SIDE RECOVERY SYSTEM
(CARRIER)
PARTS MANUAL
1080 Hykes Road
Greencastle, PA 17225
Phone (717) 597-7111
www.jerr-dan.com
5-376-000105
Rev 1 - January 01, 2008
© 2008 Jerr-Dan Corporation. All Rights Reserved.
Side Recovery System Parts Manual - Page 2
5-376-000105 Rev 1
This manual covers the following Jerr-Dan Models:
SRS-8
SRS-10
Side Recovery System (8,000 lb)
Side Recovery System (10,000 lb)
Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained
within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous
product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice.
Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are
not reflected in this manual.
This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.).
This parts information is provided by the chassis manufacturer.
When ordering parts, please refer to your unit’s Sales Order Number, Serial Number and Model Number. This information can be found on the
aluminum tag riveted to the frame crossmember of the Side Recovery System as shown below:
Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.
Price and availability will be quoted at time of the request.
Please report comments and/or errors by contacting Jerr-Dan Corporation’s Technical Publications Department by e-mail at
technicalpublications@jerr-dan.com or by FAX on 717-593-2362.
Patents Pending.
Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA.
The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied, reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.
INDEX
DESCRIPTION
PAGE
Frame
............................................................................................................................ 4 - 5
Stabilizer
............................................................................................................................ 6 - 7
Planetary Gear Winch - Free Spool - Cable Tensioner .......................................................... 8 - 9
Pivoting Recovery Boom ..................................................................................................... 10 - 11
Headboard ........................................................................................................................ 12 - 13
Hydraulic Components - Standard ...................................................................................... 14 - 15
Manifold Valve ...................................................................................................................... 16 - 17
Electrical Components - Side Recovery Components ....................................................... 18 - 19
Stabilizer Cylinder Assembly ............................................................................................... 20 - 21
Work Lights ........................................................................................................................ 22 - 23
Shackle
........................................................................................................................ 24 - 25
Decals
........................................................................................................................ 26 - 27
Side Recovery System Parts Manual - Page 3
5-376-000105 Rev 1
Side Recovery System Parts Manual - Page 4
FRAME
ITEM
1
2
3
4
PART NO.
3455000051
4831000126
4831000127
7105201650
7660202347
DESCRIPTION
Frame weld
Spacer, 0.25”
Spacer, 0.12”
Capscrew, 0.63”-18NF x 2.00”
Locknut, 0.63”-18NF
QTY
1
A/R
12
12
5-376-000105 Rev 1
FRAME
1
3
3
2
4
3
4
4
3
2
Side Recovery System Parts Manual - Page 5
5-376-000105 Rev 1
Side Recovery System Parts Manual - Page 6
STABILIZER
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
3170000442
3320000229
4691000296
4691000429
7754000006
4691000495
7754000019
3706000363
3691000064
7691000001
DESCRIPTION
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Pin
Retaining Ring
Spade Weld
Pin Weld
Hair Pin
QTY
1
2
2
2
8
2
4
2
2
2
5-376-000105 Rev 1
STABILIZER
2
5
5
4
1
3
5
2
1
5
4
5
7
6
7
8
10
9
Side Recovery System Parts Manual - Page 7
5-376-000105 Rev 1
Side Recovery System Parts Manual - Page 8
PLANETARY GEAR WINCH - FREE SPOOL - CABLE TENSIONER
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
7970000157
7970000158
7115180850
7950180153
3178000517
3178000518
3706000364
7843000035
7115181250
4706005672
7660182601
4706005752
3763000188
7248000077
7248000070
7002000519
DESCRIPTION
Winch - 8,000 lb Planetary Gear
Winch - 10,000 lb Planetary Gear
Capscrew, 0.50”-13NC x 1.00”
Flatwasher, 0.50” ID
Tensioner Bracket Weld LH
Tensioner Bracket Weld RH
Tensioner Plate Weld
Spring
Capscrew, 0.50”-13NC x 1.50”
Plate
Locknut, 0.50”-13NC
Plate
Extend Rod Weld
Cable Assy, 0.38” dia x 100’ (8,000 lb)
Cable Assy, 0.44” dia x 75’ (10,000 lb)
Snatch Block (8,000 lb)
Refer to manufacturer’s manual for winch parts list
QTY
1
8
14
1
1
1
2
6
1
2
2
1
1
1
5-376-000105 Rev 1
PLANETARY GEAR WINCH - FREE SPOOL - CABLE TENSIONER
1
1
12
11
1
1
11
10
3
8
6
9
7
3
2
2
7
5
3
3
8
4
3
8
Item #13, Winch Cable, not shown
Item #14, Snatch Block, not shown
Side Recovery System Parts Manual - Page 9
5-376-000105 Rev 1
Side Recovery System Parts Manual - Page 10
PIVOTING RECOVERY BOOM
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
3170000444
3502900023
7754000018
3249000002
7809000001
3691000134
7754000006
4706005650
4706005651
7809000021
7082000032
4691000513
4209000336
7115182050
7660182601
3691000260
3691000259
4949000059
7115160650
7440030000
7253000002
DESCRIPTION
Swing Boom Weld
Sheave Support Weld
Retaining Ring
Cable Guide Weld
Sheave
Pin Weld
Retaining Ring
Plate
Plate
Sheave
Bearing
Pin
Bushing
Capscrew, 0.50”-13NC x 2.50”
Locknut, 0.50”-13NC
Pin Weld
Pin Weld
Washer
Capscrew, 0.38”-16NC x 0.75”
Grease Fitting
Cap
QTY
1
1
1
1
1
1
3
1
1
1
1
1
1
4
4
1
1
2
3
3
3
5-376-000105 Rev 1
PIVOTING RECOVERY BOOM
15
7
9
10
13
11
15
20
3
20
6
21
17
8
14
21
21
19
19
12
20
7
2
18
18
1
5
14
16
7
4
Side Recovery System Parts Manual - Page 11
5-376-000105 Rev 1
Side Recovery System Parts Manual - Page 12
HEADBOARD
ITEM
1
2
3
4
5
6
7
PART NO.
3241000208
7115181250
7660182601
7274000053
7115150850
7950150161
7660152601
DESCRIPTION
Upper Headboard Weld
Capscrew, 0.50”-13NC x 1.50”
Locknut, 0.50”-13NC
Clamp
Capscrew, 0.31”-18NC x 1.00”
Flatwasher, 0.31 ID
Locknut, 0.31”-18NC
QTY
1
4
4
4
4
4
4
5-376-000105 Rev 1
HEADBOARD
5
6
4
7
5
6
3
1
3
2
5
2
6
4
7
Side Recovery System Parts Manual - Page 13
5-376-000105 Rev 1
Side Recovery System Parts Manual - Page 14
5-376-000105 Rev 1
HYDRAULIC COMPONENTS - STANDARD
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NO.
3619000010
7115160650
7950160000
4567122022*
4567123023*
4567122030*
4567122034*
4567122032*
4569142018*
See Note 1
7445061043
7445060643
7445060645
7445081045
7443000446
7443000445
7443000374
7819000005
7894000004
7274000047
7445081043
See Note 1
See Note 1
DESCRIPTION
Manifold Assembly - SRS
Capscrew, 0.38”-16NC x 0.75”
Lockwasher, 0.38” ID
Hose
Hose Assembly
Hose Assembly
Hose Assembly
Hose
Hose
Hose
Adapter
Adapter
Elbow
Elbow
Fitting
Tee
Fitting
Sleeve
Tie Strap
Clamp
Adapter
Hose Assembly
Hose
* included in SRS Hose Kit, P/N 4577000006
QTY
1
3
3
1
1
2
1
1
1
1
2
2
8
2
1
1
1
1
8
2
1
1
1
Note 1: Varies depending on chassis, transmission, PTO type &
deck length. Consult factory for part numbers.
HYDRAULIC COMPONENTS - STANDARD
ROLL CYLINDER
22
23
4
11
5
8
LH STAB
RH STAB
WINCH
13
14
21
A1
A2
TILT
14
P
PB
TILT CYLINDER - LH
T
6
STABILIZER
EXTEND CYLINDER
PASSENGER'S SIDE
B PORTS
DUAL
C/B
BLOCK
13
12
B1
B2
WINCH
SIDE RECOVERY
WINCH
13
7
13
P
C
9
WINCH
TILT CYLINDER - RH
V2
6
R
V1
13
A PORTS
AFT
PORT
FWD
PORT
ROLL
11
STABILIZER
EXTEND CYLINDER
DRIVER'S SIDE
HYD
TANK
1
2
3
12
16
15
20
SIDE RECOVERY
CONTROL VALVE
13
17
20
13
10
Item #18, Sleeve, not shown
Item #19, Tie Strap, not shown
Side Recovery System Parts Manual - Page 15
5-376-000105 Rev 1
Side Recovery System Parts Manual - Page 16
MANIFOLD VALVE
ITEM
1
2
3
4
5
6
7
PART NO.
7619000008
7935000349
7935000350
7935000280
7935000327
7935000328
7443000114
DESCRIPTION
Manifold Block
Valve-S/D
Valve-PB
Valve-Rlf
Valve-Chk
Valve-Pilot
Plug
QTY
1
3
1
1
4
2
1
5-376-000105 Rev 1
MANIFOLD VALVE
2
2
2
4
6
5
1
6
5
3
5
7
Side Recovery System Parts Manual - Page 17
5-376-000105 Rev 1
Side Recovery System Parts Manual - Page 18
ELECTRICAL COMPONENTS - SIDE RECOVERY CONTROLLER
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
7295000118
7104100613
7661000007
7552000385
4314000167
7790160853
9295310047*
9295310029*
9295310030*
9295310031*
9295310048*
7330000696
DESCRIPTION
Wireless Controller 6 Func
Capscrew, #10-32NF x 0.75”
Well Nut, #10-32NF
Controller to 3 Sect Manifold Harness
Coverplate
Screw, 0.38”-16NC x 0.50”
Transmitter
Transmitter Rubber Boot
Transmitter Belt Clip
Transmitter Battery Retainer
Receiver
Decal - Functions Legend
* included in Wireless Controller 6 Func, P/N 7295000118
QTY
1
4
4
1
1
2
1
1
1
1
1
1
5-376-000105 Rev 1
ELECTRICAL COMPONENTS - SIDE RECOVERY CONTROLLER
3 SECTION
SIDE
RECOVERY
MANIFOLD
6
5
1
11
2
3
4
+ 10 AMP FUSE
1
K
AN
BL
12
3
1
LL
D
BERO
D
AR
RW
FO
BED
BED
LT
D
BETI
Z
RI
T
OHO
BED
BED
H
NC
WIIN
T
H
NC
WIOU
OM
W
LBO
T
AC
TR
RE
OM
W
LBO
ND
TE
EX
L
IR
R
WE
LO
L
IR
E
IS
RA
L
RT
R
WE
LO
P
AB
ST
U
N
O
W
AB
ST
D
R
PE
UP
H
NC
WIIN
R
PE
UP
T
H
NC
WIOU
R
WE
LO
H
NC
WI
#1
NI
R
WE
LO
H
NC
WI
#1
U
TO
R
WE
LO
H
NC
WI
#2
U
TO
R
WE
LO
WI
H
NC
#2
NI
X
AU1
3
LT
D
BETI
L
RT
S
E
I
RA
WL
E
AS
LE
RE
2
LL
D
BERO
CK
BA
RELEASE
AUX
1
CLAMP
AUX
2
WL
P
AM
CL
X
AU2
W
RO
ARUP
WN
RO
AR
DO
WN
W
RO
AR
FT
LE
WN
RO
AR
GH
RI
T
AB
L
HST
E
IS
RA
AB
R
HST
E
IS
RA
AB
L
HST
R
WE
LO
AB
R
HST
R
WE
LO
7
8
9
10
696-0
1
2
CONTROLLER FUNCTIONS
DECAL
Side Recovery System Parts Manual - Page 19
TRANSMITTER
5-376-000105 Rev 1
Side Recovery System Parts Manual - Page 20
STABILIZER CYLINDER ASSEMBLY - P/N 3320000229
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000213
3763000187
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755334000^ #
7755334609^ #
7754000004^ #
7796000024^ #
7796000008^ #
7754000002 #
7754000026 #
7661000034
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Piston Locking “T” Seal
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
* included in Piston Assembly, P/N 3698000001
^ included in Head Assembly, P/N 3553000011
# available only in Service Kit #7577250024
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
2
5-376-000105 Rev 1
STABILIZER CYLINDER ASSEMBLY - P/N 3320000229
1
16
3
4
5
4
7
6
14
11
Side Recovery System Parts Manual - Page 21
9
10 12 8 13 15
2
5-376-000105 Rev 1
Side Recovery System Parts Manual - Page 22
WORK LIGHTS
ITEM
1
2
3
PART NO.
7590000223
7280000011
7552000397
DESCRIPTION
Work light
Wire Clip
Work Lights to Switch Panel Harness
QTY
2
6
1
5-376-000105 Rev 1
WORK LIGHTS
1
2
2
1
2
Item #3, Work Lights Harness, not shown
Side Recovery System Parts Manual - Page 23
5-376-000105 Rev 1
Side Recovery System Parts Manual - Page 24
SHACKLE
ITEM
1
PART NO.
7804000007
DESCRIPTION
Shackle
QTY
1
5-376-000105 Rev 1
SHACKLE
1
Side Recovery System Parts Manual - Page 25
5-376-000105 Rev 1
Side Recovery System Parts Manual - Page 26
DECALS
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
7330000708
7330000709
7330000707
7330000711
7330000710
7759000004
7330000713
7330000433
7330000495
7330000478
7330000599
7330000275
7330000159
7330000376
14
15
16
7330000580
7330000714
7330000723
DESCRIPTION
Decal - Pivoting Boom
Decal - Lubrication Chart
Decal - Free Spool
Decal - Valve Manual Override
Decal - Serial, Model, VIN, Rating
Pop Rivet, 0.12” Dia
Decal - Winch
Jerr-Dan Nameplate
Decal - Free Spool (stationary headboard)
Decal - Lubrication Chart
Decal - Pinch Point
Decal - Operator’s Pre-Checklist
STAR Placard (standard duty units)
Decal - Structural Rating Placard
(medium / heavy duty units)
Decal - Stabilizer / Outrigger
Decal - SRS Logo
Decal - Operations & Bolt Torque
QTY
2
1
1
1
1
8
1
1
1
1
5
1
1
1
2
2
1
5-376-000105 Rev 1
DECALS
(Both Sides) 1
15 (Both Sides)
11
5
6
WARNING
PIVOTING RECOVERY BOOM
MUST BE PINNE
P NNED
IN WORKIN
WORKING POSITIO
POSITION
BEFORE
BE
FORE STARTING
STARTING
RECOVE
ECOVERY
RY WORK
W RK
708
11
11
WARNING
WARNING
PINCH HAZARDS
AND MOVING PARTS
KEEP CLEAR OF THIS AREA
12
PINCH HAZARDS
AND MOVING PARTS
KEEP CLEAR OF THIS AREA
WARNING
PINCH HAZARDS
AND MOVING PARTS
KEEP CLEAR OF THIS AREA
WARNING
MODEL NO:
DECK CAPACITY:
SERIAL NO:
LBS.*
WHEELLIFT LIFT CAPACITY:
WHEELLIFT TOW CAPACITY:
VEHICLE ON DECK - CHECKLIST:
*HEED ALL WARNINGS ON EQUIPMENT AND
CONTROLS.
*DO NOT ATTACH CABLE HOOK DIRECTLY
TO VEHICLE. USE A HOOK-UP CHAIN,
V-STRAP/V-CHAIN ASSEMBLY.
*IS VEHICLE LOADED ON DECK WITH ENGINE
FORWARD TO AVOID UNLOADING FRONT AXLE
OF CHASSIS?
*IS LOAD SECURED AT ALL FOUR (4)
CORNERS, TWO (2) FRONT AND TWO (2)
REAR, WITH TIE-DOWN CHAINS/STRAPS?
*DO NOT OVERLOAD! SEE LOAD RATING
PLACARD ON UNIT. STOP VEHICLE AT
ONCE AND REARRANGE LOAD IF YOU
NOTICE FRONT END OF TRUCK FEELS
LIGHT OR BOUNCES EXCESSIVELY OR IF
STEERING FEELS EXCESSIVELY LIGHT.
LOSS OF VEHICLE CONTROL CAN RESULT
FROM AN OVERLOAD AND CAN CAUSE A
SERIOUS ACCIDENT.
13
6
MANUFACTURED BY:
JERR-DAN CORPORATION
1080 HYKES ROAD
GREENCASTLE, PA 17225
1-800-926-9666
OPERATOR'S PRE-TRANSPORT CHECKLIST
REVIEW THIS CHECKLIST BEFORE EACH TOW.
FAILURE TO FOLLOW CHECKLIST COULD
CREATE A DANGEROUS CONDITION FOR YOU,
OTHER MOTORISTS AND PEDESTRIANS, AND
MAY RESULT IN SERIOUS INJURY OR DEATH.
*
*
LBS.
LBS.
NOTE: DECK/WHEELLIFT CAPACITY INDICATES THE
*STRUCTURAL
CAPACITY OF THE COMPONENTS, NOT THE
MANUFACTURED BY
EFFECTIVE TRANSPORT LOAD.
SERIAL NO.
STRUCTURAL CAPACITY:
TRUCK CHASSIS INFORMATION
VIN.:
C.A.:
IN.
TRUCK CHASSIS WEIGHT RATINGS:
GROSS VEHICLE:
LBS. (GVWR)
FRONT AXLE:
LBS. (GAWR)
1st REAR AXLE:
LBS. (GAWR)
2nd REAR AXLE:
LBS. (GAWR)
MODEL NO.
LBS. IDENT. NO.
WIRE ROPE
LBS.
LBS.
WORKING LIMIT:
DO NOT EXCEED THE ABOVE STRUCTURAL RATINGS AND CAPACITIES.
SAFETY IS NO ACCIDENT. FOLLOW ALL INSTRUCTIONS ON CONTROLS AND UNIT.
PATENT PENDING
710
WINCH RATING:
8
VEHICLE ON TOW BAR - CHECKLIST:
*DO NOT LIFT OR TOW A VEHICLE USING
THE WHEELIFT SYSTEM UNLESS THERE
IS A VEHICLE ON THE DECK.
*DO YOU HAVE TURNING CLEARANCE ON
TOWED VEHICLE?
*IS GROUND CLEARANCE SET FOR PROPER
TOWING OF SECOND VEHICLE?
*ARE T-HANDLES TIGHTENED SO THAT
GRIDS DO NOT MOVE DURING TRANSPORT?
*ARE BOTH WHEEL STRAPS ON TOWED
VEHICLE AND TIGHTENED DOWN?
*ARE BOTH SAFETY CHAINS ATTACHED
FROM TOWING TRUCK TO TOWED VEHICLE?
*ARE AUXILIARY TOWING LIGHTS
ATTACHED TO TOWED VEHICLE?
*DO NOT OVERLOAD YOUR VEHICLE!
THE MAXIMUM EFFECTIVE TRANSPORT LOAD OF
THIS UNIT IS BASED ON GAWR AND GVWR
SPECIFICATIONS OF THE TRUCK CHASSIS.
DO NOT EXCEED THE FOLLOWING WEIGHTS
LBS. ON CARRIER DECK WITH
LBS. ON TOWBAR/WHEELLIFT
LBS. ON CARRIER DECK WITH
LBS. ON TOWBAR/WHEELLIFT
LOSS OF VEHICLE CONTROL, WHICH COULD RESULT IN
SERIOUS BODILY INJURY OR DEATH, CAN OCCUR IF
EFFECTIVE TRANSPORT LOAD IS EXCEEDED
MAXI MU M EFFECT IV E TR AN SP ORT LO AD IS AF FE CTED B Y
THE CH AS SIS ON W HICH T HE TOW IN G EQUI PM EN T IS
IN STAL LE D. BE FO RE ATT EM PT ING TO U SE T HIS EQUI PMENT
ON A CHA SS IS OTH ER T HAN TH AT SPE CI FI ED A BO VE .
CONTAC T JERR -D AN TO OB TA IN A R EV ISED R AT ING.
SA FETY I S NO A CCID ENT. RE VIEW O PE RATO R' S
PRE- TRANSP ORT CHEC KL IS T ON T HE VEH ICLE AND I N THE
OW NE RS MAN UA L EACH T IME YO U MO VE A V EH ICLE .
FO LLOW A LL I NSTR UCTI ONS ON CONTR OL S AND UN IT .
159
4
275
16
711
WINCH IN
MUST DEPRESS & HOLD
POWER BEYOND OVERRIDE TO
OPERATE SRS FUNCTIONS
RIGHT STAB LOWER
3
LEFT STAB LOWER
WARNING
WINCH OUT
RIGHT STAB RAISE
LEFT STAB RAISE
MA
MANU
NUAL
AL OVE
OVERR
RRID
IDE
E CO
CONT
NTRO
ROL
SRS OPERATIONS
*HEED ALL WARNINGS ON
EQUIPMENT.
WARNING
*STAND CLEAR OF STABILIZERS
WHEN EXTENDING TO WORKING
POSITION.
WINCH CABLE FAILURE MAY CAUSE INJURY OR DEATH. STAY CLEAR
OF CABLE AND LOAD WHEN OPERATING.
BOTH FRONT AND REAR TIE DOWNS MUST BE USED TO SECURE
VEHICLE / LOAD TO DECK. DO NOT RELY ON THE WINCH AS THE
ONLY MEANS OF HOLDING THE LOAD.
*BOTH STABILIZERS MUST BE
IN FULL CONTACT WITH THE
GROUND BEFORE STARTING
ANY RECOVERY WORK.
CLUTCH MUST BE TOTALLY ENGAGED BEFORE STARTING THE
WINCHING OPERATION.
*PIVOTING RECOVERY BOOM
MUST BE PINNED IN WORKING
POSITION BEFORE STARTING
ANY RECOVERY WORK.
DO NOT DISENGAGE CLUTCH UNDER LOAD.
DO NOT USE WINCH TO LIFT, SUPPORT OR OTHERWISE TRANSPORT
PEOPLE.
*STAND CLEAR OF WIRE ROPE
WHEN WINCHING.
A MINIMUM OF 5 WRAPS OF CABLE AROUND THE WINCH DRUM IS
NECESSARY TO HOLD THE LOAD. CABLE SETSCREW IS NOT
DESIGNED TO HOLD LOAD.
DO NOT EXCEED MAXIMUM LINE PULL RATINGS PUBLISHED IN
EQUIPMENT OPERATOR'S MANUAL AND / OR WINCH OPERATING
MANUAL.
*DO NOT EXCEED PUBLISHED
WIRE ROPE WORKING LIMIT.
*ALL STABILIZERS MUST BE
STOWED AFTER RECOVERY WORK
IS COMPLETE.
012-06
FRAME MOUNTING BOLTS
MUST BE TORQUED
TORQUE D TO
135 FT-LBS
RE-TOR QUE AS REQUIRED
RE-TORQUE
RE QUIRED
EVERY 90 DAYS
INTERVAL REF IDENTIFICATION
(HOURS) NO.
LUBRICATION CHART
723
SIDE RECOVERY SYSTEM
1
4
5
3
2
SERVICE
LUBRICANT
OIL
OIL
ENGINE OIL
ENGINE OIL
LUBE
LUBE
LUBE
MPG
MPG
MPG
50 OR
MONTHLY
1
2
CABLE
T - HANDLE
100 OR
BIMONTHLY
3
4
5
SHEAVE PIN
CABLE GUIDE
BOOM PIVOT
250 OR
SEMIANNUALLY
6
WINCH GEAR BOX
CHECK
6
CHART COVERS ONLY
COMPONENTS
* CONSULT WINCH MANUAL FOR
PROPER GRADE AND TYPE
709
1000
6
OPERATING
HOURS
WINCH GEAR BOX DRAIN/FILL
*
*
14
14
7
WARNING
STAN
ST
AND
D CLEA
CLEAR
R OF
OUTR
OU
TRIG
IGGE
GERS
RS/S
/STA
TABI
BILI
LIZE
ZERS
RS
TO AVOI
AVOID
D CRUS
CRUSHI
HING
NG
INJU
IN
JURY
580
WARNING
WARNING
2
STAN
ST
AND
D CLEA
CLEAR
R OF
OUTR
OU
TRIG
IGGE
GERS
RS/S
/STA
TABI
BILI
LIZE
ZERS
RS
TO AVOI
AVOID CRUS
CRUSHI
HING
NG
INJU
IN
JUR Y
580
WARNING
PINCH HAZARDS
AND MOVING PARTS
KEEP CLEAR OF THIS AREA
PINCH HAZARDS
AND MOVING PARTS
KEEP CLEAR OF THIS AREA
11
R H SIDE
L H SIDE
9
1
2 3
7
4 5
DO NOT GREASE SLIDE PADS
DECK FRONT KEYSLOT L H SIDE
478
LUBRICANT
OIL
OIL
ENGINE OIL
ENGINE OIL
NO. OF
POINTS
2
4
100 OR
BIMONTHLY
2
6
5
HYD RESERVOIR
CAM LOCK
CHECK
LUBE
1
3
7
HOLD DOWN GUIDE
WINCH GEAR BOX
HYD FILTER
OIL
CHECK
CHANGE
HYD FLUID
**
----
2
1
1
3
6
WINCH GEAR BOX
HYD RESERVOIR
DRAIN/FILL
DRAIN/FILL
**
*
1
1
1000
OPERATING
HOURS
CABLE
T - HANDLE
SERVICE
50 OR
MONTHLY
250 OR
SEMIANNUALLY
WINCH FS CLEVIS
(I F AP PL IC AB LE )
LUBE
1
2
MPG
1
*
MPG
1
2
CAUTION
INTERVAL REF IDENTIFICATION
(HOURS) NO.
LUBRICATION CHART
BIC ROLLBACK CARRIERS
6
CHART COVERS ONLY
BODY COMPONENTS
* INDICATES DUAL RANGE HYD. FLUID 5 W 20
AUTO TRANS FLUID MAY BE SUBSTITUTED IF NECESSARY
** CONSULT WINCH MANUAL FOR PROPER GRADE AND TYPE
OIL LEVEL MUST BE MAINTAINED
WITHIN 1/2" OF TOP OF SIGHT
TUBE WHEN ALL CYLINDERS ARE
272
FULLY RETRACTED
WARNING
GUIDE
BUSHING
495
10
*TO ENGAGE WINCH: LIFT UP KNOB THEN
RELEASE. OPERATE WINCH TO ENGAGE
CLUTCH.
*TO FREE SPOOL WINCH: RUN WINCH IN
REVERSE (REEL OUT) UNTIL THE LOAD
IS OFF THE CABLE. LIFT UP KNOB AND
PULL OUT. LOCK IN PLACE.
DO NOT FREE SPOOL UNDER LOAD.
*BEFORE OPERATION: WINCH CLUTCH MUST
BE COMPLETELY ENGAGED WITH GUIDE
BUSHING POSITIONED AS SHOWN.
11
HYDRAULIC TANK
Side Recovery System Parts Manual - Page 27
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Side Recovery System Parts Manual - Page 28
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