WARDROBE Size: 42”W x 24”D x 72”H Options: Center Partition Shelf and Rod on Left Rod on the Right Two Shelves Bottom Right Unit Description Unit is of the size and includes the options listed above. The unit has two doors connected to the wardrobe side panels with three 270-degree swing five-knuckle hinges on each door. A steel eyelid pull is attached to each door. The unit includes steel leveling glides positioned in all four corners. General Specification All laminate unless specifically noted is high-pressure laminate .030” in thickness as supplied by WilsonArt meeting NEMA/ANSI standard LD-3-2005. All backing sheet is .028” in thickness to balance the board. Thermofused melamine is not an acceptable alternative. Glue for the lamination process is PVA (polyvinyl acetate) which is a water based material applied according to NEMA/ANSI standard LD-3-2005. The panels are then pressed according to industry standards and geographic location standards for a minimum of 30 minutes. All PVC edges are custom matched in color to the laminates selected. It is applied with a hot melt glue process. The steel to steel fastening system includes a brass expansion insert which accepts a steel stud that spreads the expansion sections when inserted. A steel cam turns over stud head to tighten the joint. The brass insert extends into the panel 1/2”. The stud is 1 1/4” in length. The cam is 9/16” in diameter. The fastening system exceeds 300 lbs of pull strength. Test data must be available to ensure strength test requirements are met. Materials Side panels are high-pressure laminated core 3/4” thick with durable matching PVC edge treatment. Top panel is a 3/4” thick panel with high-pressure laminate. Base panel is a 3/4” thick panel for durability. Doors are high-pressure laminated core 3/4” thick with durable matching PVC edge treatment. Back panel is a 3/4” thick panel with high-pressure laminate. Shelf is a 3/4” thick panel with PVC edge treatment. Clothes rod is chromed steel and connects to the side panels. Toe kick is a finished high-pressure laminated panel and connects with two fastening devices on each end. The bottom edge of all panels receives a PVC edge that is 3mm thick and a brown/black color. This seals the panel against moisture absorption and acts as a continuous floor glide. Panel Construction Construction is accomplished with steel-to-steel mechanical connecting hardware. This allows for all of the parts to be removable and replaceable. Replaceable parts are critical for long-term cost efficient maintenance. All fastening hardware must be hidden on the inside of the unit. Wood jointery using glue, screws, or other connecting methods is not acceptable. The metal fasteners include a brass expansion insert, steel stud, and cam system as described in the general specifications. JUNIOR LOFT BED Size: 36” x 80” (Mattress Size) 38” x 86” (Outside) Unit Description Each bed consists of 2 wood ends constructed of solid hardwood and 1 steel spring sleep surface. The sleep surface is adjustable to 11 different settings without tools or hardware. Wood Ends Each solid hardwood wood end consists of two 2-1/2” square posts and three 4-3/4” spreaders. The square posts and spreaders are constructed of solid hardwood. The cross spreaders are full mortise/tenon jointed into the square posts. Dowel joints are not acceptable. Each bed end is 36” high and allows for 11 height settings. Only northern or southern hardwood is acceptable. All wood must be grown in the United States and manufacturing to take place in the United States. Height settings are accomplished by embedding steel rods into a steel channel. The steel channel is then set inside a rout in the post and through-bolted in place at the top and bottom. Spring Construction Side rails are 2” x 1-1/2” x 0.109” rail steel angle with 2” flange vertical and to the outside. End angles are 1.25” x 1.25” x 0.109” rail steel. Lock plates made from 11-ga. steel are securely riveted to side rails. Each lock plate has two hook slots that snugly fit pins in bed post. All four (4) corners are braced by 1” x 11 ga. steel braces riveted to side and end angles. Two (2) cross members made from 1” round 16 ga. tubing are riveted to side rails. Each sleeping surface consists of a minimum of 16 strands of 9 ga. “Z” hook type action arc springs connected to each other by four (4) rows of 13ga. high carbon wire links and connected to each end angle with five (5) PCs. 12 ga. tight wound helicals. Paint Finish All parts are thoroughly cleaned, phosphatized and painted with high quality baking powder paint. Finish Process All exterior wood surfaces and end grains must be sanded and finished in the following manner: 1. Raw product is inspected for defects 2. Wood is sprayed with a coating of stain 3. Stain is allowed to air dry for 10 minutes 4. A layer of low HAPS vinyl sealer (3-4 mils) is applied and allowed to air dry 5. Product is sealer sanded with 220-280 grit sandpaper 6. A wet coat (4 mils) of Sherwin Williams waterbase UV 35% solids is applied to each side 7. Product enters an Ultra Violet curing chamber where it is cured with 900-1000 milijules of radiant energy 8. Finish contains no VOC or formaldehyde Stain Color Wood stains are available in a variety of colors. An upcharge may apply depending on the stain selected. Navy Nylon 1633/TB603/Cal.129 Mattresses Finished sizes and coil counts: 36" x 80" (208 coils) Spring Units: Bonnell style coils, 5 turn tempered spring wire with 6 gauge clipped border wires. The construction is knotted-coil with 18 gauge helical wires. Upholstery: Each side of the spring unit shall be covered with 1.75 oz. per square foot rugged fiber pads which overlap the edges of the spring unit to minimize the settling and pocketing of the padding materials into the spring unit. On top of both sides of the spring unit a total of 1 1/4" of padding material consisting of 1.2 lb. density, 34 lb. ILD poly-urethane foam pad along with PFP Satin inherently fire retardant high loft fire barrier fiber. Ticking: The mattress cover shall be a Navy Nylon ticking fabric having a yarn size of no less than 190 but not greater than 250 denier. The poly urethane coating on the fabric will impart the qualities of being water proof, anti-bacterial, anti-fungal, and have a moisture vapor transmission rate of less than 350 but greater than 150 grams per meter squared over a 24 hour period. PVC coatings are unacceptable. The mattress ticking meets the flammability requirements of NFPA 701 (small scale) and Cal. 117. The mattress will be manufactured with the nylon side of the ticking facing outwards for student comfort. Flanging & Border: The cover and padding materials are secured by sewing the high tensile flanging material to the perimeter of the cover and by hog-rings through the flange to the perimeter coils. The borders are a one piece prebuilt style providing a uniformity and consistency. Flammability: This finished mattress passed the Consumer Product Safety Commission and the Department of Commerce (CCF4-72 and Doc FF4-72) as amended 16 CFR part 1632 including flammability standard for mattresses - cigarette ignition test for mattresses and 16 CFR part 1633. In addition the mattress has been further tested to pass the both the Cal TB 603 and Cal 129 test. CHEST Size: 30”W x 24”D x 30”H Options: Three Drawers Unit Description The chest is of the size and includes the options listed above. Each chest includes three equal size drawers. Unit fits under junior loft beds. All panels must be laminate for scratch resistance and long-term abrasion resistance. Edges of the laminate panels receive a custom matching PVC edge. General Specification All laminate when specifically noted is high-pressure laminate .030” in thickness as supplied by WilsonArt meeting NEMA/ANSI standard LD-3-2005. All backing sheet is .028” in thickness to balance the board. Glue for the lamination process is PVA (polyvinyl acetate) which is a water based material applied according to NEMA/ANSI standard LD-3-2005. The panels are then pressed according to industry standards and geographic location standards for a minimum of 30 minutes. All PVC edges are custom matched in color to the laminates selected. It is applied with a hot melt glue process. The steel to steel fastening system includes a brass expansion insert which accepts a steel stud that spreads the expansion sections when inserted. A steel cam turns over stud head to tighten the joint. The brass insert extends into the panel 1/2”. The stud is 1 1/4” in length. The cam is 9/16” in diameter. The fastening system exceeds 300 lbs of pull strength. Test data must be available to ensure strength test requirements are met. Standard Construction Chest side panels are 3/4” thick with laminate on the outside of the panel and balanced with a highpressure backing sheet. Both the front and rear edges receive a matching PVC edge. Top panel is 3/4” thick with a high-pressure laminate surface and balanced with a brown high-pressure backing sheet. All four edges receive a radiused matching 3MM PVC edge. Top panel connects with six fastening devices. Chest back panel is 3/4 thick with matching laminate to the outside for a finished back. The back panel is set inside the side panels and top. It extends all the way to the bottom of the unit. Chest back panel connects with eight fastening devices. A laminated panel extends from side panel to side panel between each drawer to act as a stabilizer to maintain the square nature of the unit. The panel is 4 inches in depth and 3/4” thick. Each panel connects to the side panel with two fasteners on each side. Drawer fronts are 3/4” thick laminated panels that are balanced with a high-pressure brown backing sheet. All edges receive a matching PVC edge. The top and sides receive a 3MM PVC edge. Drawers have 16-gauge steel sides with 5/8” thick laminated bottoms and back panels. The drawer slides are tested to 150 pounds and must be full length. Each drawer has nylon rollers for easy operation. The drawer bottoms and backs must be laminate to avoid absorption of smells and liquids. The drawer slide system has a lifetime warranty. The slide system attaches to the interior of the side panels. Two steel brackets attach to the drawer front with four embedded expansion inserts. The steel brackets then attach to the steel drawer sides with mechanical machine screws. The mounted brackets incorporate a cam system that allows for vertical adjustment of the drawer front. The vertical adjustment is accomplished by turning a screw on each side. The unit has a full size laminated bottom panel that connects to the side panels with seven fastening devices. Toe kick is a finished laminated panel and connects with two fastening devices on each end. The bottom edge of all panels receives a PVC edge that is 3mm thick and a brown/black color. This seals the panel against moisture absorption and acts as a continuous floor glide. Panel Construction Construction is accomplished with steel-to-steel mechanical connecting hardware. This allows for all of the parts to be removable and replaceable. Replaceable parts are critical for long-term cost efficient maintenance. All fastening hardware must be hidden on the inside of the unit. Wood jointery using glue, screws, or other connecting methods is not acceptable. The metal fasteners include a brass expansion insert, steel stud, and cam system as described in the general specifications. There are a total of 33 fastening devices in each chest. Options Expandable chest top is positioned the full-width chest. It mounts directly under the chest top with a sidemounted glide roller system and can be extended forward approximately 14” to provide additional work surface. In addition to the side-mounted glide system, the expandable top also incorporates a stabilizing center glide that is positioned on the underside of the chest top. The expandable top has a positive in and out stop. It can be removed for maintenance. The expandable top is constructed of high-pressure laminate and balanced with a high-pressure phenolic backing sheet. The underside leading edge receives a routed finger pull for easy operation by the user. Casters Unit is equipped with four (4) twin wheel 360 degree swivel casters. Caster is 1-3/8” twin wheel. The casters are embedded in a steel circular cylinder. The entire cylinder is recessed under the unit base and not exposed. The steel cylinder containing the caster inserts into a round cutout in the base and then is attached with screws. The base of the unit is 1” from the floor with the casters recessed. A wall saver base is included so contact with the wall occurs at the cove moulding. Height of unit shall be the distance from top to bottom of casters. Caster weight rating is 165 lbs. Wheel is solid nylon with a soft rubber tread. Casters cannot be seen without turning the chest on its side. Hasp Lock A hasp lock is positioned on a drawer to provide a secure compartment. Lock is supplied by the user. Eyelid Pulls Each drawer receives a steel pull that bolts to the drawer front. SPLIT STUDENT DESK Size: 50”W x 24”D x 30”H 32” Study Table 8” Pedestal Unit Description Unit is a two piece desk with a free standing study table and separate pedestal. All panels must be high-pressure laminate for scratch resistance and long-term abrasion resistance. Edges of the laminate panels receive a custom matching PVC edge. General Specification All laminate is high-pressure laminate .030” in thickness as supplied by WilsonArt meeting NEMA/ANSI standard LD-3-2005. All backing sheet is .028” in thickness to balance the board. Glue for the lamination process is PVA (polyvinyl acetate) which is a water based material applied according to NEMA/ANSI standard LD-3-2005. The panels are then pressed according to industry standards and geographic location standards for a minimum of 30 minutes. All PVC edges are custom matched in color to the laminates selected. It is applied with a hot melt glue process. The steel to steel fastening system includes a brass expansion insert which accepts a steel stud that spreads the expansion sections when inserted. A steel cam turns over stud head to tighten the joint. The brass insert extends into the panel 1/2”. The stud is 1 1/4” in length. The cam is 9/16” in diameter. The fastening system exceeds 300 lbs of pull strength. Test data must be available to ensure strength test requirements are met. Standard Construction Pedestal side panels and panel legs are 3/4” thick with high-pressure laminate on the outside of the panel and balanced with a backing sheet. Both the front and rear edges receive a matching PVC edge. Top panels are 3/4” thick with a high-pressure laminate surface and balanced with a brown high-pressure backing sheet. All four edges receive a radiused matching 3MM PVC edge. Top panel connects with nine fastening devices. Pedestal back panel is 3/4” thick with matching high-pressure laminate to the outside for a finished back. The back panel is set inside the side panels and top. It extends all the way to the bottom of the unit. Back panel connects with ten fastening devices. A high-pressure laminated panel extends from side panel to side panel between each drawer to act as a stabilizer to maintain the square nature of the unit. The panel is 4 inches in depth and 3/4” thick. Each panel connects to the side panel with two fasteners on each side. Drawer fronts are 3/4” thick high-pressure laminated panels that are balanced with a high-pressure brown backing sheet. All edges receive a matching PVC edge. The top and sides receive a 3MM PVC edge. Footrest spreader must be a chrome steel channel that bolts directly through the panel leg and through the interior pedestal side panel. Modesty panel is 15” high and extends from the desk top down. It connects to the top, panel leg, and pedestal. It is a matching finished high-pressure laminate panel 3/4” thick. The panel is finished on both sides. Modesty panel connect to the side panels with 8 fastening devices. Drawers have 16-gauge steel sides with 5/8” thick laminated bottoms and back panels. The drawer slides are tested to 150 pounds and must be full length. Each drawer has nylon rollers for easy operation. The drawer bottoms and backs must be laminate to avoid absorption of smells and liquids. The drawer slide system has a lifetime warranty. The slide system attaches to the interior of the side panels. Two steel brackets attach to the drawer front with four embedded expansion inserts. The steel brackets then attach to the steel drawer sides with mechanical machine screws. The mounted brackets incorporate a cam system that allows for vertical adjustment of the drawer front. The vertical adjustment is accomplished by turning a screw on each side. The pedestal has a full size laminated bottom panel that connects to the side panels and toe kick with seven fastening devices. Toe kick is a finished laminated panel and connects with two fastening devices on each end. The bottom edge of all panels receives a PVC edge that is 3mm thick and a brown/black color. This seals the panel against moisture absorption and acts as a continuous floor glide. Panel Construction Construction is accomplished with steel-to-steel mechanical connecting hardware. This allows for all of the parts to be removable and replaceable. Replaceable parts are critical for long-term cost efficient maintenance. All fastening hardware must be hidden on the inside of the unit. Wood jointery using glue, screws, or other connecting methods is not acceptable. The metal fasteners include a brass expansion insert, steel stud, and cam system as described in the general specifications. There are a total of 46 fastening devices in each desk. Options Kneespace drawer is deleted from the unit to provide more vertical space in the kneespace area. Expandable desk top is positioned the full-width of the kneespace area. It mounts directly under the desk top with a side-mounted glide roller system and can be extended forward approximately 14” to provide additional work surface. In addition to the side-mounted glide system, the expandable top has a positive in and out stop. It can be removed for maintenance. The expandable top is constructed of high-pressure laminate and balanced with a high-pressure phenolic backing sheet. The underside leading edge receives a routed finger pull for easy operation by the user. The expandable desk top can be used in conjunction with a kneespace drawer, computer drawer, or the computer shelf. Even when used with these drawer or shelf options, a minimum 24 1/2” vertical kneespace is available. Reference/Writing shelf is positioned the full-width of the pedestal area. It mounts directly under the desk top with a side-mounted glide roller system and can be extended forward approximately 14” to provide additional work surface. In addition to the side-mounted glide system, the reference/writing shelf also incorporates a stabilizing center glide that is positioned on the underside of the desk top. The reference/writing shelf has a positive in and out stop. It can be removed for maintenance. The reference/writing shelf is constructed of high-pressure laminate and balanced with a high-pressure phenolic backing sheet. The underside leading edge receives a routed finger pull for easy operation by the user. The reference/writing shelf can be used in conjunction with a kneespace drawer, computer drawer, or the computer shelf. When positioned above the top pedestal drawer, the drawer is adjusted to allow for easy operation of both functions. The drawer construction is detailed above. The slide system attaches to the interior of the pedestal side panels. Two steel brackets attach to the drawer front with four embedded expansion inserts. The steel brackets then attach to the steel drawer sides with mechanical machine screws. The mounted brackets incorporate a cam system that allows for vertical adjustment of the drawer front. The vertical adjustment is accomplished by turning a screw on each side that positions the cam and provides vertical adjustment. Adjustable shelf option allows the center shelf to be height adjustable. Security door is an option for the -0 and -1 models. Construction matches that of the pedestal and can be equipped with a lock. Casters Unit is equipped with four (4) twin wheel 360 degree swivel casters. Caster is 1-3/8” twin wheel. The casters are embedded in a steel circular cylinder. The entire cylinder is recessed under the unit base and not exposed. The steel cylinder containing the caster inserts into a round cutout in the base and then is attached with screws. The base of the unit is 1” from the floor with the casters recessed. A wall saver base is included so contact with the wall occurs at the cove moulding. Height of unit shall be the distance from top to bottom of casters. Caster weight rating is 165 lbs. Wheel is solid nylon with a soft rubber tread. Casters cannot be seen without turning the chest on its side.