HD Brushless PRODUCT FEATURES UNIQUE DUAL ROTOR BRUSHLESS • CONSTRUCTION Extends the service life and increases durability by eliminating: Brushes, Slip Rings and the Rotating Winding. OUTPUT DESIGN • HIGH Producing more than 74 % of its rated power Series 180 J180 4” Hinge & Pad Mount The DelStar Series alternators are an integral charging system of an innovative brushless design. The compact, heavy duty construction, provides increased service life expected to match the longer maintenance intervals of today’s engines, while providing a performance level without parallel. at engine idle makes this an efficient alternator capable of handling the high electrical load demands at low alternator (rotor) RPM EFFICIENCY • HIGH Means less engine power required for the electrical load, resulting directly in less fuel consumption. With a peak efficiency of more than 80%, the 12V models are the most efficient alternators in their class. LIFE BEARINGS • LONG The 180 Series has been engineered for superior reliability. It features a 25.5 mm wide front ball bearing with High-Temperature grease and seals, capable of withstanding high belt loads and temperatures imposed by today’s toughest applications. TEMPERATURES • HIGH Designed to endure high temperatures of 110ºC / 230ºF or 125ºC / 257ºF environments with an optional “Fresh Air Intake Cover”, allowing cooler outside air to flow directly into the alternator. AVAILABLE MODELS: - 12 Volts 385,435 Amps, Negative System. - 24 Volts 200, 250 Amps, Negative or Insulated. APPLICATIONS: School & Shuttle Buses Emergency Vehicles Utility Vehicles Marine & Mining Agricultural & Industrial Construction Series 180 HD Brushless SPECIFICATIONS ● SAE J180 4” Hinge & Pad mounts. ● Rotation: Bidirectional ● Internal Voltage Regulator ● Self-excited / one wire connection ● Relay/AC terminal ● Indicator light terminal ● Sense terminal (Remote) ● Temperature limits: Low -40°C / -40°F High 110°C / 230°F High 125ºC / 257ºF(With fresh air intake) ● Speed limits: 8,000 RPM continuous 9,000 RPM intermittent ● Weight: 46 Lbs. / 21 Kg. CRITICAL SPEED RANGES 12V 435A EFFICIENCY RPM AMPS 1800 2000 3000 4000 5000 6000 217 261 347 388 415 435 385A 24V 250A 200A (%) AMPS RPM AMPS AMPS 83 82 77 75 73 71 213 247 331 364 379 387 1800 2000 3000 4000 5000 6000 145 160 208 228 241 250 116 131 169 187 194 200 Series 180 HD Brushless CONNECTIONS OUTLINE J180 4” Hinge Mount PAD Mount Dimensions are listed in mm over (in) 100-18100 Amps Output @ 2000 / 6000 rpm 12V 245 / 385A 100-18101 12V 260 / 435A 100-18200 24V 130 / 200A 100-18201 24V 160 / 250A 100-18202 24V 160 / 250A INS. GRD. 100-18203 24V 160 / 250A INS. GRD. EXT. REG. 100-18204 24V 130 / 200A INS. GRD. J180 4” Hinge ALTERNATOR No. PAD ALTERNATOR No. 100-18111 100-18113 100-18210 100-18211 100-18212 100-18213 12V 12V 24V 24V 24V 24V Amps Output @ 2000 / 6000 rpm 260 / 435A 245 / 385A 130 / 200A 160 / 250A 130 / 200A INS. GRD. 160 / 250A INS. GRD. Series 180 HD Brushless COMPETITIVE INTERCHANGE DELSTAR™ Brushless Mounting 180 Series Part No. 100-18113 PAD J180 4” Hinge Delco Remy Brushless Amps Output @ 2000 / 6000 rpm 55SI Series Part No. Leece-Neville Amps Output @ 2000 / 6000 rpm Brush Design 4000 Amps Output Series @ 2000 / 6000 Sales No. rpm C.E. Niehoff Brushless C Series Part No. 12V 245 / 385A 8600473 230 / 420A 8600629 230 / 430A 100-18111 12V 260 / 435A 100-18210 24V 130 / 200A 100-18211 24V 160 / 250A 100-18212 24V 130 / 200A INS. GRD. 100-18213 24V 160 / 250A 100-18100 12V 245 / 385A 100-18101 12V 260 / 435A 100-18200 4964PA,H 24V 100 / 200A 4980PAH-P 24V 100 / 200A 24V 130 / 200A 4740JB 24V 100 / 200A 100-18201 24V 160 / 250A 4740JB 24V 101 / 200A 100-18202 24V 130 / 250A INS. GRD. 100-18203 24V 160 / 250A INS. GRD. EXT.V.REG. 100-18204 24V 130 / 200A INS. GRD. 8600453 24V 130 / 250A 8600581 24V 130 / 250A Amps Output @ 2000 / 5000 rpm C527 200 / 360A C531 200 / 360A C534 200 / 360A INS. GRD. For additional cross reference information visit our website e-Cat: www.dixie-electric.com CANADA & EXPORT SALES U.S.A. SALES Dixie Electric Ltd. 517 Basaltic Road Concord, ON. Canada L4K 4W8 Dixie Electric Inc. 17100 Medina Rd, Suite 100 Minneapolis, MN. U.S.A. 55447-1249 Tel.: 905-879-0533 800-461-5799 Fax: 905-879-0532 E-Mail: sales@dixie-electric.com Web Site: www.dixie-electric.com © 2014 Dixie Electric Limited. All rights reserved. Tel.: 763-475-6629 800-478-0608 Fax: 763-475-6635 800-392-8719 E-Mail: mn.sales@dixie-electric.com Web Site: www.dixie-electric.com 9800-DELA-180 140425 IMPORTANT : Ensure alternator cables are adequate to handle the alternator output current. Voltage drop between Alternator B+ (Output Terminal) and Battery B+ (Positive Terminal) should not exceed 0.5 Volts drop at full alternator output.