RA.1778/DA78r20lB HF CommunicationsReceiver (Chapters17to 25) EtBAntr Racal Communications Limited WesternRoad,Bracknell, RG121RG England Tel: Bracknell(0344) 3244 Telex: 848166 Grams: RacalBracknell. The Electronics GrouD Preparedby Central Handbooks Department,Racal Group Services Limited. pr;nra.r AP I l6E-0754-6B Jon. 82 (Amdt3) ggrt-ltNLr PARI I ]ECHNICALSPECIFICATION D CHAPTER I PRINCIPLES OF OPEMTION CHAPTER 2 LOW FREQUENCY LOOPBOARDPMsBB CHAP]TR 3 UPPER LOOPBOARDPM589 CHAPTER 4 TRANSFER LOOPBOARDPS.33B CHAPTER 5 HIGHFREQUENCY LOOPBO,\RDPS.337 CHAPTER 6 34 MHzGENERATOR BOARDPM339 CHAPTER 7 FREQUENCY STANDARD ASSEMBLY CHAPTER 8 R FU N I T CHAPTER 9 FIRST MIXERBOARDPM335 CHAP]IRIO SECONDMIXERBOARDPM336 CHAPTER II IF FILTER BOARDPS.367 CHAPITR12 lFlAF BOARDPM364 CHAP]ERI2A tFlAF BOARDPM674 CHAPIER13 SHAFTENCODER CHAPTTR 14 DISPTAY BOARDPM592 CHAPTER 15 DECODER BOARDPA/694 CHAPTER 16 MEMORYBOARDPM693 { PART2 CHAPTER 17 AFCBOARDPA4664 CHAPTTR IB FSKDEMODULATOR BOARD PM368 CHAPTER 19 pM370AND p5427/1) POWER SUppLtES (|NCLUD|NGBOARD CHAPTTR 20 CHAPTTR 2I IN TERCONNECTIONS AND CHASS IS LAYOUT( INCLUDING BOARD PM4I9) DISMAN'TLING AND RE-ASSEMBLY CHAPIER22 FUNCTIONAL TtSTPROCEDURES CHAPIER23 ALIGNMENT PROCEDURES RA,177BMointenonce Contents(i) AP 1t6E-0754-68 Jon.82 (Amdt3) 24 CHAP]ER DIAGN05ISAND OSCILLOGRAMS FAULT CHAP]IR 25 LISTOF COMPONENTS 1 SUPPLEMENT TO TTLLOGIC INIRODUCTION SUPPLEMENT 2 TOCMOSLOGIC INIRODUCTION SUPPLEMENT 3 ALTERNATIVE LOGICSYMBOLS 4 SUPPLEMENT AMPLIFIERS TO OPERATIONAL INTRODUCTION 5 SUPPLEMENT TTCHNIQUES REPAIR APPENDIX A U D I OS W I T C H I NUGN . T M M . 5 3 2 APPENDIX 2 AIR-24 SOLIDSTAIEFSKRELAY APPENDIX 3 NOTAPPLICABTT APPENDIX 4 MS56I MODUTT IFCONVERITR RA. 1778Mointenonce (ii) Contents C H A P T E RI 7 A_F_C__B_9AiD__P_MbbA CONTENTS Poge INTRODUCTION lnputAttenuotor ondAmplifier Mixer 400kHzAmplifier AGC Detectorond Amplifier Signo| -to-Noise Detector I MHz Generoior PhoseComporotor Divide-by-F ive Stoge Digitol Mixer 2kHz Oscilloior Binory Counter Di gitol -to-Ano logue Converter TuningIndicotor Conirol Monostoble AFC Lock Lomp ON-OFF Switchins Adiustments 17-1 1 7- 1 1 7- l t7-l t7-l 17-2 17-2 17-2 17-3 t7-3 t7-3 17-3 17-4 t7-4 t7-4 17-4 17-5 17-5 ILLUSTRATIONS Fig. No. ,AFCControlSystem FunctionolDiogroms: Loyout:AFC boordPM664 Circuii: AFC boordPM664Sht. I Circuit: AFC boordPM66/Sh+.2 17.1 17.2 17.3 1 7. 4 Chopter17 RA.1778Moinlenonce Contents(i) gIrAP=lEL=Li= AF C BOARD PM664 CIRCUIT DESCRIPTION INTRODUCTION l. The circuii diogromof the AFC boord is given ot the end of this Chopter ond for convenienceis on two sheets;Figs. 17.3 ond 17.4. lnputAttenuotorond Amplif ier The l.4MHz corriersignol is opplied to on lF omplifiervio on ottenuotorwhich is conlrolledby the front ponel AFC switch. When this switch is sei io FULL on eorth is opplied io boordpin 14; when the swiich is sei to PILOTCARRIER CARRIER, the eorth is removed. The eorth signol controls the tronsmissiongote swiich ML'l so thot or 20dBottenuotedsignol (FULLCARRIER) signol (PlLoT CARRIER) eirheron unottenuqted logic invenion is opplied to the l.4MHz lF omplifier. MLI olso performsthe necessory on the input from the AFC switch, 2. The lF omplifier comprisesML2 ond ossociotedcomPonenisond incorporotesoutomoiic goin conirol of opproximotely38dB. The output is possedthrougho cryatol filter to removeout-of-bondsignol components. 3. Mixer ' The l.4MHz signol is mixed The mixer consistsof ML3 ond ossocistedcomponents produce the circuit is iuned to ihis o output; reference io 400kHz o lMHz with qnd R36ond the conversion frequency by L4 ond C20, Bios is provided by R3l, R33, R35 goin is deierminedby R34, M9 is odiustedto bqlonce the mixer so ihot the lMHz signol is suppressed . 4. The 400kHz signol from ihe mixer is opplied to the input of ML4, which provides O ro 3BdBof outomoticollycontrolledgoin. The omplifiedsignol is 'bufferedby TR3ond TR4ond opplied tc the wqveformshopercomprisingTR5ond TR6, connectedos o long-toiled poir. The woveformshoperocts os o zero -crossingdetector ond provides on outputsuitqblefor driving CMOS logic. 5. AGC Detectorond Amplifiers 6. A proportionof ihe 400kHz signol is token from ihe buffer output ot TR4emitter vio C27 qnd fed to the AGC detector. Theo.c. signol is reciified by t7-1 RA.l778Mointenonce diode Dl , producingon AGC volioge oi its coihodeequol to ihe peok volue of ihe o.c, signol plus 6 volts. The AGC volioge is filtered ond omplifiedby ML5A; o d,c. offsei is introduced,sei by R5. The AGC time constonts ore set by R20, R22ond Cl6 to provideon oitock time of opproximotely150 mS ond o decoy time of opproximotelyI .55. The AGC voltoge con be dumpedby opplyingo logic '0'to boordpin 17, which turnson TR2ond dischorges Cl6; otherwiseii is opplied to the distributionomplifiersML5B, ML5C ond ML5D. R37ond R4l motchthe AGC volioge derivedfrom ihe corrier with ihe moin receiverAGC. R37setsthe slopeof the corrierAGC choroclerisiicond R4l offsefs the ouipui voltoge so thoi it is obout 80 mV below the moin AGC voltoge, correspondingto q l0 dB signolchonge, The corrier AGC is oppliedto ihe moin AGC lineson the lFl ond lF2 boordsond only iokes controlwhen ihe peok signol level folls by l0 dB. 1 Signol-to-Noise Detector 7, MLl0o comporesihe peok signol volioge from ihe 400 k*z buffer stoge with o level presetby the potentiol divider Rl 13, R45 (which providesthe odiusimenr) ond Rl14. The outputfromMLl0o is opplied to the comporotor MLl0b vio timing componentsto produceo fost-decoy-slow-oliock chorocteristic;the AFC is inhibiteo immedioiely if the corrier disoppeorsond is not enobled until obout 70 mS ofter the corrier returns, R45is odiustedfor AFC presenion obout I ,5 pV e.m.f ,signol, ot which level the LOCK lompiust flickers. The detectorolso inhibitsAFC oction if extroneous signolspossthroughthe corrier filter, 'l _ i .- J MHz Generotor B. TR8 ond ossociofedcomponenisform o voltoge-controlled crystol oscillotor which runsoi 7 MHz. The ouiput is convertedto TTL level by TR9ond opplied to the input of ML7 which is connectedwith ML6 to form o divide-by-sevencircuit, The resultont I MHz output is opplied to the 34 MHz boord, A smoll proportionof ihe signol is omplifiedond convertedto CMOS level by TRl0. PhoseComporotor ?. The output from TRl0 is phose-compored with the I MHz signol from the 34MHz boord by o phosecomporoiorcomprisingMLI9 ond ML20 (o ond b), When the AFC is switched OFF o phosedifference between ihe two signols produceso control signol; ihis is filtered by R94, C55 ond C56, buffered by the voltoge follower MLl6o, then opplied to ihe voroctor diode D4 in the I MHz generotor. ln this woy the I MHz 'l generotor is phose-lockedio the MHz stondordso thqf when the AFC is first switcheo ON the 34 MHz generotoris not so for off frequencythoi the corrier is shifted out of the possbond of the corrierfilter. SwitchingON the AFC inhibitsthe generotionof the voroctor control signol by setting ML20b ond reseiting ML20o. 17-2 RA. |778 Mointenonce \_- j Divide-by-Five Stoge The I MHz frequencysiondordfromthe buffer TR7is opplied to the inputof MLIB which is o divide-by-ten counierwired to divide by five, The resultont 2Q0k1z signol is producedoi fwo ouiPuts, Ql ond Q2' The phosedifference between ihe Ql ond Q2 ouipuis is I ps which, ot 2Q0k1z, is 72o' 10, Digiiol Mixer The functionof the mixer is to produceoutpuisoccordingto the sign ond modulus of the difference frequencybetweenthe 400 kHz corrier signol ond on occurote 400 kHz. The mixer, MLl7, is similorin operotionto o quodroturemixer with the exception ihot ihe clock runs ot 200 kHz ond the phosedifference is 72o- Both of these they ore reloiively simple to derive from 1 MHz using o volues ore chosenbecor.jse divide-by-five counterond neitherolter the ouiput timing from ihot of o true quodroture mixer. The operotion is best undersioodby referencefo the timing diogroms, I l. R7O,R7l , R74 ond R75 provide hysteresisoroundthe mixer flip-flops to give increcsedimmunityogoinsinoisyedgeson ihe corriersignol, while ony fost doubfe edgesore filtered out by R79, C45, R78 ond C44. The edgesore speededup o f t e rf i l t e r i n gb y M L l 2 p i n s8 , 9 , l 0 o n d ' l1 , 1 2 , 1 3 ' 12. Two ouiputs qi ihe difference frequencyore producedond fed to the clock ond D inpuisof MLl3o, o D-type flip-flop' lf the corrierfrequencyexceedsihe referenceMLl3o is olwoysclockedwhen the D inpui is high, so its Q output is constonily high. lf the corrier frequency is lower thon ihe reference MLl3o is olwoys clocked when the D input is low, so iis Q output is constonllylow. ln ihis woy ihe sign of the difference frequencyis indicotedby ihe Q ouiputof MLl3o. 13, 14. One of the differencefrequencyoutpuisis oppliedto the funing indicotorond the oiher, togetherwith the sign indicoiion, is oppliedto ihe binory counter. 2 kHz Oscillotor MLI4 pins B, 9, l0 ond ll; 12, 13 ore two CMOS invertinggotesbiosedinto ihe lineor region ond wired os qn oscillotor with C46 providing positive feedbock. The oscilloioris disobledwhen ihe AFC is switchedON. 15. Binory Counter up/down binory counter, consisting When the AFC is ON o l2-bit synchronous ol ML22, ML23 ond ML24, is incrementedoi ihe error frequencyrote, up or down, occordingto the sign indicotion. The error frequency is opplied to the monosioble to on error frequencyof lessthon.l '4 Hz input MLl5 pin 4 where pulsescorresponding ore inhibited; if ihe error frequencyexceedsI .4 Hz ihe pulsesore opplied to the counier input. R88ond C53 deloy the clock slightlyso thot the counferis not clockedot ihe 16. t/-J RA. 1778Mointenonce sometime os ihe up^own doto chonges, The ien mostsignificonidigits ore opplied io the D-A converter. 17, When ihe AFC is OFF the counleris clockedfrom the 2 kHz oscillotorond the up/down informstion is token from the comporoiorMLl0d, which comporesrne voltoge outpui from fhe D-A converierwith the voroctor voltoge of ihe 7 MHz phose lockedoscillotor. This cousesthe counterto be held in sucho stote thot when the AFC is switchedON ond the D-A convertertokescontrol of the vorociorline, the initiol frequencyof the VCO is sufficientlycloseto 7 MHz thot fhe signol is held within the possbond of the corrierfilter. Digitol -io-AnologueConverter 18. ML2l is o l0-bit multiplyingd igitol-to-onologueconverter. The output current is proporlionolto the multiplyingfrociion, k, which is determinedby the logic inputfromthe binory counter, ond io fhe voltoge oppliedto pin 15, the V ref terminol. The converter includes on internol feedbockresisiorto which the outpui of MLl6b is connecied. A proportionof lhe ouiput is fed bock io the V ref terminol by MLl6c. The combinedeffect of the feedbock orrqngemenlsis to produceo non-lineor relotionship betweenk ond the output volloge which compensotes for ihe non-lineor relotionship between control voltoge ond frequencyin the VCO ond hence enhoncesthe frequency occurocy of the AFC system. Tuninglndicotor 19, MonostobleMLl5b produces6 ms pulsesot the error frequencyrote ond ihese ore fed io the front ponel meter, The meter performso mechonicoliniegrotion of the pulsesond gives on opporently consionideflection proporiionolto the error frequency, \{hen the AFC is switched ON, the meter is switched over to the voroctor control line, Control Monosioble 20. MonostobleMLl5o receivesclock pulsesfrom fhe digitol mixer ond produces 700 ms pulsesot the error rote. The Q output of the monostobleis connectedto the Enobleterminolof the counterchoin, which is ollowed to countonly if the monostoble remoinsset. Thus, if the pulsesore greoter thon 700 ms oport, the counterswill noi be incremenied;therefore no AFC signol is producedfor on error frequency, of less thqn I,4 Hz. This creoteso 'deod-bqnd'which preventsthe AFC circuit from oscillotinq oround the sel frequency, AFC Lock Lomp 21 . The AFC lock lomp is driven by TRII from the tronsmission gote ML8 pin 9. The gote is switched by the outpui of ihe NAND gote ML9 pin 9, which tronsmission hos three inputsconneciedso ihot the AFC lomp will light only if the following conditionsopply: t7-4 RA, I778 Mointenonce \! (o) AFC is ON, (b) Thesignol-to-noise roiio is occeptoble. (c) Theerrorfrequency is lessthon 1.4 H2' ON-OFF Switching of on eorthsignoloi or obsence TheAFC is switchedoN or oFF by the presence 'onii-bounce' circuitR63,C37ond pin l3 of the boord. Thisis oppliedto the whenthe AFCis switchedOFFor therequiredcondiiions MLl0c, thenroutedto produce 22. oN. When the AFC is switched OFF, cqrrier derived AGC io the moin receiver is dumped. MLlTb is reset' so thot pin 6 of MLl2 is low ond clock pulsesfor the '0' on MLl4 pin 12. counierore token from the 2 kHz oscillotor, which is enobledby o MLl3o is resel, so thot pin 2 of ML12 is low, ond up/down inforrnoiionis token from MLl0d which is ollowedto funciion by turningoff TRl3. TRl2 the outpui of comporotor is switched on, so thot the VCO vordctor line is suppliedfrom thc phosecomporotorond loop filter only. MLlg pin l3 is high, enoblingresetpulsesfrom the phosecomporotor, ond o'0'on pin 13 of MLll preventsMLl5o from being cleored. Tuningindicotorpulses gotesof ML8. ore switched to ihe meter by the tronsmission 23, When the AFC is switched ON, corrier derived AGC is ollowed to pdssto ihe moin receiver. The 'l' is removedfrom the resei pin of MLlTb ond is tronsferred to pin l2 of MLl4, disoblingthe oscillotor, Clock pulsesfor the counierore ihen ioken vio the controlmonosioble,fromthe mixer. TRl3 is switchedon, holding pin I of MLl0d low, ond the 'l' is removedfrom pin l0 of MLl3o; this ollowsup/down informotion to be token from the mixer. TRl2 is switched off, ML20b is set ond ML20o is reset, of lowing the D/A converteronly to supply the VCO voroctor line. The ironsmission gotesof MLB switch the voroctor voltoge to the meter. 24. Adiusiments 25, to rhe AFC 74 to 76, for detoilsof odiustments Referto Chopter23, porogrophs boordPM664. t7-5 RA. I 778 Mointenonce SIGIIAL FOR OEMODI'.ATOR ANIENM SICNAL lt +all MH: f: ll ru",ar^oo^o '', r-T lAFc oFFl I ! ' I F E R R O RE X C E D E S I ' i H U , L couNTER wttl sr|lFl uP oi DOWNTO 'OFRECT IHE ERROR CON'ROLLOOP FunctionolDiogrom:AFCControtSystem Fig.l7'1 ._) Loyout:I Loyout:AFC BoordPM664 Fig.Il.2 FOR I]rV EMF lNlO R x . A N TS. I G N A L L E V E L O NP I N I 6 .FULIJ CARRIER 6ClV e0. ?ILO'I'CARRIER 6/JV PD fl-r.rvi--'mrucor,rrnoriEoTTcnvsrnL nLrEo I M I X E R I I M H z E , l M H z - U0 0 k B z A I.1PLIFIER .'. I ll ir 11 M H 2 I R35 t70 CARR I CARFIER FILTER I I I I I rt EARTH L3 I' 'l CARRIER A T T E N U A T I O NO d B O N P I L O T & 20dB oN FULI o A r N0 - 3 8 d 8 __iL I L_____ lMHz BUFFER LI 100rr cB R13 100! r---------------l AGC DETECTOR I l_l I l5'l R32 I YV/ t' ot I I lMHzFRoM f 3aMHz BoaRD t AGC AGC DISTRISUTION AMPLIFIERS 1.,,, c5 ly L ' l'l AGC N O T E :M - L 2& M L I PINNUMAERSIB NR A C K E I S A P P l Y W H E ND . I . ! , A L T E R N A T I VAERSEU S E DI I . E M CI 3 5 O ) FIOURESSHOWNIN \ FTGURE' sHowNrN M' lfi6l ?o-a6l /\ W I T HA N A I R M E C 3O]AVALVE VOTTMETE I URS I N G ] H E H I O HI M P E O A N CPER O S E I / W E R EM E A S U F E D *a". MEA.TJRE' *TTHANAvos rD.c.LEVELr ::-T-1-GAINCONTROLI EU I ICRYSTAL \ I,lPLIFIER -..Ellib*-n.oo,r.o*norleo,--ourpu'BU.-FR T M I X E R r ' a M Ha, t M H , * ? o o x H z ll tl tl tl ct4 I AMPLIFIER R3l 2K R35 170 CARRIM t; ll G A I N0 - l 8 d B _l L - - - - - - - - - - - - - - - - -- - - -i tr I l1-l I ' I I Yv/ I tlKU 1 _ I L S I G N A LT O N O I S ED E T E C T O R R 4 5 S € T S O T H A TA F C I O C K L A M P F L I C X E R SA T I ' 5 ! V E M F I N P U TO N - F U L L C A R R I E R , Dr I R32 L___-------l I +;i",1 t--l J t7n 0v _________.1 T- AGc otsTRrBUTtoN I COMPARA]OR AMPLIF'ERS PLIFIER ML 5 B F A S T - D E C AS YL, O W _ A T T A C K . I F S I O N A LD I S A P P E A RASF, C I N H I B I T EID MMEDIATELY. W H E NS I O N A R L ETURNS,AFC RE-IOCKSAF'IERABOUT70mS .Mt5C L = A F CO N A G CT OI F I & E ND . I . L , A I T E R N A I I V AE RS €U s E O( I . E . M C I 3 5 O ) { S U R E DW I T HA N A I R M E C 3 0 l A V A L V EV O L T M E T E RS I N GT H EH l c h I M P E o A N CPER O B }E IU SUREO W I T HA N A V O8 I D . C . L E V E L I AF Circuit: (sh r< : : r n nv H . ^ ^ r \ J O t t - T R OELD t +r2v(uff.] ir A MP L I F | E R OUTPUTBUFFER WAVEFORMSHAP€R rLl R57 1K7 IP3 TRT c29 400HzIO DIOITAL MIXEF (JUNCTION OF R 7 O& R ? I) I09 OV )-?v OAIN 0r38 d B __-______ I tl tr---i -----t llvH' zuiren - O-rt S I G N A LT O N O I S EO E T E C T O R R45 SEI 50 THATAFC LOCK L A M P F L I C k E R SA T 1 . 5 ! V 'FULL E M F I N P U TO N CARRIER' IO MLtS T O ML I 4 P t N S1 & 2 COMPARAiOR F A S T _ D E C ASYL,O W _ A T T A C K , I F S I G N A LD I S A P P E A RA' F C INHIBITED IMMEDIAIELY. W H E NS I G N A L REIURNs,AFC R E - L O C XASF I E RA B O U T 70mS _l ,AGCTO IFI & IF2 BOARDS A FC Boord PM664 Circuit: (SheetI ) Fi9.17.3 lMHz GENERAIoR PHASECOMPARATO i ML I 9 tsvO ^-^Y r0nI lMlh lo 3 aM H z BOARD TA-ftn J: I'OV I I Y OG NT H ES I G N OEFENDIN i OF IHE ERROFIN IHE FREO. I 0 F T H E( 0 0 K H zL F -T H E i PHASEOFTHEO INPUIOF I OR M L I 3 AE I I H E RL A O S . I / LEAI}SIHE THECLoCX CIOCXlNPtJI. INPIJI. LEADS ,I HENCE THEO OUTPUT GOES I HIoHORLOW ETIHER PRovtotNouP/Dowll INFORMATION IOTHECOUNTERS- ll1uLlIPI-YINO DIG TOANAIOGUECO !oa|( V REF-WHE K VARIESBETWE 0&t-2ro0EPEN ON CMOSINPUTS INCREMENIEO UPOR COUNTERS . OOWNATERROR RAIE, FREOUENCY MLI2C 2 K H zC M O s osc -LAT0R c1t l-AFC ON MONOONLYALLOWS UP/ OOWNCOUNIERTO BE ENABLEO IF PERIOO BETWEENERRORPUT5E5 ar.AFcoN MLIIB ----.:t -t- (a)lzv -l 0 - S / N0 K EARIHFOR AFC ON WE 1.5/N OK FROM PULSESFOR PROVIOES I GEN€RATOR PHASE COMPARATOR W H E NA F CO NM L 2 O 1 8 5s E I ML2OA IS RESET.RESU 1T 5T I H A I M T 2 OP I N 1 2I S H E L D Low, & MU6 TOSES CONTROL OF THE VARACTOR VOTTAGE W H E NA F CI S O F FM ,I THED/A ] COMPARES VOLTAOE WIiH IHE V v o L r a o E , aP R o v t o E INFO-FORTHE COUN THI5 CONOITION THE1 A R E C L O C K EB OY A N O S C I L T A T O&RA,R EI IN ]8E CIRRECTSIA] WHENTHEAFC IS SW ML]64 _..r__.J loacr 'll.or nn i235s 3U +5v9 lonl LrNE l.' vaRAcToR OR!VER wHE AFClS oFE TMHZVCOlS PHASELOCKEO TOlM|f2 SIANOARD. WHENAFClS ON TMHZVCOlS FREOUENCY LOCKEO,A MN]RO!LEO BY THEDEVIATION OF THE MAIN IF F R O M] ' i OMH Z IHE stGN OEPENDINOON OF THEERROR IN IHE FREO. OFTHE400KH?l.F-IHE PHASEOFTHEO INPUTOF MLI3AEITHERI.465 OR , TEAOS THECLOCK INPUI, OUTPUTS AT ERROR FREO. ov I I Y HENct rHEOgurryrGoEs '';;I : ; I I I I \ L- EITHER HroHoR Low PROVIOING UP/DCWN INFORMATION IOJHECOUNTERS, ML12B COUNTERSINCREMENTEDUP OR . DOWNAI ERRORFREOUENCYRATE, MLI2C c/.6 xt.nrcor MONOONLYALLOWS UP/ OOWNCOUNIERTO AE ^ t.aFcoN MLIlB ---. .:l (a)+rzv Y^-. I ,ol AFC LOCK N O I E : - M L 2( M L 1 N B R A C X E TASP P L YW H E N P I N N U M B E RI S D . I , ! .A L T E R N A T I VA ER SEU S E O (|.E.M1 C3 5 0P ) AF Circuit: (sh COMPARATOR WHENAFCONM1208rSSEI ML2OA 1 5R E S E I . R E S UIT ST THATM!20 PINI2 IS HELD LOW,& Mt16 |,oSESCoNiROL OF IHE VARACIOR VOLTAGE W H E NA F C1 5 O F FM, T ] O O COMPARES THED/A OUTPUT VOLTAGE WIiH THEVARACTOR VOLIAOE,A PROVIOES UPIDOWN I N F OF . O RT H EC O U N T E RI N S. THIS CONDII]ON IHE COUNIERS ARE CLOCXED BYANAUXILLIARY O S C I L L A I O&RA, R ET H U SH E L D IN THECORRECT S1ATEFOR WHENIHE AFC15SWITCH ON. vaucronllnr TW !!5 "' oRrvER wHEx AFc lS oFq TMHzVColS PHASEtoCKEoT0lMHzSTANDARD. WHENAFCrSON.7l,4Hz VCOlS FREOUENCY !OCKEO,& @NTROI.I-ED OFTHEMAINIF R9r Do BYTHEDEVIATION F R O M1 4 0M H z + 2 0 v+ l 2 v + 5 v - 7 v + 6 v l -AFC ON TR]3 8C109 TR]2 BCr09 1 t = n r co r MLEC ' 'Xr.arc or AFC LOCK N O T E : -M L 2& M L 4 P I N N U M B E RI S N B R A C X E TASP P L YW H E N D . I . I .A- L T E R N A T I VA ER SEU S E D { r . E . M tC3 5 0P J Circuit: A FC Boord PM66/, (Sheet2 ) Fig.17.t, g=r]=al!!B=='=9 9=A=B!- =f =rd'9i=e =D= U L4 J=9=B==BE4 -_a ! =S= 5===D= CONTENTS INTRODUCTION Mixer Lryslo | (rscllloTor L i m i i i n gA m p l i f i e r u r s c lrmt n o r o r DifferentiolArnplif ier ond Switch DiversitySignolComporotor F S K l n h i b i tS w i t c h Normol/ReveneSwitch Adi,rstments Poge l8-l l8-l t 8-l l8-l l8-l lB-2 l8-2 l8-3 l8-4 l8-4 ILLUSTRATIONS Fig.No. cs DiscriminotorChorocteristi ond Switch Timing Diogrom: DiversitySignolComporotor PM36B boord Demodulotor Lovout: FSK boordPM368 Circuit: FSKDemodulotor RA. 1778Mointenonce 18.1 18.2 lB.3 18.4 ChopierI B Contents(i) \ ) i CHAPTER I8 9--8= !: L4 I =9=t=9==o= 43 P==! =ry1-3= 4 I =q= I I 5==g=E= INTRODUCTION boordis given ot the end of ihis Chopier' A circuit diogromof the demodulotor F i g u r e1 8 . 4' l. Mixer .l,4 17: fromihe f MHz lF outputsignol (+ the FSKshift) ot bood pins 8 :i.d The The second ' MLI moin lFrlAFboord, i, oppiiua uG o bondpossfilter to o mixer' input to the mixer is derivedfrom o crystoloscillotor' 2. CrysiolOscillotor 3, TM ond ossocioted A i398 kHz crysioloscillotor(Cloppcircuit) is formedby TRI' ' by C17 components'Fine iuning to l39B kHz +l Hz is ochieved L i m i t i n gA m p l i f i e r 4.ThedifferenceoutputfromthemixerMLl(2kHz+Df,where2Dfisequo|tothe of ML2' ML3 ond ossocioted FSKshift) is fed io o limiting omplifierconsisting signol' which is fed ihe output from the liititing omplifieris o squorewove "orpon"nir. to the discriminotor. Discriminotor E ThediscriminotorconsistsoftwobondpossfiIterswiththeirossocioiedrectifier of the two filters ore given in the omplifier' The chorocteristics ond o summing following diogrom' MIEEE F i g . 1 18 'lB-l RA. l77B Mointenonce 6. As one input of ihe summingomplifierinverts,one filier chorocteristicis inverted; summingihe filier outpuisin this woy mokesup ihe chorocieristic,S, curve of on discriminotor. FSK Thus, if ihe tone is obove2 k1z, FL2 hc the higheroutput of the two filters. DifferentiolAmplifier 7, ML8 ond ossocioiedcomponents form o differentiolomplifier. To bolonceine inputs, R45 is insertedinto the signol line from ML7, ond is set suchthot with o I '4 MHz inpui (no shift), the inputsto ML8 ore of moximumomplitudewithout the ourput of MLB switching. The output from MLB is compored,in MLI o, wiih rhe referencevolroge (osset by zener Dl). The pulseouipui from MLIO is clompedto betweenOV ond 5V opproximoielyby zener diode D7 beforebeing oppliedos rhe FSKoutput oi boordpins 6 ond 19, ond to the diversiiysignol comporotor ond switcn. DiversitySignol Comporotor ond Switch Note: B. For the purposes of this description,the rporentrreceiver is ihe receiver which contoinsthe FSK circuitsunderdiscussion. This circuit consists of schmittNAND gotesG2 andG7 , NAND goresG l, G3 G 4 , G 5 , G 6 , G 8 , G 9 o n dG l 0 o n d J K f l i p - f l o p M L l 3 . 9. Accordingto the stoteof the ouiput from the AGC comporotorML9, ihe FSKsignol from either the porent (moinchonnel)receiveror the second(diversity)receiver . (FSKlN) is routedto ihe output (of G9), BothFSKsignolsore phosecompored,ond switchingwill not occur until either one odoptsthe somelogicol stote os ihe other, 10, The AGC comporotorconsistsof o differentiolomplifier, ML9, which is useoro comporethe diversityAGC input voltogewith o voltogederivedfrom the moin chonnelAGC voltoge. The output from ML9 is oi logic 'l' when the + input is more positivethon ihe - inpui. II, The functionof the JK flip-flop MLl3 is os follows:Stote before CK edge Stote ofter CK edge JK 0 0 0 I I 0 1 I I \JN \rin Qn is the outputstote beforethe clock edge J ond K ore definedin Figure 18,2, l8-2 RA. 1778 Moinienonce comporotor-ond A timing diogromto showihe operoiionof the diversitysignol showexompleFSKsignol switch is shownin FigurelB,l , The iop of two woveforms con be seenthot the signols' outputsfrom ihe porent,"""',-u",ond the seconi receiver' lt olthoughthe some,ore out-of-phosewith eoch other' 12, (input to MLB/iT/K2) k Up io point A, ihe outputfrom the AGC comporotor porentreceiveris opproximotelyOV, indicotingthot the AGC.voltogefrom the olreodyswiichedihe *or" poririu" ihon thot from the secJndreceiver' The circuii hos (shownos the inverseof the FSKouiputof the porentreceiverto the outputof the switch the Q The conditionof the J ond K inpuisto flip-flop MLl3 couses rsr i"plt at Gg/ll). is clocked' The clock O'"rtprtt f-n,, tt'tLlgto remoinunchongedwhen the flip-flop signol; for the FSK ""J to the prlr", or"'not shownos ihey occur ot o high speedreloiive os soonc6 the input conditions operotion irrp*", of the timing diogrom,flip-flop ,occurs output from NAND gote GI0 ihe !r"'"hong.d. The O outiri is ot iogi""O', which holds ;l ', irrespeciiveof the condiiionsof its secondinput' The Q output is ot logic ot logic 'l' wiich enoblesNAND gote GB io oct os on invertorfor the signol oppeoringon its the porentreceiver' secondinput; this secondinput is derivedfrom ihe FSKsignol from 'l', NAND goie G9 octs os on inverterto the input from As the oripri from G8 is ot iogic the porentreceiver' CtO. fn" output from G9 is ihus the someos ihe FSKsignol from 13. |4.AlPoiniA,iheAGCIeve|chongestoindicotethotthesecondreceiveriscorrying ond ot the strongerFSK signol. The co,idition of the J ond K inputs is chonged' inhibiting.thefSK.signolflow the nexi clock pulse, the 6 outputgoesto logic'0', thereby 'l' to enoblethe FSKsignolflow fromthe porentreceiver, ond ihe Q-outputgoiesto logic lhe secondreceiver' fromihe secondreceiver. The output Oilll is ihe FSKsignol from "t .l5. corrying At poini B, ihe AGC level chongesto indicotethot the poreni receiver-is is outreceiver the porent the strongerFSKsignol. However,ihe FSKsignol from flip-flop ore orronged of-phose*i,i,,t,i, from thJsecondreceiver. The inputsto the JK os ot point Bl ' in-phose, sucirthot lhe outputswill not switchuntil the FSKsignolsore onreceiptofthenextcIockpuIse,theFSKsignoIfromtheporentreceiverisswitched to the outPul' l6,TheoperotionotPointsCondClissimilortothototpointsBondBl'thedifference from ihe porent uuing'thotot B/Bi, swirchingdid nor occur until the F5K signol from the secondreceiver)' receivergoii"a o logic'l;siote (to;gree with the FSK signol F S KI n h i b i rS w i i c h lT.TheFSKsigno|isclockedthroughtheD-typef|ip-f|opMLl6whi|ethepreset(PR) 'l ' (FiK norroi o,.revene positionoi ihe receiverMODE switch infrt is ot iogi" '0' (0V) is oppliedto boordpin l0)' For the.remoining hosbeenselectedond o logic '0' oi pin l0 is removedond the tliP-f loP rs oositionsof the MODE switch, the logic 'l'). presef(Q ouiPuigoesto logic Note: frequency'. The clock frequencyis very high compcredto the FSKsignol of MLl6' output ond input the thusthere is only o'smolltime-deloybeiween I B-3 RA, l77B Moinienonce N o.rmol/Reverse Switch lB. The FSKsignol ond its inverseoppeoroi the ouiput of MLl6 (Q ond Q respectively) . Accordingio the level oi the input of NAND gote GI3 (wiredos on inverter),eiiher the FSKsignolor its inverseore routedthroughto MLl8, o reloy driver. The input to G13 (eorthto reverse)is ot logic '0'when the FSKreversepositionon the receiverMODE switch hosbeenselected,ond oi logic 'l' for other modes, When boordpin I I (eorthio reverse)is ot logic '0' the output from Gl3 is ot logic 'l' cousingNAND gote Gl4 to oct os on inverterto the F5K signol from M L l 6 . T h eo u t p u tf r o mN A N D g o i e G l 5 i s h e l d o t l o g i c ' l ' b y t h e l o g i c ' 0 ' i n p u t , therefore,NAND gote GI6 octs os on inverterto the ouipui fromG l4. Whenbooro p i n 1 l i s o t l o g i c ' l ' t h e o u t p u tf r o mG l 4 i s h e l d o t l o g i c ' l ' o n d G l 5 o c t so s o n i n v e r t e r to the invertedFSKsignol from MLl6. 19. 20. The FSKsignol from the normol/reverse switch feedso comporotor with its threshold 'lr '0' -ll) output midwoy between (+12V, set ond levels. This provideso polor to drive ihe relov, Adiusiments 21 , Referfo Chopter23, porogrophs 77-79, for deioils of odiustments to the FSK boord PM368. r8-4 RA. l77B Mointenonce - P A R E N I I T , 4 A I N C H A N N E L Js E c o N{o 0rvER5trY) REC€IVER s E L € C I EO CE IV ER P A R E N I { M A I NC I i A N R € C E I V E RS E I E C I E O s E c o N ot D t v € R 5 | l Y-] R € C € I V E5RE I E C I E O ? EXAMP!E FSX {FROM SECOriO RECEIVER] €XAMPLE FSK 6Zt6 StGNAl RECEIVERl MLr3/JrlJ2lkl ML13/J-3l X 2 MLr3/i-! ISEE NOIE 6 ) t5€E NOIE5 ) MLI3/O Mrr3/d 6 8/6 G10/3 G 9/ 1 1 NOIES I G 7/8 S H O W SI N V E R T E O F S K S I G N A I F R O MI H E S E C O N O {OIVERSIIY R'E C E I V E R 2 A2I6 S H O W SI N V E R T E D F S X S I G N A LF R O M I H E P A R E N ITl | A I N C H A N N E L I R E C E I V E R l utrtrilrxu t rs oulpul ERoMa6c coMpaRAroR AN ROSWITCH G 9 / I I I S T H E O U T P UFTR O MI H E O I V E R S I I S Y I G N A LC O M P A R A T O C L O C KI C X ) P U I S E SA R E N O I S H O W NA 5 T H E YO C C U RA T A I I I G H S P E € OR E L A I T V € IOIH€ OTHEW R A V E F O R IMASI I I , M H : + I H E F 5 K S I I I F I I I H E T R U T HI A g L E F O RT I I €J K F L I P . F L O IP5 : _ C L O C K P U L S E I A F T E RC L O C KP U L 5 E lKlo on 0 ; W H € R €: _ J X - II, J2. 1I = KI,(2 KJ O = s ' A r LO F 0 A T F O R E C L O C hP U I S E d N - S I A I E O FO 8 € F O R EC ! O C KP U ! S € @EW F o Hr o { r ] TimingDiogrom Diversity SignotComporotor ondSwitch Fig.18.2 Loyout: FSK Boord PM368 a bo l 9 o 6 I 20 13 l6 cc t5 l4 t0 DA 42016 PM 368/I i Boqrd PM358 Fig.l8.3 llv.*EF+z rvlosv OUTPU1 SHOL]LDAE A SOI]ARE I/llAVEAT THE OIFFER€NCE FREOUENCY OF TI1E SIGNAL, IHE EEO, LEVEL IS rHE ?lf__Esf D 0t ACTIVE 1 4 0 0 H 2B A N DP A S SF I L T E IF AGCOF THISRECEIVER IS -0 6VlEG o{ITPUI tS APPROX BIJTIF OIVAGC{FROMOIHER + l7V (EG H|GHER, OlrTPUr EE'g oIGi;l ItoH-o45IEaA FTEET-6T------ 1 . 3 9 8K H zC R Y S I A LO S C I L L A 1 O R IBEO) A C I I V E 2 6 0 0 H 2 B A N D P A S SF I L T E R L]MITINO L.FAMPLIFlER FULL_WAVE RECTIFIER S U M M I N GA I V P L I F ] E R AOTH CIRCUIIS HAVE UNIIY I I N V E R T I N GGI A I N 5 0 1 H A I 0c ouPurs aRE- 2.rv . +zrv1osv WHENlHE OJTPI}IOFML8 ISTVE wRl. 2 tvREE, lHE OTTPUItS+1.7V WHEN-v., IHE oUIPUIIs APPROX _O'6U IHEsE L,EVELs AREgJIIABLE ], LEVEL TS RECTIF]ER FULL.WAVE A C T M 1 4 0 0 H 2B A N DP A S SF I L T E R R3'N I TRANSTSIoRS rRl BFxrs I rR2 2N236e I C'2 l6 *r' I I R26r sov) x L lE l:r0HzI r-llt- t -"^ E;,.al rRt\ 'B> R36 IF AT ANY IIM€,IHE OUIPUT OF ONE FILIEA I5 LARGER THAN THE OTHEq'I!E 0c OUTPIJT OF TI]E APPFOPRIATERECIIFIER WILL BE LO\A/ER IO.]E rc TNVER'ING NATUR€ Of THE CIRCU'T ). WHEN THIS HAPPENS IHE AALANCE OF IHE 5UMMIN6 AI.IPLIFIER 15 (IPSET ANO 11 PROOUCEs AN OUTPIT WHICH IS NOT 2.IV REFERENCE E rfu\ IDIooEs ID. l0rl lorl | I | "-,- i I ". | I 06| o'l I I D sl I o e'l | L BzYascavr oogr e7vesc,"r B2Y33c6v7 T N T E C R A TC ET DR C U I T S I I ML2| I ft:l ili: | '-,,", M r3 l vlsl MLIoJ ML vL2 vt nl v . , aI MLr5l vlr6 Mlr? SN7.00J sN?.'!3, sNTroo. s!?.71. sN?roor '', {1i: I I I I I I I I I I I I I t=,;;;J l<120%l a s M E A S L T ReEYo I I U , 0 1 {rYPlca! ^ / v I A.c.voLraoE | -z\ l<:rdB) \_-/ I As MEAsm€DON HrO' I tMpEoaNcE scoPE | I--_ I SIONA!FROMO1HER I I l- PATH srcNAL RECEr'/ER |"'"u"' ?5!.!l I I I l l 3 9 8 k H zC R Y S I A LO S C I I L A T O R{ B F O ) C i r c u i t :F S K D e m o d u l o t oPr gJMMING ATviPLIFIER F U L L - W A V ER E C T I F I E R C H A N G E -O V E R ] I M I N G AO]UsIMEN1 OF R(5,sEI INPUI FREO1I€NCY IO BOARO I0 1 .00 00MH2.coNNEcl 20xn/v MEIER ON 50,4 RANGE EEIW€EN PjNS 3,2 OF MLro AOITST FOR ZERO WHEN THE OITPI'T OFMLS 15+VE v(Rt zrvREE, rHE CirTPUl tS+rrv. WHEN -Vc,IHE oUTFITTlS APPROX _0,6V. THESE LEVEL5 ARE gJIIABLE FULL-WAVE RECIIFIER IF AT ANY IIME,]HE OUTPUI OF ONE FILTER IS LARGER THAN THE OTHER HE DC OUIPUI OF IHE APPROFRIATERECTIFIER WILL BE LOWERiOUE IO INVERTINGNATUfII OF IHE CIRCIIIT i WHEN IHIS I]APPENS THE BALANCE OF IHE SUMMING AMPLIFIER 15 LJPSEI ANO IT PROOIICES AN OUTPUI WHICH 15 NOI Z 1V REFERENCE. T R A NS I S T O R S I N T E G R A T ECDI R C U I I S --::: otoDEs I I:: I € M L Tl @ 1f: I ML9 MLIOJ ^-t DI I osl ML12 MLB l M L r aI i r L r sl MLI6 r > 2rv .l r-l '3tF I'u _._o!!_ C i r c u i :t F S K D e m o d u l o t oPr M3 6 8 "i f" -.-lL- t - - .Fq_qlg! trr_quq4g lEql.q C H A N G E - O V ETRI M I N GC I R C U : T CHANGE-OVER sglle! FSKNORMAL/REVERSE OUTPUT AMPIIFIER su]gE cLosEoc{rE t5 oGIc I} WHENAOIH sICNAs AR€ AT TIIE SAMELEVEL. 2I ON THE POsITIV€ED6E OUTPUIs'IAIE DEPENOS ON ACC COMPARAIOR INVBIINGl$PUi tS S'ASEO g€lw€€N lrL L€vE6. WHENINPIJI15LO6IC'I WHENtNPu',t l5 |'oclc 0 tf NoRMAf15s€lEcrEo, o SIGNA l9 PASS€OrO IF'R€V€RsE'I5SELECIEo o SIGNALrs PA55€0 10 03 o9 FSK Fig.l8.4 g=rl4tIl=B=='=? l=Q=ry=EE==s=_!=8=?L=r=E=9=Jr=N9=L!=9_LN9= =3=9=A=89==!=ry1=3=/=g=A=N CONTENTS Poge INTRODUCTION tv-l MAIN POWER SUPPLIES S u p p l yI n p u tF i l t e r RegulotorBoordPM370 -ll Regulotor +5V Reguloior +l2V Reguloior +20V Regulotor TelegrophSupply l7-l l9-l l9-l l9-l t9-2 t 7-J I Y-J I y-J AF AND MEMORYREGULATOR BOARDps427l +14. 5V Regul oior MemorySupply ADJUSTMENTS l9-3 l9-3 t9-4 l9-4 ILLUSTRATIONS Fig.No. E q u i v o l e nCt i r c u i t : V o l t o g eR e g u l o t olrC Loyout: RegulotorBoordPM370 Circuit: PowerSupplies Loyout: AF ond Memory Regulotor&,ord p5427/l Circuit: AF ond MemoryRegulotorBoordp5427/l PowerSupplyDistributionDiogrom:RA, l77B 19.I 19.2 r9 . 3 19.4 lq { r9 . 6 ChopterI9 RA, 1778 Mointenonce Contents(i) AP 116E-0754_68 CHAPTER POHER " 2' 19 S| 2U P P L T E -s - . . (] N q L U D I '7N G PM37O ND I ' | | | = . . . 2 "- t : -- -- z- 2 | P z ' . |92. 4 - I . p . | . ' -- i t ; z -: = a A a' .t = = . " Ps\27/1\ : =. 2. | . = . . 2. | = INTNODUCTION 1' The powensuppry section of the recelver conprises a supply input flr'er, voltage selector unit, nains transformer '1T1, regulator UoarO pll37b .ni th""" power transistors mounted on a heabsink atLached to "e"i""_pui" the rear panel 0f the receiver. stabilised supplies sf -7y r +5\ t +12y and +2ov are provided togerher wiLh an gO-o-gov teLegraph supply. Additional circuiLry, nounbed on the AF and;e6ory board (para. 10) contains a +14.5V regulator for the audio ampllfj.ers, and a +5V rnernoiy supply. The > smoothing capacitors, 1cra, rcrb, 1cza, jczb, and 1ci to 1c6, Inorrit"d on the inside of. the rear panel, power supply distributlon 1i shown in Figur; "r" 19.6. MAIN POWER SUPPLIES Supply Input Filter 2' The supply inpubr at lPL1, ie fed via a suppty fuse, lFS3, and a doubre pole 0N/OFT swltch, go the suppty input. filier, 1L1, 1L? and capacitors Clg to CZ1. the flltered ' l v s 1 . outpu! I's connected to the mains transforner, 1T1, via the voltage seLector unlt This utilises four identical integrated circuit regulaLors, ML1 to ML4. This device consists of a lenperature compensaLedreference anpllfler, error anprifter, serles pass transisLor and currenb rlnit circuitry. An equivalen! circult of the device ls given 1n Figure 19.1. 3' 4' The error anpLifier is used lo compare the reference voltage (maxinum approxinately +7V) wibh a saxopleof Lhe final stabilised outpuL vollage ivla a polential divider f Sreater than the refenence voltage) and the output of the Jruor anptirier is bhen used Lo conlrol the serles Pass transislor. This transistor is also contr;lled by a current limiting sbage which itserf rs controrred by the current drawn fron Lhe suppry by the exlennal circuitry. -7V Regulalor 5' A 10'5v secondary winding of 1T1 is connecled to a full r"ravebridge rectifier D1, via board pins 4! and 50 and rink LK1. The positive output rron D'r ls apprred to the collector of Lhe exbernar geries pass transistor, lTRr, via board pln r, whereas the emitter of lrRl is returned to the negative output of o1 via pin 4, B2i and Rl4. The posltive supply voltage for ML1 (v+) and arso Lhe corlector vortage (vc) for the inbernal nA. 1778 l{aintenance AndL 7 April 89 19-1 ERECJEI!C V COMPENSA]EO Z€NER ' VOLlAOE REFEREN'E CIJRRENI CUiAENI sENsE L[,]t E q u i v o l e nCt i r c u i t ; V o l t o g eR e g u l o t olrC Fig.l9. I seriesposstronsislorore token from the +12 regulotedsupply. The output from the reference omplifier (v REF)is oppliedvio Rl ro the non-invertinginput of the error omplifierwhilst the inverting input is connectedto the -7V regulotedoutpul vio o potentioldivider Rl3, R9, presetvoltoge odiustpotentiometerRB, ond R7' Currentfoldbockis providedby Rl4, R 2 l, I R l 2 o n d I R l 4. +5V Regulotor lTl vio Bridgerectifier D2 is fed from o l0'5V secondorywindingof tronsformer boordpins45 ond 46 ond link LK6. The positiveoutpulfrom D2 is oppliedto the collectorsof the two seriesposstronsisfors,TRI ond lTR2. The positivesupplyvoltoge for ML2 (V+) ond olso the collectorvoltoge (VC) of the internolseriesposstronsistorore token 6. t9-2 RA. 1778Mointenonce from the +20V regulotedsupply. The referencevolioge reveroppriedto the non-inverting input o-fthe.erroromplifier is presetby the potentiometer,R3, ond the invertinginput is toke_n from the 5v ouipurvio Rl5, currenr foldbockis providedby Rl6, nz2, inl3 ono lRl5. +l2V Regulotor 7. Thissupplyis derivedfrom o 16,5V secondory winding of tronsformerrTr . The positiveouiput from the bridgerectifier, D3, is oppliedto the collectorsof the two seriespossironsistors,TR2ond 1TR3,whereosthe positivesupplyvoltoge for ML3 ond the collector voltoge for the internol seriespcrsstronsistorore token'from th1 +20V reguloted supply. The referencevolioge is opplied vio R5 io the non-invertinginput of thJerror omplifierwhilst potentiometer Rl7 presetsrhe voltogelevel oppliedio iire invertinginput, The reguloted+l2V output is token io boordpins 16, lz ond iti, ond to ihe ou"n oi rn" frequencystondordvio R32, D6 ond pin 20. current fordbockis providedby RlB, R24 ondI Rl6. +20V Reguloior 8. Thisstoge, which is similorto the +r2V regulotor,is fed from o 23V secondorv windingof lTl ond bridge reciifier D4. The reguroiedoutput is presefby potentiometer Rl9. Currentfoldbock is providedby R12, R2O,R2gond R34. TelegrophSupply o The8O-0-80Vtelegrophsupplyis providedby o centre-ioppedsecondingwinding of lTl ondo full wovebridgerectifier,D5. Smoothingis providedby lRl0, lC5 lR9, tC6. Fis.19.5 10. Thisboordcontoinstwo circuits, A regulotorcircuit provideso +14,5V supplyfor the moin IF/AF botd ond orsofor rhe rsB lF/At bo'd, where f ited. The 5v memorysupplycircuit relies for its operotionon on exiernollyderived+l2v supply. lh purposeis to mointoin the +5V.supply to ihe disploy boord ond so prevent lo* oi fregr"n"y setting informoiion os would otherwiseoccur followingo po*e. foilrre. +4. 5V Regulotor I l, This consists of o three-terminolpositivevoltogeregulotor, Ml2, togetherwith o buffer omplifier, MLl, ond o presetoutput level odiusfpotentiometei,R3. rt is fed from on unreguloted23V supply from fhe powersupply reguloior boord PM3ZO. I Y-5 RA. l77B Mointenonce MemorySupply An unregulotedl4V supplyfromthe regulotorboordPM370is opplied io boord pin 9, whilst the +l2V frequencystondordoven supplyis opplied to boordpin B. The oven supply(seeFigure19.3) is token fromihe reguloted+l2V supplyvio o resistotr ond o diode (R32,D6) or, in the event of o powerfoilure, from on externol+l2V supply (conneciedto the reor ponel STD/+l2V terminol)vio two seriesconnecieddiodes (D7, D8). 12. .l3. The unregulotedl4V supplyot boordpin 9 is routedby diode D2 to o threshold terminol+5V regulofor,ML3, ond olso io the boseof TRI vio potentioldivider R5, TR2ond TR3to isoloteihe R6. TRI is turnedon ond thusholdsoffthe regulotortronsistors +l2V supply. foil, ihe 14V supplyot boord Shouldthe moin sourceof o.c. powersubseguently +l2V pin 9 is removed,TRI is turnedoff ond the oven supplyis routedvio TR2 ond Dl io the +5V regulotor,ML3, 14, ' ADJUSTMENTS '15, Referto Chopter 23, porogrophsl0 to 12, for detoils of odiustmentsto the Power S u p pile s , t9-4 RA. l77B Mointenonce ffib.2725262423221817 wp"F.ryfg'sry ffi #.qhkffi fl-*#ffi,# Loyout: Regutotor Bocrd pM.3Z0 Fig.19.2 IHE -?VOLT REGULATORIS SIMILAR IP TH! OTHERS EICEPT IIIAT THE POSI]IVEOUTPUT TO RECEIVEROV LINE. IS CONNECTEO LEAVINGTHE NEGATIVELINE AS TIIE -7V OUTPUI I [- 1,, TRANSISTORS TRI TR2 NOI FITTED RCA40412 TR3 lTRl,lTR2,lTR3 2N6055 ' DIODES o1 02,03 o4 l . r L ,l B ! lClo 4?00 1.,Lrir^ 100B0sA 5SEl05 MOA20t lsa20 1 00 r OA9I D5 86,D7,D8 D9 INTEORAIEDCIRCUJTS MLl.ML2,ML3, Ml4 |;;;\ f" tl ____ ,rA723Ht't I TYPrcaLoc voLTAcE I As MEASURED w|lH I 2oKn/voLTMErER. I aSserrrrcr I t vnrr,rs ___l trl [J lPLI L I NE l 0 0 v- r 2 5 v EARTH OR ?00v-250v 45-651"i2 NEUTRAL le lN SUPPLYJNPUTFILTER RP983 NOIES: r. COMFIN€NTSFREFIXED1 ARE NOT MOUNTEOON THE AOARD. 2. !(I 4b gt ttaL T O L K 5 A R E F U S I S L EL I N K S 3, -?V OUTPIJTDEPENDENION +12V OUTPUT +IzV, +5V OUTPUTSOEPENOENION +20' OU'IPUT. MqJNTEO ITHESE COMPONENTS ON IHE CHASSIS) WE woH 9318 D C 4 6.3 1t2 t4t5 w o f l 9 3 r 8 l D C 4 a 9 66 l9 5 2t2 i-, -? REGULAIOR +12V PRE- |NPUI 20V PRE-REGULATEO ...._-------------,rl--.-.r l"':9 ,.. C1JRREMtlMlT OPERATES 7.15't I $IHFN VOLTAGEON plll 10 le l' . ft{jl i."l''lT;l'fffJlicJ^ETE" -------r ,20 021 ,21 031 011 R32 t.7 SEMI REGUL 92A 99 /OLTAGE SELECTOR UNIT (REAR PANELI DIOOE ENSU FEOII RECE STAN 1C4i4?00 | ". L?tJ itt L- c1 170 MOIJNTEO {IHESE COMPONENTS +85v REGULATORBOARO PM Circuit,Power Su i -" aPn6E-0754-68 April89 lAmdt7) --l I I -7 REGULATOR +r2v pRE REGULATED rNpuT 0 v L I N El s OUTPUT REGUIATEO OIOD€PREVENIS -7V LIN€GQING +V. +5V REGULAIOR +?OV PRE -REGULAIED INPUT II I i i5V OUTPUT I 20V PRE-RECULATEDINPUf ---------------' ;;.;l l^ l^ ;:;l , -----l!---lJ-" -./ ? l5v I !0 5v1 ^\ --r / lI CVRRFNI LIMITOPERATES WHEN VoLIAGE ON PIN 10 rs 6sonv (aPPRoxI GREAI ER IHAN VOLTAGEON PrN t. I t' *trt 1 .,ru (oRANG€r I +I2V OVENSUPPLY IO FREOUENCY IAND STANOARO MEIIORY REGU' ARE IR12-IR16 LIMITIN6 CURRENT STANOBY12VINPUT RESISTORS MOUNTEO ON REAR PANEL T E R M I N A Ls ' R I P I . HEATSINK tREo)ij tI . IrzovouTPUr 'r[r o vr r r e ry,, :- I ., qNt'i, +80v +85V TELEGRAPH EARTH REOULATOR Y1"_r."tI-l Supplies Circuit'Power Fig.l9.3 Loyout:AF ond MemoryBoord PS[27t1 Fig.19.4 [;;.;_l | fi1inr-- eoos I TR2 BFX39 I | s!99ES or,D2 t0o1 INTEGRATED CIRCUITS MLI L""_* I tttt'i_i |AZIC MEMoRy suprly clRcutT Li:*"'*'"'":"' lr*' L- @ l w o H m a g l B c a S r ? 2 /Iv FLFf---------l HEArstNx Circuit: A.FondMemory Regulotor BoordPSt 2711 Fig.19'5 POWER SUPPLY ANO REGIJLATOR BO4AO_Pf,|370 ,:- -:\ .o'\ ns{ 9, "e" $ f$$ *"].s*P" are ..-.r-..-.--r--- f" ."' ll ll A-EI I{EHORY REG{'LATORAOARD PSa2ltl rl R F U N I T- - FIRST ||IXER AOARO PM335 FIRST IF ANO sEcoNot txER BOARO Pit336 aoaRoFr{364 IS8/LSB tF|AF - _ aoaRo Plt36a AFC AOARO PU369 I'IETERSWITCHING maRD P[419 - FSK AOARO PM360 FREOUENCY STaNDARD 31}'IH: G€NERAIOR AOAROPN339 LF L@P AOAROPM568 - UPPERLOOFEOARO PM589 TRANSFER L@P BOARDPS338 HF LOOPBOARD DECOD€RSOARD PLl594 ESPLAY AOARD P 692-- MEMORYBOARO - @ lToHTorr-l - PowerSupplyDistribution Diogrom RAIZZ8 Fig.l9.6 CHAPTER 2O _c_I_r-Q-N_!A N _D_ __c_ H_A-s_ s_r_s_ __L_a_y_o_u I N j=E8=9gt_\_N_q -r ( =!=9! =u= ?=r=N=-G= =9=g=4 & q==q4 l=l tl CONTENTS Poge METER SWITCHING BOARDPM4I9 20-l INTERCONNECTIONS CHASSIS LAYOUT 20-2 ILLUSTRATIONS Fig. No. . Loyout: Meter SwitchingBoordPM4l9 Circuit: Meter SwiichingBoordPM4l9 Loyoui: Front Ponel Loyout: ReorPonel ReceiverLoyout: PlonView ReceiverLoyoui: Underside View Interconnection Diogrom: RA. l77B RA, l77B Moinienonce 2 0 .1 20.2 tn', 20.4 ,AA 20.6 20.7 Chopter20 (i) Confents i LNATIEK ZU q I =r=9= I N J=E&9=Q=N=N=E Dr= ! ==AN 2 =EX A 5'! ! 5==LA y=9=!=r (r=N=q=L y=p=r= N 9==!=o:Aeq_=! J44I I METER SWITCHING BOARDPM4I9 I 2. A double-pole,ten-woy switch, SA, connecisthe front ponel meter, Ml , to vorious meteringpointswithin ihe receiver, vio the meier boordcircuitry, cr follows:(l) Positionl: TuneCorrier Thismeetingfocility is usedin coniunctionwith the AFC swiich ond is, iherefore, only opplicobleto versionsfilted with the AFC boord. \Men the AFC switch is set to OFF, the outputsignol from the corrier tuning indicoior on the AFC boord is oppliedto the metervio boordpin 23, Rl2 ona SnZ. This is o posiiive-goingpulsedsignolof o fixed pulsewidth wherethe pulse repetifionrote is equol to the differencein frequency, For precisecorrier iuning the receivertuning conirol is odiustedfor o mini.um meterreoding, Whenthe AFC switch is ser ro either FLjLLCARRTER or prLOTcARRTER, the meteris connectedto the vorociorline of the Z MHz VCO on the AFC boord ond provideson indicoiionof the ovoilobleAFC hold ronge (AFC+ O -scole) . It moy be usedio determinewheihero slight odiustmentof the receiver tuling is required(dueto o drift in the tronsmisiion frequency)to mointoin AFClock. (2) Position2: RF Thisprovideson indicotionof the sirengthof the receivedsignol ond is derived.fr-omthe AGC ouiput signol from the moin lF/AF Uoora lSSareceivers) or the differentiol AGC ourpur from the moin ond ISB IF/AF Uoora, llSB receivers), The AGC output signol from ihe moin lF/AF boord is oppli"d to fhe boseof emitter followerTR2ond ihence io the metervio R4 ond Rr4. For lsB versionsthe AGC ourpursignor from rhe rsB |F/AF boord is oppried to the boseof TRI ond the output is oppliedto the meter. (3) rost on J: L5B The oudio line outputsignol from the ISB IF/AF boord (lSBversionsonly) is oppliedto the metervio boordpins I I ond I2, R3 ond bridge rectifier D5 to D8. 20-l RA, 1778Mointenonce (4) 4: AMy'USB Posiiion The oudio line ouiputsignol from the moin IF/AF boord (which corries oll modesgenerolly,bui noi LSBin ISBreceivers)is oppliedto the meter vio boordpins l5 ond 16, R2 ond bridge rectifier, Dl to D4. (s) 5 ; D R I V EL E V E L Position This provideson indicotionof the locol oscillotorouiput drive level opplied to ihe first mixer. A preseivorioble resistoron the first mixer boordo l l o w s 'V' portionof t h e to obtoin o meterindicotionwithin the for odiustment m e t e rs c o l e , (6) The reguloied+20V, +l2V ond -7V outputsfrom the powersupplyregulotor boordore oppliedto ihe meterswitch vio suitobledroppingresistorsto provide 'V' portionof the meterscole' in eoch cose, o meier indicotionwithin the INTERCONNECTIONS Fi9.20.7 The connectionsbetweenboordsond from boordsto the ponel-mountedcontrols ond indicoiorsore shownin ihe interconneciiondiogrom,Figvre20,7, which is lorgely ore not included, theseore shownin self-explonotory, Powersupplyconnections C h o p t e r1 9 , F i g u r e1 9 , 6 . 3. LSI is connectedfo the AF omplifiervio o iock socket The front ponel loudspeoker is ouiomoticolly ore pluggedinto the sockeithe loudspeoker JKI . lf heodphones resistor R3. The loudvio io the heodphones the signol is opplied ond AF disconnected to switch OFF. SQ by settingihe LS ON/OFF speokermoy olsobe disconnected 4, CHASSIS LAYOUT 5. The loyoutsof the front ond reor ponelsore shownin Figure20.3 ond 20.4. fhe receiver chossislovout from oboveond below is shownin Figure20'5 ond 20.6' RA. I778 Moinienonce l Loyout:MeterondSwitchingBoordpM4tg Fi9.20.1 ' '-\ r-', ) APt16E-0754-6B -l FSKOIITPUT FROMFSX BOARO + LO DRIVE FROMMIXER II I roK a roK -_l [--t*on"tro.t I t*t,trr ."r, I I o_!99E! I i | Li::". SWITCHSA [""0a" ro "oo. no.orr., I TUNECARRIER 2 RF 3 tsB I A!t,/USA 5 ORIVELEVEL 5 + 20V 7 +t2V I +5V IO FS|( OIJIPUI FE:N'6TTEdiE5d5I .lon.82 (Amdl.3) Circuit:MeterSWitching Boord Ftg.20.2 _\, .\ \l t Iilsllt RA.1778 ililffi+t{ffi RF II,}IE -"\/ "',N'JriA* (( w PHONES lw-orr3-El )) "botfu i*-u.(f ( )r isb-'rv V .'O.,. aFo IF GAIN @o M MOOE |lsD cw_ IUNINGRATE nrcdium itow AGC POWER on o om/usb O-lin tv.t-O ,4. ltb v Loyout:FrontPonel drtoaA b"kV >..,-*" ;f@ M@E usb cw- \ -i;m\' ""rW POWER on ) .4, v :ront Ponel d.itc t.v.t +20 *r'orrftt+n t'b.( ( .rl\\\ \\\r*' ) lt-t l:*.$Hdo*o,o o AF GAIN Fig.20.3 a\ I rrnr I \J Exr |FFnn 5PARE \ [ 'rnz I \J Uah l{-Olrl i(9, rNl riltl AT i. n) \J Loyout:Rcor PonetRA.l778 5q! GF 500 o I;) e \J a\ \J n A n IJ .r4 Y o - t?tffil t-l tel L:J ,**@ o l!.l E -c", **t =,=EEiH:E SPAiE ,ruL@ t rTR, I a r-"t L:J LJ rt o o o @Lo o lNroul /A\ \v TRA|rSII SCREW EXIERI'|AI coNlFot S(rcXET Rcqr Ponel RA.l778 Fig.20.t, POWERSUPPLY SMOOTHING CAPACITORS RF PROTECTION FUSE (500mA) R F INPUT CONNECTOR RF BOARD PM582 ls8 MAIN IF/AF I F I A F BOARD B O A R D AFC EOARD LOOP P M6 6 4 lt r ilt[ iltl LF LOOP IIIIM iltl il|I --T-r t\- r--------l I- |||1.---r-----.-1_ ll", ll lffillr- --J) o lllHl | ,--r ll tt \ tl BALITASI=-ff LAMP IFSK} / BOARD ftrwl mHstt--l ,rori.*-.* CINNECTOR INPIJT ltnli'#'t5fiili"tit$Ht :TopViewRA.l778 ChqssisLoyout / lL- POWERSUPPLY IlHINGCAPACITORS POWERSUPPLY BOARO IF ILTER OARO PS367 LF BOARO LOOP LOOP P M6 5 1 PM588 MAINSTRANSFORMER AF & + 5VIOISPLAY) REGULATOR BOARO ASSEMBLY CONTROL & MEMORY BOARD OPTION S\{ITCHES CONNECTOR OUIPUT FROMSECOND MIXER IC30(BELOWI c3l METERSWITCHING BOARO SHAFT EITICODER TOlst tr MEI,IORY :TopViewR4.1778 Loyout Fig.20.5 .ACCESS TO MECHANICAI DAMPINGSCREWFOR KHz TUNINGCONTROI fl.rsE PozloRlv scREwDRwERl &Fnt moFTdiEt ChossisLoyout: Underside View RAl77g Fig.20.6 srowI MEoIuM }IUNERATE ! J I FA5T I CONTROL AND MEMORY SOARD +5VD Rl! 210 (PART oFl OISPLAY ELANX pwR.F REAO/WR. ":*"f* ^,^, {l-:::+=-"5: LOCAL CONTROI" TUNE RATE Cl']ANNEI. 5ElECT INPUTS REYERTIVE CHAI'IIIEL NUMEER OUT EXI, CONI FRONT PANEL TUNE ENABLE ciocK SWEEPTUNESELECT EXT UPIOOWN RECEIVEB SELECT A F CO N / O F F A F CF U L L / P I L O T ANTENNA 1239 338 137 735 E36 932 t0 lr 1? t3 11 15 !6 t7 tE t9 20 2t 22 23 21 25 2€ 2? 28 29 30 3t 3? EiW moFaiETtrctE6o?r'l TO IF BOAROs(PIN IO) 3239 3? 3e 3237 32 33 123, 32 35 32 36 30 30 39 30 30 30 37 30 33 30 31 30 35 tO tr6 3l 31 39 31 36 3t 37 31 33 31 34 3! 35 31 36 I c28 01 uss c .""q.}j SWITCH CHANNEI" 32 WAY (ROTORS ARE CONNECTED SHOWNIN ,,,,is' tl00E: "tt*:* OUl OF LOCK rFl INOICATOR 'ER SHAF ENCOO 0 EXI INT 34MHzE:I;? DECOOERBOARO UPPERTRANSFER LOOP BOARD P5 338 31MHz GENERATOR EOA !"""t, 1,,t"",, sEr. rNPUrs .J e-rsr.rr, | n.f __ 1-7 MHz I .orrrii".n, z-:ux'f$l$ DATA rMHz .s .+ .Q/- .- \+ d'" lMHz DATA loMHz OATA 'JxTr*=**E$H1: ^,i. t-'?:i .oo, BOARDPS337 t0fiHz $I'" LOqJT I F UNIT roARos(PtN10) ---------! *"fl##'q o,,{$.*o '*7.yqL1"'. "v MOOE swlTCH 5A AGC SWITCH 5C ;rH;:r, Y TUNERATE SR DISPTAY BLANKING OISPLAY SOARO 34MHzGENERATOR BOAROPM339 fl"ll# :J"s $ ... ."' LF LOOP BOARO PM 588 LOq( NOrCiTloN OUIPUTS LINEOUT TRAN9FER IN OsCILLATOR FR( ! J l M H zI N FSK FSK IN II FSK gOARD PM368 INOI FITTEO) 554 sELECI IS8/LSB IF BOARO P M3 6 4 / 3 TITE coi.lsTANr MAINIF SOARO . PM364/l rIME COTISTANT 5B FILTEA SWIICH -l -.1 :1 5Al MODE 5WtTCH Interconne APl15E-0751-68 Jon A7 | Alndt 5 | MEMORYBOARO lool(Hz OATA loxHz oaTA OISPTAY BLANKINO NXINC OISPIAYBOARD I XH2DATA OlSPLAY BOARO l l00H: DAIA , t., l"?1, 10HzDA'A )cK u/o cLocK xt ^ __ 16 55 RAN6E ALANI( CLOCKIZ F OISPLAY OARO ctocK TUNERATE SW WIPER A1 27 d /-Io a Row ROW DISPLAYgOARo 5 TUNING RATE swrrcH LF LOOPBOARO PM 588 LINEOUT IRANSFER oScttLAToR lN l M H zl N F5K F5K IN SWITCHINO BOARO LOJDSPEAKER LS.t LS I _--------J | | I rsz'$-l DIY RL Interconnection Dogrom: RA.f778 Chossis Fi9.20.7 CHAPTER DISMANTLING AND 2I RE-ASSEMBLY CONTENTS Poge INTRODUCIION I N I T I A LP R O C E D U R E RFBOARD - MAIN COMPARTMENT PRINTED CIRCUITBOARDS P R I N T ECDI R C U I B I O A R D-SM A I N C H A S S I S R E M O V AO L F F R O N IP A N E A L N D F R O N TS U B - P A N E L To LowerFrontPonelAssembly T o R e m o v eF r o n t P o n e REARPANEL DISPLAYBOARD A l i g n m e notf t h eC h o n n eDl i o l METER SWITCHING BOARD DECODER BOARD MEMORYBOARD POWER SUPPLY REGULATOR BOARDPM37O AF AND DISPLAY REGULATOR BOARD POWER TRANSFORMER SHAFT ENCODER 21-l 2t-l lt-l 2t -2 21-2 21-2 LI-J lt-J 2t-3 a\ I 21-4 214 2 t- 5 2l-5 lt-) lt-3 21-6 zt-o Chopter2l RA. l77B Mointenonce (i) Contents .j .I] A DT E D O I 9=r=sl4AJ!_LL=!!9=4r)g==LE=-As=s=E=!!B=LJ= INTRODUCTION 1. T h i s c h o p t e r p r o v i d e s i n s t r u c t i o nf o r g o i n i n g o c c e s st o t h e p r i n f e d c i r c u i i b o o r d s , r e c e i v e r s u b - o s s e m b l i e so n d c h o s s i s - m o u n t e d components. should it be necessory to completely removeo printed circuit boord, o note should be mode of ihe cobleform c o n n e c t i o n st o e o c h b o o r d . l n g e n e r o l , t h e r e - o s s e m b l yi s i h e r e v e r s o l o f t h e d i s m o n t l i n g procedure. I N I T I A LP R O C E D U R E ) (l) Set the front ponel POWERswitch to OFF. (2) Disconnectoll the coble connectors ot the reor of ihe receiver, (3) Removethe two tronsitscrews,if fitted, throughthe reor ponel flonge ( s e eFi g u r e2 0 . 4 ) . (4) Removeihe four screwssecuringihe receiverto the rock or ioble-top cobinet. (5) Withdrow the receiver ond ploce it on o flot cleon working surfoce. (6) R e m o v et h e r e c e i v e r t o p c o v e r p l o i e , i f f i i t e d , h e l d i n p l o c e w i t h D z u s fosfeners. BOARDPM532 To goin occessto the RFboordproceedos follows: (l) Removeihe top screeningcoverfrom ihe RF comporfment. (2) Locotethe couplingon the RFTUNE controlspindleond slqckenthe two screws, Withdrowthe RFTUNE controlspindleto disengogethe coupling. (3) Disconnectihe cooxiol RFinpui connector. (4) Releoseihe two brocketfixing screwswithin the RF comportment (lefih o n ds i d e ) . (5) The boord moy now be roisedfrom ihe reor to hinge ot the cobleform(front) end. Once fhe boordis veriicol if moy be held in positionby sliding ihe nylon bushinto the slot in the comportment side memoer. 2t-l RA. 1778Moinienonce 4. To completelyremovethe RFboordfrom the receivermokeo note of, then unsolder, the cobleformconnectionsto the boordpins. - MAIN COMPARTME\T pRrNTEp BOARpS CTRCUIT box structuremountedon the receiverchossiscontoinsuP to seven The comportment prinied circuii boords,dependentupon ihe opiionsfitted. After the iop screening cover hos been removed, eoch of theseboordsmoy be roised from ihe reor to hinge ot the cobleform(front)end. Once o boordis veriicol ii moy be held in positionby sliding the side member. To completelyremoveony boord nylon bushinto ihe slot in ihe comportment mokeo note of, ihen unsolder,the cobleformconneciionsto the boordpins. The boords ore listedbelow. fitted within the moin comPortmenl 5. ISB IF/AF Boord PM364/3 Moin IF,/AFBoord PM364/l lF Filter BoordPS367 AFC Boord PM664 LF Loop BoordPM588 Upper Loop BoordPM589 FSK BoordPM36B toP cover. The positionof eoch boord is indicoiedon the moin comportment CIRCUITBOARDS- MAIN CHASSIS PRINTED in the die-cost Five printed circuit boordsore contoinedwiihin comportments boord, removeihe screening goin to o occess receiverchossis(seeFigure20,6). To cover from the respective comportment. Eochboord moy be lifted cleor of the chossisby removingthe securingscrewsond woshers. To completely removeo boord from the receiver, moke o note of, then unsolder, the cobteformconnectionsfrom the boord pins. The boords contoinedwithin the chossisore listedbelow. 6. 34 MHz Generotor BoordPM339 TronsferLoop BoordP5338 HF Loop BoordP5337 First Mixer BoordPS5l2 SecondMixer Boord PM336 REMOVALOF FRONT PANELAND FRONTSUB-PANEL The front ponel togetherwith fhe front sub-ponelmoy be lowered os o complete ossembly(porogroph8) to goin occessio the front ponel controls ond ossocioted comportments,the meter switching boord, the shofi encoderond disploy, memoryond decoderboordsond the componentsmountedon the front top foce of the die-ccst chossis. Note thqt the receiver moy be sofely operotedwith the front ponel ossemblylowered. 7. zt-l RA. l77B Mointenonce To LowerFrontPonel Assembly 8, (l) Removethe top screeningcover from the RFcomportment.Locotethe coupling on the RFTUNE controlspindleond slockenthe two screws. Withdrowthe RF T U N E c o n t r o sl p i n d l et o d i s e n g o g teh e c o u p l i n g . (2) Slide the receiverforwordsuchthot the botiom edge of the front ponel is cleor of ihe workingsurfoce, (3) Removeihe six screws,eoch fitted with o nylon wosher,securingthe front ponel to the receiver(threeot eoch edge, odiocent to eoch hondle). Do not removeihe two screwsobove the tuning knob. (4) Supporlthe froni ponel ossemblyond remove the two recessedscrews, eoch with o springwosher,locotedone odiocent to eoch hondle. (5) The front ponel ossembly moy now be loweredto 'hinge' on the connecting cobleform. To RemoveFront Ponel 9. 10. (l) Usethe lorger(l/15in.) of the two socketwrenchesprovided(locotedin o clip ottochedto the right-hondside member)to removethe control knob. Usethe smollersocketwrench(l.5mm) to removethe BFO slow motiondiol. To removeoll other front ponel knobs, lever out the centreof the knob, then unscrewwith on Bmmbox sponner. (2) Disconnectihe two wiresto the front ponel meter, usingo 7mmsponner. Replocethe nutsond woshers for sofe keeping. (3) Removethe eight screws,eoch fitted with o nylon wosher,securingthe front ponel lo the receiver (two in the centre of the front ponel ond three ot eoch edge, odiocentto eochhondle. (4) Lift off the front ponel. The front sub-ponelmoy now be loweredby disconnectingthe RFTUNE cont;'ol spindle(Tunedversionsonly, seeStep (l) of porogroph8), ond removir:gthe two screws,eoch with o springwosher,one ot eoch edge of the sub-ponel. REARPANEL I l. The reor poreI moy be loweredto 'hinge' on the connectingcobleform. lt is securedby sevenscrews,eochwith o springwosher, threeol eoch side ond one in the cenlre, below the tronsistors on the heot sink. Note thot the receivermoy be sofelyoperotedwith the reorponel lowered, RA. 1778Mointenonce AP 116E_0?54_68 It is necessary !o l-ower the rear panel to gain access to Lhe regulalor board PM37, t h e p o w e n s u p p l y s n o o t h i n g c a p a c i t o r s 1 C 1 a , 1 C 1 b ( m o u n t e d i n l i n e w l t h 1 C 3 ) , 1 C 2 a ,. 1c2b(mountedin1inewith1C2a)and1c3Lo1C6andneS13tor31R9'1R10.Twozener< diodes, D5 and D6, are mounted on the inside of the rear panel. To gain access to tbese diodes it is firsl necessary to remove the regulator board PM370 (see paragraph 20). 12. > DISPLAY BOARDPM692 13. to 1U. To gain access to the display board it j-s necessary to lower lhe front panel and front sub-panel together as one assenbly (see paragraph 8). Should it be necessary proceed as folLows:conpletely remove the display board fron the receiver, (1) R e m o v el h e f r o n t (2) Lower Lhe front (3) Renove Lhe scnew securing plate. (4) Bemove Lhe five spacing pillars. (5) The display board may now be lifted clear. To cornpletely renove Lhe display board fnon the receiver make a noue of, bhen unsolder the cableform connecting wires bo Lhe board Dins. Allgnment panel- (paragraph !). sub-panel assembly (paragraph 10), Lhe display screws securing board earlh the display tag Lo tbe channel switch board to the fronb sub-panel of the Channel- DiaI 15. lfhen the Channel switch is set bo Channel 1, the swi.l:ch wipers are alnost in line (viewed fron ihe front of with but slightly Lo the righL of the top spacing pj.llars position, the receiver), in WiLh lhe switch this Lhe 1 digit on the channel diaL should be posiLioned such that it appears cenLrally in the front panel channel wlndow. M E T E RS W I T C H I N G B O A R DP M 4 1 9 To gain access lo lhe meter switching board ib is necessary Lo ]ower the fronl pan To compleLely and front sub-panel Lcgether as one assenbly (see paragraph 8). renove the nelen swiLchlng board and switch, proceed as folloHss16. 17. (1) R e m o v el h e f r o n l panel (paragnaph 9). (2) Lower Uhe fronl (3) Remove the nut and washer securing (4) Withdraw Lhe neter (5) Make a note of, sub-panel (paragraph 10). switching then unsolder swibch to the front lhe neter sub-panel. board and switch. the cableform connections bo the board plns. 21-4 RA. 1778 Maj-ntenance Andt 7 April 89 DECODER BOARDPM694 'lB, To goin occessto the decoderboord, lower the front ponel ond front sub-ponelos one ossembly(porogroph 8), then removethe fwo M2.5 screwssecuringthe decoder/ memoryponel to ihe chossis. To removethe decoder boord from the receiver, proceedos fol lows:19. (l ) Removethe eighi screwsihot securethe decoderboordto the ponel. The boord moy now be hinged owoy from the ponel. (2) To completely removethe decoderboord from lhe receiver, moke o note of, then unsolder,the cqbleformconnectingwires to the boordpins. MEMORY BOARDPM693 20. To goin occessto the memoryboord, lower the front ponel ond front sub-ponelos one ossembly(porogroph8). To removeihe memoryboord from the receiver, proceedos fo llows:21 . (l) Removethe two M2,5 screwssecuringthe decodey'memory ponel to the chossis. (2) Removethe six screwsthot securethe memoryboordto the ponel ond unclip the bottery. The boordmoy now be 'hinged'owoy fromthe ponel, (3) To completely removethe memoryboord from the receiver, moke o note of, then unsolder,the cobleformconnectingwires io the boordpins. POWERSUPPLYREGULATORBOARDPM37O 22. To goin occessto ihe regulotor boord, lower the reor ponel (porogrophtl). To completely remove the regulotor boord from the receiver proceedos follows;- zJ. (f ) Moke o note of, ihen unsolder, the cobleformconnectionsto the boord pins, (2) Removethe four screws,eoch with o flot ond o spring wosher, securingthe boqrdto the insideof the reor ponel. (3) Lift out the boord. AF AND DISPLAY REGULATOR BO,ARD 24. To goin occessto the AF ond memoryregulotor boord, removethe sub-ponel ossemblycontoiningthe frequencysiondordmoduleond, if fitted, the FSKreloy ond borretter. This ossemblyis securedto the ccrt chcrsiswith four screws, eoch with o spring wosher, To compleiely removethe boord, proceedos follows:- 2l -5 RA. 1778Mointenonce 25. (l) to ihe boordpins' Moke o note of, then unsolder,the cobleformconnections (2) Removethe four securingscrews,eoch with o springwosher. (3) Lift out ihe boord ' TRANSFORMER POWER 26. 27. To goin occessto the connectionsto the power tronsformerond the supply input proceedos follows:filter componenis, (l) I l). Lowerthe reor ponel (porogroph (2) connectioncover plote. Removethe four screwssecuringthe lronsformer (3) Removethe cover ploie. To compleiely removethe power tronsformerfrom the receiver, proceedos fol lows:(l) Moke o note of, then unsolder, ihe cobleformconnectionsto the ironsformer. (2) Turn the receiver onio iis side (left-hond os viewed from the reor ponel). (3) contoiningthe Removeihe screeningcover from the chcssiscomPortment 34MHz boord. (4) Removeihe nine screws, eoch with o spring wcsher, securingthe 34 MHz boord. (5) Hinge out the 34 MHz boord on its cobleformio reveol the four tronsformer securing screws. (6) Supportthe ironsformerond removethe four securingscrews. SHAFTENCODER 28. To removethe shoft encoderproceedos follows:(1) Removethe tuningcontrol knob. (2) Lower the front ponel ond froni sub-poneliogeiher os one ossembly (porogroph8). (3) Removethe three screwssecuringthe shoft encoderlugs to ihe inside of the front sub-ponel, 21-6 RA. 1778Moinienonce (4) 29. To removethe shoftencodercompletely,moke o note of ihe connections, ihen disconneclthe wiresfrom the poteniiometerboordof the reor of the shoftencoder. T o g o i n o c c e s st o t h e s e n s o rb o o r d o n d t h e g r o t i c u l e c o r r i o g e , p r o c e e d o s f o r r o w s : (l) R e m o v ei h e b l o c k t o p e f r o m i h e o u t e r c o v e r , (2) Locoie the opening in ihe outer cover, spring out rhe cover ond slide off, (3) T h e g r o t i c u l e c o r r i o g e i s s e c u r e db y t w o s c r e w s t h r o u g h i h e f r o n i f l o n g e p l o t e ( s e eF i g u r e l 3 . l ) . D o n o t r e l e c r e t h e s e s c r e w s u n l e s so b s o l u i e l y n e c e s s o r y , T o d o s o m o y u p s e tt h e 9 0 d e g r e e p h o s er e l o t i o n s h i p b e t w e e n the output signolsfrom the shoft encoder. RA. l77B Mointenonce C H A PT ER 22 F UNCTIONAL TEST PROCEDURES CONTENTS Poge INTRODUCTION T E S TE Q U I P M E N T PRELIMINARY DISPLAY AND MEMORY FREQUENCY STANDARD LOCALOSCILLATOR OUTPUT 34 MHz OUTPUT IN ITIALCHANNELPROGRAMMING L HECK I FA N D A F G A I N C O N T R O C RE ATTO L FS T G N A LP L U S NOISE/NOTS H FS T G N A LP L U SN O T S E / N O TRSAET I O- ssB REA T | O H F S T G N A LP L U S NO|SE/NOTS RANGE CHECS K AGC AND AF GAIN CONTROL RFMETER CALIBRATIC}.I (SSB) U L T I M A TSEI G N A LP L U S N O I S E / N O I SRAT|O E S I N G L ES I G N A LS E L E C T I V I T Y BFORANGE S P U R I O URSE S P O N S SLI G N A L S TE O EXTERNA (IN BAND) INTERMODULATION CROSS MODULATION (AFCversions AFCTESTS only) (FSK FSKTESTS versions only) RA, 1778 Mointenonce zt- | lt- | 22-4 22-6 22-6 22-7 ll-6 22-8 22-9 22-10 ll-tl 22-13 22-13 22-14 aa 7/ lt- to ll-to zz-t/ 22-19 zl-zv 22-23 Chopter22 Contents(i) CHAPTER 22 FUNCTIONAL TEST PROCEDURES INTRODUCTION of the to check the performonce ThisChopiercontoinsdetoiled test procedures out port of o os receiverogoinstthe Specificoiion, The iestsmoy be corried scheduleor os on oid to the locoiionof o fquli. The tesisshouldbe routine mointenonce conriedout in the ordergiven. I, T E S TE Q U I P M E N T 2. The itemsof test equipmentlisied below ore requiredfor the following tesh:(l) Oscilloscope FrequencyRonge: d.c. to 100 MHz Sensitivity: l0 mV/cm lmpedonce: I M o shuntedwiih 20 pF (Exomple: Tektronix Type 465 or Hewlett Pockord1702B with i l0 (10 Mn /10 pF) probesT. Q) Signol Generotor FrequencyRonge: 15 kHz to 70 MHz Output Voltoge Ronge: I prVto IV e.m.f. ' Ouiput lmpedonce: 50O Amplitude Modulotion: 400 Hz 30/" Distortion: Lessthon l/o (Exomple:Morconi Type TFl44H with 6 dB ottenuotor) (Alternotives, not suitoble below 100 kHz, ore Hewleti Pockord 5069 or Rocol Type 9061/2). /l- RA. 1778Mointenonce | (3) Multimeter DC Voltoge Ronge: 0 ro 30ctv AC Voltoge Ronge: 0 io 30O/ r.m.s. DC CurreniRonge: 0to3A (Exomple;AvometerModel 8) (4) Digitol FrequencyMeier FrequencyRonge: d.c. io 70 MHz Accurocy: tl count, with provisionfor exiernol I MHz stondordinput (or I MHz outpuiot)0dBm) Sensitivity; 50 mV r.m.s. Inpui lmpedonce: I Mo shuntedwith 20 pF Provisionfor rotio division is desiroble. (Exomple: RocolType 9903 or 9905) (5) Ouipui Power Meter FrequencyRonge: 20 Hz to 20 kHz Input lmpedonce: 8o ond 600o Sensitivity: l 0 m Wf . s . d . m i n i m u m o n dl 0 W f,s.d. moximum (Exomple:MorconiTF 8934) (6) Step Atienuotor Ronge: 0 r o 1 0 0d B i n l 0 d Bs r e o s lmpedonce: 50o (Exompf e: Somwellond Hutton lype 129) lz- I RA. l77B Mointenonce (7) HF ElecironicVolfmeier Inpui lmpedonce: High resistonceshuntedwith copocitonce,with Probeio BNC odoptor for 50o looa Sensitiviiy: 300pV to 3V r.m.s. FrequencyRonge: l0 kHz to 100 MHz (Exomple:RocolType 9031) (B) LF Electronic Voltmeter lnpui lmpedonce: I Mo minimum FrequencyRonge: 200 Hz to 2 MHz Sensitivity: -50 dBmto +10 dBm (with q 600o lood) (Exomple: Advonce Type 77) ' (9) Wove Anolyser (Exomple: DymorType 1771) (10) BNC TerminotedCoble (3 off) (l l) lmpedonce: 50o Length: I metre BNC Terminotion 50o (12) BNC 'T' Adoptor (13) Copocitor, 0.01 pF, CeromicDisc, 25V minimum' ( 1 4 ) R e s i s t oI r k, a , 5 / . , I W ' (15) ShortingLink - 300 mm, terminotedwith crocodileclips' 22-3 RA. l77B Mointenonce PRELIMINARY 3. (l ) Sei the receiverPOWERswitch to OFF, (2) Set ihe I MHz, 34 MHz, ond LO switcheson ihe reor ponel to lNT. (3) on the reor ponel is correctlyset to Ensurethot the VOLTAGE SELECTOR suit the locol supplyvoltoge. (4) Connectthe receiverto o suitoblesourceof o.c. Power' (5) Set ihe front ponel POWERswitch io ON. (6) Set the MEMORYswitch to TUNE. 17) Ensurethot:- (8) (.) the frequencydisployilluminotes. (b) ihe synthesizer OUT OF LOCK lomp illuminotesond then extinguishes. Sei the froni ponel METERswitch, in turn, to +20, +12, +5 ond -7. Check ihot for eoch positionthe meterindicotionlies within the greenportionof the melerscole. DISPLAYAND MEMORY 4. (l) Set the CH,ANNELswitch to I . (2) Set fhe MEMORYswitch to TUNE. (3) Check thoi ihe disployilluminotes. (4) Set the TLJNING RATEswitch to eoch position in turn ond check thot roioiion of the tuning knob chongesthe frequencydisploy os follows:- TUNING RATE Seiting Chongein Disployed Frequency LOCK None SLOW I kHz per rototionof knob in |0 Hz srePs MEDIUM 20 kHz per rototionof knob in 20 Hz srePs 22-4 RA. l77B Mointenonce Frequencydisploytoble conid. T U N I N GR A T E Setting FAST Chongein D isployed Frequency I MHz per rotoiion of knob in I kHz steps(l0 Hz ond 100 Hz digits remoin ot zero) (5) Tunethroughihe entire rongeof digiis to ensurethof oll digits ore complete. (6) Check thot leodingzeroson the l0 MHz ond I MHz digits ore not disployed' (7) Set rhe frequencydisployedio thot specifiedfor chonnel I in the following toble ond turn the MEMORY switch to the sping-looded LOAD Posit;on' then releose. (B) Repeoifor Chonnels2-12 occordingto the toble. Chonnel I FrequencyDisployed(kHz) l0 000.01 10 ill.ll l0 222.22 l0 333.33 \t M4.44 7 22 5s5.55 *0t 666.66 I *02n7.77 6 *00 888.88 l0 ll t2 29 99.99 *07 999.99 17 999.99 * leodingzerosnot disploYed 22-5 RA. 1778Mointenonce (9) Set ihe CHANNEL switchto eoch chonnelin iurn ond check thot ihe oppropriotefrequency,occordingto ihe obovetoble, io disployed,except ihoi the l0 Hz digii shouldreodzero. FREQUENCY STANDARD(Allow I hourminimum worm-uptime) 5. (l) Ensureihot the reor ponel 1 MHz ond LO INT/EXTswitchesore sei io lNT. (2) Connectthe digitol frequencymeterto the I MHz IN/OUT socket. (3) Ensurethot the digitol frequencymeterindicotes1000000Hz plusor minus I Hz. lf the frequencystondordfitied is of the TXCO iype, odiustR'l on the frequencystondordboordto ochieveo frequencywifhin ihese limits. (4) Disconnectihe digiiol frequencymeterfromthe I MHz IN/OUT socketond connectin its ploce the HF electronicvoltmeter(50o input impedonce). (5) Checkthot the HF electronicvoltmeterindicotesoi leost 180nV, (6) Setthe I MHz INT/EXTswitchto EXTondensure thot the HF electronic voltmeterindicotionfollsto zero. (n Setrhe I MHz INT/EXTswiichro lNT. LOCALOSCILLATOR OUTPUT 6. (l) S e t i h e T U N I N G R A T Es w i t c ht o L O C K o n d i h e C H A N N E Ls w i t c ht o l . (2) Connectthe I MHz IN/OUT socketon ihe reor ponel of the receiverto the I MHz EXTSTDsocketon the digitol frequencymeier. Set the digitol frequencymeter io operote from on externol I MHz stondord. (3) Connecithe digitol frequencymeterto the LO IN/OUT socket. (4) Check thot the frequencydisployedon the digitol frequency meter corresponds lo thot given for ChonnelI in the following toble. Repeotfor Chonnels 2 to 12. NOTE: The frequencieswill only be os specifiedif the chonnelshove been progrommedos in porogroph4 fl ond B), 22-6 RA. I Z/8 Mointenonce Chonnel Locol Oscil lotor Frequency ( d i s p l o y eodn d . f . m . ) ( M H z ) I 45.40000 z 45.51II0 45.62220 4 45.73330 46.84440 {7 04ACn 7 37.06660 U 38.17770 36.28880 IO Aq ?ooon il 43.39990 t2 {? 2000n (5) Disconnectihe digitol frequencymeierfrom the LO lN/OUT socketond conneci in its ploce the HF electronicvolimeter (50e input impedonce), (6) Stepthe CHANNELswitch throughecch posiiion, i.e. I to 12, ond check thot the electronicvolimeterindicotion is not lessthon IB0 mV for eoch oosition. (n Set the LO INT/EXTswitchro EXT ond ensurerhot rhe HF elecironicvoltmeter indicotionfolls io zero. (8) Set rhe LO INT/EXTswirchro lNT. (9) Serrhe fronrponelMETER swirchro DRIVELEVEL. (lo) stepthe CHANNELswitchthrougheochposirionondcheckthot rhemeter indicotionfollswithinthe 'V' portionof the meterscolefor eochposition exceptChonnelI wherethe metershouldindicoteopproximoiely holI deflection. 34 MHz OUTPUT '7 (l) Connectthe digitol frequencymererto the 34 MHz IN,/OUTsocker. Ensure thot the digitolfrequency meterindicotes 34 000000Hz plusor minusI Hz. RA. I 778 Mointenonce (2) Disconnectthe digitol frequencymeterfrom the LO IN/OUT socketond connectin iis ploce the HF elecironicvoltmeter(50Q inpui impedonce)' (3) Checkthot the HF elecironic voltmeterindicotionis noi lessthon 180 mV' (4) Set the 34 MHz INT/EXTswiich to EXTond ensurethot the HF electronic voltmeierindicotionfolls to zero' (5) Set the 34 MHz INT/EXTswitchto INT ond disconnectthe HF electronic voltmeter, Referto Chop, 3, poro. 5 of OperotorsMonuol. IN ITIAL CHANNEL PROGRAMMING Beforeproceedingwith the remoiningtestsihe receiverchonnelsshouldbe progrommed to the following frequencies.The TUN ING RATEswitchshouldthen be set to LOCK. Referto Chop.3, poro. 5 of OperotorsMonuol. B. Frequency(kHz) Chonnel 3500.00 I 0 l B .0 0 050.00 A 990.00 5 28020. 00 6 I s020.00 7 8020.00 B 4020.00 1020.00 l0 5000.00 ll 3100.00 12 IF AND AF GAIN CONTROLCHECK 9, (l) Set the following controlsos indicoied:- CHANNEL MODE I SHORT USB 22-B RA, 1778 Mointenqnce 1 AFC (if fiffed) I FG A I N AF GAIN LS OFF F u l l yC l o c k w i s e FulIy Counter-Clockwise ON (2) Turnthe AF GAIN progressively clockwiseond check thot the noisein ihe loudspeoker incre:ses. (3) set the AGC switch to oFF. Turnt.he lF GAIN counter-c lockwiseond check thoi ihe noisein ihe loudspeoker decreoses. (4) Set ihe AGC swiich ro SHORT. Check thot the noise in rhe loudspeoker increoses to full output ond thot the lF GAIN control is inoperotive. NOTE: In certoinreceiversihe lF GAIN controlmoy operofewith AGC. See Appendix I in O perotor'sMonuor. 10. (5) Connectthe heodphones ro rhe lefr-hond PHONESiock. Check thor rhe noisein the loudspeoker remoinsond ihot the noisecon olso be heordin the heqdphones. (6) Tronsferthe heodphones ro the righr-hondpHoNES iock. check thor there is no output from the loudspeokerond thot noise con be heord in the heodphones. ( l) Set the receivercontrolsos follow:C H A N N E L2 MODE AFC (if fiited) LS 2 USB OFF ON (2) Connect the output power meter to the LS ond E Terminolsof TSI on the reor ponel. Set lhe output power meter io B. (3) (4) Connect the CW outpui from the signol generotor, set to o frequencyof l5 kHz qnd on ouiput level of l0 pV e.m.f., to the ontennosocket. ' Tunethe signolgenerotorto the receiver. (5) serrheAGCswitchro sHoRT. (6) AdiusttheAF GAIN foron indicotion of 100mWon theoutputpowermeter. Zl-, RA. I 778 Mointenonce Set the AGC switch io OFF' Usingthe lF GAIN controlrestorethe AF outpui to 100 mW on the output powermeter(0 dB referencepoint)' 0 (8) Off-tune the signol generotorby ot leost l0 kHz. Ensureihoi the AF outpui folls by not lessthon l5 dB. (9) Set the signol generotoroutpui level to 3 pV e.m-f. (lO) ll (l) Rep€otsteps(4) to (B)with the CHANNEL swiich set, in turn, to Chonnel3 ond Chonnel4. osfollows:Setthe receivercontrols CHANNEL RFTUNE AGC MODE AFC (if fiiled) LS 5 WB SHORT USB oFF ON (2) to the MAIN lF OUTsocketon ihe Connectthe HF electronicvoltmeter reorponel(50Q inputimpedonce)' (3) Connect ihe CW output from the signol generotor, set to o frequency.of <-28.020 MHz ond on output level of I pV e.m'f. ' to the ontennosocket'2"vglll (4) Tune the signol generotorto the receiver for moximumresponsein the receiver possbond. (5) Note ihe level on the HF electronicvoltmeter. Thisshouldnot be lessthon 5OmV. (6) Set the front ponel AM,/USBLINE LEVELond AF GAIN control fully clockwise. (7) Use the output power meter to meosurethe oudio output levels ot the following points' The levelsshouldnot be lessthon thosegiven. JACK PHONES 600o LOUDSPEAKER TERMINALS 8o '| 0mW 'I w 4mW 600o LINEO/P MAIN IF (r8 )t o ( I 3 ) i n c l u i i v eo p p l vt o I S BR b c e i v eor sn l y ' N O T E ' . SePs i u p(8 22-10 RA, I Z/g Mointenonce (8) Serthe MODEswiichio ISB-1. (9) Connectihe HF electronicvoltmeterto the ISBlF OUTsocket. (10) Tune the signol generotorfor moximumresponsewithin ihe receiver possbond. (l l) check thot the HF electronicvolimeterindicoiion is not ressthon 50 mV. (12) Sei the LSBLINE LEVELond AF GAIN conrrolsfully clockwise. (13) Use the outpui powermeter io m@surethe oudio output levels ot the following poinis. The levelsshouldnot be lessthon thosegiven. PHONES JACK 600o l0 mW LOUDSPEAKER TERMINALS 8o lw L r N EO / P tsB 500o 4mW (14) Set rhe MODE swiichro USB. (15) Re-connectthe outpui power meter, set to go , to the loudspeokerterminols (TSl LS ond E). (16) Set the signolgenerqtoroutput level to I pV e.m.f. (17) Tunethe signolgenerotorto the receiverfor moximumindicotion in the outpuf power meter. (18) Adiust the AF GA|N control for on indicotion of r00 mW on the outpui power meter. (19) Set the AGC switchto oFF. Adiust the lF GAIN conrrolro restorethe AF output to 100 mW (0 dB referencepoint). DO NOT RE-ADJUST THEAF OR IF GAIN CONTROLSFORTHEREMAINDER OF THIS TEST. ,,(20) Disconnectthe signol generotorfrom the ontennosocket, ond check thot the AF outpuf, os indicofed on ihe output power meter, folls by not lessthon 11- RA. 1778Mqinlenonce | | (21) For receiversfitted wiih the RFTUNE conirol, retunethe signol generotor to ihe receiver. Peokthe RFTUNE controlfor o moximumindicotionin the ouipui powermeter. Check thoi this level is noi moreihon 6clBbelow the l00mW reference leve' , (22) Repeoifor eoch of the following chonnels. DO NOT odiusi fhe AF or IF GAIN controls. Chonnel6 Chonnel7 Chonnel8 Chonnel9 - AM HF SIGNTAL PLUSNOTSE/NO|SE RATTO 1?. f\ l' ), / Sef rhe rer:ciysr controlsos follows:- CI-IANNEL RFTUNE(if fitied) AGC MODE FILTER AFC (if fitted) LS (2) 8 WB SHORT AM 3kHz oFF ON ' Connect HF electronic volimeier (50Q impedonce)to the Iv'lAIN IF OUT socketon the reor pone.. (3) Set the signol generotoroutpui level to I.5prVe.m.f , CW. (4) Tune the signol generoior to ihe receiver for moximumindicot on on the HF elecfronicvoltmeter. (5) Set the FILTER switch to lkHz, 3kHz, 6kHz or 8kHz, os oppr.priote, (6) Set the signol generotorto give 70 per cent omplitude modulorionot 400H2, (7) Adiust the AF GA lN control for on indicqtion of l00mW in the output power meter (connectedbetween the LSond E terminolsof TSI). (8) - Set the AGC swiich fo OFF ond use the [F GA lN control io restorelhe l00mW indicotion on the ouiput power mefer, (9) Switch off the moduloiion ot the signol generciorond check thot the AF output level folls by not lessthon the omountshownbelow ogoinst the oppropriole fi lter. l kHz 3kHz 6 k H zB k H z- 20dB l5dB l2dB I ldB 22-12 RA.1778 lvloinienonce (l) Setihe receivercontrols osfollows:CHANNEL R FT U N E MODE AFC (if fified) L5 I WB SHORT USB OFF ON Q) Set the output level fromthe signol generotor(connectedto the onienno socket) to 2 pV CW. (3) Tunethe signolgeneroiorio the receiverfor moximumresponse within ihe receiver possbond. (4) Adiust the AF GAIN controlfor on indicotionof 100mW on the outout powermeter (connectedbeiweenthe LS ond E terminolsof TSI). (5) lncrecreihe output level from the signol generotorto 200 mV e.m,f. (+l0OdB relotive to 2 pV) ond check thot the AF output level doesnot increoe by moreihon 6 dB. (6) Resetthe signolgenerotor outpuilevel to 2 pV. (7) Sei rhe AGC swirchro LONG ond repeorsreps(a) ond (5), (8) Sei the lF GAIN controlfully counter-clockw ise, (9) Serrhe AGC swirchro OFF. (10) Checkthot theAF ourputlevel doesnotexceed100m'il. (l l) Serrhe AGC switchro SHORT. RFMETER CALIBRATION 14. (l) Set rheMETER swiichto RF. (2) lncrecrethe output level from the signolgenerotorto 200 mV e,m.f. (+100 dB relorive to 2 yy). (3) check thot the meter needle coincideswith the 100 dB mork on the meter scole. 22-13 RA. 1778Mointenonce 15. (4) Reducethe signol generotoroutPutlevel in 20 dB stepsdown to 2 pV (0 dB). Checkthot the dB reodingon the meteris wifhin plusor minus l 5 d B o f f h e i n p u t l e v e l o t e o c hs t e p . (l) Set the receivercontrolsos follows:- CHANNEL R FT U N E AGc MODE AFC (if fitied) LS I WB sHoRT USB OFF ON (2) outputlevelto I mV e'm'f' (+60dB relotive the signolgenerotor Increose to 1 pV). (3) Adiustthe AF GAIN controlfor on indicofionof 100mWon the output powermeter. (4) qnd note Connect the LF electronic voltmeter ocrossthe outPut Powermeier the level indicoted. (5) Set ihe AGC switch to OFF. (6) Adiusr the lF GAIN conirol for on indicotion of 100 mW on ihe output power meter. @ Disconneciihe signol generqior from the ontennosocket' (g) check thot the reoding on the LF electronic voltmeter folls by not lessthon 50 dB, Disconnectthe LF electronicvolimeter' (APPIicobleto the filten fitted) SINGLE SIGNAL SELECTIVITY 16. (1) Connectthe signol generotorto the ontennosocket' (2) Connect rhe HF electronic voltmeter (50o impedonce)to the MAIN lF OUT socket. (3) Connect the digitol frequencymeter, vio the high impedonceprobe' ocros ihe HF electronicvoltmeter' (4) Set ihe AGC switch to OFF. 22-14 RA. 1778Mointenonce (5) S e tt h e F I L T E R s w i t c hi o 0 . 3 k H z . (6) Set the MODE swiich ro AM. (7) Tune the signol generotorto the receiverfor moximumoutput c6 indicotedon the HF electronicvoltmeter. (8) Adiust ihe lF GAIN controlfor on indicotionof 100mV on the HF electronic voltmeter (0 dB reference), (9) Decreosethe frequencyof the signolgenerororuntil the HF electronicvolimeter indicotesminus6 dB relotive to the 0 dB referencelevel estoblished ot step (7). (10) Note the frequencydisployedon the digiiol frequencymeter. rt shouldnot be greoterthon 1399.85kHz. (l l) lncreosethe frequencyof the signol generqtoruntil the HF electronicvoltmeier ogoin indicotesminus6 dB relotive to the 0 dB referencelevel. (12) Note the frequencydisployedon the digitor frequencymeter. h shouldnot b e l e s st h o n 1 4 0 0 . 1 5k H z . (,l3) Repeotthe proceduredetoil in steps (5) to (12) for the remoinderof rhe filters fitted to the receiver, settingthe MoDE ond/or FILTER switchesfo the oppropriotepositionsin occordoncewith the following toble. check thoi the 6 dB limits ore os specified. Filter Type No. 8D.45858 8D.45859 8D.45274 8D.45275 8D.45694 8D.4s695 8D.45695 8D.45805 BD.45248 8D.45249 BD.45250 8D.45251 Mode/Filter Switch Position USB LSB USB LSB LSB U5B USB AM l3 kHz AM 8 kHz AM 3 kHz AM I kHz AM 0.3 kHz 6 dB Bondwidths(kHz) Not Les Thon Not Greoter Thon | ?oo 7 I 397.00 1400.30 1397.00 r 400.30 I400.30 1394.00 I 394.00 1403.0 I ?oo 7 I403.0 1406. 0 1399.7 1399.7 r 406.5 1404.0 l40r.5 r4 0 0 . 5 1400. I 1396.0 r3 9 8 . 5 | 399.5 I399.9 22-15 RA. 1778Mointenonce worm-uptime) BFORANGE(Allowt hourminimum 17, (l) Sei ihe receivercontrolsos follows:CFIANNEL RFTUNE (if fitted) AGC MODE FILTER AFC (if fitted) LS I wB SHORT CW SkHz OFF OI\ (2) Connect ihe digitol frequencymeter ond the signol generotorto the receiver onienno socket using o T connector' (3) Set the signol generotorfrequencyfor o reoding of 3 500.00kH2 on the digitol frequencymeter. (4) Disconnectthe digitol frequency meterond re-connect it ocrossthe output power meter (conneciedbetweenfhe LSond E ierminolsof TSI)' (5) set the AF GAIN control for o reoding of l00mw on the output Power meter. Set ihe BFO control to '+" (6) (7) Check thot the frequency indicoted on ihe digitol frequencymeter is within the limits 3000H2to 4000H2 (if necessoryvory the BFo ADJUST control on the 34MHz generoiorboord occessiblethrougho hole in the boseof the receiver). (8) Vory the BFO control over the rongeond check thot o tone con be heord in the heodphonesthot decreosesin frequencyto zero beot ond then increosesin frequency. (9) Set the BFO controlto'-'. (lo) check thot the frequency indicoted on the digitol freguencymeter is within the limits 3000H2to 4000H2. (11) Disconnectihe digitol frequencymeter. TO EXTERNALSIGNALS RESPONSE SPURIOUS '18 . (f ) Set the receiver controlsos fol lows:CFIANNEL RFTUNE(if fitted) AGc .I wB oFF 22-16 RA. 1778 lv'lointenonce MODE AFC (if fiited) AF GAIN lF GAIN LS USB oFF Mid-position Fullvclockwise ON (2) Set the signol generotorto o frequencyof 3,5 MHz CW ond the output level to I yV e.m.f. (3) Tunefhe signol generotorio ihe receiverfor mqximumindicotionon the output powermeter. (4) Ad jusi the AF GAIN control for o reference level of 100 mW on the output power meter, (5) Increosethe signol generotoroutpui level by 90 dB. (6) Tune the signol generoiorccrefully from 50 kHz to 3.48 MHz ond from 3.52 MHz to 36 MHz (ignorethosefrequencies which ore direct subgenerotor hormonicsof 3.5 MHz). Adiust the signol output level os necessory to restorethe I00 mW reference level for eoch spuriousresponseencountered. Check thot the signol generotoroutput level required to restore the reference output exceedsplus 80 dB relotive to I pV . INTERMODULATTON 0N BANp) 19. (l) Set the receivercontrolsos follows:- CHANNET R FT U N E AGC MODE AFC (if firred) L5 I WB LONG I tqR OFF ON (2) Connect lhe two signol generotors,designotedA ond B, to the combiner. Connect the combineroutput to the step ottenuotor ond connect the output of the step ottenuotorio the HF electronic voltmeter (50o input impedonce). (3) Set the stepottenuotorto 6 dB. (4) Set signol generotorA to CARRIEROFF ond odiust the output level of signol generotorB, sei lo CW, for o reodingof l5 mV on the HF electronicvoltmeier. Zl-l/ RA. 1778A4ointenonce (5) OFF, signol generotorA to CW, ond Set signol generqforB to CARRIER odiustthe output level of signolgeneroiorA for o reodingof l5 mV on the HF electronicvoltmeier. (6) Disconnectthe HF electronicvoltmetermd connectthe siePottenuotoroutout to the receiveroniennosocket. @ Connect the oufput Powermeter' set to 6000 , io the LINE OUTPUT^ AIN lF terminolsof T5l on the reor Ponelof ihe receiver. (B) Connect the woveformonolyserocrossthe outPut Powermeter' (9) Set the LOAD switch on lhe woveformonolyserto OUT. (10) Conneci the digitol frequencymeter ocrossthe.woveformonolyser. (l I ) Set fhe frequencyof signolgenerotorA for o reodingof I 100 Hz on the digitol frequencymeter. (12) OFF. Set signol generotorA to CARRIER (13) Set signol generotorB to CW ond odiust its frequencyfor o reoding of 1700 Hz on the digitol frequencymeter. (14) Disconnectthe digitol frequencymeier' 05) Adiust ihe A A/USBLINE LEVELcontrol for on ouiPutof 4 mW on ihe ouiput power merer' (16) Set signol generotorA to CW. (14 Tune the woveformonolyserfor moximumoutput ot 1700 Hz. (18) Adiust the ottenuotoron the woveformonolyserfor on indicotion of 0 dB on the woveformonolysermeter. (19) Tunethe woveformonolyserto the ll00 Hz signol qnd checkthot the level indicoted on the woveformonolysermeter is 0 dB plus or minus I dB' (20) Tune ihe woveformonolyserto eoch of the following frequenciesin turn ond check thot ony intermodulotionproduct meosuredis 40 dB or more below the level of the wonted signolsot ll00 Hz ond 1700 Hz. The unwontedproducts will oppeorot the following frequencies:500 Hz 600 Hz 2300 Hz 2800 Hz 22-18 RA. 1778Mointenonce (21) For ISBreceivers only, set the MODEswitchto ISB-1. Tronsferthe output powermeterto ihe ISBLINEOUTPUT terminols of TSl. Repeotsteps(10)to (20). At step(15)odiustfhe LSBLINE LEVEL conirotin ploceof the AM/ USBLINE LEVEL conirol, (22) Disconnect ihe woveformonolyserond the output power meter. CROSS MODULATION zu. (l) Setthe receivercontrols osfollows:CHANNEL AGC MODE FTLTER AFC (if fiffed) AF GAIN lF GAIN LS IO SHORT AM 3 kHz OFF Mid-posirion Fully clockwise ON (2) Connect the iwo signol generotors,designotedA ond B, to the combiner. the output fo the step ottenuotorond connect ihe output !..:l-"": .combiner ot fhe step oftenuotor to the HF electronicvolimeter(50o input impedonce). (3) Sef the step ottenuotorto 6 dB, (4) set signol generotorA to GARRTER oFF ond odiust the outpur rever of signol generotor B, set to CW, for o reoding of 5 mV on fhe HF electronic voltmeter. (s) Set signol generotorB to CARRIEROFF, signol generqtorA to CW, ond odiust the output level of signol generotorA for o reoding of 5 mV on the HF electronicvoltmeter. (6) Disconnectthe HF electronic voltmeter ond connect the step ottenuotor output to the receiveroniennosocket. (7) Set signol generqtorB to CW ond reduce the output level of eoch signol generdtor by 30 dB, (8) t-he the digitol frequencymeter to set up the signol generotors os follows:_ Signol Generotor A (wontedsignol) 5000,000kHz, 30 per cenr omplitudemodulotionot 400 Hz. Signol Generotor B (unwontedsignol) 5 020.000 kHz, 30 per cent omplitude modulorionot 400 Hz. 22-19 RA. 1778Mointenonce (9) Connect the output power meter, set to Bo impedonce, between the LS sf TSl. o n dE t e r m i n o lo (10) Tunethe receiverio the wontedsisnol (A) for o moximumindicotion in the outPutPowermeier. (l l) Adiust the AF GAIN control for on indicotion of 100 mW on ihe outPut power meier (0 dB reference level). (12) Switch off the modulotionof the wonted signol (A) ond check thot the output power meier indicotion folls by not lessthon 30 dB. (13) Increosethe level of ihe unwontedsignol (B) to obioin on indicotion on the output power meter of I mW. (14) check thot the level of rhe unwonredsignol (B) is not lessthon 60 dB obove signol (A), the wonted signol (to produceo crossmodulotionfigure of 3 per cent) ' AFC TESTS(AFC versionsonly) 21. (l) Set the receivercontrolsos follows:MHz I kHz RFTUNE AGC MODE AFC 020.00 WB OFF FSKTUNE OFF lF GAIN METER LS FullYclockwise TUNECARRIER ON Tuningmeter (2\ Check thot the front ponel meter indicotesfull scole. (3) Connect the signol generotor, set to o frequencyof 3.5 MHz ond on outPut level of I mV e.m.f. CW, to the receiverontennosocket. (4) Tune the input signol to the receiver ond os the correct tuning position is opprooched,check thot the meter reoding decreoes to the TUNE CARRIER mork, ond beots ot o low frequency cs the qudio tone decreosesto zero beot' 22-20 RA. I 77BMqintenonce Locking (5) With the receivercorrecilyiuned io the input signor, set the AFC switch to F U L LC A R R I E R . (6) checklhot the AFC LocK lompilluminotes ondthe meierindicotes zeroon the AFCscole. (7) Setthe AFCswirchio OFFondrhenro pILOTCARRIER,Checkrhotthe AFCLOCK lompogoinilluminoies. Accurocy ond hold ronge (8) Connect the digirol frequency merer ro the MAIN lF OUT socketond EXT STDto the I MHz IN/OUT socketon the receiver, Setthe digitol frequency meter for EXT STDoperotion ond sei the timebosero l0s. Ensure thot the frequencydispfoyed is | .4 MHz +2 Hz. (e) Set the TUNING RATEswirchro SLOW. (10) Slowlyincreose the receiverfrequency,ollowingihe AFC to lock up every 50 Hz, until the receiverfrequency is 1.0205MHz. (ll) Ensure thot the AFC LOCKlompis srill illuminoted. (12) Slowlyretuneihe receiverto 1.020MHz. ( 1 3 ) Slowlydecreoseihe receiverfrequencyollowingthe AFC to re_lockevery 50 Hz, until the receiverfrequencyis 1.0195MHz. (14) Ensure thot the AFC LOCK lompis still illuminoted. ( 1 5 ) Retunethe receiverto I , 020 MHz. Coptive ronge (16) Disconnectthe signol generotorot ihe receiver ontennosocket. 0n Increosethe receiver frequencyby 50 Hz. (lB) Sei the AFC swirchro OFF ond rhen ro FULLCARR|ER. (19) Reconnectthe signol generotorto the receiver ontennosocket. Q0) Ensurethot the AFC LOCK lomp illuminoreswirhin l3 s. 22-21 RA. 1778Mointenonce (21) Retunethe receiverto l '020 MHz' (22\ socket' Disconnecithe signolgenerotorot the receiverontenno (23\ Decreosethe receiver frequencyby 50 Hz' (24\ Set the AFC switch to OFF ond then to FULLCARRIER' (25) socket' Reconnectthe signol generoiorto the receiver onteno (26) l3 s' Ensureihot the AFC LOCK lomp illuminqteswithin (27) Set the AFC switch to OFF' (28) Check thqt the meier indicotes full scole' (2g) tuning posiiion is Tune the receiver to the input signol ond os the correct the TUNE CARRIER to opprooched, check ihot the meter indicotion decreoses mork. (30) set the AFC switch to With the receiver correctly tuned to ihe input signol' FULLCARRIER. (31) meter indicoteszero on Check thqt the AFC LOCK lomp illuminotesond the the AFC scole. (32) Ser the TUNING RATEswitch to LOCK' MemorY (33) socket' Disconnectthe signol generotorot the receiver dntenno (34) generotorto the receiver After o period of one minute, reconnectthe signol ontennosocket. (35) Checkthot the,AFCLOCK lomp is illuminoted' AGC ronge (36) Set the METERswitchto RF' Gn Reducethe signol generotoroutPutto I PV e'm'f' (38) ond thot the front ponel Check thot the AFC LOCK lomp is extinguished meter indicotes0 dB. 22-22 RA, IZB Mointenonce r 22. (39) Increqsethe signolgeneroioroutput to 3 prVe,m.f, ond check thot the AFC L O C K l o m pi s i l l u m i n o t e d . (40) Switch AFC ro OFF, ond MODE ro USB. Ser rhe signolgenerororto l0 uV e.m.f. ond tune ii io the receiverposbond. Meosureond note the voltoge ot the DIV AGC terminolon the reor ponel usingthe digitol voltmefer. Switch MODE to CW, BANDWIDTHto 3 kHz. (41) Tunethe signolgenerotorfor zerobeot on the iime corriermeier. switch the AFC to FULLCARRIER ond ensurerhot the LOCK lomp illuminotesofrer o few seconds. Increosethe signolgenerotoroutput until the voltoge ot the DIV AGC terminolis the someos thoi noied in step (40). Note the increosein signol generotoroutputwhich shouldbe l0 dB +5 dB. (42) SwirchMODEro USB,AFC ro OFF. Repeorsreps(40)ond (41)for o signol generotor outputof 300uVe,m.f. (43) Ensurethot the AFC is locked, Sei the signol generotoroutput to 30 pV e.m.f. Sef the AGC ro AAANUALond decreosethe lF GAIN until the AFC LOCK lompstortsto flicker. (44) Switch to PILOTCARRIER ond ensurethot rhe LOCK lomp illuminores . Decreosethe generotoroutput until the AFC LOCK lompstorisfo flicker. Check ihot the decreosein level is 20 dB +5 dB. (45) Disconnectoll iest equipment. (r) Connecto wire link betweenthe FSK lN ond FSK OUT terminolsof TSI on the reor ponel. (2) Connect the multimeter, set to the 100 V ronge, to the TEL O/p ond TELE ierminols. (3) Set the receiverfront ponel controlso follows:- CHANNEL RFTUNE AGC MODE FILTER AFC LS I WB SHORT FSK-N I kHz OFF ON zz-zJ RA, 1778Mointenonce (4) Set the receiverreor ponel controlsos follows:- 8ov/6v . N7P/N' 8ov P (5) Check thot the multimeter reods+72 to +96V' Set the MODE switch to FSK-Rond check thot o reodingof -72 to -96V is obtoined' (6) connec! rhe digirol frequencymeter to the high level/UNCAL outPutof the signol generotorond sei the signol generolorfrequency to 3'50000 MHz (+10Hz). (7) Connect the colibroted output of the signol generotorvio ihe stepped otienuoior to the dntennosocket of the receiver. Set ihe generotoroutPui tolpVe.m.f.ondiheottenuotorto0dB.Ensurethotthedigito|frequency meterreodingis still 3.50000 MHz +10 Hz. (8) Set the receiverTUN ING RATEswitch to sLoW ond the METERswitchto FSK OUTPUT. Increosethe receiver frequencyby 40 Hz ond note the meter reoding. (9) Reducethe receiver frequencyby B0 Hz ond check thot the meter reoding is in lhe oppositedirection to fhot obtoined in step (8). (lO) Set the ottenuotorto -6 dB cnrdrepeot steps(B) ond (9). (ll) Disconnectoll test equipment. 22-24 RA. l77B Mointenonce AP I l6E-0754_68 gll3P=lE=E=a3= gE=E 4=Ll=GJ! $j_M =! E=os=LD= ! CONTENTS Pog. INTRODUCTION IESTEQUIPIvtEN T INITIALCHANNEL PROGRAMMING POWER SUPPLIES SHAFT ENCODER AND DISPLAY BOARDPM592 SYNIHESIZER SECTTON LOWFRFQUENCY LOOPBO,AR,D PMsBB UPPER LOOPBOARDPM5B9 IRANSFER LOOPBOARD PS338 HFLOOPBOARDPS337 34MHzGENERAIOR BOARD PM339 RF/tF/AFSECTTON MAIN IFIAFBOARDPM364II tsBtFlAFBOARDPM364l3 TyptcALstcNAL LEVELS |FAF BOARDS (pM364) FILTER BOARDPS367 SECOND MIXERBOARD PM336 FIRST MIXER BOARD PM335 RFBOARDPM582 pRocEDURE, FINALSETTTNG-Up pM364 \F/AFBOARDS MAt N tFIAF BOARDPM364ll lsB lFlAF BOARDPM364l3 MODEAND FILTER SWITCHES AFCBOARDPM664 FSKBOARDPM36B FINAL SETTING-UPPROCEDURE, 5ECONDMIXERBOARD MAf N tFIAF BOARDPM674/l rsBtFlAF SOARDPM674/2 TYPICAL SIGNALLEVELSIFIAFBOARDS PM674 FINALSETTING.UP PROCEDURE, IF/AFBOARDS PM674 MAtN lFIAF BOARDPM674/1 lsB lFlAF BOARDPM674/2 zJ- | )7,-1 23-4 23-4 23-6 23-6 23-7 23-B 23-9 23-tl 23-14 n-v 23-18 23-21 23-21 23-28 n-31 n-35 zJ-+ z 23-43 n-45 n-46 23-48 z3-51 ,?-{? 23-54 n-58 n-62 n-63 23-63 23-6s ( ILLUSIRATIONS F i g. N o . TuningCopociforSetting: l8 Degreepoint RA.l77i3Mointenonce zJ,l Chopfer23 Contents -l INTRODUCTION l. for the receiveros o completeossembly. This Choptercontoinsolignmentprocedures for checkingthe performonce of the receiverore given in Chopter22. Instructions Undernormoloperotingconditionsthe receiverwill mointointhe foctory olignment over o long periodof time. Re-olignmentshould, iherefore,only be corriedout which offect the following ihe replocementof o printedcircuii boordor other componenis olignmeni, or whereo knownmis-olignmentexists. 2. Shouldit be necessory to re-olign the compleiereceiver, the following proceduresshould be cqrried out in the order given. Beforeottempting to re-olign it mustbe crcerioined,whereopplicoble,thot the preceding on individuolsub-ossembly ore functioningcorrectly, ossemblies 3. 4. lf the specifiedperformonce connotbe oiioined by olignment,then o foult must be suspeciedond referenceshould be mode to Chopter21. A certoin omountof dismonilingis necessoryto goin occessto cerioin oreosof ihe ore conioinedin ChopterlB, receiver, Detoilsfor dismontlingond re-ossembly After olignment ensurethot oll dismontledossembliesore correctly recssembledond thot oll screeningcoversore replocedusingoll the screwsprovided. 5. The requiredtrimmingtoolsore providedwith eoch receiver; one is mounted in o clip ottochedto the insideof the right-hondside ponel ond o secondis (RFtuned versionsonly), mountedwithin the RF comportment 6, 7. When re-oligning coils it is importon!to ensurethot they remoinin tune in operoiion. lt is necessory,therefore, to lock ihe core in position with either white PTFEtope or o MCAl-oppoved core-locking compound. After reodiustment,old PTFEtope shouldbe replocedwith new. NOTE: DO NOT useo core-lockingcompoundtogetherwith PTFEtope ond DO NOT use PTFEor compoundon coils with 'flocked' cores, i.e. thosewith colouredpowderon the threodsof the core. TESTEQUIPMENT list of the test equipmentrequiredto corry out oll The following is o consolidoted ihe olignment proceduresgiven in this Chopter. The itemsof test equipment ore given in the text required for the olignmentof ony pcrticulor boord or sub-ossembly under the oppropriotesub-heodingwith o cross-referenceto the item in this porogroph. 8. 23-l RA. 1778Mointenonce (l ) 'l Digiiol Voltmeter Ronge: Accurocy: 0 to l00V d.c' To ihree figures Type 9071) (Exomple: Rocol Instruments (2) Oscilloscope,duol chonnel Sensitivity: FrequencyRonge: 100 mV Per centimetre DC to l0 MHz (Exomple: Tektronix lype 464 or Gould Advonce OS 3001) (3) Multimeter (Exomple: Avomeier Model 8) (4) HF ElecironicVoltmeter (A) Ronge: Input lmpedonce: Frequencyronge: I to 20V Not lessthon I 0 MQ UP to 70 MHz (Exomple: Rocol Instruments Type 3l44) (5) HF ElectronicVoltmeter(B) Ronge: FrequencyRonge: Input lmpedonce: 300 mV to 3V r'm.s' Up to 70 MHz 50Q , 75O ond high impedonce (Exomple: Rocol lnstruments Type 9031) (6) LF ElectronicVoltmeter Ronge: Input lmpedonce: 3 -50 to +10dB(ddB= 0.775v) Not lessthon I MQ (Exomple: Advonce Type 77) 23-2 RA. l77B Mointenonce (7) Digitol FrequencyMeter FrequencyRonge: FrequencyStondord: DC io 70 MHz I MHz EXD STDsocketto be connectedto I MHz IN/OUT socket on the receiver (Exomple: Rocol Insiruments Type 9822 or Type 9021) (8) Signol Generotor (A) FrequencyRonge: O u t p u tL e v e l : Outpui lmpedonce: l0 kHz to 72 MHz I m V t o 2 Y e . m . f. 75Q ond 50Q (Exomple:Morconi TypeTFl44H wirh 50 to 75 Q mdching pod) (9) High PowerSignol Generotor (B) FrequencyRonge: Ouiput Level: Outpui lmpedonce: I to 30 MHz I to 20V e,m.f. 75Q (Exomple: Rohdeond SchworzType BN4l00l) (l 0) WoveformAnolyser FrequencyRonge: Input Level; 5 to 100 MHz 5 pV io 15 mV (Exomple:Airmec Type2484) (l l) Output PowerMeter FrequencyRonge: Input lmpedonce: PowerRonge: 20 Hz to 35 kHz 600Q ond 8Q Not lessthon 2 W FSD (Exomple: Morconi Type TF893A) (12) Step Attenuoior Ronge: lmpedonce: 0 ro 100 dB in I dB step 50O (Exomple: Rocol InstrumenhType 90651) IJ-J RA. I 77B Mointenonce (l 3) . 50O BNCterminotion (14) Copocitor,0.01 pF, 50V (15) fixed, lkO, Resisror, 5%, 0.25 W. ( 1 6 ) R e s i s t ofri ,x e d ,5 6 f ) , 5 % 0 , 2 5 W . IN ITIALCHANNELPROGRAMMING g. Beforeproceedingwith the tests, chonnels I to 6 should be progrommedto the fol lowing frequencies: Chonnel Frequency I 1000.00 2 r7 990.00 29 999.99 4 7 999.99 t7 999.99 6 4 000.00 SUPPLIES POWER TestEquipment 10. (l) Multimeier- B(3). References I l. (l) C h o p t e1r 9 ' Procedure 12. (l) Lowerthe reor ponelof the receiver. (2) Connect the multimeter, set to fhe oppropriotevolloge ronge, between chossisond eoch of the following pins on the regulotorboord, in turn, ond, if necessory,odiust the oppropriotecontrol until the voltoge is within the limits sPecified. (3) Connect the multimeterbetween pin 14 on the moin IF/AF boord ond chossis. lfnecessory,odiustR3ontheAFondmemoryregulotorboordfororeoding of +14.5V+100mV' 23-4 RA. 1778Mointenonce AP I l6E-0754-6B Aus.80 (r',rndt2) REGULATOR BOARDPIN NOMINAL VOLTAGE VOLTAGE LIMITS ADJUST 22 +20 + 100mV Rl9 I6 +12 + 50mV RI7 t0 +5 * -7 * 100mV r00mV p? R8 (4) Connect the multimeter between pin 23 on the Disployboord(oronge/ brownwire)ondchossis,Checkthotfhemeterindicotes +5V + 100mV. (5) Disconnect oll testequipment ondreplocethereorponel, NOTE: Throughout the receiver,the followingcobleform coloursoreused for DCpowerdistribution: +20V +12V + 5V - 7V +4.5 V Disploy+5 V OV RED ORAI{GE BROWN VIOLET RED/BLUE ORAME/BROWN BLACK SHAFT ENCODER AND DISPLAY BOARD PA4692 TestEquipment I3. (l) -8(2). Oscilloscope References 14. (l) C h o p t e1r 3 . (2) Chopter14, Procedure > 15. Adiustment of R4 (l) Usingo duol troceoscilloscope,connectthe probefor chonnelA to outputpin I on the shqftencoderpotentiometer boord. 23-5 RAl778 lvlointenonce AP r 16E-0754-6B Aug.80(Amdt2) (2) Sei the oscilloscopeio disploy Chonnel A only' (3) Ensurethot the TUN ING RATEswitch is not in rhe LOCK position, (4) Whilst rototing the TUNE knob, check thot o squorewove is disployed on (ottoched to the shoft encoder)for unity mork-fo-spocerotio. (5) Set the oscilloscopeto disploy Chonnel B only. (6) Whilst rototing the TUNE knob, check thot o squorewove is disployedon unity mork-to-spocerotio. Adiustment of shoft encoder (7) Set the oscilloscopeto disploy both chonnels' Trigger the oscilloscope on the A Chonnelwoveform. (8) Whilst rototing the TUNE knob qnticlockwise, check thot woveformA leodswoveformB by 90 degrees. Adiustmentshould n^otnormolly be required but should the displocemenfbe other thon 90-, proceedos fol lows;- (9) Removethe shoft encoder(Chopter2l) ond remove its cover. Slocken the groticgle corriogescrewsond odiust the position of the corrioge until o 90" phosedifference is ochieved. Tighten tfie corriogewhilst mointoining fhe phosedifference. ('l0) Replocethe cover ond refit the shoft encoder to the front ponel ossembly. (ll) Disconnectoll testequipment. SECTION LOW FREQUENCYLOOP BOARDPM588 SYNTHESIZER TestEquipment 16. (l ) -8(2). Oscilloscope References 17. (l) C h o p t e2r . (2) Chopter24, FigurePM588'l. 23-6 R41778Mointenonce Procedure 18. Adiustment of Tl (l) Conneclihe oscilloscope beiweenthe iunction of Rl wiih D2, ond chossis (0V), Adiust the core of tronsformerTl (l MHz input) for o moximumsignol level, which shouldbe opproximotelyos indicotedin Chopter24, Figure P M 5 B B. . I Adiustmentof Ll (2) Set the receiverCHANNELswiich to Chonnel l. (3) Connectthe mulfimeter,set to the 2N d,c. ronge, betweenTPI (positive) ond chossis(negotive). (4) Adiust Ll (6-7 MHz VCO) for o reodingof +l4V on the muliimerer. Output Check (5) Meosurethe ouiput signol level from the 6-7 MHz VCO ot TP2 using the oscilloscope. Theouiputshouldbe opproximotelyos indicotedin Chopter24, F i g u r eP M 5 8 8 . l , Signol levels check (6) Usingthe oscilloscopeto monitor the test points specified in Chopter24, Fig.urePM5BB.l ond check thot the signol levels ore within the limitssfoted. ?) Disconnectoll testequipmeni, UPPERLOOP BOARDPM589 TestEquipment 19. (l) M u l t i m e t e-r B ( 3 ) . (2) - 8(2). Oscilloscope References 20. (l) Chopter3. (2) Chopter24, FisvrePM589.1. lJ- RA. I 778 Moi.ntenonce / Procedure 21 . Adiustmeniof L4 (l) Sei the receiverCHANNEL switch to Chonnel2. (2)Connectthemultimeier,settothe25/d.c'ronge,betweenboordpinT (positive)ond chosis (negotive)' (3) Adiusi L4 for o reodingof +l4V on the multimeter' Adiustmeniof Ll (4) Set ihe receiverCHANNEL switch to Chonnell. (5) Connectthe mulfimeter,set to the 25/ d.c. ronge, betweenTPZ(positive) ond chossis(negotive)' (5) Adiusi Ll for o reodingof +l6V on the multimeter. Signol levelscheck 0 Usethe oscilloscopeto monitoroll the pointsspecifiedin Chopter24, FigurePM589.l ond check thot the signol levelsore within the limits stoted. (8) Disconnectoll test equipment' LOOP BOARDPS338 TRANSFER TesiEquipment 22. (l) O s c i l l o s c o p- eB ( 2 ) ' References 23. (l) Chopier4. (2) Chopter24, FisurePS338.1. Procedure There qre no odiusimentsfor this boord. Use the oscilloscopeto monitor.thetest poinisspecifiedin chopter 24, Figvre PS3B8.lond check ihot the signol levels ore within the limits stoted. 24, 23-B RA. l77B Mointenonce HF LOOPBOARDPS337 TestEquipment 25. (l) Digitol frequencymeter- 8(f . (2) HF etectronicvoltmeter(B) - 8 (5). (3) Multimeter- 8(3). (4) Oscilloscope- 8(2). (5) 50O Bf..l C Terminotion- B(13). References 26, (l) Chopier5. (2) PS337.londPS337.2. Chopter24, Figures Procedure 27, Adiusimentof 120 (l ) Set the receiverCHANNELswitch to Chonnel3. (2) Conneclthe multimeter,set to the 2N d.c. ronge, betweenboordpin l8 (positive) ond chossis(negoiive). (3) Connectthe I MHz EXTSTDinput of the digitol frequencymeterto the I MHz IN/OUT socketon the reor ponel of the receiver, Set the digitol frequencymeter INT/EXTswitchto EXT, (4) Connect the digitol frequencymeterbetweenboord pins 13 ond 14 (0V)' (5) Adiust 120 for o reodingof 8V on the multimeter. Check thot the digitol frequencymeter indicofes947.826 kHz plus or minus I Hz. Disconnectthe digitol frequencymeter. Test point voltoge checks (6) Connect the multimeter. Set to the 25V d.c. ronge, betweenTP3 (positive) ond chossis(0V). Checkthot ihe multimeterindicotes14 +lV. 23-9 RA. 1778Mointenonce '"' (7\ ihe positive Setihe receiverGHANNELswitch!o chonnel2, Tronsfer indicqtes ihe multimeter to TP2. Checkthoi leodof the multimeter l4 +lV. (g) the positive set ihe receivercHANNELswilchto chonnel4. Tronsfer indicotesl4 -+lV. to TPI. check thot ihe multimeter leodof the muliimeter Adiustmentof R38 (9) Set the receiverCHANNEL switch to Chonnell. (10) Connectthe HF electronicvoltmeter,high impedonceinput, betweenTP4 ond chossis(OV)" (ll) Adiust R38for o reodingof lV r.m.s. on the HF electronicvoltmeter' (12\ Step the MHz reoding through eoch incrementond check ihot the HF electronicvolimeterindicoteslV +3 dB ot eoch increment' (13) betweenTP5 ond chdsis (0V), check thqt the connect rhe oscilloscope io the diogrom in Chopter 24, Figure P5337'2' signol corresponds of R44 Adiustment (14) input, betweenboord connec!the HF electronicvoltmeter,high impedonce pin 22 ondchossis(0V)' (15) AdiustR44for o reodingof 320mV r.m.s. +0.5 dBon the HF electronic voltmeter. of R50 Adiustment (16) to the Lo ll\,/oUT socket' Connectthe 50Q terminotion (17) input, between Connectthe HF electronicvoltmeter,highimpedonce boordpin 24 ond chosis (0V). (lB) AdiustR50for o reodingof 220nY r,m.s. +0.5 dBon the HFelectronic voltmeter. of L4 Adiustment (19) sei to ihe 25V d.c. ronge,betweenthe iunction Connectthe multimeter, of 122with 123ond chossis(0V). (20) AdiusrL4 for o reodingof l4V on the multimeter. 23-10 RA. l77B Mointenonce Ad justmentof L5 (21) Set ihe receiverCHANN EL swirchto Chqnnel5, (22) Adiust L5 for o reodingof l4V on the multimeter. * Adiustmentof L6 (23) Set the receiverCHANNEL switch ro Chonnel4. Q4) Adiust L6 for o reodingof l4V on the multimeter. Disconnectihe multimeter. (25) Connectthe multimeter,sei to the l0V d.c. ronge, betweenTPl0 (positive) ond chossis(0V). Check thoi ihe multimeterindicotes3.5 +{.5V. Disconnectthe multimeter. Signol levelscheck (26) Use the oscilloscopeto monitor the test points in Chopier 24, Figvres P5337,1ond PS337.2. Ensurethot the signol levelsore within ihe limirs stoted. (27) Disconnecfoll tesi equipmeni, 34 MHz GENEMTOR BOARDPM339 TestEquipment 28. (l) - eB ( 2 ) . Oscilloscop (2) Digitol frequencymeter- Bfl) . (3) Multimeter- 8(3). (4) Resistor, 564 - B(16). References 29. (l) Chopter6. (2) Chopter24, FisuresPM339.londPM339.2. Procedure 30. Signol levelscheck (l) ser rhe AFC switch (if fitted) ro oFF. 23-l',l RA, 1778Mointenonce (2) Ensurethot the 34 MHz INT/EXTswitch is sei io lNT, (3) Ensurethot the I MHz INT/EXTswiich is set to INT, (4) Uselhe oscilloscopeto monitoreochof ihe following poinis, Ensureihot the woveformdisployedis within the limits definedin Chopter24, Figvres PM339.I ond PM339.2. TP3 PIN 4 PIN 6 PIN 8 TN (5) Sei ihe MODE switch to USB. Usethe oscilloscopeto monitorTP7. Ensure ihqt the woveformdisployed is within the limits defined in Chopter 24, Figure PM339.l , t Adiustmentof T2 (6) Connectthe oscilloscopeio pin l0 ond chossis. TuneT2. lf no chongein level occursstop odiusiing; otherwisecontinueuntil no furtherchonge occurs, Adiustmentof R65 (7) Corefully odiusi R65. lf no chongein level occursstop odiusting; otherwise continue towords o moximumuntil no further chongeoccurs. (8) Connectihe digifol frequencymeierto boordpins l0 ond 3l (0V). Check thot the digitol frequencymeter indicotes 1 400,000 Hz +1 Hz. Disconnect the digitol frequencymeier. (9) Connect ihe oscilloscopeto boordpins I I ond 32 (0V). Check thot the omplitudeof the 1.4 MHz woveformdisployedis 0.8V p-p. Adiustmentof R4 ond L4 (10) Connect the digitol frequencymeter to boord pins ll ond 32 (0V). (l l) Set potentiometerR4 fully clockwise, (12) Set the MODE switch to CW. (13) Set the front ponel BFO controlto +. tJ-tl RA. 1778Mointenonce (14) Adiusi inductorL4 for o digiiol frequencymeterindicotionof I 397.000Hz +l 00 Hz. ()5) Sei the BFO controlro -. (16) Adjusi R4 for o digitol frequencymeferindicorionof I 403,000 Hz +100 Hz. (17) Repeotsieps(.l3) to (16) until there is no furiher improvement.Disconnect the digitol frequencymerer. S i g n o ll e v e l sc h e c k (18) Usingthe oscilloscope moniroreoch of the following points. Ensurethot the woveform disployed is within the limits defined in Chopter24, Figures P M 3 3 9 . lo n dP M 3 3 9 . 2 . TPI5 PIN IO PIN II Ad[ustmeniof L2 (19) Connect the digitol frequencymeter to the reor ponel 34 MHz IN/OUT socket. (20) connect the I MHz lN/ouT socket on the reor ponel to the externol stqndord socketon the digiiol frequencymeier. Set the digitol frequencymeter for externol I MHz stondordoperotion, (2,|) Connectthe multimeter,set to the l0V d.c. ronge, to Tpl (positive)ond chosis (0V) . (22) Adiust L2 for o multimeterindicorionof l/. Check rhot the digirol frequencymeterindicotes34 000,000 Hz. Disconnecithe digiiol frequency (23) Disconnectthe mulfimeter. Connect the 55Q lN/OUT socket. resisforocrossthe 24 MHz Signol levels check (24) Use the oscilloscopeto monitor the test points given in Chopter24, Figures PM339.l ond PM339.2. Ensurethot the woveformsdisployed ore w i t h i n t h e l i m i t sg i v e n . ZJ- RA. 1778 Mointenonce IJ SECTTON RF/rFlAF :L5 "o't 3r. .-l ,o , roo*o*,*#' (l) Signolgenerotor- 8(B). (2) Digitol voltmeter- B(l ). (3) Digitol frequencymeter- B(7) (4) HF elecironicvoltmeter(B) - 8(5). (5) LF electronicvoltmeter- 8(6)' (6) Output powermerer- 8(l I). V) Multimeter- B(3). (8) R e s i s t o rl,k , 5 V " 0 . 2 5 W- 8 ( 1 5 ) ' References 32, ChoPier 1 2 . Procedure NOTE: IMPORTANT The following olignment pocedures ore corried out with the moin IF/AF boord isolotedfrom the remoinderof the receiver. Furtherminor odiustmentsore therefore requiredfollowing the olignmentof the RF, first mixer qnd secondmixer boords. ore given in poro. 71 and72. Theseodiustments (l) Set the receiverfront-ponelcontrolsos follows: (o) (b) (") (d) (e) RF TUNE to WB. AGC to OFF ond AFC to OFF. lF GAIN fully counier-clockwise. MODE to USBond USBBANDWIDTHto 3. AF GAIN fully counter-clockwise' (2) Removelink I from the moin IF/AF boord. (3) Conneclthe multimeter,set lo the 100milliomp DC ronge, betweenfhe pins of link l, with the negotiveleod of the multimeterconnectedto the pin neorestthe edge of the boord' (4) R84for o reodingof l5 milliomp on the multimeter' Adiust pofentiometer 23-14 RA.l778 Mqintenonce (5) Disconnectihe multimeierond replocelink l. (6) Unsolderthe cooxiql leod conneciedto pin 2 on the filter boord pS36Z (the cooxiol screenmoy be left connectedfo pin 3), (7) Connectthe I kilohm resistorin serieswith the cmxiol leod connectedro the 50-ohmoutputof the signolgenerofor(poro. B, item B) ond connect ihe oiher end of ihis leod fo the cooxiol leod removedot operotion (6). Connect the screenio pin 3 on the filter booro. (B) Conneci fhe digitol frequencymeter to the UNCAL socketon the signol generolor. (9) Set the frequencyof the signol generoior to I.400MHz, plus or minus500H2 ond the output level to 60 microvoltse.m. f . -:r ! i."1 (10) Set the lF GAIN controlfully clockwise. (ll) Ensurethot the MODE swirchis sei ro USB, (12) Ensurethot the AF GAIN control is set fully counier-clockwise. .,/ ,, (13) Set potentiometersR3, R4 ond R42 fully counfer-clockwise. 04 Set potentiometer R9 f ully clockwise. (15) Connectthe h.f. electronicvoltmeter,high-impedonceinput, io TRl. (16) ,Adiustinductors Ll ond L2 for q moximumindicofion on the h.f . elecironic volfmeter. (17) Adiust R9 for o level of 200 millivolrsot Tp3 ond then repeotoperorion(16), (18) Sweepthe signol generoiorfrequencyfrom l390kHz to 14lOkHz. Note the frequency ot which the peok output occurs, Also note the level of the peok output. (.l9) Sweepthe signol generotorfrequencyogoin from I390kHz to l4l0kHz. Enzurethot the outpt-rtlevel remoinswithin l dB of the level noted ot operotion ( l8) . (20) Set the signol generotorto the frequencynoted ot operotion (lB). (21) Adiusr R9 for on indicotionof 200 millivolts r.m.s. on rhe h.f. elecfronic voltmeter (connectedto TP3). 23-r5 (22) Adiust R3 to reducethe h.f ' electronicvoltmeierindicotionio 100 millivolts ond ihen resetthe level to 200 millivolts with R9. (23) Repeotoperotions(18) ond (19). lf the ldB toleronceof operotion(19) connotbe met, repeotoperotions(16) to (23). (24) Connectthe digitol voltmeterto boordpins29 (positive)ond 28 (OV)' (25) Adiust R3l for on indicotionof L4 volts plusor minus25 millivolts on ihe digitol volimeter. (26) Tronsferthe digitol voltmerer to boord pins 30 (positive)ond 28 (OV). (27) Adiust the lF GAIN control for on indicotionof I.4 volts plusor minus l0 millivolis on the digitol voltmeter. (28) Adiust R4 until the signol level ot TRl, os indicotedon the h'f' by ldB. Disconnectthe volimeter' electronicvolimeter,decreoses (29) Reducethe signol generotoroutPut level by 4dB' / (30) Conn"ct the multimeter, set to the 25V DC ronge, betweenTP6 (positive)ond the -7 volt supply ot boord pin 20. (31) Adiust R42 until the indicotion on the multimeter chongesfrom positive 7 volts * I volt .io Poritive 14 volts +l volt. (32) Connectthe h'f. electronicvoltmeter, 50-0hminput impedonce,to the MAIN lF OUT socketon the reor ponel. (33) Set the AGC switchto SHORT. (34) Set rhe frequencyof the signol generotorto l.400MHz plus or minus500H2 -i''a'.,,' ond the output level to 60 microvoltse.m.f . (35) Ensurethot the lF output signol level, os indicofed on the HF electronic v o l i m e t e r ,i s n o t l e s st h o n5 0 m i l l i v o l , tt . t . t . _- ,, Increosethe signol generoforoutput level by 70d8, Ensurethot ihe increose in ihe lF outpui signol level is not greoter thon 5dB' - - '':"-' (37) Resetthe signolgeneroforoutpuf level to 60 microvoltse.m'f' Sei the AGC switch to LONG ond repeot operoiions(35) ond (36). (36) (38) Resetihe signol generotoroutPut level to l0-gicrovolts e.m.f' 23-16 M. 1778Mointenonce I (39) Connectthe electronicmuliimeler(poro. B, item 6) to boord pins I ond 9 (ov)' (40) Tunethe signolgenerotorfor o moximumindicotionon the electronic multimeter. Ensurethot the level indicotedis not lesst h o n 1 5 0m i l l i v o l t s r.m.s. (4.l) Disconnectthe eleclronicmultimeter. Connectthe woftmeterobsorption set to B ohmsinput impedonce,beiweenihe LSond E terminqlsof TSI' (42) Set the AF GAIN controlfully clockwiseond ensurethot the wottmeter indicotion is not lessthon I /ott. (43) Sei the AF GAIN conirol for on indicolionof wottmeter. .l00 milliwottson the (44) Increosethe signol generotorouiput level by 70dB ond ensureihot the ^ wottmeierindicotionis not greoterthon 100 milliwoiis plus5 dB. -. . - (45) Reducethe signolgenerotoroutPutlevel by 60dB. (46) Set the MODE swiichto AM. (47) Set the signolgenerotorfor 30 per cent omplitudemodulotionot lkHz. (48) Set the AF GAIN control fully clockwise ond ensurethot the wottmeter indicoiion is not lessthon I wott. (4e) Set ihe AF GAIN control for on indicotion of I wott on the wottmeter. (50) Connect o wire link betweenthe MUTE ond E ierminolsof TS2. Ensure thot the wottmeterindicotion decreosesby not lessthon 40dB. Disconneit the wire link . (sl) Set the MODE switchto USB. _t_.1: . f. (52) Resetthe signol generotoroutPUtlevel to OOti".ou.-ott, ".t. (53) Tronsferthe wottmeterobsorption, set to 600 ohmsinput impedonce,to the LINE OUf PUTMAIN lF terminolsof TSI. (54) Set the AM/USB LINE LEVELcontrol fully clockwise ond ensurethot the wottmeterindicotionis not lessihon I0 milliwotfs. (55) Sei the MODEswitchto AM ' 23-17, RA, l77B Mointenonce (56) Set ihe signolgenerotorfor 30 per cent qmplitudemodulolionot lkHz. (57) Increoseihe signol generotoroutput level by 60dB. Ensurethot the wottmeterindicotionis noi lessthon 4 milliwotts. (5S) Switchoff ond disconnectoll iest equipment. (59) Reconnectthe cooxiol leod, removedot operotion (6), to pin 2 on the filter boord. NOTE: See porogroph37 for typicol signol levels. lsB/rF/AF BOARpPM364/3 Test Equipment 34. The itemsof test equiprnenlrequired for the following test ore os listed for the moin IF/AF boord, poro.3l. References 35. Chopter12. hocedure IMPORTANT NOTE The following olignment proceduresore corried out with the ISB IF/AF boord isoloted from the remoinderof the receiver. Furtherminor od[ustments ore thereforerequired following the olignment of the RF, first mixer ond second mixer boords. Theseodfustmentsore given in pro.72, 36. (l) Set the receiver front-ponel controlsos follows: (o) (b) (") (d) AGC to OFF ond AFC ro OFF MODE to LSB lF GAIN f ully clockwise AF GAIN fully counter-clockwise (2) Set potentiometersR3, R4 ond R42fully comfer-clockwise. (3) Set potentiometerR9 fully clockwise: (4) Lhsolderthe cooxiol leod connectedto pin 4 on the filter boord PS367 (the cooxiol screenmoy be left connecfedto pin 5), 23-l8 RA.lZ8 Moinienonce (5) Connectthe I kilohm resistorin serieswith the cooxiol leod connectedto the 50 ohm output of the signol generotor(poro 8, item 8) ' Connect the other end of this leqd to the cooxiql leod removedot operotion(4)' Connectihe screento pin 5 on ihe filter boord. (6) Connectthe digitol frequencymeterto ihe UNCAL socketon ihe signol generoTor. (7) Sei the frequencyof the signol generotorto l.400MHz, plus or minus500H2, ond the output level to 60 microvoltse.m'f. (B) Connectthe HF electronicvoltmeter, high inpui impedonce,to TP3' (9) Adiust inductorsLl ond a for o moximumindicotionon the HF electronic voltmeter. (lO) AdiustR9 for o level of 200 millivolts r.m.s. ot Tftl ond then repeoi operotion (9) . (l l) Sweepihe signol generotorfrequencyfrom I390kHz to l4lOkHz' Note the fiequency oi which the peok output occurs. Also note ihe level of the peok ouiPut. (12) Sweepthe signol generotorfrequencyogoin from l390kHz to l4lOkHz' Ensurethot the output level remoinswithin ldB of the level notedot o p e r o t i o n( l l ) . (.l3) Set the signol generotorto the frequencynofed ot operoiion (l l)' ()4) AdiustR9 for on indicotionof 200 millivolts r'm.s. on the HF electronic voltmeter(connectedto TRI). (15) AdiustR3 to reducethe HF electronicvoltmeterindicotionto ond then resetthe level to 200 millivolts with R9. .l00 millivolts (16) Repeotoperotions(11) ond (.|2). lf the ldB toleronceof operotion(12) connot be met repeot operotions(9) to (16). (17) Connectthe digitol voltmeterto boordpins29 (positive)ond l8 (OV)' (18) AdiustR3l for on indicotion of 1.4 volis plusor minusl0 millivolis on the digitol voltmeter. (19) Tronsferthe digiiol voltmeter to boord pins 30 (positive) ond 28 (OV)' (20) Adiust ihe lF GAIN control for on indicotionof |.4 volts plus or minus l0 millivoltson the digitol voltmeter. 23-19 RA.1778Mointenonce. (21) Adiust R4 until fhe signol level ot TP3, os indicotedon the HF electronic by ldB, Disconnectihe HF electronicvoltmeter. voltmeier, decreoses (22) Reducethe signol generotoroutput level by 4dB. (23) Connecl lhe multimeter, sei io the 25V DC ronge, befween TP6(posiiive) ond ihe -7 volt supplyot boordpin 20. (24) AdIust R42 until the indicotion on the multimeter chongesfrom positive 7 volis + I volt to positive14 volts * I volt. (25) Connect fhe HF elecironic volimeier, 50-ohm inpui impedonce,io fhe ISB lF OUT sockef on the reor pcarel. (26) Set rhe AGC swiich to SHORT. (27) Set the frequency of the signol generotorto 1.400MH2 plus or minus500H2 ond fhe oufput level to 60 microvoltse.m.f. (28) Ensurethot the lF outputsignol level, os indicotedon the HF electronic voltmeter, is not lessthon 50 millivolts r.m.s. (29) lncreosefhe signol generotoroutput level by 70d8. Ensurethot the increose in the lF outpuf signol level is not greoter thon 5dB. (30) Resetthe signol generoioroutput level to 60 microvoltse.m.f. Set the AGC switch to LONG ond repeot operotions(28) ond (29). (St1 Resetthe signol generotoroutput level to 60 microvoltse.m.f. (32) Connectfhe electronicmultimeter(poro.8, ifem 6) to boord pins 8 ond 9 (OV), (33) Tune the signol generotorfor o moximumindicotion on the electronic multimeier. Ensurethot ihe level indicotedis not lessthon I50 millivolts r.m.s. (34) Disconnectthe electronic multimeter. (35) Connect the wqttmeterobsorption, set to 600 ohmsinput impedonce,to the ISBLINE OUTPUTterminolsof TSl. (36) Set the LSBLINE LEVELcontrol fully clockwise ond ensurethot the wottmeter indicotionis not lessthon 4 milliwotts. (37) Sei the LSBLINE LEVELcontrol for qn indicotionof 1.0 milliwott on the wottmeter. 23-20 RA.1778Mointenonce (38) ensure-thoithe Increoseihe signolgenerqtoroutput.levelby 70dBond 5dB' plus wottmeierindicotionis not greoterthon l '0 milliwott (39) Connecithe elecironicmultimeterocros the wqttmeterterminols' (40) Adiust fhe LSBLINE LEVELcontrol for on output indicotionof l '0 milliwoti. Ensure (4.l) Connecto wire link betweenthe MUTEond E terminolsof TS2' the wire thot the ouiput level is reduced by not lessthon 40dB' Remove l i n k. (42) Swiichoff ond disconnectoll test equipment' (43) Reconnectthe cooxiol leod, removedot oPerotion(4)' to pin 4 on ihe fi lter boord. (lF/AF boords) TYPICALSIGNAL LEVELS 37 , test The iypicol signol levels listed below were meosuredunder the following conditionsunlessstoiedotherwise:to the (l) Signolgenerotor,output level set to 40pV e'm'f ' CW' connecled lF inpui, pins34 ond 35 (filter boordoutPutoPencircuit)' (2) Receiverfront ponel controls sei os follows:- MODE Moin IF/AFboordr ISBIF/AFboord: USB LSB to&,* flf'!"'""0*'* (3) of TF2, THI ond TP4were mode using ihe HF electronic Meosurements voltmeter(B), high input impedonce' (4) oi T7, pins 8/9 ond TF6 were mode using the LF electronic Meosurements voltmeter. Tn TP3 TP4 TW PinsB ond9 Tl{ l 0 o m vr ' m ' s ' 200mVr.m's' (setbYR9) 90 ond l30mVr'm's' Between 50 ond90mVr'm's' Between Not lessthon l50mV,typicolly between170ond250mVr'm's' SignolgenerotoroutPutincreosedto l20PV, omPlitudemoduloted307oot 50 ond90mVr'm's' I kHz: Between BOARDPS367 FILTER 38'Thereorenoodiustmentstobemodetothefilterboord.Sinceihefiltersoreseole figuresgiven in the following units, ony filtei thot foils to meetthe performonce . shouldbe rePloced porogrophs 23-21 Mointenonce RA.177B Filter ldentificotion A totol of six filters moy be fitted to the filier boord. Thesymmeiricolfilters fitted (up to o totol of five) ore qs indicotedby the front ponel FILTERswitch morkings. To oscertoinwhich sidebondfilters ore fitted, physicollycheck the drowingnumbersmorked on FLI ond FL5 (seeFigure I I .l) ogoinstihe followingioble. Noie thqt on somereceivers, for exomple, thoseequippedwith USBonly, o filter fitied ot FL5 will be o symmetricol filter. A corrierfilier is only fitted (oi FL6) in receiversequippedfor AFC. 39. DRAWINGNO. BD45B06 8D45248 8D45249 8D45250 BD4525l BD602856 BD45695 8D45694 sD45274 8D45275 8D45253 FILTER l3 kHz Symmetricol 8 kHz Symmetricol 3 kHz Symmetricol I kHz Symmetricol 300 Hz Symmeiricol 2.7 kP'z USBMqrine 6 kHz USB 6 kHz LSB 3 kHz USB(lSB) 3 k H z L S B( l S B ) Corrier NOTE: Due to the inversionwithin the receiver, the filter selectedfor USBoperotionwill ond thot selectedfor LSBoperqtionwill hove USBchorocteristics. hove LSBchorocieristics TestEquipment 40. (l) SignolGenerotor- 8(8). (2) Voltmeter(B)- 8(5). HF Electronic (3) Meter - 8(Z). Digitol Frequency References 4 1. C h o p t e1r 1 , F i g u r e2 0 . 5 . Procedure SymmetricolFilters 42.1 (l) Removethe cooxiol socket from the chossis- mountedsecondmixer output connector(right-hondfront, see Figure20.5). n-n RA. I 778 Mointenonce (2) Connectthe output of the signolgenerotorto the filter boord input vio the cooxiol socketdisconnected oi step (l), (3) Connecfthe digitol frequencymeterto the UNCAL outpufsockelon the signol generolor (omit if Racol 9061/62 signol generoior is used). (4) Connectthe HF electronicvoltmeter,50Q lF OUT socketon the reor ponel. (5) Set fhe receiverfront ponel controlsos follows:- IFGAIN MODE FI L T E R AFC (if fifted) inpui impedonce,io ihe MAIN F u l l yc l o c k w i s e OFF Widest bondwidth (6) Set the signol generotorfrequencyto 1.4 MHz ond the output level to l 5 0 p V e . m . f. 0 Fromlhe following porogrophs, 30 io 35 inclusive, performthe tesisthot ore opplicobleto the symmetricolfilters fitted to the receiver, setfingthe FILTERswitch in eoch coseto the opproprioteposition. l3 kHz SymmetricqlFilter 43, (l) Tune the signol generotorfor moximumouiput c6 indicoiedon the HF electronic voltmeter. Ensureihot the output level is greoterthon 50 mV e.m.f. (2) Set the lF GAIN controlfor on indicotionof 50 mV on the HF electronic voltmeter. (3) Decreosethe signol generotorfrequencyuntil the output folls by 3 dB relotive to the 50 mV level. Ensurethoi the frequencyindicotedon the digiiol frequencymeteris lessthon 1.393 500 MHz. (4) Increosethe signolgenerotorfrequencyuntil the output folls by 3 dB relotive to the 50 mV level. Ensurethot ihe frequencyindicoiedon the digitol frequencymeteris greoterthon 1.406 500MHz. B kHz SymmetricolFilter 44. (l) Tunethe signol generotorfor moximumoutput, os indicotedon the HF electronic voltmeter. Ensurethot the output level is greoterthon 50 mV r . m . s . w i t h t h e l F G A I N c o n t r o lf u l l y c l o c k w i s e . IJ-ZJ RA, 1778Mointenonce (2) Set the lF GAIN control for on indicotionof 50 mV on the HF electronic voltmeter. (3) Decreosethe signolgenerotorfrequencyuntil the ouipui folls by 3 dB relotive io ihe 50 mV level. Ensureihoi the frequencyindicotedon the digitol frequencymeteris lessthon 1.396 000 MHz. (4) Increosethe signolgenerotorfrequencyuntil the output folls by 3 dB relotive to the 50 mV level. Ensurethot the frequencyindicotedon the digitol frequencymeier is greoterihon L404 000 MHz. 3 kHz SymmetricolFilter 45. (l) Tunethe signolgenerotorfor moximumoutpui, os indicotedon ihe HF electronicvoltmeier. Ensurefhot the output level is greoterthon 50 mV r . m . s . w i t h i h e l F G A I N c o n t r o lf u l l v c l o c k w i s e . Q) Set the lF GAIN control for on indicotionof 50 mV on the HF electronic voltmeter. (3) Decreosethe signolgenerqtorfrequencyuniil the output folls by 3 dB relotive io ihe 50 mV level. Ensurethot the frequencyindicoted on the digiiol frequencymeteris lessthon 1.398 500 MHz. (4) lncreosethe signolgenerotorfrequencyuntil the outputfolls by 3 dB relotive io the 50 mV level. Ensureihol ihe frequencyindicotedon the digitol frequencymeteris greoterthon 1.401 500 MHz. I kHz SymmetricolFilter 46. (l) Tune the signolgenerotorfor mqximumoutput, os indicotedon the HF electronicvoltmeter. Ensurethoi the output level is greoterthon 50 mV r . m . s . w i t h t h e l F G A I N c o n t r o lf u l l y c l o c k w i s e . (2) Set the lF GAIN control for on indicotionof 50 mV on ihe HF elecironic voltmeter. (3) Decreosethe signolgenerotorfrequencyuntil the output folls by 3 dB relotive to the 50 mV level. Ensurethot the frequencyindicotedon the digitol frequencymeteris lessthon l.399 500 MHz, (4) Increosethe signolgenerotorfrequencyuntil the ouiput folls by 3 dB reloiive io the 50 mV level. Ensurethot the frequencyindicotedon the digitol frequencymeteris greoterthon 1.400 500 MHz. 23-24 RA. I778 Mointenonce 300 Hz Symmetricol Filter 47, (l ) Tuneihe signol generotorfor moximumoutput, os indicotedon the HF elecironic voltmeter, Ensureihot the ouiput level is greoterthon 50 mV r , m . s , w i t h t h e l F G A I N c o n i r o lf u l l y c l o c k w i s e . (2) Sei the lF GAIN controlfor on indicotionof 50 mV on the HF electronic vollmeter. (3) Decreosethe signol generotorfrequencyuniil ihe output folls by 3 dB reloiive io fhe 50 mV level . Ensureihoi ihe frequencyindicotedon the digitol frequencymeier is lessthon 1.399 900MHz. (4) Increosethe signol generotorfrequencyuntil the output folls by 3 dB reloiive to the 50 mV level, Ensurethot the frequencyindicotedon the digitol frequencymeteris greoterihon 1.400 100MHz. SidebondFilters 48. For ssB versionsof the receiversei the MoDE switch to USBto check the USB filter, ond io LSBto check ihe LSBfilrer (if fitied). For rsBversionsof ihe receiverset the MODE switch to lsB-1. connect the HF electronicvoltmeier50e input impedonce,to the MAIN lF oUT socketto check the USB-lsBfilter, to the lsB lF oUT socketto check the LSB-lsBfilter. corry out the checksfor ihe sidebondfitted in occordoncewith the following respeciiveporogrophs. 2 . 7 k 1 z U S BF i l t e r 49. (r) Tuneihe signol generotorfor moximumoutput, os indicofedon the HF electronicvolimeter. Ensurethot the output level is greoterthon 50 mV r . m , s , w i t h t h e l F G A I N c o n t r o lf u l l y c l o c k w i s e , (2) Set the lF GAIN controlfor on indicotionof 50 mV on the HF electronic voltmeter. (3) Decreosethe signolgeneroiorfrequencyuntil the output folls by 3 dB relotive io the 50 mV level. Ensurethot the frequencyindicoiedon ihe digitol frequencymeteris lessthon I.397 300MHz. (4) Increosethe signolgeneroiorfrequencyuntil the output folls by 3 dB relotive to the 50 mV level, Ensurefhot the frequencyindicotedon the digitol frequencymeteris greoterthon 1.399 650 MHz. z,J-25 RA. l77B Moinienonce 3 k H z U S BF i l t e r 50. (l) Tunethe signol generotorfor moximumouiPut, os indicotedon the HF electronicvoltmeter. Ensurethot ihe ouiput level is greoterthon 50 mV r . m , s . w i t h t h e l F G A I N c o n t r o lf u l l y c l o c k w i s e . (2) Set the lF GAIN control for on indicotionof 50 mV on ihe HF elecironic voltmeter. (3) Decreosethe signolgenerotorfrequencyuntil ihe outpui folls by 3 dB thot the frequencyindicotedon ihe relqtive to the 50 mV level, Ensure .l.397 000 MHz' digiiol frequencymeteris lessihon (4) Increosethe signolgenerotorfrequencyuniil ihe ouipui folls by 3 dB relotive to the 50 mV level. Ensurethoi the frequencyindicotedon the digiiol frequencymeteris greoterthon l'399 700 MHz' 3 k H z L S BF i l t e r 5l, (l) Tunethe signol generotorfor moximumouiPut, os indicotedon the Ht electronicvoltmeter. Ensureihot the output level is greoterthon 50 mV r . m . s , w i t h t h e l F G A I N c o n i r o lf u l l y c l o c k w i s e ' (2) Set the lF GAIN controlfor qn indicoiionof 50 mV on the HF electronic voltmeter. (3) frequencyuntil the ouiput folls by 3 dB Decreosethe signolgenerotor relotive to the 50 mV level. Ensurethot ihe frequencyindicotedon the digitol frequencymeteris lessthon 1.400 300 MHz. (4) Increosethe frequencyof the signol generoioruntil the outputfolls by 3 dB relotive to the 50 mV level, Ensurethoi the frequencyindicotedon the digitol frequencymeteris greoterthon 1.403 000 MHz. 6 k H z L S BF i l t e r 52. 0) Tuneihe signol generotorfor moximumoutput, os indicotedon the HF electronicvoltmeier. Ensurethot the output level is greoterthon 50 mV r , m . s . w i t h t h e l F G A I N c o n t r o lf u l l v c l o c k w i s e . (2) Set the lF GAIN controlfor on indicoiionof 50 mv on the HF electronic voltmeter. (3) Decreosethe signolgenerotorfrequencyuntil ihe output folls by 3 dB relotive to the 50 mV level. Ensureihot the frequencyindicoiedon the digitol frequencymeteris lessthon 1.400 300 MHz. 23-26 RA. 1778Mointenonce (4) Increqsethe signolgenerotorfrequencyuntil the outpuifolls by 3 dB reloiive to ihe 50 mV level, Ensurethoi ine frequency indicotedon ihe digitol frequencymeteris greoterthon 1.406 000MHz. 3 k H z U S BI S BF i l r e r 5? ( l) Tunethe signolgeneroiorfor moximumoutput, os indicoied on the HF electronicvoltmeter, Ensureihot the output level is greoier thon 50 mV r . m , s . w i t h t h e l F G A I N c o n t r o lf u l l y c l o c k w i s e , (2) Sei the lF GAIN controlfor on indicotionof 50 mV on the HF electronic voltmeter. (3) Decreosethe signol frequencyuntil the output folls by 3 dB .genero.tor relotive io the 50 mv rever. Ensurethot the frequencyinai"otJa on1n" digitol frequencymeteris lessthon 1.397 000 MHz. (4) Increosethe sign^olgeneroior frequency until the output folls by 3 dB reloiive to ihe 50 mV level. Ensurethot the frequency indicqf'eaon the digiiol frequencymeier is greoterihon 1.399 200 MHz. k H z L S BI S BF i l t e r (l) Tunethe signol generoiorfor moximumoutput, os indicoted on the HF elecironicvoltmeier. Ensurethot the output ievel is greoter thqn 50 mV r.m.s. with the lF GAIN control fully clockwise. (2) Set the lF GAIN control for on indicotionof 50 mV on the HF electronic voltmeter. (3) Decreosethe signolgenerotorfrequencyuntil the output folls by 3 dB relotive to ihe 50 mV level. Ensurethot the frequencyindicoted on the digitol frequencymereris lessthon 1.400 300 MHr. (4) Increosethe signolgenerotorfrequencyuntil the outpuffolls by 3 dB relotive to the 50 mV level. Ensuretliot the frequencyindicoted on the digitol frequencymereris greoterthon 1.403 000 MH;. CorrierFilter (AFCVersions Only) 55. (r) on the fifter boordremovethe rink beiweenboordpins22 ond24. Reconnect the fink betweenboord pins 22 ond 23 . (2) Connect o temporqrylink beiween boord pins 7 ondB. zJ-z/ RA. 1778Mointenonce (3) Unsolderond removethe white/block wire from pin I5 on the filter boord. (4) Set the MODE switch to USB. (5) Ensurethot ihe AFC swiich is set io OFF. (6) Ensureihot the AGC switch is set to OFF. (7) Connectthe HF elecironicvoltmeter,50Q lF OUT socketon ihe reor ponel. (8) Tunethe signolgenerotorfor moximumoutput, os indicoiedon ihe HF e lectronic voltmeter, (9) Set the lF GAIN controlfully clockwiseond ensurethqt the HF electronic voltmeteris greoterthon 50 mV r,m,s. inpui impedonce,io the MAIN (10) Set the lF GAIN control for on indicotionof 50 mV on the HF electronic voltmeter. (ll) Decreosethe signol generotorfrequencyuntil the outpui folls by 3 dB relotive to ihe 50 mV outpui level, Ensurethot the frequencyindicoted on the digiiol frequencymeteris lessihon 1.399 950 MHz. (12) Increosethe signolgenerotorfrequencyuniil the output folls by 3 dB relotive to the 50 mV level. Ensurethoi the frequencyindicotedon the digitol frequencymeteris greoierthon 1.400 050 MHz. (13) Switchoff ond disconnectoll test equipment. (14) Removeihe link betweenboord pin 22 and 23. Reconnectthe link between boord pins 22 ond 24. (l5)ReconnectthewhiteA|ockwireioboordpinl5removedotstep(3) (16) Reconnectthe cooxiol socket to ihe chossismountedsecondmixer output Plug. BOARD PM336 sECONDMIXER TestEquipment 56. (l) Signolgenerotor- 8(8). (2) HF electronicvoltmeier(B) - B(5). zJ- to RA. l77BMointenonce (3) Multimeter- 8 (3). (4) C o p o c i t o0r . O l p F - B ( 1 4.) References 57, C h o p i e r1 0 . Procedure 58, A d i u s t m e not f L l 0 , L 1 2 , L l 3 o n d L l 4 . (l) Removelinks I ond 2 from the boord. (2) Set ihe froni ponel AGC switch to OFF. (3) Set ihe lF GAIN controlfully counierclockwise. (4) Ensurethot the 34 MHz INT/EXTswirch is ser ro lNT. (5) connect the HF electronicvoltmeter,50e inpur impedoncebetweenlink 2 (pin odiocent to rhe screen)ond Tp2 (O/) . (6) Adiusf inductorsLl0, Ll2, Ll3 ond Ll4 for o moximumindicotionon the HF e lectronic voltmeter. 0 Repeoistep (6) until there is no increosein output. (8) check thot ihe HF electronicvoltmeterindicotion is not lessthon 500 mV Adiustmeniof Ll5 (9) Disconnectfhe HF electronicvoltmetercrrd replocelink 2. (10) Ser ihe MODE swiich ro USB. (l l) Connectthe HF electronicvoltmeter, HIGH impedonce,to pins 2 ond 3 (ground)of the filter boord. (12) Connectthe signolgenerotorvio the 0.01 pF copocitorbetweenlink I (pin furthest from the screen)ond Tp2 (0V) on the secondmixer boord. (13) Set the signol generororto o frequencyof 35.399 MHz +500 Hz. (14) Sei ihe output level of ihe signolgenerotorfor on indicotionon the HF electronic voltmeterof 100mV r.m.s. ZJ- IY RA. 1778Mqintenonce (15) TuneLl5 for o moximumindicotionon the HF electronicvoltmeter, to mointoinon odiustingthe outPutof the signolgenerotoros necessory i n d i c o t i o no f 1 0 0m V r . m . s . (16) check thot the signolgeneroiorouiput level doesnoi exceed30 mv e,m.f. A d i u s t m e noi f 1 1 , 1 6 , 1 7 , L B , L 9 o n d L l l 0n Disconnecithe signol generotorond copocitor. (18) Replocelink I on the secondmixer boordPM336. (19) Removelink I on ihe first mixer boordPM335.Sei R8 fully clockwise' (20) connect the output of the signol generotor, set to o frequencyof 35.399 MHz to the T3 end of link I on the first mixer boord PM335, (21\ Set the signolgenerotorouipui level for on indicotionon the HF electronic voltmeterof 100 mV r. m.s. Q2) Tune inductorsLl , L6, L7, 18, L9 ond Ll I for moximumoutPut 6 indicoted on the HF electronic voltmeter, Repeotuntil there is no further improvement. Adiusimentof RB 'l00 mV on the (23) Resetthe signol generotoroutPut level for on indicotion of HF electronicvoltmeter. (24) Checkthot the signolgenerotorouiput level is lessthon 4 mV e'm'f' eA Connect the multimeier to pin B (positive)ond chossis(negotive)' Set the lF GAIN control so thot the multimeterindicotes2 ' lV d' c' (26\ Adiust RBuntil the HF electronicvoltmeterreods95 mV' Qn Adiust the lF GAIN control to give on indicotionon the multimeterof 2.8V. (28) Check thot the indicotionon the HF electronicvoltmeterfolls ond increose the output of the signol generotorsufficiently to produceon indicotion of 100 mv. check thot the signol generotoroulput requireson increoseof ot leost 38 dB io ochieve ihis reoding. (29) Replocelink I on the first mixer boord PM335. (30) Disconnbctoll test eguipment. 23-30 RA. 1778Mointenonce FIRST MIXERBOARDPM335 TesiEquipmeni 59, (l) Signolgenerotor- 8(8). (2) HF electronicvolrmerer(A) - B(4). (3) HF electronicvolrmerer(B) - B(5). References 60. Chopier9. Procedure 6l . (l ) Set the receiver controlsos follows:CHANNEL RFTUNE LO |NT^XT MODE AFC (if fiited) AGC lF GAIN q I WB EXT USB OFF OFF Fullyclockwise Connectihe signol generotorto the LO IN/OUT socketon the reor ponel. Set the frequency of the signol generotorto 36 MHz ond the ouiput ievel to 880 mV e.m.f. (+6 dBm). Adiustmentof TI , L6 ond T2 (3) Connecithe HF electronicvolrmeter(B), high impedonceinput, to Tp3. (4) Sweepthe frequencyof the signol generotorfrom 36 to 40 MHz. Noie the level of the peok responsec indicoted on ihe HF electronic voltmeter (B). (5) Set the signol generotorto o frequencyof 35.415 MHz. (6) TuneTl, L6 ond T2 to obtoin on output on the HF electronicvoltmeter(B) of =5 dB relotive to the peok responsenoted ot step (4). Voltoge levels check (7) Connectthe HF electronicvolrmerer(B) to Tp5. ZJ-J I RA. l77B Mointenonce (B) Sweepihe frequencyof the signol generotorfrom 35.415 MHz to 39'4 MHz' Check thot the level indicotedon the HF elecironicvoltmeter(B) remoins w i t h i n - 6 d B o f t h e p e o ko u t p u il e v e l . (9) Set the signol generotorto o frequencyof 35'400 MHz. Check ihot the level indicotedon lhe HF electronicvolimeierfolls by not lessthon 25 dB, Adiustmeniof 14, 15, L7 ond LB (10) Set rhe front ponel CHANNEL switch to 6. (ll) Connecithe HF elecironic voltmeier(B), high inpui impedonce,to TP4. (12) Sei the signolgenerotorto o frequencyof 35.400 MHz. (.l3) AdiustL5 ond L7 for o minimumindicotionon ihe HF elecironicvoltmeter(B). (14) Set the signol generotorio o frequencyof 50.600 MHz. (15) Adiust 14, L8 ond L9 for o moximumindicotionon the HF electronic voltmeter(B). (16) Sweepihe frequencyof the signol generoior from 39.400 to 65'400 MHz. Check ihot the level indicotedon the HF electronicvoltmeier(B) remoins within -6 dB of the peokoutput level. [4 Disconnecithe HF electronicvoltmeter(B). (lB) Connectthe HF electronicvoltmeter(A) to boordpin 30. (19) Sweepthe frequencyof the signol generotorfrom39.4 to 65'4 MHz. Check ihot ihe indicotionon the HF electronicvoltmeter(A) remoinswithin the limits 6 to l5V over the frequency ronge. lf necessoryreodiusfL4, L5' L7 o n dL B . (20) Set the CHANNEL switch on the front ponel to 1 . (21) Sweepthe frequencyof the signol generotorslowly from 35'415 to 39.400 MHz. Check ihot the indicotionon the HF electronicvolimeter(A) remoins within the limits 6 to l5V over the frequencyronge. Disconnecithe volve voltmeter. : Adiustmentof R39 Q2) set the front ponel METERswitch io DRIVELEVEL. 23-32 RA. 1778Mointenonce (23) Set the LO INT/EXTswitchon the reor ponel to INT ond disconnectrhe signolgenerotorfromthe LO lN,/OUT socket. (24) Adiust potentiometerR39to set the front ponel meier needle to the centre of the V portionof the scole. Voltoge level check (2q Set the receiverCHANNELswitch to l. (26) Connect the ouipui of the signol generotorto ihe chossismountedfint mixer inpui BNC connector(seeFigure20.5). Set the signolgenerotorfrequency to 1.000 MHz ond the outpui level to 5 uV e.m.f. Q7) Connectthe HF electronicvoltmeter(B), 50O input impedonce,io the MAIN IF OUT socketon the reor ponel, (28) Tune the signol generotorfor moximumoutput, os indicoted on the HF electronicvoltmeier(B). Ensurethot the output level is not lessthon 50 mV r,m.s, (29) Set the receiver frequencyto 3.999 MHz. (30) Set the signol generotorfrequencyto 4 MHz. (31) Tunethe signolgenerotorfor moximumoutput, os indicotedon the HF electronic voltmeter(B). Ensurethoi the output level is not lessthon 5 0 m V r . m .s . (32) Set the receiverCHANNELswirchio 6. (33) Tune ihe signol generotorfor moximumoutput, Ensurethot the output level is not lessthon 50 mV r.m.s. (34) Sei ihe receiverCHANNELswirchto 3. (35) Set the signol generotorfrequencyto 29.9 MHz. (36) Tune the signol generotorfor moximumoutput. Ensurethot the output level is not lessthon 50 mV. NOTE l: Typicol signollevelsot the remoiningtest pointsnot olreodycovered ore listed below:- 4 to 29, HF electronicvolrmeter (B)high Tpl. MHz switchsettings impedonce input, lV r. m.s. 23-33 RA. l77B Mointenonce TP2: MHz swiich seitings0 to 3, HF electronicvoltmeter(B), high input i m p e d o n c eI, , 2 V r . m .s . \ TP6: HF electronicvoltmeter, high input impedonce(B), 900 mV to l.2V r. m. s. dependenton MHz switch seiiing. NOTE 2: lf the ouiput signol from ihe first mixer is very low, i,e' in the order of -10 dB, o foilure of one or moreof the field-effect tronsistors,TR3'TR4,TR6, TR7shouldbe suspected. Usethe following procedureto oscertoinwheiheror not ihe mixer tronsistonore functioningcorrecily. 62. (l ) Set the receiverPOWERswitch to OFF. @ Unsolderond remove the bore tinned copper (BTC)wire link from boord orn lJ. (3) Connect the positive ouipui from o 5V supply vio o multimeier, set to the 100 mA d. c, ronge, io the BTClink wire removedot step @). Connecithe negotive leod from the 5V supply to chossis(0V), (4) Set the receiver PO\{ER switch ro ON. (5) Switchon the 5V supply. Thecurrenidrownfromthe 5V supplyshouldbe between20 qnd 35 mA, lf the currentdrownis lessthon 15 mA or greoter thon 40 mA, TR3ond/or TR4shouldbe reploced. (6) Swiichoff ond disconnectthe 5V supply. A) Setthe receiverPOWER swirchio OFF. (8) the BTCwire link io boordpin 15. Reploce (9) To checktronsistors TR6ondTR7,proceedos follows:- (10) the BTCwire link fromboordpin 17. Disconnect (l I ) setto the Connectthe positiveoutputof the 5V supplyvio the multimeter, 100mA ronge, to the link wire removedfromboordpin 17. Connectthe negotiveleodof the 5V supplyto chcsis(O/), (12) switchto ON, Setthe receiverPOWER 23-34 RA, 1778Mointenonce l (13) Switchon the 5V supply. The currentdrownfrom the 5V supplyshouldbe beiween20 ond 35mA. lf the currentdrown is lessthon l5rnA or greoterihon 40mA, TR6ond/or IR7 shouldbe reploced, NOTE: Beforeremovingo (possiblyserviceoble)field-effect tronsistorfrom the boord, wrop o piece of ihin BTCwire roundthe fronsisiorleods(beiweenthe bose of the ironsisiorond the boord), A new field-effeci ironsisforshouldbe suppli,ed with o shortingconduct ive-rubberring over the tronsistorleods. The ironsistorleods shouldremoin short-circuited until oll the leodsore solderedto the printedcircuit boord. RF BOARDPM582 Tesi Equipment 63. (l ) Sisnol sererotor(A) -B(B). (2) High powersignol generotor(B) -B(9). (3) Digiiol frequencymeier -8(7). (4) HF el ectronicvolimeter(A) -B(4), (5) HF elecrronicvolimeter(B) l8(5). (6) Woveformonolyser-B(10). (7) Multimeter-8(3). References 64. ChopterB, Procedure 65. (l) Roiseihe RFboordto the uprightposition. (2) Set the RFTUNE controlfully counter-clockwise(the W/B posirion). (3) Set the front ponel CHANNEL switch to ony postionfrom I to 6. (4) Connect the output from signol generotor(A) to the RF inpui socket on the boord. 23-35 RA.1778Mointenonce (5) Connectthe digitol frequencymeterto monitorihe output fromsignol generoior (A) . (6) Connectthe HF electronic voltmeler(B), high impedonceinput, between TPI ond chossis(0V). Adiusimentof L9 (7) Set signol generoior (A) to o frequencyof 36.2 MHz +50 kHz ond set the o u i p u tl e v e l t o I . $ y ' e . m . f . (8) Tune L9 for o minimumindicoiionon ihe HF electronicvoltmeter(B). Adiusimeniof L7 (9) (.|0) Set signol generotor(A) to o frequencyof 30.0 MHz +20 k1z. Tune L7 for o moximumindicofionon the HF electronicvoltmeter(B). Signol level check (l I ) Set signol generotor (A) to o frequencyof 20 MHz +l MHz. indicotedon the HF elecironic voltmeter(B). (12) Sweepthe frequencyof signol generotor(A) from 35.4 to 65 MHz. Check ihot the HF electronicvolimeter(B) indicotionis not les thon 20 dB below the level notedot step (l l). Note the level A d i u s i m e not f L l 5 , L l 6 , L l 7 , L I B o n d L l 9 (13) Disconnecfthe HF electronicvoltmeter(B)from TPI. (14) Disconnectthe RFoutput BNC plug from ihe chossismountedfirst mixer input connector(seeFigure20.5) . (15) Connectthe woveformonolyserto the RFoutput BNC plug. (16) Set signol generqtor (A) to o frequencyof 35.52 MHz +20 kHz. Tune the woveformonolyserto this signol, odiustingits ottenuotor, os necessory,to obtoin moximumsensitiviiy. (17) Tune inductorLl7 for o minimumindicotionon the woveformonolyser. 23-36 RA. l77B Mointenonce (18) 5et signolgenerotor(A) to the following frequenciesin turn. Repeotsteps (16) ond (17), in eoch coseiuning the opproprioieinductorsfor o minimum indicotionon ihe woveformonolyser. Frequency Inductor 36.88MHz +50kHz 40.74 MHz+SOkn. Ll8 Ll6 (19) Disconnectihe woveformonol;,serond connectin its ploce the HF electronic voltmeier (B), 75O input impedonce. (20) Set the frequencyof signol generotor(A) io 30 MHz +20 kHz ond the output levelto 10mVe.m.f. (21) Tune inductorsLI5 ond Ll9 for o moximumindicotionon the HF electronic voltmeter(B). (22) Repeotsieps(15) ro (21) inclusive, Signol levels check (23) Sei the frequencyof signol generotor (A) io I MHz. Note the level indicotedon the HF elecironicvoltmeter(B). (24) Sweepihe frequencyof signol generotor (A) from I to 30 MHz. Ensurethot the output level remoinswithin 2.5 dB of the level notedot step (23). (25) Set signol generotor(A) to o frequency of 30 MHz ond on output level of r.u mv e.m.l, (26) Disconnectihe HF electronicvoltmeter(B) from the RFoutput BNC plug ond connect in its ploce the woveform onolyser. (24 Set the woveformonolyserfor moximumsensiiivity ond tune it to the frequency of signol generotor(A). ,Adiustthe wqveformonolyrer ottenuotor to obtoin o convenientreference level on the meter. Note the ottenuotor setting. (28) Set signol generotor(A) to o frequency of 35.4 MHz ond on output level o f l . 0 V e . m ,f . Q9) Tune the woveformonolyserto the frequencyof signol generotor(A) ond set the woveformonolyserottenuqtor to obtqin the reference level set ot step (27). Note the new settingof the ottenuotor, Ensurethot the differencein ihe ottenuotorsetting is not lessthon 25 dB. 23'st RA. l77B Moinienonce (30) ' repeotstep-(29) 5et the frequencyof signol generoror(A) to.70 YHt :id dB' is not lessthon 25 Ensurethoi the differencein ott"n'oto' seitings onolyser' ( 3 1 ) Disconneclsignol generotor(A) ond the woveform (32) (A) sei io o level of lO mV e'm'f" Connectthe output of signolgenerotor (B)' Note the level os to ihe 75Q input of the HF liectronic volimeter indicotedontheHFeIecironicvoItmeter(B)osoreferenceIeveI. (33) Disconnectsignol generolor(A) fromthe HF elecironic voltmeter(B) ond reconnectit to RF input socketon the RFboord' (34) C o n n e c t i h e H F e | e c i r o n i c v o l t m e t e r ( B ) t o t h e R F o u t p u t B N C p | u g . in turn' ond check (35) Sei signol generotor(A) to the following frequencies' ihoi ihe output level, in eoch cose, is os stoted' Frequency(MHz) Ortpril"u"l relotive to ihe reference level (dB) 0.015 0.100 1.000 2 .000 4.000 8,000 16 . 0 0 0 30.000 + 5 . 0+ l . 0 +l 1.0-+2.0 +ll.0 +2.0 + 11 . 0D . 0 +il .0 T2.0 +ll.o D.0 + l l . O+ 2 . 0 + ' Il . 0 + 2 . 0 Adiustmentof Ll0 (36) (A) to 2'2 MHz ond set the output level Set ihe frequency of signol generotor t o 1 0 0m V e . m . f . (37) Set the receiverMHz digiis io 0 monuolly' electronic (38) Tune induciorLl0 for o minimumindicotionon the HF voltmeter(B). Signol levels check (3e) (A) io lO0 kHz' Ensureihot the Set the frequencyof signol generoior volimeter' is +15 dB + I dB , *'indi"o-t"d olnthe HF electronic "riprif "t"'f Note ihe output level' relotive io the signolgenerotoroutput level' 23-38 RA. l77B Mointenonce (40) Sweepihe frequencyof signol generotor(A) from 50 kHz io I MHz' Ensure ihot ihe output level remoinswithin I dB over the frequencyronge' (41) Sweepthe frequencyof signol generotor(A) from 2 to 6 MHz ' Ensureihot the ottenuotionover the bond, with resPectto ihe output level notedot step (39), is noi lessihon 27 dB' (42) Set the CHANNEL switchio I , Adiustmentof T5, C28 ond C38 (43) Ser rhe iuning copociror (c22/C23) control spindle fully counter clockwise (copociiorsfully enmeshed) . (44) Corefully turn the tuning copocitorspindleclockwiseuntil the microswitch, SA, operotes. Check thot^thevorioble copocitor is out of meshby exoctly 6 mm, This is equol to l8o of rotolion from the fully enmeshedreference point (seeFigure23. 1)' (45) Set signol generotor(A) to o frequencyof 0.98 MHz ond set the output l e v e l t o 1 0 0m V e . m , f . (46) Tune the cores of T5 for moximumoutput, os indicoted on the HF electronic voltmeier (B). Ensurethot the top ond bottom cores of T5 ore neor to the top ond bottom ends respeciivelyof the windings. (421 Set signol generqlor (A) to o frequencyof 2.0 MHz. (48) Adiust rhe runing copociror (c22/C23) for o moximumindicotion on the HF electronic voltmeter(B). (49) Tune trimmer copocitor C28 ond C38 for o moximumoutput indicotion' (50) Repeotsteps (9 be obtoined. to (49) inclusive until no further increcsein oulput con Signol levels check (51) Set ihe tuning copocilorfully counter-clockwise. (52) Set signol generdtor(A) to o frequencyof 1.0 MHz. Note the output level indicotedon the HF electronicvoltmeter(B). 23-39 RA. l77BMointenonce (53) Sei the tuning copocitorfor o moximumoutputindicotion. Ensurethot ihe ouiput level indicotedis wiihin 6 dB of the level notedoi siep (52) (54) Set the frequencyof signol generotor(A) to I MHz +125 k1z ond, in turn, to I MHz -125 kHz. Ensureihot ihe ottenuotion,in eoch cose, is not less ihon 16 dB reloiive to the level qi I MHz. (55) Set the frequencyof signol generotor (A) to 2 MHz. (56) Set the tuning copocitorfully counter-c lockwiseond note ihe outpui level indicoted. 6n Sei lhe tuningcopocitorfor o moximumouiput indicotion. Ensureihqi the level indicotedis within 6 dB of the level noted ot step (56). (58) Ensurethoi fhe ottenuotion 250 k1z &ove ond below 2 MHz is not lessthon 16 dB relotive to the output level ot 2 MHz, Adiustmentof remoiningtronsformersond trimmer copociiors (59) 2 4 8 16 ) Repeotthe proceduresfrom step (43) to step (58) inclusive for the remoining tronsformers ond lrimmercopocitorsin occordoncewiih ihe following toble:- MHz Signol Switch GenerSetting otor MHz Tronsformer 2 4 4 8 B 16 16 30 T4 T3 T2 Tl - Copocitor C2h<37 C261<36 C25+C35 c24-+C34 Output dB Reloiiveto Step (52) W i t h i n6 . 0 W i t h i n6 . 0 w i t h i n6 . 0 Within6.0 w i r h i n6 . 0 Wiihin6.0 Wirhin 6.0 Wirhin6.0 Attenuoiion oi MHz +O.25 rO.S T{.5 +l ;-+2 l i2 13.75 Not less thon -dB 16 16 17 17 17 17 17 17 ProtectionStoge 66. (l) Disconnectsignol generotor(A) from ihe RF input connectorond substiiute the high powersignolgenerotor(B). Adiustmentof C33 (2) Connectihe multimeter,set to the 2$/ d.c, ronge, betweenthe collector (0V). ofTRB (posiiive)ond chcrssis 23-40 RA. |778 Mointenonce ] (3) Connectthe HF electronicvoltmeter(A) to TP2. (4) Set C3l to moximumcopocity. (5) Set the frequencyof signol generotor (B) to 30 MHz ond set the output level for o HF electronicvoltmeier (A) indicotionof 2.0V. (6) Adiust C33 until ihe multimeterindicotion chongesfrom opproximotelylV to +l2V . @ Reducethe output level fromsignol generotor(B)to lV e.m.f. Checkthot fhe indicotionon the HF electronic voltmeter(A) is opproximotely0.5V. (B) Slowly increosethe output level from signol generoior (B) until the volve voltmeierindicotionfolls to zero. Ensurethot the signol generoioroutput l e v e l i s b e t w e e n2 . 5 o n d4 . 0 V e . m , f . Adiusrmentof C3l (9) Connectthe multimeter,set io the 25V d. c. ronge, betweenthe collector of TR3 (positive) ond chossis(0V). (10) Connectthe HF electronicvoltmeter(A) to TPI, (l l) Set the output level of signol generotor (B) for o HF electronic voltmeter (A) indicotionof 4.0V. (12) Adiust C3l uniil the multimeter indicotion chorgesfrom opproximotely lV to +l2V . (13) Reducethe output level from signol generotor(B)to lV e,m.f. Check thot the indicotionon the HF electronic voltmeter(A) is opproximotely0.5V. (14) Slowly increosethe output level from signol generotor(B) until the HF electronicvollmeter(A) indicotion folls to zero. Ensurethot the signol generotoroutput level is between7 ond l4V e.m.f. (15) Disconnectthe multimeier, 23-41 RA. 1778Mointenonce Muie Circuit 67 (l) Set the outpui level of signolgenerotor(B) to lV e.m'f ' (2\ Ensurethot the indicotion on the HF electronic voltmeter (A) (conneciedto TPI) is opproximoiely0.5V. (3) connect o wire link betweenthe MUTEond E terminolsof TS2. Ensureihot the HF elecfronicvolimeter(A) indicotionfolls to zero' (4) Removethe wire link from ihe MUTE terminol ond ensurethot ihe HF electronicvolimeter(A) ogoin indicotesopproximotely0,5V. (5) Switchoff ond disconnecioll test equipment' (6) Replocethe cooxiol RF output connecfedio the chossismountedfirst mixer input connector I 68. Deleted PM364 IFIAFBOARD(S) PROCED(RE FINALSETTING-UP TestEquiprnenf 69. (l) - B(B) Sisnolgeneroior (2) Outpui PowerMeter - 8(l l) (3) HFelectronicvoltmeter(B)- B(5). (4) Digitol frequencYmeter- B(7) (5) Multimeter- 8(3). Reference 70. (l) C h o p t e1r 2 . (2) Chopter24, FigvrePM364.lond PM364.2 23-42 RA.I77BMoinienonce AP 1l6E-0754-68 MAtN tFlAF BOARDPM364ll Proc ed ure 71. (l) Connectthe outputof ihe signol generotor(poroB, item g) to the receiver ontennosocket. (2) Connect ihe wotimeterobsorption, set to the B-ohm ronge, between f h e L So n d E t e r m i n o l os f T S l . (3) Set the frequencyof the signol generotorto l.02MHz ond set the o u l p u tl e v e l t o I m i c r o v o l fe . m . f . (4) Ser rhe AGC switchio OFF, rhe MODE swirchro USB,the USB BANDWIDTHswitchto 3 ond the lF GAIN control fully clockwise. (5) Usingthe HF electronicv.:limeier, high-impedonceinput, monitor TP3ond odiustR9 for on indicotion of 200 millivolts r. m. s. (6) Connect the multimeter, set io the 5V DC ronge, betweenboord pin 29 (positive)ond chossis. Check thot the multimeterindicotes1.4 .|50 volts plusor minus millivolts. (7) Disconnectthe muliimeterond the HF electronicvoltmeter. (8) Set the AGC swirchro SHORTond ser rhe AF GAIN control fullv clockwise. Check thot the wottmeterindicqiion is greoterthon i wqtt. (9) Set the AF GAIN control for on indicorionof 100 milliworfson the wottmeter. (10) set the AGC switchto oFF ond set the lF GAIN control to restorethe woltmeterindicotionto 100 milliwotts. (l l) Detunethe signolgenerotorby ot leost l0kHz ond check thot the signolplus-noise-to-noise rotio exceedsl5dB. (12) Retunethe signolgenerotorto the receiver. (13) Tronsferthe wottmeter,set to the 600 ohmsronge, io the LINE OUTPUI M A I N l F t e r m i n o los f T S I . (14) Set the fronr-ponelMETERswiich ro A^VUSB. (15) Adiust the AA4/USBLINE LEVELcontrol for on ourpurof I milliwotr on the froni-ponelmeter. check thot the wottmeterindicotionis I milliwott p l u so r m i n u sI d B . 23-43 RA.l77B Mo intenonce AP I r6E-0754-68 Jon.82 (Amdt3) - F 71A. (16) Set the AGC switch to SHORT. (17) Increosethe output level of the signolgenerotor,in ldB steps,until the AGC knee is reoched, i.e. whereo further increosein the signol generotoroutput level doesnot result in on increosein oudio power output. Ensurethot fhe signolgenerotoroutPutlevel is lessthon I '7 m ic r o v ol t s e . m ' f . : (lB) Set the signol generotoroutpuf level 2 microvoltse.m.f. (19) Adiust the A^VUSB LINE LEVELcontrol for o convenientreference level on the wottmeter. (20) Increosethe output level of the signolgenerotorby l00dB obove 2 microvolts. (21) Ensurethot the increose in the output power level is not greoter thon 5dB ,) relotive to the reference level estoblishedot operotion (19)' ,)a (22) Set the AGC swiich to LONG ond repeotoperotions(18) to (21) inclusive . (2! Set the AGC switch to SHORTond the METERswitch to RF. (24) Sei the signol generotoroutput level to 2 microvoltse.m'f ' (25) Tune the signol generoior to lhe receiver. (26) AdiustR17, on the meterswitchingboord, for on indicotion of OdBon the froni-ponel meier. (27) Increoseihe output level of the signol generotorby l00dB obove 2 microvolts. (28) Adiusf Rl4 on the meter switchingboqrdfor on indicotionof i00dBon the front-ponelmeter. (29) Repeoloperotions(24) io (28) for optimumresults' Corry out the procedurein poro.79' { 23-44 RA..1778Mointenonce ) (PM364l3) I sBltFIAFBOARp hocedure 72, (l) Connect the oufput of the signol generotor(poro 8, item g) to the receiverontennosocket. \2) Conneci ihe wotlmeier obsorption,set lo the B ohmsronge, befween the LSond E terminolsof TSl. (3) Set the frequencyof the signol generotorto l.02MHz cnd set the output level io I microvolte.m.f. (4) Set the AGC swirchro OFF, the MODE swirchro ISB-Lond rhe lF GAIN control fully clockwise. (5) Usingthe HF electronic voltmeter, high impedonceinput, monitor TP3ond odiustR9 for on indicotionof 200 millivolts r.m.s. (6) Connect the multimeter, sei to the 5V DC ronge, between boord pin 29 (posiiive)ond chossis. Checkthot ihe multimeterindicotes1.4 volts p l u so r m i n u s1 5 0m i l l i v o l t s . v) Disconnectthe muliimeterond the HF electronicvoltmeter. (8) Set the AGC switch to SHORTond ser rhe AF GAIN conrrol fully clockwise, Check thot the wottmeler indicotion is greoter fhon I wqtt. (e) Set the AF GAIN control for on indicotion of 100milliwottson the wqltmefer. ( 1 0 ) Set the AGC switch to OFF ond set the lF GAIN control to restorefhe wottmeterindicotionto 100milliwoits. (lt) Detune the signol generotorby ot leost lOkHz ond ensurethot the signolplus-noise-to-noise rotio exceedsl5dB. (12) Retunethe signol generoior to the receiver, ( 1 3 ) Tronsferthe wottmeter, set to the 600-ohm ronge, to the ISB LINE OUTPUI terminolsof TSI . ( 1 4 ) Set the front-ponel METERswitch to LSB. ( 1 5 ) Adiust the LSBLINE LEVELcontrol for on output of I milliwqtt on the front-ponel meter. Check thot the wottmeter indicotion is I mill iwott plusor minus ldB. 23-45 RA,1778A4o intenonce (16) Set ihe AGC swirchro SHORT. (17) Increosethe outputof the signolgenerotor,in IdB sleps,until the AGC knee is reoched, i.e. whereo further increosein the signolgenerotor outpui level doesnot result in on increosein oudio poweroutput' Ensure thot the signol generotoroutPutlevel is lessthon 1.7 microvoltse'm'f ' (lS) Sei the signolgeneroloroutput level to 2 microvoltse.m.f . (19) Ad[ust the LSBLINE LEVELcontrol for o convenientreferencelevel on ihe wottmeter. (20) Increqsethe output level of the signol generotorby l00dB obove 2 microvolts. (2.|) Check thot ihe increosein the output level is not greoier thon 5dB relotive to the reference level estoblishedot operotion (19). (22) Set the AGC switch to LONG ond repeot operotions(18) to (21) inclusive. SWITCHES MODEAND FILTER 73. (1) Connect the output Powermeier, set to the BQ ronge, betweenthe LS ond E terminolsof TSI . (2) Set the receivercontrol os follows:MHz 3 020.00 kHz TUNINGMTE LOCK R FT U N E AGC AFC(if fiiled) lF GAIN LS WB SHORT oFF Fullyclockwise ON (3) Connectthe outputof the signolgenerotorto the receiverontennosocket. Setthe signolgenerotorfrequencyto 3 MHz ond set the outputlevel to l O u Ve . m . f . (4) Setihe MODEswitchto LSBond, in turn, to ISB-Lif fitted. Tunefhe signolgenerotorfrom3.00 to 3.05 MHz on eochmode. Ensurethof ot whichreducesin pitch 3.02 MHz o highnote is heordin the loudspeoker to zero beotond then disopPeors. 23-# RA.l778 Mointenonce (5) Set the MODE switch to USBond,in turn, to ISB-Uif fifted. Tunethe signol generotorfrom3.05 to 3.00 MHz on eoch mode. Ensurethot ot 3,02 MHz o high note is hecrd in the loudspeoker which reducesin pitch io zero beot ond then disoppeors, (6) Sei the MODE switch io CW, (7) Turn the receiver onto its side ond connect ihe digitol frequencymeter between pins I I ond 32 (0V) on the 34 MHz generotorboord PM339. (8) Set the front ponel BFO control to -. (e) Adiust L4 on the 34 MHz generotorboord until the frequency disployedon the digifol frequencymeteris 1.396 500 MHz +100 Hz. ( 1 0 ) Set the BFO control to +. (l r) Adiust R4 on the 34 MHz generotorboqrd until the frequencydisployedon ihe digitol frequencyis I,403 500 MHz +100 Hz. (12) Repeotsteps(B) to (l l) inclusive until no further improvementcon be obtoined. (13) Disconnectthe digitol frequencymeter ond turn the receiver onto its bose. (14) Connect the digitol frequencymeter to the UNCAL socket on the signol generotor (omit if MCAL gbl /62 signol generotoris used). (15) Set the frequencyof the signolgenerotorto 3.020 00 MHz ond moinioin if ot this frequency. (16) Set the BFO control to 0. (17) Set the output level of the signol generotorto I pV e.m.f. (18) Set the FILTERswitch to the widestbondwidth. (19) Adiust the BFO control for o convenient fone in the loudspeoker, (20) Set the FILTERswitch to eoch position, in turn, cnd ensurethot there is no chonge in the level of the tone ond thot the noise level decreosesos the bondwidth is decreosed. (21) Resetthe FILTERswitch to the widest bondwidrh. 23-47 RA. I 778 Mointenonce (22) Tunethe signol generotorfrom3.00 to 3.05 MHz. Ensurethot o high note which reducesin pitch to zero beot ot 3'02 MHz is heordin the loudspeoker qnd fhen risesogoin to o high note. (23) Set ihe MODE swiich to AM. (24) Set the signol generotorfor 30/o omplitudemodulotionot 400 Hz. (25) Tune the signol generoior to the receiver ond ensurethot o 400 Hz tone con be heord in ihe loudspeoker, (26) Swifch off ond disconnectoll tesi equipment. \ AFC BOARD PM664 Tesi Equipment 73, (l) Signolgenerotor- B(B). (2) HF electronic voltmeter(B) - B(5), (3) Digitol voltmeter- 8(l). (4) Output powermeter- 8(l l). j References 74. (l) C h o p t e1r 7 . (2) Chopter24, FisurePM664.l qndPM664.2. Procedure 75. 0) Setthe receivercontrolsosfollows:- RFTUNE AGC MODE MHz kHz POWER FI L T E R AFC METER WB SHORT cw 0l 020.00 ON Widestovoiloble OFF TUNECARRIER 23-48 RA. lZ8 Mointenonce Q) Removethe bookcoe cover ond slondthe AFC boordverticolly. (3) Unsolderthe cooxiol leod connectedto pin 16, leoving the screenconnected to pin 15. Adiustmentof C35 (4) Connecfthe digitol voltmeterbetweenTPlT ond eorth' Adiust C35 for o reodingof 7.0V !0.1V. Ensurethoi the digitol voltmeierreodingchonges os C35 is odiusted. (5) Meosurethe voltoge betweenTPlT ond TPIB with the digitol voltmeterond ensurethot the reoding is lessthon 50 mV. Adiustmentof R29 (6) os follows:Set the poteniiometers R5 R34 R37 R4l R45 (7) fully clockwise mid position fully clockwise fully counter-c lockwise fully clockwise Connectthe electronicvoltmeterto TP4set to 3V o.c. ronge. AdiustM9 for o minimumreoding, increosingthe sensitivityof the electronicvoltmeter os necessory. Adiustmentof L4 ond R34 (8) Set the electronic voltmeter, connectedto TP4, to the 1V ronge. Connect the signol generotorto pin 16. (9) Set the frequency of the signol generotorto output level of 60 pV p. d. (10) ,|.400 MHz, +20 Hz ond on Connect o tempororylink between pin l4 ond eorth. Adiust L4 for o moximumindicotion on the electronic voltmeter crrd ihen set R34for on indicotionof 800 mV +100 mV. Removethe temPororylink from pin 14. Adiustmentof R5 (ll) lncreosethe signol generotoroutput level to 90pV p.d. Adiust R5 in o directionuntil the signol level ot TP4 os indicotedon ihe counter-clockwise by I dB' electronicvoltmeter,decreoses 23-49 RA. l77BMointenonce (12) (13) Increosethe signolgenerotoroutput level by 3 dB ond note the electronic voltmeterindicotion. ] lncreosethe signolgeneroioroutput level by 60 dB' Ensurethot the increose in the level oi TP4doesnot increcceby morethon 3.5 dB obovefhe indicotionnoted in step (12). Adiustmentof Tl (14) Connectthe elecironicvoltmeierto TP5ond odiustTl for o moximum indicotionon the electronicvolimeter. lgnoreony slow beot of the meter needle, (15) Observe the tuning meter ond ensureihot o beot is seenthot is equol io the differencebetweenihe input signol ond 1.400 MHz. Adiustmentof R37, R4l (16) Reconnectthe cooxiol leod to pin 16. Connecithe signolgenerotorto the receiverontennosocket. Sei ihe output level to lopV e'm'f. ond tune it to the receiver possbond. (17) Meqsureond note the AGC voltoge ot pin 4 of the AFC boord using lhe digitol voltmeter. (lB) lncreosethe signolgenerororoutput by 30 dB (i.e. io 300pV e.m.f.). Meosureond note the AGC voltoge ot pin 4 of the AFC bocrd. (19) Time the signolgenerolorfor zero beot on the time corriermeter' Switch ond ensurelock lomp illuminotesofter o few seconds. AFC to FULLCARRIER Set the signolgenerotorouiPutto I mV e,m.f. (20) Meosurethe voltoge oi TP2on the AFC boord using the digitol voltmeter. Adiust R4l until the voltoge is within l0 mV of thot noted in (22). (21) Reducethe signolgenerotoroutput by 30 dB (i .e. to 30pV e.m.f.). Adiust R37until the voltogeot TP2 is within l0 mV of thot noted in (17). (22) Repeot(20) ond (21) until no furlher improvementcon be obtoined. (23) Switch AFC to OFF. Set the signol generotorlevel to I0pV e.m.f. Switch MODE to USBond tune the signol generoior to the receiver possbond. Meosureond note the volioge on the DIV AGC terminol on ihe reor ponel with the digitol voltmeter. 23-50 RA. l77B Mointenonce i (24) Switch MODE to CW, BANDWIDTHto 3 kHz. Tuneihe signol generotor for zero beot on the tune corrier meter. Switch ihe AFC to PULLCARRIER ond ensureLOCK LAMP illuminqtesofter o few seconds' Increosethe signol generotoroutput until the volioge on ihe DIV AGC terminol is the someos thot notedin (23). Noie ihe increcaein signolgeneroioroutPut level which shouldbe l0 dB +5 dB. lf this is incorrectrepeotsteps(16) to (24). Q5) Switch AFC to OFF, MODE to USB. Repeot(23) ond (24) for o signol generotoroutput of 300 yV e.m.f, Adiustmentof R45 (26) Switch AFC to OFF. Tune the signol generotor for zero beot on tune corrier meter, Set the output level to 2 ;,,Ve.m. f , SwitchAFC to FULLCARRIER ond ensurethqt the LOCK LAMP illuminqtesofter o few seconds. Adiust R45 unii I the LOCK LAMPstoristo fli cker, (27) EnsureLOCK lomp is definitely ON ot 3 pV e.m.f. input. F5KBOARDPM36B TestEquipment 76 . (l) Signol generotor- 8(B), (2) Digitol frequencymeter- 8(7). (3) Oscilloscope- B(2). (4) Step ortenuoior- B(12). References 77 (l) C h o p t e)r8 . (2) Chopter24, FisvrePM368.l. Procedure 78. (l) Connect the signol generotoroutput to the receiver ontennosocket, vio o 50O step ottenuotor. (2) Monitor the output of the signol generotorwith the digitol frequencymeter. 23-51. RA. I 778 Mointenonce (3) Set the signol generotoroutputfrequencyio 3.50000MHz ond level to I0 mV e.m.f. (4) Set the receivercontrolsos follows:R FT U N E AFC (if fifted) AGC MODE FILTER FREQUENCY (5) .\ ' WB oFF SHORT F S KT U N E I kHz 3.50000MHz Roisethe FSK boord to the uprighi position ond secure. Adiustmeniof Ll ond L2 (6) Connectfhe oscilloscopeto pin lB on the FSKboord. (7) Set the step ottenuotor for on oscilloscopedisploy of 200 mV p-p +10 mV. (8) Connectthe oscilloscopeto TPI; (9) Tune inductorsLl ond L2 in turn for moximumoutput, qs disployed on the oscilloscope, 1 Adiusimentof Cl7 (10) Useo T connectorto connectthe digitol frequencymeterond the oscilloscopeio TP2. Check thot the omplitudeof the squorewove disployedis not lessthon 2.5V p-p. (l l) Adiust trimmercopocitorCl7 for on indicotionon the digitol frequency meter of I 398 000 Hz +1 Hz. (12) Disconnectihe digitol frequencymeterond the oscilloscope. (13) Set the 6V/B0V ond N+/P/N- switcheson the reor ponel of the receiver to 6V ond P respectively. (14) Set the receiverMODE switchto FSK-N. (15) Connectthe oscilloscopeio pin 6 on the FSK boord. (16) Ensurethot the signol generotoroutput is 3.50000MHz +5 Hz. ZJ-JZ RA. 1778Mointenonce AP I l6E-0754-68 Jon.82 (Amdt 3) p (17) Connecto multimeterbetweenihe +2.1V line (Dl +ve) ond pin 3 of MLI0. Set the multimeterto its mostselectived.c. volfoge ronge, (lB) Adiust R45 until the multimeierreodszero volis. FINALSETTING-UP PROCEDURE, SECONDMIXERBOARD 79. @"..Thisprocedureiscorriedoutfol|owingporo'7l. lhe purposeoi the procedureis to restorethe performonceon in-bond intermodulofionProducts. Unlessotherwisestoted, fest-equiprnentconnectionsremoin os in poro.Tl . (l) Sef RBon the secondmixer boord to the fully clockwise position. (2) Connect the h.f. electronic voltmeter to TP3on lhe moin IF/AF boord, (3) Check fhot the signol generotoris still set to L02MHz, ond set fhe oufput level to 300 microvoltse.m.f . (4) Tune thi generotor to the receiver ond note the indicotion on the h.f . voltmeter. (5) Set rhe AGC swirchro OFFond odiusrthe lF GAIN control in orderro restorethe voltmeterreodingto the level noted in operotion(4). (6) AdiustR8to reducethe h.f. volrmeter reodingby IdB. 23-53 RA"1778Mointenonce AP I t6E-0754-68 Jon.82(Amdt3) D Pl\/674l/l ^/ArN IFAF BOARD 80. (l) Signolsenerotor - 8(8), (2) Digitol voltmeter - 8(l). (3) Digitol frequencymeter - 8(7) (4) HF elecironicvolimeter(B) - 8(5). (5) LF electronicvoltmeter - 8(6). (6) Ouiput power meter - B(I I ) . (7) Multimeter - B(3). (8) R e s i s t o rl ,k , 5 % 0 . 2 5 W - B ( 1 5 ') Procedure NOTT: IMPORTANT Ihe following olignment proceduresore corried out with the moin IF/AF boord isoloted from the remoinderof the receiver. Furtherminor odiustmenisore fherefore requiredfollowing fhe olignmenfof the RF, first mixer ond secondmixer boords. Theseodiustmentsore given in poro.98. 81 . (l) Set the receiver front-ponel controls os follows:(o) (b) (") (d) (.) RF TUNEto WB. AGC to OFF ond AFC to OFF. . lF GAIN fully counter-clockwise MODE to USBond USBBANDWIDTHio 3. AF GAIN fully counter-clockwise. (2) Unsolderihe cooxiol leod connectedto pin 2 on fhe filter boord PS367 (the cooxiolscreenmoy be left conneciedto pin 3). (3) Connect the I kQ resistorin serieswifh the cooxiol leod connectedto the 50 ohmoutputof the signol genemtorond connectthe other end of this leod to the cooxiol leod removedot step (2). Connectthe screento pin 3 on the filter boord. 23-54 RA.l778 Moinlenonce { AP I l6E-0754-68 Jon.82 (Amdt3) F (4) Connectthe digitol frequencymeterto the UNCAL socketon the signol genersfor, (5) Set the frequencyof the signol generotor io I .400 MHz, + 500 Hz ond the output level to 60 p e.m.f . - a ;-ai,n' (6) Set the lF GA lN (7) Ensurethot the MODE switch is set to USB. (B) Ensuretho t theAF GAIN control is set fully counter-clockwise , (9) Set oll potentiomeiers(Rl, R6, R7, R9, R23, R45, R55)fully clockwise. control fully clockwise. Ad[ustmentof Ll , L2 ond Rl 82. (l ) Connectihe HF electronicvoltmeier, high impedonceinpui, to TP3, (2) Adiust inducton Ll ond L2 for o moximumindicotion on the HF electronic voltmeter. (3) Adiust R1 for o level of 200mVot TP3ond then repeot step (2). (4) Sweepthe signolgenerotorfrequencyfrom I390 kHz to l410 kHz. Note the freguencyot which the peok output occun. Also note the level of the peok ouiput. (5) Sweepthe signol generotorfrequencyogoin from 1390 kHz to l4l0 kHz. 'l Ensurethot ihe output level remoinswithin dB of the level noted ot step (4) . (5) Set the signol generoiorto the frequency noied ot step (4). (7) Adiust Rl for on indicotionof 200 mV r.m.s. on the HF elecfronic voltmeter (connectedto TP3). (8) Repeotsteps(4) orid (5), lf the I dB toleronce of step (5) connot be met repeot steps(2) to (7), 23-55 RA.l77B Mointenonce a AP I l6E-0754-68 Jon.82(Amdt3) 83. (l) Connectthe digitol voltnreierto boordpins 29 (posilive)ond 28 (0V)' (2) Adiust R45for on indicotionof I '4V +25mVon the digitol voltmeter' Adiusimentof R55 84. (1) Reducethe signolgenerotoroufPutlevel by 4 dB. (2) Connectthe multimeter,set to the 25V d.c. ronge, betweenTP6 (positive) ond ihe -7V supplyot boordPin 20. (3) Adiust R55until the indicotionon the multimeterchongesfromposiiive l 4 V + l V t o p o s i t i v e7 V r 2 V ' (4) Reducethe signol generotorouiPut level by o further ldB ond ensurethot the originol multimeterreoding(+l4V + lV) is restored. Adiustmentof R9 85. (l) Resetthe signolgenerotoroutput level to 60 p V e.m.f . Ser the AGC switchto LONG. (2) the signol genemtoroutput level by 65 dB ond noie the reodingon Increose the HF electronicvoltmeter(connectedto TP3). (3) Adiust R9 for o 2 dB increosein the reodingof step (2). Adiustmentof R6ond R7 86. (l ) Set the AGC switch to SHORTqnd the signol generutoroutpui level to l.lmVe.m.f. (2) Adiust R6 for on indicofionof I .7V d.c. *10 mV on the digitol voltmeter (connectedto Pin 29). ..(3) Set the signolgenerqtoroutput level to 33.8 mV e.m'f ' (l 'lmV +30 dB) ond odiustR7 ftr on indicotionof Lg5V d.c. +lOmV on the digitol voltmeter. (4) Repeotsteps(l ) to (3) until no further odiustmentis necessory' { 23-ft RA.177BMointenonce AP lr6E-0754-68 Jon.82 (Amdt3) F Signol Level Checks 87. (l) Connectthe HF electronicvoltmefer,50e input impedonce,to the lvlAlN IF OUT socketon the reor ponel. (2) Ser rhe AGC swirchro SHORT. (3) Set the frequencyof the signol generororto 1.400 MHz * 500 Hz ond the o u t p u tl e v e l t o 6 0 p V e . m . f , (4) Ensurethoi the lF output signol level, os indicotedon the HF electronic voltmeter, is not lessthon 50 mV r.m,s. (5) Increosethe signol generotoroufput level by 62 dB. Ensurethot the increose in the lF output signol level is not greoter thon 5 dB. (6) Resetthe signol genemtoroutput level to 60 p V e.m.f . Ser the AGC switch to LONG ond repeot steps(4) ond (5) . (7) Resetthe signol generotoroutput level to 60 p V e,m,f, ond ensurethot the lF output is restoredwithin 4 to 8 seconds. (B) Connect the LF electronic voltmeter ro boord pins 8 ond 9 (0V). (9) Tune the signol generotorfor o moximumindicotion on the LF electronic volfmeter. Ensurethof the level indicotedis not lessthon 150 mV r.m,s, (10) Disconnecithe LF electronic vollnreter. Connect ihe output power meter, set to 8Q input impedonce, betweenthe LSond E terminols of TSI . (l 1) Set the A F GA lN control fully clockwise ond ensurerhot the output power meterindicotion is nof lessthon I W. (.l2) Set the AF GAIN controlfor on indicotionof 100 mW on the output power meler. (13) lncreosethe signol generotoroutput level by 62 dB ond ensurethot the output power rneterindicotion is not greoter thon 100 mW +5 dB. (14) Reducethe signolgenerotoroutpui level by 52 dB, (l 5) Set the MODE swirchro AM. (16) Set the signol generolor for 30% omplitude nrodulotionot I kHz. 23-57 RA.1778Mointenonce AP Il6E-0754-68 Jon.82(Amdt3) F (17) Set the AF GAIN control fully clockwiseond ensurethot the output power meier indicotion is not lessthon I W. (lB) Set the AF GAIN control for on indicotion of I W on the outpul power meter' (.l9) Connecto wire link betweenthe MUTEond E terminolsof TS2. Ensurethot by not lessthon 40 dB. Disconnect the output powermeterindicotiondecreoses the wire I ink. (20) Set the MODE switchto USB. (21) Resetthe signol generotoroulPutlevel to 60 ;r V e.m.f. (22) Tronsferthe output Power meter, set to 600Q inpui impedonce, to the LINE OUIPUT A A IN lF terminolsof TSI . (23) Sei the A lv!,/USBLINE LEVELcontrol fully clockwise ond ensurefhor the Dowermeterindicotionis noi le$sthon l0 mW. (24) Set the MODE switch to AM. /r(\ Set ihe signolgenemtorfor 3@/"omplitudemodulotionot I kHz. (26) lncreosethe signolgenerotoroutput level by 60 dB. Ensurelhot the output power meterindicotionis not lessthon 4 mW. (27) Adiusi ihe AM/USB LINE LEVELconirol for on output indicotionof I .0 mW' (28) Switchoff ond disconnectoll iest equipment. (2e) Reconnectihe cooxiol leod to pin 2 on the filter boordremovedot step (2) of p q r o .8 1 . P^Mt112 tsB/\F/AFBOARD Tesi Equipment 88. The itemsof testequipmentrequiredfor the following test ore os lisied for ihe moin lF/A F boord, poro.79. IMPORTANTNOTE ore corriedout with the l5B IFAF boordisolotedfrom The following olignmentprocedures ihe renroinderof the receiver. Furtherminor odiustmentsore therefore required following ore given ihe olignmentof the RF, first mixerond secondmixer boords. Theseodiustments in pori.l00. 23-58 RA.l77BMointenonce { AP I l6E-0745-68 Jon.82(Amdr3) D PreIi minory 8e. (r) Set the receiverfroni ponel controlsos follows:- AFC(if fitted) MODE I FG A I N AFGAIN OFF \.,,r I LSB Fullyclockwise Fully counter-clockwise (2) Set oll potentiomeiers(Rl, R6, R7, R9, R23, R45, R55)fully clockwise. (3) Unsolderthe cooxiol leod connected to pin 4 on the filter boord pS367(the cooxisl screenmoy be left connected lo pin 5). (4) connecl the I kQ resistorin serieswiih the cooxiol leod connected to the 50Q output of fhe signol generolor. Connect fhe other end of this leod ro lhe cooxiol leod renrovedot step (3). Connect the screento pin 5 on the fi lter bocird. (5) connect the digitol frequencymeterto rhe UNCALsocketon the siqnol genemtor. Adiusimentof Ll , L2 ond RI 90' (l) set the frequencyof the signorgenerotorr ,400 MHz, + 500 Hz, ond the outputlevel to 60 p V e.m.f . _114g_, (2) Connect the HF electronic voltmeter, high input impedonce, to Tp3, (3) Adiust inducton Ll ond L2 for o moximumindicotion on the HF elecfronic voltmeter. (4) Adiust Rl for o level of200 m V r.m.s. ot Tp3ond then repeorstep (3). (5) Sweepthe signol generotorfrequency from 1390 kHz to l4l0 kHz. Note the frequencyot which the peok outpui occurs. Also note the level of the peok output. (6) Sweepthe signol generotorfrequencyogoin from 1390 kHz to l4l0 kHz. Ensurethot the output level remoinswithin I dB of the level noted ot srep (5) . (7) Set the signol generotorto the frequency noted ol sfep (5). { 23-59 RA.l778 Mointenonce AP I I6E-0754-68 hn.82 (Amdt3) voltmeter (connected to TP3)' Adiust M3 to reducethe HF electronicvolimeterindicotion to 100 mV ond then resetthe level to 200 mV with Rl . - (9) ' (tO) Repeotsteps(5) ond (6). lf the I dB toleronce of step (6) connot be met repeot sieps (3) to (10) Adiustmentof R45 91. . (l ) Connectthe digitol voltmeterto boordpins 29 (positive)ond l8 (0V). / (2) Adiusi R45 for on indicotionof I '4V * l0 mV on the digitol voltmeter, A .liustmentof R55 92. .,. (1) " 't (2) Connectlhe multimeter,set to the 25V d.c. ronge, betweenTP6 (positive) ond the -7V supply ot boord pin 20. (3) Adiust R55until the indicotionon the multimeterchongesfrom positive l 4 V * l V t o p o s i t i v e7 V + 2 V . (4\ " Reducethe signol genemtoroutPutlevel by o further I dB ond ensurethot the originol muliimeterindicotion (+14V I lV) is restored' A d i u s t m e not f R 9 93. : - Elt-oi:'r' Reducethe signol generotorou.tPutlevel by 4 dB. -/ (l) - (Z) ," (3) . _ 1) ) B,- Resetthe signol generoloroutPui level io 60 p V e.m.f . Set the AGC swirch ro L.NG. _ t7a i1,^ Increosethe signol generotoroutput level by 65 dB ond noie ihe reodingo'' the HF electronic voltmeter(connectedto TP3). Ad[ust R9 to give o 2 dB increosein the reodingon the HF electronic voltmeter. Adiustmentof R5ond R7 94. - (l\ Set the AGC switch io SHORTond the signol generotorouiput level to 1 . 1 m V e . m . f. - S Z a B ^ n ,/ (2) . AdiusrR6for on indicotionof I .7V d.c. + lOmVon the digitol voltmeier (connectedto pin 29). 23-60 MA.1778Mointenonce AP I l6E_0754_6B Jon.82(Amdt3) t"pt (4) - 23ae,,,. S e ti h e s i g n o lg e n e r o t oor u t p u tl e v e l f o 3 3 . 8 m V e . m . f . ( l . I m V + 3 0 dB) ond odiusi R7 for on indicoiion of L95V d.c. + l0 mV on the digirol vo linrete r , Repeotsteps(l) to (3) uniil no furtherodiustmentis necessory. Signol Level Checks 95 (l) Connectthe HF elecironic voltmeter,50e impedonceto the lF OUTsocket on the reor ponel. (2) Set the AGC swirch ro SHORT. (3) Set the frequency of the signol generotorto 1.400 MHz, + 500 Hz ond the output level to 60 u V e.m.f, (4) Ensurethot the lF output signol level, os indicotedon the HF electronic voltmeter, is not lessthon 50 mV r, m.s. (5) Jncreosethe.signolgenerotoroutput level by 62 dB, Ensurethof the increosein the lF output signol level is not greoierthon 5 dB. (6) Reset.ihesignol generotoroutput level to 60 p V e,m.f , Set the AGC swirch to LONG ond repeot steps(a) ond (5) . (7) Resetthe signol generotoroutpui level to 60 p V e,m,f. ond ensure thot the lF output is restoredwithin 4 to B seconds. (B) Connectthe LF electronicvoltmeterto boordpins B ond 9 (0V). (9) Tune the signol generoior for o moximumindicotion on the LF erectronic volimeler. Ensurethot the level indicotedis not lessihon .150 mV r,m,s. (10) Disconnectthe LF elecironic volimeter. (l I) output power meter, set to 600e inpur impedonce, to rhe -C^._"T"lt!. ISBLINE OLITPLfiierminolsof TSI . ('12) set ihe LSBLINE LEVELcontrol fully clockwiseond ensure thot the ourput power meter indicotion is not lessthon 4 mW. (13) set the LSBLINE LEVELconrrolfor on indicotionof LOmw on rhe outout power meter. 23-61 RA,177BMointenonce { AP I l6E-0754-68 Jon.82 (Amdt3) (14) Increosethe signol generotoroutput level 6y 62 dB ond ensurethol ihe output powermeterindicotion is not greoterfhon I'0 mW +5 dB' (15) Connectthe LF eleclronic voltmelerocrossthe outPutPowermeter terminols. (16) Adiust the LSBLINE LEVELcontrol for on output indicotionof I '0 mW' 07\ connect o wire link betweenthe MUTEond E terminolsof TS2. Ensure thot the outpui level is reducedby not lessthon 40 dB. Removethe wire link. (lB) Switchoff ond disconnecioll tesi equipment' the cooxiol leod to pin 4 on the filter boordremovedoi (19) Reconnect steP(3) of Poro.89' (lFlAF boords PM674) TYPICALSIGML LEVELS 96, underthe following test The iypicol signol levels listedbelow were meosured conditionsunlessstotedotherwise: (l) Signolgeneroior,outPul level se! to 40 p V e'm'f ' CW, connectedto the lf input, pins 34 ond 35 (filter boori output open circuit)' (2) Receiverfront ponel conirolssei os follows:- MODE Moin IF/AFboord: ISBlF/AFboord: IFGAIN USB LSB OFF fully clockwise (3) ot TP2, TP3ond TP4were modeusingthe HF electronic Meosurements voltmeter(B), high input impedonce. (4) oi 1p7 ond pins 8/9 were mode using the LF electronic Meosuremenls voltmeter' 23-62 RA.l77B Mointenonce .{ AP I l6E_0754_68 Jon. 82 (Amdt3) IP2 TP3 TP4 IP7 PinsB ond9 TP7 2 0 0m V r . m . s . 2 0 0m V r . m . s . ( s e tb y R l ) B e t w e e9n0 o n d ' 1 3 0m V r . m . s . Befween 50 ond90 mV r. m. s, Not lessthon I50 mV, typicolly b e i w e e n1 7 0o n d2 5 0m V r . m . s . Signol generolor output increosed to 120pV, ompliiudemoduloted 30% ot I kHz: Between 50 ond 90 mV r.m.s. F I N A LS E T T I N G - UPPR O C E D U R I FEAF BOARD(S) PA/674 TestEquipment 97 . (l ) Signol generoror - B(8). (2) Output power merer - g(ll). (3) HF electronic voltmeter(B) - B(5). (4) Digilol frequencymeter - B(Z). /5) Mu lti meter - B(3). /\,4A IN IF/AF BOARDPA467 Set the receiver to o frequencyof | 020.00 kHz. Connecl the output of the signol generotorto the receiverontenno sockei. Connect the-output power meter, set to the ge ronge, between LS ond E terminoIs of TSI . (4) Set the frequency of the signol generotorto I ,02 MHz ond set the oufput level to I pVe.m.f. Tunethe signolgeneroiorto the receiver. Set rhe AGC swirchro OFF, rhe AFC swiich (if fiiled) to OFF, the MODE swiich to USBond the lF GAIN control fully clockwise. (6) Usingthe HF electronicvoltmeter(B), high impedonceinpui, monitorTp3 ond odiust Rl for on indicotionof 200 mV r. m.s. (7) Connect.themultimeler, set io.the 5V d.c. ronge, betweenboord pin 29 (positive)ond chossis. Ensureihoi the multimeterindicotesI .4v + l50mV. (B) Disconnectthe multimeterond the HF electronicvolimeter(B). n-63 RA ,1778 Mo inienonce AP I t6E-07s4-68 Jon.82(Amdi3) (g) ondsettheAF GAIN controlfully clockwise. set the AGC swirchto SHORT Ensurethot the outPutPowermeterindicotionis greoterthon I W' (.l0) SettheAF GAIN controlfor on indicotionof 100mWon the outPutPower meter. (1I ) Setthe AGC switchto OFFond set the lF GA IN controlio restorethe outputpowermeterindicotionto 100mW. (12) Detunethe signolgenemtorby ot leostl0 kHz ond ensurethot the signol plus noiseto noiserotio exceeds15dB. (13) Retunethe signolgenerotorlo the receiver. (14) Tronsferthe outputPowern€ter, set to the 600Qonge, to the LINE OUTPUTl'/A tN lF terminolsof TSI. (15) switchto AI4/USB. Setthe front.ponelMETER (16) Adiust the AAVUSBLINE LEVELcontrolfor on outputof I mW* li: f'-tll ponel meter. Ensurethot the outputPowermeterindicotionis I mW+ I dB' (17) SettheAGC switchto SHORT. (18) Increosethe outputlevel of the signolgenemtorin I dB stepsuntil the AGC kneeis reoched,i.e. whereo furtherincreosein the signolgenerotor output level doesnot resuliin on increosein oudio poweroutput' Ensure outPutlevel is lessthon I .7 pV e'm'f' thot the signolgenerotor (lf1 Setthe signolgenerotoroutputlevel to 2 pV e.m'f . (20) AdiusrrheAM/UsB LINE LEVELcontrolfor o convenientreferencelevel on the outPutPowermeter' (21) lncreosethe output level of the signolgenerotorby 100 dB obove2 pV' (22) Ensurethot the increosein the outputpowerlevel is not greoterthon 5 dB ot step(20)' relotive to the referencelevel estoblished (23) Setthe AGC switchto LONG ond rePeotstePs(19) to (22) inclusive' (24) switchto RF, ond the METER Setthe AGC switchto SHORT (25) outputlevel to 2 pV e.m.f. Sei the signolgenenoior (26) Tunethe signolgenerotorto the receiver. { 23-64 RA.177BMointenonce .- AP Il6E-0754_68 Jon.82 (Amdt3) > 99, (27) Adiust Rl 7 on the meterswitchingboordfor on indicoiion of 0 dB on rhe front ponel meter. (28) Increosethe output lever of the signorgenerotorby 100 dB obove 2;rV. (29) Adiust RI4 on the meterswitchingboordfor on indicotion of I00 dB on the front ponel meter. (30) Repeorsreps(25) to (29) for opfimumresulrs. corry out fhe pocedures in poro.79. unressofherwisestored, tesf-equiFnent conditionsremoin os in poro.98, tsg IF/AFBOARDPt/,b74/2 100. (l) Set the receiver fo o frequencyof I 020.00 kHz. (2) Connect fhe oulpui of the signol generotorto the receiver ontenno socket, (3) Connect the output power meter, set to the Be ronge, befween the LSond r n e E t e r m r n o l os t l 5 l . (4) Set the frequency of the signol genemtor to I ,02 MHz ond set the output level to I pV e.m.f, Tunethe signolgenerotorto the receiver. (5) Ser rhe AGC swirch ro OFF, the AFC swirch (if firied) to OFF, the MODE switch to ISB-Lond the lF GAIN control fully clockwise. (6) Usingthe HF electronic voltmeier(B), high impedonceinput, monitorTp3 ond odiust Rl for on indicotionof 200 mV r.m.s. (7) Connectthe mulfimeier,set fo the 5V d.c. mnge betweenboordpin 29 (positive)ond chossis. Ensurefhot ihe multimeterindicotesI .4v + 150 rhv. (8) Disconnectthe muliimeterond the HF electronicvoltmeter(B), (e) set the AGC switch to sHoRT ond set rhe AF GA lN control fullv clockwise. Ensurethot the output powermeterindicotion is greoterthon I W. ( 1 0 ) Set the AF GAIN control for on indicotion of 100 mW on the output oower meTer. (lI) Sei the AGC switch to OFF ond set the lF GA lN control to restorethe output power meier indicotion to 100 mW. ( 1 2 ) Detunethe signol generotorby ot leost l0 kHz ond ensurethot the signol plus noiseto noise rotio exceedsl5 dB, { 23-65 RA.l77BMointenonce AP ll6E-0754-68 Jon.B2(Amdt3) > (13) Retunethe signolgenemtorto the receiver. (14) Tronsferthe outputpowermeter, sei to the 600Qmnge, to the l5B LINE of TSI. OUTPUIterminols (15) switchio LSB' Setthe frontponelMETER (16) Adiusr the LSBLINE LEVELcontrol for on outputof lmW on the front ponel meter. Ensureihot the ouipul powermeter indicoiion is lmW + ldB. (17\ Set rhe AGC switch to SHORT. (lB) Increoseihe output level of the signol generqtorin I dB stepsuntil the AGC knee is reochedi.e. whereo furtherincreosein the signolgenerotor outpui level doesnot result in on increosein oudio poweroutpul. Ensure thot the signolgenerotoroulput level is lessthon | .7 pV e.m. f. (19) Set the signolgenerotoroutput level to 2 pV e.m.f' (20) Adiust the LSBLINE LEVELcontrol for o convenient reference level on the output power meter, (21) lncreosethe output level of the signolgenerotorby 100 dB obove 2 pV. (22) Ensurethot the increosein the ouipui power level is not greoter thon 5 dB relotive to the reference level estoblishedot step (20). (23) Set the AGC switch to LONG ond repeot steps(19)to (22) inclusive. 23-66 RA.1778Mointenonce { MtcRoswtTcH sA. @a \[ ru \/ SPACINGBAR LOWEREOGEOF K N I F I N GS L O TI N L I N E WITH TOPEDGEOF SPACINGBAR TuningCopocitorSetting: 18DegreePoint Fig.23.1 q!AP=T=ts==L4 o s c I L Lo c RA M s EA_U_L_T__D_tAgNQ_s_]5-A]{q CONTENTS P"g" INTRODUCTION 24-l FAULTDIAGNOSISPROCEDURE fteliminory PowerSupplies GenerolFoultLocotion fteciseFoult Locotion 24-l 24-1 24-l 24-1 OSCILLOGRAMS 24-2 ILLUSTRATIONS Fig.No. WoveformDiogroms:LF Loop Boordplv1588 (Sheet l) WoveformDiogroms:LF Loop Boordplr45g8(Sheef2) WoveformDiogroms:Upper Loop BoordpM5B9(Sheet I ) WoveformDiogroms:Upper Loop BoordpM589 (Sheet2i WoveformDiogroms:TronsferLoop Boord pS33B(Sheet l) WoveformDiogroms:TronsferLoop Boord pS388(Sheet2) WoveformDiogroms:HF Loop BoordpS337lSheei t) WoveformDiogroms:HF Loop BoordpS337(Sheet2) WoveformDiogroms:34MHz Generotor BoordpM339 (Sheet 1) WoveformDiogroms:34MHz Generotor BoordpM$g aSheet2) WoveformDiogroms: 34MHz Generotor BoordpM339 (Sheer3j WoveformDiogroms:AFC Boord pM664 (AFC OFF) (Sheer l) WoveformDiogroms:AFC Boord pM664 (AFC OFF) (Sheet2) WoveformDiogroms:FSK DemodulotorBoordpM35g (Sheet I ) WoveformDiogroms:FSK DemodulotorBoordptvtg68iSheet 2i PM5B8I PM588-2 PM589-l PM589-2 PS38BI PS3B8-2 PS337-I -2 P5337 PM339-t PM339-2 PM339-3 PM664-l PM664-2 PM368-I PM368-2 RA,l77BMointenonce Chop.24 ts (i) Conten WARNING BEFORE WORKINGON THEDECODER BOARD PNA694 OR THEMEMORYBOARDPM693THEBATTERY MUSTBEDISCONNECTED BYREMOVING THEBATTERY LINK ON THEDECODER BOARD PA/1694. FAILURE TO DO SOMAYRESULT IN DAA^AGE CAUSED BYSHORTING POWERED CIRCUIIRY TO GROUND. DISCONNECTION OF THEBATTERY MAYRESULT IN THELOSS OF STORED FREQUENCY INFORMATION. RA. lZ8 Mointenonce EIAPLE-L-A4 lA=u!L=p=r4g|=sl!=4!!?==o=s=c=r=L=r__qgjAMs_ INTRODLrcTION l. This Chopierprovideso guide to the generol procedureto be fol lowed when diognosingo suspected foult, A numberof oscillogroms ore provided ot the end of the Chopieros on oid to foulf locoiion, FAULTDIAGNOSIS PROCED I.RE fueliminory 2, lf o foult is suspected, checkihot the controlsore set correctlyfor the type of operotionrequired,ihot the correctsupplyvoltogeis selectedond thot the fuses ore intoct. 3. lf the disployfoils to illuminoteor the tuning rongeis restrictedthis moy be due to the tuning/disployoptionselectedinternollyon the memoryboord. PowerSupply 4. set the METERswitchto the +20, +12, +5 ond -7 posiiionsin iurn ond check thot the oppropriotereodingis obtoinedin eoch cose. Generol Foult Locotion 5. lf the receiver doesnor operote correctly in the required mode, chonnel, filter ond other switch settings, check the operoiionfor olternotive swifch settings. lf correct operotion con be ochieved for someswitch seftingsbuf not for others this informotion, in coniunction with the receiver block diogromond interconneciiondiogrom, should provide on indicotionof the oreo in which the foult lies, Similorly, if correctoperotionionnot be ochieved for ony switch settings, this ioo should indicote the oreoswhere o foult is mosr likely. 6. A numberof signolsore ovoilobleot the reor ponel connections; o check of these moy ossistin locotingthe oreo of the foult. hecise Foult Locotion 7. Once ii is suspectedthot the foult lies within o porticulororeo, o check should be mode of the voltoge levels ond signolspresentwithin thot oreo. A numberof typicol voltoge levelsore given on the circuil diogrom of eoch boord ond, where possible 24-l RA.l77B Mointenonce Usingihe ore providedot-ihe.endof ihe Chopter' of typicol woveforms oscillogroms o" o' o t"on' of following the signol,throunnt:,:|r"''o circuii diogromsond block i;;il; moy ihen be o smollnumberof components'which possibleio locole the foult ;;;;hi" t e s i e di n d i v i d u o l l Y . OSCILLOGRAMS of octuol phoiogrophs oi ihe end of ihis Chopterore drownfrom The oscillogroms of componenttoleroncesonq disployedon on oscilloscope' Becouse woveforms identicol' to those ou'u'u"a woveformsmoy not oppeor differencesin meosuring"q;;;t;;; the shouldbe simiiorond ihe level within it'"'*outfo't ii snopl the However, shown. limits sioted. B. shouldbe set in occordoncewith the The receiverond oscilloscopecontrols informotiongiven in the diogrom' 9. coniunctionwith-the circuit'ond block Thewoveformdiogromsshouldbe usedin of the woveformsond give some diogroms. Th"t" inJi"ot" ihe circuii locoiion typicol DC voltogelevels' 10, L+- Z RA.1778Moinlenonce HoRIZoNTAL SCALE50ns PER DIVISION VERTICA SL C A L E1 V P E R 0tvtsroN L E V E LL I M I T S TTL HoRIZoNTAL SCALE 0.5ms PER olVlSlON VERTICAL SCALEJV PER OIVISION L E V E L I M N ST T L tE)I POINTTP6 (FREOUENC"/ 1KHz) HORIZONTAL SCALE 0 - 5 ! s P E R O I V I S I O N HORIZONIAL SCAE 0.5ms PER DIVISION V E R T I C ASLC A L EI V PER OIVISION V E R I I C AS L C A L E' V PER OIVISION L E V E LL I M I ] S I T L L E V E LL I M I T S T T L HORIZONTAL SCALE 0 sms PER olVlSlON VERTICA SCALE IV PER OIVISION IORIZoNTAL SCALE20!s PER DIVISION VERIICAT SCALEIV PER OIVISION I E V E I L I M I T ST T L L E V E LL I M I T S T T L N o T E :sL T T LT E V E LaSn e < o . o v = i i > z ' r v = i 2. MEASUREMENM T SA O EA T X X O O O ' O O KI D H IZG I T SX X A S R E O U I R E D ) TO DETECI NEI E N S I T YM U S TB E I N C R E A S E D 3 , O S C I L L O S C OIP NARROWPULSES, Woveforms:PM 588 Low FrequencyLoopBoord Fig.FM588J L E V E L I M I T ST T L SCALF20!s PER olVlSlON HORI2oNTAL SCATEIV PER DIVISION VERT'CAL L E V E L I M N S1 V M I N I M U M TESTPOINTPIN46 (lMHzINPUT) TESTPOINTTR19EMIITER scALE50!s PER olvlsloN HoRIZoNTAL SCALE VERTICAL IV PER OIVISION I tl 4 4 4 q HoRIzoNTAL SCALE0 sls PER DIVISION v E R T I C ASLC A L E0 . 2 V q c P E R O I V I S I O N L E V E LL I M I I SO2 V P - PM I N I M U M SCALE2ops PER OIVISION HoRIZ0NIAL V E R T I CS AC L A L EI V P E R O I V I S I O N L E v E LL l M l l s 0 . 8 Vd . cM I N I M U M MHz INPUT) {r.013-1.020 SCALE0.51s PER DIVISION HoRIZoNTAL VERTICAscALE o.Svoc. PER OIVISION L E v E Lt l M l T s ' l V p - pM I N I M U M IIORIzoNTAL SCALE 0.2!s OlVlSloN VERIICALSCALE lVqc. PER olVlSlON L E V EL L I M I T Sl V p - p M t N V I U M FREOUENCY I MHz N O T E S : 1 T T L L E V E L SA R E < O . E V = O > Z . T V = ' I ' H IZG I T SX X A S R E O U I R E O ) A D EA T X X O O O ' O O K{ D TS 2 M E A S U R E M E NM TO DETECI NET E N S I T M Y U S T8 E I N C R E A S E D 3 , O S C I L L O S C OIP NARROWPULSES, 588 Low Woveforms:PM FrequencyLoopBoord 588-2 Fig.PM HoRIZONTAL SCALE0'5ls PER otvtstON VERTICAL SCALE 'V PER orvtstoN L E V € LL I M I I S T T L HoRIZoNTAL scALE 50,rJsPER OIVISION SCALE'V PER DIVISION VERTICAL LEVETLIMTTS TTL HORIZONTALSCALE 50 ns PER OIVISION VERTICALSCALE TV PER otvtstoN HORIZONTAL SCAE 50p5 PER OIVISION V E R T I C ASLC A L E I V PER DIVISION L E V E LL I M I I S l T L L E V E LL I M I ] S T T L HmIZoNTALSCALE50,ps PER DIVIS|ON VERTICASCALEIV PER OIVISION TEVEL T I M I T ST T L |FRIZoNTAL SCALE0.1,!s PER OtVtStoN vERIICAL SCALE0.2Vq.c. PEq OtVtStON L E V E LL I M I T sO . a v - 0 . 8 v p - p / N o T E :s1 . l T L L E v E LAs R E< o . s v . o > 2 . 1 v = ' l ' 2, MEASUREMENTS MAOEAT XXOOO.OOKHl IDIGITSXX AS REOUIRED} INTENSITYMUSTBE INCREASEOTO DETECT 3- OSCITLOSCOPE NARROWPULSES, Woveforms:PM 589 Upper Loop Boord Fig.PM589'1 TEST POINT TEST POINTPIN \ \ I I I I I I I I l f I I I l \ \ \ L E V E LL I M I T S HORIZONTAL SCALE0,5!5 PER OIVISION VERTIcAL SCALE0.5Vo"c.PER DIVISION L E v E LL I M n S l V D - D M I N I M U M TEST POINT TESTPOINT }IORIZONTALSCALE HORIZONTAL SCAE VERIICALSCALE VERTICAL SCALE L E V E LL I M I T S L E V E LL I M I T S TESTPOINT TESTPOINT HORIZONIATSCALE VERTICASCALE LEVET LIMITS IORIZONTAL SCALE VERIICALSCALE SCAE HORIZONTAL SCALE VERTICAL LEVEL LIMITS N o T E s : 1 T T L L E v E L s A R E < o . B v= t j >z.lv - t H IzG I T S XX AS REOUIRED) T SA D EA T X X O O O ' O O K( D 2. MEASUREMENM DO O E T E C T NEI E N S I T YM U S I B E I N C R E A S E T 3 , O S C I L L O S C OIP NARROWPULSES, Woveforms:PM 589 Upper Loop Boord Fig.PM589-2 HoRIZoNTAL SCALE0.lts PER OIVISION V€RIICAL SCALEIV PER orvtstoN rEvEt ltMlrs tTL HoRIZONTAL scALE 5,!s PER O|V|SION VERIICAL SCALEIV PER OIVTSION L E V E LL I M N ST I L HfilzoNTALscALE s.ps PER 0tVtStON VERTICAL SCALE IV PER OIVISION L E V E LL I M I T SI I L HORIZONTAL SCAE s,,rs PER OIVIStON VERTICAL SCALE IV PER OrVtStoN LEVET L I M I T ST T L Lr2lC39 HORIZONTAL SCALE5,!s PER OIVISION VERTICA5CALE IV PER UVISION L E V E TI I M I T SI T L r{RIzoNTAL SCALE5/s pER 0tVtStON VERIICAL scALE 0'SVq.c. pER DtVtSION LEVL E L I M I T St 0 0 m V D _ D NOTES : l _ T T LL E V E L S A R E < 0 . 8 v= O >2'rv = 1 (OIGIISXX As REoUIRED} MEASUREMENTS MADEAI XXOOO.OOIHZ OSCILLOSCOPE INTEN5ITY MUSI8E INCREASEO TO OETECI NARROW PULSES, 338 Tronsfer Woveforms:PM Loop Boord FigPS 338J SCALE0.srJs PER OIVISION HORIZoNTAT SCAIE 0.2Vq-c.PER OIVISION vERIICAL L E V E LL I M I T SO . 5 V P . PM I N I M U M SCALE0.5.1s PER DIVISION HoRIZoNTAL scALE 0'2Vq.c. PER DIVISION VERIICAL L E v E LL I M T T3S0 0 mV p - p M I N I M U M c30 l{trlzoNTALSCALE0.5,!s PER DIVISION v E R T I C ASLC A L E0 . 5 V q . c .P E R O I V I S I O N L E V E LL l M l I s 0 8 V e - o M l N l M u M SCALE0 5!s PER DIVISION HoRIZoNTAL ScALE 0'2Vq.c. PER DIVISION VERTICAL L Ev E LL I M I T S4 0 0 m Vp - p M I N I M U M HoRIZotlTAl SCALE0 l,rJs PER DIVISION vERTlcA SCALE 0.2 Vq.c.PER DIVISION L E v E LL lM I T S 3 0 0 mV p - p M I N I M U M I-IORIZoNTAL SCAL E 5,!s PER olvlS|ON VERTICAT SCALEIV PER DIVISION L E V E LL I M I T<S0 . 8 V >I . 6 V R E L A T E OT O OV >21v = 1 X X O O O . O O K( D HI,G I T SX X A S R E O U I R E D } M A O E A T 2 MEASUREMENTS TO DETECT M U S T I N C R EASED 8E 3 , O S C I L L O S C OIPI IET E N S I ' Y N A R R O WP U L S E S . N O T E SI 1 T T L L E V E L SA R E < O ' S V= O 338 Tronsfer Woveforms:PM LoopBoord Fig.PS338-2 HoRIZONTAL SCALE0.515 PER OIVISION VERIICAL SCATE1V PER otvlstoN L E V E LL I M I T ST T L HoRIzoNTAL SCALE'lon! PER OtVtStON VERTICAL scALE 'l00mVo.c. PER OtVtStON LEV€LLlMns 200mV lO lV p-p T E S TP O I N TI P 5 I \ I I \ \ I HORIZONTAL SCALE l0ns VER]ICALSCALE IV PER PER DIVISION DtvtstoN L E V E ! L I M I T SI T L HoRIZoNTAL scAtE 7s VERTICA S C A T EI V L E V E LT I M I I S T T L PER DIVISION HoRIzoNIAL scAE lo,ps PER OtVtStON VERTICAL scALE lVo.c. PER uVtSlON T E V E L T M I T Sl . 8 V f O 8 . S V p - p tllRIzoNTALSCALE 0,5/s PER OIVISION VERIICAL SCAL€ IV PER OIVISION L E V E TL I M I T ST T L N O T E S : LT T LL E V E L S A R E< O . 8 V = O > 2 . 1 V = ' i MAOFAT XXOOO.OOKHz {DIGITS 2. MEASUREMENTS XX AS REQUIREo) INTENSITY MUSTBE INCREASEO IO DETECI 3, OSCITLOSCOPE NARROW PULSES, 337 HF Woveforms:PS Loop Boord Fig.PS337-1 l E5l POINT scAE lrs PER OIVISION HoRIZoNTAL VERTTCAL SCALEIV PER OIVISION SCALE HORIZONTAL L E V E LL I M I T SI T L LEVEL IIMNS VERTICALSCALE TESTPOINT |'IoRI ZONTALSCALEl00ns PER OTVTSTON SCALEIV PER otvtspN VERTICAL L E V E L I M I T ST T L SCAE HORIZONTAL VERTICAL SCALE L E V E LL IM IT S TESTPOINT POINT HoRIZoNTAL SCALEp 5rs PER DIVISION vERTlcA scALE 0.5Voc. PER OIVISION L E v E LL I M I T S0 ' 8 V T 0 3 V p - p IIORIZONTAL SCALE VERIICALSCALE L E V E LL I M I T S : L T T LL E V E L SA R E < O ' s v . 0 > 2 ' 1 V= ' l ' NOTES XX AS REOUIREo) MADEAT xX000.00kH,IDIGITS 2 MEASUREMENTS TO OEIECT MUSTBE INCREASED INTENSTTY 3- OSCTLLOSCOPE PULSES. NARROW 337 HF Woveforms:Ps Loop Boord Fig.PS337-2 TEST POINT ov HORIZONTAL SCALE 5ON5 PER OIVISION VERIICALSCALE IV PER otvtstoN L E V E LL I M I T ST T L HoRIZoNTAL scALE 10ns PER OIVISION VERTICAL SCALE'V PER OIVISION LEVELLIMTTS T E S TP O I N TI P 6 I I \ HoRIZONIAL scALE 0 2rus PER OIVISION VERTICAL SCALEIV PER DtvtstoN L E V E LL I M I T ST T L HoRlZO|]T,AL SCALE l0 ns VERTICA SCALE IV PER L E V E LT I M I I S T T L PER otVlSrON DtvtstoN I \ I I \ I HORIZoNTAL SCAE l0n3 PER DIVISION VERTICAL SCALEIV PER OIVISION L E V E L I M I T S' T L I'IORIZONTAL SCALE 2,,!s PER OlvlSlON VERIICALSCALE IV PER OIVISION L E V E TT I M I I S T T L N O T F S t T T L L E V F L SA R E < O . S V = O > ? ' 1 V = i . (OIGITSXX AS REOUIRED} MADEAT XXOOO,OOKHz 2 MEASUREMENTS INTENSITYMUST8E INCREASEDTO DETECT 3, OSCILLOSCOPE NARROWPULSES. Woveforms, PM3 39 34MHz GenerotorBoord Fig.PM 3 39-1 TESTPOINT -l -'l --1 -'1 I t SCALE0.tis HoRIzoNIAL HORIZoMAL SCAE 0'5!s PER OIVISION VERTICAL SCALE'IV PER otvtstoN PER olVlSlON L E V E LL I M I T 5T T L VERTICAL SCALEO.5Vqc.PER OIVISION L E V E LL l M n s 3 0 0 m Vp - p M I N I M U M HcRIZONTAL SCALE0.s,rJs PER O|V|STON VERTICAL SCALEIV PER DrvtsroN L E V E L I M I T ST T L HORIZONTAL SCAE O'5J,5 PER OIVISION V E R T I CS A cLA L E 0 ' 5 V o . c .P E RO I V I S I O N ! E V E LL I M I T S1 Vp - p M I N I M U M HqIZoNTALSCALE0.5rrs PER OIVISION VERIICA SCALE0.1Vq.c. PER OtVtSION L E V E LL I M I I ST T L I-IORIZONTAL SCALE NOTES: 1. TTL LEVELS ARE (0'8V = 0 VERTICAL SCALE IV 0's,Is PEROIUSION PER OIVISION L E V E TT I M I T S] T L >- 2'1Y= 1 IGITS A O EA T X X O O O ' O O K( O H2 XX AS REOUIREDI TS 2 M E A S U R E M E NM INIENSITY MUST8E INCREASEOTO DEIECT 3, OSCILLOSCOPE NARROWPULSES' Woveforms: PM339 3l.MHz GenerotorBoord Fig.PM 339-2 scALE 0.5,!s PER OIVISION HORIZoNIAL VERTICAL SCALE0.2 Voc. PER OIVTSTON L E V E LL I M I T ST T L SCALElo.us PER olVlSlON HORIzoNTAt SCA].Elvo.c PEROvlsloll VERIICAL LlMtTs2'8Vp-p MINIMUM LEVEL TEST POINT SCALE0.51s PER HoRIZoNTAL vERIICALSCALE0.2 Vo-c.PER L E V E LL I M I I ST T L otvtsroN otvtstoN SCALE HORIZONTAL VERIICALSCALE L E V E LT I M I T S TEST POINT scALE 0.5/s PER OIVISION HoRIZONTAL v€RTlcA scALE 0.2Vqq PER OIVISION L E V E IL l M l I s 5 5 0 m V p - p M I N I M U M TIORIZONTAL SCALE VERIICAI.SCALE L E V E LL I M I T S NOTES: L TTLLEVELSARE <O'8V. O > 2'(V='l' IOIGITS XX AS REOUIREOI 2 MEASUREMEN1S MADEAI XXMO'OOKH' TO OEIECT INIENSIIYMUSIBE INCREASED 3, OSCILLOSCOPE NARROW PULSES' woveforms, PM339 3/,MHz Generotor Boord Fig.PM 339-3 PER DIVISION scAl,El!s PER DIVISION HoRIzoNTAL VERI'CAL SCALE2V PER OIVISION HORIZONTAT SCALE0.sis HORIZONIALSCALE l.ps PER OIVISION HoRIZoNTAL scALE 2/s PER DIVISION SCALE 2V PER OIVISION VERTICAL VERTICALSCALE IVcc. PER OtVtStON VERTICALSCALE 2V PER DIVISION L E V E ILI M I T ST T L MLI2 PINS TESTPOINT HORIZONTAL SCALEO.s,ps PER OIVISION vERTICASCALE0.5 Vq.c.PER OIVISION HoRIzoNTAL SCATE2fs PER OIVISION SCALE2V PER DIVISION VERTICAL L E V IE t I M I T sT T L N O T E S: 1 T T L L E V E L SA R E < o ' s v . O > 2 ' 1 V = ' 1 ' IO'GITSXX AS REOUIRED} MAOEAT XXOOO'OOKH2 2. MEASUREMENTS MUSI BE INCREASEDTO DETECI TNTENSITY 3, OSCTLLOSCOPE NARROWPULSES. AFC Boord Woveforms'PM664 Fig.PM664-1 HORIZOMALSCAE 50ns PER OIVISION VERTICAL SCALE 2V PER otvtstoN HoRIZoNTAL scALEzts PERotvtstoN VERTICAL SCALE2V PER OIVISION L E V E L! I M N S T T L POINT l.tGlZONTAISCALE 50ns PER OtVtStoN VERIICALSCAI.E2V PER orvrsr0N HoRIZoNTAL SCAE 2ls pER OtVtStOtl VERTICAL SCALE2V PER DIVISION L E V E LL I M I T ST T L TESTPOINT HffilzoNrALscAtE 0.sJrspER OtVtStON VERTICA SCALE2V PER DIVISION I{RIZONIALSCALE VERTICAT SCATE L E V E LL I M I I S N o T E S: r . T T LL E V E L A S R E< 0 . 8 V = i i > ? . 1 v = i ' 2. MEASUREMENTS MADEAT XXOoO.OOkHT tOtGtTS XX AS REOU|REOI 3, OSCILLOSCOPE INTENSIIY MUSTBE INCREASED ,O DETECT NARROW PULSES, Woveforms, PM664 AFC Boqrd Fig.PM66t-z F I L IE R R 1 4C , l2 HORIZONTAL SCAE 0 2.rrs PER OIVISION VERTICAL SCALE1V P E R O I V I S I O N 0.5ms PER DIVISION H o R I Z o N TSACLA L E I E V E LL I M I T S L E V E LL I M N S TESTPOINT UNCTIONR2I, R2O TESTPOINT HORI zoNTALSCALE0.irus P E R D I V I S I O N VERTICAL SCALEIV PER 0tvlsroN L I M ITS LEVE HORIZONTAL SCAE 0 . 1 t s P E R O I V I S I O N VERTICAL SCALE lV PER DIVISION VERTICA SL C A L E0 . 5 V o c P E R D I V I S I O N OV L E V E LL I M I T S TESTPOINT HoRIZONTAL SCALE0'l/s P E R D I V I S I O N VERTICASCALEIV PER orvrstoN LE V E LL I M I T S N O T E S: 1 , T T L L E V E L SA R E < 0 . 8 V = r i TIORIZONTAL SCALE VERTICAL SCALE LEVEL LIMIIS > z , w= ' t MADEAI X X 0 0 0 . 0 0 k H(zD l G l T SX X A S R E O U I R E D I 2. MEASUREMENTS DO O E T E C T NET F N S IY] M U S T8 E I N C R E A S E T 3 . O S C I L L O S C OIP NARROWPULSES, PM368 FSK Woveforms, Demodutotor Boord Fig.PM368-1 SCAE 20M5 PER OIVISION HORIZONTAL SCALE 5V PER OIVISION VERTICAL L E V E IL- I M I T Sl 2 V - 1 9 V p - p SCALE0 2ms PER olVlSlON HoRIZONTAL vERrtcALscALE 1V dc. PER OIVISION L E V E LL I M N S I 5 V - 3 V D - o TESTPOINT HORI ZONTALSCALE 20 m5 PER DIVISION SCALE lV PER VER'TICAL DtvtstoN SCAE HORIZONTAL SCALE VERTICAL LEVEL LIMITS OEPENOENTUPON FREAUENCY L E V E LL I M IT S SHIFT TESTPOINT HORIZONTAL SCALE20MS PER OIVISION VERTICASCALE'V PER orvtsroN L E v E IL I M I I S 9 V - l 2 V p - p I]ORIZONTAL SCALE VERTICALSCALE LEVEL LIMITS = O > Z ' r V =j ' N O T E :S1 . I T L L E V E L A S R E< O ' 8 V (DI6lrSXX As REoUIREo) MAoEAT xx000'00kH'z 2 MEASUREMENTS I N C R E A S E] O D DETECI MYU S T BE 3 , O S C I L L O S C IONPTEE N S T T PULSES' NARROW TUNE RECEIVERIN'FSK TUNE'MOOEFOR ZEROBEATWITH CW INPUTFROM SETTING8Y IOOHZ RECEIVER FREOUENCY THEN INCREASE SIGNALGENEMTOR, 368 FSK Woveforms,PM Demodulotor Fig.PM 368-2 A$J]ED=IT=g '=4Y j I EBy=44egJ=L= E= =B=4 =UJj=49 CONTENTS -P{a. INTRODUCTION I MECHANICAL DE5CR IPTION C I R C U I TD E S C R I P T I O N 5kHz Squore-WoveOscil lotor A Currenl Pump SupplyDetector o ElectronicSwitch '7 RECEIVER SWITCHING-OFFPROCEDURE 12 L I S TO F I L L U S T M T I O N S Fig.No. Loyout:l2V BotteryModuleMS540 App.3-l Circuit: l2V BotteryModuleM5540 App. 3-2 Loyout: BotteryModule rcB PS546 App. 3-3 Appendix3 RA. IZB Moinienonce Contents(i) 4JJ=E|!q!X=q LaY=I AJJ=E!!l_499 g! ! =s_s=5_4_0 INTRODTJCTION When the POWERswitch on the RA. l77B is set from OFF ro ON, the kHz porrion of the digitol frequencydisploy is outomoticollyresetto 00.000. lt followsthis ihot should o brief interruption of ihe power supply input occur, the kHz portion of the receiver frequencywill ogoin be reset to zero. In order fo retoin the frequency setiing informoiion of the receiver during o brief interruption of the supply inpuf, ond so ovoid o possiblelossof receivedinformotion,the l2V botterymoduleis ovoiloble os on optionol extro. L N O T E : The moduleis copobleof operotionfrom q nominol I l0V or 240V supplyinput without need of odiusiment, MECHANICALDESCRI PTION 2. Thebotterymoduleconsisfs of o smollmetolbox housing o re-chorgeoble nickelcodmiumbotteryond o printedcircuit boord. Themoduleis mountedon the reor ponelof the receiverond is held in plocewifh two screws.Themoinpowersupplyinputis connectedio the modulePowER/P plug ond the powERo/p socket,on o flying leod, is connectedto the receiverPOWER plug. Twofurtherflying leodsprovidefor the connecf'ron (ot TS2on the receiverreor ponel)of the l2V outputto the receiver+lzv/srD terminol (red)cnd the +l2V input fromthe receiver+r2v rerminol(oronge), A boiteryoN/oFF swirchondo DATE oF tAsT CHARGElobelore included. Theloyoutof the moduleis g i v e ni n F i g . A p p . 3 - 1 . C I R C U ID TESCRIPTION 3. F i g .A p p .3 - 2 The +l2V supply from the receiver is usedio power ihe SkHz squore-wove oscillotor, the currentpumpond the electronicswitch. 4. The 5kHz squore-woveoscillotor MLI is o free running ostoble multivibrotor with copocitor c2 ond resistorR2 os the timing components. The output ot pin l0 on ML I is o l2v peok-io-peok I : I rotio ,q*r.-*Juu which is fed to the pr.p "u,,"n, tronsistorslRl ond TR2. RA.1778Mointenonce Appendix3 PogeI Curreni Pump When the output fromMLI cousesTR2to conduct, it chorgescopocitorC3 vio diode D2 ond the currentlimiting resistorRl. When the outpuf from MLI couses TRI to conduci, it tronsfersthe chorgeon copocitorC3 ro the botiery vio resistorR6, diode D4 ond switch SWI . 5. SupplyDetector Themoin supplyinput oi boordpins B ond 6 is full-wove rectified by Dl ond is of o light-emitting then opplied vio R5 io on opticol coupler, ML2. Thisconsists diode (LED)ond o phoio-tronsistor,When the supplyis presentthe light-emittingdiode to conductond effectively connectML2 pin 5 to 0V illuminotesfor the photo-tronsisior to ensurethot TR5will be cut off. 6. ElecironicSwitch 7, of ihe electronicswilch ore os follows:The reouirements (l) To ollow ihe boitery to chorgewhen the receiveris workingnormolly. (2) To qllow the bottery lo provide o +l2V supply ot boord pin 4 should o moin supplyfoilure occur whilst the receiveris in use(i,e. receiver POWERswitch set to ON). (3) To prevent dischorgeof the bcttery when the receiver POWERswiich is sef fo OFF. (4) To prevent further botfery dischorgeshould the bottery voltoge foll below opproximotelyl0V. is given Theoction of the electronicswitch for eoch of the oboverequirements below. When the receiver is working normolly, ihe presenceof the +l2V supply ot boord pin 3 cousesTR6to conduct(vio Rl l) which in turn switcheson TR3ond TR4. The +t5V (opproximotely)ouiput from the current pumpchorgesihe bottery vio the bottery ON/OFF switch ond is olso opplied to the receiver +\TV/STD terminol vio TR4, D6ond boord pin 4. 8. 9.1 Shouldthe moinsupplysubsequently foil whilstthe receiveris in use, the lightin ML2of the supplydetector emiitingdiodeextinguishes ondfhe photo-tronsistoi ceosesto conduct, ond, provided the boftery voltoge is greoter thon l0V, the resultont current flow through R9 producesopproximofely0.7V ot the boseof TR5cousingthis ironsistorto conduct. TR6ceosesto conducf (since the +l2V supply from the receiver is no longer ovoiloble) but the conduction of TR3ond TR4is mointoined vio TR5ond the bottery is ollowed fo dischorgevio TR4, D6 ond boordpin 4. RA.l77B Mointenonce Appendix3 Poge2 10. when, whilst the moin supplyis ovoiloble ond connected,the receiver powER switch is set to oFF, boih TR5ond TR6ore held off to prevent conduciion of TR3 ond TR4,ond so isoloie the bottery. lf, however, the moin supplyis disconnectedwhilst ihe receiver PowER switch is set to oN, then the botterywill becomefully dischorgedin oppoximotely30 minutes,it is imporionfto ensurethot doesnot occur (e.g. during ironsportoiion etc). I l. lf the on-lood botferyvoltogefolls below l0V, D5 ceosesto conduct, TR5 switchesoff ond lhis in iurn switchesoff lR3 ond TR4to isolote the bottery. The electronicswilch moy be resetonly by restoringfhe moinssupplyond swifchingon the receiver. RECEIVER SWITCHING-OFFPROCEDURE 12. To prevenf dischorgeof the boitery during periodsof inoctivity or tronsportotion the following swiiching-offprocedureshouldbe odopted:- 13. (l) Set the receiverSUPPLYswitch to OFF. (2) Disconnectfhe receiver from the moin sourceof power or trip the cxtrrnrl circuif breoker,os required. (3) The bottery ON/OFF switch is provided os o sofeguordfor usc when the botterymoduleis not fitied lo fhe receiver, Appendix RA.1778Mointenonce Poge3 BAITERY ON \e/ //A\ I A I I PRII{TEDCIRCUIT BOARDPS516 Loyout lzv BatteryModuleMS540 FieApp.3.l t12V INPUI FROM+IzV TERMINAI (FLYINGLEAD) { 1+t2vouTPuI -WAVE sKHz SOU,ARE OSCILLATOR WARNING: LETHAL VOTTAGES ARE PRESENT ON IHIS BOARD, ELECTRONIC SWITCH SUPPLYDETECTOh -t--Tr I SUPPLY rOUTPUT ={l SKI FlYINGLEAO) I I ii I I PS546 TRANS|STORS BFX18 TRI,]R3 2N2369 TRi rRA rR5,TR6 BFYsI lR,i Bcr0s TR2 I I I I I st-spEs I Bs6 01 BZY88C6V2 D5 I I0Dl D2,D3,D{,D6 I I N T E G R A I ECDT R C U I I S 10t1a\ FC0820 MLI ML2 I I I EEME twoH7049 | Circuit :12VBotteryModute MS540 Fig.App.3.2 W{ # R.ryl Ug s 3 @ffi@ &6 En e n rJ o l- 1 R7 D4 R1 e o S c 46s Loyout BotteryModulcPCB PS546 Fig.App.3.3 A P P E NIDX 4 I FC O N V E R T E MRO D U L EM S . 5 6 I CONTENTS P"I1. INTRODUCTION I CONSTRLJCTION 5 C I R C U ID T ESCRIPTION 1. 5MHz Generotor 7 o Mixer Stoge ll I00kHzStoges 12 Sidebond lnversion TUNED C IRCUIT ALIGNMENT 14 I e s r E qu r p m e nr t4 heliminory l5 I .5MHz TunedCircuit l6 l00kHz Filter Checks 17 l00kHzFi lier Alignment l8 ILLUSTRATIONS irs. Circuit: lF ConverferModuleMS.56l App.4-l Generol View: lF ConverterModule MS.56l App.4-2 Circuit: lF Converier BoordPS604 App. 4-3 Loyout: lF Converter BoordPS.604 App.4-4 Appendix4 RA.l77B Mointenonce Contents AP Il6E-0754-68 Dec. 79 (Amdt.I ) APPENDIX 4 IF CONVERTER MODULE MS.55I INTRODI.JCTION l. The lF Converter Module occepts the l.4MHz IF oufpufs from the receiver ond converts them to l00kHz lF oufputs for externol use. 2. Two versionsof the Module ore ovoiloble, The MS.56l/B provides for ISB operotion ond contoinstwo identicol signol poths, one eoch for the Moin ond lsB receivor lF outputs. The M5.561/A, usedwith receivers equippedfor ssB operoiion, contoins circuitry for lhe Moin lF poth only, The l.4MHz lF inputsto the Module ore seporotelymixed with o l.SMHz corrier signol . The resultoni l00Hz signolsore filtered ond omplified to provide the desiredoutputs. The l.5MHz corier is derived intemolly from the lMHz reference frequencysource (ovoiloble ot the reor ponel of the receiver). 3. 4. The module is poweredfrom the receiver's l2V d.c. supply. CONSTRIJCTION 5. The rmit consistsof o flonged bcse plote with brocketsfor mounting two prinied circuit boords. The bose plote is ottoched to the receiver reor ponel with four screwsond o cover is held in ploce with two Dzus fosteners. 6. The extemol signol connectionsore mode vio five cooxiol connectors(three for the MS.56l/A). The d,c. supply is fed vio o poir of flying leods which connect +l2V to the ond E terminols of the receiver. The loyout of the unit is given in Fig. App.5-2. CIRCUIT DESCRIPTION No. 2, PL2ond 5K2 ore omittedfor the 5SBversion. 8. Sincethe Moin ond ISBsignolpothsore identicol, only the A4oinpoth will be described. The lMHz referencefrequencyinput is fed vio PL3(pin 3 of the boord)to omplifiey' shoperstogeIRI. Ihe resultontsquorewove signolis oppliedto MLlo which functionsos o divide-by-two-stoge. MLlb is not us6d. 9. TheQ ond Q outputsfromMLlo, o 500kHz squorevrove signol, ore opplied in push-pullto tunodcircuit Tl, C5. Tl is tunedto I.5MHz ond selectsthe third hormonicof the 500kHzsqurrewoveto drive mixer ML2. 10. RA.\Z8 Mointenonce Appendix 4 FogeI Mixer Stoge The receiver MAIN lF output is opplied vio PLI (pin I of the boord) to ML2 pin I ML2 functions os o double-boloncedmixer stoge ond hence reducesony corrier (l.5MHz) ond tF (l.4MHz) signolswhich oppeorot the mixer output. ML2 operoting potentiols ore determined by potentiol divider choin R14 io R16. The stoge goin is set by Rl0. I l. l00kHz lF Stoges The lOOkHz lF output developed ocrossR9 is possedto o bond-possfilter consisting of Ll, C6, A, Q, L3 ond Cl0. The filter possbondis from 92kHz to lO8kHz ot the 3dB points. After filtering, the signolsore opplied to outPul omplifier stoge IR2 ond then vio T2 to lhe oulput socket SKl. The overoll goin of the Module is obout 6dB. 12. Sidebond Inversion Sincethe 'locol oscillotor'frequencyis obovefhe l.4MHz lF input, sidebond 'erect' with inversionoccurs. Thefinol (l00kHz)outputsfrom the MS.56l ore respectto thoseot the ontennoinput, i.e. on USBreceivedsignolresultsin on USB output. 13. ALIGNMENT TUNEDCIRCUIT Test Equiprnent The itemsof test equiprnentlisted belowore requiredfor the following list given in Chopter5 of the tests. Theseitemsform port of the consolidoted MointenonceMonr.nl. 14. (I ) (2) SignolGenerotor(2 off) FrequencyRonge: lMHz to 2MHz Output Level: 5OnVto 500mVr.m.s. Output lmpedonce: 50 ohms Multimeter (Exomple:AvornelerModel 8) (3) HF ElectronicVoltmeter Ronge: 50 Millivolts fo I volt r.m.s. FrequencyRonge: Up io 2MHz RA. 1778Mqintenonce Appendix4 Foge2 Input lmpedonces: 50 ohms,ond high impedonce (Exomple:Airmec 30lA or Fomell Type TM6 with probe_to_Ntype odoptor, 50 ohm rerminoied , Type IM6/4). (4) Digitol Frequency Meter Frequencyronge: Up to 2MHz Accurocy: lnternolstondord: I port in 106+ I count. (Exomple:RocolInsfruments Type 9822 or Type?021). (5) +l2V d.c. supply,roiing l00mA. (l) Removethe cover from fhe module (two Dzusfosteners). (2) Connectthe Module to rhe +l2V supply(orongeflying leod to +12y, block leqd ro 0V. Swiich the supplyON. (3) Meosureihe current drown by the Modure. This shouldnot exceed l00mA d.c. for rhe MS.56l/B versionof 50mAfor ihe MS.56l/A version. fteliminory 15 I .5MHz TunedCircuit 16 (l) Connecfthe SignolGenerotorA to the lMHz input (pL3). (2) Sef the sisnol.input frequency to lMHz + l00Hz ond the signol inpur level io 400mVe.m.f , (3) Connecf the high impedonceinput of the ElectronicVoltmeter ro test-poinrTpl on pCBl (Moin lF porh). (4) Check rhqt the level ot Tpl is of leost l5OnV r.m.s. lf nor, odiust the core of TI for o moximun output reoding. l00kHz Filter Checks 17 (l) ConnectSignolGenerororB to the Moin lF inpui (pLl). (2) Set the sig,nolinput frequencyto l.4MHz + I00Hz ond the signol input level to l00mV e.m. f . RA.l77B Mo intenonce Appendix4 Poge3 (3)ConnectiheE|ectronicVoltmeterocrosstheMoinl00kHzlFoutput(SKl)' TerminoteSKI into 5Oohms' (4) (5) between70mV ond Meosurethe 100kHzoutput level which should be l 4 0 m Vr . m ' s ' N o t e t h e o c t u o lv o l u e ' ond Tune Signol Generotor B through the ronge 139fuH2jo l408kHz -3dB of the volue noted check t-hotfhe output is mointoinedwithin obove. (6) the reolignment lf the desiredresultsore not obtoined' corry out (5) ' proceouresof poro' 18 o-ndthen rePeotsiePs(2)' (4) ond (7) TrqnsferSignol Generotor B to PL2' (B) qnd the 50ohmterminotion to Tronsferthe ElectronicVoltmeier (9) Repeotsteps(2), (4\, (5) ond (6) for ihe ISB lF poth' NOTE: Sieps(7) to (9) ore omitted for the MS'561/A version' SK2' l00kHz Fi lter Alignment 18. relevont test equiprnentconnections This procedureopplies 'Pi2 to eiiher boord-',-The ' ond output from SKI or SK2)ore ossumed (input to Pl-t or (l) Open-circuit links A-B ond A-C on the boord' (2) Voltmeter to testConnect the high impedonceinput of the Electronic Poini TP2' (3) Check thot the signol input frequencyis l '4MHz + l00Hz' (4) Voltmeter' Adiust the core of Ll for o moximumoutPut on the Electronic (5) Connectlink A-C' (6) Voltmeter' Adiust the core of L2 for o minimum outPut on the Electronic (7) Removelink A-C ond connect link A4 ' (8) output' Terminote Tronsferthe ElectronicVoltmeter to the 100kHz lF ihis Point into 50 ohms' (9) ElectronicVoltmeter' Adiust the core of L3 for o moximumoutPut on the (10) of poro' 17' Hoving oligned Ll, L2 ond L3' repeot ihe procedures RA.1778Mointenonce Appendix4 Poge4 P C BI I S 8 V E RS I O N SSB VERSION E]EIEIEII' Circuit:IF Convertcr ModuteMS.561 Fig.App.4-1 I O + 1 2V o@ @ EElENtr t w o H? 0 4 9| Gencrql View : IF Converter ModuteMS.561 Fig.App.4-2 t-i t-!!!E!-!!4r!EL at0 .09, MEEfi' 11 Tl{iD tt Et'roitr 54fcl lwt Tt toi tutf{l}'t t.Stitz l.alttz lt mut llll It2 CoioBll t96BC Iit lt2 !q09 tt!!66 t2 LI at5!a cla6'35 cta6t5a Tt clatS!! TZ Cla703a IOIIL (ll[l urt (ul TUt€u FoAtallraul rooftrz^T tr?. Lrn l T0c t|,|t u ol irutiu|| tofitiz ll t?e. t€cotii€cTLrn r T0 E. lultt (! Fot |lll|t'ij 100{tz tl r.f.0tTPUI lF Conv Circuit: BoordPS.60 troffZ ! r[flZ FrrTEr IOOiHZOUTruT&J'FEi J!J& ll?tl utt (Ltl TutE Lt aoi ratflr{u|,troor{z rr t??. !l|| I T0 C lua€ U Foi lllll{ljl,l l00lllz ll Tt?, iEcoNttcT L||fi I ro 8_ TUit !! toi |l^I|li,t 100$z rT rf.otTpul IF Converter Circuit: BoordPS.604 Fig.App.4-3 #d.6=l ]E c6 Bl ; 4-lo o i@EL -IFI@f = is"i E q;# tl !cl cr)> s{ tt.l MKEil' Loyout:IF Convertcr BoardPS.601 Fig.App.1-4 SUPPLEMENT I IMRODUCTIOT NO T T LL O G I C INTRODUCTION I, Thisoppendix provides o generoloutlineof TTLlogicwith o brief description of someof the TTLlogicdevicescommonly usedin Rocolequipment. TTLVoltogeLevels 2. T T Lc i r c u i t so r e o p e r o t e d b y d . c . l e v e l s ,s o o d , c . c o u p l e do s c i l l o s c o pm e u s tb e usedwhen monitoringwoveformsin o TTL circuit. 3. TTLvoltoge levelsore definedos follows:Logic '0' is definedos lessthon 0.8V, Logic 'l' is definedos open circuit or greoterthon2.4Y. Any voltogebetweentheselevelsis o poientiol foult condition, os fhe inpui stote is then undefined. Theexceptionto this is the SchmiiiTrigger(porogroph 4). 4. A SchmitiTriggercircuii converson onologueinput, e.g. o sinewove,into o squorewove outpui ot TTLlevel. The input signolmustswingbeyondcertoin prescribedlimits or no outpufwill result. For exomple, the 7413Jschmitt Triggerhos the fol lowing input requiremenrs:L e s st h o n0 . 8 V i n p u ti o p r o d u c eo l o g i c , 0 ' o u t p u t , Greoter thon I ,6V input to produceo logic 'l' ouipui. 5. At very high frequencies TTLwoveformsmoy oppeoron on oscilloscopeos sinewoveswith on omplitudelower thon the levelsdefinedin porogroph3, Inyerton 6. A O o n o l e o dd e n o t e so n i n v e r s i o n o, s d o e s o - o v e r o s y m b o .l I n t h e c o s eo f o n input leod, the inversioncouseslhe input to be octivotei by o'0,, otherwisethe inpui is octivotedby o 'l'. An inversionon on outpui leod negotesthe function of o device, for exompleon AND gote with o e on its output is o NAND gote. PogeI RA. I 778 Mqinienonce SupplementI TTL NAND Gotes 7. The symbolfor o NAND goie ond the relotionshipbetweenthe output ond the inpuisis os follows:- INPUTS OUTPUT when oll inputsore 'l', output is '0' i f o n y i n p u t i s ' 0 ' , o u t p u ti s ' l ' NAND Gote F i s . S u p p .I . l A NAND gote moy be usedos on ONIOFF gote io inhibii or enobleo digitol signol. A 'l' opplied to the 'control' input ollows the signol opPliedto the other '0' is opPliedto the 'control' input the output input io oppeorinvertedot the output. lf o ' l ' . w i l l r e m o i no t 8. coNrRoL---f\ l-F__ uLru ) t_Ju L ------./,/ NAND Gote usedos ON,/OFFGote Fig. Supp. 1.2 g. The ON/OFF function of the NAND gote moy be extendedto provide chongeov' switchingbetweentwo digitol signols,employingthe following configurotion. A 'l' on the 'control ' input cousessignol A to oPPeqrot the output; o '0' on ihe control input couseso signol B to oPpeorot the ouiput. In this coseno overoll invenion tokesploce. Poge2 RA. l77BMointenonce Supplemet ! NAND Gotes usedos Chongeover Switch F i g . S u p p .t . J T T LF l i p - F l o p s 10. D typeFlip-flop (l) Thelogic symbolfor o D rypeflip-flop is os follows:- .O, INPUT C L O C KI N P U T D typeFlip-flop (2) OUTPUTS F i s . S u p p 1. . 4 The relotionshipbetweenthe vorious inputs ond outputs, os shownon the obovediogrom, is given in the following truth toble:- RA, I77BMointenonce I Supplement TRUTH TABLE- D TYPEFLIP-FLOP OUTPUTS IN PUTS ck D PR CL a X X 0 I 'lo X X I X X 0 0 I I I 'lo 0 I 1 0 rJ 0lr lndeterminote ll '0' or '1') X - indicotesthot the input stoie is not significont(moybe I l. (3) input or the GLEARinput moy be shownnot connectIn somecosesthe PRESET ed or omittedfrom the logic symbol. This indicotesthot the input is ot logic 'l ', the inociive stoie. (4) Only posiiive tronsilionsof the CLOCK input ore significont, negotive ironsitionshwe no effect. J-K type Flip-flop (l) The logic symbolfor o J-K type flip-flop is os follows:- INPUT CLOCK OUTPUTS INPUT J-KFlip-flop (2) F i s . S u P P .1 . 5 The outputsof the flip-flop chonge, occordingto the inputs, ot negotive. tronsitionsof the CLOCK input. The relotionshipbetweenthe inputsond outputsis given in the following truth toble:- Poge4 RA. 1778 Moinienonce Supplement I - J - K F L I PF L O P TRUTH TABLE B E F O RCEL O C K AFTERCLOCK J t< 0 0 I No chonge I 0 r lo 0 I 0lrI I I Toggles TTL Counters t2. Divide-by-ten counter, (l) The logic symbolfor o iypicol divide-by-ten counteris os follows:OUTPUTS Divide-by-ten Counter F i g . S u p p .1 . 6 (2) The output of the counreris in binory-codeddecimol, with D ihe most s i g n i f i c o n bt i i . (3) lf both R0inputsoreot 'l' the outputis resetio zero, lf boih R9 inputs ore o t ' l ' t h e o u t p u it s r e s etto n i n e( 1 0 0 1 ) . (4) WhentheR0 ond R9inputsore '0' the countercountsthe clock pulsesot CKI ondCK2, Voriousdivisionrotiosmoybe obioinedosfollows:-:2 - inputoi CKl, outputot A i5 - input oI CK2, outputot C or D i l 0 - i n p u to r C K l , l i n k A o n dC K 2 , o u r p uor t D (5) Whenwiredfor divide-by-ten operotion,the countercounisto nine ('r00r) then, on the next clock pulse,resetsto zero (0000). RA,,l77B Mointenonce Poge5 Supplemeni rJ, divide-by-ten counter Progrommed (i) divide-by-ten counteris os The logic symbolfor o iypicol progrommed fol lows:- Divide-by-tenCounier Progrommoble I rg. )upP, | . / (2) 'l' the counier When Ao ond CK2 ore linked (osshown)ond STBis ot operotesos o conventionolBCDdivide-by-ten counter. (3) Whenthe STB(strobe)line is '0', both clock inputs(CKI ond CK2) ore direcily to the inhibited ond the doto on the Do-Dd inpui lines is tronsferred 'l' the countercontinuesto Ao-Do ouiputs. When the STBline returnsio pulses. inpuf count CKI (4) The counter moy therefore, be progrommedto divide by ony numberN up to ten by presettingwith o numberI0-N ot the inputsDo-Dd ond opplyingo '0' STBpulse. WhenSTBreturnsto 'l' the countercountsnegotive ironsitionsof CKI unfil nine (1001)is reochedot Ao-Do; ot the Nth clock fronsition the counter resetsto zero (0000)' Thusif o numberl0-N is preprogrommedinio fhe counter o negotive tronsition is obioined ot Do when N clock inputshqve been receivedot CKI . The negotivetronsiiionmoy be usedto clock the next sloge in o counter choin ond moy, therefore, be regordedos o 'corry' output. (5) When the counter reseisto zero it mustbe re-progrommedif o division rotio other thon ten is required, TTL Monostobles 14. (l ) is crsfollows:The logic symbolfor o typicol TTLmonostoble Poge 6 RA. l77B Mointenonce Supplement IN PUTS OUTPUTS Monosioble (2) F i s . 5 u p p l. . B The monostobleproduceson outputpulse, of durotion determinedby the voluesof R ond C, uponreceipt of the oppropriote tronsition ot A or B. lis operotion moy olso be inhib ired by the oppropriote input ot A or B. The relotionsh ip betweentne inputsond outputsis shownin the following trurh toble. TRUTH TABLE- MONOSTABLE IN PUTS OUTPUTS A B o I X 0 X 0 t r I I I -Lr JI n U JL X - indicotesthoi the input stote is not significont(moy be '0' or 'l'). Poge 7 RA. 1778Mointenonce Supplement SUPPLEMENT 2 I N T R O D U C T I OTNO C M O SL O G I C INTRODUCTION l. Thisoppendixprovideso generolouiline of cMos logic wiih o brief description of someCMOS logic devicesusedin Rocolequipment. CMOS Volioge Levels 2. cMOS circuits ore operotedby d.c, levels, so o d.c. coupledoscilloscopemusi be usedwhen monitoringwoveformsin o CMOS circuit, 3. CMOS voltoge levels ore definedos follows:Logic '0' is definedos lessthon 30/o of ihe supplyvoltoge (VDD). Logic 'l' is definedos moreihon 70/" of the supplyvoltoge (VDD). 4, ln generol, ihe ouiput of o CMOS circuit is BDDfor o logic 'l ' ond 0V for o logic '0'. The input ond ouiput voltogesmusrnot be outsidethe ronge0v to vDD. 5. Inputsto cMos circuits mustnot be left open circuit os this moy domogethe device. The output of o cMo5 circuit moy be connectedto o/ or VDD for short periodswithout domoge. CMOS Gotes 6. AND ond NAND gotes. The logic symbolsond relotionships beiweeninputsond outputsof AND ond NAND gotesore os follows:- I NPUTS OUTPUT w h e no l l i n p u t so r e ' l ' , o u t p ui s ' l ' . if ony inputis '0', outputis '0'. AND Gote F i s . S u p p .2 . 1 Poge I RA. l77B Mointenqnce 2 Supplement INPUTS OUTPUT '0" w h e n o l I i n p u t so r e ' l ' , o u i p u ii s ' l ' . i f o n y i n p u t i s ' 0 ' , o u t P u ti s F i s .S u p p . 2 . 2 NAND Goie 7 OR ond NOR goies The logic symbolsond relotionshipbetweeninputsond outputof OR ond NOR gqtes ore os follows:- INPUTS OUIPUT ' 0 '. when oll inputsore ' 0 ' , o u t p u its 'l'. if ony input is 'l ', o u t p u its Fi9.Supp.2.3 OR Gqte INPUTS OUTPUT when oll inputsore ' 0 ' , o u t p u its ' l ' '0' i f o n y i n p u ti s ' l ' , outputis NOR Gote Fig.Supp.2.4 Page 2 RA, 1778Mointenonce 2 Supplement A ExclusiveOR gote (l) The.logicsymbolond reloiionshipbeiweenihe inputsond output of the exclusiveOR gote ore os follows:- INPUTS OUTPUT if boih inputsore the some(,0' or '1,) output is ,0' if inputsore different, output is 'l'. ExclusiveOR Gote (2) r t g , ) u P P .2 . 5 The exclusive OR gote moy De useoos o pulse generoior, by conneciing | l os follows:- INPUT ExclusiveOR PulseGenerotor OUTPUT F i s . S u p p .2 . 6 Wheno.oositiveor negotivetronsitionoccursoi ihe input, the voltogeot ot eointA for o periodderermined by'RondC, ..J]luri"g l:,,:l^1,1^".,nr rhts period, lfrot the output is 'l' becouse A ond B ore difiereni. Whenihe voltoge oi B opproximotesto thoi ot A, the output returnsto ,0,. In this woy o pulseis generofedfor every input tronsition, so the circuit will oct os o pulsedoubler, os shownin the following diogiom. (porNl rNpuT ^, --J---l-, INPUT + OELAY (POINT B) OUTPUT PulseDoubling r t g . > u p p ,Z . / Theoutputpulselengthis 0.4 RCto r . z K L s e c o n d s .l h e a n p u tp u l s e lengihmusiexceedthis, Poge3 RA. 1778 Mointenonce Supplement 2 CMOSFlip-floPs 9. D-typeFlip-flop (l) Thelogicsymbolfor o D iype flip-flop is osfollows:- O INPUT OUTPUTS C L O C KI N P U T Fis. Supp.2,8 D-type Flip flop (2) The relotionshipbetweenthe voriousinputsond outputsis givenin the following iruth ioble. TABLE- D-TYPEFLIP-FLOP TRUTH OUTPUTS IN PUTS ck f) S K X X I 0 X a r l0 '| 0lr lndeierminoie X 0 X I I I v 0 I r J 0 r lo I 0 ll '0' or 'l') ' X - indicotesihot the input siote is not significoni(moybe (3) Only positivetronsitionsof the CLOCK input ore significont; negotive tronsitionshove no effect. (4) A D-type flip-flop moy be connectedos o monostoble,o in the following d iogrom. _f-1OUTPUTS 1_r D-type Monostdle F i s . S u p p2. . 9 Poge4 RA. 1778Mointenonce Supplement A p o s i t i v et r o n s i t i o no n t h e C K i n p u i c o u s e se i o g o i o ' 1 , . T h i si s o p p l i e d to the R inpui, vio the timing circuit RC, io resetthe flip-flop ond couse e to returnto '0' ofter o perioddeterminedby R ond C. The puiselength is 0 . 4 R C i o 1 . 2 R Cs e c o n d s . I0. J-K Flip-flop (l) The logic symbolfor o J-K flip-flop is os follows:- J, INPUT )'o CK Kd CLOCX K,INPUT OUTPUTS R J - K Flip-flop (2) Fis. Supp.2.l0 The S ond R inputsoverrideihe J, _Kond CK inputs, which ore octive only when S ond R ore both '0'. The relotionship betweenS qnd R ond the out_ puis is given in the following truth toble. TRUTH TABLE(I) - .I-< FLIP-FLoP CONIROLINPUTS s R 0 0 0 I ruth Toble (2) ^l I rl I I OUTPUTS I ;l * - in this cose Q ond 6 ore ,l,; this condition is involid. (3) When both S ond R ore '0' the output ofter o clock pulse is deierminedby J,. K ond the outpui beforethe clock pulse, os shownin the following truth toble. Only positiveclock tronsitionsore significont. Poge5 RA. 1778Moinienonce 2 Supplement ( 2 )- J - K F L I P - F L O P TABLE TRUTH CLOCK CLOCK A F T E R BEFORE N ol rl l0 I I 0 I I I ^l "l 0l I 0 I l0 I I 0 l0 0 I 0l I 0 l0 n I 0l I 0 0l 0 0 0 I CMOS Dividen/Counters ll. (r) The logic symbolfor o iypicol progrommobleUP/DOWN CMOS counter is shownbelow. D A T A O U TP U T S CLOCKENABLE ABC U/D cE INPUI CLOCK CK UP/OOWN D co CARRY OUTPUT Do 0b 0c Dd Pe * I . M A YB E R ( R E S E T I N P U lO ) RB / O {BINARY/DECIMAL I NP U T )A C C O R DGI N ENABLE PRESET T OT Y P E . UP/DOWN Counter Progrommoble (2\ (3) Fig' Supp' 2' l I input' The Pe ond R (where provided) inputs ore stotic ond ovenide the CK 'l' to the ABCD directly the doto on the D inputsis tronsferred lf Pe is 'l' the ABCD outPutsore resetto zero' outputs. lf R is '0' the CK input is octive When Pe ond Ce ond R (where provided) ore ol.l ond the countercounispositivetronsitionsot this input' Poge6 RA. i77B Mointenonce 2 Supplement (4) The directionof couniingis deierminedby the U / D i n p u t . l f U / D i s ' l ' i h e c o u n t e rc o u n t su p w o r d s( 1, 2 , 3 , . , , ) , i f U/D is '0' the countercounts d o w n w o r d(s. . . 3 , 2 , l ) . (s) \{hen o B/D input is provided the counier moy b e u s e d o s o b i n o r y ( - l 0 ) counier (B/D = '0') . (6) Co is normolly 'l', In ihe decimolmode, Co goesto '0' when on outputof zero (0000)is reochedcountingdownor on output of nine (l 001) is reoched countingup, therebyprovidingo 'corry'output to the next stoge. In the binory mode (whenovoiloble)on outpuiof fifteen (l ll l) when countingup or zero (0000)when counting down couseso '0' ot Co. CMOS Tronlmission Gotes t2. (f ) gote is shownbelow:The logic symbolfor o tronsmission SIGNAL SIGNAL CONTROL T r o n s m i s s iG o no t e F i g . S u p p ,2 . l 2 (2) gote is on onologueon/off gote which qllowsd signolto flow The tronsmission throughit in either directionwhen o 'l' is oppliedio fhe control line. The signol moy be onologueor digiiol but mustnot exceedthe volioge limitsof 0V ond VDD. (3) Whenthe control line is ot '0' both signol lines ore equivolentto on open circuit wiih no connectionbetweenthem. CMOS-TTLBufferGotes 13. (l) Thelogicsymbols for buffergqtesore os follows:- INPUT OUTPUT NON-INVERTIN6 Buffe r Gotes RA, l77B Mointenonce OUTPUT INVERTING F i g . S u p p .2 . 1 3 Supplement (2) Buffergotesprovideo sufficientlyhigh currentoutput for TTL logic when fed with o CMOS logic input. They moy be invertingor non-inverting' (3) A voltoge moy be oppliedto the inpui when no supplyvoltoge is present the ouiput cousesexcessivecurrentflow ond moy wiihout domoge' Si'rorting domogeihe gote. D^^. RA. I 778 Mointenonce Q Supplement SUPPLEMENT 3 ALTERNATIV E G I CS Y M B O L S LO INTRODUCTION The circuii diogromsond in-iext figuresin this hondbookcontoin rogic symbors drownto two differentstondords.where differenisymborsore rr.dio r-epresent ihe someitem, this oppendixidentifiesthe olternotive. OESCRIPTION SYVBOLS U S E OI \ T h J S I - I A N D B O O K OR GATE N O R G A TE EXCLU S I VE O R A N D G A IE NAND GATE ItoH loirl R A . 1 7 7 8M o i n t e n o n c e S u p p t e m e n t3 Poge I Suppleme nt 3 SUPPLEMENT 4 I N T R O D U C T I OTNO O P E R A T I O N A M L PLIFIERS INTRODUCTION |. Inrs oPpendtxprovtdeso brief description of operotionolomplifiers including typicol opplicoiionsin Rocolequipmeni, Bosic Properties V POSITIVE INPUT OUTPUT V NE G A T I V E BosicOperofionol Amplifier ) 3. F i g . S u p p .4 . I Operoiionolomplifien hove the following bosicproperties:(l) The goin withour feedbockis very high. (2) when feedbock is opplied the omprifier orters its output so thot the positive ond negotiveinputsore ot equol levels. (3) The input impedonceis sufficienrlyhigh to be ignored. Comporofor (l) Whenconnectedos in ihe following diogromthe operotionolomplifier functions os o comporotor. R2 Rl INPUI ComporoiorCircuii ll i i F i s . S u p p4. . 2 Poge I RA. l77B Mointenonce Supplement 4 4. (2) With U noi fiifed no feedbockis opplied. Therefore,if the positiveinput voltoge is greoterthon V ref, the ouipui voltogeswingsio its moximum Vcc. lf the positiveinpui voltoge is lessthon positive level, opproximotely V ref the oulput voltogeswingsto its moximumnegotivelevel, opproximotely Vee. (3) ihe switching tf R2 is fitled, positivefeedbockis introduced' This increcses so the circuit octsos o Schmitiirigger. speedond introduceshysteresis Inverting(virtuol eorih) crnplifier (l) When connectedos in ihe following diogromthe operotionolcrnplifier functionsos on invertingomplifier:- F i s .S u p p . 4 . 3 InvertingAmplifier Circuii (2) The oufput of the omplifierodiusfsso thdt the negoiive input is ot OV (see porogroph2(2)). As V in ond V out ore of opposiie polority, ihe current ihrough Rl equols the current fhrough R 2 . .H A. h . A V out R2 v tn RT V out Vin KI RT Ior Therefore,the voltogegoin, AV, = ='rKI (3) The positiveinput moy be held ot o voltoge other thon zero but oll input ond ouiput voltogesore then relotive to this, os in the fol lowing exomple:- + 2.1V InvertingAmplifier with Voltoge Offset RA. l77B Mointenonce Fis. Supp.4.4 Supplement SUPPLEMENT 5 R E P A ITRE C H N I Q U E S INTRODUCTION l. T h i so p p e n d i xdescribes,in generolierms, the tools ond moteriolsrequiredond the proceduresto be followedto focilitote o sotisfoctoryrepoirof the equipment. TOOLSAND MATERIALS Tools 2. (t) Wire cutters. (2) Wirestrippers, (3) Pliers. (4) Screwdriver TyP. Size (5) 5crewdriver Type Size (6) Pozidriv 2PT Screwdriver Typ" Size (7) Pozidriv IPT Flot-bloded 2mm Screwdriver Type Flot-bloded 5-10 mm (B) Box sponner Size 5.5 mm, to fii M3 nuts Poge I RA,. l77B Mointenonce Supplement (9) Solderingiron Type power Bit moteriol Bit size Thermostoiic,280o-3O0oC 50 W lron Ploted 3-4 mm (ExomPle:ORY X-50) (10) Solderingiron siondond cleoner. (ll) Brush,stiff, shori bristle. Moieriols 3. (l) D e s o l d e r i nbgr o i d . (2) C l e o n i n gf l u i d . (3) Solder TYP" Diometer Resincored 2 2 s' w ' g ' ( 0 ' 5 m m ) Useof Toolsond Moteriols The iron-ploiedbit of the solderingiron is kept cleon by wiping on o dompsponge ond it is importontihot the spongeis kept domp. Do noi file the bif; if it hos lost iis originol shopeii shouldbe reploced. 4. 5. The desolderingbroid will becomeineffectiveif it is ollowed to corrode; it is imporiont,therefore,to keep it in o seoledcontoiner' Do not usethe cleoning fluid in o confinedspoceond toke core not to inhole the vopour. Aliernotive types of fluid should not be usedos they moy dcrnogefhe comPonents. 6. 7. Useonly resin-coredsolderof the correctdiometer; the useof solderihot is too thick will result in on excessiveomountbeing opplied to the ioint' REPAIRPROCEDURES Generol g. of the compoctnotureof ihe equipment,core is requiredin the reploceBecouse mentof componention printedcircuii boords. In porticulor, if o componentis Poge2 RA. l77B Mointenonce 5 Supplement incorrectlyremovedfrom o printedcircuit boord, the coppertrock moy breok owoy fromthe boord, thusmoking ii impossible io reprocethe componenisotisfoctoriiy. ThisocJursif pressure is opplied to the componentin ihe wrongdirectionwhile the heot of the soldering iron cousesthe ioint between.theboordond the coppertrock to weoken; the ioint wilr not be remqdeon cooling. The direction in which pressure shouldbe oppriedto the co.ponent is.shownin the following diogrom; pressure mustnot be oppriedin either o ,ia.*oy, direction or owoy from the copper side of the boqrd. COPPERTRACK PCB 8 ASE ComponentRemovol : CorrectApplicotionof pressure Fig. Supp, 5.1 Desoldering 9' Desolderingis occomplished usingthe.sorderingiron ond the frux-impregnoted desolderingbroid. Ensurethot fhe sorderingiron hos reoched irs furiwJrking temperotureond opply the broid ond the iron to the os shown in the folowing diogrom. ioint Do not opply ony sidewoyspressure. Removefhe iron ond the broid ri61rtton"ouri| from the ioint or the broid moy becomesolderedto the copper, O E S O L O E R I NBGRA I O COPPER SOLDERE D Desoldering Techn ique F i g . S u p p .5 . 2 10. After removingthe bulk of the solder, cut off onodiscord the used length of broid (e. g. 5 to I 0 mm)ond repeotthe 6ove operotionto ensure thot ony remoining solderis removed. Cut off ond discordihe usedlengthof broid. p^^- ? RA. l77B Mointenonce g Supplement Repeotihe desolderingoperotionon the remoiningleodsof the componentto be removed, When finished, eoch leod shouldbe free of solderond it shouldbe possibleto seethe outline of the hole in the printed circuit boord. Llsecleoningfluid to removeony residuolflux. II, RemovingComponents ond copocitorsore usuollyheld in positionon the prinied circuit boordby Resistors 'crimp' on the componentleod, In orderto removethe component,cuf off the o 'crimped'sectionof the leod with the wire cutters, The componentmoy now be removed; it connotbe re-usedos the leodsore now too shori. 12. HERE C O M P O N E N LTEA D C O MP O N EN T Removolof Components wiih CrimpedLeods Fis. Supp.5.3 diodesond metol integrofedcircuits usuollyhove two or more wire Tronsisiors, bent over to hold them in position. Ensurethot the ioint hcr been odequotely leods desoldered,then grip the wire with pliers, os shownbelow, ond corefullytwist the wire o smoll omountoround the hole in the boord. The wire shouldport eosily from the copper repeotihe desolderingprocessuntil the wire con be moved, trock; if there is ony resistonce for leods os necessory. other Repeot 13. C O M P O N E N LEAD T COMPONENT Removolof Comoonentswith Bent-over Leods t/ F i s . S u p p5. . 4 To removethe component,stroighteneoch leod with the pliers ond withdrow the found to be serviceobleii moy be re-used. component. lf it is subsequently Poge 4 RA. 1778Mointenonce 5 Supplement l5' Duol-.in-linei ntegroied,circu its ore usuofiysecured by bendingover two reoos,oi opposite corners of thedevice. Desorder ortth" r"oal ,Lri* ir.,"-'"'1"**,n the operoiiondescribedin porogrophs "itr* I3 ond l4 on the two bend leods. The inteorqreo circuitmoy nowberemoved, iinecessory uy t"u"ring*;il body of the device. " ,..r'ir#*Jr,J"r'r-"ti, ,n" Ploted-through Holes 'i6' certoin boords, which con be.recognisedby the presenceof copper trocks on both sides, hove ploted-throughholes. In oddition to providingo connectionto o o pl.oted-throughhole provideson essentiol connection between the top ond :::fon*t botlom coppertrocks. In order to preserve this connection, o speciol ,;;;l-;;..rr", which involvesthe destruciionof ri,u "o.ponu^r,-i, "J"*rro. 17. Desolderthe.componentleods os described in porogrophsg to I I . Cut the leods ond discord the componenr. l8' stroighten,eoch reodon the componenr side of the boordso thot it {i1s nli"n, possrhroughrhe hore, Grip ihe reodfrol-the . .will oiher side ;;il;;';"" opply the solderingiron os shownin.ttr"'rotio*i"g ;;;r.r. Whenihe"freqd feersfree ro move, corefully pull it throughthe hole. @ cur aruo B E N DU P COMPONEN T @ a eerv S O L D E RI N 6 I R O N @ cnnerulLv W I T H O R A W C O M P O N E NLI E A O PLIERS Removolof Componentsfrom ploted-through Holes F i s . S u p p5. . 5 19. Remove ony excesssolder with desolderingbroid ond the soldering iron until both surfoces of the boord ond the hole k cleor. Uring fi;;; ," removeony residuolflux. "t.onin; 20. Ensurethot eoch hole is free from flux ond solcler before inserting the component leod. Bendeoch leod over ond cut to length (3 mm); in the coseof duol-in-line integroted circuits bend over only two leods in diogonolI y opposite corners. Poge 5 RA. l77B Mointenonce Supplement 21 . Resoldereoch leod of the componentwith thin resin-coredsolder, usinglhe minimumnecessory to mokeo sotisfoctoryjoint. Ensurethot the solderingiron ho ond hold the bit to ihe ioint for two io three seconds. reochedfull operoiingtemperoture 22. io opply solderio ihe Whensolderingon double-sidedboordsii moy be necessory componentside of the boordio ensurethot solderflows througho ploted-through h o l e. Certoin integrotedcircuitsusedin the oudio switchingunit ore of the COS-MOS type. lhis ty:peof device moy hove on input impedonceof the order of l0l4 ohms whereosthe breokdownvoltogeof the oxide within ihe device is oboui 100 volts. Since stotic voltogesof up io 4kV con be generotedby strokingsilk, nylon or certoin plosfic contoiners,it is essentiolihoi the following precouiionsore token to Preventhigh voltoges occurringot the leodsof COS-MOS type devices. 23, (l) The iips of solderingironsshouldbe eorthedto the eorth plone of the boord being soldered. (2) The devices shouldnoi be stored in plostic bogsor contoiners(unlessthe plosiic hos beenespeciollytreotedwiih onti-stotic chemicols). (3) Operoiorsshouldnot weor nylon or plostic gloves, or rubber-soledshoes' (4) As mony leodsos possibleshouldbe 'shorted'wifh ihe fingersduring hondling. (5) Do not removethe input connection with the device connectedto the supply r o i l. RA. l77B Mointenonce Supplement