POWER ELECTRONICS INTRODUCTION ECEN405 Definition 2 Power electronics refers to control and conversion of electrical power by power semiconductor devices wherein these devices operate as switches. •Advent of silicon-controlled rectifiers, abbreviated as SCRs, led to the development of a new area of application called the power electronics. •Prior to the introduction of SCRs, mercury-arc rectifiers were used for controlling electrical power, but such rectifier circuits were a part of industrial electronics and the scope for applications of mercury-arc rectifiers was limited. •Once the SCRs were available, the application area spread to many fields such as drives, power supplies, aviation electronics, high frequency inverters and power electronics originated. • 1 Power Electronics 3 Power electronics has applications that span the whole field of electrical power systems, with the power range of these applications extending from a few VA/Watts to several MVA / MW. The main task of power electronics is to control and convert electrical power from one form to another. The four main forms of conversion are: Rectification referring to conversion of ac voltage to dc voltage (Rectifier), DC-to-AC conversion (Inverter), DC-to DC conversion (Chopper/SMPS/Joule Thief) and AC-to-AC conversion (Cyclo-converter). Power Processor as a Combination of Converters • Most practical topologies require an energy storage element, which also decouples the input and the output side converters 2 AC Motor Drive • Converter 1 rectifies line-frequency ac into dc • Capacitor acts as a filter; stores energy; decouples • Converter 2 synthesizes low-frequency ac to motor • Polarity of dc-bus voltage remains unchanged – ideally suited for transistors of converter 2 Rectification 8 Rectifiers can be classified as uncontrolled and controlled rectifiers, and the controlled rectifiers can be further divided into semi-controlled and fullycontrolled rectifiers. Uncontrolled rectifier circuits are built with diodes, and fully-controlled rectifier circuits are built with SCRs. Both diodes and SCRs are used in semi-controlled rectifier circuits. There are several rectifier circuit configurations. The popular rectifier configurations are listed below. Single-phase semi-controlled bridge rectifier, Single-phase fully-controlled bridge rectifier, Three-phase three-pulse, star-connected rectifier, Double three-phase, three-pulse star-connected rectifiers with inter-phase transformer (IPT), Three-phase semi-controlled bridge rectifier, Three-phase fully-controlled bridge rectifier and Double three-phase fully-controlled bridge rectifiers with IPT. Apart from the configurations listed above, there are series-connected and 12-pulse rectifiers for delivering high power output. 3 Power rating of Rectifiers 9 Power rating of a single-phase rectifier tends to be lower than 10 kW. Three-phase bridge rectifiers are used for delivering higher power output, up to 500 kW at 500 V dc or even more. For low voltage, high current applications, a pair of three-phase, three-pulse rectifiers interconnected by an inter-phase transformer(IPT) is used. For a high current output, rectifiers with IPT are preferred to connecting devices directly in parallel. There are many applications for rectifiers. Some of them are: Variable speed dc drives, Battery chargers, DC power supplies and Power supply for a specific application like electroplating DC-TO-AC CONVERSION 10 The converter that changes a dc voltage to an alternating voltage is called an inverter. Earlier inverters were built with SCRs. Since the circuitry required to turn the SCR off tends to be complex, other power semiconductor devices such as bipolar junction transistors, power MOSFETs, insulated gate bipolar transistors (IGBT) and MOS-controlled thyristors (MCTs) are used nowadays. Currently only the inverters with a high power rating, such as 500 kW or higher, are likely to be built with either SCRs or gate turn-off thyristors(GTOs). There are many inverter circuits and the techniques for controlling an inverter vary in complexity. Some of the applications of an inverter are listed below: Emergency lighting systems, AC variable speed drives, Uninterrupted power supplies, and Frequency converters. Wikipedia 4 DC-TO-DC CONVERSION 11 When the SCR came into use, a dc-to-dc converter circuit was called a chopper. Nowadays, an SCR is rarely used in a dc-to-dc converter. Either a power BJT or a power MOSFET is normally used in such a converter and this converter is called a switch-mode power supply (SMPS). A switch-mode power supply can be of one of the types listed below: Step-down switch-mode power supply, Step-up chopper, Fly-back converter and Resonant converter. The typical applications for a switch-mode power supply or a chopper are: DC drive Battery charger and DC power supply. AC-TO-AC CONVERSION 12 A cycloconverter or a cycloinverter converts an ac voltage, such as the mains supply, to another ac voltage. The amplitude and the frequency of input voltage to a cycloconverter tend to be fixed values, whereas both the amplitude and the frequency of output voltage of a cycloconverter tend to be variable. On the other hand, the circuit that converts an ac voltage to another ac voltage at the same frequency is known as an ac-chopper. A typical application of a cycloconverter is to use it for controlling the speed of an ac traction motor and most of these cycloconverters have a high power output, of the order a few megawatts and SCRs are used in these circuits. In contrast, low cost, low power cycloconverters for low power ac motors are also in use and many of these circuit tend to use triacs in place of SCRs. Unlike an SCR which conducts in only one direction, a triac is capable of conducting in either direction and like an SCR, it is also a three terminal device. It may be noted that the use of a cycloconverter is not as common as that of an inverter and a cycloinverter is rarely used. 5 Power Processing - Summary 13 Control is Invariably Required 14 6 High Efficiency is Required 15 Power Conversion choices 17 7 18 19 8 Ideal Switch 20 Selecting a converter 21 9 Option 1 22 Using SPDT (Single Pole Double Throw) Switch 23 10 Addition of Low Pass Filter 24 Addition of Control System for regulation of output voltage 25 11 So.. 26 What does Power Electronics offer? Boost Converter 27 Output DC voltage greater than its input DC voltage Since Power is conserved, the output current is lower than input Also known as stepup converter or Joule thief Without Boost, Toyota Prius needs 418 cells (168) – boosts 202V to 500V 12 Single Phase Inverter 28 Linear Power Supply 29 Transformer used for electrical isolation and step down Rectifier converts AC – DC Filter capacitor All ok but Transformer is normally large and heavy Low efficiency 13 Switch-Mode Power Supply • Transistor as a switch • High Efficiency • High-Frequency Transformer Basic Principle of Switch-Mode Synthesis • Constant switching frequency • pulse width controls the average • L-C filters the ripple 14 Switching Classification 32 Line Frequency (naturally commutated) converters, where the utility line voltages present at one side are used to turn off and turn on the switches Switching (forced commutated) converters, where the switching frequency is higher to the line voltage. In this converter, if input appears as voltage source, then the output will be current source or vice versa Resonant or quasi-resonant converters, where controllable switches turn on or off at zero voltage or zero current 33 Applications? Source- Inst. Of Industrial Productivity 2012 15 Application in Adjustable Speed Drives • • Conventional drive wastes energy across the throttling valve to adjust flow rate Using power electronics, motor-pump speed is adjusted efficiently to deliver the required flow rate Scope and Applications 16 Interdisciplinary Nature of Power Electronics Concept Quiz #1 40 In wind turbines, the role of power electronics is to transfer power from the generator, that produces voltages at variable amplitudes and variable frequencies, to the utility-grid with voltages at a constant amplitude and a constant frequency. A. False B. True 17 Concept Quiz #2 41 Compact Fluorescent Lamps (CFL) require power electronics to convert the line-frequency ac voltage into dc voltage that is applied to the lamp. A. True B. False Concept Quiz #3 A power supply draws power from the utility input and is designed to be 90% efficient. It is designed to supply a maximum output power of 1kW, beyond which its components are overloaded. If the energy efficiency of the power electronic converter within this power supply is improved to be 95% , calculate the ratio of the power-loss in this supply at this efficiency, as a ratio of that at the previous efficiency. A. B. C. ~0.947 ~0.474 0.5 18 Clicker Question A power supply draws power from the utility input and is designed to be 90% efficient. The maximum output power it can supply to a load, without overheating, is 1kW. In the same package size, if the energy efficiency of the power electronic converter within this power supply is improved to be 95%, what is the maximum output power that it can be loaded to? Since the size of the package in both cases is the same, assume that the maximum allowed power dissipation within this power supply, without overheating it, remains unchanged. A. B. C. ~2.1 kW ~1.06 kW ~1.56 kW 44 19