Understanding the UL Fire Resistance Directories Understanding the UL Fire Resistance Directories Mundise Mortimer National Gypsum Company 2001 Rexford Road Charlotte, NC 28211 704-365-7494 MMortimer@nationalgypsum.com Please note: you will need to complete the conclusion quiz online at ronblank.com to receive credit www.nationalgypsum.com An AIA Continuing Education Program Credit for this course is 1 AIA/CES HSW Learning Unit Course Number: NGC09D Understanding UL An American Institute of Architects (AIA) ( ) Continuing Education Program Approved Promotional Statement: Ron Blank & Associates, Inc. is a registered provider with The American Institute of Architects Continuing Education System. Credit earned upon completion of this program will be reported to CES Records for AIA members. Certificates of Completion are available for all course participants p p upon p completion p of the course conclusion q quiz with +80%. Please note: you will need to complete the conclusion quiz online at ronblank.com to receive credit This program is registered with the AIA/CES for continuing professional education. As such, it does not include content that mayy be deemed or construed to be an approval or endorsement by the AIA or Ron Blank & Associates, Inc. of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. Understanding UL An American Institute of Architects (AIA) ( ) Continuing Education Program Course Format: This is a structured, web-based, self study course with a final exam. Course Credit: 1 Health Safety & Welfare (HSW) Learning Unit (LU) Completion Certificate: A confirmation is sent to you by email and you can print one upon successful completion of a course or from your RonBlank.com transcript. If you have any difficulties printing or receiving your Certificate please send d requests t to t carol@ronblank.com l@ bl k Design professionals, please remember to print or save your certificate of completion after successfully completing a course conclusion quiz. Email confirmations will be sent to the email address you have provided in your RonBlank.com account. Understanding UL C Copyright i ht M Materials t i l This presentation is protected by US and International copyright laws. Reproduction, distribution, display and use of the presentation without written permission of © Ron Blank & Associates, Inc. 2007 a d and © National Gypsum Company 2007 is prohibited. Understanding UL L Learning i Objectives Obj ti Upon completion of this course the Design Professional will be able to: • Find UL designs on-line • Explain the difference between the three UL Volumes • Understand Fire Rated Assemblies • Explain how to use Volume 1 • Explain E l i how h th first the fi t 10 pages off V Volume l 1 can help h l • List the fire resistant properties of gypsum • Define what gypsum calcination is • Analyze 3 UL designs FAQ s • Discuss FAQ’s Understanding UL Wh is Who i Underwriters U d it Laboratories? L b t i ? • An independent, not-for-profit company • Perform P f product-safety d t f t testing t ti and certification • O Over 100 years old ld (f (founded d d iin1894) 1894) • 17 billion UL marks appear on products • 64,482 manufacturers produce UL certified products • UL customers are found in 99 countries Understanding UL UL Fi Fire R Resistance i t Di t i Directories All volumes available on the UL website: • • • • www.UL.com* Download Can be copied onto plans “reprinted with permission...”. Page vii, paragraph 8 UL wants architects and designers to cut, copy, and paste directly from their web pages into their plans to be sure that the project is specified correctly. correctly Let’s Let s look at the UL web site… Understanding UL UL Website W b it Understanding UL UL Fi Fire R Resistance i t Di Directories t i 3 Volumes: Vol. 1 Vol. 2A Vol. 2B Vol. 3 2006 2006 2006 2006 Understanding UL V l Volume 3 3: • Dampers 2006 • Fire Fi Doors D • Glazing Materials • Related Equipment q p Understanding UL V l Volume 2A 2A: 2006 • Joint Systems • Through-Penetration g Firestop Systems • Electrical Circuit Protective Systems • Duct Assemblies Understanding UL V l Volume 2B 2B: 2006 • Joint Systems • Through-Penetration g Firestop Systems • Electrical El t i l Circuit Ci it Protective Systems • Duct Assemblies Understanding UL V l Volume 1 1: 2006 • • • • • • Beams Floors Roofs Columns Walls Partitions Understanding UL Fi Rated Fire R t dA Assemblies bli • Based on hourly ratings • Test standards: ASTM E119 NFPA 251 ASTM provides id th the standards t d d tto which UL tests assemblies. Understanding UL R Research h&T Testing ti F Facility ilit ASTM E 119 2 things determine a successful fire test: T Temperature t (did nott rise i above b th the lilimit) it) Hose stream (no through penetration or wallboard failure to the other side) This may look like a failure but is actually a pass. The temperature did not rise above the limit and the wall passed the hose test. As you can see, the wall did not fail with the hose stream test . There is not through penetration or wallboard failure to the other side. Buffalo, New York Understanding UL ASTM E119 Standard St d d Time/Temperature Ti /T t Curve C This is the time temperature curve. curve This shows that at 5 minutes, minutes the furnace reaches 1000 degrees and at 1 hour the furnace reaches 1700 degrees during the standard test. 1800 1700º F 1 HR. 1600 1400 1200 1000º F 5 Min 1000 At 5 minutes, furnace reaches 1000’F. At 1 hour, furnace reaches 1700’F. 800 600 400 200 0 0 1 2 3 Understanding UL T t Requirements, Test R i t ASTM E119 • Average of all thermocouples must not exceed 250°F over ambient temperature • No single thermocouple can exceed 325°F over ambient temperature • Structure can can’tt show evidence of burn through • Structure must not collapse p Understanding UL Fi i h Rating Finish R ti vs. Fire Fi Rating R ti • Fire Ratings pertain to a total ASSEMBLY. • Finish Rating is the time required to obtain an average temperature rise of 250 degrees (or a single point rise of 325 degrees) between the material being tested (gypsum board) and the substrate being protected (i (i.e. e plywood) plywood). Understanding UL V l Volume 1 • First 10 pages (most p ) important) • Table on page 1 • We will now start to take a closer look at how to navigate and use this book 2006 Understanding UL I Important t t Key K Passages P • • • • • • • Pg 2 - Nails vs. screws Pg 3 - Gypsum board orientation Pg 3 - Gypsum board joint treatment (fire taping) Pg g 4 - Metal thickness ((steel joists) j ) Pg 5 - Gypsum board Pg g 8 - Blanket insulation Pg 10 - Wall and Partition Assemblies Understanding UL P Page 2 – Nails N il vs. S Screws 5. Nails and Screws Nails are specified according to ASTM F547 or ASTM C514. Nails used to attach gypsum board to wood framing shall be cement coated box nails or cement coated t d cooler l nails il unless l specified ifi d otherwise th i iin th the specific designs. Screws meeting ASTM C1002 or ASTM C954 may be substituted for nails nails, one for one, when the head diameter, length, and spacing equal or exceed the requirements for the specified nails. Understanding UL P Page 3 – Gypsum G Board B d Orientation O i t ti 10. Gypsum Board Orientation Vertically applied gypsum board is gypsum board that is applied with the long edges parallel to the framing members to which it is attached. Horizontally applied gypsum board b d applied li d iis gypsum b board d applied li d with ith the long edges perpendicular to the framing members to which it is attached attached. Understanding UL P 3 – Gypsum Pg G Board B d Joint J i t Treatment T t t (fire taping) 11. Gypsum Board Joint Treatment (Fire Taping) Unless otherwise specified in the specific design all gypsum board systems except those with predecorated or metal covered surfaces have joints taped and d joints j i t and d fastener f t heads h d covered d with ith one coat of joint compound (fire taped). Base layers in multi layer systems are not required to have joints or fastener heads taped or covered with joint compound. Understanding UL P Page 4 – Metal M t l Thickness Thi k (steel Joists) 7. Steel Joists The specified minimum size joist in floor- or roof-ceiling designs is the joist that meets the requirements for both the minimum depth and the minimum weight per foot. Joists that exceed the specified minimum size may be used, provided the accessories are compatible. The dimension from the bottom chord of joists to the ceiling ceiling, whether given or calculated, is a minimum. Spacing between joists may be increased from that specified to a maximum i off 4 ft on centers t if the th floor fl slab l b meets t structural t t l requirements i t and the spacing of the hanger wires supporting the ceiling is not increased. Where it is necessary to provide support for the ceiling hanger wires i b between t th the jjoists, i t thi this may b be accomplished li h d b by using i 1 1-1/2 1/2 iin., N No. 16 gauge or larger cold-rolled steel channels. Each channel with its web oriented vertically should be placed on top of and perpendicular to the j i ' b joist's bottom chord h d and d tied i d thereto h with ihad double bl strand d off N No. 18 SWG galvanized steel wire. Understanding UL P Page 5 – Gypsum G Board B d 9. Gypsum Board Gypsum board thicknesses specified in specific designs are minimums. Greater thicknesses of gypsum board are permitted as long as the fastener length is increased to provide penetration into framing that is equal to or greater than that achieved with the specified p gyp gypsum board thickness and fasteners. Additional layers of gypsum board are permitted to be added to any design. For designs containing the statement "See See Gypsum Board (CKNX) Category for names of Classified Companies," any product in the category (CKNX) that meets the specifications (i.e., thickness, size) described in the design may be used used. This statement is applicable to any gypsum board manufacturer who produces Classified gypsum board meeting the thickness and size of the board specified in the design. It is not required that these Design Numbers appear in the individual Classifications. Understanding UL P Page 8 – Blanket Bl k t Insulation I l ti 18. Blanket Insulation Unless specifically described in a design, the addition of insulation in the concealed space between the ceiling membrane and the floor or roof structure may reduce d the th hourly h l rating ti off an assembly bl by b causing premature disruption of the ceiling membrane and/or higher temperatures on structural components under fire exposure conditions. Understanding UL P Page 10 – Wall W ll and dP Partition titi A Assemblies bli • The ratings for walls and partitions apply when either face of the assembly is exposed to the fire unless indicated otherwise on a specific p Design. g • The hourly rating of a load bearing assembly also applies to the same assembly when it is used as a non-load bearing assembly. • The size of studs are minimum unless otherwise stated in a Design Design. • The spacing of studs is a maximum unless otherwise stated in a Design. • Spacing bet between een parallel rows ro s of studs st ds are minimums minim ms unless nless otherwise stated in the individual designs. • Gypsum board thicknesses specified in specific designs are minimums. i i G t thicknesses Greater thi k off gypsum board b d are permitted itt d as long as the fastener length is increased to provide penetration into framing that is equal to or greater than that achieved with the specified gypsum board thickness and fasteners. Understanding UL P Page 10 – Wall W ll and dP Partition titi A Assemblies bli • Additional layers of gypsum board are permitted to be added to any design. • Orientation, vertical or horizontal, of the application of gypsum board in walls and partitions is specified in the individual design. • Except when gypsum board is allowed to be applied horizontally in the individual wall designs, horizontal butt joints of vertically applied gypsum board should be backed by the same type studs as specified in the design. Alternatively, minimum i i 25 gauge steel t l framing f i with ith a minimum i i attachment tt h t face f off 1 1/4" may be used for the backing. Both edges of the gypsum board forming the horizontal joint shall be attached to the backing with the same screws and spacing as specified in the design for the attachment of the gypsum board edges, then finished as specified for the vertical joints. • Horizontal butt joints on opposite sides of the studs in single-layer applications should be staggered a minimum of 12 inches unless otherwise stated in the individual designs. Horizontal butt joints in adjacent layers on the same face of the assembly in multiple-layer applications should be staggered a minimum of 12 inches unless otherwise stated in the individual designs. Understanding UL P Page 10 – Wall W ll and dP Partition titi A Assemblies bli 1. Wood Stud Walls • The fire stopping requirements for wood stud assemblies is to be determined from the Authorities Having Jurisdiction. Jurisdiction Horizontal bridging is included in most fire test samples in order to fully load the wood studs. This horizontal bridging should not be considered id d as a means off fire fi stopping. t i • The hourly fire ratings for load bearing wood stud walls were derived with a superimposed p p load applied pp to the wall assembly y intended to theoretically develop maximum working stresses not exceeding the design values published in the Supplement to the 1991 Edition of the National Design Specification for wood construction. In addition, the design load per square inch of cross sectional area for any wood stud shall not exceed 385 psi. • Wood W d stud t d walls ll may contain t i fifire retardant t d t ttreated t d studs t d as wellll as untreated wood studs. Understanding UL P Page 10 – Wall W ll and dP Partition titi A Assemblies bli 2. Steel Studs • The dimensions and gauge of steel studs are minimums. The hourly ratings apply when the steel studs are of a heavier gauge and/or larger dimensions than specified in a Design. The superimposed load of bearings walls utilizing steel studs shall be b based d on th the capacity it off th the studs t d as d determined t i db by th the 1986 edition of the AISI Specification for the Design of Cold Formed Steel Structural Members with the December 11, 1989 Addendum. Understanding UL Numbering g System y for Fire-Rated Assemblies Understanding UL N b i S Numbering System t ffor Fi Fire R Rated t dA Assemblies bli Type of Protection: Membrane Protection Next, you look at the protection you will put over the structural element or group of construction. The first option p is Membrane Protection. This is protection that is put on top of or mechanically fastened to the structural element much like drywall is fastened to steel studs. Examples are concealed grid or exposed grid systems systems, gypsum gypsum, metal lath and or plaster. These numbers fall between 000 and 599. 000-099 100-199 200-299 300-399 300 399 400-499 500 599 500-599 Understanding UL N b i S Numbering System t ffor Fi Fire R Rated t dA Assemblies bli Type of Protection: Direct Applied Protection 600-699 700-899 Your next option is Direct Applied Protection. Direct Applied is not fastened to but sprayed on such as mastic coating or SFRM These design numbers fall between 600 SFRM. 600-899. 899 Understanding UL N b i S Numbering System t ffor Fi Fire R Rated t dA Assemblies bli Type of Protection: Unprotected 900-999 Finally, y, there is Unprotected. p Unprotected p is not fastened like membrane protection or sprayed on like Direct Applied but is protected using masonry or brick block. These designs will fall between 900-999. Understanding UL Fi Resistive Fire R i ti Properties P ti off Gypsum G • Gypsum is approximately 21% by weight chemically combined water. • This greatly contributes to its effectiveness as a fire resistive barrier barrier. • Calcination is a process in which a material is heated to a temperature below its melting point to effect a thermal decomposition or a phase transition other th melting. than lti Understanding UL Fi Resistive Fire R i ti Properties P ti off Gypsum G • Gypsum-protected wood or steel structural members are exposed to fire. • Water in board is released as steam and acts as a thermal barrier until calcination is completed. • Temperature directly behind the plane of calcination is only slightly hotter than that of boiling water which is significantly lower than the temperature at which steel begins losing strength or wood ignites. Understanding UL T Types off Drywall/Gypsum D ll/G Board B d • “Regular” g • Type “X” • Type “C” C Understanding UL R Regular l G Gypsum B Board d • All gypsum board affords a degree of natural fire resistance. The fire resistant noncombustible core is composed mainly off gypsum. Understanding UL T Type “X” Core C • “eXtra” fire resistance • The basic components added that give Type “X” it’s superior fire resistant core are gypsum and fiberglass. Understanding UL T Type “C” C Core • Has superior fire resistance over Type “X”. • Type “C” core is proprietary, so the enhancing ingredients vary by manufacturer. How do I know what type of gypsum board is being installed? Understanding UL UL L Label b lS Sample: l T Type X UNDERWRITERS LABORATORIES INC.® CLASSIFIED TYPE R 3501 WALLBOARD GYPSUM FSW ISSUE NO NO. C-3258 C 3258 5/8” (24 OR 46 TO 54 IN. WIDE) FIRE RESISTANCE CLASSIFICATION SEE UL FIRE RESISTANCE DIRECTORY FSW: Fire-Shield Hi-Abuse XP Fire-Shield Fi Shi ld E Fire-Shield Exterior t i S Soffit ffit B Board d Fire-Shield Shaftliner Fire-Shield Shaftliner XP This iis what Thi h t a UL label looks like when printed on the back of wallboard. The FSW designates this is type X wallboard. Understanding UL UL L Label b lS Sample: l T Type C UNDERWRITERS LABORATORIES INC.® CLASSIFIED R 3501 WALLBOARD GYPSUM TYPE FSW-C ISSUE NO NO. C C-3258 3258 5/8” ((24 O 5/8 OR 46 6 TO O 54 5 IN. WIDE)) FIRE RESISTANCE CLASSIFICATION SEE UL FIRE RESISTANCE DIRECTORY This is a UL label for type C. The FSW-C designates type C. FSW-C:Fire-Shield C Understanding UL UL Di Directory t – Guide G id IInfo f To determine which products are included in the assemblies in the UL Directory, check out “CKNX CKNX.Guide-Info Guide Info Gypsum Board”. Click Cli k on “Vi “View Listings” to see the companies included. Understanding UL UL Di Directory t - Manufacturers M f t You’ll find listings for 23 manufacturers of gypsum wallboard. wallboard Understanding UL UL Di Directory t - Products P d t Here, you’ll find a list of all board products organized by: • Thickness • Board width • Core type Every assembly using that product is hyperlinked. yp Let’s find an assembly for metal studs and gypsum board, 1HR. NUMBERING SYSTEM FOR FIRE RATED ASSEMBLIES TYPES OF PROTECTION Understanding UL Membrane Protection Numbering g System y for Fire Rated 000-099 100-199 200-299 300-399 400-499 500-599 Assemblies – Types of Protection Groups of Construction Direct Applied Protection Unprotected 600-699 700-899 900-999 Floors-Ceilings A,B*,or C* Concealed Exposed Grid Concrete and Cellular (Reserved) System Grid Sys. Steel Floor (Reserved) Metal Lath Gypsum Board Misc. SFRM + Unprotected D, E* or F* D Concrete and Steel Floor Units Concealed Exposed Grid (Reserved) Grid Sys. System (Reserved) Metal Lath Gypsum Board Mastic Coating SFRM + Unprotected G, H*, or I* Concealed Exposed Grid (Reserved) Concrete and Steel Joists Grid Sys. System (Reserved) Metal Lath Gypsum Board Misc. SFRM + Unprotected Concealed Exposed Grid (Reserved) Grid Sys. System (Reserved) Metal Lath Gypsum Board Misc. SFRM + Unprotected Concealed Exposed Grid (Reserved) Grid Sys. Sys System (Reserved) Metal Lath Gypsum Board Misc. SFRM + Unprotected Mastic Coating SFRM + Unprotected SFRM + Unprotected J or K Concrete L or M* Wood Joist or Combination Wood and Steel Assemblies Beams: N or O* for Floor-Ceiling Batts & Concealed Exposed Grid Blankets or (Reserved) Grid Sys. System Mineral and Fiber Boards Metal Lath Gypsum Board Roof-Ceiling: P, Q* or R* Concealed Exposed Grid (Reserved) Grid Sys. System (Reserved) Metal Lath Gypsum Board Misc. Exposed Grid System (Reserved) Metal Lath Gypsum Board Mastic Coating SFRM + Unprotected Insulating Concrete Wood ood Stud Gypsum Bd. Lath and/or Plaster Metal eta Stud Gypsum Bd. Lath and/or Plaster Misc. Metal eta Panels a es Gypsum Bd. Lath and/or Plaster SFRM + Masonry (Reserved) Batts & Blankets or Metal Lath & Mineral & Plaster Fiber Boards Gypsum Board Mastic Coating SFRM + Reserved) Beams: S or T* Roof-Ceiling Wall & Partition: U, V or W* Building Units (Reserved) Bldg. or Bld Partition (Reserved) Panel Units Columns: X, Y or Z* Building Units Prefabricated The prefix numbers with an asterisk (*) and the design numbers indicated as "Reserved" in the above table are for future expansion and to cater to new types of systems Understanding UL ASSEMBLY U465 • Wall & Partition: U, V or W* • 400 – 499 • Metal Stud, Gypsum Board, Lath &/or Plaster • Assembly U465 Understanding UL D i N Design No. U465 Nonbearing Wall Rating – 1 HR HR. 1. Floor and Ceiling Runners (Not shown) 2. Steel Studs 3. Batts and Blankets* 4. Gypsum Board 5. Joint Tape and Compound 6. Resilient Channel Understanding UL D i N Design No. U465 continued ti d 1. 2. 3 3. Floor and Ceiling Runners Channel shaped runners, 3 5/8 in wide, 1 ¼ in legs, formed from min No 25 MSG galv steel, attached to floor and ceiling with f t fasteners spaced d 24 iin OC max Steel Studs Channel shaped, 3 5/8 in wide (min), 1 ¼ in legs, 3/8 in folded back returns, t formed f d from f min i No N 25 MSG galv l steel t l spaced d 24 iin OC max. Batts B tt and d Blankets Bl k t Mineral wool or glass fiber batts partially or completely filling stud cavity. Understanding UL D i N Design No. U465 C Continued ti d 4. Gypsum Board* - 5/8 in. thick, 4 ft wide, attached to steel studs and floor and ceiling g track with 1 in. long, g Type yp S steel screws spaced 8 in. OC. along edges of board and 12 in. OC in the field of the board. Joints oriented vertically and staggered on opposite sides of the assembly. When attached to item 6 (resilient channels) or 6A (furring channels), wallboard is screw attached to furring channels with 1 in. long, Type S steel screws spaced 12 in. OC. When used in widths other than 48 in., gypsum panels to be installed horizontally. Understanding UL D i N Design No. U465 C Continued ti d 5. Joint Tape and Compound — Vinyl, dry or premixed joint compound, pp in two coats to jjoints and screw heads;; p paper p tape, p , 2 in. wide,, applied embedded in first layer of compound over all joints. As an alternate, nominal 3/32 in. thick gypsum veneer plaster may be applied to the entire surface of Classified veneer baseboard. Joints reinforced. Paper tape and joint compound may be omitted when gypsum boards are supplied with square edges. 6. p Shown)) — 25 MSG g galv steel resilient Resilient Channel — ((Optional-Not channels spaced vertically max 24 in. OC, flange portion attached to each intersecting stud with 1/2 in. long type S-12 panhead steel screws. 6A Steel Framing Members (Not Shown)* — As an alternate to Item 3, 6A. 3 furring channels and resilient sound isolation clip as described below: a. Furring Channels Understanding UL Specialty p y gyp gypsum core types yp that can be used in U465 in lieu of standard 5/8” Type “X” Gypsum Company’s Core Type FSK Type “X” X Plaster Board (Blue Board) FSK-C Type “C” Plaster Board (Blue Board) FSK - G T Type “G” Pl Plaster t B Board d (Bl (Blue Board) B d) – Not N t Available A il bl FSW-C Type “C” FSW Type “X”, Abuse Resistant Type “X”, Type “X” Exterior Soffit Board 1” Board, 1 Type “X” X Shaftliner, Shaftliner 1 1” Type “X” X Shaftliner mold res FSW-3 Type “X” Mold Resistant, Type “X” Moisture Resistant, Type “X” Jumbo Sheathing FSW-5 Type “X” Impact Resistant Gypsum Board Let’s find an assembly for metal studs and gypsum board, 2HR. NUMBERING SYSTEM FOR FIRE RATED ASSEMBLIES TYPES OF PROTECTION Understanding UL Direct Applied Protection Membrane Protection 300-399 400-499 500-599 600-699 700-899 900-999 Floors-Ceilings A,B*,or C* Concealed Exposed Grid Concrete and Cellular (Reserved) System Grid Sys. Steel Floor (Reserved) Metal Lath Gypsum Board Misc. SFRM + Unprotected D, E* or F* D Concrete and Steel Floor Units Concealed Exposed Grid (Reserved) Grid Sys. System (Reserved) Metal Lath Gypsum Board Mastic Coating SFRM + Unprotected G, H*, or I* Concealed Exposed Grid (Reserved) Concrete and Steel Joists Grid Sys. System (Reserved) Metal Lath Gypsum Board Misc. SFRM + Unprotected Concealed Exposed Grid (Reserved) Grid Sys. System (Reserved) Metal Lath Gypsum Board Misc. SFRM + Unprotected Concealed Exposed Grid (Reserved) Grid Sys. Sys System (Reserved) Metal Lath Gypsum Board Misc. SFRM + Unprotected Mastic Coating SFRM + Unprotected SFRM + Unprotected Groups of Construction J or K Concrete L or M* Wood Joist or Combination Wood and Steel Assemblies Beams: N or O* for Floor-Ceiling Roof-Ceiling: P, Q* or R* 000-099 100-199 200-299 Unprotected Batts & Concealed Exposed Grid Blankets or (Reserved) Grid Sys. System Mineral and Fiber Boards Metal Lath Gypsum Board Concealed Exposed Grid (Reserved) Grid Sys. System (Reserved) Metal Lath Gypsum Board Misc. Gypsum Board Mastic Coating SFRM + Unprotected Misc. Metal eta Panels a es Gypsum Bd. Lath and/or Plaster SFRM + Masonry Gypsum Board Mastic Coating SFRM + Reserved) Numbering System for Fire Rated Assemblies Beams: S or T* Roof-Ceiling Building Units Wall & Partition: U, V or W* dg or o Bldg. Partition Panel Units (Reserved) Exposed Grid System (Reserved) Metal Lath (Reserved) Insulating Concrete Wood ood Stud Gypsum Bd. Lath and/or Plaster Metal eta Stud Gypsum Bd. Lath and/or Plaster (Reserved) Batts & Blankets or Metal Lath & Mineral & Plaster Fiber Boards Columns: X, Y or Z* Building Units Prefabricated The prefix numbers with an asterisk (*) and the design numbers indicated as "Reserved" in the above table are for future expansion and to cater to new types of systems Understanding UL ASSEMBLY U411 • Wall & Partition: U,, V or W* • 400 – 499 • Metal Stud, Gypsum Board, Lath &/or Plaster • Assembly U411 Understanding UL UL D Design i U411 – Nonbearing N b i W Wallll R Rating ti (2 HR HR.)) 2 2. 3 3. 4 4. 1 Floor and Ceiling Runner (Not Shown) 1. 2. Steel Studs 3. Batts and Blankets* 4 G 4. Gypsum Board* B d* Understanding UL UL Design D i U411 1. 2. Floor & Ceiling Runners – Min 25 MSG galv steel 1 inch high high, return legs 2 2- ½ in. in wide (min), attached to floor and ceiling with fasteners. Steel Studs – Min 2-1/2 in. wide, 1-1/4 in. legs, 3/8 in. return, formed of min 25 MSG galv max stud spacing 24 in. OC. Studs to be cut ¾ in. less than assembly height. Understanding UL UL Design D i U411 3. Batts & Blanketsglass fiber batts p partially y or completely p y Mineral wool or g filling stud cavity. Fasten each batt to wallboard base layer with a min 9/16 in. long staple. Use five staples for each 4 ft piece. ft. piece Drive one staple in the center of each piece and a staple at Each corner, approx. 3 in. from edge. * See Batts & Blankets category for names of manufacturers. Understanding UL UL Design D i U411 4. Gypsum Board – 5/8 in. thick, outer layer paper or vinyl surfaced. (Laminated System) Wallboard applied verticallyy in two layers. y Inner layer y attached to studs with 1 in long Type S steel screws spaced 8 in OC along vertical edges, and 12 in. OC in the field and outer layer laminated to inner layer with joint compound compound, applied with notched spreader producing continuous beads of compound about 3/8 in in diameter, spaced not greater than 2 in OC OC. Understanding UL T Types off Gypsum G Board B d used d in i U411 Gypsum Company’s Core Type FSK - C Type “C” Plaster Board (Blue Board) FSK - G Type “G” G Plaster Board (Blue Board) – Not Available FSW-C Type “C” FSMR-C Type yp “C” Mold Resistant,, Type yp “C” Moisture Resistant FSW Type “X”, Abuse Resistant Type “X”, Type “X” Exterior Soffit Board, 1” Type “X” Shaftliner, 1” Type “X” Shaftliner mold resistant FSW-3 Type “X” Mold Resistant, Type “X” Moisture Resistant, Type “X” g Jumbo Sheathing FSW-5 Type “X” Impact Resistant Gypsum Board Let’s find an assembly for a RoofCeiling system with gypsum wallboard. NUMBERING SYSTEM FOR FIRE RATED ASSEMBLIES TYPES OF PROTECTION Understanding UL Membrane Protection Numbering g System y for Fire Rated 000-099 100-199 200-299 300-399 400-499 500-599 Assemblies Groups of Construction Direct Applied Protection Unprotected 600-699 700-899 900-999 Floors-Ceilings A,B*,or C* Concealed Exposed Grid Concrete and Cellular (Reserved) System Grid Sys. Steel Floor (Reserved) Metal Lath Gypsum Board Misc. SFRM + Unprotected D, E* or F* D Concrete and Steel Floor Units Concealed Exposed Grid (Reserved) Grid Sys. System (Reserved) Metal Lath Gypsum Board Mastic Coating SFRM + Unprotected G, H*, or I* Concealed Exposed Grid (Reserved) Concrete and Steel Joists Grid Sys. System (Reserved) Metal Lath Gypsum Board Misc. SFRM + Unprotected Concealed Exposed Grid (Reserved) Grid Sys. System (Reserved) Metal Lath Gypsum Board Misc. SFRM + Unprotected Concealed Exposed Grid (Reserved) Grid Sys. Sys System (Reserved) Metal Lath Gypsum Board Misc. SFRM + Unprotected Batts & Concealed Exposed Grid Blankets or (Reserved) Grid Sys. System Mineral and Fiber Boards Metal Lath Gypsum Board Mastic Coating SFRM + Unprotected Concealed Exposed Grid (Reserved) Grid Sys. System (Reserved) Metal Lath Gypsum Board Misc. SFRM + Unprotected Exposed Grid System (Reserved) Metal Lath Gypsum Board Mastic Coating SFRM + Unprotected Insulating Concrete Wood ood Stud Gypsum Bd. Lath and/or Plaster Metal eta Stud Gypsum Bd. Lath and/or Plaster Misc. Metal eta Panels a es Gypsum Bd. Lath and/or Plaster SFRM + Masonry (Reserved) Batts & Blankets or Metal Lath & Mineral & Plaster Fiber Boards Gypsum Board Mastic Coating SFRM + Reserved) J or K Concrete L or M* Wood Joist or Combination Wood and Steel Assemblies Beams: N or O* for Floor-Ceiling Roof-Ceiling: P, Q* or R* Beams: S or T* Roof-Ceiling Wall & Partition: U, V or W* Building Units (Reserved) Bldg. or Bld Partition (Reserved) Panel Units Columns: X, Y or Z* Building Units Prefabricated The prefix numbers with an asterisk (*) and the design numbers indicated as "Reserved" in the above table are for future expansion and to cater to new types of systems Understanding UL UL D Design i P533 • Roof-Ceiling: P,, Q* Q or R* • 500-599 500 599 • Gypsum Board • Assembly P533 Understanding UL UL D Design i P533 Design No. P533 Unrestrained Assembl Assembly Rating - 1 HR. Finish Rating - 23 Min. Understanding UL UL D Design i P533 1. Roofing g System y 2. Trusses 3. Batts and Blankets* 3A. Loose Fill Material* 4. Air Duct* 5 5. Ceiling Damper* 6. Furring Channels 7. Gypsum yp Board* - Nom 5/8 in. thick,, 48 in. wide, installed with long dimension perpendicular to resilient channels with 1-1/8 in. long Type S screws spaced 12 in. OC and located a min of 1/2 in. from side jjoints and 3 in. from the end joints. At end joints, two resilient channels are used, extending a min of 6 in. beyond both ends of the joint. When insulation, Item 3 or 3A, is draped over the resilient channel/gypsum gyp wallboard ceiling g membrane, screws shall be installed at 8 in. OC. 8. Finishing System Understanding UL Additi Additional l ttypes off gypsum b board d used d iin P533 Gypsum Core Types FSW-C Type yp “C” FSW-G Type “G” – Not Available FSK-C FSK C Type “C” C Plaster Board (Blue Board) FSK-G Type “G” Plaster Board (Blue Board) – Not Available Frequently q y Asked Q Questions Understanding UL What does it mean to say y that a p particular wall or ceiling system has achieved a 1-hour fire rating? Q. What does it mean to say that a particular wall or ceiling ili system t h has achieved hi da1 1-hour h fi fire rating? A. It passes ASTM E119 ffor att least l t 60 minutes. i t Understanding UL When constructing a fire-rated wallboard partition, must the exact stud t d size i specified ifi d iin th the ttested t d design d i b be utilized? tili d? Q. When constructing a fire-rated wallboard partition, titi mustt the th exactt stud t d size i specified ifi d in i the tested design be utilized? A. S Specified ifi d wood d or steel t l stud t d sizes i are minimums unless otherwise stated in the d i design. Understanding UL Myy fire rated design g was tested with nails. Can I fasten the wallboard with screws rather than nails? Q. My fire rated design was tested with nails. Can I fasten the wallboard with screws rather than nails? A. Yes, screws can be used as an alternate to nails in wallboard designs. They must be substituted one-for-one when the head diameter, diameter length and spacing equal or exceed the requirements for the specified nails. Understanding UL Can I add glass fiber insulation to a fire rated partition design when it is not specified ifi d as a component? t? Q. Can I add glass fiber insulation to a fire rated partition design when it is not specified as a component? A. Yes,, glass g fiber insulation of a thickness not exceeding g the depth of the stud is OK to add to the wall stud cavity. Yes, for 1-hour Yes 1 hour rated G500 G500, L500 and P500 series floor floorceiling assemblies, fiberglass insulation may be added to the plenum or joist space above the gypsum wallboard provided an additional layer of gypsum wallboard is added to the assembly. Understanding UL What is the difference between “Regular” g and Type yp “X” gypsum wallboard? Q. What is the difference between “Regular” and Type “X” gypsum wallboard? A. “ Xt ” fifire resistant “eXtra” i t t Type “X” wallboard, which is typically required to achieve hi fifire resistance i t ratings, ti is i formulated f l t d by b adding ddi noncombustible fibers to the gypsum. g y of the core as These fibers help maintain the integrity shrinkage occurs, providing greater resistance to heat transfer during fire exposure. Understanding UL What is the fire rating g for 5/8” Type yp “X” Wallboard? Q. What is the fire rating for 5/8” Type “X” Wallboard? A. 5/8" Type “X” 5/8 X Wallboard has no fire rating rating. Fire ratings are assigned to a complete assembly that yp “X” wallboard as a component. p mayy include 5/8" Type Understanding UL Thi Things tto R Remember b • First 10 pages g on table • Numbering • Assemblies U 465 U 411 P 533 Understanding UL L Learning i Objectives Obj ti The Design Professional will now be able to: • Find UL designs on-line • Explain the difference between the three UL Volumes • Understand Fire Rated Assemblies • Explain how to use Volume 1 • Explain how the first 10 pages of Volume 1 can help • List Li the h fire fi resistant i properties i off gypsum • Define what gypsum calcination is • Analyze 3 UL designs • Discuss FAQ’s Understanding the UL Fire Resistance Directories Understanding the UL Fire Resistance Directories Mundise Mortimer National Gypsum Company 2001 Rexford Road Charlotte, NC 28211 704-365-7494 MMortimer@nationalgypsum.com Please note: you will need to complete the conclusion quiz online at ronblank.com to receive credit www.nationalgypsum.com An AIA Continuing Education Program Credit for this course is 1 AIA/CES HSW Learning Unit Course Number: NGC09D