PRELIMINARYTECHNICAL DATA = EvaluationBoardDocumentation ADE7752EnergymeteringIC EVAL-ADE7752EB PreliminaryTechnicalData FEATURES Evaluation Board can be used to implement a fully functional Three-Phase Energy Meter (Watt-Hour Meter). Easy connection of various external transducers via screw terminals. Easy modification of signal conditioning components using PCB sockets. LED indicators on logic outputs CF, NEGP and IRQ. Optically isolated data output connection to PC parallel port. Optically isolated frequency output (CF) to BNC. External Reference option available for on-chip reference evaluation. GENERAL DESCRIPTION The ADE7752 is high accuracy electrical active power measurement IC for three-phase applications with a pulse output. This output is intended to be used for calibration purposes. The ADE7752 incorporates ADCs, reference circuitry, and all the signal processing required to perform active power and energy measurement. The ADE7752 supplies average real power information on the low frequency outputs F1 and F2. These logic outputs may be used to directly drive an electromechanical counter. The evaluation board provides screw connectors for easy connection to an external counter. The NEGP logic output goes high when negative active power is detected on any of the three phases input. This causes an LED on the evaluation board to switch on. The ADE7752 evaluation board and this documentation, together with the ADE7752 data sheet provides a complete evaluation platform for the ADE7752. The evaluation board has been designed so that the ADE7752 can be evaluated in the end application, i.e., Watt-Hour Meter. Using the appropriate transducers on the current channel (e.g., CT) the evaluation board can be connected to a test bench or high voltage (240V rms) test circuit. On-board resistor dividers networks provide the attenuation for the line voltages. This application note also describes how the current transducers should be connected for the best performance. The evaluation board requires two external 5V power supplies (one is required for isolation purposes) and the appropriate current transducers. FUNCTIONAL BLOCK DIAGRAM AGND VDD DGND V+ +5V V- IAP IAN IBP IBN Filter Network ADE7752 ICP ICN VN VCP VN VBP 74HC08 Filter Network & Attenuation CF NEGP Isolated Frequency output VN VAP Optional External AD780 2.5V Reference BNC BNC CF CF F1 F2 External Clock in PROTOTYPE AREA REV. PrB 06/02 Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices. One Technology Way, P.O. Box 9106, Norwood. MA 02062-9106, U.S.A. Tel: 617/329-4700 Fax: 617/326-8703 PRELIMINARYTECHNICAL DATA EVAL-ADE7752EB ANALOG INPUTS (P4, P5, P6, P7, P8 AND P11) Using a CT as the current transducer Voltage and current signals are connected at the screw terminals P4-P6 and P7-P8 and P11 respectively. All analog input signals are filtered using the on-board anti-alias filters before being presented to the analog inputs of the ADE7752. The default component values which are shipped with the evaluation board are the recommended values to be used with the ADE7752. The user can easily change these components, however this is not recommended unless the user is familiar with sigma-delta converters and also the criteria used for selecting the component values for the analog input filters See ADE7752 datasheet. Figure 2 shows how a CT can be used as a current transducer in one phase of a 3-phase 4-wire distribution system (Phase A). In a three phase distribution system Phase A, Phase B and Phase C are nominally 120° phase difference to each other. Each phase usually requires a connection of this type for current sensing. I max = 40A CT JP5 R9 R10 P4 1 JP2 100Ω JP1 C5 33nF R7 P4 2 100Ω SH2A R6 JP3 1kΩ JP6 R8 C8 33nF 1kΩ IAP Phase A 100Ω 1kΩ JP25 JP6 33nF 355mV rms TP4 100Ω SH2A 8Ω JP1 IAN 1kΩ 33nF Full Scale differential input = 0.5V Figure 2 — CT connection to Current Channel The CT secondary current is converted to a voltage by using a burden resistance across the secondary winding outputs. Care should be taken when using a CT as the current transducer. If the secondary is left open, i.e., no burden is connected, a large voltage could be present at the secondary outputs. This can cause an electrical shock hazard and potentially damage electronic components. Warning! Using a CT without a burden resistor can lead to electrical shock. The anti-alias filters should be enabled by opening jumpers JP5, JP6, JP11, JP12, JP17 and JP18—see Figure 2. Most CTs will have an associated phase shift of between 0.1° and 1° at 50Hz/60Hz. This phase shift or phase error can lead to significant energy measurement errors, especially at low power factors. However this phase error can be corrected by adding some capacitors in parallel to C6 and C7. ADE7752 JP4 TP2 JP2 P4, P5 and P6 are two-way connection blocks which allow ADE7752's current inputs of phase A, B and C respectively to be connected to current transducers. Figure 1 shows the connector P4 and the filtering network which is provided on the evaluation board. The resistors SH1A, SH2A, SH1B, SH2B, SH1C and SH2C are by default not populated. They are intended to be used as burden resistors when CTs are used as the current transducers—see using a CT as a the current transducer. The RC networks R9/C5, R7/C8, R15/C9, R13/C12, R21/ C13, R19/C16 are used to provide phase compensation when a Current Transformer is being used as the current transducer with the ADE7752—see using a Current Transformer as the current transducer. These RC networks are easily disabled by placing JP4, JP1, JP10, JP7, JP16 & JP13 and removing C5, C8, C9, C12, C13 and C16 (socketed). The RC networks R10/C6, R8/C7, R16/C10, R14/C11, R22/C14 and R20/C15 are the anti-alias filters which are required by the on-chip ADCs. The default corner frequency for these LPFs (Low Pass Filters) is selected as 4.8kHz (1kΩ & 33nF). These filters can easily be adjusted by replacing the components on the evaluation board. However before adjusting the component values the user should first review the ADE7752 datasheet. JP5 1:1800 Current sense inputs (P4, P5 and P6) SH1A R11 ADE7752 JP4 SH1A 8Ω TP2 IAP The maximum analog input range on the Current channel of the ADE7752 is 0.5V peak. C6 33nF TP4 IAN C7 33nF Figure 1 — Current Channel on the ADE7752 evaluation board –2– REV. PrB 06/02 PRELIMINARYTECHNICAL DATA PRELIMINARY TECHNICAL DATA EVAL-ADE7752EB Voltage sense inputs The trim pot allows the signals on the voltage channels to be scaled so as to calibrate the frequency on CF to some given constant, e.g., 1600 imp/kWhr. This is especially appropriate when calibrating the ADE7752. Some examples are given later. Because of the relatively large signal on this channel and the small dynamic range requirement, the voltage channels can be configured in a single-ended configuration. Figure 3 shows a typical connection for the line voltage when using the trim pot for calibration. In this case, R47, R44 and R43 should be changed to 500Ω to assure the same cut-off frequency of the anti-aliasing filter as for the current channel. ADE7752 JP27 P7 2 JP32 R40 JP28 JP25 P7 1 Neutral JP38 Phase A The voltage inputs connections on the ADE7752 evaluation board can be directly connected to the line voltage sources. The line voltages are attenuated using a simple resistor divider network before it is presented to the ADE7752. The attenuation network on the voltage channels is designed such that the corner frequency (3dB frequency) of the network matches that of the RC (anti-aliasing) filters on the current channels inputs. This is important, because if they do not match there will be large errors at low power factors. Figure 3 below shows how the attenuation network may be used with trim pot. 1kΩ JP3 R48 R49 499kΩ 499kΩ Attenuation Network TP13 VN C1 33nF JP36 C4 33nF 100 - 250 V rms R47 500Ω JP37 TP17 R3 500Ω JP49 VAP 200 - 300 mV rms Figure 3 — Phase A Voltage Channel attenuation network using Trim pot The maximum signal level permissible at VAP, VBP and VCP is 0.5V peak for the ADE7752. Although the ADE7752 analog inputs can withstand ±6V without risk of permanent damage, the signal range should not exceed ±0.5V with respect to AGND for the ADE7752 for specified operation. Note that the analog input VN is connected to AGND via the anti-alias filter R40/C1 using JP28. Jumper JP27 should be left open. ADE7752 EVALUATION BOARD SET UP Configuration The ADE7752 evaluation board can be configurated for the different mode of operation of the ADE7752. The connection of the 2 positions jumpers (Px) are described as Right or Left. This is defined when one looks at the board with the label EVAL-ADE7752 at the front bottom left. TABLE I : Configuration of ADE7752 JUMPER Left Right DESCRIPTION P3 )*5 = High )*5 = Low Left position: Pin 17 is connected to a pull up resistor Right position: Pin17 is connected to a pull down resistor P12 S1=High S1=Low Left position: Pin 22 is connected to a pull up resistor Right position: Pin22 is connected to a pull down resistor P14 S0=Low S0=High Left position: Pin21 is connected to a pull down resistor Right position: Pin 21 is connected to a pull up resistor P16 SCF=Low SCF=High Left position: Pin18 is connected to a pull down resistor Right position: Pin 18 is connected to a pull up resistor Other jumpers are present on the ADE7752 evaluation board. Their actions are described in the following table. REV. PrB 06/02 –3– PRELIMINARYTECHNICAL DATA EVAL-ADE7752EB TABLE II : JUMPER SETTINGS JUMPER OPTION DESCRIPTION JP1-JP7-JP13 Closed This will short out R7, R13 and R19 respectively. The effect is to disable the phase compensation filter on the analog inputs IAN, IBN and ICN respectively. Default Closed. JP2-JP8-JP14 Closed This will connect the analog input IAP, IBP and ICP respectively to ground. Default Open. JP3-JP9-JP15 Closed This will connect the analog input IAN, IBN and ICN respectively to ground. Default Open. JP4-JP10-JP16 Closed This will short out R9, R15 and R21 respectively. The effect is to disable the phase compensation filter (for shunts) on the analog inputs IAN, IBN and ICN respectively. Default Closed. JP5-JP11-JP17 Closed This will short out R10, R16 and R22 respectively. The effect is to disable the anti-alias filter on the analog inputs IAP, IBP and ICP respectively. Default Open. Open Enable the anti-alias filter on IAP, IBP and ICP respectively. Closed This will short out R8, R14 and R20 respectively. The effect is to disable the anti-alias filter on the analog inputs IAN, IBN and ICN respectively. Default Open. Open Enable the anti-alias filter on IAN, IBN and ICN respectively. JP19 Closed This will connect the Analog and Digital ground planes of the PCB. Default Closed. JP20 Closed This will connect an external reference 2.5V (AD780) to the ADE7752 Open This will enable the ADE7752 on-chip reference. JP21 Closed This connects the VDD and +5V (buffers) supply for the evaluation board together. Default Closed. JP23-JP24-JP25 Closed This will short the attenuation network on the voltage channels. Default Open JP26 Closed This will connect the optical isolator ground to the evaluation board ground (DGND). If full isolation between the evaluation board and PC is required, this jumper should be left open JP27 Closed This will short out R40. The effect is to disable the anti-alias filter on the analog input VN. Default Open JP28 Closed This will connect the analog input VN to ground. Default Closed. JP29-JP35-JP38 Closed This will connect the analog inputs VAP, VBP and VCP to ground respectively. Default Open JP30-JP33-JP36 Closed This will short out trim pots R1, R2 and R3 respectively. Default closed. JP31-JP34-JP37 JP47-JP48-JP49 Closed This will short out disconnect Analog input VAP, VBP and VCP respectively from the ADE7752. Default Closed JP32 Closed This will short out disconnect Analog input VN from the ADE7752. Default Closed JP43 A This connects the buffered logic output CF to BNC J3 connector via an optical isolator. B This connects the buffered logic output CF to the LED CR2. JP6-JP12-JP18 –4– REV. PrB 06/02 PRELIMINARYTECHNICAL DATA PRELIMINARY TECHNICAL DATA EVAL-ADE7752EB SETTING UP THE EVALUATION BOARD AS AN ENERGY METER Figure 5 shows a typical set up for the ADE7752 evaluation board. In this example a kWh meter for a 4 wire, three phase distribution system is shown. Current Transformers are used to sense phases' current and are connected as shown in Figure 5. For a more detailed description on how to use a CT as a current transducer see the Current Sense Inputs section of this documentation. The line voltage is connected directly to the evaluation board as shown. Note JP23, JP24 and JP25 should be left open to ensure that the attenuation networks are not bypassed. Also note the use of two power supplies. The second power supply is used to power the optical isolation. With JP26 left open, this will ensure that there is no electrical connection between the high voltage test circuit and the frequencies outputs. The power supplies should have floating voltage outputs. Setting up the evaluation board for the ADE7752 The configuration of the jumpers on the ADE7752 evaluation board for operation with the ADE7752 are detailed in Figure 5. The selection of the outputs frequencies of CF, F1 and F2 is done by configuring SCF, S1 and S0 with jumpers P16, P12 and P14 respectively. The mode of summation of the three active energies (arithmetic sum or sum of the absolute values) can also be selected on the evaluation board with Jumper P3. Table III details the action of each jumper. TABLE III : ADE7752 frequency setting At maximum current (40 A) the power seen by the meter will be 26.4 kW. This will produce a frequency of 0.733 Hz on the logic outputs F1 and F2 when these outputs are calibrated to 100 imp/kWhr (100 imp/hr = 0.0277 Hz, 0.02777 x 26.4 = 0.733 Hz). From Table III in the ADE7752 datasheet, the closest frequency to 0.733 Hz in the half scale ac inputs column is for F1-5 = 4.77 Hz. Therefore this frequency is selected by setting S0 = 1 and S1 = 0. The choice of CF frequencies in this mode (see Table IV of the ADE7752 datasheet are 16 times F1 or 160 times F1. For this example 16 times F1 is selected by setting SCF = 1. Since the voltage on the current inputs (IAP/IAN, IBP/IBN and ICP/ICN) are fixed, the only possible way of calibrating (adjusting) the output frequency on F1 and F2 is by varying the voltage on the voltage channels. This is carried out by varying the attenuation of the line voltage using the trim pots. First we can calculate the voltage required on the voltage channels in order to calibrate the frequency on F1 and F2 to 100 imp/kWhr. The ADE7752 datasheet gives the equation which relates the voltage on the current channels and voltage channels to the output frequency on F1 and F2. Freq = 6.82 × (VAN × I A + VBN × IB + VCN × IC ) × F 1 − 5 VREF 2 (1) With a burden resistor of 7.6 Ω, the current channels' levels for 5 A is 5 A / 1800 X 2 X 7.6 = 0.042 V rms. The output frequency at 5A on F1 and F2 should be 0.02777 Hz (100 imp/kWhr) x 3.3 (3 x 220 V x 5 A) = 0.0917Hz. Signal State Jumper position SCF 1 P16 - RIGHT 0 P16 - LEFT 1 P12 - LEFT From Equation 1 the voltage on voltage channels should be set to 139.8 mV rms. The attenuation network as shown in Figure 3 is used to attenuate 220 V to 139.8 mV. 0 P12 - RIGHT R41 = R42 = R45 = R46 = R48 = R49 =786 kΩ, 1 P14 - RIGHT 0 P14 - LEFT R43= R44 = R47 = R10 = R8 = R14 = R16 = R20 = R22 = 500Ω 1 P3 - LEFT arithmetic sum 0 P3 - RIGHT Sum of absolute values S1 S0 )*5 and trim pots = 500 Ω. If CTs have a turn ration of 1:1800, the burden resistance of the CTs can be placed on the evaluation board at SH1A, SH2A, SH1B, SH2B, SH1C and SH2C. The meter is intended to be used with a line - neutral voltage of 220 V and a maximum current per phase of 40 A. The frequency outputs F1 and F2 can be used to drive a mechanical counter. These outputs will be calibrated to provide 100imp/kWhr. The logic output CF can be used for calibration purposes and is shown connected to a frequency counter via the opto-isolator in Figure 5. REV. PrB 06/02 –5– PRELIMINARYTECHNICAL DATA EVAL-ADE7752EB + 5.000 V Phase A P4 IAP CT SH2A IAN P5 V- P2 P10 P1 JP1 = CLOSED JP2 = OPEN JP3 = OPEN JP4 = CLOSED JP5 = OPEN JP6 = OPEN SH1A V+ DGND JP19 = CLOSED JP21 = CLOSED Phase B ADE7752 CONFIGURATION P3 = RIGHT or LEFT P12 = RIGHT or LEFT P14 = RIGHT or LEFT P16 = RIGHT or LEFT RIGHT: ABS=0 Sum of absolute value LEFT: ABS=1 Artithmetic sum RIGHT: S1=0 LEFT: S1=1 RIGHT: S0=1 LEFT: S0=0 RIGHT: SCF=1 LEFT: SCF=0 IBP JP7 = CLOSED JP8 = OPEN JP9 = OPEN JP10 = CLOSED JP11 = OPEN JP12 = OPEN SH1B CT SH2B IBN P6 ICP JP13 = CLOSED JP14 = OPEN JP15 = OPEN JP16 = CLOSED JP17 = OPEN JP18 = OPEN SH1C CT SH2C ICN P8 JP27 JP32 R40 VN JP28 C1 JP27 = OPEN JP28 = CLOSED JP32 = CLOSED P9 JP23 JP30 JP29 VCP JP23 = OPEN JP29 = OPEN JP30 = OPEN JP31 = CLOSED JP47 = OPEN R43 = 500Ω VBP JP24 = OPEN JP35 = OPEN JP33 = OPEN JP34 = CLOSED JP48 = OPEN R44 = 500Ω C2 R42 JP31 R43 R1 R41 JP47 P11 JP24 C3 JP35 JP33 R46 JP34 R44 R2 R45 JP48 1.0666 Hz JP25 P7 JP36 Load C4 R49 JP37 R47 R3 R48 JP38 NEUTRAL VDD AGND Phase C Source + - +5V 5.000 V JP49 VAP JP25 = OPEN JP38 = OPEN JP36 = OPEN JP37 = CLOSED JP49 = OPEN R47 = 500Ω NEUTRAL Figure 5 - Typical set up for the ADE7752 evaluation board –6– REV. PrB 06/02 PRELIMINARYTECHNICAL DATA PRELIMINARY TECHNICAL DATA EVAL-ADE7752EB EvaluationboardBOM Designator Value Description R1-R3 500Ω, 10%, 1/2W Trim pot Resistor, 25 turns. BOURNS Part No. 3299W-501 R4, R24-25, R27-R31 10kΩ, 5%, ¼W Resistor, no special requirements R5, R7, R9, R13, R15, 100Ω, 5%, ¼W Resistor, no special requirements R19, R21, R32 R6, R11-12, R17-18, 51Ω, 5%, ¼W Not placed unless external clock is being used 1kΩ, 0.1%, ¼W ±15 ppm/°C Resistor, good tolerance, used as part of the analog filter R23, R52 R8, R10, R14, R16, R20, R22, R40, R43-44, R47 network.These resistors are not soldered, but are plugged into PCB pin sockets for easy modification by the customer. Low drift WELWYN RC55 Series, FARNELL part no. 339-179 R25 10Ω, 5%, ¼W Resistor, no special requirements R38-39 20Ω, 5%, ¼W Resistor, no special requirements R41-42, R45-46, R48-49 499kΩ, 0.1%, ¼W Pin socketed, ±15 ppm/°C Low drift, WELWYN RC55 Series. Farnell part no. 338-484 R26,R53-54, R57-59,R62 820Ω, 5%, ¼W Resistor, no special requirements R69 0Ω, 10%, ¼W C1-16 33nF, 10%, 50 volt X7R Capacitor, part of the filter network. These resistors are not soldered, but are plugged into PCB mount sockets for easy modification by the customer. SR15 series AVX-KYOCERNA, FARNELL part no. 108-948C5, C17 220pF PANASONIC ECQ-P1H221JZ C18-19, C21-23 10uF, Tantalium Power supply decoupling capacitors, 10%, 16V C25, C39 22pF, ceramic Gate oscillator load capacitors, FARNELL part no. 108-927 C24, C26,C30-31,C33-36 100nF, 25V Power supply decoupling capacitors, 10%, X7R type, AVXKYOCERNA, FARNELL part no. 108-950 CR1-2 LED Low current, Red, FARNELL part no. 637-087 J2-3 BNC connector Straight square, 1.3mm holes, 10.2mm x 10.2mm FARNELL part no. 149-453 JP1-21, JP23-38, JP47-49 2 Pin header 2-Pin, 0.025 Sq., 0.01 Ctrs, Compnt Corp., CSS-02-02 JP43A-B 2 Pin header x 2 2-Pin, 0.025 Sq., 0.01 Ctrs, Compnt Corp., CSS-02-02U1 P3, P12, P14, P16 3 Pin header x 2 2-Pin, 0.025 Sq., 0.01 Ctrs, Compnt Corp., CSS-02-02U1 A1 ADE7752 Supplied by Analog Devices Inc. U1-2 74HC08 Quad CMOS AND gates U3 HCPL2232 HP Optical Isolator U7 AD780 2.5V reference, Supplied by Analog Devices Inc. XTAL 10 MHz Quartz Crystal, HC-49(US) P1-2, P4-8, P10-11 screw terminal 15A, 2.5mm cable screw terminal sockets. WEILAND part no. 25.161.0253 P9 screw terminal 15A, 2.5mm cable screw terminal sockets. WEILAND 25.161.0353 REV. PrB 06/02 –7– PRELIMINARYTECHNICAL DATA Evaluationboardschematic(rev.A) EVAL-ADE7752EB –8– REV. PrB 06/02 IAP IAN IBP IBN P7 P11 P8 P6 P5 P4 1 2 1 JP2 JP3 JP8 JP9 JP14 JP15 2 1 2 SH1A R11 2 1 C3 C2 C4 R9 R17 R15 R3 R2 R1 R40 C16 R19 R21 2 2 2 1 2 2 2 2 2 2 JP36 R49 R48 R45 R46 R42 R41 JP27 R13 R7 JP16 C13 2 2 2 1 2 2 JP37 JP49 JP48 1 1 U7 ICN ICP 1 C30 JP20 C22 TP14 TP12 2 C31 VAP TP17 EVAL-ADE7752 VBP TP16 JP34 1 JP33 VCP TP15 VN JP31 2 1 1 1 JP47 JP32 1 TP6 TP5 TP4 TP2 IBN IBP IAN IAP TP13 C15 1 JP18 1 JP17 1 JP12 1 JP11 1 JP6 2 2 2 R20 R14 R8 1 JP5 2 2 R22 C14 C11 R16 C10 C7 2 R10 2 1 JP30 2 1 JP13 1 C12 1 JP7 1 JP10 C9 C8 1 JP1 1 JP4 C21 A1 AGND TP19 JP19 C24 2 AGND 01- 1 VDD DGND TP18 007906 - P1 R25 R57 XTAL2 ABS_B TP20 TP9 REVP TP3 P16 2 1 TP1 0 1 F1 CF R24 R26 R30 R4 1 P14 COMPONENT SIDE 08-007906 REV A SCF 0 3 F2 TP7 TP8 S0 P3 REV 3 R6 2 1 2 1 SH2A R23 SH3A SH1B R18 R58 R28 R29 2 1 1 C19 0 U1 R52 R5 U2 C33 DGND 1 P12 TP11 C26 J2 JP21 CFOUT CR2 R54 EXTCLK S1 0 1 C18 2 1 2 REVP CR1 U3 JP26 R59 C6 R69 C25 ICP ICN VN VCP GND VBP VAP GND TP10 SH2B R12 2 JP28 JP29 JP35 JP38 2 1 2 11 2 1 1 2 JP23 JP24 JP25 1 2 2 1 C1 R43 R44 R47 C39 1 2 R31 1 2 1 JP43B R27 3 +5V 2 P10 R62 3 2 1 JP43A –9– R53 C35 C36 R32 C34 P2 R38 C23 R39 V+ V- P9 F2 ANALOG DEVICES WILMINGTON MFG CFOUT CFOUT J3 F1 PRELIMINARY TECHNICAL DATA 3 REV. PrB 06/02 1 C5 PRELIMINARYTECHNICAL DATA EVAL-ADE7752EB PCB layout - Component Placement SH3B PRELIMINARYTECHNICAL DATA EVAL-ADE7752EB PCB layout - Component Side –10– REV. PrB 06/02 PRELIMINARYTECHNICAL DATA PRELIMINARY TECHNICAL DATA EVAL-ADE7752EB PCB layout - Solder Side EDIS TIUCRIC 609700-80 REV. PrB 06/02 A VER –11–