SAVE THESE INSTRUCTIONS PRIOR TO INSTALLATION INSTALLATION INSTRUCTIONS GQ and GQT Housing (ROUGH-IN SECTION) Read and familiarize yourself with the nomenclature and instructions before starting installation. Turn off electricity at the breaker panel or fuse box and follow National Electrical Code regulations and applicable local building codes. Upon receipt, thoroughly inspect for any freight damage which should be brought to the attention of the delivery carrier. Compare the catalog description listed on the packing slip with the label on the carton to ensure you have received the correct merchandise. B A C D Figure 1 A B IMPORTANT SAFETY INFORMATION For Your Protection, Read Carefully Figure 2 WARNING - Turn of all power prior to beginning any installation or maintenance of this fixture. RISK OF FIRE. THIS FIXTURE IS NON I/C RATED, NOT FOR USE WITH INSULATION. Do not install insulation within 3 inches of fixture sides or wiring compartment, nor above the fixture in such a manner as to entrap heat. A Figure 3 NOTE: THESE FIXTURES ARE NOT FOR USE IN DWELLINGS. FIXTURES REQUIRE 3 inches of overhead clearance in non-above ceiling access applications for branch circuit inspection. CAUTION: GQT fixture requires the following minimum spacing: • Center to center of adjacent luminaires: 36 inches (91.4 cm). • Top of luminaire to overhead building member: 1/2 inches (1.3 cm). • Luminaire center to side building member: 18 inches (45.7 cm). Figure 4 HOUSING INSTALLATION FOR T-BAR, WOOD OR STEEL JOIST CONSTRUCTION 1. Always mount securely to structural members, this fixture will accommodate 11/2” thick ceilings. 2. Bend ends of bar hangers (See Figure 1A) to a position appropriate for attachment to joist if necessary (wood joist, nail or screw tabs). 3. Release cam lever (See Figures 1B and 2A) and center bar hangers (Figure 2B) in the vertical slot to approximate width needed. Engage cam lever to secure, repeat on opposite side. 4. Place fixture between joist or on T-bar so the bottom of the drop down flange is flush or slightly above the bottom of the finished ceiling. 5. Secure bar hangers/housing assembly onto joist/T-bar material. On wood/steel joist, use nails, screws or bolts; for T-bar, use wire or wire ties and bend nailing tab (See Figure 3A). 6. Adjust housing to desired position by releasing cam lever (one on each side) and making horizontal and/or vertical adjustments as necessary. Secure cam levers. 7. Feed power supply to J-box. (See Figure 4) - J-box is approved for through wiring with eight No. 12 AWG conductors (4 in/4 out) rated 90o C or higher. - Remove J-box cover by releasing spring clip (See Figure 4A) and allowing cover to hinge open (See Figure 4B). - Select desired knockout, remove and install appropriate connector. - Install power conductors in accordance with all local and/or National Electric Codes and ordinances (consult your local building authority for specific requirements). - Make connections using code approved materials/methods. - Reinstall J-box cover (See Figure 4B). 8. Install ceiling material, cut holes out for drop down flange (6-7/8” diameter ceiling opening), being careful not to cut the hole too large. 9. To make fine tune housing adjustments from below the ceiling, remove upper housing assembly by loosening two (2) thumb screws (on GQ) or two (2) hex head screws (on GQT) located 180o apart inside of housing (See Figures 5A and 6B). For GQ, turn upper housing assembly (Figure 6A) clockwise and lift, placing it to the side. Part No. CJ52046 3/05 A Figure 5 C A B D Figure 6 A Figure 7 For GQT, simply lift the housing and place it to the side. Loosen two (2) hex head screws on bracket (180o apart) (See Figure 6D) and adjust vertically. The flange will be slightly above the bottom of the ceiling material (1/16”-1/8”). 10. To make fine tune housing adjustments in ceilings with above ceiling access, removal of upper housing assembly is not required. Loosen two (2) hex head screws on bracket (180o apart) (See Figure 6D) and adjust vertically. The flange will be slightly above the bottom of the ceiling material (1/16”-1/8”). 11. Install lamp (this fixture requires coated (frosted) T-4, mini-can base lamps). Consult label on inside of drop down flange of housing for specific wattages appropriate for your fixture. Fixtures are wattage specific. Be sure to read and follow all of the lamp manufacturers directions and recommendations. 12. Housing installation is complete. Complete entire installation process by referring to trim installation instructions - CJ52047. WARNING: DO NOT ENERGIZE FIXTURES WITHOUT FINISH TRIM IN PLACE. PROTECTIVE GLASS SHIELD MUST BE USED WITH THIS FIXTURE AT ALL TIMES. LAMP REPLACEMENT FROM ABOVE CEILING 1. Disengage both tool-less ¼ turn fasteners (See Figure 7A) by turning them counter clockwise. 2. Lift cast housing from its position. 3. Remove lamp and install new lamp (this fixture requires coated (frosted) T-4, mini-can base lamps). Consult label on inside of drop down flange of housing for specific wattages appropriate for your fixture. Fixtures are wattage specific. Be sure to read and follow all of the lamp manufacturers directions and recommendations. 4. Replace cast housing to original position and secure both tool-less ¼ turn fasteners by turning them clockwise. LAMP REPLACEMENT FROM BELOW CEILING - Refer to Figure 8 1. Remove trim as described on the trim instruction sheet - CJ52047. 2. Remove lamp and install new lamp (this fixture requires coated (frosted) T-4, mini-can base lamps). Consult label on inside of drop down flange of housing for specific wattages appropriate for your fixture. Fixtures are wattage specific. Be sure to read and follow all of the lamp manufacturers directions and recommendations. 3. Reinstall trim as described on the trim instruction sheet - CJ52047. INSULATION DETECTOR REPLACEMENT FROM BELOW CEILING 1. Remove trim as described on the trim instruction sheet - CJ52047. 2. Loosen two (2) thumbscrews (on GQ) or two (2) hex head screws (on GQT) located 180o apart inside housing (See Figures 5A and 6B). For GQ, turn upper housing assembly (Figure 6A) clockwise and lift, placing it to the side. For GQT, simply lift the housing and place it to the side. 3. Remove inside J-box door cover (See Figure 6C). Detector is attached to this cover, unwire detector and replace with new one. 4. Reassemble in reverse order. 5. Replace trim as described on the trim instruction sheet - CJ52047. Figure 8 Part No. CJ52046 3/05