The Leading Force in LED Lighting
Retrofit Solutions
Solstice LED Module
Simply Universal Lighting Solutions
APPLICATION GUIDE
Simply Universal
Solstice LED
Table of Content
Introduction................................................................................................................. 4
Mission Statement....................................................................................................... 4
Features & Benefits..................................................................................................... 5
Applications................................................................................................................ 5
Module Chart............................................................................................................... 6
Global Tech LED Module System.............................................................................. 7
LED Drivers / Benefits................................................................................................ 8
Optical Accessories Available from Global Tech LED............................................... 9
Light distribution Drawings........................................................................................ 9
Global Tech LED Beam Angles.................................................................................. 10
Heat Sink Design, Temperature Measurements and Thermal
Considerations............................................................................................................. 11
Global Tech LED Active Cooling............................................................................... 12
5-6-1 Energy Savings Program................................................................................... 13
Dip-Switch Wattage Setting........................................................................................ 14
Wireless Sensor Module............................................................................................. 15-17
Motion Sensor Program.............................................................................................. 18
Troubleshooting FAQ’s / Legal Disclaimer................................................................ 19
Solstice LED Module System
Introduction
Global Tech LED is a U.S. based manufacturer of LED Retrofit Kits and Fixtures for
Industrial and Commercial applications. Many years of research and development
have been invested in our industry leading Solstice product line. We continue to
innovate and improve the efficacy and reliability of our Solstice products. This directly
translates into energy savings, maintenance and cost effectiveness. Our Retrofit
kits simplify all applications for the conversion to LED Lighting which is unique in
its performance and has versatility in its adaption. Our Solstice modules deliver a
distinctive and universal capability for the replacement of each HID light source. We
are positioned for long-term global growth that is driven by government regulations
and environmental initiatives. Green infrastructure rebuilds on a global scale that is
on-going, reinforces our commitment to provide LED products that improve efficiency,
durability and productivity. Global Tech LED has headquarters in Naples, Florida and
its products are manufactured in Pompano Beach, Florida. Our products are guaranteed
to meet your requirements and are backed by a warranty on materials.
•
•
•
•
•
The Solstice products are provided and supported by credible performance data, proven through independent laboratory testing and are U.L. and cUL listed, ARRA compliant, LM79 testing - Electrical and Photometric Measurements of Solid-State Lighting Products;
LM80 testing - Measuring Lumen Maintenance of LED Light Sources
Suitable for operation in -40°C to 60°C ambient environments
120-277V 50/60Hz, 347V 60Hz, or 480V 60Hz operation
Options include egress battery pack, dimming and wireless controls
Features a 5-year limited warranty on material
Our Solstice LED Modules guarantee uncompromising optical performance and outstanding versatility for a wide variety of applications. Customized
secondary optics ensure consistent distribution and scalability. Through superior optical control, we deliver uniform and energy conscious illumination
optimized to improve performance in all types of Industrial/commercial applications.
Our Solstice LED products provide significantly longer life (100,000+ hours) compared to the industry standard with better lumen maintenance.
Mission Statement
GTL is committed to manufacturing the world’s most universal, technologically advanced LED
Retrofit Systems. Keeping technology and manufacturing in the USA is our primary goal.
Our team provides excellence in service and quality control, design, support, versatility and value of solid state
of the art lighting to customers.
We continually strive to develop superior Thermal Management, Photometric Engineering, Electrical
Engineering, and Wireless Technology.
“It is only in the fulfillment of our customer’s expectations that we will be satisfied with our own performance.”
4
Solstice LED Module
Proven to be incomparable in the market, Global Tech LED opens up a broad approach of lighting possibilities and future energy cost savings. Our
products simplify all applications and are unique in their performance and offer versatility.
Features & Benefits
•
Custom color temps
•
2 module series, GTSO2754TRHO, GTSOL5498TRHO with lumen
packages from 2,200 to 30,000 lumens
•
Long life, 100,000 hours +
•
Runs at constant 24 volt DC input
•
Dimmable 0 – 10 volt VDC
•
RoHS compliant
•
Over/Under Voltage Protection
•
Over Temperature Protection
•
5-6-1 Energy Saving Program
•
Motion Sensor Program
•
UL Listed Field Installed Retrofit
•
Active Cooling Fan
•
Multiple wattages on each PCB board
Applications
Solstice modules can be used in both retrofit and new fixtures due to their versatility.
Types of applications:
•
Ports
•
Sports Stadiums
•
Parking Lots / Parking Garages
•
Roadways / Interstate
•
Prisons
•
Terminals
•
Warehouses
•
Factories
•
Airports
www.globaltechled.com
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Module Chart
Product Code
Description
GTSOL2754THRO
Rated Lmens
CRI
Watts
2203
CCT
(Kelvin)
5500
26
Color
Varition
White
Rated Drive
Current (Ma)
300Ma
Rated Life
(hours)
100,000
76
GTSOL2754THRO
3085
5500
76
38
White
500Ma
100,000
GTSOL2754THRO
4000
5500
76
50
White
700Ma
100,000
GTSOL5498THRO
3200
5500
76
41
White
300Ma
100,000
GTSOL5498THRO
4500
5500
76
57
White
400Ma
100,000
GTSOL5498THRO
5750
5500
76
72
White
500Ma
100,000
GTSOL5498THRO
7400
5500
76
100
White
700Ma
100,000
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Solstice LED Module
Global Tech LED Module System
About the Solstice LED Modules
The Global Tech LED Solstice module is comprised of a printed circuit board (PCB) with concentration clusters of LEDs. The individual LED clusters
are optimized for operation at 700mA. Global Tech LED has developed a sophisticated regulator circuit on the PCB Board that provides accurate current
control through full operating temperature and environment. Our regulator circuit provides current regulation for each individual string of LED’s using
buck mode PWM control with high side current sense. Current accuracy over the LED operating temperature range is +/- 3%.
Each string of LED’s has an independent high side current sense circuit, mosfet switch, inductor, freewheeling diode and ripple capacitors. The circuit
topology prevents high current switching noises from feeding back to the microcontroller. This feedback is what causes poor current regulation and
inconsistent performance in integrated LED Driver IC solutions.
Fluctuations in the input supply voltage or the LED forward voltage do not change the LED current as the circuit rapidly senses the change and adjusts
the PWM control to meet the specified current.
Mechanical Attachment
The Solstice LED module is incorporated into existing or new fixtures by using 2 distinct strategies. The first strategy utilizes the patented yoke and the
second strategy utilizes a customizable plate.
Both the yoke and the customizable plate are attached to the
aluminum heat sink mechanically using 4 screws on the back
of the heat sink. The Module is then electrically connected
using 2 wires from the driver.
www.globaltechled.com
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LED Drivers
LEDINTA0024V41FO
Brand Name
Description
Input Voltage
Input Frequency
RoHS
Status
XITANIUM
100W 24V 4.1A
120~277
50/60Hz
Yes
Active
LED-HCNA-0024V-41-F-L-O
Brand Name
Description
Input Voltage
Input Frequency
RoHS
Status
Life Time and Failure Rate Info:
Input Voltage 120-277
1. <0.01% per 1kHr
Input Voltage 347-480
Xitanium Drivers : Life Time VS Tcase
120
120
100
100
Life Time in kHrs
Life Time in kHrs
Xitanium Drivers : Life Time VS Tcase
80
60
40
20
0
25
30
35
40
45
50
55
60
65
XITANIUM
100W 24V 4.1A
347~480
50/60Hz
Yes
Active
70
75
80
85
80
60
40
20
90
0
Tcase (°C)
25
30
35
40
45
50
55
60
65
70
75
80
85
90
Tacse in C
Failure Rate Info:
1. <0.01% per 1kHr @<= Tcase 80C
Benefits:
Revision History:
Rev No.
• Limited Date
output voltageDescription
and current plusApproval
isolation for safe
operation
Remarks
• UL Outdoor Damp location rated - Fully potted for moisture resistance and thermal IP 66
benefits
• Compact size design facilitates new simplified retrofit application as well as low-profile
fixture design
PHILIPS
LIGHTING
• Low temperature operation
allows
for N.A.
use in any outdoor application Performance (-40°C)
PHILIPS LIGHTING N.A.
• Generous high temperature margin flexibility to facilitate fixture design capability
(+60°C)
• Tightly regulated output Consistent light output across line (1% line, 5% load) and load
levels
• The Solstice unit can be used for Solar Applications without the need for external drivers or inverters due to regulating our current on the PCB
Board.
• A 5-year limited warranty*, solely on material, for new products and for end users, from the industry’s most trusted component maker
• LEDs have evolved into a practical, flexible light source for a wide variety of illumination applications. Common LED products available in the market
today are configured in a series-parallel array – designed to be powered by a suitable 24vdc driver – which allows flexibility to connect variable
load levels. These operating voltages have become the standard in the industry.
1.1
11/17/2011
1.3
02/17/2012
1.2
01/12/2012
*Remove graph “Failure
rate vs. Tcase
*Add Envir. Protecting
Rating
*Update Dimensions
N.T.
N.T
M.A
Revised 02/17/2012
10275 WEST HIGGINS ROAD · ROSEMONT, IL 60018
Tel: 800-322-2086 · Fax: 888-423-1882 · www.philips.com/advance
Customer Support/Technical Service: 800-372-3331 · OEM Support: 866-915-5886
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Solstice LED Module
04/18/2011
10275 WEST HIGGINS ROAD · ROSEMONT, IL 60018
Tel: 800-322-2086 · Fax: 888-423-1882 · www.philips.com/advance
Customer Support/Technical Service: 800-372-3331 · OEM Support: 866-915-5886
Optical Accessories Available from Global Tech LED
Optical Design & Performance
Solstice LED Modules have 6 clusters of LED, integrating four optional secondary optics allows for a tremendous variety of distribution patterns to meet
all of our clients unique applications.
Light Distribution Drawings
25°
50°
360°
www.globaltechled.com
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Global Tech LED supports accessories that offer a range of beam angles in the categories of Spot (SP), Flood (FL), Side Emitter (SE) and Factory Optics.
The following table summarizes the range that is available.
Beam Type SP 25° 10
FL 50° SE 360°
Solstice LED Module
Factory Optics 120°
Heat Sink Design, Temperature Measurement and other Thermal Considerations
General
In order for the Global Tech Solstice LED module to function optimally, an advanced heat dissipation system is incorporated.
Active Cooling and Passive Cooling
When an LED is inserted into an enclosed fixture the air inside acts as an insulator: By organizing the flow of air inside the fixture the heat from the heat
sink can be more efficiently transferred to the outer surface. By keeping the interior temperature of the fixture constant throughout, heat is transferred
evenly across the entire surface area.
Global Tech LED’s retrofits are designed to transfer the heat from our module to the outer surface of the fixture: HID fixtures are already engineered to
disperse the heat of an HID lamp, which can exceed 1000 degrees F. This is why the higher the HID lamp wattage the larger the fixture. Our unique thermal
design ensures the prolonged life of our solstice product.
www.globaltechled.com
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Global Tech LED Active Cooling
Global Tech LED uses active fan cooling as an integral part of its thermal management system - The Quietest Advanced Technology.
Our air bearing fan does not have direct contact during operation so there is no friction no matter how the fan is oriented. This means that the
characteristic abrasion noises of worn-out components are not produced.
Our fans provide:
• Low Noise – No friction and good balance
• High Temperature Endurance – No friction and temperature increased between shaft and bearing.
• Multi-Orientation – Fan runs along the entire 360 degrees surface; suitable for multiple-orientation with no noise
• Good Balance – The fan has a lower center of gravity; runs along the entire 360 degrees surface
• Low Power Consumption – One coil winding results in low current
• Long Life – No friction, stable operation, prevents dust penetration, increases lubrication circulation
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Solstice LED Module
5-6-1 Energy Savings Program
Dipswitch-Left
Above: Our Solstice Board houses two Dip Switches.
Left Dip switch: Program Selection - You can currently select 1 of 2 programs, as indicated by the dot allocation on the left side of the Dip Switch.
Functionality: The standard position is reached when both switches are pushed to the center of the board. In this position, the unit will operate at full
designated output. When both switches are pulled towards the edge of the board the (561) Energy Saving Program is activated. This program selection
enables the Solstice unit to operate for the first 5 hours at 100% output, after which time between the sixth and eleventh hours of operation, output
automatically dims to 50% and during the last hour prior to sunrise the unit will intensify to perform once again at 100%.
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Dip-Switch Wattage Setting
Dipswitch-Right
Right Dip switch: Program Selection - You can currently select 1 of 4 wattage setting, as indicated by the dot allocation on the right side of the Dip Switch. Our guarantee is that each Solstice Module is shipped from the factory with a built in capability for selection of wattage. The GTSOL2754THRO 3
wattage selections (High, Medium, and Low) and GTSOL5498THRO 4 wattage selections (High, Medium High, Medium Low, and Low). When both switches
are positioned at the center of the board this indicates that you will be performing at the highest level of output.
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Solstice LED Module
Wireless Sensor Module
Global Tech LED has developed a Wireless Module to facilitate Dimming and Instant On/Off Control using either Photocell or Motion Sensor or both. It is
engineered with simple mapping software, and utilizes radio protocol for Zigbee, Synapse or others typically found in the industry.
When a motion sensor is engaged the Solstice is turned ON to 100% Output for 15 minutes. When no motion is detected after 15 minutes the Solstice can
be set to either 20% or 50% Dimming or OFF. The Photocell or Motion Sensor must be installed within 500 feet of the Solstice Product using (20AWG)
wiring for 0-10vdc sensor controls.
The system is setup at installation by the same electrician that installs our LED product and is automatically optimized to provide high performance for the
Solstice LED product. The Module works simply with most of the major manufacturers of 0-10 VDC sensors such as: Lutron, SensorSwitch, WattStopper.
Programming the Wireless Module:
Our unique selectable dip-switch identifies the task. The 5-dip switch input selector tells the Wireless Module what the control task is going to be. We
provide a detailed list of devices with corresponding switch selections.
The control selection is a 10-dip switch selector where you code who is following who. Switch 1-5 controls 1 device, and 6-10 controls a second device. In
some situations, you may require 2 control devices controlling the same fixture. For example, let’s say you have a motion sensor and you want it to control
2 fixtures. You would first set the input switch to designate a motion sensor and 2 light sources. On the control side you would configure all three devises
with the same code (1-5). At this point, the 2 light sources will be controlled by the motion sensor: simple!
The controller does not need to be connected to the Internet in order for the system to work. In most cases, once the system is configured, the need to
reconfigure the settings is minimal. For those clients that wish to have more control on a daily basis, the system can be set up using the Internet.
Additional equipment will be required to operate the system along with yearly maintenance fees. This option will provide the remote monitoring of lights,
collection of fixture data, such as temperature, service hours, energy usage, etc. and makes it easy to view or control lighting over the Internet.
www.globaltechled.com
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Wireless Sensor Control Diagram
LED Module
LED Module
16
Solstice LED Module
www.globaltechled.com
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Motion Sensor Program
The Solstice has a motion sensor indicator that when selected can be hard wired to operate as a 0-10v VDC motion sensor. The unit operates at 50%
output and when the motion sensor is activated it will ramp up to 100%. Its duration is programmed by the motion sensor. It has 100% Digital PIR Detection and excellent RF Immunity.
The systems relay is self contained and does not require a power pack nor does it have minimum load requirements. The true ease of this system is in its
adjustable time delays, push button programming and compatibility with electronic and magnetic ballasts, CFLs, LEDs and incandescents. Keep in mind
that this unit is impossible to wire in reverse.
Diverse in its operation and full of attributes, though adjustments are required, the unit is interchangeable as hot and load wires. It has no field calibration or sensitivity and is non-volatile in its memory settings.
The leading benefits are:
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•
•
•
•
•
•
•
•
Convenient test mode
100 hour lamp burn-in timer
Green LED indicator
Lampmaximizer Technology
Protects Lamp Life while Maximizing Energy Savings
Minimum On Timer (15 min default)
Occ. Time Delay (10 min default)
LampMaximizer+ Mode - Optimizes Lamp Life & Energy Savings (disabled by default)
Switch Counter (in 1000’s)
Total Lamp On Time (in khrs)
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Solstice LED Module
Troubleshooting FAQ’s:
While problems with your Solstice LED module will be rare, should you have problems, the following tips will help.
Q: I have hooked up the wires from my module and turned on power, but the module does not light.
A: Remove power and check all connections on your power supply making sure they are secure.
A: If all your connections are correct, then you most likely have the polarity of the wires reversed, the unit has gone into polarity protection mode. Correct
the wire polarity and the unit will operate properly.
Q: My newly installed module has been working, but it stops working after a little while. I removed power and turned it on again, but had the same result.
A: If your module operates correctly for a period of time and then shuts off, this is an indication that the unit is getting too hot and going into thermal
protection mode. Check your thermal system and the ambient temperatures to ensure operation within limits.
Legal Disclaimer:
All product descriptions are meant as a general guide and information provided is subject to change without notice. Our specifications may change from
time to time without notice or public announcement. Global Tech LED cannot accept any liability arising from the reliance on such data to the extent
permitted by law.
* 5-YEAR WARRANTY ONLY COVERS MATERIALS NOT LABOR COST.
Global Tech LED Solstice Module Brochure, January 2012 All values are design or typical values when measured under laboratory conditions.
www.globaltechled.com
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For more information about Global Tech LED, its products, and closest distributors, please contact 877-748-5533. www.globaltechled.com