Bulletin No. 30298-074-01A September 1998 Raleigh, NC, USA Instruction Bulletin Replaces 30298-074-01 dated 7/98 Control Bus-Powered XUJ Photoelectric Sensors Factory-Assembled with a SERIPLEX® Communication Module This bulletin provides information about the installation and operation of SERIPLEX factory-assembled XUJ photoelectric sensors. The XUJ photoelectric sensors are assembled with a SERIPLEX communication module, which allows direct connection to a SERIPLEX control bus. Operating signals communicated between the SERIPLEX control bus and the sensor include: • whether the sensor target is absent or present • the sensor quality signal, also known as a marginal detection signal (MDS) — available on some models • the health bit signal, which is positive feedback to the control host, indicating a good control bus connection to the sensor — available on some models; user optional • sensor light/dark operating selection — available on some models; user optional For complete set-up and installation information, also refer to the following documents: • SERIPLEX Set-Up Tool (30298-034-01_) • SERIPLEX Design, Installation, and Troubleshooting (30298-035-01_) • Telemecanique XUJ photoelectric sensor instruction bulletin (enclosed) NOTE: Do not open this sensor. The internal connections are susceptible to damage from electrostatic discharge (ESD). This assembly contains no userserviceable parts. IMPORTANT USER INFORMATION It is possible that corrupted information in the control system described in this document can cause the system to report an incorrect input or incorrectly operate an output. Where personnel and/or equipment hazards exist, use appropriate interlocking. Those responsible for the application, implementation, and use of the control system must ensure that the necessary design considerations are incorporated into each application, completely adhering to applicable laws, performance and safety requirements, regulations, codes, and standards. This system offers significant advantages in communication throughput, I/O number, and control bus length. Proper application will result in a reliable, high-performance control system. WARNING HAZARD OF UNEXPECTED OUTPUT ACTUATION Where personnel and/or equipment hazards exist, use the appropriate hard-wired safety interlocks. Failure to follow this instruction can result in death or serious injury. © 1998 Square D All Rights Reserved 1 Control Bus-Powered XUJ Photoelectric Sensors Addressing and Sensor Set-Up Bulletin No. 30298-074-01A September 1998 WARNING UNINTENTIONAL EQUIPMENT OPERATION • Do not address and/or set up sensors at temperatures below 0 °C or above 60 °C. Extreme temperatures affect data retention times and can cause sensor damage. • Disconnect control bus power before installing/removing the XUJ photoelectric sensors. Failure to follow this instruction can result in death or serious injury. ADDRESSING AND SENSOR SET-UP 1. To address the XUJ sensor and set the optional functions, use the SPXSST2 set-up tool with an appropriate adaptor (see Table 1). For detailed instructions, refer to the SERIPLEX Set-Up Tool Manual (30298034-01_). Table 1: Adaptor Cables for the SPXSST2 Set-Up Tool Connector Type XUJ Sensor Suffix Recommended Set-Up Tool Cable or Adaptor Pigtail with no connector SXL3, SXL6, SXL9 SPXTJUNCTV2 5-pin micro-style connector SXUQ5 SPXUQ5ADAPT 5-pin mini-style connector SXL3MQ5, SXL6MQ5, SXL9MQ5 SPXHH2P2CABLE or SPXMQ5ADAPT 7-pin mini-style connector SXL3MQ7, SXL6MQ7, SXL9MQ7 SPXMQ7ADAPT 2. Determine addresses A and B (valid range 001 - 255), based on installation design and layout, and enter into the sensor module, using the SPXSST2 set-up tool. Use Table 2 to determine the logic. Table 2: Address I/O Function Address Input Function Output Function A Photoelectric sensor output signal, placed on the control bus Not used B Module diagnostic signal, placed on the SERIPLEX control bus. The type of diagnostic signal varies according to the assembly used. Diagnostic signal types are: • For the SPXXCJ base, marginal detection signal (MDS); also known as sensor quality — master/slave operation only Available on: XUJK103534SX•••, XUJK06353SX•••, XUJK063539SX••• • With the SPXXAJ base, health bit 1 (master/slave or peer-to-peer operation) Available on: XUJLM1514SX•••, XUJLM0811SX•••, XUJLM0619SX••• • With the SPXXBJ base, health bit 1 (master/slave operation only) Available on all other models (all XUJM & XUJT models, and XUJK models without MDS) Light/dark operating selection, via the SERIPLEX control bus. Also see step 3 below this table. • For economy-style models (SPXXAJ base), sensors are light operate only, not user selectable. Go to step 3 below this table for these models: XUJLM1514SX•••, XUJLM0811SX•••, XUJLM0619SX••• • For diffuse sensing models with an SPXXBJ base, off = dark operate; on = light operate XUJK123538SX•••, XUJK703538SX•••, XUJM700318SX•••, XUJM120318SX•••, XUJT700318SX•••, XUJT120318SX••• • For thru-beam and retroreflective XUJK, XUJM, and XUJT models (with SPXXBJ and SPXXCJ bases), off = light operate; on = dark operate 1. For an explanation of the health bit, see SERIPLEX Design, Installation, and Troubleshooting (30298-035-01_). 3. You have two options when selecting light/dark operation: — Light /dark operation selectable through the SERIPLEX control bus, as shown in Table 2. This allows the flexibility to change light/dark operation from the host. 2 © 1998 Square D All Rights Reserved Bulletin No. 30298-074-01A September 1998 Control Bus-Powered XUJ Photoelectric Sensors Installation — Light/dark operation set by inverting input A in control word 1, using the SERIPLEX set-up tool (SPXSST2). This eliminates the need for additional user software code. NOTE: In some cases, sensor output status LED indicators will correspond to the inverse of the control bus signal. 4. Enter the proper control words, based on the operating mode (peer-topeer or master/slave) and the desired optional functions (such as inverted input and output signals, digital debounce, and data echo). Be sure to set a nine-volt threshold within control word 2 (and not a five-volt threshold). 5. Record the addresses and control words on the module’s nameplate (A, B, 1, 2). INSTALLATION 1. Ensure that all system-related design work and calculations are complete. Refer to the latest revision of bulletin number 30298-035-01_, the SERIPLEX Design, Installation, and Troubleshooting bulletin, for system-related information. 2. If the control bus is run through a conduit system, be sure to keep the bus separate from all power wiring (line and load). Good wiring practice requires that control wiring and power wiring are run in separate conduit systems. 3. Refer to the Telemecanique photoelectric sensor instruction bulletin enclosed with this sensor for information about mounting, sensor alignment, LED functionality, and enclosure ratings. V+ Bus Power 2 3 Data Data 1 Shield Drain 4 Figure 1: Shield Drain 1 Bus Common (extended pin) V+ Bus Power 5 5 2 4 Clock Clock 3 Bus Common Five-Pin Micro-Style Plug Connector (Face View) (extended pin) Figure 2: Five-Pin Mini-Style Plug Connector (Face View) Clock Shield Drain 1 6 Clock (blue or green) Data (white) Data 2 5 V+ Bus Power V+ Bus Power (red) Bus Common (black) Shield Drain (bare wire) 3 4 V+ Auxiliary Power (not used) V- Auxiliary Power (not used) Figure 4: SERIPLEX Cable Connections 7 Bus Common (extended pin) Figure 3: Seven-Pin Mini-Style Plug Connector (Face View) © 1998 Square D All Rights Reserved 4. With the control bus power applied, the sensor will power up in light operate mode, for alignment purposes — even if the control bus is not running. 3 Control Bus-Powered XUJ Photoelectric Sensors Specifications Bulletin No. 30298-074-01A September 1998 SPECIFICATIONS Table 3: General Specifications Parameter SERIPLEX bus power requirements Value Nominal voltage rating 24 Vdc Power supply voltage range for XUJK sensors 19.2 to 30 Vdc (including ripple) Power supply voltage range for XUJL, XUJM, and XUJT sensors 21.7 to 30 Vdc (including ripple) Reverse polarity protection yes, for + and - bus power leads Enclosure ratings see sensor instruction bulletin Bus clock frequency operating range 10 kHz to 200 kHz Operating temperature -25 to +60 °C (-13 to +140 °F) Storage temperature -40 to +80 °C (-40 to +176 °F) Relative humidity 5 to 95%, non-condensing Micro-environmental category 3 (per IEC664-1, section 2.5.1) Shock (IEC 68-2-27) 30 g, 3 axes, 11 ms duration, half-sine pulse Vibration (IEC 68-2-6) 10 to 55 Hz, 3 axes, 1 mm p-p Electrostatic discharge (ESD) XUJK XUJL, XUJM, XUJT Noise immunity IEC1000-4-2, level 2 (4 kV) IEC1000-4-2, level 3 (6 kV contact, 8 kV air discharge) Radio frequency immunity (RFI) XUJL XUJK, XUJM, XUJT IEC1000-4-3, level 2 (3 V/m) IEC1000-4-3, level 3 (10 V/m) Fast transients IEC1000-4-4, level 3 (2 kV network power, 1 kV I/O) Impulse IEC947-5-2, level 3 (2.5 kV) Conducted RFI IEC1000-4-6, level 3 (10 Vrms) UL File E114926 CSA File LR53531 Compliance standards Table 4: Bus Power Supply Current Drain — Typical Values Typical Values @ 24 Vdc, 25 °C Typical Values at 30 Vdc, 60 °C Photoelectric Sensor-Only Sensor Assembly Current Draw 1 SERIPLEX Communication Base Total Current Drain SERIPLEX Communication Base Total Current Drain SPXXAJ 30 mA 13 mA 43 mA 17 mA 47 mA SPXXBJ with XUJM or XUJT sensors 30 mA 14 mA 44 mA 18 mA 48 mA SPXXBJ with XUJK diffuse-style sensors 45 mA 14 mA 59 mA 18 mA 63 mA SPXXCJ 45 mA 15 mA 60 mA 19 mA 64 mA SPXXXJ 30 mA n/a 30 mA n/a 30 mA SPXXUJ see the sensor data sheet 17 mA sensor current draw, plus 17 mA 21 mA sensor current draw, plus 21 mA 1. Maximum value at 25 °C. Table 5: Communication Base Bus Capacitance — Typical Values (used for network calculations) Connection Method (communication base suffix) 1 Capacitance of Communication Base without Connection Connection Capacitance Total Capacitance L3, L3MQ5, L3MQ7 75 pF 114 pF 189 pF L6, L6MQ5, L6MQ7 75 pF 228 pF 303 pF L9, L9MQ5, L9MQ7 75 pF 342 pF 417 pF UQ5 75 pF n/a 75 pF 1. The capacitance of the connection cable type CBL2222P38 is 38 pF per foot. 4 © 1998 Square D All Rights Reserved Bulletin No. 30298-074-01A September 1998 Control Bus-Powered XUJ Photoelectric Sensors Replacement Parts and Accessories Figure 5: Sensor Dimensions (with the SERIPLEX Communication Module or Emitter Base Attached) See the appropriate sensor instruction bulletin for all other dimensions. REPLACEMENT PARTS AND ACCESSORIES Table 6: Replacement Parts and Accessories Part Number Description SPXXUJ••••• A replacement communication base for SERIPLEX XUJ photoelectric sensors. Replaces SPXXAJ•••••, SPXXBJ•••••, and SPXXCJ•••••. 1. The symbol ••••• represents the communication base suffix that corresponds to the connection method used. Refer to the original equipment for the appropriate communication base suffix (L3, L6, L9, L3MQ5, etc.). © 1998 Square D All Rights Reserved 5 Control Bus-Powered XUJ Photoelectric Sensors Instruction Bulletin Square D Company 8001 Hwy 64 East Knightdale, NC 27545 (919) 266-3671 6 Bulletin No. 30298-074-01A September 1998 Square D and are registered trademarks of Square D Company. Electrical equipment should be serviced only by qualified electrical maintenance personnel. No responsibility is assumed by Square D for any consequences arising out of the use of this material. © 1998 Square D All Rights Reserved