COMES SA Leading manufacturer of equipment and spare parts for chemical/petrochemical, gas & oil and nuclear industries COMES S.A. Index Index Values....... ........................................................................02 General presentation..................................................03 History.......................................................................04 Manufacturing Capability.............................................05 Quality...............................................................................06 Target Industries............................................................07 Products and Equipments...........................................09 References.....................................................................19 COMES S.A. Values Values Tradition & Experience With over 35 years of experience in producing pressure vessels, COMES ensures manufacture in compliance with the customer requirements. We gained wide experience in providing specific solutions with distinct advantages in cost and performance for our customers. Customer Value Creation We aim to create long-term relationships by ensuring maximum satisfaction to all our customers and by consistently generating value. Quality & Professionalism We are a reliable partner, creating value through outstanding service, quality standards, technical capacities and high-performance operations. Our customers benefit from a specialized team, always concerned to satisfy the most exigent client requirements. Respect for the Society, Economy & Environment We answer our customers’ requirements and expectations by promptly offering qualitative products and services, without harming the environment, health and safety. We are concerned to find the best technique to create the right balance between customer satisfaction and minimizing environmental impact. Honesty & Integrity We practice the highest ethical standards in all our transactions. We promote transparent, reliable, open relationships and treat each client according to COMES values. COMES S.A. General presentation General presentation COMES is a leading manufacturer of equipments and spare parts for chemical, petrochemical, gas & oil and nuclear industries. Our mission is to answer our customers’ requirements and expectations by promptly offering qualitative products and services, without harming the environment, health and safety. Founded in 1977, as Mechanical Plant of the Chemical Complex of Synthetic Fibres and Yarns Savinesti (UMCFFS), COMES was created as a supplier of equipments and spare parts for Savinesti Chemical Platform. SC COMES SA is one of the leading Romanian manufacturers of pressure vessels and equipments. With over 35 years of tradition, we apply especially for petrochemical, gas&oil and nuclear industries. Following the positive evolution after the buy-out and modernization investments, COMES became one of the main Romanian suppliers for heat exchangers, pressure vessels (tanks, reactors, boilers, etc.), fin tubes heat exchangers, columns, hot water/steam boilers for chemical, petrochemical and nuclear industry. The products specific to our company are: heat exchangers, tube bundles, air coolers with fin tubes, columns with internals equipments (trays), industrial boilers with steam/hot water, reactors, condensers, vessel, tanks, Skid’s, complex metallic structures, pump bodies. SC COMES SA Savinesti is part of the industrial Group of Companies CONEX IASI, one of the most dynamic industrial groups in Romania. The vessels are made of carbon steel, stainless steel, duplex, superduplex, clad steel (stainless, monel), Cu-Ni alloy. COMES S.A. History History 1977 COMES S.A. Savinesti Neamt was founded the name of Mechanical Plant of the Chemical Complex of Synthetic Fibres and Yarns Savinesti. 1991 COMES S.A. was registered, under the 1213/20.11.1990 government law, as a joint stock company and changed its name in COMES Savinesti (Mechanical Company for Special Equipments). 2003 The year when COMES S.A. Savinesti becomes part of CONEX Group of Companies, one of the most important industrial groups in Romania. Comes S.A. receives Quality Management System autorization from CNCAN, for activities in nuclear industry. 2004 Comes S.A. earns Quality Management System Certification acc. to EN ISO 9001:2000, by TÜV Thuringen. Comes S.A. obtains Certification according to 97/23 EC Norm, by ISCIR CERT for designing and manufacturing of underpressure equipments. 2004-2005 A period when Comes S.A. begins to manufacture complex technological equipments for Unit no. 2 for the Nuclear Plant Cernavoda (columns, tanks, heat exchangers, vessels). 2005 Comes S.A. earns certification according to AD 2000-Merkblatt HP 0, TDR 201, AD 2000-Merkblatt HP 100R und DIN EN 729-2, 97/23 EC Norm by TÜV Sud Gruppe for pressure vessels manufacturing. 2006 Comes S.A. receives Certification of Environmental and Occupational Health and Safety System according to EN 14001:2005 and OHSAS 18001:2004 by SRAC and IQNet. 2009 U stamp authorization by Hartford Steam Boiler Inspection. 2015 The investment program (worth over 3 million Euro) on constructing the second Boiler Shop has been developed and completed. COMES S.A. Capability Manufacturing Capability Mechanical processing shop: • Machining of parts with diameters up to 1000 mm and lengths up to 5000 mm, on normal lathes. • Machining on carousel lathes of parts with diameter up to 2500 mm and heights up to 1500 mm. • Machining on horizontal milling and boring machines. • Portal milling machine of parts with lengths up to 5000 mm, width of 1600 mm and heights of 1200 mm. • Machining on universal milling machine. • Machining on drilling machines. • Machining on radial drilling machines. Primary sectors: • • • • Oxy-gas cutting thickness up to: 120 mm. Plasma cutting thickness up to: 45 mm. Mechanical cutting. Heat treatment post welding in furnace with 6 diesel burners, dimensions: 12000 x 5000 x 3750 mm. • INDUCAL Installation – revealing installation by medium, frequency (2800 Hz). Test Laboratories: • Nondestructive tests: RT, UT, PT, MT. • Destructive tests: stretching tests, bending tests, hardener tests and resilience tests. Boiler shop: • Plate bending on ABKANT for max. thickness of 16 mm. • Plate Roll machine: type SERTOM MODEL for max. thickness of 63 mm. • Tube bending at various radius and spatial angles for diameters ranged between 16 and 60 mm. • Tube expanding in tube sheets using electrical equipment control of torque during the expanding and stop at a preestablished time, for tubes with diameters ranged between 12 and 108 mm and thickness between 1.5 and 4.6 mm. Assembly through welding procedures: • MMA (SMAW) manual welding with shield electrodes. • TIG (GTAW) manual welding in inert gas • medium. • GTAW automatic orbital welding in pipe tube • plate. • SAF (SAW) submerged arc welding. • MIG-MAG (FCAW) welding wire for gas shielded inert and active. Surface protection: • Free blasting operations with metal grains, grid or electro corundum. • Painting operations using AIRLESS equipment. • Pickling& passivation. Software Tools • • • • PV ELITE, AUTOCAD, ZWCAD; Solid Works Simulation Professional; Solid Works Standard; SANT’AMBROGIO DESIGN SOFTWARE – EN13445, AD200, ASME code; AXIS VN12 – Structural calculus; CC-STEADY STATE, CC-THERM, C. COMES S.A. Quality Quality Certifications and authorisations: • • • • • • • • • • • Management System Certification EN ISO 9001:2008, by TÜV Thuringen Environmental System Certification acc. to SR EN ISO 14001:2005, issued by CertRom Certificate for Occupational Health and Safety System SR OHSAS 18001:2008, issued by CertRom Certificate for Design and Manufacturing of Pressure Equipments acc. to Directive 97/23 EC (GD 584/2004), issued by ISCIR CERT Certificate of Authorization ASME code, “U” stamp, for Manufacturer of pressure vessels issued by Hartford Steam Boiler Inspection & Insurance Company of Connecticut Certification in compliance with the requirements from AD 2000 HP0; EN ISO 3834-2 ISCIR authorisation for assembling and repair of hot water/ steam boilers ISCIR authorisation for assembling and repair of hot water/ steam piping ISCIR authorisation for assembling and repair of pressure vessels ISCIR authorisation for non-destructive laboratory with RT, MT, PT, UT(f,s,t), UT(g) examination methods Authorisation of radioactivity safety for products – Barrels from stainless steel for radioactive wastes intermediary storage Available examinations: • • • • • • • Radiographic examinations Ultrasonic examinations Ultrasonic examination of forging and casting Ultrasonic thickness measurement Penetrant liquid examination Magnetic particle examinations Mechanical testing: tensile, impact, hardness, resilience, metallographic analyzes, etc COMES S.A. Target Industries Petrochemical Industries • • • • • • • • • • Heat Exchanger Tube Bundles Tanks Fin Tube Heat Exchanger Columns with Internals (trays with sieves, bubbles) Condensers Reactors Deaerators Technological Equipments SKID type Gas Separators Nuclear Industries • • • • • • • • Pressure Vessels Heat Exchangers Venting equipments Steel Structures Barrels Forgings Parts Hydraulic Cylinders Heat Treatment Services Power industries/ Thermal Plants • Hot Water / Steam Boiler: biofuel, wood, shells, sunflower, gas, CLU • Preheaters, Boilers • Associated equipments for power plant: scrubbers, expansion vessel, chimney, piping, bunkers, feed screw, feed vessel COMES S.A. Target industries Gas & Oil Industries • • • • Air Coolers SKID Units Tanks, Vessels Two-phasic/Three-phasic Separators Steel & Iron Industries • • • • • Oven Cover Skip Grab Shaft, Rods, Pistons (rams) Clips Various Steel Items Metallurgical & Concrete Industries • • • • • Bond piping; Conveyors; Steel structure with machining; Chimney with platform; Bene-skip, ladle roof, lifting device COMES S.A. Products & Equipments Heat Exchangers To achieve the technological processes of heat transfer from one heat agent to another, COMES can manufacture various items, under the generic name of heat exchangers, namely: • • • • • Preheaters; Coolers; Condensers; Vaporizer; Economizer Technical characteristics: • • • • • Diameter: 4500 mm; Pressure: 150 bars; Weight: 50 t.; Length: 20 m.; Shell thickness: 50 mm. COMES S.A. Products & Equipments Materials: • • • • • Carbon steel; Stainless steel; Duplex/Superduplex; Cu-Ni alloy; Clad steel (stainless, monel). COMES S.A. Products & Equipments Tube Bundles The often replaced parts of a heat exchanger are the tube bundles. Depending on the constructive type of the heat exchanger, tube bundles can be: • • • With floating head; Tube bundle U type; Tube bundle with stationary tube plates. Technical characteristics: • • • • • Diameter: 4500 mm.; Pressure: 150 bars; Weight: 50 t.; Tube diameter: Ø12 up to Ø76 mm; Tube Plate thickness: 220 mm. COMES S.A. Products & Equipments COMES S.A. Products & Equipments Air Coolers with Fin Tubes They are heat exchangers used in chemical and petrochemical industries, in heat transfer processes with technological function of condenser or vaporizer. The coolers are made of tube bundles, arranged in bays, with two or more fans, mounted on a steel structure. The fin tubes which ensure the heat transfer can be manufactured by extruded or embedded fins, from: • • • Carbon steel and aluminium fins; Copper and carbon steel fins; Stainless steel with aluminium fins, etc. Technical characteristics: • • • Diameter: 4500 mm; Pressure: 150 bars; Weight: 50 t. The main parameters which define these heat exchangers are: • Number of horizontal or vertical row; • Total surface of heat transfer; • Air flow free surface; COMES S.A. Products & Equipments COMES S.A. Products & Equipments Tanks & Pressure Vessels For storage or transport of liquid or gaseous fluids such as basic, intermediate or final material, COMES SA manufactures a large range of items. The tanks, due to technological process requirement, could be: • • Working at atmospheric pressure; Working under pressure or vacuum; Constructively, the items can be mounted horizontal or vertical. Technical characteristics: • • • • • Volume: up to 200 mc; Diameter: 4500 mm; Pressure: 150 bars; Weight: 50 t.; Shell thickness: 50 mm. Materials: • • • • • Carbon steel; Stainless steel; Duplex/ Superduplex; Cu-Ni alloy; Clad steel (stainless, monel). COMES S.A. Products & Equipments Separators • • two-phasic three-phasic COMES manufactures gas separators for separating the methane from the water, and also two-phasic/ three-phasic separators for separating the oil from the water and the gas. This are horizontal or vertical tanks especially designed to be used in the gas & oil industry. Gas separators are mechanical devices designed to remove and collect the solid and liquid impurities existing in the gas flow and to protect pipes, equipment and devices that may be damaged because of contaminated gas. In the case of gas separators (two-phasic), separating is made by means of demister. In the case of gas-oil-water separators (threephasic), separating is made by means of chicanes, demister or coalescer. COMES S.A. Products & Equipments Columns Columns are chemical equipments used in fractionation, distillation, adsorption operation, etc, during technological process. Depending on the way the phase contacts are made, columns are classified in: • • • Contact elements continuously disposed – regulated form or other filling; Contact elements discontinuously disposed – with trays; Without contact elements – with film or pulverising. Technical characteristics: • • • • Diameter: 4500 mm; Pressure: 150 bars; Weight: 50 t. Length: 30000 mm. Materials: • • • • • Carbon steel; Stainless steel; Duplex/ Superduplex Cu-Ni Alloy; Clad Steel (stainless, monel). Comes SA manufactures trays for columns: • • • With bells; With valves; Sieves type as technical specifications. COMES S.A. Products & Equipments Pump Bodies Pump Bodies are subassamblies especially designed to be used in the gas & oil industry. We are qualified to manufacture the following items: • • • • • • • Discharge head; Motor stool; Column pipe; Coupling guard; Adapter; Shell; Bearing braket. Materials: • • • Carbon steel; Stainless steel; Duplex/ Superduplex. COMES S.A. National References National references Petrobrazi Refinery Pambac Bacau Vega Ploiesti Refinery Sofert Bacau Petrotel Lukoil Refinery General Transilvania Cernavoda Nuclear Plant Simcor Oradea Ipip Ploiesti Sugar Plant Oradea Sinteza Oradea CET Iasi Arcelor Mittal Roman Tess Conex Arcelor Mittal Galati Romgaz Interagro SA - Ga Pro Co Savinesti Plant Naval Yard Mangalia Daewoo Petromidia Navodari Carpatcement SA – Cement Plant Bicaz Kober SRL Turturesti CET Arad CET Pitesti Rafo Onesti COMES S.A. National References Naval Yard Orsova SA CET Braila ERG Cluj Napoca; Primex Cluj Chemical Plant Nitramonia Fagaras Intfor SA Galati Viromet Victoria Profiland Galati Incdt Comoti Power Complex Rovinari Novi Consult Bucuresti Power Complex Turceni Fabro Corporation Macon SA Deva Dufa Romania CET Mintia Petrocart SA Piatra Neamt Fe Deva Dufa Romania CET Paroseni Petrocart SA Piatra Neamt Ceramica Iasi CET Suceava Tmk Romania - Artrom SA Plant TMK Romania - Resita SA Plant Egger Radauti COMES S.A. Foreign References Foreign references Beneficiary Country • Pichler Reifen GmbH; • Bertsch Energy; Austria • GOMEL Chemical Plant; Belarus • • • • Egypt West Delta Power Plant; LMG International Corporation Ltd; PRIMA Engineering for Technical Contracting; Alexandria for Handling, Equipment and Spare Parts (ASP); • Neste Oil; Finland • • • • Projets Indus Internationaux, Et Breton- Pib Sarl; Le Gaz Integral; TOTAL France- Raffinerie La Provence (EPC Contractor Realtec Groupe); France • • • • EWK Umwelttechnik GmbH; L+K Anlagentechnik GmbH&Co; SGL Group Carbon; SPX Flow Technology; Germany • Danieli Spa; • Foster Wheeler; Italy • KAWASACHI; Japan COMES S.A. Foreign References Beneficiary Country • Zarka Refinery (EPC Contractor Le GazIntegral); Jordan • Atyrau Refinery (EPC Contractor Rominserv Bucuresti); Kazahstan • General Company fo Chemical Industries- GCCI Abu Khammash; Lybia • INDORAMA Ventures BU; Netherlands • LUKOIL (EPC Contractor Euro Gaz Sistem); • OEMK Metallurgical Plant; Russia • GAZPROM NaftnaIndustrija SRBIJE A.D. Pancevo; • GAZPROM NaftnaIndustrija SRBIJE A.D. Novi Sad; Serbia • Ewatherm AG; Switzerland • Abu Dhabi Oil Refining Company Takreer (EPC Contractor Alghanem); UAE • Aden Refinery Co; Yemen COMES SA COMES SA Street Uzinei no.1, 617410 SavinestiCaranfil – Neamt, Romania Gheorghe no.3, 617410 Comercial register: J27/27/1991 Savinesti – Neamt, Romania VAT – ID: RO 2662292 Tel: Tel:+40-(0)233 +40-(0)233280601 281568 ; +40-(0)233 281207 Fax:+40-(0)233 +40-(0)233280585 281833 Fax: www.comes.ro www.comes.ro E-mail: office@comes E-mail: office@comes