IEEE Std 1101.11-1998 IEEE Std 1101.11-1998 IEEE Standard for Mechanical Rear Plug-in Units SpeciÞcations for Microcomputers Using IEEE 1101.1 and IEEE 1101.10 Equipment Practice IEEE Computer Society Sponsored by the Bus Architecture Standards Committee 30 June 1998 SH94609 To order IEEE standardsÉ Call 1. 800. 678. IEEE (4333) in the US and Canada. Outside of the US and Canada: 1. 732. 981. 0600 To order by fax: 1. 732. 981. 9667 IEEE business hours: 8 a.m.Ð4:30 p.m. (EST) For on-line access to IEEE standards informationÉ Via the World Wide Web: http://standards.ieee.org/ Via ftp: stdsbbs.ieee.org ISBN 0-7381-0179-6 IEEE Std 1101.11-1998 IEEE Standard for Mechanical Rear Plug-in Units SpeciÞcations for Microcomputers Using IEEE 1101.1 and IEEE 1101.10 Equipment Practice Sponsor Bus Architecture Standards Committee of the IEEE Computer Society Approved 21 May 1998 IEEE-SA Standards Board Abstract: Additional dimensions that will ensure mechanical interchangeability of subracks and plug-in units based on IEEE P1101.1 (D1.0, 1997), IEEE Std 1101.10-1996, and the environmental requirements of IEC 61587-1 (May 1998-Draft) and IEC 61587-3 (May 1998-Draft) are specified. Keywords: backplane, compatibility, connector, inline configuration, inspection dimension, plug-in unit, printed board, shroud, subrack The Institute of Electrical and Electronics Engineers, Inc. 345 East 47th Street, New York, NY 10017-2394, USA Copyright © 1998 by the Institute of Electrical and Electronics Engineers, Inc. All rights reserved. Published 1998. Printed in the United States of America. ISBN 0-7381-0179-6 No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written permission of the publisher. IEEE Standards documents are developed within the IEEE Societies and the Standards Coordinating Committees of the IEEE Standards Association (IEEE-SA) Standards Board. Members of the committees serve voluntarily and without compensation. They are not necessarily members of the Institute. 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The IEEE shall not be responsible for identifying patents for which a license may be required by an IEEE standard or for conducting inquiries into the legal validity or scope of those patents that are brought to its attention. Authorization to photocopy portions of any individual standard for internal or personal use is granted by the Institute of Electrical and Electronics Engineers, Inc., provided that the appropriate fee is paid to Copyright Clearance Center. To arrange for payment of licensing fee, please contact Copyright Clearance Center, Customer Service, 222 Rosewood Drive, Danvers, MA 01923 USA; (978) 750-8400. Permission to photocopy portions of any individual standard for educational classroom use can also be obtained through the Copyright Clearance Center. Introduction (This introduction is not part of IEEE Std 1101.11-1998, IEEE Standard for Mechanical Rear Plug-in Units SpeciÞcations for Microcomputers Using IEEE 1101.1 and IEEE 1101.10 Equipment Practice.) Despite the push for metriÞcation, the ÒEuroboardÓ (19 in based) continues to be the leading choice for the industrial mechanical equipment practice, and is accepted throughout the world for all kinds of electronics applications. Among these are all major bus architectures, such as VME, CompactPCI¨, etc. This is why the Computer SocietyÕs Technical Committee on Microcomputers and Microprocessors found it appropriate to create an IEEE standard which further expands upon IEEE P1101.1 (D1.0, 1997) and the IEC 60297-... series of standards, ÒDimensions of Mechanical Structures of the 482.6 mm (19 in) Series,Ó [IEC 60297-3 (1984-01) and IEC 60297-4 (1995-03)] for rear plug-in units. This standard is an extension of IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996 (submitted to the IEC) and deÞnes the mechanical rear plug-in unit sizes and interface details. At the time this standard was completed, the P1101.11 Working Group had the following membership: Eike Waltz, Chair Frank Hom, Secretary Ralf Behrens Paul Denomme Robert W. Downing Jean-Jacque Dumont Wayne P. Fischer Tad Kubic Paul Mazura David Moore Peter G. Odell Gunter Pape Elwood T. Parsons Holly SherÞnski Michael G. Thompson Sue Wong David L. Wright The following persons were on the balloting committee: Ghassan A. Abbas Malcolm J. Airst Ray S. Alderman Harry A. Andreas Keith D. Anthony Edmund H. Baulsir Martin Blake Ralf Bokaemper David Brearley Charles Brill C. H. Chen Copyright © 1998 IEEE. All rights reserved. Robert W. Downing Jean-Jacque Dumont Wayne P. Fischer Kenneth C. Heck Roger Hinsdale Frank Hom Conrad A. Laurvick Gerald E. Laws Rollins Linser Gary S. Manchester Joseph R. Marshall Thanos Mentzelopoulos Gene E. Milligan Klaus-Dieter Mueller Michael Munroe Joe P. Norris Peter G. Odell Elwood T. Parsons Hermann H. Strass Michael G. Thompson Robert C. Tripi Bruce Wallace David L. Wright iii The Þnal conditions for approval of this standard were met on 21 May 1998. This standard was conditionally approved by the IEEE-SA Standards Board on 19 March 1998, with the following membership: Richard J. Holleman, Chair Satish K. Aggarwal Clyde R. Camp James T. Carlo Gary R. Engmann Harold E. Epstein Jay Forster* Thomas F. Garrity Ruben D. Garzon Donald N. Heirman, Vice Chair Judith Gorman, Secretary L. Bruce McClung Louis-Fran•ois Pau Ronald C. Petersen Gerald H. Peterson John B. Posey Gary S. Robinson Hans E. Weinrich Donald W. Zipse James H. Gurney Jim D. Isaak Lowell G. Johnson Robert Kennelly E. G. ÒAlÓ Kiener Joseph L. KoepÞnger* Stephen R. Lambert Jim Logothetis Donald C. Loughry *Member Emeritus Catherine K.N. Berger IEEE Standards Project Editor CompactPCI is a registered trademark of the PCI Industrial Computer Manufacturers Group. iv Copyright © 1998 IEEE. All rights reserved. Contents 1. Overview.............................................................................................................................................. 1 1.1 Scope............................................................................................................................................ 1 1.2 Purpose......................................................................................................................................... 2 2. References............................................................................................................................................ 2 3. Terminology......................................................................................................................................... 3 3.1 Abbreviations............................................................................................................................... 3 3.2 Special word usage ...................................................................................................................... 3 4. General arrangement............................................................................................................................ 4 5. Relationships of front and rear plug-in units ....................................................................................... 5 5.1 The in-line configuration, non-EMC and EMC........................................................................... 5 6. Rear mounted plug-in unit printed board (Euroboard) sizes ............................................................... 6 6.1 Board height................................................................................................................................. 7 6.2 Board depth.................................................................................................................................. 7 6.3 Rear mounted plug-in unit inspection dimensions....................................................................... 7 7. Connector orientation, pin labeling, and printed board component view............................................ 9 8. Subrack rear attachment plane ........................................................................................................... 10 9. Rear backplane mounted plug-in unit fixed connector relationship .................................................. 11 10. Rear subrack connector (backplane mounted) shroud orientation..................................................... 12 10.1 Connector shroud orientation..................................................................................................... 12 11. Backplane bow and support ............................................................................................................... 12 12. Connector performance...................................................................................................................... 13 13. Connector alignment.......................................................................................................................... 13 14. Rear mounted plug-in unit cooling consideration.............................................................................. 13 15. Front and rear plug-in unit front panel protective ground ................................................................. 13 15.1 Mechanical design ..................................................................................................................... 13 15.2 Requirement............................................................................................................................... 13 15.3 Resistance .................................................................................................................................. 13 15.4 Minimum galvanic compatibility and contact operations.......................................................... 14 15.5 Pass criteria ................................................................................................................................ 14 Annex A (normative) Inspection Dimensions for Subracks and Associated Plug-in Units in Accordance with IEEE 1101.1, IEEE 1101.10 and IEEE Draft P1101.11 Using the IEC 61076-4-101 Connector Series ............................................................................................. 15 Annex B (informative) Bibliography .......................................................................................................... 21 Copyright © 1998 IEEE. All rights reserved. v IEEE Standard for Mechanical Rear Plug-in Units SpeciÞcations for Microcomputers Using IEEE 1101.1 and IEEE 1101.10 Equipment Practice 1. Overview 1.1 Scope This standard may be applied in all Þelds of electronics where equipment and installations are required to conform to the 482.6 mm (19 in) equipment practice [based on IEEE P1101.1 (D1.0, 1997),1 IEEE Std 1101.10-1996, IEC 60297-3 (1984-01) [B4]2, and IEC 60297-4 (1995-03) [B5]] for mounting in equipment according to ANSI/EIA 310-D-1992 [B1] and IEC 60297-1 (1986-01) [B3] (see Figure 1). This standard covers subracks equipped with front mounted plug-in units in accordance with IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996, and provides for additional rear mounted plug-in units in the same subrack. This standard permits other suitable IEC connector-related dimensions to be added (see Annex A). 1.1.1 Dimensions of printed boards This standard covers an additional range of printed board (PB) sizes suitable for subrack rear mounted plugin units [based on IEEE P1101.1 (D1.0, 1997), IEEE Std 1101.10-1996, IEC 60297-3 (1984-01) [B4], and IEC 60297-4 (1995-03) [B5]] for mounting in equipment according to ANSI/EIA 310-D-1992 [B1] and IEC 60297-1 (1986-09) [B3]. 1.1.2 Dimensions of subracks This standard covers additional dimensions, according to IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996, for subracks with rear mounted plug-in units. 1.1.3 Dimensions of backplanes This standard covers limits of backplane thickness, according to IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996, when installed in subracks with rear mounted plug-in units. 1Information 2The on references can be found in Clause 2. numbers in brackets preceded by the letter B correspond to those of the bibliography in Annex B. Copyright © 1998 IEEE. All rights reserved. 1 IEEE Std 1101.11-1998 IEEE STANDARD FOR MECHANICAL REAR PLUG-IN UNITS SPECIFICATIONS FOR 1.1.4 Choice of connectors This standard refers only to connectors in accordance with IEC 60603-2 (1995-09) [B6] and as referenced in IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996. Other IEC connectors may be used by themselves or mixed with IEC 60603-2 connectors. This standard deÞnes inspection dimensions required for IEC 60603-2 and IEC 61076-4-1xx connectors. Inspection dimensions for the IEC 61076-4-101 series of connectors may be found in Annex A. This standard also deÞnes the difference between a front plug-in unit connector and a rear plug-in unit connector (see Figure 6). 1.1.5 Rear connector shrouds This standard deÞnes the dimensions of compatible connector shrouds. 1.1.6 Front and rear plug-in unit front panel protective ground This standard deÞnes mechanical interface and electrical test requirements for input/output (I/O) plug-in unit protective ground protection with reference to IEC 60950 (1991-10) [B8]. 1.2 Purpose The purpose of this standard is to specify additional dimensions that, when followed, will ensure mechanical interchangeability of subracks and plug-in units based on IEEE Std 1101.10-1996 and the environmental requirements of IEC 61587-1 (May 1998-Draft) and IEC 61587-3 (May 1998-Draft). NOTEÑIEEE P1101.1 (D1.0, 1997), IEC 60297-3 (1984-01), and IEC 60297-4 (1995-03) subrack systems not complying with these additional standard requirements have limited compatibility. 2. References This standard shall be used in conjunction with the following publications. When they are superseded by an approved revision, the revision shall apply. The users of this standard are required to be familiar with IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996. IEC 61587-1 (May 1998-Draft), Climatic, mechanical tests and safety aspects for racks, subracks for the IEC 60917-...and IEC 60297-... Series.3 IEC 61587-3 (May 1998-Draft), Electromagnetic shielding performance tests for cabinets, racks and subracks for the IEC 60917-... and 60297-...Series. IEEE P1101.1 (D1.0, 1997), DRAFT Standard for Mechanical Core SpeciÞcation for Microcomputers Using IEC (60)603.2 Connectors.4 IEEE Std 1101.10-1996, IEEE Standard for Additional Mechanical SpeciÞcations for Microcomputers Using the IEEE 1101.1-1991 Equipment Practice.5 3IEC publications are available from IEC Sales Department, Case Postale 131, 3, rue de VarembŽ, CH-1211, Gen•ve 20, Switzerland/ Suisse. IEC publications are also available in the United States from the Sales Department, American National Standards Institute, 11 West 42nd Street, 13th Floor, New York, NY 10036, USA. 4This IEEE standards project was not approved by the IEEE Standards Board at the time this publication went to press. For information about obtaining a draft, contact the IEEE. 5IEEE publications are available from the Institute of Electrical and Electronics Engineers, 445 Hoes Lane, P.O. Box 1331, Piscataway, NJ 08855-1331, USA. 2 Copyright © 1998 IEEE. All rights reserved. MICROCOMPUTERS USING IEEE 1101.1 AND IEEE 1101.10 EQUIPMENT PRACTICE IEEE Std 1101.11-1998 3. Terminology 3.1 Abbreviations and acronyms Da Db Dc Dg DT 2 EMC FSC HP I/O PB PFC PiU RDc RDx RFC RSC U dimension between front panel mounting hole and connector mounting hole printed board depth dimension inspection dimension for subrack front mounted PiUs dimension between front panel mounting hole and rear end solder side cover mounting holes inspection dimension of plug-in unit assembly electromagnetic compatibility Þxed subrack connector horizontal pitch of 5.08 mm input/output printed board plug-in unit free connector plug-in unit inspection dimension for subrack rear mounted PiUs inspection dimension for shroud positioning rear free connector rear subrack connector (backplane mounted) subrack height measured in units of 44.45 mm (1.75 in) 3.2 Special word usage may: A keyword indicating ßexibility of choice with no implied preference. shall: A keyword indicating a mandatory requirement. should: A keyword indicating ßexibility of choice with a strongly preferred implementation. complementary: A keyword indicating that there is no standard as yet deÞned; however, the product is in design or is available. Although the product relates to the referred standard, it may differ or expand mechanically and/or electrically in certain areas of the standard. Copyright © 1998 IEEE. All rights reserved. 3 IEEE Std 1101.11-1998 IEEE STANDARD FOR MECHANICAL REAR PLUG-IN UNITS SPECIFICATIONS FOR 4. General arrangement Generally, subracks featuring rear plug-in units are also equipped with front plug-in units and/or Þller panels in accordance with IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996. The front and rear plug-in unit PBs are Òin-line,Ó meaning that there is no offset between the front and rear PBs. (The component side 1 of the front and rear PB are in the same mechanical plane). NOTES 1ÑThe drawings in this standard are not intended to indicate design. 2ÑAll dimensions are given in millimeters. 3ÑAll drawings in this standard are shown in Þrst angle projection according to ISO 1101-1983 [B12]. 4ÑDimensions appearing in parentheses ( ) are for reference only, and are deÞned in the stated documents. 5ÑTerminology follows IEC 60050 [B2] and IEC 60916 (1988-07) [B7]. Component side 1 Rear mounted plug-in units EMC or non-EMC Component side 1 Handle Handle Front mounted plug-in units EMC or non-EMC Figure 1ÑGeneral arrangement 4 Copyright © 1998 IEEE. All rights reserved. MICROCOMPUTERS USING IEEE 1101.1 AND IEEE 1101.10 EQUIPMENT PRACTICE IEEE Std 1101.11-1998 5. Relationships of front and rear plug-in units There are two possible ways to mount rear plug-in units into a subrack while providing for front and additional rear plug-in units. They are as follows: a) b) The in-line conÞguration, which is preferred (see Figure 2). The offset conÞguration, which is not detailed in this standard (see Figure 2). This standard will only focus on the dimensional interchangeability of the in-line conÞguration. Figure 2ÑThe in-line versus the offset conÞguration 5.1 The in-line conÞguration, non-EMC and EMC The in-line conÞguration (see Figure 3) allows the front plug-in unit and the rear plug-in unit to be mechanically coplanar. It also allows the subrackÕs front plug-in units and front Þller panels, as standardized in IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996, to be mechanically mounted on the rear of the subrack (not necessarily electrically). At the same time, this conÞguration permits 3 row IEC 60603-2 C-type connectors to be mixed with 5 row IEC 61076-4-1xx connectors. Copyright © 1998 IEEE. All rights reserved. 5 IEEE Std 1101.11-1998 IEEE STANDARD FOR MECHANICAL REAR PLUG-IN UNITS SPECIFICATIONS FOR Figure 3ÑIn-line front and rear non-EMC and EMC plug-in units 6. Rear mounted plug-in unit printed board (Euroboard) sizes IEEE 1101.1 board depths are (100) mm, (160) mm, (220) mm, (280) mm, (340) mm, and (400) mm increments of 60 mm. For rear mounted plug-in units greater than 160 mm, the same depth increments apply (not shown in Figure 4). For depths less than 160 mm, the increment is 20 mm (see Table 1). Table 1ÑRear mounted plug-in unit board depth (see Figure 4) (Db +0/Ð0.3) (Da ± 0.1) 60 80 (100) 120 140 (160) 53.67 73.67 (93.67) 113.67 133.67 (153.67) NOTEÑFor all dimensions in parentheses ( ), see IEEE P1101.1 (D1.0, 1997). 6 Copyright © 1998 IEEE. All rights reserved. IEEE Std 1101.11-1998 MICROCOMPUTERS USING IEEE 1101.1 AND IEEE 1101.10 EQUIPMENT PRACTICE Figure 4ÑRear mounted plug-in unit board matrix 6.1 Board height For rear mounted plug-in unit PB heights, see Figure 4 and IEEE P1101.1 (D1.0, 1997). 6.2 Board depth For additional board depth, see Figure 4 and IEEE P1101.1 (D1.0, 1997). NOTEÑAll sizes as per IEEE P1101.1 (D1.0, 1997) are permitted. 6.3 Rear mounted plug-in unit inspection dimensions The rear mounted plug-in unit inspection dimensions are deÞned in Table 2. Table 2ÑRear mounted plug-in unit inspection dimensions (see Figure 5) (Db) 60 80 (100) 120 140 (160) (DT 2 ±0.4) Type R 3row IEC 60603-2 69.88 89.88 109.88 129.88 149.88 169.88 (DT 2 ±0.4) Type R 5row IEC 61076-4-1xx 72.38 92.38 112.38 132.38 152.38 172.38 NOTEÑFor all dimensions in parentheses ( ), see IEEE P1101.1 (D1.0, 1997). Copyright © 1998 IEEE. All rights reserved. 7 IEEE Std 1101.11-1998 IEEE STANDARD FOR MECHANICAL REAR PLUG-IN UNITS SPECIFICATIONS FOR Inspection dimension (DT 2) PB Rear panel Connector Center line (Db) Fig. 5 Rear Mounted Plug-In Unit Inspection Dimension Demension Figure 5ÑRear mounted plug-in unit inspection dimension 8 Copyright © 1998 IEEE. All rights reserved. MICROCOMPUTERS USING IEEE 1101.1 AND IEEE 1101.10 EQUIPMENT PRACTICE IEEE Std 1101.11-1998 7. Connector orientation, pin labeling, and printed board component view Connectors are generally deÞned as Òfree connectorsÓ (mounted to a plug-in unit) or as ÒÞxed connectorsÓ (mounted to a subrack via a backplane or direct to the rear of the subrack). Figure 6 illustrates the difference between a front plug-in unit connector and a rear plug-in unit connector. All front plug-in unit free connectors are abbreviated as PFC, all rear plug-in unit free connectors are abbreviated as RFC. The subrack Þxed connector interfacing to the front plug-in unit, or Þxed subrack connector, is referred to as FSC. The rear subrack (backplane mounted) connector (rear FSC connector tails are converted to a rear connector by using a shroud) is referred to as RSC. d c b a z (See Note) PB edge 1 2 3 Backplane PB edge Spacer Connector tails Shroud RFC FSC PB edge RSC Rear PB PFC Front PB PB edge NOTEÑThe pin numbering on the connector may show a permanent, molded-in Ò30Ó, Ò31Ó, and Ò32Ó in place of Ò1Ó, Ò2Ó, and Ò3Ó. Figure 6ÑConnector orientation, pin labeling, and PB component view Copyright © 1998 IEEE. All rights reserved. 9 IEEE Std 1101.11-1998 IEEE STANDARD FOR MECHANICAL REAR PLUG-IN UNITS SPECIFICATIONS FOR 8. Subrack rear attachment plane The rear attachment plane is based on the IEC 60603-2 C-type connector and IEC 61076-4-1xx connector with 17 mm tails. The part of the tail that is used as the rear Þxed connector contact pin shall comply with the performance level of the front Þxed connector. The user will rely on the RDx inspection dimension to guarantee interchangeability with the appropriate plug-in unit. The designer will utilize the RDc inspection dimension when choosing or designing connectors in compliance with this standard [based on IEC 60603-2 connectors. See IEEE P1101.1 (D1.0, 1997)]. Other connectors may require a different RDc inspection dimension (see Table 3). Table 3ÑRear mounted plug-in unit subrack inspection dimensions (see Figure 7) (Db) 60 80 (100) 120 140 (160) RDc +0.5 Ð0 82.48 102.48 122.48 142.48 162.48 182.48 RDx ³ Type R 3row IEC 60603-2 70.30 90.30 110.30 130.30 150.30 170.30 RDx ³ Type R 5row IEC 61706-4-1xx 72.80 92.80 112.80 132.80 152.80 172.80 NOTEÑFor all dimensions in parentheses ( ), see IEEE P1101.1 (D1.0, 1997). Figure 7ÑSubrack attachment planes and inspection dimensions for a 17 mm tail connector 10 Copyright © 1998 IEEE. All rights reserved. MICROCOMPUTERS USING IEEE 1101.1 AND IEEE 1101.10 EQUIPMENT PRACTICE IEEE Std 1101.11-1998 9. Rear backplane mounted plug-in unit Þxed connector relationship The purpose of the connector shroud is to convert the tails that protrude out of the back of a subrack (via the backplane) into connector pins (a connector) in accordance to IEC 60603-2 (1995-09) [B6] and IEC 610764-1xx (1998-Draft) [B10] (see Figure 8). The shroud spacer and the shroud bottom thickness (which may or may not include the spacer) are either deÞned by application, or agreed upon between manufacturer and user. See Clause 8 of this standard Figure 8ÑRear backplane mounted connector shroud on 17 mm tails Copyright © 1998 IEEE. All rights reserved. 11 IEEE Std 1101.11-1998 IEEE STANDARD FOR MECHANICAL REAR PLUG-IN UNITS SPECIFICATIONS FOR 10. Rear subrack connector (backplane mounted) shroud orientation 10.1 Connector shroud orientation Connectors according to IEC 60603-2 (1995-09) [B6] and IEC 61076-4-1xx (1998-Draft) [B10] have a permanent, molded-in mating orientation (see Figure 9). This molded-in mating orientation deÞnes the RSC shroud position. ¥ Rear view of backplane Figure 9ÑRSC shroud orientation 11. Backplane bow and support The number and type of connector contact pins used per plug-in unit will deÞne the amount of force exerted on the backplane. If the backplane thickness cannot absorb the connector force, then the backplane must be stiffened. The type of stiffener used is dependent on both the positioning and the number of connectors required on the backplane (available space). NOTEÑThe insertion/extraction deßection/bow of the backplane permitted is to be calculated within the min./max. inspection dimensions of the subrack [see IEEE P1101.1 (D1.0, 1997)]. 12 Copyright © 1998 IEEE. All rights reserved. MICROCOMPUTERS USING IEEE 1101.1 AND IEEE 1101.10 EQUIPMENT PRACTICE IEEE Std 1101.11-1998 12. Connector performance Connectors to IEC 60603-2 (1995-09) [B6] and IEC 61076-4-1xx (1998-Draft) [B10] are designed for different performance classes. The rear backplane connector shroud (connector converted by use of shroud and extended pins from the front connector) must meet the mating area requirements (performance class) of the front mounted connector. Since the use of electronics is permitted on the rear mounted plug-in units, the system designer is cautioned when powering these rear mounted plug-in units. If the rear mounted plug-in unit uses the same pin for power as the front mounted plug-in unit, the total current is the sum of the front mounted plug-in unit and the rear mounted plug-in unit. 13. Connector alignment Space permitting additional connectors without contact pins may be used on a rear mounted plug-in unit to ensure alignment with the connectors. 14. Rear mounted plug-in unit cooling consideration When rear mounted plug-in units are installed the power dissipation needs to be considered. The construction of the subrack should permit airßow management. 15. Front and rear plug-in unit front panel protective ground (See Figures 10 and 11) 15.1 Mechanical design The plug-in unit front panel protective ground pin shall be based on the alignment pin as described in IEEE Std 1101.10-1996 Clause 6. Pin and receptacle shall be in mated condition. 15.2 Requirement There are two requirements of this standard for plug-in unit front panel protective ground [IEC 60950 (199110) [B8] and IEC 61140 (1997-11) [B11]]. They are as follows: a) b) Short term current/resistance (200 A at 100 mW for 5 ms); Continuous current/resistance (25 A at 100 mW continuous). 15.3 Resistance The maximum resistance between the front panel of the plug-in unit and earth ground is 100 mW, and is divided into three parts. They are as follows: a) b) c) 40 mW maximum between the plug-in unit front panel (alignment/protective ground pin) and the subrack (alignment/protective ground pin receptacle); 40 mW maximum between the subrack (alignment/protective ground pin receptacle) and the subrack frame ground; 20 mW maximum between the subrack frame ground and the earth ground. Copyright © 1998 IEEE. All rights reserved. 13 IEEE Std 1101.11-1998 IEEE STANDARD FOR MECHANICAL REAR PLUG-IN UNITS SPECIFICATIONS FOR 15.4 Minimum galvanic compatibility and contact operations Minimum galvanic compatibility between the alignment/protective ground pin and the protector ground receptacle is nickel-to-nickel, meaning both parts are nickel plated at a minimum. The minimum mechanical endurance is 200 contact operations. 15.5 Pass criteria After testing, the assembly tested must be reusable. Figure 10ÑSubrack protective ground receptacle zone Figure 11ÑSubrack front and rear protective ground receptacle position (subrack front view shown) 14 Copyright © 1998 IEEE. All rights reserved. MICROCOMPUTERS USING IEEE 1101.1 AND IEEE 1101.10 EQUIPMENT PRACTICE IEEE Std 1101.11-1998 Annex A (normative) Inspection Dimensions for Subracks and Associated Plug-in Units in Accordance with IEEE 1101.1, IEEE 1101.10 and IEEE Draft P1101.11 Using the IEC 61076-4-101 Connector Series A.1 General overview A.1.1 Annex scope This annex may be applied in all Þelds of electronics where equipment and installations are required to conform to the 482.6 mm (19 in) equipment practice based on IEEE P1101.1 (D1.0, 1997), IEEE Std 1101.101996, IEC 60297-3 (1984-01), and IEC 60297-4 (1995-03). This annex covers subracks equipped with front plug-in units in accordance with IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996, and provides for additional rear mounted plug-in units in the same subrack. A.1.1.1 Choice of connectors This annex refers only to connectors in accordance with IEC 61076-4-101 (1995-05) [B9], with references to IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996. Other suitable connectors may be mixed with IEC 61076-4-101 connectors on the same backplane. This annex deÞnes only the inspection dimensions required for IEC 61076-4-101 compatible connectors. A.1.1.2 Rear connector shrouds This annex deÞnes the positioning and interface dimensions of compatible connector shrouds. A.1.2 Annex purpose The purpose of this annex is to specify dimensions that will ensure mechanical interchangeability of subracks and plug-in units based on IEEE P1101.1 (D1.0, 1997), IEEE Std 1101.10-1996, IEEE 1101.11-1998, IEC 60297-3 (1984-01), and IEC 60297-4 (1995-03), using IEC 61076-4-101 based connectors as well as IEC 61587-1 (May 1998-Draft) and IEC 61587-3 (May 1998-Draft) environmental requirements. A.1.3 Subrack front and rear mounted plug-in units This annex speciÞes additional features required to mount front and rear mounted plug-in units in subracks [based on IEC 60297-3 (1984-01) [B4], IEC 60297-4 (1995-03) [B5], IEEE P1101.1 (D1.0, 1997), and IEEE Std 1101.10-1996] that are based on the connector dependent dimensions of the IEC 61076-4-101 connector series. Applications may route user-deÞned input/output (I/O) through the subrack Þxed connectors (16 mm tail backplane mounted connectors) out of the rear of the subrack via rear mounted plug-in units. The typically front mounted plug-in unit printed board (PB) sizes (in increments of 60 mm), as deÞned in IEC 60297-3 (1984-01) [B4], IEC 60297-4 (1995-03) [B5], and IEEE P1101.1 (D1.0, 1997), have been expanded upon in order to make them suitable for rear mounted plug-in unit applications (in increments of 20 mm). See Clause 6 of this standard. Copyright © 1998 IEEE. All rights reserved. 15 IEEE Std 1101.11-1998 IEEE STANDARD FOR MECHANICAL REAR PLUG-IN UNITS SPECIFICATIONS FOR Figure A.1ÑArrangement for subrack front/rear mounted plug-in units A.1.4 Front mounted plug-in unit inspection dimensions based on IEC 61076-4-101 connectors (2 mm) The front mounted plug-in unit inspection dimensions are deÞned in Table A.1. Table A.1ÑFront mounted plug-in unit inspection dimensions (see Figure A.2) (Db) DT 2 ±0.4 Dg ± 0.1 100 160 220 280 340 400 111.74 171.74 231.74 291.74 351.74 411.74 76.5 136.5 196.5 256.5 316.5 376.5 NOTES 1ÑThe Dg dimension is used for mounting the solder side cover. 2ÑFor all dimensions in parentheses ( ), see IEEE P1101.1 (D1.0, 1997). 16 Copyright © 1998 IEEE. All rights reserved. IEEE Std 1101.11-1998 MICROCOMPUTERS USING IEEE 1101.1 AND IEEE 1101.10 EQUIPMENT PRACTICE Figure A.2ÑFront mounted plug-in unit inspection dimensions for IEC 61076-4-101 connectors A.1.5 Rear mounted plug-in unit inspection dimensions based on IEC 61076-4-101 connectors (2 mm) The rear mounted plug-in unit inspection dimensions are deÞned in Table A.2. Table A.2ÑRear mounted plug-in unit inspection dimensions (see Figure A.3) (Db) 60 80 (100) 120 140 (160) DT 2 ±0.4 71.74 91.74 111.74 131.74 151.74 171.74 Dg ± 0.1 36.5 56.5 76.5 96.5 116.5 136.5 NOTES 1ÑThe Dg dimension is used for mounting the solder side cover. 2ÑFor all dimensions in parentheses ( ), see IEEE P1101.1 (D1.0, 1997). Copyright © 1998 IEEE. All rights reserved. 17 IEEE Std 1101.11-1998 IEEE STANDARD FOR MECHANICAL REAR PLUG-IN UNITS SPECIFICATIONS FOR Figure A.3ÑRear mounted plug-in inspection dimensions for IEC 61076-4-101 connectors A.1.6 Subrack rear attachment plane The rear attachment plane is based on the IEC 60603-2 connector with 17 mm tails and the IEC 61076-4101 connector with 16 mm tails. The part of the tail that is used as the rear Þxed connector contact pin shall comply with the performance level of the front Þxed connector. The RDx inspection dimension enables the user to inspect interchangeability with the appropriate plug-in unit. The RDc inspection dimension is important for the designer of the subrack and backplane (see Table A.3). Table A.3ÑRear mounted plug-in unit subrack inspection dimensions (see Figure A.4) (Db) 60 80 (100) 120 140 (160) RDc +0.5 Ð0 82.48 102.48 122.48 142.48 162.48 182.48 RDx ³ 72.14 92.14 112.14 132.14 152.14 172.14 NOTEÑFor all dimensions in parentheses ( ), see IEEE P1101.1 (D1.0, 1997). 18 Copyright © 1998 IEEE. All rights reserved. MICROCOMPUTERS USING IEEE 1101.1 AND IEEE 1101.10 EQUIPMENT PRACTICE IEEE Std 1101.11-1998 Figure A.4ÑSubrack attachment planes and inspection dimensions for IEC 61076-4-101 connectors A.1.7 Rear backplane mounted plug-in unit Þxed connector relationship The purpose of the shroud is to convert tails that protrude out of the back of the subrack (via a backplane) into connector pins (a connector) in accordance to IEC 61076-4-101 (1995-05) [B9] (see Figure A.5). The shroud spacer and the shroud bottom thickness (which may or may not include the shroud spacer) are to be agreed upon by between manufacturer and user. A.1.8 Connector alignment Space permitting additional connectors without contacts may be used on a rear mounted plug-in unit to ensure alignment with the connectors. Shrouds with alignment features may also be used. Copyright © 1998 IEEE. All rights reserved. 19 IEEE Std 1101.11-1998 IEEE STANDARD FOR MECHANICAL REAR PLUG-IN UNITS SPECIFICATIONS FOR See Clause A.1.6 of this annex Detail A 0.65±0.16 0.65±0.16 0.5 R 2.0 Cable connector latch 21.18±0.16 21.83 Connector shroud Figure A.5ÑRear backplane mounted connector shroud on 16 mm tails 20 Copyright © 1998 IEEE. All rights reserved. MICROCOMPUTERS USING IEEE 1101.1 AND IEEE 1101.10 EQUIPMENT PRACTICE IEEE Std 1101.11-1998 Annex B (informative) Bibliography [B1] ANSI/EIA 310-D-1992, Racks, Panels, and Associated Equipment. [B2] IEC 60050 International Electrotechnical Vocabulary. [B3] IEC 60297-1 (1986-09), Dimensions of mechanical structures of the 482.6 mm (19 in) series. Part 1: Panels and racks. [B4] IEC 60297-3 (1984-01), Dimensions of mechanical structures of the 482.6 mm (19 in) series. Part 3: Subracks and associated plug-in units. [B5] IEC 60297-4 (1995-03), Dimensions of mechanical structures of the 482.6 mm (19 in) series. Part 4: Subracks and associated plug-in unitsÑAdditional dimensions. [B6] IEC 60603-2 (1995-09), Connectors for frequencies below 3 MHz for use with printed boardsÑPart 2: Detail speciÞcation for two-part connectors with assessed quality, for printed boards, for basic grid of 2.54 mm (0.1 in) with common mounting features. [B7] IEC 60916 (1988-07), Mechanical structures for electronic equipment: Terminology. [B8] IEC 60950 (1991-10), Safety of information technology equipment. [B9] IEC 61076-4-101 (1995-05), Connectors with assessed quality, for use in d.c. low-frequency analogue and in digital high speed data applicationsÑPart 4: Printed board connectorsÑSection 101: Detail speciÞcation for two-part connector modules having a basic grid of 2.0 mm for printed boards and backplanes in accordance with IEC 60917. [B10] IEC 61076-4-1xx, (1998-Draft) Expanded IEC (60)603-2 Type C Connector. [B11] IEC 61140 (1997-11), Protection against electric shockÑCommon aspects for installation and equipment. [B12] ISO 1101: 1983, Extract 1: 1983, Technical drawingÑGeometrical tolerancingÑToleranced characteristics and symbolsÑExamples of indication. Copyright © 1998 IEEE. All rights reserved. 21