0.80
1.44
0.68
1.22
0.35
0.63
0.25
0.45
0.20
0.36
0
32
0.30
0.54
0.26
0.47
0.15
0.27
0.08
0.14
0.03
0.05
100
212
0.80
1.44
0.68
1.22
0.35
0.63
0.25
0.45
0.20
0.36
200
392
1.30
2.34
1.10
1.98
0.55
0.99
0.42
0.76
0.37
0.67
300
572
1.80
3.24
1.52
2.74
0.75
1.35
0.59
1.06
0.54
0.97
400
752
2.30
4.14
1.94
3.49
0.95
1.71
0.76
1.37
0.71
1.28
500
932
2.80
5.04
2.36
4.25
1.15
2.07
0.93
1.67
0.88
1.58
600
1112
3.30
5.94
2.78
5.00
1.35
2.43
1.10
1.98
1.05
1.89
Element Types
Single platinum elements of 100 Ohms at 0°C and duplex elements of two 100-Ohm elements inside
the same sheath are both available as standard. Elements of other resistive materials such as copper
and nickel are available upon request.
Element Types
Exitation current and voltage 2mA @24 VDC
Time Constant
The time required to sense 63 % of a step temperature change from 25°C to 80°C in water flowing
at 3 ft/sec. "The time constant for a 3/16" OD SS sheath diameter is 2.0 seconds typical."
Temperature Range
The standard temperature range is -100°C to 260°C (-148°F to 500°F). Higher ranges available
(up to 550°C) on request.
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RESISTANCE TERMPERATURE DETECTOR (RTD)
SPECIFICATIONS
Element Leads
Lead wire is stranded, silver plated copper with teflon insulation for low range units, and stranded,
silver plated copper with fiberglass insulation for high range units. Three lead wires are
recommended to compensate for lead wire resistance in industrial applications.
Leadwire Insulation
Max. Temp. rating: 260°C (500°F) teflon
550°C (1022°F) fiberglass
WIRE CONFIGURATIONS
Two-Wire
Provides one connection to each end of the element. This construction is suitable where the
resistance of the lead wire may be considered as an additive constant in the circuit, and particularly
where the changes in lead resistance due to ambient temperature changes may be ignored.
Three-Wire
Provides one connection to one end of the element and two to the other end of the element.
Connected to an instrument designed to accept three wire input, sufficient compensation is usually
achieved for leadwire resistance and temperature change in leadwire resistance. This is the most
commonly used configuration.
Four-Wire
Provides two connections to each end of the element to completely compensate for leadwire
resistance and temperature changes in the leadwire. This configuration is used where highly accurate
temperature measurement is vital.
2 WIRE SINGLE
2 WIRE DUPLEX
3 WIRE SINGLE
RED
3 WIRE DUPLEX
4 WIRE DUPLEX
WHITE
WHITE
WHITE
GREEN
WHITE
GREEN
WHITE
RED
BLACK
RED
RED
BLACK
RED
RED
BLACK
RED
RED
RED
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168
TUBING, MgO SHEATH, PROTECTION TUBE,
AND DRILLED WELL MATERIALS
METALS
MATERIAL / COMPOSITION
TYPICAL AREAS OF USE
TUBING
304 Stainless Steel
(UNS S30400)
18% Chromium
8% Nickel
304 Stainless Steel Low
Carbon (UNS S30403)
APPLICATION GUIDLINE INFORMATION
MgO
PROTECT.
DRILLED
SHEATHS
TUBES
WELLS
Up to 899°C (1650°F) under oxidizing conditions. Has general good oxidation and corrosionr esistance in a
wide range of industrial environments. Subject to carbide precipitation, which can reduce corrosion
resistance in the 47 to 538°C corrosion resistance in the 47 to 538°C (800 to 1000°F) range. Good
mechanical properties from -184 to 788°C (-300 to 1450°F) range. Main areas of usage for thermocouple
protection is in areas of usage for thermocouple protection is in chemicals, foods, plastics and pertroleum.
Generally regarded as standard protection tube material.
Same characteristics as for 304 Stainless Steel except that low carbon allows corrosion resistant weld areas.
Not recommended for use above 472°C (800°F). (0.03% maximum carbon)
18% Chromium
8% Nickel
310 Stainless Steel
(UNS S31000)
Up to 1038°C (1900°F) continuous, 1140°C (2100°F) intermittent. Mechanical and corrosion resistant similar
to and better than 304 Stainless Steel.
25% Chromium
20% Nickel
316 Stainless Steel
(UNS S31600)
Up to 927°C (1700°F) under oxidizing conditions. Same areas of applications as for 304 Stainless Steel. Has
improved resistance to mild acid and pitting corrosion.
16% Chromium, 12% Nickel,
2% Molybdenum
316 Stainless Steel Low
Carbon (UNS S31603)
Same characteristics as for 316 Stainless Steel except that low carbon allows corrosion resistant weld areas.
Not recommended for use above 472°C (800°F). (0.03% maximum carbon)
16% Chromium, 12% Nickel,
2% Molybdenum
446 Stainless Steel
(UNS S44600)
27% Chromium
Alloy 600 (UNS N06600)
(Inconel 600)
72% Nickel, 15% Chromium,
8% Iron
Alloy 601 (UNS N06601)
(Inconel 601)
Up to 1093°C (2000°F) under oxidizing conditions. Excellent high temperature corrosion and oxidizing
resistance. Main areas of application are hardening, nitriding and annealing furnaces, salt baths, molten
lead, tin and babbit metal and sulfurous atmospheres. Not for carburizing atmospheres. Other areas are
steel soaking pits, tinning pots, waste heat boilers, ore roasters, cement exit flues, boiler tubes to
982°C (1800°F), incinerators to 1093°C (2000°F) and gass flue tanks.
Up to 1149°C (2100°F) under oxidizing conditions. Reducing conditions reduce temperature to 1038°C
(1900°F). Must no be placed in sulfurous atmospheres above 538°C (1000°F). Main areas of applications
for thermocouple protection are carburizing, annealing and hardening furnaces, Cyanide saltbaths, blast
furnace downcomers, open hearth flue stacks, steel soaking pits, waste heat boilers, ore roasters, cement
exitflues, incinerators and glass tank flues.
Similar applications to Inconel 600 but with superior resistance to sulpher, high temperature oxidization
resistance to 1260°C (2300°F)
61% Nickel, 23% Chromium,
1.35% Aluminum
Brass
Up to 538°C (1000°F) continuous. Good thermal conductivity and mechanical strength.
Carbon Steel
Up to 538°C (1000°F) in non-oxidizing environments. Main areas of usage are galvanizing pots, tinning pots,
molten babbit metal, molten magnesium, molten zinc, petroleum refinery applications such as dew axing
and thermal cracking.
Cast Iron
Up to 704°C (1300°F) in oxidizing conditions. Main areas of usage is in molten non-ferrous metals, daily
whiting is recommended. Can be used to 871°C (1600°F) under reducing conditions.
Copper
Up to 260°C (500°F) continuous. Excellent thermal conductivity and mechanical strangth.
Tantalum
Up to 2349°C (4350°F). Good resistance to corrosion and quick heat conductivity. Good mechanical strength.
Used in chemical processes and high temperatures in vacuum or inert atmospheres.
Titanium
Up to 1260°C (2300°F) in inert or vacuum atmospheres. Acid and chemical resistant . Oxidization resistance
to 538°C (1000°F).
169
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TUBING, MgO SHEATH, PROTECTION TUBE,
AND DRILLED WELL MATERIALS
CERAMICS AND COMPOSITE MATERIALS
MATERIAL / COMPOSITION
TYPICAL AREAS OF USE
TUBING
APPLICATION GUIDLINE INFORMATION
MgO
PROTECT.
DRILLED
SHEATHS
TUBES
WELLS
Up to 1889°C (3400°F) when supported. Has only fair resistance to thermal and mechanical shock.
Essentially same areas as Mullite including induction melting and vacuum furnaces. Impervious to
gases at high temperatures.
Alumina
(Recrystallized 99.7% AL O )
Cerite - II
Up to 1093°C (2000°F) for submerged use in aluminum and other non-ferrous metals. Not wetted by
molten aluminum and other non-ferrous metals. No contamination. Good thermal and mechanical shock
resistance.
(Cast oxide composites)
Cerite - II
Up to 1093°C (2000°F) for submerged use in aluminum and other non-ferrous metals. Not wetted by
molten aluminum and other non-ferrous metals. No contamination. Good thermal and mechanical shock
resistance.
(Cast oxide composites)
Hexaloy SA
Up to 1650°C (3400°F) in air. High thermal conductivity, excellent wear and abrasion resistance, high
thermal shock shock resistance and good mechanical strength. Superior chemical resistance in both
reducing and oxidizing environments. Attacked by Halides, fused caustics and ferrous metals.
sintered alpha, silicon carbide
Metal Ceramic LT-1
(slip cast composite of chromium
and aluminum oxide)
77% chromium
2% aluminum oxide
Mulllite
Up to 1374°C (2500°F) in oxidizing conditions. Main areas of usage are molten copper base alloys to 1149°C
(2100°F), blast furnace and stack gases to 1316°C (2400°F), Sulfer burners to 1093°C (2000°F),
cement kilns to 1024°C (2200°F), chemical process reactors to 1371°C (2500°F). A ceramic primary tube
is required when a noble metal thermocouple is used.
Up to 1510°C (2750°F) when supported. Has poor mechanical shock resistance, good thermal shock
resistance. For barium chloride salt baths to 1288°C (2350°F) Should be vertical mounted or supported
if horizontal. For high temperature applications of ceramic industry, heat treating and glass manufacturing.
Impervious to gases at high temperature.
63% alumina
Refractory Coated
(Series 1100)
Up to 745°C (1400°F). Refractory laminated coating resists erosion from molten aluminum, zinc or
galvanizing baths. Special protective bulb at tip for fast responce and thermal expansion.
resistance to 1260°C (2300°F)
Silicon Carbide
Up to 1650°C (3000°F). For an outer protection tube with Alumina our mullite primary tube. For brick
and ceramic kilns, steel soaking pits and molten non-ferrous metals. Can withstand direct flame
impingement. Fair thermal shock resistance. Approximately 14% porosity.
99% silicon carbide, 9% silicone
9% silicon dioxide
balance aluminum oxide
Silicon Nitride
Up to 927°C (1700°F). For use in aluminum and other non-ferrous metal foundries. Not wetted by molten
molten aluminum and other non-ferrous metals. No contamination. Resists thermal and mechanical shock.
Vesuvious
Up to 927°C (1700°F). For use in aluminum and other non-ferrous metal foundries. Not wetted by molten
molten aluminum and other non-ferrous metals. No contamination. Resists thermal and mechanical shock.
Handle carefully.
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170
THERMOCOUPLE SELECTION
Selecting the proper thermocouple and installing it correctly with provide you
with more accurate results and give the devise a longer life time. The following are
some helpful tips for selecting and maintaining thermocouples.
A. Thermocouples should be protected.
Many external factors can affect the composition of the thermocouple
materials causing skewed readings and shortened lifetime. Evaporation, oxidation,
contamination, corrosion, diffusion, and induced EMF must all be considered when a
thermocouple is being put into service. Protective sheaths can be used in the
construction to protect the device. If the thermocouple contains a bare wire, it is
important that the protection tubes are clean and have the proper diameter and
length to allow proper ventilation inside.
B. Select practical and large wire.
Wire that contains heavier wire is often more stable in a high temperature
environment when compared with a lighter gauge. However, fine gauge wire
provides rapid response and flexibility. A compromise must be made using these
factors to determine the largest wire possible to meet the specifications.
C. Select proper location for installation.
Thermocouple must be installed in an area that properly represents the
temperature of the equipment or substance that is being measured.
D. Ensure proper thermocouple depth.
Since heat can be transferred away from the thermocouple sensor, it is
important to ensure the thermocouple has sufficient depth to gain an accurate
reading.
E. Maintain a constant immersion depth.
Imperfections in the thermocouple wires can result from factors such as
oxidation, corrosion, and evaporation. These imperfections can cause inaccurate
readings if the depth of the thermocouple is altered.
F. Heating cycles can affect accuracy.
It is recommended that the thermocouples be used at a single temperature or
increasingly higher temperatures to maintain high accuracy. However, this is not
always the case. It must be accounted for that there will be some error when cyclic
heating occurs. The error can be reduced by using thermocouples which are still in
good condition.
G. Check equipment regularly.
It is important to check and repair the thermocouples, protection tubes, and
extension wires for any damage. Checks should occur as frequent as necessary,
however, once a month is usually sufficient. Check to see if the protection tubes are
burnt out or damaged to prevent harm to the thermocouple. Check thermocouples
in place if possible. If not, they should be reinserted to at least the same depth to
avoid error. Make sure the external wire reaches the resistance equipment.
171
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TROUBLE-SHOOTING
If a thermocouple is giving erroneous readings, the following steps should be taken
to spot the error.
A. Check Circuit
Check the polarity of the thermocouple at each connection. They can often
be identified by magnetism or colour coding. The negative thermocouple wire should
connect to the negative extension wire, and in turn, to the negative side of the
meter. This should also be true for the positive connections.
B. Check Instrumentation
After checking the circuit, turn your attention to control meter or recording
instrument. Make sure the instrument in set to the proper thermocouple type.
Check the room temperature setting (cold junction compensation). Do this by
removing the extension wires and placing a jumper wire across the meter connection
terminals. The reading should coincide with the room temperature. If problems still
arise, compare the reading of a test thermocouple with known accuracy (also
connected to a meter of known accuracy) with the thermocouple in question. Make
sure the test thermocouple is placed as close to the original as possible to ensure
they are measuring the same temperature.
C. Check Thermocouple
Thermocouples are always susceptible to a change in composition which could
cause faulty readings. This could be due to many factors such are oxidation,
corrosion, or contamination that often c ome from such things as brazing alloys and
fluxes. Check the working thermocouple by hooking it up to a test meter of known
accuracy. If the working meter reading is the same as the previous test reading of
known accuracy, then the working thermocouple is not the problem.
D. Test Meter and Extension Wires
Connect the extension wires to a test thermocouple of known accuracy and
observe the reading. If the reading is different than obtained with the test meter,
then the fault lays in either the working meter or extension wires.
Checking all of these components of the system can often result in diagnosing the
problem and finding a solution. If the error is directly due to a faulty thermocouple,
then it should be removed and inspected. If the thermocouple is severely corroded
or oxidized then it should be replaced. It is often better to replace an inaccurate
thermocouple than to risk a loss or product or time due to temperature problems.
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172
CAUSES OF AGING (DRIFT)
Aging refers to a positive EMF shift (more output) of nickel thermocouple
alloys resulting from a temperature gradient along the thermocouple elements. The
temperature that aging occurs is estimated to be around 370° to 540°C (700° to
1000°F). There are a few things that can increase the amount of EMF shift:
- The temperature that is being measured or the previous thermal history of
the thermocouple.
- The thermocouple composition.
- Duration of aging temperature.
- Amount of thermocouple exposed to the aging temperatures.
It must be recognized that aging depends on the application for which the
thermocouple is being used and the temperature gradient it experiences. The
operating temperature of the thermocouple should be checked. If the thermocouple
has never been exposed to aging temperatures, it should never have errors due to
aging.
To reduce the inaccuracy of reading temperatures in the aging range, a preaged thermocouple may be used. Pre-aged thermocouples are heat treated and
have special compositions to minimize errors caused by aging. However, if these are
heated above the aging range then the effect of the pre-aging can be removed. For
applications where the temperature is above the aging range, it is important to keep
as little length of thermocouple as possible in the aging range. This will help to
minimize the aging effects.
The effects of the aging process can actually be removed. This is done by
heating the entire thermocouple above 870°C (1600°F) for at least 5 minutes. Then
the thermocouple should be rapidly cooled to below the aging temperatures. This
should restore the wire to its original calibration.
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HOT OR MEASURING JUNCTIONS
Ungrounded Junction (U)
The welded thermocouple junction is fully isolated from the welded closure of the sheath. This
junction provides electrical isolation to reduce problems associated with electrical interference.
Ungrounded junctions are also recommended for use in extreme positive or negative temperatures,
rapid thermal cycling and for ultimate corrosion resistance of the sheath alloy. All ungrounded
junctions exceed 100 megaohms resistance @ 100V dc at ambient room temperatures.
Exposed Junction (E)
The thermocouple wires are welded and exposed. The insulation is not sealed against liquid or gas
penetration. Recommended where fast response is desired, and corrosive conditions are nonexistent.
The exposed hot junction length for 1/8-inch diameter sheaths and above is typically equal to the
outside diameter of the sheath. The exposed junctions for sheath diameters less than 1/8-inch
diameter are supplied as sheilded junctions.
Grounded Junction (G)
The thermocouple junction is welded securely into the closure end of the sheath, becoming an integral
part of the weld. This is a good general purpose, low cost junction providing faster response times
than an un-grounded junction of similar sheath diameter. Grounded junctions should not be used with
Type T thermocouples, due to the copper wire.
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175
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