Electronic Double Layer Capacitors - haug

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ELECTRONIC
COMPONENTS & DEVICES
Electric Double Layer Capacitor
PRODUCTS
2013/2014
CAT.No.
Aluminum Electrolytic Capacitors
1001
Multilayer Ceramic Capacitors
1002
Film Capacitors
1003
Metal Oxide Varistors TNRTM
1006
Amorphous / Dust Choke Coils
1008
Electric Double Layer Capacitors
Electro-Mechanical Products
Notes on Safety
■ Always read "Notes on Use" before using the product in order to enable you to use the product
correctly and prevent any faults and accidents from occurring.
■ Request the Product Specification on the product of NIPPON CHEMI-CON CORPORATION to
refer to it as well as this brochure prior to the order of the products. Some specific notes on use of
the ordered product may be described in the specifications.
The electronic components described in this catalogue were designed and developed for use in general electronic
equipment, such as ; general household appliances, office and AV equipment, information and communication
equipment, etc.
We ask you, therefore, to appraise, examine and judge the suitability of these electronic components very carefully, or
contact us, for designs that require higher levels of safety and reliability, such as ; medical or aerospace equipment,
equipment related to nuclear power, safety devices for automotive products, or disaster prevention equipment.
When using these components for circuits in general electronic equipment that also require higher levels or safety and
reliability, we recommend that you carry out a thorough appraisal of the component's intended use in the application
and add any necessary protection networks during the design phase.
NIPPON CHEMI-CON CORPORATION
http://www.chemi-con.co.jp/e/
Distributed or Represented by
'13.07
ELECTRIC DOUBLE LAYER CAPACITOR
Contents
2 Introduction of Electric Double Layer Capacitor
4 DLE series
6 DXE series
8 DLCAPTM Module
9 Precaution Statement
◆ Regarding compliance for EU REACH Regulation
a) According to the content of REACH handbook (Guidance on requirements for substances in articles
which is published on May 2008), our electronic components are "articles without any intended release".
Therefore they are not applicable for "Registration" for EU REACH Regulation Article 7(1).
Reference:Electrolytic Condenser Investigation Society
"Study of REACH Regulation in EU about Electrolytic Capacitor" (publicized on 13 March 2008)
b) Nippon Chemi-Con develops the products without substance of very high concern(SVHC).
DEHP(CASNo.117-81-7) was contained as some covering material, Nippon Chemi-Con has abolished
use of DEHP in June, 2011.
Product specifications in this catalog are subject to change without notice.Request our product specifications before purchase and/or use. Please use our products based on the information contained in this catalog and product specifications.
1
CAT. No. E1009A
ELECTRIC DOUBLE LAYER CAPACITOR
Introduction of Electric Double Layer Capacitor
1.Introduction
Compared to the commonly used rechargeable batteries, Electric Double Layer Capacitor (EDLC), which is capable to be chargeddischarged with high current, is an energy storage device which has excellent charge-discharge cycle life. In the recent years, with
energy issues (reduction of oil consumption, consumer electric power, CO2 emission, and effective use of new energy) being focused,
using EDLC on more and more new applications is considered. Installation of EDLC in hybrid or fuel-cell vehicle is also considered.
Nippon Chemi-Con has been strongly pursuing products that serve for energy conservation, low environmental load. EDLC represents
those environmental-friendly products. We have a wide range of products to meet customers' needs, starting from a several hundred
Farads, to large capacitance of 2300F.
2.Basic Mechanism of EDLC
Conventional capacitors have a dielectric sandwiched between two electrodes. When voltage is applied, dipoles are oriented, and
thus electric charge is stored. Electric double layer capacitors have electric charges oriented at the boundary of electrolyte and
electrodes which is called the "electric double layer."
Conventional Capacitors
EDLC
Electrode
Dielectric
Electrolyte
Electrode
-
+
- + - +
- - + +
-
- +
- +
+
Separator
Anode foil
Electrolyte
Cathode foil
Electric
Double Layer
(Figure1)Mechanism
Product specifications in this catalog are subject to change without notice.Request our product specifications before purchase and/or use. Please use our products based on the information contained in this catalog and product specifications.
2
CAT. No. E1009A
ELECTRIC DOUBLE LAYER CAPACITOR
3.Characteristics
Unlike rechargeable batteries, EDLC does not use chemical reactions and it stores energy solely by physical movement of ion to the
surface of activated carbon. That gives EDLC features as following;
・With low degradation, it withstands multimillion charge-discharge cycles.
・With the high power density, rapid (high current) charge-discharge is possible.
・With a high charge-discharge efficiency, the output efficiency of over 95% with a power density 1kW/kg is achieved.
・Environment-friendly without containing heavy metals.
・High in safety at irregular ocassions, and will be not destroyed even by short circuiting.
4.Structure
Nippon Chemi-Con produces cylindrical type DLCAPTM (Photo1).
Basic structure is, as shown in figure 2, aluminum foils with electrode pasted on the surface wound into a roll.
Using activated carbon for the electrode utilizing its very large surface area, and with our original high-density electrode manufacturing
technology, we achieved both high capacitance and low resistance.
Cylindrical Type DLCAPTM
Sealing Plate
Aluminum Tabs
Electrode
Separator
(Paper)
(Photo1) DLCAP
TM
(Figure2) DLCAP Structure
TM
Product specifications in this catalog are subject to change without notice.Request our product specifications before purchase and/or use. Please use our products based on the information contained in this catalog and product specifications.
3
CAT. No. E1009A
ELECTRIC DOUBLE LAYER CAPACITOR
RoHS
DLE series
TM
DLCAP
Compliant
・Achieved high energy density with our unique electrode process technology.
・Higher charge/discharge efficiency than batteries.
・Environment-friendly
・Suitable for electricity storage, battery assistance, short-term backups, etc.
◆ SPECIFICATIONS
Items
Specifications
Operating Temperature
-25℃ ~ + 60℃
Capacitance Tolerance
± 10% (K)
Temperature Characteristics
Capacitance Change
≦± 30% of the initial measured value at 20℃
Internal Resistance Change
≦ 600% of the value given in the ratings tables
Load Life Test
(20℃)
(-25℃)
After the capacitors are subjected to the rated DC voltage at 60℃ for 2000 hours, the following specifications
shall be satisfied when they are restored to 20℃ .
Bias Humidity Test
Capacitance Change
≦± 30% of the initial measured value at 20℃
Internal Resistance Change
≦ 200% of the value given in the ratings tables
After the capacitors are left at 40℃ and 90 to 95%RH for 500 hours, the following specifications shall be
satisfied when they are restored to 20℃ .
Capacitance Change
≦± 30% of the initial measured value at 20℃
Internal Resistance Change
≦ 200% of the value given in the ratings tables
◆ STANDARD RATINGS
● DLE series
Case Size
Rated Voltage
[V]
Capacitance
[F]
φD [mm]
L [mm]
F
[mm]
F2
[mm]
2.5
350
700
1400
2300
35
35
40
50
65
105
150
172
12.7
12.7
17.0
22.1
8.7
8.7
10.2
11.9
Internal Resistance*
G
[mm]
[mΩ]
6.0
6.0
7.0
7.0
8.0
4.0
2.2
1.2
Weight**
[g]
Stored Energy
[wh]
Part No.
90
160
280
490
0.3
0.6
1.2
2.0
DDLE2R5LGN351KA65S
DDLE2R5LGN701KAA5S
DDLE2R5LGN142KBF0S
DDLE2R5LGN232KCH2S
*typical data (at 20℃ ), **reference data
◆ PART NUMBERING SYSTEM
1
2
D D
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
A AAA LG N AAA K AAA G
Supplement code
Size code
Capacitance tolerance code
Capacitance code (ex. 700F:701, 1400F:142)
Mounting Clamp code (B,C)
Terminal code
Voltage code (ex. 2.5V:2R5)
Series code
Category
Please refer to "A guide to global code (screw-mount terminal type)"
Product specifications in this catalog are subject to change without notice.Request our product specifications before purchase and/or use. Please use our products based on the information contained in this catalog and product specifications.
4
CAT. No. E1009A
ELECTRIC DOUBLE LAYER CAPACITOR
DLCAPTM
DLE series
◆ DIMENSIONS(CE331)[mm]
G+1
L+2.0
F2
<Screw specification>
Plus hexagon-headed screw : M5×0.8×10
D+1.5
Safty Valve
Maximum screw tightening torque : 3.23Nm
F±1
DLEφ35×65L
40
120
100
DCIR [mΩ]
Cap [% vs Cap (at 20℃)]
◆ Temperature Characteristics of Capacitance & DCIR
80
60
40
30
20
10
20
0
-25
-15
-5
5
Temperature [℃]
15
0
-25
20
-15
-5
5
Temperature [℃]
15
20
◆ 60℃ Load Life Test
DLEφ35×65L
15
0
DCIR [mΩ]
⊿Cap [%]
-10
-20
-30
10
5
-40
0
-50
0
500
1000
Time[hrs]
1500
2000
0
500
1000
Time[hrs]
1500
2000
Product specifications in this catalog are subject to change without notice.Request our product specifications before purchase and/or use. Please use our products based on the information contained in this catalog and product specifications.
5
CAT. No. E1009A
ELECTRIC DOUBLE LAYER CAPACITOR
Low
DXE series
TM
DLCAP
Resistance
RoHS
70
Compliant
・Achieved low resistance and high energy density with our unique electrode process technology.
・Higher charge/discharge efficiency than batteries.
・Environment-friendly
・Suitable for electricity storage, battery assistance, short-term backups, etc.
・Also suitable for kinetic energy recapturing, start/stop application for automobile.
◆ SPECIFICATIONS
Items
Specifications
Operating Temperature
-40℃ ~ +70℃
Capacitance Tolerance
± 10% (K)
Temperature Characteristics
Capacitance Change
≦± 30% of the initial measured value at 20℃
Internal Resistance Change
≦ 1200% of the value given in the ratings tables
Load Life Test
After the capacitors are subjected to the rated DC voltage at 70℃ for 2000 hours, the following specifications
shall be satisfied when they are restored to 20℃ .
Bias Humidity Test
(20℃ )
Capacitance Change
≦± 30% of the initial measured value at 20℃
Internal Resistance Change
≦ 200% of the value given in the ratings tables
(-40℃ )
After the capacitors are left at 40℃ and 90 to 95%RH for 500 hours, the following specifications shall be
satisfied when they are restored to 20℃ .
Capacitance Change
≦± 30% of the initial measured value at 20℃
Internal Resistance Change
≦ 200% of the value given in the ratings tables
◆ STANDARD RATINGS
● DXE series
Rated Voltage
[V]
Capacitance
[F]
2.5
400
800
1200
Case Size
φD [mm]
L [mm]
40
65
105
150
F
[mm]
F2
[mm]
17.0
10.5
G
Internal Resistance*
[mm]
[mΩ]
2.0
1.0
0.8
5.0
Weight**
[g]
Stored Energy
[wh]
Part No.
120
200
280
0.4
0.7
1.1
DDXE2R5LGN401KB65S
DDXE2R5LGN801KBA5S
DDXE2R5LGN122KBF0S
*typical data (at 20℃ ), **reference data
◆ PART NUMBERING SYSTEM
1
2
D D
3
4
A
5
6
7
8
9
10
11
12
13
14
15
16
17
AAA LG N AAA K AAA
18
G
Supplement code
Size code
Capacitance tolerance code
Capacitance code (ex. 800F:801, 1200F:122)
Mounting Clamp code (B,C)
Terminal code
Voltage code (ex. 2.5V:2R5)
Series code
Category
Please refer to "A guide to global code (screw-mount terminal type)"
Product specifications in this catalog are subject to change without notice.Request our product specifications before purchase and/or use. Please use our products based on the information contained in this catalog and product specifications.
6
CAT. No. E1009A
ELECTRIC DOUBLE LAYER CAPACITOR
TM
DLCAP
DXE series
◆ DIMENSIONS(CE331)[mm]
+2.0
L2 -0.0
φ +1.5
-0.0
F1±0.15
+0.05
Φ9 -0.1
5±0.2
<Screw specification>
Plus hexagon-headed screw : M5×0.8×10
Maximum screw tightening torque : 3.23Nm
2.5
5°
Φ10.5
R0.3
Detailed dimensions of the terminal
9±0.07
φ9±0.07
Safty Valve
+2.0
L1 -0.0
F2±0.3
DXEφ40×150L
20
120
100
DCIR [mΩ]
⊿Cap [% vs Cap (at 20℃)]
◆ Temperature Characteristics of Capacitance & DCIR
80
60
40
15
10
5
20
0
-40
-30
-20
-10
0
Temperature [℃]
10
0
-40
20
-30
-20
-10
0
Temperature [℃]
20
10
0
5
-10
4
DCIR [mΩ]
⊿Cap [%]
◆ 70℃ Load Life Test
-20
-30
DXEφ40×150L
3
2
1
-40
0
-50
0
500
1000
Time[hrs]
1500
2000
0
500
1000
Time[hrs]
1500
2000
Please consult us for sample and mass production schedule.
Product specifications in this catalog are subject to change without notice.Request our product specifications before purchase and/or use. Please use our products based on the information contained in this catalog and product specifications.
7
CAT. No. E1009A
ELECTRIC DOUBLE LAYER CAPACITOR
RoHS
Module
TM
DLCAP
Compliant
For an easy usage of Electric Double Layer Capacitor DLCAPTM, we have prepared modules.
By connecting multiple modules, modules with higher voltage and larger capacitance can be made.
● Application Examples
◆ Energy Saving
・Peak power assistance
・Effective recapture of kinetic energy
◆ Renewable Energy
・Stabilization of windmill power
・High efficient charge of solar energy
・Electricity assist for fuel cell
◆ Safety & Emergency Applications
・Momentary large power supply at power failure
・Back up for power source failure
● DLCAP
TM
Module
◆ FEATURES
・Voltage balance circuit installed
◆ SPECIFICATIONS
Items
Specifications
Operating Temperature
-25℃ ~ +60℃
Capacitance Tolerance
± 10% (K)
(20℃ )
≦± 30% of the initial measured value at 20℃
Temperature Characteristics Capacitance Change
≦ 600% of the value given in the ratings tables
Internal Resistance Change
Load Life Test
(-25℃ )
After the capacitors are subjected to the rated DC voltage at 60℃ for 2000 hours, the following specifications shall be
satisfied when they are restored to 20℃ .
Bias Humidity Test
Insulation Resistance
Capacitance Change
≦± 30% of the initial measured value at 20℃
Internal Resistance Change
≦ 200% of the value given in the ratings tables
After the capacitors are left at 40℃ and 90 to 95%RH for 500 hours, the following specifications shall be satisfied when they
are restored to 20℃ .
Capacitance Change
≦± 30% of the initial measured value at 20℃
Internal Resistance Change
≦ 200% of the value given in the ratings tables
The measured value between the lumped terminal and the case using 500Vdc insulation resistance meter shall be more than 100MΩ.
Insulation Withstand Voltage No abnormality after the voltage given in the rating tables is applied between lumped terminal and package for 1 minute.
◆ STANDARD RATINGS
Rated Voltage Capacitance
[F]
[V]
116
233
383
15
Case Size
W [mm]
D [mm]
H [mm]
261
314
370
48
44
55
130
177
209
Internal Resistance* Weight**
[mΩ]
[kg]
24.6
13.8
7.8
Insulation Withstand Voltage
[kV]
Stored Energy
[wh]
Part No.
1.5
1.0
1.5
3.6
7.3
12.0
MDLE15R0V116FB0
MDLE15R0V233FA0
MDLE15R0V383FB0
1.3
2.4
3.8
*typical data (at 20℃ ), **reference data
● DLCAP
TM
Custom Module Acceptable
Connecting parts are attached
◆ DIMENSIONS
Custom designs are available on requests.
◆ Custom design examples;
・High voltage application
・Large capacitance application
・High current application
・Proper balance circuit suggestion
・Usage under vibration or physical shocks
・Optional circuits for temperature and over voltage detection, charge
discharge control
W
D
H
◆ Screw Specification (Suggested)
Please consult us if custom specification is required.
・Please consult us if these items are needed to be connected more than 3 in series.
MDLE15R0V116FB0
MDLE15R0V233FA0
MDLE15R0V383FB0
M5×12
M6×20
M8×15
Product specifications in this catalog are subject to change without notice.Request our product specifications before purchase and/or use. Please use our products based on the information contained in this catalog and product specifications.
8
CAT. No. E1009A
ELECTRIC DOUBLE LAYER CAPACITOR
Precaution Statement
1.Precautions for use
① Please do not use EDLC under the environment, which exceeds the rated performance range.
a)High temperature (over operating temperature)
b)Over voltage (over rated voltage)
c)Application of reverse or alternate voltage
② The sleeves of the EDLC are not an electrical insulation.
③ EDLC has finite and regulated life.
④ Please do not use or store EDLC under the following environment;
a)Environment where the capacitor could be exposed to water, salt water or oil, or the environment which is
filled with gaseous oil or salt.
b)Environment which is filled with toxic gases such as hydrogen sulfide, sulfurous acid, chlorine,
ammonia, bromine, or methyl bromide.
c)Environment where the capacitor could be exposed to acidic or alkaline solvent.
d)Environment where the capacitor could be exposed to direct sunlight, ozone, ultraviolet rays or radiation.
e)Environment under extreme vibration or mechanical impact.
⑤ Please assemble the module with cell terminals upward to avoid liquid leakage.
⑥ As EDLC has internal resistance, the internal heat generated by charge-discharge affects its life.
Please choose the products with low resistance and make sure to avoid overheat of the capacitor.
⑦ Due to capacitor's internal resistance, there is a voltage drop (also referred to as "IR drop")
at the beginning of charge-discharge. Please consider this voltage drop in your circuit design.
⑧ When a capacitor is fully charged, short-circuiting the output terminals could cause the electric current to flow
as high as a few hundred amperes. Please do not install or uninstall a module when it is charged.
⑨ Please do not drop EDLC. Do not use it once it is dropped.
⑩ Please make sure of the polarity when assembling EDLC into a module.
⑪ Please follow the specification of the screw tightening torque.
⑫ Please do not deform EDLC to assemble module.
⑬ As the characteristic of EDLC, the voltage changes in proportion to the stored energy.
If stable output voltage is required, circuit system such as converter needs to be added.
⑭ When using EDLC for industrial application, following periodical check is recommended.
a)Appearance: Significant abnormality such as deformation, electrolyte leakage.
b)Electrical characteristics: Characteristics prescribed in the catalog or product specifications.
⑮ Please stop the whole system when EDLC generates excessive heat or a foul smell.
In case of excessive heat, do not get close to the part in order to avoid injury.
⑯ Please ventilate the area sufficiently when the safety vent on EDLC operates and releases a gas from inside.
If the gas is inhaled or hits eyes, please wash eyes, gargle, and consult with a doctor immediately.
Do not lick the electrolyte of EDLC. Wash away the electrolyte from the skin with soap and water.
Product specifications in this catalog are subject to change without notice.Request our product specifications before purchase and/or use. Please use our products based on the information contained in this catalog and product specifications.
9
CAT. No. E1009A
ELECTRIC DOUBLE LAYER CAPACITOR
2.Precautions for transportation
① Fumigation process may be required for export in some countries.
Some types of fumigation process which uses halogenated ions may cause corrosion on EDLC materials.
② Due to the Export Trade Control Ordinance, the documents obtained to the exporter concerning that
export trade, with information that the product is being used for developing mass destruction weapons,
the exporter will have to apply and hand in the export permission from the Ministry of Industrial Trade and Industry.
③ During transportation of EDLC, please make sure to place its terminal upward to avoid electrolyte leakage.
④ With revision of United Nations Recommendations on the Transport of Dangerous Goods,
energy storage capacity "Wh" has to be shown on EDLC from 1 January 2013.
Our EDLC shipped out after January, 2013 has the notation of enegy storage capacity.
Please refer to "電気及び電子機器用電気二重層キャパシタの輸送に関する手引書"(Japanese only) issued in May, 2012
by JEITA.
3.Precautions for storage
① Please store EDLC at temperature between 5℃~35℃ and humidity less than 75% .
Please avoid an environment with drastic temperature change which could damage the product.
② Voltage treatment is recommended when EDLC is stored for more than one year.
For voltage treatment, please charge 1 to 10A up to the rated voltage, then keep applying rated voltage for about 20 hours.
4.Precautions for disposal
Please discharge the electricity to safety voltage before disposal.
Please follow the laws or regulations at the place of disposal.
Please drill or crash the part before incineration.
Please refer to the following report before using EDLC.
Japan Electronics and Information Technology Industries Association, JEITA RCR-2370C
"Safety Application Guide for electric double layer capacitors (Guideline of notabilia for electric double layer capacitors)"
Product specifications in this catalog are subject to change without notice.Request our product specifications before purchase and/or use. Please use our products based on the information contained in this catalog and product specifications.
10
CAT. No. E1009A
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