Brushless DC Motor-Drives

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Brushless DC Motor-Drives
EnduraMax 75i Series Brushless Integrated Motor-Drives
75 mm (2.95-inch) BLDC Motor with Integrated Digital Drive
Allied Motion’s EnduraMax 75i series
motors are 75 mm (2.95 in) diameter
brushless DC motors incorporating
integrated drive electronics intended for
torque, speed and/or position control in
applications such as valve actuators,
rotary and linear actuators, conveyor
drives, AGV vehicle traction or steering,
and similar commercial/industrial
applications.
The cost-effective EnduraMax 75i is a
compact, high power density motor with
an integrated digital drive. Compared to
a brush DC motor, the Enduramax 75i
features quieter operation, longer life,
and no need of brush maintenance,
making it the right choice to replace DC
motors in equipment modernizations or
new designs.
 Continuous rated torque of up to 1.3
Nm (190 oz-in) and rated speed of
up to 5150 RPM
 All-digital integrated drive for
precise, drift-free motor control
 Command inputs: ±10 VDC,
4-20mA (or via optional CANopen
or Modbus communication bus)
 Integrated magnetic encoder (4096
cpr) for excellent position control
 PC-based IN Control HMI software
simplifies drive setup and tuning
 RS-232 setup port
 Programmable I/O: 6 inputs and 3
outputs
 Position indexing capability via
communications bus or input trigger
 Drive electronics protection,
including reverse voltage
 IP50 protection level
Standard EnduraMax 75i winding
voltage choices are 12, 24 and 48 VDC,  Automotive-class drive system
protection (over-voltage, voltage
making these motor-drives particularly
reversals)
suited for battery-fed applications.
 Class F (155 °C) rated winding
(Alternate winding voltages available
via special order.) The E75i provides
Options & Accessories
continuous shaft power up to a nominal
 9 or 10 mm diameter shaft
370 W and rated torque of up to 1.3 Nm.  Integral holding brake
Options for the EnduraMax 75i include
 Connectorized cable sets
an integral holding brake and CANopen  Tailored winding designs to
or Modbus communication bus. As
optimize performance
always with Allied Motion products,
 Sealed ball bearings
custom design versions are available to
 Stainless steel shaft
exactly match application requirements.
 IP67 protection level
Features & Benefits
 Three standard frame lengths with
rated, continuous output power
up to 370W
 Standard 12, 24 or 48 VDC winding
voltage selection – ideal for
battery-powered applications
(Alternate winding voltages
available via special order)
 Integrated brushless DC motordrives for torque, speed or
position control applications
 Continuous output of up to
1.3 Nm (190 oz-in), 370 W
 Rated speed up to 5150 RPM
 Modbus or isolated CANopen bus
interface
 Low power drive “sleep” mode
 Customized shaft, and/or mounting
to match application requirements
 Alternate winding voltages available
via special order
 5/16-inch cold-rolled steel shaft
 Heavy-duty ball bearings
www.alliedmotion.com
© Allied Motion Technologies Inc.
Issued: October 10, 2013
Specifications subject to change without notice
Brushless DC Motor-Drives
EnduraMax 75i Series Brushless Integrated Motor-Drives
SPECIFICATIONS (2-STACK MODELS)
EMI-075Q2xxx
DC Input Voltage [VDC ± 15%]
Cont. Torque [Nm (oz-in)]
Cont. Torque (fan cooled models) [Nm (oz-in)]
Peak Torque [Nm (oz-in)](1)
Rated Speed [RPM]
Rated Speed (fan cooled models) [RPM]
No-load Speed [RPM]
Cont. Power [W (HP)](2)
Cont. Power (fan cooled models) [W (HP)](2)
DC Input Current [ADC]
DC Input Current (fan cooled models) [ADC]
Thermal Resistance [°C/W]
Power Derating Factor [W/°C (W/°F)]
Motor Rotor Inertia [E-5 kg-m2 (oz-in-sec2)]
Brake Inertia [E-5 kg-m2 (oz-in-sec2)]
Weight [kg (lb)]
Weight of Brake [kg (lb)]
Amplifier Type
Current (Torque) Loop Type
Velocity Loop
Position Loop
Analog Input
Analog Output
Setup Port
Bus Port (Option)
Digital I/O
Encoder
Protection Features
Ambient Storage Temperature
EMI-075R2xxx
Low Speed
High Speed
12
0.31 (44)
0.49 (70)
1.09 (154)
3675
3290
4200
120 (0.16)
170 (0.23)
13.0
19.5
1.90
N/A
EMI-075G2xxx
Low Speed
High Speed
24
48
0.39 (56)
0.55 (78)
0.54 (77)
0.50 (71)
0.58 (83)
0.56 (80)
1.29 (182)
1.84 (260)
1.41 (200)
5150
2500
4600
4900
2450
4550
5750
3250
5450
210 (0.28)
145 (0.19)
260 (0.35)
255 (0.34)
150 (0.20)
270 (0.36)
10.9
4.3
7.2
13.3
4.5
7.3
1.63
2.58
1.01
1.79 (1.00)
0.26 (0.14)
2.19 (1.22)
1.56 (0.0022)
0.27 (0.0004) additional inertia with brake option
0.95 (2.10)
0.15 (0.33)
PWM (20 kHz) 4-quadrant control
DQ PI, 100 µs update time
PID / PDF 200 µs update time
PFF, 500 µs update time (position control through CANopen or Modbus channel only)
Primary analog input: ±10VDC, 10kΩ, 12-bit resolution
0 - 3.3 V, 10 mA max.
RS-232, 460 kBd for setup and tuning using IN Control software on a PC
Isolated CANopen or Modbus RTU, two-wire, half-duplex over RS-485
 6 inputs (e.g. CW, CCW limits, Enable): +3 to +60 V (high); 0 to 0.5 V (low) at 3 mA nominal draw
 3 outputs (e.g. Fault): open collector, +60 V max., 100 mA max. sink
 Type: Magnetic, integrated
 Line count: 1024 per rev; effective resolution: 4096 ppr after internal quadrature interpolation
 Accuracy: ±0.5 degree
 Over voltage detection
 Drive over-temperature
 Short-circuit and reverse polarity protection
 IP50, (IP67 optional)
 I2T current foldback
-40 to 125 °C (-40 to 257 °F)
0.55 (78)
0.57 (81)
1.69 (240)
2750
2700
3500
160 (0.21)
165 (0.22)
9.1
9.3
1.90
0.51 (0.28)
(1) Maximum of 4 sec.
(2) With motor mounted to aluminum plate 200 x 200 x 10 mm (8 x 8 x 0.375 in) at 23 ºC (derate motor power above 23 ºC ambient temperature)
Model No.
EMI-075Q2xxx Models
(“xxx” in
Model No.)
007
049
050
051
052
053
054
055
056
057
058
059
060
061
062
063
064
065
IP67
Sealing
Brake
Fan
CANopen
Modbus
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Low Speed High Speed
Model No. Model No.
(“xxx” in
(“xxx” in
Model No.) Model No.)
009
010
015
016
017
018
019
020
021
022
023
024
025
026
027
028
029
030
031
032
033
034
035
036
037
038
039
040
041
042
043
044
045
046
047
048
EMI-075R2xxx and EMI-075G2xxx Models
Brake
Fan
IP67
Sealing
CANopen
Modbus
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
www.alliedmotion.com
© Allied Motion Technologies Inc.
Issued: October 10, 2013
Specifications subject to change without notice
Brushless DC Motor-Drives
EnduraMax 75i Series Brushless Integrated Motor-Drives
PERFORMANCE (2-STACK MODELS)
www.alliedmotion.com
© Allied Motion Technologies Inc.
Issued: October 10, 2013
Specifications subject to change without notice
Brushless DC Motor-Drives
EnduraMax 75i Series Brushless Integrated Motor-Drives
PERFORMANCE (2-STACK MODELS)
www.alliedmotion.com
© Allied Motion Technologies Inc.
Issued: October 10, 2013
Specifications subject to change without notice
Brushless DC Motor-Drives
EnduraMax 75i Series Brushless Integrated Motor-Drives
SPECIFICATIONS (5-STACK MODELS)
EMI-075Q5xxx
DC Input Voltage [VDC ± 15%]
Cont. Torque [Nm (oz-in)]
Cont. Torque (fan cooled models) [Nm (oz-in)]
Peak Torque [Nm (oz-in)](1)
Rated Speed [RPM]
Rated Speed (fan cooled models) [RPM]
No-load Speed [RPM]
Cont. Power [W (HP)](2)
Cont. Power (fan cooled models) [W (HP)](2)
DC Input Current [ADC]
DC Input Current (fan cooled models) [ADC]
Thermal Resistance [°C/W]
Power Derating Factor [W/°C (W/°F)]
Motor Rotor Inertia [E-5 kg-m2 (oz-in-sec2)]
Brake Inertia [E-5 kg-m2 (oz-in-sec2)]
Weight [kg (lb)]
Weight of Brake [kg (lb)]
Amplifier Type
Current (Torque) Loop Type
Velocity Loop
Position Loop
Analog Input
Analog Output
Setup Port
Bus Port (Option)
Digital I/O
Encoder
Protection Features
Ambient Storage Temperature
EMI-075R5xxx
Low Speed
High Speed
12
0.34 (48)
0.52 (73)
1.13 (160)
3620
3400
4020
128 (0.17)
183 (0.25)
13.7
20.0
1.50
N/A
EMI-075G5xxx
Low Speed
High Speed
24
48
0.55 (79)
0.88 (125)
0.70 (100)
0.72 (103)
0.91 (129)
0.74 (105)
1.66 (235)
2.82 (400)
2.12 (300)
4150
2300
4050
3950
2300
4000
4550
2900
4550
240 (0.32)
215 (0.28)
300 (0.40)
300 (0.40)
220 (0.29)
310 (0.41)
12.2
6.1
7.6
15.5
6.3
8.0
1.65
1.93
2.13
1.98 (1.10)
0.79 (0.44)
3.50 (1.94)
2.48 (0.0035)
0.27 (0.0004) additional inertia with brake option
1.24 (2.73)
0.15 (0.33)
PWM (20 kHz) 4-quadrant control
DQ PI, 100 µs update time
PID / PDF 200 µs update time
PFF, 500 µs update time (position control through CANopen or Modbus channel only)
Primary analog input: ±10VDC, 10kΩ, 12-bit resolution
0 - 3.3 V, 10 mA max.
RS-232, 460 kBd for setup and tuning using IN Control software on a PC
Isolated CANopen or Modbus RTU, two-wire, half-duplex over RS-485
 6 inputs (e.g. CW, CCW limits, Enable): +3 to +60 V (high); 0 to 0.5 V (low) at 3 mA nominal draw
 3 outputs (e.g. Fault): open collector, +60 V max., 100 mA max. sink
 Type: Magnetic, integrated
 Line count: 1024 per rev; effective resolution: 4096 ppr after internal quadrature interpolation
 Accuracy: ±0.5 degree
 Over voltage detection
 Drive over-temperature
 Short-circuit and reverse polarity protection
 IP50, (IP67 optional)
 I2T current foldback
-40 to 125 °C (-40 to 257 °F)
0.76 (108)
0.82 (117)
2.47 (350)
2250
2150
2800
180 (0.24)
185 (0.25)
10.3
10.5
1.91
0.87 (0.48)
(1) Maximum of 4 sec.
(2) With motor mounted to aluminum plate 200 x 200 x 10 mm (8 x 8 x 0.375 in) at 23 ºC (derate motor power above 23 ºC ambient temperature)
Model No.
EMI-075Q5xxx Models
(“xxx” in
Model No.)
068
069
070
071
072
073
074
075
076
077
078
079
080
081
082
083
084
085
IP67
Sealing
Brake
Fan
CANopen
Modbus
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Low Speed High Speed
Model No. Model No.
(“xxx” in
(“xxx” in
Model No.) Model No.)
028
029
034
035
036
037
038
039
040
041
042
043
044
045
046
047
048
049
050
051
052
053
054
055
056
057
058
059
060
061
062
063
064
065
066
067
EMI-075R5xxx and EMI-075G5xxx Models
Brake
Fan
IP67
Sealing
CANopen
Modbus
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
www.alliedmotion.com
© Allied Motion Technologies Inc.
Issued: October 10, 2013
Specifications subject to change without notice
Brushless DC Motor-Drives
EnduraMax 75i Series Brushless Integrated Motor-Drives
PERFORMANCE (5-STACK MODELS)
www.alliedmotion.com
© Allied Motion Technologies Inc.
Issued: October 10, 2013
Specifications subject to change without notice
Brushless DC Motor-Drives
EnduraMax 75i Series Brushless Integrated Motor-Drives
PERFORMANCE (5-STACK MODELS)
www.alliedmotion.com
© Allied Motion Technologies Inc.
Issued: October 10, 2013
Specifications subject to change without notice
Brushless DC Motor-Drives
EnduraMax 75i Series Brushless Integrated Motor-Drives
SPECIFICATIONS (8-STACK MODELS)
EMI-075Q8xxx
DC Input Voltage [VDC ± 15%]
Cont. Torque [Nm (oz-in)]
Cont. Torque (fan cooled models) [Nm (oz-in)]
Peak Torque [Nm (oz-in)](1)
Rated Speed [RPM]
Rated Speed (fan cooled models) [RPM]
No-load Speed [RPM]
Cont. Power [W (HP)](2)
Cont. Power (fan cooled models) [W (HP)](2)
DC Input Current [ADC]
DC Input Current (fan cooled models) [ADC]
Thermal Resistance [°C/W]
Power Derating Factor [W/°C (W/°F)]
Motor Rotor Inertia [E-5 kg-m2 (oz-in-sec2)]
Brake Inertia [E-5 kg-m2 (oz-in-sec2)]
Weight [kg (lb)]
Weight of Brake [kg (lb)]
Amplifier Type
Current (Torque) Loop Type
Velocity Loop
Position Loop
Analog Input
Analog Output
Setup Port
Bus Port (Option)
Digital I/O
Encoder
Protection Features
Ambient Storage Temperature
EMI-075R8xxx
Low Speed
High Speed
12
0.45 (63)
0.49 (70)
1.45 (205)
2790
2730
3125
130 (0.17)
141 (0.19)
14.0
15.3
1.30
N/A
EMI-075G8xxx
Low Speed
High Speed
24
48
0.70 (100)
1.27 (180)
0.95 (135)
0.93 (132)
1.36 (193)
1.13 (161)
2.19 (310)
3.81 (540)
3.81 (540)
3150
1900
3250
3000
1850
3100
3550
2350
3700
235 (0.31)
255 (0.34)
325 (0.43)
295 (0.39)
265 (0.35)
370 (0.49)
11.9
7.1
8.1
15.6
7.5
9.6
1.70
1.48
1.00
1.66 (0.92)
2.01 (1.12)
3.35 (1.86)
3.35 (0.0048)
0.27 (0.0004) additional inertia with brake option
1.50 (3.30)
0.15 (0.33)
PWM (20 kHz) 4-quadrant control
DQ PI, 100 µs update time
PID / PDF 200 µs update time
PFF, 500 µs update time (position control through CANopen or Modbus channel only)
Primary analog input: ±10VDC, 10kΩ, 12-bit resolution
0 - 3.3 V, 10 mA max.
RS-232, 460 kBd for setup and tuning using IN Control software on a PC
Isolated CANopen or Modbus RTU, two-wire, half-duplex over RS-485
 6 inputs (e.g. CW, CCW limits, Enable): +3 to +60 V (high); 0 to 0.5 V (low) at 3 mA nominal draw
 3 outputs (e.g. Fault): open collector, +60 V max., 100 mA max. sink
 Type: Magnetic, integrated
 Line count: 1024 per rev; effective resolution: 4096 ppr after internal quadrature interpolation
 Accuracy: ±0.5 degree
 Over voltage detection
 Drive over-temperature
 Short-circuit and reverse polarity protection
 IP50, (IP67 optional)
 I2T current foldback
-40 to 125 °C (-40 to 257 °F)
1.00 (142)
1.16 (165)
3.18 (450)
1850
1750
2300
195 (0.26)
215 (0.28)
10.6
12.3
1.92
1.17 (0.65)
(1) Maximum of 4 sec.
(2) With motor mounted to aluminum plate 200 x 200 x 10 mm (8 x 8 x 0.375 in) at 23 ºC (derate motor power above 23 ºC ambient temperature)
Model No.
EMI-075Q8xxx Models
(“xxx” in
Model No.)
006
047
048
049
050
051
052
053
054
055
056
057
058
059
060
061
062
063
IP67
Sealing
Brake
Fan
CANopen
Modbus
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Low Speed High Speed
Model No. Model No.
(“xxx” in
(“xxx” in
Model No.) Model No.)
007
008
013
014
015
016
017
018
019
020
021
022
023
024
025
026
027
028
029
030
031
032
033
034
035
036
037
038
039
040
041
042
043
044
045
046
EMI-075R8xxx and EMI-075G8xxx Models
Brake
Fan
IP67
Sealing
CANopen
Modbus
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
www.alliedmotion.com
© Allied Motion Technologies Inc.
Issued: October 10, 2013
Specifications subject to change without notice
Brushless DC Motor-Drives
EnduraMax 75i Series Brushless Integrated Motor-Drives
PERFORMANCE (8-STACK MODELS)
www.alliedmotion.com
© Allied Motion Technologies Inc.
Issued: October 10, 2013
Specifications subject to change without notice
Brushless DC Motor-Drives
EnduraMax 75i Series Brushless Integrated Motor-Drives
PERFORMANCE (8-STACK MODELS)
www.alliedmotion.com
© Allied Motion Technologies Inc.
Issued: October 10, 2013
Specifications subject to change without notice
Brushless DC Motor-Drives
EnduraMax 75i Series Brushless Integrated Motor-Drives
DIMENSIONS
MODEL
EMI-075X2xxx
EMI-075X5xxx
EMI-075X8xxx
Length A
[in (mm)]
2.913 (74)
3.464 (88)
4.015 (102)
Length A
with Brake
[in (mm)]
4.613 (117.2)
5.164 (131.2)
5.715 (145.2)
www.alliedmotion.com
© Allied Motion Technologies Inc.
Issued: October 10, 2013
Specifications subject to change without notice
Brushless DC Motor-Drives
EnduraMax 75i Series Brushless Integrated Motor-Drives
ELECTRICAL CONNECTIONS
J1
J2
User I/O (J2)
Motor Power (J1)
J3
CANopen or Modbus (J3)
Pin
Function
Pin
Function
Pin
Function
1
DC Power (–)
1
INPUT 1
1
Modbus COMMON
2
DC Power (+)
2
INPUT 2
2
CANL
3
INPUT 3
3
CAN COM
4
INPUT 4
4
Modbus Tx / Rx (-)
5
Analog Input 1 (+)
5
6
INPUT 5
6
7
INPUT 6
7
CANH
8
RS232 Rx / RS485 (–)
8
Modbus Tx / Rx (+)
9
OUTPUT 1
9
10
Analog Input 1 (–)
11
OUTPUT 2
12
OUTPUT 3
13
RS232 Tx / RS485 (+)
Mate:
Konmek PS400N2WK2FTB0
Sealed Mate:
Konmek PS400N2WK2FTB0 / HW1-1
14
COMMON
15
Analog Output
CANV+
Mate:
Konmek DS0-09FTB0
Sealed Mate:
Konmek DS0-09FTB0 w/
HW1-1 shroud
Mate:
Konmek HS0-15FTB0
Sealed Mate:
Konmek HS0-15FTB0 w/
HW1-1 shroud
www.alliedmotion.com
© Allied Motion Technologies Inc.
Issued: October 10, 2013
Specifications subject to change without notice
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