Professional Power Products Inc.
Products And Services
Introduction
Professional Power Products Inc.
(PPPI) Is a full service, vertically
integrated supplier of power
generation equipment. We offer a
complete line of products including
base tank, enclosures, switchgear and
loadbanks.
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PPPI offers complete solutions for the
POWER
power generation industry such as:
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Engineering
FOR THE FUTURE
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Design
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Production
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Testing
OFFERING UNMATCHED
CAPABILITIES
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Support
Whereas most companies may only
PPPI is a world leader by being one of
the largest and most highly respected
provider of custom built products that
support the power generation industry.
provide a partial solution. Our heavy
investment in the facility and staff allows
us to offer capabilities that no one else
can match.
PPPI offers a complete solution for the
engineering, design, production, testing
and support of power generation
packages
All of the components other than the
genset itself are engineered, fabricated,
assembled and fully tested at our facility.
We ensure satisfaction with a fully staffed
quality control department.
We offer UL certification on many items
we build.
We offer all of the components to
make a complete package, and test it
as a unit.
PPPI also provides conception to
implementation full aspect support.
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SERVICE -ENGINEERING
Our engineering department
can offer support long before
the project is committed to
paper or specifications are
even written. We have the
resources and expertise to
create custom engineered
solutions that meet customer
specifications and respond to
unique requirements. The
broad scope of our product
offerings means we can
integrate multiple components
into one perfect turnkey
solution tailored specifically to
our customers’ requirements.
ENGINEERING
PPPI has a complete engineering
department of over twenty engineers utilizing
the latest software.
Mechanical, electrical and field engineers we have them all.
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SERVICE -ENGINEERING
Features
Capabilities
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Twenty plus engineers
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Mechanical Engineers
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Engineers focused on acoustics
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Electrical Engineers
State of the art software
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Finite Element Analysis software
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Structural integrity analysis
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Failure analysis
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Loads analysis
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Auto CAD
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3-D design software
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Acoustic analysis
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Acoustic modeling
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Documentation control
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Manufacturing process design
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Quality assurance
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Material selection
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Since 1992 PPPI has proven itself as a
specialized provider of integrated engineering
solutions for the international power generation
industry.
Whether you need simple
modifications made to a OEM housing or a
custom-engineered CHP turnkey project, we will
help in planning all aspects from order to
delivery. After an order or contract is executed,
we will provide detailed CAD drawings for your
review and approval prior to manufacture We
will also include a detailed set of installation
drawings and instructions with the shipment of
components. Whether your project requires one
genset in a single enclosure or multiple units in a
multi story enclosure broken down into 16
modules to ship, we engineer it to be delivered
correctly.
It doesn’t matter if it is a simple skid-base unit to a complex multi-genset, multi-story
modular unit, by utilizing our engineering department to lay out the design there is no
speculation or experimentation as the unit is built. Couple that with our complete vertical
integration and you have some of the shortest lead times in the industry.
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SERVICE - FABRICATION
ON SITE FABRICATION
From raw metal to finished product, PPPI provides in-house
fabrication and metal stamping for total project quality and
delivery control.
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SERVICE - CAPABILITIES
Features
Capabilities
We custom build:
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Welding
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Punching
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Sawing
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Shearing
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Drilling
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Forming
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Burning
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Plasma Cutting
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Laser Cutting
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Sand Blasting
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Panels
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Louvers
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Screens
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Trays
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Walls
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Floors
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Grating
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Doors
And others
Specifications
Some
of our tools:
• Two Nishimbo Turret punches
• Laser cutting table
• Plasma cutting table
• Shears
• Brake presses
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Metal folders
From simple skid-base to complex multi-unit, multi-story designs, PPPI can create
almost any custom metal fabrication or add-on to meet your unique job. Couple these
hands-on skills with our engineering department that designs and oversees the
fabrication, add our complete vertical integration, and this ensures you have flawless
quality with short lead times.
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SERVICE - CAPABILITIES
CAPABILITIES
PPPI has invested heavily in custom designed buildings, plant infrastructure,
equipment and trained employees that specifically meet the demands of the
power generation industry.
This results in capabilities that no one else has.
• Multiple buildings with specific work areas for efficient work flow
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Six radio-controlled trolley cranes cover all work areas
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Complete parts department
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Fifty-foot work bays
•175,000 square feet
• 200,000 lb. single lift capacity trolley cranes in new building
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SERVICE - CAPABILITIES
Features
Capabilities
Building constructed specifically for our
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unique needs
Six bridge cranes
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Drive-through bays
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Three separate build areas
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Eight acres of storage
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200,000 lb. single pick capable
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Separate panel shop
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Acoustic test pad
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Indoor storage
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Parts department
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Quality control inspections
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We can lift entire assemblies
internally
Specifications
We have specialized build areas for
each component such as wall
prefabrication, welding, fuel tanks, load
banks, painting, sandblasting, testing
and assembly.
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PRODUCT - PANELS
PANELS
& CONTROLS
Our panel shop can build UL
listed controls, cabinets, and
logic as simple as an analog
engine control or as complex
as a complete digitally
interfaced oil platform. We
have PLC logic and code
programmers on staff.
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PRODUCT - PANELS
Features
Capabilities
UL 508
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PLC based controls including:
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Allen Bradley
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Siemens
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Modicon
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GE/Fanuc
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Omron
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Cutler Hammer
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Square D
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Many others
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Remote controls
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Building integration
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Existing systems
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Design
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Engineering
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Fabrication
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Detailed panel and wiring
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drawings
Arrangement drawings
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Electrical design
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PLC programming
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Integration
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UL listed
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Complete start-up capabilities
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Engraving
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Panel Types
Start/stop panels
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Paralleling panels
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Distribution panels
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Breaker cabinets and panels
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Monitoring panels
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Remote panels
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Control lineups
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Remote controls
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Wall mount controls
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Metering panels
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Building integration
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PLC control panel
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AC drive cabinets
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Custom Breakers
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Operator interface consoles
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Existing systems
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PRODUCT - LOAD BANK
Loadbank Types
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Resistive
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Resistive reactive
• Radiator mounted
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Permanent
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Trailer mounted
• Free standing
• Portable
• Any voltage, any size
• DC
• UL listed
LOAD BANK
PPPI produces a wide variety of load banks
designed to meet your specific
requirements, along with the supplemental
controls, readouts and other equipment to
manage them and other load generating
equipment
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PRODUCT - LOAD BANK
Features
Options
Construction
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Formed galvanized
steel/aluminum
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Thermostatically controlled
contactors
Formed Galvanized Steel
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Stainless steel construction with
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encapsulated resistors
High Voltage DC-up to 1000 Vdc
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Integral component box
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Variable Voltage
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Single phase AC
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Left side-mounted component box
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Remote-mounted component box
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Integral control panel
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Airflow switch
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Intake Temperature switch
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Sound attenuation up to 40 dBa
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reduction
90º discharge turning hood
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45º discharge turning hood
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Aluminum wall construction
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Resistive
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Resistive, reactive
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Certification
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UL 508
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UL file number - E302404
Cooling
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Integrally mounted fans
Resistive elements
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Corrosion resistant chromium
alloy, continuous coil
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Short circuit protection
Our loadbanks are produced entirely in house
Please see the following pages for exact models and specifications
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MODELS OF LOAD BANKS
PPPI has five distinct models. One for every application
PowerMaster
Stand alone permanent load bank
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Load Rating from 100KW - 3000KW at 480V
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Load Rating from 50KW - 1500KW at 208V
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Load Rating up to 1000KW at 380V
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Vertical airflow
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Enclosure Dimensions of 44"W x 48"D x 70"H, 108"H
with hood for up to 400KW at 480V or 200KW at 208V
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Enclosure Dimensions of 44"W x 58"D x 108"H, 154"H w/hood for up to 1000KW at 480V or
500KW at 208V
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Enclosure Dimensions of 88"W x 58"D x 108"H, 154"H
with hood for up to 2000KW at 480V or 1000KW at 208V
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Enclosure Dimensions of 138"W x 58"D x 108"H, 154"H w/hood for up
to 3000KW at 480V or 1500KW at 208V
PowerStorms
Stand alone movable load bank
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Load Rating from 100KW - 1000KW at 480V
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Load Rating from 50KW - 600KW at 208V
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Horizontal airflow
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Enclosure Dimensions of 62"W x 60"D x 52"H for up to 400KW at 480V
or 200KW at 208V
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Enclosure Dimensions of 62"W x 84"D x 84"H for up to 600KW at 480V
or 300KW at 208V
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Enclosure Dimensions of 72"W x 54"D x 106"H for up to 1000KW at
480V or 500KW at 208V
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LOAD BANKS CONTINUED
PowerTrans
Load bank with a medium
voltage step down transformer
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Load Rating from 750KW - 3000KW
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Voltage Range: 4160V - 13,800V
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Vertical or Horizontal airflow
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Enclosure Dimensions of 156"W x 96"D x 116"H, 164"H w/ hood for up
to 1000KW at 480V or 500KW at 208V with 4160V step down
transformer
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Enclosure Dimensions of 252"W x 156"D x 121"H, 198"H w/ hood for
up to 3000KW at 480V or 1500KW at 208V with 13,800V step down
transformer
PowerDuo Series
Permanent resistive / reactive load bank
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Resistive/ Reactive
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Load Rating from 100KW/ 75KVAR - 500KW/ 375KVAR
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Vertical airflow
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Enclosure Dimensions of 88"W x 58"D x 108"H, 154"H w/hood for up
to 200KW
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Enclosure Dimensions of 92"W x 82"D x 94"H, 138"H w/hood for up to
500KW/375KVAR
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LOAD BANKS CONTINUED
PowerFlow series
Radiator mounted resistive load bank
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Ratings:
1.From 25KW - 1500KW at 480V
2.From 25KW - 500KW at 208V
3.Maximum kilowatt rating 60% of genset output capacity
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Maximum Size:
136"W x 118"H x 27"D, 50"D w/ component box
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Module addition to factory units
Below are models we configure with radiator mounted loadbanks regularly
Enclosed Gensets
Caterpillar
Cummins
DQDAA
DQFAD
DQFFA
DSHAD
DQKAB
DQHAB
DFEJ
DSFAE
GTA-28
C4.4
C9
C15
Open Gensets:
Caterpillar
3512B
3512C
3516B
3516C
C6.6
C9
C15
C18
C27
C32
Kohler
REOZMB
REOZZD
REOZJD
REOZD
REOZDD
REOZDC
125RZG
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LOAD BANKS CONTINUED
PowerGlide Series
Portable resistive load banks
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Single or Dual Voltage (480V/240V)
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Load rating from 100KW - 600KW
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Horizontal airflow
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Easily transportable on locking casters
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Enclosure Dimensions of 66"W x 42"D x 60"H for up to 600KW at 480V
or 300KW at 208V
Powerline Series
Portable resistive load banks
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DC resistive
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Load Rating from 15KW - 50KW
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Voltage range from 24Vdc - 300Vdc
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Horizontal airflow
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Easily transportable with handles or locking casters
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Enclosure Dimensions of 20"W x 27"D x 32"H for up to 30KW at 300Vdc
PowerRide
Trailer mounted load banks
Ratings:
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Single or Dual Voltage(480V/240V)
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Load Rating from 100KW - 2000KW
Features:
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Horizontal or Vertical airflow
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Single or Dual axle trailer
We are a custom build load bank supplier.
Call us for any other type or size.
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PRODUCT - SWITCHGEAR
Need hundreds of
breakers with complete
tie in controls for
multiple gensets?
We can do that.
SWITCHGEAR
Custom built switchgear from a simple
start stop panel to a complete multi unit,
paralleling grid tie-in; PPPI has the in
house expertise and electrical engineers
to design, engineer, fabricate and test any
type of control, PLC or switchgear.
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PRODUCT - SWITCHGEAR
Features
Applications
UL 508
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UL 891
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UL 1558
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UL 1670
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UL 1671
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Single generator
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Multiple generator
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Standby
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Prime
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Peak shaving
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Utility paralleling
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Distributed generation
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Manual
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Automatic
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PLC and other logic
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SCADA
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Containerized
Typical switchgear
applications include:
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Gensets
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Remote locations
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Municipalities
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Airports
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Manufacturing facilities
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Hospitals
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Telecommunications
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Data centers
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Universities
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Hotels
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Mining
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Oil platforms
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Isolated facilities
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Airports
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Government facilities
Options
• Scada
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PLC’s
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Low voltage
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Medium voltage
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High voltage
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Control systems
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Paralleling
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Multiple units
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Remote control
Need just a breaker in
a housing?
and more
We can do that.
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PRODUCT - ENCLOSURE
ENCLOSURE
We build custom
enclosures for:
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Any application
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Any size
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Any specification
PPPI can build them any size.
Our largest to date is 47,000 sq. ft.
two stories high, 16 individual
modules
Power generation
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Oil field
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Oil platforms
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Standby or prime
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Co-generation
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Industrial
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Turbines
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Large units
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Skid base
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Fuel tank base
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Drop over
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Multiple units
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Skin tights
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Walk ins
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Sound attenuated
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PRODUCT - ENCLOSURE
Features
Options
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Stainless steel
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Aluminum
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Gravity dampers
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Fixed louvers
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Motorized dampers
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Exhaust Outlet opening through
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Modular panel pre-fab wall design
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Modular panel roof design to
support 100 pounds per square foot
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No extra support needed for
silencer needed
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Any size door
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Full stainless steel supported door
hinges
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Rated for 156 mph wind load
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Lift-off design for rigging constraints
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Riveted construction
(No tek screws)
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Any size package imaginable
internal ceiling, roof collar
welded to roof skin
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Radiator Cap Access
opening/s through internal
ceiling, Roof Collar welded to
roof skin
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Mounting provisions for Neutral
Grounding Resistors, external
silencers, SCR systems, silencer
concealment carriers, roof
mounted intakes, ventilation
vans
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Wet Paint or powder coated panels utilize
Neoprene Gasketing. Wet paint
utilizes caulking between seams
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Exterior joining trims for
joining wall panels using exterior
connections only. Used on
sections splitting for shipment.
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Openings for Intake/Discharge
air, air conditioners, Louvers
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Hoods- Intake and discharge
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Wind rating up to 156mph
And more...
Specifications
IBC Certification
UL
UL listing
UL QRNZ
BOCA
NEC
NFPA
and more
And others...
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TYPES OF ENCLOSURES
PPPI has many types and styles available
“Walk-In” Type Enclosure Wall Panels
A. Ratings:
1. Acoustical Average dBA reduction (Calculated using Laboratory Transmission Loss Data and
Factory provided Raw Acoustical Mechanical Data.)
a. 4.5”D Aluminum 37.3 dBA reduction
b. 4.5”D Galvanized Steel 40.2 dBA reduction
c. 6”D Aluminum 40.3 dBA reduction
d. 6”D Galvanized 45.9 dBA reduction
2. Thermal “R-Value”- 4.5”D Panels: R19, 6”D Panels: R30
3. Wind Loading 120mph
B.Maximum Sizes:
1.136”H x 36”W x 6”D
C.Construction
1. 4.5”D Aluminum 0.10” Marine grade Aluminum outer skin formed at 4.5”D. Contains 6” thick
iberglass insulation compressed using interior perforated/punched metal.
2. 4.5”D Galvanized Steel 12ga. Galvanized Steel outer skin formed at 4.5”D. Contains 6” thick
fiberglass insulation compressed using interior perforated/punched metal.
3. 6”D Aluminum w/ (2) Layer Drywall- 0.10” Marine grade Aluminum outer skin formed at 6”D.
(1) layer of 3.5” thick fiber glass insulation & (1) layer of 6” thick fiberglass insulation compressed
using perforated/punched metal.
5. 6”D Galvanized Steel 12ga. Galvanized Steel outer skin formed at 6”D.
(1) layer of 3.5” thick fiber glass insulation & (1) layer of 6” thick fiberglass insulation compressed
using perforated/punched metal.
6. 6”D Galvanized Steel w/ floating Steel Sheet outer skin formed at 6”D. (1) layer of 6” thick
fiberglass insulation, (1) 16ga. Galvanized Steel Sheet, (1) layer of 4.25” thick fiber glass
insulation compressed using formed interior perforated/punched metal.
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ENCLOSURES CONTINUED
“Skin Tight” Type Enclosure Wall Panels
A. Ratings:
1. Acoustical Average dBA reduction (Calculated using Laboratory Transmission
Loss Data and Factory provided Raw Acoustical Mechanical Data.)
a. 3”D Aluminum: 32.2 dBA reduction
b. 3”D Galvanized Steel: 34.2 dBA reduction
2. Thermal “R-Value”- R13
3. Wind Loading 120mph
B.Maximum Sizes:
1.118”H x 36”W x 3”D
C.Construction:
1. 3”D Aluminum 0.10” Marine grade aluminum outer skin formed at 3”D. Contains
4.25” thick fiberglass insulation compressed using interior punched closing plates.
2. 3”D Galvanized Steel 14ga. Galvanized Steel outer skin formed at 3”D. Contains
4.25” thick fiberglass insulation compressed using interior punched closing plates.
Special build wall panels
Common to both “walk-in” and “skin-tight”
Special Build List (Major features listed below)
1. Stainless Steel Wall Panels Stainless Steel is used as a Substitute for Aluminum
or Galvanized for superior corrosion resistance.
2. Fire Resistant Wall Panels Manufactured utilizing Fire Rated Insulation and Interior
Seam covers to provide a 1 or 2 hour fire resistance.
3. “Switch Gear” Type Wall Panels Painted Interior surfaces with Seam covers.
4. “Welded Seam” Type Wall Panels Panel seams are welded instead of
Bolted.
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ENCLOSURES CONTINUED
“Walk-in” Enclosure Type Doors
A. Ratings:
1. Thermal “R-Value” 2”D Door: R13, 4.25”D Door: R19
B. Maximum Sizes:
1. 2”D & 4.25” Doors: Height 118”H
2. 2”D & 4.25”D Doors: Width- Single Door: 48”W, Double Doors: 120”W
C. Construction:
1. 2”D Aluminum Single Door 0.10” Marine grade Aluminum outer skin formed at 2”D.
Contains 4.25” thick fiberglass insulation compressed using interior perforated/punched metal.
Left Hinge, Right Handle. Single Door Leaf.
2. 2”D Galvanized Steel Single Door 12ga. Galvanized Steel outer skin formed at 2”D.
Contains 4.25” thick fiberglass insulation compressed using interior perforated/punched metal.
Left Hinge, Right Handle. Single Door Leaf.
3. 2”D Aluminum Double Door 0.10” Marine grade Aluminum outer skin formed at 2”D.
Contains 4.25” thick fiberglass insulation compressed using interior perforated/punched metal.
Active Door: Left Hinge, Right Handle. Dummy
Door: Right Hinge w/ left spring latches.
4. 2”D Galvanized Steel Double Door 12ga. Galvanized Steel outer skin formed at
2”D. Contains 4.25” thick fiberglass insulation compressed using interior perforated/punched
metal. Active Door: Left Hinge, Right Handle. Dummy
Door: Right Hinge w/ left spring latches.
5. 4.25”D Aluminum Single Door 0.10” Marine grade Aluminum outer skin formed at
4.25”D. Contains (1) layer of 6” thick fiber glass insulation compressed using interior
perforated/punched metal. Left Hinge, Right Handle. Single Door Leaf.
6. 4.25”D Galvanized Steel Single Door- 12ga. Galvanized Steel outer skin formed at
4.25”D. Contains (1) layer of 6” thick fiber glass insulation compressed using interior
perforated/punched metal. Left Hinge, Right Handle. Single Door Leaf.
7. 4.25”D Aluminum Double Door 0.10” Marine grade Aluminum outer skin formed at
4.25”D. Contains (1) layer of 6” thick fiber glass insulation compressed using interior
perforated/punched metal. Active Door: Left Hinge, Right Handle. Dummy Door:
Right Hinge w/ left spring latches.
8. 4.25”D Galvanized Steel Double Door 12ga. Galvanized Steel outer skin formed at
4.25”D. Contains (1) layer of 6” thick fiber glass insulation compressed using interior
perforated/punched metal. Active Door: Left Hinge, Right Handle. Dummy Door:
Right Hinge w/ left spring latches.
Continued
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ENCLOSURES CONTINUED
Doors continued
D.Standard Hardware:
1. Hinge “Roton” style, full height, gear hinge. Aluminum construction
2. Door handle three point latching with emergency egress lever. Pad lockable,
stainless steel construction
3. Door restraint door hold back device where possible. Door restraint chain where
needed.
E. Door Options:
1.
2.
3.
4.
Single door right hinge, left handle
Door opener/closer device
Single point latch w/ emergency push bar egress
Drip rails over the door type
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ENCLOSURES CONTINUED
“Skin Tight” Enclosure Type Doors
A. Ratings:
1. Thermal “R-Value” 2.5”D Door: R13
B. Maximum Sizes:
1. 2.5”D “Skintight” Doors: Height 84”H
2. 2.5”D “Skintight” Doors: Width Single Door: 54”W, Double Doors: 72”W
C. Construction:
1. 2.5”D Aluminum Single Door 0.10” Marine grade Aluminum outer skin formed at
2. 5”D. Contains 4.25” thick fiberglass insulation compressed using interior
perforated/punched metal.
2. 2.5”D Galvanized Steel Single Door 14ga. Galvanized Steel outer skin formed at
2. 5”D. Contains 4.25” thick fiberglass insulation compressed using interior
perforated/punched metal.
3. 2.5”D Aluminum Double Door 0.10” Marine grade Aluminum outer skin formed at
2. 5”D. Contains 4.25” thick fiberglass insulation compressed using interior
perforated/punched metal.
4. 2.5”D Galvanized Steel Double Door- 12ga. Galvanized Steel outer skin formed at
2. 5”D. Contains 4.25” thick fiberglass insulation compressed using interior
perforated/punched metal.
D. Standard Hardware:
1. Hinges Lift off style
2. Door Handl- Single point latching. Pad lockable, Stainless Steel construction
3. Door Restraint Door holdback device where possible. Door restraint chain where
needed.
E. Door Options:
1. Single Door right/left hinge, left/right handle
2. Roll up style door
3. Emergency egress
4. Caterpillar enclosure latch hardware
5. Drip rails over the door type
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ENCLOSURES CONTINUED
Roof/Ceiling Designs
A. Ratings:
1. Thermal “R-Value”:
a. “Drop In” Light Rail Style Ceiling- R19
b. “Skin Tight” Type Roof Panel- R13
2. Roof Loading- 65 PSF
B. Maximum Sizes:
1 “Bolt Together” Type Roof 180”W x Unlimited Length (Utilizing 42”W Maximum width
roof panels)
2. “Skin Tight” Type Roof 108”W x Unlimited Length (Utilizing 42”W Maximum Width
roof panels)
3. “Welded” Type Roof 180”W x Unlimited Length (Maintaining 24” Rafter Spacing)
C. Construction:
1. “Drop In” Light Rail Style Ceiling (2) 12ga. Galvanized Steel channels containing
6” thick Fiberglass insulation supported by formed cross channels and Perforated
Steel
2. “Bolt Together” Type Roof Formed 12ga. Roof Channels bolted to enclosure 12ga.
Galvanized Steel or 0.10” Aluminum bolt on Roof Sheets overhanging roof channels
3. “Skin Tight” Type Roof 3”D formed 14ga. Galvanized Steel or 0.10” Aluminum Roof
panels with 4.25” thick Fiberglass information compressed by punched Closing Plates.
4. “Welded” Type Roof Formed 12ga. Galvanized Steel or 0.10” Aluminum Roof frame
with welded roof Rafters. Roof rafters formed to provide Slope for weather runoff.
12ga. Galvanized Steel or 0.10” Aluminum Roof Sheets Seam welded to Roof
Rafters.
D. Special Build Roofs:
1. “Welded” Type Insulated Roof Same as “Welded” Type Roof above except the
entire assembly is stuffed with Fiberglass insulation, after welding, and is
compressed by Perforated Steel sheets
2. “Low Profile” Type Insulated Roof- Same as “Welded” Type Insulated Roof above
that mounts directly on top of PPPI standard Light Rail instead of on top of the
exterior wall panels.
3. Single Slope Roof- Same as “Welded” Type Roof above but comprised of roof
rafters with a single slope in lieu of the standard dual slope with middle peak.
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PRODUCT - SOUND ATTENUATION
SOUND ATTENUATION
Acoustic enclosures will be as varied as
the site requirements. Here at PPPI we
have developed our acoustic expertise to
a fine art. We don’t put some rockwool
insulation in and call it good.
Our
engineers design “quiet” into the
enclosure and we deliver it using our own
proprietary modular panel construction.
We back this up with independent thirdparty testing.
Bench built modular panels for
predictable acoustical control
We can quantitatively prove our panels and
entire enclosure meet a given specification.
Can other packagers do this?
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PRODUCT - SOUND ATTENUATION
Features
?
Various levels of attenuation
available
?
Modular wall panels with
integrated sound attenuation
?
Acoustic test on site as a
complete package
?
Access to various third party
acoustic testing labs
?
45.9 dBA reduction has been
obtained
Consider this
It is not just about making the enclosure quiet,
but the airflow, temperature and functionality
of the unit as a whole. This takes engineers
whose focus is acoustics together with
mechanical engineers and electrical
engineers with years of experience using high
quality materials. All the engineering is
backed up with third-party testing verification.
Does your current provider have these
resources?
This ability doesn’t come easily. It takes a
conscious willingness to invest in the building,
the people, testing and the R&D to make this
happen.
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PRODUCT - FUEL TANK
Sub-Base tanks
•Day tanks
•Transfer tanks
•Double wall
•UL listed
?
Any capacity
FUEL TANK
• No limit on size
?
PPPI has built 15,000 gallons
?
Listed UL
• UL 2085
• UL 142
• Custom builds
• Custom sizes
• Baffled
• Diked, open or closed
• Spill containment
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PRODUCT - FUEL TANK
Tank Options
Special Builds
(Local ordinances, codes, etc)
1.
Fuel Level switches/sendersCustom lengths depending on tank depth
and required level
Special Build Examples:
1. Mobile (trailers) - Maximum Dimensions:
284”L (not including tongue) x 76”W x 15.5”H.
Maximum weight: 24,000 lbs (3 axles)
2.
Overfill prevention- Positive Shut
off valves, Spill boxes (interior & exterior)
3.
Manual Fill Ports- Pad lockable,
Positive Fill type “Scully”
2. California- Spill Protection, Overfill
Protection, Flame arresters, Field Pressure
Test
4.
Fuel Heater Systems- Heater,
RTD, cut-off switch
3. Chicago- 125% Secondary Containment,
Specific Material thickness requirements
5.
Fuel Polishing System- Filter,
Microbe Eliminator, pump
4. CUL- Inner Tank: 5 PSI, Rupture: -12 PSI
Vacuum (5 hr), -8 PSI Vacuum (5 days)
6.
Vents- Standard and Emergency
Relief, Interior and Exterior
7.
5. Florida, Michigan, Nassau County, NYC
To name a few
Tank Drains
Tank Types
8.
Fuel Transfer Systems- Single,
Duplex, and Triplex pump setups. Fuel
Supply and Return.
9.
Spare Fittings
10.
Conduit access areas- “stub ups”
• Generator base tanks
?
Double wall tanks
?
Open diked base tank
?
Closed to diked tank
?
Secondary containment tanks
?
Protected secondary
containment tanks
?
Day tanks
11.
Stand Pipes- or “dip” tubes for
engine fuel supply/return, pump
supply/return
and more
12.
Lift off Enclosure Frame
attachment
13.
Recessed Floor- For Engine Spill
containment
14.
Sloped Drainage Sheets- Used in
Air Discharge areas that are open to the
elements. Contain drains with threaded
NPT, screened, openings.
15.
Diamond Plate Top Skin- For slip
resistance.
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UL 142 Fuel Tanks
Certifications:
1.
UL 142- Steel aboveground tanks for Flammable and Combustible Liquids. Sub-base
and Day tank (free standing) style tanks.
2.
MH26043- File Number
Ratings:
3.
Main/Rupture Tank Pressure- 3 to 5 PSI for 1 hour, Prototype Testing: 15 PSI Hydrostatic
test for Two minutes
4.
Fuel Capacity- Based upon L x W x H of Main tank. Since UL gives us certifications for
unlimited length the capacity is also unlimited.
5.
Maximum weight for lifting- I-beam, Formed Sides: 120,000 lbs (6 point pick), Skin Tight:
48,000 lbs (6 point pick)
4.
Floor Loading- 225 PSF
Maximum Sizes:
6.
I-Beam Sides- Unlimited Length x 156” Wide x 23.57” High
7.
Formed Sides - Unlimited Length x 156” Wide x 60” High
8.
“Skin Tight” Style- Unlimited Length x 102” Wide x 42” High
9.
“Type 2” Style (Used on Factory Enclosures)- Unlimited Length x 45”Wide x 45”High
10.
“Day Tank” Style- Unlimited Length x 62” Wide x 94” High
UL 2085 Fuel Tanks
Certifications:
1.
UL 2085- Safety Protected Aboveground Tanks for Flammable and Combustible Liquids.
Sub-base and Day tank (free standing) style tanks.
2.
MH26043- File Number
Ratings:
3.
Main/Rupture Tank Pressure- 3 to 5 PSI for 20 minutes,
4.
Fire Rating- 2 Hour
5.
Fuel Capacity- Based upon L x W x H of Main tank. Since UL gives us certifications for
unlimited length the capacity is also unlimited.
6.
Maximum weight for lifting- I-beam, Formed Sides: 120,000 lbs (6 point pick)
5.
Floor Loading- 225 PSF
Maximum Sizes:
7.
I-Beam Sides- Unlimited Length x 144” Wide x 23.57” High
8.
Formed Sides, Day Tank- Unlimited Length x 144” Wide x 46” High
PRODUCT - CONTAINERS
Trailer & Containers share
most of the same options.
However the trailer can be more
heavily customized with larger
components. For example a
radiator can be much larger.
CONTAINER
Features
We build contained units
sometimes called :
20-45’ ISO container
?
Intake and exhaust louvers
?
Easy access doors
?
Service doors
?
Control space
?
Cable tie in (many options)
?
Gauges
?
12/24v interior lighting
?
Shore power connections
?
Stairs
?
• ISO container
• Trailer mounted
• Power modules
• Turnkey power package
• Rental grade unit
and more
32
PRODUCT - TRAILER
Options
Options
Fuel tank
?
Fuel monitoring and controls
?
ATS
?
Switchgear
?
Transformers
?
Space heaters
?
Grid capable
?
Remote monitoring
?
Over spill containment boxes
?
Controls of any type
?
Sensors and automation
?
Monitoring
?
Vertical discharge plenum
?
Sound attenuation
?
Pumps
?
Filter systems
?
Any type of plumbing or routing
?
Oil monitoring and replenishment
?
External fuel connections
?
Extra access doors
?
Stand alone control rooms
?
Isolated control rooms
?
Recirculating dampers
?
Wrapped exhaust
?
Motorized dampers
?
Voltage change boards
?
Extra landing gear
?
Redundant systems
?
TRAILER
We build rental type units of any size
any kW including the trailer or modifying
an existing OEM package unit
and more
The drop deck trailer unit has
many advantages over a
container unit
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SERVICE - PAINTING
To effectively coat steel, it is necessary to prepare it by
sandblasting.
Most companies cut corners by scraping, brushing or
chemically treating.
PPPI utilizes a dedicated sandblast booth.
PAINT
&
METAL PREP
We dedicate special indoor areas to
metal preparation. Not in the dirt, not
outside and not in the middle of other
work areas where debris can ruin a good
paint job.
Name the kind of paint
Name the color
We can do it,
including powder coating
These steps result in superior quality.
Ask other companies if they take these
steps
Our drive through
paint booth is large
enough to paint a
full size container.
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Powder Coating
Professional Power Products utilizes Powder
Coating for the Finish Top Coat on Many of its
units. The choice of powder coating is largely for
its increased durability versus conventional
liquid coatings. First each part of a PPPI unit is
washed at temperatures exceeding 120F in a
five stage, Iron Phosphate system. This ensures
the parts are clean and free from oils or grease
from the manufacturing process. During the
wash the surfaces of the parts are chemically
etched to increase adhesion of the finish coat to
the substrate. The parts are then air dried in at
convection oven at 250F. Parts then proceed via
conveyor to the spray booth where the powder is
applied through electrostatic means. This helps
ensure thorough and uniform coverage. PPPI
typically applies Polyester or Hybrid Powders to
its units. These Powders are formulated to have
exceptional physical properties such as:
Ultraviolet Light (UV) Resistance: this refers
to the finishes ability to resist fading or bleaching
from sun light over time.
Salt Spray Resistance: this refers to the
finishes ability to resist the effects of high
humidity and/or extreme weathering conditions.
The powders used by PPPI typically can
withstand over 250 hours of Salt Spray Testing.
This is equivalent to nearly 8 years of outside
exposure.
Chemical Resistance: this refers to the
finishes ability to resist the effects of contact with
chemicals/solvents. The powders used by PPPI
typically can withstand contact with Diesel Fuels,
Gasoline and solvents such as Methyl Ethyl
Keytone (MEK).
After coating the parts proceed to the cure oven
where the powders are baked at temperatures
ranging from 390F to 410F. During the curing
process the polymers within the powder cross
link to from a tough uniform surface. This
process is what produces the fine, attractive,
durable finish found on PPPI's products.
Finished Powder coating weights (thickness) are
typically 2 - 4 mils, which exceeds liquid coatings
that typically finish in the 1-1.5 mil range.
Wet Paints
A heavy industrial grade, 2 component, hi-build
epoxy primer formulated to have excellent
chemical and abrasion resistance. Exhibits
excellent corrosion resistance and adhesion over
properly prepared steel, galvanized metal and
various other metal substrates. Surface tolerant
over tightly adhered rust and most tightly adhered
existing coatings. VOC compliant.
Designed to be used as an interior/exterior primer
for structural steel, steel storage tanks and
equipment in heavy duty, industrial maintenance
environments. V-tech 500 may be used as an
intermediate coat over organic zinc, inorganic zinc
and catalyzed epoxy primers. Suitable for fresh
water immersion.
A two-component, aliphatic/acrylic polyurethane
coating that has superior performance in a heavy
duty industrial environment. Pinnacle 330HS has
excellent color and gloss retention, good flexibility
and abrasion resistance, and is resistant to a wide
range of solvents and chemicals under splash and
spill conditions. V.O.C. compliant.
Pinnacle 330HS is formulated as a high
performance finish coat on properly primed exterior
steel tanks, structural steel and equipment,
galvanized steel, concrete and masonry surfaces in
highly corrosive environments or prolonged exterior
exposure.
SERVICE - TEST CELLS
Testing is crucial to ensure the completed product functions properly. At PPPI all products
go through a testing process as basic or all inclusive as the customer may demand. Our
design engineers oversee this to ensure the complete systems function to specifications.
PPPI has the most comprehensive testing available. Our grid Electrical and gas tie-in
capability alone sets us far apart from the rest of the industry. From diesel to natural
connections we have the fuel available to test most units. Couple that with our huge load
bank inventory, remote radiators, multi-tap transformers and the qualified trained personnel
to oversee it, and we can test and record just about anything.
.
If you need witness testing, we can do that. This will ensure to us, you the customer, owners,
and consulting engineers that the complete unit performs as designed prior to it being shipped
to site. All this can be verified with various
means of recording.
TEST CELLS
Consider this, we have permanent
surveillance and video tape at every testing.
This can suffice for witness testing and spare the expense of travel to the plant.
Permanent inhouse testing
facility
36
SERVICE - TEST CELLS
Features
?
Any voltage
Low - Medium - High
?
Two test bays
?
Sound attenuated
?
Safe, controlled test environment
• 15 MW loadbank capability
?
Resistive
?
Resistive/reactive
?
Parallel testing
?
Switchgear
• 208 - 15kv transformers
• Grid connectivity
• Natural gas supply for 3MW
High and low pressure
• Remote radiators
• Qualified test personnel
• Acoustic testing
• Strip charts
• Witness testing
Our ability to test the complete unit before it delivers
ensures there are no issues on site.
37
SERVICE - FIELD SERVICE
FIELD SERVICE
PPPI has field service personnel that travel the world to support our product.
From simple repairs to unforeseen issues, they can do it all, even re-write
programs on the spot if needed
38
SERVICE - FIELD SERVICE
Features
Capabilities
PPPI’s field service group of highly qualified and
factory trained engineers and technicians are
dedicated to providing professional service to
our customers, old and new.
Professional Power Products offers complete
technical support for all of our product offerings.
Our fabrication technicians and mechanical
technicians are available to meet the needs in
the field from start-up support to installation
services.
Our field service group has earned a reputation
for excellence and support levels.
It is not uncommon for them to re-program or rewrite code for complex PLC’s, SCADA or
switchgear applications right there at the jobsite.
Most packagers don’t have a field support team or the ability to implement one. The depth
of resources at Professional Power Products allows us to support the customer before,
during and even after the sale.
39
OTHER SERVICES & PRODUCTS
Light Towers
Fire control systems
Filtered air flow
Parts or job trailers
Modular design - such as this 16 module
two story modular unit
Special
Enclosures
Modification of OEM package
Arctic built packages
35
OTHER
SPECIAL PROJECTS
40
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PROFESSIONAL POWER PRODUCTS, INC
448 West Madison Street
Darien, WI. 53114
Phone: 262-882-9000
Fax: 262-882-9010
Contact:
Ken Trent 262-882-9000 ktrent@mypppi.com
Kevin Kempton 702-308-5222 kkempton@mypppi.com
www.professionalpowerproducts.com
42