USOO8817501B1 (12) United States Patent (10) Patent N0.: Low et al. (54) (45) Date of Patent: RECONFIGURABLE SWITCHED 5,132,606 A CAPACITOR POWER CONVERTER , _ _ Apphcant: Arctic Sand Technologies, Cambridge, eynar 5,801,987 A 9/1998 Dinh et a1. 5,907,484 A 5/1999 Kowshik e1 31, FOREIGN PATENT DOCUMENTS JP JP 10327573 11235053 Oscar Blyde, Melrose, MA (US) OTHER PUBLICATIONS Cambridge, MA (US) Subject to any disclaimer, the term Ofthjs patent is extended or adjusted under 35 O. Abutbul et a1. “Step-Up Switching-Mode Converter With High Voltage Gain Using a Switched-Capacitor Circuit” IEEE Transac tions on Circuits and Systems 1., vol. 50, pp. 1098-1102, Aug. 2003. U.S.C. 154(b) by 0 days. ) (22) A pp (Continued) 1. N .: 13/846 046 0 ’ Filed; 12/1998 8/1999 (Continued) (73) Assignee: Arctic Sand Technologies, Inc., 21 a . Kanda et a1. .................. .. 363/60 (Continued) (Us); Gregory SlCZ?SZyIlskis Hollis’ NH (US); Jeff Summit, Jefferson, MA (US); ( e 6/1998 David M. Giuliano, Brookline, MA Notice; $013M? t l , 5,761,058 A * MA (Us) (72) Inventors: Aichen LoW, Arlington, MA (US); (*) Aug. 26, 2014 7/1992 Herbert 2 TECHNIQUES (71) US 8,817,501 B1 Primary Examiner * Adolf Berhane Man 18, 2013 Assistant Examiner * Gary Nash (74) Attorney, Agent, or Firm * Occhiuti & Rohlicek LLP Related US. Application Data (63) Continuation of application No. 13/839,315, ?led on (57) Mar. 15, 2013. An apparatus for converting a ?rst voltage into a second ABSTRACT voltage includes a recon?gurable switched capacitor power (51) (52) Int- ClH02M3/18 H02M 7/00 U-s- ClU.SPC ......... (58) converter having a selectable conversion gain. converter includes a cascade multiplier switched capacitor network having capacitors, each of which electrically connects to a (2006-01) (200601) stack node and to a phase node. A controller causes the ...... ......................... .. 363/60; 363/59 Fleld 0f ClaSSI?catlon searCh USPC network to transition between ?rst and second Operation modes. In the ?rst mode, at least one capacitor is isolated from .... ..~ ............................. .. 363/59, 60; 527/536 see apphcanon ?le for complete searCh hIStOrY a Charge transfer path Ofthe recon?gurable switched capaci_ tor power converter. Consequently, in the ?rst mode of opera References Cited _ tion, the power converter operates with a ?rst gain. In the second mode, the power converter operates with a second U.S. PATENT DOCUMENTS conversion gain. Meanwhile, a third voltage across the at least (56) 4,214,174 A 4,812,961 A one capacitor is free to assume any value. 7/1980 Dickson 3/1989 Essaffet a1. 18 Claims, 17 Drawing Sheets Recon?guration 22 .r Block A1 A2 Controller Bl 24 A3 F M _ 28 J 30.. \ / ws SlP 26 US 8,817,501 B1 Page 2 (56) References Cited U.S. PATENT DOCUMENTS 5,978,283 6,107,864 6,476,666 6,486,728 6,501,325 6,504,422 6,759,766 6,927,441 6,980,181 7,145,382 7,190,210 7,224,062 7,239,194 7,250,810 7,408,330 7,511,978 7,595,682 7,724,551 7,777,459 7,782,027 7,786,712 7,807,499 7,812,579 7,928,705 7,999,601 8,018,216 8,040,174 8,048,766 8,111,054 8,159,091 8,193,604 8,212,541 8,339,184 8,350,549 8,384,467 8,395,914 8,456,874 8,503,203 2003/0169096 2003/0227280 2004/0041620 2005/0007184 2005/0207133 2007/0146052 2007/0210774 2007/0230221 2008/0150621 2008/0157732 2008/0157733 2008/0239772 2009/0102439 2009/0257211 2009/0278520 2010/0110741 2010/0140736 2010/0202161 2010/0214746 2010/0244189 A A B1 B2 B1 B1 B2 B2 B2 B2 B2 B2 B2 B1 B2 B2 B2 B2 B2 B2 B2 B2 B2 B2 B2 B2 B2 B2 B2 B2 B2 B2 B2 B2 B1 B2 B2 B1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 11/1999 8/2000 11/2002 11/2002 12/2002 1/2003 7/2004 8/2005 12/2005 12/2006 3/2007 5/2007 7/2007 7/2007 8/2008 3/2009 9/2009 5/2010 8/2010 8/2010 8/2010 10/2010 10/2010 4/2011 8/2011 9/2011 10/2011 11/2011 2/2012 4/2012 6/2012 7/2012 12/2012 1/2013 2/2013 3/2013 6/2013 8/2013 9/2003 12/2003 3/2004 1/2005 9/2005 6/2007 9/2007 10/2007 6/2008 7/2008 7/2008 10/2008 4/2009 10/2009 11/2009 5/2010 6/2010 8/2010 8/2010 9/2010 Hsu et al. 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Yeates Lin et al. Perreault et al. Kok et al. Kitabatake O’keeffe et al. Klootwijk et al. Singer et al. .................. .. 363/60 Szczeszynski et al. Hsu et al. .................... .. 327/536 Vinciarelli D’Angelo et al. Kamijo Pavier et al. Byeon ......................... .. 327/536 Axelrod et al. “Single-switch single-stage switched-capacitor buck converter”, Proc. ofNORPIE 2004, 4th Nordic Workshop on Power and Industrial Electronics, Jun. 2004. Sun et al. “High Power Density, High Ef?ciency System Two-Stage Power Architecture for Laptop Computers”, Power Electronics Spe cialists Conference, pp. 1-7, Jun. 2006. R. D. Middlebrook, “Transformerless DC-to-DC Converters with Large Conversion Ratios” IEEE Transactions on Power Electronics, vol. 3, No. 4, pp. 484-488, Oct. 1988. Wood et a1, “Design, Fabrication and Initial Results of a 2g Autono mous Glider” IEEE Industrial Electronics Society, pp. 1870-1877, Nov. 2005. T. A. Meynard, H. Foch, “Multi-Level Conversion: High Voltage Choppers and Voltage-Source Inverters,” IEEE Power Electronics Specialists Conference, pp. 397-403, 1992. Pilawa-Podgurski et al. “Merged Two-Stage Power Converter Archi tecture with Soft Charging Switched-Capacitor Energy Transfer” 39th IEEE Power Electronics Specialists Conference, 2008. Han et al. “A New Approach to Reducing Output Ripple in Switched Capacitor-Based Step-Down DC-DC Converters” IEEE Transac Kimura et al. Lim et al. Lesso et al. Williams Williams Oraw et al. Williams Kontani et al. Perreault et al. Lin et al. Lin et al. Sims et al. Lot? et al. tions on PowerElectronics, vol. 21, No. 6, pp. 1548-1555 Nov. 2006. Lei et al. “Analysis of Switched-capacitor DC-DC Converters in Soft-charging Operation” 14”“ IEEE Workshop on Control and Mod elingfor Power Electronics, pp. 1-7, Jun. 23, 2013. Ng et al. “Switched Capacitor DC-DC Converter: Superior where the Buck Converter has Dominated” PhD Thesis, UC Berkeley, Aug. 17, Klootwijk et al. * cited by examiner 201 1. R. Pilawa-Podgurski and D. Perreault, “Merged Two-Stage Power Converter with Soft Charging Switched-Capacitor Stage in 180 nm CMOS,” IEEE Journal of Solid-State Circuits, vol. 47, No. 7, pp. 1557-1567, Jul. 2012. US. Patent Aug. 26, 2014 20A L, Sheet 1 0f 17 1 ENl —>\ V' 26 US 8,817,501 B1 l EN2 —>\ l EN3 —>\ C4 c5 cs \I \I \l /| /l /l V0 01 02 03 D4 05 D6 H N Pl N H H /\ C1 /\ C2 RL r\ C3 EN1 T—I>, EN2 9, EN3 51>, P1 - - FIG. 1A (Prior Art) 205 K. V' ENl —>\ D11 ENZ —>\ D12 ENS —§\ D13 26 014 N FIG. IB (Prior Art) V0 US. Patent Aug. 26, 2014 Sheet 2 0f 17 US 8,817,501 B1 * it M m ¢ 1% \\.- r.W M |_| H 1—» R @w 3 NW mm Hm mm i?mwV_86>0m_E5 #29.NZHzo>@2m2 cosmLi ucwh h {w /_H ?m/ U8Nu3hamIE /\r\ E(C Nas?“ | m<N<H< 1. . om .14/ Q: I n. 1. .. US. Patent Aug. 26, 2014 Sheet 3 0f 17 US 8,817,501 B1 221 A2 0—/ A1 FIG. 3A AZ o—o/D— SA1 5A2 FIG. 3B A1 US. Patent Aug. 26, 2014 Sheet 4 0f 17 US 8,817,501 B1 US. Patent Aug. 26, 2014 US 8,817,501 B1 Sheet 5 0f 17 ~ m WN m @N , cotmg3s:a2u.w60 E 1mm neww JNN28EE_>_8a \4/“A289805lbRm.52m0mmmmma9%ToQO 8w8mmm.“. | m<2 2 "5% o>_>£282M:2£2#28. £2$2 1N88m8wSmNE2%5.mmN8:8., M 1&3 . "am ~ An E VAv“HANuMnm8“8@81% 65%m US. Patent Aug. 26, 2014 US 8,817,501 B1 Sheet 6 0f 17 “A9858 f\ ,\“mm “.2“:8“E mom.0. .r“ / f\r\ mM5&2#28&2$528". £2$2 mm3%Sm5N32%aS»NNWHQNS3 r VAMum8Su mmm0mm0%m3,Smmm082%m3 5o>£2 S8awnCQ2 $3“AMMNH66¢30nwuQmu26 5w . m m8m56ms“3NuMAMnVA81 hamE8 I |m<~<2 cozL?ws=mbu T3NN2V258E Q 1% US. Patent Aug. 26, 2014 Sheet 7 0f 17 V; US 8,817,501 B1 SwitcheId Cafpacitor "' Clrcult S ' :1 9 SE V2 ____CB2 251;," EN 1 —> S 8 V1 vc /\ ,Ifgl Old con version-gain E New conversion-gain State 1 State 2 EN1 FIG. 7B US. Patent Aug. 26, 2014 Sheet 8 0f 17 01 D2 8 V6 (1, 5 42 Switched Capacitor Circuit FIG. 8 US 8,817,501 B1 US. Patent Aug. 26, 2014 Sheet 9 0117 US 8,817,501 B1 VDRV TP VON WC) ' ENZ — i K) VDRV W VON M74 TN FIG. 9B VDRV TP 0 M76 VB VON 1- (— ENZ 56 U TN FIG. 9C US. Patent Aug. 26, 2014 Sheet100f17 US 8,817,501 B1 a _,...........-..q QM Eum3zo5bc2u .YUQNE US. Patent Aug. 26, 2014 Sheet 11 0117 US 8,817,501 B1 3 3 3H 3 —H Nlc AVZ : >—{ MP1 + vuv '— '— + AVl f; MNl I 5 < FIG. 10B :1 N5c US. Patent Aug. 26, 2014 US 8,817,501 B1 Sheet 12 0f 17 SW1 1 Nlc SW2 1 N2c SW3 0—H NSC SW4 1 N4c SW5 / MP2 LFIG. 10C :1 NSC US. Patent Aug. 26, 2014 Old M State 21 F51 Sheet 14 0117 5 New M 5 ' F52 ' US 8,817,501 B1 New M 5 F51 FIG. 12 Transition Old M New M Interval : : : t0 t1 t2 time FIG. 13 > US. Patent Aug. 26, 2014 Sheet 15 0f 17 US 8,817,501 B1 .MDEN:E ExNE US. Patent Aug. 26, 2014 Sheet160f17 US 8,817,501 B1 v6~@Nm US 8,817,501 B1 1 2 RECONFIGURABLE SWITCHED CAPACITOR POWER CONVERTER requires the use of large bypass transistors. Furthermore, the pump capacitors C1-C3 that get bypassed are charged to a voltage that is equal to the input voltage VI minus a diode TECHNIQUES voltage drop. For example, when the ?rst enable signal EN1 is high the positive terminal of the pump capacitor C1 is CROSS REFERENCE TO RELATED APPLICATION biased to a voltage that is one diode drop below the input voltage VI while the negative terminal of the pump capacitor This application is a continuation of US. Ser. No. 13/839, 315, ?led Mar. 15, 2013. The content of the aforementioned C1 is biased to ground. When the number of capacitors in the charge transfer path changes, the total amount of charge prior to a recon?guration event equals the total amount of charge after the recon?gu application is incorporated herein in its entirety. FIELD OF DISCLOSURE ration event due to charge conservation. This means that the charge in each capacitor prior to the recon?guration event The present inventive subject matter relates to techniques for recon?guring a switched capacitor power converter. redistributes among the remaining capacitors upon the recon ?guration event. Furthermore, the voltage across each capaci tor before and after the recon?guration event also changes BACKGROUND A switch-mode power converter is a speci?c type of power converter that produces an output voltage by switching energy storage elements (i.e. inductors and capacitors) into different electrical con?gurations using a switch network. A switched capacitor power converter is a type of switch-mode power converter that primarily utilizes capacitors to transfer energy. In such converters, also known as switched capacitor circuits, the number of capacitors and switches increases as the transformation ratio or conversion-gain increases. A 20 proportionally to the conversion-gain and the input voltage VI. The polarity of each capacitor voltage change depends on whether the conversion-gain of the switched capacitor circuit is either increasing or decreasing. A challenge with recon?gurable cascade multipliers lies in the design complexity of operating low-voltage transistors 25 robustly with either a high input voltage range or a high output voltage range. Furthermore, current and/or voltage transients that occur upon each change in the conversion-gain can have signi?cant impact in terms of input electromagnetic interfer switched capacitor circuit that has more than one conversion ence, transistor operation, and robustness. gain (i.e. mode) is often refer to as a multi-mode switched capacitor circuit sion-gain using low-voltage transistors. As used herein, con version-gain represents a voltage gain if the switched capaci tor circuit produces an output voltage that is larger than the In one aspect, the invention features an apparatus for con verting a ?rst voltage into a second voltage. Such an apparatus includes a recon?gurable switched capacitor power converter 35 input voltage or a current gain if the switched capacitor circuit produces an output voltage that is smaller than the input voltage. Energy is transferred from the input to the output by cycling the cascade multiplier network through different topological states. Charge is transfer from the input voltage to the output voltage via a charge transfer path. The number and con?guration of the capacitors in each topological state sets switched capacitor power converter includes a ?rst cascade capacitors, each of which is electrically connected, at a ?rst terminal thereof, to a stack node associated with the capacitor 40 outer capacitor, a second outer capacitor, and at least one inner capacitor between the ?rst outer capacitor and the sec ond outer capacitor. A plurality of stack switches are between 45 50 power converter operates with a ?rst conversion gain, in the 55 free to assume any value. 60 In some embodiments, during operation, the third voltage is between the ?rst voltage and the second voltage. Among the embodiments of the apparatus are those that also include a pre-charge circuit. This pre-charge circuit is con?gured to charge the at least one capacitor to a speci?ed Unfortunately, each of the cascade multipliers 20A, 20B ef?ciency of the cascade multipliers 20A, 20B and/or second mode of operation, the recon?gurable switched capacitor power converter operates with a second conversion gain, and a third voltage across the at least one capacitor is input voltage VI; and so on. require a circuit coupled to the positive terminal of each of the pump capacitors C1-C3 and a circuit coupled to the negative terminal of each of the pump capacitors C1-C3 to change the conversion- gain. The additional circuitry either decreases the path of the recon?gurable switched capacitor power con verter, the charge transfer path extending between the ?rst voltage and the second voltage. Consequently, in the ?rst mode of operation, the recon?gurable switched capacitor VI. The conversion-gain can be selected based upon ?rst, second, and third enable signals EN1, EN2, EN3. When the ?rst enable signal EN1 is high the output voltage V0 is three times the input voltage VI; when the ?rst and second enable signals EN1, EN2 are high the output voltage is two times the nodes of adj acent capacitors from a plurality of capacitors. A controller causes the ?rst cascade multiplier switched capaci tor network to transition between a ?rst mode of operation and a second mode of operation. In the ?rst mode of opera tion, at least one capacitor is isolated from a charge transfer Both of the cascade multipliers 20A, 20B can produce a maximum output voltage VO of four times the input voltage and at a second terminal thereof to a phase node associated with the capacitor. This plurality of capacitors includes a ?rst multiplier network, the conversion-gain can be modi?ed. cascade multiplier that includes a phase voltage P1, diodes D1-D6, pump capacitors C1-C3, and dc capacitors C4-C6. In contrast, the cascade multiplier 20B is a symmetric cascade multiplier that includes phase voltages P1-P2, diodes D11 D14, and pump capacitors C1-C3. having a selectable conversion gain. This recon?gurable multiplier switched capacitor network having a plurality of the conversion-gain. Therefore, by recon?guring the cascade FIGS. 1A-1B illustrate two known recon?gurable cascade multipliers 20A, 20B that receive an input voltage VI from a voltage source 26 and provide an output voltage V0 to a load RL. The cascade multiplier 20A is a single-phase asymmetric SUMMARY 30 Cascade multipliers are a family of multi-stage switched capacitor power converters that can provide a high conver voltage. 65 In some embodiments, the at least one capacitor is an outer capacitor. However, in other embodiments, the at least one capacitor is an inner capacitor.