Issued: 10/11 Supersedes: 8/10 Corrosion Resistant Pumps Flygt corrosion resistant pumps are constructed of stainless steel for corrosive liquid or salt water applications where cast iron is not recommended. Stainless steel pumps are corrosion resistant. 2000 Series Stainless Steel Pumps: Model 2730 is available in type DS and is constructed in 316 stainless steel. Model 2740 is available in types BS and DS and is constructed in 316 stainless steel. Model 2750 is available in type BS and is constructed in 316 stainless steel. 3000 Series Stainless Steel Pump: Model 3060 is available in types CP, CS, CT, DP, DS and DT and constructed in 316 stainless steel. 8000 Series Stainless Steel Pumps: The following pumps are constructed entirely in stainless steel: Models 8050, 8053, 8056 and 8058 are available in types DP and DS and are constructed in 316 stainless steel. Issued: 11/08 Supersedes: 12/99 Corrosion Resistant Materials (for 3000 series pumps) 3000 series corrosion resistant pumps: Selective addition of parts in corrosion resistant materials offers an economical modular system for the solution of corrosive pumping problems. Selecting a pump for demanding applications requires that every parameter of the liquid - pH value, temperature, solids content and type, viscosity, etc. - is taken into consideration. With proper information, Flygt can offer a solution that optimizes both the technical and economical aspects. An increasing number of industrial users are now specifying submersible pumps instead of the cumbersome conventional pumps installed in separate dry and wet pits with vertical long shafts. The main reason is that submersible pumps offer a choice of special materials either for the entire pump or selectively for certain parts only. Flygt’s “modular” material selection system makes it especially easy for the customer to adapt the pump simply and economically to specific requirements. The pump can be gradually upgraded to meet increasingly demanding application requirements without becoming overspecified and unnecessarily costly. The charts and illustrations that follow show how the overall corrosion resistance of the cast iron Flygt pump can be upgraded until it achieves the right combination best suited and most economical for the intended application. Any such combination can be ordered fully assembled but an existing standard pump can also be modified by ordering the necessary special parts. For instance, a standard cast iron pump can be fitted with a stainless steel impeller for applications where the liquid itself is non-aggressive and clean but the combination of high oxygen content and high flow velocity may give rise to accelerated corrosion. If, on the other hand, the pH of the liquid varies continuously within a broad interval (pH 4 to 14) and abrasive particles are also present, the entire hydraulic end (volute, oil housing bottom and impeller) should be supplied in stainless steel and the pump fitted with a special shaft seal. In this case, the motor section may still remain cast iron for cost saving. A pump made entirely of stainless steel, including a stainless steel cable protector, should always be used for highly aggressive liquids, e.g. with pH constantly below 6, especially if the application involves elevated temperatures and abrasive particles. While considering special materials, remember that the original standard versions made of cast iron are also reliable and economical when used in sea water. Ensure, however, that the pump is epoxy coated and provided with zinc anodes for cathodic protection against galvanic corrosion by contacting your nearest Flygt products distributor. Under normal conditions and in most models, the motor is cooled by a portion of the liquid being diverted through a cooling jacket surrounding the stator. Due to this arrangement, Flygt submersible pumps are also suitable for continuous dry installations and are inherently floodproof. However, if the pump can be expected to draw air frequently, the internal cooling jacket can be sealed off from the volute and an independent cooling system added by feeding water from an external source. Such an arrangement can also be used when pumping liquids at elevated temperatures. Issued: 5/89 Corrosion Resistant Pump Combinations (for 3000 series pumps) 3000 series corrosion resistant pumps: Stainless Steel Impeller: Here the original standard cast iron pump is equipped with a stainless steel impeller for applications such as the handling of water which is basically clean but has a high oxygen content and flows at a high velocity. Stainless Steel Pump with Cooling Jacket: The entire pump is made of stainless steel and is equipped with a cooling jacket. This pump is intended for applications in which the liquid is highly aggressive, i.e. when pH is constantly below 6, especially in connection with abrasive particles. Part of the liquid being pumped circulates through the cooling jacket around the stator housing, in order to cool the motor. Entire Hydraulic End made of Stainless Steel: All hydraulic end components, ie. the volute, oil housing bottom and impeller, are made of stainless steel and the pump is equipped with a special mechanical shaft seal assembly for corrosive liquids. Suitable for applications in which the pH of the liquid varies continuously within a broad interval (4 - 14) and the liquid contains abrasive particles. Stainless Steel Pump with Separate External Cooling System: Same design as in the preceding example, although the cooling system is isolated from the volute and connected to an external water supply. This solution is preferable if a highly aggressive liquid also contains fairly large particles or fibers that could be deposited on the inside of the cooling jacket. The same applies if the pump often draws air and there is a risk of running dry or if the liquid pumped is at elevated temperatures. For liquids containing fine abrasive particles, the design allows the external cooling liquid to be used for continuously flushing the shaft seal. Supersedes: Issued: 8/10 Supersedes: 11/08 Corrosion Resistant Pumps (for 8000 series pumps) Components in Stainless Steel Motor Housing 8000 series models available: D 8050 D 8053 D 8056 D 8058 Seal Housing Impeller Volute D 8000 series pumps are available in types DP and DS and constructed in 316 stainless steel. D 8000 series pumps are designed to work in demanding environments where you need to handle corrosive liquids and sludge, as well as large solids. Major pump components, such as motor housing, seal housing, volute and impeller are made of AISI type 316 stainless steel with smooth surfaces devoid of blow holes or other irregularities. All exposed nuts and bolts are AISI 316 stainless steel. The recessed impeller is capable of handling solids, fibrous materials, heavy sludge and other matter found in wastewater. The impeller is keyed to the shaft. Issued: 5/89 Supersedes: Corrosion Resistance Limitations This chart indicates how some chemicals affect the parts of the pump. Information concerning the effect of other chemicals is available from your nearest source of Flygt products. Values are based on 40°C (104°F) PARTS AND MATERIALS EXPOSED Seal Unit Outer Face Aluminum Oxide Silicon Carbide 1 1 1 3 3 3 3 3 3 3 3 1 1 1 1 1 1 1 1 1 1 2 1 1 1 3 3 3 1 1 2 2 3 2 2 3 1 2 2 1 1 1 1 2 1 1 3 3 3 2 1 1 2 2 1 1 1 3 3 3 2 3 3 3 3 2 1 1 3 1 1 1 1 1 1 1 1 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 5 5 1 1 1 1 1 1 1 1 1-2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 2 5 0.5-50 10 2 3 2-3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 3 2-3 3 3 3 1 1 1 1 1 1 50 100 100 100 100 1 1 1 1 1 3 3 2 3 2 3 3 1 1 1 3 3 2 3 2 3 3 3 3 3 1 2 3 3 3 2 2 2 3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Silicone Rubber 1 1 3 1 1 1 1 1 1 1 1 Hypalon Tungsten Carbide SS, AISI 316 (Cable Protector) Ethylenepropylene Rubber Chloroprene Rubber Motor Cable 10 5 ALL 1 20 5 10 5 10 5 ALL *% Nitrile Rubber Chemical FORMULA SS, AISI 316, 329 Substance O-rings Fluorinated Rubber Pump CORROSION RESISTANCE RATING ACIDS ACETIC ACID ACETIC ACID BENZOIC ACID HYDROCHLORIC ACID NITRIC ACID NITRIC ACID PHOSPHORIC ACID PHOSPHORIC ACID SULPHURIC ACID SULPHURIC ACID TANNIC ACID CH3COOH CH3COOH C6H5COOH HCL HNO3 HNO3 H3PO4 H3PO4 H2SO4 H2SO4 C14H10O9 ALKALIES AMMONIUM HYDROXIDE CALCIUM HYDROXIDE SODIUM HYDROXIDE NH4OH Ca(OH)2 NaOH SALTS ALUMINUM CHLORIDE FERRIC CHLORIDE FERROUS CHLORIDE ALCL3 FeCL3 FeCL2 ORGANIC SUBSTANCES AND SOLVENTS ACETON ETYLACETATE MINERAL OIL TOLUENE VEGETABLE OIL CH3COCH3 CH3CO2C2H5 -C7H8 -- * Concentration by Weight SS = stainless steel KEY: 1 = GOOD 2 = FAIR 3 = POOR Issued: 10/11 Supersedes: 8/10 Corrosion Resistant Materials based on pH Special Materials and their Application Range Based on pH pH Aluminum _ _ _ _ _ _ _ _ _ _ _ __ Cast Steel Cast Iron _ _ _ _ _ _ _ _ _ _ _____ _Stainless _ _ _ _ _Steel __________ 0 1 2 3 4 Increasingly Acidic 5 6 < 7 • 8 9 10 11 12 Neutral 3060 2720 CP CS CT DP DS DT • • • • • • • • • 2730 2740 2750 8050 8053 8056 8058 • • • • • • pH > Models Constructed Entirely In Stainless Steel BS 14 Increasingly Alkaline Pump Models Available Model 13 • • • •