TITLE: Paint Standards
EFFECTIVE DATE: 4/9/2012
PAGE 1 OF 7
APPROVAL FOR RELEASE FOR USE:
POSITION:
NAME:
DATE:
Paint Line Mfg Eng
J. Pidima
4/9/2012
STANDARD NO.: Z0254
REVISION: C
SUBMITTED BY: J. Pidima
POSITION:
Mfg Eng Mgr
Quality Mgr
NAME:
R.Luety
J Meyers
4/9/2012
4/9/2012
CHANGE CONTROL:
REV:
DATE:
DESCRIPTION OF CHANGE:
4-2-12
Released
ECO 13848: Added revision table and standard format. Minor corrections made
A
4-11-12
through out the document.
ECO 14368: Section 10.2.1 - Added "DAS3-20003 Kinze Gray"; Removed "DLS9B
10-8-12
20004 Kinze Blue"; Added "DLS9-20011 Kinze Blue".
C
3-6-13
D
1-10-2014
ECO 14888: SECION 10.2.1 ADDED DAS5-20007 Kinze 4000 Gray
SECION 10.2.1 REMOVED DAS3-20003 Kinze Gray
Made the following changes to Sections 10.2.1 and 10.2.2 and added Section
10.2.3. In Section 10.2.1 Added Akzo Nobel QJ011QF KINZE Blue, KN108QF
KINZE Black (Low E – mid cure), 100QF KINZE Black (regular cure),
QN102QF KINZE Cart Black, 30-8408-C Wheel Beige & JL14DQF Kinze 4000
Gray. 10.2.2 Diamond Vogel PLX2354-06-750 Tool Box Red, PLX7399-01
KINZE Black (regular cure), ET-3394-750 AG Yellow, PLX3485-17 KINZE
Blue. 10.2.3 Sherwin Williams DLS9-20011 KINZE Blue DBS7-20002 KINZE
Black (K2 – mid cure). Reordered Vendors in Section 10.2 in order of vendor
preference.
Note:
This document directly contributes to the configuration of KINZE products and is under the control of KINZE
Engineering through the ECO process.
KINZE personnel must submit all related change request via ECR.
Suppliers must submit change requests through the KINZE Purchasing Department.
The control of copies resulting from further distribution of this document is the responsibility of each individual
distribution activity.
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TITLE: Paint Standards
EFFECTIVE DATE: 4/9/2012
PAGE 2 OF 7
STANDARD NO.: Z0254
REVISION: C
SUBMITTED BY: J. Pidima
Table of Contents
1.0
SCOPE.............................................................................................................................. 3
2.0
ORDER OF DOCUMENT PRECEDENCE................................................................. 3
3.0
RELATED DOCUMENTS............................................................................................. 3
4.0
RESPONSIBILITIES ..................................................................................................... 3
5.0
LIQUID PAINT PROCESS REQUIREMENTS ......................................................... 3
6.0
POWDER PAINT PROCESS REQUIREMENTS ...................................................... 4
7.0
PAINT FINISH REQUIREMENTS .............................................................................. 4
8.0
INSPECTION METHOD ............................................................................................... 7
9.0
SHIPPING........................................................................................................................ 7
10.0
PREFERRED VENDORS/APPROVED COATINGS ................................................ 7
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TITLE: Paint Standards
EFFECTIVE DATE: 4/9/2012
PAGE 3 OF 7
STANDARD NO.: Z0254
REVISION: C
SUBMITTED BY: J. Pidima
1.0 SCOPE
This specification was developed to created to ensure uniform paint application to all KINZE products. It is KINZE expectations that
after being painted that the parts will meet cosmetic standards, have rust inhibitive qualities, and durability. KINZE reserves the right
to revise this specification at any time.
2.0 ORDER OF DOCUMENT PRECEDENCE
1)
2)
3)
4)
Detailed purchase orders
Vendor Product Specifications
This document
Engineering drawing notes and title block specification
3.0 RELATED DOCUMENTS
•
•
•
•
•
•
•
•
ASTM D523
Test Method for Specular Gloss
ASTM D2794
Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation
ASTM D3359
Test Method for Measuring Adhesion
ASTM D3363
Test Method for Film Hardness
ASTM D-522
Test Method for Mandrel Bend Test of Attached Organic Coatings
ASTM D4459
Test Method for Xenon-Arc Exposure of Plastics
ASTM B117
Test Method for Operating Salt Spray Testing
ASTM D1654
Test Method for Evaluation of Painted/ Coated Specimens Subject to Corrosive
Environments
•
ASTM D5402-06
Test Method for Assessing Solvent Resistance of Organic Coatings Using Solvent Rubs
4.0 RESPONSIBILITIES
Internal KINZE Paint Department or KINZE supplier shall assume the responsibility of adhering to the following specifications
detailed and shall contact KINZE if deviating in any way.
5.0 LIQUID PAINT PROCESS REQUIREMENTS
5.1
CLEANING PROCESS
5.1.1 Cleaning process shall effectively and completely remove all oil, grease, rust stains, oxide scale, dirt, process
markings such as grease pencil or chalk and other surface contamination.
5.1.2 Acceptable cleaning methods include alkaline wash, acid wash or phosphatizing cleaner. When a
phosphatizing cleaner is applied, no additional pretreatment is required.
5.1.3 Parts shall be pretreated on a timely basis to prevent flash corrosion.
5.2
PRE-TREATMENT
5.2.1 Apply pre-treatment chemicals per supplier’s recommended process parameters and requirements.
5.2.2 Deionized (DI) or reverse osmosis (RO) water is recommended for significant improvement in pre-treatment
and paint performance.
5.3.3 After phosphating, parts shall be thoroughly rinsed to remove residual phosphate and hard water salts.
5.3.4 Non-chrome sealers and DI or RO water rinsing is recommended for optimum paint adhesion and overall
corrosion protection.
Iron phosphate = 0.35 g/m2 (0.00115 oz/ft2) minimum
Zinc phosphate = 3.0 g/m2 (0.00983 oz/ft2) minimum
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TITLE: Paint Standards
EFFECTIVE DATE: 4/9/2012
PAGE 4 OF 7
5.3
STANDARD NO.: Z0254
REVISION: C
SUBMITTED BY: J. Pidima
MASKING/PROTECTION
5.3.1 Surfaces where no paint is allowed shall be masked with suitable masking materials.
5.3.2 If not indicated on the print, critical toleranced surfaces and features (ex: seal surfaces, bearing surfaces, and
threads) should be assumed to be surfaces where no paint is allowed.
liquid coatings.
5.4
PAINT APPLICATION AND CURE
5.4.1 Paint shall be applied and cured per supplier’s recommended process parameters and the paint product’s
Technical Data Sheet provided by the supplier. This will include specified application temperature, application
techniques, application equipment, cure times, and cure temperatures.
5.4.2 Liquid paint will be acquired by approved KINZE paint vendors. See Section 10.1.
5.4.2.1 If approved vendor paint cannot be acquired, then KINZE’s deviation process must be followed.
6.0 POWDER PAINT PROCESS REQUIREMENTS
6.1 CLEANING PROCESS
6.1.1 Cleaning process shall effectively and completely remove all oil, grease, rust, oxide scale, dirt, process
markings such as grease pencil or chalk and other surface contamination.
6.1.2 Acceptable cleaning methods include alkaline wash using RO or DI water, acid wash, or phosphatizing
cleaner.
6.1.2.2 After parts are cleaned, the parts then need to be rinsed with RO or DI water thoroughly.
6.1.3 Abrasive blasting is recommended for rust and scale removal prior to chemical cleaning.
6.1.3.1 When abrasive blasting is used, all machined surfaces and surfaces with critical toleranced surfaces
and features (ex: seal surfaces, bearing surfaces, and threads) shall be protected before blasting.
6.1.3.2 Blasted parts shall be cleaned to remove any blasting residue or contaminating oils.
6.1.3.3 Parts shall be pretreated on a timely basis to prevent flash corrosion.
6.2 PRE-TREATMENT
6.2.1 Pretreatment must be applied immediately after rinsing
6.2.2 Approved forms of pre-treatment are zinc phosphate, iron phosphate, and non-phosphate conversion coatings
(Nano-ceramics).
6.2.3 Apply pre-treatment chemicals per supplier’s recommended process parameters and and the pre-treatment
product’s Technical Data Sheet provided by the supplier.
6.2.4 DI or RO water is strongly recommended for the pre-treatment process.
6.3 MASKING/PROTECTION
6.3.1 Surfaces where no paint is allowed shall be masked with suitable masking materials.
6.3.2 If not indicated on the print, critical toleranced surfaces and features (ex: seal surfaces, bearing surfaces, and
threads) should be assumed to be surfaces where no paint is allowed.
6.4 PAINT APPLICATION AND CURE
6.4.1 Paint shall be applied and cured per supplier’s recommended process parameters and the paint product’s
Technical Data Sheet provided by the supplier. This will include specified application temperature, application
techniques, application equipment, cure times, and cure temperatures.
6.4.2 Powder paint will be acquired by approved KINZE paint vendors. See Section 10.2.
6.4.2.1 If approved vendor paint cannot be acquired, then KINZE’s deviation process must be followed.
7.0 PAINT FINISH REQUIREMENTS
7.1
LIQUID PAINT FILM THICKNESS AND COVERAGE
7.1.1 Paint film thickness on a part is determined by taking an average of 3 readings over the entire part. Each
reading shall meet the minimum paint film thickness specified here:
Primer paint = 0.8 - 1.2 mils
DTM Topcoat = 1.5 mils
7.1.2 Top range mil thickness should never exceed 5 mils.
7.1.3 Paint coverage should be uniform over the entire painted surface.
7.2
POWDER PAINT FILM THICKNESS AND COVERAGE
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TITLE: Paint Standards
EFFECTIVE DATE: 4/9/2012
PAGE 5 OF 7
STANDARD NO.: Z0254
REVISION: C
SUBMITTED BY: J. Pidima
7.2.1 Paint film thickness on a part is determined by taking an average of 3 readings over the entire part. The
acceptable range in powder paint film thickness is 1.5 to 7.5 mils over profile of the part.
7.2.2 Paint coverage should be uniform over the entire painted surface.
7.3
COLOR
7.3.1 A match between a painted part and an approved color standard is required at the specified coating thickness
stated in sections 6.1 and 6.2.
7.3.1.1 The color standards will be obtained by KINZE.
7.3.1.2 The color comparison shall be done by a spectrophotometric color computer. Any color differences
must be less than a 0.8 a, b, L, and E delta away from the standard.
7.3.2 Where color is not critical, a visual comparison will suffice if approved by KINZE.
7.3.3 Color shall appear uniform over the entire painted surface.
7.3.4 For liquid paint, color requirements apply to topcoat paint only.
7.4
CURED FILM PROPERTIES
Dry Film Properties
Standard
ASTM Testing Method
Blue = 90+ units of gloss at 60 degrees
Initial Gloss
ASTM D523
Black = 60+ units of gloss at 60 degrees
Adhesion Cross Hatch
138.25 kgf.cm. (120 in.lbs.) direct
138.25 kgf.cm. (120 in.lbs.) reverse
5b minimum
Smoothness
4 + on visible surfaces
Pencil Hardness
2H minimum
Flexibility
Accelerated Weathering
(POWDER ONLY)
1/8 Pass
Maximum of 3 units of gloss lost over 1000
hrs.
ASTM D-522
Salt Spray
300 hrs. exposure = LIQUID
1000 hrs. exposure = POWDER
ASTM B117 Scribed per
ASTM D1654
Impact Testing
7.5
ASTM D2794
ASTM D3359
PCI Standard Smoothness
Panels
ASTM D3363
ASTM D4459
PAINT UNIFORMITY AND DEFECTS
7.5.1 Painted surfaces need to be uniform and comply with the defect limits defined in the following table.
7.5.1.1 Surface Class Definition will determine uniformity standards. KINZE’S Surface Class Definitions
are:
Class A1 - Smooth surfaces in a prominent location that impact the visual perception of the
product.
Class A2 - Textured or rough surfaces in a prominent location that impact the visual
perception of the product.
Class AC - Casting surfaces in a prominent location that impact the visual perception of the
product.
Class AF - Forging surfaces in a prominent location that impact the visual perception of the
product.
Class B - Areas that do not significantly impact the visual perception of the product or may
not be readily visible.
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TITLE: Paint Standards
EFFECTIVE DATE: 4/9/2012
PAGE 6 OF 7
STANDARD NO.: Z0254
REVISION: C
SUBMITTED BY: J. Pidima
-
Uniformity
Defects
Class C - Areas that are hidden from direct sight and do not impact the visual perception of
product.
A1
Dirt/Dust: Any particle
≤1.25 mm (0.05 inches)
in diameter
Lint/Hair: Any particle
≤5 mm (.2 inches) long
Blisters: Hollow bubbles
or raised delaminated
area in the paint film
≤1.5 mm (0.06 inches)
in diameter
Fisheye/Crater: Small
round depressions in the
paint film ≤2.0 mm (.08
inches) in diameter
Runs/Sags: Nonuniform leveling of
paint due to excessive
application on vertical
or inclined surfaces
Scratches/Scuffs/
Smudges: Intrusions on
coating surface
Solvent popping: Raised
bumps ≤0.5 mm (.02
inches) in diameter
Pinholes: Holes or group
of holes ≤1.0 mm (0.04
inches) in diameter
Surface Class
A2, AC, AF
B
C
Maximum of 4
particles per 2500
cm2 (387.5 in2)
area with no
cluster
1 per 2500 cm2
(387.5 in2) area
Maximum of 5
particles per 2500
cm2 (387.5 in2) area
with no cluster
Maximum of 10
particles per 2500
cm2 (387.5 in2) area
with no cluster
Maximum of 15
particles per 2500
cm2 (387.5 in2) area
with no cluster
2 per 2500 cm2
(387.5 in2) area
5 per 2500 cmv
(387.5 in2) area with
no cluster
8 per 2500 cm2
(387.5 in2) area with
no cluster
1 per 2500 cm2
(387.5 in2) area
2 per 2500 cm2
(387.5 in2) area
5 per 2500 cm2
(387.5 in2) area with
no cluster
8 per 2500 cm2
(387.5 in2) area with
no cluster
1 per 2500 cm2
(387.5 in2) area
2 per 2500 cm2
(387.5 in2) area
3 per 2500 cm2
(387.5 in2) area
5 per 2500 cm2
(387.5 in2) area with
no cluster
Not acceptable
1 per 2500 cm2
(387.5 in2) area
2 per 2500 cm2
(387.5 in2) area
3 per 2500 cm2
(387.5 in2) area
1 per 2500 cm2
(387.5 in2) area
not to exceed 5
mm long and not
beyond the depth
of the coating
2 per 2500 cm2
(387.5 in2) area not
to exceed 5 mm
long and not beyond
the depth of the
coating
2 per 2500 cm2
(387.5 in2) area not
to exceed 15 mm
long and not beyond
the depth of the
coating
4 per 2500 cm2
(387.5 in2) area not
to exceed 15 mm
long and not beyond
the depth of the
coating
Not acceptable
≤0.5% of 2500 cm2
(387.5 in2) area
≤2% of 2500 cm2
(387.5 in2) area
≤3% of 2500 cm2
(387.5 in2) area
Not acceptable
Maximum of 5 per
2500 cm2 (387.5
in2) area with no
cluster
Maximum of 10 per
2500 cm2 (387.5
in2) area with no
cluster
Maximum of 20 per
2500 cm2 (387.5
in2) area with no
cluster
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TITLE: Paint Standards
EFFECTIVE DATE: 4/9/2012
PAGE 7 OF 7
STANDARD NO.: Z0254
REVISION: C
SUBMITTED BY: J. Pidima
8.0 INSPECTION METHOD
8.1
HANDLING REQUIREMENTS
8.1.1 The part will be primarily viewed as it would be assembled.
8.1.2 The part will be rotated at arm’s length unless otherwise noted. If no defect is observed at arm’s length, the
part will be considered acceptable.
8.1.3 Inspection will be done under good lighting conditions. The recommended lighting is double or quadruple
fluorescent lights that achieve 100-150 foot candles.
8.1.4 A total viewing time of 20 seconds will be considered adequate for most parts.
9.0 SHIPPING
9.1
HANDLING REQUIREMENTS
9.1.1 Painted film on finish painted parts received at KINZE shall be free of damage from handling, packaging, and
transportation. Unpainted surfaces shall be free of corrosion.
9.1.2 Parts with damaged paint film or corrosion on painted or unpainted surfaces will be rejected or a refurbishing
cost will be charged to the supplier.
10.0 PREFERRED VENDORS/APPROVED COATINGS
10.1 LIQUID COATINGS
10.1.1 Primer
Primer Part A = Diamond Vogel PG-0255-100
Primer Part B = Diamond Vogel PG-0231-012
10.1.2 Paint
Paint Part A = Diamond Vogel VLX18113-01-100
Diamond Vogel PCM101-70138-100
Paint Part B = Diamond Vogel IG-0260-025
KINZE Black
KINZE Blue
10.1.3 Accelerator = Diamond Vogel DV726-025
10.2
POWDER PAINT COATINGS
10.2.1 Akzo Nobel
QJ011QF KINZE Blue
KN108QF KINZE Black (Low E – mid cure)
100QF KINZE Black (regular cure)
QN102QF KINZE Cart Black
30-8408-C Wheel Beige
JL14DQF Kinze 4000 Gray
10.2.2 Diamond Vogel
PLX2354-06-750 Tool Box Red
PLX7399-01 KINZE Black (regular cure)
ET-3394-750 AG Yellow
PLX3485-17 KINZE Blue
10.2.3 Sherwin Williams
DLS9-20011 KINZE Blue
DBS7-20002 KINZE Black (K2 – mid cure)
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