BRTS-07 Patent Pending B-Line C-Port® components with B-Line Strut and Pipe Hanger Systems offer a total solution for roof tops and more... • Non-Penetrating • Extends Roof Life • Dampens Vibrations • • No Need For Supplemental Rubber Pad • Will Not Float • • Environmentally Friendly • (A standard, recycled, automobile tire produces 21/2 10” C-Port bases) Innovative, economical roof top support systems for use as: • Pipe Supports • HVAC Supports • Roof Walkway Supports • • Duct Supports • Conduit Supports • Can also be used in underfloor applications CX - Series Specifications: CXP C-Port CX-Series channel support is designed as an economical support for gas piping systems, cable tray, HVAC equipment and many other applications. The C-Port is UV resistant and approved for any type of roofing material or other flat surfaces. Material effectively accepts screw fasteners for securing one (1) or two (2) hole straps (not included). Base Only Dimensions - 4” High x 6” Wide x 9.6” Long (base length) Material - 100% recycled rubber, UV resistant Ultimate Load Capacity - 500 lbs. (uniform load) * New Item CXM UPC/Part No. B-Line Cat. No. Height Width Length Weight Each 782051 33017 782051 45841 CXP CXM 4” (101mm) 4” (101mm) 6” (152mm) 6” (152mm) 9.6” (244mm) 4.8” (122mm) 4.86 (2.20kg) 2.75 (1.25kg) C - Series Specifications: Base with 14 ga. Galv. Channel (13/16” high) Dimensions - 413/16” High x 6” Wide x Length (base length) Material - 100% recycled rubber, UV resistant Ultimate Load Capacity - (uniform load) * C5 = 500 lbs. C10 = 500 lbs. C20 = 1,000 lbs. C30 = 1,500 lbs. C40 = 2,000 lbs. C48 = 2,500 lbs. C10 New Item C5 C-Port C-Series channel support is designed for superior support of gas and refrigeration piping systems, cable tray, HVAC equipment, walkway systems and many other applications. The C-Port is UV resistant and suitable for installation on any type of roofing material or other flat surfaces. C20 C40 UPC/Part No. 782051 782051 782051 782051 782051 782051 45844 33018 33019 33048 33049 33050 B-Line Cat. No. C5 C10 C20 C30 C40 C48 Height 413/16” 413/16” 413/16” 413/16” 413/16” 413/16” (122mm) (122mm) (122mm) (122mm) (122mm) (122mm) Width 6” 6” 6” 6” 6” 6” (152mm) (152mm) (152mm) (152mm) (152mm) (152mm) Length Weight Each 4.8” (122mm) 9.6” (244mm) 22.0” (559mm) 28.8” (731mm) 38.5” (978mm) 48” (1219mm) 2.99 (1.35kg) 5.97 (2.71kg) 11.94 (5.41kg) 17.91 (8.12kg) 23.88 (10.83kg) 28.65 (12.99kg) For pipe straps/clamps, rollers and roller supports that can be used with this C-Port support, see other components on page 5. 2 * For Roof Loading, Consult Roofing Manufacturer or Engineer. As with most commercial roofs, the weakest point may be the insulation board beneath the rubber membrane. C6 - Series Specifications: Base with 12 ga. Galv. Channel (27/16” high) Dimensions - 67/16” High x 6” Wide x Length (base length) Material - 100% recycled rubber, UV resistant Ultimate Load Capacity - (uniform load) * E. Any products claiming to be a similar, like, or equal must demonstrate (meet or exceed) the same physical and C610 = 500 lbs. performance characteristics as specified below:C620 = 1,000 lbs. C630 = 1,500 lbs. 1. Density: 0.6 oz/cu in ASTM C642 C640 = 2,000 lbs. 2. Durometer Hardness: 65A ± 7 ASTM D2240 C648 = 2,500 lbs. C610 3. Tensile Strength: 210 psi minimum ASTM D412 C-Port C-Series channel support is designed for superior 4. Compression Deformation: 10%support at 70psi of and 68ºF ASTM D395 piping systems, cable tray, gas and refrigeration HVAC equipment, walkway systems and many other 5. Brittleness at Low Temp: -40ºF ASTM D746 applications. The C-Port is UV resistant and suitable for 6. Freeze and thaw when exposed toinstallation deicing chemicals: No of loss after 50 cycles or ASTM C672 on any type roofing material other flat surfaces. 7. Coefficient of Thermal Expansion: 8. Weathering: 70 hours at 12ºF UPC/Part No. B-Line Cat. No. a. Hardness retained: 8 x 10-6 in/in/ºF (min) ASTM D573 Height 100% (±5%) 782051 36412 C610 67/16” (167mm) b. Compressive strength: 100% (±5%) 782051 36413 C620 67/16” (167mm) c. Tensile strength: 100% (±5%) 782051 36414 C630 67/16” (167mm) d. Elongation retained: 100% (±5%) 782051 36415 C640 67/16” (167mm) 2.03782051 PIPE SUPPORTS 36416 C648 67/16” (167mm) ASTM C531 Width 6” 6” 6” 6” 6” (152mm) (152mm) (152mm) (152mm) (152mm) Length Weight Each 9.6” (244mm) 22.0” (559mm) 28.8” (731mm) 38.5” (978mm) 48” (1219mm) 5.97 (2.71kg) 11.94 (5.41kg) 17.91 (8.12kg) 23.88 (10.83kg) 28.65 (12.99kg) A. Gas pipe support – C-Port model # CXP base dimensions: 6-inch wide by 4-inch tall by 9.6-inch length. To be used with one-piece galvanized pipe clamp, one pipe size larger than gas pipe and fastened directly into rubber material with weather resistant type 12 lag screws. For 1/2 - 31/2" inch nominal pipe size, use C-Port "CR" series with pipe roller. For pipe straps/clamps, rollers and roller supports that can be used with this C-Port support, see other components on page 5. B. Multi-pipe/equipment support – C-Port C-Series models or CB-Series "Bridge Type" to suit number of pipes or Specifications: CB - Series equipment fastened, allowing 1-inch of space at either end of support. Two (2) Bases Bridged with 12 ga. C. Extendible height support – C-Port model CE 10-[8][12][16], height to suit application: 8-inch, 12-inch or 16-inch Galv. Channel (15/8” high) (200 pound maximum load). Base to be 9.6 inches in length or otherwise specified sizes available as per C series. 5 Dimensions - 5 /8” High x 6” Wide x Bridge For heavier loads, additional height options and variable angle options, use C-Port CS-Series. Length (overall length) D. Pipe/conduit clamps to be channel style, B-Line B2000 or B2400 series or approved maderubber, of galvanized steel Material - 100%equal, recycled or other material suitable for outdoor use. UV resistant Ultimate Load Capacity 1,000 lbs. (uniform load)* PART 3 EXECUTION 3.01CB10-36 INSTALLATION C-Port CB-Series channel support is designed for superior support of gas and refrigeration A. Install in accordance with manufacturer’s instructions and recommendations. piping systems, cable tray, HVAC equipment, walkway systems and many other applications. The C-Port is C. Always consult roofing manufacturer for roof membrane compression capacities. If necessary, a compatible sheet of UV resistant and suitable for installation on any type of roofing roofing material (rubber pad) may be installed under rooftop support disperse concentrated loads and add further material or other flat to surfaces. B. If gravel top roof, gravel must be removed around and under pipe support. membrane protection. D. Gas pipe spacing subject to local gas authorities. E. Use properly sized clamps to suit pipe [conduit] sizes. Cat. No. B-Line Cat. No. 782051 33221 782051 33222 782051 33223 782051 33224 782051 33225 Height Individual Base Length END OF SECTION Bridge Length CB10-28 55/8” (143mm) 9.6” (244mm) 28” (711mm) 5 CB10-36 5 /8” (143mm) 9.6” (244mm) 36” (914mm) CB10-42 55/8” (143mm) 9.6” (244mm) 42” (1067mm) For electronic copy of specification go to CB10-50 55/8” (143mm) 9.6” (244mm) 50” (1270mm) http://www.cooperbline.com/engineer/specs.asp 5 CB10-60 5 /8” (143mm) 9.6” (244mm) 60” (1524mm) Weight Each 13.58 14.69 15.52 16.62 18.00 (6.16kg) (6.66kg) (7.04kg) (7.54kg) (8.16kg) For pipe straps/clamps, rollers and roller supports that can be used with this C-Port support, see other components on page 5. * For Roof Loading, Consult Roofing Manufacturer or Engineer. As with most commercial roofs, the weakest point may be the insulation board beneath the rubber membrane. 7 3 CS - Series Specifications: Base with 12 ga. Galv. Channel (15/8” high) and Adapter Leg Dimensions - 55/8” High (not including height of adapter leg) x 6” Wide x Length (base length) Material - 100% recycled rubber, UV resistant Adapter Fitting - Zinc-plated 1/4” thick steel ‘U’ clevis - 21/8” wide x 17/8” deep x 53/4” long with 9/16” holes on all three (3) sides. Ultimate Load Capacity - (uniform load) * CS10 = 500 lbs. CS20 = 1,000 lbs. CS40 = 2,000 lbs. CS30 = 1,500 lbs. CS48 = 2,500 lbs. C-Port CS-Series support is designed as a variable angle support designed for ventilation duct, walkway systems, HVAC equipment and many other applications installed on sloped surfaces. Adapter leg will accommodate 15/8” x 15/8” strut to allow for fabricated support frames. The C-Port is UV resistant and approved for installation on any type of CS20 roofing material or other flat surfaces. CS10 UPC/Part No. 782051 782051 782051 782051 782051 B-Line Cat. No. 33226 33227 33228 33229 33230 CS10 CS20 CS30 CS40 CS48 CE - Series Height 55/8” 55/8” 55/8” 55/8” 55/8” (143mm) (143mm) (143mm) (143mm) (143mm) Width 6” 6” 6” 6” 6” (152mm) (152mm) (152mm) (152mm) (152mm) Length Weight Each 9.6” (244mm) 22.0” (559mm) 28.8” (731mm) 38.5” (978mm) 48” (1219mm) 8.35 (3.79kg) 13.21 (5.99kg) 16.33 (7.41kg) 20.61 (9.35kg) 26.35 (11.95kg) Specifications: Base with two (2) 1/2” Electro Zinc All Threaded Rod Risers and 14 ga. Galv. Slotted Channel (13/16” high) Dimensions - Overall Height as Specified Base - 4” High x 6” Wide x 9.6” Length (base length) Material - 100% recycled rubber, UV resistant Ultimate Load Capacity - 200 lbs. * (To increase load capacity use CLDP10 load distribution plate.) C-Port CE-Series channel support is designed as a superior support of gas and refrigeration piping systems, cable tray, HVAC equipment and many other applications where elevation adjustment is critical. The C-Port is UV resistant and suitable for installation on any type of roofing material or other flat surfaces. A wide range of pipe clamps and straps can be used with this support, see page 5 for these products. UPC/Part No. B-Line Cat. No. 782051 33051 782051 33219 782051 33220 CE10-8 CE10-12 CE10-16 Adjustable Height Width 51/2” - 8” (140 - 203mm) 6” (152mm) 51/2” - 12” (140 - 305mm) 6” (152mm) 51/2” - 16” (140 - 406mm) 6” (152mm) Channel Length Weight Each 9.35” (161mm) 9.35” (161mm) 9.35” (161mm) 7.17 (3.25kg) 8.48 (3.84kg) 8.82 (4.00kg) ** Longer base lengths available. Note: At heights above 12” (305mm), we suggest using the CS Series Base Support in conjunction with B22 type channel to field fabricate a ‘H’ frame support for additional stability to piping system. 4 * For Roof Loading, Consult Roofing Manufacturer or Engineer. As with most commercial roofs, the weakest point may be the insulation board beneath the rubber membrane. CR - Series Specifications: Base with two (2) 1/2” Electro Zinc All Threaded Rod Risers and a B3114-31/2 Pipe Roll with Sockets Dimensions - Overall Height 12” from bottom of base to pipe contact point on roller. Base - 4” High x 6” Wide x 9.6” Length (base length) Material - 100% recycled rubber, UV resistant Pipe Roll & Sockets - For up to 31/2” pipe sizes. Ultimate Load Capacity - 200 lbs. * (To increase load capacity use CLDP10 load distribution plate.) C-Port CR-Series support is designed to support pipe up to 31/2” nominal size where difference in elevation is required. The C-Port is UV resistant and approved for installation on any type of roofing material or other flat surfaces. UPC/Part No. B-Line Cat. No. Adjustable Height Width Length Weight Each 782051 35269 CR10-12 up to 12” (305mm) 6” (152mm) 9.6” (244mm) 8.20 (3.72kg) Specifications: CLDP10 Load Distribution Plate Steel Plate with Slots Dimensions - 15/8” wide x 91/2” long Material - 11 Ga. steel Increases ultimate uniform load capacity on CE & CR Series supports to 500 lbs. C-Port CLDP10 load bearing stabilizer plate increase load ratings for CE Series and CR Series supports by allowing the load from the threaded rods to be distributed over the length of the base instead of the point load where the rods attach to the base. UPC/Part No. B-Line Cat. No. Thickness Width Length Weight Each 782051 36110 CLDP10 11 Ga. (3.05mm) 15/8” (41mm) 91/2” (241mm) 0.53 (0.24kg) Loosen hex nuts and slide plate under the flat washers Retighten the hex nuts with plate in place Specifications: AP Series Air Port Supports New Items Base Only Dimensions - 2” high x 5” wide x 24” or 36” long Material - 100% recycled rubber, UV resistant Ultimate Load Capacity - 850 lbs. (uniform load) * Air-Port AP-Series is designed as an economical support for HVAC units and many other applications. The C-Port is UV resistant and approved for any type of roofing material or other flat surfaces. Material is weighted to inhibit floating or shifting and allows easy water passage beneath equipment. UPC/Part No. B-Line Cat. No. Height Width Length Weight Each 782051 45842 782051 45843 AP24 AP36 2” (51mm) 2” (51mm) 5” (127mm) 5” (127mm) 24” (609mm) 36” (914mm) 7.12 (3.23kg) 12.14 (5.50kg) * For Roof Loading, Consult Roofing Manufacturer or Engineer. As with most commercial roofs, the weakest point may be the insulation board beneath the rubber membrane. 5 SECTION 07724 ROOFTOP SUPPORT SYSTEMS (Applicable to Section 15060 (Mechanical) and Section 16070 (Electrical) PART 1 GENERAL 1.01 SECTION INCLUDES A. The work covered by this specification consists of furnishing all labor, equipment, materials and accessories, and performing all operations required for the correct installation of recycled rubber pipe [conduit] supports for mechanical piping [electrical conduit] systems. 1.02 REFERENCES A. ASTM A653 G90 SS Gr. 33 - Specification for Steel Sheet, Zinc Coated (Galvanized) by the Hot Dipped Process B. ASTM B633 - Specification for Electrodeposited Coatings of Zinc on Iron and Steel C. ASTM C531 – Test Method for Linear Shrinkage and Coefficient of Thermal Expansion of Chemical Resistant Mortars, Grouts, Monolithic Surfaces, and Polymer Concretes D. ASTM C642 – Test Method for Specific Gravity, Absorption, and Voids in Hardened Concrete E. ASTM C672 – Test Methods for Scaling Resistance of Concrete Surfaces Exposed to Deicing Chemicals F. ASTM D412 – Test Methods for Vulcanized Rubber and Thermoplastic Elastomers – Tension G. ASTM D395 – Standard Test Methods for Rubber Property – Compression Set H. ASTM D573 – Test Method for Rubber – Deterioration in an Air Oven I. ASTM D746 – Test Method for Brittleness Temperature of Plastics and Elastomers by Impact J. ASTM D2240 – Test Method for Rubber Property – Durometer Hardness K. NFPA 70 – National Electrical Code 1.03 QUALITY ASSURANCE A. Rubber / steel pipe supports shall be manufactured under a strict quality control program assuring quality product delivered to the jobsite. Pipe supports that are damaged shall not be installed. B. Workmanship: All pipe [conduit] supports to be installed by a qualified piping [electrical] contractor and installed in accordance with manufacturer’s recommendations. 1. All work shall comply with all applicable federal, state, and local codes and laws having jurisdiction. 2. All work shall conform to accepted industry and trade standards for pipe support [conduit installations]. PART 2 PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Manufacturer: Subject to compliance with these specifications, pipe support systems shall be C-PORT design as supplied by Cooper B-Line, Inc. [or engineer approved equal]. 2.02 MATERIALS A. Curb base must be made of 100% recycled rubber and polyurethane prepolymer with a support capacity of 2500 pounds per linear foot of support*. In addition, each base to have a reflective yellow stripe. (*See 3.01(C)) B. Dimensions: 6-inches wide by [4] [6.75] inches tall by [9.6] [19.2] [28.8] [38.5] [48] inches long. C. Steel frame: Steel, 14ga strut galvanized per ASTM A653 for C and CE series. Steel, 12ga strut galvanized per ASTM A653 for CB and CS series. D. Attaching hardware: Zinc-plated threaded rod, nuts and attaching hardware per ASTM B633. 6 * For Roof Loading, Consult Roofing Manufacturer or Engineer. As with most commercial roofs, the weakest point may be the insulation board beneath the rubber membrane. C6 - Series Specifications: Base with 12 ga. Galv. Channel (27/16” high) Dimensions - 67/16” High x 6” Wide x Length (base length) Material - 100% recycled rubber, UV resistant Ultimate Load Capacity - (uniform load) * E. Any products claiming to be a similar, like, or equal must demonstrate (meet or exceed) the same physical and C610 = 500 lbs. performance characteristics as specified below:C620 = 1,000 lbs. C630 = 1,500 lbs. 1. Density: 0.6 oz/cu in ASTM C642 C640 = 2,000 lbs. 2. Durometer Hardness: 65A ± 7 ASTM D2240 C648 = 2,500 lbs. C610 3. Tensile Strength: 210 psi minimum ASTM D412 C-Port C-Series channel support is designed for superior 4. Compression Deformation: 10%support at 70psi of and 68ºF ASTM D395 piping systems, cable tray, gas and refrigeration HVAC equipment, walkway systems and many other 5. Brittleness at Low Temp: -40ºF ASTM D746 applications. The C-Port is UV resistant and suitable for 6. Freeze and thaw when exposed toinstallation deicing chemicals: No of loss after 50 cycles or ASTM C672 on any type roofing material other flat surfaces. 7. Coefficient of Thermal Expansion: 8. Weathering: 70 hours at 12ºF UPC/Part No. B-Line Cat. No. a. Hardness retained: 8 x 10-6 in/in/ºF (min) ASTM D573 Height 100% (±5%) 782051 36412 C610 67/16” (167mm) b. Compressive strength: 100% (±5%) 782051 36413 C620 67/16” (167mm) c. Tensile strength: 100% (±5%) 782051 36414 C630 67/16” (167mm) d. Elongation retained: 100% (±5%) 782051 36415 C640 67/16” (167mm) 2.03782051 PIPE SUPPORTS 36416 C648 67/16” (167mm) ASTM C531 Width 6” 6” 6” 6” 6” (152mm) (152mm) (152mm) (152mm) (152mm) Length Weight Each 9.6” (244mm) 22.0” (559mm) 28.8” (731mm) 38.5” (978mm) 48” (1219mm) 5.97 (2.71kg) 11.94 (5.41kg) 17.91 (8.12kg) 23.88 (10.83kg) 28.65 (12.99kg) A. Gas pipe support – C-Port model # CXP base dimensions: 6-inch wide by 4-inch tall by 9.6-inch length. To be used with one-piece galvanized pipe clamp, one pipe size larger than gas pipe and fastened directly into rubber material with weather resistant type 12 lag screws. For 1/2 - 31/2" inch nominal pipe size, use C-Port "CR" series with pipe roller. For pipe straps/clamps, rollers and roller supports that can be used with this C-Port support, see other components on page 5. B. Multi-pipe/equipment support – C-Port C-Series models or CB-Series "Bridge Type" to suit number of pipes or Specifications: CB - Series equipment fastened, allowing 1-inch of space at either end of support. Two (2) Bases Bridged with 12 ga. C. Extendible height support – C-Port model CE 10-[8][12][16], height to suit application: 8-inch, 12-inch or 16-inch Galv. Channel (15/8” high) (200 pound maximum load). Base to be 9.6 inches in length or otherwise specified sizes available as per C series. 5 Dimensions - 5 /8” High x 6” Wide x Bridge For heavier loads, additional height options and variable angle options, use C-Port CS-Series. Length (overall length) D. Pipe/conduit clamps to be channel style, B-Line B2000 or B2400 series or approved maderubber, of galvanized steel Material - 100%equal, recycled or other material suitable for outdoor use. UV resistant Ultimate Load Capacity 1,000 lbs. (uniform load)* PART 3 EXECUTION 3.01CB10-36 INSTALLATION C-Port CB-Series channel support is designed for superior support of gas and refrigeration A. Install in accordance with manufacturer’s instructions and recommendations. piping systems, cable tray, HVAC equipment, walkway systems and many other applications. The C-Port is C. Always consult roofing manufacturer for roof membrane compression capacities. If necessary, a compatible sheet of UV resistant and suitable for installation on any type of roofing roofing material (rubber pad) may be installed under rooftop support disperse concentrated loads and add further material or other flat to surfaces. B. If gravel top roof, gravel must be removed around and under pipe support. membrane protection. D. Gas pipe spacing subject to local gas authorities. E. Use properly sized clamps to suit pipe [conduit] sizes. Cat. No. B-Line Cat. No. 782051 33221 782051 33222 782051 33223 782051 33224 782051 33225 Height Individual Base Length END OF SECTION Bridge Length CB10-28 55/8” (143mm) 9.6” (244mm) 28” (711mm) 5 CB10-36 5 /8” (143mm) 9.6” (244mm) 36” (914mm) CB10-42 55/8” (143mm) 9.6” (244mm) 42” (1067mm) For electronic copy of specification go to CB10-50 55/8” (143mm) 9.6” (244mm) 50” (1270mm) http://www.cooperbline.com/engineer/specs.asp 5 CB10-60 5 /8” (143mm) 9.6” (244mm) 60” (1524mm) Weight Each 13.58 14.69 15.52 16.62 18.00 (6.16kg) (6.66kg) (7.04kg) (7.54kg) (8.16kg) For pipe straps/clamps, rollers and roller supports that can be used with this C-Port support, see other components on page 5. * For Roof Loading, Consult Roofing Manufacturer or Engineer. As with most commercial roofs, the weakest point may be the insulation board beneath the rubber membrane. 3 7 BRTS-07 Customer Service Address: Cooper B-Line 509 West Monroe Street Highland, IL 62249 Phone: Fax: 800-851-7415 618-654-1917 www.cooperbline.com Questions, Comments, Suggestions? ““ B-VOCAL SM SM with B-Line ” Voice Of the Customer...Actively Listening bvocal@cooperbline.com 618-654-2184 ext. 456 8 © 2007 Cooper B-Line, Inc. Printed in U.S.A 10207