Evaluation Board for IGBT Module
1. Introduction
3. IGBT module type which can be tested
The Evaluation Board FA5650N_7MBR100VP060 was
developed to support customers during their first steps
designing applications with the High voltage driver IC
FA5650N and IGBT module. This Board realizes driving
3-phase motor by easy wiring because built-in Rectifier
Diode Bridge, Inverter circuit and IGBT gate drive circuit.
7MBR50VP060-50
7MBR75VP060-50
7MBR100VP060-50
600V Power Integrated Module only.
2. Features
Input voltage: AC170~264V, 50/60Hz
Rated output power: up to 7.5kW motor
Control signals 3.3V Logic compatible
Single control power supply of DC+15V
Built-in high and low side Gate Driver IC
Built-in Bootstrap circuit
Built-in Current sensor of DC-bus line
Figure 1 Evaluation Board FA5650N_7MBR100VP060
190 x 120 mm
AN-136E Rev.1.0 Jun.2014 © Fuji Electric Co., Ltd. All rights reserved.
1
Evaluation Board for IGBT Module
4. Block Diagram
P
N
FA5650N_7MBR100VP060
B
[Converter]
[Brake]
[Inverter]
R
U
S
V
[Thermistor]
T
+
Over Current
Signal output
M
W
HVIC
Brake Pulse
Signal input
6 phase PWM Pulse
Signal input
DC+15V
Figure 2 Evaluation Board Block Diagram
5. Preparations for use
•
Soldering of the IGBT module to this evaluation board.
•
Apply a thermal compound to a copper base side of the IGBT module.
•
Screw fastening of the IGBT module is carried out to a cooling fin by rated torque.
•
Connect AC power supply to the R,S,T terminals of this evaluation board in screw.
•
Connect the electrolytic capacitors to the P,N terminals of this evaluation board in screw.
•
Connect the motor cables to the U,V,W terminals of this evaluation board in screw.
•
Connect the DC+15V power supply to the VCC pins and GND pins of CN1, CN2 and CN3 by connectors.
•
Connect the PWM Pulses input wires to the UP/UN pins, VP/VN pins and WP/WN pins by connectors.
AN-136E Rev.1.0 Jun.2014 © Fuji Electric Co., Ltd. All rights reserved.
2
Evaluation Board for IGBT Module
6. Circuit
Figure 3 Evaluation Board Block Circuit
AN-136E Rev.1.0 Jun.2014 © Fuji Electric Co., Ltd. All rights reserved.
3
Evaluation Board for IGBT Module
7. Pin assignment
Table 1. Main terminals
Table 2. Control terminals
TM1
CN1
Symbol
Function
No.
Symbol
Function
R
AC power supply input R-phase
1
VP
PWM pulse input for High-side of V-phase
S
AC power supply input S-phase
2
VN
PWM pulse input for Low-side of V-phase
T
AC power supply input T-phase
3
GND
Ground terminal for control power supply
4
UP
PWM pulse input for High-side of U-phase
5
UN
PWM pulse input for Low-side of U-phase
6
VCC
Control power supply
TM2
Symbol
Function
P
DC-bus line +
N
DC-bus line -
CN2
B
Collector terminal of Brake IGBT
No.
Symbol
Function
1
VCC
Control power supply
2
WP
PWM pulse input for High-side of W-phase
TM3
Symbol
Function
3
WN
PWM pulse input for Low-side of W-phase
U
Inverter output terminal U-phase
4
GND
Ground terminal for control power supply
V
Inverter output terminal V-phase
W
Inverter output terminal W-phase
No.
Symbol
Function
1
T1
Thermistor output terminal
2
T2
Thermistor output terminal
3
VCC
Control power supply
4
GND
Ground terminal for control power supply
5
OC
Logic signal output of over current
6
BR
Gate signal input for Brake IGBT
7
GND
Ground terminal for control power supply
CN3
CN1: Housing Model No. XAP-06V-1, 2.5mm pitch
CN2: Housing Model No. XAP-04V-1, 2.5mm pitch
CN3: Housing Model No. XAP-07V-1, 2.5mm pitch
JST
AN-136E Rev.1.0 Jun.2014 © Fuji Electric Co., Ltd. All rights reserved.
4
Evaluation Board for IGBT Module
8. Typical test result
Table 3. Test Conditions
Item
Value
Input DC Voltage
300V
Inverter output Current
50Apeak
Inverter output frequency
50Hz
Switching frequency
8kHz
Dead time
4usec
Inverter Output Current
20A/div
Figure 4 Output Current waveform
Table 4. Current Sensor amp.
Output characteristics
DC Current (A)
Output Voltage (V)
5
0.8023
10
1.0017
15
1.2016
20
1.4000
25
1.5955
AN-136E Rev.1.0 Jun.2014 © Fuji Electric Co., Ltd. All rights reserved.
5
Evaluation Board for IGBT Module
9. Bill of Material of FA5650N_7MBR100VP060 (1/3)
Description
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CONNECTOR
CONNECTOR
CONNECTOR
SMT-DIODE-ST
SMT-DIODE-ST
SMT-DIODE-ST
ZENER-DIODE
ZENER-DIODE
ZENER-DIODE
ZENER-DIODE
ZENER-DIODE
ZENER-DIODE
SMT-DIODE-SCHOTTKY
SMT-DIODE-SCHOTTKY
SMT-DIODE-SCHOTTKY
SMT-DIODE-SCHOTTKY
SMT-DIODE-SCHOTTKY
SMT-DIODE-SCHOTTKY
Designator
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18
C19
C20
C21
C22
C23
C24
C25
C26
C27
C28
C29
C30
C31
CN1
CN2
CN3
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
Quantity
1
1
1
1
1
0
1
0
0
1
0
0
1
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Text Field1
ECQE6474kF
TMK107BJ105KA
GRM21BB31E475KA75L
GRM1882C1H101JA01D
GRM1882C1H471JA01D
GRM188B31H104KA92D
GRM188B31H104KA92D
GRM188B31H104KA92D
GRM188B31H104KA92D
GRM188B31H104KA92D
GRM188B31H104KA92D
GRM188B31H104KA92D
GRM188B31H104KA92D
GRM188B31H104KA92D
GRM188B31H104KA92D
GRM1882C1H101JA01D
GRM1882C1H101JA01D
GRM1882C1H101JA01D
GRM1882C1H101JA01D
GRM1882C1H101JA01D
GRM1882C1H101JA01D
GRM21BB31E475KA75L
GRM21BB31E475KA75L
GRM21BB31E475KA75L
GRM21BB31E475KA75L
GRM21BB31E475KA75L
GRM21BB31E475KA75L
EKMG250ELL470ME11D
TMK107BJ105KA
GRM188B31H104KA92D
TMK107BJ105KA
B06B-XASK-1
B04B-XASK-1
B07B-XASK-1
D3FK60
D3FK60
D3FK60
RD18S-A
RD18S-A
RD18S-A
RD18S-A
RD18S-A
RD18S-A
M1FS4
M1FS4
M1FS4
M1FS4
M1FS4
M1FS4
Text Field2
630V
25V
25V
50V
50V
50V
50V
50V
50V
50V
50V
50V
50V
50V
50V
50V
50V
50V
50V
50V
50V
25V
25V
25V
25V
25V
25V
25V
25V
50V
25V
250V
250V
250V
600V
600V
600V
18V
18V
18V
18V
18V
18V
40V
40V
40V
40V
40V
40V
AN-136E Rev.1.0 Jun.2014 © Fuji Electric Co., Ltd. All rights reserved.
Comment
0.47uF
25V1uF
25V4.7uF
100p
470p
NM
0.1uF
NM
NM
0.1uF
NM
NM
0.1uF
NM
0.1uF
100pF
100pF
100pF
100pF
100pF
100pF
4.7uF
4.7uF
4.7uF
4.7uF
4.7uF
4.7uF
25V1uF
NM
25V1uF
D3FK60
D3FK60
D3FK60
DZ-18S
DZ-18S
DZ-18S
DZ-18S
DZ-18S
DZ-18S
M1FS4
M1FS4
M1FS4
M1FS4
M1FS4
M1FS4
Text Field5
松下
Taiyo Yuden
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
MURATA
日本ケミコン
Taiyo Yuden
MURATA
Taiyo Yuden
日本圧着端子
日本圧着端子
日本圧着端子
新電元
新電元
新電元
Renesas
Renesas
Renesas
Renesas
Renesas
Renesas
新電元
新電元
新電元
新電元
新電元
新電元
NM
○
○
○
○
○
○
○
6
Evaluation Board for IGBT Module
9. Bill of Material of FA5650N_7MBR100VP060 (2/3)
Description
LED
High Side Driver
High Side Driver
High Side Driver
DUAL Comparator
3TERM REGULATOR
3TERM REGULATOR
IGBT Module
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Designator
D16
IC1
IC2
IC3
IC4
IC5
IC6
Q1
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R18
R19
R20
R21
R22
R23
R24
R25
R26
R27
R28
R29
R30
R31
R32
R33
R34
R35
R36
R37
R38
R39
R40
R41
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
1
1
1
1
1
1
1
1
0
0
0
1
0
0
0
1
0
0
0
1
0
0
0
1
0
0
Text Field1
PR5304S
FA5650N-A2
FA5650N-A2
FA5650N-A2
LM393AD
NJM78L07UA
RP173N501B
7MBR100VP060-50
RK73H2ATTD2203F
RK73H2ATTD1202F
RK73H2ATTD1001F
RK73H2ATTD1001F
RK73H2ATTD1001F
RK73H2ATTD1001F
RK73H2ATTD1001F
RK73H2ATTD1001F
RK73H2ATTD1001F
RK73H2ATTD1001F
RK73H2ATTD1001F
RK73H2ATTD1001F
RK73H2ATTD1001F
RPC10KT242F
RK73Z2ATTD 000
RK73Z2ATTD 000
RK73H2ATTD2202F
RK73H2ATTD2202F
RK73H2ATTD2202F
RK73H2ATTD2202F
RK73H2ATTD2202F
RK73H2ATTD2202F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
Text Field2
Comment
RED LED
PR5304S
830V
U-FA5650N
830V
U-FA5650N
830V
U-FA5650N
MONO POWERLM393A
5V
NJM78L07UA
5V(1%)
600V100A
1/8W
100kF
1/8W
12kF
1/8W
1kF
1/8W
1kF
1/8W
1k
1/8W
1k
1/8W
1k
1/8W
1k
1/8W
1k
1/8W
1k
1/8W
1k
1/8W
1k
1/8W
100
1/8W
2.4kF
2A
0
2A
0
1/8W
22k
1/8W
22k
1/8W
22k
1/8W
22k
1/8W
22k
1/8W
22k
1/8W
30
1/8W
NM
1/8W
NM
1/8W
NM
1/8W
30
1/8W
NM
1/8W
NM
1/8W
NM
1/8W
30
1/8W
NM
1/8W
NM
1/8W
NM
1/8W
30
1/8W
NM
1/8W
NM
1/8W
NM
1/8W
30
1/8W
NM
1/8W
NM
AN-136E Rev.1.0 Jun.2014 © Fuji Electric Co., Ltd. All rights reserved.
Text Field5
スタンレー
FUJIDENKI
FUJIDENKI
FUJIDENKI
Renesas
JRC
JRC
Fuji electric
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
太陽舎
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
NM
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
7
Evaluation Board for IGBT Module
9. Bill of Material of FA5650N_7MBR100VP060 (3/3)
Description
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
VOLUME
TERMINAL
TERMINAL
TERMINAL
TERMINAL
TERMINAL
TERMINAL
TERMINAL
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
TEST PIN
Current Transducer
Designator
R42
R43
R44
R45
R46
R47
R48
R49
R50
R51
R52
R53
R54
R55
R56
R57
RV1
TM1_R
TM1_S
TM1_T
TM2
TM3_U
TM3_V
TM3_W
TP1
TP2
TP3
TP4
TP5
TP6
TP7
TP8
TP9
TP10
TP11
TP12
TP13
TP14
TP15
TP16
TP17
TP18
TP19
TP20
TP21
TP22
TP23
TP24
X1
Quantity
0
1
0
0
0
1
1
1
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Text Field1
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD30R0F
RK73H2ATTD10R0F
RK73H2ATTD10R0F
RK73H2ATTD10R0F
RK73H2ATTD1002F
RK73H2ATTD1002F
RK73H2ATTD1002F
RK73H2ATTD1002F
RK73H2ATTD1002F
RK73H2ATTD1002F
RPC10KT272F
RN732ATTD8200C25
CT-6EP 10K
OT-048
OT-048
OT-048
ML-300-3P
OT-048
OT-048
OT-048
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ACS758LCB-100U-PFF-T
Text Field2
1/8W
1/8W
1/8W
1/8W
1/8W
1/8W
1/8W
1/8W
1/8W
1/8W
1/8W
1/8W
1/8W
1/8W
1/8W
1/8W
10K OHM MAX
60A
60A
60A
3P
60A
60A
60A
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
φ1.0
100A 5V
AN-136E Rev.1.0 Jun.2014 © Fuji Electric Co., Ltd. All rights reserved.
Comment
NM
30
NM
NM
NM
10
10
10
10kF
10kF
10kF
10kF
10kF
10kF
2.7k
820
CT6P 10K
OT-048
OT-048
OT-048
ML-300-3P
OT-048
OT-048
OT-048
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
ST-6-2
Text Field5
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
KOA
太陽舎
KOA
コパル電子
OSADA
OSADA
OSADA
サトーパーツ
OSADA
OSADA
OSADA
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
マックエイト
Allegro
NM
○
○
○
○
○
○
○
○
○
○
8
Evaluation Board for IGBT Module
10. Layout (1/3)
AN-136E Rev.1.0 Jun.2014 © Fuji Electric Co., Ltd. All rights reserved.
9
Evaluation Board for IGBT Module
10. Layout (2/3)
AN-136E Rev.1.0 Jun.2014 © Fuji Electric Co., Ltd. All rights reserved.
10
Evaluation Board for IGBT Module
10. Layout (3/3)
AN-136E Rev.1.0 Jun.2014 © Fuji Electric Co., Ltd. All rights reserved.
11
