Leading manufacturer of equipment and spare parts for chemical

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COMES SA
Leading manufacturer of equipment and spare parts
for chemical/petrochemical, gas & oil and nuclear industries
COMES S.A.
Index
Index
Values....... ........................................................................02
General presentation..................................................03
History.......................................................................04
Manufacturing Capability.............................................05
Quality...............................................................................06
Target Industries............................................................07
Products and Equipments...........................................09
References.....................................................................19
COMES S.A.
Values
Values
Tradition & Experience
With over 35 years of experience in producing pressure vessels, COMES
ensures manufacture in compliance with the customer requirements. We
gained wide experience in providing specific solutions with distinct
advantages in cost and performance for our customers.
Customer Value Creation
We aim to create long-term relationships by ensuring maximum satisfaction
to all our customers and by consistently generating value.
Quality & Professionalism
We are a reliable partner, creating value through outstanding service,
quality standards, technical capacities and high-performance operations.
Our customers benefit from a specialized team, always concerned to
satisfy the most exigent client requirements.
Respect for the Society, Economy &
Environment
We answer our customers’ requirements and expectations by promptly offering qualitative products and services, without harming the environment,
health and safety. We are concerned to find the best technique to create
the right balance between customer satisfaction and minimizing environmental impact.
Honesty & Integrity
We practice the highest ethical standards in all our transactions.
We promote transparent, reliable, open relationships and treat each client
according to COMES values.
COMES S.A.
General presentation
General presentation
COMES is a leading manufacturer of equipments and spare parts for chemical,
petrochemical, gas & oil and nuclear industries. Our mission is to answer our
customers’ requirements and expectations by promptly offering qualitative products
and services, without harming the environment, health and safety.
Founded in 1977, as Mechanical Plant of the
Chemical Complex of Synthetic Fibres and Yarns
Savinesti (UMCFFS), COMES was created as
a supplier of equipments and spare parts for
Savinesti Chemical Platform.
SC COMES SA is one of the leading Romanian
manufacturers of pressure vessels and
equipments. With over 35 years of tradition, we
apply especially for petrochemical, gas&oil and
nuclear industries.
Following the positive evolution after the buy-out
and modernization investments, COMES became
one of the main Romanian suppliers for heat
exchangers, pressure vessels (tanks,
reactors, boilers, etc.), fin tubes heat exchangers,
columns, hot water/steam boilers for
chemical, petrochemical and nuclear industry.
The products specific to our company are: heat
exchangers, tube bundles, air coolers with fin
tubes, columns with internals equipments (trays),
industrial boilers with steam/hot water,
reactors, condensers, vessel, tanks, Skid’s,
complex metallic structures, pump bodies.
SC COMES SA Savinesti is part of the industrial
Group of Companies CONEX IASI, one of the most
dynamic industrial groups in Romania.
The vessels are made of carbon steel, stainless
steel, duplex, superduplex, clad steel (stainless,
monel), Cu-Ni alloy.
COMES S.A.
History
History
1977
COMES S.A. Savinesti Neamt was founded the name of Mechanical Plant of the Chemical Complex of Synthetic Fibres and Yarns Savinesti.
1991
COMES S.A. was registered, under the 1213/20.11.1990 government law, as a joint stock
company and changed its name in COMES Savinesti (Mechanical Company for Special
Equipments).
2003
The year when COMES S.A. Savinesti becomes part of CONEX Group of Companies,
one of the most important industrial groups in Romania. Comes S.A. receives Quality
Management System autorization from CNCAN, for activities in nuclear industry.
2004
Comes S.A. earns Quality Management System Certification acc. to EN ISO 9001:2000,
by TÜV Thuringen. Comes S.A. obtains Certification according to 97/23 EC Norm, by
ISCIR CERT for designing and manufacturing of underpressure equipments.
2004-2005
A period when Comes S.A. begins to manufacture complex technological equipments
for Unit no. 2 for the Nuclear Plant Cernavoda (columns, tanks, heat exchangers,
vessels).
2005
Comes S.A. earns certification according to AD 2000-Merkblatt HP 0, TDR 201, AD
2000-Merkblatt HP 100R und DIN EN 729-2, 97/23 EC Norm by TÜV Sud Gruppe for
pressure vessels manufacturing.
2006
Comes S.A. receives Certification of Environmental and Occupational Health and Safety
System according to EN 14001:2005 and OHSAS 18001:2004 by SRAC and IQNet.
2009
U stamp authorization by Hartford Steam Boiler Inspection.
2015
The investment program (worth over 3 million Euro) on constructing the second Boiler
Shop has been developed and completed.
COMES S.A.
Capability
Manufacturing Capability
Mechanical processing shop:
• Machining of parts with diameters up to 1000
mm and lengths up to 5000 mm, on normal
lathes.
• Machining on carousel lathes of parts with
diameter up to 2500 mm and heights up to 1500
mm.
• Machining on horizontal milling and boring
machines.
• Portal milling machine of parts with lengths up
to 5000 mm, width of 1600 mm and heights of
1200 mm.
• Machining on universal milling machine.
• Machining on drilling machines.
• Machining on radial drilling machines.
Primary sectors:
•
•
•
•
Oxy-gas cutting thickness up to: 120 mm.
Plasma cutting thickness up to: 45 mm.
Mechanical cutting.
Heat treatment post welding in furnace with
6 diesel burners, dimensions: 12000 x 5000 x
3750 mm.
• INDUCAL Installation – revealing installation by
medium, frequency (2800 Hz).
Test Laboratories:
• Nondestructive tests: RT, UT, PT, MT.
• Destructive tests: stretching tests, bending
tests, hardener tests and resilience tests.
Boiler shop:
• Plate bending on ABKANT for max. thickness of
16 mm.
• Plate Roll machine: type SERTOM MODEL for
max. thickness of 63 mm.
• Tube bending at various radius and spatial
angles for diameters ranged between 16 and 60
mm.
• Tube expanding in tube sheets using electrical
equipment control of torque during the expanding
and stop at a preestablished time, for tubes with
diameters ranged between 12 and 108 mm and
thickness between 1.5 and 4.6 mm.
Assembly through welding procedures:
• MMA (SMAW) manual welding with shield electrodes.
• TIG (GTAW) manual welding in inert gas
• medium.
• GTAW automatic orbital welding in pipe tube
• plate.
• SAF (SAW) submerged arc welding.
• MIG-MAG (FCAW) welding wire for gas
shielded inert and active.
Surface protection:
• Free blasting operations with metal grains, grid
or electro corundum.
• Painting operations using AIRLESS equipment.
• Pickling& passivation.
Software Tools
•
•
•
•
PV ELITE, AUTOCAD, ZWCAD;
Solid Works Simulation Professional; Solid Works Standard;
SANT’AMBROGIO DESIGN SOFTWARE – EN13445, AD200, ASME code;
AXIS VN12 – Structural calculus; CC-STEADY STATE, CC-THERM, C.
COMES S.A.
Quality
Quality
Certifications and authorisations:
•
•
•
•
•
•
•
•
•
•
•
Management System Certification EN ISO 9001:2008, by TÜV Thuringen
Environmental System Certification acc. to SR EN ISO 14001:2005, issued by CertRom
Certificate for Occupational Health and Safety System SR OHSAS 18001:2008, issued by CertRom
Certificate for Design and Manufacturing of Pressure Equipments acc. to Directive 97/23 EC (GD
584/2004), issued by ISCIR CERT
Certificate of Authorization ASME code, “U” stamp, for Manufacturer of pressure vessels issued by
Hartford Steam Boiler Inspection & Insurance Company of Connecticut
Certification in compliance with the requirements from AD 2000 HP0; EN ISO 3834-2
ISCIR authorisation for assembling and repair of hot water/ steam boilers
ISCIR authorisation for assembling and repair of hot water/ steam piping
ISCIR authorisation for assembling and repair of pressure vessels
ISCIR authorisation for non-destructive laboratory with RT, MT, PT, UT(f,s,t), UT(g) examination
methods
Authorisation of radioactivity safety for products – Barrels from stainless steel for radioactive
wastes intermediary storage
Available examinations:
•
•
•
•
•
•
•
Radiographic examinations
Ultrasonic examinations
Ultrasonic examination of forging and casting
Ultrasonic thickness measurement
Penetrant liquid examination
Magnetic particle examinations
Mechanical testing: tensile, impact, hardness, resilience, metallographic analyzes, etc
COMES S.A.
Target Industries
Petrochemical Industries
•
•
•
•
•
•
•
•
•
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Heat Exchanger
Tube Bundles
Tanks
Fin Tube Heat Exchanger
Columns with Internals (trays with sieves,
bubbles)
Condensers
Reactors
Deaerators
Technological Equipments SKID type
Gas Separators
Nuclear Industries
•
•
•
•
•
•
•
•
Pressure Vessels
Heat Exchangers
Venting equipments
Steel Structures
Barrels
Forgings Parts
Hydraulic Cylinders
Heat Treatment Services
Power industries/ Thermal Plants
• Hot Water / Steam Boiler: biofuel, wood,
shells, sunflower, gas, CLU
• Preheaters, Boilers
• Associated equipments for power plant:
scrubbers, expansion vessel, chimney,
piping, bunkers, feed screw, feed vessel
COMES S.A.
Target industries
Gas & Oil Industries
•
•
•
•
Air Coolers
SKID Units
Tanks, Vessels
Two-phasic/Three-phasic Separators
Steel & Iron Industries
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•
•
•
•
Oven Cover
Skip Grab
Shaft, Rods, Pistons (rams)
Clips
Various Steel Items
Metallurgical & Concrete Industries
•
•
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Bond piping;
Conveyors;
Steel structure with machining;
Chimney with platform;
Bene-skip, ladle roof, lifting device
COMES S.A.
Products & Equipments
Heat Exchangers
To achieve the technological processes of
heat transfer from one heat agent to another,
COMES can manufacture various items, under
the generic name of heat exchangers, namely:
•
•
•
•
•
Preheaters;
Coolers;
Condensers;
Vaporizer;
Economizer
Technical characteristics:
•
•
•
•
•
Diameter: 4500 mm;
Pressure: 150 bars;
Weight: 50 t.;
Length: 20 m.;
Shell thickness: 50 mm.
COMES S.A.
Products & Equipments
Materials:
•
•
•
•
•
Carbon steel;
Stainless steel;
Duplex/Superduplex;
Cu-Ni alloy;
Clad steel (stainless, monel).
COMES S.A.
Products & Equipments
Tube Bundles
The often replaced parts of a heat exchanger
are the tube bundles. Depending on the
constructive type of the heat exchanger, tube
bundles can be:
•
•
•
With floating head;
Tube bundle U type;
Tube bundle with stationary tube plates.
Technical characteristics:
•
•
•
•
•
Diameter: 4500 mm.;
Pressure: 150 bars;
Weight: 50 t.;
Tube diameter: Ø12 up to Ø76 mm;
Tube Plate thickness: 220 mm.
COMES S.A.
Products & Equipments
COMES S.A.
Products & Equipments
Air Coolers with Fin Tubes
They are heat exchangers used in chemical and
petrochemical industries, in heat transfer
processes with technological function of
condenser or vaporizer. The coolers are made of
tube bundles, arranged in bays, with two or more
fans, mounted on a steel structure.
The fin tubes which ensure the heat transfer can
be manufactured by extruded or embedded fins,
from:
•
•
•
Carbon steel and aluminium fins;
Copper and carbon steel fins;
Stainless steel with aluminium fins, etc.
Technical characteristics:
•
•
•
Diameter: 4500 mm;
Pressure: 150 bars;
Weight: 50 t.
The main parameters which define these heat
exchangers are:
• Number of horizontal or vertical row;
• Total surface of heat transfer;
• Air flow free surface;
COMES S.A.
Products & Equipments
COMES S.A.
Products & Equipments
Tanks & Pressure Vessels
For storage or transport of liquid or
gaseous fluids such as basic, intermediate or
final material, COMES SA manufactures a large
range of items.
The tanks, due to technological process
requirement, could be:
•
•
Working at atmospheric pressure;
Working under pressure or vacuum;
Constructively, the items can be mounted
horizontal or vertical.
Technical characteristics:
•
•
•
•
•
Volume: up to 200 mc;
Diameter: 4500 mm;
Pressure: 150 bars;
Weight: 50 t.;
Shell thickness: 50 mm.
Materials:
•
•
•
•
•
Carbon steel;
Stainless steel;
Duplex/ Superduplex;
Cu-Ni alloy;
Clad steel (stainless, monel).
COMES S.A.
Products & Equipments
Separators
•
•
two-phasic
three-phasic
COMES manufactures gas separators for
separating the methane from the water, and
also two-phasic/ three-phasic separators for
separating the oil from the water and the gas.
This are horizontal or vertical tanks especially
designed to be used in the gas & oil industry.
Gas separators are mechanical devices
designed to remove and collect the solid and
liquid impurities existing in the gas flow and to
protect pipes, equipment and devices that may
be damaged because of contaminated gas.
In the case of gas separators (two-phasic),
separating is made by means of demister.
In the case of gas-oil-water separators (threephasic), separating is made by means of
chicanes, demister or coalescer.
COMES S.A.
Products & Equipments
Columns
Columns are chemical equipments used in
fractionation, distillation, adsorption operation, etc,
during technological process. Depending on the way
the phase contacts are made, columns are classified
in:
•
•
•
Contact elements continuously disposed –
regulated form or other filling;
Contact elements discontinuously disposed –
with trays;
Without contact elements – with film or
pulverising.
Technical characteristics:
•
•
•
•
Diameter: 4500 mm;
Pressure: 150 bars;
Weight: 50 t.
Length: 30000 mm.
Materials:
•
•
•
•
•
Carbon steel;
Stainless steel;
Duplex/ Superduplex
Cu-Ni Alloy;
Clad Steel (stainless, monel).
Comes SA manufactures trays
for columns:
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•
•
With bells;
With valves;
Sieves type as technical specifications.
COMES S.A.
Products & Equipments
Pump Bodies
Pump Bodies are subassamblies especially
designed to be used in the gas & oil industry.
We are qualified to manufacture the following items:
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Discharge head;
Motor stool;
Column pipe;
Coupling guard;
Adapter;
Shell;
Bearing braket.
Materials:
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•
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Carbon steel;
Stainless steel;
Duplex/ Superduplex.
COMES S.A.
National References
National references
Petrobrazi Refinery
Pambac Bacau
Vega Ploiesti Refinery
Sofert Bacau
Petrotel Lukoil Refinery
General Transilvania
Cernavoda Nuclear Plant
Simcor Oradea
Ipip Ploiesti
Sugar Plant Oradea
Sinteza Oradea
CET Iasi
Arcelor Mittal Roman
Tess Conex
Arcelor Mittal Galati
Romgaz
Interagro SA - Ga Pro Co Savinesti Plant
Naval Yard Mangalia Daewoo
Petromidia Navodari
Carpatcement SA – Cement Plant Bicaz
Kober SRL Turturesti
CET Arad
CET Pitesti
Rafo Onesti
COMES S.A.
National References
Naval Yard Orsova SA
CET Braila
ERG Cluj Napoca; Primex Cluj
Chemical Plant Nitramonia Fagaras
Intfor SA Galati
Viromet Victoria
Profiland Galati
Incdt Comoti
Power Complex Rovinari
Novi Consult Bucuresti
Power Complex Turceni
Fabro Corporation
Macon SA Deva
Dufa Romania
CET Mintia
Petrocart SA Piatra Neamt
Fe Deva
Dufa Romania
CET Paroseni
Petrocart SA Piatra Neamt
Ceramica Iasi
CET Suceava
Tmk Romania - Artrom SA Plant
TMK Romania - Resita SA Plant
Egger Radauti
COMES S.A.
Foreign References
Foreign references
Beneficiary
Country
• Pichler Reifen GmbH;
• Bertsch Energy;
Austria
• GOMEL Chemical Plant;
Belarus
•
•
•
•
Egypt
West Delta Power Plant;
LMG International Corporation Ltd;
PRIMA Engineering for Technical Contracting;
Alexandria for Handling, Equipment and Spare Parts (ASP);
• Neste Oil;
Finland
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•
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Projets Indus Internationaux, Et Breton- Pib Sarl;
Le Gaz Integral;
TOTAL France- Raffinerie La Provence (EPC Contractor
Realtec Groupe);
France
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•
•
•
EWK Umwelttechnik GmbH;
L+K Anlagentechnik GmbH&Co;
SGL Group Carbon;
SPX Flow Technology;
Germany
• Danieli Spa;
• Foster Wheeler;
Italy
• KAWASACHI;
Japan
COMES S.A.
Foreign References
Beneficiary
Country
• Zarka Refinery (EPC Contractor Le GazIntegral);
Jordan
• Atyrau Refinery (EPC Contractor Rominserv Bucuresti);
Kazahstan
• General Company fo Chemical Industries- GCCI Abu
Khammash;
Lybia
• INDORAMA Ventures BU;
Netherlands
• LUKOIL (EPC Contractor Euro Gaz Sistem);
• OEMK Metallurgical Plant;
Russia
• GAZPROM NaftnaIndustrija SRBIJE A.D. Pancevo;
• GAZPROM NaftnaIndustrija SRBIJE A.D. Novi Sad;
Serbia
• Ewatherm AG;
Switzerland
• Abu Dhabi Oil Refining Company Takreer (EPC Contractor
Alghanem);
UAE
• Aden Refinery Co;
Yemen
COMES SA
COMES
SA
Street Uzinei no.1,
617410
SavinestiCaranfil
– Neamt,
Romania
Gheorghe
no.3,
617410
Comercial register: J27/27/1991
Savinesti
–
Neamt,
Romania
VAT – ID: RO 2662292
Tel:
Tel:+40-(0)233
+40-(0)233280601
281568 ; +40-(0)233 281207
Fax:+40-(0)233
+40-(0)233280585
281833
Fax:
www.comes.ro
www.comes.ro
E-mail: office@comes
E-mail: office@comes
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