PDL 500 SERIES ELECTRICAL ACCESSORIES VERSATILE AND RELIABLE ACCESSORIES, DESIGNED FOR SAFETY AND STYLE. PDL ELECTRICAL ACCESSORIES RTM PDL 500 SERIES... WORLD-LEADING TECHNOLOGY With its leading-edge technology, PDL set a new international standard with the 500 Series - the world’s first front-loading modular system of electrical accessories. In recognition of its innovation and design excellence, the PDL 500 Series won the NZ Designmark Award and was a finalist for the Prince Philip Award. The low-gloss finish of the 500 Series is both attractive and practical and will blend in superbly with any decor. 500 Series accessories are available in black or white. Page 1 Page 2 FEATURES PDL 500 Series - packed with features for quick, easy and safe installation. 1 Designed and manufactured by New Zealanders for New Zealand homes and Front loading mechanisms Front-loading switch modules cannot be pushed back into the wall cavity by frontal impact, saving low-profit maintenance calls while maximising end-user safety. buildings, the 500 Series is contractor friendly. Behind the switch plates are a host of innovative time-saving installation and safety features. 2 The range is designed and engineered to 16 Amp switch rating Switches are rated at 16 Amps as standard. That’s 60% higher than the 10 Amp rating of other brands. ISO 9001 and manufactured to ISO 9002. Extensive testing at an independent Telarc registered laboratory has included electrical and mechanical endurance switching equivalent to 100 years of ordinary use, 3 which gives PDL the confidence to offer a two year warranty on the 500 Series range - Additional loop terminal An additional loop terminal is fitted to the back of all single switches, saving both time and money. double the normal warranty. 4 Backed-off terminal screws All switch and flat-plate socket terminal screws in the 500 Series are backed off for immediate termination bigger terminals provide more room for cable conductors. Page 3 5 Fixing screws attached 7 If a plug is partially pulled out of a 500 Series power socket, the plug pins only remain live while there is a gap of 5mm between the socket face plate and the plug - not enough room for small fingers to touch the live pins. For additional safety, the socket pin holes are fitted with safety shutters. Fixing screws and screw caps are now fitted to an easy-to-remove clip, attached to the back of the plate. Fumbling with screw packs or screws fitted to flush plates is now a thing of the past. 6 Phillips/slotted screw heads Strong on safety 8 Low-gloss finish PDL’s 500 Series plates now feature a low-gloss finish that’s elegant and easy to clean. PDL’s terminal and fixing screws feature Phillips/slotted screw heads which allow fitting and connections to be done faster and more easily. The versatile screw heads accommodate either a Phillips or flat-bladed screwdriver. Page 4 QUALITY MANAGEMENT RECOGNISED BY TELARC & ASTA All product development at PDL Industries is controlled by a quality management system accredited to ISO 9001 and certified by Telarc New Zealand and ASTA UK. ASTA is a significant UK-based certification authority. Independent third party quality systems accreditation reinforces, from an international perspective, the excellence and quality of PDL products. PDL proudly supports New Zealand Both directly and indirectly, PDL Industries is a proud supporter of New Zealand and New Zealanders. Employees, customers and the community as a whole all benefit from PDL’s success. Business growth is good for expanding job prospects both in the number of new jobs and in enhanced career opportunities. Customers benefit from better service and from goods that are competitive, innovative, address their needs more closely and are delivered on time. The community benefits from the flow on effect. Suppliers of goods and services to the expanding company benefit find an increased demand for their own products. From the country’s viewpoint, a successful exporting company such as PDL is a benefit to all. Independent third party testing, your guarantee of quality The design and manufacture of products by PDL Industries has always been backed by third party testing and development facilities. PDL uses Parkside Laboratories, an independent Telarc-registered electrical laboratory for its product testing and Telarc-endorsed test reports to ensure international product acceptance. The laboratory, in addition to ensuring technical quality levels are maintained on existing products, is an essential part of the development of new products, ensuring that PDL maintain the highest possible standards as the latest technological ideas are introduced into our product ranges. This support for product development and an emphasis on testing and retesting prior to product release illustrates PDL Industries’ strong product development discipline, taking the concepts of quality design well into the early design stages and right through to introduction to manufacturing. RTM PDL ELECTRICAL ACCESSORIES SS AL SE ED QU AS REGISTERED SUPPLIER ITY Continuous quality is quality you trust ISO 9002 CERT NO. 11595 NATIONAL ACCREDITATION OF CERTIFICATION BODIES PDL Industries Limited, Telarc Reg. No. 061 registered to ISO 9002. NEW ZEALAND MADE PDL Electrical Accessories are designed and engineered to ISO 9001 in New Zealand by PDL Holdings Engineering Centre and manufactured in New Zealand to ISO 9002 by PDL Industries Ltd. PDL Industries uses an independent Telarc registered electrical laboratory for its product testing to ensure continuous quality. Page 5 INDEX SWITCHES SOCKETS Page Standard Switches _________________ 7 Waterproof Switches, IP56 ___________ 7-8 Waterproof Permanent Connection Unit, IP56 8 Permanent Connection Unit __________ 8 Range Switches ___________________ 8 Dimmer Switches _________________ 9 Key Card Operated Switches__________ 10 Fan Control Switches _______________ 10 Automatic Lighting Sensor Switch _____ 10 Key Lock Switches _________________ 11 Time Switches ____________________ 11 Hot Water Switches ________________ 12 Ceiling Switches ___________________ 12 Surface Switches __________________ 12 Vertical Switched Sockets __________ 23-24 Horizontal Switched Sockets ________ 25-26 Special Sockets for Solid Timber Walls _ 26 Range Socket _____________________ 26 Worktop Switched Sockets___________ 27 Unswitched Socket _________________ 27 Round Plate Sockets________________ 27 Square Plate Sockets _______________ 27 ASSOCIATED ACCESSORIES Shaver Sockets____________________ 28 Threaded Socket___________________ 28 TV Outlet_________________________ 28 SWITCH PLATES Standard Switch Plates______________ Architrave Switch Plates _____________ Worktop Switch Plates ______________ Surface Switch Plates _______________ 13 13 13 14 MULTI-GANG STAINLESS STEEL SWITCH PANELS Stainless Steel Switch Plates _________ 29 Switch Panel Wall Boxes_____________ 29 DATA OUTLET FACE PLATES MOUNTING ACCESSORIES Data/Communication Plates __________ 14 Mounting Brackets _________________ 30 Module Mounting Clips______________ 31 Mounting Blocks & Spacers ________ 31-32 Conversion Plate___________________ 32 Flush Boxes ______________________ 32 SWITCH PLATE MODULES Module Ejector ____________________ 15 Module Shroud____________________ 15 IDC Terminating Tool _______________ 15 Standard Switch Modules___________15-16 Dedicated Switch Modules __________ 16 Buzzer Modules __________________ 16 Illuminated Modules _______________ 17 Blank Modules ___________________ 17 Rotary Switch Modules ____________ 17 Push Button Switch Modules ________ 17 Permanent Connection Module ______ 18 Pull Cord Switch Modules __________ 18 Dimmer Control Modules ___________ 18 Communication Modules ___________18-19 Telephone Jack Modules & Accessories 20 SAFETY SWITCHES & SOCKETS (RCDs) Safety Sockets ____________________ 21 RCD Conversion Plate ______________ 21 Safety Switches ___________________ 22 FLOOR MOUNTED HOUSING Power Tower______________________ 33 MISCELLANEOUS ACCESSORIES Screw Cap _______________________ 33 Junction Boxes ___________________ 33 Terminals ________________________ 33 INDEX BY CATALOGUE NUMBER 500 Series Products ________________ 34 TECHNICAL DATA Wiring Diagrams _________________ 35-38 Page 6 SWITCHES 16A Resistive, 16AX Inductive and 8AX Fluorescent. DC Rating 12A, 12V/24V. Standard Switches comply with Standards: NZS/AS3100, NZS/AS3133 and BS3676. Waterproof switches comply with Standards: NZS/AS3100, NZS/AS3133, BS3676 and AS1939. Waterproof switches meet the requirements of NZECP 2 (Section 4.4.3) of 1 April 1993 and are suitable for installation in Zone 2. Permanent Connection Unit, Range Switches and Dimmer Switches comply with Standards: NZS/AS3100 and NZS/AS3133. STANDARD SWITCHES WATERPROOF SWITCHES, IP56 581 SINGLE SWITCH Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V, 146H, 148V or 148H Mounting Bracket. 1 x 501T included. 581VWP SINGLE WATERPROOF SWITCH Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. 581 581VWP 582 DOUBLE SWITCH Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V, 146H, 148V or 148H Mounting Bracket. 582VWP DOUBLE WATERPROOF SWITCH Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. 582 582VWP 583 TRIPLE SWITCH Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V, 146H, 148V or 148H Mounting Bracket. 581HWP SINGLE WATERPROOF SWITCH Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 146H or Cat 148H Mounting Bracket. 583 581HWP Page 7 WATERPROOF SWITCHES, IP56 Cont... RANGE SWITCHES 582HWP DOUBLE WATERPROOF SWITCH Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 146H or 148H Mounting Bracket. 582HWP 545 & 547 WATERPROOF PERMANENT CONNECTION UNIT, IP56 551VWP WATERPROOF PERMANENT CONNECTION UNIT Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. 579 & 579/2 551VWP PERMANENT CONNECTION UNIT 551 551 PERMANENT CONNECTION UNIT Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c. 16A inductive load, 16A resistive load. Fitted with 581M16 2 Way switch module and 551M2 cord outlet and terminal block. 579H & 579H/2 Page 8 545 SINGLE POLE SWITCH Plate: 118mm x 74 mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 45AX inductive and 45A resistive, 1 Way. Has “E” & “N” loop terminals. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. 545N As for 545 but fitted with neon to indicate "ON". 547 DOUBLE POLE SWITCH Plate: 118mm x 74 mm. Mounting centres: 84mm. Rated at 415V a.c., 45AX inductive and 45A resistive, 1 Way. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. 547N As for 547 but fitted with neon to indicate “ON”. 579 SINGLE POLE SWITCH Plate: 118mm x 74 mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 32A resistive, 32AX inductive. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. 579/2 DOUBLE POLE SWITCH Plate: 118mm x 74 mm. Mounting centres: 84mm. Rated at 400V - 415V a.c., 32A resistive, 32AX inductive. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. 579H SINGLE POLE SWITCH As for Cat 579 but horizontal. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 146H or 148H Mounting Bracket. 579H/2 DOUBLE POLE SWITCH As for Cat 579/2 but horizontal. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 146H or 148H Mounting Bracket. DIMMER SWITCHES 522 & 523 520 522 TOUCH SWITCH DIMMER Plate: 118mm x 74 mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 500W max. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. Not suitable for controlling transformer lighting or fluorescent lamp loads. 522LV TOUCH SWITCH DIMMER Plate: 118mm x 74 mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 400W max. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. Low voltage dimmer for controlling the primary power supply of a transformer operating tungsten halogen low volt lamps. Not suitable for fluorescent lamp loads. 520 ROTARY DIMMER Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 400W max. Fitted with 581M16 2 Way switch module and 520M Rotary Dimmer module. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. 523 TOUCH SWITCH DIMMER, REMOTE Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c. Dimmer operates through complete cycle of full “ON” to maximum Dim by maintaining finger touch. Touching the plate will turn the light “ON” at full illumination. Neon power indicator. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. Provides 2 Way switching when used with Cat 522 or 522LV. 520K ROTARY DIMMER Plate: 118mm x 74mm. Mounting centres 84mm. Rated at 230V - 240V a.c., 1000W max. Page 9 KEY CARD OPERATED SWITCHES 526N AUTOMATIC LIGHTING SENSOR SWITCH 526N KEY CARD SWITCH 2 module switch with neon locator and Key Card. Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c. Fitted with 2 x 581M16 2 Way switch modules and 2 x 500B Module Blanks. Switches can only be operated by the key card which is inserted via the bottom slot. 526KC KEY CARD ONLY For use with 526N. 556 FAN CONTROL SWITCHES 525 FAN CONTROL SWITCH Plate: 118mm x 74 mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 300VA max. Suitable for induction and shaded pole motors. Features adjustable minimum speed control. 525 525X FAN CONTROL SWITCH As for 525 but with an extra 581M16 2 Way switch module. 525X Page 10 556 PIR SENSOR SWITCH Plate: 118mm x 74 mm. Mounting centres: 84mm. Rated at 230V - 240V a.c. 500W max incandescent. 250W max fluorescent. Interior sensor which replaces standard switch and turns lights ON automatically when it senses movement. Field of view - 90° elliptical. Range - 5m forward and 2m either side of centre. Time setting - 20 seconds to 10 minutes. Lux setting - 5 Lux upwards. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. TIME SWITCHES KEY LOCK SWITCHES 532 TIME DELAY SWITCH Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V-240V a.c., 16AX resistive and inductive. Switch operates light and fan together or independently. When light is turned OFF, fan continues for 8 minutes. Fan load 100VA max. 532 568, 568ON & 568OFF 546 UNIVERSAL TIME SWITCH Plate: 118mm x 74 mm. Mounting centres: 84mm. Rated at 230V-240V a.c., 10AX resistive and inductive. Can be set to switch a load either ON or OFF for a selected time period from 1 sec to 31.5 hours. 568 KEY LOCK SWITCH LOCKABLE “ON” OR “OFF” Plate: 118mm x 74 mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 16A, 2 Way. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. 546 568ON KEY LOCK SWITCH LOCKABLE “ON” Plate: 118mm x 74 mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 16A, 2 Way. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. 546R24 568OFF KEY LOCK SWITCH LOCKABLE “OFF” Plate: 118mm x 74 mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 16A, 2 Way. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. Page 11 546R24 ROTARY TIMER with SHIELD Plate: 118mm x 74 mm. Mounting centres: 84mm. Rated at 230V-240V a.c., 16A resistive and 8AX inductive. Programmable Auto – Manual – OFF. N/C and N/O contacts. Time selection increments of 20 minutes to 24 hours. Suits Cat 144 Flush Box. Not suitable for surface mounting. CEILING SWITCHES HOT WATER SWITCHES 548BS 548BS SOLAR WATER HEATER BOOSTER SWITCH Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 20A. Operates when a voltage across the line terminals is present. Provides a boost of electric heat when water usage exceeds the capability of the solar water heating system. 573 PULL CORD SWITCH Plate: 66mm diameter. Mounting centres: 50mm. Rated at 230V - 240V a.c. Fitted with 581M16PS 2 Way Pull Cord Switch module. 16A resistive, 16A inductive, 8AX fluorescent. 573 572 HOT WATER SYSTEM SWITCH Plate: 66mm diameter. Mounting centres: 50mm at 45°. Round surface mounting. Rated at 230V - 240V a.c. Fitted with 580M20HWS 1 Way 20A switch for conduit box mounting. 572 573N 573N NEON PULL CORD SWITCH Plate: 66mm diameter. Mounting centres: 50mm. Rated at 230V - 240V a.c. Fitted with 580M16NPS 1 Way neon Pull Cord Switch module. Neon can be wired: • Permanently ON • ON to indicate ON • ON in the OFF position as a locator. SURFACE SWITCHES 571 ROUND SWITCH SURFACE KIT Plate: 56mm diameter. Mounting centres: 40mm. Rated at 230V - 240V a.c. Made up of 571R with 581M16 2 Way switch module and 530 Round Surface Mounting Block. 574 HOT WATER SYSTEM SWITCH Plate: 79mm x 52mm. Surface mounting. Rated at 230V - 240V a.c. Two fixing points, fitted with 580M20HWS. 1 Way 20A switch. Clamp provided for conduit and flexible cord. 2 x 501T terminals included. 571 574 580D SURFACE SWITCH Plate: 74mm x 74mm x 30mm. Mounting centres: 52mm. Rated at 230V - 240V a.c. 581M16 2 Way switch module in a square deep plate. 574D32 As for 574 but rated at 32A. 574D32 580D Page 12 SWITCH PLATES ARCHITRAVE SWITCH PLATES STANDARD SWITCH PLATES 561VH ONE APERTURE PLATE Plate: 78mm x 32mm. Mounting centres: 62mm. Suits Cat 560 Mounting Block. 581VH ONE APERTURE PLATE Plate: 118mm x 74mm. Mounting centres: 84mm. 582VH TWO APERTURE PLATE As for 581VH but with 2 apertures. 581VH 583VH THREE APERTURE PLATE As for 581VH but with 3 apertures. 561VH 562VH TWO APERTURE PLATE Plate: 78mm x 32mm. Mounting centres: 62mm. Suits Cat 560 Mounting Block. 563VH THREE APERTURE PLATE Plate: 130mm x 32mm. Mounting centres: 114mm. Suits Cat 565 Mounting Block. 584VH FOUR APERTURE PLATE As for 581VH but with 4 apertures. 586VH SIX APERTURE PLATE As for 581VH but with 6 apertures. 563VH 584VH 564VH FOUR APERTURE PLATE Plate: 130mm x 32mm. Mounting centres: 114mm. Suits Cat 565 Mounting Block. WORKTOP SWITCH PLATES 550VHT BLANK JUNCTION PLATE Plate: 118mm x 74mm. Mounting centres: 84mm. Has 3 x 32A terminals attached to the plate. 588VH ONE APERTURE PLATE Plate: 100mm x 48mm. Mounting centres: 80mm. Suits Cat 558 Mounting Bracket and Cat 567S Mounting Block. 550VHT 588VH 550VH BLANK PLATE Plate: 118mm x 74mm. Mounting centres: 84mm. Suits Cat 89 Mounting Block, Cat 144 Flush Box and Cat 145V, 148V or 148H Mounting Bracket. 589VH TWO APERTURE PLATE Plate: 100mm x 48mm. Mounting centres: 80mm. Suits Cat 558 Mounting Bracket and Cat 567S Mounting Block. 550VH 589VH Page 13 SURFACE SWITCH PLATES 573R ONE APERTURE PLATE Plate: 66mm diameter. Mounting centres: 50mm at 45°. Plate can be mounted on round conduit box. 571R ONE APERTURE PLATE Plate: 56mm diameter. Mounting centres: 40mm. Suits Cat 530 Round Mounting Block. 573R 571R DATA OUTLET FACE PLATES DATA/COMMUNICATION PLATES 504VH/1 ONE APERTURE PLATE Plate: 118mm x 74mm. Mounting centres: 84mm. Thinnet plate to suit AMP Ethernet panel connector. 504VH/1 514VH9/1 ONE APERTURE PLATE Plate: 118mm x 74mm. Mounting centres: 84mm. Suits DB9 Panel Mount Outlet. 512VH/1 ONE APERTURE PLATE Plate: 118mm x 74mm. Mounting centres: 84mm. Suits IBM data connection socket. 514VH9/2 TWO APERTURE PLATE As for 514VH9/1 but with 2 apertures. 514VH9/2 512VH/1 514VH15/1 ONE APERTURE PLATE Plate: 118mm x 74mm. Mounting centres: 84mm. Suits DB15 Panel Mount Outlet. 514VH15/2 TWO APERTURE PLATE As for 514VH15/1 but with 2 apertures. 513VH/1 ONE APERTURE PLATE Plate: 118mm x 74mm. Mounting centres: 84mm. Suits Twinax Panel Mount Outlet. 514VH25/1 ONE APERTURE PLATE Plate: 118mm x 74mm. Mounting centres: 84mm. Suits DB25 Panel Mount Outlet. 513VH/2 TWO APERTURE PLATE As for 513VH1 but with 2 apertures. 513VH/2 514VH25/2 Page 14 514VH25/2 TWO APERTURE PLATE As for 514VH25/1 but with 2 apertures. SWITCH PLATE MODULES Switch modules are compatible with both 500 Series and 600 Designer Series plates. The modules clip into PDL’s switch plates from the front for maximum impact strength. A module ejector tool for removing or replacing modules is available free of charge from your local PDL Representative. STANDARD SWITCH MODULES MODULE EJECTOR 500ME For removing 500 Series and 600 Designer Series switch modules from plates. Collapses module clip-in legs simultaneously and ejects module. Terminals accommodate: 4 x 1.5mm2 cables each or 2 x 2.5mm2 cables each, except Cat 680M32. 581M16 SWITCH MODULE Rating: 230V - 240V a.c., 50Hz., 16A Resistive, 8AX Fluorescent and 16AX Inductive. 2 Way. 500ME 581M16 MODULE SHROUD 680S MODULE SHROUD Flame retardent material. Insulates up to 3000V. Suits all 500 Series and 600 Designer Series modules. 680M32 SWITCH MODULE Rating: 230V - 240V a.c., 50Hz., 32A Resistive. 1 Way. Terminals accommodate 3 x 6mm2 conductors. 2A 3 680S 680M32 IDC TERMINATING TOOL 500TT IDC TERMINATING TOOL For use with Cat 617M2, 517M, 518M, 519M6 and 519M8. 578M16 INTERMEDIATE SWITCH MODULE Rating: 230V - 240V a.c., 50Hz., 16A Resistive, 8AX Fluorescent and 16AX Inductive. 500TT 578M16 Page 15 STANDARD SWITCH MODULES cont... DEDICATED SWITCH MODULES 587M10 DOUBLE POLE SWITCH MODULE Rating: 230V - 240V a.c., 50Hz., 10A Resistive and 10AX Inductive. Terminals accommodate: 4 x 1.5mm2 cables each or 2 x 2.5mm2 cables each. Rating: 230V - 240V a.c., 16A. 2 Way switch module. 581M16A/M Marked “AUTO/MANUAL”. 581M16F Marked “FAN”. 581M16FG Marked “FRIDGE”. 581M16F/R Marked “FORWARD/REVERSE”. 587M10 581M16A/M 581M16H Marked “HEAT”. 581M16HFL Marked “HIGH/FAN/LOW”. 581M16P NORMALLY OPEN SWITCH MODULE Rating: 230V - 240V a.c., 16A. Spring return, 2 Way. Rocker marked “PRESS”. 581M16I/0 Marked “ON/OFF”. 581M16L Marked “LIGHT”. 581M16MW Marked “MICROWAVE”. 581M16SE Marked “SENSOR”. 581M16B As for 581M16P but rocker marked with “BELL” symbol. 581M16P 581M16H 581M16R As for 581M16P but rocker marked “RESET”. 581M16S/W Marked “SUMMER/WINTER”. 581M16TV Marked “TV”. 581M16WH Marked “WASH”. 581M16WT Marked “WASTE”. 580M16N NEON SWITCH MODULE Rating: 230V - 240V a.c., 16A. 1 Way. Neon flying leads can be connected ‘permanently on’ or can be connected to indicate when the switch is ‘on’ or ‘off’. BUZZER MODULES 566MNCB PIEZO BUZZER Rating: 24V d.c. Screw terminals. Sound level 90dB. 580M16N 566MNCB 580M20HWS HOT WATER SWITCH MODULE Rating: 230V - 240V a.c., 20A Resistive rating only for hot water system. 1 Way. Rocker marked “HWS”. 580M20HWS 1588M BUZZER MODULE Rating: 240V a.c. Terminal connection: flying leads. Sound level ≥ 70dB. 1588M Page 16 ILLUMINATED MODULES ROTARY SWITCH MODULES Terminals accommodate 4 x 1.5mm2 cables each or 2 x 2.5mm2 cables each. Terminals accommodate 4 x 1.5mm2 cables each or 2 x 2.5mm2 cables each. 510MN ILLUMINATED MODULE Rating: 230V - 240V a.c. Two terminals for direct connection to neon. Available with RED,GREEN, AMBER, BLUE and CLEAR coloured lens. 510MN 510ML12 ILLUMINATED MODULE Rating: 12V a.c./d.c. Available with RED, GREEN, AMBER, BLUE or CLEAR coloured lens. 687M4 510ML24 ILLUMINATED MODULE Rating: 24V a.c./d.c. Available with RED, GREEN, AMBER, BLUE or CLEAR coloured lens. 510MLD24 687M3 ROTARY SWITCH MODULE Rating: 230V - 240V a.c., 16A. Three-position switch module: AUTO, OFF, MAN or I, 0, II or 0, 1, 2. 687M4 ROTARY SWITCH MODULE Rating: 230V - 240V a.c., 16A. Four-position switch module: 0, 1, 2, 3. Other configurations available upon request. PUSH BUTTON SWITCH MODULES Terminals accommodate 4 x 1.5mm2 cables each or 2 x 2.5mm2 cables each. 510MLD24 ILLUMINATED MODULE DEEP LENS Rating: 24V a.c./d.c. Available with RED, GREEN, AMBER, BLUE or CLEAR coloured deep lens. 515MS OPAL NEON SYMBOL MODULE Rating: 230V - 240V a.c. Two terminals for direct connection to neon. Symbols available: 581M16PBP NO SMOKING 581M16PBP PROTRUDING PUSH BUTTON MODULE N/O-N/C. Ratings to AS1431 Pt. 1. Insulation Voltage 500V a.c. Operational Voltage 230V - 240V a.c. Thermal Current 16A. Operational Current 4A. 240V a.c. Operational Current 2A. 415V a.c. Utilisation Category AC 11. Degree of Protection IP40. Available with RED, WHITE or YELLOW button. 581M16PBS SHROUDED PUSH BUTTON MODULE N/O-N/C. As for 581M16PBP but available with RED, WHITE, GREEN or BLACK button. SHOWER ON 515MS WAITER ROOM SERVICE DO NOT DISTURB 581M16PBS BLANK MODULES 500B BLANK MODULE 581M16PBM MUSHROOM PUSH BUTTON MODULE N/O-N/C. As for 581M16PBP but available with RED, WHITE or GREEN button. 500BST Marked “START”. 500BSP Marked “STOP”. 500BESP Marked “EMERGENCY STOP”. 581M16PBM 500B Page 17 DIMMER CONTROL MODULES PERMANENT CONNECTION MODULE Terminals accommodate 4 x 1.5mm2 cables each or 2 x 2.5mm2 cables each. Terminals accommodate 4 x 1.5mm2 cables each or 2 x 2.5mm2 cables each. 551M2 PERMANENT CONNECTION MODULE Rating: 230V - 240V a.c., 16A. “Bell Mouth” cable entry accommodates flexible cords up to 10mm diameter. 551M2 520M ROTARY DIMMER MODULE Rating: 230V - 240V a.c., 400W max. Incandescent loads only. 520M PULL CORD SWITCH MODULES 521M REMOTE CONTROL POT 2 wire remote dimming potentiometer. Rating of pot 470K Ohm. Terminals accommodate 4 x 1.5mm2 cables each or 2 x 2.5mm2 cables each. 581M16PS PULL CORD SWITCH MODULE Rating: 230V - 240V a.c., 16A Resistive, 8AX Fluorescent and 16A Inductive. 1 Way/2 Way. 521M 581M16PS COMMUNICATION MODULES 580M16NPS PULL CORD SWITCH MODULE WITH NEON Rating: 230V - 240V a.c., 16A. 1 Way. Outer body red transparent. Neon flying leads can be connected ‘permanently on’ or can be connected to indicate when the switch is ‘on’ or ‘off’. 580M16NPS 516M BNC SOCKET Rating: 50 Ohm. Solder terminals. 516M 573MM MOMENTARY CONTACT PULL CORD SWITCH MODULE Rating: 12V a.c., 12A. N/O - N/C. Red button and actuator. 615MF ‘F’ TYPE CONNECTOR MODULE ‘F’ Female/Female through connector. 573MM 615MF Page 18 COMMUNICATION MODULES Cont . . . 540 RCA -1/4" PHONO Head Phone Adaptor. 528M COAXIAL CABLE CONNECTION SOCKET Rating: 75 Ohm. PAL type socket. Clamp terminals. 528M 528MI PAL ISOLATED MODULE Rating: 75 Ohm. PAL type socket. Cable connection coaxial socket module. Mains isolated for 240V a.c. For additional protection. 540 529M As for 528M but marked “FM”. 509M 509M TV-FM SPLITTER SOCKET MODULE Single coaxial connection to combined TV-FM aerial. Suits 75 Ohm coaxial cable. Comprising screw terminal for signal core and saddle clamp for earth screen. Marked “TV” and “FM” on respective modules. Suits 562VH, 563VH, 564VH, 582VH, 583VH, 584VH, 586VH and 589VH. Can be used as an outlet on master aerial systems. 541M RCA AUDIO CONNECTION SOCKET Solder type terminals. Socket coloured RED. Gold-plated. 542M As for 541M but socket coloured BLACK. 541M 615MST ‘ST’ TYPE FIBRE OPTIC CONNECTOR MODULE ‘ST’ multi-mode through connector. Comes with two yellow dust covers in place. 527P COAXIAL PLUG Rating: 75 Ohm. For use with 528M and 529M sockets. 615MST 527P 615MBB BANANA BINERY POST Rating: 250V a.c., 12V d.c., 10A Suits standard banana plug. Accepts wire and forked terminal connections. Gold-plated with black band. 615MBB Page 19 615MRB As for 615MBB but with a red band. TELEPHONE JACK MODULES & ACCESSORIES 519M6 FCC 6 WAY OUTLET JACK IDC connections. For secondary connections. 519M6 519M8 FCC 8 WAY OUTLET JACK IDC connections. Data & voice connection. Suits RJ45 plugs. 617M2 BT OUTLET JACK Two-wire outlet for two-wire installations. IDC connections. Two-wire outlets are not compatible with three-wire systems. Approved to Telepermit PTC 223. 617M2 519M8 TELEPERMIT A P P R O V E D 511VH TELEPHONE JUNCTION PLATE Plate: 118mm x 74mm. Mounting centres: 84mm. For joining up to six sets of telephone cables using IDC terminals. Approved to Telepermit PTC 203. 517M BT OUTLET JACK IDC connections. For master connection. Approved to Telepermit PTC 203. TELEPERMIT A P P R O V E D TELEPERMIT 511VH A P P R O V E D 517M 524VH TELEPHONE COVER PLATE Plate: 118mm x 74mm. Mounting centres: 84mm. Plate fits over Telecom square plate to allow conversion to standard plate size. 518M BT OUTLET JACK IDC connections. For secondary connections. Approved to Telepermit PTC 203. TELEPERMIT A P P R O V E D 524VH 518M Page 20 SAFETY SWITCHES & SOCKETS (RCDs) Each PDL RCD has a 300V MOV internally fitted across the input conductors. This primarily provides power surge protection to the RCD’s electronic components. However, it also provides surge protection to appliances connected to the RCD. The maximum energy that can be absorbed is 40 joules. SAFETY SOCKETS 575VRCD POWERGUARD RCD PROTECTED SOCKET/ SHAVER SOCKET Plate: 175mm x 100mm. Mounting centres: 145mm. Comprises RCD Protected Socket and Universal Shaver Socket on one plate. Suits Cat 575MB metal flush box. 575VRCD 591FRCD RCD Protected Socket Rated at 230V - 240V a.c. Rated Current: 10A Socket Outlet. Tested to AS3100, AS3190 & AS 3194. Single switched socket outlet incorporating 30mA RCD protection. Switches off the current within 30ms if electrical leakage to earth exceeds as little as 30mA. Fitted with safety shutters. 591FRCD POWERGUARD RCD PROTECTED SOCKET Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 20A. Tested to AS3190:1990 and AS3112:1990. Single, vertical switched socket outlet incorporating 30mA RCD protection. Switches off the current within 30ms if electrical leakage to earth exceeds as little as 30mA. Provides RCD protection to all sockets wired downstream. Fitted with safety shutters. Suits Cat 89DP Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. RCD CONVERSION PLATE 591CP RCD CONVERSION PLATE Universal Shaver Socket Rated at 230V - 240V a.c. primary and 240V - 115V a.c. secondary, 20VA max. Double insulated. Switches on when plug is inserted. Fitted with safety shutters. With PDL’s conversion plate (Cat 591CP), the 591FRCD can be installed in bathrooms to replace an existing PDL 63T shaver unit. 591CP Page 21 Simply fit the 591FRCD to the conversion plate using the existing wall box. SAFETY SWITCHES 596RCD 596RCD POWERGUARD PLATE MOUNTED RCD Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 20A. Tested to AS3190:1990 and AS3100:1990. Plate mounted RCD which protects all socket outlets or permanently-wired appliances wired downstream. Switches off the current within 30 ms if electrical leakage to earth exceeds as little as 30mA. Suits Cat 89DP Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. Page 22 596/56RCD 596/56RCD POWERGUARD PLATE MOUNTED RCD Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 20A. Protected to IP56. Tested to AS3190:1990 and AS3100:1990. Plate mounted RCD which protects all socket outlets or permanently-wired appliances wired downstream. Its IP56 flush plate allows it to be used in damp or dusty conditions. Switches off the current within 30 ms if electrical leakage to earth exceeds as little as 30mA. Suits Cat 89DP Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. SOCKETS If a plug is partially pulled out of a PDL 500 Series power socket, the plug pins only remain live while there is a gap of 5mm between the socket face plate and the plug - not enough room for small fingers to touch the live pins. For additional safety, the socket pin holes are fitted with safety shutters. Switched sockets comply with the following Standards: AS3100, AS3112 and NZS198. VERTICAL SWITCHED SOCKETS 591F SINGLE SWITCHED SOCKET Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 10A. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. 591F 591FN As for 591F but fitted with neon to indicate “ON”. 591F/15 SINGLE SWITCHED SOCKET 15A Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 15A. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. 591F/15 591FX SINGLE SWITCHED SOCKET with EXTRA SWITCH As for 591F but fitted with an extra 10A, 1 Way switch. Sockets with engraved extra switch available on request. 591FR SINGLE SWITCHED SOCKET with ROUND EARTH PIN Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 10A. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. 591FXN As for 591FX but fitted with neon to indicate “ON”. 591FX 591FP 591FR 591FP SINGLE SWITCHED SOCKET with “RCD ON” INDICATOR Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 10A. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. AMBER glowing “RCD ON” indicator. Neon is replaceable. Page 23 592F DOUBLE SWITCHED SOCKET Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 10A. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. 592FN 592FN As for 592F but fitted with neon to indicate “ON”. VERTICAL SWITCHED SOCKETS Cont... 592F/15 DOUBLE SWITCHED SOCKET 15A 592FX DOUBLE SWITCHED SOCKET with EXTRA SWITCH As for 592F but fitted with an extra 10A, 1 Way switch. Sockets with engraved extra switch available on request. Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 15A. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. 592FXN As for 592FX but fitted with neon to indicate “ON”. 592F/15 592FX 592FP 592FP DOUBLE SWITCHED SOCKET with “RCD ON” INDICATOR Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 10A. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. AMBER glowing “RCD ON” indicator. Neon is replaceable. Page 24 592FR DOUBLE SWITCHED SOCKET with ROUND EARTH PIN Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 10A. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. 592FR HORIZONTAL SWITCHED SOCKETS 594F SINGLE SWITCHED SOCKET 594FR SINGLE SWITCHED SOCKET with ROUND EARTH PIN Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 10A. Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 10A. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 146H or 148H Mounting Bracket. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 146H or 148H Mounting Bracket. 594FN 594FN As for 594F but fitted with neon to indicate “ON”. 594FR 595F DOUBLE SWITCHED SOCKET Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 10A. 594FX SINGLE SWITCHED SOCKET with EXTRA SWITCH As for 594F but fitted with an extra 10A, 1 Way switch. Sockets with engraved extra switch available on request. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 146H or 148H Mounting Bracket. 594FXN As for 594FX but fitted with neon to indicate “ON”. 595F 594FX 594FP SINGLE SWITCHED SOCKET with “RCD ON” INDICATOR Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 10A. Suits Cat 89, 536 or 537 594FP Mounting Block, Cat 144 Flush Box and Cat 146H or 148H Mounting Bracket. AMBER glowing “RCD ON” indicator. Neon is replaceable. 594F/15 SINGLE SWITCHED SOCKET 15A Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 15A. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 146H or 148H Mounting Bracket. 594F/15 Page 25 595FN As for 595F but fitted with neon to indicate “ON”. SPECIAL SOCKETS FOR SOLID TIMBER WALLS HORIZONTAL SWITCHED SOCKETS cont... 595FX DOUBLE SWITCHED SOCKET with EXTRA SWITCH As for 595F but fitted with an extra 10A, 1 Way switch. Sockets with engraved extra switch available on request. 595L DOUBLE SWITCHED SOCKET Large split-level plate: 86 x 145mm. Mounting centres: 120mm. Rated at 230V - 240V a.c., 10A. Designed for solid timber walls. Comes complete with drilling template. 595FXN As for 595FX but fitted with neon to indicate “ON”. 595L 595FX 595LN As for 595L but fitted with neon to indicate “ON”. 595FP DOUBLE SWITCHED SOCKET with “RCD ON” INDICATOR Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 10A. Suits Cat 89, 536 or 537 595FP Mounting Block, Cat 144 Flush Box and Cat 146H or 148H Mounting Bracket. AMBER glowing “RCD ON” indicator. Neon is replaceable. 595F/15 DOUBLE SWITCHED SOCKET 15A Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 15A. 595LX DOUBLE SWITCHED SOCKET As for 595L but fitted with an extra 10A, 1 Way switch. Suits Cat 89, 536 or 537 595LXN As for 595LX but fitted with neon to indicate “ON”. Mounting Block, Cat 144 Flush Box and Cat 146H or 148H Mounting Bracket. 595F/15 595LX RANGE SOCKET 595FR DOUBLE SWITCHED SOCKET with ROUND EARTH PIN Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 10A. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 146H or 148H Mounting Bracket. 595FR 576 Page 26 576 RANGE SOCKET Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V- 400V a.c., 32A max, single or two phase cookers. 4 pin. Recommended for use with 6mm2 two core with Earth or three core with Earth TPS. Complies with AS3100 and AS3131. Suits Cat 144 Flush Box or Cat 89 or 537 Mounting Block. Compatible with Cat 976 Range Plug. WORKTOP SWITCHED SOCKETS UNSWITCHED SOCKET 593 593 SINGLE UNSWITCHED SOCKET Split-level plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 10A. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V or 148V Mounting Bracket. ROUND PLATE SOCKETS 597 SINGLE SWITCHED SOCKET Split-level plate: 170mm x 48mm. Mounting centres: 150mm. Rated at 230V - 240V a.c., 10A. Has 2 blank modules to accept 500 Series switch mechanisms. Suits Cat 559 Mounting Bracket or Cat 567L Mounting Block. 597 597N As for 597 but fitted with neon to indicate “ON”. 570R ROUND PANEL MOUNT SOCKET Plate: 56mm diameter. Mounting centres: 40mm. Rated at 230V - 240V a.c., 10A. Suits Cat 530 Round Mounting Block. 570R/15 As for 570R but rated at 15A. 570R SQUARE PLATE SOCKETS 570S SQUARE PANEL MOUNT SOCKET Plate: 51mm x 51mm x 9mm. Mounting centres: 38mm. Rated at 230V - 240V a.c., 10A. Supplied with panel clamp for fitting through rectangular entry 38mm wide x 31mm high. 598F SINGLE SWITCHED SOCKET Plate: 100mm x 48mm. Mounting centres: 80mm. Rated at 230V - 240V a.c., 10A. Suits Cat 558 Mounting Bracket or Cat 567S Mounting Block. 598F 598FN As for 598F but fitted with neon to indicate “ON”. 570S 570S/15 As for 570S but rated at 15A. 599F DOUBLE SWITCHED SOCKET Plate: 170mm x 48mm. Mounting centres: 150mm. Rated at 230V - 240V a.c., 10A. Suits Cat 559 Mounting Bracket or Cat 567L Mounting Block. 599F 599FN As for 599F but fitted with neon to indicate “ON”. Page 27 ASSOCIATED ACCESSORIES SHAVER SOCKETS 575 THREADED SOCKET 575 SHAVER SOCKET Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c. primary and 240V-115V a.c. secondary, 20VA max. Vertical or horizontal mounting. Double insulated. Switches on when plug is inserted. Comes complete with Cat 557 spacer to be used with Cat 89 Mounting Block for surface mounting. Also comes complete with Cat 144 Flush Box. (Refer also to 575VRCD P21.) 593LRP 593LRP SINGLE THREADED SOCKET with PLUG Plate: 118mm x 74mm. Mounting centres: 84mm. Rated at 230V - 240V a.c., 10A. Comes complete with Cat 905LR. Suits Cat 537 or 89 Mounting Block, Cat 144 Flush Box and 145V, 146V or 148V Mounting Bracket. TV OUTLET 528 TV OUTLET Plate: 118mm x 74mm. Mounting centres: 84mm. PAL type socket with clamp terminals. Suits Cat 89, 536 or 537 Mounting Block, Cat 144 Flush Box and Cat 145V, 146V, 146H, 148V or 148H Mounting Bracket. 528 1575 1575 SHAVER SOCKET Plate: 146mm x 90mm. Mounting centres: 120mm. Rated at 230V - 240V a.c. primary and 240V - 115V a.c. secondary, 20VA max. Vertical or horizontal mounting. Double insulated. Switches on when plug is inserted. This socket replaces PDL’s 63T Shaver Socket. Page 28 MULTI-GANG STAINLESS STEEL SWITCH PANELS PDL’s switch panels accept all 500 Series modules but they must be ordered separately. Standard plate finish is brushed stainless steel but polished brass plates are available on request. Mounting Boxes are supplied separately. STAINLESS STEEL SWITCH PLATES SWITCH PANEL WALL BOXES 534P8S STAINLESS STEEL SWITCH PLATE 8 WAY Size: 128mm x 220mm. Supplied with 8 x Cat 533 Module Mounting Clips. 534B8 SWITCH PANEL WALL BOX 8 WAY Size: 108mm x 200mm x 60mm deep. 1 earth terminal. Side knockouts: 2 x 38mm, 4 x 25/21mm. Back knockouts: 11 x 38mm, 2 x 25/21mm. 534P8S 534B8 534P16S STAINLESS STEEL SWITCH PLATE 16 WAY Size: 220mm x 220mm. Supplied with 16 x Cat 533 Module Mounting Clips. 534B16 SWITCH PANEL WALL BOX 16 WAY Size: 200mm x 200mm x 60mm deep. 1 earth terminal. Side knockouts: 2 x 38mm, 4 x 25/21mm. Back knockouts: 2 x 38mm, 4 x 25/21mm. 534P16S 534B16 534P24S STAINLESS STEEL SWITCH PLATE 24 WAY Size: 313mm x 220mm. Supplied with 24 x Cat 533 Module Mounting Clips. 534B24 SWITCH PANEL WALL BOX 24 WAY Size: 293mm x 200mm x 60mm deep. 1 earth terminal. Side knockouts: 2 x 38mm, 4 x 25/21mm. Back knockouts: 3 x 38mm, 4 x 25/21mm. 534P24S 534B24 Page 29 MOUNTING ACCESSORIES Switches and switched sockets suit Cat 89, 536 or 537 Mounting Block. RCDs suit Cat 89DP Mounting Block. MOUNTING BRACKETS 146H HORIZONTAL BRACKET Nailed stud bracket for standard plate size 500 Series accessories. 84mm product mounting centres. 145V VERTICAL BRACKET 84mm product mounting centres. Nails can be inserted at the side. Suits all standard plate size 500 Series accessories. 146H 145V 146V VERTICAL BRACKET Nailed stud bracket for standard plate size 500 Series accessories. 84mm product mounting centres. 148H HORIZONTAL BRACKET 84mm product mounting centres. Opening 52mm x 76mm. Suits all standard plate size 500 Series accessories. 146V 148H 558 HORIZONTAL BRACKET FOR WORKTOP PLATES 80mm product mounting centres. Suits Cat 588VH, 589VH, 598F and 598FN. 148V VERTICAL BRACKET 84mm product mounting centres. Opening 52mm x 76mm. Suits all standard plate size 500 Series accessories. 558 148V Page 30 559 HORIZONTAL BRACKET FOR WORKTOP PLATES 150mm product mounting centres. Suits Cat 597, 597N, 599F and 599FN. MODULE MOUNTING CLIPS 537 DEEP MOUNTING BLOCK Size: 120mm x 77mm x 35mm deep. 84mm product mounting centres. Knockouts same as Cat 536. Suits all standard size 500 Series accessories. 539 MOUNTING CLIP 40mm mounting centres for screw fixing. Suits all 500 Series and 600 Designer Series modules. 537 539 89 UNIVERSAL MOUNTING BLOCK Size: 122mm x 80mm x 30mm deep. 84mm product mounting centres. Suits all standard size 500 Series accessories. 533 PANEL MOUNTING CLIP A 30mm square hole is required. Clip will accommodate metal thickness from 20SWG to 16SWG (1.0mm - 1.5mm). Suits all 500 Series and 600 Designer Series modules. 89 533 89SP As for 89 but 18mm deep. 89DP As for 89 but 37mm deep. MOUNTING BLOCKS & SPACERS 530 ROUND MOUNTING BLOCK Size: 65mm diameter x 22mm deep. Mounting centres: 50mm at 45°. Suits conduit box cover centres. Knockout for 20mm flex conduit. Suits Cat 571R and Cat 570R. 530 531 SPACER (standard size) Size: 118mm x 75mm x 13mm deep. 84mm product mounting centres. 531 536 SHALLOW MOUNTING BLOCK (standard size) Size: 119mm x 76mm x 25mm deep. 84mm product mounting centres. 4 x 25mm knockouts, 12 x 20mm knockouts, 12 x 16mm knockouts, 12 TPS cable knockouts. 536 557 MOUNTING BLOCK SPACER Size: 118mm x 75mm x 12mm. For use with Cat 89 Mounting Block for surface mounting extra deep electrical accessories eg Cat 575 Shaver Socket. 557 Suits all standard size 500 Series accessories. Page 31 MOUNTING BLOCKS & SPACERS Cont . . . 574E SURFACE MOUNTING ENCLOSURE Enclosure suitable for use with any 500 Series and 600 Designer Series mechanism. 560 SINGLE ARCHITRAVE MOUNTING BLOCK Size: 79mm x 33mm x 25mm deep. 62mm product mounting centres. 4 x 16mm knockouts, 4 x TPS cable knockouts. Suits Cat 561VH and 562VH Architrave Plates. 574E 560 CONVERSION PLATE 565 538 CONVERSION PLATE Plate: 118mm x 118mm. Mounting centres (plate to box): 84mm x 46mm. Plate mounting centres: 84mm. 565 DOUBLE ARCHITRAVE MOUNTING BLOCK Size: 132mm x 33mm x 25mm deep. 2 mounting holes. 114mm product mounting centres. 8 x 16mm knockouts, 8 x TPS cable knockouts. Suits Cat 563VH and 564VH Architrave Plates. 538 Note: Plate adapts existing 2 gang installation to 500 Series standard plate size. FLUSH BOXES 567S SHORT WORKTOP MOUNTING BLOCK Size: 103mm x 51mm x 30mm. 80mm product mounting centres. 4 x 16mm knockouts, 4 x TPS cable knockouts. Suits Cat 588VH, 589VH, 598F and 598FN. 144PT 144PT FLUSH BOX Plastic threaded plate fixing holes. 84mm x 52mm opening. 84mm product mounting centres, 48mm deep. Large cable entries for ease of wiring. Side mounting by nails. Provision for horizontal or vertical mounting to studs. Provision for angled screw fixing through side wall. 144MT FLUSH BOX As for 144PT but with threaded brass plate fixing holes. 567S 567L LONG WORKTOP MOUNTING BLOCK Size: 173mm x 51mm x 30mm. 150mm product mounting centres. 8 x 16mm knockouts, 8 x TPS cable knockouts. Suits Cat 597, 597N, 599F and 599FN. 567L Page 32 FLOOR MOUNTED HOUSING POWER TOWER 535 535 POWER TOWER Size: 158mm x 158mm x 140mm high. Takes 4 x standard, vertical 500 Series or 600 Designer Series plates. Fitted with divider for segregated services. 1 central 25mm conduit entry and 4 x 25mm knockouts. Cover has aperture for 500 Series module. MISCELLANEOUS ACCESSORIES SCREW CAP TERMINALS 500C SCREW CAP Suits all 500 Series screw fixing holes. 501T SINGLE SCREW TERMINAL 32A 5.5mm diameter hole. 501JAR SINGLE SCREW TERMINALS 32A, BULK Jar of 100 single screw terminals (32A). 5.5mm diameter hole. 500C 501T JUNCTION BOXES 544 544 JUNCTION BOX Size: 67mm x 67mm x 37mm deep. Rated at 32A, 500V. 4 mounting holes 51mm x 51mm. Includes 4x 501T terminals, fully shrouded. Each terminal accommodates 4 x 2.5mm2 cables. 544J 544J JUNCTION BOX Size: 65mm x 92mm x 45mm deep. Rated at 40A, 500V. Includes 3 single and 1 double screw terminals, fully shrouded. Each terminal accommodates 3 x 6mm2 cables. Comes with two ready-fix nails in the base. 501L1 SINGLE SCREW TERMINAL 40A Terminal accepts 3 x 6mm2 conductors. 501L1 501L1/50 SINGLE SCREW TERMINALS 40A, BULK Jar of 50 single screw terminals (40A). Terminals accept 3 x 6mm2 conductors. 501L2 TWIN SCREW TERMINAL 40A Terminal accepts 3 x 6mm2 conductors. 501L2 Page 33 501L2/40 TWIN SCREW TERMINALS 40A, BULK Jar of 40 twin screw terminals (40A). Terminals accept 3 x 6mm2 conductors. INDEX BY CATALOGUE NUMBER Cat No. Page 89 ______________ 31 89DP ____________ 31 89SP ____________ 31 144MT___________ 32 144PT ___________ 32 145V ____________ 30 146H ____________ 30 146V ____________ 30 148H ____________ 30 148V ____________ 30 500B ____________ 17 500BESP _________ 17 500BSP __________ 17 500BST __________ 17 500C ____________ 33 500ME___________ 15 500TT ___________ 15 501JAR __________ 33 501L1 ___________ 33 501L1/50_________ 33 501L2 ___________ 33 501L2/40_________ 33 501T ____________ 33 504VH/1 _________ 14 509M____________ 19 510ML12_________ 17 510ML24_________ 17 510MLD24 _______ 17 510MN __________ 17 511VH ___________ 20 512VH/1 _________ 14 513VH/1 _________ 14 513VH/2 _________ 14 514VH9/1 ________ 14 514VH9/2 ________ 14 514VH15/1 _______ 14 514VH15/2 _______ 14 514VH25/1 _______ 14 514VH25/2 _______ 14 515MS __________ 17 516M____________ 18 517M____________ 20 518M____________ 20 519M6___________ 20 519M8___________ 20 520 _____________ 9 520K ____________ 9 520M____________ 18 521M____________ 18 522 _____________ 9 522LV ___________ 9 523 _____________ 9 524VH ___________ 20 525 _____________ 10 525X ____________ 10 526KC ___________ 10 526N ____________ 10 527P ____________ 19 Cat No. Page 528 _____________ 28 528M____________ 19 528MI ___________ 19 529M____________ 19 530 _____________ 31 531 _____________ 31 532 _____________ 11 533 _____________ 31 534B8 ___________ 29 534B16 __________ 29 534B24 __________ 29 534P8S __________ 29 534P16S _________ 29 534P24S _________ 29 535 _____________ 33 536 _____________ 31 537 _____________ 31 538 _____________ 32 539 _____________ 31 540 _____________ 19 541M____________ 19 542M____________ 19 544 _____________ 33 544J ____________ 33 545 _____________ 8 545N ____________ 8 546 _____________ 11 546R24 __________ 11 547 _____________ 8 547N ____________ 8 548BS ___________ 12 550VH ___________ 13 550VHT __________ 13 551 _____________ 8 551M2___________ 18 551VWP _________ 8 556 _____________ 10 557 _____________ 31 558 _____________ 30 559 _____________ 30 560 _____________ 32 561VH ___________ 13 562VH ___________ 13 563VH ___________ 13 564VH ___________ 13 565 _____________ 32 566MNCB ________ 16 567L ____________ 32 567S ____________ 32 568 _____________ 11 568OFF __________ 11 568ON___________ 11 570R ____________ 27 570R/15 _________ 27 570S ____________ 27 570S/15 _________ 27 571 _____________ 12 571R ____________ 14 Page 34 Cat No. Page 572 _____________ 12 573 _____________ 12 573MM __________ 18 573N ____________ 12 573R ____________ 14 574 _____________ 12 574D32 __________ 12 574E ____________ 32 575 _____________ 28 575MB __________ 21 575VRCD ________ 21 576 _____________ 26 578M16__________ 15 579 _____________ 8 579/2____________ 8 579H ____________ 8 579H/2 __________ 8 580D ____________ 12 580M16N ________ 16 580M16NPS ______ 18 580M20HWS______ 16 581 _____________ 7 581HWP _________ 7 581M16__________ 15 581M16A/M ______ 16 581M16B ________ 16 581M16F_________ 16 581M16FG _______ 16 581M16F/R _______ 16 581M16H ________ 16 581M16HFL ______ 16 581M16I/O _______ 16 581M16L_________ 16 581M16MW ______ 16 581M16P ________ 16 581M16PBM ______ 17 581M16PBP ______ 17 581M16PBS ______ 17 581M16PS _______ 18 581M16R ________ 16 581M16SE _______ 16 581M16S/W ______ 16 581M16TV _______ 16 581M16WH_______ 16 581M16WT _______ 16 581VH ___________ 13 581VWP _________ 7 582 _____________ 7 582HWP _________ 8 582VH ___________ 13 582VWP _________ 7 583 _____________ 7 583VH ___________ 13 584VH ___________ 13 586VH ___________ 13 587M10__________ 16 588VH ___________ 13 589VH ___________ 13 Cat No. Page 591CP ___________ 21 591F ____________ 23 591F/15__________ 23 591FN ___________ 23 591FP ___________ 23 591FR ___________ 23 591FRCD_________ 21 591FX ___________ 23 591FXN __________ 23 592F ____________ 23 592F/15__________ 24 592FN ___________ 23 592FP ___________ 24 592FR ___________ 24 592FX ___________ 24 592FXN __________ 24 593 _____________ 27 593LRP __________ 28 594F ____________ 25 594F/15__________ 25 594FN ___________ 25 594FP ___________ 25 594FR ___________ 25 594FX ___________ 25 594FXN __________ 25 595F ____________ 25 595F/15__________ 26 595FN ___________ 25 595FP ___________ 26 595FR ___________ 26 595FX ___________ 26 595FXN __________ 26 595L ____________ 26 595LN ___________ 26 595LX ___________ 26 595LXN __________ 26 596RCD__________ 22 596/56RCD _______ 22 597 _____________ 27 597N ____________ 27 598F ____________ 27 598FN ___________ 27 599F ____________ 27 599FN ___________ 27 615MBB _________ 19 615MF___________ 18 615MRB _________ 19 615MST _________ 19 617M2___________ 20 680M32__________ 15 680S ____________ 15 687M3___________ 17 687M4___________ 17 1575 ____________ 28 1588M___________ 16 TECHNICAL DATA 580M16N & 580M16NPS WIRING DIAGRAMS one way switches with neon Rear view of switch modules Neon permanently ON Neon ON, switch OFF (locator) 1 Neon ON, switch ON (indicator) 1 Load 1 Load A/P (Red) Load A/P (Red) C A/P (Red) C N L C N L 2 N L 2 Neon wires Neon wires Neon wires 578M16 Intermediate Switch Rear view of switch modules Any number of intermediate switches can be wired between the 2 way switches N (Black) 1 1 LOAD 1 2 A/P (Red) 4 C 2 C 3 L 581M16 2 way switch 2 578M16 intermediate switch L 581M16 2 way switch 528M TV Antenna Socket & 529M FM Antenna Socket Stripping guide actual size 1 3 Coaxial cable 15mm Braid rolled back 2 528M/529M module 8mm 509M TV-FM Splitter Antenna Socket Stripping guide actual size 1 3 Coaxial cable Braid rolled back TV FM 10mm 2 509M module 5 mm 517M Master & 518M Secondary BT Telephone Sockets Red Use 500TT tool to insert wires (Ø 0.4mm) to IDC terminals, max two wires per terminal. 3 2 1 Blue 4 5 6 50mm 517M or 518M module White Page 35 WIRING DIAGRAMS 520 Dimmer & 520M Dimmer Module One way circuit N (Black) White wire 1 A/P (Red) C 581M16 2 520M Dimmer Module Loop Lamp Lamp Lamp Lamp White wire 520 Dimmer & 520M Dimmer Module Two way circuit N (Black) White wire 581M16 1 1 C C A/P (Red) Loop 2 2 520M Dimmer Module White wire 581M16 520K Dimmer One way circuit 581M16 1 A/P (Red) C Loop 2 White wire Brown wire 520K Dimmer E (Green) N (Black) 520K Dimmer Lamp Lamp Lamp Lamp Blue wire Two way circuit 581M16 1 C A/P (Red) 581M16 1 C 2 Loop 2 White wire Brown wire 520K Dimmer E (Green) Blue wire N (Black) 522 Dimmer & 523 Dimmer Remote N (Black) A/P (Red) Lamp 522 523 Loop Lamp Loop A/P A/P Lamp Lamp Remote Remote 522LV Dimmer & 523 Dimmer Remote N (Black) A/P (Red) 522LV Loop 523 12 Volt Lamp Loop A/P A/P TX/Lamp Lamp Remote Remote Fuse LV Transformer Fuse Note: Transformer must be wire-wound, not electronic type. Page 36 12 Volt Lamp WIRING DIAGRAMS 525 / 525X Fan Speed Control E (Green) Reversing (only for four wire motors) E (Green) 581M16 581M16 1 C A/P (Red) Forward wire 1 C A/P (Red) 2 C 2 Reverse wire 2 Loop Loop 525 A 581M16 1 525X N L A + N L + N (Black) N (Black) 532 Time Delay Module 581M16 1 C A/P (Red) 2 Orange wire Lamp Loop N (Black) Blue wire Brown wire Fan 532 546R24 Timer Time Delay Module 546 Timer Load ON when tappets down Cat 546R24 2 1 A/P (Red) A/P (Red) N (Black) 5 N (Black) LOAD 4 Delay after press of the timer button (D1 setup) LOAD R N A/P L 3 Cat 546 546 Timer L= A/P = R= N= Load Active Remote Neutral L= A/P = R= N= Load Active Remote Neutral L= A/P = R= N= Load Active Remote Neutral Delay after press of the timer button OR remote press switch (D1 setup) A/P (Red) Remote spring return switch N (Black) 581M16P LOAD 1 R N A/P L C 2 Cat 546 546 Timer Delay after switch off of a remote switch (D2 setup) A/P (Red) Remote switch N (Black) 581M16 LOAD 1 R N A/P L C 2 Cat 546 Page 37 WIRING DIAGRAMS Single 556 PIR Sensor Lamp/s 556 Load Supply A A N N A/P (Red) N (Black) Multiple 556 PIR Sensors 556 556 Load Supply A A Load Supply Lamp/s N N A A N N A/P (Red) N (Black) 591FRCD 591RCD A/P A/P (Red) LINE IN N N (Black) N N OUT A/P OUT E (Green) Additional Socket Outlet A/P 596RCD N (Black) LINE A/P (Red) A/P A/P N Socket Outlet A/P E E N N 596RCD E (Green) A/P LOAD N Page 38 Socket Outlet PDL HOLDINGS LTD – THE GROUP THE PDL GROUP OF COMPANIES For 60 years the PDL Group of Companies has built an enviable international reputation founded on the concept that “continuous quality is quality you trust”. PDL is globally recognised for manufacturing the very best in electrical accessories, industrial switchgear, AC variable speed drives, custom plastic products and electrical consumer appliances to the highest international standards. PDL products are now distributed to over 40 countries including New Zealand, Australia, the United Kingdom, Europe, Asia, North America, the Pacific and the Middle East. PDL GROUP PRODUCTS PDL electrical wiring accessories for domestic, commercial and industrial applications. Microdrive-3, Microdrive-i and Microdrive-Elite electronic variable speed AC motor drives, Nu-Start soft starters for AC motors, Microvector AC motor speed controller for high performance applications. Specialist plastic custom moulding, blow moulded bottles, packs and closures for all sectors of the packaging industry. • DPRO - Air Circuit Breakers • CFS - Fuse Switch Units. • Current Transformers • Power Analysers. AS SE SS ED REGISTERED SUPPLIER ITY • Megatiker - Moulded Case Circuit Breakers • Various Fusegear. AL The commitment to R&D has underpinned the current success of PDL Holdings’ ten subsidiary companies and their continued further growth. Currently, the Group employs 2,100 people over three continents – Australasia, Asia and Europe and has an annual turnover in excess of $NZ380 million. QU Continuous investment in research and development has provided the PDL Group with some of the most sophisticated world-wide technology and this, together with innovation, design excellence and independent third-party quality assurance schemes, has ensured PDL an excellent reputation in the international market. ISO 9002 PDL Electrical Accessories are designed and engineered to ISO 9001 and manufactured to ISO 9002. PDL INDUSTRIES LTD Manufacturers of Electrical Products Official Carrier CERT NO. 11595 NATIONAL ACCREDITATION OF CERTIFICATION BODIES PDL Industries Limited, Telarc Reg. No. 061 registered to ISO 9002. registered to ISO 9002. Continuous quality is quality you Head Office: PO Box 1367, Christchurch, New Zea Telephone 03-338 9059, Fax 03-338 Auckland: Tel 09-525 6593, Fax 09-525 Wellington: Tel 04-589 1094, Fax 04-589 500S-NZ-9/97