Phone +1 (717) 767-6511 Bulletin No. DC2-A Fax +1 (717) 764-0839 Drawing No. LP0973 www.redlion.net Effective 2016-06-03 Miniature Photo‐Electric Sensors • • • EASILY FITS MOST ANY MOUNTING SITUATIONS • • DISPLAY OPERATING STATUS LEDs ARE VISIBLE FROM 360° • LESS THAN 1 MILLISECOND OUTPUT RESPONSE FOR EXCELLENT SENSING REPEATABILITY EXCEPTIONAL OPTICAL PERFORMANCE +10 to +30 VDC OPERATION WITH REVERSE POLARITY PROTECTION RUGGED SEALED HOUSING, PROTECTED CIRCUITRY GENERAL DESCRIPTION These miniature self-contained and powerful Retroreflective, Proximity (Diffuse) and Opposed Beam Pair Photo-electric sensors provide application flexibility in counting, positioning and object detection. Their small size, in addition to various mounting options, greatly increases alignment ease and application possibilities. All units can be powered by supplies ranging from +10 to +30 VDC and are reverse polarity protected. Green and amber LED’s display operating status from 360 degrees, indicating “power on” and “light sensed”. You can tell operating status of your sensors at a glance. MODEL RRDC2 ‐ RETROREFLECTIVE SENSOR The Model RRDC2 is a miniature, DC powered, retroreflective photoelectric sensor. The “visible” LED light beam allows for easy alignment and is modulated, to provide immunity to ambient light. The small beam size makes it a good choice for detecting relatively small objects. In operation, the visible LED light beam is directed at a retro reflective target. An object breaking this beam will trigger the output. RRDC2 RETROREFLECTIVE MODELS EMDC2 & RCDC2 ‐ OPPOSED BEAM EMITTER/ RECEIVER SENSOR PAIR SENSING RANGE UP TO 21' (6.5 M) The Models EMDC2 (Emitter) and the RCDC2 (Receiver) are miniature, DC powered, Opposed Beam photo-electric sensor pairs with a 66 foot sensing range. The Emitter contains a high power modulated “infrared” LED. The Receiver contains a sensitive photo-transistor and output transistor. In operation, the output will turn on when the Receiver detects that an object has broken the Emitter beam. Due to their high gain, they are ideally suited for detecting opaque objects in dirty and dusty areas or when condensation or oil film environments are present. OBJECT MODEL PRDC2 ‐ PROXIMITY SENSOR The Model PRDC2 is a miniature, DC powered, Proximity (Diffuse) photo-electric sensor with a 18" maximum detecting distance. This sensor requires no special reflectors or reflective tapes and the limited sensing range reduces detection of background reflections. It is ideally suited for detection of transparent or translucent objects, parts ejected from presses, and rotating targets such as pulley spokes. A modulated “infrared” LED light beam provides immunity to ambient light. In operation, the modulated light beam is reflected by the detected object. This reflected light beam is sensed by a photo-transistor, which in turn energizes the output. Actual sensing range is determined by the surface area and the amount of reflectivity of the object. SENSING RANGE UP TO 66' (20 M) EMDC2 EMITTER OBJECT RETRO TARGET RCDC2 RECEIVER PRDC2 PROXIMITY SENSING RANGE UP TO 8" (20.3 mm) OBJECT -1- Effective 2016-06-03 Bulletin No. DC2-A Drawing No. LP0973 SAFETY SUMMARY SPECIFICATIONS All safety related regulations, local codes and instructions that appear in this literature or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. Do not use this unit to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the unit. An independent and redundant temperature limit indicator with alarm outputs is strongly recommended. 1. SUPPLY VOLTAGE: 10 to 30 VDC (10% maximum ripple) at less than 25 mA, exclusive of load Protected against reverse polarity and transient voltages 2. LIGHT SOURCE: Opposed and Diffuse mode models: Infrared, 940 nm Retroreflective mode models: Visible red, 660 nm 3. ADJUSTMENTS: Diffuse, and Retroreflective mode models: Single-turn sensitivity (Gain) adjustment potentiometer 4. INDICATORS: 2 LED indicators on sensor top: Green solid: Power on Amber solid: Light sensed Green flashing: Output overloaded Amber flashing: Marginal excess gain (1 to 1.5x excess gain) 5. REQUIRED OVERCURRENT PROTECTION: WARNING CAUTION: -Risk EXPLOSION of Danger. HAZARD - DO NOT D EQUIPMENT Read complete UNLESS instructions POWER prior HAS to installation BEEN SW OR and AREA operation IS KNOWN of the unit. TO BE NON-HAZARDOU WARNING: To Be Used for -Personnel Protection WARNING Not - EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT POWER HASdevice BEENfor SWITCHED Never use thisUNLESS device as a sensing personnelOFF OR AREA IS KNOWN TO BE NON-HAZARDOUS. protection. Doing so could lead to serious injury or death. WARNING:- Electrical connections must made by WARNING EXPLOSION HAZARD - DObeNOT DISCO qualified personnel in accordance with BEEN local and EQUIPMENT UNLESS POWER HAS SWITCH national electrical codesTO and OR AREA IS KNOWN BEregulations. NON-HAZARDOUS. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. DIMENSIONS In inches (mm) EMDC2 & RCDC2 1.22 (31.0) 0.59 (15.0) 0.67 (17.1) Yellow LED Green LED 0.12 (3.0) 0.95 (24.1) 1.38 (35.0) REQUIRED OVERCURRENT PROTECTION 20 5.0 A 22 3.0 A 24 2.0 A 26 1.0 A 28 0.8 A 30 0.5 A 6. REPEATABILITY: Opposed Mode: 100 microseconds Difuse and Retroreflective Mode: 150 microseconds 7. OUTPUT CONFIGURATION: Solid-state NPN (current sinking) Rating: 100 mA maximum at 25°C Off-state Leakage Current: less than 50 μA @ 30 VDC ON-state Saturation Voltage: less than 1 V @ 10 mA; less than 1.5 V @ 100 mA Protected against false pulse on power-up and continuous overload or short circuit of output 8. OUTPUT RESPONSE: Opposed Mode: 750 microseconds ON; 375 microseconds OFF Difuse and Retroreflective Mode: 600 microseconds ON/OFF Note: 100 millisecond delay on power-up; output does not conduct during this time 9. CONSTRUCTION: ABS housing 3 mm mounting hardware included 10.CONNECTIONS: 2 m (6.5 ft) 4-wire PVC cable. 11.ENVIRONMENTAL: IEC IP67; NEMA 6 12.OPERATING CONDITIONS: Temperature: –4°F to 158°F (–20°C to 70°C) Relative Humidity: 90% @ 50°C (non-condensing) 13.CERTIFICATIONS: UL Recognized Component: File #E71083 14.WEIGHT: 2.0 oz (62.2 g) Ø0.13 (3.3) Max. torque 5 in-lbs (0.6 Nm) RRDC2 & PRDC2 1.22 (31.0) Single-turn Sensitivity Adjustment SUPPLY WIRING 0.12 (3.0) M18x1 Thread Max. torque 20 in-lbs (2.3 Nm) MOUNTING NUT (Supplied) 0.95 (24.2) 0.32 (8.0) -2- Effective 2016-06-03 Bulletin No. DC2-A Drawing No. LP0973 SET‐UP AND INSTALLATION WIRING RCDC2, RRDC2, & PRDC2 blue USING THE PHOTOELECTRIC LED INDICATORS – 10 – 30 VDC + brown black white The photoelectric has two bright LEDs; both are visible from 360 degrees. They indicate the following: Load Green solid: Power on Load Amber solid: Light sensed Green flashing: Output overloaded EMDC2 Amber flashing: Marginal excess gain (1 to 1.5x excess gain) brown SENSITIVITY ADJUSTMENT (RRDC2 & PRDC2 Only) + The unit features an extremely simple method for setting sensitivity (gain). Reduce gain by turning the pot counter-clockwise. If the gain is set too low, turn the pot clockwise to the appropriate level. Gain may be readjusted in this way at any time. 10 – 30 VDC í blue - + Single-turn Sensitivity Adjustment PERFORMANCE CURVES Opposed Mode Excess Gain Curve Beam Pattern 1000 E X C E S S G A I N EMDC2 & RCDC2 EMDC2 & RRDC2 750 mm Opposed Mode 30 in Opposed Mode 500 mm 20 in 250 mm 10 in 100 0 250 mm 10 in 500 mm 20 in 750 mm 10 MBMAB200 30 in 0 1 0.1 m 0.3 ft BRACKET DIMENSIONS In inches (mm) 0 4m 12 ft 8m 26 ft 12 m 40 ft 16 m 52 ft 1.18 (30) 20 m 66 ft DISTANCE 1m 3.3 ft 10 m 33 ft A DISTANCE Retroflective Mode Excess Gain Curve G A I N RRDC2 150 mm Retroreflective Mode 100 mm RRDC2 10 4 in 0 50 mm 2 in 100 mm 4 in 6 in 150 mm 0 1 0.01 m 0.03 ft 2 in with BRT-84 Reflector 0 with BRT-84 Reflector Hole center spacing: A to B = 0.95 (24.2) Hole size: A = ø 0.18 (ø 4.6) B = 0.67 x 0.18 (17.0 × 4.6) C = ø 0.73 (ø 18.5) 6 in Retroreflective Mode 50 mm 100 1.5 m 5 ft 3.0 m 10 ft 4.5 m 15 ft 6.0 m 20 ft 7.5 m 25 ft MBMSB200 DISTANCE 0.1 m 0.33 ft 1m 3.3 ft B 1.81 (46) Beam Pattern 1000 E X C E S S 1.61 (41) C 100 m 330 ft 10 m 33 ft B DISTANCE 1.81 (46) Diffuse Mode (Performance is based on a 90% reflectance white test card.) Excess Gain Curve 1000 E X C E S S G A I N PRDC2 6 mm Diffuse Mode 4 mm A PRDC2 .24 in Diffuse Mode .16 in 2 mm 100 .08 in 0 10 10 mm 0.4 in 100 mm 4.0 in 1000 mm 40.0 in 1.26 (32) 0 2 mm .08 in 4 mm .16 in 6 mm .24 in 0 1 1 mm 0.04 in C Beam Pattern 100 mm 4.0 in 200 mm 8.0 in 300 mm 12.0 in 400mm 16.0 in 0.79 (20) Hole size: A = 0.169 x 0.295 (4.3 × 7.5) B = ø 0.12 (ø 3) C = 0.118 x 0.602 (3 × 15.3) 500 mm 20.0 in DISTANCE DISTANCE -3- Effective 2016-06-03 Bulletin No. DC2-A Drawing No. LP0973 ORDERING INFORMATION MODEL NO. DESCRIPTION PART NUMBER EMDC2 DC Emitter (Opposed Beam Pair) RCDC2 DC Receiver (Opposed Beam Pair) RCDC2000 RRDC2 Retroreflective DC Photo-Electric Sensor RRDC2000 PRDC2 Proximity (Diffuse) DC Photo-Electric Sensor PRDC2000 MBMA Right-Angle Mounting Bracket MBMAB200 Side-Mount Mounting Bracket MBMSB200 MBMS RT RRTAPE EMDC2000 1.5'' Reflective Target RT100000 3'' Reflective Target RT200000 50 mm x 2.5 m Reflective Tape RRTAPE00 LIMITED WARRANTY (a) Red Lion Controls Inc., Sixnet Inc., N-Tron Corporation, or Blue Tree Wireless Data, Inc. (the “Company”) warrants that all Products shall be free from defects in material and workmanship under normal use for the period of time provided in “Statement of Warranty Periods” (available at www.redlion.net) current at the time of shipment of the Products (the “Warranty Period”). EXCEPT FOR THE ABOVE-STATED WARRANTY, COMPANY MAKES NO WARRANTY WHATSOEVER WITH RESPECT TO THE PRODUCTS, INCLUDING ANY (A) WARRANTY OF MERCHANTABILITY; (B) WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE; OR (C) WARRANTY AGAINST INFRINGEMENT OF INTELLECTUAL PROPERTY RIGHTS OF A THIRD PARTY; WHETHER EXPRESS OR IMPLIED BY LAW, COURSE OF DEALING, COURSE OF PERFORMANCE, USAGE OF TRADE OR OTHERWISE. Customer shall be responsible for determining that a Product is suitable for Customer’s use and that such use complies with any applicable local, state or federal law. (b) The Company shall not be liable for a breach of the warranty set forth in paragraph (a) if (i) the defect is a result of Customer’s failure to store, install, commission or maintain the Product according to specifications; (ii) Customer alters or repairs such Product without the prior written consent of Company. (c) Subject to paragraph (b), with respect to any such Product during the Warranty Period, Company shall, in its sole discretion, either (i) repair or replace the Product; or (ii) credit or refund the price of Product provided that, if Company so requests, Customer shall, at Company’s expense, return such Product to Company. (d) THE REMEDIES SET FORTH IN PARAGRAPH (c) SHALL BE THE CUSTOMER’S SOLE AND EXCLUSIVE REMEDY AND COMPANY’S ENTIRE LIABILITY FOR ANY BREACH OF THE LIMITED WARRANTY SET FORTH IN PARAGRAPH (a). -4-