1

(1) The Apollo Soyuz Story..... 3
(4) Quality Policy……………… 4
(6) Turnover of Last Five Years………. 6
(7) Crew & Infrastructure……………… 7
(8) Manufacturing Facilities………………8
(9) Testing Facilities……………… 9
(10) Design and Processes……………… 10
(11) Product Briefs……………… 11
(12) Orders Executed by Apollo Soyuz…. 15
(12) Major Clients……………… 16
(13) Contact Details……………… 17 www.apollosoyuz.com
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In 1975, Late Shri Ramratan Jalani , on his return from USA, after completing his MS in
Engineering, created APOLLO Electronics. Girdhar Ramratan Jalani later joined the business created the second company, SOYUZ Electricals. Customers came to prefer
APOLLO and SOYUZ as most trusted brands for all their needs in LV Transformers and
Reactors.
The two companies merged to create Apollo Soyuz Electricals Private Limited under
Girdhar Ramratan Jalani, the incumbent Chairman and Managing Director.
Girdhar's passionate quest for excellence and irrepressible urge to be the NUMERO
UNO in Magnetics and Electrical Systems businesses drives the company in every endeavor to bring Ultimate Delight to Each Customer.
The company has evolved as a humane employer underscored by the presence of employees loyally serving since over three decades.
Apollo Soyuz Transformers and Reactors are produced at a modern manufacturing facility at Navi Mumbai, India. The company has built an in-house development and design team, a youthful and energetic production workforce and a structured quality and reliability program.
The manufacturing and testing facilities include modern torque controlled winding machines, lamination assembly fixtures, state of the art welding facilities, a cold press foil welding facility, foil winding machines, a VPI plant with chilling systems for special resins, and sophisticated test setups for all loads. Partial Discharge and Impulse Voltage Test facilities are available in house for routine and type testing of special products.
The company is professionally run by highly qualified and experienced managers .
Nikhil Girdhar Jalani , the third generation in the business, has been appointed on the board of directors, being a qualified Electrical Engineer with experience in overseas multinational operations. The company also has on the board, the wealth of experience of five independent directors who are senior and eminent specialists in Engineering,
Finance, and Management.
Apollo Soyuz has a technical collaboration with mdexx Magnetronic Devices GmbH &
Co. KG., in Germany for making Iron Core Reactors, Air Core Reactors and Stray Field
Transformers for use by Indian Railways .
Apollo Soyuz has recently commenced offering Oil Cooled and Dry Type MV
Transformers.
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NUMERO UNO
T o Build a Legacy of Trust . . . . .
W e shall . . .
.
. . Delight customers with our products and services
.
. . Train and Empower our workforce to achieve excellence
.
. . Encourage innovation and strive for continual improvement in processes
.
. . Establish a well integrated organization to reward our stake holders
.
. . Inculcate respect for the environment and natural resources
. . . Fulfill our social obligations by shared values
We are committed to Customer Delight through . . . . .
¾ Quality and Cost Consciousness at all levels,
¾ Consistency in Timely Deliveries,
¾ Training and Empowering our Workforce.
We shall Nurture the process of Continual Improvement through Teamwork. www.apollosoyuz.com
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www.apollosoyuz.com
5

30
25
20
15
10
5
0
50
45
40
35
TURNOVER OF LAST FIVE YEARS
46.17
40.06
15.89
21.8
30.08
FINANCIAL YEAR
2005 -2006
2006 -2007
2007 -2008
2008 -2009
2009 -2010 www.apollosoyuz.com
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APOLLO SOYUZ is headquartered at Mahape, Navi Mumbai, in a special industrial zone designated for electronics industry.
The manufacturing operations are distributed in specialized workshops at the
Mahape Works. An overview of Mahape Works infrastructure is provided here.
Total Constructed Area - 25000 sqm
Area used as offices - 8000 sqm
Area used for stores and warehousing - 9000 sqm
Electrical Lifting Hoists in workshops - 0.5T to 5T - 12 hoists
Air compressors for pneumatic tools - 3 units
Air compressors for spray booths - 2 units
Water chillers for process cooling - 3TR - 2 units
Standby Power Diesel Generator - 200kVA - 1 unit
Standby Power Diesel Generator - 100kVA - 1 unit
Standby Power Diesel Generator - 30kVA - 1 unit
A separate Apollo Soyuz factory admeasuring over 500 sqm has been created in Mumbai for production of control panels and switchboards.
www.apollosoyuz.com
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Sl.No Description
1
2
3
4
6
Coil Wdg Machine
Coil Wdg Machine
Coil Wdg Machine
Twister Machine
5 Tensioner
VacuumPlant
5x5 7.5HP
3x3 5HP
1x1
1 tonne
.1mbar 5KW
2 Heramb
12 Heramb
4 Heramb
2 Heramb
1 Ceedee
Operation
Winding the coils for Transformer and Chokes
Winding the coils for Transformer and Chokes
Winding the coils for Transformer and Chokes
Making Transposition of Wdg
Making proper and tightened
Wdg
Impregnating the transformer
7 Oven 18KW 4
7a Oven
7b Oven
8 Brazing Units
9 Compressor
12KW
22KW
Acetelyne
3HP
11
12
13
10 Compressor
Drilling Machine
Bus bar Cutter
Busbar bending/shering/punching
5HP
3HP
3HP
14
FOIL COLD PRESS
WELDING MACHINE
15
16
Aluminium brazing kit 200A
High energy automatic crimping tools
45NT
5
2 ELGI
2 HMT
1 HMT
For joining the copper conductor to Busbars
For spraying the Top coat to protect from mositure
For Pneumatic lines to fasten the
Bolts and Nuts
1 Arco whitney
1
1
IWT
Cold press connections for terminations of foil windings of copper and aluminum
1 www.apollosoyuz.com
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Sl.No Description
1
7
8
9
Digital Vernier caliper
4 Megger
5 Megger
6 Megger
13
14
15
16
17
18
19
20
High voltage test setup
High voltage Tester
High voltage tester
0-300mm
Qty Make
1 Aerospace
0-50mm
20µ Ω to 2000 Ω 4
0-5KV
0-1KV
0-1KV
0-80KV 1 RE
0-10KV
0-5KV
1
4
NEC
NEC
1000A,700V 2 FLUKE
Doublle voltage Double Frequency Setup 150HZ 800V 10KW
PD tet set up 0-12KV
Impulse Test up
500A,1000V 2 HIOKI
3 Φ ,415V,30KW 3
0-12KV
1
1
1
ASEPL
Neo Electronics
Neo Electronics
Surface resistivity meter
Coating thickness meter
(0-100K Ω /100M Ω /1G Ω ) 1 Ohmsquare
(0.1-2000Micron) 1
Digital clamp on meter
Oscilloscope
Oscilloscope
0-1000A,0-100Hz
60MHz,2 channel
150Mhz
1
2
1
Fluke
Tektronics
Aplab www.apollosoyuz.com
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Dielectric strength
Our transformer guarantees dielectric strength to withstand impulse voltage thanks to high-technology design which ensures low capacitance between winding and the ground and proper coordination of insulating material
Thermal capability
Heat generated from coils which form electric circuit inside the transformer and heat from iron cores form magnetic circuit and is transmitted to insulation oil(in oil cooled transformer). Heat transmitted to insulation oil radiates to the air through the cooler. Cooling effect is very important as it is directly linked to insulation life and the capacity of the transformer our transformer lay emphasis on improving cooling performance and regulating temperature of the hottest spots by using an effective cooling system
Mechanical strength
Reliability of our transformer is excellent because of winding and tank design which distributes mechanical force evenly in case of short circuit and support short circuit strength effectively.
Core
Core is built with Cold Rolled Grain Oriented Silicon Steel, Low loss silicon steel lamination. Core is layered on step by step to maximize space ratio, which enables the assembling to minimize core loss, exciting current and noise.
Winding
Winding carried out using advanced winding machine in clean and dust free shop floor. Coils are cylindrical in shape and are assembled concentrically.
Paper insulated conductors of high conductivity are used.
Tank
Transformer enclosure is manufactured with sufficient strength to protect internal structures, preserve insulation oil and withstand internal pressure during failure. Tank is equipped with accessories to move and handle transformer with ease. www.apollosoyuz.com
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Our Distribution Transformers deliver excellent performance. Our expert design and development team creates advanced designs using modern technologies and materials to withstand short-circuit currents and impulse voltages whilst working in onerous duty conditions.
¾ Robust design to take care of repeat short circuits on load side.
¾ Excellent process of shrinkage and drying of coils.
¾ Resulting in sturdy construction.
¾
Step-up and step-down transformers manufactured.
¾ Manufactured with prime CRGO using step-lap design for low losses.
¾
Various ratings type tested from NABL accredited labs.
Technical Specifications
Ratings
Frequency
- 3phase, upto 33 kV, 5 MVA
- 50/60Hz
Applicable Standards - IS 2026, IEC 76, ANSI.C.57, as per customer req.
Winding - Copper
Insulating Fluid - Mineral oil, both inhibited & uninhibited, as per IS/IEC
Cooling - ONAN, ONAF
Class of insulation - Class A
Tap Changer - OCTC, OLTC, as per customer requirement
Standard Accessories:
Rating & Diagram Plate / HV & LV Bushings With Fittings / Pressure Relief Device
/ Lifting Lugs / Grounding Terminals / Silica-gel Breather / Filter Valve /
Off Circuit Tap Changer / Earthing Terminals / Thermometer Pockets / Oil Level
Indicator / Double Float Buchholz Relay / Marshalling Box / Oil Temperature
Indicator / Winding Temperature Indicator
Optional Accessories:
On Load Tap Changer with RTCC / Arcing Horns / Magnetic Oil Level Gauge
Conservator www.apollosoyuz.com
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Vacuum Pressure Impregnated Type Distribution Transformers
(We also manufacture Dry Type Transformers for special applications)
¾
Flame
¾ free.
¾
Compact - high flexibility during installation.
¾ Low operational costs
¾
High Resistance to dynamic circuit stresses
¾ High impulse withstand
¾ High short circuit strength
¾ Low partial discharge
¾ Temperature
TECHNICAL SPECIFICATIONS:
Ratings - 3 phase, upto 22kV, 1MVA, 50Hz
Applicable standards - IS 11171, IEC 726, ANSI, C.12.01
Winding
Cooling
Class of Insulation
Tap changer
- Class F, H
- OCTC or OLTC, as per customer requirement.
Enclosure - IP21 to IP55, as per customer requirement
STANDARD ACCESSORIES:
Rating & diagram plate / Lifting Lugs / Jacking Lugs / HV / LV Epoxy Bushings/ off
OPTIONAL ACCESSORIES:
Winding Temperature Scanner with Alarm and Trip Contacts / PT-100 sensors / cable Box any special termination arrangement as per customer requirement.
APPLICATIONS:
High rise buildings / Hotels, Stadiums, Multiplexes, Hospitals / Steel plants / Power
Plants / Underground substations and buildings / Trains & Railway Stations, Airports,
Mines, Docks / Unitized Sub-Stations www.apollosoyuz.com
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Apollo Soyuz range of Low Voltage Transformers and Reactors is produced at our Mahape Works . . . . engineering expertise and processes spanning over three and half decades make our products the most preferred choice for all esteemed users . . . . .
SINGLE PHASE CAST RESIN AND TAPE WOUND TRANSFORMERS
Range 50VA to 100kVA
Insulation Class B/F/H
THREE PHASE TRANSFORMERS
Range 50VA to 1000kVA
Insulation Class F/H
SINGLE PHASE & THREE PHASE REACTORS FOR AC/DC DRIVES,
UPS INPUT AND FILTERING APPLICATIONS
Rating up to 2500A
Insulation Class F/H
DETUNING REACTORS FOR CAPACITORS
Harmonic Filter Reactors for Power Factor Capacitors up to 100kVAR
SINGLE PHASE / THREE PHASE TRANSFORMERS AND REACTORS
FOR CONVERTORS FOR RAILWAYS
Insulation Class C
SINGLE PHASE / THREE PHASE REACTORS FOR CONVERTORS FOR
WIND MILLS
Insulation Class C www.apollosoyuz.com
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Modular DC Power Systems, DC-DC Convertors and Battery Chargers
Apollo Soyuz Modular Power Supply Systems are Single Power Supply Systems that deliver DC voltages including 24V, 48V, 110V, 220V DC with one common battery bank. This obviates the need for multiple separate power supply systems. Our products are made keeping in mind applications in sectors like Petrochemicals,
Process Industries, Power Generation & Utilities, Telecom, Railways and Offshore
Platforms.
The systems offered by our power electronics division include –
¾ Our modules for Battery charging & supplying load, DC-DC Converter modules for supplying different DC voltages and Load Racks for mounting Power supply modules, connection to Input, Output
& Load Distribution.
The systems offered are modular, flexible, user friendly, expandable and suitable for supplying multiple voltages and also capable of paralleling.
Low starting current, Low ripple (Less than 20mV peak to peak), Better Dynamic
Response (Less than 5ms), Excellent Power Factor are salient distinguishing features of our products. Our systems have fast dynamic correction for step overloads across the range. Our systems are built for hot swapping thereby reducing downtime for the user. Compared to conventional systems we offer over
50% space saving and substantial cost reduction.
¾
Our are designed to convert the voltage from DC power source to the single/multiple output voltages required by load devices with
Galvanic Isolation and Dynamic correction. These DC-DC converters are used in
220 V / 110 V battery-powered systems in order to obtain low voltages 24 V or 48
V. Our converters ensure a highly reliable power supply to low-voltage loads eliminating back-up batteries for 24V or 48V systems. DC/DC converters can be used to supply high-voltage loads 220V or 110V from 24 V or 48 V battery supply.
¾ Our range of Battery Chargers incorporate thyristor controlled rectifiers, using advanced digital control technology with highly flexible interfaces and state of art control features. Touch screens and text displays with fault alarms and indicating meters are offered on our Battery Chargers. At the core of our systems is our robust 6/12 pulse thyristor bridge with a mains isolation transformer. As, the systems have advanced DC Chopper Regulator for all ratings, dropping diodes for online BOOST CHARGING are eliminated. Our chargers are designed for parallel operation. The range extends from 5A to 10kA for 12V-750V DC.
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SIEMENS
ENERCON
Larsen
& Toubro
TATA
Chemicals
Emerson
ACR 870 Amp;7.2 mH
ICR 115 Amp;15 mH
SFT 130 kVA;315:315 / 415-
500-110 Volts
Chopper Choke 1Ø
290Amp;900µH
Grid Choke 3 Ø
500Amp;450 µH
Decoupling Choke 3 Ø
500Amp;80 µH
30 kVA Isolation Transformer
60 kVA Isolation Transformer
120 kVA Isolation Transformer
150 kVA Isolation Transformer
250 kVA Isolation Transformer
250 kVA Isolation Transformer
6 kVA to 500 kVA Transformer
MGE
500 kVA Transformer
750 kVA Transformer
Railways
Wind Mill
Since
2008 to till
Date
Marine
2007 to 2010
Since
2008
Chemical
Plant
UPS
2010
Since
2002 to till
Date
UPS 2008 www.apollosoyuz.com
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USERS WHO PREFER PRODUCTS MANUFACTURED BY US FOR
OVER THREE DECADES……
2. EMERSON NETWORK POWER LIMITED
3. LARSEN & TOUBRO LIMITED
5. AMTECH ELECTRONICS INDIA LIMITED
7. NPC - NUCLEAR POWER CORPORATION
8. RIL - RELIANCE INDUSTRIES LIMITED
9. SCHNEIDER ELECTRIC INDIA LIMITED
11. HARISH TEXTILE ENGG. LIMITED www.apollosoyuz.com
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No Product Name of the
Person
Contact Number Email ID
1 MV Transformer Mr. Nikhil Jalani 91 9769563633 nikhil.jalani@apollosoyuz.com
2 LV
Transformer&
Reactors
3 Battery
Chargers
4
Ms. Neha Desai 91 9821610304 neha.desai@apollosoyuz.com
Mr. Muthuvelan 91 9987028227 muthuvelan.m@apollosoyuz.com
Sales Team 91 22 41619710 contact@apollosoyuz.com
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